HomeMy WebLinkAboutNC0025348_Pretreatment_Annual_Report_20230208CITY OF NEW BERN
PRETREATMENT ANNUAL REPORT
2022
PERMIT #NC0025348
Prepared By:
Sara Rhodes
City of New Bern
Pretreatment Coordinator
Jan 2022
r.�
NEW BERN
CITY OF NEW BERN
Department of Public Utilities
Water Resources
527 NC Hwy. 55 West, P.O. Box 1129
New Beru, NC 28563-1129
(252) 639-7541
February 8, 2023
NC Division of Water Quality
PERCS Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Re: Pretreatment Annual Report
City of New Bern
NPDES # NCO025348
PDF Files of New Bern's Pretreatment Annual Report for the reporting period of January
1, 2022 through December 31, 2022 are being sent to Kristin Litzenberger and Robert Bullock as
mandated by the North Carolina Pretreatment regulations.
Enclosed in the report are the Pretreatment Performance Summary (PPS), the Pretreatment
Program Info Database, the historical SNC Report, a narrative of the
2022 program (with spreadsheets outlining the program), the Industrial Data Summary Forms
(IDSF) and the Significant Non -Compliance Report (SNCR), and Compliance Judgment
Worksheets.
Should you require additional Information, please contact me at 252.639.7562 or email at
arwoods@newbernnc.gov.
Sincerely,
Sara Rhodes
Pretreatment Coordinator
City of New Bern
Enclosures
Cc: Robbie Bullock, WWTP Consultant
File
Everything comes together here
2022 Narrative
Program Spread Sheet
NARRATIVE
This report is the Annual Report to the North Carolina Division of Water Quality as required by the
Comprehensive Guidance Manual. Additional information may be obtained upon request.
I. General Information
Program Elements:
Tony Hawkins, Treatment Plant Manager administers the City Pretreatment Program. Sara
Rhodes is the current Pretreatment Coordinator and started on September 19, 2021.
All Significant Industrial Uses have current permits. The Headworks Analysis was approved in
2020. All industries were inspected this year. There were no industries in significant non-
compliance for either of the six-month periods. More details are listed for each industry below:
Craven County Wood Energy L.P. (permit # 1200)
Permit: Craven County Wood Burning Energy L.P. is a Significant Industrial User. The permit
for Craven County Wood Energy L.P. will expire December 31, 2024. Harry E. Purvis is Lead
Plant Operator (LPO)/ Water Quality is the Representative for the industry.
Compliance: The facility was inspected on 7/22/2022. Mr. Purvis was present for the facility
Inspection. There were no changes in the process. The plant was well maintained, and the records
were in order. The records were in order and plant was well maintained. There were no violations
during 2022.
Fees/Fines: The facility was charged $1600 in administration fees and $1022.06 in sampling fees.
Billing covered activities from January to December 2021, which is currently in the process for
billing.
BSH- Dishwasher Facility (permit #1000)
Permit: The permit for BSH Dishwasher Facility was dropped on 10/18/2022. Craig Dickerson
and Paul Bryant both are Environmental Engineer's that represent the industry.
Compliance: The facility was inspected on 7/26/2022. Ivhr. Craig Dickerson was present for the
facility inspection. There were no changes in the process. The records were in order and the
plant was disconnected. There was a copper violation 3/31/2022.
Fees/Fines: The facility was charged $1100 in administration fees and $479.76 in sampling fees.
This billing covered activities from January to October 2022, which are in the process of being
billed.
BSH-Range Facility (permit # 1100)
Permit: The Permit for BSH Range was renewed this year. The permit for BSH Range is effective
until midnight on December 31, 2027. Both Craig Dickerson and Paul Bryant are Environmental
Engineer's and the representative's for this industry also.
Compliance: The facility was inspected on 7/26/2022. Mr. Craig Dickerson, Environmental
Engineer was the representative for the facility. The city has received the Production Records
and copies are attached to this report. There was a Cyanide violation on 11/30/2022 and a BOD
violation on 12/21/2022.
II.
Fees/Fines: the facility was charged $2100 in administration fees, $1480.46 in sampling fees .
This billing covered activities from January to December 2022, which are in the process of being
billed.
Coastal Regional Solid Waste Management Authority CRSWMA (Permit 40900)
Permit: The permit for Coastal Regional Solid Waste Management Authority was renewed this
year. The permit for Coastal Regional Solid Waste Management Authority is effective until
midnight December 31, 2027. The representative for the industry is Bobby Darden, Executive
Director.
Compliance: The facility was inspected on 7/26/2022. Mr. Darden was present for the
inspection. The facility was well managed, and records were organized. There were no
violations during 2022.
Fees/Fines: The facility was charged $2100 in administration fees and $1022.06 in sampling
fees. These billing covered activities from January to December 2022, which are in the process
of being billed.
Chatsworth Products, Inc. (permit #0600)
Permit: The permit for Chatsworth Products, Inc. was renewed this year. It is effective until
midnight December 31, 2027. The representative for the industry is Mr. Richard Keehn, Quality
Assurance Engineer.
Compliance:
The facility was inspected on 7/13/2022. Mr. Richard Keehn was present for the inspection. The
facility was well managed, and records were organized. There was no violations for 2022.
