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WQ0035749_Modification_20230208
Initial Review Reviewer Thornburg, Nathaniel D Is this submittal an application? (Excluding additional information.)* Yes No Permit Number (IR) * WQ0035749 Applicant/Permittee North Carolina Department of Transporation Applicant/Permittee Address 1536 Mail Service Center, Raleigh NC, 27601 Is the owner in BIMS? Yes No Is the facility in BIMS? Owner Type Facility Name County Fee Category Is this a complete application?* Yes No Signature Authority Signature Authority Title Signature Authority Email Document Type (if non -application) Email Notifications State NCDOT DGS and HOS Class A Residuals Program Multi Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Yes No Fee Amount $395 Complete App Date 02/08/2023 Below list any additional email address that need notification about a new project. ... ... .. Email Address Comments to be added to email notfication Comments for Admin Comments for RO Comments for Reviewer Comments for Applicant Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ Name* Justin Johnson Email Address* jtjohnson4@ncdot.gov Project Information Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 704-380-6050 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. hftps://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Perm it Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number: * WQ0035749 Has Current Existing permit number Applicant/Permittee* North Carolina Department of Transporation Applicant/Permittee Address* 1536 Mail Service Center, Raleigh NC, 27601 Facility Name* NCDOT DGS and HOS Class A Residuals Program Please provide comments/notes on your current submittal below. This submittal is similar to a previously approved permit modification performed on the I- 3802B, 1-3610 project along 1-85 in Rowan and Cabarrus Counties. NCDOT's State Roadside Erosion Control and Roadside Management Engineer has been asked by North Carolina State University's Department of Crop & Soil Sciences to perform a research project on diamond grinding slurry and the flocculants obtained. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) 1-3819B DGS Permit Modification Submittal.pdf 7.67MB Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature 0 `&42w 0&1ram, Submission Date 1/23/2023 STATE OF NORTH CAROLINA DEPARTMENT OF TRANSPORTATION ROY COOPER GOVERNOR January 23, 2023 J. ERIC BOYETTE SECRETARY Contract: C204163 WBS No.: 34192.2.3 TIP No.: 1-3819B / U-6039 County: Iredell Description: I-40/I-77 Interchange: I-40 from SR-2003 to SR-2158; 1-77 from SR-2171 to SR- 2321, & SR-2321 from Vine Street to SR-2422 Subject: Request for Modification of Statewide Permit No. WQ0035749 Mr. Nathaniel Thornburg, 512 N. Salisbury St. 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mr. Thornburg, The North Carolina Department of Transportation (NCDOT) requests modification to the Statewide Permit No. WQ0035749 for operations along I-40 in Iredell County. This project is currently under construction between mileposts 150 and 154 along I-40 and between mileposts 49 and 54 along 1-77, with portland cement concrete pavement placed within the last 18 months. Due to the location of this project along Fourth Creek and adjacent tributaries as well as wetlands, land application is not achievable. This modification requests to distribute Class A residuals generated from the diamond grinding operation without discharge of wastes into surface waters. Slurry generated from the above referenced operations would be placed in temporary earth storage basins for dewatering and future beneficial fill. Please see the attached documentation along with the modification payment for your review. Thank you for your assistance and please contact Ilse at 704-380-6050 should you have any further questions. Sincerely, Justin Johnson Resident Engineer Mailing Address: Telephone: (704) 380-6050 Location: NC DEPARTMENT OF TRANSPORTATION Fax: (704) 876-6065 124 PRISON CAMP ROAD STATESVILLE CONSTRUCTION OFFICE Customer Service: 1-877-368-4968 STATESVILLE, NC 28625 124 PRISON CAMP ROAD STATESVILLE, NC 28625 Website: www.ncdot.gov Cc: Mark Stafford, P.E. (Division Engineer — Division 12) Larry Carpenter, Jr., P.E. (Deputy Division Engineer — Division 12) Rodney Gantt (Division Construction Engineer — Division 12) Trent Miles (Assistant Resident Engineer) Wiley Jones III, P.E. (State Construction Engineer) Mark Biggerstaff, P.E. (Area Construction Engineer Division 11112) Jeremy Goodwin, P.E. (State Roadside Erosion Control and Roadside Management Engineer) Todd Hiatt, P.E. (Roadside Environmental Field Operations Engineer Division 11/12) Jeff Wyatt (Division 12 Environmental Supervisor) Casey Hurley, P.E. (Project Manager — Lane Construction) Erick Saunders (Environmental Engineer 11I) C204163 Project File Submittal No. S-300 4M+ NCDOT 1020 Birch Ridge Drive Raleigh, NC 27610 (919)250-4234 LANEel, - The Lane Construction Corporation 6125 Tyvola Centre Drive Charlotte, NC 28217 (704)553-6500 WSP USA, Inc. 1001 Morehead Square Dr Suite 610 Charlotte, NC 28203 (704)342-5401 SUBMITTAL FORM PROJECT: 1-3819B I U-6039, Iredell County, NC Date: November 11, 2022 Submittal To: Justin Johnson, PE Nathaniel Thornburg Resident Engineer NCDEQ NCDOT 512 N. Salisbury Street 124 Prison Camp Road 1617 Mail Service Center Statesville, NC 28625 Raleigh, NC 27699-1617 Submittal For (Unit): NCDOT Division 12 1st Contact: Justin Johnson Phone: 704-380-6050 2nd Contact: Trent Miles Phone: 336-984-9606 Submitted By: Casey Hurley Phone: 919-279-7264 Contact: Casey Hurley Phone: 919-279-7264 Submittal Type: Level of Urgency: ® Review & Comment ❑ Extremely Urgent ❑ Release for Construction ® 10-Day Review ❑ Information Only ❑ Date Due ❑ Other 11 /28/2022 Comments: Please see attached DGS Permit Modification Submittal Distribution: cc: Matthew Miltner, Manny Privette, Ross Newsome For NCDOT use: (Please copy and return this submittal form with requested items) Review Return Date: Return To: Reviewed By Response:IIIIIIIIIIIIIIIIII ❑ Reviewed, no comments ❑ Comments as noted ❑ Revise and resubmit ❑ Other Note: (Attach additional sheet(s) as necessary) The Lane Construction Corporation 90 Fieldstone Court Cheshire CT 05410 1411 NC1XNR . DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH N;.27699.1617 orpl" NvatcepaY, Inc. dfbje CorpBy If you have questions, please call Nvoicepay at 877.626.6332. To change remittance address, please email vendors@nvoicepay.com. Want your payments fasted? Call 8i7.626.6332 for electronic payment options, INVOICE NO. I CUSTOMER NO INVOICE DATE I DUE DATE I AMOUNT I DISCOUNT 3434 102722 1=7122 395.00 0,00 CHECK NO. i ISSUE DATE - PAYMENT NAME REFERENCe 5770149 11iC9/2022 0000-1663,80631140 NCDENR - DIvision of Water Quality MIMI Page Iof1 NET 395.40 TOTAL NET $ 395.00 cats[ V, jdriamplsle v.%W The live check was mailed to: NCDEQ - Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 CHECK NO. so �swasa The Lane Construchlan Corporation 5770149 90 Fieldstone Court Cheshire CT 06410 PAYMENT REFERENCE DATE OF CHECK 00i--1863:8a831140 11109122 VOID IN 60 DAYS PAY: THRF- HUNDRED NINETY FIVE AND 00M00 DOLLARS CHECKAMOUN7 $395.40 TO T"1E ORDER OF NGUENR - Division of Water Quality 1617 Mail Service Center Raleigh NC 27699-1617 Silicon Valley Bank Pittsburgh, PA Memw IRE !' - 1100005?701L.9111 1:0111,33❑i600: 902 S111?lie DWR State of North Carolina Department of Environmental Quality Division of Water Resources Division of Water Resources 15A NCAC 02T .1100 — DISTRIBUTION OF CLASS A RESIDUALS INSTRUCTIONS FOR FORM: DCAR 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the Applicant shall submit one original and two conies of the application and supporting documentation For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit website General — This application is for treatment, storage, transport, distribution, land application, and/or marketing of Class A (or Equivalent) residuals under 15A NCAC 02T .1100. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Distribution of Class A Residuals (FORM: DCAR 06-16): ® Submit the completed and appropriately executed Distribution of Class A Residuals (FORM: DCAR 06-16) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® The project name should be consistent on the plans, specifications, etc. ® The Applicant's Certification on Page 3 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a modification of an existing permit, submit one copy of the existing permit. ❑ Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to operation of proposed facility(ies) for application packages involving new or changes to treatment and storage units. B. Application Fee (New and Major Modification Application Packages) ® Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ). Facility Classification F New Permit Major Modification' Major (residuals permitted for distribution > 3,000 dry tons/year) F $1,310 $395 Minor (residuals permitted for distribution < 3,000 dry tons/year) 1 $810 1 $245 i - A major modification shall be defined as any permit modification that: increases the generating facility's residuals dry tonnage; adds additional residuals sources; or includes the addition of new treatment or storage units/processes not previously permitted. There is no fee for minor permit modifications. C. Cover Letter (All Application Packages) ® List all items included in the application package, as well as a brief description of the requested permitting action. INSTRUCTIONS FOR FORM: DCAR 06-16 Page 1 of 3 D. Program Information (All Application Packages) ❑ Provide a narrative explaining the following: ❑ How the materials will be handled and transported from where the residuals were produced to where it will be treated. ❑ How the residuals will be processed/treated (attach process flow diagram). ❑ How leachate collection will be handled. ❑ Where the residuals will be stored until processed. ❑ How the final product will be distributed (packaging, bulk, etc.) ❑ What nutrients or other constituents (i.e. nitrogen, phosphorous, aluminum, calcium, etc.) are used or recommended as the limiting parameter for determination of residuals loading rate to ensure that it does not overload the soil and cause contravention of surface water or groundwater standards, limit crop growth, or adversely impact soil quality. ❑ Attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed. ❑ Provide either a label that shall be affixed to the bagged processed residual or an information sheet that shall be provided to the person who receives the processed residual. The label or information sheet shall contain, at a minimum, the following information: ❑ Name and address of the person who prepared the residual that is sold or given away. ❑ A statement that application of the residuals to the land shall be in accordance with the instructions on the label or information sheet. ❑ A statement that the residuals shall not be applied to any site that is flooded, frozen or snow-covered. ❑ A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. ❑ Information on all applicable setbacks in accordance with 15A NCAC 02T . 