HomeMy WebLinkAbout310375_lagoon sludge_20230209Smithfield.
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Sonar Sludge Survey Reporting Form
Farm or Permit Number:
Lagoon I.D. Number:
Person taking measurements:
Date of Measurements:
Methods/Devices used for measurement of:
Number of measurement data points:
Distance from the present liquid level to the top of sludge
A. Start Pump Level:
B. Stop Pump Level:
C. Current Freeboard Level:
D. 1/2 Treatment Level:
E. Average Sludge Level:
If pump intake level is <2.5 ft a plan of action is required.
AWS310375
27061
Staff
2/9/2023
Sonar
204
2.83 feet
20.04 inches
45.60 inches
44 inches
84.72 inches
77.96 inches
2.2 feet
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance 318,592 Gallons
106 Dry Tons
Completed by:
Print Name
Signature
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number: AWS310375 County: Duplin
Facility Name: 27061
Certified Operator Name: Smithfield Operator #:
**Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
La oon 1
Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
Lagoon 6
a. Lagoon Name/ Identifier
27061
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
6.76
(in)
d. Sludge Volume to be
Removed (gallons)
318,592
e. Sludge PAN
(Ibs./1000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (Ibs.)
(d x e)/1000
3,185.92
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within g0
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SIB
Interagency Group Guidance Document 1.27.
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If
microbe use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 It deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #W00037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #W00037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 2/9/2023
Smithfield
Facility Owner/Manager (print)
-Z ^
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 2/9/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
DIVISION OF WATER RESOURCES REGIONAL OFFICES (09/2016)
Counties served by each Regional Office
Asbeville Regional Supervisor
Washington Regional Supervisor 943
Raleigh Regional Supervisor
2090 U.S. Highway 70
943 Washington Square Mall
1628 Mail Service Center
Swannanoa, NC 28778
Washington, NC 27889
Raleigh, NC 27699-1628
(828) 296-4500
(252) 946-6481
(919) 7914200
Fax (828) 299-7043
Fax (252) 975-3716
Fax (919) 5714718
Avery Macon
Beaufort Jones
Chatham Nash
Buncombe Madison
Bertie Lenoir
Durham Northampton
Burke McDowell
Camden Martin
Edgecombe Orange
Caldwell Mitchell
Chowan Pamlico
Franklin Person
Cherokee Polk
Craven Pasquotank
Granville Vance
Clay Rutherford
Currituck Perquimans
Halifax Wake
Graham Swain
Dare Pitt
Johnston Warren
Haywood Transylvania
Gates Tyrell
Lee Wilson
Henderson Yancey
Greene Washington
Jackson
Hertford Wayne
Hyde
Fayetteville Regional Supervisor
Mooresville Regional Supervisor
Wilmington Region Supervisor
225 Green Street, Suite 714
610 East Center Avenue, Suite 301
127 Cardinal Drive Extension
Fayetteville, NC 28301-5094
Mooresville, NC 28115
Wilmington, NC 28405-3845
(910) 433-3300
(704) 663-1699
(910) 796-7215
Fax (910) 486-0707
Fax (704) 663-6040
Fax (910) 350-2004
Anson Moore
Alexander Lincoln
Brunswick New Hanover
Bladen Richmond
Cabarrus Mecklenburg
Carteret Onslow
Cumberland Robeson
Catawba Rowan
Columbus Pender
Harnett Sampson
Cleveland Stanly
Duplin
Hoke Scotland
Gaston Union
Montgomery
Iredell
Winston-Salem Regional Supervisor
450 Hanes Mill Road, Suite 300
Winston-Salem, NC 27105
(336)776-9800
Fax (336) 776-9797
Alamance
Rockingham
Allegheny
Randolph
Ashe
Stokes
Caswell
Sorry
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
SPOA 9-15-2016 Page 3 of 3
Smithfield.
SooA {ooA. 'iZespoKsiH,9'
Sonar Sludge Survey Reporting Form
Farm or Permit Number:
Lagoon I.D. Number:
Person taking measurements:
Date of Measurements:
Methods/Devices used for measurement of:
Number of measurement data points:
Distance from the present liquid level to the top of sludge
A. Start Pump Level:
B. Stop Pump Level:
C. Current Freeboard Level:
D. 1/2 Treatment Level:
E. Average Sludge Level:
If pump intake level is <2.5 ft a plan of action is required.
AWS310678
30903
Staff
2/9/2023
Sonar
445
3.02 feet
20.40 inches
48.00 inches
33 inches
94.32 inches
69.24 inches
2 feet
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance 1,898,525 Gallons
633 Dry Tons
Completed by:
Print Name
ALI v
Signature
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number: AWS310678 County: Duplin
Facility Name:
30903
Certified Operator Name: Smithfield Operator #:
**Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Lagoon 1
Lacloon 2
Lagoon 3
Lagoon 4
La oon 5
Lagoon 6
a. Lagoon Name/ Identifier
30903
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
25.08
(in)
d. Sludge Volume to be
Removed (gallons)
1,898,525
e. Sludge PAN
(Ibs./1000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (Ibs.)
(d x e)/1000
18,985.25
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
survey indicating non-comoliance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SB
Interagency Group Guidance Document 1.27.
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If
microbe use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewaterng - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #W00037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 2/9/2023
Smithfield
Facility O•wnner/MM agar rint)
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 2/9/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
DIVISION OF WATER RESOURCES REGIONAL OFFICES (0912016)
Counties served by each Regional Office
Asheville Regional Supervisor
Washington Regional Supervisor 943
Raleigh Regional Supervisor
2090 U.S. Highway 70
943 Washington Square Mall
1628 Mail Service Center
Swar mnoa, NC 28778
Washington, NC 27889
Raleigh, NC 27699-1628
(828) 296.4500
(252) 946-6481
(919) 7914200
Fax (828) 299-7043
Fax (252) 975-3716
Fax (919) 5714718
Avery Macon
Beaufort Jones
Chatham Nash
Buncombe Madison
Bettie Lenoir
Durham Northampton
Burke McDowell
Camden Martin
Edgecombe Orange
Caldwell Mitchell
Chowan Pamlico
Franklin Person
Cherokee Polk
Craven Pasquotank
Granville Vance
Clay Rutherford
Cuontuck Perquimans
Halifax Wake
Graham Swain
Dare Pitt
Johnston Warren
Haywood Transylvania
Gates Tyrell
Lee Wilson
Henderson Yancey
Greene Washington
Jackson
Hertford Wayne
Hyde
Fayetteville Regional Supervisor
Mooresville Regional Supervisor
Wilmington Region Supervisor
225 Green Street, Suite 714
610 East Center Avenue, Suite 301
127 Cardinal Drive Extension
Fayetteville, NC 28301-5094
Mooresville, NC 28115
Wilmington, NC 28405-3845
(910) 433-3300
(704) 663-1699
(910) 796-7215
Fax (910) 486-0707
Fax (704) 663-6040
Fax (910) 350-2004
Anson Moore
Alexander Lincoln
Brunswick New Hanover
Bladen Richmond
Cabamrs Mecklenburg
Carteret Onslow
Cumberland Robeson
Catawba Rowan
Columbus Ponder
Hamett Sampson
Cleveland Stanly
Duplin
Hoke Scotland
Gaston Union
Montgomery
Iredell
Winston-Salem Regional Supervisor
450 Hanes Mill Road, Suite 300
Winston-Salem, NC 27105
(336) 776-9800
Fax (336) 776-9797
Alamance
Rockingham
Alleghany
Randolph
Ashe
Stokes
Caswell
Sony
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
SPOA 9-15-2016 Page 3 of 3