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HomeMy WebLinkAboutWQ0029601_Compliance Evaluation Inspection_20230127DocuSign Envelope ID: 53776BE6-C7D7-4AFF-AE5A-508247E7FCEF ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Scott H Brown Carolina Investments Inc 444 Harris Creek Rd Jacksonville, NC 28540 NORTH CAROLINA Environmental Quality January 31, 2023 SUBJECT: Compliance Inspection Report Southwest Plantation WWTF Non -discharge Permit No. WQ0029601 Onslow County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Southwest Plantation WWTF on 1/27/2023. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in Non -discharge Permit No. WQ0029601. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". There were no significant issues or findings noted during the inspection and therefore, a response to this inspection report is not required. If you should have any questions, please do not hesitate to contact Geoff Kegley with the Water Quality Regional Operations Section in the Wilmington Regional Office at 910-796-7215 or via email at geoff.kegley@ncdenr.gov. ATTACHMENTS Cc: Sonny Scozzari - ORC DWR Laserfiche files Sincerely, DocuSigned by: E o ullk "cllff� E3ABA14AC7DC434... Morelia Sanchez -King, Regional Supervisor Water Quality Regional Operations Section Wilmington Regional Office Division of Water Resources, NCDEQ D North Carolina Department of Environmental quality I Division of Water Resources ,./ Wiimington Regional Office 1127 Cardinal Drive Extension I Wilmington. North Carolina 26405 910.796,7215 Compliance Inspection Report Permit: WQ0029601 Effective: 08/01/17 Expiration: 07/31/22 Owner : Carolina Investments Inc SOC: Effective: Expiration: Facility: Southwest Plantation WWTF County: Onslow 164 Nelson Park Rd Region: Wilmington Maple Hill NC 28454 Contact Person: Scott H Brown Title: Phone: 910-340-1086 Directions to Facility: System Classifications: SI, WW2, Primary ORC: Charles John Scozzari Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 01/27/2023 Primary Inspector: Geoff Kegley Secondary Inspector(s): Certification: 11190 Phone:910-451-7190 Entry Time 10:30AM Exit Time: 12:30PM Phone: Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Reclaimed Water Facility Status: Compliant ❑ Not Compliant Question Areas: Treatment Flow Measurement -Effluent Treatment Flow Measurement -Influent Miscellaneous Questions Treatment Flow Measurement -Water Treatment Treatment Barscreen Use Records Treatment Filters Record Keeping Treatment Activated Sludge Treatment Sludge Storage/Treatment End Use -Irrigation Treatment Clarifiers Treatment Disinfection Treatment Flow Measurement Treatment Return pumps End Use -Reuse Standby Power (See attachment summary) Page 1 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: An inspection of the Southwest Plantation Wastewater Treatment Facility (WWTF) reclaimed water generation and non -conjunctive reclaimed water utilization system, Permit Number W00029601, was performed on January 27, 2023, in order to verify compliance with the existing permit. Charles ("Sonny") Scozzari, (system contract ORC) was present and was very helpful in assisting during the inspection. The system is permitted for the operation of a 250,000 gallon per day (gpd) reclaimed water generation and non -conjunctive utilization system which was proposed in three (3) phases (i.e. Phase I, II and III). Currently Phase 1 (50,000 gpd) is constructed and operated and includes: • Manually cleaned bar screen with 1" spacings • A 15,000 gallon aerated Flow Equalization Basin with bubble diffuser system • Two 