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HomeMy WebLinkAboutNC0000175_Fluoride Notes_19950621From: Date: Subject: To: Cc: Page 1 Note for Jackie Nowell Ruth Swanek Wed, Jun 21, 1995 12.42 PM N. Toe fluoride Steve Tedder Carla Sanderson; Don Safrit; Jackie Nowell Jackie completed calculations for new facility below confluence of North and South Toe Rivers. She did allocation in three different ways: 1. Pulled instream data on N. Toe and used average Fl concentration as background. The resulting background concentration is probably high as dilution from South Toe not accounted for. Under this scenario, new discharge could get approximately 520 lb/day. 2. Used instream data on North Toe and used highest weekly average from data collected in 1994 as background on North Toe portion of flow. Zero concentration was used on South Toe portion of flow (note link to STORET is down for a while so we could not see if data available on this trib). Under this scenario, new discharge could get approximately 580 lb/day. (Note: I personally like this approach better than 1). 3. Calculated allowable for all mining facilities on North Toe at the confluence with South Toe. This allowable was 963 lb/day. The already allocated amount was subtracted out leaving approximately 390 lb/day for the proposed facility. Method 3 is assuming no decay instream while it is simply accounted for in the upstream facilities by using actual instream data. Please let Jackie or me know if you want to discuss these calculations further. r Page 1 Note for Jackie Nowell From: Steve Tedder Date: Tue, Jun 20, 1995 3:34 PM Subject: RE: Fluoride calculations To: Jackie Nowell I WOULD PROBABLY USE THE SAME FLOW AS THEIR UNRAIN QUARTZ PLANT WHICH I BELIEVE IS 3.6MGD AND A FL LIMIT OF 218 LBS From: Jackie Nowell on Tue, Jun 20, 1995 3:22 PM Subject: RE: Fluoride calculations To: Steve Tedder Do you have a speculative wasteflow (or range of QW) on this facility, or should I use the 0.173 MGD that Unimin- Crystal asked for? I assume that this will be a larger facility? From: Ruth Swanek on Tue, Jun 20, 1995 2:50 PM Subject: FW: Fluoride calculations To: Jackie Nowell Cc: Carla Sanderson Please begin looking at this issue. If need help, come yell. From: Steve Tedder on Tue, Jun 20, 1995 2:49 PM Subject: RE: Fluoride calculations To: Ruth Swanek Cc: Don Safrit OK...... WHAT WOULD BE THE SITUATION IF A FACILITY NEEDED 200 LBS AND WANTED TO LOCATE JUST BELOW THE CONFLUENCE OF THE NORTH AND THE SOUTH TOE M? I RFAi UE THIS LOOKS MPOSSIBLE BUT I NEED THE ANSWER ANYWAY. THANKS From: Ruth Swanek on Tue, Jun 13, 1995 3:38 PM Subject: Fluoride calculations To: Steve Tedder Cc: Carla Sanderson; Don Safrit; Jackie Nowell Jackie has been working the fluoride calculations for Unimin. There are a number of different scenarios that can be run depending on what waste flows, stream flow, and background conditions are assumed. Randy Dodd did current allowable loading back in 1986 and these parameters have changed. Here is a synopsis of results: At current allowable loading: instream concentrations range from 1.72 -1.82 mg/l (round off to 1.8) If add 2001b /day: instream concentrations range from 2.37 -2.44 mg/l. (round off to 2.4) (Since above scenarios show little change under different assumptions, the assumptions are probably not significant). Page 2 Also, Dave Good rich indicated that Forrest was concerned about adding the effluent flow back in for dilution (our usual SOP) as these facilities withdraw water upstream of discharge points. Therefore, we examined predicted instream concentrations without this additional dilution. The results indicate that at current loading, instream concentration will be about 2.3 mg/l, and 3.3 mg/l with the additional 200 pounds. If you want to discuss any of the actual scenarios, please contact Jackie or me. . 1 t l'lJG S. Toe- ?.ve- " 'v -����� c �.�$�c .6 � + co \3Y.9O > + (5.58 cFs�� Cw� = (gtD.o8) c IS �Gr rxL,Do(-4 W' V, la 53.5? + 6 f- 5.51 16 2,15 — 5r3. S7 /?S^jjk - Y8.3� -t 3.6A(,0= S�li� �iJ�va,Nf Off -4aULs (twdvdrY -r ra - ✓/vTZ 4' - .J.% x(46/ 161 dy,,, - /.73 *Gg h IJJr , 3. s MW v,vlAl/r 6lyt,!- o, /7.3 W6d 8 ,5-r- 6 -1- l9. ")(/. e T/Z) (9Y..f)o. /� l9. s3 (IOY.o3,6/,r) -- J•Yr _ //I7. ,2f-- I Y.r /718 /9.r 3 14.r3 19 -17 O 10.6 Ile P 3 112. 6Q 3 = L96z °t /V L u 5-7 /Z 391.1 A/- ,4L ;Wk, 41� 411 -1 h..t- 1Qro , 7i!. li Qw = 3,G Ai p2P�s c� ��rr� = .218 Mot f U 1 fi4'uwd. F = 0.77 oo�1t s s8 c 17 1/ ,V J. 3 V IZ7 5222 . it A/4 ,?p1#/d 8.3Y - 3.L W9c� _ �ki► �fl� �• �� 39 Q.` MSl � Y, 1 .ollw+llc F/ LIP q,II *- 9•��* 12-.4 Alo = gC, 3.�.z Al Facility: mint be c 400 sq. n" NPDES,#. 84.00 sq. miles Receiving Stream: Sov+4 -Fos, 2i vt, Comment(s): 151 afs &7010 per Report Equation: gage number not available Low Flow Record Station Number. 