Loading...
HomeMy WebLinkAboutWQ0003626_Final Permit_20130731A& NCDEN North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Thomas A. Reeder Governor Acting Director July 31, 2013 MICHAEL MILLER -- SENIOR DIRECTOR OF OPERATIONS CAMPBELL SOUP SUPPLY COMPANY, LLC 2120 NC HWY 71 N MAXTON, NORTH CAROLINA 28364-9433 Dear Mr. Miller: John E. Skvarla, III Secretary UA 000 31(A01 Subject: Permit No. (f}03626 Maxton Plant & Silgan Can Company WWTP Wastewater Irrigation System Robeson. County In accordance with your permit major modification request received May 14, 2013, and subsequent additional information received July 10, 2013, we are forwarding herewith Permit No. WQ003626 dated July 31, 2013, to Campbell Soup Supply Company, LLC for the construction and operation of the newly permitted effluent storage facilities, as well as the continued operation of the existing wastewater treatment and irrigation facilities. The modifications to the subject permit are as follows: the construction and operation of a 3.87 million gallon (MG) and a 26.26 MG storage lagoon; an associated pump station; and the abandonment of Field B to accommodate the two new lagoons. Once the Permittee has selected a contractor, and a notice to process has been issued, please contact the Fayetteville Regional Office, telephone number (910) 433- 3300, so that site visits can be planned during the construction phases. This permit shall be effective from the date of issuance until April 30, 2018, shall void Permit No, WQ0003626 Issued October 22, 2010, and shall be subject to the conditioNs and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. For your convenience, customized electronic copies of your facility's NDMR, NDMLR and NDAR-1 reporting forms are available for download at: htt :/f ortal.ncdenr.or weblw fa s/lau/re ort' . AQUIFER PROTECTION SECTION 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 512 N. Salisbury St, Raleigh, North Carolina 27604 Phone: 91M07-64641 FAX: 919.807-6496 Internet: www.ncwate€quaiiN org Nne orthCarolina An Equal opportunity l Arfirmalive Action Employer Mr. Michael Miller July 31, 2013 Page 2 of 2 Please note the following permit conditions are new since the last permit issuance: ➢ Condition 1.3. — This condition requires the Permittee to contact the Fayetteville Regional Office to approve the location of monitoring well MW-3A prior to its installation. This condition also requires that monitoring well MW-3 be installed prior to the operation of the 26.26 million gallon (MG) synthetically lined storage lagoon. ➢ Condition I.S. — This condition requires that the Permittee properly abandon monitoring well MW-3 prior to commencing construction on the western berm of the 26.26 million gallon (MG) synthetically lined lagoon. ➢ Condition 111.12, — The condition requires the Permittee to maintain at least a two foot freeboard in the two new storage lagoons at all times. ➢ Condition 111.13. — This condition requires that the Permittee install gauges in the two new storage lagoons in order to monitor waste levels. ➢ Condition 1114. — This condition requires the Permittee to establish and maintain a protective vegetative cover on the earthen embankments of the two new storage lagoons. D Condition TV.6. — This condition requires the Permittee to perform weekly freeboard measurements of the two new storage lagoons. ➢ Condition IV.12. — This condition requires the Permittee to submit a Well Construction Record Form for monitoring well MW-3A. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this permt, please contact Nathaniel Thornburg at (919) 807--6453 or nathaniel.thornburg@ncdenr. gov. Sincerely, hon4�as A. Reeder cc: Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Daniel B. Wilkinson, PE — Dewberry Engineers, Inc. Beth Buffington, Aquifer Protection Section Permit File WQ0003626 Notebook File WQ0003626 NORTH CAROLINA ENWRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Campbell Soup Supply Company, LLC Robeson County FOR THE operation of a 4,000,000 gallon per day (GPD) wastewater treatment and irrigation facility consisting of the: Phase I construction and operation