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HomeMy WebLinkAbout310468_lagoon sludge_20230209Smithfield. JGood {ood. �espowsiblJv® Sonar Sludge Survey Reporting Form Farm or Permit Number: Lagoon I.D. Number: Person taking measurements: Date of Measurements: Methods/Devices used for measurement of: Number of measurement data points: Distance from the present liquid level to the top of sludge A. Start Pump Level: B. Stop Pump Level: C. Current Freeboard Level: D. 1/2 Treatment Level: E. Average Sludge Level: If pump intake level is <2.5 ft a plan of action is required. Staff Sonar If value for E is greater than D then sludge levels are in Compliance. If value for E is equal to or less than D then a Plan of Action is required. Volume of sludge to be removed to reach compliance Completed by: Print Name AWS310468 21471 2/24/2023 517 2.46 feet 19.92 inches 49.80 inches 45 inches 84.48 inches 74.52 inches 1.8 feet 734,063 Gallons 245 Dry Tons F/rjjl�,- �Vz �,-- Date Retention: 5 years Original: 5/21/19 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: AWS310468 County: Duplin Facility Name: 21471 Certified Operator Name: Smithfield Operator #: **Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 a. Lagoon Name/ Identifier 21471 b. Total Sludge Depth (ft) c. Sludge Depth to be Removed for Compliance 9.96 (in) d. Sludge Volume to be Removed (gallons) 734,063 e. Sludge PAN (Ibs./l000 gal) 10 f. Liquid PAN (Ibs./1000 gal) 2 g. PAN of Sludge (Ibs.) (d x e)/1000 7,340.63 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicatiml non-com liance. If future sludge surveys do not show improvement in sludge levels, DWR may require the owner to develop a sludge management plan that meets the requirements of SIB Interagency Group Guidance Document 1.27. SPOA 9-15-2016 Page 1 of 3 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. 1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue current lagoon management and monitoring of sludge as long as: A) the sludge level is less than the stop pump level of the lagoon, B)nutrient values of the lagoon effluent are within the normal operating range, C) there is no noticeable increase in lagoon odor, D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and E) nutrients applied from lagoon are properly accounted for in the application plan (NUP). 2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of the following options will commence: A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon. Implementation of the plan will commence within another 180 days. Records will be kept of these applications as required by the permit. B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed within 2 years either i) as a Class A material in accordance with permit #WQ0037487, or ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for land application. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: 2/24/2023 Compliance Due Date: 2/24/2025 Smithfield Facility nerlMIn;Up nt) Facility Owner/Manager (signature) NPDES Permitted Facilities Return this form to: Animal Feeding Operations Program NC Division of Water Resources 1636 Mail Service Center Raleigh, NC 27699-1636 Phone: 910-293-3434 Date: State Permitted Facilities Return this form to: NC Division of Water Resources at the appropriate Regional Office (see following page) SPOA 9-15-2016 Page 2 of 3 DIVISION OF WATER RESOURCES REGIONAL OFFICES (09/2016) Counties served by each Regional Office Asheville Regional Supervisor Washington Regional Supervisor 943 Raleigh Regional Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828) 296-4500 (252) 946-6481 (919) 791-4200 Fax (828) 299-7043 Fax (252) 975-3716 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional Supervisor Mooresville Regional Supervisor Wilmington Region Supervisor 225 Green Street, Suite 714 610 East Center Avenue, Suite 301 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910) 433-3300 (704) 663-1699 (910) 796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabanas Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford SPOA 9-15-2016 Page 3 of 3 Smithfield. JGood food. -7ZespoKsibl8® Sonar Sludge Survey Reporting Form Farm or Permit Number: AWS310039 Lagoon I.D. Number: 2026 - Benson Person taking measurements: Staff Date of Measurements: 2/24/2023 Methods/Devices used for measurement of: Sonar Number of measurement data points: 282 Distance from the present liquid level to the top of sludge: 4.27 feet A. Start Pump Level: 19.92 inches B. Stop Pump Level: 50.40 inches C. Current Freeboard Level: 36 inches D. 1/2 Treatment Level: 90.48 inches E. Average Sludge Level: 87.24 inches If pump intake level is <2.5 ft a plan of action is required. 5.6 feet If value for E is greater than D then sludge levels are in Compliance. If value for E is equal to or less than D then a Plan of Action is required. Volume of sludge to be removed to reach compliance 235,202 Gallons Completed by: Print Name 78 Dry Tons jw4ozj A le,� Signature Date Retention: 5 years Original: 5/21/19 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: Facility Name Certified Operator Name: AWS310039 2026 - Benson Smithfield Operator #: County: Du "Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon 6 a. Lagoon Name/ Identifier 2026 - Benson b. Total Sludge Depth (ft) c. Sludge Depth to be Removed for Compliance 3.24 (in) d. Sludge Volume to be Removed (gallons) 235,202 e. Sludge PAN (Ibs./1000 gal) 10 f. Liquid PAN (Ibs./1000 gal) 2 g. PAN of Sludge (Ibs.) (d x e)/1000 2,352.02 Compliance Timeframes: If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within 90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey indicating non-compliance. If future sludge surveys do not show improvement in sludge levels, DWR may require the owner to develop a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.27. SPOA 9-15-2016 Page 1 of 3 NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. 1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue current lagoon management and monitoring of sludge as long as: A) the sludge level is less than the stop pump level of the lagoon, B)nutrient values of the lagoon effluent are within the normal operating range, C) there is no noticeable increase in lagoon odor, D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and E) nutrients applied from lagoon are properly accounted for in the application plan (NUP). 2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of the following options will commence: A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon. Implementation of the plan will commence within another 180 days. Records will be kept of these applications as required by the permit. B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed within 2 years either i) as a Class A material in accordance with permit #WQ0037487, or ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for land application. I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey indicating non-compliance. Sludge Survey Date: 2/24/2023 Compliance Due Date: 2/24/2025 Smithfield Facili n r/M a r rint) a Facility Owner/Manager (signature) NPDES Permitted Facilities Return this form to: Animal Feeding Operations Program NC Division of Water Resources 1636 Mail Service Center Raleigh, NC 27699-1636 Phone: 910-293-3434 Date: State Permitted Facilities Return this form to: NC Division of Water Resources at the appropriate Regional Office (see following page) SPOA 9-15-2016 Page 2 of 3 DIVISION OF WATER RESOURCES REGIONAL OFFICES (09/2016) Counties served by each Regional Office Asheville Regional Supervisor Washington Regional Supervisor 943 Raleigh Regional Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828) 296-4500 (252) 946-6481 (919) 791-4200 Fax (828) 299-7043 Fax (252) 975-3716 Fax (919) 5714718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Berrie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional Supervisor Mooresville Regional Supervisor Wilmington Region Supervisor 225 Green Street, Suite 714 610 East Center Avenue, Suite 301 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910) 433-3300 (704) 663-1699 (910) 796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 (336)776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford SPOA 9-15-2016 Page 3 of 3