1108(b). ❑ A statement that the residuals shall be applied at agronomic or recommended rates for intended uses. E. Detailed Plans and Specifications (Application Involving New or Changes to Treatment or Storage Units) ® Submit detailed plans and specifications that have been signed, sealed, and dated by a NC Professional Engineer per 15A NCAC 02T .1104(a). Specifications for standard equipment may only be omitted for municipalities with approved standard specifications, but use of the standard specifications must be noted on each sheet of the plans. ® Plans must include the following minimum items: a general location map, a topographic map, plan and profile view of the residuals treatment and storage units as well as the proximity of the residuals treatment and storage units to other utilities and natural features within 500 feet of all treatment and storage facilities, and detail drawings of all items pertinent to the residuals treatment and storage units. Depict minimum separations required in 15A NCAC 02T . 1108(a) on the plans. ® Specifications must include, at a minimum, the following for all items pertinent to residuals treatment and storage units: description of materials to be used, methods of construction, quality of construction testing procedures to ensure the integrity of the final product in accordance with 15A NCAC 02T .I 104(a)(2)(B), including leakage and pressure testing as appropriate. ® Plans and specifications must not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate that they are anything other than final plans and specifications. However, the plans and specifications may be labeled with the phrase: FINAL DESIGN NOT RELEASED FOR CONSTRUCTION. F. Engineering Calculations (Application Involving New or Changes to Treatment or Storage Units) ® Submit all design calculations that have been signed, sealed, and dated by a NC Professional Engineer per 15A NCAC 02T .1104(a). G. Environmental Assessments (Maybe Required— See 15A NCAC 1C .0300) ❑ Submit a copy of the Findings of No Significant Impact (FONSI) or Environmental Impact Statement (EIS). Also, include information on any mitigating factor(s) from the Environmental Assessment (EA) that impact the construction of the residuals treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for the construction of the subject facilities. INSTRUCTIONS FOR FORM: DCAR 06-16 Page 2 of 3 H. Operation and Maintenance Plan (New and Renewal Application Packages) ❑ For Modification Application, if there are any changes to the existing plan, submit an updated O&M plan. ❑ Submit the O&M Plan in accordance with 15A NCAC 02T .1110 and include at a minimum: ❑ Operational functions; describe the operation of the program to show what operations are necessary for the program to function and by whom the functions are to be conducted. ❑ Maintenance schedules; may include equipments calibration, maintenance of signs, etc. ❑ Safety measures; may include safety training program, manuals, signs, etc. ❑ Spill response plan; including control, containment, remediation, emergency contact information, etc. ❑ Inspection plan including the following information; ❑ Names and titles of personnel responsible for conducting the inspections. ❑ Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected location(s) and inspection frequency are representative of the residuals management program. ❑ Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event that noncompliance is observed. ❑ Sampling and monitoring plan including the following information; ❑ Names and titles of personnel responsible for conducting the sampling and monitoring. ❑ Detailed description of monitoring procedures including parameters to be monitored. ❑ Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow, and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected by cold temperatures. ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6464 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: DCAR 06-16 Page 3 of 3 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources 15A NCAC 02T .1100 — DISTRIBUTION OF CLASS A RESIDUALS FORM: DCAR 06-16 I. APPLICANT INFORMATION: 1. Applicant's name: N.C. Department of Transportation Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ® State ❑ Municipal ❑ County Signature authority's name per 15A NCAC 02T .0106: Chris Peoples, P.E. Title: Chief Engineer Applicant's mailing address: 1536 Mail Service Center City: Raleigh State: N.C. Zip: 27601-1536 Telephone number: 919) 707-2500 Email Address: cpeopleskncdot.gov 2. Consultant's name: License Number (for P.E.): Affiliation: ❑ On Staff ❑ Retained (Firm: ) Consultant's mailing address: City: State: Zip: - Telephone number: (_) = Email Address: 3. Fee submitted: $395.00 (See Instruction B) II. PERMIT INFORMATION: 1. Application is for (check all that apply): ❑ new, ® modified, ❑ renewed permit 2. If this application is being submitted to renew or modify an existing permit, provide the following: Permit number: W00035749 Date of most -recently issued permit: March 1, 2019 Date of most -recently certified Attachment A (if different than the permit): N/A III. FACILITY INFORMATION: 1. Name of residuals processing facility: I-381913, U-6039 Disposal Site City: Statesville State: N.C. Zip: 28677 Coordinates: Latitude: 35' 48' 46" Longitude: 80' 51' 40" Datum: Level of accuracy: Method of measurement: Goo0e Earth County where facility is located: Iredell 2. Facility contact (person familiar with residuals preparation): Name: Casey Title: Project Director Mailing address: 1203 Free Nancy Ave City: Statesville State: N.C. Zip: 28677 Telephone number: 919) 279-7264 E-mail address: CPHurleykLaneConstruct.com FORM: DCAR 06-16 Page 1 of 3 3. Is the residual process facility also the generator? ® Yes; ❑ No If No, please specify delivery frequency and quantity of residual to be processed: 4. Length of residuals storage at facility: 30 days ±/- days (Note: the Division requires minimum 30 days storage in units that are separate from treatment system, i.e. not in clarifiers, aeration basins, etc.) IV. RESIDUALS QUALITY INFORMATION: 1. Specify how these residuals will be distributed: ❑ sold or given away in bags or other containers; ❑ lawn (bulk); ❑ home garden (bulk); ® other (explain); Bulk land application on NCDOT right of way Note: Bulk residuals shall mean residuals that are transported and not sold or giving away in a bag or other receptacles with a load capacity of one metric ton or less. I Complete the following if residuals are to be mixed with other materials: Type of Materials Amounts to be added per 1.0 dry ton of residuals ton N/A 3. Approximate amounts of the residuals received and processed at the facility: N/A dry tons per year. 4. Approximate amounts of the final product (processed residuals) to be distributed: N/A dry tons per year. 5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and maximum storage times prior to distribution): Project by project basis 6. Does the facility have a stormwater management plan? ❑ Yes; ® No Explain whether the treatment and storage areas are under roof or how stormwater runoff will be handled: N/A V. RESIDUALS SOURCE INFORMATION: (Required for all new, renewed, or modified residuals source) Complete and submit the attached Residuals Source Certification and all associated documentation. N/A C RSC 06-16.doc FORM: DCAR 06-16 Page 2 of 3 Professional Engineer's Certification: (Application Involving, New or Changes to Treatment or Storage Units) 1, ( �I `:� V �.s ' -- attest that this application for Temnorary Siora a Unit has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Although certain portions ofthis submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistcut with the proposed design. North Carolina Professional Engineer's Seal, Signature, and state: 84AL r" . Applicant's Certification: The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure. does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with anv active compliance schedule, and do not have any overdue annual fees under Rule 15A NC AC 021*,0105. Z Yes ❑ No, Explain; C:ltris Peoplg'P.H.a a _ _ _. Chief E.itgincca'— (Signature Authority's Name — PLEASE PRINT) (Title) attest that this application for Modification of Distribution of Class A Residuals Statewide (NCDOT DQ$ and H 5 DCAR) (Facility Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Resources may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action, which may include civil penalties, injunctive relief, and/or criminal prosecution. f will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with North Carolina General Statutes y 143-215.6A and § 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties tip to $25,000 per violation. Signature: Date: FORM: DCAR 06-16 Page 3 of The Lane Construction Corporation NCDOT Contract 4 C204163 DGS Management Plan Containment Basin Diamond Grinding Slurry Management Plan CONTAINMENT BASIN 1-40 / 1-77 Interchange Enhancement Statesville, North Carolina NCDOT TIP #: 1-3819 B, U-6039 NCDOT Contract #: C204163 The Lane Construction Corporation Submitted: November 11, 2022 1 The Lane Construction Corporation NCDOT Contract # C204163 Table of Contents I. INTRODUCTION II. DGS MANAGEMENT PLAN a. Objective & Process Summary ................... b. Project Specific DGS Management Process c. Design Details and Calculations .................. i Identify Maximum Load Condition.......... ii Slurry Generated ..................................... iii Design Storm Loading ............................ iv Calculate Max Load on System .............. v Size Containment Basin .......................... vi Size Evaporation Basins ......................... vii Identify Final Design .............................. d. Design Summary ......................................... III. OPERATIONS MANAGEMENT a. Monitoring pH at Tanker Truck ................. b. Monitoring the DGS Management System c. Monitoring the Reclamation Process........ IV. NCDOT GENERAL OPERATION & MAINTENANCE PLAN V. NCDOT SPILL CONTROL PLAN VI. LISTING OF KEY PERSONNEL VII. APPENDIX a. Process Flow Chart ............................... b. Plan Sheets ........................................... c. Liner Information & Specifications....... d. pH Meter Information & Specifications e. Forms and Reporting Documents ........ f. Delegation of Signature Authority ....... g. Property Ownership Documentation... DGS Management Plan Containment Basin 3 .5 .5 .6 .6 .6 .7 .7 .8 .9 .9 10 12 15 18 .A1 .A2 .A3 .A4 .A5 .A6 .A7 PA The Lane Construction Corporation NCDOT Contract # C204163 Introduction Project Overview DGS Management Plan Containment Basin The Lane Construction Corporation has been contracted by the North Carolina Department of Transportation (NCDOT) to construct the second phase of the 1-40/1-77 interchange enhancement project in Iredell County, North Carolina. The second phase of this project is focused on constructing collector -distributor lanes on 1-40, widening 1-77 from Exit 49B to north of the 1-40 interchange, and building a partial turbine interchange at the two interstates. The NCDOT contract number is C204163 and the state TIP number is 1-3819B, U-6039. As part of this interstate reconstruction project, new concrete paved roadway and ramps will be constructed. Upon completion of this new concrete pavement, the travel lanes and ramps will receive a diamond ground final surface. Concrete shoulders and bridge decks will not receive grinding. The concrete paving designated for diamond grinding on this project equate to a surface area of approximately 243,560-SY which when ground, will generate approximately 1,217,800-Gal of Diamond Ground Slurry (DGS). This slurry is defined as a Class A residual and the distribution of this material is regulated. For this reason, NCDENR has issued the NCDOT a statewide Permit (No. WQ0035749) for the distribution of such Class A Residuals. Specifically, this permit allows for the slurry be land applied and provides guidelines for doing so. After a thorough review of this permit and the guidelines, it became apparent that this project presented challenges that reduced the applicability of the general permit. It was determined that while Land Application is an option that will be employed on this project, only a portion of the project's DGS would be able to be managed in this manner. As a result of the challenges identified, the project was forced to explore options beyond (in addition to) land applying the DGS. Together, NCDOT and Lane Construction evaluated different alternatives and finally settled on creating a DGS Management System for this project. The main premise of the proposed DGS System is to process the slurry by letting the ground concrete settle out of the solution leaving the water component to be further managed. The water will be extracted and the ground concrete will be contained. DGS Management System DGS is generated as a result the diamond grinding operation. During this operation water used to cool the blades of the grinding machine mixes with ground concrete to create a slurry. This The Lane Construction Corporation DGS Management Plan NCDOT Contract # C204163 Containment Basin slurry is then vacuumed up by the grinding machine. When land applying, the slurry captured by the grinder's vacuum is typically pumped directly onto the dirt shoulder adjacent to the roadway. However, for this project the slurry will be vacuumed up by the grinding machine and deposited into a waiting tanker truck. The slurry that is pumped into the tanker truck will be monitored for high pH levels. Muriatic Acid will be added to the tanker as required to keep it within allowable limits for transport (pH<12.5). The tanker will then take the slurry to a containment basin located within the NCDOT Right of Way of this project. The slurry will be deposited into the basin and it will be allowed to settle. As the DGS settles, the ground concrete will fall out and the water to rise. Water will be pumped from the containment basin into an evaporation basin. Should evaporation rates not keep up, water will be pumped from the evaporation basin to another tanker truck which will transport the water to areas where it can be land applied. The ground concrete component of the slurry will be collected in the containment basin and allowed to dry. Once dry, the material will be subjected to the paint filter test and upon passing will be mixed with earthen material from the project and buried in place. The entire area of the DGS Management system will be brought up to final grade and grassed per the plans and specifications of the project. Process Flow Chart Surplus Water recycled into Diamond Grindinj Operation Surplus Water to be Tested and Land Applied under General permit Surplus Water used for project Dust Suppression row X � rM� Slurry Vacuumed Up and Pumped into Tanker I I Ground Concrete Weser is pumped Into one of two Evaporation Basins Captured in Containment Basler [o he buried as 8enef clal Flll upon Completion- : ^,. •� Evaporation Area Graded & Grassed Note: This Chart is also provided in Appendix #1. 0 The Lane Construction Corporation NCDOT Contract # C204163 PROJECT. C204163 / TIP 4 1.31998, U•6039 DESCRIPTION: 1-4011.77 Interchange Enhancement, Statesville, NC SUBJECT / TASK: Diamond Grinding Slurry (DGS) Management Plan CALCULATED BY: CPH DATE: 10/24/2022 DIGS Management Plan Containment Basin trve & rrocess bummary: _ The 1.4011.77 Interchange Enhancement project located in Iredell County INCDOT Contract: C204163], includes a new concrete paved roadway and ramps with a Diamond Ground final surface. lane Construction is the contractor responsible for delivering this new Diamond Ground Roadway- While there is a general NCDENR permit in place for land Applying the blurry generated from the diamond grinding operation (W(M3749 - Distribution of Class A Residuals), it was determines: not to bean effective solution for this project. This project poses multiple challenges that make general land application difficult and/or unallowable- (i.e. limited flat/open areas, jurisdictional streams, wetlands-1 With the understanding that this project would need to find a solution other than (in addrtron to) Land Application, Lane worked closely with NCDOT to explore alternatives. The selected alternative calls for a system to be setup to process and contain the Class A residuals resulting from the Diamond Grinding Operation. The overall goal is to manage the slurry onsite with a process that ensures Safety and Compliance. The proposed process for this project is as follows: 1.40/1.77 Statesville OG5 Management Process: he Diamond Grinder(s) that work on the roadway require water to keep their blades cool- This water combines with concrete grindings to form a slurry which is vacuumed up by the grinding machine and held in a tanker truck. This slurry will be monitored for pH and Muriatic Acid will be added to the tank as required to keep it within tolerable limits for transport. Once full, the tanker truck will take the slurry to a containment basin that will be located between-YRPCA- and 1.77 at approximate mile marker 52. (This location is completely within NC00T Bight of Way) once at the containment basin, the slurry will be deposited into the basin and allowed to settle- In so doing, the ground c oncrete will fallout and water will rise. The water will be actively managed by onsite personnel staffed by Lane. After being I rained, these workers will pump water from the containment basin into an adjacent evaporation basin. Pond fountains may be used to facilitate rapid evaporation - Due to the amount of water that will be introduced at grinding operation, it is anticipated that evaporation alone will not Suffice as the sole component of the water management plan, For this reason. Lane has evaluated addrttonal means of water ranagement- Water from the girding operation introduced to the containment basins will be allowed sufficient time for tiolyd particulates to settle out and then will be recycled and used again by the diamond grinder. Water will also be land applied as allowable under the general NCDENR permit W0003749. When acceptable, the water will also be utilized in other operations on the project such as to achieve optimum moisture content in fill material or for general dust surpression. Upon completion of the Diamond Grinding operation, all of the ground concrete that has settled out in the containment basin will be allowed to dry- Lane's water management efforts will continue to help this material dry as quickly as possible. As the material dries out, Lane forces will carefully mound up the material in the basins so that gravity assists in the dewatering. Water will slowly flow out of the grindings and will be pumped to an evaporation basin- This process wilt continue until the material passes the paint filter test. At that time, the ground concrete will be mixed with earthen material from the project and buried in place overtop of the abandoned liner. Once buried, the area will be brought to final grade and grassed. The location of this containment basin has been selected for this exact reason. This basin and all the ground concrete will be completely encapsulated approximate 4' below grade- The Lane Construction Corporation NCDOT Contract # C204163 Ide Cal ntny maximum LoaoinR Loncimon 5. uestim Neeos DGS Management Plan Containment Basin To Calculate Max Load: Assume 259E of the entire project quantity is introduced to the system at one time. Assume zero water from this max load is evaporated, hauled off, or reused in anyway. Assume the 25 year design storm has occurred. Also, assume that this max load condition occurs after 75%of the project has been completed and the ground concrete from that 75% has settled and Is occupying containment basin volume. Design Needs- 1 Total Project Slurry Production & Composition 2 25 Year Storm Load 3 Maximum Loading Condition 3 Size the Containment Basin for Max Load Condition 4 Detail the Evaporation Basin(s) 5 Establish the Water Management Plan 6 Identify the Freeboard Requirement and operational Failsafes. culate Slurry Production Total Grinding Area: 243,560 5Y Slurry Prod. Rate: 5.0 GAL/SY Total Est. Slurry: 1,217,800 GAL Total Est. Slurry: 162,568 CF Slurry Composition: Ground Concrete: 45,668 CF Water: 116,901 CF 'Normal operation Produces 3.5 Gal/SY (use 5 Gof/SY) *Normal operation Cuts 1/8 - 3/8" Deep (Use 1/4"Cut Depth) L The Lane Construction Corporation NCDOT Contract # C204163 Cal Cal DGS Management Plan Containment Basin :ulate Containment Requirements Tor uesign Storm Loacling Calculate Time of Concentration ( tc tc = I, flow *0.001/(SO.531 (NRCS Segmental M Lflow - 25 FT Hydraulic length of watershed H = 1 FT Elevation change along length S = 4% Average watershed slope {ft/ftl Is Jarret Method Applicable? If so, t, will be approximated as 5 minutes. A site = 5.9 AC A Jarrett a 19.4 AC ym A site c A Jarrett ' Jarrett Method is Appikabie it, (min) = 5.0 Minutes Calculate Peak Flow Rate (Q) Q =CfA (Rational Method) s�mk Pie rvtous Area • Area Surrounding the basins. C. = 0.5 'Rational Coefficient - Table 1.6 NCDOT Design Manual i = 8 IN/MR 'Rainfall Intensity - Appendix A NCDOT Design Manual Minute Storm A = 5.36 AC Drainage Area, Semi -pervious Q,WZ 21.44 CFS impervious Area - Lined Area of Basins C = i *Rational Coefficient • Table 1.6 NCDOT Design Manual i = 8 in/hr 'Rainfall Intensity - Appendix A NCDOT Design Manual Minute Storm A = 0.58 AC Drainage Area, Impervious Q _0 = 4.64 CF5 Qts T,r,r = 26.08 CFS Determine Volume Required to Contain 25year storm Calculated Qi; Volume = 7824 CF riecv�etidra Sia�r vawme, 3,600 CF/AC System Area = 5.9 AC Rec. Min. Capacity - 21,384 CF Storm Volume Required: 21,394 CF :ulate Maximum Laao on 'Check against NCDOT Guidelines. 'Use NCDOT Recommended Min. Capacity Charlotte 2S yr, S. Charlotte 25 yr, 5• To Calculate Max Load: Assume 25% of the entire project quantity is introduced to the system at one time. Assume zero water from this max load is evaporated, hauled off, or reused in anyway. Assume the 2S year design storm has occurred. Also, assume that this max toad condition occurs after 75% of the project has been completed and the ground concrete from that 75% has settled and is occupying containment basin volume. Required Capacities- Ground Concretes 34.250,63 CF 'Ground Concrete from the First 75% of the project. Slurry Containment 40.642 CF 'Fu11 Slurry Load from the Final 25%of the protect. Storm Containment: 21.384 CF '25 year storm loading. Total Volume Required. 