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HomeMy WebLinkAbout20140268_04_Pamlico Sound Bridge Corridor Cost Analysis (October 2012) - Appendix C_20150317Appendix C Contractor Estimates — Task 1 B-2500 Pamlico Bridge Cost Study Task 1 Results: Review of 2006 Cost Study: Regeneration of 2006 Estimate Using HCSS Heavy Civil Estimating Software, Cost Study Updated to 2012 Pricing Prepared For: NCDOT (under 2011 AECOM Structures Limited Services Agreement) Prepared By: A=COM Project Manager: Mark Pearson, PE 701 Corporate Center Dr. Raleigh, NC 27607 Lead Estimator: John Kovac, PE 200 Liberty St. New York, NY 10281 June 6, 2012 C-1 TABLE OF CONTENTS B-2500 Pamlico Bridge Cost Study: Task 1 Results TITLE 1. Figure S-1: Replacement Bridge Corridors and Preferred Alternative 2. Executive Summary 3. Task 1 Summary Cost Comparison 4. Study Bid Totals for Bonner (Parallel) Bridge 2012 Pricing 5. Study Bid Totals for Pamlico Bridge Segment 2012 Pricing 6. Estimate Recap for Bonner (Parallel) Bridge (2012) 7. Estimate Recap for Pamlico Bridge Segment (2012) 8. Appendix A: Supporting Data for Task 1 i. Craft Wage Analysis ii. Bonner (Parallel) Bridge Cost Report iii. Pamlico Bridge Cost Report A=COM 701 Corporate Center Drive, Suite 475 Raleigh, NC 27607 PAGES 1-11 12 13 14 15-16 17-19 A1 A2-24 A25-36 Project Manager: Lead Estimator: � 2 L. Mark Pearson, PE John Kovac, PE REPLAGENIENT BRIDGE CORRIDQRS AND Figure PREFERRED ALTERNATIVE S-� (Provided by NCDOT) B-2500 Pamlico Bridge Cost Study E�ECUTIVE S UMMARY C-4 ���� EXECUTIVE SUMMARY GENERAL AECOM was requested to perform estimating tasks for the design bid options for the Bonner Bridge, Dare County, North Carolina. The effort is based on the Finley Engineering Group, Inc. (FEG) 2006 construction cost estimates for the Pamlico Sound Bridge Corridor and the Parallel Bridge Corridor. The Pamlico Sound Corridor would involve relocating NC 12 onto a 17.5-mile structure that extends from the north side of Oregon Inlet to Rodanthe via the Pamlico Sound. The Parallel Bridge Corridor would involve replacing Bonner Bridge with a 2.7-mile long bridge immediately west of the existing structure. The estimate for the 17.5 mile structure was generated by preparing an estimate for the 14.8 mile Pamlico Sound Bridge segment and adding to it the estimate for the 2.7 mile Parallel Bridge segment to create a total. AECOM considers this approach valid for a cost estimate at a preliminary stage of project development because the construction parameters established for the shorter, parallel bridge are expected to be applicable to the longer 17.5 mile bridge within the range of reliability that the design parameters are known. Thus, the design parameters for the navigational spans will be essentially the same for both options and those established near the ends of the parallel bridge in the lower, trestle portion of the structure are expected to be continued and approximately repeated in the long trestle structure that constitutes the segment through the sound. In performing a limited review of the previous estimate as necessary to regenerate that model in the HCSS software, AECOM did not detect any significant errors. The means and methods utilized, including a combination of trestle construction and marine work, in the 2006 estimate represent a conventional and valid method of prosecuting the work. Therefore, AECOM found no significant basis to change the estimating approach from that used in developing 2006 estimate. The estimates in 2006 dollars are $431,061,636.46 (14.8 miles) and $222,962,625.60 (2.7 miles) respectively, totaling $654, 024,262.06 for the 17.5 mile bridge option. The estimates in 2012 dollars are $459,849,869.41 (14.8 miles) and $240,118,222.43 (2.7 miles), totaling $699,968,091.84 for the 17.5 mile bridge option. The scope of this task was limited to updating FEG's 2006 costs to 2012 costs and AECOM has used industry sources and the standard estimating practices described below to accomplish this. A portion of this task included recreating the FEG 2006 estimate in the HCSS Heavy Civil software. This task was performed and the 2006 estimate matched within 1% without the availability of the original input files, detailed cost data tables or software version. As stated above, AECOM found no significant errors in the FEG estimate during the update process. However, we only made a limited review of this source for the update. C-5 Since FEG prepared the estimate in 2006 based on plans from 1998 that had progressed to at least 70% design, their project development contingency was 10% added to the 2006 costs noted above. They also recommended an escalation factor of 5% per year to the mid-year of construction. The full context of the FEG estimate included constructability review, means and methods, schedule analysis, ancillary work costs (civil, staging, electrical, etc.), escalation and contingency costs. However, without a similar level of detailed evaluation and analysis effort and in consideration that the 1998 parallel bridge plans do not include all of the current DOT requirements, a similar level of confidence cannot be demonstrated for the Task 1 estimate. Based on the factors that have changed since the 1998 design and the fact that structure plans are not available for the 14.8 mile Pamlico bridge segment, adding 30% to the 2012 Task 1 estimated construction costs for the project development contingency would be consistent with industry standards. TASKI Task I includes (1) the re-creation of the original FEG 2006 estimates in HCSS and (2) updating FEG's 2006 costs into 2012 dollars. AECOM utilized hard copy versions of two HCSS estimates as the basis for Task I. � Parallel Br NC DOT (11/16/2006 — Revised) • Pamlico Br -NCDOT (11/22/2006) AECOM recreated the original estimate using HeavyBid Revision 2011.0.1 Basic software. However, exact duplication was not possible without electronic HCSS files. The apportionment of craft rates between wages, burden and fringes was not available and therefore these rates were approximated. Based on this, the AECOM estimate recreation(s) in 2006 dollars are $431,062,344.82 (Pamlico) and $222,963,572.31(Bonner) with a difference within a fraction of 1%. (See attached re-created estimate outputs) AECOM utilized industry standard methodology with best available reference materials to update the 2006 FEG costs for Labor, Material, Equipment and Subcontractors. The methodology is described in more detail below. -LABOR AECOM researched several sources of information to determine current labor RATES for the Dare County, North Carolina area. For wages, the sources included 2012 Davis Bacon wage determinations, 2011 North Carolina Occupational Employment and Wages along with local and regional contractor experience. Based on the review AECOM utilized the average of the hourly rates provided by the local and regional contractor experience. (See attached) Burden was calculated published data from multiple sources. Statutory taxes (FICA, FUTA and SUI) were included based on federal and state published rates. Workman's Compensation Insurance Rates by Trade and State was taken from 2011 RSMeans data. 2 C-6 Fringes were added at $3.00 per hour for hourly craft and $5.00 per hour for supervision to account for extended travel to and from the project location. -MATERIAL AECOM received quotes from qualified fabricators for the major precast concrete items. Standard construction materials including concrete and reinforcing steel were obtained from published references such as ENR and RSMeans. -EQUIPMENT AECOM utilized the Rental Rate Blue Book for Construction Equipment; 2"d Half 2011 and 15Y Half 2012 as available. A North Carolina location factor was applied according to the equipment type. The values incorporated into the estimate were based on the monthly rental rate divided by 176 (to get an hourly rental rate) plus the hourly operating costs. -SUBCONTRACTOR The original HCSS input for Subcontractor work appeared to serve as an allowance of costs. As such AECOM escalated the original values by 16.95% based on the ENR CCI index for the time period of 2006 to 2011. CONCLUSION The estimate totals in 2012 dollars are $459,849,869.41 (14.8 miles) and $240,118,222.43 (2.7 miles), totaling $699,968,091.84 for the 17.5 mile bridge option. This represents an overall increase of 6.7% for Pamlico and 7.7% for Bonner, a cost increase of 7.0% for the combined 17.5 mile structure. The cost estimate only includes 2012 construction costs for the structures, including demolition of the existing structure. The cost estimate excludes design, acquisition and permitting costs, utility costs, civil work costs, escalation, contingencies and O&M costs. As is explained more fully below in the attached spreadsheet, the cost increase is attributable to a rise in equipment rental and operating costs along with a rise in material and subcontractor costs. The spreadsheet lists the changes to individual categories (Labor, Material, Equipment and Subcontractor) AECOM recommends adding 30% to the 2012 Task 1 estimated construction costs for the project development contingency (not included in the cost figures above). We also recommend that an escalation factor be added through the anticipated mid-point of construction to account for increasing costs over time beyond 2012. The current rate is believed to be approximately 3%. 3 C-7 Adding the contingency amount of 30% and assuming a 3% escalation rate with a mid-point of construction in year 2016, the cost analysis for the structure is as follows: Structure Cost Bonner (2.7 miles) Pamlico (14.8 miles) Combined (17.5 miles) 2012 Task 1 Construction Estimate $ 240,118,222.43 $ 459,849,869.41 $ 699,968,091.84 30% Construction Contin�ency $ 72,035,466.73 $ 137,954,960.82 $ 209,990,427.55 2012 Task 1 Construction Total $ 312,153,689.16 $ 597,804,830.23 $ 909,958,519.39 2016 Cost Escalation (12.55%) $ 39,175,287.99 $ 75,024,506.19 $ 114,199,794.18 Task 1 Construction Total* $ 351,328,977.15 $ 672,829,336.42 $ 1,024,158,313.57 *Range for structure costs includes construction contingency and assumed escalation for a 2016 mid- point of construction. Costs for engineering design, construction phase administration, engineering and inspection, civil works, and operations and maintenance are not included in the bridge construction cost study. 4 C-8 CREDENTIALS The credentials of the AECOM cost study team are listed as follows: 1VI�r1� Pearson, �E Project Manager Education: MCE, Structures and Engineering Mechanics, North Carolina State University, 1979 BS, Civil Engineering, Clemson University, 1977 Licenses/Registrations: Professional Engineer— North Carolina, South Carolina, Georgia, Mississippi, Alabama, Virginia, Tennessee, Florida Years of Experience: 34 Professional Associations: • American Society of Civil Engineers • American Railway Engineering and Maintenance-of-Way Association Training and Certifications: • FHWA Curved Stee) I-Girder Workshop • PCI Bridge Design Manual Seminar • FHWA & ALDOT Prefabricated Bridge Elements Workshop • SCDOT Seismic Design Specifications Training Workshop • FICE/FDOT LRFD Training Seminar • FHWA Design of Bridges for Extreme Events Mark Pearson, PE, has 34 years of structural design and design management experience. Mr. Pearson has spent his entire career in North Carolina and has worked on NCDOT projects for 33 years. He has served as project manager, lead structures engineer, and Structures QC manager on numerous bridge projects for NCDOT and throughout the Southeast. He has been involved with challenging bridge designs and large design-build projects in North Carolina and Florida. His experience includes: • Structures lead engineer for the bid phase of the $1.2 B, I-595 Roadway Corridor Improvements PPP project for Florida DOT • Project Manager for the I-440/US 64 Knightdale Bypass 3-level interchange flyover bridges in Wake County for NCDOT • Engineer of record for the US 231 bridges over the Tennessee River in Huntsville, AL • Structures Design QC Manager for the $199M, 2.8-mile US 17 Washington Bypass Bridge Design- Build project for NCDOT • 30 other projects for NCDOT over his career 5 C-9 Wally jorc�an, PE Project Technical Reviewer Education: MS, Civil Engineering, Auburn University, 1984 Years of Experience: 28 BS, Civil Engineering, Auburn University, 1982 Professional Associations: Licenses/Registrations: • American Segmental Bridge Institute • Chi Epsilon Professional Engineer — North Carolina, South . NCEES Structural Examination Carolina, Alabama, Florida, Virginia, Maryland, Committee, Member Georgia, New York. NCEES. Mr. Jordan has 28 years of experience in major bridge design, construction, project management and design-build projects involving multiple engineering disciplines and supervision of technical design and production staff. His extensive experience includes large-scale transportation projects working directly with the Federal Highway Administration, state DOTs, and contractors. He has expertise in major and complex bridges including precast segmental and cable-stayed design, construction, and inspection. A resident of North Carolina, Mr. Jordan has worked on NCDOT projects for 24 years. Mr. Jordan's bridge experience includes: • Structures Design Manager for the $199M, 2.8-mile US 17 Washington Bypass Bridge Design- Build project for NCDOT • Construction Engineer for the Modeling of the erection of Albemarle Sound Bridge, NCDOT • Design Project Manager and Engineer-of-Record on the Ringling Causeway Design-Build Project, Florida DOT • Design Project Manager and Engineer-of-Record for the contractor's value engineering proposal of the redesign Memorial Causeway, Florida DOT 6 C-10 ����y IViotri�an, I�� Quantities Review and Development Education: BS, Civil Engineering, Virginia Polytechnic Institute and State University, 2000 Licenses/Registrations: Professional Engineer— North Carolina, Virginia. Years of Experience: 12 Professional Associations: American Society of Civil Engineers American Institute of Steel Construction Training and Certifications: • Railroad General Roadway Worker Protection (RWP) On-Track Safety • Structural Design of Buildings and Industrial Facilities for Bomb Blasts and Accidental Chemical Explosions • LRFD 3rd ed. Design for Steel Bridge Superstructures Mr. Morrison is an engineer with 12 years of structural design experience in the design of bridge and highway structures, culverts, retaining walls, water and wastewater treatment facilities and tank structures, and structural foundations. He also has experience in hydraulic investigation of scour for bridges and culverts. His varied experience includes structures design for major highway design-build projects as well as projects with state DOTs, the department of defense, municipalities, and transit and aviation structures. A resident of North Carolina, Mr. Morrison has been designing bridges on local projects for nine years. His projects include: • Structures engineer on four structures on the $1.2 B, I-595 Roadway Corridor Improvements PPP project for Florida DOT • Structures Engineer on the $199M, 2.8-mile US 17 Washington Bypass Bridge Design-Build project for NCDOT • Structures Engineer for 16 bridges on the I-520 Palmetto Parkway Phase II, South Carolina DOT 7 C-11 ��"illi�in J. �����°����°��r�, F'F Chief Estimator Education: BS, Civil Engineering, University of Vermont, 1982 Licenses/Registrations: Professional Engineer — NJ, CT, VT Years of Experience: 29 Other: • Adjunct professor of Construction Estimating at Manhattan College, Riverdale, NY • Graduate Construction Management Program. Mr. Bayersdorfer is a civil engineer with 29 years of experience in all types of heavy/civil construction, mechanical and plumbing, and electrical energy projects. His experience includes the planning, costing, and implementation of heavy/highway projects, underground utility construction, complex excavations for underground structures, earth support systems of every type, slurry walls, groundwater control, environmental remediation, HVAC and Energy. Prior to joining AECOM, Mr. Bayersdorfer's career was with the leading contractors in the types of work mentioned. As Chief Estimator, is responsible for developing capital cost estimates during the design process as well as directing all cost engineering efforts and negotiations associated with contractor's changes on CM projects. His work experience includes: • TBTA, Feasibility Study to Restore Two-Way tolling to Verrazano-Narrows Bridge, Staten Island and Brooklyn, NY. Developed well selected modeling for parametric estimating for alternative analysis for restoring bi-directional tolling. Alternatives analyzed involved complex roadway and bridge realignments all under active roadway conditions with complex staging of traffic. Projected construction costs of individual alternatives ranged from $200 -$500 million. • Cost Estimator for the $250M, NJDOT, Route 52 Causeway Bridge Replacement, Somers Point & Ocean City, NJ. • Cost Estimator for the NJDOT Route 139 Viaduct Reconstruction, Jersey City, NJ. • NYCDOT, Replacement of six (6) bridges, Belt Parkway, Brooklyn, NY. Responsible for the complete takeoff and estimated cost of construction for replacement of bridges (over water courses and perpendicular roadways). Projects involve complex foundations within sheeted cofferdams, pile foundations, soil improvement, subaqueous pipeline construction, complex staging to maintain traffic, all structures and pavements. Estimated costs for individual bridges range from $30 - $140 million. 8 C-12 J��n C. I���ac, P1� Deputy Chief Estimator Education: Education: BS, Construction Engineering Technology, 1995 Newark College of Engineering, NJIT Licenses/Registrations: Professional Engineer — New Jersey Years of Experience: 15 Professional Associations: • ASCE, American Society of Civil Engineers Other: Primavera Project Planner 3.1 Training Certificate Mr. Kovac is a Civil Engineer with over 15 years experience in all types of heavy construction. His experience includes the costing, engineering, inspection, analysis and management of heavy/highway projects and underground utility construction. Mr. Kovac also has extensive field experience working for a leading contractor and engineering firm for the types of work mentioned. Since joining AECOM, Mr. Kovac is responsible for the development and preparation of comprehensive design and change order cost estimates from project conception through final design. Mr. Kovac specializes in the review and analysis of all aspects of construction claims including entitlement, cost/damages and schedule from the project level to litigation. His work experience includes:: NYCDOT, Replacement of (6) Belt Parkway bridges, Brooklyn, NY. Projects involve complex foundations within sheeted cofferdams, pile foundations, soil improvement, subaqueous pipeline construction, complex staging to maintain traffic, all structures and pavements. Providing constructability review, quantity calculations and detailed cost estimate. Estimated costs for individual bridges range from $30 -$140 million. NJDOT, Route 139 Viaduct Reconstruction, Jersey City, NJ. Project involves the rehabilitation and replacement of 70 year old concrete encased steel structures with complex traffic patterns to maintain traffic, extensive night work, small and large steel replacement, foundation construction in heavily contaminated soil, and roadway surface replacement. Provided detailed estimate analysis for non-standard items and review of standard item unit prices. NJDOT, Route 52 Causeway, Somers Point, NJ. Project involves the staged construction of (2) high level structures over navigable waters as well as the demolition of the existing Route 52 bascule bridge and trestle structure. Provided constructability review and detailed cost estimate for comparison to Engineer of Record estimate. 9 C-13 ��� is I��neie��ian Senior Estimator Education: MS, Industrial & Civil Engineering Years of Experience: 30 College of Railroad Engineers, Belarus, 1979 Mr. Lenderman has more than 30 years of practical experience in the construction industry as a civil engineer with extensive skills in cost estimating, project controls, and project management. His knowledge encompasses all stages of the construction process in transportation, industrial, and residential projects. Mr. Lenderman specializes in major transportation and heavy construction projects as an Estimator and Project Controls Engineer. He is a knowledgeable civil, structural, and architectural estimator within the transportation industry. He has working knowledge of HCSS and Winest Estimating software, and Primavera P3. His work experience includes: Indianapolis: Assisted in developing Engineering Estimate for Deep Rock Tunnel Connector in the cost range of $200 Mil. New York City Subway: Provides Construction Phase services and Bid support services for 2 Ave Subway Phase 1 Contracts. New York City Subway: With previous employer on the 2nd Ave Subway Project in New York City, supervised a team of estimators and was fully responsible for developing and updating cost estimates for all stations of the Phase #1 Project for different stages of design, starting from the conceptual stage to 100% design. Phase #1 includes 4 stations with the total cost of $4.5 billion. 10 C-14 C��.����� ��y�r, �F Project Reviewer Education: BSCE, Civil Engineering, University of Florida, Gainesville, FL, 1990 Licenses/Registrations: Professional Engineer — Florida, South Carolina Years of Experience: 21 Professional Associations: • American Society of Civil Engineers • American Council of Engineering Companies of South Carolina, Board of Directors • Civil Engineers Club of Charleston Training and Certifications: • SCDOT Strategic Training for Transportation Agency Representatives (STTAR) • SCDOT Resident Engineer Academy • AECOM Quality Management System Project Quality Representative Charles Dwyer, PE, has 21 years of transportation engineering and project and program management experience. His experience includes the procurement of large and complex design-build projects as an employee of the South Carolina Department of Transportation. Mr. Dwyer has experience in both the public and private sector performing program management. His experience includes: • SCDOT Design-build project manager (2001 to 2007) for the $700 million replacement of the Cooper River Bridges in Charleston, SC, including o The $540 million design-build project to build the new cable-stayed Arthur Ravenel Bridge o The $65 million design-build project for demolition of the old Cooper River Bridges and complete the connecting interchanges o The $35 million consultant contracts for design review and CEI. • Member of the 2004 FHWA Peer Review Team for alternatives analysis of the San Francisco— Oakland Bay Bridge (SFOBB) project. 