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HomeMy WebLinkAboutWQ0044044_Application_20230112Initial Review Reviewer Thornburg, Nathaniel D Is this submittal an application? (Excluding additional information.)* Yes No Permit Number (IR) * WQ0044044 ApplicantlPermittee Mecklenburg County ApplicantlPermittee Address 600 E 4th Street, 11th Floor, Charlotte, NC 28202-2816 Is the owner in BIMS? Yes No Is the facility in BIMS? Yes No Owner Type Facility Name County Fee Category Minor Is this a complete application?* Yes No Signature Authority Signature Authority Title Signature Authority Email Document Type (if non -application) Email Notifications County The Tradition Golf Club CUS Mecklenburg Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Fee Amount Complete App Date $810 Below list any additional email address that need notification about a new project. ... ... .. Email Address Comments to be added to email notfication Comments for Admin Comments for RO Comments for Reviewer Comments for Applicant Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ Name* Michael Benchich Email Address* mbenchich@hazenandsawyer.com Project Information Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 980-833-8521 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. hftps://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Perm it Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Applicant/Permittee* Mecklenburg County Applicant/Permittee Address* 600 E 4th Street, 11th Floor, Charlotte, NC 28202-2816 Facility Name* The Tradition Golf Club CUS Please provide comments/notes on your current submittal below. This reclaimed water conjunctive utilization permit application package for Mecklenburg County pertains to utilization of reclaimed water from Charlotte Water's Mallard Creek WRF for irrigation purposes at the Tradition Golf Club in Mecklenburg County. The golf club has utilized this reclaimed water under Charlotte Water's reclaimed water permit in the past. Please don't hesitate to contact me with any questions or concerns. Michael Benchich Hazen and Sawyer 9101 Southern Pine Blvd Suite 250 Charlotte, NC 28273 (980) 833 - 8521 At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here.* (Application Form, Engineering Plans, Specifications, Calculations, Etc.) Tradition Golf Club RCW Permit Application (2022-12- 059.17M6 9).pdf Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature �IC�,4�LIGFfJGhF Submission Date 1/12/2023 MECKLENBURG COUNTY PARKS AND RECREATION TRADITION GOLF CLUB RECLAIMED WATER IRRIGATION SYSTEM PERMIT SUBMITTAL Hazen NOVEMBER 2022 Table of Contents 1. Cover Letter 2. RCW Project Information Form RWPI 06-16 3. RCW Conjunctive Utilization Form 06-16 4. Existing Charlotte Water RCW Permit No. WQ0013252 5. Property Ownership Documentation 6. Available Engineering Plans 7. Design Calculations 8. Agronomist & Soil Evaluation 9. Manufacturers Data Sheets 10. Existing NPW/RCW Pump and Valve Shop Drawings Section One: Cover Letter Hazen and Sawyer azen 9101 Southern Pine Boulevard, Suite 250 HCharlotte, NC 28273 • 704.357.3150 November 11, 2022 NC Department of Environmental Quality Water Resources Division Water Quality Permitting Non -Discharge Permitting Unit Archdale Building 512 North Salisbury Street Raleigh, NC 27604 Attn: Nathaniel Thornburg Branch Chief Re: Mecklenburg County, North Carolina Tradition Golf Course Reclaimed Water Irrigation Permit Request Dear RECIPIENT Please find enclosed fully executed forms and required supporting information for the proposed conjunctive reclaimed water (RCW) use in Mecklenburg County at the Tradition Golf Course located at 3800 Prosperity Church Road, Charlotte, NC 28269. Please note that this site historically used RCW irrigation under Charlotte Waters RCW Irrigation permit which was recently renewed by NC DENR on July 81, 2022 (Permit No. WQ0013252). However, Charlotte Water has asked all sites using RCW to do so under their own respective permits. To facilitate your review, the following documents are included herein along with the application fee of $810.00 for a new minor user permit: • Executed Reclaimed Water Project Information Form RWPI 06-16 • Executed Reclaimed Water Utilization Form RWCU 06-16 • Charlotte Water Existing RCW Permit No. WQ0013252 • Property Ownership Documentation • Available Drawings • Engineering Calculations • Applicable Manufacturers Data Sheets • Existing NPW / RCW Pump Shop Drawing hazenandsawyer.com Hazen Since the Tradition's irrigation system was installed in the late 1990's, records of the engineering specifications have been lost. This application package, however, does include what drawing equipment data sheets are currently available. Should you need any additional information or further clarification, I can be contacted at (704) 9416058 or via email at mbenchichkhazaenandsawyer.com. Very truly yours, Michael J. Benchich, PE Senior Associate Enclosure Page 2 of 2 hazenandsawyer.com Section Two: RCW Project Information Form RWPI 06-16 State of North Carolina DWR Division of Water Resources Department of Environmental Quality Division of Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — PROJECT INFORMATION INSTRUCTIONS FOR FORM: RWPI 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. For more information, visit the Water Quality Permitting Section Non -Discharge Permitting Unit website. General —This form is required for all projects involving the generation, utilization, and or distribution of reclaimed water. At least one of the following forms must also be included in the application package. However, multiple forms may be applicable. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation. Please check the boxes below as appropriate to indicate which additional forms are included in the application package: ❑ Reclaimed Water Generation (FORM: RWG) — for wastewater treatment facilities producing reclaimed water. ❑ Non -Conjunctive Utilization (FORM: RWNC) — for reclaimed water utilization activities, when the reclaimed water utilization activity is required in order to meet the wastewater disposal needs of the facility. ® Conjunctive Utilization (FORM: RWCU) — for reclaimed water utilization activities, when the reclaimed water option is not necessary to meet the wastewater disposal needs of the facility and other wastewater utilization/disposal methods are available. ❑ Bulk Distribution (FORM: RWBD) — for distribution of reclaimed water in a bulk manner. ❑ Distribution Lines (FORM: RWDL) — for construction of reclaimed water distribution lines. ❑ Wetland Augmentation (FORM: RWWA) — for projects seeking to utilize reclaimed water for the purpose of wetland augmentation. ❑ Local Program Approval (FORM: RWLPA) —for projects seeking permitting delegation for reclaimed water users. A. Cover Letter (All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. B. Application Fee (All New and Major Modification Application Packages): ® Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ) according to the following fee schedules: ® STANDARD REVIEW —Submit the appropriate fee for all new and major modification applications as listed in the table below. Facility Classification New Permit Major Modification' Major Generator/User (ADF > 10,000 gallons per day) FS1,310 S395 Minor Generator/User (ADF < 10,000 gallons per day) $810 S245 Reclaimed Water Distribution Lines 7S480 N/A ' A major modification shall be defined as any permit modification that: increases the generating facility's average daily flow (ADF); increases the utilization area acreage; adds additional utilization areas not previously approved; or includes the addition of new treatment units/processes not previously permitted. There is no fee for minor permit modifications. INSTRUCTIONS FOR FORM: RWPI 06-16 & SUPPORTING DOCUMENTATION Page 1 of 2 C. Reclaimed Water Project Information Form (FORM: RWPI 06-16) (All application packages): ® Submit the completed and appropriately executed Reclaimed Water Project Information (FORM: RWPI 06-16) form. Please do not make any unauthorized content changes to this form. ® The applicant name in Item I.1. shall be consistent with the applicant name on the plans, specifications, agreements, etc. ® The Applicant's Certification on Page 3 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). The application must be signed by a principal executive officer of at least the level of vice-president or his authorized representative for a corporation; by a general partner for a partnership or limited partnership; by the proprietor for a sole proprietorship; and by either an executive officer, an elected official in the highest level of elected office, or other authorized employee for a municipal, state, or other public entity. An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR) application. There is no fee for permit renewal without modification. D. Existing Permit: (All Modification Packages): ❑ Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., compliance schedules, permit description, monitoring, permit conditions, etc.). ONE ORIGIANL AND TWO COPIES OF THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Special Deliverv: 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: RWPI 06-16 & SUPPORTING DOCUMENTATION Page 2 of 2 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — PROJECT INFORMATION FORM: RWPI06-16 L GENERAL INFORMATION: 1. Applicant's name: Mecklenburg County, North Carolina Mailing address: 600 E 4th Street 1 lth Floor City: Charlotte State: NC Zip: 28202-2816 Telephone number: 9( 80) 314-2900 Email Address: William. CarrollkMecklenbur Cg ount go 2. Signature authority's name: Dena Diorio (per 15A NCAC 2U .0106) Title: County Manager 3. Applicant type (check all that apply): ® Government > ❑ Federal ❑ State ❑ Municipal ® County ❑ Individual ❑ Corporation ✓ For new permits, submit documentation that the company is registered for business with the NC Secretary of State. ❑ General Partnership ✓ For new permits, submit a copy of the certificate filed with the Register of Deeds in the county of business. ❑ Privately Owned Public Utility ✓ For new permits, submit a Certificate of Public Convenience and Necessity from the NC Utilities Commission, or a letter from the NC Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. ❑ Home Owners Association ✓ For new permits, submit a properly executed Operational Agreement (FORM: HOA); and proposed or approved Articles of Incorporation, Declarations and By-laws. ❑ Developer (where residential lots are to be sold) ✓ For new permits, submit a properly executed Operational Agreement (FORM: DEV) 4. Demonstration of historical consideration for permit approval: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6131) ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order? ❑ Yes or ® No e. Has unpaid annual fees in accordance with 15A NCAC 02T .0105(e)(2)? ❑ Yes or ® No FORM: RWPI 06-16 Page 1 of 3 IL PROJECT INFORMATION 1. Application type: New (See Instruction B) Fee Submitted$810.00 (See Instruction B) 2. For modifications, provide the existing permit number: WQ00 and most recent issuance date: 3. Provide a brief description of the activities proposed for permitting: Utilizew RCW for on -site landscape irrigation 4. What is the status of the following associated permits and/or certifications ? (if not applicable, please mark as N/A) Permit/Certification Date Submitted Date Approved Permit/Certification No. Agency Reviewer Collection System Q > 200,000 GPM N/A N/A Dam Safety N/A N/A Erosion & Sedimentation Control Plan N/A N/A Nationwide 12 / Section 404 N/A N/A Pretreatment N/A N/A Sewer System N/A N/A Stormwater Management Plan N/A N/A Other: ✓ For any of the permits and certifications listed above that will directly impact the construction of the proposed reclaimed water project, please provide documentation of permit approval or final certification. Note: This application may be considered incomplete, or the resulting permit may be issued conditionally if a pending issuance of any of the related permits/certifications directly impacts the proposed facility. 5. Documentation of the presence or absence of threatened or endangered aquatic species at the project site utilizing information provided by the Department's Natural HeritagePro am is required for construction of all new WWTP projects and/or non - conjunctive utilization sites, and for any project involving expansion of a WWTP and/or non -conjunctive utilization site in accordance with 15A NCAC 02T .0105(c)(10). Provide the location in application package where this documentation is located: N/A; or explain why this item is N/A. This site is conjuctive 6. Does this project utilize public monies or lands? ® Yes or ❑ No ✓ If yes, was an Environmental Assessment required under 15A NCAC 01 C? Yes ® No Include one of the following final environmental documents with this submittal: ❑ Finding of No Significant Impact, or ❑ Record of Decision Describe any mitigating factors from the Environmental Assessment that impact the design and/or construction of the reclaimed water project: 7. Is any portion of the proposed project (reclaimed water treatment units, storage units, distribution lines, or utilization areas) located within the 100 year flood plain? ❑ Yes or ® No ✓ If yes, specify which portion(s) of the project are affected? ✓ If yes, has the Applicant submitted written documentation of compliance with § 143 Article 21 Part 6? ❑ Yes or ❑ No Documentation should consist of a letter from the local authority (i.e., county/municipality) stating that the project complies with any local floodplain ordinance that may apply. FORM: RWPI 06-16 Page 2 of 3 Applicant's Certification (signing authority must be in compliance with 15A NCAC 02U .0106): I, Dena Diorio Coun , Manager (signing authority name — PLEASE PRINT) (title) attest that this application for Tradition Golf Club (facility name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02U .0105. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. Signature: Date: FORM: RWPI 06-16 Page 3 of 3 Section Three: RCW Conjunctive Utilization Form RWCU 06-16 State of North Carolina Department of Environmental Quality DWR Division of Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — CONJUNCTIVE UTILIZATION Division of Water Resources INSTRUCTIONS FOR FORM: RWCU 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. Failure to submit all of the required items will lead to additional processing and review time for the permit application. For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit website General — This application is for projects involving the conjunctive use of reclaimed water. Conjunctive use means that the proposed utilization option is not required to meet the wastewater disposal needs of the facility, and that other permitted utilization/disposal alternatives are also available. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation. Do not submit this application without an associated Reclaimed Water Project Information (FORM: RWPI) form. Note that distribution of reclaimed water in a bulk manner requires submittal of FORM: RWBD. Use of reclaimed water for the purposes of wetlands augmentation requires submittal of FORM: RWWA. A. Conjunctive Use of Reclaimed Water (FORM: RWCU 06-16) Application (All application packages): ® Submit the completed and appropriately executed Conjunctive Use of Reclaimed Water (FORM: RWCU 06-16) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® The user name in Item IL 1. shall be consistent with the user name on the plans, specifications, agreements, etc. ® The Professional Engineer's Certification on Page 7 of this form shall be signed, sealed and dated by a North Carolina licensed Professional Engineer. ® The Applicant's Certification on Page 7 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). The application must be signed by a principal executive officer of at least the level of vice-president or his authorized representative for a corporation; by a general partner for a partnership or limited partnership; by the proprietor for a sole proprietorship; and by either an executive officer, an elected official in the highest level of elected office, or other authorized employee for a municipal, state, or other public entity. An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(2). ❑ If this project is for a renewal without modification, use the Non-DischargeSystem Renewal (FORM: NDSR) application. B. Property Ownership Documentation (All Application Packages involving new or expanding uses of reclaimed water): ® Per 15A NCAC 02U .0201(e), the Applicant shall demonstrate they are the owner of all reclaimed water utilization sites. Property ownership documentation shall consist of one of the following: ® Legal documentation of ownership (i.e., GIS deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ An easement running with the land specifically indicating the intended use of the property and meeting the requirements of 15A NCAC 02L .0107(f), or ❑ A written notarized lease agreement signed by both parties, indicating the intended use of the property, as well as a plat or survey map. C. Agronomist Evaluation (All Application Packages that include new irrigation sites or new crops for existing irrigation sites): ® Per 15A NCAC 02U .0201(h), submit an agronomist evaluation that has been signed, sealed and dated by a qualified professional and includes at a minimum: ® Recommendations concerning the cover crop's ability to accept the proposed application rates of reclaimed water. ❑ Recommendations concerning the cover crop's ability to accept the proposed nutrient loading rates in the reclaimed water. ❑ Seasonal irrigation restrictions, if appropriate. INSTRUCTIONS FOR FORM: RWCU 06-16 & SUPPORTING DOCUMENTATION Page 1 of 3 D. Soil Evaluation (All Application Packages that include new irrigation sites): ® Per 15A NCAC 02U .0201(b), submit a soil evaluation of the utilization area(s) that has been signed, sealed and dated by a North Carolina Licensed Soil Scientist and includes at a minimum: ® The report shall identify all the sites/fields with project name, location, and include a statement that the sites/fields were recommended for the proposed land application activity. ® Soil evaluation recommendations shall include at a minimum: ® Maximum irrigation precipitation rate (in/hr) for each soil/map unit within the proposed irrigation areas. ❑ Seasonal irrigation restrictions, if appropriate. ❑ All projects involving irrigation to food chain crops shall submit a standard soil fertility analysis conducted no more than one year prior to permit application for the following parameters (15A NCAC 02U .1401): ❑ Acidity ❑ Exchangeable sodium percentage (by calculation) ❑ Phosphorus ❑ Base saturation (by calculation) ❑ Magnesium ❑ Potassium ❑ Calcium ❑ Manganese ❑ Sodium ❑ Cation exchange capacity ❑ Percent humic matter ❑ Zinc ❑ Copper ❑ pH E. Engineering Plans (All Application Packages): ❑ Per 15A NCAC 02U .0201(c)(1), submit standard size and 11 x 17-inch plan sets that have been signed, sealed and dated by a North Carolina licensed Professional Engineer. At a minimum, the engineering plans shall include the following items: ❑ Table of contents with each sheet numbered. ❑ A general location map with at least two geographic references and a vicinity map. ❑ Plan and profile views of all onsite storage units including inlet and outlet (if applicable) structures. ❑ Location and details of all proposed distribution mains. ❑ All irrigation areas and/or other utilization areas, showing the extent of reclaimed water application. ❑ For irrigation of food chain crops, plans shall clearly show the method of irrigation (i.e. direct or indirect). ❑ Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. F. Specifications (All Application Packages): ❑ Per 15A NCAC 02U .0201(c), submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional End. ❑ At a minimum, the specifications shall include the following items: ❑ Table of contents with each section/page numbered. ❑ Detailed specifications for the proposed reclaimed water utilization system, including all piping, valves, pumps, flow meters, high water alarms, cross connection controls, etc. For irrigation systems, include details for spray heads and/or drip emitters. ❑ Details for any onsite storage units, including dimensions, storage volume, liner requirements, etc. ❑ Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ❑ Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ❑ Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ❑ Means for ensuring quality and integrity of the finished product, including leakage, pressure and liner testing. ❑ Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. G. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02U .0201(c), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional End. ® At a minimum, the engineering calculations shall include the following items: ® Total and effective storage calculations for each storage unit. ® Friction/total dynamic head calculations and system curve analysis for each pump used. ® Manufacturer's information for all pumps, flow meters, spray heads/emitters, etc. ❑ Flotation calculations any storage units constructed partially or entirely below grade. ® For irrigation systems, demonstrate that the irrigation rate will not exceed the Soil Scientist's recommendations. ® Demonstrate how estimated reclaimed water usage was determined. INSTRUCTIONS FOR FORM: RWCU 06-16 & SUPPORTING DOCUMENTATION Page 2 of 3 H. Site Map (All Application Packages): ® Per 15A NCAC 02U .0201(d), submit standard size and 11 x 17-inch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Engineer and/or Professional Land Survey. For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. The site map shall include the following items at a minimum: ® A scaled map of the site with topography showing all facility -related structures and fences within the reclaimed water utilization areas. ❑ The location of features in 15A NCAC 02U .0701(a) and (b), to the extent needed to determine compliance with setbacks. L Food Crop Irrigation Landowner Agreement (Projects involving irrigation of food chain crops where the irrigation site is not owned by the supplier of the reclaimed water). ❑ Provide a notarized agreement between the reclaimed water user and the reclaimed water generator that includes the following items at a minimum: ❑ A description of the approved uses and conditions for use of the reclaimed water consistent with 15A NCAC 02U .1401. ❑ A condition requiring the reclaimed water supplier to provide the landowner with the results of sampling performed to document compliance with reclaimed water effluent standards. ❑ A condition requiring the landowner to report to the reclaimed water supplier any use of the reclaimed water inconsistent with this agreement. ONE ORIGINAL AND ONE COPY OF THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Special Delivery: 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: RWCU 06-16 & SUPPORTING DOCUMENTATION Page 3 of 3 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — CONJUNCTIVE UTILIZATION FORM: RWCU 06-16 L CONTACT INFORMATION: 1. Applicant's name: Mecklenburg County, North Carolina Mailing address: 600 E 4th Street City: Charlotte State: NC Zip: 28202-2816 Telephone number: 9( 80) 314-2900 Email Address: William. CarrollkMecklenbu Cg ount gov 2. Signature authority's name: Dena Diorio (per 15A NCAC 2T .0106) Title: County Manager 3. Consulting Engineer's name: Michael J. Benchich License Number: 032685 Firm: Hazen & Saws Mailing address: 9101 Southern Pine Boulevard, Suite 250 City: Charlotte State: NC Zip: 28273-5519 Telephone number: 7( 04) 941-6058 Email Address: mbenchichkhazenandsamer.com 4. Consulting Soil Scientist's name: Rob Willcox License Number: 1098 Firm: Willcox & Mabe Soil Solutions Mailing address: 7231B Summerfield Road City: Sumerfield State: NC Zip: 27358-9141 Telephone number: (336) 339-9128 Email Address: robA_willcoxmabesoil.com 5. Consulting Agronomist's name: Martin E. Mabe Firm: Willcox & Mabe Soil Solutions Mailing address: 7231B Summerfield Road City: Summerfield State: NC Zip: 27358-9141 Telephone number: 3( 36) 339-9128 Email Address: martinkwillcoxmabesoil.com II. USER INFORMATION 1. Reclaimed water user name(s): Tradition Golf Club User facility physical address: 3800 Prosperity Church Road City: Charlotte State: NC Zip: 28269-8761 County: Mecklenburg 2. Facility status: Existing 3. What is the proposed beneficial use(s) of the reclaimed water in accordance with 15A NCAC 02U .0101(a)? (Check all that apply) ® Irrigation (non food crop) ❑ Irrigation (food chain crops) ❑ Industrial process water make up ❑ Cooling towers ❑ Chiller/Boiler makeup ❑ Urinal/Toilet flushing (non-residential) ❑ Fire protection (non-residential) ❑ Other (specify): 4. Estimated amount of reclaimed water to be used: <10,000 gallons per day 5. Does the reclaimed water source facility already have a permit for generation of reclaimed water? ® Yes or ❑ No ✓ If Yes, list permit number: W00013252 ✓ If No, then the Reclaimed Water Generation application (FORM: RWG) must also be included in this package. 6. In accordance with 15A NCAC 02U .0501(a)(2) and (b)(2), how will the public and/or employees be notified about the use of reclaimed water? Signage 7. Specify the location within the application package where examples of notification materials can be found: FORM: RWCU 06-16 Page 1 of 8 III. UTILIZATION AREA SETBACKS (15A NCAC 02U .0701) Provide the actual minimum distance in feet from the storage units and utilization areas to each item listed (distances greater than 500 feet may be marked N/A): Utilization Areas Final Effluent Storage Setback Parameter Units Required Actual Required Actual Any private or public water supply source 100 N/A Any property line 50 N/A Any well with exception of monitoring wells 100 N/A 100 N/A Surface waters (streams — intermittent and perennial, 100 N/A 50 N/A perennial waterbodies, and wetlands) classified as SA Surface waters (streams — intermittent and perennial, 25 >50 50 N/A perennial waterbodies, and wetlands) not classified as SA 2. Do the utilization areas and storage units comply with all setbacks found in the river basin rules (15A NCAC 2B .0200)? ®Yes or❑No ✓ If no, list non -compliant setbacks: Are any setback waivers required in order to comply with 15A NCAC 02U .0701? ❑ Yes or ® No ✓ If yes, have these waivers been written, notarized signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No ✓ If yes, has a Non -Discharge Wastewater System Waiver (FORM: NDWSW) been included with this application package? El Yes or❑No IV. DESIGN CRITERIA FOR DISTRIBUTION SYSTEMS (15A NCAC 02U .04031 1. Fill in the table below to indicate the location in the plans and specifications where the following items can be located: Distribution System Design Element Plan Sheet Specification Page Number Number Labeling of valves, storage facilities, and outlets to warn the public or employees that reclaimed water is not intended for drinking in accordance with 15A NCAC 02U .0403 b Identification of piping, valves, and outlets as reclaimed water (i.e., color coding purple, labeling, taping, etc.) in accordance with 15A NCAC 02U .0403 c a Method of securing valves and outlets the permits operation by authorized personnel only in accordance with 15A NCAC 02U .0403 d Hose bibs locked for use by authorized personnel only in accordance with 15A NCAC 02U .0403 e a. Identification of existing underground distributions systems shall be incorporated within 10 feet of crossing any water line or sanitary sewer line. 2. Will potable water be used to supplement the reclaimed water system? ® Yes or ❑ No ✓ If yes, what cross connection control measures will betaken in accordance with 15A NCAC 02U .0403(f)? The potable water service, is physically disconnected from the irrigation system when reclaimed water is being supplied. If potable water is desired for irrigation, the reclaimed water line is physically disconnected, the potable water line is connected to a reduced pressure backflow preventor assembly upstream of the main irrigation system supply line. All connections described are located in the traditions water meter vault. Plan Sheet Number Specification Page Number FORM: RWCU 06-16 Page 2 of 8 ✓ If yes, is documentation that the proposed cross -connection control measures have been approved by the Division of Environmental Health's Public Water Supply Section included in this application package? ❑ Yes or ❑ No 3. Has each utilization area been equipped with a flow meter to accurately determine the volume of reclaimed water utilized? ®Yes or❑No FORM: RWCU 06-16 Page 3 of 8 V. DESIGN INFORMATION FOR EARTHEN STORAGE IMPOUNDMENTS: 15A NCAC 02U .0401 IF MORE THAN ONE IMPOUNDMENT, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. Are there any earthen reclaimed water operational storage impoundments located at the utilization site(s)? ❑ Yes or ® No ✓ If no, then skip this Section V. 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: Longitude: - ° 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ❑ No ✓ If Yes, has the required NPDES permit been obtained to authorize the discharge of reclaimed water? ❑ Yes or ❑ No ➢ Provide the NPDES permit number . or the date when NPDES application was submitted: 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ❑ No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ❑ No If yes, what is the drainage area? ft2 6. Is a liner provided with a hydraulic conductivity no greater than 1 X 10 -6 cm/s? ❑ Yes or ❑ No ✓ If No, has the Applicant provided data to show that the reclaimed water source is protective of the groundwater standard for nitrates (10 mg/1)? ❑ Yes or ❑ No 7. What is the depth to bedrock from the earthen impoundment bottom elevation? ft ✓ If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10-' cm/s? EEYes, ❑ No or ❑ N/A Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No ✓ If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ N/A 8. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? 9. If applicable, provide the specification page references for the liner installation and testing requirements: 10. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 11. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements11 Earthen Impoundment Dimensions Liner type: ❑ Cla ❑ Synthetic Top of embankment elevation: ft ❑ Other I ❑ Unlined Liner hydraulic conductivity: cm/s Freeboard elevation: ft Hazard class: Select Toe of slope elevation: ft Designed freeboard: ft Impoundment bottom elevation: ft Total volume: ft3 gallons Mean seasonal high water table depth: ft Effective volume: ft3 gallons Embankment slope: Effective storage time: days Top of dam water surface area: ft2 Plan Sheet Reference: Freeboard elevation water surface area: ft2 Specification Section: Bottom of impoundment surface area: ft2 FORM: RWCU 06-16 Page 4 of 8 VI. DESIGN INFORMATION FOR CONJUNCTIVE USE IRRIGATION SYSTEMS 1. Will reclaimed water be used for irrigation? ® Yes or ❑ No ✓ If no, then skip this Section. 2. The irrigation system is: ® existing ❑ proposed 3. The irrigation system is: Spray 4. Does the irrigation area contain any subsurface drainage structures? ❑ Yes or ® No ✓ If yes, where does the drainage system discharge? 5. Provide the equipment information below for spray and/or drip systems: Spray Utilization Design Element Plan Sheet Number Specification Page Number Wetted area of nozzles 2513-1257 ft2 N/A N/A Nozzle capacity 36.9 gpm N/A N/A Nozzle manufacturer / model TORO / 785-06-87-8 N/A N/A Spray Utilization Design Element Plan Sheet Number Specification Page Number Wetted area of nozzles 5809 ft2 N/A N/A Nozzle capacity 47.4 gpm N/A N/A Nozzle manufacturer / model TORO / 754-06-58-8 N/A N/A 6. If applicable, provide the location of each design element in the specifications and engineering plans for irrigation dosing systems: Utilization Pump Tank Plan Sheet Number Specification Page Number Internal dimensions (L x W x H or (p x H) ft ft ft N/A N/A Total volume ft3 gallons N/A N/A Dosing volume ft3 gallons N/A N/A Audible & visual alarmsin N/A N/A Equipment to prevent utilization during rain events N/A N/A FORM: RWCU 06-16 Page 5 of 8 VI. DESIGN INFORMATION FOR CONJUNCTIVE USE IRRIGATION SYSTEMS (Continued) 7. Provide the following information for each irrigation site: Site ID Latitude a Longitude a z Area (ft) Recommended Precipiation Rate b in/hr Design Precipitation Rate b(in/hr) Crop Type Waterbody Stream Index No. ° Classification ° 35021'3" -80046'27" 4,098,996 Sod 13-17-5-5 C O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II O 1 II a. Level of accuracy? Select Method of measurement? Select Datum? Select b. For seasonal loading rates, list appropriate months. C. Instructions for determining the waterbody stream index number and its associated classification can be found at the following web address: https://ncdenr. s3. amazonaws. com/s3fs-public/Water%2OQuality/Aquifer%2OProtection/LAU/A�zreements/W SCA%2008-13.pdf VIL INFORMATION FOR OTHER CONJUNCTIVE UTILIZATION AREAS (other than irrigation) 1. Will reclaimed water be utilized for purposes other than irrigation? ❑ Yes or ® No If No, skip this Section. 2. Provide the following information for all other reclaimed water utilization sites (non -irrigation): _F Site ID Latitude a Longitude' Allowable Use Waterbody/Stream Index No. n Classification n o , 11 o , 11 o , 11 o , 11 o , 11 o , 11 o o , 11 o , 11 o , 11 o , 11 o , 11 o , 11 o , 11 o , 11 o , 11 a. Level of accuracy? Select Method of measurement? Select Datum? Select b. Instructions for determining the waterbody stream index number and its associated classification can be found at the following web address: https://ncdenr. s3.amazonaws.com/s3fs-public/W ater%2OQuality/Aquifer%2OProtection/LAU/Agreements/W SCA%2008-13.pdf FORM: RWCU 06-16 Page 6 of 8 1A I I = I N N [ff.10 to] ►`to] 0ICIZI] IZy I El I►re: 0 9.y 1. Will the system be used to irrigate food chain crops? ❑ Yes or ® No 2. If Yes, please complete the flowchart below by checking the appropriate yes/no responses. If No, slip this Section. Will the portion of the crop intended for human consumption be peeled, skinned, cooked, or thermally processed prior to human consumption? Yes Type 1 reclaimed water is allowed pursuant to (15A NCAC 02U .0301(b)), for direct or indirect contact irrigation. No Will the irrigation activity result in the direct contact of reclaimed water on the portion of the crop intended for human consumption (direct contact irrigation)? Yes This activity is not allowed without further study pursuant to 15A NCAC 02U .1401(a)(5). Type 2 reclaimed water is allowed pursuant to 15A NCAC 02U .0301(a), for indirect contact irrigation. 3. For food crop irrigation sites not owned by the reclaimed water supplier, has a Landowner Agreement been included in the application package as outlined in Instruction I? ❑ Yes or ❑ No or ❑ N/A 4. What type of notification will be provided at the irrigation site(s) to inform the public about the use of reclaimed water in accordance with 15A NCAC 02U .1401? FORM: RWCU 06-16 Page 7 of 8 Professional Engineer's Certification: I, Michael J. Benchich , attest that this application for Tradition Golf Club has been reviewed by me and is accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: Z Wo _Ss/o/4���� e SEAL 032685 NGINE�� Digitally signed by Michael J. Michael J. Benchich Benchich Date: 2022.12.09 15:59:46-05'00' Applicant's Certification (signing authority must be in compliance with 15A NCAC 02T .0106): I, Dena Diorio County Manager (signing authority name — PLEASE PRINT) (title) attest that this application for Tradition Golf Club (facility name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. Signature: Date: FORM: RWCU 06-16 Page 8 of 8 Section Four: Existing Charlotte Water RCW Permit No. WQOO13252 ROY COOPER t Governor ELIZABETH S. BISER` , n� Secretary �f$ �+"jO`�# RICHARD E. ROGERS, JR. NORTH CAROLINA Urrector Environmental Quality July 8, 2022 JACQUELINE A. JARRELL, PE — DEPUTY DIRECTOR CHARLOTTE WATER 5100 BROOKSHIRE BOULEVARD CHARLOTTE, NORTH CAROLINA 28216 Subject: Permit No. WQ0013252 Mallard Creek WRF Reclaimed Water Generation and Distribution System Mecklenburg County Dear Ms. Jarrell: In accordance with your permit renewal and minor modification request received December 2, 2021, and subsequent additional information received March 15, 2022 and June 16, 2022, we are forwarding herewith Permit No. WQ0013252 dated July 8, 2022, to Charlotte Water for the continued operation of the subject reclaimed water generation and distribution facilities. The following modifications to the subject permit are as follows: the conjunctive utilization irrigation fields for The Traditions Golf Club and the Mallard Creek Community Park have been removed. This permit shall be effective from the date of issuance through December 31, 2028, shall replace Permit No. WQ0013252 issued June 22, 2017, and shall be subject to the conditions and limitations therein. The Permittee shall submit a renewal application no later than July 4, 2028. Please pay attention to the monitoring requirements listed Attachments A and B for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. The Division has removed the following permit conditions since the last permit issuance dated June 22, 2017: ➢ Old Condition II.I I — This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. ➢ Old Condition II.12 — This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. ➢ Old Condition II.13 — This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. ➢ Old Condition II.14 — This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. North Carolina Department of Environmental Quality Division of Water Resources 512 North Salisbury Street 11617 Mail Service Center Raleigh, North Carolina 27699-1617 NORTH CnRourrA o.w ert.r im�mw�io..mr 919,707.9000 Ms. Jacqueline A. Jarrell, PE July 8, 2022 Page 2 of 3 ➢ Old Condition III.3 — This condition has been removed as it has been combined with Condition III.2. ➢ Old Condition III.5 — This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. ➢ Old Condition III.6 - This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. ➢ Old Condition III.7 - This condition has been removed as the irrigation fields at The Traditions Golf Club and the Mallard Creek Community Park are to be permitted separately. ➢ Old Condition III.8 — This condition has been removed as it has been combined with Condition IV.9. ➢ Old Condition VI.2 — The permit is not voidable. The following permit conditions are new since the last permit issuance dated June 22, 2017: ➢ Condition III I — This condition has been updated in accordance with the current revision of 15A NCAC 18C. ➢ Condition II.12 - This condition has been updated in accordance with the current revision of 15A NCAC 18C. ➢ Condition IL 14 — This condition has been added to include the setbacks for the pump station. ➢ Condition III.2.b — This condition requires a sampling and monitoring plan be implemented to evaluate quality of reclaimed water within the distribution system to provide quality assurance at the time of reuse and to specify actions to be taken in response to unsatisfactory monitoring results. ➢ Condition IIIA — This condition requires a certified operator be on call 24 hours a day. ➢ Condition III.9 — This condition requires a protective vegetative cover be established and maintained at the facility. ➢ Condition III.10 — This condition requires metering equipment be tested and calibrated annually. ➢ Condition III.12 — This condition requires continuous online monitoring and recording for turbidity and flow be provided. ➢ Condition IV.3 — This condition requires flow through the treatment facility be monitored and reported. ➢ Condition IV.7 — This condition requires the Permittee to submit an annual report summarizing performance of the reclaimed water generation facility. ➢ Condition IV.8 — This condition requires the Permittee to maintain a record all residuals removed from the facility. Ms. Jacqueline A. Jarrell, PE July 8, 2022 Page 3 of 3 ➢ Condition VI.3 — This condition states that the permit does not include variances to administrative codes or general statutes governing the construction or operation of the facilities unless specifically requested and approved herein. If any parts, requirements, or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Otherwise, this permit shall be final and binding. If you need additional information concerning this permit, please contact Lauren Raup-Plummer at (919) 707-3660 or Lauren.Plummer(i4ncdenr.gov. Sincerely, -- ; �� '� :)- ' -'�T Richard E. Rogers, Jr., Director Division of Water Resources cc: Mecklenburg County Health Department (Electronic Copy) Mooresville Regional Office, Water Quality Regional Operations Section (Electronic Copy) Mike Benchich, PE — Hazen and Sawyer, P.C. (Electronic Copy) Patrick Beggs — Protection and Enforcement Branch (Electronic Copy) Laserfiche File (Electronic Copy) Digital Permit Archive (Electronic Copy) THIS PAGE BLANK NORTH CAROLINA ►`IVIIX1 `lu_I DI Y 1I1 ad M EIVi Did II D1 M4111u lu I �Y.y IX11 DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH RECLAIMED WATER GENERATION AND DISTRIBUTION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Charlotte Water Mecklenburg County FOR THE continued operation of a 4.0 million gallon per day (GPD) reclaimed water generation and distribution system consisting of: a pump station with two 100 gallon per minute (GPM) constant speed pumps, four 560 GPM adjustable frequency pumps, and high-water alarms; approximately 9,700 linear feet (LF) of 24-inch force main; approximately 19,500 LF of 16-inch force main; approximately 3,770 LF of 10-inch force main; and all associated piping, valves, controls, and appurtenances to serve the Mallard Creek WRF, with no discharge of wastes to surface waters, pursuant to the application received December 2, 2021, subsequent additional information received March 15, 2022 and June 16, 2022, and in conformity with the Division -approved plans and specifications considered a part of this permit. This permit shall be effective from the date of issuance through December 31, 2028, shall replace Permit No. WQ0013252 issued June 22, 2017, and shall be subject to the following conditions and limitations: I. SCHEDULES The Permittee shall request renewal of this permit on Division -approved forms no later than July 4, 