03.4635.0000 Hydrologic Area Number. HA10 Drainage Area Low Flow Record Station: 58.80 miles squared Oave Low Flow Record Station: 173.71 do s7O10 Low Flow Record Station: 26.00 cfs w7O10 Low Flow Record Station: 24.00 aft 3002 Low Flow Record Station: 51.00 cfs Continue Drainage Area Ratio: 1.40:1 [ new DA / Da it gage [ Continue Weighted Ratio: 0.87:1 Over -ride Inappropriate Site (y):1 Drainage Area New Site: 84.00 miles squared MAR New Site: 1.8 cfs/miles squared Weighted Oave per Report Equation: 151 ofs Weighted &7010 per Report Equation: 34.88 cfs Weighted w7010 per Report Equation: 34.00 cfs Weighted 3002 per Report Equation: 68.80 cfs mint be c 400 sq. n" Drainage Area New Site: 84.00 sq. miles MAR New Site: 1.8 cfe/mlles squared Oave per Report Equation: 151 afs &7010 per Report Equation: 24.84 ate w7010 per Report Equation: 36.24 cfs 3002 per Report Equation: 52.01 ate Continue Drainage Area Ratio: 1.40:1 [ new DA / Da it gage [ Continue Weighted Ratio: 0.87:1 Over -ride Inappropriate Site (y):1 Drainage Area New Site: 84.00 miles squared MAR New Site: 1.8 cfs/miles squared Weighted Oave per Report Equation: 151 ofs Weighted &7010 per Report Equation: 34.88 cfs Weighted w7010 per Report Equation: 34.00 cfs Weighted 3002 per Report Equation: 68.80 cfs Facility: NPDESt Receiving Stream: NORTH TOE RIVER 0 LUNDAY Comment(s): gage number not available Low Flow Record Station Number. 03.4620.0000 Hydrologic Area Number: HA10 Drainage Area Low Flow Record Station: 104.00 miles squared Gave Low Flow Record Station: 187.20 cfs 97010 Low Flow Record Station: 34.00 cfs w7010 Low Flow Record Station: 43.00 cfs 30Q2 Low Flow Record Station: 63.00 cfs Drainage Area New Site: MAR New Site: Qave per Report Equation: s7010 per Report Equation: w7010 per Report Equation: 30Q2 per Report Equation: Drainage Area Ratio: [ new DA / Da at gage j Weighted Ratio: Over -ride Inappropriate Site (y):1 must be < 400 sq. miles 272.00 sq. miles 1.8 cfa/miles squared 490 cfs 80.74 cfs 115.97 cfs 168.42 cfs Continue 2.62:1 Continue 0.46:1 Drainage Area New Site: 272.00 miles squared MAR New Site: 1.8 cfs/mlles squared Weighted Qave per Report Equation: 490 cfs Weighted s7010 per Report Equation: 84.52 cfs Weighted w7Q10 per Report Equation: 114.35 cfs Weighted 3002 per Report Equation: 166.74 cfs lly-' OQ : I33`- RaYW� = G. 99 ,wi/'C 9,d�( ,44-j4A e, 941 .etc -e (pw y�- C6 7pla �7/ M,,l q�,z %•f Y,+�(n0 y UNlw",v 4)0,yrz Cw Y 3Z 3. s- 7 / )Vd 7./ 17/,Z * 6p,31r * 211yA'l�v I — 3.6 �.8 3 Mob /7-718-2- 77 77z * ?,3y .X &83 = '56f.5- 7*4L SgZ.7 --p�/,C c,- y.rTAc. 73 Al &0 o.r-73Afc-O — 10,0 ,83f 6.173 = j,003,H(,J i C"' o 107 X611 Iswx 7 ►ary ��(.- ?.aZ� /.� � P3��1' /a,or3 = 5��,2�"��. f 0-2 — y o, a� 0.41 - o 3.S /io - o. mJ � mp-Wd /z n•J /4 10 % '1ii•�n.cZ7 �cr l Z //z = 0, 1 l� ,v rvrn ' U da 0, as 0.07,Sr . y o, / 6,1 012- G, L o, o. L o.y o, MFO /Ad n/ t / /Z ; 2U.4 U f/-U", d£ �j 4,7 � /VN�< Yd L 7 A �ll � ' : ?y 146 A(- ss= s. ZS --7' z rfl1L �+ w�f2. hod. a S cc� �' ` S L J ° U� �L�+/ C.✓L�� - (G .7t o. 3��l� �-e� --- i °. 3)(0, os� •.KJ�.� `(i5r , �'> des ,,. 4 —K 7c-,c 46 3. �-,iv(7 `I���✓.��c lu��rl s �yS�f! f � �G c�s�Ll• y� -' �`f � as1 7 IS-7S r� 266 ll�lc-; ,or,9-,r t UWAt ,d_ C'✓� � f(N4 JY �td�f Old 771/1, // Z 6 A j r 7 � ��r _ �, }� 9, ao3 la. 3 okr /e ti cw {Gws U j sly 3Y ;- g.2Y = 6.5 5 i 7 -kjG2 M� 'J 57� 8.' q [0.013 = 6 87 hlQ 7,79 AGA P5 �Y -"- J 3V = 4. ),j 3 = %G f- 0� /Z L M6, • 1✓JUN -13 -1996 08:22 FROM Asheville RO DENNR TO 969197339919 P.01 Co. MOM MOM 0 Ph" N Fax 0 Fax A PROCEDURE FOR DEVELOPMEN S FERU41T LIMITS FOR THE FELDSPAR CORPORATION, INDUSMIN, INC., INTERNATIONAL MINERALS AND CHEMICAL CORPORATION AND UNIMIN, INC. Discussion As a result of the reduction of total 'available fluoride (F1) allocation wasteload to the river, the addition of another F1 user, and changes in production figures since allocations were made previ- ously, the Asheville Regional Office developed a questionnaire on process activities to be completed by each company discharging F1 to the North Toe River to assist in a new allocation effort. The results of that questionnaire will be used to develop individual allocations of fluoride for each facility. Confidentiality of the ore production was requested by each company. This information is on file in the Central office. The ob$ecti.ve of this process is simple, but the mechanics are difficult. The Environmental Management Commission has a policy of providing equivalent allocations to each discharge affecting the same water quality limited stream segment. For a more clearly defined equivalent allocation example, let us look at HOD . If two dis- charges to the same segment are water quality limited (more restric- tive than minimum treatment requirements (i.e. secondary for domestic -type wastes and Environmental Protection Agency (EPA) guideline requirements for industrial process wastes); then allocations are set by equivalent reductions in minimum treatment requirements. For illustration, say one is domestic and the other discharge is composed of process industrial wastewater, then the SOD in the domestic is reduced equivalently from secondary levels and the process reduced the same percentage from "the applicable EPA