11 C-15 B-2500 Pamlico Bridge Cost Study TASK 1 SUMMARY COST COMPARISON �_16 Description 2006 Estimate (ICS) 2012 Update Difference Bonner Bridge (2.7 miles) -Labor $ 42,675,321 $ 37,203,204 ($5,472,117) -12.8% -Material $ 83,253,765 $ 96,213,171 $12,959,406 15.6% -Equipment $ 27,565,030 $ 36,109,887 $8,544,857 31.0% -Subcontractor $ 61,338,313 $ 70,544,084 $9,205,771 15.0% -Other* $ 8,123,552 $ - ($8,123,552) -100.0% Total (Bonner Bridge) $ 222,955,981 $ 240,070,346 $17,114,365 7.7% Pamlico Bridge (14.8 miles) -Labor $ 96,636,330 $ 74,683,166 ($21,953,164) -22.7% -Material $ 194,712,357 $ 215,623,529 $20,911,172 10.7% -Equipment $ 80,327,696 $ 110,749,974 $30,422,278 37.9% -Subcontractor $ 50,290,966 $ 58,723,865 $8,432,899 16.8% -Other* $ 9,019,641 $ - ($9,019,641) -100.0% Total (Pamlico Bridge) $ 430,986,991 $ 459,780,534 $28,793,543 6.7% Total Project $ 653,942,972 $ 699,850,880 $ 45,907,908 7.0% * The version of HCSS used to update the original estimate does not have an "Other" category. These costs are automatically spread in material and subcontractor categories 12 C-17 B-2500 Pamlico Bridge Cost Study S TUDY B ID TOTALS FOR BONNER PARALLEL B RID GE 2012 PRICING �_1g 04/26/2012 BONNER2012 * * * John Kovac Biditem 2900 2910 2970 2980 2990 3000 3010 3020 3030 3040 3050 3060 4110 4120 4130 4140 4180 4190 4191 4210 4230 4250 4260 4270 4280 4290 4300 4310 4320 4330 4340 4350 4360 4370 4380 10:26 BONNER BRIDGE UPDATE 2012 1:31171C�YII�1�� Description CONSTR & REMOVAL OF TEMP ACCESS REMOVAL OF EXISTING BRIDGE FOUNDATION EXCAVATION UNCLASSIFIED STRUCTURE BXCAVATION CI AA CONCRETE FTGS EPDXY COATED REBAR EPDXY COATBD SPIRAL REBAR 508MM SQ PRESTR CONCRETE PILE 1676MM PRESTR CONC CYLPILE DYNAMIC PILE TEST AXIAL LD TEST ON 1676MM CYL PILE PRODUCTION DYNAMIC LD TEST ON CYL PILE PRECAST CONCRETE COLS & CAPS REBAR IN PC COLS & CAPS PT STRAND IN PC COLS & CAPS PT BAR IN PC COLS & CAPS REBAR IN PC DK SEGS PRE CAST CON DK SEGS ERECT PC DK SEGS PT STRAND IN DK SEGS PT BAR IN DK SEGS SEG CASTING & ERECTION EQUIP GROOVING DECK POT BEARINGS EXPANSION JOINTS ACCESS SYSTEM APPROACH SLABS TWO BAR METAL RAIL 355MM X 800MM CONC PARAPET FILTER FABRIC FOR DRAINAGE SOLAR ARRAY SUPPORT PLATFORM TELEPHONE COND & INSERTS POWER & CATV SLEEVES & DUCTBANKS GRANITE SLOPE PAVING NAVIGATION LIGHTS C-19 1 uantit 1.000 1.000 1.000 460.800 33,711.600 4,921,806.000 86,136.000 176.000 29,512.000 7.000 4.000 7.000 3,181300 464,426.000 70,298.000 61,135.000 5,837,700.000 38,918.200 38,918.200 1,543,412.000 61,135.000 1.000 43,260.000 1.000 127.600 9,262.000 1.000 8,873.440 8,858.500 627.600 1.000 1.000 1.000 200.000 1.000 Bid Total Units Unit Price Bid Total LS 59,916,523.78 59,916,523.78 LS 10,481,372.56 10,481,372.56 LS M3 83.94 38,679.55 M3 466.0315,710,616.95 KG 2.24 11,024,845.44 KG 2.24 192,944.64 M 219.11 38,56336 M 1,384.65 40,863,790.80 EA 2,247.13 15,729.91 EA 449,489.94 1,797,959.76 EA 2,247.13 15,729.91 M3 649.19 2,065,268.15 KG 2.24 1,040,314.24 KG 6.14 431,629.72 KG 6.05 369,866.75 KG 2.2413,076,448.00 M3 918.46 35,744,809.97 M3 565.29 22,000,069.28 KG 4.79 7,392,943.48 KG 4.89 298,950.15 LS 2,322,171.56 2,322,171.56 M2 4.52 195,535.20 LS 2,052,376.11 2,052,376.11 M 6,946.14 886,327.46 KG 1.50 13,893.00 LS 43,019.59 43,019.59 M 1,048.81 9,306,552.61 M 267.45 2,369,205.83 M2 14.99 9,407.72 LS 5,078.41 5,078.41 LS 232,035.01 232,035.01 LS 132,599.53 132,599.53 M2 14.99 2,998.00 LS 29,966.00 29,966.00 ________> $240,1 18,222.43 13 B-2500 Pamlico Bridge Cost Study S TUDY B ID TOTALS FOR PAMLICO B RIDGE S EGMENT 2012 PRICING �_20 04/26/2012 PAMLICO2012 * * * John Kovac Biditem 2900 3030 3040 3050 3060 4110 4120 4170 4180 4190 4260 4270 4280 4290 4305 4310 4350 4360 10:30 PAMLICO BRIDGE UPDATE 2012 Description CONSTR & REMOVAL OF TEMP ACCESS 30" SQ PC PILES DYNAMIC PILE TEST AXIAL LOAD TEST PROD. DYNAMIC LOAD TEST CONCRETE CAPS EPDXY REBAR IN CAPS 78" BULB TEES EPDXY REBAR IN DECK CONC DECK GROOVING DECK BEARING PADS EXPANSION JOINT SEALS ACCESS SYSTEM 355MM X 800MM CONC PARAPET TWO BAR METAL RAIL TELEPHONE COND & INSERTS POWER & CATV SLEEVES & DUCTS 1:31171C�YII�1�� C-21 1 uantit 1.000 72,542.000 80.000 20.000 80.000 16,782.000 2,474,010.000 94,903.000 13,782,700.000 66,263.000 286,678.000 4,480.000 1,848.000 1.000 47,622.000 47,622.000 23,673.000 23,673.000 Bid Total Units Unit Price Bid Total LS 122,627,810.1 ] 22,627,810.1 M 543.85 39,451,966.70 EA 2,210.16 176,812.80 EA 368,413.00 7,368,260.00 EA 2,210.16 176,812.80 M3 680.70 11,423,507.40 KG 2.20 5,442,822.00 M 1,102.11104,593,5453 KG 2.20 30,321,940.00 M3 1,069.42 70,862,9'77.46 M2 5.17 1,482,125.26 EA 2,775.5012,434,240.00 M 687.59 1,270,66632 LS 68,142.57 68,142.57 M 244.26 1 1,632,149.72 M 810.50 38,597,631.00 M 51.57 1,220,816.61 M 29.47 697,64331 ________> $459,849,869.41 14 B-2500 Pamlico Bridge Cost Study ESTIMATE RECAP FOR BONNER PARALLEL B RID GE 2012 C_22 DM.TM Harris 04/26/20 i 2 i 027 BONIVER2012 BQNN�R �3RIDGE UPDATE 2012 * * * John Kovac ESTIMATE RECAP - BID QUANTITIES DIRECT 3NDIl2ECT TOTAL °/a OF TOTAL T.abor J.6,202,73'7.63 6,557,576.80 22,760,314.43 i0903% Burden 7,388,214.72 2,202,0833� 9,590,298.02 4.594% Lab+Bu[ 23�590595235 $,759�660.10 32�350,612.45 15.497% �'erm Matl 54,651,287.46 64,651,287.46 30.970% ConstrMtl 12,748,93Q.86 6,263,409.50 14,012,340.36 9.107% Co. Equip 15,892,542.70 i,788,791.74 17,681,334.44 $.470% Rented Eq 0.000% Eqp Oper 11,182,373.10 2,536,195.0$ 13,718,568.1$ 6.572% Sub 6i,195,032.6� 147,6�9.8$ 61,342,5$2.52 29.385% Total Costs: 189,261,119.07 19,495,706.30 208,756,825.37 100.001% % of Totai 90.661% 9.339% J 00.000% Escalation on: Labor Burden Perm Matl Const Matl 0 0 0 0 � oo.00 °io ioo.ao ��o �oo.00 �ifl � ao.00 �io Eq Op Exp Sub 0 0 � ao.00 % 10�.�0 % * Data Selow here is dependent on the Surmnary Process. * The Summary Process was last run 04/26/2012 at 10:17 AM Mar�cup an Resource Costs MARK[TP TOTALS —> COST+MAItI�UP -------------------> There * ARE NOT * closing accounts for this bid, Rounding difference: Unbalancing diffez'ez�ce: From C€�t&Add 5heet-costs: From Cut&Add 5heet-markup: Net Adjushnents (to the balanced bid): BAL.ANCED BID TOTAL DESIl2ED BID (if specified) BID TOTAL (on bid quantities) BID COSTS {on �id quantities} MARKt.7P (on bid quantities) EXPECTED JOB VALUE (on takeoffquaz�tities): 31,3I3,523.84 31,313,523.84 $240,0'70,344.21 (On Ta�CeoffQuantity) 47,873.18 $47,873.18 $240,070,349.24 $240,118,222.43 �Zag,�s6,szs.4o $31,361,397.03 $240,1 l 8,222.43 Co Eqp Rented �qp � 0 ioo.00�io ioo.00°�o '�'otal Escalation 0 100.00 % 15,OQ00% 1S.00VO% (% of costs) -E�'ect on Bid- Adjusted �6L1 �1(� QF78llilij+� (on Bid Quantity) [ar desired hid] 15.022% 1 15 C-23 DM7M Harris BONNER2012 BONNER BRIDGE UPDAT� 2012 * * � John Kovac EXPECTED COSTS (ontakeoffquantities): EXPECTED MARKUP (on takeo�'quantities): Adjust to Bid Quantities = Y Report Variation = Uses custoinized report headings On '1'akeoff Quantities I.aborHrs,{MH/MT�S) 67z,49b 1$2,552 855,048 (incl burden} 23,590,952 8,759,660 32,350,612 Labor {DAY/DAYS} 0 -- - - -- 0 0 {incl burden} 0 0 0 Iabor {QtherUnits) D 0 0 (incI burden) Labor Burden 7,388,214 2,202,083 9,590,298 Spread Ir�directs on: Total Cost Spread Addons&Bond on: Total Cost Markup on: T.abor Burden PermMatl 15.00% 15.00% 15.00% EOE Sub z s.ao�ro � s.00�ro Kev �ndscators Balanced Markup 31,313,523.84 Indirect Cost 19,4as,706.30 / I / � Total Labor 32,350,612.45 Direcf Cost isg,26�,�i�.o� $208,756,82537 �31,361,397.06 CM 15.00% o��a6�2oia �o:2�r 15.022% Spread Markup on: Tofal Cost CoEgp RentedEc�p 15.00°/a 15.00% Balanced Markup/Total Labor 9b.79% Indirect Cost/Direct Cost 1�.30% ------ ESTIMA"I'� NO'�'E5: ------ Bid Date: Owner: Engr Firm: Estimator-In-Charge: Desired Bid (if specified) = 0.00 Notes: **�`***'�*�"�'�'��stimate created on: 04/05/2�12 by User#: 2-� �7ohn Kovac Sourc� estirnate used: V:\HEAVYBID\ES�\PORTJVPLATFO ************Estimate created on: 04/19/2012 by User#: 2-� John Kovac SourCe estimate used: V:\HEAVYBID\E5T\BONNER Last 5tuiunary on 04I26/2012 aE 10:17 AM. Tast Spread on 04/2b/2012 at l �:18 AM. 16 2 C-24 B-2500 Pamlico Bridge Cost Study ES TIMATE RECAP FOR PAMLICO B RIDGE S EGMENT 2012 C-25 DMJM Harris PAl1�.ICO2� 12 *** John Kovac a4�z6�zo�z 1030 PANILICO BRIDC`sE UYDATE 2012 ES'�'IMATE RECAP - BID QUANTITIES DII2ECT INDIRE.CT TOTAL % OF TOTAL Labor 37,145,845.48 8,221,391.00 45,367,196.48 11.347% Burden 16,778,169.60 2,796,Si7.42 19,57�,687A2 4.895% I.ab��ur 53,923,975.08 11,017,90&.42 64,941,883.50 16.243% PermMati 162,650,I$1.50 162,650,18i.50 40.682% ConstrMti 14,702,86630 10,145,b72.98 24,848,539.28 5.215°/a Co. Ec�uip 52,372,685.66 4,572,575.40 56,945,2b1.06 14.243% Renled Eq 0.000% Ec�p Oper 34,056,031.76 5,303,032.05 39,359,063.81 9.$44% Sub 50,827,991.$3 236,239.00 51,06/�,230,63 J 2.772% Total Costs: 368,533,731.90 3 i,275,427.85 399,809,159.75 99.999% °/a of Total 92.I77% 7.823% 1Q0.000% �scalation on: L,abor a iao.oa�io Eq �p Exp 0 I 00.00 % Marlc�p on Resource Costs MARKUI' `I'O`I'ALS —> Burden Perm Ma�l Const Matl 0 0 0 100.00°/a �ao.00�io ioo.aoa�o Sub 0 100.00 % * Data Below here is depandent on the Sun�mary Prncess. * Ttte Suzx�mary Process was last run 04/26/2012 at 9:57 AM C05T + MARKUP ---_____..----------> There * ARE NOT '� closing accour�ts far t}�is bid. Rounding difference: Unbalaneing difference: From Cut&Add Sheet-costs: From G�t&Add Sheet-znarlcup: Net Adjustments (to the balanced bid): BALANCEI] BID TOTAL DESIItED BID (if specified) BID TOTAL (on bid quantities) BID COSTS {on bid quantities) MARI�UP (on bid quantities} EXPBCTED 70B VALUE (on fa3ceof�quantities): 59,971,373.98 59,971,373.98 $459,'780,533.73 (On Takeaff Quantiiy) b9,335.67 Co �qp Rented E4F a o 1�O.�a% 1�0.0�% Total Escalatipn 0 100.00 °/a is.oaoa�io 15.0000% {% of costs) -E�ect on Bid- Adjusced (fln sia Quancity) (on Bid Quantit3') $69,335.b7 [or desired bid] $459,780,533 .74 $459,849,869.41 $399,8�4,159.75 $60,04b,709.66 15.017% $459,849,869.41 1 17 G26 DMJM Harris P11MI ICO20i2 PAMLICO BRIDGE UPDATE 2012 * * * John Kovac EXPECTEDCOSTS (ontakeoffquantitiesj: $399,809,159.75 EXPECTED MARI�Ti' (on taleeoffquantities): $60,09Q,709.56 Adjust to Bid Quantities = Y Report Vaz�ation = Uses customized report �eadings On TakeoffQuantities LaborHrs,(MH/MH5) `,63�,'�' 232,170 1,868,965 (inclburden} 53,923,975 11,017,908 64,941,883 Labor {DAY/DAYS) 0 0 0 {incl burden} 0 0 0 Labor (OtherUnits) 0 0 0 {incl burden) T.�bor Burden 16,778,169 2,796,517 19,574,687 Spread Indirects on: Total Cost Spread Addons&Bond on: Total Cost Markup on: L.abor Burden PermMatl 15,00% 15.00% 15.�0% EOE Sub 15.00% 15.00% Kev indicators Balanced Markup 54,971,373.98 I�direct Cost 31,275,427.85 / / / / Total Labor 64,941,8$3.50 Direct Cost 368,533,731.90 CM 15.00% 04/26/2012 10:30 15.017% Spread Markup on: Total Cost Co�qp RentedEqp 15.00% 15.00% Balanced MarkuplTotal T,abor 92.35% Indirect Cost/Direct Cast 8.49% ------ ESTIMATE NOTES: ------ Bid Date: Owner: Engz' Firm: Estimator-In-Charge: Dasired Bid (if specified) = 0.00 Notes: ************�stimate created on: DA/05/2012 by User#: 2- John Kovac 5ource es�imate used: V:\HEAVYBID\E�T\PORTJVPLATFO ************Estimate created on: 04/18/2012 by iiser#: 2- John Kovac Source estimate �ased: V:\�3EAVYBTD\EST\BONN�R ************ES�.imate created on: 04/19/2012 by User#: 2-�Tohn Kovac Source es�.ima�.e used: V:\�EAVYBID\EST\PAMLICO Last Summary on 04/26/2012 at 9:57 AM. 2 18 G27 DM.TM Harris 04/26/2012 10:30 PAMI ICO20i2 �'.AMLICO BRIDGE UPDATE 20I2 * * * John Kovac Last Spread on 04/2b/2012 a# 9:57 AM. 19 3 C-28 B-2500 Pamlico Bridge Cost Study APPEND I� A : S UPPORTING DATA �• . C-29 B-2500 Pamlico Bridge Cost Study CRAFT WAGE ANALY S I S C-30 ����������x������ ��� o a o o a o N� m m��� o � v a v a v a v� v�� m rn m w a� N IV fV 00 00 90 00 CO 00 N N �1 �/'F M M N W O m m M N N eV N eV N M m M M m M M fV r ��� 3� � o a� o Qe 3� � 0 3� o o a° (J N N N c-I �--I �--E �-i �--I �--I N['+l Ol � lO i0 N rl � r+ .1 .� � � .� � .-i � co 0o m � m m � ,� t` n � m m ni m m m io �d Q Q oo co ri eYi .--I c-1 �--E c-I �--I ri �-I rl �-I c-1 ri N[V �--I e-I c-I .--! C v a\° a\° o\° o�° oe oe oe o\° o\° o\° � oe oe o\° a° 3� a° a� �vv��r�rcr<trreha��ra�vavv �� oocoo�m�o�a�?��ow�aw��o�omoo m � to �� io � m�� �o � io �a �o zo �d �o a o a' � o as a° a as a o o as a°. ae �� o 3- 4 G Q O O O O O O O O O O O O CJ Q � o0 W o0 00 CO 00 [O 00 00 W W 00 OQ c0 a0 o0 oQ L'- 4 O Q O O O O O O O 0 O O O O O Q � o ne � a o �e o a� o a� ae o oe a a a� a° � � � � � � � � � � � � � � � � � m � � � � � � � � � � � � � � � � � � r � � � � � � � � � � � �� �� a o 0 0 0 0 0 0 o a a o 0 0 0�n o �n �n o�n o o ui o 0 o a o 0 0 o rv o �c a rri o� n�i �+�i �o 0o ni .; ao �ri eri .-i od �i H v-i e-F N�-1 IV N N N N N N N N fV w c-: °1 s � _ � � � � � � � � � � � � � K � � � � � a O o 0 0 o O O o 0 0 o O O o O N 4 O � O O O O O O O O O � O O O �D d' n't O lD rl O V t0 m+-i u'1 n'i N O 6r � v-i c-1 �-i N rl C�j fV N N N N N N N N �--[ � 1'a U � O � � i N � X ia.l i%4 il} ih V} il} V} t/T i/} LT L} i!F VT ih UT i/} VF O O o 0 4 Q O p 4 4 Q P Q o o O � a o o a o 0 0 0 0 0 0 0 0 0 0�n n ul m.-I N Lri 1� [O 4 m,--t ri vl �' N I� v .--i �.--� N�--I N N N n1 N n€ f'/1 iV N N.--� � U U � O v � i N Q x w ��������������.�.� « o��-, rn m m rn m rn � o`�a � � � � � � � ti � � � � 0 3 V � Z pp �--I 2 ri Y O N tl} �/} U} VF 1h 4%F �V} �vF �1} if� � a-�-I ip lll Vj I!� Vj lf� V} lp l0 Ol M CO 00 CO 00 CO 00 �f? � � T a--I c-I �--I v--I c-I N c-I �-F a--I rE � � � � � .,,. ti 0 r� ar� +n� tr�. +n� v� vF +h v� +n �/Y O W W W W Q d' 4 V �D l0 l0 lO �D d' N � H a-i e-1 .-i e-I �--I �--I Lf] ^ j m p 2 N V ri 0 N [h �vF �1} �/F V} U} 1/) C v w C 16 C -.� O �6 � � G J` N w C � p� � 61 0 C -9 N Gi �"p C O � N N a o � w . +' �-p m o o m � �- �o o c � o� m c� o Q � �� U d.7 � N Vl V5 � N W LL dJ 0� � O G O P v/� N p� Y Y 6] N Y N 0 ti �t � ++ Y �- 7 ` O O C C d N ia m m � $ `o `o `o a� `m v m � � � v � � � a � E � �-Q .� a a a Q��°-' -°i o o m irs o nf6i l„1 J J � D O O D U U c1. c� -�-` U U U F- � 7 C m c d � ? a � � � � 11.1 � m � C � o � +� - N O R � � � n � � o � � fp � O C "� y' = N N .� � � � N � �.% 'yf, U � � d p � O Y � � w ym„ m � � '� O � � z � a a * * C-31 1-11 B-2500 Pamlico Bridge Cost Study BONNER PARALLEL B RID GE C O S T REP O RT C-32 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit B�D ITEM = 2900 Description = CONSTR & RF.MOVAL OF TF,MP ACCESS 100 Install & remove trestle for 250t Marine Page 1 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Unit= LS TakeoffQuan: 1.000 Engr Quan: Quan: 6,000.00 LF Hrs/Shft: 10.00 Cal: 510 WC: NONE Total 1.000 1400m req + 20 fingers x 20m = 1800m or 60001f Buy a total of 2336' = 73# section x 32' as GLF have 73# available. From info from K. Latham broker assume wt/lf = 10291bs @$0.50 =$515/lf Assume 24"dia x 1/2" wall pipe piles x 60'= 1261b/lf x$0.50 =$63/lf. Pipe pile cost/lf 2# x 60'x $63/lf =$7560/16'=$472.5/lf or 14#x23# x60 = 193201f say 200001f Assume 12" x 12" oak decking @$10/sf x 35' _$350/lf Trestle & dk cost/lf =$865/lf x 2336 lf =$2020640 salvage @ SOo say lm. Alternatively use GLF trestle from Wilmington $2,100,000 x SOo =$1,O50M. Erect & remove - figure trestle at piers assume 23# x 96'= 2304'. Assume that av of 4# 24" d pipe piles @16'cc are driven for 1 x 32'section & 32'of trestle can be installed and removed in two days i.e 161f /day I& R Haul say 10001bs /lf x 2336 23360001bs/44000 = 53 lds x$1000 =$53,000. PILE Pile Crew Sheet 3,750.00 CH Prod: 16.0000 US Lab Pcs: 6.00 Eqp Pcs: 5.00 3P[PEPILE 24"pipepile@107% 52,083.33 LF 63.000 3,S10,937 3,S10,937 3SALVAGE Salvagepipepile@l07% 52,083.33 LF -20.000 -1,114,583 -],114,583 3SUPPLIFS Welding/slings/mi@107% 375.00 DAY 500.000 200,625 200,625 3TRESTLE Trestle@107% 6,000.00 LF 450.000 2,889,000 2,889,000 4HAUL HaulCarolinato@101% 138.02 TR[P 1,169.500 163,029 163,029 84308R American 7260 100T 1.00 3,750.00 HR 163.010 611,288 611,288 84910C 400 Amp Welder 1.00 3,750.00 HR 11.250 42,] 88 42,188 85130C Pump ] 0 in Cent 350 L00 3,750.00 HR 35.870 134,513 134,5 l3 856]OC Ice416Vibro65T L00 3,750.00 HR 109.6]0 411,038 411,038 85655C Delmag D30-32 & LEAD L00 3,750.00 HR 82.960 311,100 311,100 OPO4 Operator, Crane 91 T 1.00 3,750.00 MH 28.000 159,552 159,552 OP12 Oiler 1.00 3,750.00 MH 14.000 85,401 85,401 PDOI Piledriver Foreman L00 3,750.00 MH 23.000 136,589 136,589 PD02 PiledriverJourneyman 3.00 11,250.00 MH 21.000 377,071 377,071 $7,917,745.77 3.7500 MH/LF 22,500.00 MH [ 88 ] 758,613 5,485,979 1,510,125 163,029 7,917,746 104 S,l & R timber mats@ N& S ends Quan: 80,000.00 SF Hrs/Shft: 10.00 Cal: 510 WC: NONE No salvage allowed as it is likely that mats will be damaged or buried. assume 395m @ N& 329m @ s = 724m 724m x lOm= 7240m2 or 80000sf AOP1 45 Ton RT w/Operator 320.00 CH Prod: 250.0000 UH Lab Pcs: 4.00 Eqp Pcs: 2.00 3TIMBER M Timber mats 5'@107% 80,000.00 SF 10.000 856,000 856,000 832]OC CatD6H(170Hp) 1.00 320.00 HR 108.280 34,650 34,650 845]SR 45 Ton R.T. (RT745) 1.00 320.00 HR 100.610 32,195 32,195 LA02 Laborer,Skilled 2.00 640.00 MH 14.500 15,436 15,436 OP02 Operator,Crane<50 T 2.00 640.00 MH 26.000 25,422 25,422 $963,703.55 0.0160 MH/SF ],280.00 MH [ 0.356 ] 40,859 856,000 66,845 963,704 230001 Mob/Demob Dredge ; �,� i nn i c ur�ichrr• i n nn rai• ci n wr• nrnivF 4DREDGINGM Mob & dcmob dredg�101 1.00 LS 175,425.000 177179 177.179 230002 Dredge and Dispose Quan: 1.00 CY Hrs/Shft: 10.00 Cal: 510 WC: NONE Assume cost to keep Oregon Inlet open is $8m /yr x 3 yrs =$24m as a check cost 4DRF.DGING Mob and demob@101 % 300,000.00 M3 87.710 26,576,130 26,576,130 241 Select fill & minor excav Quan: 25,000.00 CY Hrs/Shft: 10.00 Cal: 510 WC: NONE assume same area as timber mats 724 m x lOm =7240m2 7240 x 1 m= 7240m3 or 15000tonne of agregate � A2 C-33 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 2900 Description = CONSTR & REMOVAL OF TEMP ACCESS EXCV Excavate w/Backhoe 500.00 CH 2B0050.20 #5 (1-1/2)@707% 15,000.00 TON 804480 D-6 DOZER 140 HP 1.00 500.00 HR 804560 LOADER 3-CY ] 30 1.00 500.00 HR 83165C Dump Truck 12 CY 1.00 500.00 HR 84225C Cat CS563 7' Vib Rolle L00 500.00 HR LAOI Laborer Foreman L00 500.00 MH LA02 Laborer,Skilled L00 500.00 MH LA03 Laborer, unskilled 1.00 500.00 MH OP08 Operator, Backhoe 2.00 1,000.00 MH $537,653.43 0.1000 MH/CY 2,500.00 MH 2900 Marine equip & crew for all opper Marine Assume access stn 277 - 281 = 395m is road & mats Stn 281 - 295 = 1400m is trestle with fingers Stn 295 -318 is dredged & marine wk. Stn 318 - 321 = 329m is road & mats Page 2 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= LS TakeoffQuan: 1.000 EngrQuan: 1.000 Prod: 500.0000 US Lab Pcs: 5.00 Eqp Pcs: 4.00 20.000 321,000 321,000 96.000 48,000 48,000 52.860 26,430 26,430 80.600 40,300 40,300 59.790 29,895 29,895 16.500 13,516 13,516 14.500 12,060 12,060 13.000 ] 0,967 ] 0,967 23.000 35,485 35,485 [ 1.98 ] 72,028 321,000 144,625 537,653 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 803260 =_> Carpenter barge 32'xl 9,000.00 HR 51.150 460,350 460,350 803340 =_> BARGE 140x45x8-6 18,000.00 HR 102.130 1,967,024 ],967,024 803370 =_> BARGF. 150x52x9-3 15,200.00 HR 116.610 1,772,472 1,772,472 803440 =_> BARGE 250x72x16 3,000.00 HR 385.070 1,236,075 1,236,075 803460 =_> 12000 LB WINCH 12 18,000.00 HR 9.680 174,240 174,240 803480 =_> 50000 LB WINCH G 15,200.00 HR 15.550 236,360 236,360 803500 => 70000 LB WINCH R 3,000.00 HR 26.130 78,390 78,390 803560 =_> SEADOZER I 550 H 15,800.00 HR 124.050 1,959,990 1,959,990 803620 SKIFF 18' 3Q000.00 HR 2.000 60,000 60,000 803680 OUTBOARD MOTOR 25 30,000.00 HR 9.000 270,000 270,000 803700 OUTBOARD MOTOR l50 9,000.00 HR 21.000 189,000 189,000 L205 =_> Captain 15,800.00 MH 28.200 787,309 787,309 L215 => Dcck Hand 31,600.00 MH 21.630 1,281,387 1,281,387 $10,472,596.14 47,400.0000 MH/LS 47,400.00 MH [ 1241974.8 ] 2,068,696 8,403,901 10,472,596 910001 Mobilize Equipment Marine Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 4HAUL.01 HAUL Carolina@l Ol % 1.00 LS 584,750.000 590,598 590,598 _____> Item Totals: 2900 - CONSTR & REMOVAL OF TEMP ACCESS $47,235,605.64 73,680.0000 MH/LS 73,680.00 MH [ 1847986.8 ] 2,940,196 321,000 6,341,979 ]0,125,495 z�,sob,9ss 47,235,606 47,235,605.640 1 LS 2,940,196.04 321,000.00 6,3a1,979.oz ��.��>.49s.3o z�,soe,9ss.zs a�,zss.eos.ea B�D ITEM = 2910 Description = REMOVAL OF EXISTING BRIDGF. Unit= LS TakeoffQuan: ].000 Engr Quan: 1.000 2910 Removal of existing Brige Marine Quan: 46,750.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE � Assume length 4.25km x llm =46750M2 4DEM0 Demolition Sub@101% 46,750.00 M2 175.000 8,263,063 8,263,063 BID ITEM = 2970 Description= FOiJNDATION EXCAVATION Unit= LS TakeoffQuan: The��e are no activities an this biditem. 1.000 F,ngr Quan: 1.000 A3 C-34 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BID ITEM = 2980 Description = UNCLASSIFIED STRUCTURF. EXCAVATION Page 3 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakcoffQuan: 460.800 EngrQuan: 460.800 241 Excav & backfill ftgs incl 6" ston Marin Quan: 460.80 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE EXCV Excavate w/Backhoe 100.00 CH Prod: 10.0000 S Lab Pcs: 5.00 Eqp Pcs 2B0050.]5 #5 (1-1/2)@]07% 38.]0 TON 20.000 815 804180 3" DIAPHRAGM 8 H 1.00 ] 00.00 HR 2.340 234 804300 3-6 KW GENERATOR 1.00 100.00 HR 3.240 324 804460 BACKHOE 2 CY 250 1.00 100.00 HR 74.260 7,946 804560 LOADER 3-CY 130 1.00 100.00 HR 52.860 5,286 84215C BW60S 30" Smooth 1.00 100.00 HR 14.810 1,481 LA01 Laborer Fareman 1.00 100.00 MH 16.500 2,703 LA02 Laborer,Skilled 1.00 100.00 MH 14.500 2,412 LA03 Laborer, unskilled I.00 ] 00.00 MH l 3.000 2,l 93 OP08 Operator, Backhoe 2.00 200.00 MH 23.000 7,097 $30,491.84 1.0850 MH/M3 500.00 MH [ 21.484 ] 14,406 815 15,271 _____> Item Totals: 2980 - UNCLASSIF[ED STRUCTURE EXCAVATION $30,491.84 1.0850 MH/M3 500.00 MH [ 21.484 ] ] 4,406 815 15,271 66172 460.8 M3 31.26 1.77 33.14 BID ITEM = 2990 Description = CI AA CONCRETE FTGS 5.00 815 234 324 7,946 5,286 1,481 2,703 2,412 2,193 7,097 30,492 30,492 66.17 Unit= M3 TakeoffQuan: 33,711.600 EngrQuan: 33,71L600 500 I& R template, piles and formst Marine Quan: 53.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Assume av template made of 12BP53 62' x 50'with brackets for 6# 24" dia pipe piles, make 4# Steel (4 x 2 x(70'+ 30')x 531bs/lf = 21t Pipe piles 6# x.5"th x 24"d x 50'x 1261bs/lf = 20T Soffit supports 12BP53 4x40# x 50'x 531bs/lf = 212t Soffit supports @ piles C12x27 4# x6# x 2x10'x27 = 6T Total steel 21t + 20t + 212t + 6t = 259t x$1000/t x Oo salvage =$259K. Assume 11/2"dia coil rod from chanels to soffit support beams 12# x 10'x 61b/lf = 7201bs x $1.0/lb = $720 x 2 = $1.SK Buy 3.5" PCPS conc soffit panels for all ftgs 138787sf = 12893m2 PILEA Pile Crew Small 5,300.00 CH Prod: 10.0000 SU Lab Pcs: 6.00 Eqp Pcs: 6.00 2PCPSSLABS PC SIP 3.5" dk sl@107% 12,893.00 M2 96.840 1,335,957 1,335,957 3STEF.L Steelsupportsbu@]07% 260.00 TON 1,300.000 36],660 361,660 804025 Pile/Drill template 1.00 5,300.00 HR 12.000 63,600 63,600 804030 Pile Driving Jig 1.00 5,300.00 HR 7.000 37,100 37,100 804240 3 stage jet pump 250 1.00 5,300.00 HR 22.120 117,236 117,236 84308R American 7260 100T 1.00 5,300.00 HR 163.010 863,953 863,953 84910C 400 Amp Welder 1.00 5,300.00 HR 11250 59,625 59,625 85655C DelmagD30-32&LEAD L00 5,300.00 HR 82.960 439,688 439,688 OPO4 Operator, Crane 91T L00 5,300.00 MH 28.000 225,500 225,500 OP12 Oiler 1.00 5,300.00 MH 14.000 120,700 120,700 PDOI Piledriver Foreman 1.00 5,300.00 MH 23.000 193,046 193,046 PD02 Piledriver Journeyman 3.00 15,900.00 MH 21.000 532,927 532,927 $4,350,992.55 600.0000 MH/EA 31,800.00 MH [ 14080 ] 1,072,173 1,335,957 361,660 1,581,202 4,350,993 501 Form fitg sides marine Quan: 7,341.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE uy forms for 2x24.4x16x3.1m = SOOm2 + 2xl6mxl6mx2.2m = 282m2 =total 782m2 x$500/m2 x salvage of 30� =$262K F&5006 6 man Form & Strip Crew 2,447.00 CH Prod: 0.5000 UM Lab Pcs: 6.00 Eqp Pcs: 3.00 3FMFW Metal Wall Forms@107% 782.00 SF 335.000 280,308 280,308 84308R American 7260 100T 1.00 2,447.00 HR 163.010 398,885 398,885 A4 C-35 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 2990 Description = CI AA CONCRETE FTGS 84700C 185 CFM Compressor 1.00 2,447.00 HR 85005C 20 KW GENERATOR 1.00 2,447.00 HR CA01 Carpenter Fareman 1.00 2,447.00 MH CA02 Carpenter Joumeyman 2.00 4,894.00 MH LA02 Laborer,Skilled 2.00 4,894.00 MH OP02 Operator,CranE<50 T 1.00 2,447.00 MH $1,233,416.70 2.0000 MH/M2 14,682.00 MH 503 Assist rebar sub hi scour ftgs Marine F&5006 6 man Form & Sh-ip Crew 1,100.00 CH 84308R American 7260 100T 1.00 1,100.00 HR 84700C 185 CFM Compressar 1.00 1,100.00 HR 85005C 20 KW GENERATOR 1.00 1,100.00 HR CA01 CarpenterForeman 1.00 1,100.00 MH CA02 Carpenter Journeyman 2.00 2,200.00 MH LA02 Laborer,Skilled 2.00 2,200.00 MH OP02 Operator,Crane<50 T 1.00 1,100.00 MH $428,451.04 1713395 MH/LS 6,600.00 MH 504 Pour concrete hi scour ftgs CNCOS CONC CREW W/3900 674.21 CH 2CFL002 Cl-AA Concrete 42@] 07% 34,722.95 M3 84335R 3900 Manitowoc 110 2.00 1,348.44 HR 85000C 5 KW GF,NERATOR 1.00 674.22 HR 85320C Concr bucket 1.