2028. [15A NCAC 02T .0105(b), 02T .0109] 2. Operation of the reclaimed water distribution facilities shall be contingent upon construction and operation of permitted reclaimed water distribution lines immediately upstream and downstream of the reclaimed water distribution facilities permitted herein. Specifications for future upstream and downstream reclaimed water distribution lines shall include quality assurance testing procedures, which shall be adhered to prior to operation of the reclaimed water distribution facilities permitted herein. [G.S. 143-215.1] WQ0013252 Version 5.0 Shell Version 200201 Page 1 of 8 1. The Permittee shall maintain and operate the subject reclaimed water generation and distribution facilities so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall take immediate corrective actions, including Division required actions, such as the construction of additional or replacement reclaimed water generation facilities, additional or replacement reclaimed water distribution facilities, or cessation of reclaimed water distribution. [15A NCAC 02T .0108(b)(1)(A)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [15A NCAC 02T .0108(b)(1)(A)] 3. Effluent limitations for generated reclaimed water shall not exceed those specified in Attachment A. [15A NCAC 02U .0301] 4. Reclaimed water shall only be utilized at the sites and for the activities specified in Attachment B. [15A NCAC 02U .0401(g)] 5. The generation of reclaimed water permitted herein in no way negates, precludes, or invalidates the most recent reissuance of the Permittee's NPDES permit (Permit No. NC0030210), and the Permittee shall continue to comply with all conditions provided for therein. [G.S. 143-215.1] 6. All reclaimed water valves, storage facilities, and outlets shall be tagged or labeled to warn the public or employees that the water is not intended for drinking. [ 15A NCAC 02U .0403(b)] 7. All reclaimed water piping, valves, outlets, and other appurtenances shall be color -coded, taped, or otherwise marked to identify the source of the water as being reclaimed water as follows: a. All reclaimed water piping and appurtenances shall be either colored purple (Pantone 522 or equivalent) and embossed or integrally stamped or marked "CAUTION: RECLAIMED WATER - DO NOT DRINK" or be installed with a purple (Pantone 522 or equivalent) identification tape or polyethylene vinyl wrap. The warning shall be stamped on opposite sides of the pipe and repeated every three feet or less; b. Identification tape shall be at least three inches wide and have white or black lettering on purple (Pantone 522 or equivalent) field stating "CAUTION: RECLAIMED WATER - DO NOT DRINK". Identification tape shall be installed on top of reclaimed water pipelines, fastened at least every 10 feet to each pipe length and run continuously the entire length of the pipe; and c. Existing underground distribution systems retrofitted for the purpose of conveying reclaimed water shall be taped or otherwise identified as noted in II.7.a. and II.7.b. This identification need not extend the entire length of the distribution system but shall be incorporated within 10 feet of crossing any potable water supply line or sanitary sewer line. [15A NCAC 02U .0403(c)] 8. All reclaimed water valves and outlets shall be of a type, or secured in a manner, that permits operation by personnel authorized by the entity that operates the reclaimed water system. [15A NCAC 02U .0403(d)] 9. Hose bibs shall be located in locked, below grade vaults that shall be labeled as being of non -potable quality. As an alternative to the use of locked vaults with standard hose bib services, other locking mechanisms such as hose bibs that can only be operated by a tool may be placed above ground and labeled as non -potable water. [15A NCAC 02U .0403(e)] 10. There shall be no direct cross -connections between the reclaimed water and potable water systems, unless such connection has been approved by the Department pursuant to 15A NCAC 18C .0406. [15A NCAC 02U .0403(f)] WQ0013252 Version 5.0 Shell Version 200201 Page 2 of 8 11. Reclaimed water distribution lines shall be located at least 5 feet horizontally from and 18 inches below any water line if practicable. If these separation distances cannot be met, the piping and integrity testing procedures shall meet water main standards in accordance with 15A NCAC 18C. [15A NCAC 02U .0403(g), 02U .0403(h)] 12. Reclaimed water distribution lines shall not be less than 50 feet from a well unless the piping and integrity testing procedures meet water main standards in accordance with 15A NCAC 18C, but in no case shall they be less than 25 feet from a private well. [15A NCAC 02U .0403(g), 02U .0403(i)] 13. Reclaimed water distribution lines shall meet the separation distances to sewer lines in accordance with 15A NCAC 02T .0305. [15A NCAC 02U .0403(g), 02U .04030)] 14. The facilities herein were permitted per the following setbacks: a. The pump station was originally permitted May 29, 1997. The setbacks for storage and treatment units originally permitted or modified from June 1, 1996 to August 31, 2006 are as follows (all distances in feet): i. Each private or public water supply source: 100 ii. Surface waters: 50 iii. Each well with exception of monitoring wells: 100 iv. Each property line: 501 v. Nitrification field: 20 1 Setbacks to property lines are not applicable when the Permittee, or the entity from which the Permittee is leasing, owns both parcels separated by the property line. [15A NCAC 02H .02190)(5)] III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The Permittee shall operate and maintain the subject facilities as anon -discharge system. [ 15A NCAC 02U .0101] 2. The Permittee shall maintain an Operation and Maintenance Plan, which shall include: a. A description of the operation of the system in detail to show what operations are necessary for the system to function and by whom the operations are to be conducted; b. A sampling and monitoring plan to evaluate quality of reclaimed water within the distribution system to provide quality assurance at the time of reuse, and specify actions to be taken in response to unsatisfactory monitoring results; c. A map of all reclaimed water distribution lines; d. A description of anticipated maintenance of the system; e. Provisions for safety measures, including restriction of access to the site and equipment; and f. Spill control provisions that include response to upsets and bypasses, including control, containment, and remediation, and contact information for personnel, emergency responders, and regulatory agencies; [15A NCAC 02U .0801(a)] 3. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, the Permittee shall designate and employ a certified operator in responsible charge (ORC), and one or more certified operators as back-up ORCs. The ORC or their back-up shall operate and visit the facilities as required by the WPCSOCC. [ 15A NCAC 02T .0117] WQ0013252 Version 5.0 Shell Version 200201 Page 3 of 8 4. An operator certified by the Water Pollution Control System Operators Certification Commission (WPCSOCC) of a grade equivalent or greater than the facility classification shall be on call 24 hours per day. [15A NCAC 02U .0401(e)] 5. Only reclaimed water generated from the Mallard Creek WRF (Permit No. WQ0013252 and NC0030210) shall be utilized at the sites and for the activities specified in Attachment B. [ 15A NCAC 02U .0101] 6. The Permittee shall prohibit public access to the wastewater treatment and storage facilities. [15A NCAC 02T .0108(b)(1)(A)] 7. The Permittee shall dispose or utilize generated residuals in a Division -approved manner. [ 15A NCAC 02T .1100, 02U .0802]. 8. The Permittee shall not divert or bypass untreated or partially treated reclaimed water from the subject facilities unless diverted to an alternate treatment or collection system. [15A NCAC 02T .0108(b)(1)(A)] 9. A protective vegetative cover shall be established and maintained on all berms, pipe runs, erosion control areas, surface water diversions, and earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment). Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankments shall be kept mowed or otherwise controlled and accessible. [ 15A NCAC 02U .0801(g)] 10. Metering equipment shall be tested and calibrated annually. [ 15A NCAC 02U .0801(d)] 11. An automatically activated standby power source or other means to prevent improperly treated wastewater from entering the storage, distribution, or utilization system shall be provided. [ 15A NCAC 02U .0401(d)] 12. Continuous online monitoring and recording for turbidity or particle count and flow shall be provided prior to storage, distribution, or utilization of reclaimed water. [ 15A NCAC 02U .0401(b)] 13. If turbidity exceeds 10 NTUs or if the permitted pathogen levels cannot be met, all effluent shall be prohibited from entering the storage, distribution, or utilization system, and shall be disposed of in accordance with Permit No. NC0030210 until the reclaimed water standards are met at the generating facility. [ 15A NCAC 02U .0401(c)] 14. The Permittee shall provide notification to the public and its employees about the use of reclaimed water, and that reclaimed water is not intended for drinking. Such notification shall be provided to employees in a language they can understand. [15A NCAC 02U .0501(a)(2)] 15. The Permittee shall develop and implement an education program to inform users and its employees about the proper use of reclaimed water. Educational material shall be provided to all residents and/or other facilities provided with reclaimed water, and these materials shall be maintained consistent with the reclaimed water uses. All educational materials shall be made available to the Division upon request. This condition does not apply to users operating under a separate reclaimed water utilization permit. [15A NCAC 02U .0501(a)(4)] WQ0013252 Version 5.0 Shell Version 200201 Page 4 of 8 IV. MONITORING AND REPORTING REQUIREMENTS The Permittee shall conduct and report any Division required monitoring necessary to evaluate this facility's impact on groundwater and surface water. [15A NCAC 02T .0108(c)] 2. A Division -certified laboratory shall conduct all analyses for the required effluent, groundwater, and surface water parameters. [15A NCAC 02H .0800] 3. The Permittee shall monitor the generated reclaimed water at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0108(c)] 4. The Permittee shall maintain adequate records tracking the amount of reclaimed water distributed and shall include the following information: a. Date reclaimed water distributed; and b. Volume of reclaimed water distributed to each site specified in Attachment B (monthly total). Monthly tracking records shall be summed and reported on Form NDMR (see Attachment A) under parameter WQO1 (Flow, Reclaimed Water Distributed). This value shall represent the total volume of reclaimed water distributed for that month. [ 15A NCAC 02T .0108(c)] 5. Three copies of all monitoring data (as specified in Conditions IV.3. and IVA.) on Form NDMR for each PPI listed in Attachment A shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(1)] 6. The Permittee shall maintain a record of all residuals removed from this facility. This record shall be maintained for five years, and shall be made available to the Division upon request. This record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15A NCAC 02U .0802(b)] 7. A maintenance log shall be kept at this facility. This log shall be maintained for five years, and shall be made available to the Division upon request. This log shall include: a. Date of flow measurement device calibration; b. Date of turbidimeter calibration; c. Date and results of testing on alternate power supply; d. Visual observations of the plant and plant site; and e. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.); and f. Record of all discharges of reclaimed water to surface waters or the land surface, including the date of occurrence, estimated volume, and corrective action taken. [15A NCAC 02U .080I(h)] WQ0013252 Version 5.0 Shell Version 200201 Page 5 of 8 8. Noncompliance Notification: The Permittee shall report to the Mooresville Regional Office, telephone number (704) 663-1699, within 24 hours of first knowledge of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.) rendering the facility incapable of adequate wastewater treatment. c. Any failure rendering the reclaimed water distribution facilities incapable of adequately conveying the reclaimed water (e.g., mechanical or electrical failures, line blockages or breaks, etc.). d. Any failure resulting in a discharge untreated or partially treated wastewater to surface waters. e. Any failure resulting in a discharge of reclaimed water directly to surface waters or any unpermitted release of reclaimed water to land surface greater than or equal to 5,000 gallons. Unpermitted releases less than 5,000 gallons to land surface shall be documented by the Permittee in accordance with Condition IV.7.f. but do not require Regional Office notification. £ Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. Emergencies requiring reporting outside normal business hours shall call the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. All noncompliance notifications shall file a written report to the Mooresville Regional Office within five days of first knowledge of the occurrence, and this report shall outline the actions proposed or taken to ensure the problem does not recur. [15A NCAC 02T .0108(b)(1)(A)] V. INSPECTIONS 1. The Permittee shall perform inspections and maintenance to ensure proper operation of the reclaimed water generation and distribution facilities. [15A NCAC 02U .0801(i)] 2. The Permittee or designee shall inspect the reclaimed water generation and distribution facilities to prevent malfunctions, facility deterioration, and operator errors that may result in discharges of wastes to the environment, threats to human health, or public nuisances. The Permittee shall maintain an inspection log that includes the date and time of inspection, observations made, and maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [ 15A NCAC 02U .0801(h), 02U .0801(i)] Division authorized representatives may, upon presentation of credentials, enter and inspect any property, premises, or place related to the reclaimed water generation and distribution facilities permitted herein at any reasonable time for determining compliance with this permit. Division authorized representatives may inspect or copy records maintained under the terms and conditions of this permit, and may collect groundwater, surface water, or leachate samples. [G.S. 143-215.3(a)(2)] WQ0013252 Version 5.0 Shell Version 200201 Page 6 of 8 VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to a Division enforcement action. [G.S. 143-215.6A, 143-215.6B, 143-215.6C] 2. This permit is effective only with respect to the nature and volume of wastes described in the permit application, and Division -approved plans and specifications. [G.S. 143-215.1(d)] 3. Unless specifically requested and approved in this permit, there are no variances to administrative codes or general statutes governing the construction or operation of the facilities permitted herein. [15A NCAC 02T .0105(n)] 4. The issuance of this permit does not exempt the Permittee from complying with all statutes, rules, regulations, or ordinances that other jurisdictional government agencies (e.g., local, state, and federal) may require. [15A NCAC 02T .0105(c)(6)] 5. If the permitted facilities change ownership, or the Permittee changes their name, the Permittee shall submit a permit modification request on Division -approved forms. The Permittee shall comply with all terms and conditions of this permit until the permit is transferred to the successor -owner. [G.S. 143- 215.1(d3)] 6. The Permittee shall retain a set of Division -approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0105(o)] 7. The Permittee shall maintain this permit until the proper closure of all facilities permitted herein, or until the facilities permitted herein are permitted by another authority. [15A NCAC 02T .01050)] 8. This permit is subject to revocation or modification upon 60-day notice from the Division Director, in whole or part for: a. violation of any terms or conditions of this permit or Administrative Code Title 15A Subchapter 02U; b. obtaining a permit by misrepresentation or failure to disclose all relevant facts; c. the Permittee's refusal to allow authorized Department employees upon presentation of credentials: i. to enter the Permittee's premises where a system is located or where any records are required to be kept; ii. to have access to any permit required documents and records; iii. to inspect any monitoring equipment or method as required in this permit; or iv. to sample any pollutants; d. the Permittee's failure to pay the annual fee for administering and compliance monitoring; or e. a Division determination that the conditions of this permit are in conflict with North Carolina Administrative Code or General Statutes. [15A NCAC 02T .0110] WQ0013252 Version 5.0 Shell Version 200201 Page 7 of 8 9. Unless the Division Director grants a variance, expansion of the facilities permitted herein shall not occur if any of the following apply: a. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has been convicted of environmental crimes under G.S. 143-215.6B, or under Federal law that would otherwise be prosecuted under G.S. 143-215.6B, and all appeals of this conviction have been abandoned or exhausted. b. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has previously abandoned a wastewater treatment facility without properly closing the facility. c. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid a civil penalty, and all appeals of this penalty have been abandoned or exhausted. d. The Permittee or any parent, subsidiary, or other affiliate of the Permittee is currently not compliant with any compliance schedule in a permit, settlement agreement, or order. e. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid an annual fee. [15A NCAC 02T .0120(b), 02T .0120(d)] 10. This permit shall not be renewed if the Permittee or any affiliation has not paid the required annual fee. [15A NCAC 02T .0120(c)] Permit issued this the 8"' day of July 2022 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION r F- Richard E. Rogers, Jr., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0013252 WQ0013252 Version 5.0 Shell Version 200201 Page 8 of 8 O .y I IA C4 p p p o W O O O O u u u I� a z k ° ty Wo N Wn N N N u .-r W) N O O A a W � o W U" � en ao ao � ao ao H � 0 v� U a v � 0 u Cd o F M 8 0 A o ° 7 w M U U z H t-, ° p o o o 0 0 O Wn M O O O O O N bA U ¢o O O Q M o U:8 zCd o z: °o aCq o o z O z N 0 0 O �a ww 3 80 aoi ^ � M �F po �o U Q Q M O N u �w o � o �w 0° P. i4 yy I� a z k F � O " W A A z 0 o Faz, W G7 0 F o � � on 0 � o � W on ° 3 x pro ° W w �o a i4 yy I� a z k F � O A A z 0 o Faz, W G7 0 F o � q o � 0 � o � a W on ° 3 x pro ° W w �o a 0 tn 0 tn N M O 0 i U I O �. U O z 0 ... y .� b r�7 O �. ^C .� u a y A O 0 a a .r � C4 yy F .� W a z � k �� o '' H � �� ° °" � o � �w .� A :� �� H A � a H .� � a� W 0 � o W G7 0 F .?' 0 O � y � � C � O ,� p � on � k ° �F W � � 3 � � � ` � �" .� z � � W O W w � o a �� 3 N O N bA c� a d d 0 0 .� N V') N M O 0 .� I LE O N N PO O O A QI ^dCq CCq e 0 ra 000 000 •O �' a a W)en A en a M M 0 z k § tq o U� 0 O w O .�E w 0 o U O ProH U w O 0 O r N m 0 tn 0 N V') N M O r� v Section Five: Property Ownership Documentation I 1 -.13K : Q715O PG- 0325/0328 ff a 0548 12.00 **AA NC EXCI r- TAX-. 1080.00 JUDITH A GIBSON REG OF DEEDS HECK N FILED FOR REGISTRATION 12/31/92 15:12 $1,080.00 Excise Tax MECKLENBURG COUNT' T FGl, 147 STATE OF �1OPTH �gi.[R1R UReal Estate � Excise Tax Recording Time. Book and Page Tax Lot No. 02-9-351709... ...... .... .. _......... Parcel Identifler No.. _ ..... ..... ..... Verified by _. County on the day of 119 by. . - - ------ Mail after recording to llamlin- L. 1ade.,_ _RUFF, . ,I30A?D.�. COBB,_ WADE & lcNAIR - - - 2100 Two First Union Center, Charlotte, N.C. 28282-8283 . - - - - - - - -------- - ---- Thisinstrumentwaspreparedby- Pender R.- McElroy Qf ,It�`IG.S, McELROY & DIEH.L., P.A. Brief description fur the Index NORTH CAROLINA GENERAL WARRANTY DEED THIS DEED made this 28th day of December 1,J 92 , by and between GRANTOR GRA\TEE FIRST COLONY GROUP, LTD., MECKLENBURG COUNTY, a political a North Carolina corporation subdivision of the State of North Carolina Enter in appropriate biock For each party: name, address, and, if appropriate, character of entity, e.q. corporation or partnership. The designation Grantor and Grantee as tised herein shall include said parties, their heirs, successors, and assigi:s, and shall include singular, plural, masculine, feminine or neuter as required by context. WITNESSETII, that the Grantor, for a ruluahle consideration paid by the Grantee. the receipt of which is hereby acknowledged, has and by these presents does grant, bargain, sell and convey unto the Grantee in fee simple, all that certain lot or parcel of land situated in atlel}i^vi\2f Mallard Creek Township, Mecklenburg Count}, North Carolina and more particularly described as follows: The land conveyed by this deed is more particularly described on Exhibit A, which is attached hereto and incorporated herein by refErence. ?1.l'. Fir Assoc. Form No- 1 1) 1016. ntviftd 1911. P,.rW +r nl�re:�ee •w, a, h C !,r w„«. �91� The property hereinabove described was acquired by Grantor by instrument recorded in . Deed Book at.page . .. :rI the `lecklenburg..Count,,.