guideline allowance until dissolved oxygen standards are complied with. Equivalent allocations is a concept related to riparian rights. Typically, riparian issues revolve around water use, however, in developing wasteload allocations to a common receiving stream, assimilative capacity is the resource available. Each allocation must allow that qualified user a rightful share of the resource. Since the resource is fixed in size, then the agency responsible for allocation must find some way to distribute the capacity in a manner that equivalently maintains each user's right. A qualified user in this respect is the riparian property owner with legal access to the resource. It is important to recognize that assimilative capacity as a riparian commodity is not necessarily related to water use from the stream where a user needs to discharge waste. In fact, because of the nature of assimilative capacity, its allocation cannot be based upon the quantity of water used. It would be extremely unfair and not reflective of relative treatment burden to give a smaller alloca- tion to a user that for example recycles wastewater in the production process. The amount of final product produced would be a much better indicator. This same reasoning must apply when considering that a TOTAL P.01 'JUJ -12 -1995 15 :57 FROM Asheville RO DENNR TO 989197339919 P.02 -2- user's water supply may be relatively independent of the surface waters where treated wastewater would be discharged (i.e. well, lake on a tributary, public water system). Riparian rights are also considered to be available to all qualified users (those with legal access). As & result, property owners thar,.have not in the past exercised their right to a particular aspect of riparian resources such as fluoride assimilative capacity cannot be refused that right just because they chose not to use it in the past. However, "new source" discharges have, within the EPA guideline process, been treated somewhat differently because of treatment technology avail- ability and the opportunity with new construction to incorporate current environmental control systems. This provides some basis for adjusting the allocation for new users but not for denying one. with the respect to the issue of riparian rights, the allocation process presented here will consider a user's right to the resource under review, that being assimilative capacity. In the situation under review on the North Toe River, there are no approved EPA guidelines; therefore, the beginning basis must be developed. With the objective of a fair and equitable reallocation for each user, the factors used to set the allocations must be stable -and consistent. The factors must not reward poor operation or inefficient production but, must reflect the burden of removal accurately. with these criteria it is possible to eliminate several factors provided in the questionnaires. First, total raw ore feed tonnage on site is an inappropriate factor to use. Total feed tonnage does not necessarily reflect a representative comparison of how much fluoride wastewater will be produced. in addition and similar in some respects, the feed tonnage to operations using fluorides is not an appropriate factor because it may improperly give differing Fl allocations when comparing several operations just due to process control activities within feldspar or guartr production. Specifically, if one company can render higher feldspar peer ton of feed, to the process, using feed tonnage would therefore cause that plant to receive a relatively lower allocation of F1 even through actual kinished product could be equal to or greater than the other plant. Without question, the factor most appropriate for projecting fluoride allocations is finished feldspar and quartz products. Finished product figures are far and away the favored factor in EPA's guidelines. The basic concept of using production is attractive in itself. Across a particular manufacturing category there is typic- ally variation in production techniques, waste treatment technology, management, market, and many other factors. The company that can apply the most effective use of raw materials, develop or locate in good market situations, and effectively comply with federal, and local laws is going to prosper. By using finished product figures as the basis for wastewater controls, regulatory agencies are allowing the other market factors to function freely. it is not the responsi- ' 197339919 P.03 JUN-i2-1995 15 58 FROM Asheville RO DEH R TO 989 -3- bility of environmental agencies to develop controls which adjust market factors. The previous discussion clearly illustrates why exact quantities of chemicals used in a process should not be, an allocation factor, but it is. important to briefly review the use of hydrofloric (HF) acid in feldspar and high purity quartz production. The use of this chemical is a critical factor in determining a relative weighting factor for feldspar verses quartz production. There is considerable variability