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HomeMy WebLinkAboutNC0086169_Issuance of Permit_20140411 • t , NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvarla, Ill Governor Director Secretary April 11,2014 Kenneth N. Inman Plant Manager Corning Incorporated Corning Optical Fiber P.O. Box 1700 Concord, North Carolina 28026 Subject: Issuance of NPDES Permit Permit NC0086169 Midland Plant WWTP Cabarrus County Facility Class II Dear Mr. Inman: Division personnel have reviewed and approved your application for a renewal of the subject permit. Accordingly,we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The following changes have been incorporated into this renewal: • Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that,if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your NPDES permit. [See Special Condition A. (9.)] For information on eDMR,registering for eDMR and obtaining an eDMR user account,please visit the following web page: 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 Phone:919-807-63001 FAX:919-807-6492 Internet www.ncwateraualitv.orq One An Equal Opportunity 1 Affirmative Action Employer NorthCaTolina Naturally 4 http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule,please visit the following web site: http://www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. • Monitoring for Total Cadmium and Total Zinc has been removed from the permit based on the results of the Reasonable Potential Analysis. • Monitoring for Chlorides was reduced to Quarterly based on the results of the Reasonable Potential Analysis. • The Pollutant Analysis Condition has been removed from the permit since the facility is not classified as a Primary industry. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition,conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal • requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources,the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit,please contact Sergei Chernikov at telephone number(919) 807-6393. Sincerely, Utetg,— delz, omas A. Reeder cc: Central Files NPDES Files Mooresville Regional Office/Water Quality EPA Region IV(e-copy) ESS/Aquatic Toxicology Unit(e-copy) ' Permit N00086169 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Corning, Incorporated is hereby authorized to discharge wastewater and stormwater from a facility located at the Midland Plant WWTP U.S. Highway 601 Midland Cabarrus County to receiving waters designated as an unnamed tributary to Muddy Creek (outfall 001), an unnamed tributary to Clear Creek (outfall 002) and the Rocky River (outfall 003) in the Yadkin-Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other applicable conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective May 1, 2014. This permit and the authorization to discharge shall expire at midnight on October 31, 2018. Signed this day April 11, 2014. cl-An&ILL_ f�t Thomas A. Reeder, Director V Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 15 • Permit NC0086169 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. CORNING INCORPORATED IS HEREBY AUTHORIZED TO: 1. Continue operation of a 0.107 MGD wastewater treatment facility (outfall 003) located at the Midland Plant WWTP off U.S. Highway 601 near Midland in Cabarrus County. The wastewater treatment facility includes the following treatment components: • 2 Equalization tanks • 2 Off-spec tanks • 3 Lamella clarifiers • 4 Neutralization tanks • Chloride stabilization tank • Surge blend tank 2. After completing the expansion, operate facilities for the discharge of up to 0.142 MGD through outfall 003; and 3. Discharge stormwater, boiler blowdown, and non-contact cooling water from a wet detention pond into an unnamed tributary of Clear Creek (outfall 002); discharge stormwater from a wet retention pond into an unnamed tributary of Muddy Creek (Outfall 001 - See Part I, Section A, Number 7 - Stormwater Monitoring, Controls and Limitations for Permitted Discharges, for monitoring requirements); and discharge process wastewater, cooling tower blowdown, and carbon filter backwash from the above referenced treatment works at the location specified on the attached map into the Rocky River (Outfall 003). All receiving streams are classified C waters in the Yadkin-Pee Dee River basin. Page 2 of 15 • Permit NC0086169 Part I. A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (002) During the period beginning on the effective date of this permit and lasting until permit expiration, the Permittee is authorized to discharge from outfall 002 [Stormwater, Humidification Boiler Blowdown, and Non-Contact Cooling Water]. Such discharges shall be limited and monitored3 by the Permittee as specified below: Parameter Limits Monitoring Requirements Monthly Daily Average Measurement Sample Sample Average Frequency Type Location1 Flow Semi-annually Estimate Effluent Temperature2 Semi-annually Grab Effluent Total Residual Semi-annually Grab Effluent Chlorine pH > 6.0 and < 9.0 Standard Units Semi-annually Grab Effluent • Notes• e effluent for this outfall shall mean a point upstream of the mixing point with stormwater. 2, The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 3. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A (9.). There shall be no chromium, zinc or copper added to the treatment system except as pre-approved additives to biocidal compounds. The permittee shall obtain authorization from the Division prior to the use of biocide in the cooling water. The permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any additional biocide in the treatment system which may be toxic to aquatic life (other than biocides previously reported to the Division). Such notification shall include completion of Biocide Worksheet 101 and a map indicating the discharge point and receiving stream. Conditions related to the stormwater portion of this outfall can be found in Part I, Section A, Number 7 - Stormwater Monitoring, Controls and Limitations for Permitted Discharges. SEE PART I,SECTION A. (8.)