---Re.g.is.tr.;-_...-.... A:mad;sitestii[gnitoyalca:Bxifzl'tdIced}^iKttX7z1)C4[rf(tLd:lft��StBX4l4fXXXXXXXXXXXX{R6 XX:{X7CCtit TO HAVE AND TO HOLD the aforesaid lot or parcel of land and all priviieges and appurtenances thereto belonging to the Grantee in fee simple. And the Grantor cotenants With the Grantee, that C;rantor is seized of the premises in tee simple, has the right to convey the same in fee simple, that title is marketable and free and clear of all enetimbrances, and that Grantor will Warrant and defend the title against the lawful claims of all persons whomsoever except for the exceptions hereinafter stated_ Title to the property hereinabove described is si;bject to the following exceptions: Easements and rights of clot' of record and the right of t•;ay of Prosperity Church Road. IN WITNESS wilERFor, the Grantor has lte re moo let his hand altd scat. or if urponste. has can ed this rnatrumen[ to he s'gard m Its corporate name by Its duly authorized officers sad its seal to he hereunto am—d by authorsty of Its noard of nireetors. [he day and year first above asri t ten. rIRSTCOLONY GROUP,_•LTD.- -_-- - -- - (Corpto tans •- (jEALI o -------------- -....---------------------- --------------- _________________L!! ___President " i S TTgSx ..................................... .......................(SE.AL) Secretary (Cor)mrale seal y __________________________________________(S :: ` yFyd ts>•SFs� ��. NORTH CAROLINA. __. ...............................County. he• IJx �C, a[ 1, a Notary Public of the county- and Slate Aforesaid. certify LI-L ____________ __________________•__._._.__._ ______________________________________._..___._._.___._...___.._____.___.._.. __.-__-____ Granter, Personally appeared before rate this day and aeknoWlydged the execution of the foregoing rnmmy witness m �'•�'., ^� r = `, hand and ortk IM stamp ur seal, this -------- day or "MI ,.•-yq commdseioh rsp[res:....__.__•.-.------ ------- -_.._........................................ NeLary Public r�frJ11 NOUT11 CAROLINA- _----- lecklenbur - - •Sa1<L' Tr fP _________- -g _______Count}'. i ,s�-7 •y '4 :�,•. [, a Notary Public of the County and Sate aturesaid, certify that-3j.1��.e-.A.....Tojrmare]-Lo...... •- : �•. Z-1 i s Personally came before me this day and acknowledged that---_SIr is .__.. SS.... l�----_-_- get reta ry of PIRST_ COLD\Y .GItOGP- -LTa r-___-__-_ a Ninth Caronna cureorauon, and that by autttorits duly s p : =_ given and as the act or the corporation, the foregoing Instrument Iras signed In its naint by its ---- : e `[ t_•i [ President. sealyd with its corporate seal and incited by}�s__ }1eX _ as its _-. As_$,.5Ma Lt_--_. . Secre Lsry. 7, ,- • . lrnness )ray- hand and official stain or seal, this28t :tladLk-( DeCf?pIUCY 92 al caslssinh July 25, 7.99G�} expires_..----•__________________'_____-_-- '---/-�T�_4 -✓_____. - .-otary' Public The (artgnlnF Cefti(icate(s) of ._____...•--------------------------------------------------------- _..................................... ......... --- -------------------- ----------------- ______________________________________________________________________________________________________._________________._.__ is arc ce rtinrtl to be totfeet This Instrument and this Cc rtlflea tt ate duly reglste red at the dot, and fine and ill the (took and Page shown on the Irrst Da gc )left-L ____________------------------ _--------------------- REGISTER OF ❑FEOS FOR ....................... ------------ COUNTY Ity-.------------------ _.......... ------------------------------------- n"Uty Assistaht- Ittgilter of Reeds M.G. 4v Ay5n Form h'o.7'19:6. neared l9Tr Panted by Agreement sv[ih the H.C. E)ar Assn Poole Prmmg Cc- ft P.O. Bali 58:8i_ 11.10.911. N.0 27658 EXHIBIT A ATTACHED TO DEED FROM FIRST COLONY GROUP, LTD. TO MECKLENBURG COUNTY LYING AND BEING in Mallard Creek Township, Mecklenburg County, North Carolina, and beginning at a point in the easterly margin of tLe 60 foot right of way of Prosperity Church Road, said point marking a common corner of the property being conveyed by Grantor and the property, now or formerly, of Ronald Sa. Williams and Sandra S. Williams as described in the deed recorded in Deed Book 3932 at page 432 in the Mecklenburg County Registry, said beginning point also Leing located the following two calls and distances from U.S.G.S. Bench Mark 143 JAS, Elevation 784.311: (1) South 67 degrees 41 minutes 57 seconds East 57.04 feet to a point and (2) North 81 degrees 38 minutes 25 seconds East 33.65 feet to the beginning point; and running thence from said beginning point South 81 degrees 38 minutes 25 seconds West 33.65 feet to a point in the centerline of the 60 foot right of way of Prosperity Church Road; thence with the centerline of the right of way of Prosperity Church Road two calls and distances as follows: (1) in a northwesterly direction with the arc of a circular curve to the left having a radius of 450 feet (a chord bearing North 42 degrees 55 minutes 11 seconds West) an arc distance of 104.91 feet (a chord distance of 104.68 feet) to a point and (2) North 49 degrees 35 minutes 56 seconds West 447.3 feet to a point; thence North 61 degrees 32 minutes 8 seconds East 53.6 feet to an iron pin marking the southwesterly rear corner of Lot 29 in Block 1 in KATELYN MOORS subdivision as shown on the map recorded in Map Book 22 at page 915 in the Mecklenburg County Registry; thence with the rear of said Lot 29 and the adjoining Lots 28, 27, 26, 25, 24, 23 and 19, and crossing the 50 foot right of way of Katelyn Drive, and continuing with the rear line of Lot 18 in Block 1 in KATELYN MOORS subdivision as shown on the map recorded in tiap Hook 22 at page 915 in the Mecklenburg County Registry, North 61 degrees 32 minutes 8 seconds East 1,349.89 feet to an iron pin at the southeasterly rear corner of the aforesaid Lot 18 in Block 1 in KATELYN MOORS subdivision, said iron pin also marking a line of the property, not•, or formerly, of Larry C. Ferguson as described in the deed recorded in Deed Book 5316 at page 174 in the Mecklenburg County Registry, said property being known as Tract 5 as shown an the map recorded in Map Book 12 at page 269 in the Mecklenburg County Registry; thence with the line of said property, now or formerly, of Larry C. Ferguson South 47 degrees 33 minutes 48 seconds East 380.3 feet to an iron pin; thence continuing with the portion of the said property, now or formerly, of Larry C. Ferguson North 7 degrees 3 minutes 39 seconds East 134.37 feet to a point; thence with the line of property retained by Williams Consortium, Inc. two calls and distances: (1) South 49 degrees 7 minutes 2 seconds East 297.36 feet to a point and (2) South 58 degrees 8 minutes 10 seconds East 325.4 feet to a point in the line of the property, now or formerly, of Edith C. Lumpkin as described in the deed recorded in Deed nook 3528 at page 577 in the Mecklenburg County Registry; thence with the line of said property, nor or formerly, of Edith C. Lumpkin two calls and distances as follows: (1) South 17 degrees 32 minutes 28 seconds West 1,172.6 feet to a bolt and (2) South 78 degrees 31 minutes 52 seconds West 329.73 feet to an iron pipe marking a corner of the property, now or formerly, of Edith C. Lumpkin, et al. as described in the deed recorded in Deed Book 5403 at page 670 in the Mecklenburg county Registry and the property, now or formerly, of Martin E. Oehler and Christine C. Oehler as described in the deed recorded in Deed Book 4331 at page 433 in the Mecklenburg County Registry; thence with the line of said property, now or formerly, of Martin E. Oehler and Christine C. Oehler North 35 degrees 29 minutes 2 seconds West 297.37 feet to an iron pipe, said iron pipe marking a corner of the property, now or formerly, of Martin E. Oehler and Christine C. Oehler as described in the deed recorded in Deed Book 4861 at page 710 in the Mecklenburg County Registry; thence with the line of said property, now or formerly, of Martin E. Oehler and Christine C. Oehler North 35 degrees 20 minutes 48 seconds I -lest 333.33 feet to an iron pipe, said iron pipe marking a corner of the property, now or. formerly, of Ronald W. Williams and Sandra S. Williams as described in the deed recorded in Deed Book 3932 at page 432 in the Mecklenburg County Registry; thence with the line of said property, now or formerly, of Ronald W. Williams and Sandra S. Williams two calls and distances as follows: (1) North 35 degrees 38 minutes 31 seconds West 232.4 feet to an iron pipe and (2) South 81 degrees 38 minutes 25 seconds West 413.95 feet to the point and place of beginning. Said parcel of land contains 39.99 acres and is more particularly shown on the plat of survey prepared for First Colony Group, Ltd. by Edward L. Killough, North Carolina Registered Land Surveyor, dated December 21, 1992. Stalc of North CamliM. County of ii"Menburg The forogaingcenifialc(s) of Anne 1. Yarbrough Not,ty(ies) Public islim cenifmd le be comcl. This 31 day of December , 19 92 �. JUDMI A S N GIST OT By: / Deputy Rcglstcf of D;eds High do A It � � M.^ Regional Perk ,a` ,• wo r A• 4 Owner: Mecklenburg County Legal acres: 195.34 Deed: 07158-325 r v liv a �Traditpn _ • •}♦' ' r t . Golf Corse 1. , lk 1. roaring ro Churcfi Road t , • '�i ,* �:. ♦ Commons ,rr�`"'•` TheA'rbors. Melkird_ '1'_►� , C�rK Cmak . , 00.050.1 0.2 0.3 0.4 t Fad, IqE UTw61h, Q,61 OW ��x� �o o ry�go(�@(P nn � mrmmmmmmm=�� Miles`�,f /a�`I�uuu (�WWll 11 p • W o LSPal llp IAAII'.v�'wp EgV WIIILl s, L'W Ldgw' eICi LJ&@1 Section Six: Engineering Plans o�oa�aaa� / . oavaaw� »` � y © ©� :� ? \ . \ \�\ �� � »�& � �� & / � © ^) ) \. ... \~» / ^ }° � » \\ } � :.� .� j . z . . \ 0 �! �� � . .� ; {. \ >. � \ � \ \ � ( / : \� \ °�. . e «ƒƒ � , _ : ` I: e r � >�� \ . � � � ; � \ s� �8 _ ooval — :arvtlnalia ON 'I.1Nll03 DOGNM>M7 l NO �fiddV 1 3R1133 R 'U3tJtl 3JtJei1 N O II I C ♦ r .,L?Jd i 3 H 3 �Y � S1(f0 3104 'S3Ntll Q3'aN3N Z :aXnO>dS, 3Vt i3] 1i. 1 NO:LWIl Ql oy' Nso l oVP -_ rromraa ory .•..�,,, : tl. 0 1 S `J N! M 7 N 0 V � j t jj s i t� c X, fi Wli � p CAI- � r� •k � is�Ati � � ��� � t - t A ` =i oQ ii ON 'AAN003 06391131k33W t } 9 auva gad xvanv�s �'�a �au:a j$ A9 gg a'y ai A 9 0 5 fi0 l 3'10 a3Ybl 0'S A3:t Z Qy,Oaddv 0 °"M1• f QV 8i 1—li , „ 0I H 3 1llii 01 `"VNSO L � . e 0 -d = 4 "2 N 1 Ai v a i d , y k 2ryGan � �! s � � a x p s } p e ,O LL �xa LLJ. - mK AV- LLJ x Usn (���), Sa 4WE FL 15 Ld gr �g d p ss � 3 3 i k 'E or j L �'{W40� 42-fin -q Aga 3iTMy,.j 5i z :Y 5.. �i'S..} 1 ON AiNno3 0,N3e 131xD3v4 3£§� '-1 'a . €a�aa a� oanda'aaa _..— ---- Ea 9 -NOWL ovr 803 SJN; Mesa ,a ry a€sg?�s§�== �.Yo se No s�aa nn - ' 'wuvNd H Agg 3x a a_3 s��� g5 µ Y Y Fg }Y 4 I WO Y7," l k ( 5 -NNmy u m §a g�r y 43a a U. a t Am Al 1 a aj z o ;s r x€ F � �F� a C � a a e a 3t a$ ez �• 8� a �Qa .3 ;� ..-a^- .;� R � x� r , a t + t a.... �. ., x. �Q: ., .. ..xro.. ,.�•ai'....ecu...�....a-:..v..�w��,.!e�m�}...`�:t.tl.s`.v.xria:um}a.�3`.k ...ate Mse, r�...m......_.... _.... .. .._ .n ...-. �n..e.c 3v, ._ .. r_z......vE s..,vern a-.� ..�5 ..... xe .., i„ _ Section Seven: Engineering Calculations MECKLENBURG COUNTY PARKS AND RECREATION TRADITION GOLF CLUB RECLAIMED WATER IRRIGATION SYSTEM DESIGN CALCULATIONS Hazen November 2022 MECKLENBURG COUNTY PARKS AND RECREATION TRADITION GOLF CLUB RECLAIMED WATER IRRIGATION SYSTEM DESIGN CALCULATIONS Hazen November 2022 TRADITION GOLF COURSE RECLAIMED WATER IRRIGATION SYSTEM DESIGN CALCULATIONS INDEX [index from "Engineering Calculations" checklist in Form RWCU 06-16 instructionsl Total and Effective Storage Calculations N/A Friction/Total Dynamic Head and System Curve Analysis Existing Effluent / Non -Potable Water (NPW) Pump Summary Existing NPW Demand Summary Irrigation System Hydraulic Summary Manufacturer's Information Existing NPW Pump Curve Irrigation System Main Flow Meter Irrigation System Pressure Switches Irrigation System In -Line Strainer Irrigation System In -Line Filter Irrigation Water Emitters Floatation Calculations for Storage Units N/A Irrigation Rate Comparison with Soil Scientist Report Summary Reclaimed Water Usage Determination Summary 1 FRICTION/TOTAL DYNAMIC HEAD AND SYSTEM CURVE ANALYSIS Existing Effluent / Non -Potable Water (NPW) Pump Summary The Tradition Golf Course has two existing pumps used to irrigate their golf course with potable water and reclaimed water. The pumps provide call to duty service with the following characteristics, providing a firm pumping capacity of 225 gpm at 108 psi to the system. Existing Irrigation Service Pump One Manufacture / Model Number IDP / D-824 Maximum Pump Speed, rpm 3,600 rpm Design Capacity 225 gpm Total Dynamic Head 249 feet (108 psi) Maximum Brake Horsepower 20 HP Discharge Diameter 4-inch Existing Irrigation Service Pump Two Manufacture / Model Number IDP / D-824 Maximum Pump Speed, rpm 3,600 rpm Design Capacity 720 gpm Total Dynamic Head 249 feet (108 psi) Maximum Brake Horsepower 60 HP Discharge Diameter 6-inch Irrigation System Hydraulic Summary This system has been in operation for 25 years. A site visit was done to determine the parameters and operation of the Irrigation system. This Irrigation system uses two call to service pumps that increases head from 100 psi at the inlet to 150 psi to the system under normal conditions. According to the pump curves this correlate to a total flow of 637 gpm when irrigation is taking place. The smaller 20 HP pump is called into service first as pressure demands from the system increase and pressure falls below 150 psi. If the 20 HP pump cannot satisfy pressure demands, the larger 60 HP pump is called to service. These pumps will operate until pressure demands decrease and the pressure stabilizes at 150 psi. The pumps discharge into an 8-inch receiving pipe that empties into a 300-gallon pressurized tank. The 300-gallon tank serves as a surge protector to the system and dampens volatility in pump operation. The tank discharges into a 6-inch pipe which has a pressure reducing valve decreasing pressure to 150 psi which is 2 upstream form the control valve. Flow then continues in the 6-inch line before the pipe increases to a 10-inch pipe. Flow is then split in a 6"x 8"x 10" Tee. The size of distribution pipes varies as it progresses to its extremities with the smallest size being 2 inches. MANUFACTURER'S INFORMATION DATA SHEETS PROVIDED ON FOLLOWING PAGES: • Existing Pumps (Worthington Division pump curve) • Main System Flow Meter (Impeller Flow Sensors) • System Pressure Switches (WIKA Pressure transmitter S-20) • System Control Module (Oasis G2) • Irrigation Water Emitters (TORO Rotary Sprinklers) IRRIGATION RATE COMPARISON WITH SOIL SCIENTIST REPORT Section 2.2 in the Soil Scientist / Agronomist Report submitted with this application defines the proposed instantaneous hydraulic loading rate of 0.5 in/hr. TORO 780-87 sprinklers are confined to greens and TORO 750-58 are used for fairways. Irrigation through these sprinklers can be done with a high level of manipulation. The club operator can dictate which any one sprinkler can run at any given time. The operating system is also connected to weather sensors, so the sprinklers do not run during instances of high rain and humidity. This means that if the operator decides to irrigate any one sprinkler they may do without a restriction in runtime because the maximum irrigation rate of any sprinkler used on this site is incapable of irrigating above the instantaneous hydraulic loading rate. Rotary Sprinkler Type Max Irrigation Rate Allowable Runtime Possible TORO 780-87 0.18"/hr 60 minutes/hr TORO 750-58 1 0.20"/hr 1 60 minutes/hr 3 However, there is overlap in sprinkler irrigation areas in almost all instances. The overlap shapes have been categorized into three distinct patterns Inline/single row, triangular -spaced, square -spaced. Inline/Single Row Triangular Spacing Rectangular Spacing Shape Shape Shape The worst -case scenario for the irrigation of greens is 41 minutes per hour and the worst -case scenario for irrigation of the fairways is 52 minutes per hour. TORO 780-87 Irrigation Pattern Max Irrigation Rate Possible Allowable Runtime Inline/Single row 0.37"/hr 60 min/hr Triangular 0.73"/hr 41 min/hr Rectangular 0.63"/hr 47 min/hr TORO 750-58 Irrigation Pattern Max Irrigation Rate Possible Allowable Runtime Inline/Single row 0.30"/hr 60 min/hr Triangular 0.57"/hr 52 min/hr Rectangular 0.49"/hr 60min/hr The club operator is responsible to make sure when irrigation is done in these spacing shapes the appropriate sprinkler runtime may not be exceeded. Precipitation Rate Formulas i Square -spaced sprinklers in pattern GPM of full circle x 96.3 (Spacing), i Triangular -spaced sprinklers in pattern: GPM of full circle x 96.3 (Spacing)' (0.866) i Area and flow. Total GPM of zone x 96.3 Total irrigated square feet of zone i Single row: GPM of full circle x 96.3 (Spacing) (Scallop) For additional information, refer to Toro Form No. 490-1737. 0 Section Eight: Agronomist and Soil Evaluation SOIL SCIENTIST/AGRONONHST REPORT RECLAIMED WATER SYSTEMS — CONJUNCTIVE UTILIZATION THE TRADITIONS GOLF CLUB MECKLENBURG COUNTY, NORTH CAROLINA WILLCOX & MABE SOIL SOLUTIONS PROJECT NO. 16-14, PHASE: 03 Prepared For: Hazen and Sawyer 9101 Southern Pine Boulevard, Suite 250 Charlotte, North Carolina 28273 Prepared By: willcox&mabe SO 1 L SOL U T I ON S Willcox & Mabe Soil Solutions, PLLC 7231B Summerfield Road Summerfield, North Carolina 27358 November 2022 November 7, 2022 Hazen and Sawyer 9101 Southern Pine Boulevard, Suite 250 Charlotte, North Carolina 28273 Attention: Mr. Michael J. Benchich, P.E. Reference: Soil Scientist / Agronomist Evaluation associated with Reclaimed Water Systems (Conjunctive Utilization), Non -Discharge Permit Application Mallard Creek Wastewater Treatment Plant The Traditions Golf Club Mecklenburg County, North Carolina Willcox & Mabe Soil Solutions, PLLC Project No. 16-14, Phase: 03 Dear Mr. Benchich: Willcox & Mabe Soil Solutions, PLLC (WMSS) has conducted a Soil Scientist / Agronomist Evaluation per Hazen and Sawyer Subcontract Agreement for Professional Services dated October 8, 2022 and WMSS Proposal No. 2022-P24 dated September 9, 2022 to provide a Soil Scientist Evaluation and Agronomist Evaluation associated with a Reclaimed Water Systems — Conjunctive Utilization (RWCU) Non -Discharge Permit Application. The evaluation has been conducted in accordance with the regulations pertaining to RWCU (15A NCAC 02U) regulated by the North Carolina Department of Environmental Quality (NCDEQ) - Division of Water Resources (DWR). A Soil Scientist investigation was conducted to evaluate the soil properties of the proposed acreage to determine suitability for inclusion in the referenced permit application, more specifically, recommended maximum irrigation precipitation rates. An Agronomist investigation was also conducted to evaluate the potential/proposed cover crops for their ability to accept proposed application rates. The attached report summarizes our understanding of the project, evaluation, findings and recommendations. Should you have any questions or comments about this report please feel free to contact WMSS at 336-339-9128. Sincerely, Willcox & Mabe Soil Solutions, PLLC Martin E. Mabe Partner / Agronomist Rob Willcox, L.S.S. Partner / Soil Scientist Shared\WMSS Projects\2016\16-14 Hazen and Sawyer\Phase 03 -The Traditions Goff Club\1614 The Traditions Golf Club -Reclaimed Water Soil Scientst-Agronomist Evaluation.doc TABLE OF CONTENTS Page No. 1.0 BACKGROUND INFORMATION..............................................................1 2.0 SOIL SCIENTIST EVALUATION.............................................................. 2 2.1 Proposed Irrigation Areas............................................................ 2 2.2 Instantaneous Rates..................................................................... 3 3.0 PROPOSED IRRIGATION AREAS...........................................................4 4.0 AGRONOMIST EVALUATION.................................................................. 5 4.1 Soils Analysis................................................................................ 5 4.2 Irrigation Scheduling.................................................................... 5 5.0 CONCLUSIONS........................................................................................ 6 5.1 Soil Scientist Evaluation.............................................................. 6 5.2 Proposed Irrigation Areas............................................................ 6 5.3 Instantaneous Rates..................................................................... 6 5.4 Agronomist Evaluation................................................................. 