in the amount of HF each company.uses or projects it will use to process quartz. This is a reflection of two basic factorss 1) variations of process feeds and 2) a lack of actual operating knowledge about the process. The second factor IS certainly an important issue in developing a F1 wasteload credit for quartz production. Only IMc is today producing high purity quartz. Both Feldspar and Unimin have fairly solid plans underway to install quartz production. Even considering variability in production, it is certain that the reliability of the data pro- vided from a firm already producing a product is higher than that of a company not producing the same product. In this same respect, the confidence placed in projections from a company on the verge of adding the process will be higher than that placed in figures from a company in the initial stages of developing a quartz production Program. This mLght be bettsr.illustrated by looking at the quartz data in the following tables Quartz Production information Clearly, both the level of quartz output and the HF needed as provided by Indusmin is out of proportion to the other facilities. Therefore, those figures should not be used in making a weighting factor for quartz production. Final Pro- Gals. Quartz Feed HF Solution duction -- HF /tons Tonnage Used $ Actual HF Quartz Quartz Facility tonslmo. gal /mo. In Solution tons/mo. Produced Feldspar 1910 24000 70 1150 20.8 Indusmi.n 6424 327000 70 4800 68.1 IMC 3319 30135 70 2766 10.9 Unimin 1955 47500 70 1750 27.1 Clearly, both the level of quartz output and the HF needed as provided by Indusmin is out of proportion to the other facilities. Therefore, those figures should not be used in making a weighting factor for quartz production. 'JU4- 12-19% 15:58 FROM Asheville RO DEHNR TO 989197339919 P.04 -4- In producing a Final, allocation factor, it is .necessary to weight quartz production higher than feldspar production. Even though HF is used in the quartz process to "polish" or increase quartz purity, HF used per ton of product is much higher for quartz production than for feldspar- production. 77WBt fluoride waste from the quartz operation will contain higher quantities of F1, and therefore, represent a greater treatment burden. To develop the weighting factor, the feldspar data must be examined: Feldspar Production Information Gal HF (70 %) Feed Tonnage currently, only.Unimin is not producing feldspar. However, because HF used and the feed tonnage to production tonnage ratio is close to those shown for the other three companies, the UNIMIN information will be considered in developing a weighting factor. HF used per ton produced for feldspar averages 0.23 gal /ton (0.11 to 0.30 range). For quartz production this same factor averages 19.6 gal /ton (range 10.9 to 27.1, excluding the Indusmin information). On the basis of this comparison and without respect to water use, significantly more fluoride waste is created for every ton of high purity quartz produced than is produced for every ton of finished feldspar. Thus, when dividing the available fluoride wastteload, a greater amount of fluoride (mass) should be allowed per ton of high purity quartz than per ton of finished feldspar. To decide upon a weighting factor for quartz production, it will be necessary to examine several issues. Simply applying the HP use ratios would result in what may be an excessive weighting factor 19.5 divided by 0.23 equals 85.2 using the range of H3' to quartz produced ratios, 10.9 to 27.1, and the HF to feldspar produced ratios, 0.11 to 0.30, a "calculated" weighting factor ranges; from 246 to 36. This shows a variation of almost 7 to 1. It is also clear that some of the waste handling technologies available for dealing with fluoride wastewater apply to both the feldspar and quartz waste streams. Recycle of fluoride contaminated water is an option that is relatively independent to fluoride concentrations, provided that wastewater containing fluoride is reused only in conjunction with Feldspar Feed Feldspar Per Ton to Feldspar Tonnage HF Used Finished Feldspar Produced Facility tons /mo. gal /mo. tons /mo. Produced Ratio Feldspar 34233 2252 21181 0.11 1.6 Indusmin 24372 2070. 17043 0.12 1.4 INC 22003 3190 10710 0.30 2.1 Unimin 8833 1585 5300 0.30 1.7 currently, only.Unimin is not producing feldspar. However, because HF used and the feed tonnage to production tonnage ratio is close to those shown for the other three companies, the UNIMIN information will be considered in developing a weighting factor. HF used per ton produced for feldspar averages 0.23 gal /ton (0.11 to 0.30 range). For quartz production this same factor averages 19.6 gal /ton (range 10.9 to 27.1, excluding the Indusmin information). On the basis of this comparison and without respect to water use, significantly more fluoride waste is created for every ton of high purity quartz produced than is produced for every ton of finished feldspar. Thus, when dividing the available fluoride wastteload, a greater amount of