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HomeMy WebLinkAboutNC0025348_Pretreatment_Annual_Report_20230208CITY OF NEW BERN PRETREATMENT ANNUAL REPORT 2022 PERMIT #NC0025348 Prepared By: Sara Rhodes City of New Bern Pretreatment Coordinator Jan 2022 r.� NEW BERN CITY OF NEW BERN Department of Public Utilities Water Resources 527 NC Hwy. 55 West, P.O. Box 1129 New Beru, NC 28563-1129 (252) 639-7541 February 8, 2023 NC Division of Water Quality PERCS Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Pretreatment Annual Report City of New Bern NPDES # NCO025348 PDF Files of New Bern's Pretreatment Annual Report for the reporting period of January 1, 2022 through December 31, 2022 are being sent to Kristin Litzenberger and Robert Bullock as mandated by the North Carolina Pretreatment regulations. Enclosed in the report are the Pretreatment Performance Summary (PPS), the Pretreatment Program Info Database, the historical SNC Report, a narrative of the 2022 program (with spreadsheets outlining the program), the Industrial Data Summary Forms (IDSF) and the Significant Non -Compliance Report (SNCR), and Compliance Judgment Worksheets. Should you require additional Information, please contact me at 252.639.7562 or email at arwoods@newbernnc.gov. Sincerely, Sara Rhodes Pretreatment Coordinator City of New Bern Enclosures Cc: Robbie Bullock, WWTP Consultant File Everything comes together here 2022 Narrative Program Spread Sheet NARRATIVE This report is the Annual Report to the North Carolina Division of Water Quality as required by the Comprehensive Guidance Manual. Additional information may be obtained upon request. I. General Information Program Elements: Tony Hawkins, Treatment Plant Manager administers the City Pretreatment Program. Sara Rhodes is the current Pretreatment Coordinator and started on September 19, 2021. All Significant Industrial Uses have current permits. The Headworks Analysis was approved in 2020. All industries were inspected this year. There were no industries in significant non- compliance for either of the six-month periods. More details are listed for each industry below: Craven County Wood Energy L.P. (permit # 1200) Permit: Craven County Wood Burning Energy L.P. is a Significant Industrial User. The permit for Craven County Wood Energy L.P. will expire December 31, 2024. Harry E. Purvis is Lead Plant Operator (LPO)/ Water Quality is the Representative for the industry. Compliance: The facility was inspected on 7/22/2022. Mr. Purvis was present for the facility Inspection. There were no changes in the process. The plant was well maintained, and the records were in order. The records were in order and plant was well maintained. There were no violations during 2022. Fees/Fines: The facility was charged $1600 in administration fees and $1022.06 in sampling fees. Billing covered activities from January to December 2021, which is currently in the process for billing. BSH- Dishwasher Facility (permit #1000) Permit: The permit for BSH Dishwasher Facility was dropped on 10/18/2022. Craig Dickerson and Paul Bryant both are Environmental Engineer's that represent the industry. Compliance: The facility was inspected on 7/26/2022. Ivhr. Craig Dickerson was present for the facility inspection. There were no changes in the process. The records were in order and the plant was disconnected. There was a copper violation 3/31/2022. Fees/Fines: The facility was charged $1100 in administration fees and $479.76 in sampling fees. This billing covered activities from January to October 2022, which are in the process of being billed. BSH-Range Facility (permit # 1100) Permit: The Permit for BSH Range was renewed this year. The permit for BSH Range is effective until midnight on December 31, 2027. Both Craig Dickerson and Paul Bryant are Environmental Engineer's and the representative's for this industry also. Compliance: The facility was inspected on 7/26/2022. Mr. Craig Dickerson, Environmental Engineer was the representative for the facility. The city has received the Production Records and copies are attached to this report. There was a Cyanide violation on 11/30/2022 and a BOD violation on 12/21/2022. II. Fees/Fines: the facility was charged $2100 in administration fees, $1480.46 in sampling fees . This billing covered activities from January to December 2022, which are in the process of being billed. Coastal Regional Solid Waste Management Authority CRSWMA (Permit 40900) Permit: The permit for Coastal Regional Solid Waste Management Authority was renewed this year. The permit for Coastal Regional Solid Waste Management Authority is effective until midnight December 31, 2027. The representative for the industry is Bobby Darden, Executive Director. Compliance: The facility was inspected on 7/26/2022. Mr. Darden was present for the inspection. The facility was well managed, and