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HomeMy WebLinkAboutNC0085839_Permit Modification_20081114 o f w a rF9 Michael F. Easley �O� QG Governor vj William G. Ross,Jr.,Secretary North Carolina Department of Environment and Natural Resources O r Coleen H.Sullins,Director Division of Water Quality November 14,2008 Mr.Jeffrey S. Ferguson,P.E. Environmental Engineer UNIMIN Corporation 136 Crystal Drive Spruce Pine,North Carolina 28777 Subject: NPDES Permit Modification Permit NCO085839 UNIMIN Corporation Red Hill Facility Mitchell County Dear Mr. Ferguson: Division personnel have reviewed and approved your application for modification of the subject permit. Accordingly,we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The following changes from the draft previously sent to you for review are: ➢ Stormwater outfall 002 has been renamed to SD001. This is to resolve a problem with our Basinwide Information Management System (BIMS) database,which creates erroneous error messages when discharge data is not entered for Outfall 002. Renaming the outfall will not cause any differences in the permit requirements for stormwater management:. ➢ The number of thickeners, drum filters and emergency ponds has been corrected. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes,and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. N.C.Division of Water Quality/NPDES Unit Phone:(919)807.6300 1617 Mail Service Center,Raleigh,NC 27699-1617 fax:(919)807-6495 Internet:h2o.en r.state.nc.us DENR Customer Service Center.1 800 623-7748 Please note that this permit is not transferable except after notice to the Division. The Division 4 may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources,the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit,please contact Jim McKay at telephone number (919) 807-6404. Sincerely, Cole n H. Sullins cc: Central Files NPDES Files Asheville Regional Office—Surface Water Protection. Attachment:Fact Sheet EPA Region 4. Attachment: Fact Sheet USFWS/Tom Augspurger via email l Permit Number: NCO085839 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Unimin Corporation is hereby authorized to discharge wastewater from a facility located at RedQuartz Plant ���OHighway 197 to Mitchell County to receiving waters designated as the North Toe River in the French Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective December 1, 2008 This permit and authorization to discharge shall expire at midnight on February 28, 2011. Signed this day November 14,2008 a, /-= leen . Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission 1 Permit Number: NC0085839 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Unimin Corporation Red Hill Wastewater Treatment Plant is hereby authorized to: 1. Continue to operate a wastewater treatment plant for process wastewater from mineral extraction, located at Red Hill WWTP, consisting of. • Mix-reactor tanks; • Lime and polymer feed systems; • Two thickeners; ^� • Two drum filters; • pH adjustment; • Two emergency ponds, and • flow measurement. The facility is located at the Red Hill Quartz facility, off Highway 197, Mitchell County, and; 2. ter taining an Authorization tO-Construct from the�visign of W aier Quality-,lo onstru anc�after submitting an Engineer's Certification;fo operate the facility at 2.0 GD. 3. Discharge wastewater through outfall 001s ghD001 from said treatment works at the locations spec on the attached map into the North Toe River, which is classified C Trout waters, in the French Broad River Basin. 2 - I� /` �-' � \ . ,���� �� _ ��' • ``'sem. Outfall 001 (Process),and `` ;.40` SDO01 (Stormwater) '12 , r^ Hill Ch "I j ��.;• - _.1 t�I, - ,; wry 47 I: 233 ' ( ♦o `�f t� -� 'ray � r•/�•r�_.; 1$,) t - �, �r i 1 1. if I i oil _ •�� •�\-- �.,, .� �" t�._� �', \tri ,, ��. � - Ilk\ �' ��/ \\1 � ./ �� r"`, •,r�� t ��� r ��`"-�, �� x/11 ,�f`.. i f� �. �� �. �\: ..�\��'. r.J �,n 1 )�?ib�'A.f+�ta n . .ill �. •fg ' • , UNIMIN Red Hill Facility - NCO085839 Facility USGS Quad Name: C9 SE, Bakersville Lat.: 36000' 50" Location Receiving Stream: North Toe River Long.: 82'16' 05" Stream Class: C,Trout Subbasin: French Broad-04-03-06 North Mitchell County • Permit Number: NCO085839 A. (1).EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, or expansion above 0.682 mgd flow capacity, the Permittee is authorized to discharge process wastewater from mineral extraction of ore from outfall 001. Such discharges shall be limited and monitored by the Permittee asspecified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS EFFLUENT Monthly Daily Measurement Sample Typ Sample CHARACTERISTICS Average Maximum Frequency Locations Flow 0.682 MGD Continuous Recording I or E Total Fluoride 200.0 lb/day 400.0 lb/day Weekly Composite E, U, D Total Suspended 142.0 lb/day 284.0 lb/day Weekly Composite E Solids N113-N Monthly Composite E Total Residual 28 ug/1 Weekly Grab E Chlorine Settleable Solids Daily Grab E Turbidity 3 Weekly Grab E, U, D PH 4 Daily Grab E Chloride Monthly Composite E Chronic Toxicity 5 Quarterly Composite E Notes: 1. Sample locations: E- Effluent, I- Influent, U-upstream at least 50 feet, D- downstream at least 300 feet. 2. The total residual chlorine limit and monitoring requirements are only applicable if facility uses chlorine or chlorine derivatives for disinfection. See Condition A. (3). 3. This discharge shall not cause the turbidity of the receiving waters to exceed 10 NTU. If the turbidity exceeds 10 NTU due to natural conditions, the discharge shall not cause any increase in turbidity. 4. The pH shall not be less than 6.0 standard units nor greater than 10.0 standard units. S. Chronic Toxicity (Ceriodaphnia) Pass/Fail at 1.2%: January, April, July and October. See Special Conditions A (4). There shall be no discharge of floating solids or visible foam in other than trace amounts. 3 0 Permit Number: NCO085839 A. (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on expansion above 0.682 mgd discharge capacity and lasting until expiration, the Permittee is authorized to discharge process wastewater from mineral extraction of ore from outfall 001. Such discharges shall be limited and monitored by the Permittee as speed below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS EFFLUENT Monthly Weekly Daily Measurement Sample Sample CHARACTERISTICS Average Average Maximum Freauency Type Location 1 Flow 2.0 MGD Continuous Recording I or E Total Fluoride 384.0 lb/day 768.0 lb/day Weekly Composite E, U, D Total Suspended 417.0 Weekly Composite E Solids lb/day 834.0 lb/day NH3-N Monthly Composite E Total Residual 28 ug/1 Weekly Grab E Chlorine 2 Settleable Solids Daily Grab E Turbidity 3 Weekly Grab E, U, D PH 4 Daily Grab E Chloride Monthly Composite E Chronic Toxicity S Quarterly Composite E Notes: 1. Sample locations: E- Effluent, I- Influent, U-upstream at least 50 feet, D- downstream at least 300 feet. 2. The total residual chlorine limit and monitoring requirements are only applicable if facility uses chlorine or chlorine derivatives for disinfection. See Condition A. (3). 3. This discharge shall not cause the turbidity of the receiving waters to exceed 10 NTU. If the turbidity exceeds 10 NTU due to natural conditions, the discharge shall not cause any increase in turbidity. 4. The pH shall not be less than 6.0 standard units nor greater than 10.0 standard units. 5. Chronic Toxicity (Ceriodaphnia) Pass/Fail at 3.3%: January, April, July and October. See Special Conditions A (5). There shall be no discharge of floating solids or visible foam in other than trace amounts. 4 Permit Number: NCO085839 A. (3). TOTAL RESIDUAL CHLORINE The Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/1. If a method different than chlorination/dechlorination is used for disinfection, the total residual chlorine limit will not be applicable. A. (4). CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.2%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of"detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. 5 Permit Number: NCO085839 Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (5). CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 3.3%. The permit holder shall perform at a minimum, quarte rlt(monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of"detectable impairment," collection methods, exposure regimes, and further statistical methods are speed in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: 6 • Permit Number: NC0085839 Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow"in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring . requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. 7 Permit Number: NCO085839 A. (6).BIOCIDE CONDITION , The permittee shall obtain authorization form the Division of Water Quality prior to utilizing any new biocide in cooling water to be discharged. The permittee shall notify the Director in writing, not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems, which may be toxic to aquatic life other than those previously reported to the Division of Water Quality. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. No chromium, zinc, or copper shall be added to the treatment system except as pre-approved additives to biocidal compounds. A. (7). WASTEWATER DIVERSION Diversion or bypassing of untreated wastewater from the treatment facility is prohibited. A. (8). SOLIDS DISPOSAL Solids removed or resulting from the wastewater treatment process shall be contained and disposed of in such a manner as to prevent any contamination of the surface waters of the State. A. (9). FLUORIDE REOPENER This permit shall be modified, or revoked and reissued to incorporate new fluoride effluent limitations in the event that acute or chronic bioassay testing or other studies results in a change in the North Carolina Water Quality Standard for fluoride. A. (10). TURBIDITY REOPENER In the event that violations of the turbidity standard of the North Carolina Water Quality Standards occur as a result of this discharge, this permit shall be modified, or alternately, revoked and reissued to incorporate limitations sufficient to protect the receiving waters. A. (10). PERMIT MODIFICATIONS This permit shall be modified, or revoked and reissued to incorporate new limitations in the event that production changes are requested or should any new fluoride using discharge request to locate on the North Toe River. 8 Permit Number: NCO085839 PART II STORMWATER MONITORING, CONTROLS AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A. STORMWATER BEST MANAGEMENT PRACTICES (BMPS) PLAN 1. The permittee shall implement stormwater BMPs to ensure that contaminants do not enter surface waters via stormwater that comes in contact with any unstabilized overburden, raw materials, intermediate products, finished products, byproducts or waste products located on the site covered by this permit. A BMP Plan shall be developed in accordance with the requirements of this section. The BMP Plan requirement, or portions of the plan requirement, may be met by utilizing appropriate requirements in other documented plans specific to the permitted facility. 2. Management of Stormwater Runoff and Runon. The permittee shall maintain stormwater BMPs for land disturbance areas and outside process areas. In addition, controls should be used to limit or isolate selected land disturbance and process areas and limit the amount of off site stormwater runon to those areas. Appropriate Best Management Practices (BMPs) should be used to divert, infiltrate, reuse or otherwise manage stormwater runoff and runon in a manner that reduces pollutants in stormwater discharges leaving the site. Appropriate BMPs may include but are not limited to: vegetative swales, berms, use of reclaimed mine areas, and reuse of collected stormwater (such as for an industrial process or as an irrigation source). 3. BMP Controls Inspection and Maintenance. All stormwater BMPs shall be inspected by or under the direction of the permittee at least once every seven calendar days and within 24 hours after any storm event that results in a discharge. The BMPs implemented shall be operated and maintained so that they are cleaned out when the sediment storage capacity has been reduced by 50%. If any visible sedimentation is leaving the property, corrective action shall be taken to reduce the discharge of sediments. Visible sedimentation found offsite shall be recorded with a brief explanation as to the measures taken to prevent future releases as well as any measures taken to remove the sediment that left the site. All other stormwater specific controls (e.g. oil /water separators) shall be inspected and qualitatively monitored on a semiannual schedule, once during the first half of the year (January-June) and once during the second half of the year (July - December), with at least 60 days separating inspection dates (unless performed more frequently). A log of sampling data and of activities taken to implement BMPs associated with the vehicle maintenance activities shall be maintained and incorporated into the BMP Plan and kept onsite for the duration of the permit term and made available to the Director upon request. 9 Permit Number: NC0085839 4. Erosion and Sedimentation Control. The permittee shall implement the management practices and the erosion and sedimentation control measures that are included in the mining permit or erosion and sedimentation control permit issued by the Division of Land Resources. Compliance with the issued permit is considered a requirement of this permit. Any deviation from the issued permit, or amendments to the issued permit that impacts water quality shall constitute a violation of the terms and conditions of this permit. A signed copy of the issued permit including the approved erosion and sedimentation control measures and the reclamation plan shall be maintained on the site at all times. Once an area is released by the Division of Land Resources in accordance with NCGS Chapter 74, Article 7, it shall no longer be subject to this permit. 5. Preventive Maintenance Inspections and Good Housekeeping Practices. Equipment utilized during mining activity on a site must be operated and maintained in such a manner as to prevent potential or actual pollution of the surface water or ground waters of the state. Fuels, lubricants, coolants, and hydraulic fluids, or any other petroleum products, shall not be discharged on the ground or into surface waters. Spent fluids shall be disposed of in a manner so as not to enter the surface waters or ground waters of the state and in accordance with applicable federal disposal regulations. Any spilled fluids shall be cleaned up to the maximum extent practicable and disposed of in a manner that does not allow their entry into the surface waters or ground waters of the state. 6. Secondary Containment. The permittee shall provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous liquids substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured with a locking mechanism) and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. SECTION B: ANALYTICAL AND QUALITATIVE MONITORING REQUIREMENTS FOR DISCHARGES COMPOSED ENTIRELY OF STORMWATER Analytical monitoring for stormwater discharges shall be performed for parameters as specified in Tables 1 through 2. All analytical monitoring shall be performed during a representative storm event as defined in Section D. Definitions. In situations where stormwater runoff is controlled by some type basin or retention/detention pond, the following provisions are applicable for sample collection for analytical monitoring: Analytical monitoring for stormwater discharges from a basin or other similar control structures must be performed within the first 30 minutes of discharge. 