fluoride (mass) should be allowed per ton of high purity quartz than per ton of finished feldspar. To decide upon a weighting factor for quartz production, it will be necessary to examine several issues. Simply applying the HP use ratios would result in what may be an excessive weighting factor 19.5 divided by 0.23 equals 85.2 using the range of H3' to quartz produced ratios, 10.9 to 27.1, and the HF to feldspar produced ratios, 0.11 to 0.30, a "calculated" weighting factor ranges; from 246 to 36. This shows a variation of almost 7 to 1. It is also clear that some of the waste handling technologies available for dealing with fluoride wastewater apply to both the feldspar and quartz waste streams. Recycle of fluoride contaminated water is an option that is relatively independent to fluoride concentrations, provided that wastewater containing fluoride is reused only in conjunction with 'JUJ -12 -1995 15:559 FROM Asheville RO DEH R TO 989197339919 P.05 -S- fluoride processes (fluoride interference with other ore processing activities). Therefore, while the waste handling demands for pure quartz are higher than for feldspar, that demand is likely to be lower than indicated by HF use information. Another factor available that points to this conclusion is that iMC which has the only operat- ing high purity quartz•system, also has the lowest mass discharge of three facilities. It is true, however, that IMC's wastewater control system represents what the Regional Office considers the standard for the industry. What these points show is that there are technologies which can, when applied with a strong management commitment, effec- tively reduce the quantity of fluoride released to the receiving waters. The final issue that must be discussed in recommending a weight- ing factor, is certainly equal to those just noted: i.e.,the real world impact of-the facilities receiving the allocations. In this matter we are dealing.with four separate industrial corporations Involved (or soon to be involved) as competitors in the same busi- ness, all located in the same general area, and all sharing a common riparian resource. Real and perceived conflicts make negotiating very difficult. Add to this a eommon.view from all the companies that the fluoride standard is too restrictive and the recent emer- gence of the fourth competitor and you have a sensitive environment in which existing allocations must be reduced. The only way to examine this-aspect of the allocation process is to calculate fluo- ride distributions for a variety of weighting factors. In doing so. it will be necessary to provide the distributions over the entire range of'near term configurations: Configuration I ­-Unimin Corporation not producing feldspar or quartz. The Feldspar Corporation operating without the planned high purity quartz .facility,.rndusmin at current feldspar production, and INC producing feldspar and high purity quartz at current levels. conficturation II - Unimin Corporation not producing feldspar or quartz, The Feldspar Corporation operating with the high purity quartz facility and indusmin, Inc. and INC as described in I. Confiouration III - Unimin Corporation producing feldspar and quartz, and other three companies as described in 1. Confiauration IV - Unimin Corporation as in III, The Feldspar Corporation producing high purity quartz and the other two companies as described in I. JUN-12 -1995 15 -.59 FROM Asheville RD DEH R TO 989197339919 P.06 -6- Conficmration V - Unimin Corporation as in III, The Feldspar Corporation and Indusmin, Inc. producing high purity quartz and IMC as described in I. dnf i uration VI - The Feldspar Corporations IMC, Indusmin, Inc. and Unimin Corporation as described in V and Indusmin, Inc. with a 50% expansion of the feldspar plant. The process in developing a specific allocation can be described as follows A. Calculate an allocation factor (Af) for each facility within a specific configuration; Af MF +Wf x where: Af = Allocation factor, F : Finished feldspar in tons per month (information supplied by the company). Wf = Weighting factor for quartz production, Q = Finished high purity quartz, tons /mo. B. Project a percentage share (PS) of available fluoride for each facility under each configuration. PS At x.100 SUM Af where: SUM Af as sum of all four Af's for a particular configuration. C. Calculate the specific fluoride allocation (A -lbs /day) for each company. As PSxAW TO where: AW = Available wasteload to North Toe River - 574 lbs /day. ' J- 12-19% 16 FROM 80 FM Asheu i l le RD DEH R M 989197 39919 P.07 W arm For comparison purposes the following information is provided: Facility Fluoride Information F1 Dis- charged Maximum Fl Current Of Monthly % Of Most Current Of Facility Permit-Limits Total 1985 -86 Total F1 Allocation Total Unimin Feldspar 279.1 38 256 38 218 38 Indusmin 220.3 30 261 39 172 30 IMC 235.0 32 160 23 184 32 All Figures Monthly Average lbs /day *Uni,min projects 125# /day ' JUJ -12 -1996 1600 FROM AshevilleRODEHNR TO 989197339919 P.OB _8_ Fluoride and Quartz Froduction summary Finished Feldspar Finished Quartz Facility tons /mo.., tons /mo. unimin 5300 1750 Feldspar 21181 1150 Indusmin 17043 (25443 *) 500 IMC 10710 2766 *50% expansion at Indusmin. Comparison Wasteloads Under Configuration I LacklLity FS $ =# /day) W£ =1 vnimin 0 0 0 Feldspar 21181. 