records were organized. There were no violations during 2022. Fees/Fines: The facility was charged $2100 in administration fees and $1022.06 in sampling fees. These billing covered activities from January to December 2022, which are in the process of being billed. Chatsworth Products, Inc. (permit #0600) Permit: The permit for Chatsworth Products, Inc. was renewed this year. It is effective until midnight December 31, 2027. The representative for the industry is Mr. Richard Keehn, Quality Assurance Engineer. Compliance: The facility was inspected on 7/13/2022. Mr. Richard Keehn was present for the inspection. The facility was well managed, and records were organized. There was no violations for 2022. Fees/Pines: The facility was charged $2100 in administration fees and $1022.06 in sampling fees. These billing covered activities horn January to December 2022, which are in the process of being billed. Significant Industrial User Information Three (3) Notices of Violations for three (3) violations were sent in 2022. A. Significant Industrial Users without violations 1. Chatsworth Products Inc., Permit#600 First six months No violations Second six months No violations 2. Craven Solid Waste Management Authority, Permit # 0900 First six months No violations Second six months No violations Craven Comity Wood Energy L.P. (permit # 1200) First six months No violations Second six months No violations B. Significant Industrial Users not in SNC, but in violation B S H Range, Permit # 1100 First six months No violation Second six month Cyanide violation BOD violation 2. BSH Dishwasher, Permit # 1000 First six months Copper violation Second six months No Violation C. Significant Industrial Users on Compliance Schedule There are no industries on compliance scheduling. D. Significant Industrial Users in Significant Non Compliance There are no industries in Significant Non Compliance. E. Waste Reduction Activities a. POTW The Wastewater Treatment Plant treated approximately 1.373 billion gallons of wastewater in 2022.The monthly average flow was 135 million gallons, and the daily average was 3.76 million gallons. The plant was compliant for all monitoring permit requirements for the twelve months. The annual removal rate was greater than 98.9% for oxygen demanding pollutants or 14.88 tons for the year. The average biological oxygen demand for the effluent was less than 2.0 pans per million. The annual removal rate was greater than 99.8 % for totall suspended solids or 18.36 tons for the year. The average annual total suspended solids for the effluent was less than 2.5 part per million. Approximately 237 million gallons were discharged to the Water Reclamation Facility for reuse and 1.14 billion gallons were discharged to the river. Approximately 237 million gallons or 17.3% of the annual treated wastewater went to the Water Reclamation Facility. The reuse water containing nutrients was used to irrigate a local sod farm. Two important nutrients that pollute our rivers are nitrogen and phosphorus. In addition to the main treatment facility, the City operates a smaller reclamation facility, New Bern Seven WRF in James City. The system operates under a separate permit and utilizes a different process than the main treatment plant. Effluent is stored in large lagoons. The effluent is entirely reuse quality, which is sprayed on a tree farm owned and operated by the City. Approximately 100.7 million gallons were treated by this facility last year, 49% of permitted flow. 99.11 million gallons were sprayed on the tree farm. Wastewater treatment uses physical, biological, and chemical processes to remove pollutants from water so it can safely be returned to the environment. Solid material is removed from various stages of wastewater treatment. The material removed by the preliminary fine screen and grit removal system is not biodegradable. These items are washed and placed in a dumpster for sanitary disposal. The biodegradable solids (sludge) removed from the wastewater clarifiers go to three aerated sludge tanks. The combined volume of the three tanks is 1.0 million gallons. This slurry material or sludge contains only 2% solids. The material is coagulated with polymer and applied to a belt filter press to remove water (also called dewatering). Approximately 203 million gallons were pressed (dewatered) in 2022. Pasteurization of the sludge is accomplished by quicklime and heat. The final sludge product resembles soil and is used for ground cover. It is also used as fertilizer for farmland and home gardens. Approximately 93 loads of sludge (380.2 DRY Tons) were hauled to the regional landfill in Craven County for ground cover and 320 loads (1274.3 DRY Tons) were hauled to be used as fertilizer at local farms. The City monitors the sludge and its usage in accordance with the North Carolina Division of Water Quality 503 Regulations for Sewage Sludge. b. The industries BSH-Dishwasher Facility (Permit #1000) is involved in the waste production activities: W13, W21, W23, W24, W31, W32, W33, W34, W36, W41, W51, W52, W541 W55, W61, W64, and W83. BSH-Range Facility (Permit #1100) is involved in the waste production activities: W24, W31, W32, W33, W34, W36, and W51. Coastal Regional Solid Waste Management Authority CRSWMA (Permit #0900) is involved in recycling tires, producing mulch from yard waste and is utilizing methane production. Chatsworth Products, Inc. (permit #0600) is involved in the waste production activities: W19 and W60. 