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WQ0000484_Determination Process_20170815
t>"t O HED.OVELf1EDJ/ CFIv' .t John R. Wren Director of Engineering & Environmental Services Mountaire Farms 29292 John J. Williams Hwy, P.O. Box 1320, Millsboro, DE 19966-1320 Office: (302) 934-3092 Cell: (410) 251-2841 jwren@mountaire.com V "We measure quality by how well we service our internal and external customers " fe'' � o�co • oreurPo pN�rr I Beth B. Sise Environmental Manager Mountaire Farms 29292 John J. Williams Hwy P.O. Box 1320, Millsboro, DE 19966-1320 Office: (302) 934-3094 Cell: (302) 236-2305 bsise@mountaire.com "We measure quality by how well we service our internal and external customers " I August 15, 2017 Mr. Steve Vozzo Regional Supervisor Division of Air Quality 225 Green Street Fayetteville NC 28301 F? AU0 6 2017. P%YE7i"EVILIE REGIONAL OFF! " 0� . J 0 RE: Mountaire Farms Inc. — Lumber Bridge Facility, Maximum Achievable Control Determination Process Dear Mr. Vozzo: Attached please find the required Maximum Feasible Control Determination Process for Odorous Emissions that'was stipulated in a certified letter from Mr. Mike Abraczinskas, Acting Director of the Division of Air Quality, dated February 15, 2017. Upon receiving a phone call in January from Mr. Greg Reeves of your office regarding odors, Mountaire increased the hydrogen peroxide dosing at the wastewater facility by 40%. Increasing the peroxide is a short-term measure to address septicity in the wastewater. Recently, a new live animal holding shed was constructed. This is a significant improvement for the area, which can be odorous. This new shed will be operational in the next two weeks and should reduce odors from the live animal holding area. As noted in the attached Determination of Maximum Feasible Controls,for Odorous Emissions; the feasible control that has been selected requires significant design engineering work to submit a permit to construct application to DEQ's Water Resources Division. Mountaire is formally requesting the deadline of December 15, 2017 to submit a completed application along with a compliance schedule. Should you have any questions, please call Beth Sise, Environmental Manager at 302-'934-3094 Sincerely, Mark Chranowski VP of Processing Operations Cc: John Wren (Mountaire) Beth Sise (Mountaire) Austin Pajda (Mountaire) David Kirby (Mountaire) Trent Reynolds (Mountaire James Zuniga (Mountaire) Robert Jackson (Mountaire) Mountaire Farms Inc. "We measure quality by how well we service our internal and external customers" E Determination -of -Maxi M- um -Feasible Controlsfor_Odorous'Emissions Mountaire Farms Inc. Lumber Bridge Processing Plant PO Box 339 17269 NC Highway 71 Lumber Bridge NC 28357 Air Permit #09925R02 First Steps Upon receipt of the letter from the Director of the Division of Air Quality, NCDEQ, Mountaire completed a daily odor survey for 6 weeks. This survey was completed to determine whether any odor was migrating beyond the property line and if so, the source. Also, the survey was taken to rank the intensity of odors both within the processing plant footprint as well as at the spray irrigation property line. Because of this exercise, it was determined that while. intense odors exist at the live animal holding shed, the manure storage area,'and the live receiving area, these odors are generally not noticed at the property line. The most likely source of the odors that triggered the Requirement for Maximum Feasible Control by the Department was the wastewater. -A summary sheet from the odor survey is attached as Exhibit A. It was noted during this odor survey period that there are -confounding variables that influence the odor levels at the . Lumber Bridge Processing Plant daily. The temperature, dew point, cloud ceiling, precipitation, wind. speed and wind direction are all non -controllable variables that will remain an influence going forward. Current Wastewater Operations l The Lumber Bridge Processing Plant holds a Wastewater Irrigation System Permit #WQ0000484. This permit allows for the. operation:of 2.55 million gallons/day (MGD) (based on -a seven-day weekly average) of treated" wastewater to be spray irrigated on 537 acres of land. The wastewater treatment plant` (WWTP) consists of rotary screening, a flow equalization basin with aerator, three 800 gallons per minute (GPM) Dissolved Air Flotation (DAF) units, one 2400 GPM secondary polishing DAF, a Sorin- Treatment System (clarifier), and'a 19.8 MG storage lagoon, containing four surface aerators. Due to the remaining organics in the wastewater, it is believed that the holding time in the storage lagoon along with the travel time in the 3,670 linear feet of force main, all allow for anaerobic activity and hence objectionable odors. A project to reroute the line from the wastewater. treatment building to the holding lagoon is presently. being designed and will'be installed by December 15, 2017. This pipe will divert the treated wastewater to the northeast corner of the lagoon eliminating the first in first out scenario. This pipe is currently very close to the inlet sump for the spray force main. This project will be in addition to the maximum feasible control selected below. A current site map of the facility is attached as Exhibit B. Step 1: List All Available Options Mountaire has investigated the following technologies to address the organics in the wastewater; biological treatment,, additional DAF treatment, mechanical aeration, chemical stripping, and bioaugmentation. A table listing these options.is found as Exhibit C. Items 1 & 2: Biological Wastewater Treatment Biological wastewater treatment systems come in many forms. Fundamentally they all use microbiology "bugs" to treat or uptake the organics or other types of pollutants in the wastewater. This microbiology ` generates solids or sludge during the biological treatment process., Item 3: Dissolved Air Flotation Wastewater Treatment DAF's use polymer and small air bubbles to create a treatment that removes organics and, other types of pollutants from the wastewater. This material floats to the surface and is skimmed off as float, leaving behind a further polished wastewater. Items 4-8: Mechanical Aeration Mechanical aeration adds oxygen to the wastewater. This equipment is typically installed in a tank or lagoon of wastewater to oxygenate. Mechanical aeration will often float on the surface of the wastewater. Another alternative is to attach diffused air to the bottom of the tank. Lastly, oxygen generation using Ipressure that injects the oxygen into a wastewater line is a more recent option. No matter how the oxygen is introduced into the wastewater, the function of the oxygen to control odors would be to create aerobic conditions to prevent the formation of hydrogen sulfide gas, which occurs in anaerobic conditions. Item 9: Chemical Striaoin Chlorination/dechlorination is an option for odor control. By heavily dosing the wastewater stream with sodium. hypochlorite or chlorine gas, all microbial activity ceases.. Thus, there would be no bacterial production of hydrogen sulfide gas. Dechlorination of the wastewater would be required following the disinfection by using sodium bisulfite. Item 10: Chemical Oxygenation Hydrogen peroxide, 1-1202; is a liquid that can be injected into the wastewater stream to oxygenate the wastewater. Peroxide is very reactive. This process is currently in place at Mountaire's WWTP. Item 11: Bioaugmentation Bioaugmentation refers -to supplementing the wastewater treatment system with specific colony forming bacteria created to break down the organics existing in the wastewater.. These bacteria are purchased from the manufacturer.. They sometimes come in a liquid or dehydrated form and are added into a wastewater tank to consume the organics present, thereby reducing the odors. The various items listed above and. their respective proposals may be reviewed under Exhibit D. projected to generate an effluent quality of a 100 mg/I BOD and 18 mg/I U.N. The capital cost to construct the MBBR is estimated "at $5,600,000. The CMASS design (ranked #2 above) offers the same quality effluent that the MBBR does, using biological wastewater treatment with a biofilm. However, the CMASS cost was $500,000 more and therefore was not chosen. Dissolved Air Flotation Wastewater Treatment The installation of a fourth primary. DAF (Dissolved Air Flotation) unit would offer additional hydraulic capacity and detention time to further treat the wastewater. This option would include converting the existing secondary DAF to ferric.chloride to polish.the effluent further. This ferric sludge would be land applied as a fertilizer, rather than rendered which is the current- practice. In addition, a chlorination/dechlorination process would be added to chemically treat the organics remaining in the wastewater. This would be a controlled injection rate so as not to generate high trihalomethanes. This treatment option has a projected effluent quality of 530 mg/I BOD and 80 mg/I TKN. The capital cost to construct an additional DAF is $2,550,000. Step 5: Select Maximum Feasible Controls Based on economics, option #3 has been selected. The fourth primary DAF installation, coupled with a ferric chloride treatment on the secondary DAF will polish the wastewater to a lower concentration of BOD and TKN than is currently obtainable. A chlorination/dechlorination process will be injected into the wastewater -line on its way to the various land application fields to destroy remaining septicity. This upgrade offers the best odor'control for the capital dollars invested for Mountaire Farms Inc. - Lumber Bridge Processing Plant. Step 6: Compliance Schedule The magnitude of this $2,550,000 project is quite large. Mountaire is committing to this major wastewater — -- -- — -treatment plant upgrade -in an"effort-to--eliminate--odorous-emissions from the wastewater: This project -- will require four months of engineering work to complete a construction permit application. Mountaire will have the design -and -drawings submitted to the Division of Water Resources by December 15, 2017. rr r. Exhibit A:- Odor-Surve y SCORE Date Day Wind Direction Wind Speed (m h) ' OFFAL RECEIVING OFFAL TRAILER PAD WWLAGOON WW lagoon level ft.) LIVE HOLDING SHED MANURE STORAGE HOG FARM TURKEY FARM PIVOTS Note Fields Spraying SWAMP 03/13/17 Mon. " 03/14/17 Tues. wnw 11 1.0 3.5 1.5 0.0 5.0 4.0. 0.0 0.0 0.0 0.0 03/15/17 Wed. nw - 20 2.0 4.0 2.5 1.0 2.0 3.0. 0.0 0.0 1.0 3.0 03/16/17 Thurs.. nw 13 0.0 4.5 0.0 3.6 5.0 4.5 0.0 0.0 1.5 1.0 03/17/17 Fri. • s 4 0.0 1.0 1.0 0.0 4.5 5.5 0.0 0.0 2.5 3.0 03/18/17 - 03/19/17 03/20/17 Sat. Sun. Mon. sw sw 9 4 0.0 6.0 0.0 7.0 1.0 0.0 0.0 3.0 f 5.0 6.0 5.0' 6.0- 0.0 0.0 1.0 0.0 1.0 2.5 1.5 0.0 ' 03/21/17 Tue w 8 0.0 5.0 . 4.0 0.0 5.0 1.0 0.0 0.0 5.0 0.0 03/22/17 Wed n 15 1.0 5.0 2.0 1.0 6.0 1.0 0.0 0.0 0.6 0.0 03/23/17 Thu a 10 0.0 3.0 1.0 0.0 ? 2.0 1.0 0.0 0.0 4.0 0.0 03/24/17 Fri s 11 0.0 1.0 2.0 0.0 4.0 5.0 -0.0 0.0 6.0 0.0 03/25/17 03/26/17 Sat Sun, ssw 12 0.0 6.0 2.0 0.0. 5.9 7.0 8.0 0.0 0.0 6.0 X,YB,I 0.0 03/27/17 Mon ,_ 03/28/17 Tue s 9. 3.0 0.0 6.0 0.0 6.3 3.0 3.0 0.0 0.0 6.0 O,P,TS 0.0 03/29/17 .Wed ne 8 1.0 7.0 2.0 0.0 6.1 ` 3.0 2.0 0.0 0.0 6:0 O;P,R,T 0.0 03/30/17 Thu e 8 1.0 _ 7.5 3.0 0.0 5.8 2.0 2.0 0.0 0.0 0.0 X,Y,F,A 0.0 03/31/17 Fri sw 17 0.0 2.0 4.0 0.0 6.3 2.0 4.0 0.0 0.0 5.0 O,R,T,P 0.0 04/01/17 04/02/17 04/03/17 Sat Sun Mon e 5 0.0 8.0 0.0 1.0 6.4 7.0 1.0 0.0 0.0 4.0 X,Y 0.0 04/04/17 Tue sw 14 0.0 3.0 2.0 0.0 6.9 5.0 8.0 0.0 0.0 5.0' O,P,R,T 0.0- Wed ssw '4 2.0 8.0 .4.0 0.0 7.3 9.0 9.0 5.0 0.0 0.0 6.0 X,Y 0.0 04/06/17 Thu wsw 27 1.0 2.0 10.0 0.0 7.9 8.0 3.0 0.0 0.0 0.0' N/A 0.0 04/07/17 Fri wsw 15 - 0.0 5.0 3.0 0.0 8.4 8.0 6.0 0.0 0.0 4.0 O,P,R,T 0.0 04/08/17 04/10/17,1 Sat Sun -. Mon s 9 0.0 1.0 - 2.5 - 0.0- -04/09/17 7.9 4.0 9.0 0.0 0.0 3.0 N 0.0 04/11/17 . Tue w 2 0.0 6.0 0.0 2.0 8.1 3.0 1.0 0.0 0.0 3.0 T,R,P.O 0.0 04/12/17 Wed sw 9 2.0 7.0 3.0 0.0 8.2 9.0 6.0 0.0 0.0 6.0 X,Y 0.0 04/13/17 Thu he 13 3.0 8.0 4.0 0.0 8.1 6.5 1.0 0.0 0.0 3.0 O,P,R,T 0.0 04/14/17 Fri e 2 0.0 4.0 2.0 0.0 8.4 9.0 9.0 0.0 0.0 5.0 O,P,R,T 0.0 -04/15/17 04/f6/17 04/17/17 Sat Sun- Mon ssw 7 3.0 0.0 2.0 0.0 '6.0 10.0 10.0 0.0 0.0 4.0 A,F,X• 0.0 - 04/18/17 Tue ene 12 1 5.0 6.0 2.0 0.0 6.3 4.0 3.0 0.0 1.0 6.0 B,I,P,W 0.0 04/19/17 Wed nne 3 5.0 5.0 4.0 5.0 6.4 7.0 2.0 0.0 0.0 5.0 A,F,W,O 0.0 04/20/17 Thu' wsw 9 0.0 8.0 4.0 0.0 6.8 10.0 10.0' 0.0 0.0 6.0 B,I,X 0.0 04/21/17 _ Fri sw 10 0.0 6.0 . 0.0 0.0 6.6 '. 6.0 9.0 0.0 0.10 5.0 A,F,G,M 0.0 04/22/17' 04/23/17 04/24/17 Sat Sun Mon' ne 10- 5.0 7.0 2.0 2.0 6.8 10.0 0.0 0.0 0.0 0.0 Rain 0.0 04/25/17 Tue nw 6 1.0 6.0 6.0 2.0 8.9 7.0 1.0- 0.0 0.0 0.0 Rain 0.0 04/26/17 Wed ssw 12 2.0 3.0 6.0 3.0 10.5. 7.0 10.0 0.0 0.0 0.0 1 N,V 0.0 04/27/17 Thu ssw 15 0.0 1.0 3.0 0.0 10.8 0.0 10.0 1 0.0 1 2.0 5.0 QJAR 0.0 04/28/17 Fri ssw. 10 0.0 0.0 8.0 0.0 10.9 8.0 10.0 0.0 1.0 6.0 X,Y 0.0 04/29/17 04/30/17 1Sun TALLY Sat 38.0 150.5 -99.5 r 23.0 19m 169.0 0.o 5.0 � 1225 8.5 .. r 3 ���e�o i 8 � e,Gi�b:6eioYa MYSN'=emtlPN:oeo�o,6:m� Duv2oS fdy. � � a i;m$c7a 7 %/ r �'�, Q1 � i�ai y'QnQuwy",.'in'umyNuu�u_e4'tliuia •.,P•m�py�eoo§ �"'6o=��.m.,Y�'N�•, Y,v�.ug.�i�'M�Y��nnun� - .' rea R Paa:�N��>;m9C�f.Ff.$o9mSa$�emCee-' :y$nHo,'o ir'olp=o-�n=u-moEiP�' �' �i"°�=sveakBSY$ I J' �1 � •\, �'�.1Oi'a000,n$8ou"'ia�oo -P-e-- - — I9I '�` — _ ••\ P .,_�O_o.,�a�:'soazw_'sem �vsww.mo �;� I I °. , _._ I it j •\ ! i a i� � •'\ice( __m- _ __ _ ___-__m_ __m_ > c �•! JA TT `'` I ! . '��1 F, it J° � ' •1 ••\ Pa� fig= it C l�Y � E - . Y � /J�_r - .c'�1 �j I' ( c I ✓ �e � ssA n <d ess........ n Cr-rd � �u�imnNi'n V�.� n�u�'ua'p ib mfvnu4o IiiV o£' / `\ F � - F rn A T WASTEWATER REATMENT NO DISPOSAL SYSTEM ®� v CASE ASSOCIATES, INC. = MOUNTAIRE FARMS OF NORTH CAROLINA CONSULTING ENGINEERS m �� •-i LUMBER BRIDGE: NORTH CAROLINA DOVER, OEIAWARE - Z DRAWN 0T: $YC SCac. p SITE MAP ocvcn[D ar: Ea cx[a[o PY: �a:•n[ uo ' DAtc s--- Ko°+ ¢os-ofa xo4 nsra s>[Err oP, r. oaY[ m B[nMax er APPD. Control Technology Rankings .First Step -The influent to the lagoon needs to be rerouted away from the effluent sump.. Option Control Economic Environmental Impacts . Human Energy Impacts Effectiveness Impacts of Effluent Health. (0-10) Impacts (0- 10) 1 : BioPOrtz(MBBR) 10. $5.6.M Produce biological 0 544�kwh/day increase sludge 2r `: CMass 10 $6.1M Produce biological 0 Undetermined- sludge . 3a Additional DAF 7 $2.55 M Produce ferric sludge 0' 70 kwh/day increase SDox (02 gen.) 5 $700,000 -. Generate MLSS 0 Undetermined 3 3Y EcoDome (Brush- 4 Undetermined Generate MLSS 0 Undetermined Aerator) ADS (air discs in lagoon)- 4 $250;000 Generate MLSS 0 Undetermined Aqua Aerobics 4 $250,000 Generate MLSS 0 Urdetermined Webitat 4 Undetermined. Generate MLSS .01 Undetermined .Chlorinate/Dechlorinate- 4 Undetermined . Chloramines ,; 3 Undetermined + peroxide generated, applied 'to soil Peroxide 3' $328,500/yr None 3 Undetermined °1f`Yr Mega BioAmp (bugs) 1 $20,800/yr None 0 N/A Cf r NO.Portz . by ENTEX Technolo Components: The basic elements of the BOPortz system include: 1. attached growth media, 2. media retention screens, and 3. an aeration system. -; Technologies go L�rre BioPortz is a moving media system for use in Integrated Fixed film Activated Sludge (IFAS) and. submerged fixed film. (SFF) systems. Independently moving BioPortz carriers continually. circulate through the aeration basin in a random motion, ensuring excellent oxygen and substrate transfer to the biomass. BioPortz is a cost-effective solution for existing activated sludge -plants that need more advanced treatment. Because little or no additional tankage is required, BioPortz is an ideal solution for plants with limited room for expansion.. It is also, an excellent choice for space efficient, high performance new plant designs. BioPortz moving media provides extensive surface area for biomass growth. The attached biomass population can more than double the effective MLSS concentration. The vigorous motion of the media through the aeration basin provides a high shear on the biomass, maintaining a thin biological film. The thin film provides for high rate biological kinetics. Engineering a Dean Water Environment i r liroPortz can be +garret "MUM used rn a - Y of cantrguratrotl f , ENTEXs larger RoPortz media allows z �rncfudr�g rrrany� ` for media. retention screens with #r ere tt bRUN[c da( z exceptionally large open area. Because nutde. ntrernQ+rcrl{ > , k inlet screening needs to be 213 smaller. tBIR ptaEesses t}:� x than the, media retention screens - .per- 'I R r� BioPortz systems only require normal ,,� - - - fine screens, saving capital cost as well addt�aerobrc>£ as operator time and attention. anoxi mAs�fo' BioPortz provides stable growth 5N,_ x derirtrxrfrdtron f la orms or slow- owin nitre ers. �f f $ _g fi_. 3� , .P 1 Nitrifyang plants perform better.; s fi non=nitrifying plants are able to nitrify. Plants needing to convert i s to nitrification can do so at a far - �'` lower cost. than adding new basins. J BioNriz can also.be used.in anoxic zones fordenitrification. gg t - did ENTEX's unique media design maximizes biologically active surface area at an exceptional 7. 176 ft'Ife. BioPortz is made of durable HDPE; the media never needs replacement: <'. Servicing aerationsysteMs is simplified because of the 0.96 spec grav'ty. Lt floats when. the.air is turned off for easy movement out of the basin. XoPortz improves wastewater treatment with little or no addition of aeration basins or clarifiers. It's a-significantly_less expensive way to upgrade activated sludge plants. NT OW Blaft tz.R&.''te9"�tion Screensi ._- Technologies. �•Nechnal�og�ie®s • ryi s t ti Pam- PhYSICO I Chaif'aCte6'BStkS . ._ Outer diameter 0.7.0_",. ,... V Cylinder length 0.55" Color t. Carbon black :LL .:Material . High density polyethylene (HDPE) w/carbon black added;for UV:protecton Specific gravity 0 96 Perf®mance Biologically'active surface area 179 ft2, per ft3 p z 3 (589 m perm) . Maximum fill capacity., 67% Oxygen transfer rate efficiency 0.8% -1 %/ft submergence BOD5 oxidation rate 686 :. kg/- d @'20° C) Nitrification rate 34 Ib/1000 ft3 - d @ 68° F (0.53 kg/m3 : d @ 206 C) Denitrification rate 46 Ib%1000 ft3 - d @ f (0.71 kg/m3 - d @-20° C) Beth Sise From: Robert Kershner <r.kershner@ketllc:com> Sent: Tuesday, June 13, 2017 7:41 AM To: Beth Sise Subject: Lumberbridge Facility MBBR Budgetary Quotation Attachments: Mountaire Farms MBBR Estimate June 2017.pdf; Entex BioPortz Brochure.pdf, Entex BioPortz Media DataSheet.pdf Dear Beth, Sorry for the. slow reply on this request! !! Seems vacations, etc. have slowed down the responsiveness at Entex over the past couple of weeks... Attached please find.a Budgetary quotation for a BioPortzTII MBBR system for this application. We also took a look at a WebitatTM in the. existing lagoon basins but due to the. possibility of lower water elevations at times in the lagoons, that"optionwas complicated. However,'if basin volume can be'maintained; it does some seem like a good fit. For estimating purposes, figure $300,000 total installed cost for each of the two (2) tanks (including covers). We can offer quotations for these tanks as well. Please let me know if you need any additional info or have any questions. Best Regards, Rob *** PLEASE NOTE OUR NEW ADDRESS ***** Robert Kershner Kershner Environmental Technologies, LLC 111 Easter Court, Suite M • Owings Mills, MD • 21117 www.ketllc.com I T 410-581-0555 • M 410-458-3586 • F 410-5.10-1700 r.kershner(a,ketllc.com On Jun 12, 2017, at 9:08 AM, Beth Sise <bsise(i�mountaire.com> wrote: i " Technologies eng€naering a Clear. Wa.ter Environment Date: June 12, 2017 To: Beth Sise — Mountaire Farms, Lumberbridge, NC WWTP We are pleased to offer a preliminary budgetary proposal for our BioPortzTM MBBR process to meet your needs for post-DAF treatment at the Lumberbridge facility. MBBR Design: Given the high strength (1000 mg/L BOD) of the waste and the high percent BOD removal (97%) required, a two -stage MBBR system was selected. In order to achieve this amount of BOD conversion 29,475 fe of BioPortz media is required, which will provide 5,275,957 ftZ of biologically active surface area'. In order to keep the tanks at reasonable size, a preliminary design of 50% media fill was chosen. Therefore, two tanks each with a volume of 220,470 gallons are required. For a side water depth of 18 feet, this can be achieved either with a square tank with 40.5 foot long walls or a circular tank with a diameter of 46 feet. The over-all air requirement was determined to be 12,560 scfm supplied at a pressure of 9.8 psig. Each tank will be outfitted with a coarse bubble aeration grid. Each of the two tanks will need 115.7 fe of media retention screens. The screen configuration can be optimized to fit the tank design. For the moment, we are modelling 6 screens per tank each j 6. inches in diameter and 5, feet long.. _ Design Basis: • Influent 0 3,000,000 MGD ADF 0 1,000 . mg/L BOD o. 110 mg/L TKN 0 16 mg/L NH3-N • Effluent 0 30 mg/L BOD 0 3 mg/L NH3-N • Temperature o Ambient 400 Silver Cedar Court, Suite 200, Chapel Hill, NC 27514 919.933.2770 phone 919.287.2258 fax www.entexinc.com p PST. • BioPortz Media Media retention screens with screen scour piping Course Bubble Aeration Grids Additional Scope that Entex Would Provide: • ,'BlowersNFD • Aeration Valves (manual and automated) • Instrumentation (DO, T, Level, pH) • Control Panel Budgetary Pricing_$1,435,000 f If you wish to take this project -further into design, we would be happy to visit with you to work out details and refine our proposal. Please feel free to contact Rob Kershner at Kershner Environmental Technologies, LLC or us at your convenience. J Entex Technologies Inc. Page 2 s -I 'Proposed Wastewater Treatment Process Mountaire Farms, Lumber Bridge, NC WWTP preliminary proposal 6/24/1.7 B Krshnor Environments/ echno%pies, LLC T .Keystone ENGINEERING GROUP ideas iv&k1,ovat49;,&s i r- Krshaer Environmental rcbnoiogies, LLC ideas, irtisovatLapts Waste Sludge 1, , -'( i g��' NETZ51H Rotary Lobe Pump 30 - 300 gpm ® 30 psi Effluent from DAF Q(iC�; Z100 gpm BOD < 100 mgA r TSS < 100 mgA TKN = 1 10mgA Secondary DAF (existing) r op8gnal spare blower ZS110 Screw Blower • �6a, 3 800 -2,600 scfm ®9.8 psi (variable speed) (' ZM166 Centrifugal Blower `fpC3 B,(psi (constant speed) AUMCOPOO blowers Sludge (MLSS) Recycle Air i, 37V Influent from DAF -'S,i-€<i .A.✓ (existing) 2100 gpm ..,,�_._•, BOD = 1,000 mgA DO Control Loop ,« - TSS = 100 mgA TKN =110 mgA t Air Pressure Control Loop Proposed Process Flow Diagram Mountaire Farms, Lumberbridge, NC WWTP 7 S,10 Jr-rew )?Isrwer= (ar7h? lyi('k Ida oferatinn 70(oC 6-ra(nre}Z56h, Shp ChP = Psi XGPM 1 114- Tarsco 5aUt..rr 3-731lag a I.: t._t Techniologk!s Engineering a Ckmn Water EnvittArnwit June 21, 2017 To: .Robert Kershner Kershner Environmental Technologies Sub: Mountaire Farms Proposal #9014R02:. Entex BioPorti Moving Media IFAS System Dear Rob,, On behalf of Entex Technologies, thank you for the opportunity to, present a conceptual desigri-•. for your treatment. upgrade. Enclosed please find Entex's design concept and budgetary price for the referenced application. Technoloey Selection BioPortz WAS system includes HDPE media, media retention and drain screens, coarse bubble ..aeration grids, instrumentation and controls. Blowers are excluded. Treatment Obiective(s) 3.0 MGD AAF, 15°C sBOD < 100 pprd' Budgetary Pricing, Enclosed Scope of Supply;- $1,384,7.64.00 USD Freight: Excluded, Ex -Works Factory.