7,888 gallon aerated Sludge Holding Basins with bubble diffusers • Two (2) 25,582 gallon Aeration Basins with bubble diffusers • Two (2) 4,170 gallon hopper bottom Clarifiers • Tertiary Treatment unit 0 3,145 gallon wastewater chamber (aka mudwell) o Dual media filter 0 3,030 gallon clearwell with and an effluent flowmeter o A 1,600 gallon post aeration chamber with UV disinfection unit with 24 lamps • A 258,3657 gallon synthetically -lined five day upset pond • A turbidimeter, a rain sensor, telemetry and a permanent auxiliary power source. • 2.5 MG reclaimed water storage pond • Approx. 50.32 acres of spray irrigation area on the golf course and driving range. The facility is deemed compliant with Permit WQ0029601. Please review the comment sections of the inspection report for more details. Page 2 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Type Yes No NA NE Infiltration System ❑ Lagoon Spray, LR ❑ Single Family Spray, LR ❑ Activated Sludge Spray, LR ❑ Activated Sludge Spray, HR ❑ Activated Sludge Drip, LR ❑ Recycle/Reuse ❑ Single Family Drip ❑ Reuse (Quality) Treatment Yes No NA NE Are Treatment facilities consistent with those outlined in the current permit? 0 ❑ ❑ ❑ Do all treatment units appear to be operational? (if no, note below.) 0 ❑ ❑ ❑ Comment: Treatment Flow Measurement -Influent Yes No NA NE Is flowmeter calibrated annually? ❑ ❑ 0 ❑ Is flowmeter operating properly? ❑ ❑ ❑ Does flowmeter monitor continuously? ❑ ❑ ❑ Does flowmeter record flow? ❑ ❑ ❑ Does flowmeter appear to monitor accurately? ❑ ❑ ❑ Comment: System does not have influent flow meter Treatment Flow Measurement -Water Use Records Yes No NA NE Is water use metered? ❑ ❑ ❑ Are the daily average values properly calculated? ❑ ❑ 0 ❑ Comment: Water supply to the area is provided by ONWASA and each residence has it's own meter. Treatment Flow Measurement -Effluent Yes No NA NE Is flowmeter calibrated annually? ❑ ❑ ❑ Is flowmeter operating properly? ❑ ❑ ❑ Does flowmeter monitor continuously? ❑ ❑ ❑ Does flowmeter record flow? ❑ ❑ ❑ Does flowmeter appear to monitor accurately? ❑ ❑ ❑ Comment: Effluent flowmeter was calibrated May 2022 by Delta Systems Environmental. Flows average 25-30,000 qpd Standby Power Yes No NA NE Page 3 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Is automatically activated standby power available? 0 ❑ ❑ ❑ Is generator tested weekly by interrupting primary power source? 0 ❑ ❑ ❑ Is generator operable? 0 ❑ ❑ ❑ Does generator have adequate fuel? ❑ ❑ ❑ Comment: System has a diesel powered generator capable of operating entire system. The generator automatically operates every Monday under load. Regular preventative maintenance is performed by an outside contractor. Treatment Barscreen Yes No NA NE Is it free of excessive debris? ❑ ❑ ❑ Is disposal of screenings in compliance? ❑ ❑ ❑ Are the bars spaced properly? ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: The collection system is a pressure sewer system with individual grinder pumps. The current 1" spacings on the bar screen collects very little debris, but is manually cleaned as needed. An upgrade to a fine mesh screen and grit removal would allow the plant to operate more effectively and efficiently. Treatment Activated Sludge Yes No NA NE Is the aeration mechanism operable? ❑ ❑ ❑ Is the aeration basin thoroughly mixed? ❑ ❑ ❑ Is the aeration equipment easily accessed? ❑ ❑ ❑ Is Dissolved Oxygen adequate? ❑ ❑ ❑ Are Settleometer results acceptable? ❑ ❑ ❑ Is activated sludge an acceptable color? 