04 04 CD 04 04 CD C'4 cn 4) L) 0 z Notices of Violation 7/1/2022 to 12/31/2022 Month Industry Violation Value Permit Limit Notice of Violation Number Sent Unit Unit 11/30/2022 BSH Range #1100 Cyanide 0.013 mg/L 0.01 mg/L 12/23/2022 12/21/2022 BSH Range #1100 BOD 367 mg/L 350 mg/L 1/23/2023 NOV's sent in 2022 Violations January 1 -June 30, 2022 Number of Date of Parameter NOV's Violation Six Month Monitoring Review BSH Dishwasher Facilit SIU # 1000 1 3/31/2022 Copper limit exceeded Six Month Monitoring Review Chatsworth Products, Inc. SIU # 0600 Permit Limit Violations Six Month Monitoring Review Coastal Reqional Solid Waste Manaqemrnt Authority SIU # 0900 1 /23/2023 Violations July - December 2022 Number of Date of Parameter Violations Violation Six Month Monitoring Review BSH Range Facility SIU1100 11 11/30/20221 -# Cyanide limit over 11 12/21/20221 BOD limit over Six Month Monitoring Review CRSWMA SIU # 0900 Six Month Monitoring Review Chatsworth SIU #0600 Six Month Monitoring Review CCWE Permit # 1200 1 /23/2023 0 0 0 0 a �- m � U N O U a� c LL O O O O N N C LL N N O N N M M p m N c LL w J Q Z O w F d c J J ° O_ > 0 U > w a. LL O U O 0 0 n 2 c a U — c p U) 00 N N 0 N O N th N p [ it H> Administration Fees January- June 2022 Date Industry Permit# Event Charge Collected 1/1/2022 BSH Range 1100 Administrative fee- Monthly Review $ 600.00 1/1/2022 Chatsworth 0600 Administrative fee- Monthly Review $ 600.00 1/1/2022 CRSWAMA 0900 Administrative fee- Monthly Review $ 600.00 1/1/2022 CCWE 1200 Administrative fee- Monthly Review $ 600.00 1/1/2022 BSH Dishwasher 1000 Administrative fee- Monthly Review $ 600.00 1/1/2022 BSH Range 1100 Annual Administrative fee $ 300.00 1/1/2022 Chatsworth 0600 Annual Administrative fee $ 300.00 1/1/2022 CRSWAMA 0900 Annual Administrative fee $ 300.00 1/1/2022 CCWE 1200 Annual Administrative fee $ 300.00 1/1/2022 BSH Dishwasher 1000 Annual Administrative fee $ 300.00 *No flow for two months. POTW Sampling Charges Date Industry Permit# Fee Charge Collected 2/25/2022 BSH Range 1100 Laboratory Analysis & labor $ 394.40 2/25/2022 Chatsworth 0600 Laboratory Analysis & labor $ 380.00 2/25/2022 CRSWAMA 0900 Laboratory Analysis & labor $ 380.00 3/3/2022 CCWE 1200 Laboratory Analysis & labor $ 380.00 2/25/222 BSH Dishwasher 1000 Laboratory Analysis & labor $ 380.00 2/25/2022 BSH Range 1100 Travel & Labor $ 99.76 2/25/2022 1 Chatsworth 0600 Travel & Labor $ 99.76 2/25/2022 CRSWAMA 0900 Travel & Labor $ 99.76 3/3/2022 CCWE 1200 Travel & Labor $ 99.76 2/25/222 BSH Dishwasher 1000 Travel & Labor $ 99.76 Administration Fees July -December 2022 Date Industry Permit # Event Charge 7/1/2022 BSH Range 1100 Administrative fee- Monthly Review $ 600.00 7/1/2022 Chatsworth 0600 Administrative fee- Monthly Review $ 600.00 7/1/2022 CRSWAMA 0900 Administrative fee- Monthly Review $ 600.00 7/1/2022 CCWE 1200 Administrative fee- Monthly Review $ 600.00 7/1/2022 BSH Dishwasher 1000 Administrative fee- Monthly Review $ 100.00 7/26/2022 BSH Dishwasher 1000 Annual Inspection $ 100.00 7/26/2022 BSH Range 1100 Annual Inspection $ 100.00 7/13/2022 Chatsworth 0600 Annual Inspection $ 100.00 7/26/2022 CRSWAMA 0900 Annual Inspection $ 100.00 7/22/2022 CCWE 1200 Annual Inspection $ 100.00 7/1/2022 BSH Range 1100 Permit Renewal $ 500.00 7/1/2022 CRSWAMA 0900 Permit Renewal $ 500.00 7/1/2022 Chatsworth 0600 Permit Renewal $ 500.00 POTW Sampling Charges Date Industry Permit# Fee Charge 9/8/2022 BSH Range 1100 Laboratory Analysis & labor $ 432.80 9/8/2022 Chatsworth 0600 Laboratory Analysis & labor $ 417.60 9/27/2022 CRSWAMA 0900 Laboratory Analysis & labor $ 417.60 9/27/2022 CCWE 1200 Laboratory Analysis & labor $ 417.60 11/23/2022 BSH RANGE 1100 Laboratory Analysis & labor $ 428.80 9/8/2022 BSH Range 1100 Travel & Labor $ 124.70 9/8/2022 Chatsworth 0600 Travel & Labor $ 124.70 9/27/2022 CRSWAMA 0900 Travel & Labor $ 124.70 9/27/2022 CCWE 1200 Travel & Labor $ 124.70 Pretreatment Performance Summary (PPS) Pretreatment Program Info Database Historical SNC Report Chapter 9, PAR Guidance Pretreatment Performance 1. Pretreatment Town Name: City Of New Bern 2. "Primary"NPDESNumber NCO025348 Ddxcol°'"" r s« or Non_ Discharge Permit #if applicable => W00017635 use "sEIAIY WENUB 