-5-3 C 6.00 4,04531 HR 85340R Pump Truck 1.00 674.22 HR 85360C Hi-Cycle Concrete Vibr 6.00 4,04531 HR CM02 Concrete Finisher Journeym 1.00 674.22 MH LA01 Laborer Foreman l.00 674.22 MH LA02 Laborer,Skilled 2.00 1,348.44 MH LA03 Laborer, unskilled 2.00 ],348.44 MH OPO4 Operator, Crane 91T 2.00 1,348.44 MH OP12 Oiler 2.00 1,348.44 MH $6,372,703.02 0.1999 MH/CY 6,742.20 MH _____> Item Totals: 2990 - CI AA CONCRETE FTGS $12,385,563.31 1.7745 MH/M3 59,824.20 MH 367.398 3371 ] .6 M3 BID ITEM = 3000 Description = F.PDXY COATED REBAR 3000 Epoxy coated rebar 2SR Reinforcing Stccl@107% 4,921,805.90 KG 2SRA Resteel Accessori@107% 4,921,805.90 KG 4REBAR Rebarplace@101% 4,921,805.90 KG $8,676,159.44 _____> Item Totals: 3000 - EPDXY COATED REBAR $8,676,159.44 1.763 4921806 KG Page 4 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 33,7ll.600 EngrQuan: 33,711.600 18.520 45,318 45,318 15.450 37,806 37,806 23.000 90,083 90,083 21.000 165,775 165,775 14.500 118,040 118,040 26.000 97,201 97,201 [ 44 ] 471,099 280,308 482,010 1,233,417 Quan: 38.52 LS Hrs/Shf't: 10.00 Cal: 510 WC: NONE Prod: 110.0000 S Lab Pcs 6.00 Eqp Pcs: 3.00 163.010 179,311 179,311 18.520 20,372 20,372 15.450 ] 6,995 ] 6,995 23.000 40,495 40,495 21.000 74,521 74,521 14.500 53,063 53,063 26.000 43,695 43,695 [ 3769.47 ] 2] 1,773 216,678 428,451 Quan: 33,711.60 CY Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 5.0001 UM Lab Pcs: 10.00 Eqp Pcs: 16.00 157.200 5,840,539 5,840,539 156.470 210,990 210,990 4.550 3,068 3,068 12.090 48,908 48,908 1ll.450 75,142 75,142 1.410 5,704 5,704 18250 19,944 19,944 16.500 18,226 18,226 14.500 32,524 32,524 13.000 29,578 29,578 28.000 57,372 57,372 14.000 30,709 30,709 [ 3.822 ] 188,352 5,840,539 343,812 6,372,703 [ 39.847 ] 1,943,398 7,176,496 641,968 2,623,702 12,385,563 57.65 212.88 19.04 77.83 367.40 Unit= KG TakeoffQuan: 4,921,806.000 Engr Quan: 4,921,806.000 Quan: 4,9zi,sos.vo KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 1.000 5,266,332 5,266,332 0.100 526,633 526,633 0.580 2,883,194 2,883,194 [ ] 5,792,966 2,883,194 8,676,159 C-36 [ ] 5,792,966 2,883,194 8,676,159 1.18 0.59 1.76 � DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit BID ITEM = 3010 Description = EPDXY COATF,D SPIRAL RTBAR 433 Epoxy coated spiral rebar 2SR RcinforcingStecl@107% 86,136.00 KG 2SRA Resteel Accessori@l07% 86,136.00 KG 4REBAR Rebarplace@101% 86,136.00 KG $151,840.54 Page 5 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= KG TakeoffQuan: 86,136.000 EngrQuan: 86,136.000 Quan: 86,136.00 KG Hrs/Shft: ]0.00 Cal: 510 WC: NONE 1.000 92,166 92,166 0.100 9,217 9,217 0.580 50,458 50,458 [ ] ]O1,382 50,458 151,841 _____> Item Totals: 3010 - EPDXY COATED SPIRAL REBAR $151,840.54 [ ] 101,382 1.763 86136 KG 1.18 50,458 151,841 0.59 1.76 BID [TEM = 3020 Description = 508MM SQ PRESTR CONCRETE PILE Unit= M TakeoffQuan: 176.000 Engr Quan: 176.000 3020 508mm sq prestr concrete pile Marine Quan: 176.00 M Hrs/Shft: 10.00 Cal: 510 WC: NONE PILEA Pilc Crcw Small 50.00 CH Prod: 5.0000 S Lab Pcs: 6.00 Eqp Pcs 6.00 804025 Pile/Drill template 1.00 50.00 HR 12.000 600 600 804030 Pile Driving Jig 1.00 50.00 HR 7.000 350 350 804240 3stagejetpump250 1.00 50.00 HR 22.120 1,106 1,106 84308R American 7260 100T 1.00 50.00 HR 163.O10 8,151 8,151 849] OC 400 Amp Welder 1.00 50.00 HR 11250 563 563 85655C Delmag D30-32 & LEAD L00 50.00 HR 82.960 4,148 4,148 OPO4 Operator, Crane 91T L00 50.00 MH 28.000 2,127 2,127 OPl2 Oiler 1.00 50.00 MH 14.000 1,139 1,139 PDO1 PiledriverForeman 1.00 50.00 MH 23.000 1,821 1,821 PD02 Piledriver Journeyman 3.00 ] 50.00 MH 21.000 5,028 5,028 $25,031.84 1.7045 MH/M 300.00 MH [ 40 ] l 0,1 15 14,917 25,032 31332 Cutoff Concrete Piles 508 mm land Quan: 16.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 16# x 5' x 188kg = 15 tonnes /30t = 1 loads x 10 hr PILE4 Pile CutoffCrew 53.33 CH Prod: 3.0000 US Lab Pcs: 3.25 Eqp Pcs: 1.25 3SAWBLADE Saw blades@107% ] 6.00 EA 10.000 171 171 83150C Lowboy 60 ton trailer 0.25 13.33 HR 23.000 307 307 85325C Concrete Saw Handheld 1.00 53.33 HR 11.460 611 611 LA01 LaborerFareman 1.00 53.33 MH 16.500 1,442 1,442 LA02 Labarer,Skilled 2.00 106.67 MH 14.500 2,573 2,573 TMO1 Teamster 0.25 13.33 MH 12.000 266 266 $5,369.31 10.8331 MH/EA 173.33 MH [ 177.831 ] 4,280 17l 918 5,369 _____> Item Totals: 3020 - 508MM SQ PRESTR CONCRETE PILE $30,401.15 2.6893 MH/M 473.33 MH [ 56.166 ] 14,395 171 15,835 30,40] ] 72.734 ] 76 M 81.79 0.97 89.97 ] 72.73 BID ITEM = 3030 Description = 1676MM PRESTR CONC CYL PILE 3030 1676mm prestr conccyl pile Marine 29512m /776piles = 38m long buy 40m =5o waste PILEC Pile Crew Large 5,173.33 CH Unit= M TakeoffQuan: 29,512.000 En� Quan: 29,S12.000 Quan: 776.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE C-37 Prod: 1.5000 US Lab Pcs: 6.00 Eqp Pcs: 6.00 �• DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 6 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 3030 Description = 1676MM PRF,STR CONC CYL PILE Unit= M TakeoffQuan: 29,512.000 En� Quan: 29,512.000 2FCP66 66" PSPC Concret @107% 30,987.60 M 770.800 25,557,209 25,557,209 804025 Pile/Drill template 1.00 5,17333 HR 12.000 62,080 62,080 804030 Pile Driving Jig 1.00 5,173.33 HR 7.000 36,213 36,213 804240 3 stage jet pump 250 1.00 S,l 73.33 HR 22.120 114,434 1] 4,434 84304R 9299 SKYHORSE & BAR 1.00 5,17333 HR 462.970 2,395,097 2,395,097 849] OC 400 Amp Welder 1.00 5,173.33 HR 11250 58,200 58,200 85664C DELMAG D160-32 & LEA L00 5,173.33 HR 475.820 2,461,574 2,461,574 OPOS Operator, Crane>140 T L00 5,173.33 MH 28.000 220,11 ] 220,1 l l OP12 Oiler 1.00 5,173.33 MH 14.000 117,815 117,815 PDOI Piledriver Foreman 1.00 5,17333 MH 23.000 188,432 188,432 PD02 PiledriverJoumeyman 3.00 15,520.00 MH 21.000 520,190 520,190 $31,73 L,355.50 39.9999 MH/EA 31,039.99 MH [ 938.666 ] 1,046,549 �s,ss�,zo9 5,127,598 31,731,356 31332 Cutoff Concrete Piles 1676mm Quan: 776.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 776# x5'x548kg = 2124tonnes/30t = 71 1dsx10 = 710hrs PILE4 Pile CutoffCrew 5,173.33 CH Prod: 1.5000 US Lab Pcs: 3.12 Eqp Pcs: 1.] 2 3SAWBLADE Sawblades@107% 776.00 EA 10.000 8,303 8,303 83150C Lowboy 60 ton trailer 0.12 620.80 HR 23.000 14,421 14,421 85325C Concrete Saw Handheld 1.00 5,17333 HR ll.460 59,286 59,286 LA01 LaborerFareman 1.00 5,173.33 MH 16.500 139,848 139,848 LA02 Laborer,Skilled 2.00 10,346.67 MH 14.500 249,555 249,555 TMO1 Teamster 0.12 620.80 MH 12.000 12,384 12,384 $483,797.96 20.8000 MH/EA 16,140.80 MH [ 344.227 ] 401,787 8,303 73,708 483,798 _____> ltem Totals: 3030 - 1676MM PRESTR CONC CYL PILE $32,215,153.46 1.5986 MH/M 47,] 80.79 MH [ 33.733 ] 1,448,336 �s,ss�,zo9 8,303 5,201,305 32,215,153 ],09].595 29512 M 49.08 865.99 0.28 17624 1,091.60 B�D ITEM = 3040 Dcscription = DYNAMIC PILE TEST 3040 Dynamic pile test 4TEST Pile test@101% 7.00 LS BID ITEM = 3050 Description = AXiAL LD TEST ON 1676MM CYL PILE 3050 Axial ld test on 1676mm cyl pile 4TEST.01 Piletest�cil101% 4.00 LS Unit= EA TakcoffQuan: 7.000 EngrQuan: 7.000 Quan: 7.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 1,754.000 12,401 12,401 Unit = EA TakeoffQuan: 4.000 Engr Quan: 4.000 Quan: 4.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 350,850.000 1,417,434 1,417,434 BID ITEM = 3060 Description = PRODUCTION DYNAMIC LD TEST ON CYL PILE Unit = EA TakeoffQuan: 7.000 Engr Quan: 7.000 309000 Pile testing, Complete Quan: 7.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 4TEST Pile test@101% 7.00 LS 1,754.000 12,401 12,401 A7 C-38 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BID ITEM = 4110 Description = PRECAST CONCRGTF, COLS & CAPS Page 7 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakcoffQuan: 3,181.300 Eng-Quan: 3,181.300 41530 Cast cols & caps incl form set up Marine Quan: 3,] 80.00 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE Buy 2# forms for std & special i.e. 2 X 30m x 4m = 240m2 x$600/m2 =$144K Soffit incl cap 3# x 6m x 3m 54m2 + cap sides 16.Sm x 1.15 = 19 m2 total = 73m2 x$500 =$36.SK SEG 4S Man Segment Precasting 1,413.33 CH Prod: 0.5000 UM Lab Pcs: 4.50 Eqp Pcs: 0.00 2CFL007 Superplastizer@107% 3,180.00 M3 15.000 5],039 51,039 2CFL025 Cl-IV Conc (FL)@107% 3,180.00 M3 196.500 668,6ll 668,611 3FMF METAL FORMS@107% 313.00 M2 550.000 184,201 184,201 CA01 Carpenter Fareman 0.50 706.67 MH 23.000 26,O15 26,O15 CA02 Carpenter Journeyman 1.00 1,413.33 MH 21.000 47,874 47,874 CMO1 Concrete Finisher Fareman 1.00 1,41333 MH 2O250 45,925 45,925 IWO1 [ronworker Foreman 1.00 1,413.33 MH 28.000 63,433 63,433 LA02 Laborer,Skilled 1.00 1,41333 MH 14.500 34,089 34,089 $1,121,186.02 1.9999 MH/M3 6,359.99 MH [46.567] 217,336 719,650 184,201 1,121,186 44330L Erect conc PC cols & caps Marine Quan: 176.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE FRM087 Formwork crew w/9320 879.9] CH Prod: 2.0002 US Lab Pcs: 8.00 Eqp Pcs: 2.00 84303R American 9320 250 T 1.00 879.91 HR 291.660 274,599 274,599 85000C 5 KW GENERATOR 1.00 879.91 HR 4.550 4,004 4,004 CA01 Carpenter Foreman 1.00 879.91 MH 23.000 32,393 32,393 CA02 Carpenter Journeyman 4.00 3,519.65 MH 21.000 119,222 119,222 LA03 Laborer, unskilled L00 87991 MH 13.000 19,301 19,301 OPOS Operator, Crane>140 T L00 87991 MH 28.000 37,438 37,438 OP12 Oiler 1.00 879.91 MH 14.000 20,039 20,039 $506,993.63 39.9959 MH/EA 7,039.29 MH [ 890.91 ] 228,391 278,603 506,994 _____> Item Totals: 4110 - PRECAST CONCRETE COLS & CAPS $1,628,179.65 4.2ll 8 MH/M3 13,399.28 MH [ 95.836 ] 445,727 719,650 184,201 278,603 1,628,180 511.797 31813 M3 140.11 226.21 57.90 87.58 511.80 BID ITEM = 4120 Description = RF.BAR IN PC COLS & CAPS Unit = KG Takeoff Quan: 464,426.000 Engr Quan: 464,426.000 433 S& I Reinforcing Steelr Quan: 464,425.91 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 2SR ReinforcingSteel�n;107% 464,425.91 KG 1.000 496,936 496,936 2SRA Resteel Accessori c�i l07% 464,42591 KG 0.100 49,694 49,694 4REBAR Rebarplace@101% 464,425.91 KG 0.580 272,061 272,061 $818,689.99 [ ] 546,629 272,061 818,690 _____> Item ToYals: 4120 - REBAR IN PC COLS & CAPS $818,689.99 [ ] 546,629 272,061 8]8,690 1.763 464426 KG 1.18 0.59 1.76 BID ITEM = 4]30 Description = PT STRAND IN PC COLS & CAPS Unit = KG Takeoff Quan: 70,298.000 F.n� Quan: 70,298.000 4130 PT strand in PC cols & caps Quan: 70,298.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE PTS 5 Man PT Crew 702.98 CH Prod: 20.0000 UM Lab Pcs: 5.00 Eqp Pcs C-39 0.00 �� DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 8 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 4130 Description = PT STRAND 1N PC COLS & CAPS Unit= KG TakeoffQuan: 70,298.000 Engr Quan: 70,298.000 2PTGROUT PT Grout Materia]@107% 15.00 M3 300.000 4,815 4,815 2PTSTRAND PT STRAND SUPPLY@] 0 70,298.00 KG 2.750 206,852 206,852 IWOI Ironworker Foreman 2.00 1,405.96 MH 28.000 63,102 63,102 IWOII IronworkerForeman 1.00 702.98 MH 28.000 31,551 31,SS1 LA02 Laborer,Skilled 2.00 1,405.96 MH 14.500 33,911 33,911 $340,230.87 0.0500 MH/KG 3,514.90 MH [ 1.243 ] 128,564 211,667 340,231 _____> ltem Totals: 4130 - PT STRAND 1N PC COLS & CAPS $340,230.87 0.0500 MH/KG 3,514.90 MH [ 1.243 ] 128,564 211,667 340,23] 4.840 70298 KG 1.83 3.01 4.84 BID ITEM = 4]40 Description = PT BAR 1N PC COLS & CAPS Unit= KG TakeoffQuan: 61,135.000 En� Quan: 61,135.000 4140 PT Bar in PC cols & caps Quan: 61,135.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE PT5 5 Man PT Crew 6l ].35 CH Prod: 20.0000 UM Lab Pcs: 5.00 Eqp Pcs: 0.00 2PTBAR PT Bar supply@107% 61,135.00 KG 2.750 179,890 179,890 IWO1 Ironworker Foreman 2.00 1,222.70 MH 28.000 54,877 54,877 IWO11 Ironwarker Foreman 1.00 6l 1.35 MH 28.000 27,439 27,439 LA02 Laborer,Skilled 2.00 1,222.70 MH 14.500 29,491 29,491 $291,696.07 0.0500 MH/KG 3,056.75 MH [ 1.243 ] 111,806 179,890 291,696 _____> Item Totals: 4140 - PT BAR IN PC COLS & CAPS $291,696.07 0.0500 MH/KG 3,056.75 MH [ 1.243 ] 111,806 179,890 4.771 61135 KG 1.83 2.94 BID ITEM = 4180 Description = REBAR IN PC DK SEGS 4100 Rebarsinsegs 15 mhrs/tonne x $30/hr = $450/1000kg = $0.45/kg 2SR Reinforcing Steel@107% 5,837,700.00 KG 2SRA Resteel Accessori c�i l07% 5,837,700.00 KG 4REBAR Rebarplace@101% 5,837,700.00 KG $10,290,697.56 _____> Item ToYals: 4180 - REBAR IN PC DK SEGS $] 0,290,697.56 l .763 5837700 KG BID ITEM = 4]90 Description = PRE CAST CON DK SEGS 20500 Casting Yard Staff Z035 -> Casting Supt Z040 =_> Project Engineer Z045 --> Filed Engineer#1 Z070 --> ChiefSurveyor 5,280.00 MH 5,280.00 MH 5,280.00 MH 5,280.00 MH 29l ,696 4.77 Unit= KG TakeoffQuan: 5,837,700.000 EngrQuan: 5,837,700.000 Quan: s,ss�,�oo.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 1.000 6,246,339 0.100 624,634 0.580 [ ] 6,870,973 [ ] 6,870,973 1.18 6,246,339 624,634 3,4]9,725 3,419,725 3,419,725 I 0,290,698 3,419,725 10,290,698 0.59 1.76 Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 Quan: 24.00 MTH Hrs/Shft: 10.00 Cal: 510 WC: NONE 58.000 390,826 390,826 58.000 390,826 390,826 38.500 268,303 268,303 58.000 390,826 390,826 A9 C-40 DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 9 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 4190 Description = PRE CAST CON DK SEGS Unit= M3 TakeoffQuan: 38,918.200 En� Quan: 38,918.200 Z122 --> Accounting Clerk 5,280.00 MH 17.000 133,214 133,214 $1,573,994.40 1,100.0000 MH/MTH 26,400.00 MH [ 50490 ] 1,573,994 1,573,994 20500A Geometry Control Staff Quan: 29.62 MTH Hrs/Shft 10.00 Cal: 510 WC: NONE XZ072 -> Instrumcnt man 19,200.00 MH 30.000 743,040 743,040 $743,040.00 6482106 MH/MTH 19,200.00 MH [ 19446.32 ] 743,040 743,040 20500A001 Cost of Land Quan: 22.53 ACR Hrs/Shft: 10.00 Cal: 510 WC: NONE 6LAND LandRcnULcase 1.00 LS 1,169,500.000 1,169,500 ],169,500 � 20500A003 Clear and Grub Site Quan: 25.00 ACR Hrs/Shft: 10.00 Cal: 510 WC: NONE 4CLR Clcar and Grub Su@101% 25.00 ACRE 1,754.000 44,289 44,289 20500A005 Grade and Level Quan: 54,08310 CY Hrs/Shft: 10.00 Cal: 510 WC: NONE Assume average of 1/2 cy cut/fill over 25 acres x 4840/2 = 60500cy yard site of push dirt 4ROAD Road Wark Sub@101% 54,083.10 CY 3.500 191,184 191,184 20500A007 Stone Fill Quan: 27,041.00 TON Hrs/Shft: 10.00 Cal: 510 WC: NONE Assumed 1/3 yd over 1/2 of 25 acres x 4840 x 1.Ston /cy = 30000 ton 4ROAD.01 Road Work Sub@101 °/n 26,613.09 LTN 23.390 628,705 628,705 20500A009 4FENCE 20500A011 4ELEC 20500A015 3UTHOOK 20500A017 F&5006 3MISC 3TRAILER 84700C 85005C CA01 CA02 LA02 LA03 $95,770.32 20500A019 30FFSUPPL 3 SECURITY 3STOR-BOX 3TRASH 3UTILEXP $141,775.00 Fencing Fencing Subcontra@101% Yard Lights Electrical Subcon@101% Utility hook-Ups Utility Hook-ups@7 07% Set-Up Trailers 6 man Form & Strip Crew Miscellaneous Mat@107% 60' by 10' Trail�@107% 185 CFM Compressor 1.00 20 KW GENERATOR I.00 Carpenter Fareman l .00 Carpenter Journeyman 2.00 Laborer,Skilled 2.00 Laborer, unskilled 1.00 221.4022 MH/EA Expences Office Supply@107% Security@107% Steel Storage Con ct 107% Garbage Disposal@107% Utility Expenses@107% 5,J2498 FT 25.00 EA 10.00 FA 100.00 CH 1.00 LS 3.00 EA ] 00.00 HR 100.00 HR 100.00 MH 200.00 MH 200.00 MH 100.00 MH 600.00 MH 24.00 MTH 24.00 MTH 5.00 EA 24.00 MTH 24.00 MTH Quan: 5,924.98 FT Hrs/Shft: 10.00 Cal: 510 WC: NONE 17.540 104,963 104,963 Quan: 22.22 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 2,924.000 73,831 73,831 Quan: 10.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 2,500.000 26,750 26,750 Quan: 2.71 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 10.0000 S Lab Pcs: 6.00 Eqp Pcs: 2.00 10,000.000 ] 0,700 10,700 20,000.000 64,200 64,200 18.520 1,852 1,852 15.450 1,545 1,545 23.000 3,681 3,681 21.000 6,775 6,775 14.500 4,824 4,824 13.000 2,193 2,193 [ 4343.173 ] 17,473 74,900 3,397 95,770 Quan: 21.63 MTHHrs/Shft: 10.00 Cal: 510 WC:NONE 1,000.000 25,680 25,680 1,000.000 25,680 25,680 2,500.000 ] 3,375 13,375 1,000.000 25,680 25,680 2,000.000 51,360 S1,360 [ ] 141,775 141,775 � A10 C-41 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4190 Description = PRE CAST CON DK SEGS 20500A021 Furn/Off Machines/Computers 3FURN Trailer Furnishin�d,107% 1.00 LS 30FFMACH Office Machines@107% 1.00 LS $53,500.00 20500B01 Set up Rebar Jigs & Hang-Up Racks 8 Jigs @ the 16 m width & 8 Hang-Up Racks F&5006 6 man Form & Strip Crew 250.00 CH 2CFL005 Cl-P Conc 5000@107% 50.00 CY 3F$025 FormSupplies@]07% 2,499.99 SF 3FIN-PLY Fin-Ply@] 07% 2,499.99 SF 3SCAFF-15K 15 Kip/Leg Scaffo@]07% 40.00 EA 84700C 185 CFM Compressor 1.00 250.00 HR 85005C 20 KW GENERATOR L00 250.00 HR CA01 Carpenter Fareman l.00 250.00 MH CA02 Carpenter Journeyman 2.00 500.00 MH LA02 Laborer,Skilled 2.00 500.00 MH LA03 Laborer, unskilled 1.00 250.00 MH $87,271.74 187.5000 MH/EA 1,500.00 MH 20500B02 Survey Platforms 8# square platforms 10' in the air F&5006 6 man Form & Stnp Crew 40.03 CH 2CFL005 Cl-P Conc 5000@107% ] 0.01 CY 3F$O15 Formwork@107% 500.42 SF 3SCAFF-15K 15 Kip/Leg ScatFo@107% 20.01 FA 84308R American 7260 100T 0.00 HR 84700C 185 CFM Compressar 1.00 40.03 HR 85005C 20 KW GENERATOR 1.00 40.03 HR CA01 Carpenter Foreman 1.00 40.03 MH CA02 Carpenter Journeyman 2.00 80.06 MH LA02 Labarer,Skilled 2.00 80.06 MH LA03 Laborer, unskilled 1.00 40.03 MH OP02 Operator,Crane<50 T 0.00 MH $17,411.99 60.0450 MH/EA 240.18 MH 20500B03 Casting Machine Foundations 8 Beds F&5006 6 man Form & Sh-ip Crew 191.14 CH 2CFL005 Cl-P Conc 5000@107% 500.00 CY 2SR ReinforcingSteel@107% 75,000.41 KG 2SRA Resteel Accessori@107% 64,513.06 KG 3F$O10 Farmwork@107% 7,500.04 SF 4RBR Resteel install S@101 % 75,000.41 LB 84700C 185 CFM Compressar 1.00 191.14 HR 85005C 20 KW GENERATOR 1.00 ]91.14 HR CAOl Carpenter Foreman l.00 l 91.14 MH CA02 Carpenter Joumeyman 2.00 382.28 MH LA02 Laborer,Skilled 2.00 382.28 MH LA03 Laborer, unskilled 1.00 191.14 MH $218,695.06 2.2936 MH/CY 1,146.84 MH 20500B04 Canopies Page ] 0 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 Quan: 0.90 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 20,000.000 21,400 30,000.000 32,100 [ ] 53,500 Quan: 8.00 EA Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 25.0000 S Lab Pcs: 6.00 Eqp Pc 96.000 5,136 2.000 5,350 4.000 ] 0,700 325.000 ] 3,9] 0 18.520 4,630 15.450 3,863 23.000 9,203 21.000 16,937 14.500 12,060 13.000 5,484 [ 3678.125 ] 43,683 5,136 29,960 8,493 Quan: 4.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 4.0030 S Lab Pcs: 6.00 Eqp Pc 96.000 ],028 2.000 1,071 325.000 6,958 163.010 18.520 741 15.450 618 23.000 I ,474 21.000 2,712 14.500 1,931 13.000 878 26.000 [ 1177.885 ] 6,995 1,028 8,029 1,360 Quan: 500.00 CY Hrs/Shft: 10.00 Cal: 510 WC: NONE 21,400 32,100 53,500 2.00 5,136 5,350 ] 0,700 ]3,910 4,630 3,863 9,203 16,937 ] 2,060 5,484 87,272 2.00 1,028 1,071 6,958 741 618 I ,474 2,712 1,931 s�x 17,412 Prod: 19.1140 S Lab Pcs: 6.00 Eqp Pcs: 2.00 96.000 S1,360 51,360 1.000 80,250 80,250 0.100 6,903 6,903 2.000 16,050 16,050 0.320 24,240 24,240 18.520 3,540 3,540 15.450 2,953 2,953 23.000 7,037 7,037 21.000 12,949 12,949 14.500 9,220 9,220 13.000 4,193 4,193 [ 44.994 ] 33,399 138,513 16,050 6,493 24,240 218,695 Quan: 4.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE C-42 � A11 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4190 Description = PRE CAST CON DK SEGS 3CANOPY Seg Mach Canopics@107% 5,004.20 SF 20500B05 Gantry Crane Rail F&5006 6 man Form & Sh-ip Crew 196.74 CH 2CFL005 Cl-P Conc 5000@107% 1,500.00 CY 2SR Reinforcing Steel@107% 119,999.97 KG 2SRA Resteel Accessori@107% 119,999.97 KG 3F$005 Formwork(c�107% 6,000.00 LF 3GANTRATL 100#GantryRail@l07% 6,000.00 LF 3TRACKSWTC GanhyTrackSwit@107% 0.60 EA 4RBR Rest�el Install S@IOl% 119,999.97 LB 84700C 185 CFM Compressor 1.00 196.74 HR 85005C 20 KW GENERATOR 1.00 196.74 HR CAOl Carpenter Foreman 1.00 196.74 MH CA02 Carpenter Journeyman 2.00 393.48 MH LA02 Laborer,Skilled 2.00 393.48 MH LA03 Laborer, unskilled 1.00 196.74 MH $538,874.20 0.1967 MH/LF 1,180.44 MH 20500B06 Set-Up Casting Machines F&S006 6 man Form & Ship Crew 721.37 CH 3MISC.01 Miscellaneous Mat@107% 7.21 EA 84700C 185 CFM Compressar 1.00 72137 HR 85005C 20 KW GF,NERATOR 1.00 721.37 HR CA01 Carpenter Fareman l.00 721.37 MH CA02 CarpenterJourneyman 2.00 ],442.74 MH LA02 Laborer,Skilled 2.00 1,442.74 MH LA03 Laborer, unskilled 1.00 721.37 MH $150,559.87 600.3079 MH/EA 4,32822 MH 20500D Speciality Engineering 6SREC-ENG Special Engineering 1.00 LS 20500E Casting Yard Equip & Op's Equip based on 176 hr/mth & 24 months to cast 3FMFC Meta] Column Form@107 2.00 SF 8] 1GANTRY 100T Gantry Crane 3,999.97 HR 811 PC-PU OP Precast Yard P/U Op's 42,240.00 HR 811 PC-PU'S Precast Yard Pick-Up 10.00 EA 81 l PC-PUSA PC Yard P/U Salvage l 0.00 EA 811RLLRSCR Roller Scre�d 4.00 EA 811 TRLRPMP =_> Trailer Pump(60 cy/hr) 3,999.97 HR 83405C => CAT 966F (220 HP) 3,999.97 HR 84308R =_> American 7260 100T 3,999.97 HR 84510R =_> 50 Ton R.T. 3,999.97 HR 84700C =_> l85 CFM Compressor 7,999.98 HR 849] OC =_> 400 Amp Welder 7,999.98 HR 85005C =_> 20 KW GENERATOR 7,999.98 HR 85315 =_> Conc. Bucket 5 CY 7,999.98 HR 85320C =_> Concr bucket 1.-5-3 C 7,999.98 HR 85325C =_> Concrete Saw Handhel 7,999.98 HR L165 =_> Mechanic 8,000.00 MH OP03 =_> Operator, crane 5] T 3,999.97 MH OPO4 =_> Operator, Crane 9] T 7,999.98 MH OP10 => Operator, Loader 3,999.97 MH Page 1 1 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 10.000 53,545 53,545 Quan: 6,000.00 LF Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 19.6740 S Lab Pcs: 6.00 Eqp Pcs 2.00 96.000 154,080 154,080 1.000 l 28,400 128,400 0.100 12,840 ] 2,840 2.000 12,840 12,840 20.000 128,400 128,400 35,000.000 22,470 22,470 0.320 38,784 38,784 18.520 3,644 3,644 15.450 3,040 3,040 23.000 7,243 7,243 21.000 13,328 13,328 14.500 9,491 9,491 13.000 4,315 4,315 [ 3.859 ] 34,377 295,320 163,710 6,683 38,784 538,874 Quan: 7.21 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 72.1370 S Lab Pcs: 6.00 Eqp Pcs: 2.00 1.000 8 8 18.520 13,360 13,360 15.450 11,145 1 1,145 23.000 26,556 26,556 21.000 48,870 48,870 14.500 34,798 34,798 13.000 15,823 15,823 [ l] 776.039 ] 126,047 8 24,505 150,560 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 1,169,500.000 1,169,500 1,169,500 Quan: 24.00 MTHHrs/Shft: 10.00 Cal: 510 WC: NONE 150,000.000 321,000 321,000 118.000 471,996 471,996 3.000 126,720 126,720 30,000.000 300,000 300,000 10,000.000 100,000 100,000 1 ],000.000 47,080 47,080 48.400 193,599 193,599 87.530 350,1]7 350,117 163.010 652,035 652,035 128.100 548,264 548,264 18.520 148,160 148,160 11.250 9Q000 90,000 15.450 123,600 123,600 18.040 144,320 144,320 12.090 96,720 96,720 11.460 91,680 91,680 35.000 406,520 406,520 26.000 158,888 158,888 28.000 340,377 340,377 20.500 127,816 127,816 C-43 Al2 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4190 Description = PRE CAST CON DK SEGS $4,838,890.56 999.9966 MH/MTH 23,999.92 MH 20500F Concrete and Embeds 2ACCESSH AccessHATCHES@107°/a 50.00 EA 2BOX-DRN BoxDrains@]07% 1,500.00 EA 2CFL025.O1 Cl-IV Conc (FL)@]07% 38,918.20 M3 2CSUPER Super-plasYicizer@107% 38,918.20 M3 2DIAP-DOOR Diphragm Door As a,107°/o 50.00 EA 2L1FT-BLK Lifting Block Out@] 07% 5,800.00 F,A 2RF,STR-PIPE Restrainer Assemb@107% ] 00.00 EA 2SCUPPF,RS Seg Deck Scuppers@l 07% 800.00 F.A $8,877,14725 20500G03 Form Pier & end bent special seg's SEG 4.5 Man Scgnicnt Precasting 2,700.00 CH CA01 CarpenterForeman 0.50 1,350.00 MH CA02 Carpenter Journeyman 1.00 2,700.00 MH CMO 1 Concrete Finisher Foreman l.00 2,700.00 MH IWO1 Ironworker Foreman 1.00 2,700.00 MH LA02 Laborer,Skilled 1.00 2,700.00 MH $415,193.69 150.0000 MH/EA 12,150.00 MH 20500G05 Form typical seg's SEG 4.5 Man SegxneniPrecasring 30,333.42 CH CA01 Carpenter Foreman 0.50 15,166.71 MH CA02 Carpenter Journeyman 1.00 30,333.42 MH CMO 1 Concrete Finisher Foreman l.00 30,333.42 MH IWOI [ronworker Foreman 1.00 30,333.42 MH LA02 Laborer,Skilled 1.00 30,333.42 MH $4,664,534.93 100.0002 MH/EA 136,50039 MH 20500H Pour Segments CON006 6 Man Conc Place andFinish 4,338.00 CH 84700C 185 CFM Compressor 1.00 4,338.00 HR 85005C 20 KW GF,NERATOR 1.00 4,338.00 HR 85360C Hi-Cycle Concrete Vibr 2.00 8,676.00 HR CM02 Concrete Finisher Journeym 2.00 8,676.00 MH LA01 Laborer Foreman 1.00 4,338.00 MH LA02 Laborer,Skilled 2.00 8,676.00 MH LA03 Laborer, unskilled L00 4,338.00 MH OPO1 Operator Foreman 1.00 4,338.00 MH $1,034,745.09 21.0000 MH/EA 30,366.00 MH 20500I Clean and Rub SegmenYs CNC7l Point, Patch and Rub Crew 4,820.00 CH 3CCA Concreterubbing@107% 54,000.00 M2 3CURE Curing@107% 100,000.00 M2 3SAND Sand Blasting Mat@107% 17,745.00 M2 CMO 1 Conerete Finisher Fareman l.00 4,820.00 MH CM02 Concrete Finisher Journeym 5.00 24,] 00.00 MH $1,033,630.05 20.0000 MH/EA 28,920.00 MH 20500K Store Segments Page ] 2 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 [31624.91 ] 1,033,601 321,000 3,484,290 4,838,891 Quan: 38,918.20 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE 350.000 18,725 18,725 1.000 1,605 1,605 196.500 8,182,746 8,182,746 15.000 624,637 624,637 550.000 29,425 29,425 2.500 15,515 15,515 30.000 3,210 3,210 1.500 1,284 1,284 [ 7 8,s��,�4� s,s��,�4� Quan: 81.