10 Permit Number: NCO085839 • Analytical monitoring for a basin /pond designed to contain the 10-year design storm (see Section D. Definitions) without discharging is not required. Qualitative monitoring for color, foam, outfall staining,visible sheen and dry weather flow is the only monitoring requirement. • Analytical and qualitative monitoring are not required for a basin/pond designed to contain the 25-year, 24-hour storm (see Section D. Definitions) without discharging. A basin/ pond meeting this provision is considered a non-discharging stormwater control. 1. Analytical Monitoring for Stormwater Discharges from Land Disturbance and Process Areas. Analytical monitoring for stormwater discharges from land disturbance and process areas shall be performed as specified in Table 1. Table 1. Analytical Monitoring Requirements for Stormwater Discharges from Land Disturbing Activities and Process Areas Discharge Units Measurement Sample Sample Characteristics Frequency 1 Type 2 Location 3 Settleable Solids ml/L Semi-Annually Grab SDO Total Suspended Solids m Semi-Annually Grab SDO Turbidity NTU Semi-Annually Grab SDO Total Rainfall 4 inches Semi-Annually -- -- pH SU Semi-Annually Grab SDO Fluoride In Semi-Annually Grab SDO Chloride m Semi-Annuall Grab I SDO Footnotes: 1 Measurement Frequency: Twice per year during a representative storm event. A year is defined as the 12 month period beginning on the month and day of issuance of the permit. 2 The sample is collected within the first 30 minutes of discharge from the outfall. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event, the total precipitation must be recorded. An on-site or local rain gauge reading must be recorded. The permittee shall report the analytical results from the first sample with valid results within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 2. The benchmark values in Table 2 are not permit limits but should be used as guidelines for the permittee's Best Management Practices (BMPs) Plan. Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. 11 Permit Number: NC0085839 Table 2. Benchmark Values for Analytical Monitoring Discharge Characteristics Units Benchmark Settleable Solids ml/L 0.1 Total Suspended Solids m 100 Turbidity NTU 10 e.= If: The first valid sampling results are above a benchmark value, or outside the benchmark range, for any parameter at any outfall; Then:The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential, and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations to within the benchmark range. 4. Implement the selected actions within two months of the inspection. S. Maintain records for each instance of a Tier One response in the facility's Best Management Practices Plan. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. "Tie o If: During the term of this permit, the first valid sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive); Then:The permittee shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values, or within the benchmark range, for all parameters at that outfall. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating"No Flow". 4. Maintain a record of the Tier Two response in the facility's Best Management Practices Plan. 12 Permit Number: NCO085839 During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on more than four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may, but is not limited to: • Require that the permittee increase or decrease the monitoring frequency for the remainder of the permit; • Require the permittee to install structural stormwater controls; • Require the permittee to implement other stormwater control measures; or • Require that the permittee implement site modifications to qualigy for the No Exposure Exclusion. 2. Qualitative Monitoring Requirements Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 3, during the analytical monitoring event. (If analytical monitoring is not required, the permittee still must conduct semi-annual qualitative monitoring.) Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Best Management Practices Plan (BMPs) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected caulse of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Facilities BMPs Plan. 13 Permit Number: NCO095839 Table 3. Qualitative Monitoring Requirements . Discharge Characteristics Frequency Monitoring LOM ionl color Semi-Annual SDO Odor Semi Annual SDO Clarify Semi-Annual SDO Floating Solids Semi-Anmud SDO Suspended Solids Semi-Annual SDO Foam Semi-Anmu d SDO Oil Sheen Semi Annual SDO Deposition at or immediately below the Semi-Annual SDO outfall Erosion at or immediately below the Semi-Annual SDO outfall Other obvious indicators Semi-Annual SDO of stormwater pollution Footnotes: 1 Measurement Frequency: Twice per year during a representatiave storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION C: SCHEDULE OF COMPLIANCE 1. The permittee shall comply with Final Limitations and Controls specified for stormwater discharges in accordance with the following schedule: For the land disturbance activities: a. Implement BMP's and stormwater controls, as appropriate on the effective date of permit coverage, at existing operations. b. Develop and implement BMP's and stormwater controls, as appropriate, prior to beginning land disturbance activity at new operations. 14 Permit Number: NC0085839 2. Permittee shall at all times provide the operation and maintenance necessary to operate the permitted stormwater controls at optimum efficiency. SECTION D: DEFIMTIONS 1. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 2. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 3. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. 15 Permit Number: NCO085839 , SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report (DMR) forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report within 30 days of the end of the six-month sampling period, giving all required information and indicating"No Flow" as per NCAC T15A 02B.0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report (QMR) form provided by the Division, and shall retain the completed forms on site. Qualitative monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. QMR forms may be found on the Stormwater web site at: http://h2o.enr.state.nc.us/su/documents/SWU- 2420ualitativeMonitoringForm2008.pdf 2. Submitting Reports Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Surface Water Protection Section Attention: Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 16 Unimin draft permit modification,NCO085839 Subject: Unimin draft permit modification,NCO085839 From: Hyatt.Marshall@epamail.epa.gov Date: Fri,3 Oct 2008 08:51:26-0400 To: James.McKay@ncmail.net my only thought is that the fact sheet should have a summary of the antidegradation analysis that should have been conducted to support the increased loadings. The fact sheet needs to include NC's determination that this lowering of water quality (increased loading) is necessary to accommodate important economic or social development in the area in which the receiving water is located, per 40 CFR Part 131.12(a) (2) . Let me know if you have any questions. Because EPA's current review is based on the discharge of pollutants of concern to a 303(d) listed waterbody, which does not involve this facility, this email constitutes EPA's no comment on this draft modification. 1 of 1 10/3/2008 9:00 AM Page 1 LEXSTAT 40 CFR 131.12 LEXISNEXIS'CODE OF FEDERAL REGULATIONS Copyright®2008,by Matthew Bender&Company,a member of the LexisNexis Group.All rights reserved. ***THIS SECTION IS CURRENT THROUGH THE JUNE 12,2008 ISSUE OF*** ***THE FEDERAL REGISTER*** TITLE 40—PROTECTION OF ENVIRONMENT CHAPTER I--ENVIRONMENTAL PROTECTION AGENCY SUBCHAPTER D--WATER PROGRAMS PART 131 —WATER QUALITY STANDARDS SUBPART B—ESTABLISHMENT OF WATER QUALITY STANDARDS Go to the CFR Archive Directory 40 CFR 131.12 § 131.12 Antidegradation policy. (a)The State shall develop and adopt a statewide antidegradation policy and identify the methods for implementing such policy pursuant to this subpart.The antidegradation policy and implementation methods shall,at a minimum,be consistent with the following: (1)Existing instream water uses and the level of water quality necessary to protect the existing uses shall be maintained and protected. (2)Where the quality of the waters exceed levels necessary to support propagation of fish,shellfish,and wildlife and recreation in and on the water,that quality shall be maintained and protected unless the State finds,after full satisfaction of the intergovernmental coordination and public participation provisions of the State's continuing planning process,that allowing lower water quality is necessary to accommodate important economic or social development in the area in which the waters are located.In allowing such degradation or lower water quality,the State shall assure water quality adequate to protect existing uses fully.Further,the State shall assure that there shall be achieved the highest statutory and regulatory requirements for all new and existing point sources and all cost-effective and reasonable best management practices for nonpoint source control. (3)Where high quality waters constitute an outstanding National resource,such as waters of National and State parks and wildlife refuges and waters of exceptional recreational or ecological significance,that water quality shall be maintained and protected. (4)In those cases where potential water quality impairment associated with a thermal discharge is involved,the antidegradation policy and implementing method shall be consistent with section 316 of the Act. HISTORY:48 FR 51405,Nov.8, 1983. AUTHORITY:33 U.S.0 1251 et seq. Page 2 40 CFR 131.12 ' NOTES:NOTES APPLICABLE TO ENTIRE CHAPTER: [PUBLISHER'S NOTE:Nomenclature changes to Chapter I appear at 65 FR 47323,47324,47325,Aug.2,2000.] [PUBLISHER'S NOTE:For Federal Register citations concerning Chapter 1 Notice of implementation policy,see: 71 FR 25504,May 1,2006.1 NOTES TO DECISIONS:COURT AND ADMINISTRATIVE DECISIONS SIGNIFICANTLY DISCUSSING SECTION— Ky. Waterways Alliance v Johnson(2006, WD Ky)426 F Supp 2d 612 296 words ASHEYm .T E CMZEN T N ES VOICE OF THE MOUNTAINS•CITMEN-TTMES.com AFFIDAVIT OF PUBLICATION BUNCOMBE COUNTY SS. NORTH CAROLINA Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified and PUBLIC NOTICE authorized b law to administer oaths,personally STATE OF NORTH CAROLINA Y 1� Y ENVIRONMENTAL UNIT ENT appeared Janis Pierce,who,being first duly sworn, 1617 MAIL SERVICE CENTER RALEIGH,NC 21699-1617 deposes and says: that she is the Legal Billing NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT -Times,Clerk of The Asheville Citizenengaged in cations of NC of.thorough Statute review.i and 1511 publication of a newspaper known as The Asheville NCAC 02H.0109 and other lawful standards anc the North Carolina Environmennts Citizen-Times,published, issued, and entered as regulations, the Management Commission proposes to issue National Pollutant Discharge Elimination Sys first class mail in the City of Asheville, in said tem (NPDES) wastewater discharge permit tic the Person(s) listed below effective as days frorrCounty and State; that she is authorized to make the publish dare of this notice. � Written comments regarding the proposed per this affidavit and sworn statement; that the notice or mit will be accepted until 30 days after the Pub. Iish date of this notice. All comments received other legal advertisement, a true copy of which is Prior to that date are considered in the final de- terminations regarding the proposed permit attached hereto was published in The Asheville The Director of the NC Division of Water Quality May decide to hold a public meeting for the pro- posed permit, should the Division receive o sig Citizen-Times on the following date: September nificant degree of public Interest. Copies of the draft permit and other supporti 25, 2008. And that the said newspaper in which said information on file used to determine condition notice paper, document or legal advertisement was Present in the draft permit are available upon r > > quest and comments eand/orirequests of infodrmafin published was, at the time of each and every to the NC Division of Water Quality at the abo address or call Dina Sprinkle (919) 807-6304 at t publication, a newspaper meeting all of the Point Source Branch. Please include the NPDE Permit number (below) in any communication requirements and qualifications of Section 1-597 of Interested persons may also visit The Division o leighr NCa27604--114at 81 be weenlithe hours of 8:a the General Statues of North Cazollna and was a a.m.and 5:00 P.m.to review information on file. qualified newspaper within the meaning of Section NPDES Permit Number NC0085839, Unimin Cor Poration - Red Hill Quartz Plant, has applied fo ec 1-597 of the General Statues of North Carolina.modification of its permit to increase Permitt flow to 2.0 MGD from 0.682 MGD for a facili discharging treated wastewater to the North T River in the French Broad River Basin. Currently fluoride is water quality limited. Thi Signed this 25th day of September, 2008 discharge may affect future allocations in thi portion of the receiving stream. i September 2S, S 2008 5101 (Signatu person makin a idavit) Sworn to and subscribed before me the 25`h day of September, 2008 tell 8 6 (No ublic) My Commission expires the 6th day of October, 2011 (828)252-5611 1 (828)253-5092 FAX 14 0. HENRY AVE. I P.O.BOX 2090 1 ASHEVILLE,NC 28802 1 (800)800-4204 CAI GANNETT Re:Unimin Red Hill approval • Subject: Re: Unimin Red Hill approval From: JFerguson@unimin.com Date:Fri,29 Aug 2008 10:52:56-0400 To: James Mckay<James.McKay@ncmail.net> CC: Susan Wilson<susan.a.wilson@ncmail.net>,DBradley@unimin.com,BShalter@unimin.com, SLevitas@kilpatrickstockton.com Jim, further to our discussion, past emails/discussions and meetings, we need to address your proposed limitations as quickly as possible. First, during past meetings with the State and all of our correspondence, we have explained that this application is for a facility expansion - - doubling our capacity - - and the need for additional fluoride effluent allowable. All of our correspondence has indicated that DWQ will allow an increase in the allowable monthly average fluoride based on the 95th percentile of the past two years in-stream concentration. The draft permit proposed by you contains a fluoride reduction rather than the increase we have been discussing. The approach taken with the draft permit is a major change from how the State has determined fluoride limitations in the past. Previously, the State has determined all of the Spruce Pine facilities' monthly average limitations based on the 7g10 flow to meet the in-stream limit of 1.8 mg/1. In the current application process, we have gone well below the 7g10 flow by agreeing to utilize the background in-stream concentration. This is more conservative than using the normal guidelines of 7g10 flow to set the monthly average limitation. But now at the 11th hour, rather than deriving the monthly average limitation as discussed, indicated and expected, to meet the 1.8 mg/l limit, you have set this as our maximum daily allowable. This is wholly inconsistent with past determinations and practice by the State and at odds with all of the discussions about this particular permit 'revision (e.g. need for increased limitations and issues with selling those increased limits to EPA) . We understand that DWQ will not send anything to Public Notice until we can discuss this issue because the reduced permit limits you have now proposed very likely mean an end to our multi-million dollar expansion project and the jobs it would have entailed. Please contact Susan so that we may discuss this issue as soon as possible. Additionally, as you have indicated that Susan is leaving DWQ rather