of a 3.87 million gallon (MG) synthetically lined storage lagoon; a pump station with two 800 gallon per minute (GPM) centrifugal pumps and audible/visual high-water alarms; and all associated piping, valves, controls and appurtenances; the Phase 11 construction and operation of: a 26.26 MG synthetically lined storage lagoon; and all associated piping, valves, controls and appurtenances; the continued operation and subsequent abandonment of. approximately 0.57 acres of Field B during the Phase I construction; and total abandonment of Field B during the Phase II construction; the temporary abandonment of approximately-0.98 acres of irrigation area in Field A during the construction of Phases I and II; the i continued operation of a wastewater treatment facility consisting of: a ParshalI flume with a flow recorder/totalizer; a mechanical bar screen; a lime slurry system for pH and odor control; six 800 GPM influent pumps; a flow splitter tank; a 1,000,000 gallon flow equalization basin with two 300 gallon per minute (GPM) circulation pumps and four 15 horsepower (hp) surface aerators; two dissolved air flotation (DAF) cell influent flow meters; two 18,000 gallon. DAF cells with two 145 GPM grit pumps (one pump is an existing grit pump to be- relocated) and two 250 GPM recycle pressurization pumps; two 10,000 gallon DAF sludge holding tanks with two 7.5 hp mixers, two 210 GPM sludge removal pumps and a sludge flow meter; and a grit classifier consisting of a cyclone and dewatering screw; one 4 foot 1,064 GPM rotary screen; three 6 foot 1,700 GPM rotary screens; a 23,000 gallon clearwell with six 800 GPM pumps; and all associated piping, valves, controls, monitoring and sampling equipment, and appurtenances; and the continued operation of a wastewater irrigation system consisting of: spray irrigation pump station with six 800 GPM pumps and a high-water alarm; approximately 448.02 acres of irrigation fields (i.e., Fields A, C, D, E, F, G, H, I and J); and all associated piping, valves, controls and appurtenances WQ0003626 Version 3.2 Shell Version 130607 Page 1 of 11 to serve the Maxton Plant & Silgan Can Company WWTP, with no discharge of wastes to surface waters, pursuant to the application received May 14, 2013, and subsequent additional information received by the Division of Water Quality, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2018, shall void Permit No. WQ0003626 issued October 22, 2010, and shall be subject to the following specified conditions and limitations: 1. SCHEDULES In accordance with 15A NCAC 02T .0116, upon completion of construction and prior to operation of the modified permitted facilities, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility has been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this project is to be completed in phases and partially certified the Permittee shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. I The Fayetteville Regional Office, telephone number (910) 433-3300, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in -place inspection can be made. Notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 3. The Fayetteville Regional Office, telephone number (910) 433-3300, shall approve monitoring well MW-3A prior to installation, and the monitoring well shall be installed prior to operation of the 26.26 million gallon (MG) synthetically lined lagoon. The regional office shall be notified at least 48 hours prior to the construction of this monitoring well, and such notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 am. until 5:00 p.m. on Monday through Friday, excluding State Holidays. The monitoring well shall be constructed such that the water level in the monitoring well is never above or below the screened (open) portion of the well at any time during the year, and in accordance with 15A NCAC 02C .0108. The general location and name for monitoring well MW-3A is marked on Figure 1. 