0 ❑ ❑ ❑ Comment: Aeration basin appeared to be well mixed during the inspection. Process control parameters analyzed onsite include settleable solids, DO and bug counts. Treatment Clarifiers Yes No NA NE Are the weirs level? 0 ❑ ❑ ❑ Are the weirs free of solids and algae? ❑ ❑ ❑ Is the scum removal system operational? ❑ ❑ ❑ Is the scum removal system accessible? ❑ ❑ ❑ Is the sludge blanket at an acceptable level? ❑ ❑ ❑ Is the effluent from the clarifier free of excessive solids? ❑ ❑ ❑ Comment: Treatment Return pumps Yes No NA NE Are they in place? 0 ❑ ❑ ❑ Are they operational? 0 ❑ ❑ ❑ Comment: Page 4 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Treatment Filters Yes No NA NE Is the filter media present? 0 ❑ ❑ ❑ Is the filter media the correct size and type? ❑ ❑ ❑ Is the air scour operational? ❑ ❑ ❑ Is the scouring acceptable? 0 ❑ ❑ ❑ Is the clear well free of excessive solids? ❑ ❑ ❑ Is the mud well free of excessive solids and filter media? ❑ ❑ ❑ Does backwashing frequency appear adequate? ❑ ❑ ❑ Comment: Effluent appeared clear and odorless. Treatment Sludge Storage/Treatment Yes No NA NE Is the aeration operational? 0 ❑ ❑ ❑ Is the aeration pattern even? 0 ❑ ❑ ❑ If required, are Sanitary "Ts" present in tankage? ❑ ❑ ❑ Comment: Residuals are hauled off -site and disposed of by Triple S approximately three times per year. Sludge was in the process of being hauled this week. Treatment Disinfection Yes No NA NE Is the system working? ❑ ❑ ❑ Do the fecal coliform results indicate proper disinfection? ❑ ❑ ❑ Is there adequate detention time (-30 minutes)? ❑ ❑ ❑ Is the system properly maintained? ❑ ❑ ❑ If gas, does the cylinder storage appear safe? ❑ ❑ ❑ Is the fan in the chlorine feed room and storage area operable? ❑ ❑ ❑ Is the chlorinator accessible? ❑ ❑ ❑ If tablets, are tablets present? ❑ ❑ ❑ Are the tablets the proper size and type? ❑ ❑ ❑ Is contact chamber free of sludge, solids, and growth? ❑ ❑ ❑ If UV, are extra UV bulbs available? ❑ ❑ ❑ If UV, is the UV intensity adequate? ❑ ❑ ❑ # Is it a dual feed system? ❑ ❑ ❑ Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? ❑ ❑ ❑ If yes, then is there a Risk Management Plan on site? ❑ ❑ ❑ If yes, then what is the EPA twelve digit ID Number? (1000- If yes, then when was the RMP last updated? Comment: Spare UV bulbs are kept on hand. Record Keeping Yes No NA NE Is a copy of current permit available? ❑ ❑ ❑ Page 5 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Are monitoring reports present: NDMR? 0 ❑ ❑ ❑ NDAR? 0 ❑ ❑ ❑ Are flow rates less than of permitted flow? 0 ❑ ❑ ❑ Are flow rates less than of permitted flow? 0 ❑ ❑ ❑ Are application rates adhered to? 0 ❑ ❑ ❑ Is GW monitoring being conducted, if required (GW-59s submitted)? ❑ ❑ 0 ❑ Are all samples analyzed for all required parameters? 0 ❑ ❑ ❑ Are there any 2L GW quality violations? ❑ ❑ 0 ❑ Is GW-59A certification form completed for facility? ❑ ❑ 0 ❑ Is effluent sampled for same parameters as GW? 0 ❑ ❑ ❑ Do effluent concentrations exceed GW standards? 0 ❑ ❑ ❑ Are annual soil reports available? ❑ ❑ 0 ❑ # Are PAN records required? ❑ ❑ 0 ❑ # Did last soil report indicate a need for lime? ❑ ❑ 0 ❑ If so, has it been applied? ❑ ❑ 0 ❑ Are operational logs present? 0 ❑ ❑ ❑ Are lab sheets available for review? 0 ❑ ❑ ❑ Do lab sheets support data reported on NDMR? 0 ❑ ❑ ❑ Do lab sheets support data reported on GW-59s? 0 ❑ ❑ ❑ Are Operational and Maintenance records present? 0 ❑ ❑ ❑ Were Operational and Maintenance records complete? 0 ❑ ❑ ❑ Has permittee been free of public complaints in last 12 months? 