6 5.5 Summary........................................................................................6 TABLES Table 1: Instantaneous Rates Table 2: Proposed Irrigation Areas FIGURES Figure 1: Vicinity Map Figure 2: Proposed Irrigation Areas — Hand Auger Boring Location Map APPENDICES Appendix I: Soil Profile Descriptions Soil Scientist / Agronomist Report WMSS Project No. 16-14, Phase: 03 The Traditions Golf Club November 7, 2022 1.0 BACKGROUND INFORMATION WMSS has been contracted by Hazen and Sawyer to evaluate The Traditions Golf Club to determine suitability for inclusion in a Reclaimed Water Systems - Conjunctive Utilization (RWCU) non -discharge permit application. The subject property evaluated is associated with the Traditions Golf Club located at 3800 Prosperity Church Road 0.6 miles west of the intersection of NC State Road 1305 (Cuthbertson Road) in Mecklenburg County, N.C. (Figure 1). The Soil Scientist / Agronomist evaluation was conducted on October 11, 2022. The information provided is for inclusion in a Reclaimed Water Systems - Conjunctive Utilization (RWCU) (15A NCAC 2U) non -discharge permit application to the North Carolina Department of Environmental Quality (NCDEQ), Division of Water Resources (DWR) Non -Discharge Branch (NDB). It is our understanding that reclaimed quality wastewater is being generated at the Mallard Creek Wastewater Treatment Plant (WWTP) and will be the source considered for irrigation purposes for conjunctive use. Soil Scientist / Agronomist Report WMSS Project No. 16-14, Phase: 03 The Traditions Golf Club November 7, 2022 2.0 SOIL SCIENTIST EVALUATION WMSS Soil Scientist, Mr. Rob Willcox and Agronomist, Mr. Martin Mabe conducted an evaluation of the soils throughout proposed areas identified by Hazen and Sawyer for RWCU consisting of current irrigated areas within The Traditions Golf Club (greens, fairways, tee boxes, and driving range). The Soil Scientist Evaluation has been conducted in accordance with the regulations pertaining to Reclaimed Water Systems — Conjunctive Utilization (15A NCAC 02U), more specifically 15A NCAC 02U .0201 (Application Submittal — Conjunctive Systems), and current soil science practices and technology. Site mapping was performed to locate existing features which affect the potential suitability for RWCU. Surface features which are required to be identified, if present, include: surface waters, any well with the exception of monitoring wells and other features which may require buffer conditions. Surface features were identified based on a site reconnaissance. Maps were prepared using Arcview 10.8 a Geographic Information System (GIS). Field data was collected identifying locations evaluated on the site plan provided by Hazen and Sawyer. Base maps were generated using information from the following sources: ESRI, Inc., and Hazen and Sawyer (Figures 1 and 2). WMSS conducted thirty-three (33) hand -auger borings to characterize the soils / soil material within the proposed areas for RWCU (Soil Profile Descriptions - Appendix I) at the locations shown on Figure 2. General soil profile descriptions were performed to identify the following information: thickness of the horizon; texture; color and other diagnostic features; structure; internal drainage; depth; thickness and any type of restrictive horizon(s); presence or absence and depth of evidence of any seasonal high water table; and topography and landscape position. The soil profile descriptions represent the soil characteristics that were dominant across the areas evaluated. The areas evaluated were evaluated using the Mecklenburg County Soil Survey, hand auger borings, topographic/aerial maps, and a reconnaissance of proposed areas for RWCU. Relevant field features were identified. Hand auger borings were advanced at selected locations across the areas evaluated to provide the soil scientists with information to develop general soil profile descriptions, which were used for determining recommended maximum irrigation precipitation rates (inches per hour) within the proposed irrigation areas as required by the regulations pertaining to Reclaimed Water Systems — Conjunctive Utilization (15A NCAC 02U), more specifically 15A NCAC 02U .0201 (Application Submittal — Conjunctive Systems). The proposed areas evaluated are further identified within the attached (Figure 2). GIS layers were obtained from ESRI, Inc. and Hazen and Sawyer. 2.1 Proposed Irrigation Areas Soils within the proposed RWCU irrigation areas were previously mapped by the United States Department of Agriculture - Natural Resources Conservation Service (USDA-NRCS) as the Enon, Helena, Iredell, Mecklenburg and Vance soil series. Based upon the 33 hand Soil Scientist / Agronomist Report WMSS Project No. 16-14, Phase: 03 The Traditions Golf Club November 7, 2022 auger borings performed the predominant soils identified more closely resembled Udorthents (highly disturbed — cut and fill material of the native soil). No evidence of a seasonal high water table was identified within 12 inches of the existing ground surface during the soil evaluation. Variants of each of the following soil series were identified and consisted predominantly of cut and fill variants of the following: Enon series (Fine, mixed, active, thermic Ultic Hapludalfs), Helena series (Fine, mixed, semiactive, thermic Aquic Hapludults), Mecklenburg series (Fine, mixed, active, thermic Ultic Hapludalfs) and Vance series (Fine, mixed, semiactive, thermic Typic Hapludults). Each location evaluated is well suited for RWCU. (Soil Profile Descriptions- Appendix I). 2.2 Instantaneous Rates An instantaneous rate, or hydraulic loading rate in inches per hour (in/hr) was calculated using field measurements of textures for the surface horizons, along with ranges of percent slopes from each of the proposed areas. The approximate instantaneous rate for the proposed irrigation areas is listed in the following table (Table 1). Table l: Instantaneous Rates Area Slope Surface Texture Instantaneous Rate Percent % (in/hr Proposed Reclaimed 0-8 sandy loam to 0.10 to 1.0 Irrigation Areas sandy clay loam Source: Sprinkler Irrigation Association Journal Potential instantaneous rates range from 0.1 to 1.0 in/hr. Based upon site specific conditions, proposed instantaneous rates should be 0.5 in/hr range. Soil characteristics of the surface layer include the surface horizon texture, depth to a change in horizon, and the water holding capacity of the surface layer (% volume). These soil properties determine the ability of the soil to drain. Proper drainage for good agricultural practices is the difference between available water at field capacity and available water at permanent wilting point. Field capacity is the water content after a soil is wetted and allowed to drain. Permanent wilting point represents the lower limit to which a plant can still extract water from the soil. To avoid fields from reaching permanent wilting point, an irrigation period must be determined. Irrigation periods are a function of time during application events, drainage of the field back to field capacity, and re -aeration of the field. Soil Scientist / Agronomist Report WMSS Project No. 16-14, Phase: 03 The Traditions Golf Club November 7, 2022 3.0 PROPOSED IRRIGATION AREAS The proposed irrigation areas have been evaluated and are located within the areas where the hand auger borings have been performed (Figure 2). The areas evaluated are predominantly Udorthents (highly disturbed — cut and fill material of the native soil). The proposed areas evaluated are suitable based upon 15A NCAC 02U .0201 (Application Submittal — Conjunctive Systems). Net useable acres (wetted acres) based upon 15A NCAC 02U .0201 (Application Submittal — Conjunctive Systems) and .0701 (Setbacks) consists of approximately 94.1 wetted acres. Table 2: Proposed Irrigation Areas Proposed Areas Net/Useable Acres The Traditions Golf Club 94.1 Wetted Acres Soil Scientist / Agronomist Report WMSS Project No. 16-14, Phase: 03 The Traditions Golf Club November 7, 2022 4.0 AGRONOMIST EVALUATION 4.1 Soils Analysis Soil samples are not required for the initial permitting based upon 15 NCAC 02U .0201(h) requirements. No irrigation to food chain crops is being proposed so therefore, current soil samples are not required. However, best management practices recommend that representative soil samples should be collected from the proposed irrigation areas Soil samples should be collected and submitted to a lab familiar with analyzing soils for agronomic purposes such as the North Carolina Department of Agriculture — Soil Testing Lab or Waypoint Analytical. Typically, soil samples will be analyzed for standard soil fertility testing to include: % organic matter, estimated nitrogen release, phosphorus, potassium, magnesium, calcium, pH, acidity, cation exchange capacity, percent base saturation, copper, exchangeable sodium percentage / soluble salts, manganese, zinc, and sodium with recommended fertilizer and lime additions necessary. 4.2 Irrigation Scheduling The primary function for a RWCU system is to provide for beneficial reuse of the water and available nutrients to the receiver site. The operator of a reclaimed water system must ensure that all aspects of the system are properly operated and maintained. In order to ensure the continued use of the receiver site, the soil and crop must be protected. Surface waters and groundwater must also be protected to ensure the integrity of these resources. The operator should also protect the site from poor site maintenance during inclement weather in order to protect the soil structure. Proper land application of reclaimed water involves the use of water management strategies to ensure that the reclaimed water is applied at the proper time and in the correct amounts. This involves achieving a balance between the following: • optimizing the timing of nutrient application to match specific vegetation type uptake (during active growth cycles throughout the year), • applying reclaimed water at a rate and amount such that no direct surface runoff, ponding, or deep percolation below the roots occurs (no greater than 0.5 inches/hour). • managing irrigation at a rate that is consistent with routine irrigation of golf courses will be the responsibility of The Traditions Golf Club staff. A responsible system operator must understand how reclaimed water should be managed properly, have knowledge of the capacity of the system to store and apply wastewater when appropriate, and be able to make prudent management decisions concerning when and how much reclaimed water to apply. Soil Scientist / Agronomist Report WMSS Project No. 16-14, Phase: 03 The Traditions Golf Club November 7, 2022 5.0 CONCLUSIONS 5.1 Soil Scientist Evaluation The Soil Scientist Evaluation determined that based upon the 33 soil profile descriptions, and the information obtained from the field evaluation, that the following site specific conditions exist: • Proposed Irrigation Areas Primary Soil Series — Udorthents The cut / fill variants of the Enon, Helena, Mecklenburg and Vance series are well suited for Reclaimed Water Systems — Conjunctive Utilization and should not require limitations for the proposed hydraulic loading rates. 5.2 Proposed Irrigation Areas The existing soils consist of Udorthents (cut/fill variants of the Enon, Helena, Mecklenburg and Vance series). The proposed areas evaluated are suitable based upon 15A NCAC 02U .0201 (Application Submittal —Conjunctive Systems). Net useable acres based upon 15A NCAC 02U .0201 (Application Submittal — Conjunctive Systems) and .0701 (Setbacks) consists of approximately 94.1 wetted acres. 5.3 Instantaneous Rates Based upon existing site conditions, proposed instantaneous rates should be in the 0.5 in/hr range. 5.4 Agronomist Evaluation Currently, soil samples are not required for the initial permitting based upon 15 NCAC 02U .0201(h) requirements. No irrigation to food chain crops is being proposed so therefore, current soil samples are not required. 5.5 Summary WMSS has completed the requirements associated with a Soil Scientist/Agronomist Evaluation for Reclaimed Water Systems — Conjunctive Utilization. The proposed irrigation areas should be considered suitable for Reclaimed Water Systems — Conjunctive Utilization based upon the requirements in 15A NCAC 02U .0201 (Application Submittal — Conjunctive Systems). 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THERE ARE NO ay W GUARANTEES ABOUT ITS ACCURACY. WMSS, PLLC ASSUMES NO RESPONSIBILITY FOR ANY DECISION ' /�rfs MADE OR ANY ACTIONS TAKEN BY THE USER BASED UPON THIS INFORMATION. _ Creek fie.,., 0 SCALE: 1 = 1,000 FIGURE NO. N_ DATE: 11-03-22 VICINITY MAP b �j�II� 11 DRAWN BY: MEM * SO IL SOLUTI DNS TRADITIONS GOLF CLUB PROJECT NO: 16-14 Ph:03 MECKLENBURG COUNTY. NORTH CAROLINA APPENDIX I Soil Profile Descriptions 0 WILLCOX & MABE SOIL SOLUTIONS, PLLC Page 1 of 9 SITE/SOIL EVALUATION Project No. 16-14, Phase: 03 Phone No. Date: 10/11/22 Location The Traditions Pin County: Mecklenburg Property Size Golf Club Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Auger Boring Described By: Weather: Community ❑ Pit Rob Willcox Public ❑ Cut Sunny, Warm Antecedent Moisture Dry Surface Water: N/A 1 Qth FA irwnv 1 dth 1 rth 17o;r..._ 1 cth L'........,... FACTORS PROFILE #1 PROFILE 92 PROFILE #3 PROFILE #4 Landscape Position % 2 376 1 1. ' � g%U Horizon Depth I 0 _ Color Munsell Texture j Structure Consistence Boundary Lt i /- L PU f A Horizon Depth II 4 _ /S _ 4-0 Color - Munsell /� S ¢ " . u 1 Texture S ! Mottles Structure a, bK M i F �? /Yt i p a Consistence 5,2 SS S Boundary Horizon Depth III Color - Munsell y- Texture C Mottles /d tlg S ?- Structure M4S Si VP Consistence / S VIP o2 Boundary Horizon Depth IV 2 g- 4 Q f Color - Munsell - Texture t C Mottles % C , /b l Structure &4S V 2 Consistence S V V F " Boundary Soil Wetness Restrictive Horizon Saprolite LTAR Classification ILL 01 Ai 7- LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand sl sandy loam I loam si silt sil silt loam sicl silty clay loam cl clay loam scl sandy clay loam sc sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable fi firm vfi Very firm STRUCTURE sg single grain m massive cr crumb gr granular sbk subangular blocky abk angular blocky pl platy pr prismatic WILLCOX & MABE SOIL SOLUTIONS, PLLC Page 2 of 9 SITE/SOIL EVALUATION Project No. 16-14, Phase: 03 Phone No. Location The Traditions Pin Golf Club Date: 10/11/22 County: Mecklenburg Property Size Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Community ❑ Described By: Rob Willcox Public ❑ Weather: Sunny, Warm Antecedent Moisture Dry Surface Water: 16th Fairwav 1 7th Fnirurnv 1 7th Ro;r.., 17th r ; .., ., Auger Boring Pit ❑ Cut ❑ N/A FACTORS PROFILE #5 PROFILE #6 PROFILE #7 PROFILE #8 Landscape Position % 2 . 3 9fo - 2 7a 2 — % 2 - 39I o Horizon Depth I _ _ 0 _ Color Munsell 02 513 S a /0 we S M t,41eS Texture C Structure Consistence S S S S S S S Boundary r_ILL A PF LfUT AiZJ" Gl7 C'Ef LIU ep-A Horizon Depth II 3_ _40 9—G% 3-2-2- Color — Munsell /p m A t4 14-!, U f 44 Texture Mottles Structure �` q , /nQ S k5 r ✓ e— Consistence FIL L S S Boundary Horizon Depth III Color — Munsell S 4 Texture Mottles - f"Iw _ Structure Consistence S S I t, Boundary Horizon Depth IV Color — Munsell Texture Mottles Structure Consistence Boundary Soil Wetness Restrictive Horizon Saprolite LTAR Classification -4UT IA LL UT L L ZZt I EL fivA ✓ I A A -F LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand sl sandy loam I loam si silt sit silt loam sicl silty clay loam cl clay loam set sandy clay loam sc sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable ft firm vfi Very firm STRUCTURE sg single grain m massive cr crumb gr granular ;bk subangular blocky abk angular blocky ?I platy )r prismatic WILLCOX & MABE SOIL SOLUTIONS, PLLC SITE/SOIL EVALUATION Page 3 of 9 Project No. Location 16-14, Phase: 03 Phone No. Date: 10/11/22 The Traditions Pin County: Mecklenburg Property Size Golf Club Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Auger Boring Described By: Weather: Community ❑ Pit Rob Willcox Public ❑ Cut Sunny, Warm Antecedent Moisture Dry Surface Water: N/A 12th F'A1rwnv 1 1th Fairwav 1 2th Fa;r 1 1th Rom;,-..,.,., FACTORS PROFILE #9 PROFILE #10 PROFILE #11 PROFILE #12 Landscape Position % 4 _ -�6 3_ ¢ A�! 4 - ".a1 p 6 - D Horizon Depth I - i D _ 3 _ ,3 Color Munsell 10 5 3 Q s 3 Q /L S 5 3 Texture SG S Structure _ Consistence gS , S D L I Boundary C44T /WFJ� efl tT )FA Horizon Depth II _ 1 ¢- - 2 - 2 - 2 Color - Munsell / u ( a-' mtf l �- t Texture C 1 SG Mottles — Structure ✓fL A S ✓� /Yl 4 i ✓ Q Consistence rr $ 5 5 5S S' i SS 5 Boundary Horizon Depth 11I 1 36p Color-Munsell /Q 17, ,S R E 4- Texture G Mottles — C 1 a AS - SVg s-L Structure A S S I V C mt,S G mwr 51"le Consistence l/S t/ V t V 1 Boundary Horizon Depth IV 26 _ Color - Munsell 1 (� Texture G Mottles Structure Ve Consistence (/S Boundary Soil Wetness Restrictive Horizon Saprolite LTAR Classification LL C Gi`r4rlL 11F-nPk1'4 €G rAI A ,e1An'1 2�AN7- 09RIAA1 i VAelhN LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand A sandy loam 1 loam si silt A silt loam sicl silty clay loam cl clay loam scl sandy clay loam se sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable fi firm vfi Very firm STRUCTURE sg single grain m massive cr crumb gr granular sbk subangular blocky abk angular blocky pl platy pr prismatic WILLCOX & MABE SOIL SOLUTIONS, PLLC Page 4 of 9 SITE/SOIL EVALUATION Project No. 16-14, Phase: 03 Phone No. Date: 10/11/22 Location The Traditions Pin County: Mecklenburg Property Size Golf Club Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Auger Boring Community ❑ Pit ❑ Described By: Rob Willcox Public ❑ Cut ❑ Weather: Sunny, Warm Antecedent Moisture Dry Surface Water: N/A 41 Fairwav 4ch Fairwav jrd Fairwav 'I'd Fairwav FACTORS PROFILE #13 PROFILE 914 PROFILE #15 PROFILE #16 Landscape Position % 2 Horizon Depth I - 3 _ Color Munsell 10114S13 Texture SG i Structure r Consistence SS S 12 Boundary AeE t Horizon Depth II 3 _ 15_ 1 Color - Munsell u 1 ILW12 S% Texture G 1 Mottles Structure rs S b rvsb/C rl/. Consistence SS S St Boundary Horizon Depth III /5 Color - Munsell Texture Mottles ed r C- Q k o j 'eC- / -/ W 3 Structure /y(y s S, i� Sb� of i I!' 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YU _ Consistence /tS fi Boundary W 7 AICE f CGcr pece- Horizon Depth II = , Z 2 — 16 Color — Munsell U �' ' 'I. S S AY , ! q--' Texture c-r Mottles Structure WC' bly Consistence - Boundary Horizon Depth III '- _ Z2 - Color — Munsell Sl Texture Mottles Structure 1 rSh� .Ir ik Zad Consistence S; 512 E4 .F1 Boundary Horizon Depth IV Color — Munsell Texture SC C Mottles C- lb E412 62 e _ S Structure f Consistence / Boundary Soil Wetness Restrictive Horizon Saprolite LTAR Classification C U LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand sl sandy loam 1 loam si silt sil silt loam sicl silty clay loam cl clay loam scl sandy clay loam sc sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable fi firm vfi Very firm STRUCTURE sg single grain m massive cr crumb gr granular sbk subangular blocky abk angular blocky pl platy pr prismatic WILLCOX & MABE SOIL SOLUTIONS, PLLC Page 7 of 9 SITE/SOIL EVALUATION Project No. 16-14, Phase: 03 Phone No. Date: 10/11/22 Location The Traditions Pin County: Mecklenburg Property Size Golf Club Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Auger Boring Described By: Weather: Community ❑ Pit Rob Willcox Public ❑ Cut Sunny, Warm Antecedent Moisture Dry Surface Water: N/A 9th Fnirwav 7th Fair.xia, nth ;v,,, ,, cth FACTORS PROFILE #25 PROFILE #26 PROFILE #27 PROFILE #28 Landscape Position % . _ �. To -1 S -_ 4-1 3 _ 4 �jD 2 — 3 � o Horizon Depth 1 0Color Munsell Texture S Structure _ W Consistence i1S42 4-, S -''. ,w n Boundary FALL A-i i. T /q c-4 ILL ALli - Horizon Depth II _ 2 _ b _ b Color - Munsell tlk"5) D 5IKU14, Texture Mottles Structure - r M Consistence12 S Boundary Horizon Depth III i Z Color - Munsell lovk S Texture tL, Mottles - �13 Structure hl�h WR Consistence Boundary Horizon Depth 1V Color - Munsell yl k Texture C G Mottles Structure MCA SS 1 V0 R s Ve Consistence Boundary Soil Wetness 2¢ + Restrictive Horizon Saprolite LTAR Classification cl 21� i I LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand sl sandy loam I loam si silt A silt loam sicl silty clay loam cl clay loam scl sandy clay loam sc sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable fi firm vfi Very firm STRUCTURE sg single grain m massive or crumb gr granular ibk subangular blocky abk angular blocky pl platy it prismatic WILLCOX & MABE SOIL SOLUTIONS, PLLC Page 8 of 9 SITE/SOIL EVALUATION Project No. 16-14, Phase: 03 Phone No. Location The Traditions Pin _ Golf Club Date: 10/11/22 County: Mecklenburg Property Size Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Auger Boring Community ❑ Pit ❑ Described By: Rob Willcox Public ❑ Cut ❑ Weather: Sunny, Warm Antecedent Moisture Dry Surface Water: N/A 1 Rt' Fairwav 1 Rt' Fnirwnv Area 1 nth r.;r.., FACTORS PROFILE #29 PROFILE #30 PROFILE #31 PROFILE #32 Landscape Position Horizon Depth I _ _ ? 