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HomeMy WebLinkAboutNC0078115_Permit Issuance_20020531State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director May 31.2002 Mr. Dustin K. Metreyeon AquaSource. Inc. 107 Commercial Park Drive Concord, North Carolina 28027 Ar•: ' NCDENR ENVIRONMENT AND NATURAL RESOURCES Subject: Issuance of NPDES Permit NCO078115 Greystone Subdivision WWTP Forsyth County Dear Mr. Metreyeon: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9. 1994 (or as subsequently amended). The Division has reviewed and approved your request to reduce the design flow rate from 0.04 MGD to 0.032 MGD. (Please refer to A.(1).) Based on the preliminary engineering report issued on October 15, 2001, it appears that continued discharge at the existing outfall is the most feasible wastewater disposal alternative for this facility. Please note that this facility is discharging high amounts of total residual chlorine (TRC). The average TRC concentration in the effluent should be below 17 µg/L (0.017 mg/L). This facility discharged concentrations well above 17 µg/L during 2000 and 2001. Unless these concentrations are reduced, the Division may reopen this permit to include a chlorine limit If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Christie Jackson at telephone number (919) 733-5083, extension 538. Sincerely. ORIGINAL SIGNED BY SUSAN A. INIL�9.� Gregory J. Thorpe, cc: Central Files Winston-Salem Regional Office/Water Quality Section NPDES Units 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733.5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Acton Employer VISIT US ON THEINTERNET@httpJ/h2o.enr.state.nc.us/NPDES Permit NCO078115 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, AquaSource, Inc. is hereby authorized to discharge wastewater from a facility located at the Greystone Subdivision WWTP North of Kernersville Forsyth County to receiving waters designated as an unnamed tributary to Belews Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective July 1, 2002. This permit and authorization to discharge shall expire at midnight on February 28, 2007. Signed this day May 31, 2002. ORIGINAL. SIGNED BY SUSAN A. WILSON Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO078115 SUPPLEMENT TO PERMIT COVER SHEET AquaSource is hereby authorized to: 1. Continue to operate an existing 0.032 MGD package type wastewater treatment system. The facility is located north of Kernersville at Greystone Subdivision in Forsyth County. 2. Discharge from said treatment works at the location specified on the attached map into an unnamed tributary to Belews Creek, classified C waters in the Roanoke River Basin. ti • IL .'�•� • lid • • •� -� •♦. . . � �� . � . �r 'ft - _ ! • ♦ 1 ML •l-/l/ •' . � _, ` ; / �i . �., • �; '. _' '• ram_' — - . ~ fit• . _ � \..r .. � • i• . _ •� • �« ` � • _• ! � • � • • � • so • Ali A • . • �_ ar' • 1 Vtl.• of r . '•� :�_� � � .... "- .-�„i 1 • • • • • • • r • / • � � �., '� �sj V. i T ..+'.4 . � ': lj. • ��.— �. \_ �• .� Div ���y-I � r ••• ��`L oft- Mawr J6 + -! • •_• • mot' " • v-• • •• ;4 •. - • •y �.-! • • Latitude: 36010'03" Stream Class: C Longitude: 80005'08" Subbasin: 030201 quad # C 18NE Receiving Stream: UT to Belews Creek .e • Location' .� NC0078115-AquaSource-Greystone Sub. Forsyth County Permit NCO078115 A. (1.) EFFLUENT LINIITATIONS AND MONITORING REQUIREMENTS - FINAL During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Avera Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locatlon' Flow 0.032 MGD Continuous Recording Influent or Effluent BOD, 5-day (209C) 23.0 mg/L 34.5 mg/L Weekly Composite Effluent Total Suspended Residue 30.0 mg/L 45.0 mg/L Weekly Composite Effluent NH3 as N (April 1- October 31 2.0 mg/L Weekly Composite Effluent NH3 as N November 1- March 31 4.0 mg/L Weekly Composite Effluent Dissolved Oxygen2 Weekly Grab Effluent, Upstream & Downstream Fecal Coliform (geometric mean) 200/100 ml 400/100 ml Weekly Grab Effluent Total Residual Chlorine 2/Week Grab Effluent Temperature (QC) Daily Grab Effluent Temperature (°C) Weekly Grab Upstream & Downstream pH3 Weekly Grab Effluent Footnotes: 1. Upstream = 20 feet from discharge point; Downstream = 0.18 mile from discharge point. 2. The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/L. 3. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts DRAFT NPDES NCO078115 Subject: DRAFT NPDE94NCO078115 Date: Fri, 19 Apr 200214:46:55 -0400 From: Steve Mauney <steve.mauney@ncmail.net> Organization: NC DENR Water Quality To: Christie Jackson <Christie Jackson@ncmail.net> CHRISTIE-I have reviewed the draft for GREYSTONE SUBDIV., in Forsyth County and it looks fine. If you have any questions on it later, please let me know. --Steve Steve Mauney NC DENR Winston-Salem Regional Office Division of Water Quality, Water Quality Section 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4608 ext 262 FAX: (336) 771-4630 STEVE MAUNEY <Steve.Mauney@NCMail.net> ENVIRONMENTAL ENGINEER DIVISION OF WATER QUALITY ENVIRONMENT& NATURAL RESOURCES 1 of 1 4/22/02 8:49 AM NO AROLINA�� FO� COUNTY d AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared D.H. Stanfield, who being duly sworn, deposes and says: that he is Controller of the Winston-Salem Journal, engaged in the publishing of a newspaper known as Winston-Salem Journal, published, issued and entered as second class mail in the City of Winston-Salem, in said county and State: that he is authorized to make this affidavit and sworn statement: that the notice or other legal advertisement, a true copy of which is attached hereto, was published in Winston-Salem Journal on the following dates: March 23, 2002 and that the said newspaper in which such notice, paper document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statues of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the general statues of North Carolina. This 25th day of March, 2002 LA (signature of pers n naking affidavit) Sworn to and subscribed before me, this 25th day of h, 2002 Nota ublic Ay Commission expires: September 28, 2005 OFFICIAL SEAL tNotary .=5 /f My Commission Public, North Carolina COUNTY OF FORSYTH KIMALE 0 SON Expires 0 IN NCDENR-Greystone flow reduction Subject: NCDENR-Greystone flow reduction Date: Tue, 12 Mar 2002 11:10:48 -0500 From: "Dustin Metreyeon" <dmetreyeon@dge.com> To: christie.jackson@ncmail.net CC: jthorne@vnet.net, "Carolyn McFalls" <cmcfalls@dge.com>, "Glenn LaBrecque" <glabrecque@dge.com> Per your request, this e-mail is intended to convey our desire to change the existing effluent flow limit of .040 mgd to .032 mgd. As we discussed, please make this change commensurate with permit renewal for Greystone WWTP . Thank you for making me aware of this situation. Dustin K. Metreyeon NC Project Manager 107 Commercial Park Drive Concord NC 28027 1.704.788.9497 1 of 1 3/12/0211:15 Ahi Residual Chlorine and Ammonia Toxicity Assessment Residual Chlorine Ammonia as NH3 (summer) s7Q10 (CFS) 4 s7Q10 (CFS) 0 DESIGN FLOW (MGD) ? DESIGN FLOW (MGD) 0.32 DESIGN FLOW (CFS) 0.496 DESIGN FLOW (CFS) 0.496 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL ( 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 100.00 IWC (%) 100.00 Allowable Concentration (ug 17.00 Allowable Concentration (rr 1.00 Ammonia as NH3 (winter) ....................... ....................... w7Q10 (CFS) >_4Q8> Fecal Limit 2001100ml DESIGN FLOW (MGD) 0.32 Ratio of 0.0 :1 DESIGN FLOW (CFS) 0.496 STREAM STD (MG/L) 1.8 UPS BACKGROUND LEVEL 0.22 IWC (%) 86.11 Allowable Concentration (rr 2.05 3/12/02 CRJ NCO078115 f.�w AquaSource A DQE Company July 18,2001 NCDENR Attn: Charles H. Weaver Jr. NPDES Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 Mr. Weaver, 107 Commercial Park Drive Concord, NC 28027 Ref. Permit Rencwal Application NPDES # NCO078115 Greystone WWTP Forsyth County 704-788-9497 704-788-6006 (fax) Forwarded herewith is the above reference permit renewal application for the Greystone W WTP. Sludge management for this facility begins with wasting and supemate draw -off until such time the digester becomes full. At this time Forsyth Rooter, a contract sludge hauler, is contracted to remove digested sludge for ultimate disposal. As there are no changes to report, we respectfully request reissuance of this permit as currently written. If you have any questions, please call me at 1-800-537-1998 Sinc,e)ly �� Project Manager Cc: File Glenn Labreque Carolyn McFalls Stdte of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director September 15, 2000 Mr. Glenn LaBrecque AQUASOURCE, INC. 6960 Professional Parkway East, Suite 400 Sarasota, Florida 34240 WA AP NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Permit Modification — Name/Ownership Change Permit NCO078115 AQUASOURCE, INC. (Formerly Rayco Util/Greystone Subdiv.) Forsyth County Dear Mr. LaBrecque: In accordance with your request received August 31, 2000, the Division is forwarding the subject permit modification. This modification documents the change in name/ownership at the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. Sincerely, fi�err T. Stevenscc: Central Files Winston-Salem Regional Office, Water Quality Section NPDES Unit Point Source Compliance Enforcement Unit 1617 Mail SenAce Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 520 (fax) 919 733-0719 VISIT US ON THE INTERNET 0 http://h2o.enr.state,nc.us/ Valery.Stephenshnanail.net y Permit NCO078115 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELBONATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, AQUASOURCE, INC. is hereby authorized to discharge wastewater from a facility located at Greystone Subdivision WWTP North of Kernersville Forsyth County to receiving waters designated as an unnamed tributary to Belews Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective September 15, 2000. This permit and authorization to discharge shall expire at midnight on January 31, 2002. Signed this day September 15, 2000. 