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 150.0000 MU Lab Pcs: 4.50 Eqp Pcs: 0.00 23.000 49,698 49,698 21.000 91,458 91,458 20250 87,735 87,735 28.000 121,181 121,181 14.500 65,122 65,122 [ 3492.5 ] 4]S,194 415,194 Quan: 1,365.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 100.0003 MU Lab Pcs: 4.50 Eqp Pcs: 0.00 23.000 558,339 558,339 21.000 1,027,488 ] ,027,488 20250 985,664 985,664 28.000 1,361,420 ],361,420 14.500 731,624 731,624 [ 2328.34 ] 4,664,535 4,664,535 Quan: 1,446.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 3.0000 HU Lab Pcs: 7.00 Eqp Pcs: 4.00 18.520 80,340 80,340 15.450 67,022 67,022 1.4] 0 12,233 12,233 18250 256,647 256,647 16.500 1 l 7,267 1] 7,267 14.500 209,260 209,260 13.000 95,152 95,152 30.000 196,824 196,824 [ 412.5 ] 875,150 159,595 1,034,745 Quan: ],446.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 3.0000 US Lab Pcs: 6.00 Eqp Pcs 0.00 1.000 57,780 57,780 0.550 58,850 58,850 2.500 47,468 47,468 20.250 156,623 156,623 18250 712,910 712,910 [ 408.833 ] 869,532 ] 64,098 1,033,630 Quan: ],199.81 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE C-44 A13 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4190 Description = PRE CAST CON DK SEGS 3DUNNAGE Hardwood Blocking@107% 62.54 MBFT 20500L Dismantle Casting Yard F&5006 6 man Form & Sh-ip Crew 200.00 CH 4DEM0.01 Demolition Sub@101% 2,096.91 CY 84308R American 7260 ] OOT 0.00 HR 84700C 185 CFM Compressar 1.00 200.00 HR 85005C 20 KW GENERATOR 1.00 200.00 HR CA01 Carpenter Fareman I.00 200.00 MH CA02 Carpenter Journeyman 2.00 400.00 MH LA02 Laborer,Skilled 2.00 400.00 MH LA03 Laborer, unskilled 1.00 200.00 MH OP02 Operator,Crane<50 T 0.00 MH $165,594.21 1,200.0000 MH/LS 1,200.00 MH _____> Item Totals: 4190 - PRE CAST CON DK SEGS $28,179,812.73 7.3932 MH/M3 287,731.99 MH 724.078 38918.2 M3 BIDITEM = 4191 Description= F.RECT PC DK SEGS Page 13 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 1,000.000 66,918 66,918 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 20.0000 S Lab Pcs: 6.00 Eqp Pcs 2.00 58.480 123,854 123,854 163.010 18.520 3,704 3,704 15.450 3,090 3,090 23.000 7,363 7,363 21.000 ] 3,549 13,549 14.500 9,648 9,648 13.000 4,387 4,387 26.000 [ 23540 ] 34,947 6,794 123,854 165,594 [ 190.026 ] 10,471,967 9,317,145 3,459,243 3,701,609 1,229,849 2s,179,813 269.08 239.40 88.88 95.11 31.60 724.08 Unit= M3 TakeoffQuan: 38,918.200 En�n-Quan: 38,918.200 21100A01 Heavy Lift Crane Assembly Marine Quan: 1.48 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE Trucking carried in Mob Item Assembly Crane carried in project equipment LA02 --> Laborer,Skilled 296.25 MH 14.500 7,145 OPOS --> Operator, Crane>140 592.50 MH 28.000 25,209 $32,354.59 600.5067 MH/LS 888.75 MH [ 15523.101 ] 32,355 21100A02 Heavy Crane Site Moves Marine Quan: 10.37 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE LA02 -> Laborcr,Skillcd ] 03.69 MH 14.500 2,501 OPOS =_> Operator, Crane>140 207.37 MH 28.000 8,823 $11,323.96 29.9961 MH/EA 311.06 MH [ 775.396 ] 1 1,324 21100E Prop Extended Catilevers Quan: 34.25 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 38 Locations - 10 End Bents & 14 Expansion Piers Set segments with truss as was done at Seabreeze for segments beyond balanced cantilevered portion of erection front to finish at the end bents or expansior piers 7,145 25,209 32,355 2,501 8,823 1 1,324 F&5006 6 man Form & Strip Crew 1,000.00 CH Prod: 100.0000 S Lab Pcs: 6.00 Eqp Pcs: 2.00 3MSTRSTL Misc Struc Steel@] 07% 50.00 TON 1,000.000 53,500 53,500 3SHOR-100K 100 Kip Shoring@107% 1.00 LS 250,000.000 267,500 267,500 84700C 185 CFM Compressor 1.00 1,000.00 HR 18.520 18,520 ] 8,520 85005C 20 KW GENERATOR 1.00 1,000.00 HR 15.450 15,450 ] 5,450 CA01 CarpenterFareman L00 1,000.00 MH 23.000 36,813 36,813 CA02 Carpenter Journeyman 2.00 2,000.00 MH 2l .000 67,746 67,746 LA02 Laborer,Skilled 2.00 2,000.00 MH 14.500 48,239 48,239 LA03 Laborer, unskilled 1.00 1,000.00 MH 13.000 21,935 21,935 $529,703.17 175.1824 MH/EA 6,000.00 MH [ 3436.496 ] 174,733 321,000 33,970 529,703 2ll OOF Stability Systems Quan: 64.89 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE F&5006 6 man Form & Strip Crew 973.41 CH Prod: 1.5001 SU Lab Pcs: 6.00 Eqp Pcs: 2.00 3MTSC Miscellaneous Mat@107% 64.89 LS 1.000 69 69 3PIERBRKT Erection Truss Pi@] 07% 4.00 EA 50,000.000 214,000 214,000 � ' C-45 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4191 Description = ERECT PC DK SEGS 84700C 185 CFM Compressor 1.00 973.41 HR 85005C 20 KW GENERATOR 1.00 973.41 HR CA01 Carpenter Fareman 1.00 973.41 MH CA02 Caxpenter Journeyman 2.00 1,946.83 MH LA02 Laborer,Skilled 2.00 1,946.83 MH LA03 LaUorcr, unskilled 1.00 973.41 MH $417,223.73 90.0058 MH/EA 5,840.48 MH 21100H load Out Seg' @ PC Yard LAB02 2 Man Labor Crew 3,402.50 CH 3MISC Miscellaneous Mat@107% 1,361.00 EA 4HAUL Haul Carolina to@10] % 1,361.00 TR]P LA02 Laborer,Skilled 1.00 3,402.50 MH LA03 Laborer, unskilled 1.00 3,402.50 MH $1,778,867.93 5.0000 MH/F.A 6,805.00 MH 21100J Apply Epoxy LAB02 2 Man Labor Crew 3,615.00 CH 2EPDXY Se�nent Epoxy Glu@l 07% 8,67598 GAL 3GLOVES Gloves to apply E cu107% 2,891.99 PR LA02 Laborer,Skilled 1.00 3,615.00 MH LA03 Laborer, unskilled 1.00 3,615.00 MH $378,453.94 5.0000 MH/EA 7,230.00 MH 2ll OOK Erect Pier, abut & special Segme F,RECT8 Se�nent Erection Crew 6,400.00 CH 3MISC Miscellaneous Mat@107% 128.00 EA 84310 4100 Manitowoc S2 1.00 6,400.00 HR 84700C 185 CFM Compressar 1.00 6,400.00 HR 85005C 20 KW GENERATOR 1.00 6,400.00 HR IWO11 IronwarkerForeman 1.00 6,400.00 MH iW02 IronworkerJorneyman 3.00 19,200.00 MH LA02 Laborer,Skilled 3.00 19,200.00 MH OPOS Operator, Cranc>140 T 1.00 6,400.00 MH $4,142,716.58 400.0000 MH/F,A 51,200.00 MH 21100L Erect CanYilever SegmenCs ERECT8 Scgmcnt Ercction Crcw 4,406.66 CH 84310 4100 Manitowoc S2 1.00 4,406.67 HR 84700C 185 CFM Compressor 1.00 4,406.67 HR 85005C 20 KW GF,NF,RATOR 1.00 4,406.67 HR IWO1 l Ironworker Foreman 1.00 4,406.67 MH IW02 IronwarkerJorneyman 3.00 13,220.00 MH LA02 Laborcr,Skilled 3.00 13,220.00 MH OPOS Operator, Crane>140 T 1.00 4,406.67 MH $2,852,340.13 26.6666 MH/EA 35,253.34 MH 2ll00M01 Clean Excess Epoxy LAB02 2 Man Labor Crew 2,169.00 CH LA02 Laborer,Skilled 1.00 2,169.00 MH LA03 Laborer, unskilled 1.00 2,169.00 MH $99,891.18 3.0000 MH/JTS 4,338.00 MH Page 14 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 18.520 18,028 18,028 15.450 15,039 15,039 23.000 35,835 35,835 21.000 65,945 65,945 14.500 46,956 46,956 13.000 21,351 21,351 [ 1765.615 ] 170,088 214,069 33,067 417,224 Quan: 1,361.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 4.0000 US Lab Pcs 2.00 Eqp Pcs 0.00 10.000 14,563 14,563 1,169.500 1,607,606 1,607,606 14.500 82,066 82,066 13.000 74,633 74,633 [ 75.625 ] 156,699 14,563 1,607,606 1,778,868 Quan: 1,446.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 2.5000 HU LaU Pcs: 2.00 Eqp Pcs: 0.00 22.000 204,233 204,233 2.500 7,736 7,736 14.500 87,192 87,192 13.000 79,294 79,294 [ 75.625 ] 166,485 204,233 7,736 378,454 Quan: 128.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 5.0000 SU Lab Pcs: 8.00 Eqp Pcs: 3.00 1.000 137 137 327.850 2,098,240 2,098,240 18.520 118,528 ll 8,528 15.450 98,880 98,880 28.000 287,244 287,244 26.000 804,293 804,293 14.500 463,092 463,092 28.000 272,302 272,302 [9762.5] 1,826,932 137 2,315,648 4,142,717 Quan: 1,322.00 EA Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 3.0000 US Lab Pcs: 8.00 Eqp Pcs: 3.00 327.850 1,444,727 1,444,727 18.520 81,6] 2 81,612 15.450 68,083 68,083 28.000 197,779 197,779 26.000 553,790 553,790 14.500 318,858 318,858 28.000 187,491 187,491 [ 650.833 ] 1,257,919 1,594,421 2,852,340 Quan: 1,446.00 JTS Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 3.0000 MU Lab Pcs: 2.00 Eqp Pcs: 0.00 14.500 52,315 52,315 13.000 47,576 47,576 [ 45.375 ] 99,891 99,891 C-46 A15 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4191 Description = ERECT PC DK SEGS 2ll00N Temp Handrail F&5006 6 man Form & Strip Crew 219.93 CH 84700C 185 CFM Compressar 1.00 219.94 HR 85005C 20 KW GENERATOR 1.00 219.94 HR CA01 Carpenter Foreman 1.00 219.94 MH CA02 Carpenter Journeyman 2.00 439.88 MH LA02 Laborer,Skilled 2.00 439.88 MH LA03 Laborer, unskilled I.00 219.94 MH $45,902.15 0.0499 MH/LF 1,319.64 MH 21100P Form & Strip CIP Segments F&5006 6 man Form & Strip Crcw 1,350.00 CH 3F$O10 Fonnwork@107% ]00.00 M2 84700C 185 CFM Compressar 1.00 1,350.00 HR 85005C 20 KW GFNERATOR 1.00 1,350.00 HR CA01 CarpenterForeman 1.00 1,350.00 MH CA02 Carpenter Journeyman 2.00 2,700.00 MH LA02 Laborer,Skilled 2.00 2,700.00 MH LA03 Laborer, unskilled 1.00 1,350.00 MH $345,94929 5.0000 MH/M2 8,100.00 MH 2ll00P01 Pour Closure Segments CNCOS CONC CREW W/3900 77.40 CH 2C0006 5000 PSI Concrete@107% 423.50 M3 84335R 3900 Manitowoc 110 2.00 154.80 HR 85000C 5 KW GENERATOR 1.00 77.40 HR 85320C Concrbucketl.-5-3C 6.00 464.40 HR 85360C Hi-Cyde Concrete Vibr 6.00 464.40 HR CM02 Concrete Finisher Joumeym ].00 77.40 MH LAO l Laborer Foreman 1.00 77.40 MH LA02 Laborer,Skilled 2.00 154.80 MH LA03 Laborer, unskilled 2.00 154.80 MH OPO4 Operator, Crane 91 T 2.00 154.80 MH OPl2 Oiler 2.00 154.80 MH $123,700.23 2.0000 MH/M3 774.00 MH CLASS-V CI-V Concrete Coating 4COAT10 Class V Sub@101% 1,481,243.81 SF PROFILE Profilograph of Deck Surface 4PROFILE Profillograph Sub@lOL% ]0.00 DAY _____> Item Totals: 4191 - ERECT PC DK SEGS $17,343,829.21 3.2904 MH/M3 128,060.27 MH 445.648 38918.2 M3 BIDITEM = 4210 Description = PT STRAND IN DK SEGS Page 15 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 38,918.200 EngrQuan: 38,918.200 Quan: 26,400.00 LF Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 20.0055 UM Lab Pcs: 6.00 Eqp Pcs: 2.00 18.520 4,073 4,073 15.450 3,398 3,398 23.000 8,097 8,097 21.000 14,900 ] 4,900 14.500 ] 0,610 l 0,610 13.000 4,824 4,824 [ 0.981 ] 38,431 7,471 45,902 Quan: 1,620.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.2000 UM Lab Pcs: 6.00 Eqp Pcs: 2.00 600.000 64,200 64,200 18.520 25,002 25,002 15.450 20,858 20,858 23.000 49,698 49,698 21.000 91,458 91,458 14.500 65,122 65,122 13.000 29,612 29,612 [ 98.083 ] 235,890 64,200 45,860 345,949 Quan: 387.00 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.5000 UM Lab Pcs: ] 0.00 Eqp Pcs: 15.00 157.200 71,234 71,234 156.470 24,222 24,222 4.550 352 352 12.090 5,615 5,615 1.410 655 655 18250 2,290 2,290 16.500 2,092 2,092 14.500 3,734 3,734 13.000 3,395 3,395 28.000 6,586 6,586 14.000 3,525 3,525 [ 38.225 ] 21,623 71,234 30,843 123,700 Quan: �,asi,zas.si SF Hrs/Shft: 10.00 Cal: 510 WC: NONE 4.390 6,567,687 6,567,687 Quan: 1.00 YD Hrs/Shft: 10.00 Cal: 510 WC: NONE ],754.000 17,715 ]7,715 [ 73.25 ] 4,192,368 275,467 621,705 4,061,280 8,193,009 17,343,829 107.72 7.08 15.97 ] 04.35 210.52 445.65 Unit= KG TakeoffQuan: 1,543,4]2.000 EngrQuan: 1,543,412.000 22600 PT longitudinal Quan: 1,s43,411.99 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE � • C-47 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4210 Description = PT STRAND 1N DK SEGS PTS 5 Man PT Crew 4,82316 CH 2PTGROUT PT Grout Material@107% 200.00 M3 2PTSRACC PT Strand Accesso@107% 771.56 TE 2PTST Supply PT strand@107% 1,543,411.99 KG 3PTEQUIP PT Equipment@]07% 1.00 LS IWO] IronworkerForeman 2.00 9,646.33 MH iWOI 1 Ironwarker Foreman L00 4,823.16 MH LA02 Laborer,Skilled 2.00 9,646.33 MH $5,825,606.14 0.0156 MH/KG 24,115.82 MH _____> Item ToYals: 4210 - PT STRAND IN DK SEGS $5,825,606.14 0.0156 MH/KG 24,1 ] 5.82 MH 3.774 1543412 KG BID ITEM = 4230 Description = PT BAR IN DK SEGS 4230 PT Bars in superstructure Use 40 mhr/ton or SOlb/mhr PTS 5 Man PT Crew 305.68 CH 2PTBAR PTBarsupply@]07% 61,135.00 KG IWO1 Ironworker Fareman 2.00 611.36 MH IWO1 1 Ironworker Foreman 1.00 305.68 MH LA02 Laborer,Skilled 2.00 61136 MH $235,793.81 0.0250 MH/KG 1,528.40 MH _____> Item Totals: 4230 - PT BAR IN DK SEGS $235,793.81 0.0250 MH/KG 1,528.40 MH 3.857 61135 KG BID ITEM = 4250 Descriprion= SFG CASTING & FRF.CTION EQUIP 4250 PC seg erection equipment Assume that two 100t travel lifts req @#375K/ ea. 3FSEG010 2-Lane EB Seg For@107% 3.00 EA 3FSEG020 2-Lane Pier Seg F@107% 1.00 F.A 3SEGLIFT Se�nentLiftingD@107% 4.00 EA 86005C Straddle Crane -60T 2.00 LS $1,830,700.00 Page 16 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= KG TakeoffQuan: 1,543,412.000 Engr Quan: 1,543,412.000 Prod: 64.0000 UM Lab Pcs: 5.00 Eqp Pcs: 0.00 300.000 64,200 64,200 150.000 123,835 123,835 2.750 4,54],490 4,541,490 200,000.000 2 ] 4,000 214,000 28.000 432,945 432,945 28.000 216,472 216,472 14.500 232,664 232,664 [ 0.388 ] 882,081 4,729,525 214,000 5,825,606 [ 0.388 ] 882,081 4,729,525 214,000 5,825,606 0.57 3.06 0.14 3.77 Unit= KG TakeoffQuan: 61,135.000 EngrQuan: 61,135.000 Quan: 61,135.00 KC Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 39.9993 UM Lab Pcs: 5.00 Eqp Pcs: 0.00 2.750 179,890 179,890 28.000 27,439 27,439 28.000 13,719 13,719 14.500 14,746 14,746 [ 0.622 ] 55,904 179,890 235,794 [ 0.622 ] 55,904 179,890 0.91 2.94 Unit = LS Takcoff Quan: 1.000 Engr Quan: Quan: 1.00 LS Hrs/Shf't: 10.00 Cal: 510 WC: NONE 250,000.000 200,000.000 15,000.000 375,000.000 �] 235,794 3.86 1.000 802,500 802,500 214,000 2 ] 4,000 64,200 64,200 750,000 750,000 1,080,700 750,000 1,830,700 _____> Item Totals: 4250 - SEG CASTING & ERECTION EQUIP $1,830,700.00 [ ] 1,080,700 750,000 1,830,700 1,830,700.000 1 LS 1,080,700.00 750,000.00 1,830,700.00 BID [TEM = 4260 Description= GROOViNGDECK Unit= M2 TakeoffQuan: 43,260.000 EngrQuan: 43,260.000 GRIND Grinding Sub Quan: 43,620.00 M2 Hrs/Shft 10.00 Cal: 510 WC: NONE A17 C-48 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4260 Description = GROOVING DECK 4GRIND Grinding Sub@101% 43,620.00 SY BID ITEM = 4270 Description= POTBF.ARINGS 4270 Pot Bearings FRM22 Expansion Joint Crcw #3 550.00 CH 2BRNG031 F,XP (>8900 KN)@107% 110.00 EA 845]SR 45 Ton R.T. (RT745) 1.00 550.00 HR 84900C 200 Amp Welder L00 550.00 HR CA01 Catpenter Fareman 1.00 550.00 MH CA02 CarpenterJourneyman 2.00 ],100.00 MH IW02 lronwarkerJorneyman 1.00 550.00 MH LA03 Laborer, unskilled 1.00 550.00 MH OP02 Operator,Crane<50 T L00 550.00 MH $1,618,004.89 30.0000 MH/EA 3,300.00 MH _____> Item Totals: 4270 - POT BEARINGS $1,618,004.89 3,300.0000 MH/LS 3,300.00 MH 1,618,004.890 1 LS BID [TEM = 4280 Description = EXPANSION JOINTS 4280 Expansion Joints FRM22 Expansion Joint Crew #3 212.66 CH 2F,XPJT-M Modular Expansion@107% 127.60 M 84515R 45 Ton R.T. (RT745) 1.00 272.67 HR 84900C 200 Amp Welder 1.00 212.67 HR CA01 Carpenter Foreman 1.00 212.67 MH CA02 Carpenter Journeyman 2.00 42533 MH iW02 IronworkerJorneyman L00 212.67 MH LA03 Laborer, unskilled l.00 212.67 MH OP02 Operatar,Crane<50 T 1.00 212.67 MH $698,742.13 10.0000 MH/M 1,276.01 MH _____> Item Totals: 4280 - EXPANSION JOINTS $698,742.13 10.0000 MH/M 1,276.01 MH 5,476.036 127.6 M BID ITEM = 4290 Description= ACCESS SYSTEM 4290 Access System 4METAL Miscoll.metal@]O1% 9,262.00 KG Page 17 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M2 TakeoffQuan: 43,260.000 En� Quan: 43,260.000 3.500 154,197 154,197 Unit= LS TakcoffQuan: 1.000 F,ngrQuan: 1.000 Quan: 110.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 2.OU00 US Lab Pcs: 6.00 Eqp Pcs: 2.00 12,285.000 1,445,945 l ,445,945 100.610 55,336 55,336 4.120 2,266 2,266 23.000 20,247 20,247 21.000 37,260 37,260 26.000 23,040 23,040 13.000 12,064 12,064 26.000 21,847 21,847 [ 715 ] 114,459 1,445,945 57,602 1,618,005 [ 78650 ] l 14,459 1,445,945 57,602 1,618,005 114,458.89 1�4'S9"}50 57,601.50 1,618,004.89 Unit= M TakcoffQuan: 127.600 Engr Quan: 127.600 Quan: 127.60 M Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.1000 UM Lab Pcs: 6.00 Eqp Pcs 2.00 4,630.500 632,2ll 632,211 100.6] 0 21,397 21,397 4.120 876 876 23.000 7,829 7,829 21.000 14,407 14,407 26.000 8,909 8,909 13.000 4,665 4,665 26.000 8,448 8,448 [ 238.335 ] 44,258 632,211 22,273 698,742 [ 238.335 ] 44,258 632,2ll 22,273 698,742 346.85 4,954.64 174.55 5,476.04 Unit= KG TakeoffQuan: 9,262.000 Engr Quan: 9,262.000 Quan: 9,262.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 1.170 10,945 l 0,945 C-49 � � DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit BID ITEM = 4300 Description = APPROACH SLABS 4300 Approach 51abs 4CONC Concrcte-Sub@ ] O l % BID ITEM = 4310 Description = TWO BAR MF.TAL RAIL 4310 Two bar metal rail 4GR Guard Rail-Sub@l O 1% BID ITEM = 4320 Description = 355MM X 800MM CONC PARAPET 4305 CNCO2 2C0006 84520R 85000C 85320C 85360C CM02 LA01 LA02 LA03 OP02 $592,124.69 4306 FRM02 3FM 84520R 85000C CA01 CA02 LA03 OP02 $833,000.80 4307 AFNSH3 3CURE CMO1 CM02 $220,926.50 4308 2SR Page 18 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= LS TakcoffQuan: 1.000 EngrQuan: 1.000 Quan: 41.00 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE 41.00 M3 819.000 33,915 33,915 8,873.44 M S& P concrete Jersey Barrier Conc Crew w/35 Ton RT 5] 3.46 CH 5000 PSI Concrete@107% 2,64L80 M3 35 Ton R.T. (RT635C) 1.00 513.47 HR 5 KW GENERATOR 1.00 513.47 HR Concr bucket 1.-5-3 C 1.00 5] 3.47 HR Hi-Cycle Concrete Vibr 2.00 1,026.94 HR Concrete Finisher Journeym 1.00 513.47 MH LaborerForeman i.00 513.47 MH Laborer,Skilled 2.00 1,026.94 MH Laborer, unskilled 2.00 1,026.94 MH Operator,Crane<50 T I.00 513.47 MH 1.4285 MH/M3 3,594.29 MH F & S Jersey Barrier Formwark Crew w/ 35 Ton RT 2,024.85 CH METAL FORMS@] 07% 320.00 M2 35 Ton R.T. (RT635C) 1.00 2,024.86 HR 5 KW GENERATOR 1.00 2,024.86 HR Carpenter Foreman 1.00 2,024.86 MH Carpenter Journeyman 4.00 8,099.43 MH Laborer, unskiIled L00 2,024.86 MH Operator,Crane<50 T 1.00 2,024.86 MH 1.0000 MH/M2 14,174.01 MH Rub & Finish Jersey Barrier 3 man Finisher Crew 2,024.79 CH Curing@107% 14,773.56 M2 Concrete Finisher Fareman 0.50 1,012.40 MH Concrete Finisher Journeym 3.00 6,07438 MH 0.5000 MH/M2 7,086.78 MH S & P epoxy rebar Reinforcing Steel@107% 125,800.00 KG Unit= M TakcoffQuan: 8,873.440 EngrQuan: 8,873.440 Quan: 8,873.44 M Hrs/Shft: 10.00 CaI: 510 WC: NONE 818.650 7,336,884 7,336,884 Unit = M Takeoff Quan: 8,858.500 Engr Quan: 8,858.500 Quan: 2,516.00 M3 Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 0.7000 UM Lab Pcs: 7.00 Eqp Pcs 5.00 157.200 444,361 444,361 79.870 41,011 41,011 4.550 2,336 2,336 12.090 6,208 6,208 1.410 1,448 1,448 18.250 15,189 15,189 16.500 13,880 13,880 14.500 24,769 24,769 13.000 22,526 22,526 26.000 20,396 20,396 [ 25.985 ] 96,760 444,361 51,003 592,125 Quan: 14,174.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 1.0000 UM Lab Pcs: 7.00 F.qp Pcs: 2.00 550.000 188,320 188,320 79.870 161,726 161,726 4.550 9,213 9,213 23.000 74,542 74,542 21.000 274,353 274,353 13.000 44,415 44,415 26.000 80,432 80,432 [ 22.943 ] 473,742 188,320 170,939 833,001 Quan: 14,173.56 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 2.0000 UM Lab Pcs: 3.50 Eqp Pcs: 0.00 0.550 8,341 8,341 20.250 32,897 32,897 18250 179,688 179,688 [ 10.195 ] 212,585 8,341 220,927 Quan; 125,s00.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 1.000 134,606 134,606 C-50 � • DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 19 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 4320 Description = 355MM X 800MM CONC PARAPET Unit= M TakeoffQuan: 8,858.500 Engr Quan: 8,858.500 2SRA Resteel Accessori@107% 125,800.00 KG 0.100 13,461 13,461 4REBAR Rebarplace@101% 125,800.00 KG 0.580 73,694 73,694 $221,760.24 [ ] 148,067 73,694 221,760 _____> Item ToYals: 4320 - 355MM X 800MM CONC PARAPET $],867,812.23 2.8057 MH/M 24,855.08 MH [ 60.401 ] 783,088 592,428 196,661 221,942 73,694 1,867,812 210.850 8858.5 M 88.40 66.88 22.20 25.05 8.32 210.85 BID ITEM = 4330 Description = FILTER FABRIC FOR DRAINAGF, Unit= M2 TakeoffQuan: 627.600 Engr Quan: 627.600 4330 Filter fabric for drainage Quan: 627.60 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE 4LAND Landscape-Sub@101% 627.60 M2 ll.700 7,416 7,416 BID [TEM = 4340 Description = SOLAR ARRAY SUPPORT PLATFORM Unit= LS TakeoffQuan: 1.000 Engr Quan: 1.000 4340 Solar array support platform Quan: 3,388.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 4METAL Miscell.meta]@101% 3,388.00 KG 1.170 4,004 4,004 BID ITEM = 4350 Description = TELEPHONE COND & INSERTS Unit= LS TakeoffQuan: 1.000 F.ngr Quan: 1.000 4350 Telephone cond & inserts Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 4ELEC Electrical Subcon@101% 4,425.00 M 40.930 182,926 182,926 BID ITEM = 4360 Description = POWF.R & CATV SLF.F,VF.S & DUCTBANKS Unit = LS TakeoffQuan: 1.000 F.ngr Quan: 1.000 4360 Power & CATV sleeves and ductbanks Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 4ELEC Elech-ical Subcon@101% 4,425.00 M 23.390 104,536 104,536 BID ITEM = 4370 Description = GRANITF, SLOPE PAVING 4370 Granite slope paving 4LAND Landscape-Sub@101% Unit= M2 TakcoffQuan: 200.000 EngrQuan: 200.000 Quan: 2,002.