- --- . - -- Field Service: t 5 man -days included Service center: Chapel Hill, North Carolina r 400 Silver CedarCourt, Suite 200, Chapel, Hiil, NC 27514 919.933.2776 phone 919.287.2258 fax www.entexinc.com 11 About Entex Entex offers an unequaled selection of advanced wastewater treatment solutions. Our solutions effectively address space constraints and budget concerns, as well as ever increasing demands for higher quality effluent and increased plant capacity. Technologies provided by Entex have been selected with confidence to treat more than 60 million gallons per day of design capacity. Entex provides biological systems for carbon and nutrient removal, including phosphorus and nitrogen control. As a provider of both fixed media (BioWeb) and moving media (BioP.ortz) processes, Entex offers an unbiased design assessment. The Entex team has been involved in over 750 installations with over a combined 100 years of'experience. Additionally, Entex offers a flexible suite of tertiary filtration systems that have been Title 22 approved by the State of California for reuse quality effluent. Entex's filtration systems are designed to further polish. final effluent and reduce turbidity for reuse and irrigation purposes. Entex provides the ability to upgrade treatment facilities to meet the needs of increased capacity and improved effluent discharge requirements, often without the need for add_ itiopal treatment basins. These systems provide powerful solutions. to the challenges facing wastewater treatment systems, offering extraordinary levels of performance typically at a substantially lower cost than conventional solutions. I ofAbout T Systems •SBRs ` *Lagoons . 1� •l3NR/CAS/1FAS/MB -contact stabllizat�or� �y Solutions bTM/WebitCAL aged `f=l��its rytl[alttageci Services ENTEX Technologies Inc. Page 2 About BioPortz BioPortz is a high density polyethylene (HDPE) extruded media designed to enhance and stabilize microorganism colonization within biological wastewater treatment applications. By introducing a protected surface, microorganisms are allowed to immobilize and increase in concentration, thereby increasing the . ability to' degrade wastewater constituents. Independently. moving BioPortz carriers continually circulate through the treatment.basin in a random motion, ensuring excellent oxygen and substrate transfer to the biomass. Because little or no additional tankage is typically required,: BioPortz offers an effective solution for plants with limited room for expansion-. Additionally, it is also an excellent solution for space efficient, 'high performance new treatment -basins. BioPortz moving. media provides 589 m2/m3 of protected biological surface area, for biomass growth. The attached biomass populations can more.than double the effective MLSS concentration. The vigorous motion of the media through the basin provides a high shear, creating higher biological kinetics. BioPortz' media is approximately 18mm in diameter and 15 mm in cylinder length. This allows for a more open . effluent media retention screen'design, minimizing head loss. ENTEX Technologies Inc. Page 3 Scope of supply Each Entex project is custom engineered. Drawings will follow 4-6 weeks after acceptable order. HDPE media with carbon black ,for UV protection. A BioPortz Moving Media total of 29,412 cubic feet, providing in excess of 5,264,748 square feet of biologically active surface area. . Twelve (12) effluent media retention screens, six per tank. Two (2) Drain screens. Two (2) overflow screens. Media Retention Screens Screens will be complete with 10-mm slot width, 304 SS material. Effluent and overflow screens supplied with screen supports. Complete with scour piping, 1-inch solenoid, float Screen ScourT"" System switch, timer function and control system to automate scour sequences. Scour piping to terminate 12-in above each screen. Full floor cover coarse bubble aeration. Scope to Aeration System(s) terminate at drop pipe at top of tank. Complete with flanged connection or loose follower flange. Anchors and supports are not included. Two combination dissolve oxygen/temperature probes, Instrumentation one per tank with analyzer and local readout. Two r level transmitters, one per tank.. _ Aeration Process Valving Included. Blower(s) Not included. PLC/OIT Included. Additional items included • Process Engineering for all equipment, equipment sizing and selection • Review and approval of P&I Diagram for the ENTEX scope of supply • Preliminary General Arrangement Drawings, review and approval of final General Arrangement Drawings for the ENTEX supplied equipment • Review of biological process reactor drawings, excluding structural design • Manufacturers' service for installation inspection' • Startup supervision and training ENTEX Technologies Inc. Page 6 Website links For additional product information, reference installations and videos, please visit the following links: Entex: www.entexinc.com BioPortz: http://www.entexinc.com/solutions/bioportz Specialty Chemical: http://www.entexinc.com/installations/bioportz/soecialty-chemical Frontier Refine?y: http://www.entexinc.com/installations/bioportz/frontier Oak Creek CO.: http://www.entexinc.com/installations/bioportz/oak-creek Ciales PR:. http://www.entexinc.com/installations/bioportz/ciales-Puerto-rico Page 7 Tar, SCO Wtw Twk s TFnmn Compaq Quote Number: 1706079 (RI) . Page: 2 of 8 1 SrSCO Bolted Tank a TF Warren Cumpany Quote Number: 1706079 Quote Proposal i! ,?14`�''� �'y�`t��uys�f�� � �'��•�y1'ib�t 4tfaya� Rob Kershner Kershner Environmental Technologies, LLC R.Kershner@ KetLLC.Com 410-581-0555 Tarsco Bolted Tank, a TF Warren Company appreciates the opportunity to .provideyou witlf the.following proposal for your upcoming project. At Tarsco Bolted Tank, we approach every request for information and quote as an opportunity to earn your business, and want to be sure we understand your needs and the challenges you face with your project. Project Summary & Scope of Work: Labor, materials and equipment to erect (2) New 43.08 Feet Width X 24.72 Feet Height 304 Stainless Steel Waste Water Storage Tank Site Project Location: Lumber Bridge, NC For a more detailed description of activities please refer to this proposal. We look forward to completing this work safely, with the highest quality, and on -time. Please contact us if you have any questions concerning Tarsco Bolted Tank's proposal or if we can be of any further service. Sincerely, Scott Colbaugh Tarsco Bolted.Tank scott.colbaugh @ tfwarren.com 417-658-0572 Ta sCO Batted Tank a TF warren Company Quote Number: 1706079 Page: 3 of 8 Quote Proposal ..sc�`5 r�` dcr •;+�,+� <c �,ya"i. ��'�o..3-n.�}'s� e� ,���y..R.,-t�13. 7�r7 i q,`�.�.��`�, _ �"ti Nix. °9k�` i, "'r.�.. �c� �'y�r, ,^���( :.i�` - v i,%�i v,��'+,��C �+', rn ,.. -. .J`y�, 5��.r"�Sx,{d �.�jy ;^� i. ���" �[,• , ih�r }jC l-:¢.!G b zl.,.f.P'ty .Y ��k. ¢v y�A,�'� E3 i"'i4 'A ct,v.f'j�Y FT.-��h.}. } !Iqq'�{y..a r�) ��ns. ,q .y,, e� �i yG;,S•,,�{FQ 'M". �Y(!. /��■y■ .[" -• /S+ 1 Sa 4 ,l l 143 ]Y }l 3'"_�'fg�"-1'� A1��fGJ+'S tkn.11 vs^r'i.S- sSr...R..k��*.�s.^�'sx'';s��.ssRx�3.:.,:..s.F New 43.08 Feet Width X 24.72 Feet Height 304 Stainless Steel Waste Water Storage Tank Product being stored - Process Water 0 Total Nominal Capacity - 269,499 Gallons Usable volume of approximately - 236,792 Gallons Specific Gravity - 1.05 36 Inches Freeboard P11 Deck Type - 2:12 Roof (Comp/Tension Ring) Fv� Floor Type - Concrete (Embedded Starter) ❑� Construction Type - Bolted ❑ Wage Type - Non -Union / Non -Prevailing Accessories included: 1 - 24" Manway 1 - Ladder Safety Gate 1 - Caged Ladder Assembly 1 - 3' x 3' Step -Off Platform 1 - 10" Flange - 1 - Frost -Free Vent 2 - 12" Flange 1 - 48" Roof Access Hatch - 4� {SI :1/.?S -ki���i1aLL1�YI� �J��Li�F/� �: 7iyr'�" F^.' �+ ` n%Nh� .5^u� Fi f71'%X � "E`vr1�`v" k-�� e.�.Pt3Nr"�3 K .Sfr T a.r �'� �.Y •+ � � Engineering and Manufacture Specifications Site Class: D Approval Drawing # of Sets: 3 Wind Conditions: 122 Seismic Use Group: III Seismic S1: 0.106 Seismic SS: 0.253 Tank PE Stamp Required: Yes Calculations Required: Yes Foundation Type: Embedded Ring Shipping Weight: 46,365 Pounds Importance Factor: 1.25 Deck Live Load: 25 Pounds per Square Foot 1. Design Basis a) Proposal is based on final customer's engineering information being provided within two (2) weeks of award. b) This information will include quantity, sizes and location information for all nozzles and manholes (elevation, orientation, projections etc.) along with the location and direction of the stairway. c) Design according to AWWA D103 Ta CO Batted Tank a TF Warren Company Quote Number: 1706079 Page: 4 of 8 Quote Proposal 2. Coatings Mill Finish Stainless Steel - COATING- TARSCO Bolted Tank IS OFFERING OUR STANDARD STAINLESS STEEL DESIGN TANK, WHICH HAS FABRICATED- STAINLESS STEEL COMPONENTS ONLY IN THOSE AREAS WHERE THE CONTAINED PRODUCT IS IN CONTACT WITH THE TANK MATERIAL. ALL OTHER COMPONENTS OF THE TANK MAYBE GALVANIZED- CARBON STEEL MATERIALS. �^c061. ^� 2. G' w p� +`� 4n��R*^2 *t��,`fr � �R�` 3i .,,}�i., •� �s�-�'���L����,n ��F�. sF; �ry,,ht E'���so-7r��.,�^. rSs"t �: �-f �''�� ��. �'`'a'�". ,.,:--Fc - a) Approval Drawings - 2 to 3 weeks (if required) b) Final Drawings - 1 to'2 weeks prior to shipment of tanks c) Tank Delivery - 10 to 12 weeks after approval of drawings and settlement of all details d) Our proposed pricing and schedule does not include for any delays due to causes outside Tars' o Bolted Tank's complete control, including but not limited to force majeure, strikes, political conditions, and weather. If we encounter any delays, the schedule will be adjusted and costs for delays will be reimbursed to Tarsco Bolted Tank at the applicable T&M rates. e) Milestone dates for Substantial Completion are defined as tank ready for hydrostatic test. ..c.a- �Y'." n 3r, ii xf. SC,i' (blLQ.iri✓7t. '�u �r-s .r 9- G �- v.�.sad....�t�����..�.��o�'��,w..��"�- TOTAL MATERIAL PRICE $135,249.00 CONSTRUCTION PRICE $42,271.00 PRICE - . $5,544.00 _ FOUNDATION DESIGN $3,500.00 PRICE TOTAL $186,564.00 Total Price for Two (2) Tanks: Options: Carbon Steel Epoxy Coated $67,720 (Material cost per tank) 1. Proposal Validity a) 15 Days $373J28.00 Page: 5 of 8 Tarsco Bolted Tank a TF Warren Company Quote Proposal Quote Number: 1706079 TERMS AND CONDITIONS 1 SITE CONDITIONS: Buyer will provide a suitable, clear, safe, dry, leveled, compacted staging area adjacent to the tank foundation and extending 25 ft. around the tank foundation. A graveled or hard surface access roadway from a public road to erection site, so that loaded trucks can be driven to a point adjacent to tank foundation, must be provided and maintained. Minimum clearance of six (6) feet is required between tanks, eight feet overhead. If work is located inside building or enclosed area, it must be noted in the Contract. Free access to work site must be provided by Buyer during daylight hours on all working days including Saturday, Sunday, U.S. holidays and country or region specific holidays if outside U.S. If 8 hour, 5. day week is required, Buyer must specify. Buyer will ensure all tank parts are within 50 feet of tank foundation with no interfering objects. Tarsco Bolted Tank will be allowed access for a truck to be placed and operated at the erection site. Should concealed, unusual, unexpected, and/or unrecorded conditions be encountered which interfere with normal erection procedures, Tarsco Bolted Tank will advise Buyer of conditions encountered. 2 FOUNDATIONS: Top of foundation must be within 2 feet of grade. If higher or on structures, price will be adjusted. It is the Buyer's responsibility to provide a level and true foundation, with level tolerances of 0.5 inches per ten (10) feet. Buyer is responsible for establishing center lines on foundations or structures. If Tarsco Bolted Tank or erection contractor finds inaccuracies or deficiencies in foundation work done by others, or is required to alter the tanks to make them fit, the Buyer shall be notified and if Buyer instructs Erector to make necessary changes, erection contractor shall be reimbursed for the cost of material and labor used. In any event, the Buyer will reimburse erection contractor for the cost of lost time by the erection crew and equipment. If a tank embedment ring is required, Tarsco Bolted Tank personnel will be required to inspect the installation of the ring prior to concrete being poured. Proper installation and roundness tolerance is the responsibility of the contractor providing concrete installation. Location of all plumbing located within the foundation, concrete slab, or underground, is the responsibility of others, and Tarsco Bolted Tank is not liable. for accuracy of location related to the tank. If Foundation Design is required, customer is to supply Geotechnical Soils Report. Unless otherwise noted, all foundation construction shall be done by others. 3 EXCLUSIONS: This Contract does not include unloading, hauling, grouting, or washing, painting (other than touch-up on erection scratches), welding, load lines or other systems installation unless stated as being included. The responsibilities of Tarsco Bolted Tank will not include liability for demurrage. All licenses, fees, permits, taxes or any items or services not specifically mentioned are excluded. Tarsco Bolted Tank will not be responsible for damage to personnel, automobiles, or machines within 100 feet of erection site. Tarsca Baited Tank a Tip Warren Company 4 CONTINUOUS OPERATION: Quote Number: 1706079 Page: 6 of 81 Quote Proposal Buyer will ensure all operations are continuous, scheduled -and completed in accordance with suggested sequence throughout erection and finishing with a completed water test and inspection. Tarsco Bolted Tank will not be liable for any reason whatsoever for any indirect, incidental, special or consequential damages. 5 INSPECTION: Buyer inspection and acceptance of interior and exterior must be performed during and prior to erection crew leaving jobsite. Delay caused by Buyer will be charged to Buyer. 6 CHANGES: If the Buyer orders extra work or makes changes by altering, adding to, or deducting from the work set forth in this quote, the price and any completion date quoted will be adjusted accordingly. The price adjustment will include costs of engineering, shipping, manufacturing performed, materials purchased, extra erection expense, extra supervisor and administration expense. 7 BUYER'S RESPONSIBILITY: Buyer will supply, if required,120 volt160 Amp AC current at no cost, within 10 feet of tank foundation and necessary utilities including, but not limited to, the necessary sanitary facilities and palatable drinking water as required for the performance of the contract. Foundation will be clean and clear of any obstruction, material,,or equipment. Adequate -clearance -will be provided around the tank foundation -area as well -as -overhead: Buyer -is- - - responsible for supplying trash dumpster at job site and for disposing of contents of dumpster. S HYDRO -TEST: Tarsco Bolted Tank will supply and install blind flanges for all nozzles for performing Hydro -Test. Buyer shall provide water, hoses, and pumping to fill the tank for the Hydro -Test, and any subsequent fillings after that are the responsibility of the Buyer. If a leak is disclosed during the hydro -test, a Tarsco Bolted Tank service personnel will be dispatched immediately. Buyer is responsible for emptying and disposing of water after testing. 9 BUYER'S INSURANCE: The Buyer will obtain insurance and indemnify Tarsco Bolted Tank against loss by fire, lightning, removal, and all extended coverage perils, theft, vandalism, and malicious mischief, earthquake, negligence, breach of contract and any other insurance which the Buyer deems necessary upon the work covered by the Contract, for the full insurable value thereof. Additional expense by theft will be reimbursed to-Tarsco Bolted Tank by Buyer. Cost of security guards, if required, to be paid by Buyer. Tarsco Bolted Tank is to be named as an additional insured and a certificate of insurance is to be provided at the time the order is agreed upon. TarsCO Batted Tank a TF Warren Company Quote Number: 1706079 10 CANCELLATION OF ORDER: Page: 7 of 8 Quote Proposal All orders cancelled within 30 days of order placement will be subject to a 10% cancellation charge. Orders. cancelled after 30 days will be subject to a cancellation charge of 10%, or the proportionate share of the contract amount performed to date, whichever is greater. Cancellation must be received in writing, either physically or electronically. 11 PAYMENT SCHEDULE: a) Receipt of Order or Letter of Intent - Required Down Payment 15% b) Upon Submittal Approval and Purchase of Materials 30% c) Upon Ready to Ship - Balance of Materials, Freight and Taxes d) Bi-Monthly Construction Progress Payments e) Balance of Construction and Retainage - Due Upon Completion 12 PAYMENT TERMS: Required down payment. of 15% is due with order — Order will not be accepted until payment is received. Upon Submittal Approval by customer and the purchase of raw materials by Tarsco Bolted Tank, an additional 30% will be invoiced — Net 30 days. The balance of Materials, Freight & Taxes per tank will be due upon the tank being ready to ship. Balance of order due upon completion of erection of the tank(s). When erection of tank(s) requires. more than two weeks for completion, progress payments for construction will be required — Net 30 days. We reserve the right to delay tank erection if payment on tank invoice is not paid in accordance with stated terms. Maximum retainage allowed is 5% of materials and construction - retainage amount to be paid in full 45 days from date of substantial completion. All -terms of payment are subject to approval by our Credit Department. Absolutely NO "pay when paid" terms. Past Due Invoices will be charged a service charge of 1.5% per month. 13 NOTE: Any items or specifications not specifically mentioned above. are not a part of this quotation. This quotation represents our complete offering. If there are any conflicts between your requirements or the plans and specifications and what we have quoted, our quotation shall govern. a .+ .Page: 8 of 8 Tarsco Ba1tedTank a TF Warren Company Quote Proposal Quote Number: 170607.9 14 EXCEPTIONS and CLARIFICATIONS: * Material pricing here within, after the quote valid until date, will be subject to Producing Mill Increase or Decrease and any applicable increase or decrease of material surcharges at the time of order placement from the Producing Mill or Steel Supplier. * Unless otherwise noted, Tarsco Bolted. Tank has quoted our standard design, fabrication, accessories (perimeter handrails, ladders, etc.) and coatings. * Pricing does not include piping, valves, brackets, or elbows (other than interior fill & overflow to grade) unless specifically mentioned in accessories area. Any pipes supplied by Tarsco Bolted Tank will not have coating applied to the interior of the pipe. * All electrical, wiring and calibration by others. * This quote does not include disinfection at jobsite, unless otherwise noted. * No bonds, permits, sales and/or use tax included. * LIQUIDATED DAMAGES WILL NOT BE ACCEPTED. * If tank construction is required during. the months of October and March, additional charges may apply depending on the Winter Weather Conditions at the jobsite location. * Customer is responsible for unloading of tank materials at site and locating them within 50 feet of the tank foundation. Tarsco Bolted Tank recommends the use of a 10,000 lb forklift for off-loading. Please sign, date and return to scott.collbaugh@tfwarren.com to place an order for this quote. Authorized Signature Date QUAI <QXUAj Quote No. 20170622G.G Revision No. 00 Dat6':'June 22, 2017 Budget Proposal Mouhtaire Farms Expert analysis of your 6arn'P"rissed air system Named as o , ne of the too 100 Sustainable Companies in the World for five consecutive years Go UMost Sustainable' Corporations in the World , )vim COPCO Quote No. 20170622GG Revision No. 00 Date: June 22, 2017 Date: June 22, 2017 Attn: Interested Parties I Project: Mountaire Farms Blower Budget Proposal r We thank you for your above referenced inquiry, and are pleased to submit our quotation for your Consideration. Please,see the next page for a summary of our offer. Full details can be found in subsequent pages. We hope you find our quotation in line with your requirements. However, if you have any questions, please do not hesitate to contact us. Sincerely, - Paul Petersen Email: paul.petersen@us.atlascopco.com Phone: 803.415.2564 1 Quote No. 20170622GG Revision No. 00 Date: June 22, 2017 Budgetary Proposal Attn: Interested Parties Project: ' Mountaire Farms Blower Budget Proposal The following is a price summary for this quotation. Please see item specific pages for more details. Item Number Description Equipment Unit Price Qty Extended 001 Multistage Blower Package ZM 18604 ._ $193,165.00 1 $195,165.00 002 Rotary Screw Blower ZS110VCA $62,386.00 1 $62,386.00 w/ VFD Total $255,551.00 SCOPE OF SUPPLY: Any work or equipment beyond the scope of this proposal will be performed or provided only after customer approval and acceptance by our company. No assumption should be made that anything not specifically defined is included: ' VALIDITY: This quotation is valid for 60 days. PRICE: The price quoted is for all items purchased at one time. Partial orders may be subject to a price adjustment. PAYMENT TERMS: See General Terms and Conditions attached. FREIGHT: Not Included ---- SHIPMENT: 20 weeks after receipt of signed submittal. SUBMITTALS: Submittal generation 4-6 weeks from approval of PO. WARRANTY: See General Terms and Conditions attached. START-UP: Not Included QUALITY STANDARDS: All of our manufacturing locations are ISO 9001-2008 certified. TERMS AND CONDITIONS: Our Standard terms and conditions are attached. Quote No. 20170622GG Revision No. 00 - Date: June 22,'2017 - Scope of Supply Equipment Item 001: Multistage Centrifugal Blower ZM 18604. j MY., ZM186 Series Multistage Centrifugal Blower Core j 0 Number of stages: 4 stages o Inlet Position 1 (Top 24" ANSI) l o Discharge Position 1 (Top 18' ANSI) , o Coupling with Coupling guard o. Fabricated Aluminium Impeller 1 o Standard Oil lubrication 0 Standard Labyrinth Seals (2) (casing inlet and outlet) . 600HP, NEMA Efficient Design, 460/3/60 j Skid material: Steel o Lifting lugs o Motor Jack Bolts Atlas Copco standard paint. - Field Installed Accessories 6 24' Inlet Filter/Silencer I i o 24" Inlet Butterfly Valve 0 24" Inlet Expansion Joint o U" Discharge Isolation Valve 0 18" Discharge Check Valve j 0 18"Discharge Expansion Joint II Testing 0 Atlas Copco standard Mechanical Run Test (Un-witnessed) - Atlas Copco IB-11 i o Consists of an Allen Bradley Micro 830 PLC and a PanelView touch screen. display. IB-11 offers monitoring of critical blower measurements including Inboard/Outboard Bearing I Temperature, Inboard/Outboard Bearing Vibration, Amps, Surge and Overload. 0 Enclosure: NEMA 4 !!!� o Communications Protocol: Hardwired 1/0 o Instrumentation includes - ■ 1 x Motor Current Transducer - ■ 2 x Blower Inboard/Outboard Bearing RTDs - - - - - !-•- ■ 2 x Blower Inboard/Outboard Bearing Vibration Sensors Equipment Qty. 001: Rotary Screw Blower — ZS110VCA - ZS110VCA, air cooled, oil free positive displacement rotary screw blower featuring: o The first air compressors TOV-certified as "oil -free" (ISO 8573-1 CLASS 0) j 0 110kW Premium efficient 460V TEFC drive motor r Motor Winding RTD's & Space Heater o Rotary screw element for pulsation free air o Integrated Variable Frequency Drive i ■ No need for separate 480 Wiring to controls drive and motor i ■ No need for installation of Communications Wiring ■ No need to install drive in separate location 1 0 Integrated Elektronikon Controller ■ No need for separate 480 Wiring to controls, drive, and motor Z ■ Hardwired & CAN Communication protocol Standard • ■ Speed and Pressure control Loops o . Full noise silencing canopy for 85 dB(A) noise level o Integrated Gear -Box (No Belts) I 0 Integrated air intake filter / silencer o Integrated discharge air relief valve o Integrated discharge silencer j o Oil -Circuit Components (Internal to enclosure) i 0 Check Valve (Internal to enclosure) o 'Base Frame w/ Forklift Slots i - Field Installed Accessories 0 8" Discharge Expansion Joint I - Testing 0 Standard Factory Mechanical Run Test (Unwitnessed) Quote No. 20170622GG Revision No. 00 Date: June 22, 2017 Documents Provided • Atlas Copco Standard General Arrangement top and side views drawings (for blower and skid assembly) • Atlas Copco Standard Wiring Diagram • Blower datasheet • Blower brochure • Blower curves • Motor datasheet • Motor drawing • Coupling datasheet • Blower manual • Blower bearing vibration sensor datasheet • Blower bearing temperature sensor datasheet • Control panel datasheet • Expansion joint datasheet Clarifications: General: 1. Installation, piping, elbows, spool pieces, piping hardware, piping gaskets, anchor bolts, housekeeping pads, and wiring to be provided by others. 