41 err T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO078115 SUPPLEMENT TO PERMIT COVER SHEET AQUASOURCE, INC., is hereby authorized to: 1. Continue to operate an existing 0.040 MGD package type wastewater treatment plant located at Greystone Forest WWTP, Lot 74, Greystone Forest Subdivision, north of Kernersville in Forsyth County. 2. Discharge from said treatment works at the location specified on the attached map into an unnamed tributary to Belews Creek, classified C waters in the Roanoke River Basin. Matte of.North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director `•• A;lk W NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES PERMIT NAME/OWNERSHIP CHANGE FORM I. CURRENT PERMIT INFORMATION: Permit Number: NC007/8/1/1/5 1. Permit holder's name: Rayco Utilities, Inc. 2. Permit's signing official's name and title: Leonard Stogner (Person legally responsible for permit) Vice President (Title) 3. Mailing address: 107 Commercial Park Drive City: Concord State: N.C. Zip Code: 28027 Phone: ( 704 ) 788-9497 E-mail address: lstogner(@,acivasource.com 11. NEW OWNERMAME INFORMATION: 1. This request for a name change is a result of: X a. Change in ownership of property/company b. Name change only c. Other (please explain): 2. New owner's name (name to be put on permit): AquaSource, Inc. 3. New owner's or signing official's name and title:_ Glenn LaBrecque (Person legally responsible for permit) Regional Manager (Title) 4. Mailing address:_ 6960 Professional Pkwy. East, Suite 400 City: Sarasota State: Florida Zip Code: 34240 Phone: (941) 907-7420 E-mail address: glabrecgueOaquasource.com 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper PERMIT NAME / OWNERSHIP CHANGE FORM THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION OF WATER QUALITY UNLESS ALL OF THE APPLICABLE ITEMS LISTED BELOW ARE INCLUDED WITH THE SUBMITTAL. REQUIRED ITEMS: 1. This completed application form 2. Legal documentation of the transfer of ownership (such as a contract, deed, articles of incorporation) For changes of ownership, this form must be completed and signed by both the current permit holder and the new owner of the facility. For name change only, the current permit holder must complete and sign the Applicant's Certification. Current Permittee's Certification: I, Leonard E. Stogner , attest that this application for name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Sign Applibd`nt's Certification: Date: Z-9/ I, Glen LaBrecgue �nd attest that this application for a name/ownership change has been reviewed and is accurate complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature: Y �-- Date: 0 THE COMPL D APPL TION PACKAGE, INCLUDING ALL SUPPORTING INFORMATIO &' IALS, SHOULD BE SENT TO THE FOLLOWING ADDDRESS: NC DENR / DWQ NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 9-99 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bil Holman, Secretary Kerr T. Stevens, Director July 10. 2000 Mr. Glen LaBrecque Aqua5ource Services & Technologies, Inc. 567Interstate Boulevard Sarasota, Florida 54240 NCDENR Subject: Name/Ownership Change Request Return #2079 Rayco Utilities. Inc. Facilities Willowbrook Utilities, Inc. Facilities Dear Mr. LaBrecque: With this letter, the Division of Water Quality is hereby returning the request for Name/Ownership change and all supporting documentation, for the above referenced projects. This request was originally received on January 19, 2000. Additional information was requested on February 5. 2000 and again on February29, 2000. To date, all information requested has not been received. You are free to resubmit this package at any time with a completed Name/Ownership change form and supporting legal documentation, such as a contract or deed. If you have any questions, feel free to contact Christie Jackson at (919) 733.5083. extension 558. Sincerely, 6� -74` David A. Goodrich NPDES Unit Supervisor cc: Central Files NPDES Unit Files Leonard Stogner Rayco Utilities. Inc. 107 Commercial Park Drive, SW Concord. NC 28027 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733.5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50 % recycled 1 10% post -consumer paper Attachment A Facility Name NPDES Permit Number Pine Valley NCO028941 Mikkola Downs NCO067091 Melbille Heights NCO050792 Penman Heights NCO055191 Greystone NCO078115 Bria wood NCO028746 Forestridge NCO063720 McCarron NCO071781 Willowbrook NCO073539 Quarry Hills NCO022446 East Regional Office 567 Interstate Boulevard Sarasota, Florida 34240 Phone: 941-351-1094 Faa: 941-377-8743 January 14, 2000 Mr. Tommy Stevens Director, Division of Water Quality NIT' . � V V" 11 o� 7 P A0 AquaSourcelnc- h"St weskN N.C. Department of Environment and Natural Resources P.O. Box 29535 Raleigh, N.C. 27626-0535 J 1AX it .*I JANf9 flrv. OF WarER D1REe7OR,S OFFICE 1 Subject: AquaSource, Inc. acquisition of Rayco Utilities, Inc. and Willowbrook Utilities, Inc Dear Mr. Stevens, I appreciated the opportunity to meet with you and your staff on Monday, May 17, 1999. It is very helpful for us to meet the people we will be working with and to begin to build an understanding of the state's concerns and expectations. As we mentioned during the meeting, our goal is to provide quality cost efficient service to our customers while complying or exceeding state, federal, and local gulations. I appreciate the expressed willingness of you and your staff to work with us in 0ri0#anding the state's expectations. tuber 24,1999, AquaSource Inc. acquired ownership of Rayco Utilities, Inc and "Mk Utilities, Inc. AquaSource Inc. is now the responsible party for all matters pertaining to tts2lt�s, including any Notice of Violations, enforcement actions, environmental concerns, etc. 1 Ciaent or pending enforcement actions issued prior to November 24,1999, are the ottstty of the previous owners {Leonard and Rachel Stogner) and will remain their postty to resolve any such matters with your department. t of . r.to make this change in responsibility work within the legal requirements of the permit sjstm, the NPDES permit documentation should be revised to reflect the new ownership and responsibility. Therefore, please accept this letter as my formal request, as an officer of AquaSource, Inc., that the records for all facilities listed on Attachment A be updated and revised to reflect ownership by AquaSource, Inc. In addition, that our Regional Manager, Glenn LaBrecque, be designated as the responsible party. W. Leonard Stogner who as a former owner of Rayco Utilities, Inc. and Willowbrook Utilities, Inc. also requests this change and further acknowledges that all matters described and discussed herein are accurate also signs this letter. Mr. Stogner now works as an employee of AquaSource m a role where he is closely involved in the day to day operations but no longer serves in a capacity as a responsible party. He now reports directly to our Regional Manager, Glenn LaBrecque. We believe Mr. Stogner will provide valuable assistance in the position of industrial and construction manager. His knowledge of operations will be utilized in coordinating the efforts of our operators. We hope that your staff and particularly the regional staff will understand that it is optional whom they choose to contact. However, we would hope that they would continue to contact Mr. Stogner or others within the previous Rayco staff for the recurring and routine interactions that are a course of normal day to day operations such as to coordinate an inspection, discuss a minor matter, or direct questions. If for any reason your staff prefers, they may always directly contact Regional Manger Glenn LaBrecque, or me. We would expect that if there are any significant problems or concerns, any Notices of Violation, any enforcement actions, or any other "official" communications, those would be addrd*d dir�c y to the Regional Manager, Glenn LaBrecque. IMS In conclusion, let me again thank you and your staff for the courtesy extended to us during our meeting. We look forward to doing business in North Carolina and working to cam Your oath oti Halftust m our to compliance. Kyou or your staff should have any questions, Y information, or wish to discuss matters in more detail, please feel free to contact Mr. LaBrecque or me. Sin y, Robert J. Gapio President, East Region AquaSource, Inc. CC: Mr. Glenn LaBrecque Mr. Johnnie Overton, P.E. Mr. Kevin Read Mr. Thurman Horne, P.E. Leonard E. Stogner Vice President Rayco Utilities, Inc. February 6, 2002 SUMMARY: Preliminary Engineering Report AquaSource, Inc. Greystone Forest Subdivision WWTP NCO078115 RECOMMENDATIONS 1. Approve the Preliminary Engineering Report, received August 30, 2001, and amended November 5, 2001. 