Fees/Pines: The facility was charged $2100 in administration fees and $1022.06 in sampling
fees. These billing covered activities horn January to December 2022, which are in the process
of being billed.
Significant Industrial User Information
Three (3) Notices of Violations for three (3) violations were sent in 2022.
A. Significant Industrial Users without violations
1. Chatsworth Products Inc., Permit#600
First six months
No violations
Second six months
No violations
2. Craven Solid Waste Management Authority, Permit # 0900
First six months
No violations
Second six months
No violations
Craven Comity Wood Energy L.P. (permit # 1200)
First six months
No violations
Second six months
No violations
B. Significant Industrial Users not in SNC, but in violation
B S H Range, Permit # 1100
First six months
No violation
Second six month
Cyanide violation
BOD violation
2. BSH Dishwasher, Permit # 1000
First six months
Copper violation
Second six months
No Violation
C. Significant Industrial Users on Compliance Schedule
There are no industries on compliance scheduling.
D. Significant Industrial Users in Significant Non Compliance
There are no industries in Significant Non Compliance.
E. Waste Reduction Activities
a. POTW
The Wastewater Treatment Plant treated approximately 1.373 billion gallons of
wastewater in 2022.The monthly average flow was 135 million gallons, and the daily
average was 3.76 million gallons. The plant was compliant for all monitoring permit
requirements for the twelve months. The annual removal rate was greater than 98.9%
for oxygen demanding pollutants or 14.88 tons for the year. The average biological
oxygen demand for the effluent was less than 2.0 pans per million. The annual
removal rate was greater than 99.8 % for totall suspended solids or 18.36 tons for the
year. The average annual total suspended solids for the effluent was less than 2.5
part per million. Approximately 237 million gallons were discharged to the Water
Reclamation Facility for reuse and 1.14 billion gallons were discharged to the river.
Approximately 237 million gallons or 17.3% of the annual treated wastewater went
to the Water Reclamation Facility. The reuse water containing nutrients was used to
irrigate a local sod farm. Two important nutrients that pollute our rivers are nitrogen
and phosphorus. In addition to the main treatment facility, the City operates a
smaller reclamation facility, New Bern Seven WRF in James City. The system
operates under a separate permit and utilizes a different process than the main
treatment plant. Effluent is stored in large lagoons. The effluent is entirely reuse
quality, which is sprayed on a tree farm owned and operated by the City.
Approximately 100.7 million gallons were treated by this facility last year, 49% of
permitted flow. 99.11 million gallons were sprayed on the tree farm.
Wastewater treatment uses physical, biological, and chemical processes to remove
pollutants from water so it can safely be returned to the environment. Solid material
is removed from various stages of wastewater treatment. The material removed by
the preliminary fine screen and grit removal system is not biodegradable. These
items are washed and placed in a dumpster for sanitary disposal. The biodegradable
solids (sludge) removed from the wastewater clarifiers go to three aerated sludge
tanks. The combined volume of the three tanks is 1.0 million gallons. This slurry
material or sludge contains only 2% solids. The material is coagulated with polymer
and applied to a belt filter press to remove water (also called dewatering).
Approximately 203 million gallons were pressed (dewatered) in 2022. Pasteurization
of the sludge is accomplished by quicklime and heat. The final sludge product
resembles soil and is used for ground cover. It is also used as fertilizer for farmland
and home gardens. Approximately 93 loads of sludge (380.2 DRY Tons) were hauled
to the regional landfill in Craven County for ground cover and 320 loads (1274.3
DRY Tons) were hauled to be used as fertilizer at local farms. The City monitors the
sludge and its usage in accordance with the North Carolina Division of Water Quality
503 Regulations for Sewage Sludge.
b. The industries
BSH-Dishwasher Facility (Permit #1000) is involved in the waste production
activities: W13, W21, W23, W24, W31, W32, W33, W34, W36, W41, W51, W52,
W541 W55, W61, W64, and W83.
BSH-Range Facility (Permit #1100) is involved in the waste production activities:
W24, W31, W32, W33, W34, W36, and W51.
Coastal Regional Solid Waste Management Authority CRSWMA (Permit #0900) is
involved in recycling tires, producing mulch from yard waste and is utilizing methane
production.
Chatsworth Products, Inc. (permit #0600) is involved in the waste production
activities: W19 and W60.