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE 200.00 M2 11.700 2,363 2,363 A20 C-51 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BID ITEM = 4380 Description= NAVIGATION LIGHTS 4380 Navigation Lights 4ELFC Elcctrical Subcon@]O1% 1.00 LS BID ITEM = 9100 Description= OVERHEADS 9200 Site FaciliCies - Complete Operators & drivers for yard equip 20000 hrs 804040 =_> 185 CFM 170 HP 6,000.00 HR 804320 =_> 20-50 KW GENF,R 50- 6,000.00 HR 804380 --> 400 AMP WELDF,R 6,000.00 HR 805020 =_> FLATBAD TRACTO 6,000.00 HR 81 l WTRBL 2,000.00 HR 83130C =_> Water truck 2500 GA 500.00 HR 83140C --> Boom truck-12 TON 6,000.00 HR 83150C —> Lowboy 60 ton trailer 4,000.00 HR 83185C Smal1 Vac Sweeper 500.00 HR 83400C =_> Cat 950F (170 HP) 500.00 HR 83800C =_> Bobcat 553-21 S HP 2,000.00 HR 84535R =_> 18 Ton R.T. (RT420) 6,000.00 HR 85105C =_> Pump 3-in Subm. Elect 2,000.00 HR 85335C =_> Sandblaster 500.00 HR 85355C ==>ConcreteConveyor 500.00 HR 85845R => Boat, Supervisar(Boss) 1,000.00 HR 85850R Boat, Personne125 Per 1,000.00 HR 85855R Boat, Personnel l0 Per 1,000.00 HR 86l 1 SC Light Plant 6,000.00 HR 86120C =_> Arrow Board 6,000.00 HR 8TURNTABL Turntable for Readym 2.00 F,A OP02 =_> Operator,Crane<50 T 24,000.00 MH $2,562,297.60 24,000.0000 MH/LS 24,000.00 MH I90120 Supervison - Salaried L236 =_> Project Manager 7,744.00 MH L240 --> Project Engincer 7,744.00 MH L242 --> Field Engincer 10,560.00 MH L243 —> Schedule F,ngineer 6,000.00 MH L244 --> Office Engineer 12,600.00 MH L246 --> QC F.,ngineer 4,000.00 MH L248 --> Secretary 6,336.00 MH L249 --> Office Manager 6,336.00 MH L250 --> Clerk 12,600.00 MH L252 =_> Runner 6,336.00 MH $3,860,622.18 80,256.0000 MWLS 80,256.00 MH I90125 Supervision Hourly Mechanic 3# av 30 mths x 176 hrs = 15840 hrs 4# Supers x av 30 mths x 176 hrs = 21120 hrs L165 =_> Mechanic 15,840.00 MH L232 —> General Superintendent 6,336.00 MH L238 --> Superintendent 21,120.00 MH Page 20 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= LS TakcoffQuan: 1.000 EngrQuan: 1.000 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 23,390.000 23,624 23,624 Unit= LS TakcoffQuan: 1.000 EngrQuan: Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 18.520 111,120 23.890 143,340 11.250 67,500 30.830 184,980 15.000 30,000 33.640 16,820 17.980 107,880 23.000 92,000 37.420 18,7] 0 65.070 32,535 18.120 36,240 65.450 392,700 4.560 9,120 20.670 10,335 15.760 7,880 22220 22,220 70.090 70,090 42.070 42,070 3.370 20,220 5.450 32,700 75,000.000 160,500 26.000 953,338 [ 686400 ] 953,338 1,608,960 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 62.500 614,680 58.000 573,211 38.500 536,606 38.500 304,890 38.500 64Q269 38.500 203,260 17.000 159,857 45.000 370,973 17.000 317,898 13.000 138,978 [ 2907448.8 ] 3,860,622 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE C-52 35.000 804,910 58.000 468,991 45.000 1,236,576 1.000 111,120 143,340 67,500 184,980 30,000 16,sao 107,880 92,000 18,710 32,535 36,240 392,700 9,120 10,335 7,880 22,220 70,090 42,070 20,220 32,700 160,500 953,338 2,562,298 614,680 573,211 536,606 304,890 640,269 203,260 159,857 370,973 317,898 138,978 3,860,622 804,910 468,991 1,236,576 A21 DMJM Harris BONNER2012 BONNER BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 9100 Description = OVERHF.ADS L2421 --> Party Chief L2423 --> Rodman L2424 -> Instrument man $3,945,70032 78,296.0000 MH/LS I90130 Project Vehicles 83000C --> Pick-Up 1/2 Ton I90150 Mechanic budget 83110C =_> Mech.Tkr-1 TON I90220 Subsistance 9SUB8 Subsistance 9SUB9 Subsistance $1,368,600.00 I90225 Consumables 9DH1 Safety Supplies 9DH3 Small Tools $369,884.29 I90250 Travel & Other Expenses 3ZF53 Admin/STAFF Expen@107 3ZF60 Project Signs@107% 9601 Joint venture expenses 9MEDICAL Medical Expenses 9SUB1 Air Fare, single 9TR00 ] Crew Relocation 9TR002 F�mn Relocation 9TR006 Home Office travel $41 l ,027.17 I90310 Of'fice Supply 9SU001 Supplies 9SU005 PHOTOS 9SU008 Fedex/Postage $1,669.92 I90420 Engineering Services 4F.NG F.nginccnng@l01 % I90610 Communications 805260 RADIOS 9DCO2 Copy machine 9DC05 Computer 9SU009 Phone/Fax 9SU014 Cell Phone Costs $289,810.60 I90912 Testing Lab 7,000.00 MH 14,000.00 MH 14,000.00 MH 78,296.00 MH 138,000.00 HR 12,000.00 HR 300.00 MO 720.00 MO 626,922.53 HR 626,922.53 HR 42.00 MO 1.00 LS 1.00 LS 1.00 LS 42.00 EA 12.00 EA 12.00 EA 42.00 MOS 42.00 MOS 42.00 MOS 42.00 MOS 1.00 LS 66,000.00 HR 3.00 F,A 20.00 F,A 840.00 DA 840.00 DA Page 21 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= LS TakeoffQuan: 1.000 EngrQuan: 1.000 38.000 362,544 362,544 25.000 491,400 491,400 30.000 581,280 581,280 [ 2963728 ] 3,945,700 3,945,700 Quan: 1.00 LS Hrs/Shft 10.00 Cal: 510 WC: NONE 15.310 2,112,780 2,112,780 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 26.140 313,680 313,680 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 1,754.000 526,200 526,200 l ,170.000 842,400 842,400 [ ] 1,368,600 1,368,600 Quan: 1.00 LS Hrs/Shft: 10.00 CaI: 510 WC: NONE 0.120 75,231 75,231 0.470 294,654 294,654 [ ] 369,884 369,884 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 2,000.000 89,880 89,880 5,000.000 5,350 5,350 1.170 1 1 87,712.000 87,712 87,712 2,924.000 122,808 122,808 1,754.000 21,048 21,048 2,924.000 35,088 35,088 1, l 70.000 49,140 49,140 [ ] 411,027 411,027 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 16.370 688 688 5.850 246 246 17.540 737 737 [ ] 1,670 1,670 Quan: 1.00 DA Hrs/Shft: 10.00 Cal: 510 WC: NONE 87,713.000 88,590 88,590 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 1.010 66,660 66,660 1 ],695.000 35,085 35,085 3,509.000 70,180 70,180 81.860 68,762 68,762 58.480 49,123 49,123 [ ] 223,151 66,660 289,811 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE C-53 A22 DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 22 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 9100 Description= OVERHEADS Unit= LS TakeoffQuan: 1.000 EngrQuan: 1.000 4ECONC Concrete Testing�c%101 % 1.00 LS 58,475.000 59,060 59,060 I92150 Trailers & Utilities Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 805140 =-> OFFICE TRAiLER 42.00 MOS 921.380 41,407 41,407 805141 Engs/clients office 1.00 LS 150,000.000 160,500 160,500 85225C TooVOffice Vans 45' 42.00 MOS 500.000 21,000 21,000 9DH4 Ice and Water 626,922.53 HR 0.175 109,711 109,711 9SU002 Electric 42.00 MOS 585.000 24,570 24,570 9SU003 Portajons 42.00 MOS 585.000 24,570 24,570 9SU004 Dumpsters 42.00 MOS 1,170.000 49,140 49,140 9SU007 Water/Sewer 42.00 MOS 585.000 24,570 24,570 9SU015 Office Cleaning 42.00 MOS 1,170.000 49,140 49,140 $504,608.25 [ ] 281,701 222,907 504,608 I94010 Bond & Insurance Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE To use auot calculation for buildre's risk add bid marup percent to the adjustment field 3Z130 Builders Risk@107% 220,000.00 YD 1.045 246,040 246,040 9GA0] InsuranceCosts 220,000.00 YD 6.844 1,505,680 ],505,680 9TX001 Pennits 1.00 K$ 29,238.000 29,238 29,238 9TX003 PerformanceBond 220,000.00 YD 6.935 1,525,898 1,525,898 $3,306,856.08 [ ] 3,306,856 3,306,856 I94020 Taxes & Duties Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 9AGENT AgentFees 4.00 EA 585.000 2,340 2,340 9TX008 Equipment Tax, 4% 170,000.00 C 1.754 298,180 298,180 $300,520.00 [ ] 300,520 300,520 _____> Item Totals: 9100 - OVERHEADS $19,495,706.29 182,552.0000 MH/LS 182,552.00 MH 19,495,706.290 ] LS $208,756,824.89 *** Report Totals *** 855,048.82 MH »> indicates Non Additive Activity ------Report Notes:------ The estimate was prepared with TAKEOFF Quantities. This report shows TAKEOFF Quantities with the resources. Bid Date: Owner: Engineering Firm: Estimator-In-Charge: JOB NOTES [ 6557576.8 ] 8,759,660 6,263,410 4,324,987 147,650 19,495,706 8,759,660.10 6,263,409.50 4,3za,9s6.si ia�,ba9.sa �9.49s,�oa.z9 32,350,612 ba,bsl,zs� i9,oiz,sao 3i,s99,9o2 6�,34z,bas zos,�s�,szs ************Estimate created on: 04/OS/2012 by User#: 2- John Kovac Source estimate used: V:\HEAVYBID\EST\PORTJVPLATFO ************Estimate created on: 04/19/2012 by User#: 2- John Kovac Source estimate used: V:\HEAVYBID\EST\BONNER * on units of MH indicate average labor unit cost was used rather than base rate. [] in the Unit Cost Column = Labor Unit Cost Without Labor Burdens C-54 A23 DMJM Harris BONNER2012 John Kovac Activity Resource BONNER BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 23 04/26/2012 1028 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 9100 Description= OVERHF.ADS Unit= LS TakeoffQuan: 1.000 EngrQuan: 1.000 In equipment resources, rent � and EOE o not = 100o are represented as XXXoYYY where XXX=Rento and YYY=EOEo ------Calendar Codes------ 508 REG 40 HR WEF,K DAY SHIFTS 510 M-F 10 HOURS PER DAY (Default Calendar) 610 MO - SA 10 HR/DAY OFF OFFSHIFT A24 C-55 B-2500 Pamlico Bridge Cost Study PAMLIC O B RID GE COST REPORT G56 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit B�D ITEM = 2900 Description = CONSTR & RF.MOVAL OF TF,MP ACCESS Page 1 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Unit= LS TakeoffQuan: 1.000 Engr Quan: Total 1.000 100 Install & remove trestle for 250t Marine Quan: 156,240.00 LF Hrs/Shft: 10.00 Cal: 510 WC: NONE PILE Pile Crew Sheet 97,650.00 CH Prod: 16.0000 US Lab Pcs: 6.00 Eqp Pcs: 5.00 3SUPPLIES Welding/slings@106.75% 9,765.00 DAY 100.000 1,042,414 1,042,414 3TRESTLE Trestle@106.75% 5,]00.00 LF 1,460.000 7,948,605 7,948,605 4HAUL HaulCarolinato@]O]% ]00.00 TRIP ],170.000 118,170 118,170 84308R American 7260 100T 1.00 97,650.00 HR 163.O10 15,917,927 15,917,927 84910C 400 Amp Welder I.00 97,650.00 HR 11.250 1,098,563 1,098,563 85130C Pump 10 in Cent 350 1.00 97,650.00 HR 35.870 3,502,706 3,502,706 856] OC [ce 416 Vibro 65T 1.00 97,650.00 HR 109.610 ] 0,703,417 10,703,417 85655C Delmag D30-32 & LEAD 1.00 97,650.00 HR 82.960 8,101,044 8,101,044 OPO4 Operator, Crane 91T 1.00 97,650.00 MH 28.000 4,154,734 4,154,734 OP12 Oiler 1.00 97,650.00 MH 14.000 2,223,842 2,223,842 PDO1 Piledriver Fareman I.00 97,650.00 MH 23.000 3,556,787 3,556,787 PD02 Piledriver Joumeyman 3.00 292,950.00 MH 21.000 9,818,925 9,8] 8,925 $68,187,132.13 3.7500 MH/LF 585,900.00 MH [88] 19,754,288 8,991,019 39,323,655 118,170 68,187,132 101 Railway attached to trestle Quan: 78,120.00 LF Hrs/Shft: 10.00 Cal: 510 WC: NONE PILE Pile Crew Shect 19,530.00 CH Prod: 40.0000 US Lab Pcs: 6.00 Eqp Pcs: 8.00 4HAUL HaulCarolinato@10]% 250.00 TRIP ],170.000 295,425 295,425 84308R American 7260 100T 1.00 19,530.00 HR 163.010 3,183,585 3,183,585 849] OC 400 Amp Welder 1.00 19,530.00 HR 11.250 219,713 219,713 85650C Delmag D16-32 Sa 32 1.00 19,530.00 HR 71.220 1,390,927 1,390,927 85720C Swinging Leads Top L00 19,530.00 HR 1.190 23,241 23,241 85725C Swinging Leads Mid 3.00 58,590.00 HR 0.990 58,004 58,004 85730C Swinging Leads Stab 1.00 19,530.00 HR 0.490 9,570 9,570 8CONCBUCK 5 CY CONC LAYDOWN 20.00 EA 4,000.000 85,600 85,600 8L000 RAILWAY LOCO AND C 1.00 LS 500,000.000 535,000 535,000 8RAILWAY RAILWAY TRESTLE,TK 1.00 LS is,000,000.000 19,260,000 ] 9,260,000 IWO1 Ironworker Foreman L00 19,530.00 MH 28.000 876,542 876,542 [W02 IronworkerJorneyman 2.00 39,060.00 MH 26.000 1,636,234 1,636,234 LA02 Laborer,Skilled 1.00 19,530.00 MH 14.500 471,052 471,052 OP02 Operator,Crane<50 T 1.00 19,530.00 MH 26.000 775,778 775,778 OP16 Operator, locoirotiv L00 19,530.00 MH 23.000 693,026 693,026 $29,513,696.79 1.5000 MH/LF 117,180.00 MH [ 39.463 ] 4,452,633 24,765,639 295,425 29,513,697 910001 Mobilize Equipment Marine Quan: 1.00 LS Hrs/Shf't: 10.00 Cal: 510 WC: NONE 4HAUL.01 HAULCarolina@l01% 1.00 LS 584,750.000 590,598 590,598 _____> Item Totals: 2900 - CONSTR & REMOVAL OF TEMP ACCESS $98,291,426.42 703,080.0000 MH/LS 703,080.00 MH [ 16831930.5 ] 24,206,921 8,99],O19 64,089,294 1,004,193 98,291,426 98,291,426.420 ] LS 24,206,921.27 8,991,0] 8.75 64,osv,z9s.90 i,00a,ivzso vs,z9i,aze.az BID ITEM = 3030 Description = 30" SQ PC PILES Unit = M Takeoff Quan: 72,542.000 F,ngr Quan: 72,542.000 3030 30" PC prestr concl pile Quan: 2,380.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE PILEB Pile Crew Medium 11,900.00 CH Prod: 2.0000 US Lab Pcs: 6.00 F.qp Pcs: 6.00 2FCP30 30" Sq P/C-P/S@106.75% 72,540.00 M 278.800 21,589,282 21,589,282 3PC030 Pile Cushion 3@106.75% 2,380.00 EA 50.000 127,033 127,033 804025 Pile/Drill template 1.00 11,900.00 HR 12.000 142,800 142,800 A25 G57 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 3030 Description = 30" SQ PC PILES 804030 Pile Driving Jig 1.00 11,900.00 HR 804240 3 stage jet pump 250 1.00 1],900.00 HR 84303R American 9320 250 T 1.00 1],900.00 HR 849] OC 400 Amp Welder 1.00 11,900.00 HR 85663C DelmagD100-23&Lead 1.00 11,900.00 HR OPOS Operator, Crane>140 T 1.00 11,900.00 MH OP12 Oiler L00 11,900.00 MH PD01 Piledriver Foreman L00 1],900.00 MH PD02 Piledrivcr Journeyman 3.00 35,700.00 MH $30,855,789.18 30.0000 MH/F,A 71,400.00 MH 31332 Cutoff Concrete Piles 1676mm PILE4 PileCutoffCrew 11,900.00 CH 3SAWBLADE Sawblades@106.75% 2,380.00 EA 83150C Lowboy 60 ton trailer 0.06 7]4.00 HR 85325C Concrete Saw Handl�eld 1.00 11,900.00 HR LA02 Laborer,Skilled 2.00 23,800.00 MH TMOl Teamster 0.06 7]4.00 MH $766,487.54 10.3000 MH/EA 24,514.00 MH _____> Item Totals: 3030 - 30" SQ PC PILES $31,622,276.72 1322] MH/M 95,9]4.00 MH 435.917 72542 M BID ITEM = 3040 Description = DYNAMIC PILE TEST 3040 Dynamic Pile test 4TEST Pil� test@101% 80.00 LS BID [TEM = 3050 Description = AXiAL LOAD TEST 30500 Axial Load Test 4TEST Pile tESt@101% 20.00 LS BID ITEM = 3060 Description = PROD. DYNAMIC LOAD TF,ST 30600 Prod. dynamic load test 4TEST Pilc tcst@101% 80.00 LS B�D ITEM = 4] 10 Description = CONCRETE CAPS Page 2 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M TakeoffQuan: 72,542.000 En� Quan: 72,542.000 7.000 83,300 83,300 22.120 263,228 263,228 291.660 3,713,707 3,713,707 11250 133,875 133,875 201280 2,395,232 2,395,232 28.000 506,312 506,312 14.000 271,006 271,006 23.000 433,444 433,444 21.000 1,196,572 1,196,572 [ 704 ] 2,407,333 ���589�28� 127,033 6,732,142 30,855,789 Quan: 2,380.00 EA Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 2.0000 US Lab Pcs: 2.06 Eqp Pcs: 1.06 10.000 25,407 25,407 23.000 16,422 16,422 ll .460 136,374 136,374 14.500 574,042 574,042 12.000 14,243 14,243 [ 163.46 ] 588,285 25,407 152,796 766,488 [ 28.46 ] 2,995,618 �>>589�28� 152,439 6,884,938 31,622,277 41.29 297.61 2.10 94.91 435.92 Unit= EA TakeoffQuan: 80.000 Engr Quan: 80.000 Quan: 80.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 1,754.000 141,723 141,723 Unit= F.,A TakeoffQuan: 20.000 F,ngrQuan: 20.000 Quan: 20.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 292,375.000 5,905,975 5,905,975 Unit= EA TakeoffQuan: 80.000 Engr Quan: 80.000 Quan: 80.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE 1,754.000 141,723 141,723 Unit= M3 TakeoffQuan: 16,782.000 EngrQuan: 16,782.000 C-58 � • DMJM Harris PAML]CO2012 John Kovac Activity Resource PAMLICO BRIDGE UPDATE 2012 Desc Quantity Pcs Unit BIDITEM = 4110 Description = CONCRETE CAPS 364008 FRM081 3FMF 84308R 85000C CAOI CA02 LA03 OPO4 OP12 $5,038,62420 364107 CNC081 2C0006 84308R 85000C 85320C 85340R 85360C CM02 LA01 LA02 LA03 OPO4 OP12 $3,489,805.68 364109 AFNSH3 3CUREMAT CMO 1 CM02 $128,185.63 364110 AFNSH3 3RUBMAT CMO 1 CM02 $255,16997 365009 FORM06 3FA 84700C 85005C CA01 CA02 LA02 LA03 $96,255.11 F & S cap forms Formwork Crew w/7260 11,171.87 CH METAL FORMS@106.75 500.00 M2 American 7260 100T 1.00 l 1,171.88 HR 5 KW GENERATOR 1.00 l 1,171.88 HR CaipenterForeman 1.00 11,171.88 MH Carpenter Journeyman 4.00 44,687.50 MH Laborer, unskilled 1.00 11,171.88 MH Operator, Crane 91T L00 11,171.88 MH Oiler 1.00 11,171.88 MH 2.5000 MWM2 89,375.02 MH Place cap con Conc Crcw w/7260 1,048.87 CH 5000 PSI Concr c�r 106.75% 17,621.10 CY American 7260 100T 1.00 1,048.88 HR 5 KW GF,NERATOR 1.00 1,048.88 HR Concr bucket 1.-5-3 C 1.00 1,048.88 HR PumpTruck 1.00 1,048.88 HR Hi-Cycle Concrete Vibr 2.00 2,097.75 HR Concrete Finisher Journeym 1.00 1,048.88 MH LaborerForeman L00 1,048.88 MH Laborer,Skilled 2.00 2,097.75 MH Laborer, unskilled 2.00 2,097.75 MH Operator, Crane 91T 1.00 ],048.88 MH Oiler 1.00 1,048.88 MH 0.5000 MH/M3 8,391.02 MH Cure pier & cap 3 man Finisher Crcw 1,020.99 CH Curing MATERIA@106.75 35,750.00 M2 Concrete Finisher Foreman 0.50 510.50 MH Concrctc Finisher Journcym 3.00 3,063.00 MH 0.0999 MH/M2 3,573.50 MH Rub & finish col & cap 3 man Finishcr Crew 2,032.57 CH Rub mat@106.75% 35,570.00 M2 Concrete Finisher Foreman 0.50 1,016.29 MH Concrete Finisher Journeym 3.00 6,097.71 MH 02000 MH/M2 7,114.00 MH F & S pedestals 6 Man Forming Crew 333.33 CH Formwork acces@106.75% 1,000.00 M2 185 CFM Compressar 1.00 333.33 HR 20 KW GENERATOR 1.00 33333 HR Carpenter Fareman I.00 33333 MH Carpenter Journeyman 2.00 666.67 MH Laborer,Skilled 2.00 666.67 MH Laborer, unskilled 1.00 333.33 MH 2.0000 MH/M2 2,000.00 MH Page 3 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 16,782.000 EngrQuan: 16,782.000 Quan: 35,750.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.4000 UM Lab Pcs: 8.00 Eqp Pcs: 2.00 500.000 266,875 266,875 163.070 1,821,128 1,821,128 4.550 50,832 50,832 23.000 4l 1,275 4] 1,275 21.000 1,513,706 1,513,706 13.000 245,051 245,051 28.000 475,332 475,332 14.000 254,424 254,424 [ 55.688 ] 2,899,789 266,875 1,871,960 5,038,624 Quan: 16,782.00 M3 Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 2.0000 UM Lab Pcs 8.00 F,qp Pcs: 6.00 157200 2,957,014 2,957,014 163.0] 0 170,978 170,978 4.550 4,772 4,772 12.090 l 2,681 12,681 1 ll.450 ll 6,898 116,898 1.410 2,958 2,958 18250 31,027 31,027 16.500 28,354 28,354 14.500 50,596 50,596 13.000 46,013 46,013 28.000 44,627 44,627 14.000 23,887 23,887 [ 9.058 ] 224,505 2,957,014 308,287 3,489,806 Quan: 35,750.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 10.0042 UM LaU Pcs: 3.50 Eqp Pcs: 0.00 0.550 20,990 20,990 20250 16,588 16,588 18250 90,608 90,608 � z.o3� �� o�,� 96 zo,y90 � z�,� �6 Quan: 35,570.00 M2 Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 5.0000 UM Lab Pcs: 3.50 Eqp Pcs: 0.00 1.100 41,768 41,768 20.250 33,024 33,024 18250 180,378 180,378 [ 4.078 ] 213,402 41,768 255,] 70 Quan: ],000.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.5000 UM Lab Pcs: 6.00 Eqp Pcs: 2.00 25.000 26,688 26,688 18.520 6,173 6,173 15.450 5,150 5,150 23.000 12,271 12,271 21.000 22,582 22,582 14.500 16,080 16,080 13.000 7,311 7,311 [ 39.233 ] 58,244 26,688 11,323 96,255 C-59 A27 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4110 Description = CONCRETE CAPS 365108 Place pedestal couc CNC081 Conc Crcw w/7260 281.25 CH 2C0005 4500 PS] Concr@106.75% 225.00 M3 84308R American 7260 100T 1.00 281.25 HR 85000C 5 KW GENERATOR 1.00 28 L25 HR 85320C Concrbucket ].-5-3 C 1.00 281.25 HR 85360C Hi-Cycle Concrete Vibr 2.00 562.50 HR CM02 Concrete Finisher Joumeym 1.00 281.25 MH LAOI Laborer Foreman L00 28l .25 MH LA02 Laborer,Skilled 2.00 562.50 MH LA03 Laborer, unskilled 2.00 562.50 MH OPO4 Operator, Crane 91 T 1.00 281.25 MH OP12 Oiler 1.00 281.25 MH $148,327.88 10.0000 MH/M3 2,250.00 MH _____> Item Totals: 4110 - CONCRETE CAPS $9,156,368.47 6.7157 MH/M3 ll2,703.54 MH 545.607 16782 M3 B�D ITEM = 4]20 Dcscription = EPDXY RF.BAR 1N CAPS 433 S& I Reinforcing Steel 2CRS60 Gr 60 Rebar@706.75% 2,474,010.00 KG 2SRA Resteel Access@106.75% 2,474,O10.00 KG 4REBAR Rebar place@10] % 2,474,O10.00 KG $4,354,38131 _____> Item Totals: $4,354,381.31 1.760 4120 - EPDXY REBAR IN CAPS 2474010 KG BIDITEM = 4170 Description = 78" BULB TEES 367301 Precast Beams A1 W4 PC Placing 5,600.00 CH 2PA8 PC Beams BT 78@106.75 94,903.00 M 804380 400 AMP WELDER 1.00 5,600.00 HR 84303R American 9320 250 T 2.00 11,200.00 HR 8TRUSS Dea] girder trus & po 1.00 HR IWO1 Ironworker Foreman 1.00 5,600.00 MH IW02 IronworkerJorneyman 6.00 33,600.00 MH LA02 Laborer,Skilled 2.00 11,200.00 MH OPOS Operator, Crane>140 T 2.00 11,200.00 MH OP12 Oiler 2.00 11,200.00 MH $81,145,342.28 32.5000 MH/EA 72,800.00 MH 367310 S& P Steel x Bracing Page 4 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 16,782.000 EngrQuan: 16,782.000 Quan: 225.00 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.1000 UM Lab Pcs: 8.00 Eqp Pcs: 5.00 153250 36,809 36,809 163.010 45,847 45,847 4.550 1,280 1,280 12.090 3,400 3,400 1.410 793 793 18.250 8,320 8,320 16.500 7,603 7,603 14.500 ]3,567 13,567 13.000 12,338 ] 2,338 28.000 ] 1,966 1 ],966 ] 4.000 6,405 6,405 [18].156] 60,199 36,809 51,320 148,328 [] 45.438 ] 3,563,335 2,993,823 356,320 2,242,890 9,156,368 212.33 17839 21.23 133.65 545.61 Unit= KG TakcoffQuan: 2,474,010.000 F,ngr Quan: 2,474,010.000 Quan: z,a�a,oio.00 KG Hrs/Shf't: 10.00 Cal: 510 WC: NONE 1.000 2,641,006 2,641,006 0.100 264,101 264,101 0.580 1,449,275 1,449,275 [ ] 2,905,106 ],449,275 4,354,381 [ ] 2,905,106 1,449,275 4,354,381 1.17 0.59 1.76 Unit= M TakeoffQuan: 94,903.000 EngrQuan: 94,903.000 Quan: 2,240.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 4.0000 US Lab Pcs: 13.00 Eqp Pcs: 3.00 738.000 74,766,007 74,766,007 11.250 63,000 63,000 291.660 3,495,253 3,495,253 150,000.000 160,500 160,500 28.000 251,338 251,338 26.000 1,407,513 1,407,513 14.500 270,137 270,137 28.000 476,529 476,529 14.000 255,064 255,064 [ 816.75 ] 2,660,582 �4,�bb,00� 3,718,753 81,145,342 Quan: 3,360.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE C-60 � � DMJM Harris PAML]CO2012 John Kovac Activity Resource PAMLICO BRIDGE UPDATE 2012 Desc Quantity Pcs Unit BIDITEM = 4170 Description = 78" BULB TEES A1W3 Rebar/ Ironworker Crew 5,600.00 CH 2MISCSTEEL Misc steel@106.75% 924.00 TON 804040 185 CFM 170 HP %0 1.00 5,600.00 HR IWO1 Ironworker Fareman 1.00 5,600.00 MH IW02 IronworkerJorneyman 4.00 22,400.00 MH $2,690,627.57 83333 MH/EA 28,000.00 MH _____> ltem Totals: 4170 - 78" BULB TEES $83,835,969.85 1.0621 MH/M 100,800.00 MH 883.386 94903 M BIDITEM = 4]80 Description = EPDXY REBAR IN DECK Page 5 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M TakeoffQuan: 94,903.000 En� Quan: 94,903.000 Prod: 6.0000 US Lab Pcs: 5.00 Eqp Pcs: 1.00 1,500.000 1,479,555 1,479,555 18.520 27,392 21,392 28.000 251,338 251,338 26.000 938,342 938,342 [ 242 ] 1,189,681 1,479,555 21,392 2,690,628 [ 27.846 ] 3,850,262 �b,zas,s�z 3,740,]45 83,835,970 40.57 803.41 39.41 883.39 Unit= KG TakeoffQuan: 13,782,700.000 EngrQuan: 13,782,700.000 433 S& I Reinforcing Steel Quan: 13,'sz,b'9.'9 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 2CRS60 Gr 60 Rebar@106.75% 13,782,699.99 KG 1.000 14,713,032 14,713,032 2SRA Resteel Access@106.75% 13,782,699.99 KG 0.100 1,471,303 1,471,303 4REBAR Rebarplace@101% 13,782,699.99 KG 0.580 8,073,906 8,073,906 $24,258,241.11 [ ] 16,184,335 8,073,906 2A,258,241 _____> Item Totals: 4180 - EPDXY REBAR IN DECK $24,258,24111 [ ] 16,] 84,335 8,073,906 24,258,24] 1.760 13782700 KG 1.17 0.59 1.76 BID ITEM = 4190 Description = CONC DF.CK 366002 FRM081 3F1 84308R 84700C 85000C CA01 CA02 LA03 OPO4 OP12 $5,291,996.08 366005 ACARP3 3Fl CA01 CA02 $514,531.58 366008 ACARP3 3F1 Set & strip dk cantilever Formwork Crew w/7260 9,071.75 CH WOODEN FORMS@106.7 36,287.00 M2 American 7260 l OOT 1.00 9,071.75 HR 185 CFM Compressor 1.00 9,071.75 HR 5 KW GF.NERATOR 1.00 9,071.75 HR Carpenter Fareman l.00 9,071.75 MH Carpenter Journeyman 4.00 36,287.00 MH Laborer, unskilled 1.00 9,071.75 MH Operator, Crane 91 T 1.00 9,071.75 MH Oiler 1.00 9,071.75 MH 2.0000 MH/M2 72,574.00 MH SeC & SYrip Deck Bulkhead 3 Man Carpenter Crew 4,000.00 CH WOODEN FORMS@106.7 1,000.00 M2 Carpenter Fare�nan 0.50 2,000.00 MH Carpenter Journeyman 3.00 12,000.00 MH 14.0000 MH/M2 14,000.00 MH Set & Strip Fascia 3 Man Carpenter Crew 9,676.19 CH WOODEN FORMS@]06.7 10,160.00 M2 Unit= M3 TakcoffQuan: 66,263.000 EngrQuan: 66,263.000 Quan: 36,287.00 M2 Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 0.5000 UM Lab Pcs: 8.00 Eqp Pcs: 3.00 32.250 1,249,248 1,249,248 163.010 1,478,786 1,478,786 18.520 168,009 168,009 4.550 41,276 41,276 23.000 333,962 333,962 21.000 1,229,155 1,229,155 13.000 198,985 198,985 28.000 385,978 385,978 14.000 206,596 206,596 [ 44.55 ] 2,354,677 1,249,248 1,688,071 5,291,996 Quan: 1,000.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.2500 UH Lab Pcs: 3.50 Eqp Pcs 0.00 32.250 34,427 34,427 23.000 73,627 73,627 21.000 406,478 406,478 [ 327.8 ] 480,105 34,427 S14,532 Quan: 10,160.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.3000 UM Lab Pcs: 3.50 Eqp Pcs: 0.00 32.250 349,777 349,777 C-61 � • � DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4190 Description = CONC DECK CA01 Carpenter Fareman 0.50 4,838.10 MH CA02 Carpenter Journeyman 3.00 29,028.57 MH $],S11,173.3] 33333 MH/M2 33,866.67 MH 366010 F& I Stay-In-Place Deck Forms FRM081 Formwark Crew w/7260 8,433.50 CH 2MISCSTEF,L Misc steel@106.75% 200.00 TON 2NEOPRENE Neoprene strip@106.75% 38,425.92 LF 2SIP-F Stay-in Place @106.75% 134,936.00 M2 3GA101 Welding Suppli@106.75% 1.00 LS 84308R American 7260 100T 1.00 8,433.50 HR 84700C 185 CFM Compressor 1.00 8,433.50 HR 85000C 5 KW GENERATOR 1.00 8,433.50 HR CAOl Carpenter Foreman l.00 8,433.50 MH CA02 Carpenter Journeyman 4.00 33,734.00 MH LA03 Laborer, unskilled L00 8,433.50 MH OPO4 Operator, Crane 91 T 1.00 8,433.50 MH OPl2 Oiler 1.00 8,433.50 MH $21,437,753.84 0.5000 MH/M2 67,468.00 MH 366012 F & S diaphrams FRM087 Formwork crew w/9320 3,830.36 CH 3F] WOODF.N FORMS@106.7 21,066.98 M2 84303R American 9320 250 T 1.00 3,830.36 HR 85000C 5 KW GENERATOR 1.00 3,83036 HR CA01 Carpenter Fareman 1.00 3,830.36 MH CA02 Carpenter Joumeyman 4.00 15,321.45 MH LA03 Laborer, unskilled 4.00 15,321.45 MH OPOS Operator, Crane>l40 T L00 3,830.36 MH OPl2 Oiler L00 3,830.36 MH $3,184,329.66 2.0000 MH/M2 42,133.98 MH 366102 Set Bidwell Screed Rail CNC90 Screed Rail Crew 9,018.28 CH 3SCRAIL ScreedRail Ma@106.75% 2,760.00 M 85000C 5 KW GENERATOR 1.00 9,018.29 HR CA01 Carpenter Foreman 0.50 4,509.14 MH CA02 Carpenter Joumeyman 2.00 18,036.57 MH LA03 Laborer, unskilled 1.00 9,018.29 MH $1,074,724.51 0.6666 MH/M 31,564.00 MH 366104 CNC087 2C0005 84303R 85000C 85320C 85340R 85360C CM02 LA01 LA02 LA03 OPOS OP12 Pour & Finish Deck & diaph Conc Crew w/9320 8,282.87 CH 4500 PSI Concr@106.75% 69,576.15 M3 American 9320 250 T 1.00 8,282.88 HR 5 KW GF,NERATOR L00 8,282.88 HR Concr bucket 1.-5-3 C 1.00 8,282.88 HR Pump Truck 1.00 8,282.88 HR Hi-Cycle Concrete Vibr 2.00 16,565.75 HR Concrete Finisher Journeym 1.00 8,282.88 MH Laborer Foreman 1.00 8,282.88 MH Laborer,Skilled 2.00 16,565.75 MH Laborer, unskilled 2.00 16,565.75 MH Operator, Crane>140 T L00 8,282.88 MH Oiler 1.00 8,282.88 MH Page 6 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 66,263.000 En� Quan: 66,263.000 23.000 178,107 178,107 21.000 983,289 983,289 [ 78.048 ] 1,161,396 349,777 1,511,173 Quan: 134,936.