2. Note on the need for a revised permit application, and comment on the conceptual project design, as detailed below. 3. Modify the facility's NPDES permit at renewal (pending) to reflect a decrease in permitted flow, as requested. SCOPE AquaSource, Inc. proposes to replace the existing activated sludge package plant and make related modifications at its Greystone Forest Subdivision WWTP. The improvements are necessary to ensure continued compliance, because the plant is old and nearing the end of its useful life. Horizon Engineering prepared this preliminary engineering report for the project, including an alternatives analysis, to get approval on the proposed approach and the conceptual process design. BACKGROUND The Greystone Forest Subdivision WWTP is a 0.040 MGD extended air package plant serving 72 homes in the Greystone development. It is one of several facilities that AquaSource acquired from Rayco, Inc., beginning in 1998. In order to gain approval of the transfer, AquaSource committed to making various improvements to the affected facilities. At 72 homes, the Greystone Forest subdivision is already built out. AquaSource does not appear to have plans for any expansion of the service area. Monthly average permit limits for the facility are: Flow 0.040 MGD BOD 23.0 mg/L TSS 30.0 mg/L NH3 2.0 mg/L (S) and 4.0 (W) Fecals 200/100 mL AquaSource proposes to replace the existing WWTP with a newer, dual -train package system. It will keep some of the existing treatment units, which are still in sound condition and working well. The proposed improvements include: • installation of a refurbished equalization tank (approx. 50% of the new ADF) and sludge holding tank (1 ft3/pop. eq.); • installation of two 20,000 gal. package plants in parallel (30 hrs. HDT at new ADF); and • addition of an influent pump station to move wastewater to the new plant (which will be placed above -ground), equalization pumps, and controls. PROJECT DESCRIPTION As part of the engineering analysis, AquaSource evaluated the most likely discharge alternatives. The initial report examined: (1) connection to the Winston-Salem collection system, -1- SUMMARY - Preliminary Engineering Report (cont.) AquaSource, Inc. NPDES Permit No. NCO078115 (2) on -site surface &/or subsurface disposal, (3) wastewater reuse, and (4) surface water discharge. At the recommendation of the WSRO (Steve Mauney), AquaSource also considered the possibility of connecting to another private facility in the area, CWS - Abingdon, and submitted these results as an addendum to the original PER. The analysis appears adequate and concludes that replacement of the treatment plant and continued discharge to the UT to Belews Creek is the most feasible alternative. In addition, the report proposes to reduce the permitted flow for the facility to 0.032 MGD, based on actual flows at build -out. REVIEW SUMMARY The project approach and the conceptual design seem acceptable, with certain exceptions or precautions. The following are potential design issues: • reliability measures. (1) The new design does not include a backup power generator; however, this is probably acceptable due to the addition of an influent pump station: electric service is required to move wastewater to the plant, so any loss of power will prevent any discharge from occurring. (2) Critical pumps, blowers, and other equipment must be designed so that, with one unit out of service, the remaining units can perform adequately under design conditions (average or peak flows, as appropriate). • flow splitter and equalization. The flow control/ splitter box should be designed with individual control weirs for each train (adjustable) and should include an overflow so that excess wastewater pumped to the box is returned to the equalization tank. • sludge holding capacity. The 1 CF/population equivalent design criterion provides marginal storage capacity, even given that the plant uses a licensed waste disposal company to transport waste sludge to a nearby POTW. The ATC request for these improvements should justify whatever capacity is proposed, to ensure the plant can reliably waste sludge and store it prior to disposal. PERMIT IMPLICATIONS The PER proposes to reduce the ADF and the permitted flow from 40,000 gpd to 32,000 gpd. The permit will need to be modified accordingly prior to or along with the ATC issuance. The facility's NPDES permit expires on January 31, 2002. AquaSource submitted an application for renewal in July, 2001, but the application still refers to the original 0.040 MGD flow. AquaSource will submit a letter or a new application to revise the proposed flow value for the upcoming permit renewal. DATES The request was originally received on 08/30/2001. Additional information was received 11/5/2001. No staff report was requested, but Steve Mauney of the WSRO was actively involved in the review. - end of summary - -2- Horizon Engineering & Consulting, Inc. Mr. Mike Templeton Division of Water Quality NC DENR 1617 Mail Service Center Raleigh, N.C. 27699-1617 Subject: Addendum No. 1 Preliminary Engineering Report Proposed Replacement of Existing WWTP AquaSource, Inc. Greystone Forest Subdivision WWTP NC0078115 Forsyth County Dear Mr. Templeton: 107 Commercial Park Drive Concord. N.C. 28027 704-788-9497 Fax: 7..4 788 :.....,. October 18, 2001 O CV �� � o �o ?� r� Jd Attached are three (3) copies of the subject addendum to the report which was submitted earlier dated August 14, 2001. This addendum was prepared to consider the alternative of connecting to the Abbington Subdivision wastewater treatment facility. The existence of this facility was brought to our attention by your Winston-Salem regional office. We appreciate this being called to our attention (curiously, this doesn't appear to be included in EPA's Enviromaps) and understand that this should be considered as a potentially viable alternative. As you will see from the addendum, as a consequence of our review, this does not appear to be either politically or economically practical. We appreciate the interaction and assistance of the NC DENR staff and your willingness to review this proposal before we endeavor to prepare final design plans and specifications and submit a request for authorization to construct. We are anxious to proceed with design and construction so that we can keep on track with our commitments to improve the existing facilities. I will appreciate any feedback or any discussion we can have, so please call me when it is convenient and when you have had a chance to review. Once again, my thanks for the assistance you have provided. If I can be of any assistance or if you have any questions, please call me (704- 788-9497.) C: Jack Floyd Steve Mauney Glenn LaBrecque Carolyn McFalls James Cool Dusty Metreyeon 1 Addendum No. 1 Preliminary Engineering Report Replacement of Existing Wastewater Treatment Plant AquaSource, Inc. Greystone Forest Subdivision Kernersville, N.C. Forsyth County Prepared for: AquaSource, Inc. 107 Commercial Park drive Concord, N.C. 28027 Ph: 704-788-9497 Prepared by: Date: J. Thurman Horne, P.E. Horizon Engineering & Consulti 107 Commercial Park drive Concord, N.C. 28027 Ph: 704-788-9497 October 18, 2001 411{Itit/1tt'rd1 CA!01 <'��. i Introduction: Discussion: Evaluation: The intent of this addendum is to supplement the original Preliminary Engineering Report dated August 14, 2001 by evaluating the possibility of eliminating the current wastewater treatment plant by connecting to an existing wastewater treatment plant that is within a reasonable proximity for consideration. This existing facility is operated by Carolina Water Systems, Inc. and serves the Abbington Subdivision (NC0060461.) Based on discussion with NC DENR staff, this existing facility has available hydraulic capacity (0.200 MGD) and has the potential to be expanded (0.385 MGD.) The existing facility is a dual train, extended aeration facility with flow equalization, post aeration. Chlorination and dechlorination. In addition to customary "secondary" limits, the facility has an ammonia nitrogen limit of 2.0 mg/I. The engineer has made several inquiries to Carolina Water Systems, Inc. beginning September 10, 2001 to discuss the possibilities of connecting to the existing system. There has been no meaningful progress in getting an indication of whether a connection is possible and/or the costs and conditions that would be involved. Whereas more than a month has past and there has been no indication that this may be practical, it is considered that the possibility of getting the necessary approvals is remote. Further, the engineer has learned from conversation with the Water Quality Section, Public Staff of the N.C. Utilities Commission (Mr. Jack Floyd, P.E.) that the facility capacity is controlled to some extent by developer, pursuant to existing agreements. This may be a typical arrangement wherein the developer absorbs the cost of constructing the wastewater treatment plant while retaining the rights to the capacity in the plant to serve his development growth. It is my understanding that there have been other attempts to connect to this facility by outside parties and that these requests have been denied. In recognition of the above, it seems reasonable to conclude that it is unlikely that further pursuit of this alternative is likely to yield any positive results. However, the engineer has prepared an estimate of the costs of this alternative making estimates of the expected costs if the necessary approvals could be obtained. 