soon, we will need to discuss this matter with her supervisor or whom she may currently report to. Again, thank you for refraining from submitting your draft version of the permit as these limitations are not what we have been discussing for the past 6 months. Thank you, Jeff James Mckay <James.McKay@ncma il.net> To JFerguson@unimin.com 08/25/2008 02:24 cc PM Ken Pohlig <ken.pohlig@ncmail.net> Fax to Subject Re: Unimin Red Hill approval 1 of 2 8/29/2008 11:39 AM Re:Unimin Red Hill approval Jeff, Attached is the draft modified permit for the Red Hill plant. It should go out by Wednesday for publication. You should get a hard copy soon. Please review it and send any questions or comments to me. I am also emailing a copy to CG&L. Ken, The draft permit modification for Unimin Corporation's Red Hill plant is attached. They are planning to expand to increase production, and will be sending plans to CG&L for review. Please contact me (807-6404) if you have any questions. Jim McKay iFergUBon@unimin.com wrote: Hi Jim, I wanted to thank you again for all of your work on this and help I expediting issuance to notice. I forgot to ask you what Fluoride limit you Ihave determined based on the past 2 years data (removing the let year data to remove the Grubb Test per my discussion with Susan) . Based on my calculations, the 95th percentile background of 2 years data should allow around 354 lbs/day rather than 386 lbs/day I initially requested. Also, what TSS limit will be imposed, the 450 lb/day I initially requested or do Iyou need to back off on this as well? Please let me know. Dont forget to Icopy me on the email of the draft to the ATC guys. Thanks again and I i look foward to draft issuance. Jeff (See attached file: 85839draft08.pdf) (See attached file: James McKay.vcf) Content-Type: application/pdf 85839draftO8.pdf I Content-Encoding: base64 Content-Type: application/octet-stream''I James_McKay.vcf I Content-Encoding: base64 2 of 2 8/29/2008 11:39 AM DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO085839 Facility Information - Applicant/Facility Name: Unimin Corporation-Red Hill Quartz Plant Applicant Address: P.O.Box 588,Hwy 226N Spruce Pine NC 28777 Facility Address: Highway 197N Bakersville NC 28705 Permitted Flow 2.0 mgd Type of Waste: Industrial Facility/Permit Status: Modification Facility Classification Physical/Chemical Class II County: Mitchell Miscellaneous Receiving Stream: North Toe River Regional Office: Asheville Stream Classification: C Trout USGS To o Quad: C9SE 303(d) Listed?: No Permit Writer: Jim McKay Subbasin: 04-03-06 Date: 9/15/2008 Drainage Area mit : 340 Summer 7Q10 cfs 90.7 Winter 7Q10 (cfs): 125.6 Average Flow cfs : 510 IWC (%): 3.3% Primary SIC Code: 1499 SUMMARY OF FACILITY INFORMATION AND WASTELOAD ALLOCATION Unimin Corporation is requesting a permit modification for its Red Hill Quartz Plant to increase flow to 2.0 mgd from it's currently permitted flow of 0.682 mgd in order to increase production. The Red Hill Quartz Plant performs extraction and mineral processing to produce high purity quartz. No mining is done at this site. The facility is permitted to discharge into the North Toe River, class C-Trout waters, in French Broad River Basin. Outfall 001 discharges process water. Outfall 002 is an intermittent stormwater discharge. The wastewater treatment plant consists of: • Mix-reactor tanks; • Lime and polymer feed systems; • 2 thickeners; • 2 drum filters • pH adjustment; • flow measurement and, • 2 emergency ponds. Processes for treatment include neutralization, precipitation, settling, vacuum filtering of solids and disposal of solids by land filling. RECEIVING STREAM INFORMATION: The North Toe River downstream of the facility has a bioclassification rating of Good. According to the US Fish and Wildlife office, that stretch of North Toe River is designated critical habitat for the federally endangered Appalachian elktoe. We have records of the federally endangered Alasmidonta raveneliana (Appalachian elktoe), the state listed Lampsilis fasciola (Wavy rayed lamp mussel), and Etheostoma acuticeps (Sharphead darter) listed as a federal species of concern all occuring in that reach of the North Toe. A section of the North Toe River upstream of this facility is listed on North Carolina's 2006- 303(d) list, based on turbidity and riparian area loss. This upstream segment has a bioclassification rating of Fair. The Red Hill Quartz Plant is located approximately 15 miles downstream of the impaired segment of the North Toe River. Unimin Corporation—Red Hill Facility Fact Sheet NPDES Modification NCO085839 Pave 1 At this time, DWQ proposes no changes to the previously developed load allocations. Neither the impairment nor the turbidity violation is directly attributable to this downstream discharge. Likely, the upstream discharges will be re-evaluated in the future. INSTREAM MONITORING: Upstream: Upstream at least 50 feet Downstream: Downstream at least 300 feet. Parameters: Fluoride, Turbidity, pH The fluoride instream standard of 1.8 mg/ L was exceeded both upstream and downstream of the discharge in 2005, with 7 instances of upstream exceedance in 2005, none in 2006,none in 2007 and none through March 2008. A review of instream data for 2005 through March 2008 showed no exceedances of the turbidity standard of 10 NTU for trout streams. Per Unimin, the cause of the exceedances upstream are unknown. It is speculated that some quality control problems with upstream discharges occurred and caused sporadic exceedances of Total Fluoride. Extreme drought conditions could have also been a contributing factor. Because of the sporadic upstream exceedances, the Division of Water Quality used the 95th percentile of the previous 2 years of upstream data for fluoride to calculate the upstream value for use in calculating the allowable fluoride limit (See explanation under proposed changes). TOXICITY TEST RESULTS: Existing: Quarterly Chronic P/F, 1.2% Ceriodaphnia test. JAN APR JUL OCT Facility has passed all tests since January 2002 except for one failure in January 2004. It was followed by,two passed tests in Feb. and March 2004 and all subsequent tests through July 2007. Recommendation: Renewal of quarterly chronic test @ 3.3% based on increased flow. COMPLIANCE REVIEW: The facility has been in compliance with nearly all permit limits consistently in 2005, 2006 2007 and 2008 YTD. One NOV was issued in November 2006 for exceeding the TSS Limit and one NOV in 2007 for exceeding the flow limit. Unimin is no longer required to conduct the Priority Pollutant analysis based on category of discharger. Chlorine is added for disinfection of the intake water. A TRC limit of 28 ug/L was added on permit renewal in November, 2006 based on trout classification of receiving stream and NC standard for TRC. An 18 month compliance schedule was given, the TRC limit began June 1, 2008. The TRC limit will continue with this permit modification. PROPOSED CHANGES: At the request of the permittee, flow is increased to 2.0 MGD from 0.682 MGD. TSS concentration limits were kept the same at 25 mg/ L, based on 40 CFR 436 for similar type operations. The new mass limit is 417 Ib/ day monthly average for TSS, and 834.0 lb/ day daily max. Unimin Corporation—Red Hill Facility Fact Sheet NPDGS Modification NCO085839 Page 2 i The new fluoride limit is based on the NC WQ Standard of 1.8 mg/L. Instream data for April 2006, 2007 through March 2008 was reviewed. A background upstream fluoride concentration of 1.07 mg/L was calculated based on the 95Th percentile of the data range. A standard material balance limit calculation results in an allowable discharge concentration of 23 mg/L, or 384.0 pounds per day,which is given as a weekly average based on the chronic WQ standard. A daily maximum limit of two times the weekly average (768.0 lb/day) has been given based on discussion with Marshall Hyatt of EPA Region 4, Jeff Ferguson of Unimin, and their attorney, Steve Levitas. The existing fluoride limit is 200.0 pounds per day monthly average and 400.0 pounds per day daily maximum at a flow of 0.682 MGD. These limits were based on BPJ of Best Available Control Technology of 27 mg/L when the permit was first issued. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: 9/24/2008 Permit Scheduled to Issue: (Tentative) 11/10/2008 Projected Effective Date of Permit: 12/01/2008 STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Jim McKay at (919) 807-6404. NAME: fil e 6tg DATE: '7— Ar - REGIONAL OFFICE COMMENT: NAME: DATE: REGIONAL SUPERVISOR: NAME: DATE: Unimin Corporation—Red Hill Facility Fact Sheet NPDES Modification NCO085839 Page 3 NPDES SUPERVISOR COMMENPr: NAME: DATE: I Unimin Corporation—Red Hill Facility Fact Sheet NPDES Modification NCOG95839 Page 4 Unimin Red Hill Upstream 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Dalhere<.2=0.1 Su NTU m L mg/l 4-Apr 2006 7.45 4 0.21 0.21 7-Apr 2006 7.84 1 0.42 0.42 10-Apr 2006 7.41 7 1.10 1.10 11-Apr 2006 7.24 2 0.84 0.84 19-Apr 2006 7.20 18 1.21 1.21 21-Apr 2006 7.17 8 0.94 0.94 25-Apr 2006 7.31 4 0.78 0.78 28-Apr 2006 7.16 6 0.37 0.37 2-May 2006 7.22 4 <0.2 0.10 4-May 2006 7.23 3 <0.2 0.10 9-May 2006 7.37 2 0.23 0.23 11-May 2006 7.25 2 0.22 0.22 15-May 2006 7.50 2 <0.2 0.10 17-May 2006 7.44 2 <0.2 0.10 22-May 2006 7.52 5 <0.2 0.10 23-May 2006 7.05 2 <0.2 0.10 30-May 2006 7.46 3 0.36 0.36 31-May 2006 8.02 3 0.38 0.38 3-Jul 2006 7.98 3 0.54 0.54 4-Jul 2006 7.14 5 0.54 0.54 11-Jul 2006 7.79 2 0.24 0.24 13-Jul 2006 7.81 2 0.22 0.22 18-Jul 2006 7.42 2 0.21 0.21 21-Jul 2006 7.27 2 <0.2 0.10 24-Jul 2006 7.87 3 0.31 0.31 27-Jul 2006 7.54 2 2-Aug 2006 8.12 1 0.54 0.54 4-Aug 2006 7.88 1 0.52 0.52 8-Aug 2006 7.97 2 0.44 0.44 10-Aug 2006 7.43 1 0.98 0.98 14-Aug 2006 7.38 6 0.34 0.34 15-Aug 2006 7.25 6 0.28 0.28 17-Aug 2006 7.51 2 0.77 0.77 20-Aug 2006 6.68 9 0.56 0.56 23-Aug 2006 7.37 2 0.61 0.61 24-Aug 2006 7.25 2 0.54 0.54 29-Aug 2006 7.98 1 0.41 0.41 30-Aug 2006 8.20 1 0.30 0.30 1-Sep 2006 6.02 19 <0.2 0.10 6-Sep 2006 7.30 13 0.20 0.20 7-Sep 2006 6.81 4 0.29 0.29 14-Sep 2006 7.08 9 0.22 0.22 J 15-Sep 2006 7.37 3 0.26 0.26 18-Sep 2006 7.99 1 0.38 0.38 19-Sep 2006 7.92 1 0.55 0.55 27-Sep 2006 8.66 1 0.58 0.58 29-Sep 2006 7.44 2 0.62 0.62 3-Oct 2006 7.62 2 0.69 0.69 6-Oct 2006 7.37 1 0.72 0.72 11-Oct 2006 7.09 1 0.54 0.54 12-Oct 2006 7.26 1 0.36 0.36 16-Oct 2006 7.38 1 0.63 0.63 17-Oct 2006 7.05 9 0.63 0.63 19-Oct 2006 7.21 2 0.36 0.36 24-Oct 2006 7.09 1 0.33 0.33 25-Oct 2006 7.17 1 0.68 0.68 31-Oct 2006 7.37 1 0.29 0.29 1-Nov 2006 7.29 2 0.48 0.48 6-Nov 2006 6.84 1 0.32 0.32 7-Nov 2006 7.17 1 0.31 0.31 9-Nov 2006 6.98 8 0.23 0.23 14-Nov 2006 7.18 5 0.20 0.20 16-Nov 2006 6.84 30 0.26 0.26 22-Nov 2006 6.95 1 0.34 0.34 23-Nov 2006 7.01 1 0.36 0.36 27-Nov 2006 6.97 1 0.27 0.27 28-Nov 2006 6.88 1 0.26 0.26 30-Nov 2006 7.24 2 0.38 0.38 6-Dec 2006 7.23 1 0.51 0.51 8-Dec 2006 6.84 1 0.43 0.43 13-Dec 2006 7.32 2 1.11 1.11 14-Dec 2006 7.27 3 1.34 1.34 18-Dec 2006 7.40 1 0.48 0.48 19-Dec 2006 7.41 1 0.33 0.33 22-Dec 2006 7.28 1 0.57 0.57 26-Dec 2006 7.20 5 <0.2 0.10 28-Dec 2006 7.18 2 0.24 0.24 2-Jan 2007 6.94 6 <0.2 0.10 3-Jan 2007 6.88 4 0.20 0.20 11-Jan 2007 6.80 2 0.26 0.26 12-Jan 2007 6.94 2 0.28 0.28 16-Jan 2007 7.44 2 0.29 0.29 18-Jan 2007 7.16 1 0.37 0.37 23-Jan 2007 7.12 2 0.24 0.24 26-Jan 2007 7.10 1 0.29 0.29 30-Jan 2007 7.10 1 0.26 0.26 2-Feb 2007 7.08 1 0.44 0.44 6-Feb 2007 7.11 1 0.49 0.49 8-Feb 2007 6.72 1 0.47 0.47 13-Feb 2007 7.18 1 0.33 0.33 15-Feb 2007 6.90 1 0.44 0.44 19-Feb 2007 6.89 1 0.48 0.48 22-Feb 2007 6.84 2 0.50 0.50 27-Feb 2007 7.81 2 0.43 0.43 • 28-Feb 2007 7.52 1 0.40 0.40 2-Mar 2007 6.91 18 0.21 0.21 6-Mar 2007 7.18 1 0.31 0.31 8-Mar 2007 7.33 2 0.44 0.44 13-Mar 2007 7.80 1 0.21 0.21 15-Mar 2007 7.87 1 0.26 0.26 20-Mar 2007 7.28 1 <0.2 0.10 22-Mar 2007 7.91 1 0.26 0.26 27-Mar 2007 8.31 3 <0.2 0.10 30-Mar 2007 7.76 3 0.24 0.24 2-Apr 2007 7.80 2 0.49 0.49 3-Apr 2007 7.14 2 0.68 0.68 10-Apr 2007 7.68 1 0.49 0.49 12-Apr 2007 7.53 1 0.64 0.64 18-Apr 2007 7.25 1 0.68 0.68 19-Apr 2007 7.28 2 0.39 0.39 23-Apr 2007 6.97 1 0.64 0.64 24-Apr 2007 6.78 1 0.74 0.74 30-Apr 2007 7.39 1 <0.2 <0.2 2-May 2007 7.56 1 0.53 0.53 8-May 2007 7.50 1 0.19 0.19 10-May 2007 7.67 2 0.51 0.51 14-May 2007 7.49 1 0.34 0.34 14-May 2007 7.37 1 0.31 0.31 17-May 2007 7.36 2 0.63 0.63 22-May 2007 7.82 3 0.35 0.35 24-May 2007 7.21 2 0.41 0.41 29-May 2007 7.14 2 0.37 0.37 31-May 2007 7.59 2 0.65 0.65 4-Jun 2007 7.11 4 0.35 0.35 5-Jun 2007 7.32 2 0.41 0.41 14-Jun 2007 7.31 3 0.60 0.60 15-Jun 2007 7.28 3 0.37 0.37 18-Jun 2007 7.56 3 <0.2 0.10 22-Jun 2007 7.73 4 0.35 0.35 27-Jun 2007 7.09 12 0.89 0.89 28-Jun 2007 7.59 4 0.45 0.45 5-Jul 2007 7.32 3 1.40 1.40 6-Jul 2007 7.96 3 0.70 0.70 10-Jul 2007 7.82 4 0.40 0.40 13-Jul 2007 8.08 2 0.60 0.60 16-Jul 2007 7.05 2 1.10 1.10 17-Jul 2007 8.18 2 0.88 0.88 25-Jul 2007 6.80 38 0.63 0.63 26-Jul 2007 7.01 26 0.86 0.86 31-Jul 2007 7.12 5 0.76 0.76 2-Aug 2007 6.17 21 0.28 0.28 6-Aug 2007 7.87 4 0.57 0.57 10-Aug 2007 7.61 4 0.56 0.56 14-Aug 2007 8.18 3 1.05 1.05 17-Aug 2007 7.77 3 1.33 1.33 21-Aug 2007 6.84 2 1.35 1.35 23-Aug 2007 6.61 3 1.07 1.07 27-Aug 2007 7.50 4 1.02 1.02 28-Aug 2007 7.51 2 0.50 0.50 30-Aug 2007 8.04 2 1.17 1.17 4-Sep 2007 8.08 2 0.74 0.74 6-Sep 2007 7.80 1 0.61 0.61 9-Sep 2007 8.09 2 0.52 0.52 13-Sep 2007 7.87 1 0.54 0.54 18-Sep 2007 7.88 1 0.64 0.64 21-Sep 2007 8.53 1 0.62 0.62 22-Sep 2007 8.74 1 0.27 0.27 23-Sep 2007 8.10 1 0.36 0.36 25-Sep 2007 8.51 1 0.60 0.60 2-Oct 2007 8.72 1 0.57 0.57 4-Oct 2007 8.70 1 0.38 0.38 8-Oct 2007 8.30 2 0.45 0.45 9-Oct 2007 8.30 2 0.45 0.45 11-Oct 2007 8.37 1 0.41 0.41 16-Oct 2007 8.48 1 1.14 1.14 18-Oct 2007 8.17 1 0.80 0.80 23-Oct 2007 7.27 2 0.53 0.53 25-Oct 2007 7.06 1 0.46 0.46 29-Oct 2007 7.75 1 0.28 0.28 30-Oct 2007 7.82 1 0.68 0.68 1-Nov 2007 7.74 1 0.98 0.98 5-Nov 2007 7.56 1 0.87 0.87 10-Nov 2007 7.63 1 0.76 0.76 12-Nov 2007 7.43 1 0.92 0.92 15-Nov 2007 7.47 1 0.82 0.82 19-Nov 2007 7.86 1 1.07 1.07 22-Nov 2007 7.41 1 0.71 0.71 28-Nov 2007 7.38 1 0.45 0:45 30-Nov 2007 7.38 1 0.61 0.61 5-Dec 2007 7.80 1 0.84 0.84 7-Dec 2007 7.79 1 0.44 0.44 10-Dec 2007 7.85 1 0.42 0.42 11-Dec 2007 7.85 1 0.46 0.46 18-Dec 2007 7.64 1 0.27 0.27 21-Dec 2007 7.67 1 0.42 0.42 26-Dec 2007 7.43 1 0.28 0.28 28-Dec 2007 7.58 1 0.24 0.24 31-Dec 2007 7.51 10 0.32 0.32 3-Jan 2008 7.70 2 0.76 0.76 9-Jan 2008 7.54 2 0.81 0.81 11-Jan 2008 7.51 2 0.68 0.68 15-Jan 2008 7.72 3 0.36 0.36 18-Jan 2008 7.67 1 0.76 0.76 23-Jan 2008 7.67 2 0.24 0.24 26-Jan 2008 7.89 1 0.67 0.67 29-Jan 2008 7.28 1 0.34 0.34 5-Feb 2008 7.57 30 0.43 0.43 7-Feb 2008 7.48 10 0.20 0.20 • 11-Feb 2008 7.48 1 0.21 0.21 12-Feb 2008 7.48 1 0.25 0.25 20-Feb 2008 7.42 4 0.20 0.20 22-Feb 2008 7.15 3 0.24 0.24 26-Feb 2008 7.08 2 0.20 0.20 28-Feb 2008 7.46 3 0.25 0.25 3-Mar 2008 7.36 1 0.21 0.21 6-Mar 2008 7.41 1 0.23 0.23 11-Mar 2008 7.37 3 0.20 0.20 13-Mar 2008 7.68 2 0.20 0.20 19-Mar 2008 7.83 3 0.20 0.20 24-Mar 2008 7.53 2 0.20 0.20 25-Mar 2008 7.73 1 0.20 0.20 30-Mar 2008 7.81 2 0.54 0.54 1.07 95th percentile= 0.48 Average= NCO085839-UNIMIN Red Hill Facility Instream Monitoring Data North Toe River 2006-March 2008 Data, Modified by using 0.1 where<0.2 is reported Jim McKay 8/11/2008 Upstream 50 ft upstream of discharge Date Year pH Turbidity Fluoride SU NTU mg/L 2-Mar 2006 7.78 1 0.34 6-Mar 2006 7.42 1 0.37 7-Mar 2006 7.42 2 0.29 13-Mar 2006 8.26 1 0.36 14-Mar 2006 7.94 3 0.21 21-Mar 2006 7.33 16 0.25 22-Mar 2006 7.23 5 0.20 27-Mar 2006 7.55 2 0.10 28-Mar 2006 7.65 1 0.32 4-Apr 2006 7.45 4 0.21 7-Apr 2006 7.84 1 0.42 10-Apr 2006 7.41 7 1.10 11-Apr 2006 7.24 2 0.84 19-Apr 2006 7.20 18 1.21 21-Apr 2006 7.17 8 0.94 25-Apr 2006 7.31 4 0.78 28-Apr 2006 7.16 6 0.37 2-May 2006 7.22 4 0.10 4-May 2006 7.23 3 0.10 9-May 2006 7.37 2 0.23 11-May 2006 7.25 2 0.22 15-May 2006 7.50 2 0.10 17-May 2006 7.44 2 0.10 22-May 2006 7.52 5 0.10 23-May 2006 7.05 2 0.10 30-May 2006 7.46 3 0.36 31-May 2006 8.02 3 0.38 3-Jul 2006 7.98 3 0.54 4-Jul 2006 7.14 5 0.54 11-Jul 2006 7.79 2 0.24 13-Jul 2006 7.81 2 0.22 18-Jul 2006 7.42 2 0.21 21-Jul 2006 7.27 2 0.10 24-Jul 2006 7.87 3 0.31 27-Jul 2006 7.54 2 2-Aug 2006 8.12 1 0.54 4-Aug 2006 7.88 1 0.52 8-Aug 2006 7.97 2 0.44 10-Aug 2006 7.43 1 0.98 14-Aug 2006 7.38 6 0.34 15-Aug 2006 7.25 6 0.28 17-Aug 2006 7.51 2 0.77 20-Aug 2006 6.68 9 0.56 23-Aug 2006 7.37 2 0.61 24-Aug 2006 7.25 2 0.54 29-Aug 2006 7.98 1 0.41 30-Aug 2006 8.20 1 0.30 1-Sep 2006 6.02 19 0.10 6-Sep 2006 7.30 13 0.20 7-Sep 2006 6.81 4 0.29 . 