4. Within 60 days of completion of the monitoring wells, the Permittee shall submit two original copies of a site map with a scale no greater than 1-inch equals 100 feet; however, special provisions may be granted upon prior approval for large properties. At a minimum, the map shall include the following information: a. The location and identity of each monitoring well. b. The location of major components of the waste disposal system. c. The location of property boundaries within 500 feet of the disposal areas. d. The latitude and longitude of the established horizontal control monument. e. The elevation of the top of the well casing (i.e., measuring point) relative to a common datum. f The depth of water below the measuring point at the time the measuring point is established. g. The location of compliance and review boundaries. h. The date the map is prepared and/or revised. Control monuments shall be installed in such a manner and made of such materials that the monument will not be destroyed due to activities taking place on the property. The map and any supporting documentation shall be sent to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. WQ0003626 Version 3.2 Shell Version 130607 Page 2 of 11 5. Prior to commencing construction on the western berm of the 26.26 million gallon (MG) synthetically lined lagoon, monitoring well MW-3 shall be permanently abandoned. Within 30 days of abandonment, a Well Abandonment Record (Form GW-30) listing this permit number and the appropriate monitoring well identification number shall be completed for each well abandoned and mailed to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. A North Carolina Certified Well Contractor shall abandon the monitoring wells according to the North Carolina Well Construction Standards (15A NCAC 02C .0113) and local county rules. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application- H. PERFORMANCE STANDARDS I. The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with I SA NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent quality shall not exceed the limitations specified in Attachment A. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 6. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(a). This disposal system consisting of Fields A, B (to be abandoned), C, D and E was individually permitted prior to December 30, 1983; therefore, the compliance boundary is established at either 500 feet from the effluent disposal area, or at the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143- 215.6C. 7. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system consisting of Fields F, G, H, I and J was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143- 215.6C. WQ0003626 Version 3.2 ShelI Version 130607 Page 3 of ] 1 a & In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. 9. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 10. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). 11. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Robeson County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. 12. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 150 v. Public right of way: 50 b. The setbacks for storage and treatment units permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. Any property line: % 50 c. The setbacks for storage and treatment units permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Arty private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 13. The Operator in Responsible Charge (ORC), the designated back-up ORC or a person under the supervision of the ORC shall inspect the land application sites as often as necessary, but in no case shall the time between inspections be more than 120 minutes during the application of wastewater to the permitted fields. A record of each inspection shall be recorded on forms approved by the Division and shall include, at a minimum, the date, time, spray field inspected and name of the inspector. Comments shall be noted on the forms as to the condition(s) observed during the inspection of the fields in use at the time of the inspection. WQ0003626 Version 3.2 SheIl Version 130607 Page 4 of 11 III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed. in Attachment B. 5. Inclement weather shall not affect irrigation, unless the ground is in a condition that will cause runoff of applied wastewater effluent from sections of Fields A, C, D, E, F, G, H, I and J. During such events, effluent shall be diverted to the 3.87 million gallon (MG) or 26.26 MG synthetically lined storage lagoons until the Operator in Responsible Charge (ORC) or Back -Up ORC inspect the impacted field sections and deem them suitable for irrigation. 