04
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Notices of Violation 7/1/2022 to 12/31/2022
Month
Industry
Violation
Value
Permit Limit
Notice of
Violation
Number
Sent
Unit
Unit
11/30/2022
BSH Range #1100
Cyanide
0.013
mg/L
0.01
mg/L
12/23/2022
12/21/2022
BSH Range #1100
BOD
367
mg/L
350
mg/L
1/23/2023
NOV's sent in 2022
Violations
January 1 -June 30, 2022
Number of
Date of
Parameter
NOV's
Violation
Six Month Monitoring
Review
BSH Dishwasher Facilit
SIU # 1000
1
3/31/2022
Copper limit exceeded
Six Month Monitoring Review
Chatsworth Products, Inc. SIU # 0600
Permit Limit Violations
Six Month Monitoring Review
Coastal Reqional Solid Waste Manaqemrnt Authority SIU # 0900
1 /23/2023
Violations
July - December 2022
Number of
Date of
Parameter
Violations
Violation
Six Month Monitoring Review
BSH Range Facility SIU1100
11
11/30/20221
-#
Cyanide limit over
11
12/21/20221
BOD limit over
Six Month Monitoring Review
CRSWMA SIU # 0900
Six Month Monitoring Review
Chatsworth SIU #0600
Six Month Monitoring Review
CCWE Permit # 1200
1 /23/2023
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Administration Fees January- June 2022
Date
Industry
Permit#
Event
Charge
Collected
1/1/2022
BSH Range
1100
Administrative fee- Monthly Review
$ 600.00
1/1/2022
Chatsworth
0600
Administrative fee- Monthly Review
$ 600.00
1/1/2022
CRSWAMA
0900
Administrative fee- Monthly Review
$ 600.00
1/1/2022
CCWE
1200
Administrative fee- Monthly Review
$ 600.00
1/1/2022
BSH Dishwasher
1000
Administrative fee- Monthly Review
$ 600.00
1/1/2022
BSH Range
1100
Annual Administrative fee
$ 300.00
1/1/2022
Chatsworth
0600
Annual Administrative fee
$ 300.00
1/1/2022
CRSWAMA
0900
Annual Administrative fee
$ 300.00
1/1/2022
CCWE
1200
Annual Administrative fee
$
300.00
1/1/2022
BSH Dishwasher
1000
Annual Administrative fee
$
300.00
*No flow for two months.
POTW Sampling Charges
Date
Industry
Permit#
Fee
Charge
Collected
2/25/2022
BSH Range
1100
Laboratory Analysis & labor
$ 394.40
2/25/2022
Chatsworth
0600
Laboratory Analysis & labor
$ 380.00
2/25/2022
CRSWAMA
0900
Laboratory Analysis & labor
$ 380.00
3/3/2022
CCWE
1200
Laboratory Analysis & labor
$ 380.00
2/25/222
BSH Dishwasher
1000
Laboratory Analysis & labor
$ 380.00
2/25/2022
BSH Range
1100
Travel & Labor
$ 99.76
2/25/2022
1 Chatsworth
0600
Travel & Labor
$ 99.76
2/25/2022
CRSWAMA
0900
Travel & Labor
$ 99.76
3/3/2022
CCWE
1200
Travel & Labor
$ 99.76
2/25/222
BSH Dishwasher
1000
Travel & Labor
$ 99.76
Administration Fees July -December 2022
Date
Industry
Permit #
Event
Charge
7/1/2022
BSH Range
1100
Administrative fee- Monthly Review
$ 600.00
7/1/2022
Chatsworth
0600
Administrative fee- Monthly Review
$ 600.00
7/1/2022
CRSWAMA
0900
Administrative fee- Monthly Review
$ 600.00
7/1/2022
CCWE
1200
Administrative fee- Monthly Review
$ 600.00
7/1/2022
BSH Dishwasher
1000
Administrative fee- Monthly Review
$ 100.00
7/26/2022
BSH Dishwasher
1000
Annual Inspection
$ 100.00
7/26/2022
BSH Range
1100
Annual Inspection
$ 100.00
7/13/2022
Chatsworth
0600
Annual Inspection
$ 100.00
7/26/2022
CRSWAMA
0900
Annual Inspection
$
100.00
7/22/2022
CCWE
1200
Annual Inspection
$
100.00
7/1/2022
BSH Range
1100
Permit Renewal
$
500.00
7/1/2022
CRSWAMA
0900
Permit Renewal
$
500.00
7/1/2022
Chatsworth
0600
Permit Renewal
$
500.00
POTW Sampling Charges
Date
Industry
Permit#
Fee
Charge
9/8/2022
BSH Range
1100
Laboratory Analysis & labor
$ 432.80
9/8/2022
Chatsworth
0600
Laboratory Analysis & labor
$ 417.60
9/27/2022
CRSWAMA
0900
Laboratory Analysis & labor
$ 417.60
9/27/2022
CCWE
1200
Laboratory Analysis & labor
$ 417.60
11/23/2022
BSH RANGE
1100
Laboratory Analysis & labor
$ 428.80
9/8/2022
BSH Range
1100
Travel & Labor
$ 124.70
9/8/2022
Chatsworth
0600
Travel & Labor
$ 124.70
9/27/2022
CRSWAMA
0900
Travel & Labor
$ 124.70
9/27/2022
CCWE
1200
Travel & Labor
$ 124.70
Pretreatment Performance Summary (PPS)
Pretreatment Program Info Database
Historical SNC Report
Chapter 9, PAR Guidance
Pretreatment Performance
1. Pretreatment Town Name: City Of New Bern
2. "Primary"NPDESNumber
NCO025348
Ddxcol°'""
r s«
or Non_ Discharge Permit #if applicable =>
W00017635
use
"sEIAIY
WENUB
3. PAR begin Date, please enter 01/01/yy or 07/01/yy 1/l/2022 7/1/2022
3. _> 1
1 22
PSSD
4. PAR end Date, please enter 06/30/yy or 12/31/yy 6/30/2022 12/31//2022
4. _> 12
31 22
PSED
5. Total number of SIUs, includes C1Us