3 Summary and Conclusions: As can be seen from a comparison of the net present value of this alternative to the various alternatives considered in the original report, even if the connection approvals could be obtained, this alternative is significantly more costly than the option of continuing discharge. Compared to the cost of replacing and upgrading the existing Greystone wastewater treatment plant, the estimated capital cost would be approximately 154% greater and the Net Present Value is approximately 132 % greater. This represents a difference of $ 21254 NPV per connection. This would clearly represent a significant and unnecessary financial obstacle to the residents in the Greystone development. In light of the financial impracticality, it is not necessary to further pursue whether connection is politically acceptable to the owner and/or operator of the Abbington Subdivision wastewater treatment plant. The most practical and cost effective alternative is the continued discharge with the replacement of the old and deteriorating facilities. Cost estimate: Alternative 132: Connection to Abbington Subdivision Existing WWTP: Capital Cost: Item: Quantity: Unit Cost: Cost: 3" force main sewer 31500 LF $ 9 $ 31,500 Pump Station 1 Ea $ 50,000 $ 501000 (56 gpm @ 100' TDH) Manholes (Air Release) 1 Ea $ 21500 $ 21500 Road Crossings 4 Ea $ 71000 $ 281000 Driveway Crossings 11 Ea $ 11000 $ 111000 Tie to exist. MH 1 Ea $ 31000 $ 31000 Flow metering station 1 Ea $ 25,000 $ 251000 Erosion Control LS $ 21000 $ 21000 Surveying 3 days $ 1,500 $ 41500 Engineering 10 % $ 151300 Purchase 32,000 gpd 321000 gpd *$ 4.63 $ 1481080 capacity at CWS WWTP Total Cost = $ 320,880 4 Operation & Maintenance Cost (Present Value, 20 year life, 8% interest): Annual Cost Pump Station/Force Main/Meter Station O&M 51000 Sewer Fees ($ 35/mo./user X 72 users X 12 mo/yr) 301240 Total Annual Cost = $353240 PV Annual Cost = $345,986 Total Net Present Value = $ 6669866 *Capacity Cost Estimated using IRS Means, Building Construction Cost Data 1998 cost of $ 3.15/gallon capacity x 0.882 location factor x 1.066 inflation factor x 1.25 factor (engineers estimate for increased cost due to nitrogen removal, flow equalization and standby power) x 1.25 factor for sunk overhead (engineering, administration, etc.) Est. capacity cost = 32,000 gpd x $ 3.15/gal x 0.882 x 1.066 x 1.25 x 1.25 = $ 1483080 MP I")LSS State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director October 15, 2001 Mr. Dustin K. Metreyeon AquaSource, Inc. 107 Commercial Park Drive Concord, North Carolina 28027 A40� NCDENR Subject: Preliminary Engineering Report Greystone Forest Subdivision W V7FP NPDES Permit No. NCO078115 Forsyth County Dear Mr. Metreyeon: The Division of Water Quality's NPDES Unit has reviewed AquaSource, Inc.'s Preliminary Engineering Report for the Greystone Forest Subdivision WWTP, submitted on your behalf by Mr. Thurman Horne of Horizon Engineering & Consulting. The Division hereby accepts the report's conclusion that replacement of the Greystone Forest treatment plant and continued discharge at the existing outfall is the most feasible wastewater disposal alternative for the facility. The report proposes to reduce the design flow rate from the current NPDES limit of 40,000 gpd to 3231000 gpd (p. 4, last para.). However, AquaSource's July, 2001 NPDES application still notes the current permitted flow of 40,000 gpd. In order for the Division to accept an ATC request for the proposed improvements, AquaSource must first submit either a letter or a revised permit application requesting this change in the permit flow limit. The report's Basis for Design appears to present a reasonable framework for the new wastewater treatment plant design. However, the final design and your Authorization to Construct submittal should address the following comments: • Reliability measures. Pumps, blowers, and other critical systems must be designed so that, with one unit out of service, the remaining units can perform adequately under design conditions. • Flow sputter and equalization. The flow control box should be designed to provide true flow equalization as well as splitting flows to the two activated sludge trains. That is, it should have an overflow (or similar feature) to ensure that it normally delivers no more than some pre-set flow to the aeration basins and returns any excess to the equalization tank. • Sludge holding capacity. The sludge tank design appears to provide less than 30 days' storage capacity for waste solids. The ATC request for these improvements should include design calculations or other information to demonstrate that the tank volume is sufficient to ensure reliable waste disposal. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal opportunity Affirmative Action Employer Internet: http://h2o.enr.state.nc.us/ AquaSource, Inc. Greystone Forest Subdivision WWTP Preliminary Engineering Report If you have any questions about this approval, please contact Mike Templeton, at (919) 733-5083, extension 541. Sincerely, Original Signed by Mike Templeron for Gregory J. Thorpe Acting Director Enclosures: Preliminary Engineering Report & Addendum Copies: Winston-Salem Regional Office, Water Quality Technical Assistance and Certification Unit Mr. J. Thurman Horne at: Horizon Engineering & Consulting, Inc. 107 Commercial Park Drive Concord, NC 28027 Central Files NPDES Unit Files SUMMARY: Preliminary Engineering Report AquaSource, Inc. Greystone Forest Subdivision WWTP RECOMMENDATIONS 1. Approve the Preliminary Engineering Report, received August 30, 2001, and amended November 5, 2001. 2. Note on the need for a revised permit application, and comment on the conceptual project design, as detailed below. 3. Modify the facility's NPDES permit at renewal (pending) to reflect a decrease in permitted flow, as requested. SCOPE AquaSource, Inc. proposes to replace the existing activated sludge :package plant and make related modifications at its Greystone Forest Subdivision WVUTP. The improvements are necessary to ensure continued compliance, because the plant is old and nearing the end of its useful life. Horizon Engineering prepared this preliminary engineering report for the project, including an alternatives analysis, to get approval on the proposed approach and the conceptual process design. BACKGROUND The Greystone Forest Subdivision WWTP is a 0.040 MGD extended air package plant serving 72 homes in the Greystone development. It is one of several facilities that AquaSource acquired from Rayco, Inc., beginning in 1998. In order to gain approval of the transfer, AquaSource committed to making various improvements to the affected facilities. At 72 homes, the Greystone Forest subdivision is already built out. AquaSource does not appear to have plans for any expansion of the service area. Monthly average permit limits for the facility are: Flow 0.040 MGD BOD 23.0 mg/L TSS 30.0 mg/L NH3 2.0 mg/L (S) and 4.0 (V) Fecals 200/100 mL AquaSource proposes to replace the existing VVIWT'P with a newer, dual -train package system. It will keep some of the existing treatment units, which are still in sound condition and working well. The proposed improvements include: • installation of a refurbished equalization tank (approx. 