3 _ Color Munsell /Q S u� Texture s 5 Structure _ Consistence 5J2r S 19 Boundary i' I /9 0 A Horizon Depth II _. / / _ 36 Color — Munsell 1 4- /R u l f-/ Texture Mottles — Structure Consistence c �- Boundary Horizon Depth III Color — Munsell Id VIZ S (4 119 S . Texture Mottles �, - �j -� _ Structure q ( Consistence Boundary Horizon Depth IV / —3 Color — Munsell Texture C Mottles Structure Consistence VS' Boundary Soil Wetness Restrictive Horizon Saprolite LTAR Classification - UT LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand sl sandy loam I loam si silt sil silt loam sicl silty clay loam cl clay loam scl sandy clay loam sc sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable fi firm vfi Very firm STRUCTURE sg single grain in massive cr crumb gr granular sbk subangular blocky abk angular blocky pl plat' pr prismatic WILLCOX & MABE SOIL SOLUTIONS, PLLC Page 9 of 9 SITE/SOIL EVALUATION Project No. 16-14, Phase: 03 Phone No. Date: 10/11/22 Location The Traditions Pin County: Mecklenburg Property Size Golf Club Proposed Facility: Reclaimed Water Water Supply: On -Site Well ❑ Evaluation: Auger Boring Described By: Weather: Community ❑ Pit Rob Willcox Public ❑ Cut Sunny, Warm Antecedent Moisture Dry Surface Water: N/A 1(lth Fairwav FACTORS PROFILE #33 PROFILE PROFILE PROFILE Landscape Position % Horizon Depth I Color Munsell Texture Structure Consistence Boundary Horizon Depth II Color — Munsell ' Texture Mottles r Structure Consistence _ 1 Boundary Horizon Depth III _ Color — Munsell Texture _ Mottles _ Structure Consistence Boundary Horizon Depth IV Color — Munsell Texture Mottles Structure Consistence Boundary Soil Wetness Restrictive Horizon Saprolite LTAR Classification LEGEND LANDSCAPE POSITION R Ridge Interfluve S Shoulder L Linear Slope FS Foot Slope N Nose Slope H Head Slope Cc Concave Slope Cv Convex Slope T Terrace P Flood Plain TEXTURE s sand Is loamy sand sl sandy loam I loam si silt sil silt loam sicl silty clay loam cl clay loam scl sandy clay loam sc sandy clay sic silty clay c clay CONSISTENCE WET Ns non -sticky Ss slightly sticky S sticky Vs very sticky Np non -plastic Sp slightly plastic P plastic Vp very plastic MOIST vfr Very friable fr friable fi firm vfi Very firm STRUCTURE sg single grain in massive cr crumb gr granular sbk subangular blocky abk angular blocky pl platy pr prismatic Section Nine: Manufacturers Data Sheets 7601780 Series Rotary Sprinklers Installation & Service Instructions Introduction The 760/780 Series Full -Circle and Adjustable Part -Circle Rotary Sprinklers are designed for irrigation of large turf areas such as golf courses, parks, recreational fields and school grounds. Manufactured from durable, high -strength engineering plastic and stainless -steel components, these sprinklers incorporate many innovative and time -proven features for lasting, maintenance -free operation. Prior to installing the sprinkler, read through the recommended installation and start-up procedures. Please observe all Warnings and Cautions when installing and operating this equipment. Features ■ Adjustable part -circle: 30°-330° and full circle models available ■ Arc adjustment from top of sprinkler ■ Standard stainless -steel riser resists scoring from embedded debris ■ Full 3" (7.6 cm) pop-up clears tall grasses ■ Nozzles color -coded by radius and gallonage ■ Caps serve as yardage markers or effluent water indicators ■ Variable stator �-... i J�c .f 760 Electric Valve -In -Head 780 Electric Valve -In -Head ■ Four body styles/activation types available to fit every application: Electric VIH, Normally Open Hydraulic VIH, Normally Closed Hydraulic VIH and Check-O-Matic ■ Manual control at the sprinkler, On -Off -Auto (Electric and Normally Closed) ■ Bowl -vented discharge (atmospheric) minimizes the differential pressure required for regulation and ensures positive valve closure (Electric and Normally Closed) ■ All internal components serviceable from the top of the sprinkler ■ Four standard pressure regulation settings available to ensure ■ Large selection of color -coded nozzles available consistently accurate nozzle performance regardless of ■ Durable plastic and stainless -steel construction elevation Specifications 760 Series ■ Radius: 55-78' (16.8 m-23.8 m) ■ Flow Rate: ■ 11.7-41.2 GPM ■ 44.3-155.91/mn ■ 2.7 - 9.4 m3/hr ■ Arc: Full Circle or Adj. Part Circle (30' - 330°) ■ Maximum Pressure: ■ Electric VIH: 150 PSI (10.5 kg/cm2) (1034.5 kPa) ■ NO Hyd. VIH: 100 PSI (7.0 kg/cm2) (689.7 kPa) ■ NC Hyd. VIH: 150 PSI (10.5 kg/cm2) (1034.5 kPa) ■ Check-O-Matic: 100 PSI (7.0 kg/cm2) (689.7 kPa) ■ Body Height: 10" (25.4 cm) ■ Pop -Up Height: 3" (7.6 cm) ■ 1" NPT or BSP Female Thread Inlet ■ Solenoid: ■ 24 VAC, 50/60 Hz ■ Inrush Current: 50 Hz, 0.47 Amps (11.3 VA) 60 Hz, 0.40 Amps (9.6 VA) ■ Holding Current: 50 Hz, 0.32 Amps (7.7 VA) 60 Hz, 0.30 Amps (7.2 VA) ■ Manual Control: On -Off -Auto ■ Check-O-Matic model checks up to 37' (11.3 m) of elevation. ■ Color -Coded Nozzles: See chart on page 3. 780 Series ■ Radius: 55'-87' (16.8 m - 26.5 m) ■ Flow Rate: ■ 12.3-50.1 GPM ■ 46.6-189.61/mn ■ 2.8-11.4 m3/hr ■ Arc: Full -Circle or Adj. Part -Circle (30°-330°) ■ Maximum Pressure: ■ Electric VIH: 150 PSI (10.5 kg/cm2) (1034.5 kPa) ■ NO Hyd. VIH: 100 PSI (7.0 kg/cm2) (689.7 kPa) ■ NC Hyd. VIH: 150 PSI (10.5 kg/cm2) (1034.5 kPa) ■ Check-O-Matic: 100 PSI (7.0 kg/cm2) (689.7 kPa) ■ Body Height: 11" (27.9 cm) ■ Pop -Up Height: 3" (7.6 cm) ■ 1.5" NPT or BSP Female Thread Inlet ■ Solenoid: ■ 24 VAC, 50/60 Hz ■ Inrush Current: 50 Hz, 0.47 Amps (11.3 VA) 60 Hz, 0.40 Amps (9.6 VA) ■ Holding Current: 50 Hz, 0.32 Amps (7.7 VA) 60 Hz, 0.30 Amps (7.2 VA) ■ Manual Control: On -Off -Auto ■ Check-O-Matic model checks up to 37' (11.3 m) of elevation. ■ Color -Coded Nozzles: See chart on page 3. 760 Series Sprinkler Performance Data NOZZLE PERFORMANCE - U.S. ra BASE PRES. NOZZLE SET 62 NOZZLE SET 63 NOZZLE SET 64 NOZZLE SET 65 NOZZLE SET 66 NOZZLE SET 67 NOZZLE SET 68 PSI Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM 50 55 11.7 58 13.2 61 16.8 63 20.2 65 23.0 67 26.8 68 28.6 55 56 12.3 60 13.7 63 17.5 65 21.2 67 24.2 69 28.1 70 30.1 60 57 12.7 62 14.3 64 18.1 66 22.1 69 25.4 70 29.4 71 31.5 65 58 13.4 64 14.8 66 18.8 68 23.1 71 26.6 72 30.7 73 33.0 70 59 13.9 64 15.3 67 19.6 69 23.9 72 27.5 73 31.9 74 34.2 75 60 14.4 65 15.9 68 20.3 71 24.8 73 1 28.4 1 74 1 33.1 1 75 1 35.3 80 61 14.9 65 16.4 69 21.1 72 25.6 74 29.4 75 34.4 76 36.5 85 62 15.3 65 17.0 69 21.8 73 26.3 75 76 .4 77 37.7 90 62 15.6 66 17.5 70 22.6 73 27.0 75 t32.0 76 .4 J7.4 77 38.9 95 63 16.0 66 18.1 70 23.3 74 27.6 76 77 78 40.0 100 63 16.3 66 18.6 70 24.0 74 28.3 76 32.9 77 38.4 78 41.2 Rad = feet GPM = gallons per minute fi = Pressure regulation NOZZLE• BASE PRESSURE NOZZLE SET 62 NOZZLE SET 63 NOZZLE SET 64 NOZZLE SET 65 NOZZLE SET 66 NOZZLE SET 67 NOZZLE SET 68 kg/cm' kPa Rad Umn nn /hr Rad Umn nn /hr Rad Umn nn /hr Rad Umn m'/hr Rad Umn nn /hr Rad Umn m'/hr Rad Umn m'/hr 3.5 342.4 16.8 44.3 2.7 17.7 50.0 3.0 18.6 63.6 3.8 19.2 76.5 4.6 19.8 87.1 5.2 20.4 101.4 6.1 20.7 108.3 6.5 4.0 386.4 17.2 47.1 2.8 18.4 52.5 3.1 19.3 67.0 4.0 19.9 81.1 4.9 20.5 92.7 5.6 21.2 107.7 6.5 21.5 115.3 6.9 4.5 440.2 17.6 49.9 3.0 19.1 55.8 3.3 19.7 70.8 4.2 20.4 86.3 5.2 21.4 99.3 6.0 21.7 115.1 6.9 22.0 123.3 7.4 4.6 445.1 17.7 50.7 3.0 19.5 56.0 3.4 20.1 71.2 4.3 20.7 86.4 5.3 21.7 100.7 6.0 22.0 116.2 7.0 22.3 124.9 7.5 5.0 489.2 18.1 53.1 3.2 19.6 58.5 3.5 20.5 75.0 4.5 21.2 91.4 5.5 22.1 105.2 6.3 22.4 122.0 7.3 22.7 130.8 7.9 5.5 533.2 18.4 55.5 3.4 19.8 61.4 3.7 20.9 78.4 4.7 21.9 95.6 5.7 22.5 109.E 6.6 22.8 127.8 7.6 23.1 136.3 8.2 5.6 547.8 18.6 56.4 3.4 19.8 62.1 3.7 21.1 79.9 4.8 22.0 96.9 5.8 22.6 111.3 6.7 22.9 130.2 7.8 23.2 138.2 8.3 6.0 582.1 18.9 57.9 3.5 19.8 64.3 3.9 21.1 82.5 5.0 22.3 99.6 6.0 22.9 114.7 6.9 23.2 134.0 8.0 23.5 142.7 8.6 6.5 635.9 19.0 60.0 3.6 20.1 67.4 4.1 21.4 87.1 5.2 22.5 103.9 6.2 23.1 120.2 7.2 23.4 140.3 8.4 23.7 149.9 9.0 7.0 684.8 19.2 61.7 377 20.1 70.4 4.2 21.4 90.8 5.5 22.6 107.1 6.4 23.2 124.5 7.5 23.5 145.3 8.7 23.8 155.9 9.4 kPa = kilo Pascals Rad = meters Umn = liters per minute m3/hr - cubic meters per hour fi = Pressure regulation 780 Series Sprinkler Performance Data BASE PRES. NOZZLE SET 82 NOZZLE SET 83 NOZZLE SET 84 NOZZLE SET 85 NOZZLE SET 86 NOZZLE SET 87 NOZZLE SET 88 NOZZLE SET 89 PSI Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM 50 55 12.3 58 13.2 61 17.2 63 20.8 65 24.4 69 28.8 72 32.2 74 35.7 55 57 12.7 60 13.8 63 18.1 65 21.7 67 25.6 70 30.2 73 33.7 75 37.3 60 58 13.0 62 14.4 65 18.9 66 22.6 69 26.8 72 31.5 74 35.2 76 38.9 65 60 13.4 64 15.0 67 19.8 68 23.6 71 28.1 73 32.9 75 36.8 77 40.6 70 61 13.9 65 15.5 68 20.6 70 24.4 73 29.0 75 34.2 77 38.3 79 42.1 75 63 14.4 67 15.9 70 21.3 72 25.1 76 29.9 78 35.5 79 39.8 80 1 43.6 80 64 14.9 68 16.4 71 22.1 74 25.9 78 30.9 80 36.9 81 41.4 85 65 15.4 68 17.0 71 22.7 75 26.8 79 31.8 81 37.9 82 42.4jV547.7 90 66 15.6 69 17.5 72 23.3 75 27.7 79 32.7 82 38.9 84 43.495 66 16.0 69 18.1 72 23.9 76 28.5 80 33.6 83 39.9 85 44.4100 67 16.3 69 18.6 72 24.5 76 29.4 80 34.5 84 40.9 86 45.4 Rad = Feet GPM = Gallons Per Minute fi = Pressure Regulation Models NOZZLE• BASE PRESSURE NOZZLE SET 82 NOZZLE SET 83 NOZZLE SET 84 NOZZLE SET 85 NOZZLE SET 86 NOZZLE SET 87 NOZZLE SET 88 NOZZLE SET 89 kg/cm2 kPa Rad I/m m3/hr Rad I/m m3/hr Rad I/m m3/hr Rad I/m m3/hr Rad I/m m3/hr Rad I/m m'/hr Rad 1/m m3/hr Rad 1/m m3/hr 3.5 342.4 16.9 46.6 2.7 17.7 50.0 3.0 18.6 65.1 3.9 19.2 78.7 4.7 19.8 92.4 5.5 21.1 109.0 6.5 22.0 121.9 7.3 22.6 135.1 8.1 4.0 386.4 17.5 48.5 2.8 18.4 52.8 3.1 19.3 69.3 4.1 19.9 83.0 5.0 20.5 98.0 5.9 21.5 115.6 7.0 22.7 129.0 7.8 23.0 142.8 8.6 4.5 440.2 18.0 50.5 3.0 19.2 56.2 3.4 20.1 73.9 4.4 20.4 88.3 5.3 21.5 104.7 6.3 1 22.1 123.1 7.4 1 23.0 137.5 8.3 1 23.5 151.9 9.1 4.6 445.1 18.3 50.7 3.0 19.5 56.8 3.4 20.4 74.9 4.5 20.7 89.3 5.4 21.7 106.4 6.4 22.3 124.5 7.5 22.9 139.3 8.4 23.5 153.7 9.2 5.0 489.2 18.7 53.0 3.1 19.9 59.3 3.5 20.8 78.8 4.7 21.5 93.3 5.6 22.4 110.9 6.7 23.0 130.7 7.9 23.6 146.4 8.8 24.2 160.9 9.7 5.5 533.2 19.4 55.4 3.3 20.6 61.4 3.7 21.6 82.2 4.9 22.2 96.9 5.8 23.5 115.4 6.9 24.1 137.0 8.3 24.3 153.5 9.2 24.6 168.1 10.1 5.6 547.8 19.5 56.4 3.3 20.7 62.1r4. 21.7 83.6 5.0 22.6 98.0 5.9 23.8 117.0 7.0 24.4 139.7 8.4 24.7 156.7 9.4 25.0 171.1 10.3 6.0 582.1 19.8 58.3 3.4 20.7 64.321.7 85.9 5.2 22.9 101.4 6.1 24.1 120.4 7.2 24.7 143.5 8.6 25.0 160.5 9.6 25.3 175.E 10.5 6.5 635.9 20.3 59.9 3.6 21.1 67.422.0 89.8 5.4 23.1 106.7 6.4 24.4 126.0 7.5 25.3 149.8 9.0 258 1672 10.121.1 70.422.0 92.7 5.6 23.2 111.3 6.7 24.4 130.6 7.8 25.6 154.8 9.3 26.2 171.8 10.3 26.5 189.6 11.4 kg/cm' = bars kPa = kilo Pascals Rad = meters I/m = liters per minute m3/hr - cubic meters per hour fi = Pressure Regulation Models 2 Nozzle Color Coding Guide Nozzle Main Inner Restrictor 82 Yellow Yellow Black 83 Blue Blue Black 84 Brown Brown White 85 Orange Orange White 86 Green Green White 87 Gray Gray White 88 Black Black White 89 Red Red White 90 *Only one restrictor required per two inner nozzles. Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044. Installation Procedure Sprinkler Spacing i The Toro Company does not recommend designing for zero (0) mph wind conditions. Design in consideration of the worst wind conditions. i Square Spacing No wind - 55% of diameter 4 mph wind - 50% of diameter 8 mph wind - 45% of diameter i Triangular Spacing No wind - 60% of diameter 4 mph wind - 55% of diameter 8 mph wind - 50% of diameter i Single -Row Spacing No wind - 50% of diameter 4 mph wind - 50% of diameter 8 mph wind - 45% of diameter Precipitation Rate Formulas i Square -spaced sprinklers in pattern GPM of full circle x 96.3 (Spacing)' i Triangular -spaced sprinklers in pattern: GPM of full circle x 96.3 (Spacing)' (0.866) i Area and flow: Total GPM of zone x 96.3 Total irrigated square feet of zone i Single row: GPM of full circle x 96.3 (Spacing) (Scallop) For additional information, refer to Toro Form No. 490-1737. (4) To assure maximum performance from your 760/780 Series Rotary Sprinklers, read these instructions completely prior to installation or service. Construct Swing Joints 1. Construct or provide triple swing joints for each sprinkler as shown in Figure 1. Use PVC or ABS pipe nipple for sprinkler connection. NOTE: On sites where the possibility of heavy equipment rolling over a sprinkler exists, the swing joint will flex preventing damage to the lateral or main lines. On a new installation in raw ground where the sprinklers are to be initially installed above the finished grade and lowered when new turf is established, the swing joint allows sprinkler repositioning without changing risers. This is a common and practical procedure which eliminates the problem of dirt being accidentally introduced into the lateral lines when a riser is changed. 2. Flush lines thoroughly prior to installing sprinkler. 3. Apply Teflon TIM tape on riser threads. Install sprinkler to riser and tighten. CAUTION Use only Teflon tape on riser threads. Use of pipe dope or other types of sealing compounds can cause deterioration of sprinkler body threads. Figure 1: Triple Swing Joints Connecting Electric Control Wires 1. Route control wires to sprinkler location(s). Provide enough extra wire at sprinkler to allow for movement of sprinkler without straining wire connections. One common wire and station wire is required for each sprinkler. See Wire Sizing Chart, Table 1 for proper application. 2. Attach control wires to solenoid leads using an approved waterproof splicing method. CAUTION All wires must be waterproofed to prevent short circuit to ground and subsequent controller damage. Connecting Hydraulic Control Tubing 1. Route control tubing from controller to sprinkler location(s). NOTE: 1 Leave an 18" (45.7 cm) service loop of tubing at each sprinkler to facilitate movement of sprinkler and service operations. Refer to Table 2 for tubing run length information. 2. Flush tubing thoroughly to remove all air and debris. 3. Remove tube retainer and poly cap from tubing adapter at base of sprinkler. 4. Slide tube retainer over control tubing and attach tubing to adapter. 5. Slide tube retainer over adapter area to secure tubing. Table 1: Wire Sizing Chart Maximum allowable length in feet from controller to electric VIH sprinklers. OUTPUT VOLTAGE AT CONTROLLER TRANSFORMER WIRE SIZE NUMBER OF VALVES CONTROL COMMON 1 2 3 4 23 VAC 14 14 2348 1012 549 353 23 VAC 14 12 2890 1239 673 433 23 VAC 14 10 3378 1448 786 505 23 VAC 12 12 3759 1604 873 561 23 VAC 12 10 4591 1973 1071 688 23 VAC 12 8 5411 2328 1263 812 23 VAC 10 10 5945 2555 1387 892 24 VAC 14 14 2765 1309 846 549 24 VAC 14 12 3393 1608 1039 673 24 VAC 14 10 3962 1877 1213 783 24 VAC 12 12 4394 2082 1346 872 24 VAC 12 10 5397 2557 1652 1071 24 VAC 12 8 6364 3018 1949 1263 24 VAC 10 10 6986 3311 2140 1387 Chart based on the following Transformer - 115/230 VAC - 24 VAC, 45 VA Coil Assy. 24 VAC, 60 Hz Holding .30 Amps In Rush .40 Amps Table 2: Control Systems Maximum Distance Type of System' From Controller Elevation Restrictions Pin-typee (00) Hydraulic' with s' Control Tubing 100, Pin-typee (00) Hydraulic' with ✓" Control Tubing 200' Normally Open (01) Valve elevation should not exceed with s' Control Tubing 500' 25' ABOVE controller elevation or 70' BELOW controller elevation. Normally Closed (08) Valve elevation should not exceed with s' Control Tubing 500' 0' ABOVE controller elevation or 70' BELOW controller elevation. Normally Open (01) Valve elevation should not exceed with ✓" Control Tubing 1000, 25' ABOVE controller elevation or 70' BELOW controller elevation. Normally Closed (08) Valve elevation should not exceed with ✓" Control Tubing 1000, 0' ABOVE controller elevation or 70' BELOW controller elevation. Depends on variables Electric (06)" • Voltage available None Wire Size All hydraulic connections on Toro valves are %" insert type. Control line pressure must be equal to or greater than mainline pressure. Control line pressure range is 40 to 150 PSI Minimum solenoid voltage required for reliable electric VIH operation is 19.5 VAC. £ NOTE: Maximum of one (1) valve pr station on pin -type systems. 4 System Start -Up The following is a recommended procedure that will protect system components during system start-up. The procedure is based on a velocity fill rate of less than 2' (.61 m) per second. See Table 3 below. VA RHIHG TO PREVENT PERSONAL INJURY DO NOT STAND DIRECTLY OVER ANY COMMERCIAL OR LARGE TURF SPRINKLER WHEN FILLING SYSTEM OR WHEN ACTIVATING MANUALLY AT THE SPRINKLER 1. Use jockey pump only to fill system at velocity fill rate of less than 2' (0.6 m) per second. 2. Use quick coupler keys at all tees and greens with quick coupler valves to bleed air from system lines during filling process. Do not compress air and then relieve, bleed air while filling system. 3. After water has filled all lines and all air is removed, remove quick coupler keys. CAUTION Failure to comply with recommended fill rate will increase line pressure resulting in a water hammer effect that could damage sprinklers. Table 3: Recommended System Fill Rate Pipe Size Flow Velocity Pipe Size Flow Velocity in. cm GPM LPM ft/sec I m/sec in. cm GPM I LPM ft/sec I m/sec 1 /2 1.3 2 7.6 1.60 0.49 3 7.6 45 170.3 1.86 0.57 3/4 1.9 3 11.4 1.92 0.59 4 10.1 75 283.9 1.87 0.57 1 2.5 5 18.9 1.50 0.46 6 15.2 150 567.8 1.73 0.53 1-1/4 3.1 10 37.9 1.86 0.57 8 20.2 250 946.3 1.70 0.52 1-1/2 3.8 10 37.9 1.41 0.43 10 25.4 450 1703.0 1.97 0.60 2 5.0 20 75.7 1.80 0.55 12 30.5 500 1893.0 1.55 0.47 2-1/2 6.4 30 113.6 1.84 0.56 Arc Adjustment Procedure The 765/785 sprinkler models have an adjustable watering arc from 30°-330° and are set at 180° when shipped from the factory. The left side of the arc, located at the end of counterclockwise rotation, is non-adjustable (fixed). Therefore, all arc adjustments, whether increasing or decreasing, will change the right side of the arc, located at the end of clockwise rotation. Although the sprinkler arc can be adjusted dry (sprinkler shut off), the best results are obtained during operation. The tools required for this procedure include a small pocket knife and an arc adjustment tool P/N 995-82 (or a 3/32" x 6" hex wrench). RHIHG DUE TO HIGH OPERATING PRESSURE, FEVER STAND OR LEAN RFIECTLY DYER TOP OF SPRINKLER OR CODE N 00NTACT WrFH SPRAY_ FA LURE TO OOMPLY MAY RESULT N SER IDUS INJURY. 1. Using a small knife blade, pry up and remove adjustment plug from center of cap as shown in Figure 2. 2. Using arc adjustment tool (P/N 995-82) or 3/32" x 6" hex wrench, remove set screw from center of threaded shaft as shown in Figure 3. 3. Operate sprinkler. See WARNING above. NOTE: During this procedure, water will discharge continuously from threaded shaft. 4. To check current arc setting, rotate cap by hand in direction of current travel to end of arc. Immediately rotate cap in reverse direction to opposite end of arc. 5. Rotate cap to left side of arc. Align spray with left watering border by turning sprinkler body on its pipe fitting. NOTE: Aligning arc with left border may require removing and turning sprinkler assembly in body. See Service Procedures p. 9 for disassembly instructions. 6. Insert hex wrench into threaded shaft. Turn wrench slowly counterclockwise to decrease or clockwise to increase arc as shown in Figure 4. NOTE: Each "click" equals I' of arc change. One complete revolution of the hex wrench results in a 75' change. 7. Repeat steps 4 and 6 as necessary, making small adjustments until exact arc is set. 8. Install set screw and adjustment plug. Figure 2 +�5 Pilot Valve Operation (Models 7XX-X6-XXX and 7XX-X8-XXX Only) The main function of the pilot valve is to control the operation of the main valve located in the base of the sprinkler body. The main valve is operated by the release of water metered through the pilot valve when it is activated either manually at the sprinkler or by the irrigation system controller. Another important function of the pilot valve is to regulate the water pressure to the sprinkler nozzle. Pressure regulation compensates for large variations within the system and maintains a constant pressure for optimum sprinkler operation. The pilot valve is factory set to regulate one of four pressure levels 50 psi (3.5 kg/cm2), 65 psi (4.6 kg/cm2), 80 psi (6.0 kg/cm2) or 100 PSI (7.0 kg/cm2). The sprinkler operation mode is set using a Toro Selector Tool (P/N 995-15) inserted through the body flange onto the pilot valve D-shaped selector cam. The "AUTO" mode permits automatic operation from the system controller. The "ON" mode opens the main valve for manual operation and "OFF" mode prevents the main valve from opening. M RHING DUE TO NM OPERATING PRESSLFIE, FEVER STAND OR LEAN DFIECTLY OYER TOP OF SPRINKLER OR CODE D CONTACT wfiH SPRAY- FA LURE TO OOMPLY MAY RESULT IN SER I)US INJURY. System Troubleshooting — Pilot Valve Possible equipment failures with causes and corrective action are listed below PROBLEM POSSIBLE CAUSE — CORRECTIVEACTION 1. SPRINKLER WILL (a) No 24 VAC to coil assembly. (Electric Models) NOT TURN ON — Measure voltage with a Digital Volt Meter (DVM). Check wiring and controller program. — Refer to Controller Operating Instructions. (b) Selector cam in "OFF" position. — Set to 'AUTO" position. (c) Debris in pilot valve assembly. — Disassemble and remove all debris. (See Servicing Pilot Valve page 11.) (d) Insufficient pressure in controller supply line and/or sprinkler control tube. (N.C. Models) — Check pressure. 