2. Proposed ZS VCA unit vendor standard package includes VFD, Control Panel, and Elektronikon unit controller in single package. This eliminates the need for power and control wiring to separate sources such as the controller, the enclosure, and the VFD and allows for a single power & control signal to the unit. Units can be controlled remotely via speed signal and have electronically actuated BOV and adjustable pressure settings via the GUI. Quote No: 20170622GG Revision No. 00 Date: June 22, 2017 ISO 9001:2008 CERTIFICATE OF APPROVAL: CERTIFICATE OF APPROVAL 'This is t0 certify that the Quality and.'Environmeptal ( anagernent System Ofo i i iirr s i rteCal �- � . ir"ildus#rial Air, QualityAiry Gas and Process,, Compressor Technique Service {belonging rein(iss Area ,Atlas.�c�p+�o O mp�res o Technique), and - 'ivislo s Portable Ene rg � ' n d nstruc ti � T e€�holque Service for Portable Energy, SpedalRental. b rngm g ► n s Arr a t1as �Co0c Constructian Technique) has been appiioved by Ll6yd's Register Quality Assuramce t+ the- #6liairtgaac,rrinl�t. stem tandatrds: ISO 05►1I�i The Quality -and Environmental Management System is applicable t0:. Marketing. design, sales, 'Man acturingj, distribution, assembling, . Installation, serviice and irentail of air I has Compressors, blo ,expanders, turbo ma ine 4�4ut� l � mp , air i gatt�reAtmeht ,9quipment -generator sets, " semblies and- related oroducts and services, un rp Atlas +opco rand at, well as other Brands ire. rn.urttiWb►rar>t This certiftate is valid only in asiot �ri�it"th� � df� s�hed+�IQ I�ei3ridg tiny sari twrriber ern -ui Ich, the km9ions app l6b ie to 04 approval are listedt. Approval Certificate No: Original ISO, 90..01 Approval. ; 09 Deoprnber 2002 ANT0.2146 Originail :15014001 Appro -01 January 2005 Current Certificate F 02 Jahuary 2014 Certificate Expiry 01 January 2017 15s erl fig. Uoyd;1 Register EMEX Antwerp Office for and on behalf of U*'s R.Olster 09alitty A!4urance Li,milted Approval Cei'ti irateft: ANT02146 . A inkai i 3$. 2W Anhvaerp, W5ju n, CompaiV MMIW i 936,653 U EGA s #Fnr and wi hetdf f 71, Fianthurth 5treeL tondtm t C3NF ASS, Uri ted I�r+�drnr��, rc�isttatix�n .: Im g0tW F d emdw a s w� �wci� .+dh a til�It� mtit�ema anti rarrec t�aa �era� 4 v1ar +9yia9x . The usrtaiUeraB SJcnedree.Sr+Mhkiri na t+ imcf*respaa�'d�foseatwvtasae,�ere�IM7h�+ t n� ar�#4mptrOC1 '� f0 :!I it ' Standard Conditions of Sale Quote No. 20170622GG Revision No. 00 Date: June 22, 2017 General — Unless otherwise expressly agreed in writing by a duly authorized representative of Atlas Copco these terms and conditions supersede all other communications and agreements and notwithstanding any conflicting or different terms and conditions in any order or acceptance of Purchaser, all sales and shipments shall exclusively be governed by these terms and conditions: When used herein "affiliates" shall mean Atlas Copco AB and its wholly -owned subsidiaries. Section headings are for purposes of convenience only. "Products" as used herein shall include products, parts and accessories furnished Purchaser by Atlas Copco. Orders shall be subject to acceptance at Atlas Copco's principal corporate offices in Holyoke, Massachusetts. Delivery— Unless otherwise agreed in writing, Products manufactured, assembled or warehoused in the continental United States are delivered F.O.B. shipping point, and Products shipped from outside the continental United States are delivered F.O.B. point of entry. Where the scheduled delivery of Products is delayed by Purchaser or by reason of any of the contingencies referred to in Section 5. Atlas Copco may deliver such Products by moving it to storage for the account of and at the risk of Purchaser. Shipping dates are approximate and are based upon prompt receipt of all necessary information and approvals from Purchaser. Atlas Copco reserves the right to make delivery installments. Security and Risk of Loss - Upon request from Atlas Copco, Purchaser agrees to execute a security agreement covering the Products sold. or other assets and to perform all acts which may be necessary to perfect and assure a security position of Atlas Copco. Notwithstanding any agreement with respect to delivery terms or payment of transportation charges, the risk of loss or damage shall pass to Purchaser and delivery shall be deemed to be complete upon delivery to a private or common carrier or upon moving into storage, whichever occurs first, at the point of shipment for Products assembled, manufactured or warehoused in the continental United States or at the point of entry for Products shipped -from outside the continental United States. Payment — If Purchaser fails to pay any invoice when due, Atlas Copco may defer deliveries under this or any other contract with Purchaser, except upon. receipt of satisfactory security for or cash in payment of any such invoice. A service charge of the lesser of 1 % per month or the highest rate permitted by applicable law shall be charged on all overdue accounts. Failure on the part of Purchaser to pay invoices when due shall, at the option of Atlas Copco, constitute a default in addition to all other remedies Atlas Copco may have under these conditions of sale or applicable law. If, in the judgment of Atlas Copco, the financial condition of Purchaser at anytime prior to delivery does not justify the terms of payment specified. Atlas Copco may require payment in advance or.cancel any outstanding order, whereupon Atlas Copco shall be entitled to receive reasonable cancellation charges. If delivery is delayed by Purchaser, payment shall become due on the date Atlas Copco-is prepared to make delivery. Should manufacture be delayed_ by Purchaser, pro rata payments shall become due if and to the extent required at Atlas Copco by its contracts with the manufacturer. All installment deliveries shall be separately invoiced and paid for) without regard to subsequent deliveries. Delays in delivery or non -conformities in any installment shall not relieve Purchaser of its obligations to accept any pay for remaining installments. Force Majeure —Atlas Copco shall not be liable for loss, damage, detention, or delay, nor be deemed to be in default from causes beyond its reasonable control or from fire, strike or other concerted action of workmen, act or omission of any governmental authority or of Purchaser, compliance with import or export regulations, insurrection or riot, embargo, delays or shortages in transportation, or inability to obtain necessary engineering talent, labor, materials, or manufacturing facilities from usual sources. In the event of delay due to any such cause, the date of delivery will be postponed by such length of time as may be reasonably necessary to compensate for the delay. New Product Warranty— Atlas Copco warrants to the Purchaser that all stationary compressors, portable compressors, compressed air dyers, Atlas Copco-designed compressor parts and other Products manufactured by Atlas Copco and affiliates shall be free of defects in design, material and _ workmanship for a period of fifteen (15) months from date of shipment to Purchaser, or twelve (12) months from date of initial start-up, whichever occurs first, except as set forth below or in the New Products Warranty attached hereto. Should any failure to conform with this warranty appear prior to or after shipment of the Product to Purchaser during the specified periods under normal and proper use and provided the Product has been properly stored,installed, handled and maintained by the Purchaser, Atlas Copco shall, if given prompt notice by Purchaser, repair or replace, the non -conforming Product or authorize repair or replacement by the Purchaser at Atlas Copco's expense. Replaced Products become the property of Atlas Copco. Atlas Copco warrants Products or parts thereof repaired or replaced pursuant to the above warranty under normal and proper use, storage, handling, in and maintenance, against defects in design, workmanship and material for a period of thirty (30) days from date of start-up of such repaired or replaced Products or parts thereof or the expiration of the original Product warranty, whichever is longer. When the nature of the defect is such that it is appropriate in the judgment of Atlas Copco to do so, repairs will be made at the site of the Product. Repair or replacement under applicable warranty shall be made at no charge for replacement parts, F.O.B. Atlas Copco Warehouse, warranty labor, serviceman transportation and living costs, when work is performed during normal working hours (8 a.m. to 4:30 p.m. Monday through Friday, exclusive of holidays). Labor performed at other times will be billed at the overtime rate then prevailing for services of Atlas Copco personnel. The Atlas Copco warranty does not extend to Products not manufactured by Atlas Copco or affiliates. As to such Products, Purchaser shall be entitled to proceed only upon the terms of that particular manufacturer's warranty. The Atlas Copco warranty does not apply to defects in material provided by Purchaser or to design stipulated by Purchaser. Used Products, Products not manufactured by Atlas Copco or affiliates and Products excluded from the above warranties are sold AS IS with no representation or warranty, and ALL WARRANTTIES OF QUALITY, WRITTEN, ORAL, OR IMPLIED, other than may be expressly agreed to by Atlas Copco in writing, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS, ARE HEREBY DISCLAIMED. Any services performed by Atlas Copco in connection with the sale, installation, servicing or repair of a Product are warranted to be performed in a workmanlike manner. If any nonconformity with this warranty appears within 45 days after the services are performed, the exclusive -obligation of Atlas Copco shall be to re -perform the services the services in a conforming manner. THE FOREGOING'WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY, WRITTEN, ORAL OR IMPLIED, AND ALL OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS ARE HEREBY DISCLAIMED. Correction of nonconformities as provided above shall be Purchaser's exclusive remedy and shall constitute fulfillment of all liabilities of Atlas Copco (including any liability for direct, indirect, special, incidental or consequential damage) whether in warranty, strict liability, contract, tort, negligence,, or otherwise with respect to the quality 4 or any defect in Products or associated services delivered or performed hereunder. S Quote No. 20170622GG AaasPoo Revision No. 00. Date: June 22, 2017 Limitation of Liability — IN NO EVENT SHALL ATLAS COPCO BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, however arising, whether in warranty, strict liability, contract, tort, negligence or otherwise, including but not limited to loss of profits or revenue, loss of total or partial use of the Products or facilities or services, downtime cost, or claims of the Purchaser for such or other damages whether on account of,,Products furnished hereunder or delays in delivery thereof or services performed upon orwith respect to such Products. Atlas Copco's liability on any claim whether in warranty, strict liability, contract, tort, negligence or otherwise for any loss or damage arising out of, connected with, or resulting from this contract or the performance or breach thereof, or from the design, manufacture, said, delivery, resale, repair, replacement, installation, technical direction of installation, inspection, servicing, operation or use of any Product covered by or furnished under this contract shall in no case (except as provided in the section entitled "Patent Indemnity") exceed the purchase price allocable to the Product or Part thereof which gives rise to the claim. All causes of action against Atlas Copco arising out of or relating to this contract or the performance hereof shall expire unless brought within on year of time of accrual thereof. Prices — Prices to the Purchaser shall be the Atlas Copco list price in effect at.time of order. Atlas Copco may, upon thirty (30) days prior written notice to Purchaser, change prices, or other terms of sale affecting the Products, by issuing new price schedules, bulletins or other notices. This contract applies to new Products only. Purchases of used equipment shall be on terms to be agreed upon at time of sale to Purchaser. This price does not include any Federal, state of -local property,'license, privilege, sales, service use, excise, value added, gross receipts, or other like taxes which may now or hereafter by applicable to, measured by or imposed upon or with respect to this transaction, the property, its purchase, sale, replacement, value, or use, or any services performed in connection therewith. Purchaser agrees to pay or reimburse Atlas Copco, its subcontractors or suppliers any such taxes, which Atlas Copco, its subcontractors or suppliers are required to pay or collect or which are required to be withheld by Purchaser. The price shall also be subject to adjustment in accordance with the published Price Adjustment Clauses, which price adjustment information shall supersede the terms of this Section 8, where inconsistent herewith. Information Furnished Purchaser —Any design, manufacturing drawings or other information or materials submitted to the Purchaser and not intended for dissemination by Purchaser remain the exclusive property of Atlas Copco and may not, without its consent, be copied or communicated to a third party. Patent Indemnity— For purposes only of this Section 10, where used, the designation."Atlas Copco" shall be deemed to mean Atlas Copco North America Inc. and its subsidiaries. Atlas Copco shall at its own expense defend any suits or proceedings brought against purchaser insofar as based on an allegation that Products furnished hereunder constitute an infringement of any claim of any patent of the United States of America, other than a -claim covering a process , performed by said Products or a product produced by said Product, provided that such Products are manufactured by Atlas Copco, are not supplied according to Purchaser's detailed design, are used as sold by Atlas Copco. Purchaser shall have made all payments then due hereunder, and Atlas Copco is notified promptly in writing and given authority, information and assistance for the defense of said suite or proceeding; and Atlas Copco shall pay all damages and costs awarded in any suit or proceeding so defended, provided that his indemnity shall not extend•to any infringement based upon the combination of said Products or any portion thereof with other Products or things not.fumished hereunder unless Atlas Copco is a contributory infringer. Atlas Copco shall not be responsible for any settlement of such suit or proceeding made without its w`ritten'consent. If in any suit or proceeding defended hereunder any Product is held to constitute infringement, and its use is enjoined, Atlas Copco shall, at its option and its own expense, either.replace said Products with non -infringing Products; or modify them so that they become non -infringing; or remove them and refund the purchase price and the transportation costs thereof. THE FOREGOING STATES THE ENTIRE LIABILITY OF ATLAS COPCO AND AFFILIATES WITH RESPECT TO PATENT INFRINGEMENT. To the extent that said Products or any portion thereof are supplied according to Purchaser's detailed design.or instructions, or modified by Purchaser, or combined by Purchaser with equipment or things not furnished hereunder, except to the extent that Atlas Copco is a contributory - infringer, or are used by Purchaser to perform a process, or produce a product, and by reason of said design, instructions, modification, combination, performance or production, a suit or proceeding is brought against'Atlas Copco, Purchaser agrees to indemnify Atlas Copco in the manner and to the extent Atlas Copco indemnities Purchaser in this Section 10 insofar as the terms hereof are appropriate. Assignment —Any assignment of this contract or any rights hereunder, without prior written consent of Atlas Copco by a duly authorized representative thereof shall be void. Termination —Any order or contract may be cancelled by Purchaser only upon payment of reasonable charges (including an allowance for profit) based upon costs and expenses incurred, and commitments made by Atlas Copco. Partial Invalidity— If any provision herein or portion thereof shall for any reason be held invalid or unenforceable, such invalidity or enforceability shall not affect any other provision or portion thereof, but these conditions shall be construed as if such invalid or unenforceable provision or portion thereof had never been contained therein. Remedies — The remedies expressly provided for in these conditions shall be in addition to any other remedies, which Atlas Copco may have under the Uniform Commercial Code or other applicable law. Note: Sale of the equipment or services described or referred to herein at the price indicated is expressly conditioned upon the terms and conditions set forth on the front and back of this page. Any confirmatory, action by the Purchaser hereunder, or any acceptance of such equipment of services, shall constitute assent to said terms and conditions. Any additional or different terms or conditions set forth in the Purchasers order or other communications are objected to by Seller and shall not be effective or Binding unless assented to in writing by an authorized representative of Seller. Quote No. 20170622GG Revision No. 00 Date: June 22, 2017 Payment Terms For orders under $100,000 the payment terms shall be Net 30 days from date of shipment. For orders over $100,000 or with lead times greater than six months the following terms shall apply: Domestic Shipments A. 30% of order value 30 Days from date of customer's purchase order. B. 30% of order value after passage of 1 /3 of the time from date of customer's order to the originally scheduled shipment date. C. 30% of order value after passage of 2/3 of the time from date of customers order to the originally scheduled shipment date. D. 10% of order value, net 30 days from date of shipment. In those cases where progress payments are required, all work on the order will cease if payment is not received in accordance with the payment schedule. 2. Export Shipments All export shipments are subject to purchaser arranging for an irrevocable letter of credit in favor of Atlas Copco Industrial Compressors Inc., from a recognized American bank. Should the order fall in a category that requires progress payments, the letter of credit shall be arranged to release payment in accordance with the agreed payment schedule. 3. Payment Retention Payment retention will not be allowed. An irrevocable bank letter of credit will be furnished at Atlas Copco's expense in lieu of retention. 4. Credit Approval All terms are subject to credit approval by Atlas Copco Compressors Inc. Cancellation Schedule Orders for.Engineeied Equipment A) Prior to release for manufacturing: *10% of optional equipment or purchased materials will be charged (including special components including, but not limited to, motors, controls, etc.) B) After production has started: *40% of optional equipment or purchased materials will be charged (including special components including, but not limited to, motors, controls, etc.) *10% of base compressor price C) After production has been completed: 100% of optional equipment or purchased materials will be charged (including special components including, but not limited to, motors, controls, etc.)- *20% of base compressor price Orders for Standard Equipment A) After production has started: *10% of base compressor price B) After production has been completed: *20% of base compressor price II DI■ti ik I General Performance Specifications Standard TECHNICAL DATA ZM 186 Blower BHP kw Number of Stages ...............1 to 6 ` _ - ._ _ 2800 2000 Inlet Connection 24"flange, ASA 125# / ANSI 150# drilling cc W m 2400 -180o Optional DIN 600 adapter, _ j s ° z000 1400 Outlet Connection ...............18"flange, ASA 125#/ANSI 150# drilling - 1600 1200 Optional DIN 450 adapter flange z lz 1200 1000 Boo Operating Speed .................. Variable or fixed speed - _ _ 800 600 - 3550 RPM (60 Hz), 2960 RPM (50Hz) 400 400 Casing Pressure ..................... 25 PSIG (1.7 bar) 0 200 Seals (air) ............................. Labyrinth type mbar PAG22- Seals (gas) . OPTI Seal/ Carbon ring type/ Custom available 1400 20 Bearings' • Ball, 10-year minimum life per AFBMA L10 standard lzoo '16� LLJ j - - Lubrication..........................OilLA - 1000 z Impeller Diameter ...........:.:.. 34.00 in (863.6 mm) 14 10 i? ImpellerTip Speed .......:.:.:.. 527 ft/s (161 m/s) @ 3550 RPM 600 8 � _ First Ciitical Speed ............... 4530 RPM (6-stage) 400 6 D DriveT.ype ..........:.....: . Direct coupled, Inlet driven (standard) or zoo a 2 o Outlet driven 0. o 5000 10000 15000 20000 25 00 30000 CFM Shaft End .% ........:..................... 3.625 in'(92.08 mm) diameter at coupling r 10000 ' .20600 30000 40000 50000 0/hr Vibration Tolerance ......:..:....25 in/s (6A mm/s) ISO overall specification, INLET FLOW RATE 1.25 mil/s (6.03 mm) peak to peak Rotor Balance ............:.........Military standard 167-1. Individual impellers and ZM 186 Exhauster • rotating assembly dynamically balanced BHP kW,. - '1600 1200 MATERIALS OF CONSTRUCTION - W - 1400 1000 Casing ................................. Cast iron ASTM A48 grade 25/30 a 1200 aoo Bearing Caps.&Housings... Cast iron ASTM A48 grade 25/30 a 1000 Oil Reservoir . ....................... Cast iron ASTM A48 grade 25/30 Z 800 600 • Shaft Carbon steel AISI 4140 (stainless steel available) 6o0 : _ _ 400 Impellers. ....... Fabricated aluminum ANSI AA6061 with cast Al 400 20o AA356 hub . zoo (stainless steel/custom alloys available) mbar inHy "- 0 Seals (air) ............................ Cast lion ASTM A48 grade 30 with lead babbitt insert 660 'B Zinc -A Iloy,'ZA-12 , ,533. � } ....................... Stainless Steel with Viton Elastomer, isostaticall Seals (gas) .. y ' 467 14 g,ty, - - molded high..densi fine rain electro- ra hite 9 9 p aoo 1z u Interstage Baffle Rings........ Stainless steel ASTM A240 304 333 10 Q 267 B Tie Rods...............................875 in (22.2 mm) diameter, high strength steel ASTM A193-B7/B7M available 200 133 6 a z — Blower Base ;......................... Welded:structural steel ASTM A36 ASME/AWS D1.1 67 2 Motor Pedestal Welded steel plate ASTM A36 - 0 0 5000 10000. • iso00 20000 25o00 30000 CFM Joint Sealing Compound.... RTV silicone 10000 20000 30000 40600 s0000 m'/hr Base Isolation Pads ............. (Neoprene.rubber INLET FLOW RATE Finish .................................. Standard 2 part epoxy, 7011 Atlas Copco Dark Gray Curves are based on atmospheric conditions of 1 Aim, 68F/20C, 36% RH, and 3550 rpm 9 i 'Inlet and. Outlet Orientation Options The orientation of the inlet and outlet is selectable from any of three different positions, as viewed when facing the exterior of the part: POSITION 'POSITION 1* * POSITION A— - -, - - 2 P0512TION POSITION INLET POSITIONS *Standard configuration. , General Arrangement 18- OUTLET FLANGE (STANDARD) - 025.00 (635.0) O.D. (16)1 178.7 UNCTAPPED HOLES ON022.75 (577.8) B.0 20'ADAPTER-FLANGE (OPTIONAL) - 02750 (6985) O.D. (20)1 1/4-7 UNCTAPPED HOLES ON 025.00 (635.0) B.C. 01.00 (25.4) - (6) HOLES ' ` I � 1111111111' . OSITION 3 OUTLET POSITIONS Weight and Inertia Model Weight* lb kg lb-ft2 Wk2 kg-m2 18601 10,600 4,808 74 3.12 18602. 