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 2.0000 UM Lab Pcs: ],500.000 320,250 0.500 20,510 120.000 17,285,302 50,000.000 163.0] 0 18.520 4.550 23.000 310,466 21.000 ],142,677 13.000 ] 84,986 28.000 358,822 14.000 192,061 []]_�3$� 2,�$9,��2 17.626.061 8.00 Eqp Pc 53,375 1,374,745 156,188 38,372 53,375 1,569,306 s: 3.00 320,250 20,510 17,285,302 53,375 1,374,745 i56,188 38,372 310,466 1,142,677 184,986 358,822 192,0(il 21,437,754 Quan: 21,066.99 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.5000 UM Lab Pcs: 1 1.00 Eqp Pcs: 2.00 32250 725,270 725,270 291.660 1,195,364 1,195,364 4.550 l 7,428 17,428 23.000 141,009 141,009 2].000 S18,986 518,986 13.000 336,070 336,070 28.000 162,971 162,971 14.000 87,231 87,231 [ 40.2 ] 1,246,267 725,270 1,212,792 3,184,330 Quan: 47,346.00 M Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 1.5000 UM Lab Pcs: 3.50 Eqp Pcs: 1.00 20.000 58,926 58,926 4.550 41,033 41,033 23.000 165,997 165,997 21.000 610,955 610,955 13.000 197,813 197,813 [ 13933 ] 974,765 58,926 41,033 1,074,725 Quan: 66,263.00 M3 Hrs/Shft 10.00 Cal: 510 WC: NONE Prod: 1.0000 UM Lab Pcs: 8.00 153.250 11,382,267 291.660 4.550 12.090 111.450 1.410 18250 245,018 16.500 223,906 14.500 399,556 13.000 363,364 28.000 352,413 14.000 188,631 C-62 2,584,890 37,687 100,140 923,127 23,358 Eqp Pcs: 6.00 1],382,267 2,584,890 37,687 100,140 923,127 23,358 245,018 223,906 399,556 363,364 352,413 188,631 � 1 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4190 Description = CONC DECK $16,824,356.72 1.0000 MH/M3 66,263.02 MH 366143 Cure conc diaph & facia AFNSH3 3 man Finisher Crew 39,010.31 CH 3CUREMAT Curing MATERIA@106.75 3,413,430.00 M2 CMO1 Concrete Finisher Fareman 0.50 19,505.16 MH CM02 Concrcte Finisher Journeym 3.00 117,030.95 MH $6,099,845.67 0.0399 MH/M2 136,536.11 MH 366144 Rub & Finish conc AFNSH2 2 Man finish Crew 1,925.92 CH 3RUBMAT Rub mat@106.75% 13,000.00 M2 CMO1 ConcreteFinisherForeman 0.25 481.48 MH CM02 Concrete Finisher Journeym 2.00 3,851.85 MH $]43,465.63 0.3333 MH/SM 4,33333 MH 366150 S& I safety rails ACARP3 3 Man Caipenter Crew 2,254.57 CH 3SAFERAIL SafetyRail@106.75% 47,346.00 M 85300C 450 Desck Finisher 1.05 2,36730 HR 85305C Work Bridge 1.05 2,367.30 HR CA01 Carpenter Fareman 0.50 1,127.29 MH CA02 Carpenter Joumeyman 3.00 6,763.71 MH $610,528.21 0.1666 MH/M 7,891.00 MH 366151 Access - Conc in superstr dk slabs, HPC 3EA08 Stair Tower@106.75% 1.00 LS _____> Item Totals: 4190 - CONC DECK $56,799,45521 7.1930 MH/M3 476,630.] 1 MH 857.182 66263 M3 BID ITEM = 4260 Description = GROOVING DECK GRIND Grinding Sub 4GRIND Grinding Sub@,101% 286,678.00 SY BID ITEM = 4270 Description = BEARING PADS 4270 Bearing Pads FRM22 Expansion Joint Crew #3 4,480.00 CH 2BRNG031 EXP (>8900 KN)@106.75 4,480.00 EA CA02 Carpenter Journeyman 2.00 8,960.00 MH LA03 Laborer, unskilled 1.00 4,480.00 MH $9,966,570.56 3.0000 MH/EA 13,440.00 MH Page 7 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= M3 TakeoffQuan: 66,263.000 EngrQuan: 66,263.000 [18.116] 1,772,888 i�,3sz,z6� 3,669,201 16,824,357 Quan: 3,Qt3,a3o.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 25.0002 UM Lab Pcs: 3.50 Eqp Pcs: 0.00 0.550 2,004,110 2,004,110 20.250 633,807 633,807 18250 3,461,929 3,461,929 [ 0.816 ] 4,095,736 2,004,1 ] 0 6,099,846 Quan: 13,000.00 SM Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 3.0000 UM Lab Pcs: 2.25 Eqp Pcs: 0.00 1.000 13,878 13,878 20250 15,645 15,645 18.250 1] 3,943 l 13,943 [ 6.773 ] 129,588 13,878 143,466 Quan: 47,346.00 M Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 6.0000 UM Lab Pcs: 3.50 Eqp Pcs: 2.10 5.000 252,709 252,709 31.500 74,570 74,570 5.340 12,641 12,641 23.000 41,499 41,499 21.000 229,108 229,108 [ 3.902 ] 270,608 252,709 87,211 610,528 Quan: 4.44 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 100,000.000 106,750 106,750 [ 150.972 ] 1a,675,042 z9,00s,sza 4,848,470 8,267,615 56,799,455 221.47 437.78 73.17 124.77 857.18 Unit= M2 TakeoffQuan: 286,678.000 En�-Quan: 286,678.000 Quan: Z89,063.67 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE 4.100 1,187,134 1,187,134 Unit= EA TakeoffQuan: 4,480.000 Engr Quan: 4,480.000 Quan: 4,480.00 EA Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 10.0000 US Lab Pcs: 3.00 Eqp Pcs: 0.00 2,000.000 9,564,800 9,564,800 21.000 303,503 303,503 13.000 98,267 98,267 [ 60.5 ] 401,771 9,564,800 9,966,571 C-63 A31 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 4270 Description = BEARING PADS _____> Item Totals: 4270 - BEARING PADS $9,966,570.56 3.0000 MH/EA 13,440.00 MH 2,224.681 4480 EA BID ITEM = 4280 Description = EXPANSION JOINT SEALS 4280 Expansion Joints FRM22 Expansion Joint Crew #3 102.66 CH 2EXPJT-M Modular F,acpans@106.75% 1,848.00 M 84515R 45 Ton R.T. (RT745) 1.00 102.67 HR 84900C 200 Amp Welder 1.00 ] 02.67 HR CA01 Carpentcr Foreman 1.00 ] 02.67 MH CA02 Caxpenter Journeyrnan 2.00 20533 MH IW02 Ironworker Jorneyman L00 ] 02.67 MH LA03 Laborer, unskilled I.00 l 02.67 MH OP02 Operator,Crane<50 T L00 102.67 MH $1,018,488.63 03333 MH/M 616.01 MH _____> ltem Totals: 4280 - EXPANSION JOINT SEALS $],018,488.63 0.3333 MH/M 6]6.01 MH SS l.l 30 ] 848 M BID ITEM = 4290 Description= ACCESSSYSTF,M 4290 Access System 4METAL Miscell. metal@101% 9,260.00 KG BID ITEM = 4305 Description = 355MM X 800MM CONC PARAPF,T 4305 S& P conc parapet CNCO2 Conc Crcw w/35 Ton RT 2,760.20 CH 2C0006 5000 PSI Concr@106.75% 14,20125 CY 84520R 35 Ton R.T. (RT635C) 1.00 2,760.20 HR 85000C 5 KW GENFRATOR 1.00 2,760.20 HR 85320C Concr bucket 1.-5-3 C 1.00 2,760.20 HR 85360C Hi-Cycle Concrete Vibr 2.00 5,520.41 HR CM02 Concrete Finisher Journeym 1.00 2,760.20 MH LA01 Laborer Fareman 1.00 2,760.20 MH LA02 Laborer,Skilled 2.00 5,520.41 MH LA03 Laborcr, unskilled 2.00 5,520.41 MH OP02 Operator,Crane<50 T 1.00 2,760.20 MH $3,177,440.69 1.4285 MH/M3 19,321.42 MH 4306 F & S parapet Page 8 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total Unit= EA TakeoffQuan: 4,480.000 EngrQuan: 4,480.000 [ 60.5 ] 401,771 9,564,800 9,966,57] 89.68 2,135.00 2,224.68 Unit= M TakcoffQuan: 1,848.000 Engr Quan: 1,848.000 Quan: 1,848.00 M Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 3.0000 UM Lab Pcs: 6.00 Eqp Pcs: 2.00 500.000 986,370 986,370 100.610 10,330 10,330 4120 423 423 23.000 3,780 3,780 21.000 6,955 6,955 26.000 4,301 4,301 13.000 2,252 2,252 26.000 4,078 4,078 [ 7.945 ] 21,366 986,370 10,753 1,018,489 [ 7.945 ] 21,366 986,370 10,753 1,018,489 11.56 533.75 5.82 551.13 Unit= LS TakeoffQuan: 1.000 EngrQuan: 1.000 Quan: 9,260.00 KG Hrs/Shft: 10.00 Cal: 510 WC: NONE 5.840 54,619 54,619 Unit= M TakeoffQuan: 47,622.000 F.n�-Quan: 47,622.000 Quan: 13,525.00 M3 Hrs/Shft: 10.00 Cal: 510 WC: NONE Prod: 0.7000 UM Lab Pcs: 7.00 Eqp Pcs: 5.00 157200 2,383,126 2,383,126 79.870 220,457 220,457 4.550 12,559 12,559 12.090 33,371 33,371 1.410 7,784 7,784 18250 81,650 81,650 16.500 74,615 74,615 14.500 133,149 133,149 13.000 121,088 121,088 26.000 109,642 109,642 [ 25985 ] 520,144 2,383,126 274,171 3,177,441 Quan: 76,195.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE C-64 A32 DMJM Harris PAML]CO2012 John Kovac Activity Resource PAMLICO BRIDGE UPDATE 2012 Desc Quantity Pcs Unit Page 9 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total BIDITEM = 4305 Description = 355MM X 800MM CONC PARAPET Unit= M TakeoffQuan: 47,622.000 En� Quan: 47,622.000 FRM02 Formwork Crew w/ 35 Ton RT 10,885.00 CH Prod: 1.0000 UM Lab Pcs: 7.00 Eqp Pcs: 2.00 3FM METAL FORMS@106.75 640.00 M2 400.000 273,280 273,280 84520R 35 Ton R.T. (RT635C) 1.00 10,885.00 HR 79.870 869,385 869,385 85000C 5 KW GENERATOR 1.00 10,885.00 HR 4.550 49,527 49,527 CA01 Carpenter Fore�nan 1.00 10,885.00 MH 23.000 400,714 400,714 CA02 CarpenterJourneyman 4.00 43,540.00 MH 21.000 1,474,837 1,474,837 LA03 Laborer, unskilled L00 10,885.00 MH 13.000 238,758 238,758 OP02 Operator,Crane<50 T L00 10,885.00 MH 26.000 432,378 432,378 $3,738,879.82 1.0000 MH/M2 76,195.00 MH [ 22.943 ] 2,546,688 273,280 918,912 3,738,880 4307 Rub & finish parapet Quan: 76,195.00 M2 Hrs/Shft: 10.00 Cal: 510 WC: NONE AFNSH3 3 man Finisher Crew 10,885.00 CH Prod: 2.0000 UM Lab Pcs: 3.50 Eqp Pcs: 0.00 3CURE Curing@]06.75% 76,195.00 M2 1.000 81,338 81,338 CMO1 Concrete Finisher Foreman 0.50 5,442.50 MH 2O.250 176,850 176,850 CM02 Concrete Finisher Journeym 3.00 32,655.00 MH 18.250 965,978 965,978 $1,224,166.14 0.5000 MH/M2 38,097.50 MH [ 10.195 ] 1,142,828 81,338 1,224,166 4308 S& P epoxy rebar Quan: 672,300.00 KG Hrs/Shfh 10.00 Cal: 510 WC: NONE 2SR Reinfarcing St@106.75% 672,300.00 KG 1.000 717,680 717,680 2SRA Resteel Access@106.75% 672,300.00 KG 0.100 71,768 71,768 4REBAR Rebarplace@101% 672,300.00 KG 0.580 393,833 393,833 $1,183,281.62 [ ] 789,448 393,833 1,183,282 _____> Item Totals: 4305 - 355MM X 800MM CONC PARAPET $9,323,76827 2.8057 MH/M 133,613.92 MH [ 60.4 ] 4,209,660 3,172,574 354,618 1,193,082 393,833 9,323,768 195.787 47622 M 88.40 66.62 7.45 25.05 8.27 195.79 BID ITEM = 4310 Description = TWO BAR MF.TAL RAIL 4310 Two bar metal rail 4GR Guard Rail-Sub@l O 1% BID ITEM = 4350 Description = TF,L6PHONE COND & INSF,RTS 47,622.00 M 4350 Telephone cond & inserts 4ELEC Electrical Subcon@101% 23,673.00 M BID ITEM = 4360 Description = POWF,R & CATV SLEEVES & DUCTS 4350 Power & CATV ducts 4ELEC Electrica] Subcon@] O l% 23,673.00 M Unit= M TakcoffQuan: 47,622.000 EngrQuan: 47,622.000 Quan: 47,622.00 M Hrs/Shft: 10.00 Cal: 510 WC: NONE 643220 30,937,737 30,937,737 Unit= M TakcoffQuan: 23,673.000 EngrQuan: 23,673.000 Quan: 23,673.00 M Hrs/Shft: 10.00 CaI: 510 WC: NONE 40.930 978,625 978,625 Unit= M TakeoffQuan: 23,673.000 Engr Quan: 23,673.000 Quan: 23,673.73 M Hrs/Shft: 10.00 Cal: 510 WC: NONE 23.390 559,249 559,249 A33 C-65 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BID ITEM = 9100 Description = OVERHEADS 9200 Site Facilities - Complete Operators and drivers for yard equip 20000 hrs 803170 --> 9320 250 TON HOON 15,000.00 HR 804040 --> 185 CFM 170 HP 7,500.00 HR 804320 --> 20-50 KW GENER 50- 7,500.00 HR 804380 --> 400 AMP WELDF,R 7,500.00 HR 805020 =_> FLATBAD TRACTO 7,500.00 HR 811WTRBL 2,500.00 HR 83130C --> Water truck 2500 GA 625.00 HR 83140C --> Boom truck-12 TON 7,500.00 HR 83150C --> Lowboy 60 ton h•ailer 5,000.00 HR 83185C Small Vac Sweeper 625.00 HR 83400C =_> Cat950F (770 HP) 625.00 HR 83800C =_> Bobcat 553-21.5 HP 2,500.00 HR 84535R =_> 18 Ton R.T. (RT420) 7,500.00 HR 85105C =_> Pump 3-in Subm. Elect 2,500.00 HR 85335C =_> Sandblaster 625.00 HR 85355C =_> Concrete Conveyar 625.00 HR 85845R =_> Boat, Supervisor(Boss) 1,250.00 HR 85850R Boat, Personne125 Per 1,250.00 HR 85855R Boat, Personnel 10 Per 1,250.00 HR 86l 15C Light Plant 7,500.00 HR 86120C => Arrow Board 7,500.00 HR OP02 =_> Operator,C�ane<50 T 45,000.00 MH $8,279,226.00 45,000.0000 MH/LS 45,000.00 MH I90120 Supervison - Salaried L236 --> Project Manager 7,920.00 MH L240 =_> Project Engineer 7,920.00 MH L242 =—> Field F,ngineer 13,200.00 MH L244 --> Office Engineer 15,750.00 MH L246 --> QC Engineer 5,000.00 MH L248 --> Secretary 7,920.00 MH L249 =_> Office Manager 7,920.00 MH L250 --> Clerk 15,750.00 MH L252 —> Runncr 7,920.00 MH $4,174,690.02 89,300.0000 MH/LS 89,300.00 MH I90125 Supervision Hourly L165 > Mechanic 19,800.00 MH L232 —> Gencral Superintendent 7,920.00 MH L238 --> Superintendent 26,400.00 MH L2421 =_> Party Chief 8,750.00 MH L2423 --> Rodman 17,500.00 MH L2424 --> Instriunent man 17,500.00 MH $5,055,710.40 97,870.0000 MH/LS 97,870.00 MH I90130 Project Vehicles 83000C > Pick-Up 1/2 Ton 172,500.00 HR I90150 Mechanic budget 831 l OC —> Mech.Tkr-1 TON 15,000.00 HR Page ] 0 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Unit= LS TakcoffQuan: 1.000 EngrQuan: Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 291.660 4,681,143 18.520 138,900 23.890 179,] 75 11.250 84,375 30.830 231,225 15.000 37,500 33.640 21,025 17.980 134,850 23.000 ll 5,000 37.420 23,388 65.070 40,669 18.120 45,300 65.450 490,875 4.560 l 1,400 20.670 12,919 15.760 9,850 22220 27,775 70.090 87,613 42.070 52,588 3370 25,275 5.450 40,875 26.000 1,787,508 [ 1287000 ] 1,787,508 6,491,718 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 62.500 628,650 58.000 586,238 38.500 670,758 38.500 800,336 38.500 254,075 19.000 199,822 45.000 463,716 17.000 397,373 13.000 173,722 [ 3133481 ] 4,174,690 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 35.000 1,006,137 58.000 586,238 45.000 1,545,720 38.000 453,180 25.000 670,425 30.000 794,010 [ 3800910 ] 5,055,710 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 15.310 2,640,975 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 26.140 392,100 C-66 Total JCK 1.000 4,681,143 138,900 179,175 84,375 231,225 37,500 21,025 134,850 1 ] 5,000 23,388 40,669 45,300 490,875 11,400 12,919 9,850 27,775 87,613 52,588 25,275 40,875 1,787,508 8,279,226 628,650 586,238 670,758 800,336 254,075 199,822 463,716 397,373 173,722 4,174,690 1,006,137 586,238 1,545,720 453,180 670,425 794,010 5,055,710 2,640,975 392,100 � � � DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 9100 Description = OVERHF,ADS I90220 Subsistance 9SUB8 Subsistance 9SUB9 Subsistance $],710,393.75 I90225 Consumables 9*DHl Safety Sup�lies 9*DH3 Small Tools $957,199.23 I90250 Travel & Other Expenses 3ZF53 Admin/STAFF Ex@106.75 3ZF60 Project Signs@106.75% 9601 Jointventure expcnses 9MBDICAL Medical Expenses 9SUB1 Air Fare, single 9TR001 Crew Relocation 9TR002 Frmn Relocation 9TR006 Home Office travel $481,373.97 I90310 Officc 5upply 9SU001 Supplies 9SU005 PHOTOS 9SU008 Fcdc�Postage $],789.34 I90420 Engineering Services 4ENG Enginecring@101% I90610 Communications 805260 RADIOS 9DCO2 Copy machine 9DC05 Computer 9SU009 Phone/Fax 9SUOl4 Cell Phone Costs $330,67426 I90912 Testing Lab 4�CONC Concrctc Tcstinga 101% I92150 Trailers & Utilities 805140 -> OFFICE TRAILER 805141 Engs/clients office 85225C TooUOffice Vans 45' 9*DH4 [ce and Water 9SU002 Electric 9SU003 Portajons 9SU004 Dumpsters 9SU007 Water/Sewer 375.00 MO 900.00 MO 1,636,797.58 LBHR 1,636,797.58 LBHR 45.00 MO 125 LS 1.25 LS 1.25 LS 50.00 EA 15.00 EA 15.00 EA 45.00 MOS 45.00 MOS 45.00 MOS 45.00 MOS 1.00 LS 82,500.00 HR 3.75 F,A 25.00 EA 825.00 DA 825.00 DA 1.00 LS 45.00 MOS 1.25 LS 45.00 MOS 1,636,797.58 LBHR 45.00 MOS 45.00 MOS 45.00 MOS 45.00 MOS Page 1 1 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Total JCK Unit= LS TakeoffQuan: 1.000 EngrQuan: 1.000 Quan: 1.25 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 1,754.250 657,844 657,844 1,169.500 ],052,550 1,052,550 [ ] 1,710,394 1,710,394 Quan: 1.00 LS Hrs/Shft 10.00 Cal: 510 WC: NONE 0.117 191,505 191,505 0.467 765,694 765,694 [ ] 957,199 957,199 Quan: 1.25 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 2,000.000 96,075 96,075 5,000.000 6,672 6,672 1.169 1 1 87,712.500 l 09,641 109,641 2,923.750 146,188 146,188 ],754250 26,314 26,314 2,923.750 43,856 43,856 ],169.500 52,628 52,628 [ ] 481,374 481,374 Quan: 1.25 LS Hrs/Shft: 10.00 CaI: 510 WC: NONE 16.373 737 737 5.847 263 263 17.542 789 789 [ ] 1,789 1,789 Quan: 1.00 DA Hrs/Shft: 10.00 Cal: 510 WC: NONE 116,950.000 118,120 118,120 Quan: 1.25 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 1.010 83,325 83,325 11,695.000 43,856 43,856 3,508.500 87,713 87,713 81.865 67,539 67,539 58.475 48,242 48,242 [ ] 247,349 83,325 330,674 Quan: 1.00 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 116,950.000 118,120 ll 8,120 Quan: 1.25 LS Hrs/Shft: 10.00 Cal: 510 WC: NONE 921.380 44,364 44,364 150,000.000 200,625 200,625 500.000 22,500 22,500 0175 287,094 287,094 584.750 26,314 26,314 584.750 26,314 26,314 1,169.500 52,628 52,628 584.750 26,314 26,314 C-67 � A35 DMJM Harris PAML]CO2012 PAMLICO BRIDGE UPDATE 2012 John Kovac Activity Desc Quantity Resource Pcs Unit BIDITEM = 9100 Description = OVERHF.ADS 9SU015 Office Cleaning 45.00 MOS $738,77999 I94010 Bond & Insurance 3Z130 BuildcrsRisk@106.75% 380,000.00 YD 9GA01 Ins�u-ance Costs 380,000.00 YD 9TX001 Permits 1.00 K$ 9TX003 Performance Bond 380,000.00 YD $5,695,018.88 I94020 Taxes & Duties 9AGENT Agent Fees 4.00 EA 9TX008 Equipment Tax, 4% 330,000.00 C $581,258.00 _____> Item ToYals: 9100 - OVERHEADS $31,275,427.84 232,170.0000 MH/LS 232,170.00 MH 31,275,427.840 1 LS $399,809,159.47 *** ReportTotals *** 1,868,967.58 MH »> indicates Non AddiYive AcYivity ------Report Notes:------ The estimate was prepared with TAKEOFF Quantities. This report shows TAKEOFF Quantities with the resources. Bid Date: Owner: Engineering Fittn: Estimator-In-Charge: JOB NOTES Page 12 04/26/2012 1029 Cost Report Unit Perm Constr Equip Sub- Cost Labor Materia] Matl/Exp Ment Contract Unit= LS TakeoffQuan: 1.000 EngrQuan: 1,169.500 52,628 [ ] 471,291 267,489 Quan: 1.00 LS Hrs/Shfh 10.00 Cal: 510 WC: NONE 1.045 423,985 6.843 2,600,682 29,237.500 29,238 6.950 2,641,1 l 4 [ ] 5,695,019 Quan: 1.00 LS Hrs/Shf't: 10.00 Cal: 510 WC: NONE 584.750 2,339 1.754 578,9] 9 [ ] 581,258 Total JCK 1.000 52,628 738,780 423,985 2,600,682 29,238 2,641,ll4 5,695,019 2,339 578,919 581,258 [ 8221391 ] 11,017,908 10,145,673 9,875,607 236,239 31,275,42s 11,017,908.42 10,145,672.98 9,��5,6o�.a4 236,zs9.00 ;��275�4�7�84 64,941,884 ib�,bso,iaz 24,848,539 96,304,325 si,oba,zsi a99,so9,is9 ************Estimate created on: 04/OS/2012 by User#: 2- John Kovac Source estimate used: V:\HEAVYBID\EST\PORTJVPLATFO ************Estimate created on: 04/18/2012 by User#: 2- John Kovac Source estimate used: V:\HEAVYBID\EST\BONNER ************Estimate created on: 04/19/2012 by User#: 2- John Kovac Source estimate used: V:\HEAVYBID\EST\PAMLICO * on units of MH indicate average labor unit cost was uscd rather than base rate. [] in the Unit Cost Column = Labor Unit Cost Without Labor Burdens In equipment resources, rent ° and EOE ° not = 100o are represented as XXXoYYY where XXX=Rento and YYY=EOEo ------Calendar Codes------ 508 REG 40 HR WEEK DAY SHIFTS 510 M-F 10 HOURS PER DAY (Default Calendar) 610 MO - SA ] 0 HR/DAY OFF OFFSHIFT A36 C-68 Updated Construction Costs for the Bonner and Pamlico Bridges Outer Banks Area, NC North Carolina Department of Transportation Apri12012 ARMENI Project No. ACS-162 Prepared for: NCDOT Prepared By: Armeni Consulting Services, LLC � ����,.. CQ�+ISLILTING $ERVICES, LLC 4411 Suwanee Dam Rd, Suite 750 * Suwanee, GA 30024 *(770) 904-4178 www.armeniconsulting.com C-69 EXECUTIVE SUMMARY SCOPE OF WORK In March 2012 Armeni Consulting Services, LLC (ACS) was hired by the North Carolina Department of Transportation (NCDOT) to update existing estimates prepared by Finley Engineering Group, Inc in 2006 for the Pamlico Sound and Parallel (Bonner) Bridges which would be constructed in Dare County, North Carolina. The 2006 estimates were updated to reflect 2012 costs. The length of the Pamlico Sound Bridge is estimated to be 14.8 miles with an overall deck width of 43 feet. It is planned to span from the south end of the Oregon Inlet to the vicinity of the Rodanthe township in a horseshoe type configuration through the Pamlico Sound. The bridge is estimated to be built on 560 each 140' long spans with conventional concrete decking. The foundation is assumed to contain 30" square concrete piles with a concrete pile cap substructure. Four 78" Bulb-Tee type concrete beams will be erected per span. The Parallel (Bonner) Bridge is a 54 span 2.7 mile bridge that crosses the Oregon Inlet with a superstructure estimated to be built using precast concrete segments. The foundation is designed with 66" prestressed concrete cylinder piles with 20" square concrete piles at the abutments. The updated cost estimate is based upon industry standard methodologies and resources and best available information. ACS used the same quantities, production rates and means and methods as shown within the PDF document of Heavy Construction Software Services (HCSS) cost estimates established in 2006 by International Construction Services (ICS) and provided to ACS by NCDOT in March 2012. The HCSS estimate file 2006-20 represents ICS's cost to construct the Parallel Bridge (aka Bonner Bridge) and file 2006-22 represents ICS's cost to construct the Pamlico Sound Bridge. A complete list of documents and references that were provided to ACS is shown in the Appendix at the end of this report. The cost estimates do not include any pre-construction costs such as design, acquisition or permitting expenses. The estimates do not include any costs related to the construction or demolition of structures along the approaches, relocation of major utilities or maintenance of the bridges upon completion. 1 �����e.��: C-70 TASK APPROACH ACS was provided a PDF file of the HCSS estimate file 2006-20 dated 11 /29/2006 which denotes a total cost of $222,962,625.60 to construct the Parallel Bridge (Bonner). ACS was also provided a PDF file of the HCSS file 2006-22 dated ll/22/2006 which denotes a total cost of $431,061,636.46 to construct the Pamlico Sound Bridge. The original HCSS software files were not made available to ACS and it was agreed that ACS would need to reproduce these original estimates using the same HCSS Software in order to make the appropriate updates of costs that were estimated in 2006. The information shown on the PDFs provided sufficient detail to allow the reproduction of the resources and rates in an attempt to recreate the estimate file. Several critical cost data had to be interpreted including labor fringes, payroll taxes, worker's compensation rates, United States Longshore and Harbor Workers (USL&H) Rate (known in HCSS as the marine upshift factor) and equipment rental and maintenance rates. Once the total costs were re-established (with only a very small labor cost difference from the original estimate), ACS's task was then to update all the labor, permanent materials, consumable/eXpendable materials, subcontractor, equipment and indirect (project overhead) costs to reflect current 2012 construction costs. This was performed based on the following assumptions: Labor Wage Rates The base labor rates that were used in the 2006 estimates are noted in the cost activity breakdowns shown on the PDFs. North Carolina does not have prevailing wage rates at the state level. Dare County wages published on internet web sites resulted in incomplete and wide variations of rates when compared to those that are set up in the 2006 estimate. When coupled with the fact that labor and fringe rates also vary for different contractors, ACS determined to escalate the wage rates for both hourly and salaried staff shown in the 2006 estimate at a rate of 3% per year and input the result in the updated cost estimates. These updated rates can be found within Attachments A of this report. Labor Pavroll Tax and Fringe Rates The payroll taxes and fringe rates that were used in the 2006 estimates are not evident and had to be determined based on various combinations of mathematical assumptions throughout the entire estimate that most closely represented the total labor and burden cost for the project. The estimated total payroll tax rate was based on 10.45% of the base rate and was not increased to calculate the updated cost estimate. The fringe rates varied substantially and 2�?�:=��� C-71 was escalated 2% per year. These updated rates can be found within Attachments A of this report. Workers Compensation Rate This rate varies by contractor and also by work environment. Different worker's compensation descriptions are shown throughout the 2006 estimates. The WC rates, however, are not evident and had to be determined based on various combinations of mathematical assumptions throughout the entire estimate that most closely represented the total labor and burden cost for the project. The estimated worker's compensation rates were not escalated in the updated cost estimates. The Worker's Compensation Codes and associated estimated rates were determined as follows: WC = 7.87% WC200 = 6.67% WC300 = 6.00% WC400 = 1.68% FL4034 = 1.72% FL5222 = 6.00% The assignment purpose of the different WC codes throughout the different cost activities in the 2006 estimates is unclear however the primary WC code that was utilized in both cost estimates is labeled "WC". Marine Upshift This factor takes into account the USL&H (United States Longshore & Harbor) rate and varies by contractor. This factor is applied to each Worker's Compensation Rate for any work activity over navigable waters where they do not access their work place via a temporary work trestle. Most cost activities included this factor as shown on the PDFs. The actual rate, however, was not evident and had to be determined based on various combinations of mathematical assumptions throughout the entire estimate that most closely represented the total labor and burden cost for the project. The marine upshift factor was estimated to be 2.26 but was not escalated in the updated cost estimates. Overtime The 2006 estimates show that all hourly based cost activities were based on a working calendar of five days per week and 10 hours per day. The premium associated with overtime labor expenses based on this calendar was also included in the updated cost estimates. 3�I'��.