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HomeMy WebLinkAbout#5023_12_2014_FINALJanuary 13, 2015 5023 Mr. Rodney Willis FMC Corporation, Lithium Division P.O. Box 795 Bessemer City, NC 28016 Jahn E. Skvarla, III Secretary SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Willis: Enclosed is a report for the inspection performed on December 10, 2014 by Jason Smith. Since the finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the findings in such a timely manner. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by electronic mail, or if you have questions or need additional information, please contact me at (828) 296-4677. Attachment cc: Master file Jason Smith Sincerely, Gary Francies, Technical Assistance/Compliance Specialist Division of Water Resources Water Sciences Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road; Raleigh, North Carolina 27607 Phone: 919-733-3908 ! FAX: 919-733-6241 Internet: www.dwalab.orq An Equal OppodunilyiAffirmative Action Employer INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5023 Laboratory Name: FMC Corporation, Lithium Division Inspection Type: Field Maintenance Inspector Name(s): Jason Smith _Inspection Date: December 10, 2014 Date Report Completed: January 7, 2015 Date Forwarded to Reviewer: January 7, 2015 Reviewed by: Beth Swanson Date Review Completed: January 7, 2015 Cover Letter to use: ❑ Insp. Initial ❑ Insp. Reg. ❑ Insp. No Finding ❑ Insp. CP ® Corrected ❑ Insp. Reg. Delay Unit Supervisor/Chemist III: Gary Francies Date Received: 1 /7/2015 Date Forwarded to Linda: 1/12/2015 Date Mailed: 1/13/2015 LC please send to Wes Bell in MRO wes.bell(a)ncdenr.gov On -Site Inspection Report LABORATORY NAME: FMC Corporation, Lithium Division NPDES PERMIT #: NC0005177 ADDRESS: P.O. Box 795 Bessemer City, NC 28016 CERTIFICATE #: 5023 DATE OF INSPECTION: December 10, 2014 TYPE OF INSPECTION: Field Maintenance AUDITOR(S): Jason Smith LOCAL PERSON(S) CONTACTED: Rodney Willis I. INTRODUCTION: This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. Proficiency Testing (PT) samples have been analyzed for all certified parameters for the 2014 proficiency testing calendar year and the graded results were 100% acceptable. Contracted analyses are performed by Pace Analytical Services, Inc. Huntersville (Certification #12). Current quality assurance policies for Field Laboratories and approved procedures for the analysis of the facility's currently certified parameters were provided at the time of the inspection. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: Error corrections were not dated. The Quality Assurance Policies for Field Laboratories document states: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (i.e., a statement that error corrections are dated when made beginning December 10, 2014) was received by email on January 7, 2015. No further response is necessary for this finding. Page 2 *5023 FMC Corporation, Lithium Division Comment: The laboratory needed to increase the documentation of purchased materials and reagents. The Quality Assurance Policies for Field Laboratories document states: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use) Vendor Lot Number, and Expiration Date. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (i.e., a statement that a traceability log that contains spaces to enter the date received, date opened (in use), vendor, lot number and expiration date for purchased materials and reagents emailed to the facility on January 7, 2015 has been put into use) was received by email on January 7, 2015. No further response is necessary for this finding. Proficiency Testing Comment: The laboratory was not documenting PT sample analyses in the same manner as environmental samples. The Proficiency Testing Requirements, February 20, 2012, Revision 1.2 document states: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (i.e., a statement that the results of PT samples will be recorded on the "Monthly Sampling Schedule Log" sheet and filed with PT report) was received by email on January 7, 2015. No further response is necessary for this finding. Conductivity —Standard Methods, 2510 B-1997 Comment: The meter was not being calibrated daily (the meter was checked with a 1000 pS/cm Conductivity standard daily and recalibrated if it was not within 20 pS/cm of the true value). The NC WW/GW LC Approved Procedure for the Analysis of Specific Conductance (Conductivity) document states: Instruments are to be calibrated according to the manufacturer's calibration procedure prior to analysis of samples each day compliance monitoring is performed For most meters, this is a one point calibration. After calibration, analyze and document a calibration verification check standard prior to environmental sample analysis. It is recommended that this standard value bracket (may be higher or lower than the calibration standard, as applicable) the expected range of sample values measured. The value obtained for the calibration verification check standard must read within 10% of the true value of the calibration verification check standard. If the obtained value is outside of the ±10% range, corrective action must be taken. Notification of acceptable corrective action (i.e., a statement that the laboratory began calibrating the Conductivity meter daily beginning December 10, 2014) was received by email on January 7, 2015. No further response is necessary for this finding. Comment: The Automatic Temperature Compensator (ATC) of the meter was not checked every 12 months (performed December 4, 2014 and last checked June 19, 2013). The NC WW/GW LC Approved Procedure for the Analysis of Specific Conductance (Conductivity) document states: The Automatic Temperature Compensator (ATC) must be verified annually (i.e., 12 months) at two temperatures by analyzing a standard or sample at 250C (the temperature that conductivity values are compensated to) and a temperature(s) that brackets the temperature ranges of the environmental samples routinely analyzed. This may require the analysis of a third temperature reading that is > 25°C. Notification of acceptable corrective action (i.e., a statement that the analyst made a recurring annual reminder which is also copied to the backup ORC to perform the ATC check as required) was received by email on January 12, 2015. No further response is necessary for this finding. Page 3 #5023 FMC Corporation, Lithium Division W PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Resources. Data were reviewed for January, February, and October, 2014. The following error was noted: Date Parameter Location Value on Benchsheet Value on DMR 10/8/14 Conductivity Effluent 1304 pS/cm No value reported The laboratory submitted an amended DMR to correct this omission on December 24, 2014. V. CONCLUSIONS: All findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Jason Smith Report reviewed by: Beth Swanson Date: January 7, 2015 Date: January 7, 2015