HomeMy WebLinkAboutNCG140520_Tire Wash Info_20230224AaL
MANTON S STEMS
50 Richard Road Nyland, PA 18974
215.956.9800
STB 30 Tire Wash System
The STB 30 Tire Wash System is Stanton Systems' most popular Tire Wash System throughout the
world. It was developed 20 years ago and has been copied by numerous companies. The entire system is
warrantied for 5 years. It has become the most sought after portable and permanent Tire Wash System in the
USA. The designs have been fine-tuned and optimized for effective mud removal from moving trucks. The
heart of the system is the vertical turbine pump, which is found in heavy duty applications such as Power Plants,
Industrial Plants, Coal mines and Water treatment plants. The vertical turbine pump is most commonly used in
all Municipal Water Well Systems throughout the country. It is the most reliable of all the types of pumps. The
vertical turbine pumps that we get back for servicing are after 8-10 years of reliable service. As shown in the
installation Guide (included in email), no concrete is required for the installation of this system. Asphalt is the
only requirement to be placed around the perimeter and the entrance and exit apron of the wash troughs.
Concrete can also be used at the customers request.
The STB 30 Tire Wash Includes:
Wash Troughs
2 — 12' Long Wash Troughs with 36" Wide H-25 Load Grating, Grating is galvanized
Wash Trough Framing is epoxy painted.
Wash Troughs throat is 10'2" Tire Guide to Tire Guide with 6" Round Steel Tire Guides
5' High Galvanized Splash Walls with some spray jets running along the top of the spray bars.
Wash Pump
I — Industrial Duty Vertical Turbine Pump, 30 HP Model
1 — Industrial Duty 30 HP Motor. US Motors Brand
Vertical Turbine Pump is mounted on top of the tank and is easily serviced from top of the tank
Vertical Turbine Pump has three impeller housings that are submersed in the water instead of one impeller of
the submersible type pump.
Electrical Panel
I — Fiberglass NEMA 4x Electric Panel with all controls to operate the system automatically
Panel includes individual contactors to operate the main wash pump, heated flocculent polymer enclosure and
the conveyor.
The Opti Eyes are operated by the main control panel. There is a low water safety switch also operated by the
main control panel.
Emergency Stop stations are located on each end of the system. One at the conveyor chute and one on the
electric panel
STB 30 Tire Wash System Quote
Page 2
Opti Eyes
Opti eyes are set on 40" galvanized pedestals with 25' leads in flexible conduit for easy installation
Opti Eyes are thru-beam infrared type in NEMA 4x enclosure
Opti Eyes are meant to be placed 10' — 15' out from wash system.
Heated Flocculent Polymer Enclosure
The Cabinet has a Rolling floor for 55 gallon drum of liquid flocculent
Milton Roy dosing Pump
Heater for interior of cabinet
Heat trace to protect the injection tube to the wash system
The Cabinet can be placed anywhere within 15' of the electrical panel and is automatically operated from the
main electric panel
The Milton Roy dosing pump commonly found in Water Treatment Plants is fully adjustable to deliver
flocculent at a rate of 1/2 ounce per truck to 2 oz. per truck. The factory settings and most common output is 1/2
oz. per truck. A five gallon pail of polymer is included with the system.
Recycling Tank - Scraper Conveyor
2400 Gallon Steel Tank coated with Coal Tar Epoxy. The conveyor is inside the tank. The conveyor is mounted
inside the tank on the floor with two robust drag chains and eight rubber scrapers. Chains, sprockets, bearings
and tensioners are normally common items found in Water Treatment Plants. Chain is rated for automatic car
wash conveyors. The conveyor is driven by a lhp power pack mounted on top of the conveyor chute. The
conveyor is driven by a hydraulic motor with an adjustable speed controller. System comes with a backup set of
rubber scrapers, original rubber scrapers should last 18 months, and scrapers are easily serviced from outside
the unit at the exit of the conveyor chute. No other maintenance is required of the conveyor since it is built to
the standard of the automatic car wash. Scraper conveyor chute is angled from the tank and protrudes up from
the tank through the ground and allows for a 4 1/2' pile of mud ejected from conveyor
The STB 30 Tire Wash requires 460 volt, 3 Phase electric source, 40 amp FLA
The STB Tire Wash can also be supplied for 230 volt, 3 Phase electric service as well. If 230 volt, 3 phase
electric is selected, there is an additional charge of $2650. This will cover larger electric equipment in the panel
for higher amp service (78).
STB=30/STB=75
Portable Tire Wash
Installation
STANTON SYSUEMS
STB 30 and STB 75 Installation
Excavation:
Locate where Tank and Troughs will be laid out on ground.
Tank Size
STB 30: 20' wide x 4' long
66" deep
STB 75: 20' wide x 8' long
96" deep
3 "t 65„
Dimensions of opening Truck Travel
STB 30: 22' wide x 5' long 70" deep
STB 75: 22' wide x 9' long x 100" deep
Truck Travel
22'
Compact 4" of
stone in excavation.