3. PAR begin Date, please enter 01/01/yy or 07/01/yy 1/l/2022 7/1/2022 3. _> 1 1 22 PSSD 4. PAR end Date, please enter 06/30/yy or 12/31/yy 6/30/2022 12/31//2022 4. _> 12 31 22 PSED 5. Total number of SIUs, includes C1Us 5. _> 5 slus 6. Number of CIUs 6. => 2 Cms 7. Enter the Higher Number, either (7a) or (7b) here => 0 NON 7a. Number of SIUs not sampled by POTW 7a. _> 0 7b. Number of SIUs not inspected by POTW 7b. => 0 8. Number of SIUs with no IUP, or with an expired IUP 8. _> 0 NOCM 9. Total Number of SIUs in SNC due to either IU Reporting violations or IUP Limit violations. To avoid double counting some SIUs Enter ( 9a+ 9b) - 9c here => 0 PSNC Enter the Number of SIUs in SNC for 9a. IU Reporting violations 9a. => 0 MSNC 9b. IUP Limit violations 9b.=> 0 SNPS 9c. Both IU Reporting & Limit violations 9c. _> 0 to, Number of SIUs in SNC due to IU Reporting violations that were not sampled or inspected by POTW 10. _> 0 SNIN 11. Number of SIUs in SNC due to violation of 11. _> 0 SSNC Compliance Schedule due dates 12. Number NOVs, NNCs, AOs, or similar assesed to SIUs 12. _> 3 FENF 13. Number Civil or Criminal Penalties assessed to SIUs 13. => 1 nroI 14. Number of SIUs included in public notice 14. _> 0 swu is. Number of SIUs from which penalties collected 15. _> 1 IUPN 16. Total Amount of Civil Penalties Collected 16.= $ 100 17. Total Number of SIUs on a compliance schedule 17. _> 0 sots AO Administrative Order CM Categorical Industrial User CO Consent Order IUP Industrial User Pretreatment Permit NNC Notice oflam-Compliance NOV Notice or Violation PAR Pretreatment Annual Report Prow Public Opened Treatment Works SW Significant Industrial User Chapter name: PAR Guidance Pile name: PAR _PPs.xls Revision date_ August 1, 1994 Comprehensive Guide, Chapter 9, Section B, Pap 5Blank PPS Form, Copy and use in your PAR Pretreatment Program Info Database printed on: 1 /19/2023 for Program Name New Bern WWTP Name City of New Bern Program Approval Date 03/23/1988 Pretreatment Status Full Region WARO County Craven Stream Information )IWC % at 7Q10 3.04 7Q10 Flow cfs /mgd 320.7 / 207.17 1Q10 Flow cfs / mgd 259.65 / 167.81 Stream Classification SC -SW -NSW Basin Number NEU10 Receiving Stream Name NEUSE RIVER NPDES Number NCO025348 NPDES Effective Date Last PAR Rec 02/21/2022 PAR Due Date03/01/2023 mercury 12/01/2013 Current Fiscal 1631 NPDES Expire Date 06/30/2018 03/30/2021 required Year PCI Done POTW is Primary WWTP TRUE Last Audit on0711612020 Audit YearNexl19/20 yes Design Flow mgd 6.5000 % Design mgd is SIU permitted F2.69 Permitted SIU flow (mgd) [Pt SIU) .175 WWTP SIU's 2 Program SIUs 2 M WWTP CIU's 2 Program CIUs 2 t TMP taw. SUO ERP date Inactive Date Next Due 03/31/2026 Date Received by DWR L 07/08/2015 03/31/2021 07/23/2012 02/03/2020 Date Approved 10/01/2015 06/04/2021 08/06/2012 02/05/2020 Adopt Date Required Date Adopted 12/11/2012 Info in this Box from Pt Contacts Date Date Date PT Pro Attended Attended Attended Formal Name g.Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp Mr. Jordan Hughes 1 (252) 639-7527 1 (252) 636-4103 11 hughesj@newbernnc.gov City Engineer jP0 Box 1129 28563 Mr. Tony Hawkins 1 11(252) 639-7555 (252) 636-4065 HawkinsT@newbernnc.gov Chief Operator JPO Box 1129 128563 Ms. Sara Rhodes, Prim (252) 639-7562 (252) 636-4065 arwoods@newbernnc.gov Pretreatment Coodinator IPO Box 1129 1128563 A Pretreatment Related NOVs from DWQ I DWR Central Office Contact Pretreatment Staff 10/212001 fail to enforce+issue proper IUPs-CRSWMA flow DWR Regional Contact Robbie Bullock 12/17/2001 failure to enforce-Amital changed conditions- flow of � m `w N — o a c E o R m R a w � o � c y u y C N m � c 5 a E c m a R � a m a u a 6 = � � « � r N T � w O E o E N _ c w E E y ° c R O m O N O o C U E ° a B E N c N N O W E C c E 0 `O u G ik 3 R L N ¢ N N a w x o j c U a v o U C a M O O_ O 41 N m QJ o y � Q a w ~ R O Z_ U � a Significant Non -Compliance Report Compliance Judgement Worksheet I 7 I W rl a ..b � ti q o z , O v c• s u w ayi LJi O a1 _ a s. O W z q a � W Compliance Judgment Worksheet For SNC With Limits Use separate sheets for each Industry SNC determination for Flow optional see Section 7-E Use separate sheets for each Pollutant SIU Name: BSH DISH IUP Number: 1000 1 Pipe Number: 04A Parameter: COPPER Six Month SNC Determination Period: l/l/2022- 6/30/2022 f] Daily Limit Compliance Daily Max Limits IUP Limit * TRC criteria = TRC Limit Carole which units apply from IUP Circle 1.4 For TRC for BOD, "rSS, oil, fat, grease; Circle 1.2 for all other pollutants to Limits TRC compliance jud ment not required for H: Daily Maximum Limit: .203 * 1.2 or 1.4 = TRC Daily Limit: .2436 mg/1 or Ibs/day Column 1: I - Industry self P-PO-rW Column 6: Use only if IUP has daily limits in lbs/day. Formula to use is ( mgd * mg/I * 8.34 = lbs/day ). Column 8: Put "1" for each daily maximum value, tally up at bottom as "A." Column 9: Compare daily values to lUP limits above,put "0" if at or below limit, "1" if above, tally at bottom as "B." Column 10: Compare daily values to TRC limits above,put "0" if below limit, "1" if at or above, tally at bottom as "C." Col. 1: From IDMRs From IDMRs From IDMRs Col. 5: Col 6: Col 7: Col 8: Col 9: Col 10: Sample Type Sample Date Daily Flow, mgd Daily Cone, mg/I Daily Load Ibs/day Count Regular Violation ? TRC Violation ? 