-ANNUAL SHUTDOWN PROCEDURES CONDITION THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. • Page 3 of 15 Permit NC0086169 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (003 AT 0.107 MGD) During the period beginning on the effective date of the permit and lasting until expansion beyond 0.107 MGD or permit expiration, the Permittee is authorized to discharge from outfall 003 [Industrial Process Wastewater, Non-contact Cooling Water, and Carbon Filter Backwash]. Such discharges shall be limited and monitored5 by the Permittee as specified below: Parameter Limits Monitoring Requirements Monthly Daily Average Measurement Sample Sample Average Frequency Type Locationl Flow 0.107 MGD Continuous Estimate Effluent Total Residual 28 µg/L 2/Week Grab Effluent Chlorine2 Chloride Quarterly Composite Effluent Total Suspended 30.0 mg/L 45.0 mg/L Weekly Composite Effluent Solids Temperature3 Weekly Grab Effluent pH > 6.0 and < 9.0 Standard Units Weekly Grab Effluent Total Copper Quarterly Grab Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity4 Quarterly Composite Effluent Notes: 1. The compliance point for flow shall be upstream of the non-contact cooling water and boiler blowdown internal outfall. The compliance point for all other parameters shall be at the Rocky River discharge location. 2. The Permittee shall report all effluent TRC values reported by a NC-certified laboratory [including field-certified]. Effluent values below 50 pig/L will be treated as zero for compliance purposes. 3. The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 4. Chronic Toxicity (Ceriodaphnia) at 1.0%; January, April, July and October [see A (4)]. 5. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A (9.). SEE PART I,SECTION A.(8.) -ANNUAL SHUTDOWN PROCEDURES CONDITION THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Page 4 of 15 Permit NC0086169 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (003 AT 0.142 MGD) During the period beginning upon expansion beyond 0.107 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall 003 [Industrial Process Wastewater, Non-contact Cooling Water, and Carbon Filter Backwash]. Such discharges shall be limited and monitored5 by the Permittee as specified below: • Parameter Limits Monitoring Requirements Monthly Daily Average Measurement Sample Sample Average Frequency Type Location' Flow 0.142 MGD Continuous Estimate Effluent Total Residual 28 µg/L 2/Week Grab Effluent Chlorine2 Chloride Quarterly Composite Effluent Total Suspended 30.0 mg/L 45.0 mg/L Weekly Composite Effluent Solids Temperature2 Weekly Grab Effluent pH > 6.0 and < 9.0 Standard Units Weekly Grab Effluent Total Copper Quarterly Grab Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity3 Quarterly Composite Effluent Notes° e compliance point for flow shall be upstream of the non-contact cooling water and boiler blowdown internal outfall. The compliance point for all other parameters shall be at the Rocky River discharge location. 2. The Permittee shall report all effluent TRC values reported by a NC-certified laboratory [including field-certified]. Effluent values below 50 µg/L will be treated as zero for compliance purposes. 3. The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 4. Chronic Toxicity (Ceriodaphnia) at 1.7%; January, April,July and October [see A. (5)]. 5. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A (9.). SEE PART I,SECTION A. (8.)-ANNUAL SHUTDOWN PROCEDURES CONDITION THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Page 5 of 15 Permit NC0086169 A. (4.) CHRONIC TOXICITY PERMIT LIMIT(QUARTERLY TEST AT 0.107 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.0%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the `North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions.The tests will be performed during the months of January,April,July, October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: NC DENR/ DWR/ Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 6 of 15 • Permit NC0086169 A. (5.) CHRONIC TOXICITY PERMIT LIMIT(QUARTERLY TEST AT 0.142 MGD) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.7%. The permit holder shall perform at a minimum, auarterhi monitoring using test procedures outlined in the"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions.The tests will be performed during the months of January,April,July, October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of"detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: • Attention: NC DENR/ DWR/ Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 7 of 15 Permit NC0086169 A. (6.) BIOLOGICAL MONITORING CONDITION After completion of the expansion to 0.142 MGD, the Permittee shall conduct an upstream and downstream benthic macroinvertebrate survey. This survey should be conducted between the months of June and September. A report of the survey's findings shall be included with the next permit renewal application after the expansion is completed. For technical assistance regarding this permit requirement, please contact the Division's Biological Assessment Unit at(919) 733-6946. Page 8 of 15 Permit NC0086169 A. (7.) STORMWATER MONITORING, CONTROLS AND LIMITATIONS FOR PERMITTED DISCHARGES FINAL LIMITATIONS AND CONTROLS FOR STORMWATER DISCHARGES During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity from outfalls 001 and 002. Such discharges shall be controlled, limited and monitored as specified below. 1. Stormwater Pollution Prevention Plans The permittee shall develop and implement a Stormwater Pollution Prevention Plan (SPPP). The SPPP shall be maintained on site unless exempted from this requirement by the Division. The SPPP is public informationin accordance with Part IV,Section B.8.of this permit The SPPP shall include,at a minimum,the following items: a) Site Overview. The Site Overview shall provide a description of the physical facility and the potential pollutant sources that may be expected to contribute to contamination of stormwater discharges. The Site Overview shall contain the following: a. A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters;the name of the receiving waters to which the stormwater outfalls discharge,or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters;and accurate latitude and longitude of the points of stormwater discharge associated with industrial activity. The general location map (or alternatively the site map)shall identify whether any receiving waters are impaired(on the state's 303(d)list of impaired waters) or if the site is located in a watershed for which a TMDL has been established,and what the parameters of concern are. b. A narrative description of storage practices,loading and unloading activities,outdoor process areas,dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants that could be expected to be present in the stormwater discharge from each outfall. c. A site map drawn at a scale sufficient to clearly depict: the site property boundary; the stormwater discharge outfalls;all on-site and adjacent surface waters and wetlands;industrial activity areas(including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads); site topography and finished grade; all drainage features and structures; drainage area boundaries and total contributing area for each outfall;direction of flow in each drainage area;industrial activities occurring in each drainage area; buildings; stormwater Best Management Practices (BMPs); and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious,and the site map must include a graphic scale indication and north arrow. d. A list of significant spills or leaks of pollutants during the previous three (3) years and any corrective actions taken to mitigate spill impacts. e. Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The permittee shall re-certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part II,Section B.11. b) Stormwater Management Strategy. The Stormwater Management Strategy shall contain a narrative description of the materials management practices employed which control or minimize the stormwater exposure of significant materials,including structural and nonstructural measures. The Stormwater Management Strategy,at a minimum, shall incorporate the following: a. Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to rainfall and run-on flows. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not Page 9 of 15 Permit NC0086169 practical,this review shall document the feasibility of diverting the stormwater run-on away from areas of potential contamination. b. Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials; storage in any amount of Section 313 of Title III of the Superfund Amendments and Reauthorization Act(SARA)water priority chemicals;and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained. If the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured closed with a locking mechanism). Any stormwater that accumulates in the containment area shall be at a minimum visually observed for color,foam, outfall staining,visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater,and the date and time of the release shall be kept for a period of five(5)years. • c. BMP Summary. A listing of site structural and non-structural Best Management Practices (BMPs)shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and on data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. c) Spill Prevention and Response Procedures. The Spill Prevention and Response Procedures(SPRP)shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible person shall be on-site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan(SPCC)may be a component of the SPRP,but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. d) Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed and implemented. The program shall address all stormwater control systems (if applicable), stormwater discharge outfalls, all on-site and adjacent surface waters and wetlands, industrial activity areas(including material storage areas,material handling areas,disposal areas,process areas,loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections,maintenance,and housekeeping activities of stormwater control systems,as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution where not already addressed under another element of the SPPP. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded and maintained in the SPPP. e) Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule,once during the first half of the year(January to June),and once during the second half(July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to,the stormwater discharge characteristic monitoring at the outfalls required in Part A. (7.)(2.) of this Section(Qualitative Monitoring). Page 10 of 15 Permit NC0086169 f) Employee Training. Training programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for: spill response and cleanup,preventative maintenance activities,and for any of the facility's operations that have the potential to contaminate stormwater runoff. The facility personnel responsible for implementing the training shall be identified,and their annual training shall be documented by the signature of each employee trained. g) Responsible Party. The SPPP shall identify a specific position or positions responsible for the overall coordination, development, implementation, and revision of the SPPP. Responsibilities for all components of the SPPP shall be documented and position assignments provided. h) SPPP Amendment and Annual Update. The permittee shall amend the SPPP whenever there is a change in design, construction, operation, site drainage, maintenance, or configuration of the physical features which may have a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the SPPP shall be reviewed and updated on an annual basis.The annual update shall include: a. an updated Iist of significant spills or leaks of pollutants for the previous three(3)years,or the notation that no spills have occurred(element of the Site Overview); b. a written re-certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges(element of the Site Overview); c. a documented re-evaluation of the effectiveness of the on-site stormwater BMPs (BMP Summary element of the Stormwater Management Strategy). d. a review and comparison of sample analytical data to benchmark values (if applicable) over the past year, including a discussion about Tiered Response status. The permittee shall use the Annual Summary Data Monitoring Report (DMR) form, available from the Stormwater Permitting Program's website (See 'Monitoring Forms'here: http://portal.ncdenr.org/web/lr/npdes-stormwater). i) The Director may notify the permittee when the SPPP does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice,the permittee shall submit a time schedule to the Director for modifying the SPPP to meet minimum requirements. The permittee shall provide certification in writing(in accordance with Part II,Section B.11.)to the Director that the changes have been made. j) SPPP Implementation. The permittee shall implement the Stormwater Pollution Prevention Plan and all appropriate BMPs to prevent contaminants from entering surface waters via stormwater. Implementation of the SPPP shall include documentation of all monitoring,measurements,inspections,maintenance activities,and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities,including vehicle maintenance activities. Such documentation shall be kept on-site for a period of five (5) years and made available to the Director or the Director's authorized representative immediately upon request. Page 11 of 15 Permit NC0086169 • 2. Oualitative Monitoring Requirements Qualitative monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls must be performed semi-annually during a measurable storm event (unless the permittee is required to perform further qualitative sampling per the Qualitative Monitoring Response, below). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR (see Adverse Weather in Part V., Definitions). Only SDOs discharging stormwater associated with industrial activity must be monitored(see Part V., Definitions). In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Stormwater Discharge Characteristics Frequency1 Monitoring Type2 Monitoring Location3 Color Semi- Visual SDO annual Odor Semi- Observation SDO annual Clarity Semi- Visual SDO annual Floating Solids Semi- Visual SDO annual Suspended Solids Semi- Visual SDO annual Foam Semi- Visual SDO annual Oil Sheen Semi- Visual SDO annual Other obvious indicators of stormwater Semi- Visual SDO pollution annual 1 Frequency: The first qualitative observation during the term of the permit must be performed within the first six months of the permit term and during the initial analytical monitoring event (applicable to outfall 002). All subsequent qualitative monitoring will be performed twice per year(spaced at least 60 days apart) during a measureable storm event. 2 Monitoring Type: Monitoring requires a qualitative observation of each stormwater outfall. No analytical testing or sampling is required. 3 SDO: effluent at outfalls 001 and 002. A minimum of 60 days must separate monitoring events, unless additional sampling has been instituted as part of the Qualitative Monitoring Response below. If the permittee's qualitative monitoring indicates that existing stormwater BMPs are ineffective, or that significant stormwater contamination is present, the permittee shall investigate potential causes, evaluate the feasibility of corrective actions, and implement those corrective actions within 60 days, per the Qualitative Monitoring Response that follows. A written record of the permittee's investigation, evaluation, and response actions shall be kept in the Stormwater Pollution Prevention Plan. Page 12 of 15 Permit NC0086169 Q lit#tiyc,Moiito,ringlapams. Qualitative monitoring is for the purposes of evaluating SPPP effectiveness, assessing new sources of stormwater pollution, and prompting the permittee's response to pollution. If the permittee repeatedly fails to respond effectively to correct problems identified by qualitative monitoring, or if the discharge causes or contributes to a water quality standard violation,DWR may but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency (analytical or qualitative)for the remainder of the permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters;or • require the permittee implement site modifications to qualify for a No Exposure Exclusion. • • • Page 13 of 15 Permit NC0086169 A. (8.) ANNUAL SHUTDOWN PROCEDURES CONDITION On an annual basis, the permittee is permitted to discharge up to 250,000 gallons of non-contact cooling water and flush water, from the two cooling tower basins, through Outfall 002. The semi-annual monitoring associated with outfall 002 shall coincide with this event. Corning Incorporated shall develop a HVAC Cooling Tower Shutdown Procedure consistent with Betz-Dearborn recommendations. The HVAC Cooling Tower Shutdown Procedure should include the condition that both cooling towers will not be flushed at the same time. This procedure shall be kept on site and available for review by Division staff upon request. Additionally, the time and duration for the discharge of non-contact cooling water through outfall 002 shall be recorded in the operations log by the Operator in Responsible Charge and available for review by the Division upon request. A. (9.) ELECTRONIC REPORTING of DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports(DMRs)and specify that,if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency(EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting(Supersedes Section D. (2.1 and Section E. (5.1(all Beginning no later than 270 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report(eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross-Media Electronic Reporting Regulation(CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR/ DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access,then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms(MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty(60)days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve(12)months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re-applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wa/admin/bog/ipu/edmr Page 14 of 15 Permit NC0086169 Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility,on the last day of the month following the commencement of discharge. 2. Signatory Requirements (Supplements Section B. 111.11b1 and supersedes Section B. (11.1 (d11 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is,to the best of my knowledge and belief, true, accurate, and complete.lam aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention[Supplements Section D. 16.11 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.411. • Page 15 of 15 Corning Incorporated - NCO086169 USGS Quad Name: Waco Receiving Stream: See above Stream Class: C Subbasin: Yadkin — 030712 Facility Location • Ot"�'f1 Not to SCALE • Independent Tribune Account Number Advertising Affidavit 3611028 PO Box 968 Hickory, NC 28603 Date October 30,2013 NCDENR/DWQ 1617 MAIL SERVICE CENTER RALEIGH,NC 27699-1617 Date Category Description Ad Number Ad Size 10/30/2013 Legal Notices Public Notice North Carolina Environmental Managemen 0003138642 1 x 46 L Public Notice North Carolina Env.onmental Management Commission/NPDES Unit • Publisher of 1617 Mail Service Center Raleigh,NC 27699-1617 Independent Tribune Notice of Intent to Issue a p NPDES Wastewater Permit The North Carolina Environmental Management Cabarrus County Commission proposes to issue a NPDES wastewa- ter discharge permit to the person(s)listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice.The Director of the NC Division of Water Resources(DWR)may hold a public hear- ing should there be a significant degree of public Before the undersigned,a Notary Public of Catawba County,North interest Please mail comments and/or informa- tion requests to DWR at the above address. Inter- Carolina,duly commissioned,qualified,and authorized by law to ested persons may visit the DWR at 512 N.Sails- administer oaths,in said County and State;that he/she is authorized to bury Street,Raleigh, NC to review information on file.Additional information on NPDES permits and make this affidavit and sworn statement;that the notice or other legal this notice may be found on our website: advertisement,a copy of which is attached hereto,was published in the http://portal.ncdenr.org web/wq/swp/ps/npdes/ calendar, or by calling (919) 80_.