Lower Tank into opening. Backfill Tank up to the 45" level (STB 30)
or 79" level (STB 75) on tank. Tank level is measured from bottom
of tank and is marked at the factory
45" level (STB 30)
79" level (STB 75)
StO........_. ......r
Place 4" of stone under trough area and tamp to between
97% and 98% compaction.
Backmi Troughs
up to 5" below top
of Troughs
Opti-Eye
Sensor
Concrete Block Footers or
Portable Opti Pedestals
Set Troughs into Tank slots.
T - hs should be supported
mpacted stone not
tank.
Compacted stone
to be 1 "higher
than tank slot
Place asphalt
(Binder course 5")
apron around Tank and
Troughs 20' long x
20' wide — asphalt
should slope
back to Troughs
Attach hoses from Side
Blasters to Pump outlets in
top of Tank
Install water line (1 ")
to water filler valve in
top of Tank
Wire Motor to Starter -
Wire 3 phase — 460 volts for 30 HP Motor, 40 amps F.L.A. into Starter box
230 volts for 30 HP Motor, 80 amps F.L.A. into Starter Box
Opti Eyes SYSTEM LAYOUT
4Wire #16
STARTER BOX
Breaker
LLJkStarter
=J
3 Wires #1 with
#4 Ground
I" Water Conveyer
Inlet /
Float Switch
Incoming Electric Service
460 vAC 3 Phase
1 " Auto
Water Filler
Valve
Fill Tank with water and start system by driving truck through Opti Eyes.
50 Richard Road, Ivyland, PA 18974 • 215-956-9800 • Fax: 215-956-1989 www.tirewash.com
DIAMOND PLATED COVERING
3 PLACES OPTI EYE SENSOR
OPENING FOR
SUPER SUCKER CLEANOUT 12' 12'
10 SPRAY JETS EACH
HEADER, 6 TOTAL HEADERS
V 550 GPM @ 46 PSI TOTAL
� mm ❑
za'
3/4" WATER LINE IN, 66" TANK
60 PSI
STEEL PIPE 2,400 GALLON
} BELOW GRADE y'
HOSE
ABOVE GRADE (4)#16WIRES
60AMP SERVICE O
STAINLESS STEEL
460VAC, 3PHASE IN -- --' STRAINER
30 H.P. VERTICAL TURBINE PUMP / MOTOR. CONVEYOR SCRAPER
MOTOR IS U.S. MOTORS 460VAC, 3 PHASE
FROM STARTER
Z
SOFT STARTER a F-1
h� 12
I o
mm oho oho
66" 'TANK
STAN"f�N SUMS
ATE: 04i17i0
STANTON SYSTEMS
50 RICHARD ROAD
W-AND, PA 18974
(215) 966-9800 — (215) 956-1989 (FAX)
ppL MONTOUR STATION
OVERVIEW
STB-30 TIRE WASH1E
9
oSCnLENONE
:
BUILD CODE
- - - -
DO—N.D.S
eY:
ck er:
a pEDPPL_OVERVIEW-1.DWG
HEATED POLYMER ENCLOSURE
ELECTRIC PANEL OPTIONAL
460v 3ph W/ SOFT
STARTER FEATURE
NEMA X4
VERTICAL
TURBINE
PUMP —MOTOR I /
30HP ,
FILTER
MANIFOLD
8
AUTOMATIC
FILL VALVE
yr 1 1 — L_ I LID
3/4" GARDEN
HOSE INLET
I
I-4
SIDE BLASTERS
GALVANIZED
GRATING
FROUGHS
TROUGH WEIGHT:
31200 LBS. EACH.
CONVEYOR CHUTE
I
I
e 6
ed .:'ems,• ; A.
•'.
e d'.
- .. a.e.. .� ...o
d a A
a� a
d' a
CONVEYOR MOTOR d.
a..
A < A
a .e�
TANK WEIGHT:
11,000 LBS.
311 HOSES W/QUICK DISCONNECTS
��
4 CRUSHED STONE A hL
8TANN m
'STANTON SYSTEMS CLAIMS PROPRIETARY RIGHTS IN THE INFORMATION
DISCLOSED IN THIS DRAWING. THIS DRAWING IS ISSUED IN CONFIDENT AND MAY
NOT BE USED FOR ANY PURPOSE OTHER THAN THAT WHICH IT IS SUPPLIED.
FURTHERMORE, IT MAY NOT BE REPRODUCED OR DIVULGED TO ANYONE WITHOUT
WRITTEN PERMISSION FROM STANTON SYSTEMS.'
REVISIONS BY
STANTON SYSTEMS
50 RICHARD ROAD STB-30 AUTO WASH STATION
D, PA 18974 (215) INSTALLATION
(z1s) sss—saoo — (215) sss—lsas (FAX)
DATE: 11 /22/16
SCALE:
NONE
DRAWN BY:
N.D.S
CHECKED BY:
UOB #.
PLANT WANSLEY.DWG
APPROVAL TO BUILD CODE:
SHEET:
6
PRINTS SNALL NOT BE USED FOR
CONBIRUCTON UNLESS CODE IS
SUBMITTED TO BUYER FROM
STANTON SYSTEMS
Truck wash photo