12,700 5,761 126 5.31 18603 14,900 6,759 179 7.54 . 18604 17,300 7,847 232 9.78 18605 18,900 8,573 284 11.97 18606 21,100 9,571 337 14.20 *.Approximate weight for blower only. 74.50 (18923) 2725 (6922) 16.00 (406.4) T 32.00 (812.8) _ 88.76 (22545) 36.00 (914.4) jO (431.8) 19.00 (482.6) .. _ (25.4) -..._ 24" INLET 18" OUTLET 24°INLET FLANGE W/OPTIONAL 20°ADAPTER 032.00 (812.8) O.D. 3650 - f- 3825 ' (20)11/4-7UNCTAPPED 20.63 B 56. (927.1) (971.6) HOLES ON 029.50 p493) B.C. (524.0) (1365). 45.50 45.00 (1155.7) (1143.0) - 48.00 5731 (1219.2) (1455.7) pim I I Dimensions* r Model A B Ft Lt 18601 19.56 (495) 26.75 (679) 57 (1448) 138 (3505) 36.00 18602 29.56 (751) 36.81 (935) 63 (1600) 150 (3810) 1 (9144) I 18603 39k3,(1006) -46.88 (1191) 69 (1753) 162 (4115) �- 18604 49.69 (1262) 56.94 (1446) 75 ,(1905) 174 (4420) 1626 (413.0) I I I 50 j 18605 59.75 (1518) 67.00 (1702) 81 (2057) 186 (4724) nz.7) 18606 69.81 (1773) 77.06 (1957) 89 (2261) 202(5131DS L7701 A ' 2550 *Dimensions in inches and (millimeters) and are approximate. Do n6t use (�47.n F F ►i 12.00 for construction purposes. . . (304.8) tDimension may vary depending on motor frame size. Atlas Gopm www.atlascopco.us www.efficiencyblowers.com o' d E-TS-ZM186-001, REV 0000 11/28/2012 Performance at Operating Point Atlas Copco, Date Tuesday, June 20, 2017 Range ZS 110 VSD with electrical cubicle ....... ... ZS110VCA ZS110VCA ZS110VCA Operating point Min Flow at Pressure Max Flow at Pressure Customer Conditions Process gas AIR AIR AIR Cooling medium— AIR AIR AIR Barometric pressure PSI 14.57 14.57 14.57 Inlet temperature 'F 100 100 - 100 Relative humidity % 85 85 85 Inlet gas density kg/m' 1.102 1.102 1.102 Reference Conditions Pressure PSI 14.5 14.5 14.5 Temperature 'F 68 68 68 Relative humidity % 0 0 0 Tolerance Flow 0 0 Model Performance Discharge pressure PSI 9.8 9.8 9.8 Inlet flow scfm 2520 420 2610 Shaft power hp 122 16 127 Outlet temperature oF 226 213 224 Motor speed rpm 4180 1076 4323 Committed to Sustainable Productivity + r r—, E 4000 3000 N C. L- 2000 0 1500 1000 iau L, 100 80 60 z 40 20 W Motor Speed vs Inlet Flow 00 900 1200 1500 1800 2100 240 Inlet Flow [scfm-ASME] Shaft Power vs Inlet Flow i00 900 1200 1500 1600 2100 2400 2700 Inlet Flow [scfm-ASME] Pressure vs Inlet Flow s F.taZ_.1i. L FW S e f=J �•L 4��.-1 f9 LW C L.,...+Y 600 900 1200 1500 1800 2100 2400 Inlet Flow-[scfm-ASME] a A Operating Point Q Min Flow 0 Max Flow "\,,2S110VCA _. Q Operating Point Q Min Flow © Max Flow %ZS110VC.A —•ZS110VCA r COMPRESSOR AIR OUTLET DNl%�_�PNI9 aa. otru5o+o ea. oMZSa+ o s Z1(Ax) 1I9.1 LL I CCMPRE95ORCGCLPIG AN CUTLET 4 CQWREWCR � AIRINLET a COOLWGAIR LVLET OR COOLER • a z3160 VSD COMPREWI RCODUNG M INLET E CCOL9 G COMPRESSED ��QGC��aP AIR O RLET b • i I aE' ' .5mi miq3 p-Pfax qS a � Raffia LT qRNil EIECIRICALGeIE 1 - PASSAGE PJS[S) VIEW -A VIEW -A f 1 : 51 ZS INCLUDING CUBICLE % Y z Mu. ne4wagN ZST5.= 1995 155 791 I z5A9t9 z599 VSG I= lay 191 2919k9 ' m llo SG I= 7.5 l91 ME%, ze Inm I= l55 m ]p59f9 _ 34l.m I= ley 79/ umg ZG INCLUDING Delivered with connection flange B! COMPRESSOR AIR OUTLET B'sf.1MIR..rs. M'l191B3 k A m ow o 01+6 OW J vats MC(b01.1f•{m� kf-- VIEW -A f 1:5) & SS OFGRAVf1Y COMPIIESGORCOOLWG M OUTLET 4 COMPRElSOR AV11NlEf COOLNG AVlw. Oa C00LQi ZS 1m+ WE) COMPRFSGOR COOLING MRW gm Jim Z4 �El— �l I MIN CUBICLE COOtb16 . Ill m o COMPRE!!EO Y E1[CTRICILC.BIE PAlBAC802S (L1 Tt tlEc GzO 5.(b) PISaWE 02!'(mp tI VIEW -A m — 9823 9289 000 CUBICLE % Y Z M... NLwaIlAl ss Tl.vso Bye mr a+= wum now. Slb• 10.1' !12 &f!m zs++Buso sas !ar rr arum rs lBzvsg w.e• lB.r ms arum zs leovso s1b• Gar ]1S TmTm Oe@rered with conneGNon flange COMPRESSOR AIR OUTLET B'd.160Ou iea AN91 B1 B 9 SME 1•S 01 ' 0t1 011J!' ]N-101 . ourp _ VIEW -A f1:51 CENTFAOFGMM , o >a IN=6 � a Ni l ELECTPoCAICABLE {i PASSAGE 0f5'1'N1 • COMPREBBORCOOUNG_ Cc SS ET .`CORPRESSGR ABi NRET COOLING - ' AIRINLET OILCOCUSR ZB IBMVSD ' COMPRESSOR COOLING . AIR OaET CUBICLECOOLOIO ' INLET COMPRESSED v: ZS INCLUDING CUBICLE % Y 2 MAtn —4. ZS]S.VG my ]0.1• 01S 1. =a. MWVG UV =I- ]IS S11SR ZSIIOVG Sly' Ml' 01S MS0 M 132VG Ur =I- 31Z GM& ZSIOOVCA 519' 30.1- 31X TBS10 ZS 75. CA SIS• 00.1' ]IZ an90 MwCh SA6' M. ]IZ 521210 29110G 51S -0, W- MIt. 251]2G SI.B' J0.1' ]IS B582A 2316pG So- 30.1' 01Z T]]9W 0 VACOMASS Technical information VACOMASS° square diaphragm control -valve. .Diaphragm control valve with a square shaped control aperture and falling flow axis_ BINDERGROUP VACOMASSm square diaphragm control valve VACOMASS° SQUARE DIAPHRAGM CONTROL VALVE The VACOMASS® square diaphragm control valve is a technically improved sliding gate control valve with a gas -tight shut-off and'a square shaped control aperture. It is used for precise and low - loss control of air supply and air distribution in the aeration tanks of a wastewater treatment plant. The flow axis for sensitive control of normal and tangential flows is a falling edge (e.g. after elbows) and is designed according to DIN EN 60534-2-3. The control valve has a. stable and as well proportional to the area related control characteristics. It can be used from 0-100% stroke. The pressure drop at full load is designed usually to be less than 10 mbar at 100% stroke. The control valve consists of two, more or less identical body housings. The design can be of wafer or end -of -line type. In the inner partial surface, there is a grove for a gasket. The PTFE/ carbon - sealing makes the valve gas -tight as well as -serves as an external guide to the valve's knife -'edge sliding gate due to the prism shape. The combination of stainless steel -Teflon -carbon leads to a flutter -free guiding of the plate .without jamming. The main features of the valve are: ■ Design with a falling flow axis: so the flow will be directed through the valve along the wall which leads to a pressure recovery and well acceptable total pressure drop of the valve during operation - reduction in power consumption ■ Gas -tight closure: can be used also in flexible zones or intermittently aerated tanks without any further measures (no additional,isolation butterfly valves with electrical actuators are required) — reduction of initial costs ■ Design based on airflow, pressure and temperature: nominal size is designed for optimum operation at average air flow (check if max. air flow can be passed through with an acceptable pressure drop) • Usually a pipe size reduction upstream. and expansion downstream is required to achieve best control performance ■ Construction and design of the valve with high-grade reliable materials: corrosion -proof sliding gate plate in stainless steel, seals made of Teflon/ Carbon/-Viton for ambient and gas temperatures up to,+ 150°C, self-lubricating spindle to safeguard against dry running and hermetic sealing against humidity and dust particles — reduces costs for operation and maintenance ■ Valve shall be supplied with a sensitive actuator, VACOMASS® actuator for precise control of the air supply into each tank and air distribution to different tanks/ zones; makes: besides AUMA or ROTORK, also other makes can. be supplied as long as they fulfill the technical requirements ■ Valve can be supplied with an air flow meter, VACOMASS® flow meter for measurement and control of the air flow ■ Valve and flow meter can be calibrated together as a system (flow signal is corrected. by actual stroke of the valve) to shorten the required straight pipe length for measuring and control (incl. reduction & expansion pipes) —perfect conditions for retrofitting into existing pipe installations r bBINDER BIDE-M-D-VACOMASS square diaphragm control RINOERGROUP valve-EN-R01doc www.bindergroup.info VACOMASSO square diaphragm control valve DESIGN OF THE CONTROL PIPE SECTION The VACOMASS° square diaphragm control valve needs to solve following tasks: 1. the control of .air supply into one aeration tank/ aerated zone based on,actual demand and 2. the load -depen- ding distribution of air into various tanks/ zones which are fed from one main air header pipe. In the past, usually an oxygen control loop was used. The valve was closed/ opened based on the difference between actual DO -concentration and set point DO -concentration. This is connected With a distinct delay in control loop. If air flow is measured and used as the correcting variable directly, then the control becomes much faster and smoother. In the control loop,.the airflow becomes the calculated manipulated variable for the oxygen concentration and is adjusted by the use of a subordinate control loop (frequency control of the blower speed, stroke of the valve). This kind of control loop is able to react in case of disturbances (e.g. heavy rain falls or peak loads) much faster, so cleaning capacity and effluent quality will keep more stable (see also the new standard paper of German Wastewater Association DWA-M 264: Gas flow measurements in sewage treatment plants, May 2015). Depending on local situation and available piping, there are different types of the measuring and control pipe section. Using diaphragm control valves or gate valves, the pipe size must usually be reduced in front and expanded behind the valve to achieve a good control performance. Especially gate and butterfly valves are of limited use because of non -linear operational characteristic in the upper and lower stroke range. Thus this leads to an unfavorable operation of the valve at high stroke levels,— low control accuracy (repeatability) —as well as high pressure drops at normal strokes. Air flow meter does have special requirements on straight inlet and outlet piping, if flow is to be measured precisely (see also M264). The flow profile is changing in front and after the valve when it is closing/ opening. Therefore a minimum distance between flow meter to valve is required or signal must be corrected continuously based on actual stroke (simultaneous flow profile correction). If these minimum straight pipe runs are not available -in existing installations (e.g. refurbishment projects), in most cases high accuracy can be achieved with special calibration considering real pipe run. CFD-simulations can be used to assess the installation situation respectively to optimize the measuring and control pipe section. . BID E-M-D-VACO MASS square diaphragm control B�ENOER valve-EN-R01cloc www.bindergroup.info VACO.MASS� square diaphragm -_control valve Compact System: The VACOMASS® air flow meter can be installed only 350 mm in front of the VACOMASS° square diaphragm control valve (e.g. with valve version premium). Using simultaneous flow profile correction flow can be measured -very precisely. Even piping related influences of flow profile can be examined and .compensated during calibration in Binder's CAMASS® Calibration -Lab. Separated system: If there is sufficient straight pipe run available (depending on the number and kind of pipe fittings as well as pipe run/ pipe reduction, minimum distance of 10*D upstream to the installation place of the VACOMASS® flow meter),,the flow meter will be installed min. 5*D in front of the VACOMASS° square diaphragm control valve (e.g. for valve version eco). So the calibration work is reduced and no flow profile correction is necessary. Total length of measuring and control section becomes very long compared to compact system and in most cases of refurbishments not available. DESCRIPTION OF CONSTRUCTION DETAILS Material selection: There are two types`available, the higher grade VACOMASS® square diaphragm control valve premium_ and the cost saving VACOMASS® square diaphragm control valve eco. The premium type uses following materials in detail: The sealing are made from PTFE25C (Teflon/ Carbon) and FKM (Viton up.to 150 °C);.the spindle and gate plate are made of stainless steel type A4 (316 series). Spindle and nut. are designed self -lubricated -for dry run using a bellow and is hermetically sealed against humidity and dust. Finish quality is Ra <= 0.3µ: A mechanical position indicator.is provided in the standard package. The housing is made of galvaniied steel S235JR, coated in RAL 5010. All screws are of stainless steel A4 type. The VAC.OMASS®flow'meter can be placed directly in front of the.valve (compact system). The eco type uses following -materials in detail: The sealing is.made from. PTFE25C (Teflon/ Carbon) and HNBR .(High temperature Perbunan up to 120 7C), spindle and gate plate are made of stainless steel A2 (304 series). The lubrication of the spindle/nut is -done manually o_ by an'automatic perms-lub system as an option, the spindle cover is of stainless steel A2 type._The-housing is made of galvanized steel S235JR,`coated in RAL 5010. All screws are made of stainless steel A2 type. The VACOMASS° flow meter can'be installed with sufficient distance to th&,66nirol valve eco (separated system). Maintenance: The spindle in the valve must be lubricated all the time, the actuator must be maintained according to manufacturer's recommendation. The lubrication of the spindle can be done either manually (version eco), Perma=lubrication (version eco) or self-lubricating in bellows (Version premium). Connections and Assembly: The square diaphragm control valve can be mounted between two flanges. The length is in general according to DIN 3202/K1. The threated flange holes with thread are designed according to DIN 2501/ PN 10. All fittings for reduction/ expansion are customized by the contractor. bBINDER BIDE-M-D-VACOMASS square diaphragm control www.bindergroup.info SINDWROUP valve-EN-1101doc VACOMASS" square diaphragm control valve Design: The design is done on a project basis, following information are required: • Air flow range (min/average/max) • Nominal size/nominal pressure of the counter flange • Operating pressure (min/average/max) • Operating temperature of the medium (min/average/max) • Ambient temperature and conditions at site • Supply drive voltage/ data transmission -VACOMASS" square diaphragm, control valve premium VACOMASS" square diaphragm control valve eco uator pple (option: system) h bellow les for screws Mind holes for flange BINDER BIDE-M-D-VACOMASS square diaphragm control 81RURGROua' valve-EN-R03.doc www.bindergroup.info 5 i VACOMASS® square diaphragm control valve DIMENSIONS VACOMASS°jsquaree diaphragm control'valve eco with an electric actuator type AUMA-SAR ------ VACOMASS® square diaphragm control valve eco with an electric actuator type ROTORK-IQM b�1.� BANDER BIDE-M-D-VACOMASS square diaphragm control BINUEFIGRGUP valve-EN-R03.doc www,bindergroup.info Cy VACOMASS® square diaphragm. control valve. Use as an intermediate flange valve, flange holes: DN — PN10 DN A B C K1 I K L M N weight without actuator in kg 50 90 357 745 43 170 250 65 390 9,5 65 95 46 270 250 12 80 120 416 836 46 270 250. 65 390 14 100 140 446 902 52 270 250 190 65 390 20 125 160 492 942 56 270 250 190 65 390 21 150 182 537 1.026 56 270 250 190 65 390 22• 200 245 630 1.175 60 280 254 290 65 400 42 250 295 735 1.240 68 280 254 290 65 400 75 300 360 858 1.520 78 280 254 290 65 400 119 400 1 465 1.050 1.915 102 390 340 1 400 90 433 180 EN 1092-2 PN10 DN K n° M T 50 125 4 M-16 11 4-- 65 145 4 M-16 11 4-- 80 160 8 M-16 11 4-4 100 180 8 M-16 11 4-4 125 210 8 M-16 11 4-4 150 240 8 M-20 14 4-4 200 295 8 M-20 14 4-4 250 350 12 M-20 18 8-4 300 400 •12 M-20 18 8 ' 4 350 460 16. _M-20 22 12-4 400 515 16 M-24 24 12-4 DN50-65 DN80-200 DN250-300 UT Y DN350-400 #threaded blind holes + holes guided around the housing Legend K = bolt circle M = size of the screws metrical at PN10 and LINC-thread if ANSI T = blind hole depth in mm n° = No. of required screws Nominal pipe size DN Recommended airflow range in Nm3/h (depending on temperature and pressure) kv-value') 50 10 — 275 93 65 20 — 46 156 80 25 — 598 '202 100 50 —1.074 363 125 75 —1.590 537 150 120 — 2.025 ! 684 200 170 — 3.582 1.210 250 250 — 5.624 1.900 300 430 — 8.125 2.745 350 580—11.050 3.733 400 750—14.356 4.850 1) related to max. air flow bBINDER BIDE-M-D-VACOMASS square diaphragm control BINOEROROUP valve-EN-R03.doc 1 www.bindergroup.info 7 r - IMPRESSUM BINDER GmbH Buchbrunnenweg 18 - -- — 89081 Ulm, -Germany. Tel. +49 73118998-0 Fax +49 73118998-88 info@ bindergroup.info www. bind a rgrou p. i nfo BIDE-M-D-VACOMASS-EN-R03 Data Sheet VACOMASS square diaphragm'control valve BIDE-M-D-VACOMASS square diaphragm control AMEaGBauP valve-EN-R03.doc www.bindergroup.info 8 m, A B I C 1(1 I K � l M N : I I t t t PorAuma AN� i 270 m I 0 m 9<5_ 46 ... BD . 416 836 1§ 1 i .. 2W ': 65 390 SE tiIW_ ..__140 606 n A :. RS 1W ...._ 692 _:. B32 56 I 120 2W t ]i0 BS 390 IW : IB2 511 ]O1b S6 YIO t._150. 130 65 i IW 366 630 113 W i 1B0 254 190 _ 65 400 51 ... 750 _..., 295 _ _ . 735 _._ _ 2240 ... ... 60 ..._ 1 _ t. 1911. _ ._.. 254 ... ' __ 290- .., _. 65 400 _ .. .. -W. +. - _... .. 300 .. .is .. 15A ..___ ]6_. :. _ 190.. 1`4_ � 290. ..B'.�.. � ..U3 i00, .... 466 1p50 .' 191i .L . 1N _ 19f1 ..... _3<0 400 90 ?B9__ 1 t .r•��r 6`.- O ox so —Bs ox eo-2oo Im zeB-.sco r ,J ®cenNOeancr46aa mi sso-eao • [9,u,erx�wlevvae�ee:mvre SQraFV9EN IgvdrK•1 .. . M • khmkngvu wfi'w-A 6e1 PN 10 and UNC /anirvin 6tl AN61 T.'cd�hmn n••aacFldm' 4riucb.n ' BINDERIJ "` MfitaarltaB belle SDCV BINDER G �bH L� ItlNnungNr. n�i .rin'r�iiwoT ��a, DatenHatt NETZSEH NETZSEH-''"-:. } Rotary Lobe Pump I "TORNADO° T2:-06/140 Rubber M,,ETZ-S''EH _ 700 0 psi 15 psi 600 ---� --- — _ ___. — �� _ 30 psi 60 psi 550 90 psi 500 450 400 350 3 I _ 300 m, v 250 .150 , 100 Rubbing velocity vgm at pitch MIS) diameter . 50 3,2 6,4 916 12,8 16,0 19.2 0 0 50 100 .150 200 250 300 350 400 450 500 550 600 650 700 Speed [rpm] -45 40 90 psi 35 30 c 60 psi 25 ( a c m 20 r 15 30 psi 10 - — 15 psi 5 l 0 si 0 0 50 100 150- 200 '250 300 350 400 450 500 550 600 650 700 Speed [rpm] Performance curve for water at 201C I 30.10.12 Ref. T26-140kAC 0812 r ��� . � i . ram• •,;;.<< _ •.��,lay ��.I � irk ]]ll ■uni■ . � � �11 o oem, Option '#2.- CMass _ 1 John Wren From: Phillip Sears <phillipsears@afco.net> Sent: Tuesday, June 13, 2017 9:06 AM To: John Wren Subject: Mountaire LB Phase 2 Attachments: AFCO - MALB WWTP Project Proposal Phase 1['17-175170613.pdf; Mountaire Lumber Bridge AFCO P2.pdf John, Please see attached ICEs phase 2 budget # and drawing. I don't have AFCOs proposal written and approved yet but our budget # for phase 2 is'$6,085,859. Again it is cost plus 10 to run ICEs proposal through AFCO. This includes the 4 LTTS tanks.needed. 2- .129-28 1- 71-28 1= 43-30 We also have added on to the existing building for a 900 GPM unit.for clarification along.with the WWW DAF which is included in the budget #. See attached drawing. FYI. Discussing this a few minutes ago already came up with some changes that will help in cost but will need to be added in Phase 1 just like We are doing at SILER CITY. Please use these as budget numbers,and if Mountaire decides to move forward with phase 2 we all need to sit down in a room and get a game plan. Thank you John, Phillip Sears 706-540-0292 t From: Kenneth W. Cronch <ken.cronch@icenc.net> Sent: Tuesday, June 13, 2017 8:08 AM To: Phillip Sears Cc:'Jamie W. Bowen' - Subject: MALB Phase II Phillip Attached is the Budget Proposal for Phase II Project proposal & modified layout DWG — Please call with any questions for comments. Ken Cronch President, ICE, Inc. Industrial Construction Experts, Inc. Office Tel: (919) 774-4423 Fax:. (919) 776-4423 Cell: (919) 356-757.6 J ken.cronch@ i ceric.net Client Focused Quality Solutions - Trusted Professionals • 2 INDUSTRIAL A MIR' COMMUCTION EXPERtS, INC. W6W FON5ED - QUALIT'i 50LUTj'OAl5 - TAU5TED PROFE55TONAL5 June 12, 2017 AFCO Water Treatment 5000 Letterkenny Road, Suite 220 Chambersburg, PA 17201 Attn: Mr. -Phillip Sears Proposal #17-17.5 160 S. Moore St., Ste. 4 Sanford, NC 27330 Tel: (919) 774-410E Fax: (919) 776-4423 NCGC License #75182 NCMC License #24277 RE: Mountaire Farms Lumberbridge WWTP Project — Phase,ll Budget Only Mr. Sears, We at I.C.E. are pleased to provide our Budget Proposal for the Mountaire Farms Lumberbridge WWTP Project for Phase II of the upgrades to the existing WWTP plant for the AFCO Systems Installation system per the preliminary Layout DWGS to include UG Piping, DAF BLDG Addition, Pump BLDG, Feed.Pump BLDG, and'AFCO System Installation. Our proposal for project is to include all Project Management,. Supervision, Labor, Materials, Subcontractors required. Our proposal per, the'Scope of Work provided as follows: Scope of Work for Budget for WWTP Project Phase If: - 1. PE Engineering Services by WESCO providing the following services contracted by AFCO 1. PE Engineering: a. Site Plans / Building Site Layout b. BLDG Appendix B Building Code Summary, Foundations, Slab on Blower BLDG, DAF BLDG Addition, Exterior Concrete/Asphalt Paving c. Load Bearing CMU Walls / Galy Bar joist/ Galy Deck [Roof System d. Mechanical / Plumbing / Electrical / Process Waste Systems e. Mechanical Systems — BLDG Ventilation/ DAF BLDG Plumbing 2. WESO Environmental Services shall provide all AFCO System operational design. 