41 235 Indusmin 17043, 33 189 IMC 13476 26 15 TI-7-07 100 574 Wf = 85 Unimin 0 0 0 Feldspar 21181 7 40 Indusmin 17043 6 34 IMC 245820 87 500 284044 105 �7 Wf 6 Unimin 0 0 0 Feldspar 21181 32 183 Indusmin 17043 26 149 IMC 27� 1 0 5� 'JU+-12 -1995 16 :00 FROM Asheville RO DEHNR TO 989197339919 P.09 -9- Comparison Wasteload Under Configuration'Iv Wf = ], Unimin 7050 12 69 Feldspar 22331 37 212 Indusmin 17043 28 161 IMC 13476 23 3232 59900 100 574 Wf6 Unimin 15800 18 103 Feldspar 28081 32 183 Indusmin 17043 19 109 IMC 174 87`1 10 These five comparison allocation distributions are presented as illustration of the effects of different weighting factors (Wf). In reviewing this issue, the Division of Environmental Management staff examined distributions over all four Configurations with WfIs of 1, 2, 3, 6, 10, and 85. in comparing.all these figures with the Facility Fluoride Information table and considering all the issues discv.ssed in this report, it was concluded that a Wf of six ( 6 ) repre:aented a reasonable weighting of quartz production fluoride waste: burden and produces a fair fluoride allocation distribution that is achievable with existing technologies. ,It is clear from the compe.risons presented that the range of possible weighting factors represents, at the low end, an unfair situation to quartz producers and I.t the high end an unrealistic disruption in the previous alloca- tion pattern. A value of six for Wf is something of a middle ground position, providing each user a piece.of the allocation pie large enough to permit compliance. In applying this approach there are some issues which must be addressed. Permits should not be based on projected production activities, but revisions to the distribution of F1 allowable should be adjusted when the new process is added (i.e. configuration shifts). Initially, no high purity quartz production at Feldspar, Unimin or Indusmin will exist, and the allocation would not change until these processes carne on line. Because Unimin does not now produce feldspar, no allocation for Fl would apply until such produc- tion exists. The following'is a table showing allocation with Wf= 6: 'JLN -12 -1996 16 00 FROM Asheville RO DEHhR TO 989197339919 P.10 Allocations Proposed Facilitv AF PS M A if/day) Confl uration I Unimin 0 0 0 ` Feldspar 2 1$ '32 '� 183 Indusmin 1 04 2.8 149 INC 276 142 542 Conf ic[uration II Unimin 0 0 0 Feldspar 28082- 39 224 Induamin 17043 23 132 INC 27306 38 218 72431 100 3l4 Confiaurat II vnimin 15800 19 109 Feldspar 21181 26 149 Indusmin 17043 21 121 INC 27306 34 195 81330 100 5 Configuration IV Unimin 15800 1$ 10.3 Feldspar 28081 32 183 Indusmin 17043 19 109 INC 27306 �3, 179 88230 10014 Conficruration V Unimin 15800 17 98 Feldspar 28081 31 178 Indusmin 20043 22 126 INC 27306 30 17-2 91230 TO 574 Configuration vI Unimin 15800 16 92 Feldspar 28081 28 161 Indusmin 28443 29 166 IMC 27306 27 155 99630 100 574 • • JUN- 12 --19% 16-. 01 FROM Asheu i 11a RD DE}1NR TO 989197339919 P.11 -11- Unimin Corporation's TSS effluent limitations will remain 20 mg /l daily average, 30 mg /l daily maximum until the company starts to produce feldspar. The limits will then change to 707 lbs /day and 1414 lbs /day daily average and daily maximum. These limits were developed using the EPA draft development document - Mineral Mining and Processing Industry. 589 tons x lb x 2000 lbs m 707 •lbe day of raw ore 000 lbs. product ton day of TSS Ef f luent lirnitationsi for TSS, pH and turbidity and f low for' The Feldspar Corporation, Indusmin, Inc. and IMC are the same as those limits proposed in the last wmsteload allocation dated May 5, 1986. A copy of the proposed effluent limits for Configurations I - VI for each company is attached. 1 TOTAL P.11 in, UN- c v/�� 4 J J Af ?QIa /�C 0000 /%f 1 �/I�i,f1iA� �(JrI✓7Z � �JOOJFOp � EK/S7lN 3. 6 �7/ n , .2/ 8 /.3.j �s ...,t Gam- �%✓ /M�� - �.fr c,� �,G�.T .,.� -.- _ y�,,,� �► Jffi-t Afe, o0 0j 3S3 ; c�f�,�„ le►�p 70 3, S" C, p A tic,,f dd }4,u KT rldiyr„, 1.73 3Z FrrrnvCi rj.} � /o NLOUo�36I l 111141'M -XIG/f J x.300 / /03 `1L.s 30 1 K6- -1 C. 7, to S4� a) � .�LrA �i,.1f ' uN��t+,iJ - �2 = �• 6 �/rro �,ve..PJa �•,�.r,( /� �✓+, Gerc�i'f.► Id, ,,, = 3, 9,003 Mho q OD 3 ,rb �j7,7i� 39 5.��. 8 52( ,8 - 8 M6W Pte` crl J tv if = Cd (5%" 9� Q Ge 3AI4d C13, 9,GO'� 13�OY Cl ;,37,3/ = Cd v �fNl,s,rN 3.L MGM Q� 113 � FtldY�✓ S-1 9.1 yy '/.SM6Q1 l.73 MGO #1d 1)(7, 72) (i3,G9 -7' LfS, 77 Y P. 3 Y -- Y, o o 3 Gd = /o, 3 (JN /M IN M fcA 1010✓ 3p -T4 G0C 014 Qw s ® 9.8f i 15. 2s,�9,y ��) = Cdt ((l 0, z �c��) t7� M(r9 /113.3 = Cd (60, Z,fc-4) a. -5 = C-t ,-j �L Co Mgy (rs. Zr) C Jae) = Cd C �a. 1.77 - Q S-I� t ( /SSx) (9. 7, 6) : 6.173 Mbd y 10.0(3 C,,t ( 6,5, U) (77HWJ) C C 0. 