5. _>
5
slus
6. Number of CIUs
6. =>
2
Cms
7. Enter the Higher Number, either (7a) or (7b) here =>
0
NON
7a. Number of SIUs not sampled by POTW
7a. _>
0
7b. Number of SIUs not inspected by POTW
7b. =>
0
8. Number of SIUs with no IUP, or with an expired IUP
8. _>
0
NOCM
9. Total Number of SIUs in SNC due to either IU Reporting violations or
IUP Limit violations. To avoid double counting some SIUs
Enter ( 9a+
9b) - 9c here =>
0
PSNC
Enter the Number of SIUs in SNC for
9a. IU Reporting violations
9a. =>
0
MSNC
9b. IUP Limit violations
9b.=>
0
SNPS
9c. Both IU Reporting & Limit violations
9c. _>
0
to, Number of SIUs in SNC due to IU Reporting violations
that were not sampled or inspected by POTW
10. _>
0
SNIN
11. Number of SIUs in SNC due to violation of
11. _>
0
SSNC
Compliance Schedule due dates
12. Number NOVs, NNCs, AOs, or similar assesed to SIUs
12. _>
3
FENF
13. Number Civil or Criminal Penalties assessed to SIUs
13. =>
1
nroI
14. Number of SIUs included in public notice
14. _>
0
swu
is. Number of SIUs from which penalties collected
15. _>
1
IUPN
16. Total Amount of Civil Penalties Collected
16.= $
100
17. Total Number of SIUs on a compliance schedule
17. _>
0
sots
AO
Administrative Order
CM
Categorical Industrial User
CO
Consent Order
IUP
Industrial User Pretreatment Permit
NNC
Notice oflam-Compliance
NOV Notice or Violation
PAR Pretreatment Annual Report
Prow Public Opened Treatment Works
SW Significant Industrial User
Chapter name: PAR Guidance Pile name: PAR _PPs.xls Revision date_ August 1, 1994 Comprehensive Guide, Chapter 9, Section B, Pap 5Blank PPS Form, Copy and use in your PAR
Pretreatment Program Info Database
printed on: 1 /19/2023
for Program Name New Bern
WWTP Name City of New Bern
Program Approval Date 03/23/1988
Pretreatment Status
Full
Region
WARO
County
Craven
Stream Information )IWC % at 7Q10 3.04
7Q10 Flow cfs /mgd 320.7 / 207.17
1Q10 Flow cfs / mgd 259.65 / 167.81
Stream Classification SC -SW -NSW
Basin Number NEU10
Receiving Stream Name NEUSE RIVER
NPDES Number NCO025348
NPDES Effective Date Last PAR Rec 02/21/2022 PAR Due Date03/01/2023 mercury
12/01/2013 Current Fiscal 1631
NPDES Expire Date 06/30/2018 03/30/2021 required
Year PCI Done
POTW is Primary WWTP
TRUE Last Audit on0711612020 Audit YearNexl19/20 yes
Design Flow mgd 6.5000 % Design mgd is SIU permitted F2.69 Permitted SIU flow (mgd) [Pt SIU) .175
WWTP SIU's 2 Program SIUs 2 M
WWTP CIU's 2 Program CIUs 2 t TMP taw. SUO ERP
date Inactive Date Next Due 03/31/2026
Date Received by DWR L 07/08/2015 03/31/2021 07/23/2012 02/03/2020
Date Approved 10/01/2015 06/04/2021 08/06/2012 02/05/2020
Adopt Date Required
Date Adopted 12/11/2012
Info in this Box from Pt Contacts Date Date Date
PT Pro Attended Attended Attended
Formal Name g.Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp
Mr. Jordan Hughes
1
(252) 639-7527
1
(252) 636-4103 11
hughesj@newbernnc.gov
City Engineer
jP0 Box 1129
28563
Mr. Tony Hawkins
1 11(252)
639-7555
(252) 636-4065
HawkinsT@newbernnc.gov
Chief Operator
JPO Box 1129 128563
Ms. Sara Rhodes,
Prim
(252) 639-7562
(252) 636-4065
arwoods@newbernnc.gov
Pretreatment Coodinator
IPO Box 1129 1128563
A
Pretreatment Related NOVs from DWQ I DWR Central Office Contact Pretreatment Staff
10/212001 fail to enforce+issue proper IUPs-CRSWMA flow DWR Regional Contact Robbie Bullock
12/17/2001 failure to enforce-Amital changed conditions- flow
of
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Significant Non -Compliance Report
Compliance Judgement Worksheet
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Compliance Judgment Worksheet For SNC With Limits
Use separate sheets for each Industry SNC determination for Flow optional see Section 7-E Use separate sheets for each Pollutant
SIU Name: BSH DISH
IUP Number: 1000
1 Pipe Number: 04A
Parameter: COPPER
Six Month SNC Determination Period: l/l/2022-
6/30/2022 f]
Daily Limit Compliance
Daily Max Limits IUP Limit * TRC criteria = TRC Limit Carole which units apply
from IUP Circle 1.4 For TRC for BOD, "rSS, oil, fat, grease; Circle 1.2 for all other pollutants to Limits
TRC compliance jud ment not required for H:
Daily Maximum Limit: .203 * 1.2 or 1.4 = TRC Daily Limit: .2436 mg/1 or Ibs/day
Column 1: I - Industry self P-PO-rW
Column 6: Use only if IUP has daily limits in lbs/day. Formula to use is ( mgd * mg/I * 8.34 = lbs/day ).
