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HomeMy WebLinkAbout110558_Waste Utilization Plan_20230220Nutrient Management Plan For Animal Waste Utilization 02-25-2014 This plan has been prepared for: WNC Agricultural Center WNC Agricultrual Center 1301 Fanning Bridge Rd Fletcher, NC 28732 (828) 687-1414 This plan has been developed by: Joseph Hudyncia NCDA&CS DSWC 585 Waughlown St. Winston-Salem, NC 21107 (336) 771-5053 Developer Signature Type of Plan: Nutrient Management with Manure Only Owner/Manager/Producer Agreement 1(we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner) Signature (manager or producer) Date Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: 764834 Database Version 4.1 Date Printed: 02-25-2014 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. U1 WNC Ag Center Horse Complex waste generated 1,764.00 tons/year by a 874 animal Horse Unpaved Stable Manure operation. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 6174 Incorporated 9262 Injected NIA Irrigated N/A Max. Avail, PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Quantity Applied (Tons) Surplus/Deficit (Tons) Year 1 9,262 0 9,262 0.00 1,764.00 This plan includes a User Defined Source to determine the total pounds of PAN in lieu ofNRCS Standard values. Refer to North Carolina Cooperative Extension Service publication AG-439-42 entitled "Soil Facts: Use of On -Farm Records for Modifying a Certified Animal Waste Management Plan" for guidance on using on -farm records to develop a User Defined Source. aT In source ID, S means standard source, U means user defined source. fix. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source, �$34 Database Version 4.1 Date Printed: 02-25-2014 Source Page 1 of 1 Narrative There are approximately 36 horse events per year at the Ag Center. Horse show season runs from March through early October. Events are typically held on Friday, Saturday and Sunday. Some events, The facility has stall space for a maximum of approximately 874 horses. The facility has 6 horse barns with stalls as well as approximately 200 portable stalls. Attachment included entitled' Waste Utilization Calculations for Horse Complex' developed by Jeff Young, PE dated November 30,2012. Volume and concentration numbers from these calculations were used in development of the Plan in the NC Nutrient Management Software, Waste volume and nutrient concentration for horse manue production were obtained from the NRCS 633 Waste Utilization Standard (now part of the NRCS 590 Standard). Bedding quantity was obtained from WNC Ag Center records. The plan projects annual waste volume of 165,560 cubic feet (approximately 1,764 tons). The WNC Ag Center is a busy and high profile public venue. Waste material is kept contained in bins or barns and the grounds are constantly kept clean. Containment prevents any runoff during precipitation events. See also, attached' Operation and Maintenance Plan for Nutrient Management' for O&M and record -keeping plan. Bedding and waste are scraped and carried to nearby outdoor cement storage bins that are 10'x201x4' and enclosed on three sides and the bottom. After horses leave the complex (typically Sunday), bedding and waste are scraped to the center of the barns. This material remains inside the barns until staff load it on trucks to go directly to third party receivers (starting typically on Monday). During clean -out operations the 7 outdoor, temporary storage bins are emptied and loaded to the trucks as well. Trucks are covered with a tarp during transport. In the rare occasion that the outdoor temporary storage bins become full during an event staff will load the material onto trucks and transport to third party during the event. All of the animal waste and bedding generated at the facility are moved off site through third -party agreements where it is utilized as a carbon, bedding or nutrient resource. In the infrequent case of animal mortality on site, animals are taken to the nearby NCDA Diagnostic Lab for assessment and disposal. Preview Database Version 4.1 Date Printed: 02-25-2014 Narrative Page 1 of 1 WNC Agricultural Center 1301 Fanning Bridge Road Fletcher, North Carolina 28732 WASTE UTILIZATION CALCULATIONS FOR HORSE COMPLEX Prepared by: Jeffrey L. Young, PE NCDA&CS Division of Soil and Water Conservation November 30, 2012 Capacity: 603 Permanent Stalls + 271 Portable Stalls 874 Total Stalls 35 horse events per yeerj Horse Manure Production — 29 Ibs/day/horse = (874 horses)x(29 Ibs/day/horse)x(3 days/event)x(1 ton/2,000 Ibs) = 38 tons/event OR (874 horses)x(1,000 Ibs/horse)x(0.83 ft3/day/1000 Ibs)x(3 days/event) = 2,172 ft3/event Bedding = (874 horses)x(25 Ibs beddinglhorse/event)x(1 ton/2,000 Ibs) =11 tons/event OR _ (874 horses)x(25 Ibs bedding/horse/event)x(1 ft3/9 Ibs) = 2,428 ft3/event Existing Storage Capacity _ [(10 feet)x(20 feet)x(4 feet)I/bin x 7 bins = 5,600 j�� Maximum Waste Volume per Event _ (38 toils) + (11 tons) = 49 tons •OR = (2,172 ft) + (2,428 ft3) = 4,600 ft3 < 5,600 ft3 OK Annual Waste Volume = (36 events)x(49 tons/event) 1,764 tons/year OR = (36 events)x(4,600 ft3/event) = 165,560 f Plant Available Nitrogen (PAN) per Waste Analysis 3.5 Ibs/ton Annual PAN Generated = (1,764 tonslyear)x(3.5 lbs/ton) = 6r174_*ill OPERATION AND MAINTENANCE PLAN FOR NUTRIENT MANAGEMENT Landowner/user: WNC Agricultural Center Horse Complex Address: 1 1301 Fanning Bridge Road, Fletcher, NC 28732 Date:j 02/20/2014 There are approximately 36 horse events per year at the Ag Center. Horse show season runs from March through early October. Events are typically held on Friday, Saturday and Sunday. The facility currently has stall space for a maximum of approximately 800 horses. This Plan addresses essential elements of proper