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 7. OnIy effluent from the Maxton Plant & Silgan Can Company WWTP shall be irrigated on the sites listed in Attachment B. 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 9. Public access to the wastewater treatment, storage and irrigation facilitiN shall be prohibited. 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. 12. Freeboard in the 3.87 million gallon (MG) and 26.26 MG synthetically lined lagoons shall not be less than two feet at any time. 13. Gauges to monitor waste levels in the 3.87 million gallon (MG) and 26.26 MG synthetically lined lagoons shall be provided. 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on tke earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. WQ0003626 Version 3.2 Shell Version 130607 Page 5 of 1 1 15. Industrial waste shall not be applied or discharged onto or below the land surface when the vertical separation between the waste and the seasonal high water table is at less than three feet, unless the . Permittee has demonstrated to the Division using acceptable predictive calculations or modeling methods that such placement will not result in the contravention of classified groundwater standards. IV. MONITORING AND REPORTING RE UIItEMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; c. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; £ Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the 3.87 million gallon (MG) and 26.26 MG synthetically lined lagoons shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. WQ0003626 Version 3.2 Shell Version 130607 Page 6 of 11 7_ Three copies of all monitoring data (as specified in Conditions 1V.3. and IV.4.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form. NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 8. An agricultural expert or licensed agronomist shall submit an annual report to the Division, and shall include at a minimum: a. Total volume of effluent applied to each field; b. Types and quantities of nutrient additives applied to each field; c. Overall evaluation of each field; d. Annual maintenance and management practices that have been performed (i.e., weed control, surface aeration, deep aeration, crop removal and final destination, plant tissue analysis of hay crop, evaluation of soil test, actual PAN application (acre/yr) and equipment repair. 9. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. 10. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). 11. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All meaning;, well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 2. 12. For initial sampling of monitoring well MW-3A, the Permittee shall submit a Compliance Monitoring Form (GW-59) and a Well Construction Record Form (GW-1) listing this permit number and the appropriate monitoring well identification number. Initial Compliance Monitoring Forms (GW-59) without copies of the Well Construction Record Forms (GW-1) are deemed incomplete, and may be returned to the Permittee without being processed. WQ0003626 Version 3.2 Shell Version 130607 Page 7 of 11 13. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 14. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium. Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH 15. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon as possible. but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Effluent ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. WQ0003626 Version 3.2 Shell Version 130607 Page 8 of 11 V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which m4y be imposed by otherjurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary_ The Permittee of record shall remain fully responsible, for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to I SA NCAC 02T .01056). WQ0003626 Version 3.2 Shell Version 130607 Page 9 of 11 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 3 1 ' day of July 2013 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION 4ho A. Reeder, Acting Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0003626 o WQ0003626 Version 3.2 Shell Version 130607 Page 10 of I I Permit,No. WQ0003626 Wastewater Irrigation System Campbell Soup Supply Company, LLC July 31, 2013 Maxton Plant & Silgan Can Company WWTP Robeson County ENGINEERING CERTIFICATION ❑ Partial ❑ Final Ea accordance with 15A NCAC 02T .0116, I, , as a duly registered Professional Engineer in the State of North Carolina, having the Fermittee's authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility, hereby state to the best of my abilities that due cage and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor mortification request to amend the permit accordingly. Provide a brief narrative description of any variations: Professional Engineer's Name Engineering Firm City State ; Zip T E-mail i NC PE Seal, Signature & Date THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S. Postal Service: 1636 MAIL SERVICE CENTER By Courier/Special Delivery: 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604 WQ0003626 Version 3.2 Shell Version 130607 Page 11 of 11 THIS PAGE BLANK ATTACHMENT A - LI VHTATIONS AND MONITORING REQUIREMENTS PPI 001— WWTP Effluent Permit Number: WQ0003626 Version: 3.2 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00310 BOD, 5-Day (20 °C) mg/L 2 x Month Grab 01027 Cadmium, Total (as Cd) mg/L 2 x Month Grab 00916 Calcium, Total (as Ca) mg/L 2 x Month Grab 01042 Copper, Total (as Cu) mg/L 2 x Month Grab 50050 Flow, in conduit or thru treatment plant GPD 4,000,000 5,039,515 ' 4,991,773 3 4,898,586 4,909,959 a Continuous Recorder 00927 Magnesium, Total (as Mg) mg/L 2 x Month Grab 01067 Nickel, Total (as Ni) mg/L 2 x Month Grab 00610 Nitrogen, Ammonia Total (as N) mg(L J 2 x Month Grab 00625 Nitrogen, Kjeldahl, Total (as N) mg/L _ i - — — w - _ - _ A ` j� 2 x Month 2 x Month Grab Grab 00620 Nitrogen, Nitrate Total (as N) mgfL 00400 pH su 5 x Week Grab 40655 Phosphorus, Total (as P) mg/L ! — 2 x Month Grab WQ09C Plant Available Nitrogen mg/L 2 x Month Calculated 00931 Sodium Adsorption Ratio Ratio 2 x Month Calculated 00929 Sodium, Total (as Na) mg/L i — -- _ 2 x Month Grab 00530 Solids, Total Suspended mg/L 2 x Month Grab 01092 Zinc, Total (as Zr)) mg/L 2 x Month Grab 1. Daily maximum flow prior to beginning construction on Phase I. 2. Daily maximum flow during construction of Phase I. 3. Daily maximum flow during construction of Phase 11, 4. Daily maximum flow upon completion of Phase II. WQ0003626 Version 3.2 Attachment A Page I of 1 THIS PAGE BLANK ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Permit Number: WQ0003626 Version: 3.2 Campbell Soup Supply Company, LLC — Maxton Plant and Silgan Can Company WWTP IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Dominant Parameter Hourly Yearly Units Acreage Soil Series Rate Max 83.35 ' A Campbell Soup Supply Company, LLC Robeson 34" 48' 29" -79018' 48" 82.37 2'3 01284 --Non-Discharge Application Rate NIA 156 inches 83,35 4 WQ09 — Plant Available Nitrogen N/A 350 lbslac 8.60 ' B Campbell Soup Supply Company, LLC Robeson 34° 48' 14" -79' 18' 43" 8.03 z 01284—Non-Discharge Application Rate NIA 156 inches 0 0 3,4 WQ09 — Plant Available Nitrogen N/A 350 lbs/ac C Campbell Soup Supply Company, LLC Robeson If 34' 48' 14" -79° 18' 26" 58.42 01284 — Non -Discharge Application Rate NIA 156 inches WQ09 — Plant Available Nitrogen NIA 350 lbs/ac D Campbell Soup Supply Company, LLC Robeson 34' 48' 04" -79' 18' 10" 35.34 01284 — Non -Discharge Application Rate N/A 156 inches WQ09 — Plant Available Nitrogen NIA 350 lbs/ac E Campbell Soup Supply Company, LLC Robeson 34' 48' 17" -79' 18' 01" 54.59 01284 — Non -Discharge Application Rate N/A 156 inches WQ09 — Plant Available Nitrogen N/A 350 lbs/ac F Campbell Soup Supply Company, LLC Robeson 34° 48' 08" -790 17' 42" 39 49 01284 — Non -Discharge Application Rate N/A 156 inches WQ09 —Plant Available Nitrogen NIA 350 lbslac G Campbell Soup Supply Company, LLC