-6390. Corning Independent Tribune on the following dates: Incorpored requested renewal of permit NC0086169 for Midland Plant WWTP in Cabarrus County;this facility discharge is treated industrial t 0/30/2013 wastewater and stormwater to an unnamed trib- 10/30/2013 utary to Muddy Creek. an unnamed tributary to Clear Creek,and Rocky River,Yadkin River Basin. Carolina Water Systems,Inc of NC has applied for renewal of permit N00051632 for Huntwick Subdi- and that the said newspaper in which such notice,or legal advertisement vision WWTP;Cabarrus County.This permitted fa waspublished,was a newspaper all the requirements and fa- cility discharges treated wastewater to the Fudameeting q Creek;Yadkin Pee-Dee River Basin. KBI,LLC has qualifications of Section 1-597 of the General Statutes of North Carolina. applied for renewal of NC0047091 for Silver Maple Mobile Estates WWTP in Cabarrus County. This permitted facility discharges treated wastewater �I�' into Rocky River,Yadkin-Pee Dee River Basin. Cur- i rently total residual chlorine is water quality limit- ed.This discharge may affect future allocations in Assistant Bookkeeper this portion of the watershed. Chemical Special- ties, Inc requested renewal of permit NC0006351 Newspaper reference:0003138642 for their WWTP in Cabarrus County; this facility discharge is treated industrial wastewater to Rocky River,Yadkin River Basin. PUBLISH:October 30,2013 Sworn to and subscribed before me,this 3o day of i0aarrrrr %%%%C\ MCk�ti2,: Notary ublic O TA '� R` - �, y , U8 L 1 G Q .: . My Commission expires: ( '�,/Gt,,�, c (gyp iR V-Ig. 1, Crii THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANk'Q rt rt+`��� DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0086169 Facility Information Applicant/Facility Name: Corning, Incorporated-Midland Facility Applicant Address: P.O. Box 1700, Concord, NC 28026-1700 Facility Address: 14556 Highway 601 South Permitted Flow 0.107 MGD and 0.142 MGD Type of Waste: 100%Industrial Facility/Permit Status: Renewal County: Cabarrus Miscellaneous Receiving Stream: UT Muddy Creek Regional Office: Mooresville (001), UT Clear Creek(002), Rocky River(003) Stream Classification: C USGS Topo Quad: G16NE/G17NW 303(d) Listed?: No Permit,Writer: Sergei Chernikov, Ph.D. Sub-basin: 03-07-12 Date: 10/10/2013 Drainage Area (mi2): NA Summer 7Q10 (cfs) 30 Winter 7Q10 (cfs): NA Average Flow (cfs): NA IWC (%): 1.8 (at 0.142 MGD) Primary SIC Code: 3229 SUMMARY OF FACILITY AND WASTELOAD ALLOCATION Corning Incorporated manufactures optical fibers at its Midland facility in Cabarrus County. The facility originally received its National Pollutant Discharge Elimination System (NPDES) permit in 1998. Startup began late that year. The facility was issued a renewed NPDES permit on March 31, 2004, which included an expanded flow to 0.142 MGD for the outfall 003. Wastewater generated includes sanitary wastewater, non-contact cooling wastewater, process wastewater, stormwater, filter backwash water and boiler blowdown. Currently, sanitary wastewater is treated off-site at the Muddy Creek Wastewater Treatment Plant. Wastewaters other than sanitary are treated and discharge through one of three outfalls as summarized below. Outfall 001 This discharge is comprised of 100% stormwater, collected in a stormwater retention pond. The receiving stream is an unnamed tributary of Muddy Creek. Currently, no effluent limitations and monitoring page is contained within the permit for this outfall, though stormwater controls are required. Part I, Section A. (7.) of the permit addresses stormwater discharges and applicable monitoring requirements. Outfall 002 This discharge is comprised of stormwater, non-contact cooling water, and humidification boiler blowdown. Wastewater is collected in a wet detention pond prior to discharge into an unnamed tributary of Clear Creek. Effluent limitations and monitoring have been applied and stormwater controls are required. Outfall 003 This discharge is comprised of industrial process wastewater, non-contact cooling water, and carbon filter backwash water. These wastewaters are neutralized and treated using a solids removal unit prior discharge into the Rocky River. TOXICITY TESTING: Current Requirement: Chronic P/F @ 1.0%at 0.107 MGD using Ceriodaphnia Proposed Requirement: Chronic P/F @ 1.7%at 0.142 MGD using Ceriodaphnia Corning Fact Sheet NPDES Renewal Page 1 The above IWCs were calculated using a flow equal to the sum of the permitted flow at outfall 003 and the non-contact cooling water contribution. This facility has passed all toxicity tests during the last permit term. BASIS FOR PERMIT LIMITS: • TSS limits in the permit are based on the requirements of the 40 CFR 133.102 (Outfall 003). • TRC limit in the permit is based on the North Carolina water quality standards [15A NCAC 2B .0200] (Outfall 003). • pH limit in the permit is based on the North Carolina water quality standards [15A NCAC 2B .0200] (Outfall 002 and Outfall 003). • Temperature limit in the permit is based on the North Carolina water quality standards 115A NCAC 2B .0200] (Outfall 002 and Outfall 003). COMPLIANCE SUMMARY: The facility has an excellent compliance history, please see attached. INSTREAM MONITORING: A benthic macroinvertebrate study was required in the original permit. That permit required the facility to complete a benthic survey during the summer of 1999. The study was completed in August and submitted to the Division for review. Dave Lenat of the Environmental Sciences Branch reviewed the study and provided the writer with comments. His conclusions were in agreement with the study results, which indicated no biological impact from this discharge. As the discharge will be expanding, the benthic survey requirement will be included with this renewal, and should be completed upon completion of expansion, should such expansion take place. PROPOSED CHANGES: • Monitoring for Total Cadmium and Total Zinc has been removed from the permit based on the results of the Reasonable Potential Analysis. • Monitoring for Chlorides was reduced to Quarterly based on the results of the Reasonable Potential Analysis. • The Pollutant Analysis Condition has been removed from the permit since the facility is not classified as a Primary industry. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: October 22, 2013 Permit Scheduled to Issue: December 13, 2013 STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at(919) 807-63-93 CHANGES IN THE FINAL PERMIT: • Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency(EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to the permit. [See Special Condition A (9.)]. Corning Fact Sheet NPDES Renewal Page 2 Corning Inc. Midland Plant REASONABLE POTENTIAL ANALYSIS NCO086169 Qw (MGD) = 0.14 WWTP/WTP Class: II 1Q10S(cfs)= 24.69 1WC ® 1Q10S = 0.88% 7QIOS (cfs) = 30.00 IWC @ 7Q10S = 0.73% 7QIOW (cfs) = NO 7010w DATA IWC @ 7QIOW = N/A 30Q2 (cfs) = NO 30Q2 DATA IWC ® 30Q2 = N/A Avg. Stream Flow, QA (cfs) = NO QA DATA IWC @ QA = N/A Receiving Stream: Rocky River Stream Class: C Outfall 003 Ow = 0.142 MGD CHRONIC TEST CONCENTRATION - 0.73% PARAMETER STANDARDS 3 CRITERIA (2) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE F NC WQS / Applied 'h FAV / Max Pred n # Det. Allowable Cw (1) z Chronic Standard Acute Cw Acute: 1,704.5 no limit Cadmium NC 2 FW(7Q1Os) 15 ug/L 20 0 0.7 _------- _ ---__ _ __ Chronic: 274.0 ------- — — --- _ remove monitoring No value > Allowable Cw Acute: NO WQS no limit Chlorides (AL) NC 230 FW(7Q1Os) mg/L 200 200 18.614 _ ............................................ Chronic: 31,507 reduce monitoring to quarterly No value > Allowable Cw Acute: 829.5 no limit Copper (AL) NC 7 FW(7Q10s) 7.3 ug/L 20 18 2,128 _ _ Chronic:---- _ 958.9 — -------------------------- No value > Allowable Cw Acute: 7,613.E no limitZinc (AL) NC 50 FW(7Q10s) 67 ug/L 20 20 754.0 _ _ _ _ _ Chronic:----6,849.3 _ _ _ _ ----- monitoring Noremove value > Allowable Cw 86189-RPA-2013, rps Page 1 of 1 10/8/2013 REASONABLE POTENTIAL ANALYSIS Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Cadmium Data BDL=1/2DL Results - 0.5 0.25 Std Dev. < 0.5 0.25 Mean - 0.5 0.25 C.V. < 0.5 0.25 n < 0.5 0.25 < 0.5 0.25 Mult Factor = < 0.5 0.25 Max. Value < 0.5 0.25 Max. Pred Cw 0.5 0.25 < 0.5 0.25 < 0.5 0.25 < 0.5 0.25 < 0.5 0.25 < 0.5 0,25 < 0.5 0.25 < 0.5 0.25 < 0.5 0.25 < 0.5 0.25 < 1 0.5 At 0.5 0.25 0.2625 0.2130 20 1.37 0.5 ug/L 0.7 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Date Data Chlorides (AL) BDL=1/2DL Results 8192 8192 Std Dev. 6208 6208 Mean 8374 8374 C.V. 7949 7949 n 7192 7192 5490 5490 Mult Factor = 7127 7127 Max. Value 7000 7000 Max. Pred Cw 7536 7536 7020 7020 6665 6665 5190 5190 6835 6835 6683 6683 3918 3918 5216 5216 8699 8699 13842 13842 12581 12581 13920 1392D 7100 7100 6826 6826 5713 5713 5084 5084 4780 4780 4375 4375 4362 4362 5089 5089 5440 5440 4722 4722 3726 3726 3880 3880 3970 3970 3949 3949 3488 3488 4506 4506 4962 4962 6214 6214 6388 6388 6095 6095 7280 7280 5596 5596 5393 5393 5392 5392 7840 7840 7700 7700 8966 8966 8997 8997 8634 8634 8460 8460 10859 10859 10481 10481 13539 13539 14094 14094 13336 13336 12628 12628 11812 11812 12894 12894 14095 14095 10886 10886 9664 9664 13798 13798 12277 12277 15274 15274 11212 11212 10133 10133 9081 9081 9014 9014 9508 9508 9002 9002 10,234.2 0.2700 200 1.1 17077.0 18,613.9 4- 86169-RPA-2013, data 10/8/2013 REASONABLE POTENTIAL ANALYSIS 71 71 10419 10419 72 72 10906 10906 73 73 11042 11042 74 74 11294 11294 75 75 11720 11720 76 76 12405 12405 77 77 11998 11998 78 78 11076 11076 79 79 12677 12677 80 80 13499 13499 81 81 10207 10207 82 82 12342 12342 83 83 12025 12025 84 84 13616 13616 85 85 13390 13390 86 86 13322 13322 87 87 12887 12887 88 88 13131 13131 89 89 12894 12894 90 90 13486 13486 91 91 13829 13829 92 92 16212 16212 93 93 15586 15586 94 94 12278 12278 95 95 9528 9528 96 96 13481 13481 97 97 12896 12896 98 98 13495 13495 99 99 17077 17077 100 100 10471 10471 101 101 11147 11147 102 102 14274 14274 103 103 14592 14592 104 104 13802 13802 105 105 13455 13455 106 106 14265 14265 107 107 13591 13591 108 108 14001 14001 109 109 14765 14765 110 110 12459 12459 111 111 11184 11184 112 112 14097 14097 113 113 13928 13928 114 114 11253 11253 115 115 10213 10213 116 116 10291 10291 117 117 10349 10349 118 118 12298 12298 119 119 13123 13123 120 120 13017 13017 121 121 12847 12847 122 122 12376 12376 123 123 12344 12344 124 124 11686 11686 125 125 11692 11692 126 126 10658 10658 127 127 11000 11000 128 128 10496 10496 129 129 9902 9902 130 130 9757 9757 131 131 9798 9798 132 132 11733 11733 133 133 11482 11482 134 134 12232 12232 135 135 9438 9438 136 136 10238 10238 137 137 10355 10355 138 138 10366 10366 139 139 11051 11051 140 140 11172 11172 141 141 10462 10462 142 142 10678 10678 143 143 10112 10112 144 144 10382 10382 86169-RPA-2013, data 5 10/8/2013 REASONABLE POTENTIAL ANALYSIS 145 145 9894 9894 146 146 10425 10425 147 147 10219 10219 148 148 10543 10543 149 149 9686 9686 150 150 10742 10742 151 151 9988 9988 152 152 9765 9765 153 153 9460 9460 154 154 9582 9582 155 155 10108 10108 156 156 11126 11126 157 157 10263 10263 158 158 10431 10431 159 159 10068 10068 160 160 10200 10200 161 161 9754 9754 162 162 11278 11278 163 163 9949 9949 164 164 10414 10414 165 165 10288 10288 166 166 9919 9919 167 167 10116 10116 168 168 10949 10949 169 169 11113 11113 170 170 10378 10378 171 171 10114 10114 172 172 10257 10257 173 173 10313 10313 174 174 10927 10927 175 175 10272 10272 176 176 11733 11733 177 177 11229 11229 178 178 10880 10880 179 179 10513 10513 180 180 10924 10924 181 181 11184 11184 182 182 10003 10003 183 183 9698 9698 184 184 s 10048 10048 185 185 10350 10350 186 186 11082 11082 187 187 10002 10002 188 188 10939 10939 189 189 10790 10790 190 190 10606 10606 191 191 10383 10383 192 192 10966 10966 193 193 10664 10664 194 194 10780 10780 195 195 10190 10190 196 196 11010 11010 197 197� 10467 10467 198 198 10406 10406 199 199 10727 10727 200 200 11015 11015 86169-RPA-2013, data - 6 - 10/8/2013 REASONABLE POTENTIAL ANALYSIS mg/L mg/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Date Copper (AL) Data BDL=1/2DL Results 21.8 21.8 Std Dev. 20 20 Mean 23 23 C.V. 44 44 n 10 10 23 23 Mull Factor = 14 14 Max. Value 286 286 Max. Fred Cw 25 25 11 11 16 16 14 14 2 1 3 3 11 11 5.2 5.2 7 7 6 6 10 5 10 10 61.5888 1 27.8000 2 2.2154 3 20 4 5 7.44 6 286.0 ug/L 7 2127.8 ug/L 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Zinc (AL) Date Data BDL=1/2DL Results 396 396 Std Dev, 318 318 Mean 268 268 C.V. 423 423 n 242 242 426 426 Mult Factor = 405 405 Max. Value 342 342 Max. Pred Cw 237 237 272 272 388 388 219 219 138 138 159 159 165 165 202 202 162 162 150 150 163 163 156 156 103 1644 261.5500 03944 20 1.77 426.0 754.0 7- 86169-RPA-2013, data 10/8/2013 Whole Effluent Toxicity Testing and Self Monitoring Summary Corning Inc. -Midland Fiber Facility NCGO86169/003 County: Cabarrus Region: MRO Basin: YAD12 Ian Apr Jul Oct SOC_10C: Ceri7dPF Begin: 12/1/2008 chr lim: 1.0%; pf .