1 1131 .00089 .01 1 0 0 1 2125 .00126 .014 1 0 0 1 3131 .000297 .480 1 1 1 1 4129 .000116 .01 1 0 0 WWTP 219 .000490 .01 1 0 0 List these Totals on next page => I A = 5 B = 1 I C= I Title: SNC With Limits Compliance Judgment Worksheet Filename: Compliance.Judgment_ Worksheet_BSHDISI-12022 Revision date: 1/5/01 Compliance Judgment Worksheet For SNC With Limits Use separate sheets for each Indnktry SNC determination for Flow optional, see Section 7-E Use separate sheets for each Pollutant SIU Name: BSH DISH IUP Number: 1000 1 Pipe Number: 04A Parameter: COPPER Six Month SNC Determination Period: I/I/2022- 6/30/2022 f] SIGNIFICANT NON-COMPLIANCE (SNC) LIMITS DETERMINATION Calculate % and Circle Answers 1) Daily: Calculate the % of Regular violations: B/A = 20% '� 2) Is B/A greater than or equal to 0.66 (or 66 %) ? Daily Chronic violator? Yes / No) 3) Daily: Calculate the % of TRC Violations: C/A = 20% 4) Is C/A greater than or equal to 0.33 (or 33 %) ? Daily TRC Violator? Yes / N 5) Did any violation, alone or in combination with other discharges, cause pass -through or interference at the POTW, or endanger the health of POTW workers or the public? Yes / No 6) Did any violation cause imminent endangerment to human health / welfare or to the environment or has resulted in the POTW's exercise of its emergency authority to halt of prevent such discharge? Yes / No 7) If the answer to any of these questions is Ms, the SIU is in Signficant Non -Compliance (SNC) for this parameter. They must be listed on the Significant Non -Compliance Report (SNCR) form in the Pretreatment Annual Report (PAR), described in the PAR narrative (including parameter, period, and POTW actions), and the POTW must take adequate enforcement as outlined in its Enforcement Responce Plan (ERP). Is the SIU in SNC for this six month period? CIRCLE ONE: YES NO Was the SIU in SNC for THE SAM RAMETER in the previous six th compliance period? CIRCLE ONE: YES If YES to EITHER question, DESCNO IN NARRATIVE. Please note if SIU was in SNC for the previous six month compliance period and is also in SNC for this six month compliance period, escalated enforcement actions must be taken as soon as possible, preferably before the end of the second consecutive period. Failure to take the action within 2 months after the end of the second consecutive period will subject the POTW to enforcement by the Division. The options are: Consent Order with Enforceable schedule; Administrative Order with Enforceable schedule; Formal notice to comply issued, or Permit modification. See Chapter 9 - Pretreatment Annual Reports, Chapter 8 - Enforcement, and the POTW's Enforcement Response Plan (ERP). Definitions: Count The number of daily sample data values or the number of average sampling events used for checking compliance with average limits. TRC Technical Review Criteria, Multiply the actual IUP limits by the proper TRC Criteria value to get a TRC Limit: TRC Criteria =l.4 for BOD, TSS, oil, fat, grease TRC Criteria =l.2 for all other pollutants Not required to perform TRC compliance judgment for pH. SNCR Significant Non -Compliance Report SNC Significant Non -Compliance Title: SNC With Limits Compliance Judgment Worksheet File name: ComphanceJudgment_Worksheet _for _ SNC_With _Limits _Form _Mar _2013 (3) Revision date: 1/5/01 Compliance Judgment Worksheet For SNC With Limits Use separate sheets for each Industry SNC determination for Flow optional see Section 7-E Use separate sheets for each Pollutant SIU Name: BSH RANGE IUP Number: 1100 1 Pipe Number: 04A Parameter: BOD Six Month SNC Determination Period:7/1/2022- 12/31 /2022 Daily Limit Compliance Daily Max Limits IUP Limit * "CRC criteria = TRC Limit Circle which units apply from IUP Circle 1.4 For TRC for BOD, TSS, oil, fat, grease; Circle 1.2 for all other pollutants to Limits TRC compliance judgment not required for H: Daily Maximum Limit: 350 * 1.2 or 1.4 = TRC Daily Limit: 490 mg/l or lbs/day Column 1: I - Industry self P-POTW Column 6: Use only if IUP has daily limits in Ibs/day. Formula to use is ( mgd * mg/I * 8.34 = Ibs/day ). Column 8: Put "I" for each daily maximum value, tally up at bottom as "A." Column 9: Compare daily values to IUP limits above,put "0" if at or below limit, "1" if above, tally at bottom as "B." Column 10: Compare daily values to TRC limits above,put "0" if below limit, "I" if at or above, tally at bottom as "C." Col. 1: From IDMRs From IDMRs From IDMRs Col. 5: Col 6: Col 7: Col 8: Col 9: Col 10: Sample Type Sample Date Daily Flow, mgd Daily Cone. mg/I Daily Load lbs/day Count Regular Violation ? TRC Violation ? 