3. ICE shall provide the Surveying Services for Site Layout — Staking, Grading, Utilities 4. ICE shall, provide the Preliminary Soils Testing / Bearing Compaction / All Concrete for ,the DAF BLDG / LTTS.Tanks Packages 5. Site Design Clarifications: a. Proposal is based on the Preliminary Layout by WESCO Environmental Services for Process Layout. b. This proposal does. not include Any Engineering design services for the BLDG, WWTP Processor Operational Guarantees or Warranties to Mountaire Page 1 of 6 2. Site Work Package a. Remove existing Concrete & Asphalt paving for the DAF BLDG & System installation b. Grade the area for the Grade LTTS Tanks area for subgrade for Tank Installation c. Set & Compact 6" ABC Stone for LTTS tank subgrade Upon MS Completion d. Grade Area around Tanks provide #57 Stone around Tanks - e. Install Twenty Four (24) 8" x 7' concrete filled bollards tank near roadway access f. Replace Asphalt for UG Lines installation along front of tanks All Asphalt in Project is Heavy Duty (Area Replaced for UG Lines Asphalt 7,500 SQFT) Heavy Duty Asphalt Pavement — Roadway / Driveway Heavy Trucks 6" Compacted Crush-n-Run 3" Binder Asphalt Base 1 1/2" 1-2 Asphalt Surface Topcoat All Site Exterior Concrete Specs: Heavy Duty Concrete Pavement (Area Exterior Concrete 1,500 SOFT) 6" Compacted Crush-n-Run 8" 4,000 PSI Concrete w Heavy WWF 4x4x4x4 Saw Cut Joint Max 15' x-15' / Dissipating Cure-n-Seal 3. DAF BLDG Addition 32',W x 681 x25'H to include the following services: a. Saw.Cut, Demo, Excavate, to install BLDG foundation footings & Foundation walls b. Provide all backfill for,FF DAF BLDG to Match existing BLDG c. Install 6" floor slab with UG lines for Sorin DAF Unit with pedestal piers d. Erect 12" CMU Walls with Galvanized Structural Steel package e. Install Soprema modified bitumen roof system with 1.5 insulation continuous single slope f. Provide Galvanized 12' W x 14' Overhead Door Unit g. Provide 3' x 7' SS HM Door Unit h. Provide BLDG Lighting & Ventilation System 4. Pump BLDG 25'W x 801 x 14'H to include the following: a. BLDG Monolithic Footing & 6" 'Floor Slab b. Erect 8" CMU Walls. with Galvanized Structural Steel c. Install Soprema modified bitumen roof system with 1.5 insulation continuous single slope d. Provide Galvanized 10' W x 12' Overhead Door Unit e. Provide Two (2) 3' x 7' SS HM Door Units f. Provide Two (2) 6' x 7' SS HM Door Units g. Provide BLDG Lighting & Ventilation System h. Provide Lift Station for Floor Drains in Pump Room 5. Feed Pump BLDG 18'W x 181 x 12'Hto include the following: a.. BLDG Monolithic Footing & 6" Floor Slab b. Erect 8" CMU Walls with Galvanized Structural Steel c. Install Soprema modified bitumen roof system with 1.5 insulation continuous single slope d. Provide One (1) 6' x 7' SS HM Door Units e. Provide BLDG Lighting & Ventilation System Page 2 of 6 a AFCO System Installation to include to include the following:' a. Install 12" SS Pump Suction Line to Feed Forward Pumps b. Install Feed Forward Line 12" UG C-900 Feed Forward Line to 40' Anaerobic Tank —AII SS, UG Lines under the tank c: Install Two (2) 16" SS Gravity Line from the 28' H with skimmer rings inside the Anaerobic Tank to the bottom of Aeriation Tanks with the isolation 16" UG Water Valve — AII SS Lines — No Plastic —AWWA 16" UG Valves d. Install -Two (2)16" SS Side Wall Flow Lines from Aeriation Tank to Anoxic Tank— No Valves between the tanks e. Install 12" C-900 Anaerobic Suction & 12" C-900 Anoxic Tank Feed Line for system recirculation line =All SS UG BLDG &Tanks f. Install 16" C-900 Aeriation Tank Suction Lines to DAF Feed Pumps 12" C-900 to WWW DAF Unit & 10" C-900 to Sorin DAF Unit E —SS UG at Tanks & BLDG g. Install 16" SS Blower Header System with Four (4) 12" SS Header Feed Lines for each Aeriation Tank Unit with 6" SS.Line to Anoxic Blower Header h. Install All AFCO Tank Aeriation Header Systems per Info provided i. Install Down Draft Mixers with supports at each tank j. Install Catwalk & Stairs system for the tanks k. Sorin DAF Unit E Installation to include to include the following: i. Set Sorin DAF Unit to place concrete support piers on existing floor ii. Modify & Connect to existing 18" discharge line to lagoon iii. Install New Catwalk System for Sorin DAF E iv. Install Modified .Sludge Discharge Sorin DAF E to Separate Sludge Truck v. Install Chemical Feed System SCH 80 PVC vi. Install Chemical Make Water System SS SCH 10 PVC vii. Install Extended High Pressure Clean Up SS SCH 40 viii. Install Electrical Control Panel & Wiring for DAF Panel Page 3 of 6 7. Electrical System Installation to include to include.the.following: Install New Service Entrance Rated 4000 amp 277/480v Motor Control Centers Motor Control Centers to Include: a. Eight (8) 250 HP Blower VFD Controlled b. One (1) 60 HP Down Draft Blower VFD Controlled C. One (1) 40 HP Down Draft Blower VFD' Controlled d. One (1) 20 HP Down Draft Blower VFD Controlled . e. Nine (9) Each Feed Pumps @ 40 HP Each,w/selector switch —VFD Controlled f.. One (1) 200 amp Remote Panel for.DAF BLDG g. Two (2) Polymer Pumps @ 2 'HP each 1 running, 1 spares with one for each DAF — VFD Controlled ' h. One (1) DAF Skimmer Motors @ 5 HP i. One (1) Sludge Pumps @ 3 HP J. One (1) Recirculation Pumps .@ 30 HP k. One (1) 10 HP Air Compressor I. 100 amp 277/480vthree phase panelboard. (Lighting Circuits) . M. 30 Kva 480v Primary-120/208v Secondary Stepdown Transformer n. 100 amp 120/208v three.phase panelboard. o. Instrumentation Control Wiring & Out -Put Terminations. p. Control Cabling for Control Panel, Pump Control, Remote 1/0, & MCC. q. 12 — FintronX LED Weatherproof Lights. r. 8 - 84 Watt Led Wall pack Lights s. 8 — Catwalk & Stair Lights t. 5 - Exit Emergency Lights & Exterior Remote Heads U. 20 -120v Receptacles V. All UG Conduit PVC / DAF BLDG W. All Exterior Conduit Rigid Aluminum All of the above Scope of Work.total Budget Proposal for the total amount: Two Million Nine Hundred Nine Thousand Seven Hundred Dollars $2,9091700.00 1. General Conditions $ 138,500.00 2. Site Work Package $ 153,600.00 3. DAF BLDG Addition $ 242,800.00 4. Pump / Blower BLDG $ 202,400.00 5. Feed Pump BLDG $ 32,600.00 6. AFCO System Install $ 1,132,350.00 7. Electrical System $ 1,007,450.00 $ 2,909,700.00 Page 4 of 6 Exceptions/Clarifications 1) Items to be Furnished by the AFCO or Owner Mountaire Farms: Any & All Project Engineering for MALB-WWTP Project to Include NCDEQ Permits / All Site Layout All Process Systems for WWTP System — Excluding DAF BLDG / LS Tanks Duke,Energy Main Power Supply to Transformer —Secondary Power Supply Included All. Electrical PLC Control Systems / Control Panels / Remote Panels for WWTP' Remove or Relocation Any Duke Energy Lines for the Project Site Remove or Relocation Any PNG Gas Energy Lines for the Project Site NOTE: Plant Main Gas will need to be relocated Site Lighting Package other than Specified in the proposal Any Communication Systems / Phone / Data required for the operations Any Fire Alarm Systems [Building SecurityAlarm`Systems All SS Tanks / Foundations / Concrete / GEO-Dome Covers by Tank Supplier Soils Spoils Area — Concrete / Top Soils / Undercut —AII Disposed Onsite 2) No Provisions Included in Project for the following: Items to be, provided by the Owner / AFCO Odor Control Systems / Installation Undercutting or Unsuitable Soils found anywhere in Project Area to include any Associated Cost Impacts for Design Changes or Structural Modifications for Unsuitable Soils Design Bearing Conditions less the.2,000 PSI 3) Clarifications Project Items:' _ This BUDGET ONLY Proposal is extremely preliminary in Design Any Scope of Work requires a Modified Proposal since All Items are total Inclusive All Geotechnical Testing Services performed by ECS of Carolinas Concrete Testing; All Structural Concrete / Slab Works Every Placement greater than 20 CUYDS testing Every 100 CUYDS of single placement of project Concrete All Pricing is based on the WESCO & ICE Plan All Design is Bearing is based upon 2,000 PSI Minimum 4) Proposal Pricing Clarifications: The Proposal is provided is as per the current design criteria 'requested any changes in final engineering design for cost reductions or cost changes shall be provided in final contract amount. 5) Project Payments Terms: Notice to Proceed Required Written Purchase Order Required State Lien Registered Project �Mountaire to provide property information Project Deposit 30% - Due Prior to Execution Progress Payment 30% - Due Design DWGS / BLDG Permit Issued Progress Payment 30%- Due BLDG Complete Final Payment 10% - Due System is.WET— No�Operational Connection Payment Page 5 of 6 - . - 6) Underground Obstructions, Rock Removal, -or Unsuitable soils will be additional project cost. Rock or Soils which cannot be excavated with normal excavation equipment. Unsuitable soils which might be excavated for mechanical lines or building foundations to meet compaction requirements. 7) All Work is schedule to be performed per under normal working hours - Including WKND Shut Downs for Connection'& Installation Requirements Thank you for the opportunity to provide pricing for the above project. We look forward to working with you on this project and please do not hesitate to callwith any questions or concerns. Sincerely, Kenneth W. Cronch President Industrial Construction Experts, Inc. (919) 356-7576 cc: Jamie W. Bowen, Vice President Page 6 of 6 -'SS WASTEWATER DRAIN RA . DI 141 4.0 10. 40, MOW 1,1 IV __q Z' 9 z \.B _-., - '\ T \ !" \ ) op \.B _-., - '\ T \ !" \ ) op WASTEWATER TREATMENT F , ACILITY MOUNTAIRE FARMS CORPORATION LUMBER -BRIDGE, NORTH -CAROLINA BIOLOGICAL TREATMENT PLANT PROPOSED LOCATION AND SITE PLAN .0 it A, WESW EWRONMENTAL SERVICES Gainesville, Georgia 30506 '(770) 983-3843 DESIGNED BY; DRAWN BY: I So CHECKEOSY: 'RWA kDATE: .04/09/ 017 SCALE- 1"=100' FILE NO. !:Z;:jj 112/08/16 NOT FOR CONSTRUCTION DATE sym. REVISION I By JAPP2) Option #3 -Additional DAF Trusted Wastewater Solutions - A AVC Emdmnm"1 Brand Proposal for: Mountaire Farms Lumber Bridge, NC Proprietary & Confidential Information Proposal Number: 17012017PL-A Date: June 26th, 2017 Proposal Presented by: Adriaan van der Beek President FRC JWC Environmental, LLC PO Box 3147 Cumming, GA 30028 Project: DAF System for WWTP The document contains proprietary and confidential information that is the property of JWC Environmental, LLC. This document is released to the receiving party on the understanding that the receiving party: • Acknowledges and 'accepts, the proprietary and confidential nature of the information contained herein, • Agrees that.it will not directly, or indirectly, disclose the information contained herein to a 3rd party, and; • Agrees to limit the exposure of the information contained herein to a small number of people as possible and only to those personnel and subcontractors who have a `need to know'. If these conditions are not acceptable to the receiving party, all copies of the document are to be immediately returned to JWC Environmental,-LLC. JWC Environmental, LLC PO Box 3147 a Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 2 of. 17 Trusted Wastewater 5mlutions� AJWCErM=mwta1 and Proposal Number. 170120 .7PL-A Date: 5une 26t', 2017 Dear Sir, Please find enclosed the technical and commercial. details regarding the biomass separation DAF systems (Based on IFAS data) for your DAF units for your plant in Lumber Bridge, NC. 1 Process. calculations document, attached in separate document and based on the maximum solids loading from the IFAS (4,000 mg/Q. If IFAS is no longer the design and will be MBBR instead, we can reduce the size of the DAF tremendously and, consequently costs. Please call or E-mail if you have questions/concerns regarding the proposal or attached documents.. We sincerely look forward working with you, on this project, Respectfully, Adriaan van der Beek President FRC - JWC Environmental, LLC PO Box 3147 Cumming, GA 30028 Office: (770) 534-3681 _Cell: (678) 983-6422 adr. iaan@fresystems. com a JWC•Environmental, LLC PO Box 3147 • Cumming, GA 30028, Phone:,770.534.3681 Fax: 770.783.8632 www..fresystems.com Page 3 of 17 FA Trusted Wastewater Solutions" A1WCEmlronm"Iftn0 Content 1. System Information 2. Process Overview 3. Technical. Details 4. Commercial Details 5. Items not Included in the Scope of Supply 6. Delivery and Payment Terms . 7. Termsand Conditions 8. System Rendering Enclosures a) Process and Instrumentation Diagram (P&ID) b) General Arrangement (GA) c) Dimensional Drawings _ 5 Proposal Number: 17012017PL-A Date; June 26t'; 2017 JWC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone:770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 4 of 17 1 OEM Trusted Wastewater Solutions"' R11YCEmlronmenWt@rand Proposal Number..17012017PL date. dune 26t', 2011 1.System Information 14 Design Information The design of the:p'rgp.osed wastewater treatment. system is based on :information provided by client. °Client should inform Fk if the system information does not reflect the actual situation: Parameter Average MaximunV DAF flow -rate [MGD] 3 - 1.2 General, Information Available at WWT Power. Supply'. - - 460 V / 3. phase.-_ Control .Voltage 120 VAC Frequency 60. Hz, Air Supply by'customer @ 100 PSI City Water Only for Commissioning/Start-up ]WC Environmental, LLC PO Box 3147 • Cumming, GA 36028 , Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 5 of 17 i Trusted Wastewater Soiutioni- � 0.1VlC EnvWnmental8rand 1.3 Technicallnformation F-12S + PWL-160W Proposal Number, 17012017PL-A Pate. ]sane 26t', 2017 Utility Power Installed (PWL-160W DAF) Consumption 1 HP -Installed on Skimmer Drive , 30 HP installed on each Recycle Pump 0.33. HP installed. on Auger drive, Approx: Weight of PWL460W 'DA5 (Empty) 26;206 Lbs. Approx. Weight,of PWL-160W,DAF (Full) 185,500:1-bs. Approx. Weight"of F-12S "(Empty) 1,584 Lbs: .. Approx. Weight of F712S (Full) 3,939 Lbs. Approx. Air usage PER DAF <1 SUM, dryfiltered ]WC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: -770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 6 of 17 FRIZ@ .Trusted Wastewater So utioriv ., Alm enwmm"isrod Proposal Number- 170120 .7PL-A Date., aurae 26th, 2017 2. Process Overview DAF systems operate according to the chemical/physical separation process as explained below: 1. .Raw wastewater is pumped at a constant rate from a lift station or flow,equalization basin..(FEB). into the inlet'side ofahe flocculator. 2:.'A coagulant. is dosed into the pipe'flocculator just prior to an in -line static mixer that provides the necessary mixing action inside the,pipe. The result is the separation of the solids from the -water -to form "micro flocs"which generally have a positive (+) charge. - cornp�ress�?r Sludgy 3. A flocculant is dosed into the pipe just prior to a second- static:mixer. The flocculant is a polymer with an opposite charge that attracts the positively charged micro flocs, and agglomerates the micro flocs into larger "macro flocs" in order to achieve a size suitable for dissolved air assisted flotation. L 4. Immediately after. flocculant dosing, the flocculated wastewater is injected with a side stream of "white water", which is recirculated clarified water from the DAF. This MC Environmental, LLC PO Box 3147 • Cumming, GA 30028. Phone::770.534:3681 Fax: 770.783.8632 www.fresystems.com Page 7 of 17 Trusted Wastewater Solutions? nee AIWCFnWmnmenaierwd Proposal Number. 17012017PL-A Date: June 26th, 2017 whitewater contains a super -saturation of very finely dispersed air bubbles. These ✓ microscopic bubbles attach to the flocs as they.are forming, giving them additional buoyancy for flotation in the DAF tank. S. Water then flows into the DAF unit via a distribution manifold to evenly spread the flow across the entire width of the system. As the water passes through the manifold, it is again hit with a side stream of air saturated water. As the super saturated dissolved air is released into the raw wastewater at.atmospheric pressure, the air comes out of solution and forms 30-50 micron sized bubbles. These small bubbles attach to the solid particles (floc) and give them buoyancy to float to the surface of the tank. 6. The floc rises to the surface and accumulates in a floating surface layer on the top of the DAF tank. This floating layer (float sludge) is removed from the unit with a dewatering%skimming device. The sludge/water interface is within a static de -watering grid that allows the float sludge to partially de -water before it is sliced off the top by skimming blades. The thickness of the floating layer may be adjusted by raising or lowering the tank water level. This is accomplished by adjusting the height of the outlet - -- - weirs. This -simple adjustment allows an operator to obtain the optimum level of float dewatering prior to removal from the DAF Unit. 7. Heavy rejects sink. to a "V" bottom where they are concentrated until they. are discharged by a drainvalve that is periodically opened using a timer and an automatic, pneumatically controlled valve. The valve is opened for a short period of time (i.e. 5- 10 seconds), and the head of the water in the. DAF tank flushes any collected settled solids from the drain by gravity. The DAF system continues to run throughout this automatic process. ]WC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax-: 770.783.8632 www.fresystems.com Page 8 of 17 FRe4.. Trusted Wastewater 5olutionV anveWmnmeoeaierard Proposal Number: 17612017PL-;A ®a tea Jung: 26"', 2017 $.Technical Details Pricing summary of equipment supply for wastewater treatment plant: F-12S +PWL-160W 3.1 FRC flocculator model F — 12S. ■ Tag ID : PF13.001/23001 ■ Average -flow : 1,040 gpm ■ Quantity Two, (2) ■ Materials of construction o Support : SS 304. o Reactor HDPE ■ .One (1) dosing point for o Polymer ■ Including -per dosing point o Ch'e'ck valve o Ball valve o. Dosing lance ■ Three (3) sample. ports , 3.2 FRC model PWL- 160W DAF System ■ Tag ID : DAF16001/26001 ■ Average flow : 1,040 g.pm ■ Wetted'.materials of construction : SS 304 ■ Free surface area ; 510 sgft. ■ .Quantity : Two (2) Rotating top -skimmer including;. Skimmer Drive o' Tag ID : SC16005/26005 o Manufacturer :'SEW Euro Drive o Model. : SA67 o Power. 1 HP o * Motor : TEFC o Voltage :.460V/60 Hz/3 PH JWC Environmental; LLC PO Box 3147 • Cumming, GA 30628 .Phone: 770.534.3681 Fax: 770.783.8632 . www.fresystems.com Page 9 of 17 r Trusted Wastewater Solutions- . � 0. JViC EmironmenGl B2M Proposal Number: 17012017PL-A Date: June 26th, 2017 o Quantity : One (1) per DAF ■ Skimmer blades : SS304+ FRP ■ Chain : Polyacetal ■ Sprockets : NYLON White water aeration system including: Recycle pump o Tag ID : P16001/26001 o- Manufacturer/Model MP Pumps/Chemflo o Type End Suction Centrifugal o Recycle Flow : 302.gpm @ 205 FT. o Casing 316 Stainless Steel o Impeller 316 Stainless Steel o Motor : Closed Coupled TEFC o Mechanical Seal Silicon=Tungsten Hard -Face o - Installed power 30 HP- o Voltage : 460V/60 Hz/3 PH o Location :Installed on DAF skid o Quantity - - :.One (1) per DAF ■ Air Dissolving Tube :. SS304 ■ Manifold : SS304 ■ Bleed off valves ■ Pressure meters White water hosing ■ Isolation and aeration valves ■ Including flanged spool piece in piping for OWNER's use in installing magnetic flo-wmeter Bottom drain valve: x Tag ID : V16104/26104 ■ Type ; Butterfly, double actuating ■ Brand : Keystone ■ Size : W' ■ Disc : SS 304 ]WC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: 770.534,3681 Fax: 770,783.8632 www.fresystems.com Page 10 of 17 Trusted Wastewater-Solutions7l, AriYC Ernlrommenpl BranO . . ProposalNuMber 17012017PiL-A _ Date: June 26", 2017, ■ Quantity - One (1) ,per DAF Bottom auger. ■ Material. : Stainless Steel 304 . ■ Type : Shaft. less Screw Auger -drive o Tag ID : AU16006/26006 .o Manufacturer : SEW Euro Drive o Model : SA`57 o Installed Power : 0,33 HP o . Motor TEFC' o Voltage : 460u/60 Hz/3 PH o Quantity . .�'One (1) per DAF Pneumaticcontrol.panels including Pressure regulator ■ Air flow controller ■ Solenoids for o Solids drain o "Air -supply to Air dissolving. tube ■ Pressure switch for recycle pump ■ Pressure switch for the:air supply to DAF , Float -Chamber (Sludge'Collection) 3.3 Engineering and documents: ■ Equipment dimension, drawings as o' Top=view o Side view o Influent/Effluentsides ■ Process & Instrumentation. Diagram (PID) ■ eration_& Maintenance -Manuals Two (2) copies of -Op ■ Electrical. control narrative document ■ Drawings arid. instructions for installation 7WC;Enu1ronmenta1,, LLC PO Box 3147'• Cumming, -GA 30028, Phone: ,770'.534.3681 Fax: 770.783.8632 www.ftdsystems.com Page 11 of 17 1 FRQ,Trusted Wastewater Solutiionr A'l1YCEtMronmmpf8rand - . Proposal Number- 17012017PL-A Date. June 26th, 2017 Optional 3.4 E-panel for FRC DAFs ■ NEMA 12 PLC (Allen Bradley - CompactLogix model 1769-L33ER) ■ HMI (Allen Bradley : Panelview Plus 1000) Quantity : One (1) 3.5 T-Shaped catwalk for. PWL-160W DAF unit ■ SS.304 Supports ■ , T-shaped.- two sides &.one end with stairway ■ SS 304L with FRP, grating, , Quantity :.One (1) 3.6 Servlces ■ Supervision of Installation ■ Commissioning and start-up of system Training of the Operators by FRC engineer o System operations o __Operational. procedures. o . Process Maintenance o Equipment maintenance JWC Environmental, LLC PO Box,3147,o Cumming, GA 30628 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 12 of 17 d Wastewater Solutiomr AJWC nAmnmenteiBled proposal Number. 17012017PL-A Date; June,;26th, 2017 -4.Commercial Details . - • F-12S flocculator, HDPE'+'SS304 support + PWL- 160W DAF $S304 construction with recycle aeration system, including one recycle pump in SS316 2 3.1 -.3.3 $ 546,870 materials of construction, and air -dissolving tube, SS304 +, Engineering and document's, as mentioned above in scope, FRG Ex -works J - Extra Transport D.AP to jobsite Lumber Bridge, -NC ° ~' " ` Billed at Cost . Total FRC OPTIONAL Allen Bradley E-panel with. NEMA 12 enclosure; 1 3.4 $ ,31,680 including PLC programming and HMI, FRC Ex -works T-shaped' catwalk, SS304 ' FRP grating, FRC Ex-' 1 3.5. $ 42,370 . works- ,$950[day /8- Supervision of installation, commissioning, start-up hours + per - 3.6 and training of the operators by FRC engineer. diem* + travel expenses * Per diem rate based on those established by the, US GSA: htto://www.osa.00v/portalicateciorv/iuuizu JWC Environmental; LLC PO Box 3147 • Cumming, GA 30028 Phone: -770.534.3681- Fax: 770.783.8632 www.fresystems.com Page 13 of 17 1 Trusted Wastewater 5olutionvm - anvcWra,m"Mild Proposal Number: 17011017PL-A ®etas ,dune 26t', 2017 5 Items not Included in Scope of -Supply Any civil work, ancfior. bolts or concrete work " ■ " Any site preparation, building and/or structures to house equipment, landscaping �. or -painting ■ Any installation; labor'or material Any chemical storage, chemical dosing equipment" and chemicals ■ Any feed pump to DAF. , ■ Any influent_or effluent piping, valves, fittings or -supports ■ Any process water piping, valves, fittings or. supports ■ Any electrical work, including cables and connections between' control- panel and 'equipment. E-panel isquoted optional Any local .disconnects required at motor locations for,equipment ■ Any insurance at place -of installation, . Any hoisting or lifting work during unloading and during installation ■ Any solids transferpiping, valves. ■ Any.applicable.state,'federal or local taxes ■ Any pump alignment. ■ All other items unless otherwise specifically mentioned in this proposal ]WC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone:.770.534.3681 Fax: 770.783.8632. www.fresystems.com Page 14 of 17 ' J t FR, C Trusted Wastewater Solutions^^ AMCEmim meWi@rand Proposal Number. 17012017PL-A Date; June 20, 2017 6. Delivery and Payment Terms 6.1 Payment Terms ■ 40% with the PO ■ 50% with the delivery of the equipment ■ 10% after.start-up or 3 months after delivery whichever comes first 6.2 Equipment Delivery To be agreed upon. Our goal is to meet your project timing, please do not hesitate to.contact us if, you have specific, delivery/timing requirements so we can verify whether expedited deliveryr _ is feasible or not Please use following guideline: ■ Submittal. package, :.2 weeks '. ■ Manufacturing : 10. = 14 weeks after approval of submittals ■ FAT : 2 days ■ Packaging & Delivery : 2 days 6.3 Delivery Terms ; The system is FRC EX -Works, as per 2015 INCOTERMS:-Transport DAP to jobsite Lumber Bridge, NC will be billed .at costa 6.4 Validity 30 days from date of proposal 1 JWC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 15 of 17 ` Trusted Wastewater Solutions - Proposal Number: 17012017PL-A Date: Jame 26th, 2017 7.Terms and Conditions 7.1 TAXES Except for the amount, if any-, of tax stated in a FRC proposal, the prices set forth therein are exclusive of any amount for federal, state, local; excise, sales; use, property, in -country, import, VAT or similar taxes or duties. Such prices also exclude permit, license, customs and similar fees levied upon shipment of FRC. 7:2 Warranty Products manufactured, construed or assembled by FRC, are warranted for a period of (12) i months from date of start-up or (18) months from date of shipment from manufacturer, whichever occurs first, against manufacturing defects and workmanship which develop in the service for which. they are designed, provided the products are ' installed and used in accordance with any applicable instructions or limitations issued by FRC. 7.3 Limitation of Warranty Components used by FRC, but manufactured by others, are warranted only to the extent of that manufacturer's warranty.'This Limited warranty shall not apply if the product has been altered or repaired by others. FRC will make no allowances or credit for such repairs or _. alterations unless authorized in writing by FRC. No statement, representation, agreement. or understanding, oral or written, made -by. any agent, distributor, representative, or employee of FRC, which is not contained in the Warranty will be binding upon the Company unless made in writing and executed by an officer of FRC. 7.4 Governing Law It is understood and agreed that these Terms and Conditions of Sale shall be interpreted under and pursuant to the laws of the State of Georgia; you agree that any action at law or suit which is related to any contract of sale brought against us shall be filed in a federal or state court located in the State of Georgia., JWC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 16 of 17 Trusted Wastewater Solutionr AMC Environmental Brand Proposal Number; 17012017PL-A Date; June 26t", 2017 8.Equipment Renderings Scegpl9 Pori Sample Put I )CI Pail injctteen,rar�; Flocculator Rendering* PWL DAF Rendering* * For Illustration Purpose Only JWC.Environmental, LLC k PO Box 3147 • Cumming, GA 30028. Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 17 of 17 IMR ANK EWronmotal knd Trusted Wastewater Solutions - Propbsal Number., 170120 .7P'iL-A Date: June 26t', 2017 Client Mountaire Farms - Lumber Bridge, NC Project : Mountaire Farms - Lumber Bridge, NC Design Calculations DAF flow rate. [MGD] Flow rate per.DAF [gpm] = -;1,040 - MBBR = TSS.(mg/L] 1,000 . _ IFAS - MLSS [mg/L] 4,000 - MBBR Application Desian Parameter Imperial Metric Average Flow ((Davg) 1,040 gpm 2.4x105 L/hr TSS 8.4x10-3 Lb/gal 1x10-3 kg/L Assumed Solids Loading Rate for 100%, 100% FRC PWL-160W DAF features • Imperial Metric. Recycle flow rate,(OR): 302 gpm : 6.8x104,L/hr -Free area 510 sgft: 47 m2. Effective separation area 510 sgft.. " 47. mz Average DAF Solids Loading Rate (MBBR application) (Pay k TSS (1,040gpm) x (8.4 x 10-3 gal) Lb SLR Q„y = Free Area 510 f t2 = 1. 03 f t2 • hr Average Hydraulic Surface Loading Rate Oa°g + OR 1,040gpm + 302gpm 8Pm HSLR _ _ °tiy Effective Area 510 f t2 = 2.63 f tZ ]WC Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.Fresystems.com Page 1 of 4 RCO Trusted Wastewater Solutionro A JWC EnWommalBrand Proposal Number: 17012017PL-A Date., �Une '26t', 2017. Client Mountaire Farms - Lumber Bridge, NC Project : Mountaire Farms - Lumber Bridge; NC Table 1: Water solubility of gasses at selected temperatures and pressures'- 23 6.77x10'4 -1.32x10-3. 1.48x1.0-3 7.58x10-2 1.43x10-4 31. 6.08x 10'4 1.16 x 10-3 1.64 x 10-3 8.60 X 10-2 1.28 x 10'4 -38 5.65x10 4' 1.06x10'3 1.77x10-3 9.42x10`2 1.18x.10-4 Air -to -Solids Ratio: Air, Air Solubility x OR (1.43 x 10-4 k9) L x (6.8 x 104 L 1 hr Solids TSS X �avg _ - k (1 x 10'3 L) L l — 0.040 X (2.4 X 10s hrl Air -to -Solids Ratio: 31 °C Air ` Air Solubility X. OR (1.28 x 10-4 k) x (6.8 x 104 TO Solids TSS x avg _ ( k•) 1 X 10_3 L L l — 0.036 x' (2.4 X 10s hrl , Air -to -Solids Ratio: 38 °C Atr Atr Solubility x QiR (118 x 10`4 k�) x (6,8 x 104 hr� Solids TSS x �avg (1 x 10_3 kL) . 0.033 x (2:4 x 105 hFO` 1 sr : =-solubility of species x; HX : = Henry's Law constant of species x . Sources- IUPAC-NIST Solubility Reference Database; I Phys, Chem. Ref. Data, Vol 12, No. 2, 1983 ]WC. Environmental, LLC PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www. Fresystems.com Page 2 of 4 AJWCEmmarn ntalstand FRG Trusted Wastewater Solutions' Propsosal Number. 17012017PL-A Defeo June 260 200 Client : Mountaire Farms- Lumber Bridge, NC Project : Mountaire Farms - Lumber Bridge, NC IFAS Application Design Parameter Imperial Metric Average Flow (Oavg) . 1,040 gpm • 2.4x105 L/hr MLSS,' ' . .. , 35.3'x 10'2 Lb/gal : 4x 10 3 kg/L. Assumed Solids Loading Rate for 100% -100% FRC PWL-160W DAF'features Imperial Metric Recycle.flow rate ((DR) 302 gpm 6.8x104 L/hr Free area 510 sgft 47 m2 Effective separation area 510 sgft 47 m2 r Average DAF Solids Loading Rate �avg x MLSS (1,040gpm) X (3.3 x 10-2 gal) Lb SLRaVe = Free Area 510 ft2 — 4.1 ft2 hr. Average Hydraulic Surface Loading Rate_. OR 1,040gpm.+ 302gpm gpm HSLR _ " t'9 Effective Area _ = 510 f t2 2. 63 f t2 Table 1: Water solubility of gasses -at selected temperatures and pressures' 23 6.77xlo-4 132x.10-3 1.48x10-3 7.58x10-2 1.43x10'4 31 6:08 x 10-4 1.16 x 10-3 1.64 x 10'3 8.60 x 10-2 1.28 x 10-4 38 5.65 x 10'4 1.06 x 10-3 ' 1.77 x 10-3 9.42 x 10-2 1.18 x 10'4 JWC'Environmental, LC PO Box 3147 • Cumming, GA 30628 Phone: 770.534.3681 Fax: 770J83.8632 www.fresystems.com Page 3 of 4 Trusted Wastewater Solu.t,ionv F . RIB AJWCErwGonmentalMnd - -- Proposal Number, 17012017PL-A Date; June 261n, 2017 Client : Mountaire Farms - Lumber Bridge, NC Project : Mountaire Farms = Lumber Bridge, NC Air -to -Solids Ratio: 23 °C Air Solubility x �R (1.43 x 10_4 kL) x (6.8 x 104 hr) _Air Solids MLSS x avg _ k (4 X 10-3 L) L - 0:010 �x (2.4 X 10s L , Air -to -Solids Ratio: 31 °C Air Air Solubility x OR _ (1.28 x 10'4 L9) ,x (6.8 x 104 hr). _ Solids MLSS x p avg / k L l = 9x10-3 14 x 10-3 L) X (2.4 X 105 \- hrJ Air -to -Solids Ratio: 38. °C Air Solubility xR (1:18. x 10_4 kL) X (6.8 x 104 hr) _Air. _ Solids MLSS x O avg k (4 x 10-3 L) X L = 8.5x10-3' �(2.4 x 105 LFO Sx r= solubility of species x; Hx ; = Henry's Law constant of species x Sources: IUPAC-NIST Solubility Reference Database;_l. Phys. Chem. Ref. Data, Vol 12, No. 2, 1983 • VIC Environmental, LLC PO Box 3147 • Cumming, GA 30028- Phone: 770.534.3681 Fax: 770,783.8632 www.fresystems.coni `r Page 4 of 4 INSTRUMENT IDENTIFICATION OFIEW MOUMED INSTRUMENTS . MIFRI MO-0 e WIRUMEWS11 UTSTAVMEMS � PNMAM IOG➢DNACQdS11-1 ®i MEMTOR VAUD DSPIAY PNMARYIOU➢ONACCE55101ETO ® OPERATOR—e—SLEtWIC mNTRM INSTRt IMF WInFNTIFICATION LETTERS ,' ►fps r -. ,y, },:; e RlralnATiNG ..� ...!VgRfAtll:Et r„i le �' 3> 1 ,u.11'(MOD]Fl�h.l... ,.y FAt)UUF ItpgS$IU!6 �� 7F%.INDDQ� t =Tn 1���§gP�,n 1pp `�I�� iyg4y�)JT'YijTflGfl�uf+nl y,n 1 l-ii t.ADDIFti):ti�,e A Analysis Alarm C Conductive Control Gosergosed D Density Differential E Voltage Emergency Frli ary Element F Flow Hate Rath G Gauge H Hand(Manual) Kgh I Indicate L Level - Low N Turbidly McIdle/Intermediale O Users Choke Orifice Open P Ftessure(or Vacuum) S Speed or Frequency Safety SW Itch Slop T Tempreture Transnitter V VLscosty Valve or Damper Y Status Relay or Compute Z Fbsiflon Drive or Actuate IINF IF. ND Miror Pm¢uPlgwfMs.,.-&,v Metv�mmv nq —J` Ina —1-1 IINFMATFRIAI Q 55 we me ASBRFVIATIn NSA�fl�IA�ONS Rytlw SldNev steel poyyft 01a4de Qiml OPtlyrmylCNmtle ------- Prmev 9YCmtomm/Fd+vna ����--- eerbtal Sloes -•-•-•-•- Opdomiw Puka d0wmduy p Flem +�nt5 s (mrj�yy�(p�y Ljry ----- NutTram %���.+ FlvdNemq PI Pohme[v O Elcvrvnu ut I I N F NI IM W RS flawvex, 6530•y4yyy PV� um NL¢dd NmnlnalP)q Sl,e level Prob Ursa Dedyutbn � paMaDFlwve EQUIPMENT& VALVEABRREVIATIONS 0 ThrySaun M M�nre, Mhv Up lAMematkl PF DAF Pi,Fbmihmr DI[¢Ncd Nr flamtbn ma 6MP Poavpe,eawr SC sellu UN. AV SP Ausamete Savaatlm nq 0 FF • 0. hit Preaa Rlte, 1 FP Titer Prv+a sV' I Wu.dvalvv. VALVESSYSMBOLS .�_ Da De,RyVaM .�_ meav,Ne � {� Ba11wAe 1 -{,�IQ- i GateVaM Mab Vdvv t•.{-�1/�- Three Way Valve . Four W 1 Nlry • �o- N¢ma .wire 1 A6waed Wve �I� I �q/_ Prmweeontroi Valve P,eawaPeRer valve AFT-IIIAITOF� YfP NSYSNIROIS Selendd 1� YI Pn.nm,Et , E I Elertrk ARRRWIIATInNC R 1 F�FPSYSM�1 q MN" Male W.W Plq:M.O FNn Fem,IvN .INq Thread pony PubleOvned TmatmentWwla Vm Vadahle eequmry dive O IPM WSYMBO S /IELECTRICAL -{I Jr 4r We R+mplGercral5ymhvp �a1MISCELLANEOUSSYSMBOIc 1,[1S�r VI NEQralna Qnvifuaal Pump I flier/haWatm —�/ ommlol hedNmp IJ 1 Drahye¢Yvv �-{--jam I I I {- L�•-.�� acNkal Motor O AY OpmUon O6pMpv IAoO)Pwnp 4 Y Sv�er Gn,PumP IRDorytew Pump3 u:m r ow,v,m / FIm Au.. eevrt DlapMbm Pwnp D RWd . D EMOP Pav6rvube fYvlty lPQ Pump I� Flnm . Wa¢r5unc �LJ! Submerably Nlp r..r.lbaal fanpraser —► Lam/ Intcrhm from 1 Q (a soeweemgewr werhmro Dews . btemnr , fan eadaa 11AII I�IC>L:C3RQpI "-�V Su6meaYhle Mbnr , Swh¢Aen[m L1 Auer/Sveenaulbu w Mo¢rlaed ® Dumber ® summer CONFIDENTIAL•' oscNNloN SAE ar NOTES•, JWC Environmental, LLC This drawing is the exeluslin property ofJWC PO Box 3147 Environmental, LLC Its acceptanceconrtltutes an ROW=^�' CDmmin GA,30028 agreementthatltslall betreated asstrlcdycbnFldentia PROCESS& INSTRUMENTATION DIAGRAM g Its useisrestricted to those authodced In writing byJWC . Phone:(770)S34-3681 Environmental, LLC and shallberetumeduponrequest. LEGEND ©- Information contained on or derived from thlsdravAng sulE oPAwxltt ovFD xo REv A JWC Environmental Bran Fax: (770) 783-8fi32 Is not to be communicated, d sdosed, usedrmpled N/A P&ID-LEGEND d www.fresyst6ms.com without prior authodntion. sm nx17 SHEQ Y i I___ ___ ______________ ----------------- DAF BOAT DAF SKID fJ� I / FS EMERGENCY � x6 ' soD } l., %•PIft—rGNtINF616WSry 67OTAl r';61. "aasHP; " 61 Vll 07A�F _ I' - 'a60y/3PW?D YI62J2 ' .; Y36}33.•.. DAF16001 'PW1.160W 3661Z-- DIM EFFLUENT 3653431• ___—_______ V36109A} Y,16]1aA L`= '33 TGLAGGDNI .77 --n; - .AUGER ORNE yi6ioa !npwwx 6D0 1 -' .. SP1600 '- l -- .— - "_ _ — — ------ —1----------- BOTTOM ORAm SATURATION PIPE i 1 a'3a'a12•Dk � V161D2 '.• '. VI6}O8: -. �. .. 600 1 - 5P36CD7 . - .� F16W3•, •..- ,. . . ,.i .: `., •. .:'AECYGLE PUMP .. •. . . •. '.:3D2dPM®2oSFT ; .' 460V/3PW60Na. • _________________ . 163156' _ _ _ _ _ _ pAF FLOAT }. DAFSKID N2 L:, Es F6IFAGENCY xs ..® .nor � 600 — SC26005 'i WMMERD,RNE 670TAl - '.r V1G10L4F i'.'` :I��.� '.6•' 160J/3PW6oN POLYMER zS302.1.%• I 4�' OAF26001 PWL ]SOW __________ �! ❑OTOMERSUPPIY _ :.� - ifi61S1Y OAi FfIWFNi TOIAGDON3 • I 1 12. I C , ]1•.. 1 ai AucERD . v261174 t60V/3 Px/69x—a .R. .• „ WRUFM ________ ss11o1i 1l , ]- '�. , __ __.._4 __ -- -------- — x6s-- OU=VUTD3 5P26W1 ------ anTTOM OWVN F175 ANMTION PIPS: pl ,. l0 AIR PANEL -PNEUMATIC. ' _ -y261o't ' v26lo6-- xs PANEL xs L - 1 - 6 P26001 Y26106 _ I. vz a V261a5.. PII2 !' 5�: ]LINESI � I• I Y26307 443' ' . Q. - . ' SV36104 - 'P1 T26001 ' 600 3/9':NNPT '^ sV2T011 6W -RECVC1EPumP 3a26PM®205FT- _ .nOM•14PPN FI 30 NP _ Cvnolrt6suoPcr - V]TO10 V27W9 no Y1T032 '. 460Y/iPHl6oW - V3ri01 7. I JWC Environmental, LLC CONFIDENTIAL "`" DDCflPTDN OATS Or _1 Dashed piping supplied by MOUNTAIREFARMS —LUMBER BRIDGE, NC This drawingistheaclusivepropertyofJWC others. %. PO Box3147 Environmental, LU; Its acceptance constitutes an -2,EqSkidded Equipment -2, Equipment in blocks is FCumming GA, 30028 agreementthat itshall betreated asstrictly confidential. PROCESS &INSTRUMENTATION DIAGRAM Phone: (770j 534 3681 Its use is restricted to those authorized in writing by1WC Skids Environmental, LLC and shall be returned upon request -3, may require some field suF DRAWNBY oWGNC flW Fax: (770) 783-8632 Information contained on or derived from this drawing assembly. AIWCEnvironmentalBrand' WWW.frC9V5temS.COm Is not to be communicated,disclosed, used or copied. -4, Sludge level probes quoted N/A Pl. 17012017PL—SP&ID 1 without prior authorization. optional s¢F 11%17 06/26/37 sxEEr lOFl ' PF 23001 l F 12 W-0 1/2-I DAF 260 1 PWL-16OW0W I unuwr i i RMT / I m I m in ERlllfllf RMT I DAF 16001 r 1 ' PWL-160W PF 13001 WRUENi - 8 66'-3 1/2" ' cQ m LJI - I N m I m o m o I low A - A SECTION — B - B SECTION JWC ENVIRONMENTAL ,LLC Confidential "° H" MOUNTAIRE FARMS "wrc va i• 6 W.1Y D P.O. BOX 3147 uc LUMBER BRIDGE, NC q T 1� 1 'rig,, GUMMING, GEORGIA 30028 tv.afmme��ma�.b<�YaYwc�.w�°gym 1°weeTove mmiiwumo� »"•Nm4Willbvummu nr,.u�"u, nEv"". PHONE- (770) 534-3681 uAolrm°r°rniml.u."e�rc.vmm�"um°mwdiaumwiv"° • FAX+ (770) 763-BG32 GENERAL ARRANGEMENT 17012017 LAYOUT AJWCEnvkonmejxw&crud EMAIL+ lnfo@FRCsystems.com aas me 14e •ysa [f� •J= no cannnmlilm mom •�41m j. q'� j q,Sc>,SS f111 ENVIRONMENTAL,JWC 1028 1 A. A NOTESi 1. ALL DIMENSIONS IN INCHES .. 2 ALL VALVES TO BE FIELD INSTALLED, 'UNIT WEIGHT EMPTY: 1584 Lbs. [718 kgsl FULL: 3939 Lbs, 11785 kgs] 17If rin b Lb BC D L97 t , SHORT FLOCCULATOR - 12' x 10" HDPE (F12/lOR-2' 2M-S) FRC SYSTEMS INTERNATIONAL, LLC Confidential PROJECT• NAME Pl1. BOX 3147 CUMMING, GEORGIA 30028 ¶¶v�„� a r:a a ayr ry er rac srPkre NI ro Ywl LLC Its r rPfrrce [wsLWk3 o. t fkt a "I be krcktl e[ :kknr C1JW1t1,L r"" -PRO PHONE: (7J0) 534-3681 FAX: (770) 783-8632 EMAIL, Info@FRC5y5ten4.Con \ . ii r`:"g reswcfetl m +ro:< wimkra ti rr�f.V M rx Slftero InkrroIt_ LLC erd sMU 4 reLmtl igon �e: Mr rom —11", ono tlrrnm rrro t� a"[i-d,-tltr GENERA L "`° "` 1F12-R-S srsreaeswnsreawnrroenl d o aareY 1 POBYYdSE.AND ®ELiVERQ Alex C. Fergusson, LLC vvwuv.AFCOcare.com . Tel. 717-260147 �� rr 6121 Coffey Avenue, Chambersburg, PA17201 Fax717-264-9182 An .=w w AM, tR AAWV an AW PROMISE AND DELIVER. SECTION 1- GENERAL INFORMATION AFCO. to provide a Primary System consisting of One (1) 600 GPM unit rated to treat 600 GPM of the plant flow over a twenty-four hour period.. The AFCO Primary System includes dissolved air flotation equipment and all of the equipment described in Section X. AFCO will supply and install new Polymer Mix Tank Platforms." SECTION 2- WARRANTIES. AFCO guarantees all materials and workmanship used in the construction of its .waste water treatment system for a period of one. year from the date of installation, except for -all purchased parts such as motors, pumps, electrical parts, timers and controls which will carry the applicable manufacturer's guarantee. Verbal representations in conflict with the terms of this Agreement will be ineffectual to create a warranty and are deemed not any part or basis of this sale. AFCO will not be liable for damages, including special, incidental or consequential damages arising out of or in connection with the performance of the waste water treatment system, or its use by Purchaser. If the product should. become defective within the warranty period, AFCO will elect to repair or replace it free of charge, and parts and/or replacement products under this warranty may be new or rebuilt at its option. - Purchaser's sole remedy shall be such repair or replacement. Repair or replacement = =- - - -- elements will then be warranted for one�year, following their repair or replacement unless they are covered by terms identified under a Manufacturer's guarantee (other than AFCO).This warranty does not include damage to the system resulting from accident, misuse, improper operation or unauthorized repair or alteration. 'SECTION 3- EQUIPMENT SPECIFICATIONS AND REQUIREMENTS 3A. TYPE OF SYSTEM The proposed system is the AFCO Primary System complete with air injection system and floatable solids removal device. The system is designed as a pre- treatment facility to properly treat the combined effluent from the Mountaire' Farms Poultry Slaughter/Processing plant in Lumber. Bridge, North. Carolina. The system is furnished with all the equipment listed in this section except for items in Section 3B. iWt A Afex C. Ferguason, LLC www.AFCOcire.ccm Tel: 717-264-9147 Ar at rr 5121 Coffey Avenue, Chambersburg, PA 17201 Fax 717-264-9182 AN ARL A-Iff' PRO1Ul®S6E.�1119D 3B. REQUIREMNETS OF CLIENT 1. Inspect and approve the drawings, specifications construction ,activities and provide a: location, building and foundation for the. proposed equipment.: . 2. Any required improvements to .access roads or areas around proposed structures. 3C.. SUPPLIED .EQUIPMENT . f 1. Influent'Header. and Discharge Pipe: The headers.'to distribute the influent and the discharge pipes are made of schedule 10 Stainless Steel. 2. Recirculation: Pump: The: reeirculation pump, is complete. with stainless steel impellers and shafts, motor, air inlet connection, water and air check'valves. K Control Panel:••The control panel encloses all necessary. relays; timers; and . switches required to operate the.- entire system. Included in this panel are the alarm and.visual lights: ; 4. Mix' Chamber: The pre-treatment system has a'specially designed. stainless. steel; mix tube to insure -proper and efficient chemical injection and mixing. Tubes are mounted on Stainless Steel stands adjacent to the. unit. 5. AFCO Process Vessel: One (1).AFCO unit 600:GPM rated to treat- 600GPM. The vessel is made.of- 11 gauge„304 stainless steel and are -glass bead blasted -inside and - out. DAF.to contain three tilted plate. separators made of stainless steel. 6. Floatable Solids Removal System: A hydraulic system designed to remove - floatable solids from the DAF cell- will be' provided.. The components. are stainless steel. Does not use plastic parrs. 7. Two sets of 2 Polymer Pump Modules for Anionic and Cationic Polymer. 8. Drag Conveyor to connect DAF C &.D and dump .into existing. conveyor. 9. One (1) GR T6 Feed.Pump for On Shelf.backup: 10. All Electrical including VFDs needed to run system. 11. Catwalk to go from back of DAF B to -back of new.DAF. Catwalk to be made of Painted Carbon Steel. Grating made. from ChemGrate. •A �A ft AMAlex C. Fergusson, Ll C vwvw.AFCOcare.com Tel. 717-264.9147 It rr 5121 Coffey Avenue, Chambersburg, PA17201 Fax i AN®K..W.M i 11 rr A001N/SE AND DELII/ER. 12. Build and install new Polymer Tank Platforms to be constructed of Stainless Steel. 13. Furnish training evenly distributed among day, swing and graveyard shifts. r SECTION 4 = CHANGE ORDERS Deviations from this Sales Agreement only upon a Change Order Agreement for changes_ in equipment and compensation signed by the .persons listed below. This _ Sales Agreement supersedes gall previous quotes. SECTION 5 -PRICING FOR AFCO PRIMARY TREATMENT SYSTEM Below pricing is Discounted and is dependent on AFCO retaining the chemicals- -used on the DAF for a period of 2 years.:., AFCO Primary System- One.(1) unit 600 GPM rated to,treat 600 GPM and all items specified in Section 3C. SIX HUNDRED EIGHTY NINE THOUSAND DOLLARS ($689,000.00).. , TERMS FOR AFCO TREATMENT SYSTEM Prices stated above are .valid for sixty, (60) days from date of proposal. The scheduled payments °are as follows: 30%o Down Payment Due with Purchase Order: $ 206,70000 r, 30%, Payment Due with Major Materials: $.206.700.00 - 30% Payment Due:upon delivery of equipment: $ 206,700.00 10% Payment Due upon equipment becoming fully operational and acceptance by. client: $ 68,90000 Total Schedule of Payments: $ 689,000.00 MA t w Alex C. Fergusson, LLC www.AFCOcare.com Tel. 717-264=9147 �� rr 6121 Coffey Avenue, Chambersburg, PA17201 Fax717-264-9182. 0 May 25, 2017 AFCO Water Treatment 5000 Letterkenny Road, Suite 220 Chambersburg, PA 17201 Proposal #17-170 e Attn: Mr..Phillip Sears RE: Mountaire Farms Lumberbridge WWTP Project — Phase] Mr. Sears, 160 S. Moore St., Ste. 4 Sanford, NC 27330 Tel: (919) 774-410E Fax: (919) 776-4423 NCGC License #75182 NCMC License #24277 We at I.C.E. are pleased to provide our Budget Proposal for the Mountaire Farms Lumberbridge WWTP Project for the upgrades to the existing WWTP plant for the AFCO Systems Installation system per the preliminary Layout DWGS to include, Demolition, UG Piping,. DAF Equipment -Installation &'existing• Chemical Mixing System Relocation. Our proposal for project'is to include all Project Management; Supervision, Labor, Materials, Subcontractors required. our proposal_per.the Scope of Work provided as follows: Scope of Work for WWTP Proiect: 1. DAF #4 Feed Line Installation to include the following,services: a: FSawCut; Demo;Excavate, Install 6" C-900 DAF.Feed Line from Pump -Building to connect to existing line inside'-DAF BLDG b. Replace all concrete floor and site parking concrete removed for installation c. Rework the existing pump piping.to separate purrmps into individual -feed pumps 2. Plastic DAF Discharge'Line Installation to include the following: a. Install 18" DIP Gravity -discharge line from the existing plastic DAF to.center of the East.. side of the existing lagoon b. Install 12". W x 42" L concrete pier, support the 18" DIP in slope drain to lagoon c. Install 45 Turn Down over the: existing lagoon liner d. Fabricate & Install SS SCH 10 DAF Discharge Header to connect to DIP e. Modify existing DAF with Elevated 12" Flange Connections for Header 3. 'DAF Placement WKND Shut Down Installation to include the following; a. , Shut: Down Friday Night Sunday Night. Operational b. Demo ,& Remove, existing Chemical Mixing -Station & Supports to exterior c.. Demo & Remove concrete tank housekeeping pad d. Place.new Sorin DAF Unit into. position. e.. Place -Concrete housekeeping pad for chemical tanks f. Install Chemical Mixing`Station Tanks with new Stair Access — Replace all chemical, electrical and Water lines back to connection points Page 1 of 3 - 4. Sorin DAF Installation to include to include the following: _ a. Set Sorin DAF Unit to place concrete support piers on existing floor b. Modify & Connect to existing discharge line for Sorin DAF'A Unit c. Install New Catwalk System for Sorin DAF D d. Install Modified Sludge Discharge Sorin DAF C & Sludge Vertical Screw Auger e. Install Chemical Feed System SCH 80 PVC f. Install Chemical Make Water System SS SCH 10 PVC g. Install Extended High Pressure,Clean Up, SS SCH 40 h. Install Electrical Control Panel &Wiring for DAF Panel All of the above Scope of Work total Budget Proposal for the.total amount: Five Seventy Nine Thousand Eight Hundred Thirty Dollars $579,830.00 I.' General Conditions $ 43,350.00 2: DAF Feed Line $ 63,850.00 3. DAF Drain Line 18" DIP $244,730.00 4. DAF Install Shut Down $139,450.00 5. DAF Completion $ 88,450.00 Exceptions/Clarifications 1) Items to be Furnished by the AFCO: Any & All Project Engineering: byWESO for MALB-WWTP Project All Electrical PLC Control Systems / Control Panels / Remote Panels for WWTP Programming All DAF Equipment, Conveyors, Chemical Stations, Catwalks, Stairs Soils Spoils Area — Concrete / Top Soils - All disposed Onsite Area -for UG ins'ide the BLDG will be required _ All Chemicals-Removed-for-InstaIIation 2) No Provisions Included in Project for the following: Main Power Reconfiguration / Control Programming Items to be provided by the Owner/ AFCO Relocation.for existing Underground Mechanical or Electrical 3) Project Payments Terms: Written Purchase Order Required Project Deposit 40% - Due Prior. to Execution ' Final Payment 60% - Installation Complete 4) All Work is schedule to be performed per under normal working hours — Including WKND Shut Downs for Connection & Installation Requirements i Page 2 of 3 Thank you for the opportunity to provide pricing for the above. project. We. look forward to working with you on this project and please do not hesitate to call with any questions or concerns. Sincerely, t K&*-v*v4OA&- W 6,;wO'VC4 Kenneth 1N. Cronch President Industrial Construction Experts, Inc.. (919) 356-7576 cc: Jamie W. Bowen, Vice President �.. INDUSTRIAL CONSTRUCTION wM EXPERTS, INC. tLPB T FOGY15E0 • QUALITY SOLUTIONS • W15I ED PROFESS.IQNAL5 June 12, 2017 AFCO Water Treatment 5000 Letterkenny Road, Suite 220 Chambersburg, PA 17201 Attn: Mr. Phillip Sears Proposal #17-175 RE: Mountaire Farms Lumberbridge WWTP Project- Phase -II Budget Only Mr. Sears, 160 S. Moore St., Ste. 4 Sanford, NC 27330 Tel: (919) 774-410E Fax: (919) 776-4423 NCGC License #75182 NCMC License #24277 9 We at.I.C.E..are pleased to, provide our Budget'Proposalfor the Mountaire Farms Lumberbridge WWTP Project for Phase II of the. upgrades to the existing WWTP plant for the AFCO'Systems Installation system per the preliminary Layout.DWGS to include UG Piping; DAF BLDG'Additioh, Pump,BLDG, Feed Pump BLDG; and AFCO System lnstallation..0ur proposal for project'is fo,include all- Project Management, Supervision; Labor, Materials, Subcontractors'required. Our proposal per the Scope of Work provided as follows: Scope of Work for Budget for WWTP Project Phase II: 1:- -PE-Engineering-Services by WESCO providing the following services contracted by AFCO 1. PE Engineering: a. Site Plans / Building Site Layout b. BLDG Appendix=B BuildingCode Summary, Foundations, Slab on Blower BLDG, DAF BLDG Addition; Exterior Concrete / Asphalt Paving c. .Load Bearing CM Walls / GaIV'Bar joist / Galy Deck / Roof System d. Mechanical / Plumbing / Electrical / Process Waste Systems e. Mechanical Systems— BLDG Ventilation / DAFtLDG Plumbing �2. WESO Environmental. Services shall provide all AFCO System operational design. 