> 0. NonComp: Single 7Q10: 30 PF: 0.107 IWC: 1.0 Freq: Q J F M A M l J A S 0 N D 2008 H * Pass * Pass " " Pass * ` 2009 Pass ' ' Pass Pass " " Pass 2010 Pass ' ' Pass ' ' Pass * " Pass 2011 Pass ' • Pass Pass ' ' Pass " 2012 Pass ' * Pass ' ` Pass ' " Pass ` 2013 Pass * Pass * Pass * ' Correc, Dept Of (Caledonia) NCO027626/001 County: Halifax Region: RRO Basin: ROA08 Jan Apr Jul Oct SOC_JOC: Fthc124PF Begin: 10/1/1997 24hr p/f ac lim: 90%f + NonComp: Single 7Q10: 1000 PF: 0.5 IWC: 0.08 Freq: Q J F M A M J l A S 0 N D 2008 Pass Pass ` Pass * * Pass * ` 2009 Pass ' ' Pass ' Pass * ' Pass * " 2010 Pass ' ' Pass ' ' Pass * Pass 2011 Pass ' " Pass ' Pass " ' Pass 2012 Pass * ` Pass * * Pass ' * Pass 2013 Pass ' Pass ' Pass Correc, Dept Of (McCain Hospital-001) NCO035904/001 County: Hoke Region: FRO Basin: LUM50 Jan Apr Jul Oct SOC_JOC: Ceri7dPF Begin: 8/1/2009 chr Iim: 67% NonComp: Single 7Q10: 0.15 PF: 0.20 IWC: 67.4 Freq: Q J F M A M l J A S 0 N D 2008 Pass * ' Pass * Pass ' * Pass 2009 Pass * * Pass Pass ' Pass 2010 Pass * ` Pass * Pass ' Pass ' 2011 Pass * ` Pass * ' Pass ' • Pass 2012 Pass ' ' Pass ' Pass * " Pass 2013 Pass * * Pass * * Pass Cousins Real Estate -Gateway Village NCO086517/001 County: Mecklenberg Region: MRO Basin: CTB34 Jan Apr Jul Oct SOC_10C: Ceri7dPF Begin: 1/1/2012 chr Jim:90% NonComp: Single 7Q10: 0 PF: 0.050 IWC: 100 Freq: Q J F M A M J J A S 0 N D 2008 H ' ' H ' ' H * ' H * ' 2009 H " ' H " ' H ' ' H ' 2010 H ' H " ' ' ' ' H 2011 H ' ' H ' • H ' ' H * ' 2012 Pass ' " Fail <45 <45 Fail <45 <45 Fail <45 <45 2013 Pass ' Pass ' ' Pass Page 34 of 148 To: Western NPDES Program Unit Surface Water Protection Section Attention: Charles Weaver Date: June 28, 2013 NPDES STAFF REPORT AND RECOMMENDATION County: Cabarrus Permit No. NC0086169 PART I-GENERAL INFORMATION 1. Facility and Address: Corning Incorporated Concord Optical Fiber 14556 Hwy 601 South Midland,NC 28107 2. Date of Investigation: June 26,2013 3. Report Prepared By: Samar Bou-Ghazale,Env. Engineer II 4. Persons Contacted and Telephone Number:Timothy Haley,EHS Supervisor;(704)788-4164 5. Directions to Site: From the junction of Hwy 601 and Hwy 24-27 in the Town of Midland in southern Cabarrus County,travel south on Hwy 601 approx. 2.65 miles. The Corning plant is located on the right(west) side of Hwy 601. 6. Discharge Point(s): outfall 001 outfall 002 outfall 003 Latitude: 35°13'02" 35°12' 34" 35°12' 30" Longitude: 80° 31' 15" 80° 31' 31" 80° 29'49" U.S.G.S. Quad No.: G 16 NE U.S.G.S.Name: Midland,N.C. 7. Receiving stream or affected surface waters: U.T. to Muddy Creek(outfall 001), U.T. to Clear Creek(outfall 002), Rocky River(outfall 003). a. Classification: C (for all outfalls) b. River Basin and Subbasin No.: Yadkin Pee-Dee; 03-07-12 c. Describe receiving stream features and pertinent downstream uses: A dry ditch at outfall 001 and 002. Good flow at 003 (Rocky River). General C classification uses downstream. PART II-DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.107 MGD. b. What is the current permitted capacity: Flows are not limited in the permit. c. Acual treatment capacity of the current facility(current design capacity)? 0.107 MGD d. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing WWT facilities consist of pH adjustment and flocculation. e. Possible toxic impacts to surface waters: Biocides are added to the waste stream for corrosion, scale foam and algae control. PART IV-EVALUATION AND RECOMMENDATIONS The Permittee, Corning, Inc. is requesting renewal for the discharge permit at the facility located in Cabarrus County. The process discharge at outfall 003 constitute mainly of blowdown from the scrubbers,water softner from floors drain, water softner blowdown, and cooling tower blowdown. Outfall 001 consists of stormwater only. Outfall 002 consists of stormwater, cooling tower and boiler blowdown. In item No. 12 of the renewal application,the permittee listed the number of discharges that do not actually discharge to surface water. The only discharge to surface water is the process wastewater. The sanitary sewer discharges to Muddy Creek WWTP, and most of the utility water will evaporate in the detention basin prior to being discharged. There has been no changes in the operation since 2008, and the permittee wishes to renew the permit for the discharge of 0.017 MGD. There has been no expansion since the last renewal. Pending review and approval by the NPDES Unit, It is recommended that the NPDES permit be renewed as requested. 2 s_7,7 ignature of Reort Preparer Date 11116. lv Water Quality Regional Supervisor D. e ✓ • Chernikov, Sergei From: Haley,Timothy D <HaleyTD@corning.com> Sent: Friday,January 03, 2014 2:09 PM To: Chernikov, Sergei Subject: RE:Comments on NPDES NC0086169 permit-Corning Incorporated Sergei, I believe I still owe you an updated list of components for the first page of our permit. Please find the updated list below: 2 Equalization tanks 2 Off-spec tanks 3 Lamella clarifiers Four neutralization tanks Chloride stabilization tank Surge Blend tank I also received Bethany's replies regarding my other two comments,so I think we are happy with the permit language. Please let me know what the next step is in completing the process, Tim Haley EH&S Supervisor Concord Plant Corning Incorporated From: Chernikov, Sergei [mailto:sergei.chernikov@ncdenr.gov] Sent: Wednesday, November 20, 2013 7:39 AM To: Haley,Timothy D Cc: Smith, Sheila B; Cantrell, Damien; Pegram, James P; Georgoulias, Bethany Subject: RE: Comments on NPDES NC0086169 permit-Corning Incorporated Tim, Thank you for your comments! I have forwarded them to Bethany Georoulias, her unit is responsible for the stormwater portion of the permit. Please e-mail me the complete list of the treatment components, I will include them in the permit.Our intention is to have the complete component list in the permits. Thank you! Sergei Sergei Chernikov Ph.D. Environmental Engineer II Complex