5x) cet ccC 6 0.5 ) c� 4 6.473 A16v 7, of = CcC 60.Z�� 3.5 H.co 1.73 Hon 0.177 MGa 4 MAN ( /S,zS 76Y.�.��P) _ (Co,2f� . Z1r) A 43 = 2W v l /7� VN! M!i✓ dI✓TZ Z l 0 c5 � ��✓� p Yid gL.�fb I,P) = ( C� ) ( (po.a6 cFs� cFs) (7 (�o-as cFs) 5 MJcW U Z"",�#N 3 P c�3 Vial *jX .tr T - 7YY /,-/j 1-4 t Z 7s� - TSY 13"d Ufr A+..( 9,A M G *0r 21S'44 /At s'7�4 ;Pr4V 79q od y 6 c..,�y,,.•,► w (//✓�Arr v Mic.o 0 fv4l) dAftM,�,Q����,v� s 7� I cgs I I l�Q I /79 57� SQ "YAO SO, Z 3 4do 2 y� b 8' 2 �� O ' ? ,c ; ���, 48.0 rf-v ss •o wf,v 8l • D r4 45,,Q -V rw 'e5 la x4l z� • o y jCw Zz •° h0l L ' o A;�6 �Mr p°1.0 �i6li •o �6/� Faculty: spruce pine -mica NPDES#: Recelving Stream: north toe river Comment(s): 11age number not available Low Flow Record Station Number. 03A620.0000 Hydrologic Area Number. HA10 Drainage Ana Low Flow Record Station: 104.00 miles squared Oave Low Flow Rsoord Station: 187.20 cis *7010 Low Flow Record Station: 84.00 cts Y17O10 Low Flow Record Station: 48.00 cis 3002 Low Flow Record Station: 68.00 ofs Continue Drainage Area Ratio: 0.93 :1 i new DA / Da nt papa ] Continue Weighted Ratio: 0.90:1 Over -rids Inappropriate Site (y ):j Drainage Area New Site: 96.50 miles squared MAR New Sits: 1.9 aft/riles squared Weighted Oeve per Report Equation: 183 ate Weighted *7010 per Report Equation: 31.39 ef* Weighted w7O10 par Report Equation: 40.28 cis Weighted 3002 per Report Equation: 58.90 of* must be < 400 ec . mks Drainage Area New Site: 96.50 4% muss MAR New Sue: 1.9 cfs/mlles squared Gave per Report Equation: 183 ate *7010 per Report Equation: 29.94 cts Y/7O10 per Report Equation: 43.86 ob 3002 per Report Equation: 65.07 ate Continue Drainage Area Ratio: 0.93 :1 i new DA / Da nt papa ] Continue Weighted Ratio: 0.90:1 Over -rids Inappropriate Site (y ):j Drainage Area New Site: 96.50 miles squared MAR New Sits: 1.9 aft/riles squared Weighted Oeve per Report Equation: 183 ate Weighted *7010 per Report Equation: 31.39 ef* Weighted w7O10 par Report Equation: 40.28 cis Weighted 3002 per Report Equation: 58.90 of* Fadlily: k4 foldfunimin quartz NPDESt Reoei ing Stream: north toe river Comcnent(s): page number not available Low Flow Reoord Stallion Number. 03.4620.0000 Hydrologic Area Number: HA10 Drainage Area Low Flow Reoord Station: 104.00 miles squared Gave Low Flow Reowd Station: 187.20 do 67010 Low Flow Rsoord Station: 54.00 da w7O10 Low Flow Reoord Station: 45.00 cfs 3002 Low Flow Rsowd Station: 69.00 ds Drainage Area New Site: MAR New Site: Gave per Report Equation: 67010 per Report Equation: w7O10 per Report Equation: 3002 per Report Equation: must be < I0o sq. n" 199.00 sq. miles 1.0 dshniles squared 265 cis 41.40 cfa 60.26 ds 86.93 cis Continue Drainage Area Ratio: 1.28:1 1 new DA/ Da at gape 1 Continue Weighted Ratio: 0.81 :1 Over -ride Inappropriate Site (y ): j Drainage Area New Site. 153.00 miles squared MAR New Site: 1.9 dNmlles squared Weighted Owe per Report Equation: 263 ds Weighted 67010 per Report Equation: 4329 cfs Weighted w7O10 per Report Equation: 55.48 cis Weighted 3002 per Report Equation: 81.16 cfs Facility: NPDES#. Receiving Stream: North Toe River Conwrient(s): gage number not avallable Low Flow Record Station Number: 03.4620.0000 Hydrologic Area Number: NA10 Drainage Area Low Flow Record Station: 104.00 miles squared Oave Low Flow Record Station: 187.20 do s7010 Low Flow Record Station: 34.00 ds w7010 Low Flow Record Station: 43.00 aft 3002 Low Flow Record Station: 63.00 ale Drainage Area New Site: MAR New Site: Osve per Report Equation: *7010 per Report Equation: w7010 per Report Equation: 3002 per Report Equation: must be < 100 sq. ffAw 145.00 sq. miles 1.8 cfs/milss squared 276 cfs 45.17 ale 65.63 aft 94.77 ab Continuo Drainage Area Ratio: 1.39:1 [ new DA/ Dad gape ] Continue Weighted Ratio: 0.87:1 Over -ride Inappropriate site (y ):I Drainage Area New Site: 145.00 miles squared MAR New Site: 1.9 ofs/miles squared Weighted Osve per Report Equation: 276 ate Weighted 97010 per Report Equation: 47.11 aft Weighted w7010 per Report Equation: 60.70 ale Weighted 3002 per Report Equation: 88.75 ofi C- � J#IlMw• QJAVTZ. 3.6 M GO icr Fl, 14It = 1.73 M6-o F"Iif4vl 3. t Mrno WnMAc-4f)tgc p,r7 ;MW q, GO 3 ,4Cio RkW44 h LAi.-� A n1 -i4 T L o0 3 MCN] = 13.9 rc-6 7QiD ; ys"cf3 /a(o,// -- 2.2r= 163-A �S 39) _ /S59. 8 -#-q ( tiJS�0 0�,t a S6�• f zoa-iP4 79:0,0 -50 C/LyfrAL- 7do•A a c TA5fV& *1- (l 3.9 5-) (7, 9 �) = Cd- ( 5-f . 9 S cry. fi �s l0Y,67 cd.(s�.5s ( /o,lz) = cal (s8,9r) /Y/. /7 - C,,C(rl,45> /e @ S6 b AVI L� 76 Q/� Lq3 Cfs) - '73. I 3yq m jlP) ie 'S use. (5-N lb)co 1 4- 2cx-� ib)da = y q3 C(-S u 6.003 mbO = CAM kribbJ'lw bcct c,101 r `7q 1 jJ kq - )0.3 m3W i3, ci,5 C(s 13 X15 C C7 (!Ik c�>> (3.95 c6)(l0•3 m /P) _ (C�)( q3 Cf3) Cd 0.3 Cl :, 3.3 m I� - - -- -- -- Ded . z ✓✓,,-�Yeavy� cooc . w( aoo lb wlo -20o (h 3.3 Facility: NPDES#. Receiving Stream: north toe river Cormrment(s): page number not available Low Flow Record Station Number. 