1 7127 .0048 2 j 0 0 1 8130 .005680 2 0 0 WWTP 8117 .0034 165 ( 0 0 1 9130 .00622 2 0 0 1 10131 .0037 4 Y 0 0 1 11130 .00212 6 0 0 1 12121 .00029 367 ` 1 0 List these Totals on next page => I A = 7 1 B = 1 I C= 0 Title: SNC With Lints Compliance Judgment Worksheet File name: Compliancejudgment_Workslneet_for_SNC_With _ limits_Form_Mar_2013 (3) Revision date: 1/5/01 Compliance Judgment Worksheet For SNC With Limits Use separate sheets for each Industry SNC determination for Flow optional, see Section 7-E Use separate sheets for each Pollutant SIU Name: BSH RANGE IUP Number: 1100 1 Pipe Number: 04A Parameter: BOD Six Month SNC Determination Period:7/1/2022- 12/31/2022 f] SIGNIFICANT NON-COMPLIANCE (SNC) LIMITS DETERMINATION Calculate % and Circle Answers 1) Daily: Calculate the % of Regular violations: B/A = 14% 2) Is B/A greater than or equal to 0.66 (or 66 %) ? Daily Chronic violator? Yes / No 3) Daily: Calculate the % of TRC Violations: 4) Is C/A greater than or equal to 0.33 (or 33 %) ? C/A = 0 Daily TRC Violator? Yes No 5) Did any violation, alone or in combination with other discharges, cause pass -through or interference at the POTW, or endanger the health of POTW workers or the public? Yes / No 6) Did any violation cause imminent endangerment to human health / welfare or to the environment or has resulted in the POTW's exercise of its emergency authority to halt or prevent such discharge? Yes No, 7) If the answer to any of these questions is Ms, the SIU is in Signficant Non -Compliance (SNC) for this parameter. They must be listed on the Significant Non -Compliance Report (SNCR) form in the Pretreatment Annual Report (PAR), described in the PAR narrative (including parameter, period, and POTW actions), and the POTW must take adequate enforcement as outlined in its Enforcement Responce Plan (ERP). Is the SIU in SNC for this six month period? CIRCLE ONE: YES NO Was the SIU in SNC for THE SAM RAMETER in the previous six m compliance ep riod? CIRCLE ONE: YES N If YES to EITHER question, DESC IN NARRATIVE. Please note if SIU was in SNC for the previous six month compliance period and is also in SNC for this six month compliance period, escalated enforcement actions must be taken as soon as possible, preferably before the end of the second consecutive period. Failure to take the action within 2 months after the end of the second consecutive period will subject the POTW to enforcement by the Division. The options are: Consent Order with Enforceable schedule; Administrative Order with Enforceable schedule; Formal notice to comply issued, or Permit modification. See Chapter 9 - Pretreatment Annual Reports, Chapter 8 - Enforcement, and the POTW's Enforcement Response Plan (ERP). Definitions: Count The number of daily sample data values or the number of average sampling events used for checking compliance with average limits. TRC Technical Review Criteria, Multiply the actual IUP limits by the proper TRC Criteria value to get a TRC Limit: TRC Criteria= 1.4 for BOD, TSS, oil, fat, grease TRC Criteria = 1.2 for all other pollutants Not required to perform TRC compliance judgment for pH. SNCR Significant Non -Compliance Report SNC Significant Non -Compliance Title: SNC With Limits Compliance Judgment Worksheet File name: Compliance -judgment _Worksheet _for _SNC_With_ Limits_ Form_ Mar_2013 (3) Revision date: 1/5/01 Compliance Judgment Worksheet For SNC With Limits Use separate sheets for each Industry SNC determination for Flow optional see Section 7-E Use separate sheets for each Pollutant SIU Name: BSH RANGE IUP Number: 1100 1 Pipe Number: 04A Parameter: CYANIDE Six Montb SNC Determination Period:7/I/2022- 12/31/2022 Daily Limit Compliance Daily Max Limits IUP Limit * TRC criteria = TRC Limit Circle which units apply from IUP Chyle 1.4 For TRC for BUD, TSS, oil, fat, grease; Circle 1.2 for all other pollutants to Limits TRC compliance judgment not required for IC Daily Maximum Limit: .01 * 1.2 or 1 A = TRC Daily Limit: .012 mg/l or Ibs/day Column 1: I - Industry self P-POTW Column 6: Use only if IUP has daily limits in Ibs/day. Formula to use is ( mgd * mg/I * 8.34 = lbs/day ). Column 8: Put "1" for each daily maximum value, tally up at bottom as "A." Column 9: Compare daily values to IUP limits above,put "0" if at or below limit, "I" if above, tally at bottom as'B." Column 10: Compare daily values to TRC limits above,put "0" if below limit, "1" if at or above, tally at bottom as "C." Col. 1: From IDMRs From IDMRs From IDMRs Col. 5: Col 6: Col 7: Col 8: Col 9: Col 10: Sample Type Sample Date Daily Flow, mgd Daily Cone. mg/1 Daily Load lbs/day Count Regular Violation ? TRC Violation ? 