Column 8: Put "1" for each daily maximum value, tally up at bottom as "A."
Column 9: Compare daily values to lUP limits above,put "0" if at or below limit, "1" if above, tally at bottom as "B."
Column 10: Compare daily values to TRC limits above,put "0" if below limit, "1" if at or above, tally at bottom as "C."
Col. 1:
From
IDMRs
From
IDMRs
From
IDMRs
Col. 5:
Col 6:
Col 7:
Col 8:
Col 9:
Col 10:
Sample
Type
Sample
Date
Daily
Flow,
mgd
Daily
Cone, mg/I
Daily
Load
Ibs/day
Count
Regular
Violation
?
TRC
Violation
?
1
1131
.00089
.01
1
0
0
1
2125
.00126
.014
1
0
0
1
3131
.000297
.480
1
1
1
1
4129
.000116
.01
1
0
0
WWTP
219
.000490
.01
1
0
0
List these Totals on next page => I A = 5 B = 1 I C= I
Title: SNC With Limits Compliance Judgment Worksheet
Filename: Compliance.Judgment_ Worksheet_BSHDISI-12022
Revision date: 1/5/01
Compliance Judgment Worksheet For SNC With Limits
Use separate sheets for each Indnktry SNC determination for Flow optional, see Section 7-E Use separate sheets for each Pollutant
SIU Name: BSH DISH
IUP Number: 1000
1 Pipe Number: 04A
Parameter: COPPER
Six Month SNC Determination Period: I/I/2022-
6/30/2022 f]
SIGNIFICANT NON-COMPLIANCE (SNC) LIMITS DETERMINATION Calculate % and Circle Answers
1) Daily: Calculate the % of Regular violations: B/A = 20% '�
2) Is B/A greater than or equal to 0.66 (or 66 %) ? Daily Chronic violator? Yes / No)
3) Daily: Calculate the % of TRC Violations: C/A = 20%
4) Is C/A greater than or equal to 0.33 (or 33 %) ? Daily TRC Violator? Yes / N
5) Did any violation, alone or in combination with other discharges, cause pass -through
or interference at the POTW, or endanger the health of POTW workers or the public? Yes / No
6) Did any violation cause imminent endangerment to human health / welfare or to the
environment or has resulted in the POTW's exercise of its emergency authority to
halt of prevent such discharge? Yes / No
7) If the answer to any of these questions is Ms, the SIU is in Signficant Non -Compliance (SNC) for this
parameter. They must be listed on the Significant Non -Compliance Report (SNCR) form in the Pretreatment
Annual Report (PAR), described in the PAR narrative (including parameter, period, and POTW actions), and
the POTW must take adequate enforcement as outlined in its Enforcement Responce Plan (ERP).
Is the SIU in SNC for this six month period? CIRCLE ONE: YES NO
Was the SIU in SNC for THE SAM RAMETER in the previous six th compliance
period? CIRCLE ONE: YES
If YES to EITHER question, DESCNO IN NARRATIVE.
Please note if SIU was in SNC for the previous six month compliance period and is also in SNC for this six month
compliance period, escalated enforcement actions must be taken as soon as possible, preferably before the
end of the second consecutive period. Failure to take the action within 2 months after the end of the second
consecutive period will subject the POTW to enforcement by the Division. The options are:
Consent Order with Enforceable schedule;
Administrative Order with Enforceable schedule;
Formal notice to comply issued, or
Permit modification.
See Chapter 9 - Pretreatment Annual Reports, Chapter 8 - Enforcement, and the POTW's Enforcement Response
Plan (ERP).
Definitions:
Count The number of daily sample data values or the number of average sampling events used for checking
compliance with average limits.
TRC Technical Review Criteria, Multiply the actual IUP limits by the proper TRC Criteria value to get a
TRC Limit: TRC Criteria =l.4 for BOD, TSS, oil, fat, grease
TRC Criteria =l.2 for all other pollutants
Not required to perform TRC compliance judgment for pH.
SNCR Significant Non -Compliance Report
SNC Significant Non -Compliance
Title: SNC With Limits Compliance Judgment Worksheet
File name: ComphanceJudgment_Worksheet _for _ SNC_With _Limits _Form _Mar _2013 (3)
Revision date: 1/5/01
Compliance Judgment Worksheet For SNC With Limits
Use separate sheets for each Industry SNC determination for Flow optional see Section 7-E Use separate sheets for each Pollutant
SIU Name: BSH RANGE
IUP Number: 1100
1 Pipe Number: 04A
Parameter: BOD
Six Month SNC Determination Period:7/1/2022-
12/31 /2022
Daily Limit Compliance
Daily Max Limits IUP Limit * "CRC criteria = TRC Limit Circle which units apply
from IUP Circle 1.4 For TRC for BOD, TSS, oil, fat, grease; Circle 1.2 for all other pollutants to Limits
TRC compliance judgment not required for H:
Daily Maximum Limit: 350 * 1.2 or 1.4 = TRC Daily Limit: 490 mg/l or lbs/day
Column 1: I - Industry self P-POTW
Column 6: Use only if IUP has daily limits in Ibs/day. Formula to use is ( mgd * mg/I * 8.34 = Ibs/day ).
