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HomeMy WebLinkAboutNC0061204_NOV-2015-PC-0297_20151118 (2)North Carolina Department of Environmental Quality Pat McCrory Donald R. van der Vaart Governor Secretary November 18, 2015 Scarlett Acres Mobile Home Park Attn: Thomas M. Alphin, Jr., Owner P.O. Box 5 Walkertown, NC 27051-0005 Subject: Compliance Evaluation Inspection & Notice of Violation Case #: NOV-2015,PC-0297 Permittee: Scarlett Acres Mobile Home Park, Thomas M. Alphin, Jr. Facility: Scarlett Acres Mobile Home Park Wastewater Treatment Plant NPDES Permit#: NCO061204 Forsyth County Dear Mr. Alphin: Ron Boone of the Winston-Salem Regional Office of the NC Division of Water Resources (DWR or the Division) conducted a compliance evaluation inspection (CEI) of the Scarlett Acres Mobile Home Park Wastewater Treatment Plant on November 18, 2015. Your assistance and cooperation during the inspection, as well as that of Randy Bell, Operator in Responsible Charge, was greatly appreciated. An inspection checklist is attached for your records and inspection findings are summarized below. General Information 2. The wastewater treatment plant (WWTP) is located at 5528 Sherene Lane, in Walkertown, Forsyth County, NC, at approximate coordinates 36.168276°,-80.181438°. The permit authorizes Scarlett Acres to operate this 0.02 MGD WWTP, which consists of an equalization basin with influent pump station, a bar screen, flow splitter box, two package plants with aeration basins and fixed media in the northern most basin; two clarifiers, a disinfection unit, post aeration, a dechlorination unit, and an aerated digester. Scarlett Acres is further authorized to discharge the treated effluent from this WWTP via outfall 001, which is located at approximate coordinates 36.1675000,-80.1850000, into an unnamed tributary to Mill Creek, which is currently classified as Class C waters in the Yadkin Pee Dee River Basin. Site Review 3. The entire plant was inspected. The flow meter has been down since approximately October 15th'and they haven't been able to have it repaired yet. They hope to have it back up and running within the next month or so. The flow meter was last calibrated on May 8, 2015. The flow meter must be repaired as soon as possible. Instantaneous flow readings may be taken in the interim in order to have some sort of flow measurement to put on the discharge monitoring reports. Please note that something must be done to minimize the amount of time that the flow meter is down when it malfunctions. If the delay, this time, was due to a lack of parts, then spare parts should be kept on hand to prevent long downtimes in the future. If the problem was unavailability of a vender capable of repairing the meter, then a vender who can repair it expediently must be found and placed on call. The flow meter should never be down for an extended period of time. This constitutes a violation of the permit condition to provide proper operation and maintenance of the plant at all times. North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 460 West Hanes Mill Road, Suite #300, Winston-Salem, North Carolina 27105 Phone: 336-776-9800.1 FAX: 336-776-97971 Customer Service; 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Also, the bar screen was removed from the plant because it was in very bad condition and no longer reliable. A new one is being built. Grinder pumps have been installed in the equalization basin in the interim. The Division was never notified of the failure, removal, and replacement of the bar screen. The permit requires that the permittee notifies the Division when a plant component fails, as well as when a plant component is replaced with something different; the Division must approve the replacement component. This is normally done with an Authorization to Construct Permit. Mr. Boone noted no further discrepancies or violations. Documentation Review 4. All documentation was reviewed, including Discharge Monitoring Reports (DMR), laboratory and field laboratory records, calibration data, chains of custody, operation and maintenance logs, operator visitation logs, etc. All documentation was complete and current, 5. Please reply to this Notice of Violation in writing within 10 business days of receiving it. Your written reply should provide all details of the actions taken and that you plan to take to fully address the issues noted above in paragraph 3. Under no circumstances should the flow meter go inoperable beyond the end of November, 2015. The new bar screen should also be installed no later than November 30, 2015. If you foresee these deadlines to be a problem, then you should call our office and schedule a meeting to fully discuss this issues and develop workable solutions. 