1 7127 .0048 .005 0 0 1 8130 .005680 .005 j 0 0 WWTP 8117 .0034 .005 0 0 1 9130 .00622 .005 j 0 0 1 10131 .0037 .005 0 0 1 11130 .00212 .013 1 1 1 12121 .00029 .001 0 0 i 12121 .00029 .005 1 0 0 List these Totals on next page —> A = 8 B = 1 C= 1 Tide: SNC With Linuts Compliance Judgment Worksheet File name: Compliancejudgment_ Worksheet _for _SNC_With_L mits_Form_Mar_2013 (3) Revision date: 1/5/01 Compliance Judgment Worksheet For SNC With Limits Use separate. sheets. for each lndustry SNC determination for Flow optional, see Section 7-E Use separate sheets for each Pollutant SIU Name: BSH RANGE IUP Number: 1100 1 Pipe Number: 04A Parameter: CYANIDE Six Month SNC Determination Period:7/l/2022- 12/31/2022 SIGNIFICANT NON-COMPLIANCE (SNC) LIMITS DETERMINATION Calculate % and Circle Answers 1) Daily: Calculate the % of Regular violations: B/A = 20% 2) Is B/A greater than or equal to 0.66 (or 66 %) ? Daily Chronic violator? Yes / No 3) Daily: Calculate the % of TRC Violations: C/A = 20% 4) Is C/A greater than or equal to 0.33 (or 33 %) ? Daily TRC Violator? Yes / No 5) Did any violation, alone or in combination with other discharges, cause pass -through or interference at the POTW, or endanger the health of POTW workers or the public? Yes / No 6) Did any violation cause imminent endangerment to human health / welfare or to the environment or has resulted in the POTW's exercise of its emergency authority to halt or prevent such discharge? Yes / No 7) If the answer to any of these questions is yes, the SIU is in Signftcant Non -Compliance (SNC) for this parameter. They must be listed on the Significant Non -Compliance Report (SNCR) form in the Pretreatment Annual Report (PAR), described in the PAR narrative (including parameter, period, and POTW actions), and the POTW must take adequate enforcement as outlined in its Enforcement Responce Plan (ERP). Is the SIU in SNC for this six month period? CIRCLE ONE: YES ONO Was the SIU in SNC for THE SAME ARAMETER in the previous six month compliance period? CIRCLE ONE: YES O If YES to EITHER question, DESCR'IBWIN NARRATIVE. Please note if SIU was in SNC for the previous six month compliance period and is also in SNC for this six month compliance period, escalated enforcement actions must be taken as soon as possible, preferably before the end of the second consecutive period. Failure to take the action within 2 months after the end of the second consecutive period will subject the POTW to enforcement by the Division. The options are: Consent Order with Enforceable schedule; Administrative Order with Enforceable schedule; Formal notice to comply issued, or Permit modification. See Chapter 9 - Pretreatment Annual Reports, Chapter 8 - Enforcement, and the POTW's Enforcement Response Plan (ERP). Definitions: Count The number of daily sample data values or the number of average sampling events used for checking compliance with average limits. TRC Technical Review Criteria, Multiply the actual IUP limits by the proper TRC Criteria value to get a TRC Limit: TRC Criteria =1.4 for BOD, TSS, oil, fat, grease TRC Criteria =1.2 for all other pollutants Not required to perform TRC compliance judgment for pH. SNCR Significant Non -Compliance Report SNC Significant Non -Compliance Title: SNC With Limits Compliance Judgment Worksheet File name: ComplianceJudgmem_Worksheet for _SNC_Witl1 Lirnits_Form_Mar_2013 p) Revision date: 1/5/01 Industrial Data Summary Forms (IDSF) o 0 � � E C C C y 4 h 4 o r o L N VI O O 0 0 C C C CC v� N N ti O O d' fn N M O O O O O O � O O V1 .-� N .• [� h M O L 0 0 v N o 0 o M N N M � H N C C C 0 a" n n n n n n n II II II II II II 11 n n n n n n n II II II II it II II n n n II II II n n n n II II II II fly' ice. ii�ii «tOOO M d DA II m DA II M nqnq � bA II oz ak oz.� ro o U... and z Y za �zz O > 0Fy r O > 0s� r O > OsB. 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M o < V v v v v v v v .j O O O O � � E y C C C Sr M N m N m O O O G7 O O Ej E d E 0 0 0 O E E E C C C `� v1 00 CC O O O o O O E ti .y y y O � E E C y C C ti ti O N d ti ti r O C N C C o N 0 0 0 0 0 0 O C C C bQ rn b ti W y O O Fi C~ O M C G O O O O C II II II II II II n II II II II II 11 II II II II II II II II v0 V h qv� bA II I� 0 y y h p bA II II o A,b y o y 0A II II °�° b 9 v x E E oU... B� x. oU "" xt.0.' o U Q�� Z oQ�z Z > Co q > Co q > O q o�m CG O > > > O 'igO ro U f o ,2 O F O F 0 0 fi a x W N_ d G � A C C C o 0 0 G v O y N N O O O O O O O O O CO CO �O! C C � ❑ N O lz� O O y O O i-i C7 O v ti O O O O O O O O O O o C � C C C O O C O O 0 n O O O O O O O C C G 0 o o o a o 0 o 0 0 0 o 0 0 � Y � y ti ti O m a IT CALCULATIONS FOR THE APPLICATION OF 40 CFR 466. Subliml A - Steel Basis material subcategory. Pfe6ealmeni Standards for New Sources (PSNS) 40 CFR 46SA5 BSH-Range Factory. Pipe 04a in IUP If 1100leaned by the City of New Hem Calulating Period: Jan. - Jun. 2022 