96,277 CF 7 The Lane Construction Corporation NCDOT Contract # C204163 Calculate Containment Basin Dimensions Main Containment Basin 4 FT (Lined) Top Dimensions Length: 210 FT Width: 65 FT Depth: 4 FT Side Slopes: 2 :1 (H:V) RETENTION VOLUME = 46.141 CF 345,135 GAL SURFACE AREA = 13,650 SF DGS Management Plan Containment Basin Bottom Dimensions Bottom Elevation Length: 194 FT 862.00 Width: 49 FT Top Elevation 866.D0 Note: The bottom 4' foot of this main basin is designed to contain all of the ground concrete from the project. 46141 CF > 45667.5 CF Good Ground Concrete will settle here, water will rise and then be managed at the evaporation ponds • f"i Flarat�to bw 1K1d w fied A%bw0t dr aw.rq• A. 1. t+ Fnll;,-d f reflect actual Additional 3 FT of Capacity (Lined 'Water Management Zone' $21tom Elevation Depth: 3 FT 866.00 Side Slopes: 2 :1 (H:V) Too Elevation' 869.D0 Top Dimensions Bottom ❑lmension5 Length: 222 FT Length: 210 FT Width- 77 FT Width: 65 FT Additional Capacity: Note: RETENTION VOLUME = 46,044 CF This additional capacity is designed to 344,409 GAL contain excess water. Excess water will be held here SURFACE AREA = 17,094 SF until it is moved to an evaporation basin. A pond evaporation fountain may be installed here to help facilitate rapid evaporation. However, care should be taken not to pull slurry into the pump. (Water only) Additional 2 FT of Freeboard (Lined) Depth: 2 FT Side Slopes: 2 :1 (HM) Top Dimensions Length: 230 FT Width: 85 FT Freeboard Capacity: RETENTION VOLUME Bottom Elevation 869.00 Too Elevation • 871.D0 Bottom Dimensions Length: 222 FT Width: 77 FT Note - This freeboard exists only as a factor of safety. 36,623 CF If at any time, the water level encroaches upon 273,939 GAL the top two foot of this basin, the diamond grinding operation will be shut down until the water management process catches up. E? The Lane Construction Corporation NCDOT Contract # C204163 ❑e' SURFACE AREA = De' - - - C Evaporation Basin {Lined) Too Dimensions Length: 50 FT Width: 25 FT Depth: 3 FT Side Slopes: 2 :1 KV) RETENTION VOLUME = 2,544 CF 19,029 GAL 1,250 SF �Pj/VPIVVPJ� Evaporation Basin (Lined) Top Dimensions Length: 50 FT Width: 25 FT Depth: 3 FT Side 51opes: 2 :1 (H:V) RETENTION VOLUME = 2,544 CF 19,029 GAL SURFACE AREA = 1,250 5F eLeu System DGS Management Plan Containment Basin Bottom Dimensions Length: 38 FT Width: 13 FT Note: This basin will be 4' deep with a lined overflow channel at the T mark. This overflow channel will drain into the secondary evaporation basin. Water may be pumped in such a way that this channel can be used as a means to facilitate rapid evaporation. (Water may be allowed to evaporate off the Irned spdtwayj A pond evaporation fountain may be installed to help facilitate rapid evaporation. Bottom Dimensions Length. 38 FT Width: 13 FT Note: This basin will be 4' deep with a lined overflow channel at the V mark. This overflow channel will drain back into the containment basin. Water may be pumped in such a way that this channel can be used as a means to facilitate rapid evaporation. (Water may be allowed to evaporate off the tined spillway) A pond evaporation fountain may be installed to help facilitate rapid evaporation. Containment Basin: 194FT x 49FT x 9FT (Bottom Dimensions. All side slopes are Evaporation Basin #1: 38FT x 13FT x 3FT 211. Evap. Basins are 4' deep with a Evaporation Basin 42: 38FT x 13FT x 3FT spillway at 3'.) Desired Wet Slurry Containment: 96,277 CF Containment Volume Provided(: 97,273 CF Design is: AamptahO, Total Solids Generated ;Grour+dcarxro@t: 45,668 CF Containment Volume Provided: 92,185 CF Designis: Acteptable 9 The Lane Construction Corporation NCDOT Contract # C204163 DGS Management Plan Containment Basin This Diamond Grinding Slurry management system has been designed specifically for the 140/ 1,77 InterchangeProject In fredell County. This project posed challenges that made the general permit (WQ0037491 ineffective as a standalone means of managing the slurry, Taking these challenges Into account, IAne Construction and NCUOT developed a plan to manage the slurry that includes separation and containment of ground concrete and then elimination of water, f he final design presented above was calculated based upon the need to handle a maximum theoretical loading condition. To get to this theoretical maximum loading, a number of assumptions were made: + First: We assumed that the 259E of the entire project quantity of slurry would be introduced at one time. (Note Using typical Diamond Gnndmg Production rates, to amass this quantity of Slurry would take 3 weeks of uninterrupted production.I + Second; It was assumed that during this moment of maximum loading, zero water is managed. This means that no amount of water reduction has or is occurring. (Zero evaporation. No Reuse on site, No land Application, Etc.) • Thlyd: We assumed that this 2S% loading is the final quarter of the project's quantity. This means that 75%of the project quantity had already been processed through this slurry management system. With that assumption, the capacity of the containment basin was reduced by the amount of ground concrete that would have previously settled out into it, • Fourth: We assumed that the 25 year design storm has occurred during this moment of matiimum loading. The final design requires; A Containment Basin, an Evaporation Basin and a Weti-Defined Water Management plan. • Containment Basin: 19449x9' (Bottom Dimensions) Bottom 4' = 46,141 CF = Ground Concrete Settling Zone Middle 3' - 46,044 Cr : Water Management Zone Top 2' - 36,623 CF - Freeboard that is not to be encroached upon. • Evaporation Basin: 38x13x3' {Bottom Dimensions; Basin(s) will be 4' deep with a lined spillway at the 3' mark which drains to the containment basin. Pond Fountains will be added to facilitate rapid evaporation. The second Evaporation Basin is optional. • Water Management Plan: Means of Eliminating Excess Water: • Evaporation • land Apply separated water under the General Permit. Training and Safety Program for Fmployecs Operation Shut Down Failsafe • If at any time, water enema#hes on the 2' freeboard zone in the containment basin, the entire operation will be shut down until the water management process catches up. Tile Reclamation Procedure upon Completion Requires. • The Water Management Plan will continue even past the completion of the Diamond Grinding operation. Water will continue to be pulled out of the containment basin to ensure that the ground concrete is altowed to dry. Once the ground concrete has dried enough, it will be mounded up so that gravity will help drain water out. Manipulation of the ground concrete will continue until it has dried sufficiently and will pass the Paint Filter Test. 1fv� 1111 f f l J Reclamation of the Basins and Ground Concrete. C AR O�Once the ground Concrete has passed the paint filter test it will he mixed with eanhen material from the project and buried in place. Q• +� �� •� The entire area will be graded and brought to final counters per the project �� • . X � . t�j • Y plans and specifications • flrV A — 1� � a1 �•r�I\ `� 10 The Lane Construction Corporation NCDOT Contract # C204163 Operations Management DGS Management Plan Containment Basin To ensure successful operation of this DGS Management plan, there are three hold points where testing and inspections need to occur: • Tanker Truck pH Monitoring and Control • Containment Pond Monitoring and pH Control • Reclamation Tanker Truck pH Monitoring and Control During grinding, the residuals will be pumped from the grinding machine into a tanker truck. The pH of the slurry must be below 12.5 in order to drive the tanker truck on public roads, so the water used in the grinding operation will be pre-treated with muriatic acid. Prior to leaving the grinding operation, Lane will check a sample of the slurry to ensure the pH is at an acceptable level. In the event it is not, muriatic acid will be added to lower the pH level. The form to be used for monitoring pH is included in Appendix 5. pH sampling will be performed by Lane personnel, under the direction of Allison Summers. All employees will be trained in the sampling method, EPA test method 9040C, and in the use of the pH meter prior to beginning sampling. pH measuring devices will be calibrated each day using buffer solutions 7.0 and 14.0, or according to manufacturer's recommendations. Containment Pond Monitoring and pH Control The containment basin as well as the evaporation basin(s) will be visually inspected daily during grinding operations, or weekly when no there is no grinding occurring. Maintenance will be performed as needed to keep the system functioning properly. The inspection form found in Appendix 5 will be completed during each inspection. If maintenance is required, Lane will perform within 24 hours for general housekeeping, or immediately for critical issues. Lane will monitor and record the pH of the Evaporation Pond(s) daily when transport operations are occurring (Land Application, or other uses). These pH observations will be recorded in the form found in Appendix 5. In the event the pH of the clean water is above 12.5, muriatic acid will be added until the level is dropped. This will ensure that any water that leaves the DGS Management System is at an acceptable level before traveling on public roads. Erosion and sediment control BMPs will be installed and maintained as needed to prevent sediment runoff from the disposal site. Reclamation The DGS Management System is located within NCDOT right-of-way. Once grinding operations are complete, the slurry remaining in the pond will be allowed to separate completely and any remaining water will be moved to an evaporation basin. The paint filter test will be used to confirm the cake has no remaining free liquids before making the determination to close out the system. Additionally, the Toxicity Characteristic Leaching Procedure test (TCLP) will be performed prior to close out of the system. 