6. You are reminded that violations of the NC0061204 permit and the NC rules and/or regulations that implement it, are subject to civil penalty assessments of up to $25,000 per day, per violation. If you have any questions regarding the inspection or this letter please feel free to contact Mr. Boone or me at336-776-9800. Sincerely, Sherri V. Knight Regional Supervisor Water Quality Regional Operations Division of Water Resources Attachments: 1. BIMS Inspection Report CC: WSRO-SWP Central Files NPDES Unit Bell Enterprises Attn: Randy Bell P.O. Box 1291 Clemmons, NC 27012 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires8-31-98 -Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 la I 3 I NCO061204 I11 12 15/11/17 17 18 1 C 1 19 1! I 201 1 2111111111111111111111111111111111111111111_ f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 CA ------------- Resewed--------- 67 I 72 L�J 731 174 75L LJWU80 I—� 70LJ 71 I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Dale POTW name and NPDES permit Number) 10:OOAM 15/11/17 14/07/01 Scarleft Acres MHP WWTP Exit Time/Date Permit Expiration Date 5528 Sherene Ln 11:OOAM 15/11/17 19/06/30 Walkedown NC 27051 Names) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Randall Keith Bell/ORC/336-373-7514/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Thomas M Alphin,PO Box 5 Walkertown NC 270510005//336-655-8287/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Ef luenUReceiving Waters Laboratory . Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Ron Boone WSRO WQ//336-776-9690/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date V. -V-, I4'-� i�/I8/IS EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type NDoo61204 11 12 15/11/17 17 181„I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Please refer to the attached inspection summary letter. Page# Permit: NCO061204 Owner -Facility: Scarlefl Acres MHP WWrP Inspection Date: 11/1712015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted anew ❑ ❑ 0 ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ 0. ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: None Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ 0 ❑ (If the facility is = or> 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? 0 ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? M ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ 0 ❑ Comment: None Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ Page# 3 Perrnit: NCO061204 Inspection Date: 11/17/2015 Laboratory Owner -Facility: Scarlett Acres MHPWWTP Inspection Type: compliance Evaluation # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/_ 1.0 degrees? Comment: None Bar Screens Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? Yes No NA NE Yes No NA NE ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ Comment: Bar screen was removed because it was falling apart. Grinder pumps have been installed in the equalization basin. The bar screen is being rebuilt and should be reinstalled within a month or so. Equalization Basins .Yes No NA NE Is the basin aerated? 0 ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? 0 ❑ ❑ ❑ Is the basin free of excessive grease? 0 ❑ ❑ ❑ Are all pumps present? 0 ❑ ❑ ❑ Are all pumps operable? 0 ❑ ❑ ❑ Are Float controls operable? 0 ❑ ❑ ❑ Are audible and visual alarms operable? 0 ❑ ❑ ❑ # Is basin size/volume adequate? 0 ❑ ❑ ❑ Comment: None Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? 0 ❑ ❑ ❑ Page# 4 Permit: NCO061204 Inspection Date: 11/17/2015 Owner -Facility: Scarlett Acres MHP WWTP Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Are surface aerators and mixers operational? ❑ ❑ 0 ❑ Are the diffusers operational? 0 ❑ ❑ ❑ Is the foam the proper color for the treatment process? M ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ❑ 0 ❑ ❑ Is the DO level acceptable? 0 ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) M ❑ ❑ ❑ Comment: Foam covers around 75% of basins. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ 0 ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? 0 ❑ ❑ ❑ Is the site free of evidence of short-circuiting? 0 ❑ ❑ ❑ Is scum removal adequate? 0 ❑ ❑ ❑ Is the site free of excessive floating sludge? 0 ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ 0 ❑ Is the return rate acceptable (low turbulence)? 0 ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ M Comment: None Pumps-RASMAS Yes No NA NE Are pumps in place? 0 ❑ ❑ ❑ Are pumps operational? 0 ❑ ❑ ❑ Are there adequate spare parts and supplies on site? M ❑ ❑ ❑ . Comment: None Disinfection -Tablet Yes No NA NE Are tablet chlorinators operational? 0 ❑ ❑ ❑ Are the tablets the proper size and type? 0 ❑ ❑ ❑ Number of tubes in use? 3 Is the level of chlorine residual acceptable? ❑ ❑ ❑ Page# 5 Permit: NCO061204 Inspection Date: 11/17/2015 Disinfection -Tablet Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de -chlorination? Comment: None De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Are the tablets the proper size and type? Comment: None Are tablet de -chlorinators operational? Number of tubes in use? Comment: None Owner -Facility: ScarlettAcres MHPWVVTP Inspection Type: compliance Evaluation Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ■ Yes No NA NE Tablet ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ 3 Yes No NA NE ■ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ Comment: Flow meter went down approximately 10/15/15 and thev haven't been able to qet it repaired vet. They hope to have it repaired within the next month. The flow meter was last calibrated on 5/8/15. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: None Aerobic Digester Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming in the tank? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ M ❑ Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 6 Permit: NCO061204 Inspection Date: 11/17/2015 Aerobic Digester # Is the odor acceptable? # Is tankage available for properly waste sludge? Comment: None Owner -Facility: Scarlelt Acres MHP VAWP Inspection Type: Compliance Evaluation Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: None Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 7