Loading...
HomeMy WebLinkAboutNCG140520_Tire Wash Info_20230224AaL MANTON S STEMS 50 Richard Road Nyland, PA 18974 215.956.9800 STB 30 Tire Wash System The STB 30 Tire Wash System is Stanton Systems' most popular Tire Wash System throughout the world. It was developed 20 years ago and has been copied by numerous companies. The entire system is warrantied for 5 years. It has become the most sought after portable and permanent Tire Wash System in the USA. The designs have been fine-tuned and optimized for effective mud removal from moving trucks. The heart of the system is the vertical turbine pump, which is found in heavy duty applications such as Power Plants, Industrial Plants, Coal mines and Water treatment plants. The vertical turbine pump is most commonly used in all Municipal Water Well Systems throughout the country. It is the most reliable of all the types of pumps. The vertical turbine pumps that we get back for servicing are after 8-10 years of reliable service. As shown in the installation Guide (included in email), no concrete is required for the installation of this system. Asphalt is the only requirement to be placed around the perimeter and the entrance and exit apron of the wash troughs. Concrete can also be used at the customers request. The STB 30 Tire Wash Includes: Wash Troughs 2 — 12' Long Wash Troughs with 36" Wide H-25 Load Grating, Grating is galvanized Wash Trough Framing is epoxy painted. Wash Troughs throat is 10'2" Tire Guide to Tire Guide with 6" Round Steel Tire Guides 5' High Galvanized Splash Walls with some spray jets running along the top of the spray bars. Wash Pump I — Industrial Duty Vertical Turbine Pump, 30 HP Model 1 — Industrial Duty 30 HP Motor. US Motors Brand Vertical Turbine Pump is mounted on top of the tank and is easily serviced from top of the tank Vertical Turbine Pump has three impeller housings that are submersed in the water instead of one impeller of the submersible type pump. Electrical Panel I — Fiberglass NEMA 4x Electric Panel with all controls to operate the system automatically Panel includes individual contactors to operate the main wash pump, heated flocculent polymer enclosure and the conveyor. The Opti Eyes are operated by the main control panel. There is a low water safety switch also operated by the main control panel. Emergency Stop stations are located on each end of the system. One at the conveyor chute and one on the electric panel STB 30 Tire Wash System Quote Page 2 Opti Eyes Opti eyes are set on 40" galvanized pedestals with 25' leads in flexible conduit for easy installation Opti Eyes are thru-beam infrared type in NEMA 4x enclosure Opti Eyes are meant to be placed 10' — 15' out from wash system. Heated Flocculent Polymer Enclosure The Cabinet has a Rolling floor for 55 gallon drum of liquid flocculent Milton Roy dosing Pump Heater for interior of cabinet Heat trace to protect the injection tube to the wash system The Cabinet can be placed anywhere within 15' of the electrical panel and is automatically operated from the main electric panel The Milton Roy dosing pump commonly found in Water Treatment Plants is fully adjustable to deliver flocculent at a rate of 1/2 ounce per truck to 2 oz. per truck. The factory settings and most common output is 1/2 oz. per truck. A five gallon pail of polymer is included with the system. Recycling Tank - Scraper Conveyor 2400 Gallon Steel Tank coated with Coal Tar Epoxy. The conveyor is inside the tank. The conveyor is mounted inside the tank on the floor with two robust drag chains and eight rubber scrapers. Chains, sprockets, bearings and tensioners are normally common items found in Water Treatment Plants. Chain is rated for automatic car wash conveyors. The conveyor is driven by a lhp power pack mounted on top of the conveyor chute. The conveyor is driven by a hydraulic motor with an adjustable speed controller. System comes with a backup set of rubber scrapers, original rubber scrapers should last 18 months, and scrapers are easily serviced from outside the unit at the exit of the conveyor chute. No other maintenance is required of the conveyor since it is built to the