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HomeMy WebLinkAboutWQ0003626_Correction_20040804Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Colleen H, Sullins, Deputy Director Division of Water Quality August 4, 2004 A.F. GEORGE, VICE PRESIDENT OF MANUFACTURING CAMPBELL SOUP SUPPLY COMPANY — MAXTON PLANT 2120 NC 71 HIGHWAY N MAXTON, NORTH CAROLINA 28364 Subject: Permit No. WQ0003626 Correction Campbell Soup Supply Company — Maxton Plant & Silgan Can Company Wastewater Surface Irrigation Robeson County Dear Mr. George: In accordance with a written request received on July 13, 2004, we are forwarding herewith the corrected page 2 of Permit No. WQ0003626, issued June 11, 2004, for the subject facility. The following corrections have been made to the permit: ✓ Condition II(4) has been revised to state "Inclement weather shall not affect the spray irrigation of wastewater unless the ground is in a condition that will cause runoff," as it read in previous permits. Please replace Page 2 with the corrected Page 2 of Permit No. WQ0003626 issued June 11, 2004. Please note that Page 1 should also be replaced, as it is a double -sided document. If you need any additional information concerning this matter, please contact Toni Wyche via telephone at (919) 733-5083, extension 546, or through e-mail at toni.wyche@ncmail.net. far Alan W. Klimek, P.E. cc: Robeson County Health Department Fayetteville Regional Office, Water Quality Section Fayetteville Regional Office, Groundwater Section Central Office, Groundwater Section Technical Assistance and Certification Unit Water Quality Central Files Permit File WQ0003626 Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699.1617 DENR Customer Service Center An Equal Opportunity Action Employer Internet http://h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919) 715-6048 Telephone 1 800 623-7748 50% recycled/10% post -consumer paper frA 1 J NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH SURFACE IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Campbell Soup Supply Company L.L.C. Robeson County FOR THE continued operation of a 4.0 MGD surface irrigation treatment and disposal facility consisting of a parshall flume with a flow recorder/totalizer, a mechanical bar screen, a lime slurry system for pH and odor control, six 800- GPM influent pumps, one 4-foot 1,064 GPM rotary screen, three 6-foot 1,700 GPM rotary screens, a 217,000- gallon dissolved air flotation unit with a 1,471-GPM recycle pump, an air -saturation tank with a 30 CFM compressor, a 200 GPM grit pump, a 30 GPM scum/grease pneumatic ejector pump, a 200 GPM sludge cyclone and 50 CFD classifier, a 23,000 gallon clearwell with six 800 GPM pumps, a spray irrigation pump station with six 800 GPM pumps and a high-water alarm, six programmable -controller spray irrigation center -pivot systems and one solid -set irrigation system, approximately 334 acres of irrigation fields, an emergency standby 8.6-acre land application row and furrow system for use during power outages only, and all associated piping, valves, controls, monitoring and sampling equipment, and appurtenances to serve Campbell Soup Supply Company's Maxton Plant and Silgan Can Company, with no discharge of wastes to the surface waters, pursuant to the application received December 22, 2003, and subsequent additional information received by the Division, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 2009, shall void Permit No. WQ0003626 issued June 8, 1999, and shall be subject to the following specified conditions and limitations: 1. PERFORMANCE STANDARDS 1. The surface irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality (Division), such as the construction of additional or replacement wastewater treatment and disposal facilities. 2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 1 1 The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 5. The following buffers shall be maintained: a) b) c) d) e) f) g) 400 feet between wetted area and any residence or places of public assembly under ownership, 150 feet between wetted area and property lines, 100 feet between wetted area and wells, 100 feet between wetted area and drainage ways or surface water bodies, 50 feet between wetted area and public right of ways, 100 feet between treatment/storage units and any wells, and 50 feet between treatment units and property lines. separate Some of the buffers specified above may not have been included in previous permits for this waste treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which are required by the Division, to improve performance of the existing treatment facility. These buffers do, however, apply to modifications of the treatment and disposal facilities that are for the purpose of increasing the flow that is tributary to the facility. These buffers do apply to any expansion or modification of the irrigation areas and apply in instances in which the sale of property would cause any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The applicant is advised that any modifications to the existing facilities will require a permit modification. IL OPERATION AND MAINTENANCE REOUIREMENTS 1. The facilities shall be properly maintained and operated at all times. 2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all other conditions specified in these rules. 3. A suitable year round vegetative cover shall be maintained. 4. Inclement weather shall not affect the spray irrigation of wastewater unless the ground is in a condition that will cause runoff. 5. Adequate measures shall be taken to prevent wastewater runoff from the irrigation field. 6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 7. The application rate shall not exceed a cumulative loading of 156 inches over any twelve (12) month period at an instantaneous application rate not to create any ponding or runoff. The application rate shall not exceed a total of 350 pounds of plant available nitrogen per acre per year (given the limit of 50 pounds of PAN per acre during the bermuda grass dormancy period). 8. No type of wastewater other than that from Campbell Soup Supply Company's Maxton Plant and Silgan Can Company shall be irrigated onto the irrigation area. 2