50% of the new ADF) and sludge holding tank (1 W/pop. eq.); • installation of two 20,000 gal. package plants in parallel (30 hrs. HDT at new ADF); and • addition of an influent pump station to move wastewater to the new plant (which will be placed above -ground), equalization pumps, and controls. PROJECT DESCRIPTION As part of the engineering analysis, AquaSource evaluated the most likely discharge alternatives. The initial report examined: - 1 - SUMMARY - Preliminary Engineering Report (cont.) AquaSource, Inc. NPDES Permit No. NCO078115 (1) connection to the Winston-Salem collection system, (2) on -site surface &/or subsurface disposal, (3) wastewater reuse, and (4) surface water discharge. At the recommendation of the WSRO (Steve Mauney), AquaSource also considered the possibility of connecting to another private facility in the area, CWS - Abingdon, and submitted these results as an addendum to the original PER. The analysis appears adequate and concludes that replacement of the treatment plant and continued discharge to the UT to Belews Creek is the most feasible alternative. In addition, the.report proposes to reduce the permitted flow for the facility to 0.032 MGD, based on actual flows at build -out. REVIEW SUMMARY The project approach and the conceptual design seem acceptable, with certain exceptions or precautions. The following are potential design issues: • reliability measures. (1) The new design does not include a backup power generator; however, this is probably acceptable due to the addition of an influent pump station: electric service is required to move wastewater to the plant, so any loss of power will prevent any discharge from occurring. (2) Critical pumps, blowers, and other equipment must be designed so that, with one unit out of service, the remaining units can perform adequately under design conditions (average or peak flows, as appropriate). • flow sputter and equalization. The flow control/ sputter box should be designed with individual control weirs for each train (adjustable) and should include an overflow so that excess wastewater pumped to the box is returned to the equalization tank. • sludge holding capacity. The 1 CF/population equivalent design criterion provides marginal storage capacity, even given that the plant uses a licensed waste disposal company to transport waste sludge to a nearby POTW. The ATC request for these improvements should justify whatever capacity is proposed, to ensure the plant can reliably waste sludge and store it prior to disposal. PERMIT IMPLICATIONS The PER proposes to reduce the ADF and the permitted flow from 40,000 gpd to 32,000 gpd. The permit will need to be modified accordingly prior to or along with the ATC issuance. The facility's NPDES permit expires on January 31, 2002. AquaSource submitted an application for renewal in July, 2001, but the application still refers to the original 0.040 MGD flow. AquaSource will submit a letter or a new application to revise the proposed flow value for the upcoming permit renewal. DATES The request was originally received on 08/30/2001. Additional information was received 11 /5/2001. No staff report was requested, but Steve Mauney of the WSRO was actively involved in the review. - end of summary - -2- Horizon Engineering & Consulting, Inc. 107 Commercial Park Drive Concord, N.C. 28027 704-788-9497 August 24, 2001 Fax. 704-788-6008 Mr. Mike Templeton Division of Water Quality NC DENR 1617 Mail Service Center Raleigh, N.C. 27699-1617 Subject: Preliminary Engineering Report Proposed Replacement of Existing WWTP AquaSource, Inc. Greystone Forest Subdivision WWTP NCO078115 Forsyth County Dear Mr. Templeton: AU G 3 0 2001 I �DENRMATER QUALITY POINT SOURCE BRANCH As you will recall, we discussed that AquaSource has a commitment to the NC Utilities Commission to replace the existing, aging wastewater treatment plant at Greystone Forest Subdivision. I appreciate the information and assistance you have provided. We have attached three (3) copies of the subject report which describes the preliminary design of the proposed replacement facilities plus, an evaluation of other possible alternatives. We appreciate your willingness to review this proposal before we endeavor to prepare final design plans and specifications and submit a request for authorization to construct. We agree that it makes much better sense and is more efficient for both the state and AquaSource to discuss these plans first to minimize time, resources and delays later on. I will appreciate any feedback or any discussion we can have, so please call me when it is convenient and when you have had a chance to review. Obviously, AquaSource would like to proceed with design as soon as possible. Once again, my thanks for the assistance you have provided. If I can be of any assistance or if you have any questions, please call me (704-788-9497.) C: Jack Floyd Glenn LaBrecque Carolyn McFalls James Cool Dusty Metreyeon N�)6 (%" Preliminary Engineering Report Replacement of Existing Wastewater Treatment Plant AquaSource, Inc. Greystone Forest Subdivision Kernersville, N.C. Forsyth County Prepared for: AquaSource, Inc. 107 Commercial Park drive Concord, N.C. 28027 Ph: 704-788-9497 ��E' D fg M AUG 3 0 2001 DENR-WATER QUALITY POINT SOURCE_ BAH Prepared by: J. Thurman Horne, P.E. Horizon Engineering & Consulting, Inc. 107 Commercial Park drive Concord, N.C. 28027 Ph: 704-788-9497 Date: August 14, 2001 Preliminary Engineering Report Replacement of Existing Wastewater Treatment Plant AquaSource, Inc. Greystone Forest Subdivision Kernersville, N.C. Forsyth County Prepared for: AquaSource, Inc. 107 Commercial Park drive Concord, N.C. 28027 Ph: 704-788-9497 Prepared by: , ,ollM#llgsj,, AR l �. �� _e�GE�$lnw, •. 9 tHURMN.1 J. Thurman Horne, P.E. Horizon Engineering & Consulting, Inc. 107 Commercial Park drive Concord, N.C. 28027 Ph: 704-788-9497 r'"°N Date: August 14, 2001 2 eolb\ Table of Contents Page Section1: General...............................................................................3 1.01 Introduction: ................................................................... 3 1.02 Scope: ........................................................................... 3 Section2: Background Information........................................................4 2.01 Project Area: ................................................................... 4 2.02 Site Characteristics: .......................................................... 4 Section 3: Existing Utilities....................................................................4 3.01 Public Facilities: ............................................................... 4 3.02 Private Facilities: .............................................................. 4 Section 4: Alternatives For Service.........................................................4 4.01: 4n site surface and/or subsurface disposal: ........................ 5 4.02: Wastewater Reuse: ........................................................ 5 roft� 4.03: Surface Water Discharge................................................6 Section5: Summary and Conclusions: ................................................... 7 Section 6: Proposed Wastewater Treatment Facilities: .............................. 7 Appendix A Location of Nearest Public Sewer Appendix B Cost Analysis of Alternatives Appendix C Letters Reference Septic Tank Disposal Appendix D Summary of Effluent Flow Rates Appendix E Preliminary Engineering Design Selected Alternative Replacement and Improvement of Existing Wastewater Treatment Facilities 3 /0"'� Section 1: General 1.01 Introduction: AquaSource, Inc. (AquaSource) currently owns and operates an existing wastewater treatment plant serving Greystone Forest Subdivision (Greystone), located north of Kemersville, N.C. in Forsyth County. The facility was acquired by AquaSource from the former owner/operator (Rayco Utilities, Inc.) as an acquisition of various private utility operations in North Carolina beginning in 1998. In the course of obtaining approval for transfer of utility franchise approval and the reissuance of NPDES permit NC 0078115, AquaSource has committed to various improvements to facilities that were acquired. A significant item of this commitment is the replacement if the existing Greystone WWTP. Although the Greystone WWTP has a good overall history of compliance with permit limits and requirements, the existing plant is admittedly old and deteriorating. The original construction is somewhat unusual and the majority of the components are considered to be near the end of their reliable service life. laft*� Hence, AquaSource has commissioned this investigation to develop a preliminary design for replacing and upgrading the existing facilities to insure continued compliance and uninterrupted service to the community. 1.02 Scope: The scope of this project is limited to the investigation and evaluation of alternatives for replacing the existing wastewater treatment facilities that serve Greystone. This investigation and report have been conducted in accordance with NCAC Title 15A, 2H .0105(c). Although this project is not for the creation of a new or expanding wastewater treatment system, the investigation includes consideration of alternatives to discharge as well as to the improvement of existing facilities. Section 2: Background Information 2.01 Project Area: The existing service area is limited to the Greystone Subdivision which has approximately 72 homes served by the sewer system. No expansion of the service area is proposed. All homes are single family residences. 2.02 Site Characteristics: The subdivision is located in a rural portion of Forsyth county. The general area was originally determined to have soil characteristics which limited the possibility of on site treatment and disposal. Hence, the development was built with a centralized sewer collection treatment for treatment and discharge in accordance with the NPDES permit. Terrain is generally rolling but has been graded level at the existing WWTP site. Section 3: Existing Utilities 3.01 Public Facilities: The location of nearest public sewer was obtained from the Forsyth county Department of engineering and is shown on a map in Appendix A. There are no plans for extension of service into any reasonable proximity. As can be seen from this map, the distance to reach existing public sewers is prohibitive and would be approximately 2.7 miles of rolling terrain. 