2. SPRINKLER WILL (a) Constant 24 VAC from controller. (Electric Models) NOT SHUT OFF — Check for voltage using a DVM. If voltage is present, disconnect wire. If sprinkler closes, service controller. Refer to Controller Service Manual. (b) Selector cam in manual "ON" position. — Set to 'AUTO" or "OFF" position. (c) Debris in pilot valve assembly. — Disassemble and remove all debris. (See Servicing Pilot Valve page 11.) (d) Constant pressure from controller. (N.C. Models) — Check pilot valve at controller for constant flow. — Check elevation differential. Valve elevation should not exceed 0' above controller elevation or 70' (21.3 m) below controller elevation. System Troubleshooting — Sprinklers PROBLEM POSSIBLE CAUSE — CORRECTIVEACTION 1. SPRINKLER WON'T ROTATE (a) Debris wedged between stator and turbine. — Remove obstruction. (b) Drive assembly defective. — Replace drive assembly. (c) Nozzle base assembly defective. — Replace nozzle base assembly. 2. HEAD STICKS UP (a) Dirt in riser assembly. — Flush out. (See Flushing Procedure on page 11.) (b) Damaged or missing return spring. — Replace. (c) Damaged riser. — Replace. 3. POOR DISTRIBUTION PATTERN (a) Nozzle plugged with debris — Clean or replace nozzle. (b) Nozzle orifice damaged. — Replace nozzle. (c) Low operating pressure. — Determine why system overloaded and correct. 4. VALVE WON'T CLOSE (a) Continuous 24 VAC to sprinkler. (Electric 7XX-X6-XXX) — Check controller for voltage source. (b) Leak in pilot valve assembly. — Replace pilot valve assembly. (c) Plugged supply screen on piston. — Clean or replace screen. (d) Manual control selector on pilot valve assembly turned to "ON" position. — Turn to 'AUTO" position. (e) Plunger movement restricted. — Inspect and clean or replace. (f) Valve cylinder misaligned with sprinkler body communication tube. — Remove valve assembly and install correctly. (g) Foreign object keeping valve from seating. — Remove, clean and check valve for damage. Replace if necessary. (h) Damaged piston seal or piston assembly. — Replace valve assembly. VALVE WON'T CLOSE (a) Leak in control tubing. (Hyd. Normally Open — Isolate and repair. 7XX-X1-XX) (b) Pilot valve leak in controller. — Confirm by observing constant dripping from discharge line of controller. Refer to Controller Service Manual. (c) Valve cylinder misaligned with sprinkler body communication tube. — Remove valve assembly and install correctly. (d) Foreign object keeping valve from seating. — Remove, clean and check valve for damage. Replace if necessary. (e) Damaged piston seal or piston assembly. — Replace valve assembly. VALVE WON'T CLOSE (a) Constant pressure to sprinkler. (Hyd. Normally Closed — Check controller for water source. 7XX-X8-XXX) (b) Elevation differential between sprinkler and controller exceeds tolerance. — Check elevation differential. Valve elevation should not exceed 0' above controller elevation or 70' (21.3 m) below controller elevation. (c) Restriction in controller discharge line. — Inspect and clean. (d) Valve cylinder misaligned with sprinkler body communication tube. — Remove valve assembly and install correctly. (e) Foreign object keeping valve from seating. — Remove, clean and check valve for damage. Replace if necessary. (f) Damaged piston seal or piston assembly. — Replace valve assembly. System Troubleshooting — Sprinklers (continued) PROBLEM POSSIBLE CAUSE — CORRECTIVEACTION 5. VALVE WON'T OPEN (a) Control (field) wires severed. (Electric 7XX-X6-XXX) — Isolate and repair. (b) No power to controller. — Establish controller power. (c) No power from controller to solenoid. — Check for blown fuse and replace. (d) Manual control selector on pilot valve assembly turned to "OFF" position. — Turn to 'AUTO" position. (e) Pilot valve solenoid inoperative. — Remove and replace. (f) Pilot valve plunger movement restricted. — Inspect, clean and/or replace. (g) No supply from main valve. — Debris in control tube, main valve assembly and/or communication passages in body. Flush thoroughly. VALVE WON'T OPEN (a) Plugged controller discharge line or discharge port in pilot valve. (Hyd. Normally Open — Verify by checking for discharge at discharge line when station is 7XX-X1-XX) activated. If no discharge, refer to Controller Service Manual. VALVE WON'T OPEN (a) Insufficient pressure in controller supply line and/or sprinkler control tube. (Hyd. Normally Closed — Check pressure. 7XX-X8-XXX) (b) Pilot valve hydraulic adapter inoperative. — Remove and replace. (c) Manual control selector on pilot valve assembly turned to "OFF" position. — Turn to 'AUTO"position. (d) Pilot valve plunger movement restricted. — Inspect, clean and/or replace. (e) No supply from main valve. — Debris in control tube, main valve assembly and/or communication passages in body. Flush thoroughly. 6. SPRINKLER WEEPING (a) Damaged or blocked valve seat. (Slow leak in valve) — Remove blockage and, if necessary, replace valve assembly. (b) Damaged piston seal or piston assembly. — Replace valve assembly. (c) Low pressure on supply line on hydraulic NO sprinklers. — Check for low pressure reason and correct. (d) Elevation of normally closed sprinkler exceeds 75' (22.9 m) differential. 7. SEVERAL VALVES ON DIFFERENT (a) Control tubing leak which lowers supply pressure to other stations. STATIONS FAIL TO CLOSE — Turn controller from station to station until a station is reached where (Hyd. Normally Open only valves on that station stay open. The leak would be in the tubing 7XX-X1-XX) on that station. Isolate and repair. (b) Leak in supply line to controller. — Verify by checking pressure in all control lines. (c) Leak in controller pilot valve. — Verify by constant discharge on controller. Refer to Controller Service Manual. (d) Plugged supply line filter. — Replace filter if more than 3 PSI (0.21 kg/cm2) differential exists. Servicing Procedures Introduction The 760/780 series sprinklers are designed to provide the user trouble -free operation for many years without scheduled maintenance. Should it become necessary to disassemble the sprinkler to correct a malfunction or replace a component, all internal parts of the sprinkler are accessible from the top. Refer to the Troubleshooting Procedure in this manual in the event of a malfunction. Some special tools are required for disassembly and/or maintenance of the sprinkler and are available from your Toro dealer. WAR N ING TO PREYENT POSSIBLE FIJLPRY DURNG SPR NIO_ER SERYIC FIG PROCEDURES, COH- FIRNI THE FOLLOW FIG COFD If IDIIS BUST PR IDR TO STARTIFIG_ a4_ WATER SU PPLY TO SPRN(LER 6 SHUT OFF ATSOURCE_ B_ SYSTEItiA PRESSURE IIS BLED FROM SYSTEItiA, NCLUD FIG COKFROL TUBES_ C_ A_C_ POWER IS DtSOM ECTED AT SOURCE_ Servicing Sprinkler Mechanism Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044 for parts identification. 1. Using a small screwdriver or pocket knife, carefully pry up and remove adjustment plug from center of cap. 2. Using X" nut driver (P/N 995-80), unscrew jam nut and remove cap. NOTE: Cap is keyed to nozzle base assembly. During reassembly, position tab on bottom of cap with notch in top of nozzle base. 3. Insert hooked end of snap ring removal tool (P/N 996-06) into slot in snap ring. Pull snap ring inward toward sprinkler assembly, then upward to remove from snap ring groove in body. NOTE: During reassembly, ensure snap ring is correctly installed and fully seated in snap ring groove. 4. Pull sprinkler assembly out of body. 5. While pushing seal/retainer assembly downward to slightly compress return spring, unscrew and remove nozzle base assembly from shaft of drive assembly. 6. Carefully release tension from return spring. Remove seal/retainer assembly and return spring from riser assembly. 7. Remove 0-ring from seal/retainer assembly. 8. Remove 0-ring from shaft of drive assembly or from 0-ring counterbore inside of nozzle assembly. 9. Using tips of needle nose pliers inserted into screen, remove screen by turning it counterclockwise while holding plastic base of riser assembly. 10. Remove variable stator and stator support from riser assembly. NOTE: Stator support is keyed to riser assembly. During reassembly, position stator support keyways over alignment tabs of riser assembly. Refer to Figure 6 for location of alignment tabs. 11. Pressing only on ribbed area of drive assembly, push drive assembly out of riser assembly as shown in Figure 5. CAUTION When removing or installing drive assembly, DO NOT press or pull on threaded shaft or attempt to pull drive assembly out of riser assembly. Push on ribbed areas only! Failure to comply may cause separation of drive assembly components. NOTE: Drive assembly is keyed to riser assembly. During reassembly, position extra rib of drive assembly to the right of either alignment tab of riser assembly as shown in Figure 6. 12. Using 9,6' nut driver (P/N 995-81), unscrew main nozzle from nozzle base assembly. 13. Using',s' nut driver (P/N 995-79), unscrew two inner nozzles from nozzle base assembly. Remove restrictor from one inner nozzle. 14. Thoroughly clean and inspect all parts; replace as necessary. Reassemble in reverse order. Figure 5 Valve Removal and Replacement Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044 for parts identification. WARNING POSITIVELY SHUT OFF ti' A7ER SUPPLY AT SOURCE PRIOR TO D A �� HG SPRINKLER- BLEED ALL PRESSURE FROM SYSTEM INCLUDFG CONTROL TUBES - FA LURE TO DEPRESSUR WE SYSTEM PR IDR TO SNA P R NG FE16M 4L COULD CAUSE YALYE MECHANISM TO EJlECT FROM SPRNO_ER DORY UNDER PRESSURE RESULT- M IN POSSIBLE SERIOUS HJURYTO PERSONNEL- 1. To remove valve assembly, squeeze ears of snap ring together with snap ring pliers (P/N 995-07) and remove snap ring from sprinkler body. (See Figure 6.) CAUTION If snap ring is difficult to remove, there may be residual water pressure in the system. Recheck the water supply to ensure it is turned off and all pressure has been totally eliminated before removing the snap ring and valve. 2. Use valve removal tool (P/N 995-08, 1" models or 995-09, 1.5") to remove valve assembly from base of sprinkler body. Valve Removal Tool is inserted into sprinkler body and pushed through valve ribs to the underside of valve. A slight twist will lock tool to valve enabling removal by pulling straight up and out. (See Figure 7.) NOTE: If valve removal tool is not available, use snap ring pliers to grasp rib of valve cylinder assembly and pull up and out of sprinkler body. 3. To reinstall valve assembly with snap ring and to prevent damage to the communication tube in sprinkler body, use valve insertion tool (P/N 995-76, 1" or 995-10, 1.5"). Valve insertion tool will automatically line up valve assembly with sprinkler body communication tube and correctly seat the snap ring. (See Figure 8.) NOTE: It is possible to install the snap ring backwards (upside down). See inset in Figure 8 to insure that snap ring is placed on the insertion tool in the correct manner. Figure 6 Using Snap Ring Pliers to Remove Snap Ring (780 Series Shown) Figure 7 Using Valve Removal Tool to Remove Valve Assembly (780 Series Shown) Figure 8 Using Valve Insertion Tool to Install Valve Assembly with Snap Ring (780 Series Shown) 10 Flushing Sprinkler Heads WAR N ING DUE TO HIGH OPERATNG PRESSIME, NEYER STAND OR LEAR DFIEC71-Y OYER SPRINKLER OR COW FI CONT TW IfH SPRAY MEN ACTUAT>FIG SPRINKLER WIAN J- ALLY OR AUTOMATICALLY_ PRIOR TO ACTUATION OF SPR NKLER, USE A SLOT HEM SCREMRIYER TO L FT CAP TO ORSERYE DFIECTI N OF NOZZLE_ FAILURE TO COM- PLY PM RESULT N SERIOUS NJ RY_ 1. With sprinkler operating, carefully step down on center of cap several times. Water will flow around riser and flush out debris. 2. Cycle sprinkler on and off several times to check for proper retraction. Cap should be even with top of body flange when fully retracted. If riser sticks in up position, check for debris lodged between riser and body. Flush out all debris. Remove sprinkler mechanism if necessary. Servicing Pilot Valve Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044 for parts identification. 1. Assure water supply to sprinkler is positively shut off and any residual pressure has been bled. If sprinkleris pressurized, main valve will open when pilot valve is disconnected from control tube. 2. Carefully remove turf and soil from side of sprinkler to expose pilot valve and control tubing. 3. Remove two retaining screws from housing. 4. Pull pilot valve assembly away from sprinkler body and cut control tubing just below tube retainer. Unless pilot valve has been previously removed, control tubing length will be sufficient for re -connection. 5. Remove tube retainer and remaining piece of control tubing from valve body fitting. 6. Remove solenoid assembly or NC pilot valve adapter by turning it counterclockwise. 7. Pull pilot valve body assembly out of housing. 8. Remove diaphragm assembly, piston and spring. 9. Remove selector and plunger assembly. Selectorretains plungerin body. 10. Thoroughly clean and inspect all parts. Replace damaged parts as necessary and reassemble in reverse order. 111 ® 1997 THE TORO COMPANY Irrigation Division • An ISO 9001-Certified Facility PO Box 489 PRINTING DATE Riverside, CA92502 FORM NO. MAY 1997 • REV. D Printed in U.S.A. 368-0055 750 Series Rotary Sprinkler INSTALLATION & SERVICE INSTRUCTIONS Introduction The 754 Full -Circle Rotary Sprinkler is designed for irrigation of large turf areas such as golf courses, parks, recreational fields and school grounds. Manufactured from durable, high -strength engineering plastic and stainless -steel components, the 754 sprinkler incorporates many innovative and time -proven features for lasting, maintenance -free operation. Some of these features are listed below: Specifications ■ Radius: 56 ft. -100 ft. (17.1 m - 30.4 m) ■ Flow Rate: ■ 13.0 - 60.1 GPM ■ 49.2 - 227.5 I/mn ■ 3.0 -13.7 m3/h r ■ Arc: Full Circle ■ Maximum Pressure: ■ Electric VIH - 150 PSI (10.5 kg/cm2) (1034.5 kPa) ■ NO Hyd. VIH - 100 PSI (7.0 kg/cm2) (689.7 kPa) ■ NC Hyd. VIH - 150 PSI (10.5 kg/cm2) (1034.5 kPa) ■ Check-O-Matic - 100 PSI (7.0 kg/cm2) (689.7 kPa) ■ Body Height: 11 in. (27.9 cm) ■ Pop -Up Height: 2.75 in. (6.9 cm) ■ Pop -Up to Nozzle: 2 in. (5.1 cm) ■ 1.5 in. NPT, BSP or ACME Female Thread Inlet ■ Solenoid: ■ 24 VAC, 50/60 Hz ■ Inrush Current: 50 Hz, 0.47 Amps (11.3 VA) 60 Hz, 0.40 Amps (9.6 VA) ■ Holding Current: 50 Hz, 0.32 Amps (7.7 VA) 60 Hz, 0.30 Amps (7.2 VA) ■ Manual Control: On -Off -Auto ■ Check-O-Matic model checks up to 37 ft. (11.3 m) of elevation ■ Color -Coded Nozzles: See chart on page 2. Features ■ Full 3" pop-up to clear taller grasses ■ Nozzles color -coded by radius and gallonage ■ Caps serve as yardage markers or effluent water indicators ■ Variable stator ■ Four standard pressure -regulation settings available to ensure ocnsistently accurate nozzle performance regardless of elevation: 1 50 PSI, 65 PSI, 80 PSI and 100 PSI (electric) ■ Four body styles/activation types to fit every application: Electric VIH, Normally Open Hydraulic VIH, and Check-O-Matic ■ Manual control at the sprinkler, On -Off -Auto (electric) ■ Bowl -vented discharge (atmospheric) minimizes the differential pressure required for regulation and ensures positive valve closure (electric) ■ Time -proven planetary gear -drive design ■ All internal components serviceable from the top of the sprinkler ■ Large selection of color -coded nozzles available ■ Durable engineering plastic and stainless -steel construction ■ Effluent indicators available i Marker (Part No. 89-4719) i Yardage marker (Part No. 89-4736) de 750 Electric 750 Normally Open Valve -In -Head) 750 Check-O-Matic 750 Series Sprinkler Nozzle Performance Data NOZZLE1' . BASE PRESSURE NOZZLE SET 52 ORANGE NOZZLE SET 53 BROWN NOZZLE SET 54 BLUE NOZZLE SET 55 GREEN NOZZLE SET 56 RED NOZZLE SET 57 GRAY NOZZLE SET 58 BEIGE NOZZLE SET 59 BUCK PSI Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM Rad GPM 50 13.0 61 16.8 65 20.0 67 25.3 68 30.0 70 32.5 73 37.4 78 40.1 55 57 13.5 62 17.6 66 20.9 68 26.5 69 31.5 73 33.6 76 38.9 81 41t 60 57 14.0 62 18.3 68 21.8 69 27.7 71 33.0 77 78 40.4 84 43.1 65 58 14.5 63 19.1 69 22.8 70 28.9 72 34.6 80 81 41.9 87 44.5 70 59 15.0 65 19.8 72 23.6 73 29.9 75 36.0 81 83 43.7 89 46.4 75 59 15.6 66 20.4 72 24.5 73 30.9 75 37.4 83 84 45.5 90 48.3 80 60 16.1 68 21.1 74 25.3 75 32.0 77 38.9 84 F4. 86 47.4 92 50.2 85 62 17.4 69 22.2 75 26.8 76 33.4 78 39.9 86 88 50.2 94 52.7 90 63 18.7 70 23.4 76 28.4 78 34.8 80 41.0 87 89 53.0 96 55.2 95 65 19.9 71 24.5 76 29.9 79 36.2 81 42.0 89 91 55.7 98 57.6 1 00 66 21.2 72 25.6 77 31.4 80 37.6 82 43.0 90 92 58.6 100 60.1 Rad = feet GPM = gallons per minute � = Pressure regulation 0= Nozzles not recommended at this pressure NOZZLE1' BASE PRESSURE NOZZLE SET 52 ORANGE NOZZLESEr 53 BROWN NOZZLESET 54 BLUE NOZZLE SET 55 GREEN NOZZLE SET 56 RED NO2=SET 57 GRAY NOZZLE SET 58 BEIGE NOZZLE SET 59 BLACK kg/cm' kPa Rad 1/mn m'/hr Rad 1/mn m'/hr Rad 1/mn m'/hr Rad 1/mn m'/hr Rad 1/inn m'/hr Rad 1/mn m'/hr Rad 1/mn m'/hr Rad 1/mn m'/hr 3.5 344.7 17.1 49.2 3.0 18.6 63.6 3.8 19.8 75.7 4.5 20.4 95.8 5.7 20.7 113.6 6.8 21.4 123.0 7.4 22.3 141.6 8.5 23.8 151.8 9.1 3.9 379.2 17.4 51.1 3.1 18.9 66.6 4.0 20.1 79.1 4.7 20.7 100.3 6.0 21.0 119.2 7.2 22.3 127.2 7.6 23.2 147.2 8.8 24.7 157.5 9.4 4.2 413.7 17.4 53.0 3.2 18.9 69.3 4.2 20.7 82.5 5.0 21.0 104.8 6.3 21.7 124.9 7.5 23.5 131.3 7.9 23.8 152.9 9.2 25.6 163.1 9.8 4.6 448.2 17.7 54.9 3.3 19.2 72.3 4.3 21.0 86.3 5.2 21.4 109.4 6.6 22.0 131.0 7.9 24.4 135.5 8.1 24.7 158.6 9.5 26.5 168.4 10A 4.9 482.6 18.0 56.8 3.4 19.8 74.9 4.5 22.0 89.3 5.4 22.3 113.2 6.8 22.9 136.3 8.2 24.7 141.2 8.5 25.3 165.4 9.9 27.1 175.6 10.5 5.3 517.1 18.0 59.0 3.5 20.1 77.2 4.6 22.0 92.7 5.6 22.3 117.0 7.0 22.9 141.6 8.5 25.3 146.9 8.8 25.6 172.2 10.3 27.5 182.8 11.0 5.6 551.6 18.3 60.9 3.7 20.7 79.9 4.8 22.6 95.8 5.7 22.9 121.1 7.3 23.5 147.2 8.8 25.6 152.5 9.2 26.2 179.4 10.8 28.1 190.0 11.4 6.0 586.1 18.9 65.9 4.0 21.0 84.0 5.0 22.9 101.4 6.1 23.2 126.4 7.6 23.8 151.0 9.1 26.2 157.8 9.5 26.8 190.0 11.4 28.7 199.5 12.0 6.3 620.5 19.2 70.8 4.2 21.4 88.6 5.3 23.2 107.5 6.5 23.8 131.7 7.9 24.4 155.2 9.3 26.5 163.1 9.8 27.1 200.6 12.0 29.3 208.9 12.5 6.7 655.0 19.8 75.3 4.5 21.7 92.7 5.6 23.2 113.2 6.8 24.1 137.0 8.2 24.7 159.0 9.5 27.1 168.1 10.1 27.8 210.8 12.7 29.9 218.0 13.1 7.0 689.5 20.1 80.2 4.8 22.0 96.9 5.8 23.5 118.8 7.1 24.4 142.3 8.5 25.0 162.8 9.8 27.5 177.1 10.6 28.1 221.8 13.3 30.5 227.5 13.7 kPa = kilo Pascals Rad = meters 1/mn = liters per minute m3/hr - cubic meters per hour = Pressure regulation Nozzles not recommended at this pressure Sprinkler Spacing i The Toro Company does not recommend designing for zero (0) mph wind conditions. Design in consideration of the worst wind conditions. i Square Spacing No wind 55% of diameter 4 mph wind 50% of diameter 8 mph wind 45% of diameter i Triangular Spacing No wind 60% of diameter 4 mph wind 55% of diameter 8 mph wind 50% of diameter i Single -Row Spacing No wind 50% of diameter 4 mph wind 50% of diameter 8 mph wind 45% of diameter Nozzle Color -Coding Guide Nozzle Set Short Main Long Main Long Inner 52 Orange Red 53 Brown Red 54 Blue Red 55 Green Black 56 Red Black 57 Gray Black 58 Beige Green 59 Black Green Precipitation Rate Formulas i Square -spaced sprinklers in pattern: GPM of full circle x 96.3 (Spacingy i Triangular -spaced sprinklers in pattern: GPM of full circle x 96.3 (Spacing)2 (0.866) i Area and flow: Total GPM of zone x 96.3 t Total irrigated } square feet of zone i Single row: GPM of full circle x 96.3 sa, (Spacing) (Scallop) For additional information, refer to Toro Form No.490-1737. `a Installation Procedure CAUTION Golf sprinklers are intended for installation at grade with full support of the body and piping system from the surrounding earth. Failure to provide full support may result in premature failure of the body and/or connecting fittings. To assure maximum performance from your 754 Series Rotary Sprinklers, read these instructions completely prior to installation or service. Swing Joints 1. Construct or provide triple swing joints for each sprinkler as shown in Figure 1. Use PVC or ABS pipe nipple for sprinkler connection. Note: On sites where the possibility of heavy equipment rolling over a sprinkler exists, the swing joint will flex preventing damage to the lateral or main lines. On a new installation in raw ground where the sprinklers are to be initially installed above the finished grade and lowered when new turf is established, the swing joint allows sprinkler repositioning without changing risers. This is a common and practical procedure which eliminates the problem of dirt being accidentally introduced into the lateral lines when a riser is changed. 2. Flush lines thoroughly prior to installing sprinkler. 3. NPT and BSP Threaded Models • Apply teflon tape on riser threads. Install sprinkler onto riser and tighten. ACME Threaded Models • Install ACME threaded bodies onto Acme threaded swing joint by threading clockwise until hand tight Note: ACME threaded swing joints have an o-ring that seals to the sprinkler body. Teflon tape is not required.. Use only Teflon TM tape on riser threads. deterioration of sprinkler body threads. Connecting Electric Control Wires CAUTION Use of pipe dope or other types of sealing compounds can cause 1. Route control wires to sprinkler location(s). Provide enough extra wire at sprinkler to allow for movement of sprinkler without straining wire connections. One common wire and station wire is required for each sprinkler. See Wire Sizing Chart, Table 1 for proper application. 