Column 8: Put "I" for each daily maximum value, tally up at bottom as "A."
Column 9: Compare daily values to IUP limits above,put "0" if at or below limit, "1" if above, tally at bottom as "B."
Column 10: Compare daily values to TRC limits above,put "0" if below limit, "I" if at or above, tally at bottom as "C."
Col. 1:
From
IDMRs
From
IDMRs
From
IDMRs
Col. 5:
Col 6:
Col 7:
Col 8:
Col 9:
Col 10:
Sample
Type
Sample
Date
Daily
Flow,
mgd
Daily
Cone. mg/I
Daily
Load
lbs/day
Count
Regular
Violation
?
TRC
Violation
?
1
7127
.0048
2
j
0
0
1
8130
.005680
2
0
0
WWTP
8117
.0034
165
(
0
0
1
9130
.00622
2
0
0
1
10131
.0037
4
Y
0
0
1
11130
.00212
6
0
0
1
12121
.00029
367
`
1
0
List these Totals on next page => I A = 7 1 B = 1 I C= 0
Title: SNC With Lints Compliance Judgment Worksheet
File name: Compliancejudgment_Workslneet_for_SNC_With _ limits_Form_Mar_2013 (3)
Revision date: 1/5/01
Compliance Judgment Worksheet For SNC With Limits
Use separate sheets for each Industry SNC determination for Flow optional, see Section 7-E Use separate sheets for each Pollutant
SIU Name: BSH RANGE
IUP Number: 1100
1 Pipe Number: 04A
Parameter: BOD
Six Month SNC Determination Period:7/1/2022-
12/31/2022 f]
SIGNIFICANT NON-COMPLIANCE (SNC) LIMITS DETERMINATION Calculate % and Circle Answers
1) Daily: Calculate the % of Regular violations: B/A = 14%
2) Is B/A greater than or equal to 0.66 (or 66 %) ? Daily Chronic violator? Yes / No
3) Daily: Calculate the % of TRC Violations:
4) Is C/A greater than or equal to 0.33 (or 33 %) ?
C/A = 0
Daily TRC Violator? Yes No
5) Did any violation, alone or in combination with other discharges, cause pass -through
or interference at the POTW, or endanger the health of POTW workers or the public? Yes / No
6) Did any violation cause imminent endangerment to human health / welfare or to the
environment or has resulted in the POTW's exercise of its emergency authority to
halt or prevent such discharge? Yes No,
7) If the answer to any of these questions is Ms, the SIU is in Signficant Non -Compliance (SNC) for this
parameter. They must be listed on the Significant Non -Compliance Report (SNCR) form in the Pretreatment
Annual Report (PAR), described in the PAR narrative (including parameter, period, and POTW actions), and
the POTW must take adequate enforcement as outlined in its Enforcement Responce Plan (ERP).
Is the SIU in SNC for this six month period? CIRCLE ONE: YES NO
Was the SIU in SNC for THE SAM RAMETER in the previous six m compliance
ep riod? CIRCLE ONE: YES N
If YES to EITHER question, DESC IN NARRATIVE.
Please note if SIU was in SNC for the previous six month compliance period and is also in SNC for this six month
compliance period, escalated enforcement actions must be taken as soon as possible, preferably before the
end of the second consecutive period. Failure to take the action within 2 months after the end of the second
consecutive period will subject the POTW to enforcement by the Division. The options are:
Consent Order with Enforceable schedule;
Administrative Order with Enforceable schedule;
Formal notice to comply issued, or
Permit modification.
See Chapter 9 - Pretreatment Annual Reports, Chapter 8 - Enforcement, and the POTW's Enforcement Response
Plan (ERP).
Definitions:
Count The number of daily sample data values or the number of average sampling events used for checking
compliance with average limits.
TRC Technical Review Criteria, Multiply the actual IUP limits by the proper TRC Criteria value to get a
TRC Limit: TRC Criteria= 1.4 for BOD, TSS, oil, fat, grease
TRC Criteria = 1.2 for all other pollutants
Not required to perform TRC compliance judgment for pH.
SNCR Significant Non -Compliance Report
SNC Significant Non -Compliance
Title: SNC With Limits Compliance Judgment Worksheet
File name: Compliance -judgment _Worksheet _for _SNC_With_ Limits_ Form_ Mar_2013 (3)
Revision date: 1/5/01
Compliance Judgment Worksheet For SNC With Limits
Use separate sheets for each Industry SNC determination for Flow optional see Section 7-E Use separate sheets for each Pollutant
SIU Name: BSH RANGE IUP Number: 1100 1 Pipe Number: 04A
Parameter: CYANIDE Six Montb SNC Determination Period:7/I/2022-
12/31/2022
Daily Limit Compliance
Daily Max Limits IUP Limit * TRC criteria = TRC Limit Circle which units apply
from IUP Chyle 1.4 For TRC for BUD, TSS, oil, fat, grease; Circle 1.2 for all other pollutants to Limits
TRC compliance judgment not required for IC
Daily Maximum Limit: .01 * 1.2 or 1 A = TRC Daily Limit: .012 mg/l or Ibs/day
Column 1: I - Industry self P-POTW
Column 6: Use only if IUP has daily limits in Ibs/day. Formula to use is ( mgd * mg/I * 8.34 = lbs/day ).