0 ❑ ❑ ❑ Is a copy of the SOC readily available? ❑ ❑ 0 ❑ No treatment units bypassed since last inspection? ❑ ❑ 0 ❑ Comment: All records appeared organized and complete. Sonny Scozzari, ORC is field certified for pH and DO and Envirochem is the contract lab. The thermometer read 5 degrees C in the ISCO autosamDler. The DH meter and YSI DO meter had current calibration stickers. End Use -Irrigation Yes No NA NE Are buffers adequate? ❑ ❑ ❑ ❑ Is the cover crop type specified in permit? ❑ ❑ ❑ ❑ Is the crop cover acceptable? ❑ ❑ ❑ ❑ Is the site condition adequate? ❑ ❑ ❑ ❑ Is the site free of runoff / ponding? ❑ ❑ ❑ ❑ Is the acreage specified in the permit being utilized? ❑ ❑ ❑ ❑ Is the application equipment present? ❑ ❑ ❑ ❑ Is the application equipment operational? ❑ ❑ ❑ ❑ Is the disposal field free of limiting slopes? ❑ ❑ ❑ ❑ Page 6 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Is access restricted and/or signs posted during active site use? ❑ ❑ ❑ ❑ Are any supply wells within the CB? ❑ ❑ ❑ ❑ Are any supply wells within 250' of the CB? ❑ ❑ ❑ ❑ How close is the closest water supply well? ❑ ❑ ❑ ❑ Is municipal water available in the area? ❑ ❑ ❑ ❑ # Info only: Does the permit call for monitoring wells? ❑ ❑ ❑ ❑ Are GW monitoring wells located properly w/ respect to RB and CB? ❑ ❑ ❑ ❑ Are GW monitoring wells properly constructed, including screened interval? ❑ ❑ ❑ ❑ Are monitoring wells damaged? ❑ ❑ ❑ ❑ Comment: End Use -Reuse Yes No NA NE Is the acreage in the permit being utilized? 0 ❑ ❑ ❑ Does the acreage specified in the permit correspond to the measured acreage at the site? 0 ❑ ❑ ❑ Are all essential units provided in duplicate? 0 ❑ ❑ ❑ Is an automatically activated standby power source available? 0 ❑ ❑ ❑ Is the equalization capacity adequate? 0 ❑ ❑ ❑ Is aerated flow equalization present? 0 ❑ ❑ ❑ Has the turbidity meter been calibrated in the last 12 months? 0 ❑ ❑ ❑ Does the turbidity meter have recording capabilities? 0 ❑ ❑ ❑ Is all flow diverted at the appropriate times? 0 ❑ ❑ ❑ Is all upset wastewater diverted from reuse storage unit? 0 ❑ ❑ ❑ Is all upset wastewater treated, retreated, or disposed of acceptably? 0 ❑ ❑ ❑ Is upset wastewater treated prior to discharge to irrigation storage? 0 ❑ ❑ ❑ Is public access restricted from irrigation area during active site use? ❑ ❑ ❑ If golf course, is a sign posted in plain sight on the club house? ❑ 0 ❑ ❑ Is the cover crop acceptable? 0 ❑ ❑ ❑ Are buffers adequate? 0 ❑ ❑ ❑ Is the site free of ponding/runoff? 0 ❑ ❑ ❑ Is the acreage in the permit being utilized? 0 ❑ ❑ ❑ Is the application equipment acceptable? 0 ❑ ❑ ❑ Is the application area free of limiting slopes? 0 ❑ ❑ ❑ How close is the closest water supply well? ❑ ❑ ❑ Are any supply wells within the CB? ❑ ❑ ❑ Are any supply wells within 250' of the CB? ❑ ❑ ❑ Is municipal water available in the area? 0 ❑ ❑ ❑ Are GW monitoring wells required? ❑ 0 ❑ ❑ Page 7 of 8 Permit: WQ0029601 Owner - Facility: Carolina Investments Inc Inspection Date: 01/27/2023 Inspection Type: Compliance Evaluation Reason for Visit: Routine Are GW monitoring wells located properly w/ respect to RB and CB? Are GW monitoring wells properly constructed, including screened interval? Comment: The turbidity meter was missinq the calibration sticker, but operator will be sendinq in ❑❑■❑ ❑❑■❑ documentation showing calibration is current and completed by Delta Systems Environmental. The 5-day upset pond was very low and had ample freeboard and the irrigation pond had slightly less than 3 feet of freeboard. Both ponds appeared well maintained and re -use signs were observed at the irrigation pond. Signage indicating use of reclaimed water should be posted at the golf course club house. Page 8 of 8