3.02 Private Facilities: There are no known existing private sewer utilities within any reasonable proximity and/or within several miles of Greystone. Section 4: Alternatives For Service Based on operating data accumulated over the last eighteen (18) months (see Appendix D), it us proposed to reduce the design flow rate from the current NPDES limit of 40,000 gpd to 32,000 gpd. This will still allow for a more than reasonable allowance for the limited growth potential that exists and for intermittent fluctuations in flow rates. 4.01: On site surface and/or subsurface disposal: As noted earlier, the area was originally determined to have limited potential for on site subsurface disposal and was developed with a centralized sewer collection system and centralized wastewater treatment system (See attached letters denying approval for septic tank systems in Appendix C.) Abandonment of the existing centralized concept and reliance upon individual on site disposal is obviously not a reasonable option. The only possible alternative for on site disposal, either by subsurface or surface application, would require the acquisition of off site properties for disposal. The alternative of surface disposal would require centralized treatment prior to disposal. The degree of treatment required for surface application would be virtually the same as required for treatment and discharge. Although the additional cost of conveyance and the additional costs for on site disposal should readily be recognized as a significant cost increase as compared to the alternative of improving/replacing the existing WWTP, an estimate of the costs for this alternative is included in Appendix B for comparison. The evaluation is based on a very conservative assumption that the nearest available lands that could be reasonably used would actually be available. A comparison of the costs were made first, using the best (lowest cost) reasonable assumptions. It would obviously be necessary to perform a more detailed site investigation and ascertain if the property owner would consider allowing these lands to be acquired for this purpose. Operation and maintenance costs have been used that reflect the approximate customer service charges now in effect and allowed to be collected by the Utilities Commission. This is a conservative approach that assumes no increase in service charges to the customers even though there would clearly be additional costs to AquaSource to operate and maintain the additional facilities. 4.02: Wastewater Reuse Options for reuse of wastewater for this area are essentially nil. Reuse is usually associated with non -potable uses such as irrigation. This becomes potentially more viable if there is a need or outlet for reuse such as irrigation of a golf course. This area does not have a golf course nor are there any other viable options for reuse associated with the subdivision or in the surrounding area. 4.03: Surface Water Discharge This is the current method of wastewater treatment/disposal. The intentions are to replace the existing facilities due to their age and deterioration. There is sufficient room available on the existing deeded WWTP lot to allow for construction of the proposed replacement facilities without interrupting the existing facilities. Therefore, current operations should continue and the transition can be made to the new facilities with very little disruption in current treatment processes. The existing post aeration, chlorine disinfection and effluent flow measurement facilities will continue to be used since they are in sound condition and are working well. Although the WWTP is generally compliant with permit effluent limits, the other components of this existing facility will be replaced due to their obsolescence. At present, influent comes in by gravity to the existing WWTP and is divided to the components that are installed in the ground. The replacement facilities are intended to be installed above ground, which will necessitate the installation of an influent lift station. Whereas all flow into the wastewater treatment plant will now be conveyed by the proposed influent pump station, all flow into and out of the plant will stop very shortly after any interruption in power. Therefore, there should be no adverse consequences from any short term power failure. The existing facilities have no standby or auxillary power source. There have been no known significant problems experienced within the past five (5) years that were associated with an interruption of power. Power outages have been infrequent and are generally less than thirty (30) minutes. Because of the reasons explained above, and whereas the discharge is into Class C waters, it is considered that the proposed replacement facilities demonstrate adequate electrical reliability and hence, no permanent standby generator is proposed. AquaSource maintains mobile standby generators up to 100 KW in size at its Concord, N.C. headquarters that can be utilized in the unlikely event that a prolonged power outage is experienced. The proposed new facilities will include flow equalization and additional aeration and detention (30 hour) to insure compliance with NH3-N and BOD limits. An estimate of the costs for this alternative is included in Appendix B for comparison. Operation and maintenance costs have been used that reflect the approximate customer service charges now in effect and allowed to be collected by the Utilities Commission. Section 5: Summary and Conclusions: As can be seen from a comparison of the net present value of the various alternatives, there is a wide difference between the cost estimate of the option of continuing discharge and options to eliminate the discharge. Compared to the cost of the next most cost effective and reliable alternative (connection to the nearest municipal sewer system), the estimated Net Present Value is approximately 160 % greater. This represents a difference of $ 4,065 NPV per connection. This would clearly represent a significant and unnecessary financial obstacle to the residents in the development. In light of the financial impracticality, it is not necessary to further pursue whether connection is politically acceptable to the POTW. The most practical and cost effective alternative is the continued discharge with the replacement of the old and deteriorating facilities. Section 6: Proposed Wastewater Treatment Facilities: Based on the findings of the wastewater treatment/disposal alternatives evaluation, it has been concluded that the practical alternative is to replace the existing wastewater treatment facilities. Past performance of the existing facilities, and upgrading by replacement of deteriorating facilities should be expected to allow continued discharge to the receiving waters in compliance with state requirements to protect the water quality. See Appendix E Preliminary Engineering Design, for a detailed description of the preliminary design. This proposed design would involve the purchase and installation of dual package extended aeration plants (including aeration basins, clarifiers, blowers, controls, etc.), the refurbishment and installation of flow equalization and digestor components that are an existing piece of equipment already owned by AquaSource and in storage off site and the installation of an influent lift station, equalization pumps, controls, etc. as necessary to complete the proposed facilities as described in Appendix E. Appendix A Location of Nearest Public Sewer r__:_a awn wirr� AquaSource, Inc. Horizon Engineering & Consulting, Inc. Greystone Subdivision WWTP 107 Commercial Park Drive Location of Possible Route for Force Main to Connect to Nearest Concord, N.C. 28027 August 14, 2001 Public Sewer (Town of Kernersville) Scale: 1" = 1503 ' 6 HUU 1•e • 01 UV : 1b f-K U i Y OF W-S HUBL 1 C: WKSJJb 727 2361 TO 917047886006 P. 01i02 1 City of Winston-Salem, NC F-AX Transmittal, Enneerin� Division 100 East First Street - Suite 235, City Hall P.O. Box 2511 - Winston-Salem, NC 27102 Telephone: (336) 727-2141 - Fax: (336) 727-2361 TO0 * Name. 7 r ,n0 Fax #: :Zb!k -79 9 - t 0 �jo Phone#: Subject: FROM: Nance: Ronnie Vernon Phone #: 3 3 61747-6840 CONfAENTS.6 Daw:_9/1 7 Pages:. , including this cover sheet "Ju If • VJI 1"- 1 r rK U i r ur w-b rutty 1l- WKb,S,Sb '(cfY d sbi I U 9171647886006 P. 02/02 ** TOTRL PRGE.02 ** r^1 Appendix B Cost Analysis of Alternatives Note: Cost estimates based on, National Construction Estimator, Means Building Construction Cost Data, consultation with contractors and the engineers experience. Alternative A: Connection to POTW Sewer System: Capital Cost: Item: Quanti : Unit Cost: 3" force main sewer Pump Station (56 gpm @ 320' TDH) Manholes (Air Release) Road Crossings Driveway Crossings Creek Crossings Tie to exist. MH Erosion Control Easements/Right of way Surveying Engineering 14,300 LF $ 9 1 Ea $ 75,000 Cost: $ 128,700 $ 75,000 5 Ea $ 2,500 $ 10,000 8 Ea $ 7,000 $ 56,000 70 Ea $ 1,000 $ 70,000 2 Ea $ 15,000 $ 30,000 1 Ea $ 3,000 $ 3,000 LS $ 5,000 $ 5,000 1,500 LF $ 3 $ 4,500 10 days $ 1,500 $ 15,000 10 % $ 39,720 Total Cost = $ 451,920 Operation & Maintenance Cost (Present Value, 20 year life, 8% interest): Annual Cost Pump Station/Force Main/Gravity Sewer O&M Sewer Fees ($ 35/mo./user X 72 users X 12 mo/yr) Total Annual Cost = PV Annual Cost = Total Net Present Value = Alternative B. Land Based Disposal: B1. Subsurface Disposal: 15,000 30,240 li— $35, 40 TTD $3451986 '45o, $ 797-jM k�OZ) b4-0 Based on the limited soil information as evidenced by the appended letters noting disposal limitations and the engineers field observations, the soils in this area appear to be severely limited as a medium for subsurface disposal. In the event that it was found to be apparently a cost effective alternative, an in depth site specific soil investigation would need to be done to confirm that the soils could in fact be used. However, for the purpose of comparing the potential alternatives within the scope of this evaluation, it will be assumed that a typical low design loading rate would be workable. Therefore, it will be assumed that a loading rate of 0.10 gpd/sq. ft. is acceptable. Therefore, based on the design flow, the area required for subsurface disposal is: 32,000 gpd / 0.10 gpd/sq. ft. = 320,000 SF Whereas it is required to maintain an equal size area as a reserve for future repair, the required area is 640,000 SF. Assuming a loss of approximately 20% useable land due to requirements for buffers to property lines, wells, streams, etc. the estimated land required is 768,000 SF or 17.6 acres. Capital Cost: Item: Quantity: Unit Cost: Cost: 4" sewer drain in 3' trenches 106,600 LF $ 7.00 $ 746,200 Site Clearing 9 acres $ 6,500 $ 58,500 Septic tanks 72 ea $ 1,500 $ 108,000 Land 17.6 acres $ 15,000 $ 264,000 3" FM 1900 LF $ 9 $ 17,100 Easements/Right of way 500 LF $ 3 $ 1,500 Manholes 1 Ea $ 1,600 $ 1,600 Pump Station 1 Ea $ 20,000 $ 20,000 Surveying 5 days $ 1,500 $ 7,500 Soils Investigation 20 hrs. $ 70.00 $ 14,000 Engineering 10 % $ 114,610 Total Cost = $ 1,361,080 Operation & Maintenance Cost (Present Value, 20 year life, 8% interest): Operation & Maintenance Septic tanks = $ 100 each/year x 72 = $ 7,200 Pump Station and drain field operation and = maintenance = $ 700/month x 12 = $ 8,400 Total Annual Cost = $ 15,600 PV Annual Cost = $ 153,161 Total Net Present Value= 132. Surface Irrigation: $ 1,5149241 Surface irrigation preliminary design is based on an assumed allowable application rate of 0.20 gpd/sq. ft. and a required storage basin for 45 days design flow. Based on the design flow of 32,000 gpd, this results in an estimated disposal area of 160,000 SF. Allowing a recommended 50% repair area, the required total area is 240,000 SF. To allow for buffers to property lines, highways, holding basin, etc. it will be assumed that the actual area required should be increased 25 %. Therefore an area of 300,000 SF or 7 acres would be required for surface irrigation. The estimate includes the cost of continuing to provide secondary pretreatment, storage and disinfection. Capital Cost: Item: Quantity: Unit Cost: Cost: 1,440,000 gal. Storage basin Secondary Pretreatment Surface irrigation system 160,000 SF Monitoring wells Land (includes 2 acres for storage basin) Site Work and Erosion Control Access Road Fencing 3" FM Easements/Right of way Manholes Pump Station Surveying Soils Investigation Engineering 4 ea 9 acres LS LS 2,400 LF 1,900 LF 500 LF 1 Ea 2 Ea 5 days 80 hrs. 10% (1) $ 165,500 (2) $ 94,436 $ 0.25 $ 40,000 $ 3,000 $ 12,000 $ 15,000 $ 135,000 $ 10,000 $ 3,000 $ 5.50 $ 9 $ 3 $ 1,600 $ 20,000 $ 1,500 $ 70 Total Cost = (1) Storage basin: Excavation 9,000 cu. Yds. @ $ 5.00/yd = $ 45,000 Lining 40,000 SF @ $ 1.75/SF = $ 70,000 Aeration = $ 40,000 10,000 3,000 13,200 17,100 1,500 1,600 40,000 7,500 5,600 54,084 600,520 Electrical = $101000 (2) The estimated cost to provide secondary pretreatment is conservatively assumed to be 50 % of the estimated cost derived for the surface water discharge option (See D. below.) This is an approximate estimate based on consideration that flow equalization could be deleted and the detention time could be reduced from 30 hours to 24 hours since nitrogen removal would not be necessary. Operation & Maintenance Cost (Present Value, 20 year life, 8% interest): Annual Cost Operation & Maintenance ($35/mo./connect. X 72 connect. X 12 mo/yr) Total Annual Cost = $ 30,240 PV Annual Cost = $ 296,896 Total Net Present Value= C. Wastewater Reuse: No cost estimate. Not a viable option for this location. D. Surface Water Discharge: $ 30,240 $897,416 See Appendix E Preliminary Engineering Design, for a detailed description of the preliminary design. The cost estimates below are a budgetary estimate provided by a contractor who would provide the central portion of the proposed wastewater treatment system (the dual package extended aeration plants, including aeration basins, clarifiers, blowers, controls, etc.) This includes the contractor's budgetary estimate of the costs to refurbish and install the flow equalization and digestor components that are an existing piece of equipment already owned by AquaSource and in storage off site. This includes the contractor's budgetary estimate of the costs to provide and install all remaining elements of the proposed facilities as described in Appendix E. ,?001► Capital Cost: Item: Quanti Electrical 1 Blowers 3 Fencing 1 Handrail & grating 1 Lift Station 1 Concrete foundation 64.8 CY Transportation/delivery 1 Sandblasting & painting 1 Dual Package Extended 1 Aeration WWTPs Crane (lifting and 1 placement) Labor 1 Engineering 10 % Unit Cost: Cost: LS $ 5,000.00 LS 5,000.00 LS 4,500.00 LS 15,000.00 LS 15,000.00 $ 250.00 16,203.00 LS 69000.00 LS 15,000.00 LS 45,000.00 LS 5,000.00 LS 40,000.00 Sub total = $ 171,703.00 Contingencies (10%) 17,170.00 Subtotal = $188,873.00 18, 887.00 Total Cost = $ 207, 760.00 Operation & Maintenance Cost (Present Value, 20 year life, 8% interest): Annual Cost Operation & Maintenance $ 30,240 ($35/mo./connect. X 72 connect. X 12 mo/yr) Total Annual Cost = $ 30,240 PV Annual Cost = $ 2969896 Total Net Present Value = $ 504,556.00 Appendix C Letters Reference Septic Tank Disposal w HEALTH DEPARTMENT Dr. Thomas R. Dundon Director December 19, 1979 City -County Planning Board P. 0. Box 2511 Winston-Salem, NC Gentlemen: FORSYTH COUNTY BOARD OF HEALTH R.L. Smith, M.D. Chairman James J. Booker Johnnye H.Hooper Mary Keith John E. Lynch J. Harry Spillman, D.D.S. Bess Warren James A. Way, Jr. James N. Ziglar, Jr., D.D.S. Graystone Forest, sections three and four on Vance Road in Forsyth County was inspected for the installation and maintenance of septic tank system. In section three, lot numbers 54 thru 92 and 94-101 is disapproved. Lot numbers 93, 102 and 103 are approved for septic tank systems. In section four lot numbers 104 thru 131 is disapproved. If this office can be of further assistance, please advise. JKR:sb /\ Sincerely, DIVISION OF ENVIR NTAL H James K. Robinson,Jr. Public Health Sanitarian P.O. Box 2975 • 741 Highland Avenue • Winston-Salem, North Carolina 27102 00270125.001 OOARTIONWOPTl1AfSYMATION FIX"I MOIIINi1I RATAPPROVAL 1 MKMAA\ a. r. w."S+u... _.. _w+wlall too. ,1C.rdA tY. GIi,.I�1.1_ OWN= of 11161111AV� TMe r M oonwr 00 on IM wla/ M ••oor�aN wFAr�at ool M � as .a a.. Yr r....r MM d •. wr _!rl ft bow; •lwati r an.w. �iMra • �AiM a �too�• • w.sur 5 . Nwg �Mitwr w / �y.r . IL MOK`itt aaOlVaIOM /OAO aaw.lw a Iwilr.l.•aa w..Ia. O0000w/ avA M w�► lka • A/.. - . b•k .. 1 Aw1M come kt G llwwll K•�ei•Y�� l o1Ml W W/ %Vl�i:. 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M....&AWM1 a/L iS Aw' wae.O •.T A ad •S 0-MEXT. / �`l'r r Ila, / IIo• I Ila' 1 Ila, lla• look l t I J I 1 I » » » » r/- 1 4 »AD OaAi•1 a/ YTi+i.1�N� 30 6Fws a• „y. » » » » » » - » » » � 11 • 1 I 1 t+ � v • ♦ ua na' 1 I Ue 1 1 1 I 1�•' low t 1 1S'`•• - GRAYSTONE FORREST SECTION 3 --- KRilY11R1VIlla �+aww+M+s• UiDIilYZ'1+ aovri�'Y1KG o%.%mcp 4b oa•ISualao aY •tuw aww wA'•S•.l aft SaoL%- .•.1.. •�, •,�;~ A.iliLlar, t„s as.aaw wo•Iay.w rtw. am• o%o swL•%ti.•tav cm w.wa+soot- •rlatl�llu. s-I+rl •t s1+}�1>!O ' TMR wYnarwala ..AM a ^A% ,loT A,wraw4a0 her TM.i •r.twS 4044.0-q4 aRai 111Y YMt i7ea•vv.a FM1M1Y MaI•.LTM Oil••b.r".&@/7» 1S4 4ir.. pL ♦ 96 M•.. to 1 00270126.001 A onumPxrw mxBaxr lox wxuwsrvecxruturllwu •.4 ..:..`MM' t } r.r .. , "rt�w +.r o1VlBslo MWxx .f rx,.ernhwwr.�r•w..r....ww ^✓r�•. +.�L•�'.'�i_.•".. Itw �.1. noxnn rl79 ... _.. r ..r ri_,.4v .mot. XP ".�.rr .e Y" QO P� KEa�t� ' :- J: `X� p o✓� t1,, \ J 3 6 � GpPG� \` GRAYSTONE FORREST SECTION 4 p• OV If{P,1{�BJ1V�i VW1P Y'� eewwe,•.. {{VvfYrKb 4: r.F b • � /we h eev{..r{s {V e.wY emr w.n{w w.l pia. ,i ,>C. �alS • m ufK Vrr .4 2',�sl ! T{{�{Ee r 5^•c �c h{..