Robeson 34' 47' 57" -79' 17' 52" 33.35 01284 — Non -Discharge Application Rate N/A 156 inches WQ09 —Plant Available Nitrogen N/A 350 lbs/ac H Campbell Soup Supply Company, LLC Robeson 34047' 49" -79' 17' 35" 62.38 01294 --Non-Discharge Application Rate N!A 156 inches WQ09 —Plant Available Nitrogen N/A 350 lbs/ac I Campbell Soup Supply Company, LLC Robeson 34' 47' 47" -790 18' 07" 30.00 01284 — Non -Discharge Application Rate NIA 156 inches WQ09 — Plant Available Nitrogen N/A 350 lbs/ac J-1 Campbell Soup Supply Company, LLC Robeson 34' 47' 50" -790 17' 58" 3.90 01284 — Non -Discharge Application Rate 0.5 91 inches ♦ WQ09 — Plant Available Nitrogen N/A 220 lbs/ac J-2 Campbell Soup Supply Company, LLC Robeson 34' 47' 48" -79' 17' 54" 4.91 01284 — Non -Discharge Application Rate 0.5 91 inches WQ09 — Plant Available Nitrogen N/A 220 lbslac J-3 Campbell Soup Supply Company, LLC Robeson 34° 47' 47" -79' 17' 49" 4.44 01284 —Non-Discharge Application Rate 0.5 91 inches WQ09 — Plant Available Nitrogen NIA 220 lbslac WQ0003626 Version 12 Attachment B Page I of 2 3-4 Campbell Soup Supply Company, LLC Robeson 34' 47' 48" -79" WOO" 1.85 01284 — Non -Discharge Application Rate 0.5 91 inches WQ09 — Plant Available Nitrogen N/A 220 lbs/ac J-5 Campbell Soup Supply Company, LLC Robeson 34° 47' 41" -79017' 57" 6.26 01294 — Non -Discharge Application Rate 0.5 91 inches WQ09 — Plant Available Nitrogen N/A 220 lbs/ac 3-6 Campbell Soup Supply Company, LLC Robeson 34° 47' 28" -79° 18' 02" 5M 01284 — Non -Discharge Application Rate 0.5 91 inches WQ09 —Plant Available Nitrogen N/A 220 lbs/ac 1-7 Campbell Soup Supply Company, LLC Robeson 34' 47' 25" -79° 18' 00" 5.37 01284 — Non -Discharge Application Rate 0.5 91 inches WQ09 — Plant Available Nitrogen N/A 220 lbs/ac J-8 Campbell Soup Supply Company, LLC Robeson 34° 47' 33" -79' 17' 59" 4.78 01284—Non-Discharge Application Rate 0.5 51 inches WQ09 — Punt Available Nitrogen N/A 220 lbs/ac J-9 Campbell Soup Supply Company, LLC Robeson 34' 47' 36" -79' 18' 00" 5.75 01284 — Non -Discharge Application Rate 0.5 51 inches WQ09 — Plant Available Nitrogen N/A 220 lbs/ac J-I0 Campbell Soup Supply Company, LLC Robeson 34' 47' 38" -79' 17' 39" 4.68 01284 —Non-Discharge Application Rate 0.5 91 inches WQ09 — Plant Available Nitrogen NIA 220 lbs/ac J-11 Campbell Soup Supply Company, LLC Robeson 34° 47' 35" -79' 17' 43" 3.64 01284 — Non -Discharge Application Rate 0.5 51 inches WQ09 — Plant Available Nitrogen N/A 220 lbs/ac 456.62 ' 455.07 z T Totals 447.04 3 448.024 1. Acreage prior to beginning construction on Phase I. 2. Acreage during construction of Phase I. 3. Acreage during construction of Phase II, 4. Acreage upon completion of Phase II. WQ0003626 Version 3.2 Atta& - -nt B _',ige 2 oft ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0003626 Version: 3.4' Monitoring wells: MW-1, MW-2, MW-3, MW-3A MW-4, MW-5, MW-6, MW-8, MW-9, MW-10, NM-11 and MW-12 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Description • Daily Maximum Frequency Measurement Sample Type Footnotes 00680 Carbon, Tot Organic (TOC) mg/L 3 x Year Grab 1, 4, 6 00940 Chloride (as Cl) 250 mg/L 3 x Year Grab 1,6 00610 Nitrogen, Ammonia Total (as N) L5 mg/L 3 x Year Grab 1,6 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1,6 00400 pH 6.5-8.5 su 3 x Year Grab 1, 2, 6 00665 Phosphorus, Total (as P) mg/L 3 x Year Grab 1,6 70300 Solids, Total Dissolved —180 °C 500 mg/L 3 x Year Grab 1,6 82546 Water level, distance from measuring point ft 3 x Year Calculated I, 2, 3, 6 I. 3 x Year monitoring shall be conducted in March, July & November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4. If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 5. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 2 and this attachment. 