03.4620.0000 Hydrologic Area Nurnbar: HA10 Drainage Area Low Flow Record Station: 104.00 atlas squared Oave Low Flow Record Station: 167.20 cis *7010 Low Flow Record Station: 34.00 do W7010 Low Flow Record Station: 43.00 cis 3002 Low Flow Record Station: 63.00 cis Drainage Area New Site: MAR New Site: Oave per Report Equation: s7010 per Report Equation: W7010 per Report Equation: 3002 per Report Equation: mud be <400 p Mw 133.00 sq. miles 1.8 cfahniks square! 239 aft 39.20 cis 57.11 cis 82.35 ak Drainage Area Ratio: 128:1 [ new DA / Da st page ] Continue Weighted Ratio: 0.91:1 Over -ride Inappropriate Site (y) :1 Drainage Area New Site: 133.00 alks squared MAR New Sits: 1.6 ds/aiks squared Weighted Gave per Report Equation: 239 ate Weighted *7010 par Report Equation: 43.08 cis Weighted Y17010 per Report Equation: 55.19 cis Weighted 3002 per Report Equation: 80.78 cis Ambient Flouride N. Toe 0 Ingalls Date Depth Fluoride 3461976 01/05/82 0 0.1 K 3461976 02/08/82 0 0.1 K 3461976 03/25/82 0 0.1 K 3461976 04/28/82 0 0.1 K 3461976 05/19/82 0 0.1 K 3461976 06/21/82 0 0.1 K 3461976 07/14/82 0 0.1 K 3461976 08/17/82 0 0.1 K 3461976 09/21/82 0 0.1 K 3461976 10/19/82 0 0.1 K 3461976 11/16/82 0 0.1 K 3461976 12/30/82 0 0.1 3461976 01/18/83 0 0.1 K 3461976 02/17/83 0 0.1 K 3461976 03/15/83 0 0.1 K 3461976 04/28/83 0 0.1 K 3461976 05/27/83 0 0.1 K 3461976 06/21/83 0 0.1 K 3461976 07/28/83 0 0.1 3461976 08/23/83 0 0.1 K 3461976 09/29/83 0 0.1 K 3461976 10/31/83 0 0.1 K 3461976 11/28/83 0 0.1 3461976 12/28/83 0 0.1 K 3461976 01/11/84 0 0.1 K 3461976 02/22/84 0 0.1 K 3461976 03/30/84 0 0.1 K 3461976 04/26/84 0 0.4 3461976 05/23/84 0 0.1 K 3461976 06/25/84 0 0.1 K 3461976 07/18/84 0 0.1 a 3461976 08/22/84 0 0.1 K 3461976 10/29/84 0 0.1 K 3461976 11/08/84 0 0.1 K 3461976 12/14/84 0 0.1 K 3461976 01/24/85 0 0.1 K 3461976 02/26/85 0 0.1 K 3461976 03/29/85 0 0.1 K 3461976 05/30/85 0 0.1 K 3461976 06/26/85 0 0.1 K 3461976 07/29/85 0 0.2 3461976 08/15/85 0.327999 0.1 0 3461976 09/24/85 0.327999 0.9 a 3461976 10/31/85 0.327999 0.6 @_J' 3461976 11/27/85 0.327999 0.2 Page 1 Ambient Flouride 3461976 12/31/85 0.327999 3461976 01/22/86 0.327999 3461976 02/21/86 0.327999 3461976 03/27/86 0.327999 3461976 04/29/86 0.327999 3461976 05/23/86 0.327999 3461976 06/27/86 0.327999 3461976 07/31/86 0.327999 3461976 08/29/86 0.327999 3461976 09/24/86 0.327999 3461976 11/20/86 0.327999 3461976 12/18/86 0.327999 3461976 05/29/87 0.327999 3461976 08/27/87 0.327999 3461976 11/04/87 0.327999 3461976 02/29/88 0.327999 3461976 05/23/88 0.327999 3461976 08/23/88 0.327999 3461976 12/29/88 0.327999 3461976 02/16/89 0.327999 3461976 03/21/89 0.327999 3461976 06/29/89 0.327999 3461976 09/19/89 0.327999 3461976 12/14/89 0.327999 3461976 03/07/90 0.327999 3461976 06/28/90 0.327999 3461976 09/28/90 0.327999 3461976 12/31/90 0.327999 3461976 06/27/91 0.327999 N. Toe @ Penlarn Date Depth 3463021 01/05/82 0 3463021 02/08/82 0 3463021 03/25/82 0 3463021 04/27/82 0 3463021 05/19/82 0 3463021 06/21/82 0 3463021 07/14/82 0 3463021 08/17/82 0 3463021 09/21/82 0 3463021 10/19/82 0 3463021 11/16/82 0 3463021 12/30/82 0 3463021 01/18/83 0 3463021 02/17/83 0 3463021 03/15/83 0 3463021 04/28/83 0 Fluoride Page 2 0.1 K 0.1 0.1 K 0.1 K 0.1 0.1 0.1 K 0.1 K 0.1 K 0.4 0 0.3 0.2 0.2 0.1 0.1 K 0.1 K 0.2 0.2 0.1 K 0.1 K 0.1 K 0.1 K 0.1 K 0.5 0 0.1 0.1 K 0.1 K 0.1 K 0.1 K 0.2 0 0.2 0.3 0.4 0.5 0.2 0.6 0 0.6 1.4 1 0.5 0.2 0.8 0.3 0.4 0.2 Ambient Flouride 3463021 05/27/83 0 0.30 3463021 06/21/83 0 0.50 3463021 07/28/83 0 0.9 3463021 08/23/83 0 1-11 3463021 09/29/8- 0 1.9� 3463021 - 'fon-i/83 0 0.4 3463021 11/28/83 0 0.4 3463021 12/28/83 0 0.2 0 3463021 01/11/84 0 0.9 0 3463021 02/22/84 0 0.5 0 3463021 03/30/84 0 0.2 3463021 04/26/84 0 0.1 K 3463021 05/23/84 0 0.60 3463021 06/25/84 0 0.4 0 3463021 07/18/84 0 0.4 0 3463021 08/22/84 0 1.7 0 3463021 10/29/84 0 0.9 0 3463021 11/08/84 0 1.4 0 3463021 -J2tUVJ% 0 1.4 3463021' 01124LW 0 r2.GA 3463021 02/26/85 0 0.5 3463021 03 /2W8k 0 1 Q 3463021 ,04-1241W 0 1� >a 346302�/W/8� 0 3463021, 6/261.85"` 0 �.8,1 3463021 '-079/85 0.327999 0.4 3463021 08/15/85 0.327999 1 Q 3463021 09/24/85 0.327999 1.6 3463021 10/31/85 0.327999 1.4 Q 3463021 11/27/85 0.327999 0.8 Q 3463021 12/31/85 0.327999 1.3 0 3463021 01/22/86 0.327999 1.1 Q 3463021 02/21/86 0.327999 0.3 3463021 03/27/86 0.327999 1.4 0 3463021 04/29/86 0.327999 1.2 3463021 05/23/86 0.327999 1.4 0 3463021 06/27/86 0.327999 ---2 Q 3463021 K0-7/31/W 0.327999 (2.5 3463021 0.327999 1. Q 3463021 0.327999 r4.9 3463021 `tt/2078-6 0.327999 '11- 'o 3463021 11/20/86 0.327999 1.6 0 3463021 12/18/86 0.327999 1.10 3463021 05/29/ 87 0.327999 0.9 Q 3463021 8/27/87 0.327999 2 3463021 7 0.327999 6 Page 3 Ambient Flouride 3463021 02/29/88 0.327999 0.80 3463021 051 0.327999 0, 3463021 08/23/88 ^ 0.327999 02.2')0 3463021 12/21 B8 0.327999 X1'3 3463021 02/16/89 0.327999 2 0 3463021 03/21/89 0.327999 0.30 3463021 06/29/89 0.327999 0.60 3463021 09/27/89 0.327999 1 0 3463021 12/14/89 0.327999 0.6 0 3463021 03/07/90 0.327999 0.4 0 3463021 06/28/90 0.327999 0.8 0 3463021 09/28/90 0.327999 1.2 0 3463021 12/31/90 0.327999 0.1 K Page 4