operation and maintenance of the animal waste management system at the WNC Agricultural Center horse facility. The facility has a plan to operate in a manner that protects soil and water resources. Waste and used bedding are contained in bins or barns an site. Areas around barns and storage bins are. kept clean at all times. All of the animal waste and bedding generated at the facility are moved off site through third -party agreements where it is utilized as a carbon and nutrient resource. This practice requires following a regular operation and maintenance plan to maintain satisfactory performance. The following are some requirements that are essential in implementation of a sound operation and maintenance program. Operation and Maintenance 1. There should be periodic waste plan review to determine if adjustments or modifications to the plan are needed or as necessary when operational changes occur. Revisions must be approved by a certified nutrient management specialist. 2. All areas in and around the horse barns are kept clean during all events. Used bedding and manure are transferred to cement storage bins (total of 7 measuring 10'x20'x4' each in size). Manure and used bedding are protected from any leakage or spillage. 3. Bedding and manure material remaining in the stalls will be scraped and piled and will remain covered in the barns until it is loaded on trucks and transported off site. 4. Bin storage is typically adequate for a given event. For the rare occasion that bins become full, the farm will transfer material to trucks and deliver to third party during an event to ensure adequate storage space on site. 5. Material is delivered to a third party receiver as soon is logistically possible after each event. Material is covered with a tarp during transport. Transport does not occur during rain events unless it is absolutely essential. B. Bedding and manure is promptly removed to prevent establishment of insect pests and development of odors 7. Contracts are established with a third -party who will properly manage the bedding material and manure they receive from the WNC Ag Center. 8. Maintaining records to document plan implementation. As applicable, records include: • The producer shall have a written agreement with the third party. applicator that they are receiving the material and will manage it properly. • Keep a record of the name, address and phone number of all third party applicators you have agreements with. • Quantity of material (cubic feet) removed from site, along with record of date and recipient. • Periodic waste analysis of material from NCDA Agronomic Division Lab. Sampling and waste analysis every 120 days is recommended. Results are to be made available to third party recipients. • Daily records for all precipitation events. Events greater than 1" of rainfall in a 24 hour period will require an inspection of the waste storage system to insure integrity of storage structures, that nutrient - containing material is contained and that there are no negative impacts to surface or ground water. Records should be maintained for a period of five years. Notes: Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management PIan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to Iand eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 764834 Database Version 4.1 Date Printed: 2/25/2014 Specification Page 1 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area ont❑ which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on ❑r after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 764834 Database Version 4.I Date Printed: 2/25/2014 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, Ieaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the Iiquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 764834 Database Version 4.1 Date Printed: 2/25/2014 Specification Page 3 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels, pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 764834 Database Version 4.1 Date Printed: 2/25/2014 Specification Page 4 EMERGENCY ACTION PLAN PITONF NT TMRFR S DWQ r ,2g EMERGENCY MANAGEIVEIVF YSTEM SWCD ,2C,. NRCS (Q x3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running offsite. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. :Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: 1 December 18, 1996 a. Stop recycle pump. b. Stop hrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to the lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a.professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone g4-094115-4.1 After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details ofthe incident from item 2 above, the exact location of the facility, the location or direction of movement ofthe spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number 9j1 • c. Instruct EMS to contact local Health Department. d. Contact CES, phone number$ ,25 local SWCD office phone number2fv l7- f and Local NRCS office for adviceltechnical assistance phone number i -2s 06 Ae y 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 2 December 18, 1996 S, Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: G fri (4..S cillC? .i b. Contractors Address: �`)i c. Contractors Phone: 6, Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc. a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release ofwastes from happening again. 3 December 18, 1996 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. ❑ Rendering at a rendering plant licensed under G.S. 106-168.7. ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department ofAgriculture. Any method which in the professional opinion ofthe State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. 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