14-Sep 2006 7.08 9 0.22 15-Sep 2006 7.37 3 0.26 18-Sep 2006 7.99 1 0.38 19-Sep 2006 7.92 1 0.55 27-Sep 2006 8.66 1 0.58 29-Sep 2006 7.44 2 0.62 3-Oct 2006 7.62 2 0.69 6-Oct 2006 7.37 1 0.72 11-Oct 2006 7.09 1 0.54 12-Oct 2006 7.26 1 0.36 16-Oct 2006 7.38 1 0.63 17-Oct 2006 7.05 9 0.63 19-Oct 2006 7.21 2 0.36 24-Oct 2006 7.09 1 0.33 25-Oct 2006 7.17 1 0.68 31-Oct 2006 7.37 1 0.29 1-Nov 2006 7.29 2 0.48 6-Nov 2006 6.84 1 0.32 7-Nov 2006 7.17 1 0.31 9-Nov 2006 6.98 8 0.23 14-Nov 2006 7.18 5 0.20 16-Nov 2006 6.84 30 0.26 22-Nov 2006 6.95 1 0.34 23-Nov 2006 7.01 1 0.36 27-Nov 2006 6.97 1 0.27 28-Nov 2006 6.88 1 0.26 30-Nov 2006 7.24 2 0.38 6-Dec 2006 7.23 1 0.51 8-Dec 2006 6.84 1 0.43 13-Dec 2006 7.32 2 1.11 14-Dec 2006 7.27 3 1.34 18-Dec 2006 7.40 1 0.48 19-Dec 2006 7.41 1 0.33 22-Dec 2006 7.28 1 0.57 26-Dec 2006 7.20 5 0.10 28-Dec 2006 7.18 2 0.24 2-Jan 2007 6.94 6 0.10 3-Jan 2007 6.88 4 0.20 11-Jan 2007 6.80 2 0.26 12-Jan 2007 6.94 2 0.28 16-Jan 2007 7.44 2 0.29 18-Jan 2007 7.16 1 0.37 23-Jan 2007 7.12 2 0.24 26-Jan 2007 7.10 1 0.29 30-Jan 2007 7.10 1 0.26 2-Feb 2007 7.08 1 0.44 6-Feb 2007 7.11 1 0.49 8-Feb 2007 6.72 1 0.47 13-Feb 2007 7.18 1 0.33 15-Feb 2007 6.90 1 0.44 19-Feb 2007 6.89 1 0.48 22-Feb 2007 6.84 2 0.50 27-Feb 2007 7.81 2 0.43 28-Feb 2007 7.52 1 0.40 2-Mar 2007 6.91 18 0.21 6-Mar 2007 7.18 1 0.31 8-Mar 2007 7.33 2 0.44 13-Mar 2007 7.80 1 0.21 15-Mar 2007 7.87 1 0.26 20-Mar 2007 7.28 1 0.10 22-Mar 2007 7.91 1 0.26 27-Mar 2007 8.31 3 0.10 30-Mar 2007 7.76 3 0.24 2-Apr 2007 7.80 2 0.49 3-Apr 2007 7.14 2 0.68 10-Apr 2007 7.68 1 0.49 12-Apr 2007 7.53 1 0.64 18-Apr 2007 7.25 1 0.68 19-Apr 2007 7.28 2 0.39 23-Apr 2007 6.97 1 0.64 24-Apr 2007 6.78 1 0.74 30-Apr 2007 7.39 1 0.10 2-May 2007 7.56 1 0.53 8-May 2007 7.50 1 0.19 10-May 2007 7.67 2 0.51 14-May 2007 7.49 1 0.34 14-May 2007 7.37 1 0.31 17-May 2007 7.36 2 0.63 22-May 2007 7.82 3 0.35 24-May 2007 7.21 2 0.41 29-May 2007 7.14 2 0.37 31-May 2007 7.59 2 0.65 4-Jun 2007 7.11 4 0.35 5-Jun 2007 7.32 2 0.41 14-Jun 2007 7.31 3 0.60 15-Jun 2007 7.28 3 0.37 18-Jun 2007 7.56 3 0.10 22-Jun 2007 7.73 4 ' 0.35 27-Jun 2007 7.09 12 0.89 28-Jun 2007 7.59 4 0.45 5-Jul 2007 7.32 3 1.40 6-Jul 2007 7.96 3 0.70 10-Jul 2007 7.82 4 0.40 13-Jul 2007 8.08 2 0.60 16-Jul 2007 7.05 2 1.10 17-Jul 2007 8.18 2 0.88 25-Jul 2007 6.80 38 0.63 26-Jul 2007 7.01 26 0.86 31-Jul 2007 7.12 5 0.76 2-Aug 2007 6.17 21 0.28 6-Aug 2007 7.87 4 0.57 10-Aug 2007 7.61 4 0.56 14-Aug 2007 8.18 3 1.05 17-Aug 2007 7.77 3 1.33 21-Aug 2007 6.84 2 1.35 23-Aug 2007 6.61 3 1.07 27-Aug 2007 7.50 4 1.02 28-Aug 2007 7.51 2 0.50 30-Aug 2007 8.04 2 1.17 4-Sep 2007 8.08 2 0.74 6-Sep 2007 7.80 1 0.61 9-Sep 2007 8.09 2 0.52 13-Sep 2007 7.87 1 0.54 18-Sep 2007 7.88 1 0.64 21-Sep 2007 8.53 1 0.62 22-Sep 2007 8.74 1 0.27 23-Sep 2007 8.10 1 0.36 25-Sep 2007 8.51 1 0.60 2-Oct 2007 8.72 1 0.57 4-Oct 2007 8.70 1 0.38 8-Oct 2007 8.30 2 0.45 9-Oct 2007 8.30 2 0.45 11-Oct 2007 8.37 1 0.41 16-Oct 2007 8.48 1 1.14 18-Oct 2007 8.17 1 0.80 23-Oct 2007 7.27 2 0.53 25-Oct 2007 7.06 1 0.46 29-Oct 2007 7.75 1 0.28 30-Oct 2007 7.82 1 0.68 1-Nov 2007 7.74 1 0.98 5-Nov 2007 7.56 1 0.87 10-Nov 2007 7.63 1 0.76 12-Nov 2007 7.43 1 0.92 15-Nov 2007 7.47 1 0.82 19-Nov 2007 7.86 1 1.07 22-Nov 2007 7.41 1 0.71 28-Nov 2007 7.38 1 0.45 30-Nov 2007 7.38 1 0.61 5-Dec 2007 7.80 1 0.84 7-Dec 2007 7.79 1 0.44 10-Dec 2007 7.85 1 0.42 11-Dec 2007 7.85 1 0.46 18-Dec 2007 7.64 1 0.27 21-Dec 2007 7.67 1 0.42 26-Dec 2007 7.43 1 0.28 28-Dec 2007 7.58 1 0.24 31-Dec 2007 7.51 10 0.32 3-Jan 2008 7.70 2 0.76 9-Jan 2008 7.54 2 0.81 11-Jan 2008 7.51 2 0.68 15-Jan 2008 7.72 3 0.36 18-Jan 2008 7.67 1 0.76 23-Jan 2008 7.67 2 0.24 26-Jan 2008 7.89 1 0.67 29-Jan 2008 7.28 1 0.34 5-Feb 2008 7.57 30 0.43 7-Feb 2008 7.48 10 0.10 11-Feb 2008 7.48 1 0.21 12-Feb 2008 7.48 1 0.25 20-Feb 2008 7.42 4 0.10 22-Feb 2008 7.15 3 0.24 26-Feb 2008 7.08 2 0.10 28-Feb 2008 7.46 3 0.25 3-Mar 2008 7.36 1 0.21 6-Mar 2008 7.41 1 0.23 11-Mar 2008 7.37 3 0.10 13-Mar 2008 7.68 2 0.10 19-Mar 2008 7.83 3 0.10 24-Mar 2008 7.53 2 0.10 25-Mar 2008 7.73 1 0.10 30-Mar 2008 7.81 2 0.54 95'th Percentile: 10 1.07 Average: 0.47 Median: 0.41 P. IC l,- �t . - •i!-:}�,[y{_ Vit.•N_, , t 1 .. ,..��- a..:.r�,.;ed.l��,�rr�a,_,ti_�- -.•.riii..•4,.1�.+� `,ii�...-_ ., ---�. .��s.lb��,�.Y - o� FOSSIRIVy Wi�&4-o Aqc,.) r 1 I o-7 — — c�1�►n Tr- s-�a�►D -D� 9 D C4; Q 2 Q,Lf + pel4r Cw QrcP C, QUA Gd..,, PA-J, c .�► • cro 4- Ce* • � Z • I.ss) = 1. 6 - `�3. 1 c�L• 3 + ce 4:. 3 . 1 = 16 7. 6 2,nay . 6. 34 - 2-3 cek = 23 1.E TF T� = 3S+ *lam Re:Revised draft of Unimin Red Hill permit modification Subject: Re: Revised draft of Unimin Red Hill permit modification From:James Mckay<Tames.McKay@ncmail.net> Date: Thu, 18 Sep 2008 13:28:37-0400 To: "Levitas, Steve" <SLevitas@kilpatrickstockton.com> CC: JFerguson@unimin.com,Paul.Rawls@ncmail.net,BShalter@unimin.com, DBradley@unimin.com I will make these changes and notice the permit on the 241th. Thank you for your help in getting all issues resolved. Jim McKay Levitas, Steve wrote: Jim -- This draft permit is acceptable to Unimin with a couple of minor corrections. In the description of the WWTP in paragraph 1 on page 2 of the permit, "thickener, " "drum filter, " and "emergency pond" should all be plural to reflect the fact that all of these facility components are present in duplicate. Thanks again for you help. We will look for the permit to go to notice next seek. Steve -----Original Message----- From: James Mckay [mailto:James.McKay@ncmail.net] Sent: Monday, September 15, 2008 4:02 PM To: JFerguson@unimin.com Cc: Levitas, Steve; Paul.Rawls@ncmail.net Subject: Revised draft of Unimin Red Hill permit modification Jeff: Attached is a revised copy of the subject draft permit. Please review it thoroughly and send me any comments. The draft has been revised from the •,revs nna n nY ��11 to ��- y aver ge nd a mal Ig max This draft is subject to revision due to EPA reviews and possibly from public comments and/ or public hearing if one is held. I have discussed these changes verbally with Mr. Marshall Hyatt of EPA Region 4 and he has agreed with them, so I do not expect any problems from EPA review. If there are no changes required, the draft should go to public notice on Wednesday, September 24, and will be noticed in local newspapers. If there are no adverse comments, the permit should issue in November with an effective date of December 1, 2008. If adverse public comments are received during the notice period, the Director of DWQ may call a public hearing, which could add significant delay to the permit issuance. Best regards, Jim McKay Environmental Engineer Eastern NPDES Program Jim McKay<James.McKaynancmail.net> Environmental Engineer Eastern NPDES Program NC Division of Water Quality 1 of 1 9/18/2008 1:29 PM Re:Unimin Red Hill approval Subject: Re: Unimin Red Hill approval From: Susan Wilson<susan.a.wilson@ncmail.net> Date: Sun, 31 Aug 2008 15:20:10-0400 To: "Levitas, Steve" <SLevitas@kilpatrickstockton.com> CC: BShalter@unimin.com,dbradley@unimin.com,Chuck.Wakild@ncmail.net,Roger Edwards <Roger.Edwards@ncmail.net>, James McKay<james.mckay@ncmail.net> I do not think we are far apart with Unimin. Here are the calcs for the mass balance-diagramatically for ease of perusal. Also-calculation of the 95th percentile for the upstream data. Feel free to double check us on those values-they are what Jeff sent over I believe. We transformed the<.2 mg/1 values to 0.1 mg/l(thafs fairly standard practice and what we would do if we were analyzing effluent data instead of instream data). Levitas, Steve wrote: Susan -- If I misunderstood your prior message, I apologize. It sounds like we may not be so far apart. The reason I wanted to get together is to be sure we all have the same information and assumptions in front of us and can do our best to sort it out. If we need to help in negotiations with EPA we are happy to do so. Talk to you soon. Steve ----- Original Message ----- From: Susan Wilson <susan.a.wilson@ncmail.net> To: Levitas, Steve Cc: BShalter@unimin.com <BShaltereunimin.com>; dbradleygunimin.com <dbradley@unimin.com>; Chuck.Wakildoncmail.net <Chuck.Wakild@ncmail.net> Sent: Sun Aug 31 11:23:17 2008 Subject: Re: Unimin Red Hill approval Like I indicated in my previous e-mail - we do not want to implement the monthly average value of 200 #/day and we believe that to be inappropriate (and an error) . However - we have to argue that with EPA as they are in disagreement with us on that (and we'll be happy to make that argument) . Unimin should likely focus not on that monthly average value (which hopefully will be gone) , and should instead focus on the daily maximum value (which we may be able to offer as a weekly average, as I stated previously) . It's a standard mass balance calculation (I'll send it over or Jim will - although likley Bill S can figure it out himself) - only instead of a "zero" upstream concentration for total fluoride _ there is the 95th percentile value for total fluoride used for the upstream concentration (I believe it came out around 1.07 mg/1) . I have no idea where you would have gotten the idea that an NC water quality standard should be based on a monthly average. For protection of toxicity - they are either based on daily maximum values or weekly average values. And the other argument we will have to make with EPA is implementing that value as a load limit instead of a concentration based limit. Levitas, Steve wrote: Susan -- In the interest of trying to advance this time-sensitive discussion, it would be helpful if you could provide us with DWQ's calculation worksheets as soon as possible. It is certainly my understanding and experience that North Carolina's in-stream water quality standards were developed based on chronic toxicity values and are thus used to derive monthly or perhaps in some cases weekly averages, not daily maxes. In any case, we need to understand how the monthly average of 200 was developed as you had to have used some very different input than Unimin, but I don't know what that was. Thanks for your help. Steve 1 of 7 9/2/2008 8:35 AM Re:Unimin Red Hill approval ----- Original Message ----- From: BShalter@unimin.com <BShalter@unimin.com> <mailto:BShalter@unimin.com> To: Susan Wilson <susan.a.wilson@ncmail.net> <mailto:susan.a.wilson@ncmail.net> Sent: Sat Aug 30 13:22:41 2008 Subject: Re: Unimin Red Hill approval The limit for total fluoride would be based on the water quality standard of 1.8 mg/l (which is implemented traditionally as a daily maximum, Susan We disagree The 1.8 mg/l traditionally has been implemented as the daily average not the daily maximum which is the point of our contention The Current Total Daily Flouride limits Toe River @ 7Q10 lbs of lbs of flow F- allowable F- permitted Spruce Pine 38cfs 574 574 lbs/daily avg 1148lbs/daily max (The total of the 5 current NPDES permits) Red Hill 90.7cfs 1370 200 lbs/daily avg 400 lbs/ daily max ( the current Red Hill permit) Bill Shalter 815-431-2216 4000 Baker Rd Ottawa, I1 61350 Susan Wilson <susan.a.wilson@n cmail.net> <mailto:susan.a.wilson@ncmail.net> To JFerguson@unimin.com 08/29/2008 02:56 cc PM James Mckay <James.McKay@ncmail.net> <mailto:James.McKay@ncmail.net> , DBradley@unimin.com, BShalter@unimin.com, SLevitas@kilpatrickstockton.com, Paul Rawls <Paul.Rawls@ncmail.net> <mailto:Paul.Rawls@ncmail.net> , Tom Belnick <Tom.Belnick@ncmail.net> <mailto:Tom.Belnick@ncmail.net> Chuck Wakild <chuck.wakild@ncmail.net> <mailto:chuck.wakild@ncmail.net> Fax 2 of 7 9/2/2008 8:35 AM Re:Unimin Red Hill approval to Subject Re: Unimin Red Hill approval Jeff - I'm afraid that you have had a serious misunderstanding (and, of course, we'd be happy to discuss it with you) . Never, in any e-mails or discussions or meetings, did we give a definitive idea of what limits Unimin would ultimately have upon expansion. Our job is to review the data we have (and the data Unimin presents to us) to determine limits that will protect the NC water quality standards. Your previous permit limits for total fluoride were based on treatability (both monthly average and daily maximum) . With this over 2-fold expansion request - that would no longer be the case (and never did I indicated that Unimin's limits for fluoride would increase with an expansion) . The limit for total fluoride would be based on the water quality standard of 1.8 mg/l (which is implemented traditionally as a daily maximum, although we may be able to offer the flexibility of a weekly average based on this chronic standard) . As we discussed in our meeting in February - there were significant "hits" upstream for total fluoride. At that time - we wanted to make Unimin aware of this so that the data could be investigated. We also gave Unimin the option to statistically look at that data again. We told you/Unimin that we could likely use the 95th percentile of the upstream data to calculate the allowable level for fluoride (unless there were laboratory errors - we could not "throw out" Unimin's own upstream data that they had certified as accurate with each monthly DMR submittal) . The value of 384 lbs/day, daily max is based on the above described evaluation (after your submittal of your analysis in July - Jim and I discussed it and made the determination to use the most recent 2 years of upstream values - which provided Unimin some lee-way for the "allowable" total fluoride level) . Right now - our EPA contact is insisting on a monthly average value (and this is what he told Jim) . I feel this is an error on their part and we're going to argue quite a bit with them about this. However - in no way do I feel there is any error on the daily maximum fluoride value (apparently you were assuming this would be implemented as a monthly average and that was a very wrong assumption) . I understand that Levitas has contacted Chuck Wakild for a meeting - and 3 of 7 9/2/2008 8:35 AM Re:Unin in Red Hill approval that's fine - best to discuss these things in person. We'll certainly hold off on public notice as long as you folks want us to. As I stated in e-mails to you previously - I do not know of the comments we may receive upon public notice (although I know that ARO has received complaints on the Toe River) . It is always a risk to design a treatment system before receiving a final permit. JFerguson@unimin.com wrote: Jim, further to our discussion, past emails/discussions and meetings, we need to address your proposed limitations as quickly as possible. First, during past meetings with the State and all of our correspondence, we have explained that this application is for a facility expansion - - doubling our capacity - - and the need for additional fluoride effluent allowable. All of our correspondence has indicated that DWQ will allow an increase in the allowable monthly average fluoride based on the 95th percentile of the past two years in-stream concentration. The draft permit proposed by you contains a fluoride reduction rather than the increase we have been discussing. The approach taken with the draft permit is a major change from how the State has determined fluoride limitations in the past. Previously, the State has determined all of the Spruce Pine facilities, monthly average limitations based on the 7g10 flow to meet the in-stream limit