�{ t. 1w. .E.ur.r{ V.[ �a Vn. h.Imrce hr T,.�[ +�r[ hE • d.0 < .W mrA Bu��e ..s {�Y4 {v Tnl w.[YT,. uu.rvv Vl.L.Y OIOhSmwuuT I.I II'•rl I $� �•1.1� J�•" lu•l' ' II•.•I .......... { r�L�n IS���I,.��lt,.1..�l`...I...�I'...I....1'....r......, la1 AM\ HEALTH DEPARTMENT Dr. Thomas R. Dundon Director FORSYTH COUNTY July 12, 1983 City -County Planning Board Post Office Box 2511 Winston Salem, NC Gentlemen: da— ? 70,SY, In Greystone Forest, section three, tax lot #61, tax block #5420, on Horsemen's Cove is inspected and approved for the installation and maintenance of a septic tank system with a forty -foot front building line. The above statement is to correct a mistake made on the original approval to the planning board. (December 19, 1979). If this office can be of further assistance, please advise. Sincerely, DIV SION OF ENVI ALTH 3mes K. Robinson, Jr. A. /Public Health Sanitarian JKR/rrp cc: Mr. Leopoldo B. Eguren 7317 Horsemen's Cove Kernersville, NC 27284 P.O. Box 2975 • 741 Highland Avenue • Winston-Salem, North Carolina 27102 HEALTH DEPARTMENT Dr. Thomas R. Dundon Director November 30, 1978 City -County Planning Board P. O. Box 2511 Winston-Salem, N. C. 27101 Gentlemen: FORSYTH COUNTY BOARD OF HEALTH R.L. Smith, M.D. Chairman James J. Booker Johnnye H.Hooper Mary Keith John E. Lynch J. Harry Spillman, D.D.S. Bess Warren James A. Way, Jr. James N. Ziglar, Jr., D.D.S. Graystone Forest, Section two has been inspected for the installation and maintenance of septic tank systems. The following lots are approved with the corresponding building lines: Building Lines Unapproved 40' 75' 100, 18-22 Lots #35 23 45 39 - 43 25 - 34 24 44 36 - 38 47 46 51 - 53 48 Lot numbers forty-nine and fifty are reserved as well lots for the development's community water system. If this office can be of further service, please call. JKR:wb /ORWA Sincerely, DIVISION OF ENVIRONMENTAL HIZI ,James K. Robinson, Jr. / L Public Health Sanitarian P.O. Box 2975 • 741 Highland Avenue • Winston-Salem, North Carolina 27105 /'\ r1 HEALTH DEPARTMENT Dr. Thomas R. Dundon Director September 7, 1978 City -County Planning Board P. O. Box 2511 Winston-Salem, N. C. 27101 Gentlemen: �r=m FORSYTH COUNTY BOARD OF HEALTH R.L. Smith, M.D. Chairman James J. Booker Johnnye H. Hooper Mary Keith John E. Lynch J. Harry Spillman, D.D.S. Bess Warren James A. Way, Jr. James N. Ziglar, Jr., D.D.S. Graystone Forest, Section I, has been inspected for the installation and maintenance of septic tank systems. The following lot numbers are approved with a forty foot building line: 4 - 7, 11 - 17. The following lot numbers are not approved due to poor soil conditions:i,2, 3, and 8 - 10. If this office can be of further assistance, please call. Sincerely, DIVISION OF ENVIRONMENTAL HEALTH „James K. Robinson, Jr. P.O. Box 2975 • 741 Highland Avenue • Winston-Salem, North Carolina 27105 Appendix D Summary of Effluent Flow Rates A /dO* Greystone Forest Subdivision WWTP Summary of Effluent Flow History Month Year Average Daily Flow Maximum Daily Flow (MGD) (MGD) January 2000 0.007 0.017 February 2000 0.009 0.016 March 2000 0.010 0.019 April 2000 ff.0 0.040 May 2000 0.022 June 2000 0.018 0.026 July 2000 0.010 0.017 August 2000 0.016 0.032 September 2000 0.017 0.053 October 2000 " 0.020 0.053 November 2000 0.016 0.024 December 2000 0.007 0.017 January 2001 0.007 0.011 February 2001 0.005 March 2001 0.010 CO7.066 April 2001 0.010 May 2001 0.009 0.013 Current Permit Limit 0.040 No Limit Highest Result 0.020 0 p,0 (0� Proposed Requested 0.032 No Limit Permit Limit Appendix E Preliminary Engineering Design Selected Alternative Replacement and Improvement of Existing Wastewater Treatment Facilities 19 A. B. C. D. '00%, Greystone Forest Subdivision WWTP Basis of Design Development Description: Service Area Greystone Forrest Subdivision Location North of Kernersville Forsyth County, North Carolina Type of Useage Single Family Residential Type of Waste 100% Domestic Status Existing Development Existing Wastewater Treatment: Type NPDES No. Receiving Stream River Basin Stream Classification Owner Permit Expiration 0.040 MGD Activated Sludge WWTP N00078115 Belews Creek Roanoke C AquaSource, Inc. January 31, 2002 Anticipated Wastewater Characteristics Type of Waste 100% Domestic Constituents BOD 200-250 mg/l TSS 200 mg/1 NH3 N 25 ing/1 COD 500 mg/l Number of Residences 72 Existing Design Flow 32,000 gpd (based on operating history, see attached summary of results) Required Effluent Limits (Existing Permit) Mon. Avg. Daily Max. April 1- Oct. 31 BOD 23.0 mg/l 34.5 mg/l TSS 30.0 mg/l 45.0 mg/1 NH3-N 2.0 mg/l NA Fecal Coliform 200/100 ml 400/100 ml PH 6-9 s.u. D.O. 5.0 mg/l (min.) Mon. Avg. Daily Max. Nov.1— March 31 23.0 mg/1 34.5mg/1 30.0 mg/l 45.0 mg/l 4.0 mg/l NA 200/100 ml 400/100 ml 6-9 s.u. 5.0 mg/1(min.) E. Proposed Treatment Process Components Preliminary Treatment Influent lift station Rough screening Flow equalization Flow splitting (between dual train plants) Secondary Treatment Dual extended aeration basins with min. 32 hour detention for nitrification Dual clarifiers Sludge return Disinfection Existing tablet chlorinator and contact chamber Sludge Treatment Aerobic digestion Sludge Disposal Existing periodic removal and disposal by licensed waste disposal company for disposal at municipal wastewater treatment plant. F. Proposed WWTP Component Design 1. Influent lift station Avg. flow = 32.000) gp d — Peak flow = 2.5 x 22.2 em = 22.2 gpm 55.5 gpm Pump Design ti") Use 3" Sch. 40 PVC, approx. 100 LF FH@56gpm = 0.83 ft SH = 22 ft (approx.) Use TDH = 22.8 ft. Use dual Myers WHR10-DS, 1 HP, solids handling pumps (rated at 29 ft. TDH at 56 gpm) or approved equal 2. Rough Screening Type Screening area Peak flow rate Manual inclined 56 gpm 3. Flow Equalization Aerated, variable level Min. 25% Of design flow V of "..'u- r6,3 w l 4urt a. 0QerA0,A xS bac1� �v e�ua?'r. a r Design Volume 50% of design flow = .50 x 32,000 gpd=16,000 gal. Pumps Number Two (2) Capacity 22 gpm @ 15 ft TDH (approx.), use Myers WHR5-DS, Y2 HP, solids handling pump (rated at 22 ft TDH @ 22 gpm) or approved equal. Controls Level activated, alternating pumps, dual pump run on high level demand, low level cut off, audible and visual alarms. 4. Biological Treatment Type Aeration Tanks Number Volume Freeboard (min.) Air supplied Blowers A"°\ Type Number 5. Sludge Holding Tank Number Volume T ded Aerationur detention Two (2) (Parallel package WWTPs) 20,000 gallons each, 40,000 gpd total 12 inches (See Air Requirement) Positive Displacement or approved equal Four (4), (two each per aeration basin) one 1 CF/population equivalent = 1 CF x 32,000 gpd 100 gpd/capita = 320 CF (min.) Volume to be provided = 500 CF VZ '[PE oY, �,�- st"'O3e- 3a-0-1 �Q PIrA 4r 61p,' Air Requirements A. Estimated BOD = GPD x mVA x 8.33 120002000 32,000 gpd x 250 mgd x 8.33 120002000 = 66.6 lbs./day BOD B. Estimated NH3 N = GPD x m x 8.33 1,000,000 = 32,000 gpd x 25 mg/1 x 8.33 19000,000 = 6.7 lbs./day NH3 N C. Air needed for BOD and NH3-N removal BOD = *2,100 CF/lb BOD x 66.6 lb. BOD/day 1,440 min./day 97.1 CFM NH3 N = *6,500 CF/lb NH3 x 6.7 lb. NH3/day 1,440 min./day 30.2 CFM Total required for BOD and NH3 N = 127.3 CFM * 1.5 lb. 02/lb. BOD + 4.6 lb. 02/ lb. NH3-N Check: Use 3,000 CF/lb BOD removed = 3,000 CF/lb BOD x 66.6 lb BOD/day 1,440 min./day — 138.8 cfin Use 138.8 cfin for BOD and NH3-N Removal /&"I%1 D. Air needed for mixing = 25 CFW 1000 CF aeration tank volume = 25 CFM x 40,000 gal. 1,000 CF x 7.48 gal/CF 134 CFM E. Air needed for sludge holding tank = 20 CFM/1000 CF volume 20 CFM x 500 CF 1000 CF 10 CFM F. Air needed for flow equalization = 20 CFM/1000 CF volume 20 CFM x 20,000 gal. 1,000 CF x 7.48 gal/CF — 53.5 CFM G. Post Aeration 20 CFM/1000 CF volume = 20 CF x 400 CF 1,000 CF — 8 CFM H. Air Lifts = 10 CFM/Lift = 10 CFM/Lift x 4 lifts = 40 CFM H. Total Air Requirements — 250.3 CFM IS 1p (--Use three (3) blowers (one per plant, one back up) each with minimum �`` capacity to deliver 85 CFM 6. Clarification: Type Number Dimensions (each) Surface Volume Freeboard Surface Settling Detention Weir Overflow Rate Sludge Return Scum Removal 7. Chlorination Rectangular, hopper bottom Two (2), one each per package plant 6 ft. x l l ft. = 66 SF 3,400 gallons 12 inches (min.) 242 gpd/SF @ average flow d �L 4.7 hrs @ average flow 727 GPD/LF s��7 Air lift Air lift Use existing tablet chlorinator and contact chamber Dimensions 8. Effluent Flow Measurement Use existing 45 degree V-notch weir with ISCO bubbler flow meter/recorder ?0'`� a Exist Discharge Exist Cl2 Exist I Contact Grease Exist Trap Aerated / Cl2 Exist / Junction I Exist Exist. Exist / Sludge Aeration Aeration I1! Holding t l j Exist Exist Exist Exist IClarifier Clarifier Aeration Aeration 1 ! I IProp Prop Clarifier Aeration �1 ` A Prop Flow Equal. LA Prop Prop �J Prop ' Clarifier Aeration Sludge Holding Exist Influent MH & Prop Lift Station AquaSource, Inc. Horizon Engineering & Consulting, /nc. Greystone Subdivision WWTP 107 Commercial Park Drive Proposed Replacement WWTP Facilities Concord, N.C. 28027 August 14, 2001 Schematic Diagram Scale: NTS