6. Monitoring well MW-3 shall continue to be sampled for the parameters at the frequencies noted in footnote #1 until properly abandoned in accordance with Condition I.5. WQ0003626 Version 3.2 Attachment C Page I of I NOTES 1. PROPERTY LINES SHOWN ARE APPROXIMATED FROM ROBESON COUNTY GLS DATA. 2, SETBACKS'ARE BASED ON 15A NCAC 02T.D506(b) SETBACKS FOR TREATMENT AND STORAGE UNITS. THE REGULATION CALLS FOR A 100 FOOT SETBACK FROM ANY WELL (EXCEPT MONITORING WELLS), THE LOCATIONS OF INDIVIDUAL RESIDENTIAL WELLS ARE UNKNOWN, THEREFORE THE SETBACK WAS TREATED CONSERVATIVELY AS A 100 FOOT PROPERTY UNE OFFSET, LEGEND: — -- --- — —» SOO FT LAGOON BOUNDARY PROPOSED CONTOUR EXISTING MAJOR CONTOUR - - - ' EXISTING MINOR CONTOUR Y / u000N i AND l.,GDOFI 2 — 600 FOOT a011N0111Y / NOW OR rOF axy LOCIILM CALM AND WF DERIVE .' . / DO R/A PG N/A PIN' 93=013800 SPRAT FED ` \ NEW LAGOON 1 f!J NOW OR OFa,ERLY ~ ♦ \ I ', I. ;�l 1 rMNm GORIRUOE ♦ \ i PB 016 PG O31e ��� _ ___ �� 1" 12, t P. 9 19R900�L 11 I \♦\ 1 \ SPRAY REID f PRNATE E, TYP. NOW OR FORMERLY \\ `. ' 1 RMUARO, M90M1 AND 1M OB 0697a PG ONE ` ♦ �. f RN, 93065325a700 ` ♦N NEW �� Nm' ! NOW CA FORMERLY NEW LAGOON 2 F AI.S \ \\ \ 1 /f 1 GO 01579 p u \ PP9 9006031220110 ♦ \ ! I P NOW OR FDRIIFALY EM. 1 ♦\ LOCK HATRE MAF IF EST - `. 1' � NOW OR FORMERLY f DB O,au Po 0570 K: IL3o6sv74 NOW OR. Fl„RIQF4Y `( a4u oF1L SOLO, coFa,u F OR NIA PO N/ALOC 1 OR FORMERf00 LY , Nu/A�PC MIALYN DR PH 930982590700 NON OR FORMERLY I EST PIN: 930E336f6a00 ��. CAMPBEJL SOUP COMIPANY 08N/A PG M/ A DO PO 025a RN: 9 m2Oo 1 . RN. 930e67595700 NOW OR FO Y NNy0WY LOiAft�FAR. LYNX 1 BULLARD. FU 061 iVS PO 02m oa PG 11 PIN: FL PW �30873/49p0O fY 1 jF \ 5O PFEOPER7Y 1 f OFFSET NOW OR FORMERLY \ IINP�PLI[i1' D9 WW PO C570 OFFSET NOK OR FORMERLY Pila 930673530700 N%A�PP'�� NOW OR FORMERLY EVANS. JOHN AND YDFE GR� W P1k 9301L1T701B000 NM OR FORMERLY sF9 rr OB N/A FO N/A wN: V0453amloo \ DO�F 570 UGaH. PR 930�F22000 NOW ES FOECTOR HECTOR i XF. MOIi R FORMERLY GO N/SF, OB N/A PG X/A \ EONA L AND WµLW W. W. WOa•,392050P \ \ PG p60B 93066249a000 \ I NOW 04 FORMERLY 100' PRIVATE RE310ENCE OFFSET. \WM TP, M. MLAW,ON / DR N/lk POa N/U u H EGEiVEDIDENRlDiQ 00 N/A PO N/A wFn B3o652911400 \ P1x: e3oaax9114GG / \ FFGW DR FDNMi3iLT xAUY I N/A JUL 1 Q 2013 PIN:N0,3055 OO NOW OR FOPAIF1a,Y p 7 DB 1617 PC 0117 GN76 2 ome Aquifer Protection Sec i RMIll 0 HORIZONTAL «�a Dewberry GRAPiIICIC SCSCALE '�� �j OOa a 1. JOD WD 12M Dewberry Engineers Inc. 2301 REXWGODS DRIVE SUITE DOC {IN RALEIGM, NC 27607 FEET PHONE', 819.887.9939 1 inch = 900 It FA)L: 819.m.9923 DATE I TITLE 07/10/13 PROJ. NO. PROJECT "B" FIELD EXPANSION j CAMPBELL SOUP SUPPLY COMPANY Ft truomr lw SHEET NO. PROPOSED SITE MAP SK-1 .41 r f' OR. r uV-3 r �AL6 , ,fir err. . > r ``d dY %Iw-5 l- V [y t 1 h. + d R�' • • �r � •p, f y .- 2039 Tele Atlas d_ s z ,� BMW-12 cry Date Jul 2006 .lat',.34-801268' Ion -79 3w6w elev 2 35l{t, ,, .. ast. 9677 4t.. Ji 34 469, -7 9 1926 i` ,' j . irrsagery t3ate Jul 2006 lat 3d 77 �335' Ec�n-79-323281` claw 191 1t Eye aft 5841 its Figure 4 — Directional Map WQ0003626 2120 NC 71 Hwy. North, Maxton, NC 28364-9433 Cam bell Soup Su ly Company, LLC Latitude; 34.805833' Maxton Plant & Silgan Can Company WWTP Longitude: -79.310556° +�5i}L� +11daly G [j Cjti' G7 � ",• F 17 a� r Cr l} 3 �2120 No Highway 71 N F. I C) Hisao fa '11 �,xt # r ORO Rand h'eWy 02N TANA, isle fe1.0W2D47 " ti I Figure 5 — Topographic Ma WQ0003626 2120 NC 71 Hwy. North, Maxton, NC 28364-9433 Campbell Soup Sup ly Company, LLC Latitude: 34.805833' Maxton Plant & S an Can Com any WWTP Longitude:-79.3105561 41Lri u }, �j1-_ '. - aYy�..- - 4* -•a-_ �- -�� .r a f j o � � � � � F y3 •' 1 a � m �- o lsl�,ntt-Glo �.wt {' \ ..�..fffJ�J F 4 }•_ b t!4 Al... I'- ! }'�' ��'y R�'c�Y eL rav --" ..� .. •'�- ¢ Ira°.'• .al ^� ��• " . 't?7 ,. a � 3fF-'+•^Y' is _ f � i o .` r° -• !f := "` hire �b .�!-- N 4 �• a 5 u _ j � 1� � , �� V� `.'' � !� .E -fir_ p� f �d p°a ire -axy`' If�'I :�� �.:� __,":• v 6 M 1 n. r" _ .' - 4 ?# � camore i - Fiil u ', 1 r 44!� +°' _,, ��� •fir°. r«+I �. __ aA, -- W79` I9.433• pp I �,r 7'� 1.. � S � fay-y�Jb-�l� vh��k'•_"�F_ �. .- q k,4• ..b\ ... 4 rC �i '_ r•�t� _:�• 14 , "�. j h4C1.3v8h1 �I .' ``�, . • tt R �• a ,l. Z'ry-I T\ f .1 ��� '�� ail rTk, tt �. ,(oS a� AA_ 't:'pym w ,� , �`. ti1 ..'�� t 2t>"f f• q ly�,! Sslgndy Grove: I!I �1^� ��ti.r.. '�.`g5' to J/,7 - ...jam r x° 3 .,•s'` l:' 'i • a •� IBI { .� ' � dla N Ow ® 2002 D•Lorena. 3-D Topoquatla W. Data—pyrlyht of content owner. v'vm•.tlalvr °°ws