3. ICE shall provide the Surveying Services for Site Layout _ Staking, Grading, Utilities 4. ICE shall provide the Preliminary Soils Testing / Beating Compaction / All Concrete for the DAF BLDG / LTTS Tanks Packages 5. Site Design Clarifications: a Proposal is based onthe Preliminary Layout by WESCO Environmental Services for Process Layout. b. This proposal does not include Any Engineering design services for the BLDG, WWTP Process or Operational Guarantees or Warranties to Mountaire Page 1 of 6 2. Site Work Package a. Remove existing Concrete & Asphalt paving for the DAF BLDG & System installation b. Grade the area for the Grade LTTS Tanks area for subgrade for Tank Installation c. Set & Compact 6" ABC Stone for LTTS tank subgrade Upon LTTS Completion d. Grade Area around Tanks provide #57 Stone around Tanks e. Install Twenty Four (24) 8" x 7' concrete filled bollards tank near roadway access. f. Replace Asphalt for-UG Lines installation along front of tanks All Asphalt in Project is Heavy Duty (Area Replaced for UG Lines Asphalt 7,500 SQFT) Heavy Duty Asphalt Pavement — Roadway / Driveway Heavy Trucks 6" Compacted Crush-n-Run 3" Binder Asphalt Base 1 1/2" 1-2 Asphalt Surface Topcoat a. All Site Exterior Concrete Specs: Heavy Duty Concrete Pavement (Area Exterior Concrete 1,500 SQFT) 6" Compacted Crush-n-Run 8" 4,000 PSI Concrete w Heavy WWF 4x4x4x4 Saw Cut Joint Max 15' x 15' / Dissipating Cure-n-Seal 3. DAF BLDG Addition 32'W x 681 x25'H to include the following services: a. Saw Cut, Demo, Excavate, to install BLDG foundation footings & Foundation walls b. Provide all backfill for FF DAF BLDG to Match existing BLDG c. Install 6" floor slab with UG lines for Sorin DAF Unit with pedestal piers d. Erect 12" CMU Walls with Galvanized Structural Steel package e. Install Soprema modified bitumen roof system with 1.5 insulation continuous single slope f. Provide Galvanized 12' W x 14' Overhead Door Unit g. Provide 3' x 7'-SS HM Door Unit h. Provide BLDG Lighting & Ventilation System 4. Pump BLDG 25'W x 801 x 14'H to include the following: a. BLDG Monolithic Footing & 6" Floor Slab b. Erect 8" CMU Walls with Galvanized Structural Steel c. Install Soprema modified bitumen roof system with 1.5 insulation continuous single slope d. Provide Galvanized 10' W x 12' Overhead Door Unit e. Provide Two (2) 3' x 7' SS HM Door Units f. Provide Two (2) 6' x 7' SS HM Door Units g. Provide BLDG Lighting & Ventilation System h: Provide Lift Station for Floor Drains in Pump Room 5. Feed Pump BLDG 18'W x 18'L x 12'Hto include the following: a. BLDG Monolithic Footing & 6" Floor Slab b. Erect 8" CMU Walls with Galvanized Structural Steel c. Install Soprema modified bitumen roof system with 1.5 insulation continuous single slope d. Provide One (1) 6' x 7' SS HM Door Units e. Provide BLDG Lighting & Ventilation System Page 2 of 6 6. AFCO System Installation to include to include the following: a. Install 12" SS Pump. Suction Line to Feed Forward-Purnps b. Install Feed Forward Line 12" UG C900 Feed Forward Line to-40' Anaerobic Tank —All SS UG Lines under the tank c. Install Two (2)16" SS Gravity Line from the 28' H with skimmer rings inside the Anaerobic Tank to the bottom of Aeriation Tanks with the isolation 16" UG Water Valve — AII SS Lines — No Plastic =AWWA 15" UG Valves d.. Install Two (2) 16" SS Side Wall Flow Lines from Aeriation Tank to Anoxic Tank— No Valves between the tanks e. Install 12" C-900 Anaerobic Suction & 12" C-900 Anoxic Tank. Feed Line for system recirculation line — All SS UG BLDG;& Tanks f. Install 16" C-900 Aeriation.Tank Suction Lines to DAF Feed Pumps 12" C7900 to WWW DAF Unit & 10" C-900 to Sorin DAF;Unit E —.SS UG at Tanks & BLDG g. Install 16" SS Blower Header System with Four (4)12" SS Header Feed Lines for each Aeriation Tank Unit with 6" SS Line. 'to Anoxic Blower Header h. , Install All AFCO Tank Aeriation Header.Systems per Info provided L Install Down Draft Mixers with siip;ports at each tank j. Install Catwalk & Stairs system -for the tanks k. Sorin DAF Unit E-Installation to include to include the following: i. Set,Sorin DAF Unit to. placeconcrete support piers on existing floor ii. Modify & Connect to. existing 18" discharge line to lagoon. iii. Install New Catwalk System`` for Sorin DAF E , iv. Install Modified Sludge-Diseharge Sorin DAF..E to Separate Sludge Truck v. Install Chemical Feed System SCH 80 PVC. vi. Install Chemical Make Water System SS SCH 10 PVC vii. Install Extended High Pressure Clean Up SS SCH 40 viii. Install Electrical Control Panel & Wiring for DAF Panel Page' 3 of 6 7. Electrical System Installation to include to include the following: Install New Service Entrance Rated 4000 amp 277/480v Motor Control Centers Motor Control Centers to Include: a. Eight (8) 250 HP Blower VFD Controlled b. One (1) 60 HP Down Draft Blower VFD Controlled C. One (1) 40 HP Down Draft Blower VFD Controlled d. One (1) 20 HP Down Draft Blower VFD Controlled e. Nine (9) Each Feed Pumps @ 40 HP Each w/ selector switch —VFD Controlled f. One (1) 200 amp Remote Panel for DAF BLDG g. Two (2) Polymer Pumps @ 2 HP each 1 running, 1 spares with one for each DAF — VFD Controlled h. One (1) DAF Skimmer Motors @ 5 HP i. - One (1) Sludge Pumps @ 3 HP j. One (1) Recirculation Pumps @ 30 HP k. One (1) 10 HP Air Compressor I. 100 amp 277/480v three phase panelboard. (Lighting Circuits) M. 30 Kva 480v Primary-120/208v Secondary Stepdown Transformer n. 100 amp 120/208v three phase panelboard. o. Instrumentation Control Wiring & Out -Put Terminations. p. Control Cabling for Control Panel, Pump Control, Remote 1/0, & MCC. q. 12 = FintronX LED Weatherproof Lights. r. 8 - 84 Watt Led Wall pack Lights, s. 8 — Catwalk& Stair Lights t. 5 - Exit Emergency Lights & Exterior Remote Heads U. 20 -120v Receptacles V. All UG Conduit PVC / DAF BLDG w. All Exterior Conduit Rigid Aluminum All of the above Scope of Work total Budget Proposal for the total amount: Two Million Nine Hundred Nine Thousand Seven Hundred Dollars $2,909,700.00 1. General Conditions 2. Site Work Package 3. DAF BLDG Addition 4. Pump / Blower BLDG 5. Feed Pump BLDG 6. AFCO System Install 7. Electrical System $ 138,500.00 $ 153,600.00 $ 242,800.00 $ 202,400.00 $ 32,600.00 $ 1,132,350.00 $ 1,007,450.00 $ 2,909,700.00" Page 4 of 6 Exceptions/Clarifications 1) Items to be Furnished by the AFCO or Owner Mountaire `Farms: Any & All Project Engineering for MALB-WWTP Project to Include NCDEQ Permits / AII Site Layout -All Process Systems for'WWTP System = Excluding DAF BLDG / LS Tanks Duke Energy MainfPower Supply to Transformer= Secondary Power Supply.Included ' All Electrical PLC Control Systems / Control Panels / Remote, Panels for WWTP Remove or Relocation Any Duke'Energy Lines for'the Project Site Remove or Relocation Any PNG'Gas Energy Lines'for the Project Site NOTE:_ Plant. Main Gas will need to be relocated Site Lighting Package other than.Specified in the proposal Any.Communication Systems [Phone / Data required for•the operations Any Fire Alarm Systems / Building Security Alarm Systems All SS Tanks / Foundations / Concrete / GEO-Dome Covers by Tank Supplier Soils Spoils Area Concrete / Top Soils/ Undercut — All Disposed Onsite 2) No Provisions Included in Project for the following: Items to be provided by the Owner / AFCO , Odor Control Systems / Installation . Undercutting or Unsuitable Soils found anywhere in Project Area to include any Associated Cost Impacts for Design Changes or Structural Modifications for Unsuitable Soils Design Bearing Conditions less the 2,000 PSI 3) Clarifications Project Items: - This BUDGET ONLY Proposal is extremely preliminary in Design Any Scope of Work requires a,Modified Proposal since All Items are total Inclusive All Geotechnical Testing Services performed by ECS-of Carolinas — -Concrete Testing;-AII Structural --Concrete / Slab Works Every Placement greater than 20 CUYDS testing Every 100 CUYDS of single placement of project Concrete ,All Pricing is based on the WESCO & ICE Plan All Design,is Bearing°is based upon 2,000 PSI Minimum 4) Proposal Pricing Clarifications: _ The Proposal is provided is as per the current design criteria requested any changes in final engineering design for cost reductions or cost changes shall be provided in final contract amount. 5) Project Payments Terms: \ Notice to Proceed Required Written Purchase Order Required State Lien Registered Project — Mountaire to provide property information Project Deposit 30% - Du_ a Prior to Execution Progress Payment 30% - Due Design DWGS / BLDG Permit Issued Progress Payment 30% -Due -BLDG Complete Final Payment 10%- Due System is WET— No Operational Connection Payment Page 5 of 6; t 6) Underground Obstructions, Rock Removal, or Unsuitable soils will be additional project cost. Rock.or Soils which cannot be -excavated with normal excavation equipment. Unsuitable soils which might be - excavated for mechanical lines or building foundations to meet compaction requirements. ' 7) All Work is schedule to be performed per under normal working hours — Including WKND Shut Downs for Connection & Installation Requirements Thank you for the opportunity to provide pricing for the above project. We look forward to working with you on this project and please do not hesitate to call with any questions:or concerns. Sincerely, Kenneth W. Cronch President Industrial Construction Experts, Inc. (919) 356-7576 cc: Jamie W. Bowen, Vice President r r i r .J 1 Page 6 of 6 Beth -Sise From: John Wren Sent: Wednesday, July 05, 201710:30AM To: Mark Chranowski _ cc: Beth Sise; Austin Pajda Subject: RE: fourth DAF Lumber Bridge 1.)' 900 gpm DAF, feed pumps, chemical system with tanks, control panel' and catwalks $950,000 2.) All piping associated with DAF, 18" discharge effluent line, Installation of DAF and concrete pads $658,000 3.) Electrical Upgrade $ 85,000, 4.) Building for new DAF $250,000 .5.) Sludge .Handling from secondary-DAF $150,000 6.)-Engineering and permitting $ 75,000 7.) Chlorination and De -chlorination $150,000 8?) Contingency 10% $231,800 TOTAL COST = $2,550,000 .John Wren - Director of Engineering & Environmental Services, 1 ,J 0 t Bly elnGreen° olutions for water, quality ODOX The next generation of aeration technology is here. The SDOX utilizes a pressurized process to rapidly and efficiently dissolve oxygen in sidestream — offering multiple benefits in a host of municipal, industrial, and ecological water treatment applications.. Standard models shown, custom units available upon request I Units are designed for almost infinite turndown, capacities listed should be considered maximum. Values shown are for conceptual planning purposes only, please consult a BluelnGreen representative to ensure properequipmentselection for your application. Patent 7,255,332 and patents pending KH 013 . Beth Sise From: James Zuniga Sent: Wednesday, March 15, 2017 8:41 AM To: Beth Sise Subject: FW: DO Addition using the BlueInGreen SDOX Attachments: BIG_cutsheet sdox 051013.pdf, ATT00001.htm; BIG_PS_SDOX CS_Revl.pdf, ATT00002.htm; BIG=QST_SDOX CS_Rev2.pdf, ATT00003.htm; BIG _WP_SDOX CS AR 102912.pdf; ATT00004.htm; BlueInGreen in Houston.pdf; ATT00005.htm FYI From: John Wren - Sent: Wednesday;,March 16, 201611:05 AM To: Mark Chranowski <mchranowski@mountairexom> Cc: David Kirby <dkirby@mountaire.com>; James Zuniga <jzuniga@mountaire.com>;. Robert Jackson <rjackson@mountaire.com> Subject: Fwd: DO Addition using the BlueInGreen SDOX 4 This is the other option I'm looking at for odor control which I believe would be the best option at this time. I'm getting more details on how many units we would need and if they have a demo unit.. This will also be on the timeline. Sent from my Thone Begin forwarded message: From: Robert Kershner <r.kershner(d),ketllc.com> Date: March 9, 2016 at 3:56:08 PM EST To: John Wren <jwrenna,mountaire.com> Subject: DO Addition using the BlueInGreen SDOX John, Another concept we can offer is a side -stream super -oxygenation process called the SDOX. This unit incorporates a PCI on -site oxygen generator that feeds a pressurization skid to create a recirculation flow of high DO water back to your lagoon. The DO can be controlled and distributed to the appropriate areas in the lagoon with simple piping. All of the equipment would be located adjacent to'the lagoon for easy service and maintenance. Let me know what you think. If you could fill out the _questionnaire we can properly size our system and work up a cost for you. Look this over and call with any questions. Best Regards, W. t Robert Kershner Kershner Environmental Technologies, LLC 1206 Business Center Drive Reisterstown, MDo211361 www.ketllc.com I T 410-581-0555 M 410-458-3586 - F 410-510- 1700 nkershner(a ketllc.com On Mar 9, 201.6, at 3:49 PM, Robert Kershner <r.kershner@ketllc.com> wrote: John, - .l You may have heard of this before, but under new ownership/management, this device can deliver a significant amount of oxygen with minimal installation cost.- Would you be interested in,a demo -purchase arrangement if it would meet a pre -established criteria for performance? These folks have three units in stock that could be shipped to your Lumberbridge site... Let me know what you think: Rob Robert Kershner Kershner Environmental Technologies, LLC 1206 Business Center Drive - Reisterstown, MD . 211361 www.ketllc.66m I T 410-581-0555'- M 410-458-3586 a F 410-510- 17001 r.kershneraketllc.com <Aeration Solutions EcoDome 8-page brochure FINAL-SCREEN.pdf> 2 =► BluelnGreen@ solutions for water quality Introduction Today's Presentation • Christopher B. - Milligan, PE • BSCE University of,Arkansas, 2004 • MSCE University of Oklahoma, 2007 • 8-yrs consulting experience • f . Class I I I wastewater operator • Agenda • Background. • Design Considerations • Pilot Results — Rogers, AR • Conclusion > LC"auelnGreen- >,.-_ -„ 3 Background Defining the Problem' • Hydrogen sulfide, H2S 0 toxic substance that acts as a respiratory depressant 0 probably the -most difficult compound plaguing Wastewater colle 6tion, systems -today • The formation of hydro ses.two hydrogen sulfide ra.i primary concerns for those cha'ded with Maintaining' a city's or 179 industry's collection system: nuisance complaints from odor emissions • corrosion to steel and concrete -structures I Background. Defining the Problem • Hydrogen sulfide is generated by sulfate -reducing bacteria in the biofilm of the aqueous phase,' under anaerobic conditions. • It is then emitted from the --water and ascends into the biofilm on the upper wall of -the pipe. Where, stilfur-oxidizing bacteria, accumulate in the-biofi,lm above the water phase. • The-sulfur-oxidi2ing bacteria are responsible for the undesirable conversion of',hydrogen 'Sulfide to sulfuric acid. BluehlGreen- Background Defining the Problem J i • BluelnGreen- :�wav„�u .rm•v mousy Background Defining the Problem k • Millions of dollars am spent annually to address odor issues and correct long-term ;corrosion, dam -age to structures within collection systems. �s>x� �4cdro Z � ) �S87�pp. i HYdrogen ps Consegven eS Corrosion:. etection attd Control 4 manual l men n < ,�ontr nd Odor and:$ewGor�e �a SY�ti°ins S,n��arY realm4v Plants.: i `IBl tip�q en , FP LBIuelnGreen{ De'sign.considerations Oxygen for Odor &Corrosion Control Desi n Considerations J . Designing .Oxygen Injection' Equipment for Odor and Corrosion Control • There are two key questions that must be considered when designing an oxygen. injection system for odor and corrosion control How much oxygen is needed?...Quantity. _- • Where should it be injected? Location. r =BIueInGreen • j Design, Considerations Sizing Oxygen Injection Equipment for Oddr and 'Corrosion, Control • Estimating Oxygen Quantity • Desig� Manual Total 02 020UR +02S 2 Oslor and Cor&si sanitary Sewe� lgeon Control in S's erns 7r9atm4nt Pla'nt'sand • Based- on methods 'outfin�,"d in EPA's Design' Manual.;-. Odor and Corrosion Control in Sanitary. Sewerbge Call"- ir 1 fj28%Znv*-gI" e"R �4-�.,,BluelnGreen- J j121, Design, Considers#ions Sizing Oxygen Injection Equipment for Odor and Corrosion Control • -Oxygen Uptake -Rate (OUR) •OUR. is a measure of: microbiology oxygen consumption within the wastewater. • OUR must be satisfied to: maintai n aerobic, conditions, within the pipeline. • OURvarieswith -temperatu re and wastewater quality .(COD/BOD). Lppqejt2q�p 13 Design Considerations Sizing Oxygen Injection Equipment for Odor and Corrosion Control • Oxygen Uptake Rate (OUR) • OUR ranges from.5. to 15-mg /L/hr-for most municipal: wastewaters • ,10-mg/L/hr is typical for -design,. if -information not available • .Important: Longest:HRT should be utilized for OUR calculations, often requires field investigation.. Longest HRT is typically at minimum flow. L` BluelnGreen- 14 Design Considerations Sizing Oxygen Injection Equipment for Odor and Corrosion Control • Oxygen Uptake Rate (OUR) 020uR (lb/d) = OUR (mg/L/hr) * H-RT-(hrs) * Q (mgd) * 8.34 020UR (lb/d) = 10 (mg/L/hr) * 2.5 (hrs) '* 15 (mgd) * 8.34 02ouR (Ib/d) = 3125 Note: Needed DO concentration 'to satisfy, oxygen uptake rate, is OUR * HRT In example above, the DO concentration needed at injection site is 25-mg/L. L;BluelnGreen- �a� 15 'Design Consideratio'nsJ_. Sizing Oxygen Injection. Equipment for -Odor and Corrosion .Control • Estimating Oxygen Quantity t' jt, ePA,•�, • Total 02 = •020UR..+ 02S2 1 o�$�gn Qdor and Cor�' ' Sanitary Se ,os)on control in Treatmerag�, SYStarns-and nt Plants • Based on methods- outlined in . EPA's • r Design Manual. Odor and Co •r g r osion Control in Sanitary Sewerage i� C60 far jU.B, Bnmin�i blRrrWNrahM� IQIHeo of RMo� �� caliph q� tDwrloq. Qlaalnna'N,gH BfoN+nrAtY L;BluelnGreen 16 i xW:L'tu iv w•xnv Nil. i Design Considerations Sizing Oxygen Injection Equipment for Odor and Corrosion Control • Sulfide Oxidation (S2) • In ' most cases, sulfides have already formed upstream of oxygen injection. • Dissolved free sulfides (H2S, HS- and S2-) • S2. must be satisfied. to oxidize an existing sulfides ,to prevent possible odor or corrosion concerns. • S2 varies with temperature and, wastewater quality, Y specifically pH. LIE BIueInGreen- - Design Considerations Sizing Oxygen Injection Equipment for Odor and Corrosion Control • Sulfide Oxidation (S2) • Theoretically, -02: S2 ratio, is, 2 : 1 • Due to competing reactions, 5:1 is typically used for design • Important: S2 requirements will be maximum when flow is maximum - determine variability with flow^ %BluelnGreen- I Design Cons.ider'ations-- Sizing Oxygen Injection Equipment for Odor and Corrosion Control • Sulfide Oxidation (S2) • 02S2 (lb/d) = S2 (mg/L) * 02:S2 * Q (mgd) 8.34 02s2 (Ib/d) - 3 (mg/Ly: 5 15 (Mgd)` 8.34 • 02s2 (lb/d) = 1877 Note: Needed 'DO concentration for sulfide oxidation, is S2 * 02:S2. In example above, the DO concentration needed at injection site is 15-mg/L. L;BIuelnGreen Design Considerations Sizing Oxygen Injection Equipment for Odor and Corrosion Control Total 02 = .020.UR + 02'S2 • Total 02 (lb/d) = 3128 + 1877 • Total 02 (lb/d) = 5005 Note:' Needed. DO concentration for total _02, in example above, is �40-mg/L. Achieving these level is extremely difficult and inefficient with conventional aeration technologies. BlueinGreen i 20 Design -Cons ide',rations Locating Oxygen Injection_ Equipment for Odor and Corrosion Control Locat"ion is Dependent on Goals • Odor Control can .be Located- more closely to problem area • Corrosion Control • ideally entire pipeline is free -of H2S • can be strategically located • Requires in-depth knowledge, of collection s stem diurnal flows, pump operations, etc. • field eval'uati.on studies recommended, L;�BIuelnGreen• " 21 Design Gons'Ide'ration's.' Locating Oxygen Injection Equipment for. Odor and Corrosion Control • Ensure that adequate pressure is available to maintain DO in solution- for the time required to be utilized or install multiple systems in series. J • In practice, it- takes 1.0 to 20-min for the sulfide reaction to complete. %3;Blueli�Green_ 22 4„ Design _Considerations Final Note • Oxidafion Reduction Potential (ORP), Good indicator of biological activity and electron availability. • May provide tighter process control at low DO levels. • Generally, ORP levels greater than =150mV correspond to minimal activity of sulfate -reducing bacteria; effectively preventing the formation of H2S. L BluelnGreen- ,.,u� . 23 a F I r Pilo.t-.Re*s'ul#s Oxygen for Odor &.Corrosion Control Pilot Ret-bits The BluelnGreen Solution = SDOX .CS SDOX CS shown with full control and optional equipment 6,'$IuelnGreen" 25 KdNi:� rcCu3,. LN Fe I Aii & IE1 NO 41 h Pil-ot Results, Upstream of SDOX CS Injection' Manhole 2-3: Immediately Upstream of SDOX CS Injection 14 12 a10 5 8 x O a� 6 0 _N 4 N 2 0 900 1000 11:00, 12:Oq ; 13:00 14:00 15:00 16:00 17:00 gy�6luelnGreen- - - L,:i 27 Pilot Results'' Immediately Downstream of SDOX CS Injection Manhole 2-1: Immediately -Dnwnstrpnm of -Qnnx_rrc 14 12 E L 10 c a� 8 x O -c 6 a� 0 N 4 w 0 2 0 9:00 10:00 �1,,,BluelnGreen- 11:00 12: 00 13: 00 14: 00 15:00 16: 00 17:00 v 28 i Pilot Results 0.5-mile Downstream of SDOX OS Injection Manhole.1-8: Downstream of SDOX-CS Injection, 0.5-mile 14 12 .�.10 E a CL 8 ea O N 6 2 V r- W 4 0 G 2 �0 9:00 & fflge iq een, 10:00 11:00 12:00 13:00 1.4:00 15:00 16:00 0. -50 . -100 -150 S -200 E a -250 0 -300 -350 17:00 29 Pilot Results. 1. 0-mile Downstream of SD.OX CS Injection Manhole 1-3: Downstream of SDOX-CS Injection, 1-mile 14 12 E10 a CO) g N 10 Cr- 6 _o 4 2 0 '1 MIMI Vile 9:00 10: 00 11:00 12: 00 13:00 14: 00 15:00 16: 00 6 Blueingr en- w,ww.. iv a�.m ups 0 -50 -100 -150 -200 E a W -250 0 -300 -350 17:00 30 1 Conclusion Oxygen for Odor.& Corrosion Control I Consider the Benefits i • Odor and Corrosion are effectively controlled through y. oxgen injection. • Treat the problem, not the _.symptom. • Lower, annual cost -than iron salts and chlorine, with no by-products. Zero chemical. deliveries - oxygen ca.n be generated onsite. • Reduced soluble BOD Ioadin s at WWTP due to aerobic processes. BluelnGreen• 32 = . Conclusion BluelnGreen has people and tools to assist with design • Our engineers -will •utilize the information you provide --to prepare' an" analysis• showing estimated oxygen i requirements under various assumptions. We can then take that information and provide budgetary proposals for equipment andi, operations. y L'sBluelnGreen• • . .J dWr. r.a Wntx.puull• - . aq. Dlamele , f ?_ I FroW 1,lp0 N'a 1071m. neuy�r .. 79 fab HC r� _;6D _ 75.^•7'•) "" • . press 7 1pm . '_ .. r�art �8��. .;rL9Trafrryq .Osiat/q-ml ... 3.Q0'ra�(Lemaf¢rap) .. Vy n,. 3s , e y7. ;Ccrl= coy 700 .. ,$,� mearya ^ sob !o m� Poverhovror lSm ' �¢ l�urk•mad �'tl°q 2a�� •.�S 16/O�� - /e[caUan rime/la .. y9� .. Mass 40! S0. - .., �?Y•/ � ? totge� m� • , !Oaf . 77 70 10s mj %L OOP.arra t ._, 47 !p p 8g,!(IO dt Opi uL SW[lUp �js F�. r"aw �r�veacaoatl 1 p+�en'._ eressy,,e _ (press r0 M H � Ca +�nc 409 Ps�Ia[myPaea` ' E!p 1lorre / �. 'pts::4i;Jydky�5a SQONAO � r�i '1 � 93 ���! a r "hmaaj ' � ,we�a+,y'•mi ref ��8 'M/l0�laro,�a�ara_r 33 A r: y ,Skti �. Lz me b� Aer, rsluti ' ns s, .