11 The Lane Construction Corporation DGS Management Plan NCDOT Contract # C204163 Containment Basin (Note: This is a new concrete roadway and does not require the TCLP, it will be done for an added level of safety). Once the material has passed the required testing, the grindings will be mixed with earthen material from the project. Each basin will be collapsed and everything will be buried in place. The area where this DGS system is located will be brought up to final grade with earthen material from the project and lastly the area will be grassed as required by the plans and specifications for the project. NCDOT General Operation and Maintenance Plan This DGS Management Plan — Land Application, has been prepared in accordance with the NCDOT General O&M Plan. The General O&M Plan provides an overview of the grinding process and outlines general practices to be followed during the operation. The practices outlined in this DGS Management Plan are specific to this project. OPERATION AND MAINTENANCE PLAN N.C. Department of Transportation Permit No. WQ0035749 HYDRODEMOLITION OPERATION SLURRY DIAMOND GRINDING SLURRY Operational Functions Hydrodemolition Operation Slurry Description and Overview The hydrodemolition operation slurry (HOS) is generated by the hydrodemolition of concrete on bridge decks during the deck restoration process. The hydrodemolition operation will typically generate a range of volumes per bridge with percent solids of the unfiltered water ranging from 0.5 to 10 percent. The hydrodemolition operation will typically generate a range of approximately 10,000 to 50,000 gallons of HOS per bridge. The hydrodemolition process shall be managed, monitored, collected, and properly disposed of as a portion of the bridge deck restoration process. Many variables will determine the quantity, such as hydrodemolition contractor process, size of bridge deck, total depth of concrete to be removed, etc. The generated water and solids (slurry) is stable and contains a high calcium value for application as a lime amendment. Diamond Grinding Slurry Description and Overview The diamond grinding slurry (DGS) is generated by diamond grinding of concrete pavement which generates a slurry material consisting of water and pulverized concrete. This material is collected in trucks through a vacuum system concurrent with the grinding process. The generated slurry is stable 12 The Lane Construction Corporation DGS Management Plan NCDOT Contract # C204163 Containment Basin and also contains a high calcium value for application as a lime amendment. The diamond grinding process shall be managed, monitored, collected, and properly disposed of. The diamond grinding of concrete will generate a wide range of slurry volume per project. Many variables will determine the quantity, such as contractor performing the diamond grinding, length of roadway, etc. The HOS and DGS shall be collected, hauled, and discharged in accordance with local, state, and federal regulations. The HOS and DGS will not be allowed to enter storm sewers, bridge drainage downspouts or bridge approach downspouts, ditches, surface waters, floodplains or wetlands. The HOS and DGS will be monitored to confirm its compliance with conditions in Non -Discharge Permit No. WQ0035749 to include: • Calcium Carbonate Equivalence (CCE) • Percent Total Solids • pH When land application of HOS is not a feasible option, the primary method of disposal will be to transport the HOS to a local publicly owned treatment works (POTW) or a licensed treatment or disposal facility. When land application of DGS is not a feasible option, other methods of disposal will be determined such as transport of the liquid portion to a local publicly owned treatment works (POTW) or a licensed treatment or disposal facility and disposal of the solid portion in an approved solid waste disposal facility. Maintenance Schedules Maintenance will be the responsibility of the Contractor performing the hydrodemolition or diamond grinding operations. In addition, subcontractors must have a current Land Application of Residuals "Operator in Responsible Charge" (ORC) as certified by the North Carolina Water Pollution Control System Operators Certification Commission (WPCSOCC). III. Safety Measures Safety plans and training will be the responsibility of the Contractor performing the hydrodemolition or diamond grinding operations. All subcontractors will be required to comply with safety plans and training as applicable to the Contractor's performing the hydrodemolition or diamond grinding operations. NCDOT recognizes that the safety of employees and contractors is paramount to the maintenance and construction of the state transportation system. Therefore, NCDOT recognizes no boundaries in the development and implementation of a world class safety and health program that will protect their employees, contractors and the traveling public. The NCDOT Safety Philosophy is as follows: • All accidents and injuries can be prevented. • Management/supervisors are responsible, and will be held accountable, for preventing injuries and occupational illnesses. • Occupational safety and health is part of every employee's total job performance. 13 The Lane Construction Corporation NCDOT Contract # C204163 • Working safely is a condition of employment. • All workplace hazards can be safeguarded. • Training employees to work safely is essential and is the responsibility of management/supervision. • Prevention of personal injuries and accidents is good business. IV. Spill Response Plan Includes the following: • Spill Control Plan (Attached), • Spill Prevention Plan (Attached), • Spill Control, Containment and Cleanup Plan (Attached). V. Sampling and Monitoring Plan DGS Management Plan Containment Basin All sampling and monitoring shall be performed in accordance with current Permit No. WQ0035749, Land Application of Diamond Grinding and Hydrodemolition Operation Slurry (503 Exempt), Statewide. An analysis shall be conducted on HOS or DGS from each road construction project prior to the initial land application event to include the following parameters: • Calcium Carbonate Equivalence (CCE) • Percent Total Solids • pH* * pH shall be sampled for each truckload to demonstrate that the HOS or DGS is non -hazardous under the RCRA Measurement of HOS/DGS pH shall be performed in accordance with the EPA Test Method 9040C. Shared\WMSS Projects\2017\17-01 Wood\Guidance Document\Atttachments\Attachment C\O&M Plan - HOS and DGS - March 2019.doc 14 The Lane Construction Corporation NCDOT Contract # C204163 Spill Control Plan DGS Management Plan Containment Basin This DGS Management Plan — Land Application, has been prepared in accordance with the NCDOT spill control plan. This plan details the procedure to follow in the event of a spill including how to contain, who to notify, how to report, etc. HYDRODEMOLITION OPERATION SLURRY DIAMOND GRINDING SLURRY SPILL CONTROL PLAN FOR PERMIT WQ0035749 THE FOLLOWING ACTIONS MUST BE TAKEN IN THE EVENT OF A SPILL: 1. Halt the source of the spill: Ruptured line or valve, or damaged tank unit. 2. Contain spill: Use straw bales to form a barrier. Straw or hay bales can be obtained from several sources for this purpose. Soil near the site can also be used to form a barrier for containment. 3. Clean up: Use land application equipment to recover as much of the Hydrodemolition Operation Slurry (HOS) or Diamond Grinding Slurry (DGS) as possible. After the application equipment has recovered as much HOS as possible, it will be land applied as per the management plan. A temporary sump pit may be dug in the containment area to enhance recovery. 4. Notification: As soon as possible, but in no case more than 24 hours or on the next working day following the occurrence, after a spill occurs notify: • NC DOT: Resident Engineer and Division Environmental Officer • NC Department of Environmental Quality Division of Water Quality Regional Office Asheville Regional Office (828) 296-4500 Fayetteville Regional Office (910) 433-3300 Mooresville Regional Office (704) 663-1699 Raleigh Regional Office (919) 791-4200 Washington Regional Office (252) 946-6481 Wilmington Regional Office (910) 796-7215 15 The Lane Construction Corporation DGS Management Plan NCDOT Contract # C204163 Containment Basin Winston-Salem Regional Office (336) 771-5000 Outside of normal business hours, call the emergency hot line: 1-800-858-0368 • Fire Department if assistance is required for wash down 5. Management of clean up efforts: The responsible party for land application shall take immediate charge of the clean up activities. Additional labor will be requested as needed. 6. Reporting: Within 24 hours of a spill the responsible party for land application shall present a written report detailing the cause of the spill and all action taken in response to the spill. SPILL PREVENTION PLAN The spill prevention plan requires that all equipment used to transport HOS or DGS be subject to periodic safety inspections. Tires, brakes, lights, and turn signals will be inspected for proper working order. Each truck will be equipped with safety flares and appropriate signs to be used in the event of a breakdown. Any deficiencies observed during the safety inspections will result in the vehicle being removed from service and the responsible party for land application will be notified so that these deficiencies can be corrected and documented. Routes leading from the storage point to the land application sites will be inspected for road hazards. The road hazards will be documented and the drivers will be informed of the hazards. Alternate routes will be investigated and routes which minimize road hazards will be selected. Hazardous situations resulting from rush-hour traffic will be avoided during hauling. Drivers and management personnel associated with the hauling of HOS or DGS will be instructed in the spill prevention plan and will be required to attend training sessions. Drivers will be trained in defensive driving techniques in order to minimize road hazards. A driver who observes a road hazard will be required to report the hazard to the field superintendent who, in turn, will warn other drivers. As part of the spill prevention plan, drivers will be required to inspect the safety equipment of their vehicles on a daily basis. Any deficiency in safety equipment will be noted for corrective action. Drivers will be trained in the procedures to be taken in the event of a spill that occurs during the hauling of HOS or DGS. These procedures are discussed in the spill control, containment, and cleanup plan. SPILL CONTROL, CONTAINMENT, AND CLEANUP PLAN Spills that occur during loading or unloading HOS or DGS will occur at the generation point and the land application sites, respectively. These spills will not involve an environmental hazard or an over the road hazard and, therefore, will be handled using the equipment that will be available at either site. Spills that occur over -the -road will be subject to the contingencies contained in the spill control, containment, and cleanup plan. The equipment used in the spill control, containment, and cleanup consists of the following: W The Lane Construction Corporation DGS Management Plan NCDOT Contract # C204163 Containment Basin 1. Vacuum pump, pump truck or tanker truck. A vacuum truck, vacuum pump or tanker truck will be used to assist with clean up of HOS or DGS spills. 2. Outside equipment if required The following personnel will be involved in the spill control, containment, and cleanup. 1. The responsible party for land application will respond to the spill site and make an assessment of the spill and determine the containment procedures to be initiated and the equipment to be used to clean up the spill. 