standard of the automatic car wash. Scraper conveyor chute is angled from the tank and protrudes up from the tank through the ground and allows for a 4 1/2' pile of mud ejected from conveyor The STB 30 Tire Wash requires 460 volt, 3 Phase electric source, 40 amp FLA The STB Tire Wash can also be supplied for 230 volt, 3 Phase electric service as well. If 230 volt, 3 phase electric is selected, there is an additional charge of $2650. This will cover larger electric equipment in the panel for higher amp service (78). STB=30/STB=75 Portable Tire Wash Installation STANTON SYSUEMS STB 30 and STB 75 Installation Excavation: Locate where Tank and Troughs will be laid out on ground. Tank Size STB 30: 20' wide x 4' long 66" deep STB 75: 20' wide x 8' long 96" deep 3 "t 65„ Dimensions of opening Truck Travel STB 30: 22' wide x 5' long 70" deep STB 75: 22' wide x 9' long x 100" deep Truck Travel 22' Compact 4" of stone in excavation. Lower Tank into opening. Backfill Tank up to the 45" level (STB 30) or 79" level (STB 75) on tank. Tank level is measured from bottom of tank and is marked at the factory 45" level (STB 30) 79" level (STB 75) StO........_. ......r Place 4" of stone under trough area and tamp to between 97% and 98% compaction. Backmi Troughs up to 5" below top of Troughs Opti-Eye Sensor Concrete Block Footers or Portable Opti Pedestals Set Troughs into Tank slots. T - hs should be supported mpacted stone not tank. Compacted stone to be 1 "higher than tank slot Place asphalt (Binder course 5") apron around Tank and Troughs 20' long x 20' wide — asphalt should slope back to Troughs Attach hoses from Side Blasters to Pump outlets in top of Tank Install water line (1 ") to water filler valve in top of Tank Wire Motor to Starter - Wire 3 phase — 460 volts for 30 HP Motor, 40 amps F.L.A. into Starter box 230 volts for 30 HP Motor, 80 amps F.L.A. into Starter Box Opti Eyes SYSTEM LAYOUT 4Wire #16 STARTER BOX Breaker LLJkStarter =J 3 Wires #1 with #4 Ground I" Water Conveyer Inlet / Float Switch Incoming Electric Service 460 vAC 3 Phase 1 " Auto Water Filler Valve Fill Tank with water and start system by driving truck through Opti Eyes. 50 Richard Road, Ivyland, PA 18974 • 215-956-9800 • Fax: 215-956-1989 www.tirewash.com DIAMOND PLATED COVERING 3 PLACES OPTI EYE SENSOR OPENING FOR SUPER SUCKER CLEANOUT 12' 12' 10 SPRAY JETS EACH HEADER, 6 TOTAL HEADERS V 550 GPM @ 46 PSI TOTAL � mm ❑ za' 3/4" WATER LINE IN, 66" TANK 60 PSI STEEL PIPE 2,400 GALLON } BELOW GRADE y' HOSE ABOVE GRADE (4)#16WIRES 60AMP SERVICE O STAINLESS STEEL 460VAC, 3PHASE IN -- --' STRAINER 30 H.P. VERTICAL TURBINE PUMP / MOTOR. CONVEYOR SCRAPER MOTOR IS U.S. MOTORS 460VAC, 3 PHASE FROM STARTER Z SOFT STARTER a F-1 h� 12 I o mm oho oho 66" 'TANK STAN"f�N SUMS ATE: 04i17i0 STANTON SYSTEMS 50 RICHARD ROAD W-AND, PA 18974 (215) 966-9800 — (215) 956-1989 (FAX) ppL MONTOUR STATION OVERVIEW STB-30 TIRE WASH1E 9 oSCnLENONE : BUILD CODE - - - - DO—N.D.S eY: ck er: a pEDPPL_OVERVIEW-1.DWG HEATED POLYMER ENCLOSURE ELECTRIC PANEL OPTIONAL 460v 3ph W/ SOFT STARTER FEATURE NEMA X4 VERTICAL TURBINE PUMP —MOTOR I / 30HP , FILTER MANIFOLD 8 AUTOMATIC FILL VALVE yr 1 1 — L_ I LID 3/4" GARDEN HOSE INLET I I-4 SIDE BLASTERS GALVANIZED GRATING FROUGHS TROUGH WEIGHT: 31200 LBS. EACH. CONVEYOR CHUTE I I e 6 ed .:'ems,• ; A. •'. e d'. - .. a.e.. .� ...o d a A a� a d' a CONVEYOR MOTOR d. a.. A < A a .e� TANK WEIGHT: 11,000 LBS. 311 HOSES W/QUICK DISCONNECTS �� 4 CRUSHED STONE A hL 8TANN m 'STANTON SYSTEMS CLAIMS PROPRIETARY RIGHTS IN THE INFORMATION DISCLOSED IN THIS DRAWING. THIS DRAWING IS ISSUED IN CONFIDENT AND MAY NOT BE USED FOR ANY PURPOSE OTHER THAN THAT WHICH IT IS SUPPLIED. FURTHERMORE, IT MAY NOT BE REPRODUCED OR DIVULGED TO ANYONE WITHOUT WRITTEN PERMISSION FROM STANTON SYSTEMS.' REVISIONS BY STANTON SYSTEMS 50 RICHARD ROAD STB-30 AUTO WASH STATION D, PA 18974 (215) INSTALLATION (z1s) sss—saoo — (215) sss—lsas (FAX) DATE: 11 /22/16 SCALE: NONE DRAWN BY: N.D.S CHECKED BY: UOB #. PLANT WANSLEY.DWG APPROVAL TO BUILD CODE: SHEET: 6 PRINTS SNALL NOT BE USED FOR CONBIRUCTON UNLESS CODE IS SUBMITTED TO BUYER FROM STANTON SYSTEMS Truck wash photo