�....N,..,,- t i Over the past fifty years, `hot much hals Changed in fvastewater aei atlorf. Untri;nOW the 'EcoDomoTM. q i f M�ype�rbanaeration systemo Featunn� revplutlonary igas to �iqujd exc�iange, the EcoDome" aereUon Systemcompigtely:nevl way of aerating.wastewater, borro406 same.hy'per¢a(iq,oxygenatioti'pririciples used in health care ,,;Mr ;p stem coptrols tfte+ehv�rgnrtient in which the oxygen trensferta4 es place iri a tryperbMo dome. The system degasses then re-gasgec lame yolumes,gf wastewater In real time, very efficiently. What does thls rpWn for wastewater -treatment plants? • Reduced energy consumption :prawing less that 15kW of power during normal operation, the EcoDome has demonstrated a significant reduction in 'gnergy consumption compared to conventlonataeration technology. tits... Less'sludgeproduction and dredging ' ftL-,Ombination of effective aeration and mixing has, in demonstrated cases, reduced sludge volume and enhanced efflueg£;quafRy by adding greater levels of oxygen into the process. Less spra%t,goise and odor r With the ae AjQn, and ;mixing process self-contained within the dome, both noise and odor are virtually eliminated;:Spray and misthare glso , pnta netlwithin the dome;. Less ,mamtenanc The EcoDome systan7ts pltlg and play All the components are manufactured w[ththehighest quality'materlalsi The entire system is virtually matptenan a fn a for optimism effolsnales : • Rugged, reliable destgti ' Manufactured in the U.S., the Ecoporrta aerator Is developed;using ip house deslgri engineering and prodyction with short lead times: "• Adaptable to. a variety of settings From lagoons and oxidation ditches to concrete basins, the EcoDome aeraUori system was designed to fit virtually any type of application for just 'about any. type of wastewater treatment facility .Industrial or municipal, ry retrofitted or; new construction, the EcoDome is designed to meet a variety oftreatment scenarios. ` 4t i -� We set out to Improve on traditional aeration : ` technologies that have been in place for more than a half century And byaooking at how oxygen (s transferred in g;' ��� other Industries weaoolied aeration system substanLaly reduces �%` energy consumption <f+�,'� �, HOW"AWgrk$ Lai erototswrth.a onfice deta P. ro P rY - J :design rotate under a pressurized dome.. •`,The system degasses then re -gasses large t''•'% ' valumes of wastewater In real time, very efficiently, under a slightly P..ressurized environment. .: • aeration and mixing happen simultaneously. No additional mixers ar%required. i:.,, Du@,tothe violent action of the rotorsvnder the dome, organic build;6p41s!prevented for a self-cleaning system. With the enclosed dome, spray misting and odor is virtually I eliminatetl and protects critical machine components. k •, Robust and pracircally-maintenance-free system. Versatile configuration Inhne :tethered or fixed. W. Y»b to k" uri a ai fF�wS "j A sin' artef; .mixing:process ' "lr rx k a h 3k i • :Design ¶e-xibility allows foroperation rn veryshallow and deep _ � �}µ�"`��'�'`� °' '�� ����'�- �t ' environrrtents by yrrtue pf the honzontal plane:of mfwng �• Pumping high volximes pf Water with multiple rotors aliows for ` u (nixing td take place concurrent to aeration ;.' • The horizontal ma ng' process rediices the risk of disturbing the "bottom of the basin, whether clay, -earthen or lined. ? h, • Mixing can occur without aeration for anoxic mixing applications. Just ask the expertst' OPP, I -a engli at the 6.,g of field, tests at.sklda( .sidad Oternt ,.,!Waqd,-GA Wastewater Treatment Plant Results, 66'O ' tbafOtte EcoDoq a aerator not only provides excellent BOD reduction, but also -greatly reduces energy cc)rIz plants power usage dropped from a peak of 137,000 kW to just over 30,000 M per month. • .The drop In power usage.translated to a dramatic cost decrease from $11,700 to $3,300 per month. Thejinal outcome. Sclentlasand users agree: the EcoDome Is an Innovative aeration system that has the ability to improve wastewatertreatrpent efficlen In conc1U§jdn,,,,Vye strongly believe that the lEcoDornej aerator, due to itsUpique, f t ea UreS1,h'a§,Q,Preat potenAal to outcompete commercial, surla ?8eMt6M_.'bY;- economically pi6aU6hjj;,-Oxcelient quaW effluent, ,,`Iwhich can ,thbri. be re- used in several "V b` tht)§Ted U01' "th 'app, Yca ng.,� 6�,Cart-on.'-"fpdfPMt'ot'- _pn, wastewater treatment)bbhTaken '(S�,..'"th' . Wtogq .� pr't.the b6iri'6 s" 0 V' ��O ... PfA'3 �4 more sustainable; green 'Ft6ch,,"h.*ii§WWocan )"find 'irAPY..'* in the -field of both. rriunlci�btand rndustri&Nw Ssi ew.9 e lea en BCEEM, 1�.IWA, FWEF Dr. Spyros School of Civil &Environmental Engineering, Georgia -institute of Technology ere trusted performanco- and cutfing®'edg_e et® Aerator Solutions is a leading provider of aerators and mixers for industrial and municipal wastewater treatment. We're known the world over for the rock -solid performance of our EcoJet- High -Speed. Aerator and EcoJet- High -Speed DDM Mixer. Most recently, we've introduced the EcoDome- aeration system - employing a hyperbaric dome — which is further redefining how wastewater is treated. Our service and expertise in wastewater treatment is trusted worldwide. We assist in design, planning, and implementation of our aeration and mixing products to meet your process requirements with ultimate efficiency. AeratorSr..Auttons 'For the orid's YlasteWater- 11765 Main Street Roscoe, IL 61073 Phone: 815 623-5111 Fax: 815 623-7111 aerat®rs®luti®nsoc®m The specifications and dimensions in this catalog are intended:to be. representative and illustrative of the size, function and appearance of our products. The descriptions, data, and charts are.not intended to be engineering specifications universally applicable to specifrcdesign problems. Since particulardesigns, installations, and plants call for specific requirements, we recommend that customers consult Aerator Solutions for exact data and recommendations that maybe required for special applications.. - Option, #6 =Air Diffusion Air, Diffusion Sys terns Fine Bubble Aeration For Water & Wastewater Treatment ADS Executive .Summary Air Diffusion Systems (ADS) has been actively involved in the aerated' facultative lagoon business.for three generations, making it one of the oldest companies in the aeration business. Nelson J. Hinde redefined the treatment capabilities of wastewater lagoons With the invention of our fine -bubble, bottom -laid diffuser in the early 1960's. Since its initial inception, we have made many improvements to the ADS diffuser. Today, we are proud to offer our clients a complete treatment solution that is long lasting; .cost effective, and energy.efficient. The ADS aerated -facultative �lagoon� is a sustainable & natural approach to wastewater treatment ADS fine -bubble aeration provides.the missing link (bottom oxygen) in order for proper biological treatment td occur. In. addition to. industry leading oxygenation. and mixing, other system benefits. include: . Improved performance with: reduced energy • No need to dewater for installation or service Reduced odors, excellent mixing;. no chemicals required Promotes settling'and internal digestion of accumulated sludge &solids Only one -moving part (the Kaesee blower) and very low maintenance The ADS Advantage; ADS aeration offers a superior oxygen transfer, which was independently verified by former federal EPA Advisor Dr. Michael Sten%strorri m 2001. The results concluded that ADS fine=bubble aeration delivers an oxygen transfer rate of 3% per foot of water... This is the highest independently certrtifed `oxygen: transfer rate of any aeration device currently available An ADS system is 4 to 5 times more .efficient than high=speed: surface aeration, and 2 to 3 times more efficient than other sub=surface diffusers- at greater water depths. If properly maintained, this system would continue to achieve excellent'effluent numbers for decades to come. Proposed Aeration System: ADS recommends installing 1.6 ADS "'LTC" (lind6 triple cut) disk modules in the aerated lagoon.. The ADS disk module is comprised of •100' of our fine bubble aeration wrapped and secured'in a'304�stainless steel frame: The disk modules come with 1-foot legs to keep them suspended out`of the sludge and sediment, and with, float ropes and buoys to allow for easy retrieval and maintenance. A single Busch Mink 25 HP compressor will supply the.necessary air to the aeration system. A second Busch Mink compressor' is included as -a stand-by unit. HDPE "piping, and %4" fee der,tubing connect the compressors to the 10 ADS disk modules., 2:pound per foot galvanized fence posts. suspend and secure the HDPE 1 foot. off of the ground,along one side of the lagoon as shown in _the drawing. These upgrades will substantially improve. mixing compared with the currently Installed surface aeration system. Each "LTC" disk module will produce just. over.a BILLION bubbles per day, mixing 7.74 million gallons (MGD) of water daily as these bubbles slowly rise to the surface. The volumed the4e_rated lagoon is estimated to be 10 MG @ 5.5' of water depth. r A "Fluid Turnover Rate" Pumping (MGD) / Volume (MG) or the times per day to -mix the equivalent volume of lagoon water. Note: Estimated water depth- above diffusers =. 4.5' (7:74 MOO) x (16 Disk Modules) I (— 10 MG Volume) 12.4 Fluid Turnovers / Day (14.40 Minutes/ Day)/ (12.4.FIuid Turnovers / Day) ..116 minute- Fluid Turnover Rate Below is a summary of the proposed ADS 'equipment budget for Mouritaire Farms: ADS,'Aeration. E ui meet Pricing. $37,670- O05onal Busch. Mink Compressors &'StaiterPanels $41,890:. Estimated Freight, $3'870 ADS.;.'Onsiie InstallationSu ervision 2 Tri s.4 Days).... .$7,825 ,*`Taxes are not ineluded_ in ,the tofal price listed above; We only fill. the actual .cost for 'shipping incurred.4t the time of shipment. ** T'he recommended Busch Mink compressor is an optional item. Purchasing a single Busch Mink compressor would cut the listed compressor cost in -half. Additionally, the client has the option to purchase their own air supply (compressor.6r- blower) in order to provide air to the proposed. -ADS aeration system. . ** ADS is available to come.and visit this project in North Carolina upon request. Our field surveying and optional installation supervision costs are billed at $1,000.per day + travel and living expenses. I have attached. several documents for further review: 1, ADS Itemized Equipment List, ExicUSIonS; & Timeline. 2. ADS "ASGE Oxygen Transfer Summary 3.. ADS Disk Module Brochure, Installation, '& Maintenance.Details 4. Busch Mink Campressor'Details. 5, Meadowffl' Landfill Leachate'Treatment�Case Study 6: Abs:11" x 17" Drawings Please take a few minutes to reyiew the attached materials. I am confident that.you will find that ADS is the most efficient, effective, and sustainable option'6n the market. if you have.any questions, please let us know. . Sincerely, Tom H indu Af? Peffusiora Sys�� s Office: 847 7g2-0044 Chid 3964 Grove Avenue Cell: 847=848=8877 �0 0 u:tl e Gufnee, IL 60031 - t0mhinde_@gmatl corn Air -Diffusion. Sy stems,,.. Fine Bubble Aeration For Water & Wastewater Treatment 3964 Grove Avenue, Gurnee, Illinois 60031, USA Phone: (a47) 782-0044 Fax: (847) 782-0055 Email: i0foRairdiffiision.¢orn ITEMIZED EQUIPMENT LIST PROJECT: Mountaire Farms- Lumber Bridge, NC March 8, 2046 "ADS" SYSTEM NO: 2016-012 . QUANTITY- -DESCRIPTION 16 Stainless Steel Disk.Modules each with 100' of "ADS" Weighted Triple Cut Ae. ration Tubing "LTC", floaf rope; l2" S:S, Legs. and: hardware for attach'ih Legs. 3;900' Self'Sink Feeder Tubing "SSFT` 460' Polyethylene Header Pipe with 20 threaded factory installed Poly Service Saddles `anal: Feeder Pipe. Supplied in 20' sections, ready for Butt -Fusion. TO CONSIST OF THE. FOLLOWING:. Header.Pioe Feeder Pipe 6'' Pipe DR 26 : 140' : 180, 4"..Pipe DR 17 140' 1 2" Purge Valve Assemblies 16 3/4" Brass Thread x Slip Nipples "TSN=Brass". 12 3/4" Brass. Slip x Slip Nipples "SSN-Brass" 56 Stainless Steel Screw Clamps SSSG-16 1 Kwik Kut-Kutters 1 Pipe. Thread Sealant, -hardening) 2 oz. Tube 2- bottles ` Snoop Leak Detector 1 "ADS" Uncoiling Reels : Large Y:1Linda.& JoAnn\WastewaterXIEL Disk 2013."d ITEMIZED EQUIPMENT LIST Project: Mountaire Farms - Lumber Bridge, NC "ADS System NO: 2016-012 March 8, 2016 Page - Two QUANTITY DESCRIPTION 80 4' Galvanized Flanged Highway Sign Posts for HDPE Pipe (Supplied in longer lengths to be cut to size by others) 80 1/4" Stainless Steel U-Bolts, nuts and washers TO CONSIST OF THE FOLLOWING: 40 4". U-bolts 40 6" U-bolts 2 Sprecher & Schuh Starter Control 2 Busch MM1252 BP series oil -less air compressor to deliver 160 SCFM of filtered air at 10 PSI, 31 PSI maximum, with 25 HP 230/460 volt, 60 Hz, 3 phase, TEFC motor, PRV, 1-1/4" Check Valves, 1-1/4" Flexible Hose, 4" 0 to 30 PSI Gauge and 3" 500 to 300OF thermometer 2 Inlet Filter Cartridge #532.004.00 1 liter Gear Oil 2 6" D.I. Flange Adapter and HDPE Backup Rings 3 6" HDPE 900 Elbow 1 6" x 4" HDPE Butt Reducer 1 4" x 2" HDPE Butt Reducer Y:\Linda & JoAnn\Waste Water ProjectsWountaire Farms - NCUEL March 8 2016.wpd r Exclusions i . All.earthen work and related yard piping NOT by Air Diffusion Systems. a. All trenching of yard piping.' b.' . .All trenching of all valves and boxes. -_ 6.. Excavation of foundations. d. Any backfill work by Contractor. 2. Air Supply shelter NOT supplied or installed by Air Diffusion Systems.. 3. All electrical work, for blowers, starters and local controls -for blowers NOT supplied or, installed by Air Diffusion Systems. All electrical work to be completed prior to any in water aeration equipment being installed. 4. All yard piping NOT supplied or installed by Air Diffusion Systems. 5. Any concrete work NOT by Air Diffusion Systems. 6. All Polyethylene Header and Feeder Pipe Supports NOT cut or installed by Air Diffusion Systems. 7. . Any equipment not specifically listed on'the. Itemized Equipment List is NOT supplied by Air Diffusion Systems without prior written notice from Air Diffusion ' Systems.` ` 8. All permits, insurance and bonding NOT by Air Diffusion Systems. 9.. - All -taxes Federal, ,State and Local .paid by others. 10.- All freight charges are estimated and based onTweights from the Itemized Equipment` List. Any additions of deletions may cause this figure to change; and will. be. charged to the project accordingly. 11. Unloading of all. equipment_ from delivery trucks or storage of equipment is .NOT Air Diffusion -Systems responsibility. 12: All estimates "of time for installation are ,given for good working conditions, based on similar installations using supervised labor. Air Diffusion Systems is NOT responsible for any additional time necessary for installation. POEXC2 TIME LINE OF "ADS" INSTALLATION Sequence DESCRIPTION COMPONENTS INSTALLED BY of installation SUPPLIED BY ADS Contractor City Contractor Contractor City with ADS supervision Air Supply Shelter complete as per X X X X engineers requirements. 2 All electrical service installed and operational X X X X 3 Air Supply installed and operational `X X ** 4 Control Panels installed and operational X X X 5 Metal Air Manifold ' X. X. X X 6 Buried metal yard piping X X 7 HDPE Pipe Support System X _ X 8 HDPE Butt-Fusion.of Feeder Pipe X , X 9 HDPE Butt-Fusion,of Header Pipe X X 10 Blow out HDPE Pipe, Pressure and leak X X testing of, all HDPE pipe 11 Remove shipping plugs from-HDPE saddles X X and install Brass Thread x.Slip Nipple 12 Cut to length Feeder Tubing and connect X X Brass Thread x Slip Nipple to "ADS" Disk Module and header pipe(see drawings) Sequence of installation DESCRIPTION COMPONENTS INSTALLED BY SUPPLIED BY ADS .Contractor City Contractor Contractor City with ADS supervision 13 Tighten screw clamp on both ends of feeder. X X tubing 14 Turn Air supply- on and .check for leaks X 15 Repeat Items12, 13 and 14 until all Disk' X Modules are installed 16 Startup and Training.ofOperator ; X X X NOTE: Engineer must. be present as well as the contractor and operator There may .be additional items that the :Engineer has required for the -project that are not listed above. Unless detailed on our Itemized Equipment List, "ADS" will not be supplying or supervising installation. ** Air. Supply installed by Contractor, startup by. "ADS" or air supply manufacturer. Air su "ADS" is on site. pply not to be, operated until 60, 40 W 30 210 10 0 P41 0 Air Diffusion.: Systems. Fine Bubble Aeration For Water & Wastewater Treatment 3964Grove Avenue, G illin 60031USA Gurnee; Illinois Phone: (847)782-0044 Fax: (847) 782-0055 Email: infoaa-Ir.diffusion.-com Air Diffusion Systems "ASCE" Clean Water Testing using 98% DO saturation for LWA-4 .5 weighted fine bubble tubing 6 .8 .10" 14 Watex,Depth (ft) — ---------- LWA- XSyotern ..................... ..................... . ...................... Wr Opt...... "Now 7L ........... ............ .......... I ............... 0- SAE 0 SAE SAE rlor 06 A/ --)<-�-SAE HP:) ----------- 1-- ----------- --------------- 4 .. 6 a I . .0 12 14 16 vvcltor Depth (ft) Independent Testing Preformed. By Dr. Michael Stenstr6m' (Fonter Federal EPA Oxygen Chairman). All Testing.Preformed. In Accordance With ASCE (American Society of Civil Engineers) Standards. Air Diffusion Systems Wire -Drawn Horsepower at different motor efficiencies for LWA-1.6 weighted fine bubble aeration Table 1.-Summary of Test Results " Water Depth DiffuserSlits Air Flow (SCFM) KLA r (hr){ C*o mg/L SOTE N S de (it) SAE,' (60 °/o) SAE (70o/o SAE (80/) SAE ..: (BrakeTest HP) 4 15 14 , 0.0236 2.73 10.61 46.3 0.0113 - 5.6 1 9.2 10.8 12.3 15.4 1 15 14 0.0472 5.52', 10.67 47.1 0:0230 5:8 9.1 12.2 " 15:2 2 15 14 0.0472 5.53 10.67 47.1 ` 0.0230 5.8' .19.6 3 15 14 0.0472 5.49 10.79 47.4 0.0232 6.2 5 15 .14 ' 0.0944 6.76 10.75 : 29.1 0.0285 6.1 5.4 6.3 7.2 9.0 12 10 14 00236 2.K.` 1004 30.5 0.0075 3.5 7.8 , 9.2 10.5 13.1 9 10 14 0.0472 4.35 ' 10.09 23.3 ' 0.0114 3.6 5.7 6.7 7.6 9.5' 10 10. 14 0.0472 4.34 10.06' 23.2 0.0114 3.5 . 11 10 14 0.0472 4.27 10.06 22.9. 0.0112' 3.6 13 10 ,14 .0.0944 6.33 10.13 17.1 0.0167 -3.8 4.0 ., 43 5.3 , 6.7 23 5 14 0.0236 3.38 - ' 9.560 17.6.. 0.0043 "1.7 6.6 7.7 8:8 ' 11.0 20 5 14 0.0472 5.27 9489. 13.3 0.0065 1.5 4.6 -5.4 . ,- 6.2 7.7 21 5 14 0.0472 -5.24 9A73 13.2 0.0065 1.4 22 5- 14 0.0472 5.08 .. 9.526 .12.0 0.0063 1.6 24 5 14 0.0944 7.45 9.525_ 9.7 0.0095 1.6 13.2 3.7 4.2- 5.3 6 15 6 0.61025 2.01 10.94 - 41.1 0.0086' - 6.8 - 8.6 '. 10.0. 11.4 14.3 7 15 6 0.02025 2.23 10.93 45.5 0.0095 6.7 8 15 6 0.02025 2.11 10.90 42.9 0.0090 6.6 14 10 . ` 6 :- 0:02025 `, 2.42 10.:18 ' 30.6 0.0064 -4.0 7 7 . _. 9.6 , r 10 3 '. 12.9 15 10 6. -: _ 0:02025 2.35 10 16 r '29.6 0 0662 :.: 3:9 16 10 6 : 0.02025°-: . 2 37. ': 10.17- 299 00063 5 . 6 ` - 0:02025. 2.64--<' 9 504 15 f 0 0033 ` :1 5 . ." . 5.8 r ; 6 8 77.. 9:6_..._ . 18 5 6 0 02025 2 61 9:507. 15:4- 0.0032 1.5 19 5 6 0.02025 2.61 , 9.463' d5.4 0.0032. I 1.4 All data was mdeperidently"analyzed using American Society of Civil Engineers .(A5CE) recommended procedures In fact,•the example -"Visual Basic/Excel program" referenced in the; "ASCE".oxygen transfer: testing standards is the same program.usedfor evaluating ADS:fuie bubble:aeration. This program and additional detail are available for download at: http://wwwseas.ucla:edu/stenstrol TEST RESULTS The graph shows Standard Oxygen Transfer Rates-(SOTE, as defined by the ASCE Standard, which'is the mass, transfer efficiencyat standard.conditions: 0 mg/L DO, 20°C, tap water, 760 mmHg, etc.) for LWA1.5 tubing. The efficiency is approximately 3% per foot. The replicate test results at the 5-foot depth are so similar that the 3 symbols appear as a single symbol. • At the 15-foot depth; greater . variation is observed. The straight line on the graph is a best -fit; least squares regression of the test results. It is provided for convenience in scaling. for different depths. © Copyright.,2015 - All rights reserved by Air Diffusion Systems Air. Diffusion Systems Fine Bubble Aeration For Water & Wastewater Treatment : I Stainless Steel Disk Aeration Module Spocifteation for.Treatinent Of Water and Waste -water Models DM LTC and DM-LWA 1.5 C000ougats: 190 ft*ofL.DM 1%.Carbon Black Weighted Fine Bubble Aeration Tubing 104ill Stainless Steel Welded Frame, Tube Holders and Hardware V Coated Aircraft Cables and.HDPE Plo.atation Marker IIW. PE 'Compression Connectors andF eede'r Restraint Sleeve Model LTC Model 1,WA1.5 n No' m*' 1 il Dime slo'ns: diameter �y 3 inch high 4flbotd diameter by gdm high).. 4 f6pt di g I h diameter by 5 inch hi Pine (1,2m diameter by-8cin high). NQn i ifilm weight., A Pbuti'ds (17K'g) 38!p'o:un&-(171Cg) 0 nihiii Air 911#01p, 8 - A scm 23S CFM MAiinidiii Aif Piessfire� '100 PSI 100 PSI -kid 11 i I d. . TO - i govef 1-ft,-Wa'ter`De'pth: t*20 . K . Q I p >7 M61Y Product Warranteei., as years years 39,64. Grove Ave Gurnee, IL 60031 Office: 841-782-0044 Fax: 847-7-82-0055 www.airdiffusion..com . vq;{ 4`i;`��e`�y�ct i�•�'W� � �S�'t�ik �,�'���' ° 3 q� O 0'. - �.Y, � �v.f ?�.f'S:r'2,r:�'tt��. �{g�{{{ggg''' % y.C`,t ku°kt>!t7 t rytii c }r +�`tzt� f Fi , h4 ✓ trri.`{'1�3t aah»o-1 Ji�"tr E thvA i - tliatf�[ t t r.�3�-x )rs f } �. �hkx "bkssa'�i�� t�•r 4ro�� '�t a�ln.tti�''r,�.ke gg i v 92.' &,. ji THERE:ARE OBE�11L'ES yAr RELAS'ED P:ER.:DAY FROM EACH <DIFFUSI'':ON: D1SK=MODULE i •a L ra Y�r � 7 3 "+S.. Se .. ..a 1 P��r tW Y ��(•;t �r'4"� h�y,�ti��ra x �j g,� 'o �,x . ��r�x .�, EACH'•``LTCf `DISK. HAS 2,400 ORIFICES EACH •.ORIFICE RELEASES 5 M;ICROBUBBLES- P.ER S C , lT � r E. OND- . THERE ARE .861400'' S`ECONQS PER DAY •2,40,0 X.- 5: X 86,.40.0 AY Air Diffusion S yst e M) S. Fine Bubble. Aeration for Water & Wastewater Treatment 3964 Grove Ave, Gurnee, IL 60031 Offices 847-782-0044 Fax: 847-782-0055 www,aircliffuslon.cd-M IrlstallIng the. ADS Disk Modules Froma Work -Boat Load aeration disk i9k onto work boat & Turn on air supply Load self sink feeder tube on boat I WT, - AM Diffus- on-ystems -___ Fine Bubble Aeration for Water- & WasteWater TreatMent 3964 Grove Ave, -Gu-rnee, IL 6.0031. Office:- 847"782-!0044 Fax: 847-782-0055. wWw...airdiff.us.ici;n..com, Lifting and Cleaning ADS Aeration. Disk Modules T 8, AM items required: Wdek Boat with: motor and oars Disk Module' - r6i _C16 4n` I. g 13106 (3/4 x 18" x 36" board) :.C_,Wnps- t6 Secure- Cleaning Platform to Boat JA04- ; to . L. , I : Disk or use existing . ,'float rope to lift . disks) SW13fittle Brush with. PCV.6.�rlsioh handle gallon Hand. Purnp filled with soap and bleach. growth and some AII.AliS.Dwi.-�'§k"M'b.-dules-i accumulate aquatic growt Mineral deposits after one to two years of .operation, Lifting- and brush cleaning them is easy and effective with two men anal a work boat." -Th . 6.-b6[6w photos show various degr ees of aquatic growth on disks: J 0 _ - t The ADS disk module creates more than 1' BILLION fine bubbles. daily; circulating up to 26 million gallons in 15' of water or deeper. ADS uses the highest quality'Virgin,materials, from local sources whenever pos- sible. ADS aeration is proudly made in America, and has a 15 ' 20 year life expectancy with maintenance. Me' adowfll Landfill Syste'rn Details Given Data: - Des gri Flow = 90,000 GPD BOO estimate = 900 mg/l . TKN: estimate = 1400 mg/I NH3' estimate 98.0 mg/I Laaoon Volume estimation: Bottom Average 100' x 150' WD,,average 4.75 With 2' FB Side Sloe =. A :1 Volume Eitimaie-@-mid=depth 119' z 1691-x 4.75 x 748 = 0115 MG ADS natation solution: 140 Disks into the existing lagoon using 2 existing Roots-25HP blowers that can be modified to deliver over 550.SCFM @-6 PSI 2 Blowers running 550 x 2 = 1100 SCFM 140 Disks x 8.1 SCFM per LTC Disk = 1134 SCFM Total QM'en Demand Estimations: - BOD�= 900mg�1-x-008 MGD x-8:34-x-14�02=factor) _ - _- = 841 PPD 02 TKN =1400 mg/1 x 010 for. NH3 x. 0.08 MGD x 8.34 x.4,6 (:02 factor) 3908 PPD 02 Total; Oxygen Demand 3849 PPD. 02 SCFM @ 8.75'WD & 1081'Eley 13.Z3 A0R transfer rate at site: SCFM = 3849/1440 x 0.075 x 0.232 x 0.1373. = 1119 SCFM Estimafed Mixing.Rate @ SAI WD: _ _ - Ea6h LTC Disk'will pump approximately 15 MGD at 8.75'WD Pumping =140 LTC Disks x 15 mGD = 2100MGD Fluid Turnover Rate / Day:-- Pumping MGD / Volume MG = 2100 MGD 2.07 MG 1014 times per day or 1,4 minutes Estimated Bacteria Dose Rate @ 0.08 MGD: @5PPM of the design flow = 0.08 MGD x 5 PPM 0.40, gallons per. day @1 OPPM of design flow = 0.80 gallons Nitrogen,Reducing Bacteria Delivered Using Bacta-Pur@ "Bactivator" Automatic Delivery System Model LSN 15000 ,7..;.`". __ . , .. , • Fes,,.. :�i-; -Z R 140 ADS Billion Bubble / Day Disk Modules 2 equal sized blowers -- 1100 SCFM r 7..y f ,. 'IK+ -j'., Tl9'd4�RS�@��. A4-5C-Uy �z'� $S a,. t T4. `•i �a,itT .$ t'7•h���3� � t R 'M$t°e NO i PTO "C `'•g Sr f .0 • 'i9" - 2�' . .4F5v` yJ EMM ,y T�$+i4 rc'as L At - ,. 7f� 7-7 3.3tjk S .! i~`'e des Biological Wastewater Treatment For Food Processing • , 1)1 i ( IIPIII-Aqua. 1,1c.. 1AM Chen1-Aqua, Inc. P.O. Box 1 �2170 living, TX 75015 vomw.chemaqua.com phone 800.527.9921 fax 972.438.0634 Irving, TX • Monmouth, NJ Jacksonville, FL • Indianapolis, IN Macon, GAB Las Vegas, NV Sunnyvale, CA Brampton, ON r 3r E(vEf GCMEMO il11, Uumi-A pri, Inv.