2. The responsible party for land application will be responsible for the direction of the cleanup team. In the event of a spill, the driver of the truck or application vehicle, if he has not sustained a debilitating injury, will call the responsible party for land application and report the spill. The responsible party for land application will notify the appropriate authorities and will also notify the appropriate DWQ Regional Office. The driver will set up safety flares and signs to warn motorists of the hazard. The responsible party for land application will mobilize the necessary equipment and personnel to the site, and will initiate the containment procedures. When the cleanup team arrives at the site, the site will be cleaned up according to the contingency plan. HOS or DGS cleaned up from the site will be transported to the land application sites where it will be applied in accordance with the permit. In the event that the driver is incapacitated due to personal injury, the responsible party for land application will mobilize the cleanup team as soon as the authorities notification of an incident. P:\Transportation\Projects\Road\NC-DOT\2016\6480166142-StatewideLandAppIicati on Perm it\Deliverable\Guidelines\NCDOT comments 4819\combinedocs\Attachment C - forms\HOS and DGS Spill Control Plan — Marc 17 The Lane Construction Corporation DGS Management Plan NCDOT Contract # C204163 Containment Basin Key Personnel A listing of key personnel associated with this DGS Management System are as follows: NCDEQ Representative: Corey Basinger; Andrew Pitner 704-663-1699 NCDEQ After -Hours Emergency Line: 1-800-858-0368 NCDOT Resident Engineer: Justin Johnson 704-380-6050 Lane Construction Project Manager: Casey Hurley 919-279-7264 Lane Construction DGS Program Manager: Allison Summers 252-241-6452 18 The Lane Construction Corporation NCDOT Contract # C204163; TIP# 1-3819B, U-6039 DGS Management Plan Containment Basin Appendix I. Process Flow Chart II. Plan Sheets III. Liner Information and Specifications IV. pH Meter Information & Specifications V. Forms and Reporting Documents VI. Delegation of Signature Authority Letter VII. Property Ownership Documentation Al A2 A3 A4 A5 A6 A7 The Lane Construction Corporation NCDOT Contract # C204163 Appendix 1 Process Flow Chart DGS Management Plan Containment Basin A full-size drawing of the process control flow chart, as shown on page 4 of the DGS Management Plan, is provided here. N N U 4 2 C C ` y c a y A 3 LL E a a c n r m E ! v va c p c$ c � V m 1 L Q U 3 c c � N 2 " aO � a Lu w � N o 10 S ; C W T o. E > a mm m CL �0' X� > E a L U _O O LL p V w vi O O e a °c v _ v � O C R C Y A M N 7 7 w d o C O z �r O,o ~ w • $a c 3 a e� � �q �,pT f i N p O $ j Z N u m M `c q 8 Z - Y `Z = c $S The Lane Construction Corporation NCDOT Contract # C204163 Appendix 2 Plan Sheets The following plan sheets are provided under this cover: A2-1. Location Map A2-2. Plan View Location Map A2-3. Cross Sectional Views of DGS System DGS Management Plan TrWMm 1)1 ,n gpnvlad RO 1 � � a \lV W a � s m ax rn x0 � W H m V tl � r $ —_---`=sullivenRa \ `4D o`er`, •�' •.�''/. a � d� J✓ y..' W / � O a: Ste' ��� �✓ 1���45 ° ems'' } WA G� Y Y� r•r O, • 5�o z�� �� � � A a S. T O � �. y- • ��- a � w � p p � � � ❑ 6 A u G OC ,� tj J•; I • : r' } h - r ;N3ryNl1r C j tZ �., -p a� p c a cn 02 l~ / � 2 T m U c a `c_ vai ? ri n c x C g a g ~ s tc �oo V u 4 = N x Z .\ .3. . ! \ }$ , ) - w ƒ� § ) G\ / \\ / � )) §z 00z ; §§ (\ LU k ) LU f �( }\ z ) \■§ § � � I _|$ ( 7 §§) k S . §! 2 % ® -§ ( %u \ LU $( a ) .§§ } 2 ) Q |§\ V kI \�\�\:} Q k ]!2 U ! Z§ /]ak/]} Z 2 ]�) 2 k \z O - O ®»° : O } §k V U U ƒ k uj §! LU L f tn || \ ! 2 cl )\ } I7 \ �§ D 2 $ ` \ / $ Co C/) C S � ;f u 0 \ \ ) k / ƒ ( § k ! §o ■ The Lane Construction Corporation NCDOT Contract # C204163 Appendix 3 Liner Information and Specifications DGS Management Plan Each basin in this DGS Management system will have a liner installed. These liners will be provided by Western Environmental Liner Inc. Each liner will be custom ordered and manufactured. They will be delivered to the project as single pieces so that field welding will not be required. Quality Control documentation from the manufacturing process is available upon request. western Em7ronrriental Liner W A Division of Wcstcra Ag Fztcrpriscs, Luc ,MINNOW To whom it may concern, Aqua 40 Coext is a 40 mil (1.0 mm) thick, polyethylene Reinforced Composite Geomembrane (RCG), specifically designed for use in water retention and containment applications For applications where retention and containment are critical, the durable, stress crack resistant, lightweight construction of Aqua 40 Coext provides maximum performance in many different climates and environmental conditions. Attached is a spec sheet showing Aqua 40 coext superior puncture and tear resistance. Applications Containment • Golf Course Ponds • Stormwater Management • Irrigation Storage • Canal Liners • Potable Water Reservoirs 4ft V99rqpqlrw WESTERN ENVIRONMENTAL LINER Aqua 40 Coextruded 40mil Reinforced Polyethylene DATA SHEET Heavyweight fabric incorporating a special weave pattern to enhance thickness, flatness, and tear properties. This product is a combination of polyethylene reinforcement and co -extrusion which enhances UV Resistance and improves physical properties. For use in geomembrane applications such as soil remediation, pond lining, canal lining, landfill covers, tank lining, etc. FABRIC SPECIFICATIONS WEAVE Woven black HDPE scrim COATING Top side —17.5 mil LLDPE/LDPE w/ special blend Bottom side - 5 mil LDPE COLOR Black/Black WEIGHT 20.8 oz/yd2 (705 g/m2) +/- 5% THICKNESS Nominal 40 mil (1.0 mm) +/- 10% ASTM D1777 Warp 4181b Weft 385 lb GRAB TENSILE ASTM D7-7004 1859 N 1712 N TOUNGE TEAR Warp 55 lb 244 N Weft 55 lb 244 N ASTM D5884-01 TRAPEZOIDAL TEAR Warp 80 lb 355 N Weft 66 lb 293 N ASTM D4533-04 MULLEN BURST 800 psi 5517 kPa ASTM D751 HYDROSTATIC 769 psi 5302 kPa ASTM D751-00 RESISTANCE PERMEABILITY 2.06 x 10-12 cm/sec ASTM D4491-99a PUNCTURE 243 lb 1076 N ASTM D4833-02 RESISTANCE INDEX These values are typical data and are not intended as limiting specifications. www.westernliner.com 18121 W Harrison St Tolleson, AZ 85353 11800 347-8274 1 info@westernliner.com 7/27/2019 Aqua 40 Coextruded Polyethylene Liner 844.202.4241 11.844.282.2432 WESTERN ENVIRONMENTAL LINER LINER APPLICATIONS LINER MATERIALS SPEC SHEETS & SIZING ABOUT US BLOG CONTACT US A Division or western Ag Enterprises. Inc. Over 30 years of quality containment liner manufacturina Home » Liner Materials » Aqua 40 Coex Polyethylene Aqua 40 Coextruded Polyethylene Liner (Aqua 40 Coex) Aqua 40 Coex has many of the qualities of our Reinforced Polypropylene (RPP) line of geomembrane liners at a reduced price. Aqua 40 Coex is a heavyweight fabric that is a combination of polyethylene reinforcement and co -extrusion that enhances UV Resistance and improves physical properties. This gives the material the high tear strength and puncture resistance of our Aqua reinforced polyethylene (RPE) series, as well as an extra coextruded layer of coating. The coating gives the liner additional protection against leaks, and also enhances U.V. and weathering resistance. This liner material is ideal for use in geomembrane applications such as soil remediation, pond lining, canal lining and landfill covers. It can also be used in critical applications where the liner material is under a lot of pressure. Aqua 40 Coex liner comes with a 20 year U.V & Weathering warranty. Please contact Western Environmental Liner today to learn more about the Aqua 40 Coex Liner. Click here to Download Aqua 40 Coex Liner Spec -Sheet PDF Get a Free Liner Quote 100% Custom Fabrication One -Piece Liners Up To 150,000 Square Feet Up To 20 Years Warranty On -site Installation Available Over 30 Years Experience Click Here To Begin >> Western Environmental Liner 8120 W. Harrison St. Tolleson, Arizona Liner Materials 85353 Spec Sheets & Sizing Phone: 844-202-4241 Business Hours: About Us Mon - Fri 5AM - 5PM PST Blog Contact Us GET A FREE LINER QUOTE Ponds Canals Containment Liners Geotextile Underlayment Hydraulic Fracturing https://www.westernliner.com/aqua-40-coex-polyethylene.htmi 1/2 AVA Western Enlronmental Liner wwwww AMnsion of lVestern Ag Enterprises, Inc POND LINER INSTALLATION TIPS Liner Delivery • Your liner material will be delivered to the project location either in a roll or pallet. If the liner is pre -fabricated and made in multiple panels, each panel will normally be in one pallet. The liner material is wrapped in geotextile fabric to protect it during transport. Inspect the material as much as possible and do not accept if major damage is evident. • Handle the material with care during deployment and avoid actions that can potentially damage it. • We recommend the use of a skid steer that is capable of handling the material weight and can help in unloading and moving the liner to avoid damage. This can also aide in unrolling the liner panel. • Store the liner in a dry area. The liner should be stored and covered at all times if possible. DO NOT ATTEMPT LINER INSTALLATION DURING WINDY OR RAINY DAYS!!! Liner Installation • During installation, inspect the liner and immediately report any damage. If the material has been damaged during transit or in the manufacturing, it will be replaced or repaired as soon as possible at the suppliers expense • Before unrolling the liner, the pond shall be ready, dry and free of rocks or any sharp objects that can potentially puncture the liner. The pond perimeter is trenched about 2 feet deep and 1 foot wide. • Each liner panel is accordion folded. Place the liner at the edge of the pond, unfold sideways then unfold towards the pond. You may secure the edge with sandbags. Leave the liner loose fitting and do not pull tight. Once unrolled, secure the edges by backfilling the trench. • When filling the pond, periodically monitor and ensure all areas are secure and the water is not pulling the trench. Do no fill the lined pond without periodic monitoring. Western Environmental Liner 18121 W Harrison St Tolleson, AZ 85353 11800 347-8274 1 info@westernliner.com Western En«ronmental Liner wwwww A M,.ision of lVestern Ag Enterprises, Inc INSTALLING A 1-PIECE LINER • Have a skid steer that is capable of lifting the weight of the liner available. • Place the liner at the edge of the pond, in the middle section of the first dimension labeled in the liner. Example, if the pond liner is labeled 100 x 180, place the liner in the middle of the 100 dimension. If the pond is a square, then either side of the pond will do. • Unroll the liner sideways. 0 100, 4 0 PRIG • Unroll the liner across up to the other end of the pond. 180' • Secure the liner by burying the edges and backfilling the trench. Western Environmental Liner 18121 W Harrison St Tolleson, AZ 85353 11800 347-8274 1 info@westernliner.com The Lane Construction Corporation NCDOT Contract # C204163 Appendix 4 pH Meter Information & Specifications The following is required for the pH Sampling & Management: DGS Management Plan 1. Name of individual performing/supervising the pH testing: Allison Summers 2. Equipment list and Specifications: Attached. EXTECH INSTRUMENTS USER GUIDE ExStikT"" Waterproof pH Meters Models PH100 and PH110 Patent Pending EXTECH INSTRUIUENTS ppmppm pH mVmV; 8.HER8 ®OO IO° BAT HOLD RENEW � r=C LAC �. ❑ "F pHMeter MODE HOLD CAL RECALL ON OFF PH100 I ExStik I CE Introduction Thank you for selecting the Extech Model PH100 and/or the model PH110 (refillable) meter. This instrument is designed for high accuracy pH testing. This device is shipped fully tested and calibrated and, with proper use, will provide years of reliable service. Please visit our website (www.extech.com) to check for the latest version of this User Guide, Product Updates, Product Registration, and Customer Support. 