Column 8: Put "1" for each daily maximum value, tally up at bottom as "A."
Column 9: Compare daily values to IUP limits above,put "0" if at or below limit, "I" if above, tally at bottom as'B."
Column 10: Compare daily values to TRC limits above,put "0" if below limit, "1" if at or above, tally at bottom as "C."
Col. 1:
From
IDMRs
From
IDMRs
From
IDMRs
Col. 5:
Col 6:
Col 7:
Col 8:
Col 9:
Col 10:
Sample
Type
Sample
Date
Daily
Flow,
mgd
Daily
Cone. mg/1
Daily
Load
lbs/day
Count
Regular
Violation
?
TRC
Violation
?
1
7127
.0048
.005
0
0
1
8130
.005680
.005
j
0
0
WWTP
8117
.0034
.005
0
0
1
9130
.00622
.005
j
0
0
1
10131
.0037
.005
0
0
1
11130
.00212
.013
1
1
1
12121
.00029
.001
0
0
i
12121
.00029
.005
1
0
0
List these Totals on next page —> A = 8 B = 1 C= 1
Tide: SNC With Linuts Compliance Judgment Worksheet
File name: Compliancejudgment_ Worksheet _for _SNC_With_L mits_Form_Mar_2013 (3)
Revision date: 1/5/01
Compliance Judgment Worksheet For SNC With Limits
Use separate. sheets. for each lndustry SNC determination for Flow optional, see Section 7-E Use separate sheets for each Pollutant
SIU Name: BSH RANGE
IUP Number: 1100
1 Pipe Number: 04A
Parameter: CYANIDE
Six Month SNC Determination Period:7/l/2022-
12/31/2022
SIGNIFICANT NON-COMPLIANCE (SNC) LIMITS DETERMINATION
Calculate % and Circle Answers
1)
Daily: Calculate the % of Regular violations:
B/A = 20%
2)
Is B/A greater than or equal to 0.66 (or 66 %) ?
Daily Chronic violator?
Yes / No
3)
Daily: Calculate the % of TRC Violations:
C/A = 20%
4)
Is C/A greater than or equal to 0.33 (or 33 %) ?
Daily TRC Violator?
Yes / No
5) Did any violation, alone or in combination with other discharges, cause pass -through
or interference at the POTW, or endanger the health of POTW workers or the public?
Yes / No
6) Did any violation cause imminent endangerment to human health / welfare or to the
environment or has resulted in the POTW's exercise of its emergency authority to
halt or prevent such discharge?
Yes / No
7) If the answer to any of these questions is yes, the SIU is in Signftcant Non -Compliance (SNC) for this
parameter. They must be listed on the Significant Non -Compliance Report (SNCR) form in the Pretreatment
Annual Report (PAR), described in the PAR narrative (including parameter, period, and POTW actions), and
the POTW must take adequate enforcement as outlined in its Enforcement Responce Plan (ERP).
Is the SIU in SNC for this six month period? CIRCLE ONE: YES ONO
Was the SIU in SNC for THE SAME ARAMETER in the previous six month compliance
period? CIRCLE ONE: YES O
If YES to EITHER question, DESCR'IBWIN NARRATIVE.
Please note if SIU was in SNC for the previous six month compliance period and is also in SNC for this six month
compliance period, escalated enforcement actions must be taken as soon as possible, preferably before the
end of the second consecutive period. Failure to take the action within 2 months after the end of the second
consecutive period will subject the POTW to enforcement by the Division. The options are:
Consent Order with Enforceable schedule;
Administrative Order with Enforceable schedule;
Formal notice to comply issued, or
Permit modification.
See Chapter 9 - Pretreatment Annual Reports, Chapter 8 - Enforcement, and the POTW's Enforcement Response
Plan (ERP).
Definitions:
Count The number of daily sample data values or the number of average sampling events used for checking
compliance with average limits.
TRC Technical Review Criteria, Multiply the actual IUP limits by the proper TRC Criteria value to get a
TRC Limit: TRC Criteria =1.4 for BOD, TSS, oil, fat, grease
TRC Criteria =1.2 for all other pollutants
Not required to perform TRC compliance judgment for pH.
SNCR Significant Non -Compliance Report
SNC Significant Non -Compliance
Title: SNC With Limits Compliance Judgment Worksheet
File name: ComplianceJudgmem_Worksheet for _SNC_Witl1 Lirnits_Form_Mar_2013 p)
Revision date: 1/5/01
Industrial Data Summary Forms (IDSF)
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CALCULATIONS FOR THE APPLICATION OF 40 CFR 466. Subliml A - Steel Basis material subcategory.