�� C-72 Permanent Material Rates It is evident that a sales tax rate of 7.00% was applied to all of the base prices for permanent material in the 2006 cost estimates. The current sales tax rate was researched and determined to be unchanged. This rate was also applied in the updated cost estimates. All permanent material and associated unit costs was evident in the 2006 cost estimate PDFs. Prices for the majority of the permanent material were solicited by ACS from various major local and national suppliers including ready mix concrete, post-tensioning material, epoxy coated reinforcing steel, precast concrete piles and deck panels, prestressed cylinder piles, bearings and expansion joints. The budgetary prices that were provided by these suppliers were input into the updated estimates as 2012 rates. These new prices can be found within Attachments A of this report. Consumable/Expendable Material Rates It is evident that a sales tax rate of 7.00% was applied to all of the base prices for expendable material in the 2006 cost estimates. The current sales tax rate was researched and determined to be unchanged. This rate was also applied in the updated cost estimates. All eXpendable material and associated unit costs was evident in the 2006 cost estimate PDFs. No current expendable material rates were solicited. ACS elected to escalate the expendable rates shown in the 2006 estimate at a rate of 3% per year and input the result in the updated cost estimates. These new prices can be found within Attachment A of this report. Subcontractors All subcontracted work and associated unit costs was evident in the 2006 cost estimate PDFs. The only subcontract work that ACS solicited in order to obtain current rates was for the installation of reinforcing steel. All other subcontractor rates were escalated at a rate of 3% per year and input in the updated cost estimates. It is evident that an additional rate of 1.00% was applied to the majority of the subcontractor base prices in the 2006 cost estimates. ACS assumes that this rate represents a subcontractor's bond expense to the contractor and has included it in the updated cost estimates as well. These new prices can be found within Attachment A of this report. Equipment Rates All total equipment rates were shown within the cost activities of the 2006 cost estimate PDFs. The distinction between equipment rental and maintenance rates, however, was not evident as these were combined into one total rate where published within the 2006 cost estimates. Several pieces of equipment included a marked up total cost of 7% when 4��������: C-73 extending the unit cost with the total number of hours. ACS noted that this equipment was being expensed as an "outside" piece of rental equipment which allowed a state sales tax to be included in the total cost. Most of the equipment, however, was priced at contractor's internal rates that can vary widely from one bidder to the next. As a result, ACS did not solicit current rental rates for the equipment included in the 2006 cost estimates but instead escalated the total internal and outside equipment rates at a rate of 3% per year and input the result in the updated cost estimates. These updated rates can be found within Attachments A of this report. It must also be noted that the average price of fuel has increased approximately $1 per gallon for off-road diesel from the fuel rate during the mid-summer of 2006. Bond & Insurance Rates Bond and insurance costs were included in the 2006 cost estimates in addition to the 1% bond rate that was applied to subcontractors as previously mentioned. These rates were escalated 3% per year in order to calculate a cost for the updated cost estimates. Profit and Margin Based on the estimate recaps provided with the 2006 cost estimates, it is apparent that a profit mark-up of 15% was applied to all total labor, burden, permanent material, expendable material, subcontractors and inside and outside rented equipment and maintenance costs. These rates were maintained in order to produce the updated 2012 cost estimates. Contingencies It is apparent that the 2006 cost estimate files did not include a contingency allowance cost. Armeni Consulting Services did not allow for any additional cost that could be termed as contingency in the updated cost estimates. Construction Schedule A project construction schedule was not provided to ACS. The indirect costs were escalated as previously noted and were based on the overhead timeframe that was established in the 2006 cost estimates without any factors that may be considered as a result of the timing of revised bid dates. 5��������: C-74 CONSTR UCTION COST ESTIMA TE SUMMARIES Parallel Bridge (2.7 Miles) 2012 Cost Estimate (HCSS File 2012-20) _ $ 266,135,434 2006 Cost Estimate (HCSS File 2006-20) _ $ 222,962,626 Difference = $ 43,172,808 (+19.36%) Breakdown of Difference: 2012 Labor (Incl Burden) _ $ 43,586,258 2006 Labor (Incl Burden) _ $ 37,108,975 Difference = $ 6,477,283 (+17.45%) 2012 Permanent Material 2006 Permanent Material 75,953,132 61.694.737 Difference = $ 14,258,395 (+23.11%) 2012 EXpendable Material = $ 12,764,734 2006 Expendable Material = $ 10,699,841 Difference = $ 2,064,893 (+19.30%) 2012 Equipment = $ 28,642,700 2006 Ec�uipment = $ 23,969,591 Difference = $ 4,673,109 (+19.50%) 2012 Subcontractors = $ 62,073,009 2006 Subcontractors = $ 53,337,664 Difference = $ 8,735,345 (+16.38%) 2012 Others (Bond, Insurance, etc) 2006 Others �Bond, Insurance, etc. Difference a $ 8,437,930 $ 7,063,959 $ 1,373,971 (+19.45%) 2012 Mark-Up (15%) _ $ 34,718,664 2006 Mark-Up (15%� _ $ 29,081,215 Difference = $ 5,637,449 (+19.39%) 6���:=��� C-75 Pamlico Bridge (14.8 Miles) 2012 Cost Estimate (HCSS File 2012-22) 2006 Cost Estimate (HCSS File 2006-22� Difference _ $ 483,733,048 _ $ 431,061,636 _ $ 52,671,412 (+12.22%) Breakdown of Difference: 2012 Labor (Incl Burden) _ $ 98,433,163 2006 Labor (Incl Burden) _ $ 84,031,591 Difference = $ 14,401,572 (+17.14%) 2012 Permanent Material = $ 167,373,926 2006 Permanent Material = $ 154,274,491 Difference = $ 13,099,435 (+ 8.49%) 2012 Expendable Material = $ 17,971,557 2006 Ex�endable Material = $ 15,040,602 Difference = $ 2,930,955 (+19.49%) 2012 Equipment = $ 78,778,299 2006 Equipment = $ 69,850,170 Difference = $ 8,928,129 (+12.78%) 2012 Subcontractors = $ 48,847,736 2006 Subcontractors = $ 43,731,275 Difference = $ 5,116,461 (+11.70%) 2012 Others (Bond, Insurance, etc) _ $ 9,277,061 2006 Others (Bond, Insurance, etc� _ $ 7,843,166 Difference = $ 1,433,895 (+18.28%) 2012 Mark-Up (15%) _ $ 63,102,261 2006 Mark-U�� 15%) _ $ 56,215,694 Difference = $ 6,886,567 (+12.25%) 7�I��Q.��- C-76 ATTACHMENT "A" The following attached six PDF documents were generated through HCSS software for each bridge and serve as a back-up to the above 2012 cost summaries: - Bid Totals - Estimate Recap - Cost Report including Overhead - Labor Use Report - Material + Subcontractor Report - Equipment Use Report APPENDIX The following is a list of documents that were provided to Armeni Consulting Services to assist in performing this task: • Parallel Bridge Plan Set stamped 3/22/07 (264 Drawings) • Parallel Bridge HCSS file 2006-20 BID TOTALS dated 11/16/2006 • Parallel Bridge HCSS file 2006-20 ESTIMATE RECAP dated 11/29/2006 • Parallel Bridge HCSS file 2006-20 detailed COST REPORT dated 11/16/2006 • Pamlico Bridge Summary of Quantities dated 11 /29/2006 • Pamlico Bridge HCSS file 2006-22 BID TOTALS dated 11/22/2006 • Pamlico Bridge HCSS file 2006-22 ESTIMATE RECAP dated 11/29/2006 • Pamlico Bridge HCSS file 2006-22 detailed COST REPORT dated 11/29/2006 The following is a list of suppliers and subcontractors that were contacted via telephone or e-mail and provided ACS with recent cost data: • Gerdau (Furnish Reinforcing Steel) — Contact Name = Rob Stout • Bayshore Concrete (Precast Concrete Products) — Contact Name = Gary Shrieves • Vulcan Materials (Precast Concrete Products) — Contact Name = Mike Means • Gulf Coast Rebar (Install Reinforcing Steel) — Contact Name = Steve Adams • Commercial Ready MiX Products (Furnish Ready MiX Concrete) — Contact Name = Tommy Charles • DS Brown (Bearings and Expansion Joints) — Contact Name = Mark Francis 8 I i A e? E. C—%% CREDENTIALS Armeni Consulting Services employees who contributed to this report include Carlo Zara, a Senior Estimator and Scheduler with a bachelor's degree in civil engineering and 25 years of combined major bridge construction, estimating and scheduling experience throughout the Unites States. Carlo has been employed with ACS since 2008 and has been responsible for estimating the cost of constructing bridges with both segmental and Florida Bulb-Tee superstructures. Kency Santana holds a bachelor's degree in Civil Engineering and assisted with the research of resource rates and duplication of the 2006 estimates in HCSS estimating software. She has been employed with ACS since 2009 and has estimated quantities and construction costs of several major bridge projects throughout the United States. John Armeni, Owner/President of ACS, managed the assignment, holds a bachelor's degree in civil engineering, is a consultant member of the American Segmental Bridge Institute (ASBI) and has 25 years of combined major bridge construction and estimating experience including managing the construction of the Croatan Sound (Virginia Dare) Bridge near Manteo, NC from 1998 to 2000. He has also served as Project Engineer of the precast segmental Mid-Bay Bridge in Destin, Florida from 1991 to 1993 and the Neuse River Bridge in New Bern, NC from 1996 to 1998. 9 � �� „ _� �: C-78 PAI�'ILIC(� ��]UND BRIDGE ALTERNATIVE a�"1R� CC]Ul`�1T'f�' C[3�T E�TIIVIATE RE'VIEW TA'�K ORDER #1 MI+CHAEL BAKEF�. EI�IGINEER.ING, INC JU1�IE 13, �D12 �_ t �„ � ".. � :���� ,,,:, � Prnd�lnnd \":rtiunn111; f�llr;� h�,,,, .� � � �� r� � r, Canaf Zone � Hn! Spa! ; �'�r ,��. �=, �= �',� S� r�ll�ag Arca ;_ ' �� 1��5Y Nat Spat ��+t �� _.:� ,, 4 r,,, .E� �� � �pr�� 1 0 ="!!} � r �' �"�. � __ aod�n�h� S � I Curre�s Hnf Spof ................, ' „r ................... "t., t ....i.. �. i, � ` i', Emett�+cracy_._ --�� ��� Fe�,> ��k i RooaHrwe i � � C-79 .x�.. � `' � . r �, .�UIl� l�, c��2 Mr, Greg Perfetti, P.E. State Sf�•�lctu�•es Ea�gi��eet• h1CD0'�' — Structures Managejnent Unit 157$ M�il Service Center RaIeigh, hIC 27C99-1 SS 1 Slibject: Pa��ilico Soi.iiad B��idge Alternate Cost Estimate Review Dear Mr. Perfetti: Michael �aker �ngineering, Inc. A Ur�it of Mishael 8aker Go�pvralion 8000 Rege�lcy Park�vayJ Suite GOfl Cary, NC 2751 S (919) 4$1-5702 FAX (919} 463-5490 Pleas� find attac��ed our Final cost estimate review for the Pamli�o Sound Bi•idge Co�•i•ic�or as requested at ol�r meetii�g ot� April 2, 2012, The conteiits of the estiinate revie�� are �s follnws: • E�ecutive S�inuvary o Repart • Qualifications of Perso�ulel + SLip��orting D�ta T�le �ssessment is �aseci o�� tl�e origiz�al 2006 cast estimate co�1l��iled by Finley Enginccririg Grou�� for tlie North Carolina Department of Tr��aspoz•tatzoz�. Coa��bialiiig tiie i•evised Parallel (Boi7ner) Bridge aiid Pa�nlieo Sound Bridge esfiinates ti�rhile �pl�lying ottr estimated escalatioil, the total cost is estimated to be $808,373,9$8. Otu• spreadslieets and �d�iitioiial b�ekup are avaflable u�an request. If yoti would like to discuss any of these results fui-ther, �lease contact �ne at 919-481-5702, or T3i11 Hooci at 919-481-570Q. Sincerely, MICHAEL I3AKER JR,, INC. � ` Dwain Hatl�av�,ray, P.E. Struct�i�•es Matia�er E�lclosures :1 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Executive Summary Michael Baker Engineering, Inc. (Baker) has performed a cost estimate review at the request of North Carolina Department of Transportation (NCDOT) pertaining to the proposed Pamlico Sound Bridge Corridor Alternative, as it is described in the Final Environmental Impact Statement and Section 4(� Evaluation (9/ll/2008) of the NC 12 Replacement of the Herbert C. Bonner Bridge. The purpose of the review was to evaluate quantities provided by NCDOT from a 2006 cost estimate performed by Finley Engineering Group. Baker has applied escalation costs to present value, identified high and/or low cost project components, and evaluated the costs to determine if they are in line with established industry practices. A summary of the findings is shown below. Bonner Bridge — Revised Parallel (2.7 Mile) Bridge Origina12006 Cost Estimate (as Escalated Finley Engineering estimated by Finley Engineering Group) Group Estimate (2012) $229,651,504 $275,581,805 Pamlico Sound (14.8 Mile) Bridge Origina12006 Cost Estimate (as Escalated Finley Engineering estimated by Finley Engineering Group) Group Estimate (2012) $443,993,486 $532,792,183 Pamlico Sound Bridge Corridor Alternative (17S Mile) Bridge Origina12006 Cost Estimate (as Escalated Finley Engineering estimated by Finley Engineering Group) Group Estimate (2012) $673,644,990 $808,373,988 The ariginal Finley Engineering Group (FEG) estimates and Baker's current escalated estimate include all direct and indirect construction costs including, but not limited to demolition, temporary facilities/access, supervision, labor, equipment and materials. Additionally, the estimate includes a 3% increase to account for the Design-Build method of procurement. The estimated amount is intended to represent the "contract cost" or the cost that we would expect to award in an eventual construction contract. It should also be noted that the estimates exclude any costs outside of these construction costs (as defined above). Exclusions include, but are not limited to any and all costs related to escalation costs after April 2012, roadway approaches or other related construction beyond the limits of work identified by FEG, design costs, NCDOT June13, 2012 1 of 30 C-81 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW administrative and/or construction management costs, operation & maintenance of the completed bridge, debt service ar other financial costs. In conclusion, the approach NCDOT used to determine the cost estimate of the 17.5 mile Pamlico Sound Alternative was valid in terms of both engineering and cost estimating standards. June13, 2012 C-82 2 of 30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 1. Introduction Michael Baker Jr., Inc. (Baker) has conducted a cost estimate review at the request of North Carolina Department of Transportation (NCDOT) pertaining to the proposed Pamlico Sound Bridge Corridor Alternative. The two (2) estimates provided were prepared by Finley Engineering Group (FEG) in 2006: • Bonner Bridge — Revised Parallel Bridge estimate dated November 16, 2006 and • Pamlico Sound Bridge estimate dated November 29, 2006. The purpose of the review was to evaluate both of these project estimates, escalate costs to present value and to identify high and/or low cost project components. June13, 2012 C-83 3 of 30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 2. Understanding of Task It is important to understand the task as requested and the inherent assumptions and limitations included in this report: The two (2) estimates noted above were prepared as separate, stand alone projects. Baker has been asked to review and update each, separate estimate. It is our understanding that the two (2) updated estimates are to be combined into one estimate as a representative cost for a 17.5 mile bridge along the Pamlico Sound Bridge Corridor. June13, 2012 C-84 4of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 3. Assumptions "17.5 Mile Option" — The Bonner Bridge — Revised Parallel Bridge estimate is identified as a 2.7 mile project and the Pamlico Sound Bridge estimate as a 14.8 mile project in the 2006 FEG cost estimates. The combined sum of these two lengths would be 17.5 miles. This combined length is consistent with the total mapped alignment of the Pamlico Sound Corridor Hearing Maps provided. Channel crossing — The original FEG cost estimates include one crossing of the navigable channel (in the Bonner Bridge — Revised Parallel Bridge estimate). The Pamlico Sound Bridge estimate includes only low level, 78" bulb tees (conventional) construction. Even though the final placement of the channel crossing is not yet defined, the total combined quantities reviewed should be representative of the proposed combined Alternative. Escalation — We have corrected all FEG bid items as well as any historic bid history items to present day (April, 2012) using ENR's Construction Cost Index (CC�. Due to the unknown combined project schedule, we HAVE NOT escalated the costs to a"midpoint of construction" as is typical for planning budget estimates�. Again, it may be appropriate during Task 2 to establish a planning schedule and to forecast the cost of escalation for NCDOT's planning purposes. Contingency — We have not included any contingency to the estimates in order to account for unknown costs and the risk of future cost fluctuations. The original FEG estimates did not include this. Design-Build — NCDOT requested the estimate be evaluated as if it were let and delivered using Design-Build procurement. Since the FEG estimates did not include this, we have added a(3°/o) markup factor to the bottom line to account for premiums for schedule/delivery, risk and design costs. Based on our experience on past NCDOT Design-Build projects, we have assumed that some of the increase in cost for risk and expedited schedule is offset by the innovation associated with the design-build method of procurement. June13, 2012 C-85 5of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 4. Approach Our general approach to the review was as follows: a. Reviewed all items in the cost estimate to some extent b. Did not check quantities c. Escalation factors were reviewed from multiple published sources. We decided to utilize Engineering News Records CCI. d. All cost items (FEG items from 2006, and bid history/historic costs as appropriate) were escalated to present value (Apri12012). e. When needed all items were converted from English to metric units to match the FEG estimate. £ Identified "big ticket" items based on "80-20" rule. g. Utilized "bottom up" estimates, NCDOT Bid History and/or Baker project data as appropriate to verify unit prices. June13, 2012 . 6of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 5. Project Estimate Our review of the project estimates gives a combined total value to this project of $808,373,988. Our escalation of FEG's estimates includes bringing escalation costs to present value and identifying and sorting by high and/or low cost project components. (see below): Bonner Bridge — Revised Parallel (2.7 Mile) Bridge Origina12006 Cost Estimate (as Escalated Finley Engineering estimated by Finley Engineering Group) Group Estimate (2012) $229,651,504 $275,581,805 Pamlico Sound (14.8 Mile) Bridge Origina12006 Cost Estimate (as Escalated Finley Engineering estimated by Finley Engineering Group) Group Estimate (2012) $443,993,486 $532,792,183 COMBINED TOTAL: (Pamlico Sound (17S Mile) Bridge Corridor Alternative) Origina12006 Cost Estimate (as Escalated Finley Engineering estimated by Finley Engineering Group) Group Estimate (2012) $673,644,990 $808,373,988 1NCLUSIONS: The ariginal Finley Engineering Group (FEG) estimate and Baker's escalated estimate include all direct and indirect construction costs including, but not limited to demolition, temporary facilities/access, supervision, labor, equipment and materials. Additionally, Baker's escalated estimate includes a 3°/o increase to account for the Design-Build method of procurement. The estimated amount is intended to represent the "contract cost" or the cost that we would expect to award in an eventual construction contract. EXCLUSIONS: It should also be noted that the estimates exclude any costs outside of these construction costs (as defined above). Exclusions include, but are not limited to any and all costs related to escalation costs after April 2012, roadway approaches or other related construction beyond the limits of work identified by FEG, design costs, NCDOT administrative and/ar construction management costs, operation & maintenance of the completed bridge, debt service or other financial costs. June13, 2012 C-87 7of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 7. Findings It should be noted that the estimated cost of the Bonner Bridge — Revised Parallel Bridge project will naturally be compared to the Design-Build bids received by NCDOT (published July 19, 2011, see attachment 8). PCL Civil Constructors, Inc. bid of $215,777,000 is substantially lower ($59,804,805 or 21.7%) than the escalated estimate based on FEG's original design/quantities. However, the two other bids received (from Skanska USA Civil SE, Inc. and Oregon Inlet Constructors, Inc.) are in very close agreement. Bid Comparison: Bonner Bridge — Revised Parallel Bridge Escalated Skanska Bid Oregon Inlet Total FEG Est Bid Var. (%) (2012) (D-B) (approx.) $275,581,805 $279,850,000 $306,845,000 10% It is our understanding that the PCL bid proposed a design solution that utilized segmental post-tensioned box girder construction for only 25% of the total bridge length. It is likely the other two bids more closely resembled the 1996 design prepared by Parsons Brinckerhoff, which utilizes segmental design and construction for the entire length of the bridge. FEG's 2006 estimate was also based on the PB design and therefore also, our current estimate. These bid results confirm and support the accuracy of the estimate. June13, 2012 .. :S � _ C 1 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 8. Attachments a. Attachment 1— Team Qualifications b. Attachment 2— 2006 FEG Bid Items & Escalation to APR 2012 c. Attachment 3— ENR CCI Table d. Attachment 4— FEG (escalated) Estimate: Bonner — Parallel Bridge e. Attachment 5— FEG (escalated) Estimate: Pamlico Sound Bridge £ Attachment 6— Highway Letting NCDOT, July 19, 2011 June13, 2012 .. 9of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW 9. Footnotes (1) Forecasting of construction escalation is difficult due to the dynamic nature of construction progess and the continuing, variable nature of escalation. In order to reasonably account for these factors, it has become industry standard to approximate the total escalation affect by multiplying the entire project cost by the forecast escalation through half of the construction schedule (or "mid- point construction"). June13, 2012 C-90 10of30 June13, 2012 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Attachment 1 Team ualifications (Abbreviated resumes for Baker team) C-91 11of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW �e�rn �. �enney, F .�. S�ninr �t.rurt��arr�( �rac�in��r General Qualifications Mr. Denney has managed and designed a variety of structural engineering projects for both public and private clients. His list of projects includes both cast-in-place and precast parking decks, prestressed concrete and structural steel beam bridges, as well as spliced post-tensioned concrete bulb-tee bridges. He has spent the last two years working exclusively as the senior bridge engineer on NCDOT projects. John C. Dietrick, P.E., S.E. � �„'?'?;� �� ",��� ��, r �+�:� �.° r ' :, General Qualifications Mr. Dietrick has a broad range of experience covering all aspects of design, analysis, rehabilitation and inspection of bridges. His bridge design experience includes structures of many different types, including prestressed concrete bridges, steel bridges and reinforced concrete structures, with special emphasis on long span concrete and concrete segmental bridges. In addition to design and analysis experience, Mr. Dietrick also has comprehensive experience in the development and application of bridge design software and load rating software. He has also served as a certified instructor for a number of National Highway Institute training courses, including Load and Resistance Factor Design (LRFD) and fundamentals of bridge inspection training, to numerous Departments of Transportation across the country. June13, 2012 C-92 Years with Baker: Years with Other Firms: 6 Education B.S.C.E., 2003, Civil Engineering - Structural, North Carolina State University M.C.E., 2006, Civil Engineering - Structural, North Carolina State University Licenses/Certifications Professional Engineer, North Carolina, 2007 Years with Baker: 17 Years with Other Firms: 7 Education M.S., 1987, Civil Engineering, Carnegie Mellon University B.S., 1986, Civil Engineering, Carnegie Mellon University Licenses/Certifications Professional Engineer, Ohio, 1999 Professional Engineer, Pennsylvania, 1992 Structural Engineer, Illinois, 2000 Professional Engineer - Civil, Kentucky, 2004 Professional Engineer, Indiana, 1999 Professional Engineer, Michigan, 1999 12of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW �aVp� ��er�ar�t, �.