2 PHI 00/PH110-en-GB_v3.1 3/15 ExStikTm Description Front Panel Controls 1. Battery compartment cap 2. LCD Display 3. MODE / HOLD button 4. CAL / RECALL button 5. ON/OFF button 6. Electrode collar 7. Electrode (refillable) (Electrode cap is not shown) Display 1. Bargraph reading 2. Measurement reading 3. BAT (low battery) and HOLD (data hold) indicators 4. Temperature display 5. Bargraph scale designations 6. Units of measure 7. Calibration indicators 8. RENEW and CAL indicators CAUTIONS ", tAA111�IIII1 7. 5 2.0 pH 12 if In I I I A 7 I UOU 0 0 io BAT HOLD 8 RENEW 0 0 r Im CA7 0. 0. I °F 1 K 3 4 5 0 7 1 K 3 4 • This device is not a toy and must not reach children's hands. It contains hazardous objects as well as small parts that the children could swallow. In case a child swallows any of them, please contact a physician immediately • Do not leave batteries and packing material lying around unattended; they can be dangerous for children if they use them as toys • In case the device is going to be unused for an extended period of time, remove the batteries to prevent them from draining • Expired or damaged batteries can cause cauterization on contact with the skin. Always, use suitable hand gloves in such cases • See that the batteries are not short-circuited. Do not throw batteries into the fire. 3 PH100/PH110-en-GB_v3.1 3/15 Overview pH Overview pH is a unit of measure (ranging from 0 to 14pH) indicating the degree of acidity or alkalinity of a solution. pH tests are the most commonly performed measurements in water analysis and reports the negative log of the hydrogen ion activity of a solution which is an indicator of acidity or alkalinity. Solutions with a pH less than 7 are considered acidic, solutions with a pH higher than 7 are known as bases, and solutions with a pH of exactly 7 are neutral. The pH scale is logarithmic so, for example, if sample A is 1 pH less than Sample B, this means that Sample A is 10 times more acidic then Sample B. A difference of 1 pH represents a ten -fold difference in acidity. Getting Started • For new meters, remove the battery cap and then remove the battery insulating strip. • Remove the cap from the bottom of the ExStikTM to expose the electrode glass surface and reference junction • Before first use or after extended storage, soak the electrode (with its cap removed) in a pH 4 solution for about 10 minutes • White KCL crystals may be present in the cap. These crystals will dissolve in the soak or they can be simply rinsed with tap water • Always calibrate close to the expected measurement value • A sponge is located in the electrode protective cap. Keep this sponge soaked with a pH 4 solution to preserve Electrode life during storage Replacing Electrodes The ExStikTM is shipped with an electrode attached. Electrode life is limited and is dependent on (among other factors) frequency of use and care. If the electrode needs to be replaced, follow these steps for removing and connecting electrodes. Note that the PH110 has a refillable electrode. 1. To remove an electrode, unscrew and completely remove the electrode retaining collar. 2. Gently rock the electrode from side to side, pulling it away from the meter, until it disconnects. 3. To attach an electrode, carefully plug the electrode into the meter socket (note that the electrode connector is keyed, ensuring proper connection). 4. Secure the electrode in place by tightly turning the collar in place. (a rubber gasket seals the electrode with the meter). Automatic Electrode Recognition When the ExStikTM is turned on, it recognizes the type of electrode that is connected and displays the appropriate unit of measure. Attach electrode before turning the ExStikTM on. Powering the ExStikTM If the batteries are weak, the `BAT' indicator appears on the LCD. Press the ON/OFF key to turn the ExStikTM on or off. The auto power off feature shuts the ExStikTM off automatically after 10 minutes of inactivity to preserve battery life. 4 PH100/PH110-en-GB_v3.1 3/15 Operation Overview When the electrode is placed in a solution, the main display and bargraph indicate the pH reading while the lower display reads temperature (readings flash until they have stabilized). The bargraph is `center zero', i.e. at pH 7 there is no display. As the pH rises, the bar moves from the center to the right. If the pH drops, the bar moves from the center to the left. pH Calibration (1, 2, or 3 points) A two point calibration with a buffer of 7 plus 4 or 10 (whichever is nearest to the expected sample value) is always recommended. A one point calibration (choose the value closest to the expected sample value) is also valid. For best accuracy, always calibrate at the sample temperature. 1. Place the electrode into a buffer solution (4, 7, or 10) and momentarily press the CAL key. pH 7 should be calibrated first, then 4 and/or 10 pH. 2. The ExStikTM automatically recognizes the solution and calibrates itself to that value. Note: If the solution is more than 1 pH off from the 4, 7, or 10pH standard, the ExStikTM will assume an error and abort the calibration. CAL and END will be displayed. 3. During calibration, the pH reading flashes on the main display. 4. When calibration is complete, the ExStikTM automatically displays `END' and returns to normal operation mode. 5. The appropriate circled indicator (4) T , or V will appear on the LCD when a calibration has been completed. The calibration data is stored until a new calibration is performed. 6. For a two or three point calibration, repeat steps 1-4. Note: Always turn the meter off and then on before calibrating to allow sufficient time to complete the calibrations during one power cycle. If the meter auto powers off during calibration the calibrations remain valid, but new calibrations will turn the circled indicators off. Note: The Automatic Temperature Compensation (ATC) circuit is not active during calibration. To ensure a more accurate calibration, make sure that the calibration buffers are at 250C (770F). RESET If the meter will not calibrate or displays a -1, reset the meter and attempt to re -calibrate. Turn off the meter. 2. Remove the battery cartridge from the top of the meter. 3. Press the On/Off button for 10 seconds to bleed off all charges within the meter. 4. Re-insert the batteries and power on the meter. 5. Attempt to re -calibrate the meter. Changing the Displayed Temperature Units Press and hold the CAL button for approx. 3 seconds. The °C or OF icon will change first and the numerical temperature value will change after the button is released. If the Calibration mode is accidentally accessed `CAL' appears on the LCD. Simply turn the ExStikTM off and start again. Data Hold Momentarily press the MODE button to freeze the current reading. The HOLD display icon will appear along with the held reading. The held reading will also be stored in memory. Momentarily press the MODE key to return to normal operation. PH100/PH110-en-GB v3.1 3/15 15-Storing Readings into Memory 1. Momentarily press the MODE button to store a reading. The LCD will briefly display the memory location number and then the value stored (Data Hold will z" P" " activate). 4-0, 10.04 2. Momentarily press MODE again to return to normal 000 r+oLD operation. 18.87 3. Repeat step 1 to store the next reading and so on. 4. After 15 readings are stored the ExStikTM will return to memory location 1 and start overwriting existing data with newly stored data. Recalling Stored Readings Note: Check that the HOLD symbol is not displayed. If it is, exit the HOLD function by momentarily pressing the MODE button. 1. Momentarily press the CAL button and then press the MODE button immediately after CAL is displayed; the storage location number (1 through 15) will flash. If the CAL mode is accidentally accessed (display flashing), press the CAL button again to exit. 2. The last reading stored will be displayed first. To advance through the stored readings, momentarily press the MODE button. The location number is displayed first, followed by the reading stored in that location. 3. To exit the recall mode, momentarily press the CAL button and the ExStikTM will return to normal operation. CAL Reminder Display When the ExStikTM is turned on in the pH mode for the 15th time without recalibration, the `CAL' icon appears on the LCD indicating that the ExStikTM may require calibration. Some applications may require recalibration of the electrode more frequently than others. The CAL display is simply a reminder and will turn off when the pH electrode is recalibrated. RENEW Display A flashing `RENEW' warning indicates that the probe may be nearing the end of its useful life. If cleaning or recalibration does not cause the RENEW icon to disappear, replace the electrode. The RENEW display appears when the output of the pH electrode fails a diagnostic test. Considerations If the unit appears to be locked (display frozen) it is possible that the Data Hold mode has been inadvertently accessed by pressing the MODE button. Simply press the MODE button again or turn the meter off and restart if the display appears frozen. If the meter does latch up and no button presses revive it, remove the batteries, push the ON button for 10 seconds and then reinsert the batteries. Note that if the batteries are removed, any stored readings will be discarded. Also, the user calibration data for pH will be cleared. New user pH calibration data is required. Factory calibration data for all models will be retained, however. PI100/PH110-en-GB 0.1 3/15 Battery Realacement 1. Twist off the battery compartment cap +III—IIII+ 2. Replace the four (4) 2032 batteries observing polarity. 