of 1.8 mg/1. In the current application process, we have gone well below the 7g10 flow by agreeing to utilize the background in-stream concentration. This is more conservative than using the normal guidelines of 7g10 flow to set the monthly average limitation. But now at the 11th hour, rather than deriving the monthly average limitation as discussed, indicated and expected, to meet the 1.8 mg/l limit, you have set this as our maximum daily allowable. This is wholly inconsistent with past determinations and practice by the State and at odds with all of the discussions about this particular permit revision (e.g. need for increased limitations and issues with selling those increased limits to EPA) . We understand that DWQ will not send anything to Public Notice until we can discuss this issue because the reduced permit limits you have now proposed very likely mean an end to our multi-million dollar expansion 4 of 7 9/2/2008 8:35 AM Re:Unimin Red Hill approval project • and the jobs it would have entailed. Please contact Susan so that we may discuss this issue as soon as possible. Additionally, as you have indicated that Susan is leaving DWQ rather soon, we will need to discuss this matter with her supervisor or whom she may currently report to. Again, thank you for refraining from submitting your draft version of the permit as these limitations are not what we have been discussing for the past 6 months. Thank you, Jeff James Mckay <James.McKay@ncma il.net> <mailto:James.McKay@ncmail.net> To JFerguson@unimin.com 08/25/2008 02:24 cc PM Ken Pohlig <ken.pohlig@ncmail.net> <mailto:ken.pohlig@ncmail.net> Fax to Subject Re: Unimin Red Hill approval Jeff, Attached is the draft modified permit for the Red Hill plant. It should go out by Wednesday for publication. You should get a hard copy soon. Please review it and send any questions or comments to me. I am also emailing a copy to CG&L. Ken, The draft permit modification for Unimin Corporation's Red Hill plant is attached. They are planning to expand to increase production, and 5 of 7 9/2/2008 8:35 AM Re:Unimin Red Hill approval will be sending plans to CG&L for review. Please contact me (807-6404) if you have any questions. Jim McKay JFerguson@unimin.com wrote: Hi Jim, I wanted to thank you again for all of your work on this and help expediting issuance to notice. I forgot to ask you what Fluoride limit you have determined based on the past 2 years data (removing the 1st year data to remove the Grubb Test per my discussion with Susan) . Based on my calculations, the 95th percentile background of 2 years data should allow around 354 lbs/day rather than 386 lbs/day I initially requested. Also, what TSS limit will be imposed, the 450 lb/day I initially requested or do you need to back off on this as well? Please let me know. Dont forget to copy me on the email of the draft to the ATC guys. Thanks again and I look foward to draft issuance. Jeff (See attached file: 85839draft08.pdf) (See attached file: James_McKay.vcf) Susan A. Wilson, P.E. 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 807 - 6389 6 of 7 9/2/2008 8:35 AM Re:Unimin Red Hill approval Susan A. Wilson, P.E. 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 807 -6389 Content-Type: application/pdf i�Unimin TF calc scan 48-31-2008 pdf � Content-Encoding: base64 � Content-Type: application/vnd.ms-excel 'Unimin Red Hill-2 yrs UpstreanLxls Content-Encoding: base64 7 of 7 9/2/2008 8:35 AM Unimin Emironmental Affairs Department Unimin Corporation 136 Crystal Drive 9 Spruce Pine,NC 28777 (PHONE)828/766-6081•(FAQ 828/765-4755 1 " Ay 7, 2008 Ms. Susan Wilson, Supervisor _ Western NPDES Program NCDENR/Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Additional Information for NPDES Modification Unimin Corporation —Red Hill Facility NPDES Permit Nos. NC0085839, Mitchell County, North Carolina Dear Ms. Wilson: Pursuant to our meeting in the Asheville Regional Office on February 19, 2008, please note the following in an effort to alleviate EPA's concern of increased fluorides in the N. Toe River. As discussed in our meeting, we agreed that DWQ would utilize the 95" percentile of the Red Hill upstream concentrations to establish a background fluoride concentration in the river and the Red Hill allowable effluent could be increased based on this established background. Please find attached upstream dataset with obvious outliers that occurred in May,June,July and Oct. of 2005 highlighted in blue. Please note that no outliers occurred during the last quarter of 2007 when all of North Carolina was under extreme drought conditions. An internal statistician has analyzed the data and utilized Grubb's test to remove the outliers in question (please see attached). Finally, please find attached dataset where the outliers have been removed, all "<0.2" where changed to "0.2" so that excel would recognize the data to calculate the 95"' percentile. Utilizing this 95`h percentile as the background concentration in the river, I have calculated the allowable levels of fluorides in the Red Hill effluent to remain below the in-stream concentration limit of 1.8 mg/1. Based on these calculations (attached) the Red Hill NPDES permit should reflect a monthly average fluoride limit of 386 lbs/day. This is well below the best available control technology at 27 mg/1 and the requested levels are sufficient to protect water quality. As this project is extremely urgent, I am grateful for all efforts you can make to expedite your review and submit final approval of the NPDES permit. Ms. Susan Wilson July 7,2008 Page 2 If you have any questions regarding this matter, require fiirther information, or anyway I can assist to accelerate the modification approval please do not hesitate to contact me at(828) 766-6081 ext. 13. Thank you very much for your help with this matter. Sincerely, 91P effrey S. Ferguson,P. E. Environmental Engineer UNIMIN CORPORATION c: EA Files,Karl Kuchta(cover),Mike Jussila,Bruce Perkins Utilizing the Grubb's Test on the raw data allows for 7 highest points to be removed. The table below lists the data point, sample date, associated t and p values. A p-value less than 0.05 indicates the data point is likely an outlier and can be removed. Sample Studentized Value Studentized Value Value Date Without Deletion Without Deletion P-Value 4.27 07/18/05 7.787 8.683 0.000 4.16 07/13/05 8.429 9.603 0.000 3.54 06/03/05 7.982 8.961 0.000 3.04 10/13/05 7.498 8.298 0.000 2.25 10/21/05 5.747 6.090 0.000 2.16 10/18/08 2.783 6.134 0.000 1.83 05/24/05 4.945 5.162 0.000 ----- - - -- - -------------------------------------- --- ------------------------ 1.4 07/05/07 3.549 3.630 0.105 I've also included a couple of plots below. The 1 st shows the data after the 7 suspect points have been removed with relation to the "new" mean and std dev. The second is a box-and-whisker plot with all points included. Note the same seven points are also identified as "extreme" outliers by this method (utilizes median and percentiles -less likely to be influenced by potential outliers). outlier Plot with Sigma Limits Sample mean = 0.453916, std. deviation = 0.266599 4.3 3.3 2.3 X 1 .3 ° ❑ ❑ ❑ Elf ❑ ❑ ❑ ❑ ❑ 0.3 ® ® ❑ ru -0.7 - 0 50 100 150 200 250 300 350 Row number Box-and-Whisker Plot + O ® ®e ® ®F9 o cv co LO X NCO085839- UNIMIN Red Hill Facility Instream Monitoring Data North Toe River Upstream 50 ft upstream of discharge Date Year pH Turbidity Fluoride SU NTU mg/L 2-Apr 2005 6.75 22 0.19 5-Apr 2005 7.37 3 0.18 12-Apr 2005 7.04 3 0.17 14-Apr 2005 6.84 14 0.17 21-Apr 2005 7.08 2 0.17 22-Apr 2005 7.27 21 0.17 26-Apr 2005 7.09 2 0.15 28-Apr 2005 7.18 5 0.20 3-May 2005 7.14 1 0.20 5-May 2005 7.22 4 0.41 10-May 2005 7.44 43 0.20 13-May 2005 7.20 4 0.45 17-May 2005 7.24 4 0.20 20-May 2005 7.11 8 0.36 24-May 2005 7.33 4 27-May 2005 7.63 2 0.35 1-Jun 2005 7.40 6 0.34 3-Jun 2005 7.17 7 7-Jun 2005 7.41 8 0.20 10-Jun 2005 7.26 11 0.26 15-Jun 2005 7.09 7 0.21 16-Jun 2005 7.33 5 0.20 21-Jun 2005 7.35 32 0.55 23-Jun 2005 7.75 7 0.22 28-Jun 2005 7.31 27 0.20 30-Jun 2005 7.94 6 0.39 4-Jul 2005 7.22 0.14 6-Jul 2005 7.73 7 0.04 12-Jul 2005 8.61 2 0.53 13-Jul 2005 8.48 2 14-Jul 2005 8.62 1 0.83 18-Jul 2005 8.23 2 21-Jul 2005 6.99 31 0.71 27-Jul 2005 7.82 3 0.81 29-Jul 2005 7.66 2 0.37 2-Aug 2005 7.79 2 0.38 5-Aug 2005 8.10 2 0.58 10-Aug 2005 7.20 14 1.31 12-Aug 2005 7.48 11 0.84 16-Aug 2005 7.56 13 0.81 19-Aug 2005 7.41 9 0.83 23-Aug 2005 7.83 4 0.47 25-Aug 2005 7.59 4 0.63 29-Aug 2005 7.44 4 0.84 7-Sep 2005 7.28 1 0.20 9-Sep 2005 7.67 2 0.34 12-Sep 2005 7.31 2 0.33 13-Sep 2005 7.28 2 0.80 20-Sep 2005 7.84 1 0.22 23-Sep 2005 7.72 1 0.70 27-Sep 2005 7.36 3 0.34 30-Sep 2005 7.00 1 0.61 4-Oct 2005 7.03 1 0.48 6-Oct 2005 7.22 7 0.20 11-Oct 2005 7.24 2 0.22 13-Oct 2005 7.94 4 18-Oct 2005 7.87 3 21-Oct 2005 7.80 2 25-Oct 2005 7.07 1 0.79 27-Oct 2005 7.24 1 1.14 2-Nov 2005 7.31 1 0.64 4-Nov 2005 7.40 1 0.82 8-Nov 2005 7.23 1 0.44 9-Nov 2005 7.41 1 0.46 14-Nov 2005 7.11 1 0.29 16-Nov 2005 8.85 1 0.44 22-Nov 2005 6.72 13 0.20 24-Nov 2005 7.32 4 0.27 28-Nov 2005 7.01 2 0.30 1-Dec 2005 6.91 32 0.20 6-Dec 2005 7.71 12 0.25 9-Dec 2005 7.54 4 0.27 16-Dec 2005 7.41 3 0.25 17-Dec 2005 7.33 3 0.92 19-Dec 2005 7.40 3 0.31 20-Dec 2005 7.44 3 0.35 27-Dec 2005 7.55 2 0.44 28-Dec 2005 7.42 2 0.38 4-Jan 2006 7.25 8 0.27 5-Jan 2006 7.33 6 0.27 12-Jan 2006 7.48 2 0.63 13-Jan 2006 7.32 2 0.94 16-Jan 2006 7.41 2 0.28 17-Jan 2006 7.33 2 0.23 19-Jan 2006 7.25 9 0.20 24-Jan 2006 7.38 4 0.22 26-Jan 2006 7.38 2 0.30 2-Feb 2006 7.51 3 0.33 4-Feb 2006 7.40 3 0.38 6-Feb 2006 7.26 5 0.21 7-Feb 2006 7.30 3 0.25 9-Feb 2006 7.43 2 0.31 14-Feb 2006 7.30 2 0.17 17-Feb 2006 7.36 2 0.20 21-Feb 2006 7.53 2 0.20 24-Feb 2006 7.89 3 0.21 2-Mar 2006 7.78 1 0.34 6-Mar 2006 7.42 1 0.37 7-Mar 2006 7.42 2 0.29 13-Mar 2006 8.26 1 0.36 14-Mar 2006 7.94 3 0.21 21-Mar 2006 7.33 16 0.25 22-Mar 2006 7.23 5 0.20 27-Mar 2006 7.55 2 0.20 28-Mar 2006 7.65 1 0.32 4-Apr 2006 7.45 4 0.21 7-Apr 2006 7.84 1 0.42 10-Apr 2006 7.41 7 1.10 11-Apr 2006 7.24 2 0.84 19-Apr 2006 7.20 18 1.21 21-Apr 2006 7.17 8 0.94 25-Apr 2006 7.31 4 0.78 28-Apr 2006 7.16 6 0.37 2-May 2006 7.22 4 0.20 4-May 2006 7.23 3 0.20 9-May 2006 7.37 2 0.23 11-May 2006 7.25 2 0.22 15-May 2006 7.50 2 0.20 17-May 2006 7.44 2 0.20 22-May 2006 7.52 5 0.20 23-May 2006 7.05 2 0.20 30-May 2006 7.46 3 0.36 31-May 2006 8.02 3 0.38 3-Jul 2006 7.98 3 0.54 4-Jul 2006 7.14 5 0.54 11-Jul 2006 7.79 2 0.24 13-Jul 2006 7.81 2 0.22 18-Jul 2006 7.42 2 0.21 21-Jul 2006 7.27 2 0.20 24-Jul 2006 7.87 3 0.31 27-Jul 2006 7.54 2 2-Aug 2006 8.12 1 0.54 4-Aug 2006 7.88 1 0.52 8-Aug 2006 7.97 2 0.44 10-Aug 2006 7.43 1 0.98 14-Aug 2006 7.38 6 0.34 15-Aug 2006 7.25 6 0.28 17-Aug 2006 7.51 2 0.77 20-Aug 2006 6.68 9 0.56 23-Aug 2006 7.37 2 0.61 24-Aug 2006 7.25 2 0.54 29-Aug 2006 7.98 1 0.41 30-Aug 2006 8.20 1 0.30 1-Sep 2006 6.02 19 0.20 6-Sep 2006 7.30 13 0.20 i 7-Sep 2006 6.81 4 0.29 14-Sep 2006 7.08 9 0.22 15-Sep 2006 7.37 3 0.26 18-Sep 2006 7.99 1 0.38 19-Sep 2006 7.92 1 0.55 27-Sep 2006 8.66 1 0.58 29-Sep 2006 7.44 2 0.62 3-Oct 2006 7.62 2 0.69 6-Oct 2006 7.37 1 0.72 11-Oct 2006 7.09 1 0.54 12-Oct 2006 7.26 1 0.36 16-Oct 2006 7.38 1 0.63 17-Oct 2006 7.05 9 0.63 19-Oct 2006 7.21 2 0.36 24-Oct 2006 7.09 1 0.33 25-Oct 2006 7.17 1 0.68 31-Oct 2006 7.37 1 0.29 1-Nov 2006 7.29 2 0.48 6-Nov 2006 6.84 1 0.32 7-Nov 2006 7.17 1 0.31 9-Nov 2006 6.98 8 0.23 14-Nov 2006 7.18 5 0.20 16-Nov 2006 6.84 30 0.26 22-Nov 2006 6.95 1 0.34 23-Nov 2006 7.01 1 0.36 27-Nov 2006 6.97 1 0.27 28-Nov 2006 6.88 1 0.26 30-Nov 2006 7.24 2 0.38 6-Dec 2006 7.23 1 0.51 8-Dec 2006 6.84 1 0.43 13-Dec 2006 7.32 2 1.11 14-Dec 2006 7.27 3 1.34 18-Dec 2006 7.40 1 0.48 19-Dec 2006 7.41 1 0.33 22-Dec 2006 7.28 1 0.57 26-Dec 2006 7.20 5 0.20 28-Dec 2006 7.18 2 0.24 2-Jan 2007 6.94 6 0.20 3-Jan 2007 6.88 4 0.20 11-Jan 2007 6.80 2 0.26 12-Jan 2007 6.94 2 0.28 16-Jan 2007 7.44 2 0.29 18-Jan 2007 7.16 1 0.37 23-Jan 2007 7.12 2 0.24 26-Jan 2007 7.10 1 0.29 30-Jan 2007 7.10 1 0.26 2-Feb 2007 7.08 1 0.44 6-Feb 2007 7.11 1 0.49 8-Feb 2007 6.72 1 0.47 13-Feb 2007 7.18 1 0.33 15-Feb 2007 6.90 1 0.44 i 19-Feb 2007 6.89 1 0.48 22-Feb 2007 6.84 2 0.50 27-Feb 2007 7.81 2 0.43 28-Feb 2007 7.52 1 0.40 2-Mar 2007 6.91 18 0.21 6-Mar 2007 7.18 1 0.31 8-Mar 2007 7.33 2 0.44 13-Mar 2007 7.80 1 0.21 15-Mar 2007 7.87 1 0.26 20-Mar 2007 7.28 1 0.20 22-Mar 2007 7.91 1 0.26 27-Mar 2007 8.31 3 0.20 30-Mar 2007 7.76 3 0.24 2-Apr 2007 7.80 2 0.49 3-Apr 2007 7.14 2 0.68 10-Apr 2007 7.68 1 0.49 12-Apr 2007 7.53 1 0.64 18-Apr 2007 7.25 1 0.68 19-Apr 2007 7.28 2 0.39 23-Apr 2007 6.97 1 0.64 24-Apr 2007 6.78 1 0.74 30-Apr 2007 7.39 1 0.20 2-May 2007 7.56 1 0.53 8-May 2007 7.50 1 0.19 10-May 2007 7.67 2 0.51 14-May 2007 7.49 1 0.34 14-May 2007 7.37 1 0.31 17-May 2007 7.36 2 0.63 22-May 2007 7.82 3 0.35 24-May 2007 7.21 2 0.41 29-May 2007 7.14 2 0.37 31-May 2007 7.59 2 0.65 4-Jun 2007 7.11 4 0.35 5-Jun 2007 7.32 2 0.41 14-Jun 2007 7.31 3 0.60 15-Jun 2007 7.28 3 0.37 18-Jun 2007 7.56 3 0.20 22-Jun 2007 7.73 4 0.35 27-Jun 2007 7.09 12 0.89 28-Jun 2007 7.59 4 0.45 5-Jul 2007 7.32 3 1.40 6-Jul 2007 7.96 3 0.70 10-Jul2007 7.82 4 0.40 13-Jul 2007 8.08 2 0.60 16-Jul 2007 7.05 2 1.10 17-Jul 2007 8.18 2 0.88 25-Jul 2007 6.80 38 0.63 26-Jul 2007 7.01 26 0.86 31-Jul 2007 7.12 5 0.76 2-Aug 2007 6.17 21 0.28 6-Aug 2007 7.87 4 0.57 i 10-Aug 2007 7.61 4 0.56 14-Aug 2007 8.18 3 1.05 17-Aug 2007 7.77 3 1.33 21-Aug 2007 6.84 2 1.35 23-Aug 2007 6.61 3 1.07 27-Aug 2007 7.50 4 1.02 28-Aug 2007 7.51 2 0.50 30-Aug 2007 8.04 2 1.17 4-Sep 2007 8.08 2 0.74 6-Sep 2007 7.80 1 0.61 9-Sep 2007 8.09 2 0.52 13-Sep 2007 7.87 1 0.54 18-Sep 2007 7.88 1 0.64 21-Sep 2007 8.53 1 0.62 22-Sep 2007 8.74 1 0.27 23-Sep 2007 8.10 1 0.36 25-Sep 2007 8.51 1 0.60 2-Oct 2007 8.72 1 0.57 4-Oct 2007 8.70 1 0.38 8-Oct 2007 8.30 2 0.45 9-Oct 2007 8.30 2 0.45 11-Oct 2007 8.37 1 0.41 16-Oct 2007 8.48 1 1.14 18-Oct 2007 8.17 1 0.80 23-Oct 2007 7.27 2 0.53 25-Oct 2007 7.06 1 0.46 29-Oct 2007 7.75 1 0.28 30-Oct 2007 7.82 1 0.68 1-Nov 2007 7.74 1 0.98 5-Nov 2007 7.56 1 0.87 10-Nov 2007 7.63 1 0.76 12-Nov 2007 7.43 1 0.92 15-Nov 2007 7.47 1 0.82 19-Nov 2007 7.86 1 1.07 22-Nov 2007 7.41 1 0.71 28-Nov 2007 7.38 1 0.45 30-Nov 2007 7.38 1 0.61 5-Dec 2007 7.80 1 0.84 7-Dec 2007 7.79 1 0.44 10-Dec 2007 7.85 1 0.42 11-Dec 2007 7.85 1 0.46 18-Dec 2007 7.64 1 0.27 21-Dec 2007 7.67 1 0.42 26-Dec 2007 7.43 1 0.28 28-Dec 2007 7.58 1 0.24 31-Dec 2007 7.51 10 0.32 3-Jan 2008 7.70 2 0.76 9-Jan 2008 7.54 2 0.81 11-Jan 2008 7.51 2 0.68 15-Jan 2008 7.72 3 0.36 18-Jan 2008 7.67 1 0.76 23-Jan 2008 7.67 2 0.24 26-Jan 2008 7.89 1 0.67 29-Jan 2008 7.28 1 0.34 5-Feb 2008 7.57 30 0.43 7-Feb 2008 7.48 10 0.20 11-Feb 2008 7.48 1 0.21 12-Feb 2008 7.48 1 0.25 20-Feb 2008 7.42 4 0.20 22-Feb 2008 7.15 3 0.24 26-Feb 2008 7.08 2 0.20 28-Feb 2008 7.46 3 0.25 3-Mar 2008 7.36 1 0.21 6-Mar 2008 7.41 1 0.23 11-Mar 2008 7.37 3 0.20 13-Mar 2008 7.68 2 0.20 19-Mar 2008 7.83 3 0.20 24-Mar 2008 7.53 2 0.20 25-Mar 2008 7.73 1 0.20 30-Mar 2008 7.81 2 0.54 95th Percentile Upstream Fluoride Data: 1.004 Red Hill Effluent Allowable Fluoride Calculations Based on the upstream background concentration of 1.004 mg/l fluorides and a 7q 10 flow of 90 cfs at the Red Hill discharge location on the Toe River,the allowable fluoride discharge is calculated as follows: In-stream allowable concentration of 1.8 mg/1 minus the background concentration of 1.004 mg/l allows for an increase of 0.796 mg/1. (0.796 m )(90 cfs)(28.3171/ft3)(3600 sec/hr)(24 hr/dav) = 386.4 lb/day (1000 mg/gx453.59 g/lb) imin Emvrvnmental Affairs Department unT Unimin Corporation � � 136 Crystal Drive•Spruce Pine,NC 28777 (PHONE)828/766-6081•(FAX)828/765-4755 February 8, 2008 CERTIFIED MAIL l RETURN RECEIrT REQUESTED FEB 1 4 2008 j Mr. Charles H. Weaver,Jr. NCDENR/Water Quality/NPDES Unit 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Subject: Request to Include Additional Emergency Pond NPDES Modification Request for Unimin Corporation—Red Hill Facility NPDES Permit Nos. NC0085839, Mitchell County, North Carolina Dear Mr. Weaver: Please accept this letter as a request to include an additional emergency pond in the descriptions on the Supplement to Permit Cover Sheet to be included in the modification of Unimin Corporation —Red Hill Facility's NPDES No. NCO085839 requested on May 30, 2007. Specifications of the proposed pond will be submitted for approval with the Authorization to Construct (ATC) application to the Construction Grants & Loans Section upon issuance of the draft NPDES permit to Public Notice If you have any questions regarding this matter, require further information, or anyway I can assist to expedite the modification approval please do not hesitate to contact me at (828) 766-6081 ext. 13. Thank you in advance for your efforts to help accelerate issuance of the permit. Sincerely, J0 ' l freyFergu on, P. E. Environmental Engineer UNIMIN CORPORATION c: EA Files,Mike Jussila„Bruce Perkins Ora 1D-0ro Na ata w ID-61aM-c4w*j hw-Owwwad TANG-s"m LawA jo-eta8on Lan9Yrda-9Wbn Hwlm,"Dalian-ACNMy ClAcWIN BYA.