�. PYC?!�'f'� II/I�'CaCX��'i General Qualifications Mr. Eberhardt is a Project Manager responsible for the management of heavy and highway projects. As a surveyor, contractor, engineer and construction manager, Mr. Eberhardt has over 20 years of construction experience on highway, transit, railroad and airport projects. In rail, Mr. Eberhardt participated in The Frankford Elevated Reconstruction Project, Railwarks Regional Rail Bridges and Temple University Station, and the Market Street Elevated Reconstruction Project. Mr. Eberhardt's bridge and highway experience includes the Walt Whitman Bridge Rehabilitation, Schuylkill Expressway Rehabilitation, Baltimore Washington International Airport, I-83 Rehabilitation in the City of Baltimore, new alignment of S.R. 6015 in Tioga County, PA, and the Trexlertown Bypass in Lehigh County, PA. Mr. Eberhardt has a strong background in surveying, civil engineering, construction management, estimating, and business management as well as extensive hands-on field experience. More recently, Mr. Eberhardt's expertise has been called upon by counsel for claims support, litigation support and expert witness services. Dwain G. Hathaway, P.E. ;f',v���?:;��.'`�w ��� e�Bir�c� .Structures IVlanager General Qualifications Mr. Hathaway has 15 years of experience as a structural engineer engaged in the design of highway projects of all types in North Carolina, South Carolina, Georgia, and Virginia. He is responsible for managing the planning, design, and plan production of highway structures. His design experience includes numerous types of bridge designs, box culvert, parking deck, and retaining wall design. He has spent the majority of his career working on NCDOT bridge design projects, both as a design engineer and project manager. June13, 2012 C-93 Years with Baker: 12 Years with Other Firms: 22 Education M.B.A., 1998, Business Administration, Lehigh University B.S.C.E., 1986, Civil Engineering, The Pennsylvania State University A.S., 1981, Surveying, The Pennsylvania State University, Mont Alto Campus Licenses/Certifications Professional Engineer, Pennsylvania, 1992 Professional Engineer, New Jersey, 1996 Professional Engineer, Maryland, 1996 Years with Baker Years with Other Firms: 6 Education M.C.E., 1996, Structures, North Carolina State University B.S., 1994, Civil Engineer, North Carolina State University Licenses/Certifications Professional Engineer, North Carolina, 2000 Professional Engineer, Georgia, 2010 Professional Engineer, South Carolina, 2004 Professional Engineer, Virginia, 2004 13of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW �van L. Hoover, F�.�., C.;.C:.�. (��?iE'f �StIC?'?C�'�fap' General Qualifications Mr. Hoover previously served as a senior/lead estimator and project manager with Baker's Mellon Stuart Construction business unit and has re joined Baker as Chief Estimator of the Construction Services Group after serving in a similar role with two other firms in the commercial development and Years with Baker: Years with Other Firms: 18 Education B.A.E., 1986, Architectural Engineering (Const. Mgmt.), The Pennsylvania State University Licenses/Certifications Professional Engineer, Pennsylvania, 1992 contracting market. He has over 25 years of diversified I Certified Cost Engineer, 2010 professional experience in government, commercial, industrial, institutional, medical, and military projects. Mr. Hoover brings to a project an in-depth knowledge of total cost management work, including cost engineering, parametric cost modeling, activity-based cost estimating, value engineering, and life cycle cost analysis as well as an impressive and successful resume in the management of projects. Mr. Hoover provides additional supporting services from his project portfolio in preconstruction services, project scheduling, construction management, contract management, and design development support. Louis Joseph Pirozzi, P.E. �� ����, ,,. � �dl� _�, General Qualifications Mr. Pirozzi is a civil engineer with practical experience in highway, structures, and building construction. His professional experience includes construction management services for Baker, inspection and bridge rating/analysis for the Pennsylvania Department of Transportation, as well as laboring positions %r various contractors. Mr. Pirozzi is a passionate team player, and self motivated individual with a strong positive attitude. He looks forward to challenges and can balance a multitude of responsibilities ranging from technical to human relation issues. Mr. Pirozzi is dedicated to providing the client with an efiicient, innovative, high quality process to achieve the best possible product. June13, 2012 C-94 Years with Baker: 12 Years with Other Firms: 3 Education M.S., 2011, Engineering Management, Drexel University B.S., 2001, Structural Design and Construction Engineering Technology, The Pennsylvania State University, Harrisburg Campus Diploma, 1994, General Studies, Cumberland Valley High School Licenses/Certifications Professional Engineer, Pennsylvania, 2007 ACI Concrete Field Testing Technician - Grade 1, Pennsylvania, 2010 PENNDOT Construction Documentation System (CDS) NeXtGen, Pennsylvania, 2007 PENNDOT Concrete Field Testing Technician, Pennsylvania, 2008 OSHA 10-Hour Safety Training, 2009 14of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Larry K. �%Ic�inney, �'.�., �.L.S. ��'C?!�l'� I��I�CX��'t' General Qualifications Mr. McKinney's career encompasses project management, design, and construction management services. His years of experience and his variety of assignments provide him with a unique understanding of design and construction, and the needs and expectations of public and private clients. Mr. McKinney has applied his knowledge to lead roles on major projects. These projects included the design of the Airport Expressway in Pittsburgh, the design management for S.R. 26 and S.R. 6220 projects near State College with a construction value over $400 million, and construction management for projects with a construction value of more than $300 million for District 8-0. He served as project manager on the high-priority Tunkhannock Transportation Improvement Project. He was responsible for work assignments, budgets, schedules and all contract administration. In addition, his assignments include Project Manager for preliminary design and constructibility of a $120 million consolidated rental car facility and employee parking areas at BWI Airport, Resident Engineer for Baker on the $ 105 million Route 29 Tunnel project for the New Jersey Department of Transportation, and Construction Manager on the $53.2 million Trenton Train Station Reconstruction. Mr. McKinney served for one year as the structure outage coordinator for the $ 700 million Market Street Elevated replacement project. Recent experience includes construction cost estimating, constructibility and planning for the construction of 670 miles of Personnel Fence (PF 225) located in the States of California, Arizona, New Mexico and Texas under an agreement with the USACOE for the Homeland Security Border Fence Program. Years with Baker: 42 Years with Other Firms: 5 Education B.S., 1966, Civil Engineering, Purdue University Graduate Studies, Business Administration, The Pennsylvania State University, Harrisburg Campus Diploma, 1960, General Studies, Clinton Central High School Licenses/Certifications Professional Engineer, Maryland, 1996 Professional Engineer, Indiana, 2009 Professional Engineer, New Jersey, 2006 Professional Engineer, Georgia, 1993 Professional Engineer, Pennsylvania, 1971 Professional Engineer - Civil, California, 1969 Professional Engineer, Ohio, 2003 Professional Engineer, North Carolina, 2003 Professional Land Surveyor, Pennsylvania, 1980 NICET IV Transportation-Highway Construction, 2005 Ninety seven design segments with an estimated construction value of over $ 1 Billion were estimated within a very limited design schedule. Cost estimating and constructibility support during construction continue. Mr. McKinney has led or participated in numerous Value Engineering workshops over the past twenty years and recently has led value engineering workshops for rehabilitation of the S.R. 422 bridge and the over one billion dollar reconstruction of I-95 in PennDOT, district 6-0. He provided cost estimating for the Border Fence and major transit, bridge and highway projects continue to be an important work responsibility. Mr. McKinney also performed constructibility reviews for major phased improvements to S.R. 28 in Pittsburgh, cost validaiion for a$500 million I-225 transit project in Colorado, design and construction options for the I-69 project, and the Milton Madison Bridge in Indiana were challenging assignments over the past year. June13, 2012 C-95 15of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW �arl i�. I�eicler�iser, F�.�. T��hr?ic�l C'�r'�SsAltr�r'it General Qualifications Mr. Neiderhiser's career spans 37 plus years of progressively responsible civil engineering with the Pennsylvania Department of Transportation. He had major responsibilities for design, construction, and maintenance of highways and bridges in Engineering Districts 9, 10, and 11. His most recent work experience was as District Executive Years with Baker Years with Other Firms: 30 Education M.B.A., 1991, Business, Indiana University of Pennsylvania B.S., 1966, Civil Engineering, University of Pittsburgh Licenses/Certifications Professional Engineer, Pennsylvania, 1971 for Engineering District 9 and for a short duration as an Acting District Executive in Engineering District 11. In this role he was responsible for the design, construction, and maintenance of the state highways and bridges in the district. Major responsibilities included development, implementation, and monitoring of the district's strategic plan and achieving the goals of the Department of Transportation. He used mentoring, coaching, teambuilding, rewards, recognition, and empowerment as tools to improve efficiency, effectiveness, and motivation of employees and partners. He maintained excellent working relationships with federal, state, and local political leaders and agencies. His construction experience included 21 years in Engineering District 10, responsible for contract administration of all highway and bridge construction projects in the district. Responsibilities included project documentation, quality assurance, worlc order preparation, CPM monitoring, EEO and labor compliance, dispute resolution, time extensions, current esrimates, final audits, and overseeing the District's Materials Unit and Soils Unit. Performed constructability reviews and prepared and reviewed resource loaded critical path method (CPM) charts for numerous projects. He spent eight years in the Maintenance Department of Engineering District 10 as the Assistant District Engineer for Maintenance and the Maintenance Services Engineer. His responsibilities included preparation of annual work plans, monitoring performance, overseeing the district's equipment fleet, the district's automated systeins, the district's permit and traffic engineering units and maintaining excellent working relationships with the local union (AFSCME). He participated on many steering committees such as ECMS, APRAS, and Construction Parmering. He was a member of the AASHTO Standing Committee on Quality from 1992 until 2003. He is a member of ASHE Altoona Section, and past president of the Mid Allegheny Section. He is a member of the Pitt Civil Engineering Alumni Club. Since joining Baker he has been trained in cost estimating validation process (CEVP, WDOT). He participated in a risk identification workshop for the Downtown Louisville, Ohio River Bridge Project. This is a new 6- lane bridge across the Ohio River, adjacent to the existing Kennedy Bridge. Currently the design is about 10 % complete, with several bridge alternatives. The cost of the bridge depends on the Alternative selected but is in the order of 200 million dollars. June13, 2012 16 of 30 C-96 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW �re�ory uuncan �tiVes, �.�. �ric��e �erFar?��rzl �/Ir�nrz�er General Qualifications Mr. Gregory D. Stiles, P.E., is a Bridge Technical Manager in the Asheville, North Carolina office. He earned a Bachelor of Science Degree in Civil Engineering from the University of North Carolina at Charlotte in 1989. He has a broad range of transportation design and construction administration experience including light rail structures, segmental and precast concrete bridges and complex bridges over railroads and navigable waterways. He is a member of ASCE and EWB and is licensed in North Carolina, Colorado, Kentucky, Virginia, and Pennsylvania. �I���� ��. ����'��, �.�. Technical Services Manager - Bridge Construction General Qualifications Mr. Suarez is a structural engineer with more than 35 years experience in design of steel and concrete highway bridges, bridge rehabilitation, and retaining walls. He is also experienced in specialized concrete (post-tensioned, prestressed, cast-in-place, and precast) structures including segmental and cable stayed bridges, permanently anchored tieback walls, pavements, culverts, airport terminals, buildings, FAA control towers, garages, and nuclear containment vessels. Mr. Suarez has also been involved with construction of projects such as the Maysville Cable Stayed Bridge Project where he served as a project engineer and task manager for post design services. He is also experienced with construction management, design build projects, cost estimating, scheduling, proposal preparation, and specification writing. June13, 2012 C-97 Years with Baker: 3 Years with Other Firms: 20 Education B.S.C.E., 1989, Civil Engineering, University of North Carolina at Charlotte Licenses/Certifications Professional Engineer, North Carolina, 2003; Colorado, 1996; Pennsylvania, 2002; Kentucky, 2010; Virginia, 2010 YL�rs °��ru��a E�6��r: 22 Years with Other Firms: 13 Education B.E., 1977, Civil Engineering, Manhattan College Licenses/Certifications Professional Engineer, Michigan, 2007; Minnesota, 2008; Indiana, 2007; Wisconsin, 2007; Washington, 2006; Virginia, 2006; Mississippi, 2006; Pennsylvania, 1999 Professional Engineer - Structural, lowa, 2001 Professional Engineer - Civil, Kentucky, 2006 NCEES Certified, 2006 17of30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Attachment 2 2006 FEG Bid Items & Escalation to APR 2012 June13, 2012 .; 18of30 � l� 00 � 00 ��� N--+ �--� ��� v'� O O N O�n N O��O O�n � O�O M� c0 O v'� � M �O M c0 O O�n c0 c0 00 00 �O M�--+ O� l� � M�n O N V' l� �O �n ��O �O O c0 O O � N M O O� ��--� l� l� l� N l� ��--� �O c0 00 a1 00 l� N�O l� O �O �� 00 l� � O�n N O•--+ F"' O� N l �n �O M�t �--� co AO oo M l co AO l O c0 O �h �I' M N O�--� �O O v� AO N V' oo M O� � V1 O� M M �O M 00 01 d' ��' �� O� �O �D [� C� O �O M 01 CO O 00 41 AO O N 01 �O � �O � O� l� O v� N� OO l� M M l� M�� N�--� v� V� OO OO [� O N 01 �D �O l� GO M 00 M O Vl � O d' M M 00 �[� �--+ d' '--� �O O� d' �--� 01 M d' � d' N�O d' ��--' M[� M �' O� �--� M N O� O � v'� .� OA v'� l� O� � l� �� O O� AO M� O o0 � 01 N ,� �+ N O� �O O � � �--� N� O� O� N N l� N V'� ^-+ rr M .-. 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U Vl � v 3 lJ �m � Q d V W I� W V(.'7 O] W Q M I- F- 2 O O O O O O O O O O O O O O�+t O O O O rvl a Vl �D rl N� 00 O� �D I� a0 Ol O.-I Vl i0 01 O O O O N N N N M M M M N M M M M d' d' d' d' d' V d' d' C d' V d' d' n M � M N n rl N N M m M N n N N C-102 22 of 30 June13, 2012 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Attachment 3 ENR CCI Table (Derivation of escalation factors) C-103 23 of 30 ENR Construction Cost Index History - As of April 2012 YEAR JAN FEB MAR APR MAY JUN JUL AUG 2012 9176 9198 9268 9273 2011 5938 8998 9011 9027 9035 9053 9080 9058 2010 8660 8672 8671 8677 8761 8805 8565 8858 2009 8549 8533 8534 5528 8574 8578 8566 8564 2008 8090 8094 8109 8112 8141 8185 8293 8362 2007 7880 7880 7856 7865 7942 7939 7959 5007 2006 7660 7689 7692 7695 7691 7700 7721 7722 2005 7297 7298 7309 7355 7398 7415 7422 7479 2004 6825 6862 6957 7017 7065 7109 7126 7188 2003 6581 6640 6627 6635 6642 6694 6695 6733 2002 6462 6462 6502 6450 6512 6532 6605 6592 2001 6281 6272 6279 6286 6288 6318 6404 6359 2000 6130 6160 6202 6201 6233 6238 6225 6233 http://enr.construction.com/economics/historical indices/construction cost index historV.asp AVG 2006 APR 2012 index index ESCAL % Rounded 7751 9273 19.64% 20% C-104 SEP 9153 8836 8586 8557 8050 7763 7540 7298 6741 6589 6391 6224 OCT 9147 8921 8596 8623 5045 7883 7563 7314 6771 6579 6397 6259 NOV DEC AVG. 9173 9172 9070 8951 8952 8802 8592 5641 8570 8602 8551 8310 8092 SOS9 7966 7911 7888 7751 7630 7647 7446 7312 7308 7115 6794 6752 6694 6578 6563 6538 6410 6390 6343 6266 6283 6221 24 of 30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Attachment 4 FEG escalated Estimate: B onner - June13, 2012 Parallel C-105 Brid e g 25 of 30 Parallel Bridge - (2012 FEG Costs): Reordered to reflect hi hest value items to lowest value items to Quantity Bifl Item Description (Metric) 2900 Constr & removal of temp access ].00 3030 1676mm prestr conc cyl pile 29,512.00 4190 Pre cast cone dk segs 38,918.20 4191 Erect PC dk segs 38,918.20 2990 Cl AA concrete ftgs 33,711.60 4180 Rebar in PC dk segs 5,837,700.00 3000 Epoxy coated rebar 4,921,806.00 4210 PT Strand in dk segs 1,543,412.00 2910 Removal of existing Bridge 1.00 4310 Two bar metal rail 8,873.44 4250 Seg casting & erection equip 1.00 4320 355mm x 800mm conc parapet 8,858.50 4270 Pot Bearings 1.00 4ll 0 Precast concrete cols & caps 3,181.30 3050 Axial Id test on 1676mm cyl pile 4.00 4120 Rebar in pc cols & caps 464,426.00 4280 Expansion Joints 127.60 4140 PT Bar in PC cols & caps 61,135.00 4230 PT Bar in dk segs 61,135.00 4130 PT strand in PC cols & caps 70,298.00 4350 Telephone cond & inserts 1.00 3010 Epoxy coated spiral rebar 86,136.00 4260 Grooving deck 43,620.00 4290 Access System 9,262.00 4360 Power & CATV sleeves & ductbanks 1.00 3020 508mm sq prestr concrete pile 176.00 4340 Solar array support platform 1.00 2980 Unclassified structure excavation 460.80 4300 Approach slabs 1.00 4370 Granite slope paving 200.00 4380 Navigation Lights 1.00 3040 Dynamic pile t�est 7.00 3060 Production Dynamic ld test on cyl pile 7.00 4330 Filter fabric for drainage 627.60 2970 Foundation excavation 1.00 Notes 1 2 3 4 5 i cost drivers 2012 FEG Unit Price 2012 FEG Extended, Escalated Value Escalated Values Units (ENR CCI 2006 to 2012) (ENR CCi 2006-2012) LS $ 63,551,510.96 $ 63,551,510.96 M $ I ,422.25 $ 41,973,50 L02 M3 $ 1,061.66 $ 41,318,051.88 M3 $ 587.26 $ 22,854,946.46 M3 $ 602.83 $ 20,322,431.25 KG $ 2.57 $ 14,991,213.60 KG $ 2.57 $ 12,639,197.81 KG $ 7.74 $ 11,946,008.88 LS $ 10,809,508.06 $ 10,809,508.06 M $ 1,079.03 $ 9,574,690.22 LS $ 2,794,015.82 $ 2,794,015.82 M $ 303.12 $ 2,685,188.52 LS $ 2,448,984.29 $ 2,448,984.29 M3 $ 666.68 $ 2,120,921.81 EA $ 462,438.85 $ 1,849,755.41 KG $ 2.57 $ 1,192,645.97 M $ 8,295.67 $ 1,058,527.75 KG $ 14.03 $ 857,60L78 KG $ 12.73 $ 778,370.82 KG $ 7.60 $ 533,983.61 LS $ 238,734.05 $ 238,734.05 KG $ 2.57 $ 221,197.25 M2 $ 4.62 $ 201,524.40 KG $ 15.42 $ 142,820.04 LS $ 136,419.46 $ 136,419.46 M $ 333.05 $ 58,616.45 LS $ 52,224.76 $ 52,224.76 M3 $ 105.13 $ 48,444.83 LS $ 44,239.98 $ 44,239.98 M2 $ 184.98 $ 36,996.00 LS $ 30,829.26 $ 30,829.26 �A $ 2,312.20 $ 16,185.37 EA $ 2,312.20 $ 16,185.37 M2 $ 15.42 $ 9,677.59 LS $ - Grand Total $ 267,555,150.71 D/B Fee & Risk Cont. $ 8,026,654.52 Marked up Total $ 275,581,805.23 Baker selected the 20 City ENR CCI escalation factor of 20% to update original 2006 FEG costs to current dollars (April 2012) PCL has submitted to NCDOT a D/B cost proposal of $ 198,514,840. All update approaches based on original FEG, Inc. quantities and LS values are in range of $261 M to $267 M. Lump Sum escalated amounts far Items 2900 Construction & removal of temp access -$ 62 M; 2910 PCL appears to have an approach for construction of the bridge different than conceived by NCDOT/FEG. D/B Fee and Risk contingency of 3% was applied. C-106 C�] NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Attachment S FEG escalated Estimate: Pamlico Sound Brid e g June13, 2012 C-107 27 of 30 Pamlico Bridge - (2012 FEG Costs): Reordered to reflect hiQhest value items to lowest value items to Bid Item 2900 4170 4190 3030 4310 4180 4270 4305 4110 3050 4120 4280 4260 4350 4360 3060 3040 4290 Notes 1 2 3 Constr & removal of temp access 78" Bulb Tees Concrete deck 30" sq PC piles Two Bar Metal Rail Epoxv Steel rebar in deck 355mm x 800mm conc. parapet Concrete caps Axial load test Epoxy Steel rebar in caps Expansion Joint seals Grooving deck Telephone cond & inserts Power & CATV Sleeves & ducts Prod. dynamitic load test Dynamic pile test Access Svstem Quantity (Metric) 1 66,263.00 72,542.00 47,622.00 13,782,700.00 4,480.00 47,622.00 16,782.00 20 2,474,010.00 1.848.00 23,673.00 23,673.00 80 80 1 fy cost drivers 2012 FEC Unit Price Escalated Value Units (ENR CCI 2006 to 2012) LS $ 141,233,ll5.85 $ M $ 1,084.94 $ M3 $ 1,268.14 $ M $ 750.26 $ M $ 826.46 $ KG $ 2.51 $ EA $ 3,323.78 $ M $ 281.98 $ M3 $ 789.54 $ EA $ 375,663.53 $ KG $ 2.51 $ M $ 819.80 $ M2 $ 5.26 $ M $ 52.60 $ M $ 30.05 $ EA $ 2,253.98 $ EA $ 2,253.98 $ LS $ 69,572.88 $ Grand Total $ D/B Fee & Risk Cont. $ Marked up Total $ 2012 FEG Extended, Escalated Values (ENR CCI 2006-2012) 14 ] ,233,115.85 102,964,440.43 84,030,495.77 54,425,651.09 39,357,868.61 34,567,0 ll .60 14,890,552.32 13,428,261.07 13,250,060.28 7,513,270.56 6,204,817.08 1,514,997.79 1,506,779.57 1,245,105.11 711,326.30 180,318.72 180,318.72 69,572.88 517,273,963.75 15,5] 8,218.91 532,792,182.66 All items were appropriately escalated to Apri12012 with ENR CCI factors. Baker selected the 20 City ENR CCI escalation factor of 20% to update origina] 2006 FEG costs to current dollars (April 2012) D/B Fee and Risk contin�encv of 3°/o was applied. C-108 28 of 30 NCDOT PAMLICO SOUND BRIDGE ALTERNATIVE COST ESTIMATE REVIEW Attachment 6 Hi hwa Lettin NCDOT g y g � June13, 2012 Jul 19 2011 Y � (D-B Bid results) C-109 29 of 30 HIGHWAY LETTING NORTH CAROLINA DEPARTMENT OF TRANSPORTATION DIVISION OF HIGHWAYS RALEIGH N.C. JULY 19, 2011 DIVISION 00001 C202185 32635.1.4, 32635.3.GV3 BRNHF-0012(48), BRNHF-0012(36) DARE B-2500 PROPOSAL LENGTH 3.680 MILES TYPE OF WORK DESIGN BUILD. LOCATION REPLACEMENT OF HERBERT C BONNER BRIDGE ACROSS OREGON INLET FROM BODIE ISLAND TO HATTERAS ISLAND. EST CONST PROGRESS.... FY-2012..05% OF BID FY-2013..28°/a OF BID FY-2014..27% OF BID FY-2015..21% OF BID FY-2016..15% OF BID FY-2017..04% OF BID RPN 016 3 BIDDER(S) DBE GOAL 3.00 % ESTIMATE 241,584,170.00 ITEM C DATE AVAILABLE AUG 29 2011 INTER COMPLETION MAY 01 2016 SUBSTANTIAL COMPLETION FINAL COMPLETION NOV 16 2016 QUALITY ADJUSTED PRICE RANKING PROPOSAL TECH QUALITY ACTUAL ACT % QUALITY CONT AWARD ADJ % SCORE CREDIT CONT AMT DIFF VALUE BASIS DIFF % (PRICE PROP) (ADJ PRICE) PCL CIVIL 85.00 10.00 215,777,000.00 -10.7 21,577,700.00 194,199,300.00 -19.6 CONSTRUCTORSINC SKANSKA USA CIVIL 92.50 15.00 SOUTHEASTINC OREGON INLET 98.50 19.00 CONSTRUCTORS,LLC * BOND EXECUTED IMPROPERLY * APPROPRIATE TITLE NOT SELECTED I�3i]li�y_L PCL CIVIL CONSTRUCTORS INC SKANSKA USA CIVIL SOUTHEAST INC OREGON INLET CONSTRUCTORS, LLC 279,850,000.00 +15.8 306,845,000.00 +27.0 41,977,500.00 237,872,500.00 -1.5 58,300,550.00 248,544,450.00 +2.9 PROPOSED COMPLETION DATE FEB 08 2016 MAY 12 2016 MAR 08 2016 C-110 30 of 30