NPDES Permitting Unit Tel.919-807-6393 Fax 919-807-6489 1 • Mailing Address: 1617 Mail Service Center, Raleigh, NC 27699 Physical Address/Express Mail:512 N.Salisbury St., Raleigh, NC 27699-1617 From: Haley,Timothy D jmailto:HaleyTDOcorning.comj Sent:Tuesday, November 19, 2013 5:47 PM To: Chernikov, Sergei Cc: Smith, Sheila B; Cantrell, Damien; Pegram, James P Subject: Comments on NPDES NC0086169 permit- Corning Incorporated Mr. Chernikov, I have a few questions regarding the draft permit renewal sent 10/22/13. I have copied our ORC,our backup ORC,and our Facilities Engineer on this discussion: • Part I A(7),Section 1.a).e. states that the certification statement will be signed in accordance with the requirements found in Part IV,Section B. 11. Should this refer to Part II instead? • Part I A(7),Section 2 (Qualitative Monitoring Requirements)talks about a measurable storm event. The following definition of a measurable storm event came from the DWQ website. Can you confirm that this is accurate for our permit? A"measurable storm event"is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period,and the permittee obtains approval from the local DWQ Regional Office. • In the Supplement to Permit Cover Sheet,Section 1,there are a number of treatment components listed. This is not an exhaustive list of the components that are installed. Is this intended to be merely representative,or would you like for us to provide a more accurate list? For example,there are three Lamella clarifiers instead of the two listed. Tim Haley EH&S Supervisor Corning Concord Plant 704-569-7677 2 • NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC0086169 Please print or type. 1. Contact Information: Owner Name Corning Incorporated Facility Name Concord Optical Fiber Mailing Address PO Box 1700 City Concord State / Zip Code NC/28026-1700 Telephone Number (704) 569-6865 Fax Number (704) 569-7182 e-mail Address barfieldjl©corning.com 2. Location of facility producing discharge: `• Check here if same as above ❑ �► �• Street Address or State Road 14556 Hwy 601 South 0 c' City Midland Will y1- State / Zip Code NC/28107 County Cabarrus 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Corning Incorporated Mailing Address PO Box 1700 City Concord J 5611 State / ZipCode NC/28107 (� .� o Telephone Number (704) 569-6865 uuu Fax Number (704) 569-7182 51V Page 1 of 5 C-MI 10/08 • NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 4. Ownership Status: Federal ❑ State ❑ Private ® Public ❑ 5. Standard Industrial Classification (SIC) code(s): 3229 6. Number of employees: 520 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. The effluent air stream of the chemical vapor deposition process is controlled via wet scrubbers. The resultant water effluent is treated via basic nutralization. Weak acid or Sodium hydroxide is introduced to maintain pH between 6.0 and 9.0 standard units. The neutralizations system is capable of handling 14gpm with 211 ppm of suspended solids ranging from pH 1-14. As the solids loading decreases, the volume flow capacity of the system increases. Flucculation is also used. GE Betz Polyfloc is used to flocculate solids and is dosed at 10 ppm. A low speed mixer is used to generate flocs in a lamella clarifier. 8. Is facility covered under federal effluent limitation guidelines? No ® Yes ❑ If yes, specify the category? 9. Principal product(s) produced: Optical Fiber Principal raw material(s) consumed: Silicas and Halides Briefly describe the manufacturing process(es): Raw Materials are combined in a process called outside vapor deposition. The resultantant product is ultra pure glass which is then drawn and coated to produce optical fiber used in telecommunications. Page 2 of 5 C-MI 10/08 • NPDES PERMIT APPLICATION - SHORT FORM C -Minor Industrial Minor industrial, manufacturing and commercial facilities. 10.Amount of principal product produced or raw material consumed (List specific amounts consumed and/or units of production over the last three years) Product Produced or Raw Material Product Produced or Raw Material Consumed Consumed (AVERAGE) (PEAK) per Day Confidential- See Attachment Confidential- See Attachment per Month Confidential - See Attachment Confidential-See Attachment per Year Confidential- See Attachment Confidential - See Attachment 11. Frequency of discharge: Continuous ® Intermittent ❑ If intermittent: Days per week discharge occurs: Duration: 12. Types of wastewater discharged to surface waters only Flow Discharge (GALLONS PER DAY) Sanitary- monthly average 6804 Utility water, etc. - monthly average 223475 Process water- monthly average 48186 Stormwater-monthly average Other-monthly average Explain: Monthly Average 278465 total discharge (all types) 13. Number of separate discharge points: 3 Outfall Identification number(s) 001, 002, 003 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): OF 001 Tributary to Muddy Creek, OF2 Tributary to Clear Creek, OF 003 Rocky River Page 3 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed.Temperature and pH shall be grab samples,for all other parameters 24-hour composite sampling shall be used.If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE:Permittees requesting renewal should complete the table ONLY for the parameters currently monitored. Summarize the past 3 years of effluent data. Parameter Daily Monthly Units of Maximum Average Measurement Biochemical Oxygen Demand (BOD5) Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 22.0 6.9 mg/L Ammonia as N Temperature (Summer) 38 33 °C Temperature (Winter) 38 26 °C pH 7.7 6.6-7.7 SU Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorine is <20 <20 pg/L used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) NCR000007856 NESHAPS (CAA) UIC (SDWA) Ocean Dumping (MPRSA) NPDES NC0086169 Dredge or fill (Section 404 or CWA) PSD (CAA) Other Title V Air-08436 Non-attainment program (CAA) 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) GE Water-Spectrus OX1200; GE Water-Foamtol AF2290; GE Water-Depositrol PY5200; GE Water-Spectrus BD 1550; GE Water-Gengard GN7112; GE Water-Spectrus NX1100; GE Water-Optigard MCP601; GE Water-Control IS104 Page 4 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes 0 No 19.Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Kenneth N. Inman Plant Manager Printed name of Person Signing Title - 4 R Si ature o Applicant �6a e North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than$25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 5 of 5 C-MI 10/08