-A.V*v Dap1I-AdMW DapW Ilti-CIr*.Mrw c N-VA.T1p-P-A V"w TW-Lko 21NC0IWO-NCDENR-DWQ-ElH00000 -NORTH CAROUP&A-MTCHELL-0e0107%-%0101%-35.9203-W.I te2-NADe3 -7%3001327!-WMr-.33 -9-FLwbwr-AMW -1.30 -7191 21NCOIWO-WDENR-0WO-EelW= -NORTH CAROLM-MTCHELL-050101%-000107%-35.0993-!2.1152-kAD63 -79!30012053-WMw-.33 11-ft W -0.% -.aA 21NC0IWo-NCDENR-OWO-E8I00000 WORTH CAROLWA-MTCHELL-000101%-00010706-35.9293-02.1152-NAD83 -19!}00%7!5-WMw-.33 i7-ft ld -AcuW -0.30 -nM 21NC0IW0-NCDENR-0WO-E5I00000 -NORTH CAROLINA-MTCHELL-M0101-M of06-35.9993-02.1152-HAD63 -IMM0007715-WWr-.33 -17-FLnrbw-AftW -0.30 -.aA 21MC01W0-NCDENR4WO-EBIOODD0 -NORTH CAROLJNA-MTCHELL-=10100-%010106-35.9999.a2.1152-NAD63 -7983-00%174-WARM-.33 -7-FWwMw-A&W -020 -mW 21NCO1WO-WDENR-DWO-89100000 -NORTH CAHOUNk�.9TCHELL-060101%-%010106-35.M3­02.7752-NAD83 -19830015126-WWW-.33 -II-FAwkl -AcLW -7.p -.QA 27NCDIWO-NCDENR-0WO-84700000 -NORTH CAROLINA-MffCHELL-0801D108-%010706-95.99%-02.7752114063 -7905001100hWNw-.33 -11-fLwldr-AcNN -1.20 -nqA 21 NCO7WO-NCDENR-ONO-8!100000 -NORTH CAROIWA-MTCHELL-060101%-%010108-35.9993--02.1152-041063 -19950012880-WO-33 --ft ibr-AcYW -0.% -.oA .WO-NCDENR4MO-Ee700000 -NORTH CAROIOM-MTCHELL-OSMO1OB-OW10100-05.0903-02.1152-NAD63 -1995-001310"Mw-.33 -ft-F4nbw-ACOW -1.10 -.MN 21NCo1W0-NCDENR-0Wo-ES100000 -NORTH CAROLINN-MfCHELL-ODMOIOB-MIO106-35.0291-02.1152-NAD63 -1996-0012713-WMw-.33 11-FLwbr-A WI -1.40 --M 21NC4WO-NCDEW-DWO{810D000 -NORTH WiOU/M-#RCHELL-OBMOI06-00010109-35.9901-!2.1152-NAD63 -111%-001056!-WM.-33 -4411 ON-ACUM -0.00 SWI 21HODIWo-NCOEWWWO-8!100000 -NORTH CHELL-mi01%-00010106-35.9293-411152-NAD83 -1%600%672-WMw-.33 -714WW-M■I -0.70 MbA 21NCO7WO-NCOENR-DWO-E0100000 -NORTH CAROUA-WTCHELL-OMOIOS-OMOI 6-35.99%--82.1152-NAOSS -1%1-0077307-WMw-.33 -11-FLwbw-ACWI -1.50 -7. 21NOMWO-NCDENR-0WO-Ee100000 -NORTH CAROLINMARGNELL-00010106.060101%-36.92W-62.11e2-1lADe3 -790.50006490-WA1r-.33 -11-FYmtlw-AciW -1.OD -np1 21NCOIWO-NCOEIR-0WO-MOt1M -NORTH CAROLHIH.9TCHELL-06010106-05010108-35.92%-02.1152-NAD63 -19960015804-WAIM-.33 -O-FYnibN-Mrl -0.00 �qA 21NCOM041COEMI-MG-03=000 -NORMCAROUMi M*U-00010108-050101%-351203 821152-WM -79960013784-WMw-.33 -A-FWbp-MW -0.60 ti44 2114001WO-NCDENMEWO-M00000 -NORTH CAROLPV MTCHELL-MIOI06-000101%-35.9991-62.1152-NAD53 -19554M 630-WMw-.33 ift-FkWM»A.rl 40 -m91 21NCo1WO-NCOENR-0W0-EBW0000 -NORTH CAROLINA-MTCHELL-mi -050101%-35.9293-221152-NAD53 -/11%-0D1eTM_WMw-.33 -A-F1wb-*.kW -0.40 -mW 21NC01W0-NCDENR-0WO-Ee10o000 -NORTH CAROUNA-ARCHELL-05010/0e-Molol%-35A22%-d2.1152-NA083 -19640001M11WMw-.33 -A-FWIM�MW . 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"� - ��l�hi7 }ufit►v,A. (Aller-Sen.l ® j-)'h _ -- - .� I' " moi` �..�_ _ • ,��,co'"rc:'`.`�-,! ,tom _ Amp .. -- -�` �= �- - %�--2��^ �2' -..�,� _ �` - '► ,.,,fit � _ _� �.—••,1��'!. -* - 5;—Ll* ...1-t art -'� - ' ��►��� .� -''� _ -� �'� s��:�'-%�7���� .. '�- ' - �� �_ - _ �_,i►�.,_.aim _�a��' �,.- - _ •� -' - _ �' � �-'�- -- - - �,,.. -,;-'a � �-�.`�-,.- .. � - - -+�.• �� - - _ .-fir-�c� -- �- 9 --fes .' ::� 3�. u.� � t`.s t • +t. �.�_�.. + _ __ - SOC PRIORITY PROJECT: Yes No IF YES, SOC NUMBER TO: NPDES UNIT WATER QUALITY SECTION ATTENTION: Jim McKay DATE: November 26, 2007 NPDES STAFF REPORT AND RECOMMENDATION Mitchell County Permit Number NC0085839 PART I - GENERAL INFORMATION NOV 2 8 2007 1. Facility and Address: Unimin Corp L Red Hill Facility EEHR-WATER QUALITIV Red Hill, North Carolina Mailing: Jeff Ferguson Unimin Corporation 136 Crystal Drive Spruce Pine, North Carolina 28777 2. Date of Investigation: October 25, 2007 3. Report Prepared By: Keith Haynes 4. Persons Contacted and Telephone Number: Bruce Perkins 828-688-2169 5. Directions to Site: Off of Highway 197 6. Discharge Point(s), List for all discharge points: Latitude: N 36 00' 50" degrees Longitude: W 82 16' 05" degrees Attach a USGS map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No. C9SE U.S.G.S. Quad Name Bakersville 7. Site size and expansion area consistent with application? XX Yes No If No, explain: 8. Topography (relationship to flood plain included): Not in the flood plain. The site is on a small hill. -1- 9. Location of nearest dwelling: None with '/z mile 10. Receiving stream or affected surface waters: North Toe River a. Classification: C Trout b. River Basin and Sub-basin No.: French Broad 04-03-06 C. Describe receiving stream features and pertinent downstream uses: Wildlife habitat and also trout fishing. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Waste Treatment Process a. Volume of wastewater to be permitted 2.0 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the Wastewater Treatment facility? 0.682MGD C. Actual treatment capacity of the current facility- same as above d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: Mix-reactor tanks, lime & polymer feed systems, thickener, drum filter, pH adjustment, emergency pond and flow measurement. f. Please provide a description of proposed wastewater treatment facilities: Additional treatment will replicate current treatment, the only difference being that the new thickener will be larger. g. Possible toxic impacts to surface waters: Additional Fluoride. h. Pretreatment Program (POTWs only): NA in development approved should be required not needed 2. Residuals handling and utilization/disposal scheme: N/A a. If residuals are being land applied, please specify DWQ Permit Number Residuals Contractor Telephone Number -2- b. Residuals stabilization: PSRP PFRP OTHER C. Landfill: d. Other disposal/utilization scheme (Specify): 3. Treatment plant classification (attach completed rating sheet): N/A 4. SIC Codes(s): N/A Primary Secondary Main Treatment Unit Code: PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved. (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: Same as current permit 3. Important SOC, JOC, or Compliance Schedule dates: (Please indicate) Date Submission of Plans and Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non-discharge options available? Please provide regional perspective for each option evaluated. Not applicable Spray Irrigation: Connection to Regional Sewer System: Subsurface: Other disposal options: 5. Other Special Items: -3- PART IV — EVALUATION AND RECOMMENDATIONS The regional office recommends the issuance of the permit with special attention to the requested increase in the fluoride limit. Signature of Rep Preparer Wat Quality Regional Supervisor /1,1-o47— Dat -4- North Toe River Subject:North Toe River From: James Mckay<Tames.McKay@ncmail.net> Date: Wed, 31 Oct 2007 14:05:03 -0400 To: tom—augspurger@fws.gov Tom: Unimin Corporation currently operates a quartz mine and processing facility on the North Toe river in Mitchell County, NC. The facility is about 15 miles downstream of the impaired stream segment. Their current NPDES permit, NCO085839 and fact sheet are attached as PDF files. They have filed a request for a permit modification to allow an expansion and increase in flow and limits for Total Fluoride and Total Suspended Solids. They have been in good compliance with their current permit limits, and have failed only one Whole Effluent Toxicity Test (WET) in January, 2004. They passed two subsequent monthly tests. Data in the permit file lists the discharge location as LAT. 35Ao 00' 5011, Long. 82Ao 16' 05". Their current permit limits are: Flow: 0.682 MGD (million gallons per day) Total Fluoride: 200.0 lb/ day Monthly Average, 400.0 lb/ day Daily Max Total Suspended Solids: 142.0 lb/ day Monthly Average, 284.0 lb/ day Daily Max. They have requested a Flow limit of 2.0 MGD Total Fluoride: 450.0 lb/ day Monthly Average, 900.0 lb/ day Daily Max Total Suspended Solids: 417.0 lb/ day Monthly Average, 834.0 lb/ day Daily Max. We need some guidance from you as to whether to issue the permit modification, and how to proceed with any meetings, studies and/ or reviews we need to undertake. Thank you for your help! Jim McKay Environmental Engineer Eastern NPDES Program NC Division of Water Quality 1617 Mail Service Center, Raleigh, NC 27699-1617 Voice: (919) 733-5083, ext. 595 Fax: (919) 733-0719 Content-Type: application/pdf 85839 Current permit2006.pdf Content-Encoding: base64 Content-Type: application/pdf 85839.fct2006.pdfI Content-Encoding: base64 I of 1 10/31/2007 2:05 PM North Toe Mussels... Subject: North Toe Mussels... From: Michelle Raquet<Michelle.Raquet@ncmail.net> Date: Thu, 25 Oct 2007 09:27:27 -0400 To:james.mckay@ncmail.net Jim. . . I have not heard back from the biologists out at ESS, but I wanted to pass along some information I reed from Bryan Tompkins with the USFWS in the Asheville Regional Office. I left him a message asking about threatened or endangered mussels in the North Toe River from Cane Creek to the confluence with Cane River (where the Nolichucky begins) . This was his response. . . . That stretch of North Toe River is designated critical habitat for the federally endangered Appalachian elktoe. We have records of the federally endangered Alasmidonta raveneliana (Appalachian elktoe) , the state listed Lampsilis fasciola (Wavy rayed lamp mussel) , and Etheostoma acuticeps (Sharphead darter) listed as a federal species of concern all occuring in that reach of the North Toe. I can check with John Fridell (USFWS) but I believe that that population of Appalachian elktoe is one of the better ones we have. I will check on this also but I believe that this project will trigger formal consultation with this office. I'll let you know when I hear anything else, but this is what I have thus far. --Michelle Michelle Raquet Basin Planner NCDENR Division of Water Quality Planning Section Basinwide Planning Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Phone: 919.733.5083 x367 http://h2o.enr.state.nc.us/basinwide I �ry ^n 1 e � At If Fel 1 of 1 10/25/2007 1:33 PM IWC Calculations UNIMIN - Red Hill NC0085839 Prepared By:Jim McKay, Eastern NPDES Program Enter Design Flow(MGD): 2 Enter s7Q10(cfs): 90.7 Enter w7Q10 (cfs): 125.6 Residual Chlorine Ammonia(NH3 as N) (summer) 7Q10(CFS) 90.7 7Q10 (CFS) 90.7 DESIGN FLOW (MGD) 2 DESIGN FLOW (MGD) 2 DESIGN FLOW (CFS) 3.1 DESIGN FLOW (CFS) 3.1 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL(1 0 UPS BACKGROUND LEVEL 0.22 IWC(%) 3.30 IWC (%) 3.30 Allowable Conc. (ug/1) 514 Allowable Conc. (mg/1) 23.8 Ammonia(NH3 as N) (winter) 7Q10(CFS) 125.6 Fecal Limit 200/100ml DESIGN FLOW (MGD) 2 (If DF >331; Monitor) DESIGN FLOW (CFS) 3.1 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor(DF) 30.26 UPS BACKGROUND LEVEL 0.22 IWC(%) 2.41 Allowable Conc. (mg/1) 65.8 NPDES Servor/Current Versions/IWC 10/18/2007 � I I � i 1 i j i � s S a y p a ge °e m " Ic 3 rvi Unimin- Unimin" School Quartz c,'4 3.6 MGD �m House Unimin- Quartz Red Red Hill �� 2.16 MGD 0.682 CO) MGD o K-T Feldspar 1.73 MGDorth — North Toe River c°e River CD �– Unimin- Feldspar 3.5 MGD Crystal 0.360 MGD MINE DISCHARGES ON THE NORTH TOE RIVER Engineering Alternatives Analysis (EAA) Prepared by Jeffrey S. Ferguson Environmental Engineer Purpose The purpose of this report is to evaluate the feasibility of different disposal methods for the 2.0 million gallons per day(MGD)of industrial wastewater that will be generated by Unimin's Red Hill Facility. I. General Information A. Facility Location: Unimin Corporation—Red Hill Facility Mitchell County Post Office Box 588 Highway 197 North Spruce Pine,N.C. 28777 Report prepared by: Jeffrey S. Ferguson,P.E. Environmental Engineer Unimin Corporation Post Office Box 588 136 Crystal Drive Spruce Pine,N.C. 28777 B. Description of existing discharge: The wastewater treatment plant consists of mix-reactor tanks, lime and polymer feed systems,thickener, drum filter,pH adjustment, and flow measurement. The plant is currently limiting flow to—474 gpm average. The pH of the wastewater is controlled by neutralization of acid with hydrated lime. During this process,the calcium from the lime combines with F-ions to form calcium fluoride which can then be precipitated out of the wastewater. The precipitate and any other solids in the wastewater are then removed by flocculation and sedimentation in the thickener. The underflow from the thickener is further dewatered by vacuum filtration before the solids are disposed of off-site. The process of lime neutralization of the acidity and fluoride content of wastewater occur in three mixing tanks. The future proposed wastewater treatment system will consist of the exact same processes as the existing system. The existing EIMCO 60' thickener was installed to accommodate expansions (originally designed 34' based on test work by EIMCO) and has been determined to accommodate—500 gpm,while the proposed EIMCO 70' thickener has been determined to accommodate—700 gpm,resulting in the requested flow limit of 2.0 MGD. The requested increase in TSS and Fl is proportionate to the requested increase in flow. Page 1 of 1 Overflow from both thickeners will flow into a sump and thence to Outfall 001. This flow will be able to be diverted to the existing emergency pond. Underflow from the proposed thickener will be pumped by a diaphragm pump to a drum filter,with provision to dump this flow to the existing emergency pond. The overflow from the drum filter will flow via gravity to the feed well of the thickener. The filtrate will be pumped back to the feed well of the thickener. The filtrate solids are hauled to the permitted mining waste disposal sites at either the Quartz or Schoolhouse Quartz Facilities. C. The industrial process served by the wastewater treatment works is a high purity quartz purification facility. The purification of high purity quartz uses hydrofluoric and hydrochloric acids. Air pollutants from the process include HCl and HF and particulates which are scrubbed from the air by wet scrubbers. The untreated wastewater therefore consists of fluoride, chloride and total suspended solids. D. The requested increase in flow is for expansion of the facility over the next year. The treatment works are designed with a final build-out flow of 2.0 MGD in mind. Unimin expects to reach the 2.0 MGD level at sometime in the next two to five years. H. Evaluation of Environmental Feasibility of Discharge Alternatives 1. Connection to sewage system This alternative was eliminated due to the plant site's remote location. The plant site is located in a rural mountainous county with very little infrastructure. The nearest towns with existing sewer systems are Bakersville(-8 miles away) and Spruce Pine(-18 miles away). 