0 DAILY MAXIMUM CALCULATIONS for metal Preparation production based limits from 40 CFR 466.16 for each metal pre operation: for each metal preparation operetioneenk, actual surface area for sample day, in million sq it per tlay= 0.298431 «=ENTER HERE for sample DAY DAILY MAX Lbs of Pellulanl allowed per Million sgfl chromium DAILY MAX Lba of Pollutant allowed per Million sq8 lead DAILY MAX Lbs of Pollutant allowed per Million aq R nickel DAILY MAX Line of Pollutant allowed per Million agit zinc number of distinct motel preparation oparalionsnanks= 4 Total" Metal Preparation surface area millions of 1.193724 0,78 0.2 2.46 2.09 mass based limits for all combined metal prep o eretlons: OMLV MaX 9bLtley tar DAILY MAX (IbddaY OAILV MAX gbvdayferlmal total memlpmparallw for total metal WILY MAX gbvaay forloW metal Pepnallon opemllons) preparation operellone) metal preparation aperellom) operations) decisions leetl nickel zinc (production based limit) •(WWI surface area) _> 0.90723024 1 0.2387440 1 2.93656104 I 2.49488310 Or metal Coating production based limits from 40 CFR 466.15 for each metal coating operation: «=ENTER DAILY MAX Lbs of DAILY MAX Lbs of DAILY MAX Ibs of a each metal meting operation. e<lualsunace MERE for Pellulanl ellowetl per Pellulanl allowed per DAILY MAX Lb of Pollutant Pellulanl allowetl per me for sample day, M million sq 8 perdeye 0.298437 sample DAV Mi,lon sgfl Minim so It allowed per Milllan sq R Million sgfl total metal operellwallop I,to,metal wall�pl DAILY MAX Oskarbrtotal IOAILVi ona) o imliona) must iselllp operalbnn) metal omium lead nickel zinc 0.0298431 1 0,00590 52 1 0.09251361 1 I for combined metal prep+Coating Effective Dally Max Mass Limits for SAMPLE DAY, Lbe/da chromium leatl nickel zinc ( metal preparation mass limit) plus( metal coating mass limit) _> 0.93707339 U.244713421 3.02807485 2.57545953 ERE ENTER Total Flow from both MaWI Prep end CeetinO HERE for (MOD)= 0.0p198 sample chromium land nickel Hnc effemive mass limit In lbs per day / mgd'8,341-> 1 60.747 14.8191 103.4341 155.904 MONTHLY AVERAGE CALCULATIONS for metal Preparation production based limits from 40 CFR466.15 for each metal prep operation: «= ENTEft for each metal preparation operafleNlank,actual HERE for average surface treater sample rlwnih, In million sample sq itper day= 0.298431 MONTH MONTHLY AVE LBS/MlL sgfl chromium MONTHLYAVE LBS/MIL sq it lead MONTHLVAVELSSIMILsq it nickel MONT14LYAVELSSIMIL sq0 zinc number of distinct metal preparation opera0onsnanks= 4 "Total" Metal Preparation surface area mltilom of 1.193724 0.31 0.19 1.29 0.88 mass based limits for all combined metal prep operations: MONTHLY AVE MONTHLY AVE MONTHLY AVE (IbYday fat MONTHLY AVE PA4dey for (15s/dey for lmal metal gbs/tlay forlolal metal IOMl metal preparation total meMlpreparelbn pmpe,allon opa,elion9 propanllon opemllnns) opmellms) opemllom) Nmmlum lead nickel xmc ( production based limn) • ( Vital eudace area) =>l 0.37005444 1 0.22800758 I 1.b3990390 1.0266026 for metal CoatingPro cotton based limits from 40 CFR 466.15 for each metal coaling operation: «=ENTER for each metal coating opemtimul actual HERE for average, surface area for sample manta, in million aampla aq fl per day = 0.298431 MONTH MONTHLYAVE LBSIMILsgR MONTHLYAVE LBSMIL sq it MONTHLYAVELBSIMILaq it MONTHLY AVE LBS/MIL sqh number of tllstims metal mating operallonshanks 1 chromium lead nickel zinc Total' Metal Coaling surface area millions of a u 0.298431 0.04 0.02 0.16 0.11 mass based limits for all combined metal motionc eretlons: MONIHLYAW MQVMLV AVE MONTHLY AVE 01arday for (IaNtlayfarlolal metal gbYdeyforlois metal MONTHLY AVE floods, for 01.1 metal mating wallop opuellone oath, operetbm) total metal mating operations) operations) cammium lead rocket zinc ( pmtio ducn based Ilmit) • ( total surface area ) _> OA1193724 1 0.00596862 0.04774890 0.03282741 for combined metal prep+Coating Effective Monthly Ave Mass Limits for the SAMPLE MONTH, Lbs/day: chromium!lead nickel zinc ( metal preparation mass Iimlt I plus ( metal mating mass limit I => 0.38199168 0.23277616 7.58765292 1.059430m5 «• ENTEft HERE for Total Flow from both Metal Prep and Coaling aampla (MOD)= 0.00198 MONTH Effective Monthly Ave Concentration Limits for the SAMPLE MONTH; m /1 ahromlum lead Island ainc ( effective mass limit In as per day l mgd' 8.34I => 1 23.1331 14.096 90.i"l 64.167 0 0 O w 3 a 0 � 3 � a 3 3 s v N m � N � � CD -o <D a In N n w N ❑' � 3 3 3 � 0 II O C A 0 O CD K co 7 U N 3 a a A — 3 a u V u V S 0 3 m c 3 cM 0 3 < i O 4 d � A � o m k m m g ❑- m (n o r 3 ON, U1 A ❑ N o 00 S J N to ❑ �3 m a W O f N 4 a a ' N N o � N 0 (D m op cn N w F Fa m o A A o G D — � m { E � duo m » m 3 m fD N o o s� 3 0 3 3 @ "d �❑ a —0 J O N a Q o w m y (D A W I 4 0) A O ' d = A I m v a m Z $ ° m m D A m j m u V 0 o D y a 0 ? 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