3. Replace the battery compartment cap a�= Never dispose of used batteries or rechargeable batteries in household waste. As consumers, users are legally required to take used batteries to appropriate collection sites, the retail store where the batteries were purchased, or wherever batteries are sold. Disposal: Do not dispose of this instrument in household waste. The user is obligated to take end -of - life devices to a designated collection point for the disposal of electrical and electronic equipment. Other Battery Safety Reminders o Never dispose of batteries in a fire. Batteries may explode or leak. o Never mix battery types. Always install new batteries of the same type. pH Electrode Refilling (pH11O/115 refillable electrode only) The refillable electrode does not need to be detached from the body of the ExStikTM in order to perform the refilling procedure. Refillable electrodes Refillable (PH115) have a removable reference junction (slotted) and the word pH Module REFILLABLE on the side of the electrode housing. Removing the Reference Junction The removal tool supplied with the PH113 Refill Kit is used to remove the reference junction from the sensing surface of the electrode. If the reference junction does not have slots for the `teeth' of the removal tool to lock onto, the electrode is NOT refillable. Holding the electrode upside down, unscrew and remove the reference junction using the removal tool. Filling the Electrode Junction removal tool Refe ence junction 1. Once the reference junction EEI� is removed, fill the cavity with the refill solution supplied in the Refill Kit. 2. Replace the reference junction using the removal/installation tool. (Spare junctions are provided if needed). Filling Solution The supplied container includes 15ml of filling solution. There is enough solution for 4 to 5 refills. Use only the supplied solution for refilling the electrode. PH100/PH110-en-GB 0.1 3/15 Specifications Display Multifunction LCD with Bargraph Operating conditions 32 to 1220F (0 to 50°C) / < 80% RH Range and Accuracy 0.00 to 14.00 / t 0.01 pH typical Temp. Compensation Automatic from 32 to 1940F (0 to 90°C) Temperature Range 23 to 1940F (-5 to 90°C) Temperature Resolution 0.10 up to 99.9 then 10 thereafter Temperature Accuracy t 1°C/1.80F [from -5 to 500C (23 to 1220F)] t 30C/5.40F [from 50 to 900C (122 to 1940F)] Measurement storage 15 tagged (numbered) readings Power Four (4) CR2032 button batteries Low battery indication `BAT' appears on the LCD Auto power off After 10 minutes of inactivity Dimensions 1.4x6.8x1.6"(35.6x172.7x40.6mm); 3.85oz (110g) Optional Accessories • Tripak buffers with 4, 7 & 10 pH capsules (6 each) plus two rinsing solutions (Part Number: PH103) • pH 4.01 buffer, pint, (Part Number PH4-P) • pH 7.00 buffer, pint, (Part Number PH7-P) • pH 10.00 buffer, pint, (Part Number PH10-P) • Spare pH Electrode — non -refillable (Part Number: PH105) • Spare pH Electrode - refillable (Part number PH115) • Electrode Refill solution (Part number PH113) • Spare ORP electrode (Part Number: RE305) • Spare Chlorine electrode (Part Number: CL205) • Weighted base with 5 solution cups (Part Number: EX006) Note: If the unit is to be converted for ORP or Chlorine use by attaching the proper electrode, please visit www.extech.com to download the proper User Guide Copyright © 2014-2015 FLIR Systems, Inc. All rights reserved including the right of reproduction in whole or in part in any form ISO-9001 Certified www.extech.com 8 PH100/PH110-en-GB_v3.1 3/15 The Lane Construction Corporation NCDOT Contract # C204163 Appendix 5 Forms and Reporting Documents The following are required: A5-1. pH Monitoring Log - Daily per Truck Load DGS Management Plan A5-2. DGS System Monitoring Log (Inspection for all Components of System/Process) Inspected Daily when operational Inspected Weekly when not operational pH will be tested in Evaporation Basin daily when water transportation is occurring. A5-3. Land Application Log To be filled out for all Method 1 and Method 2 applications A5-4. NCDEQ Project Completion Report m 0 m a► _ . -at- es a3 EJIT mm U. C7 H Z `• G Z _ CD � G ' Z O Q a CL E J aLL � Z O IL a O Z a 0 9 H a O Wa O a � OI cc a = v d � a m _ N 0 = m c v e w c o °_ a o a Q +� a o 0 0 = o, 0 c CI c � O CL o_ O C Q C v c A A c v 'n V c V Z o C! 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The Contractor shall provide documentation for reporting in the template provided within this attachment within 30 calendar days of the completion of the work or by the end of the calendar year whichever comes first. If the work is not completed within one year, more than one report will be required. The Contractor shall submit all completed records to the Engineer prior to final payment. Reporting is required as part of this contract and failure to prepare and submit this report can result in a violation of the NCDOT Permit #WQ0035749. Complete the Project Completion Report and forward the original copy to: NCDEQ-DWR Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Information Processing Unit Also provide copies of the report to: 1. The Resident Engineer or other designated person 2. Roadside Environmental Unit State Roadside Environmental Engineer 1557 Mail Service Center Raleigh, NC 27601 Use the following template for completing the Project Completion Report: Page I Prepare a Project Completion Report cover sheet with the following information: <Insert Year WorkAccomplished> Project Completion Report <Insert Date of Report> Land Application Program NC Department of Transportation Permit #WQ0035749 Prepared For: NC Department of Transportation 1536 Mail Service Center Raleigh, North Carolina 27601-1536 <Insert Name of Firm> <Insert Address> Compiled By: <Insert Name> Project No. <Insert Project #> <Insert Project Description Page 2 Prepare a cover letter with the following information using your Company letterhead: <Insert Date> NCDEQ-DWR Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Information Processing Unit Reference Land Application Project Completion Report for Project <insertproject 4> NC Department of Transportation Permit No. WQ0035749 Non -Discharge Compliance Unit: <Insert Name of Firm> is submitting the monitoring and reporting data for the Subject Project for <insert year for which the DGSIHOS was land applied>. Per the North Carolina Department of Transportation (NCDOT) Permit No. WQ0035749, this report is to be submitted at project completion for work accomplished by our firm on this project report using data gathered by our staff and/or contractors during the compliance year for <insert Diamond Grinding Slurry or Hydrodemolition Operation Slurry>. If additional information is required or if there are questions concerning this project completion report, please contact my office for assistance at: <provide phone and email contact information>. Sincerely, <Insert Signature> <Insert Name Typed> <insert Title> Enclosures Page 3 — Complete the information for the table below: NC DEPARTMENT OF TRANSPORTATION LAND APPLICATION OF DIAMOND GRINDING AND HYDRODEMOLITION OPERATION SLURRY PERMIT NO. WQ0035749 <insert year of Land Application> LAND APPLICATION SUMMARY CONTRACTOR DOT PROJECT PROJECT LOCATION TYPE (DGS YEAR NO. OR HOS) APPLIED <INSERT DGS OR HOS> Page 4 Use the table of contents shown below: TABLE OF CONTENTS SECTION NO. TITLE L Diamond Grinding Slurry (DGS) Hydrodemolition Slurry (HOS) Analyses IL Diamond Grinding Slurry (DGS) Hydrodemolition Operation Slurry (HOS) pH and Land Application Logs Page 5 — NC Soil Scientist -Complete the information for the table below: SECTION I DIAMOND GRINDING SLURRY (DGS) HYDRODEMOLITON SLURRY (HOS) ANALYSIS NC DEPARTMENT OF TRANSPORTATION <insert DGS or HOS> ANALYSIS Permit No. WQ0035749 <insert contractor name and Project description> Date Sampled: <insert date> <insert % Solids from samplin tests> Solids: <insert pH of sample> pH: Parameter % Mg/Kg Dry Weight (% x 10,000) Pounds/Dry Ton (mg/Kg x 0.002) Calcium Carbonate Eq. Page 6 Insert page for Section II SECTION II DIAMOND GRINDING SLURRY (DGS) HYDRODEMOLITION OPERATION SLURRY (HOS) pH AND LAND APPLICATION LOGS Page 9 thru end of report Insert page(S) for Section II 1. Attach completed "Hydrodemolition Operation Slurry / Diamond Grinding Slurry Land Application Logs" 2. Attach completed "Hydrodemolition Operation Slurry / Diamond Grinding Slurry pH Logs" The Lane Construction Corporation NCDOT Contract # C204163 Appendix 6 Delegation of Signature Authority DGS Management Plan Under this cover is NCDOT's Letter Dated July 24th, 2019 regarding signature authority for Permit No. WQ0035749 (NCDOT DGS and HOS DCAR Permit). STATE OF NORTH CAROLINA DEPARTMENT OF TRANSPORTATION Roy COOPER JAMES H. TROGDON, III GOVERNOR SECRETARY July 24, 2019 S. Daniel Smith, Director Division of Energy, Minerals, and Land Resources 1612 Mail Service Center Raleigh, N.C. 27699-1612 Subject: Delegation of Signature Authority for: Permit No. WQ0035749 (NCDOT DGS and HOS DCAR Permit) Dear Director: In accordance with North Carolina Department of Environmental Quality (NCDEQ) permit requirements, this is to notify you that the following positions have signature authority for permit modification applications, reports, plans, and information requested by NCDEQ related to the facilities and operations performed within their respective jurisdiction. This written delegation of signature authority is for our Statewide diamond grinding slurry/ hydrodemolition operation slurry (DGS/HOS) distribution of Class A residuals (DCAR) permit. North Carolina General Statute 136-18.05(la) requires the North Carolina Department of Transportation (NCDOT) to adopt "...procedures in all stages of the construction process to streamline project delivery..." It is normal practice within NCDOT for the Division Engineer to sign all permits and associated documents for any event that occurs within their Division. Statewide permits applicable to the Division of Highways are signed by the Chief Engineer, and Department -wide permits applicable to all of the Department of Transportation are signed by the Secretary of Transportation. The Division Engineers are the responsible parties for the specific DGS/HOS projects performed within their respective Division. Therefore, I hereby delegate signature authority for associated permit modification applications, reports, plans, and information requests to individuals who hold the following position at the time of their signing said documents: Division Engineer or Acting Division Engineer. This authorization is applicable until further notice or changes are made in writing Mailing Address: Telephone: (919) 707-2920 Location: NC DEPARTMENT OF TRANSPORTATION Fax: (919) 715-2554 TRANSPORTATION BUILDING ROADSIDE ENVIRONMENTAL UNIT Customer Service: 1-877-368-4968 1 SOUTH WILMINGTON STREET 1557 MAIL SERVICE CENTER RALEIGH, NC 27601 RALEIGH, NC 27699-1557 Website: www.ncdot.gov If you need additional information concerning this letter, please contact me at tmlittle@ncdot.gov. Sincerely, DocuSigned by: FF1671ADD2D24F8... Chief Engineer cc: Electronic copies: Nathaniel Thornburg, Branch Chief, No Discharge Permits, DWR Jerry Jennings, Division Engineer, Division 1 Preston Hunter, Division Engineer, Division 2 Karen Collette, Division Engineer, Division 3 Ronnie Keeter, Division Engineer, Division 4 Joey Hopkins, Division Engineer, Division 5 Greg Burns, Division Engineer, Division 6 Mike Mills, Division Engineer, Division 7 Brandon Jones, Division Engineer, Division 8 Pat Ivey, Division Engineer, Division 9 Scott Cole, Division Engineer, Division 10 Michael Pettyjohn, Division Engineer, Division 11 Mark Stafford, Division Engineer, Division 12 Mark Gibbs, Division Engineer, Division 13 Brian Burch, Division Engineer, Division 14 Ron Hancock, Deputy Chief Engineer John Rouse, Eastern Deputy Chief Engineer Louis Mitchel, Western Deputy Chief Engineer Patrick Norman, Director of Highway Operations Chris Peoples, Director of Field Support Lamar Sylvester, State Construction Engineer David Harris, State Roadside Environmental Engineer File The Lane Construction Corporation NCDOT Contract # C204163 Appendix 7 Property Ownership Documentation DGS Management Plan Under this cover sheet is documentation showing the NCDOT right of way which will act as the limits of where DGS may be land applied. All diamond grinding slurry water that is direct applied or land applied will be done so within NCDOT right of way and under the observation of NCDOT personnel.