2. Subsurface disposal system The metamorphic and igneous bedrock geology of the region is not conducive to subsurface disposal systems. The site is characterized by thin mineral soils overlying rock types with low specific yields. Igneous and metamorphic rocks generally have very poor primary porosity. The porosity of these rock types is generally due to secondary fractures and fissures in the rock. As a consequence of thinner soils and bedrock conditions, the subsurface materials will not be expected to absorb large influxes of wastewater without becoming fully saturated. Subsurface disposal systems for the type of flows existing and proposed should only be considered a possible alternative within the coastal plain deposits of southeastern North Carolina. Page 2 of 2 3. Land Application Spray irrigation systems operate under the principle of applying the water to an area of land which will allow vegetation to utilize the water. This alternative is generally feasible when the wastewater contains nitrogen and other nutrients as wastewater contaminants. This system requires sites with soils of high permeability and high hydraulic loadings. The site slope characteristics should be conducive to a low potential for surface runoff. The industrial wastewater from the Red Hill facility does not have high nutrient value. The primary wastewater after treatment contains dissolved solids of CaF2, CaC12 and suspended solids. The application of this water by spraying it on a suitable site would result in a buildup of CaC12 in the soil,reducing the effectiveness of the vegetation. The real problem, however,with the Red Hill facility site lies in the slope characteristics of the site. The slopes of an ideal irrigation site would be on average, less than 5%. The Red Hill site has slopes averaging over 11%. Disposal using irrigation will not work well with the topographic relief of the site for the disposal of the quantity of wastewater that will be generated by the plant because the slopes increase the potential for surface runoff. 4. Direct Discharge to Surface Waters Discharge to a flowing stream was the only option selected for disposal of the Red Hill facility's treated wastewater. The existing outfall location is on the North Toe River with a 7Q 10 rate of—90 cubic feet per second. 5. Wastewater Reuse Contamination of the final product is a critical segment of processing high purity quartz. Reuse of wastewater is not an option due to contamination. Conclusion Due to the unique quartz purification process,the wastewater disposal alternatives selected for the Red Hill facility is to discharge the water back to the North Toe River. This alternative is deemed the most appropriate after taking into account the site characteristics, discharge parameters, and site location. Page 3 of 3 vogsd � 9 b Ol Unimin Apr 2005 thru 2008 Unimin upstream Apr 2005 -Apr 2008 Upstream "where<.2 =0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTU mg/ L mgll 2-Apr 2005 6.75 22 0.19 0.19 5-Apr 2005 7.37 3 0.18 0.18 12-Apr 2005 7.04 3 0.17 0.17 14-Apr 2005 6.84 14 0.17 0.17 21-Apr 2005 7.08 2 0.17 0.17 22-Apr 2005 7.27 21 0.17 0.17 26-Apr 2005 7.09 2 0.15 0.15 28-Apr 2005 7.18 5 0.20 0.20 3-May 2005 7.14 1 0.20 0.10 5-May 2005 7.22 4 0.41 0.41 10-May 2005 7.44 43 0.20 0.10 13-May 2005 7.20 4 0.45 0.45 17-May 2005 7.24 4 0.20 0.10 20-May 2005 7.11 8 0.36 0.36 24-May 2005 7.33 4 1.83 ` 1.83 27-May 2005 7.63 2 0.35 0.35 1-Jun 2005 7.40 6 0.34 0.34 3-Jun 2005 7.17 7 3.54 3.54 3. 7-Jun 2005 7.41 8 0.20 0.10 10-Jun 2005 7.26 11 0.26 0.26 15-Jun 2005 7.09 7 0.21 0.21 16-Jun 2005 7.33 5 0.20 0.10 21-Jun 2005 7.35 32 0.55 0.55 23-Jun 2005 7.75 7 0.22 0.22 28-Jun 2005 7.31 27 0.20 0.10 30-Jun 2005 7.94 6 0.39 0.39 4-Jul 2005 7.22 0.14 0.14 6-Jul 2005 7.73 7 0.04 0.04 12-Jul 2005 8.61 2 0.53 0.53 13-Jul 2005 8.48 2 4.16 4.16 14-Jul 2005 8.62 1 0.83 0.83 18-Jul 2005 8.23 2 4.27 4.27 21-Jul 2005 6.99 31 0.71 0.71 27-Jul 2005 7.82 3 0.81 0.81 29-Jul 2005 7.66 2 0.37 0.37 2-Aug 2005 7.79 2 0.38 0.38 5-Aug 2005 8.10 2 0.58 0.58 10-Aug 2005 7.20 14 1.31 1.31 12-Aug 2005 7.48 11 0.84 0.84 16-Aug 2005 7.56 13 0.81 0.81 19-Aug 2005 7.41 9 0.83 0.83 23-Aug 2005 7.83 4 0.47 0.47 25-Aug 2005 7.59 4 0.63 0.63 1 Unimin Apr 2005 thru 2008 Upstream "where<.2=0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTLI mg/L mg/l 29-Aug 2005 7.44 4 0.84 0.84 7-Sep 2005 7.28 1 0.20 0.10 9-Sep 2005 7.67 2 0.34 0.34 12-Sep 2005 7.31 2 0.33 0.33 13-Sep 2005 7.28 2 0.80 0.80 20-Sep 2005 7.84 1 0.22 0.22 23-Sep 2005 7.72 1 0.70 0.70 27-Sep 2005 7.36 3 0.34 0.34 30-Sep 2005 7.00 1 0.61 0.61 4-Oct 2005 7.03 1 0.48 0.48 6-Oct 2005 7.22 7 0.20 0.10 11-Oct 2005 7.24 2 0.22 0.22 13-Oct 2005 7.94 4 3.04 3.04 18-Oct 2005 7.87 3 2.16 2.16 21-Oct 2005 7.80 2 2.25 2.25 25-Oct 2005 7.07 1 0.79 0.79 27-Oct 2005 7.24 1 1.14 1.14 2-Nov 2005 7.31 1 0.64 0.64 4-Nov 2005 7.40 1 0.82 0.82 8-Nov 2005 7.23 1 0.44 0.44 9-Nov 2005 7.41 1 0.46 0.46 14-Nov 2005 7.11 1 0.29 0.29 16-Nov 2005 8.85 1 0.44 0.44 22-Nov 2005 6.72 13 0.20 0.10 24-Nov 2005 7.32 4 0.27 0.27 28-Nov 2005 7.01 2 0.30 0.30 1-Dec 2005 6.91 32 0.20 0.10 6-Dec 2005 7.71 12 0.25 0.25 9-Dec 2005 7.54 4 0.27 0.27 16-Dec 2005 7.41 3 0.25 0.25 17-Dec 2005 7.33 3 0.92 0.92 19-Dec 2005 7.40 3 0.31 0.31 20-Dec 2005 7.44 3 0.35 0.35 27-Dec 2005 7.55 2 0.44 0.44 28-Dec 2005 7.42 2 0.38 0.38 4-Jan 2006 7.25 8 0.27 0.27 5-Jan 2006 7.33 6 0.27 0.27 12-Jan 2006 7.48 2 0.63 0.63 13-Jan 2006 7.32 2 0.94 0.94 16-Jan 2006 7.41 2 0.28 0.28 17-Jan 2006 7.33 2 0.23 0.23 19-Jan 2006 7.25 9 0.20 0.10 24-Jan 2006 7.38 4 0.22 0.22 26-Jan 2006 7.38 2 0.30 0.30 2-Feb 2006 7.51 3 0.33 0.33 4-Feb 2006 7.40 3 0.38 0.38 6-Feb 2006 7.26 5 0.21 0.21 2 Unimin Apr 2005 thru 2008 Upstream "where <.2= 0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTU mg/L mg/I 7-Feb 2006 7.30 3 0.25 0.25 9-Feb 2006 7.43 2 0.31 0.31 14-Feb 2006 7.30 2 0.17 0.17 17-Feb 2006 7.36 2 0.20 0.20 21-Feb 2006 7.53 2 0.20 0.20 24-Feb 2006 7.89 3 0.21 0.21 2-Mar 2006 7.78 1 0.34 0.34 6-Mar 2006 7.42 1 0.37 0.37 7-Mar 2006 7.42 2 0.29 0.29 13-Mar 2006 8.26 1 0.36 0.36 14-Mar 2006 7.94 3 0.21 0.21 21-Mar 2006 7.33 16 0.25 0.25 22-Mar 2006 7.23 5 0.20 0.20 27-Mar 2006 7.55 2 0.20 0.10 28-Mar 2006 7.65 1 0.32 0.32 4-Apr 2006 7.45 4 0.21 0.21 7-Apr 2006 7.84 1 0.42 0.42 10-Apr 2006 7.41 7 1.10 1.10 11-Apr 2006 7.24 2 0.84 0.84 19-Apr 2006 7.20 18 1.21 1.21 21-Apr 2006 7.17 8 0.94 0.94 25-Apr 2006 7.31 4 0.78 0.78 28-Apr 2006 7.16 6 0.37 0.37 2-May 2006 7.22 4 0.20 0.10 4-May 2006 7.23 3 0.20 0.10 9-May 2006 7.37 2 0.23 0.23 11-May 2006 7.25 2 0.22 0.22 15-May 2006 7.50 2 0.20 0.10 17-May 2006 7.44 2 0.20 0.10 22-May 2006 7.52 5 0.20 0.10 23-May 2006 7.05 2 0.20 0.10 30-May 2006 7.46 3 0.36 0.36 31-May 2006 8.02 3 0.38 0.38 3-Jul 2006 7.98 3 0.54 0.54 4-Jul 2006 7.14 5 0.54 0.54 11-Jul 2006 7.79 2 0.24 0.24 13-Jul 2006 7.81 2 0.22 0.22 18-Jul 2006 7.42 2 0.21 0.21 21-Jul 2006 7.27 2 0.20 0.10 24-Jul 2006 7.87 3 0.31 0.31 27-Jul 2006 7.54 2 2-Aug 2006 8.12 1 0.54 0.54 4-Aug 2006 7.88 1 0.52 0.52 8-Aug 2006 7.97 2 0.44 0.44 10-Aug 2006 7.43 1 0.98 0.98 14-Aug 2006 7.38 6 0.34 0.34 15-Aug 2006 7.25 6 0.28 0.28 3 Unimin Apr 2005 thru 2008 Upstream 'where<.2=0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTU mg/L mg/l 17-Aug 2006 7.51 2 0.77 0.77 20-Aug 2006 6.68 9 0.56 0.56 23-Aug 2006 7.37 2 0.61 0.61 24-Aug 2006 7.25 2 0.54 0.54 29-Aug 2006 7.98 1 0.41 0.41 30-Aug 2006 8.20 1 0.30 0.30 1-Sep 2006 6.02 19 0.20 0.10 6-Sep 2006 7.30 13 0.20 0.20 7-Sep 2006 6.81 4 0.29 0.29 14-Sep 2006 7.08 9 0.22 0.22 15-Sep 2006 7.37 3 0.26 0.26 18-Sep 2006 7.99 1 0.38 0.38 19-Sep 2006 7.92 1 0.55 0.55 27-Sep 2006 8.66 1 0.58 0.58 29-Sep 2006 7.44 2 0.62 0.62 3-Oct 2006 7.62 2 0.69 0.69 6-Oct 2006 7.37 1 0.72 0.72 11-Oct 2006 7.09 1 0.54 0.54 12-Oct 2006 7.26 1 0.36 0.36 16-Oct 2006 7.38 1 0.63 0.63 17-Oct 2006 7.05 9 0.63 0.63 19-Oct 2006 7.21 2 0.36 0.36 24-Oct 2006 7.09 1 0.33 0.33 25-Oct 2006 7.17 1 0.68 0.68 31-Oct 2006 7.37 1 0.29 0.29 1-Nov 2006 7.29 2 0.48 0.48 6-Nov 2006 6.84 1 0.32 0.32 7-Nov 2006 7.17 1 0.31 0.31 9-Nov 2006 6.98 8 0.23 0.23 14-Nov 2006 7.18 5 0.20 0.20 16-Nov 2006 6.84 30 0.26 0.26 22-Nov 2006 6.95 1 0.34 0.34 23-Nov 2006 7.01 1 0.36 0.36 27-Nov 2006 6.97 1 0.27 0.27 28-Nov 2006 6.88 1 0.26 0.26 30-Nov 2006 7.24 2 0.38 0.38 6-Dec 2006 7.23 1 0.51 0.51 8-Dec 2006 6.84 1 0.43 0.43 13-Dec 2006 7.32 2 1.11 1.11 14-Dec 2006 7.27 3 1.34 1.34 18-Dec 2006 7.40 1 0.48 0.48 19-Dec 2006 7.41 1 0.33 0.33 22-Dec 2006 7.28 1 0.57 0.57 26-Dec 2006 7.20 5 0.20 0.10 28-Dec 2006 7.18 2 0.24 0.24 2-Jan 2007 6.94 6 0.20 0.10 3-Jan 2007 6.88 4 0.20 0.20 4 Unimin Apr 2005 thru 2008 Upstream "where<.2=0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTU mg/L mg/1 11-Jan 2007 6.80 2 0.26 0.26 12-Jan 2007 6.94 2 0.28 0.28 16-Jan 2007 7.44 2 0.29 0.29 18-Jan 2007 7.16 1 0.37 0.37 23-Jan 2007 7.12 2 0.24 0.24 26-Jan 2007 7.10 1 0.29 0.29 30-Jan 2007 7.10 1 0.26 0.26 2-Feb 2007 7.08 1 0.44 0.44 6-Feb 2007 7.11 1 0.49 0.49 8-Feb 2007 6.72 1 0.47 0.47 13-Feb 2007 7.18 1 0.33 0.33 15-Feb 2007 6.90 1 0.44 0.44 19-Feb 2007 6.89 1 0.48 0.48 22-Feb 2007 6.84 2 0.50 0.50 27-Feb 2007 7.81 2 0.43 0.43 28-Feb 2007 7.52 1 0.40 0.40 2-Mar 2007 6.91 18 0.21 0.21 6-Mar 2007 7.18 1 0.31 0.31 8-Mar 2007 7.33 2 0.44 0.44 13-Mar 2007 7.80 1 0.21 0.21 15-Mar 2007 7.87 1 0.26 0.26 20-Mar 2007 7.28 1 0.20 0.10 22-Mar 2007 7.91 1 0.26 0.26 27-Mar 2007 8.31 3 0.20 0.10 30-Mar 2007 7.76 3 0.24 0.24 2-Apr 2007 7.80 2 0.49 0.49 3-Apr 2007 7.14 2 0.68 0.68 10-Apr 2007 7.68 1 0.49 0.49 12-Apr 2007 7.53 1 0.64 0.64 18-Apr 2007 7.25 1 0.68 0.68 19-Apr 2007 7.28 2 0.39 0.39 23-Apr 2007 6.97 1 0.64 0.64 24-Apr 2007 6.78 1 0.74 0.74 30-Apr 2007 7.39 1 0.20 0.10 2-May 2007 7.56 1 0.53 0.53 8-May 2007 7.50 1 0.19 0.19 10-May 2007 7.67 2 0.51 0.51 14-May 2007 7.49 1 0.34 0.34 14-May 2007 7.37 1 0.31 0.31 17-May 2007 7.36 2 0.63 0.63 22-May 2007 7.82 3 0.35 0.35 24-May 2007 7.21 2 0.41 0.41 29-May 2007 7.14 2 0.37 0.37 31-May 2007 7.59 2 0.65 0.65 4-Jun 2007 7.11 4 0.35 0.35 5-Jun 2007 7.32 2 0.41 0.41 14-Jun 2007 7.31 3 0.60 0.60 5 1 Unimin Apr 2005 thru 2008 Upstream "where<.2=0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTU mg/L mgll 15-Jun 2007 7.28 3 0.37 0.37 18-Jun 2007 7.56 3 0.20 0.10 22-Jun 2007 7.73 4 0.35 0.35 27-Jun 2007 7.09 12 0.89 0.89 28-Jun 2007 7.59 4 0.45 0.45 5-Jul 2007 7.32 3 1.40 1.40 6-Jul 2007 7.96 3 0.70 0.70 10-Jul 2007 7.82 4 0.40 0.40 13-Jul 2007 8.08 2 0.60 0.60 16-Jul 2007 7.05 2 1.10 1.10 17-Jul 2007 8.18 2 0.88 0.88 25-Jul 2007 6.80 38 0.63 0.63 26-Jul 2007 7.01 26 0.86 0.86 31-Jul 2007 7.12 5 0.76 0.76 2-Aug 2007 6.17 21 0.28 0.28 6-Aug 2007 7.87 4 0.57 0.57 10-Aug 2007 7.61 4 0.56 0.56 14-Aug 2007 8.18 3 1.05 1.05 17-Aug 2007 7.77 3 1.33 1.33 21-Aug 2007 6.84 2 1.35 1.35 23-Aug 2007 6.61 3 1.07 1.07 27-Aug 2007 7.50 4 1.02 1.02 28-Aug 2007 7.51 2 0.50 0.50 30-Aug 2007 8.04 2 1.17 1.17 4-Sep 2007 8.08 2 0.74 0.74 6-Sep 2007 7.80 1 0.61 0.61 9-Sep 2007 8.09 2 0.52 0.52 13-Sep 2007 7.87 1 0.54 0.54 18-Sep 2007 7.88 1 0.64 0.64 21-Sep 2007 8.53 1 0.62 0.62 22-Sep 2007 8.74 1 0.27 0.27 23-Sep 2007 8.10 1 0.36 0.36 25-Sep 2007 8.51 1 0.60 0.60 2-Oct 2007 8.72 1 0.57 0.57 4-Oct 2007 8.70 1 0.38 0.38 8-Oct 2007 8.30 2 0.45 0.45 9-Oct 2007 8.30 2 0.45 0.45 11-Oct 2007 8.37 1 0.41 0.41 16-Oct 2007 8.48 1 1.14 1.14 18-Oct 2007 8.17 1 0.80 0.80 23-Oct 2007 7.27 2 0.53 0.53 25-Oct 2007 7.06 1 0.46 0.46 29-Oct 2007 7.75 1 0.28 0.28 30-Oct 2007 7.82 1 0.68 0.68 1-Nov 2007 7.74 1 0.98 0.98 5-Nov 2007 7.56 1 0.87 0.87 10-Nov 2007 7.63 1 0.76 0.76 6 Unimin Apr 2005 thru 2008 Upstream "where<.2=0.1 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data SU NTU mg/L mg/l 12-Nov 2007 7.43 1 0.92 0.92 15-Nov 2007 7.47 1 0.82 0.82 19-Nov 2007 7.86 1 1.07 1.07 22-Nov 2007 7.41 1 0.71 0.71 28-Nov 2007 7.38 1 0.45 0.45 30-Nov 2007 7.38 1 0.61 0.61 5-Dec 2007 7.80 1 0.84 0.84 7-Dec 2007 7.79 1 0.44 0.44 10-Dec 2007 7.85 1 0.42 0.42 11-Dec 2007 7.85 1 0.46 0.46 18-Dec 2007 7.64 1 0.27 0.27 21-Dec 2007 7.67 1 0.42 0.42 26-Dec 2007 7.43 1 0.28 0.28 28-Dec 2007 7.58 1 0.24 0.24 31-Dec 2007 7.51 10 0.32 0.32 3-Jan 2008 7.70 2 0.76 0.76 9-Jan 2008 7.54 2 0.81 0.81 11-Jan 2008 7.51 2 0.68 0.68 15-Jan 2008 7.72 3 0.36 0.36 18-Jan 2008 7.67 1 0.76 0.76 23-Jan 2008 7.67 2 0.24 0.24 26-Jan 2008 7.89 1 0.67 0.67 29-Jan 2008 7.28 1 0.34 0.34 5-Feb 2008 7.57 30 0.43 0.43 7-Feb 2008 7.48 10 0.20 0.10 11-Feb 2008 7.48 1 0.21 0.21 12-Feb 2008 7.48 1 0.25 0.25 20-Feb 2008 7.42 4 0.20 0.10 22-Feb 2008 7.15 3 0.24 0.24 26-Feb 2008 7.08 2 0.20 0.10 28-Feb 2008 7.46 3 0.25 0.25 3-Mar 2008 7.36 1 0.21 0.21 6-Mar 2008 7.41 1 0.23 0.23 11-Mar 2008 7.37 3 0.20 0.10 13-Mar 2008 7.68 2 0.20 0.10 19-Mar 2008 7.83 3 0.20 0.10 24-Mar 2008 7.53 2 0.20 0.10 25-Mar 2008 7.73 1 0.20 0.10 30-Mar 2008 7.81 2 0.54 0.54 1.1175 95th percentile= 0.50 Average= 7 Unimin Apr 2006 to 2008 Unimin Red Hill Upstream 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data "where<.2=0.1 SU NTU mg/L mg/I 4-Apr 2006 7.45 4 0.21 0.21 7-Apr 2006 7.84 1 0.42 0.42 10-Apr 2006 7.41 7 1.10 1.10 11-Apr 2006 7.24 2 0.84 0.84 19-Apr 2006 7.20 18 1.21 1.21 21-Apr 2006 7.17 8 0.94 0.94 25-Apr 2006 7.31 4 0.78 0.78 28-Apr 2006 7.16 6 0.37 0.37 2-May 2006 7.22 4 <0.2 0.10 4-May 2006 7.23 3 <0.2 0.10 9-May 2006 7.37 2 0.23 0.23 11-May 2006 7.25 2 0.22 0.22 15-May 2006 7.50 2 <0.2 0.10 17-May 2006 7.44 2 <0.2 0.10 22-May 2006 7.52 5 <0.2 0.10 23-May 2006 7.05 2 <0.2 0.10 30-May 2006 7.46 3 0.36 0.36 31-May 2006 8.02 3 0.38 0.38 3-Jul 2006 7.98 3 0.54 0.54 4-Jul 2006 7.14 5 0.54 0.54 11-Jul 2006 7.79 2 0.24 0.24 13-Jul 2006 7.81 2 0.22 0.22 18-Jul 2006 7.42 2 0.21 0.21 21-Jul 2006 7.27 2 <0.2 0.10 24-Jul 2006 7.87 3 0.31 0.31 27-Jul 2006 7.54 2 2-Aug 2006 8.12 1 0.54 0.54 4-Aug 2006 7.88 1 0.52 0.52 8-Aug 2006 7.97 2 0.44 0.44 10-Aug 2006 7.43 1 0.98 0.98 14-Aug 2006 7.38 6 0.34 0.34 15-Aug 2006 7.25 6 0.28 0.28 17-Aug 2006 7.51 2 0.77 0.77 20-Aug 2006 6.68 9 0.56 0.56 23-Aug 2006 7.37 2 0.61 0.61 24-Aug 2006 7.25 2 0.54 0.54 29-Aug 2006 7.98 1 0.41 0.41 30-Aug 2006 8.20 1 0.30 0.30 1-Sep 2006 6.02 19 <0.2 0.10 6-Sep 2006 7.30 13 0.20 0.20 7-Sep 2006 6.81 4 0.29 0.29 14-Sep 2006 7.08 9 0.22 0.22 15-Sep 2006 7.37 3 0.26 0.26 18-Sep 2006 7.99 1 0.38 0.38 1 Unimin Apr 2006 to 2008 Upstream 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data "where<.2=0.1 Su NTU mg/L m /l 19-Sep 2006 7.92 1 0.55 0.55 27-Sep 2006 8.66 1 0.58 0.58 29-Sep 2006 7.44 2 0.62 0.62 3-Oct 2006 7.62 2 0.69 0.69 6-Oct 2006 7.37 1 0.72 0.72 11-Oct 2006 7.09 1 0.54 0.54 12-Oct 2006 7.26 1 0.36 0.36 16-Oct 2006 7.38 1 0.63 0.63 17-Oct 2006 7.05 9 0.63 0.63 19-Oct 2006 7.21 2 0.36 0.36 24-Oct 2006 7.09 1 0.33 0.33 25-Oct 2006 7.17 1 0.68 0.68 31-Oct 2006 7.37 1 0.29 0.29 1-Nov 2006 7.29 2 0.48 0.48 6-Nov 2006 6.84 1 0.32 0.32 7-Nov 2006 7.17 1 0.31 0.31 9-Nov 2006 6.98 8 0.23 0.23 14-Nov 2006 7.18 5 0.20 0.20 16-Nov 2006 6.84 30 0.26 0.26 22-Nov 2006 6.95 1 0.34 0.34 23-Nov 2006 7.01 1 0.36 0.36 27-Nov 2006 6.97 1 0.27 0.27 28-Nov 2006 6.88 1 0.26 0.26 30-Nov 2006 7.24 2 0.38 0.38 6-Dec 2006 7.23 1 0.51 0.51 8-Dec 2006 6.84 1 0.43 0.43 13-Dec 2006 7.32 2 1.11 1.11 14-Dec 2006 7.27 3 1.34 1.34 18-Dec 2006 7.40 1 0.48 0.48 19-Dec 2006 7.41 1 0.33 0.33 22-Dec 2006 7.28 1 0.57 0.57 26-Dec 2006 7.20 5 <0.2 0.10 28-Dec 2006 7.18 2 0.24 0.24 2-Jan 2007 6.94 6 <0.2 0.10 3-Jan 2007 6.88 4 0.20 0.20 11-Jan 2007 6.80 2 0.26 0.26 12-Jan 2007 6.94 2 0.28 0.28 16-Jan 2007 7.44 2 0.29 0.29 18-Jan 2007 7.16 1 0.37 0.37 23-Jan 2007 7.12 2 0.24 0.24 26-Jan 2007 7.10 1 0.29 0.29 30-Jan 2007 7.10 1 0.26 0.26 2-Feb 2007 7.08 1 0.44 0.44 6-Feb 2007 7.11 1 0.49 0.49 8-Feb 2007 6.72 1 0.47 0.47 13-Feb 2007 7.18 1 0.33 0.33 15-Feb 2007 6.90 1 0.44 0.44 2 Unimin Apr 2006 to 2008 Upstream 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data "where<.2=0.1 SU NTU mg/L m /l 19-Feb 2007 6.89 1 0.48 0.48 22-Feb 2007 6.84 2 0.50 0.50 27-Feb 2007 7.81 2 0.43 0.43 28-Feb 2007 7.52 1 0.40 0.40 2-Mar 2007 6.91 18 0.21 0.21 6-Mar 2007 7.18 1 0.31 0.31 8-Mar 2007 7.33 2 0.44 0.44 13-Mar 2007 7.80 1 0.21 0.21 15-Mar 2007 7.87 1 0.26 0.26 20-Mar 2007 7.28 1 <0.2 