Pfe6ealmeni Standards for New Sources (PSNS) 40 CFR 46SA5
BSH-Range Factory. Pipe 04a in IUP If 1100leaned by the City of New Hem
Calulating Period: Jan. - Jun. 2022 0
DAILY MAXIMUM CALCULATIONS
for metal Preparation
production based
limits from 40 CFR
466.16 for each metal pre operation:
for each metal preparation operetioneenk, actual
surface area for sample day, in million sq it per
tlay= 0.298431
«=ENTER
HERE for
sample DAY
DAILY MAX Lbs of
Pellulanl allowed per
Million sgfl
chromium
DAILY MAX Lba of
Pollutant allowed per
Million sq8
lead
DAILY MAX Lbs of Pollutant
allowed per Million aq R
nickel
DAILY MAX Line of
Pollutant allowed per
Million agit
zinc
number of distinct motel preparation
oparalionsnanks=
4
Total" Metal Preparation surface area millions of
1.193724
0,78
0.2
2.46
2.09
mass based limits for all combined metal prep o eretlons:
OMLV MaX 9bLtley tar
DAILY MAX (IbddaY
OAILV MAX gbvdayferlmal
total memlpmparallw
for total metal
WILY MAX gbvaay forloW
metal Pepnallon
opemllons)
preparation operellone)
metal preparation aperellom)
operations)
decisions
leetl
nickel
zinc
(production based limit) •(WWI surface area) _>
0.90723024 1
0.2387440
1 2.93656104
I 2.49488310
Or metal Coating production based limits from 40 CFR 466.15 for each metal coating operation:
«=ENTER DAILY MAX Lbs of DAILY MAX Lbs of DAILY MAX Ibs of
a each metal meting operation. e<lualsunace MERE for Pellulanl ellowetl per Pellulanl allowed per DAILY MAX Lb of Pollutant Pellulanl allowetl per
me for sample day, M million sq 8 perdeye 0.298437 sample DAV Mi,lon sgfl Minim so It allowed per Milllan sq R Million sgfl
total metal
operellwallop I,to,metal wall�pl DAILY MAX Oskarbrtotal IOAILVi
ona) o imliona) must iselllp operalbnn) metal
omium lead nickel zinc
0.0298431 1 0,00590 52 1 0.09251361 1 I
for combined metal prep+Coating Effective Dally Max Mass Limits for SAMPLE DAY, Lbe/da
chromium leatl nickel zinc
( metal preparation mass limit) plus( metal coating mass limit) _> 0.93707339 U.244713421 3.02807485 2.57545953
ERE
ENTER
Total Flow from both MaWI Prep end CeetinO HERE for
(MOD)= 0.0p198 sample
chromium land nickel Hnc
effemive mass limit In lbs per day / mgd'8,341-> 1 60.747 14.8191 103.4341 155.904
MONTHLY AVERAGE CALCULATIONS
for metal Preparation
production based
limits from 40 CFR466.15 for each metal prep operation:
«= ENTEft
for each metal preparation operafleNlank,actual HERE for
average surface treater sample rlwnih, In million sample
sq itper day= 0.298431 MONTH
MONTHLY AVE
LBS/MlL sgfl
chromium
MONTHLYAVE
LBS/MIL sq it
lead
MONTHLVAVELSSIMILsq
it
nickel
MONT14LYAVELSSIMIL
sq0
zinc
number of distinct metal preparation
opera0onsnanks=
4
"Total" Metal Preparation surface area mltilom of
1.193724
0.31
0.19
1.29
0.88
mass based limits
for all combined metal
prep operations:
MONTHLY AVE
MONTHLY AVE
MONTHLY AVE (IbYday fat
MONTHLY AVE PA4dey for
(15s/dey for lmal metal
gbs/tlay forlolal metal
IOMl metal preparation
total meMlpreparelbn
pmpe,allon opa,elion9
propanllon opemllnns)
opmellms)
opemllom)
Nmmlum
lead
nickel
xmc
( production based limn) • ( Vital eudace area) =>l
0.37005444
1 0.22800758
I 1.b3990390
1.0266026
for metal CoatingPro
cotton based
limits from 40 CFR
466.15 for each metal coaling operation:
«=ENTER
for each metal coating opemtimul actual HERE for
average, surface area for sample manta, in million aampla
aq fl per day = 0.298431 MONTH
MONTHLYAVE
LBSIMILsgR
MONTHLYAVE
LBSMIL sq it
MONTHLYAVELBSIMILaq
it
MONTHLY AVE LBS/MIL
sqh
number of tllstims metal mating operallonshanks
1
chromium
lead
nickel
zinc
Total' Metal Coaling surface area millions of a u
0.298431
0.04
0.02
0.16
0.11
mass based limits for all combined metal motionc eretlons:
MONIHLYAW
MQVMLV AVE
MONTHLY AVE 01arday for
(IaNtlayfarlolal metal
gbYdeyforlois metal
MONTHLY AVE floods, for
01.1 metal mating
wallop opuellone
oath, operetbm)
total metal mating operations)
operations)
cammium
lead
rocket
zinc
( pmtio ducn based Ilmit) • ( total surface area ) _>
OA1193724
1 0.00596862
0.04774890
0.03282741
for combined metal prep+Coating Effective Monthly Ave Mass Limits for the SAMPLE MONTH, Lbs/day:
chromium!lead nickel zinc
( metal preparation mass Iimlt I plus ( metal mating mass limit I => 0.38199168 0.23277616 7.58765292 1.059430m5
«• ENTEft
HERE for
Total Flow from both Metal Prep and Coaling aampla
(MOD)= 0.00198 MONTH Effective Monthly Ave Concentration Limits for the SAMPLE MONTH; m /1
ahromlum lead Island ainc
( effective mass limit In as per day l mgd' 8.34I => 1 23.1331 14.096 90.i"l 64.167
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