0.10 22-Mar 2007 7.91 1 0.26 0.26 27-Mar 2007 8.31 3 <0.2 0.10 30-Mar 2007 7.76 3 0.24 0.24 2-Apr 2007 7.80 2 0.49 0.49 3-Apr 2007 7.14 2 0.68 0.68 10-Apr 2007 7.68 1 0.49 0.49 12-Apr 2007 7.53 1 0.64 0.64 18-Apr 2007 7.25 1 0.68 0.68 19-Apr 2007 7.28 2 0.39 0.39 23-Apr 2007 6.97 1 0.64 0.64 24-Apr 2007 6.78 1 0.74 0.74 30-Apr 2007 7.39 1 <0.2 <0.2 2-May 2007 7.56 1 0.53 0.53 8-May 2007 7.50 1 0.19 0.19 10-May 2007 7.67 2 0.51 0.51 14-May 2007 7.49 1 0.34 0.34 14-May 2007 7.37 1 0.31 0.31 17-May 2007 7.36 2 0.63 0.63 22-May 2007 7.82 3 0.35 0.35 24-May 2007 7.21 2 0.41 0.41 29-May 2007 7.14 2 0.37 0.37 31-May 2007 7.59 2 0.65 0.65 4-Jun 2007 7.11 4 0.35 0.35 5-Jun 2007 7.32 2 0.41 0.41 14-Jun 2007 7.31 3 0.60 0.60 15-Jun 2007 7.28 3 0.37 0.37 18-Jun 2007 7.56 3 <0.2 0.10 22-Jun 2007 7.73 4 0.35 0.35 27-Jun 2007 7.09 12 0.89 0.89 28-Jun 2007 7.59 4 0.45 0.45 5-Jul 2007 7.32 3 1.40 1.40 6-Jul 2007 7.96 3 0.70 0.70 10-Jul 2007 7.82 4 0.40 0.40 13-Jul 2007 8.08 2 0.60 0.60 16-Jul 2007 7.05 2 1.10 1.10 17-Jul 2007 8.18 2 0.88 0.88 25-Jul 2007 6.80 38 0.63 0.63 3 Unimin Apr 2006 to 2008 Upstream 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data "where<.2=0.1 SU NTU mg/L m /l 26-Jul 2007 7.01 26 0.86 0.86 31-Jul 2007 7.12 5 0.76 0.76 2-Aug 2007 6.17 21 0.28 0.28 6-Aug 2007 7.87 4 0.57 0.57 10-Aug 2007 7.61 4 0.56 0.56 14-Aug 2007 8.18 3 1.05 1.05 17-Aug 2007 7.77 3 1.33 1.33 21-Aug 2007 6.84 2 1.35 1.35 23-Aug 2007 6.61 3 1.07 1.07 27-Aug 2007 7.50 4 1.02 1.02 28-Aug 2007 7.51 2 0.50 0.50 30-Aug 2007 8.04 2 1.17 1.17 4-Sep 2007 8.08 2 0.74 0.74 6-Sep 2007 7.80 1 0.61 0.61 9-Sep 2007 8.09 2 0.52 0.52 13-Sep 2007 7.87 1 0.54 0.54 18-Sep 2007 7.88 1 0.64 0.64 21-Sep 2007 8.53 1 0.62 0.62 22-Sep 2007 8.74 1 0.27 0.27 23-Sep 2007 8.10 1 0.36 0.36 25-Sep 2007 8.51 1 0.60 0.60 2-Oct 2007 8.72 1 0.57 0.57 4-Oct 2007 8.70 1 0.38 0.38 8-Oct 2007 8.30 2 0.45 0.45 9-Oct 2007 8.30 2 0.45 0.45 11-Oct 2007 8.37 1 0.41 0.41 16-Oct 2007 8.48 1 1.14 1.14 18-Oct 2007 8.17 1 0.80 0.80 23-Oct 2007 7.27 2 0.53 0.53 25-Oct 2007 7.06 1 0.46 0.46 29-Oct 2007 7.75 1 0.28 0.28 30-Oct 2007 7.82 1 0.68 0.68 1-Nov 2007 7.74 1 0.98 0.98 5-Nov 2007 7.56 1 0.87 0.87 10-Nov 2007 7.63 1 0.76 0.76 12-Nov 2007 7.43 1 0.92 0.92 15-Nov 2007 7.47 1 0.82 0.82 19-Nov 2007 7.86 1 1.07 1.07 22-Nov 2007 7.41 1 0.71 0.71 28-Nov 2007 7.38 1 0.45 0.45 30-Nov 2007 7.38 1 0.61 0.61 5-Dec 2007 7.80 1 0.84 0.84 7-Dec 2007 7.79 1 0.44 0.44 10-Dec 2007 7.85 1 0.42 0.42 11-Dec 2007 7.85 1 0.46 0.46 18-Dec 2007 7.64 1 0.27 0.27 21-Dec 2007 7.67 1 0.42 0.42 4 Unimin Apr 2006 to 2008 Upstream 50 ft upstream of discharge Transformed Date Year pH Turbidity Fluoride Fluoride Data "where<.2=0.1 SU NTU mg/L m /l 26-Dec 2007 7.43 1 0.28 0.28 28-Dec 2007 7.58 1 0.24 0.24 31-Dec 2007 7.51 10 0.32 0.32 3-Jan 2008 7.70 2 0.76 0.76 9-Jan 2008 7.54 2 0.81 0.81 11-Jan 2008 7.51 2 0.68 0.68 15-Jan 2008 7.72 3 0.36 0.36 18-Jan 2008 7.67 1 0.76 0.76 23-Jan 2008 7.67 2 0.24 0.24 26-Jan 2008 7.89 1 0.67 0.67 29-Jan 2008 7.28 1 0.34 0.34 5-Feb 2008 7.57 30 0.43 0.43 7-Feb 2008 7.48 10 0.20 0.20 11-Feb 2008 7.48 1 0.21 0.21 12-Feb 2008 7.48 1 0.25 0.25 20-Feb 2008 7.42 4 0.20 0.20 22-Feb 2008 7.15 3 0.24 0.24 26-Feb 2008 7.08 2 0.20 0.20 28-Feb 2008 7.46 3 0.25 0.25 3-Mar 2008 7.36 1 0.21 0.21 6-Mar 2008 7.41 1 0.23 0.23 11-Mar 2008 7.37 3 0.20 0.20 13-Mar 2008 7.68 2 0.20 0.20 19-Mar 2008 7.83 3 0.20 0.20 24-Mar 2008 7.53 2 0.20 0.20 25-Mar 2008 7.73 1 0.20 0.20 30-Mar 2008 7.81 2 0.54 0.54 1.07 95th percentile= 0.48 Average= 5 DA= 1.61 mi2 Facility: Central Care 7Q10s =0.21 cis Discharge to: UT to Stewarts Creek 7Q10w=0.34 cfs v /V� Residual Chlorine onia as NH3 summer) 7Q10(CFS) 90 7Q10 (CFS) 90 DESIGN FLOW (MGD) 2 DESIGN FLOW (MGD) 2 DESIGN FLOW (CFS) 3.1 DESIGN FLOW (CFS) 3.1 STREAM STD (UG/L) 1.8 STREAM STD (MG/L) 1.8 UPS BACKGROUND LEVEL(UG/L) 1.07 UPS BACKGROUND LEVEL(MG/L) 1.07 IWC (%) 3.33 IWC(%) 3.33 Allowable Conc.(ug/1) 510.55 Allowable Concentration (mg/1) 22.99 Amm ' as NH3 (winter) 7Q10(CFS) 0.34 Fecal Limit 20011 00m DESIGN FLOW (MGD) 2 Ratio of 29.0:1 DESIGN FLOW (CFS) 3.1 STREAM STD(MG/L) 1.8 UPS BACKGROUND LEVEL (MG/L) 0.22 IWC (%) 90.12 Allowable Concentration (mg/1) 1.97 For Minor domestic-type facilities: Minimum of 2 mg/I (summer)NH3-N; 4 mg/I (winter) NH3-N Chlorine: Residual chlorine must be capped at 28 ug/I to protect for acute toxicity effects IWC Calculations UNIMIN - Red Hill NC0085839 Prepared By:Jim McKay, Eastern NPDES Program Enter Design Flow(MGD): 2 Enter s7Q10(cfs): 90.7 Enter w7Q10(cfs): 125.6 Residual Chlorine Ammonia(NH3 as N) (summer) 7Q10(CFS) 90.7 7Q10(CFS) 90.7 DESIGN FLOW (MGD) 2 DESIGN FLOW (MGD) 2 DESIGN FLOW (CFS) 3.1 DESIGN FLOW (CFS) 3.1 STREAM STD (UG/L) 17.0 STREAM STD(MG/L) 1.0 UPS BACKGROUND LEVEL(1 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 3.30 IWC (%) 3.30 Allowable Conc. (ug/I) 514 Allowable Conc. (mg/1) 23.8 Ammonia(NH3 as N) (winter) 7Q10(CFS) 125.6 Fecal Limit 200/100ml DESIGN FLOW (MGD) 2 (If DF >331; Monitor) DESIGN FLOW (CFS) 3.1 (If DF<331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor(DF) 30.26 UPS BACKGROUND LEVEL 0.22 IWC (%) 2.41 Allowable Conc. (mg/1) 65.8 NPDES Servor/Current Versions/IWC 8/12/2008 DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO085839 Facility Information Applicant/Facility Name: Unimin Corporation-Red Hill Quartz Plant Applicant Address: P.O.Box 588,Hwy 226N Spruce Pine NC 28777 Facility Address: Highway 197N Bakersville NC 28705 Permitted Flow 2.0 m d Type of Waste: Industrial Facility/Permit Status: Modification Facility Classification Ph sical/Chen*al Class II County: Mitchell Miscellaneous Receiving Stream: North Toe River Regional Office: Asheville Stream Classification: C Trout USGS To o Quad: C9SE 303(d) Listed?: No* Permit Writer: Jim McKay Subbasin: 04-03-06 Date: 12/19/2007 Drainage Area mit : 340 Summer 7Q10 cfs 90.7 Winter 7Q 10 (cfs): 125.6 Average Flow cfs : 510 IWC (%): 3.3% Primary SIC Code: 1499 SUMMARY OF FACILITY INFORMATION AND WASTELOAD ALLOCATION Unimin Corporation is requesting a permit modification for its Red Hill Quartz Plant to increase flow to 2.0 mgd from the current 0.682 mgd in order to increase production. The Red Hill Quartz Plant does extraction and mineral processing to produce high purity quartz. No mining is done at this site. The facility is permitted to discharge into the North Toe River, class C- Trout waters, in French Broad River Basin. Outfall 001 discharges process water. Outfall 002 is an intermittent stormwater discharge. The wastewater treatment plant consists of: • Mix-reactor tanks; • Lime and polymer feed systems; • thickener; • drum filter • pH adjustment and • flow measurement. Processes for treatment include neutralization, precipitation, settling, vacuum filtering of solids and disposal of solids by land filling. RECEIVING STREAM INFORMATION: I 9 section of the North Toe River upstream of this facility is listed on North Carolina's 2006- 03(d) list, based on turbidity and riparian area loss. The segment also has a bioclassification rating of Fair. The Red Hill Quartz Plant is located approximately 15 miles downstream of the impaired segment of the North Toe River§yrhe North Toe River downstream of he facility has a ion classification rating o Good. According to the US Fish and Wildlife office, at stretch of North Toe River is designated critical habitat for the federally endangered Appalachian elktoe. We have records of the federally endangered Alasmidonta raveneliana (Appalachian elktoe), the state listed Lampsilis fasciola (Wavy rayed lamp mussel), and Etheostoma acuticeps (Sharphead darter) listed as a federal species of concern all occuring in that reach of the North Toe. Unimin Corporation—Red Hill Facility Sheet NPDES Modification NCO085839 Page 1 At this time, DWQ proposes no changes to the previously developed load allocations. Neither the impairment nor the turbidity violation is directly attributable to this discharges. INSTREAM MONITORING: Upstream: Upstream at least 50 feet Downstream: Downstream at least 300 feet. Parameters: Fluoride, Turbidity, pH The fluoride instream standard of 1.8 mg/ L was exceeded both upstream and downstream of the discharge in 2005, 2006 and 2007,with 9 instances of either upstream, downstream or both in 2005, 15 instances in 2006, and only 3 instances in 2007 through August. A review of instream data for 2005, 2006, and 2007 showed some exceedances of the turbidity standard of 10 NTU for trout streams. These exceedances occurred 19 times in 2005, 5 times in 2006, and 5 times in 2007 through August. In these instances, the standard was exceeded both upstream and downstream of the Red Hill facility. TOXICITY TEST RESULTS: ExistinQuarterly Chronic P/F, 1.2% Ceriodaphnia test. JAN APR JUL OCT Facility has passed all tests since January 2002 except for one failure in January 2004. It was followed by two passed tests in Feb. and March 2004 and all subsequent tests through July 2007. Recommendation: Renewal of quarterly chronic test @ 3.3% based on increased flow. COMPLIANCE REVIEW: Facility has been in compliance with nearly all permit limits consistently in 2005, 2006 and 2007 YTD. One NOV was issued in November 2006 for exceeding the TSS Limit. Facility is no longer required to conduct Priority Pollutant analysis based on category of discharger. Confidential information in application indicates that chlorine is added for disinfection of intake water. A TRC limit of 28 ug/L was added on permit renewal in November, 2006 based on trout classification of receiving stream and NC standard for TRC. An 18 month compliance schedule was given, the TRC limit begins June 1, 2008. PROPOSED CHANGES: ■ At the request of the permittee, flow is increased to 2.0 mgd from 0.682 mgd. Fluoride and TSS concentration limits were kept the same at 27 mg/ L and 25 mg/ L respectively. The new mass limits are 450 lb/ Day monthly average for TF and 417 lb/ day mon thl average for TSS. C <,uA CXoJ E'�n,c,�f eti�rkt ->�,rnl, (.tea PROPOSED SCHEDULE FOR PERMIT ISSU CE: /'0 Draft Permit to Public Notice: 12/19/2007 Permit Scheduled to Issue: (Tentative) 02/04/2008 Projected Effective Date of Permit: 03/01/2008 STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Jim McKay at (919) 733-5083 ext. 595. NAME: DATE: Unimin Corporation—Red Hill Facility Sheet NPDES Modification NC:O085839 Page w • REGIONAL OFFICE COMMENT: NAME• DATE: REGIONAL SUPERVISOR: NAME• DATE• NPDES SUPERVISOR COMMENT: NAME: DATE: Unimin Corporation—Red Hill Facility Sheet NPDES Modification NCO085839 Page 3 ✓� ► ; min - �2�/ i j� RSL' 0,4 �r1 R f0.1t� 1 FluE en 'e- s f/�. m f✓C S Mrd = 1, rn LL , �ace- ee/enae rm 13- ho-If -os 2,r R• z8 if J I - f vs 8,o.0- q K rf q �-;L-Ob A r J 1 9 J .Pmr I loll 41,vo I- 2r1 4 w d �•-� � n � �� � �Yt 4 n�a� �� � ; /YI G 1 Ile W i// e mil �i / 9 5 on t o �fi G hle Ir for�/' t - c%Jf�` co�' o "' J i � 1't�-tom / f�d�✓ /� Q l4 H� b L ..r?c o �.� �i� n sr'�� ,�+Z w3 J e-41 /Yl, � q y 1 j Uflimin Env*vnmentd M`lirs Department Unimin Corporation 136 Crystal Drive*Spruce Pine,NC 28777 (PHONE)828/766-6081•(FA} 828/765-4755 May 30, 2007 CERTIFIED MAIL !1D) RETURN RECEIPT REQUESTED :, -� :11 2007 Mr. Charles H. Weaver,Jr.NCDENR/Water Quality/NPDES Unit QUALITY 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: NPDES Modification Request for Unimin Corporation—Red Hill Facility NPDES Permit Nos. NC0085839, Mitchell County, North Carolina Dear Mr. Weaver: Please accept this letter as a request for modification of Unimin Corporation —Red Hill Facility's NPDES No. NCO085839 to allow for increased production. With this modification, Unimin requests that the permitted average flow be increased from 0.682 MGD to 2.0 MGD and allow for the monthly average total suspended solids limit to be increased from 142 lb/day to 417 lb/day based on the 25 mg/1 30-day average effluent limitation contained in 40 CFR 436. In addition, Unimin requests that the monthly average total fluoride limit to be increased from 200 lb/day to 450 lb/day based on best available control technology at 27 mg/l. The requested levels are sufficient to protect water quality and are well below available concentrations at this point in the river. Enclosed please find one signed original and two copies of EPA Form 1 and EPA Form 2C, proposed waste treatment plant flowsheet, and a major modification permit processing fee of $400.00. Please note there have been no changes to the waste treatment plant since issuance of the latest permit. As this project is very urgent, I am grateful for all efforts you can make to expedite this permit approval. Please note that portions of the applications have been stamped Confidential. Unimin Corporation is requesting that this information be treated as confidential and thereby protected from public disclosure. Unimin believes that such information if made public, would divulge technology, methods and processes entitled to protection as trade secrets of Unimin Corporation. Accordingly, we are requesting confidentiality of this information under State Statute 143- 215.3. A Mr.Charles H.Weaver,Jr. May 30,2007 Page 2 In support of this request, Unimin Corporation herein avers: A. The production of high purity quartz is a highly competitive industry in which market position is very much dependent on possession of the latest technology and process development. B. The processes and technology associated with Unimin's production of high purity quartz have been consistently treated by Unimin in its operating policies,procedures and practices as proprietary and confidential trade secrets. C. Unimin believes that such processes and technology are in its sole possession and are not generally available to Unimin's competitors or the public. D. Such confidential processes and technology which have been developed at great time and expense to Unimin are the property of Unimin and represent a great value and competitive advantage to its market position and are an integral part of Unimin's continuous quartz production operation. E. The unprotected divulgence of such confidential information would result in an irreparable harm to the competitive position of Unimin Corporation in this market. If you have any questions regarding this matter, require further information, or anyway I can assist to expedite the modification approval please do not hesitate to contact me at (828) 766-6081 ext 13. Thank you in advance for your efforts to help accelerate issuance of the permit Sincerely, Jeffrey2//P S. Ferguson,P.E. Environmental Engineer UNIMIN CORPORATION Enclosures c: EA Hiles,Mike Jussila,Kid Kuchta(cover letter),Bruce Perkins DI BaCkflutn DC-32 FOR UME UNLOADING STA, Voarum FAtsr Roramstric Lsgs 42.600 lb/day Fl«Droin. CY-02 19asn Cdumn Ovsr6or VrBN— VIBRATORS(3) I I SC-32 I Rsaotor MuiHv Drain 27 u I BL-02 Fram Ex1.69 cr-01 and of-o Fum.$rrabner wa.te f TA-62 1 DF-02 TA—61 F— Thiosullats Trsotmsnt I r � T 7.9 TPH Shcds 92.]50 b/day dids 300 GPM I 0 38%sdiM 1.3 TPN$aiaa 61,940 Ib/doy sdids O 365 Shcds f VP-33 — —+— TA-63 TA-64 3.2 TPM 5o0dN TA-60 154,,90 lb/day solids ®RK 0 38%Shcds SOLIDS TO TRUCK VIA FRONT END LOADER I I PU-70 M AG-35 pH� PU-77 PU-78 � 0100 OPM 00 0 AG-36 M M pH PU-76dt MT-35 �� PU-72 Stranco Pump MT-36 Floc SUMP Y PU-71 Thickener Area Sump TH-02 70' Diameter Static Thickener M M pH ra PU-44 L Too GPM PU-73 Emergency Pon From Ex sting T1—Cl sm GPM I � J 1200 GPM 4 Culligan Backnusn 150 CPM pH PU-74 PU-75 Porsholl TO RIVER Green — Existing L -- Emergency Pond Di a son Design — 1,200 GPM Brown — New �-- � lume Psrmlt— 2.0 MGD Monthly DaAy Awrogs -- _ DRAWN BY DGS 5/29/07 uniminawn-MExpansion Waste Circuit scALE PlmcT NE1xax 45-07-DI BY' DRAWING NO. REV. CHECKED BY, -- APPROVE DI fy.,I.c .a.��»'a I,k+ 'ann°►°mow+ n + Red Hill Plant 45-07-01-F09 D REFERENCE WAVEGS REFERETCE MAVWLNo. Br DATE REVISIONS APPROVED