2. Attach control wires to solenoid leads using an approved waterproof splicing method. CAUTION All wires must be waterproofed to prevent short circuit to ground and subsequent controller damage. Table 1: Wire Sizing Chart Maximum allowable length in feet from controller to electric VIH sprinklers. OUTPUT VOLTAGE AT CONTROLLER TRANSFORMER WIRE SIZE NUMBER OF VALVES CONTROL COMMON 1 2 3 4 23 VAC 14 14 2348 1012 549 353 23 VAC 14 12 2890 1239 673 433 23 VAC 14 10 3378 1448 786 505 23 VAC 12 12 3759 1604 873 561 23 VAC 12 10 4591 1973 1071 688 23 VAC 12 8 5411 2328 1263 812 23 VAC 10 10 5945 2555 1387 892 24 VAC 14 14 2765 1309 846 549 24 VAC 14 12 3393 1608 1039 673 24 VAC 14 10 3962 1877 1213 783 24 VAC 12 12 4394 2082 1346 872 24 VAC 12 10 5397 2557 1652 1071 24 VAC 12 8 6364 3018 1949 1263 24 VAC 10 10 6986 3311 2140 1387 NOTE: Minimum solenoid voltage required for reliable electric VIH operation is 20 VAC. Chart based on the following Transformer - 115/230 VAC - 24 VAC, 45 VA Coil Assy. 24 VAC, 60 Hz Holding .30 Amps In Rush .40 Amps Connecting Hydraulic Control Tubing 1. Route control tubing from controller to sprinkler location(s). Note: Leave an 18 inch (45.7 cm) service loop of tubing at each sprinkler to facilitate movement of sprinkler and service operations. Refer to Table 2 for tubing run length information. 2. Flush tubing thoroughly to remove all air and debris. 3. Remove tube retainer and poly cap from tubing adapter at base of sprinkler. 4. Slide tube retainer over control tubing and attach tubing to adapter. Slide tube retainer over adapter area to secure tubing. Table 2: Control Systems Maximum Distance Type of System' From Controller Elevation Restrictions Pin-typee (00) Hydraulic' with s' Control Tubing 100, Pin-typee (00) Hydraulic' with ✓" Control Tubing 200' Normally Open (01) Valve elevation should not exceed with s' Control Tubing 500' 25' ABOVE controller elevation or 70' BELOW controller elevation. Normally Closed (08) Valve elevation should not exceed with s' Control Tubing 500' 0' ABOVE controller elevation or 70' BELOW controller elevation. Normally Open (01) Valve elevation should not exceed with ✓" Control Tubing 1000, 25' ABOVE controller elevation or 70' BELOW controller elevation. Normally Closed (08) Valve elevation should not exceed with ✓" Control Tubing 1000, 0' ABOVE controller elevation or 70' BELOW controller elevation. All hydraulic connections on Toro valves are''/o" insert type. Control line pressure must be equal to or 10% greater than mainline pressure. Control line pressure range is 40 to 150 PSI £ NOTE: Maximum of one (1) valve pr station on pin -type systems. System Start -Up The following is a recommended procedure that will protect system components during system start-up. The procedure is based on a velocity fill rate of less than 2' (.61 m) per second. See Table 3 below. VA RHIFIC DUE TO NM OPERATING PRESSUFIE, FEVER STAND OR LEAN DFIECTLY OYER TOP OF SPRINKLER OR CODE D CONTACT W11 H SPRAY_ FA LURE TO OOMPLY MAY RESULT IN SER IDUS INJURY. 1. Use jockey pump only to fill system at velocity fill rate of less than 2' (0.6 m) per second. 2. Use quick coupler keys at all tees and greens with quick coupler valves to bleed air from system lines during filling process. Do not compress air and then relieve, bleed air while filling system. 3. After water has filled all lines and all air is removed, remove quick coupler keys. CAUTION Failure to comply with recommended fill rate will increase line pressure resulting in a water hammer effect that could damage sprinklers. Table 3: Recommended System Fill Rate Pipe Size Flow Velocity Pipe Size Flow Velocity in. cm GPM I LPM ft/sec I m/sec in. cm GPM I LPM ft/sec I m/sec 1 /2 1.3 2 7.6 1.60 0.49 3 7.6 45 170.3 1.86 0.57 3/4 1.9 3 11.4 1.92 0.59 4 10.2 75 283.9 1.87 0.57 1 2.5 5 18.9 1.50 0.46 6 15.2 150 567.8 1.73 0.53 1-1/4 3.2 10 37.9 1.86 0.57 8 20.2 250 946.3 1.70 0.52 1-1/2 3.8 10 37.9 1.41 0.43 10 25.4 450 1703.3 1.97 0.60 2 5.0 20 75.7 1.80 0.55 12 30.5 500 1892.5 1.55 0.47 2-1/2 6.4 30 113.6 1.84 0.56 Pilot Valve Operation (Models 7XX-X6-XXX Only) The main function of the pilot valve is to control the operation of the main valve located in the base of the sprinkler body. The main valve is operated by the release of water metered through the pilot valve when it is activated either manually at the sprinkler or by the irrigation system controller. Another important function of the pilot valve is to regulate the water pressure to the sprinkler nozzle. Pressure regulation compensates for large variations within the system and maintains a constant pressure for optimum sprinkler operation. The pilot valve is factory set to regulate one of four pressure levels 50 psi (3.5 kg/cm2), 65 psi (4.6 kg/cm2), 80 psi (6.0 kg/cm2) or 100 PSI (7.0 kg/cm2). The sprinkler operation mode is set using a Toro Selector Tool (P/N 995-15) inserted through the body flange onto the pilot valve D-shaped selector cam. The "AUTO" mode permits automatic operation from the system controller. The "ON" mode opens the main valve for manual operation and "OFF" mode prevents the main valve from opening. M RHING DUE TO NM OPERATING PRESSLFIE, FEVER STAND OR LEAN DFIECTLY OYER TOP OF SPRINKLER OR CODE D CONTACT wfiH SPRAY_ FA LURE TO OOMPLY MAY RESULT IN SER I)US INJURY. System Troubleshooting — Pilot Valve Possible equipment failures with causes and corrective action are listed below. PROBLEM POSSIBLE CAUSE — CORRECTIVEACTION 1. SPRINKLER WILL (a) No 24 VAC to coil assembly. (Electric Models) NOT TURN ON — Measure voltage with a Digital Volt Meter (DVM). Check wiring and controller program. — Refer to Controller Operating Instructions. (b) Selector cam in "OFF" position. — Set to 'AUTO" position. (c) Debris in pilot valve assembly. — Disassemble and remove all debris. (See Servicing Pilot Valve page 10.) 2. SPRINKLER WILL (a) Constant 24 VAC from controller. (Electric Models) NOT SHUT OFF — Check for voltage using a DVM. If voltage is present, disconnect wire. If sprinkler closes, service controller. Refer to Controller Service Manual. (b) Selector cam in manual "ON" position. — Set to 'AUTO" or "OFF" position. (c) Debris in pilot valve assembly. — Disassemble and remove all debris. (See Servicing Pilot Valve page 10.) System Troubleshooting — Sprinklers PROBLEM POSSIBLE CAUSE — CORRECTIVEACTION 1. SPRINKLER WON'T ROTATE (a) Debris wedged between stator and turbine. — Remove obstruction. (b) Drive assembly defective. — Replace drive assembly. (c) Nozzle base assembly defective. — Replace nozzle base assembly. 2. HEAD STICKS UP (a) Dirt in riser assembly. — Flush out. (See Flushing Procedure on page 10.) (b) Damaged or missing return spring. — Replace. (c) Damaged riser. — Replace. 3. POOR DISTRIBUTION PATTERN (a) Nozzle plugged with debris — Clean or replace nozzle. (b) Nozzle orifice damaged. — Replace nozzle. (c) Low operating pressure. — Determine why system overloaded and correct. 4. VALVE WON'T CLOSE (a) Continuous 24 VAC to sprinkler. (Electric 7XX-X6-XXX) — Check controller for voltage source. (b) Leak in pilot valve assembly. — Replace pilot valve assembly. (c) Plugged supply screen on piston. — Clean or replace screen. (d) Manual control selector on pilot valve assembly turned to "ON" position. — Tum to "AUTO" position. (e) Solenoid plunger movement restricted. — Inspect and clean or replace. (f) Valve cylinder misaligned with sprinkler body communication tube. — Remove valve assembly and install correctly. (g) Foreign object keeping valve from seating. — Remove, clean and check valve for damage. Replace if necessary. (h) Damaged piston seal or piston assembly. — Replace valve assembly. VALVE WON'T CLOSE (a) Leak in control tubing. (Hyd. Normally Open — Isolate and repair. 7XX-X1-XX) (b) Pilot valve leak in controller. — Confirm by observing constant dripping from discharge line of controller. Refer to Controller Service Manual. (c) Valve cylinder misaligned with sprinkler body communication tube. — Remove valve assembly and install correctly. (d) Foreign object keeping valve from seating. — Remove, clean and check valve for damage. Replace if necessary. (e) Damaged piston seal or piston assembly. — Replace valve assembly. System Troubleshooting — Sprinklers (continued) PROBLEM POSSIBLE CAUSE — CORRECTIVEACTION 5. VALVE WON'T OPEN (a) Control (field) wires severed. (Electric 7XX-X6-XXX) — Isolate and repair. (b) No power to controller. — Establish controller power. (c) No power from controller to solenoid. — Check for blown fuse and replace. (d) Manual control selector on pilot valve assembly turned to "OFF" position. — Tum to "AUTO" position. (e) Pilot valve solenoid inoperative. — Remove and replace. (f) Solenoid plunger movement restricted. — Inspect, clean and/or replace. (g) No supply from main valve. — Debris in control tube, main valve assembly and/or communication passages in body. Flush thoroughly. VALVE WON'T OPEN (a) Plugged controller discharge line or discharge port in pilot valve. (Hyd. Normally Open — Verify by checking for discharge at discharge line when station is 7XX-X1-XX) activated. If no discharge, refer to Controller Service Manual. 6. SPRINKLER WEEPING (a) Damaged or blocked valve seat. (Slow leak in valve) — Remove blockage and, if necessary, replace valve assembly. (b) Damaged piston seal or piston assembly. — Replace valve assembly. (c) Low pressure on supply line on hydraulic NO sprinklers. — Check for low pressure reason and correct. 7. SEVERAL VALVES ON DIFFERENT (a) Control tubing leak which lowers supply pressure to other stations. STATIONS FAIL TO CLOSE — Tum controller from station to station until a station is reached where (Hyd. Normally Open only valves on that station stay open. The leak would be in the tubing 7XX-X1-XX) on that station. Isolate and repair. (b) Leak in supply line to controller. — Verify by checking pressure in all control lines. (c) Leak in controller pilot valve. — Verify by constant discharge on controller. Refer to Controller Service Manual. (d) Plugged supply line filter. — Replace filter if more than 3 PSI (0.21 kg/cm2) differential exists. Servicing Procedures Introduction The 754 sprinkler is designed to provide the user trouble -free operation for many years without scheduled maintenance. Should it become necessary to disassemble the sprinkler to correct a malfunction or replace a component, all internal parts of the sprinkler are accessible from the top. Refer to the Troubleshooting Procedure in this manual in the event of a malfunction. Some special tools are required for disassembly and/or maintenance of the sprinkler and are available from your Toro dealer. WARNING To PREYMT POSSIBLE FIJLFtY DURNG SPRFIIO_ER SERYIICNG PROCEDURES, CON- FIRM THE FOLLOW FIG COMD ITIOIMS EXIST PRIOR TO STARTTMG_ A- WATER SUPPLY TO SPRNCLER 6 SHUT OFF ATSOURCE_ B_ SYSTEM PRESSURE IS BLED FROM SYST8M, FICLUD FIG CONTROL TUBES_ C_ A_C_ POWER 6 D6 IMECTED AT SOURCE_ Servicing Sprinkler Mechanism Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044 for parts identification. 1. Lift Cap using knife blade edge or small screwdriver tip inserted between edge of Cap and Body flange. 2. Grasping edges of Cap, pull sprinkler mechanism up until fully extended. 3. While firmly holding Riser Assembly, remove Cap/Nozzle assembly by turning it counterclockwise. Allow Riser Assembly to slowly retract into body. 4. Using two small screwdrivers inserted between Nozzle and Cap, separate Cap from Nozzle Assembly (retained by press fit). 5. To change Nozzles, carefully insert knife blade edge between nozzle flange and base. Pry nozzle loose and remove. Align new nozzle as shown in illustration at right. Carefully press new nozzles into Nozzle Base until flange is fully seated. Avoid contact with nozzle orifice as sprinkler coverage can be greatly impaired if orifice is damaged or altered in any way. 6. Using Multi -Purpose Tool (P/N 995-83) remove Snap Ring from groove in body. 7. Thread Drive Assembly Extraction Tool (995-78) onto drive assembly output shaft and pull sprinkler assembly out of body. 8. Carefully remove 0-ring from top of riser housing. 9. Using Multi -Purpose Tool (P/N 995-83) remove screen by turning it counterclockwise while holding base of riser assembly. 10. Remove Variable Stator. 11. Remove Drive Assembly by pushing against end of threaded output shaft. 12. Inspect Stator Housing for nicks and burrs. This part can be difficult to remove if sprinkler has been in operation for some time and should be left in place if it appears undamaged. If replacement is necessary, grasp housing with pliers and pull from riser housing. 13. Thoroughly clean and inspect all parts. Replace damaged parts as necessary and reassemble in reverse order. Valve Removal and Replacement Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044 for parts identification. WARNING POSITIlYELY SHUT OFF WATER SUPPLY AT SOURCE PRIOR TO DtSASSEMIIBL FIG SPRINKLER- BLEED ALL PRESSURE FROM SYSTEItiA INCLUDIFIG CONTROL TUBES_ FA LURE TO DEPREESUR I?E SYSTEM PRIOR TO SNA P R FIG REWM L COULD CAUSE YALVE MECHANISM TO EJECT FROM SPRHO_ER BODY UNDER PRESSURE RESULT- ING IN POSSIBLE SERIOUS INJURY TO PERSOHFB _ 1. To remove valve assembly, squeeze ears of snap ring together with snap ring pliers (P/N 995-07) and remove snap ring from sprinkler body. (See Figure 2.) CAUTION If snap ring is difficult to remove, there may be residual water pressure in the system. Recheck the water supply to ensure it is turned off and all pressure has been totally eliminated before removing the snap ring and valve. 2. Use valve removal tool (P/N 995-09) to remove valve assembly from base of sprinkler body. Valve Removal Tool is inserted into sprinkler body and pushed through valve ribs to the underside of valve. A slight twist will lock tool to valve enabling removal by pulling straight up and out. (See Figure 3.) NOTE: If valve removal tool is not available, use snap ring pliers to grasp rib of valve cylinder assembly and pull up and out of sprinkler body. 3. To reinstall valve assembly with snap ring and to prevent damage to the communication tube in sprinkler body, use valve insertion tool (P/N 995-10). Valve insertion tool will automatically line up valve assembly with sprinkler body communication tube and correctly seat the snap ring. (See Figure 4.) NOTE: It is possible to install the snap ring backwards (upside down). See inset in Figure 4 to insure that snap ring is placed on the insertion tool in the correct manner. Figure 2 Using Snap Ring Pliers to Remove Snap Ring Figure 3 Using Valve Removal Tool to Remove Valve Assembly I I I I I Figure 4 Using Valve Insertion Tool to Install Valve Assembly with Snap Ring 01 Flushing Sprinkler Heads WARNING DUE TO H Id-1 OPERATING PREREME, MEYER STAND OR LEAN DIRECTLY OYER SPR INKLER OR CORD IN COMTACTW ITH SPRAY "HEN ACTUATING SPRINI(LER NKMU- ALLY OR AUTOMATIC ALLY. PRIOR TO ACTUATION OF SPRRMILER, USE A SLOT HEAD SCREWDRIVER TO L FT CAP TO OBSERYE DIRECTION OF NOZZLE- FAILURE TO COM- PLY WRY R ESUL T N SERIOUS INJURY - 1. With sprinkler operating, carefully step down on center of cap several times. Water will flow around riser and flush out debris. 2. Cycle sprinkler on and off several times to check for proper retraction. Cap should be even with top of body flange when fully retracted. If riser sticks in up position, check for debris lodged between riser and body. Flush out all debris. Remove sprinkler mechanism if necessary. Servicing Pilot Valve Refer to Toro Illustrated Parts Breakout Book, Form No. 368-0044 for parts identification. 1. Assure water supply to sprinkler is positively shut off and any residual pressure has been bled. If sprinkler is pressurized, main valve will open when Pilot Valve is disconnected from control tube. 2. Carefully remove turf and soil from side of sprinkler to expose Pilot Valve and control tubing. 3. Remove two retaining screws from Housing. 4. Pull Pilot Valve assembly away from sprinkler body and cut control tubing just below Tube Retainer. Unless Pilot Valve has been previously removed, control tubing length will be sufficient for re -connection. 5. Remove Tube Retainer and remaining piece of control tubing from valve body fitting. 6. Remove Solenoid Assembly or NC Pilot Valve Adapter by turning it counterclockwise. 7. Pull Pilot Valve Body Assembly out of Housing. 8. Remove Diaphragm Assembly, Piston and Spring. 9. Remove Selector and Plunger Assembly. Selector retains Plungerin body. 10. Thoroughly clean and inspect all parts. Replace damaged parts as necessary and reassemble in reverse order. its] © 1997 THE TORO COMPANY Irrigation Division • An ISO 9001-Certified Facility P.O. Box 489 PRINTING DATE Riverside, California 92502 FORM NO. AUGUST 1997 • REV. C Printed in U.S.A. 368-0054 Cimpeller Data Industrial® Badger Meter .3 Flow Sensors Insertion Style Flow Sensors Series 220, 225, 226 User Manual SEN-UM-01 635-EN-1 1 (February 2018) Flow Sensors, Insertion Style Flow Sensors CONTENTS Introduction..........................................................................3 Certifications.........................................................................3 Mechanical Installation...................................................................3 Installation for 22013R, 220SS, 220PV..........................................................4 Installation Procedure.................................................................4 Alignment of Flow Sensor..............................................................5 Hot Tap Installation for 22513R, 22613R, and 226SS..................................................6 Sensor Assembly Depth and Alignment.....................................................6 Installation if the Pipe is Depressurized and Drained.............................................7 Installation into a Pressurized Pipeline......................................................7 Electrical Installation...................................................................10 Standard Sensors...................................................................10 IRSensors.......................................................................10 High Temperature Sensors............................................................. 11 Electrical Installation Safety............................................................... 11 Calibration..........................................................................13 Description of Calibration Table Columns ................................................... 13 Calibration Table for Pipe Sizes 3...36 Inches ................................................. 14 Impeller Assembly and Shaft Replacement..................................................... 16 Troubleshooting......................................................................17 Specifications........................................................................18 Page ii SEN-UM-01635-EN-11 February 2018 Introduction INTRODUCTION Used in conjunction with any Badger Meter impeller flow monitor or transmitter, Badger Meter non-magnetic flow sensors provide an accurate rate of liquid flow as well as total accumulated flow. A number of sensor models are offered, which cover applications for a wide range of pipe sizes and pressure/temperature specifications. The flow sensors generate a frequency which is proportional to flow rate. An internal preamplifier allows the pulse signal to travel up to 2000 feet without further amplification. Power to operate the sensor is provided by the flow monitor. The impeller bearing assembly, shaft and 0-rings are replaceable in the field. Badger Meter flow sensors feature a closed, six -bladed impeller design, using a proprietary, non-magnetic sensing technology. The forward -swept impeller shape provides higher, more constant torque than four -bladed impeller designs, and is less prone to fouling by water -borne debris. The forward -curved shape, coupled with the absence of magnetic drag, provides improved operation and repeatability, even at lower flow rates. As the liquid flow turns the impeller, a low impedance signal is transmitted with a frequency proportional to the flow rate. Sensors of similar type are interchangeable, so there is no need for recalibration after servicing or replacement. This manual provides instructions for the following insertion style flow sensors, as indicated: 220BR; 220SS; 220PV, 225BR; 226BR; 226SS CERTIFICATION ALI MECHANICAL INSTALLATION Flow measurement accuracy for all flow measuring devices is highly dependent on proper location in the piping system. Irregular flow velocity profiles caused by valves, fittings, and pipe bends can lead to inaccurate overall flow rate indications although local flow velocity measurement may be accurate. A sensor located where it can be affected by air bubbles, floating debris, or sediment may not achieve full accuracy and could be damaged. Badger Meter flow sensors are designed to operate reliably under adverse conditions. Follow these recommendations to provide maximum system accuracy: • Choose a location along the pipe where 10 pipe diameters upstream and 5 pipe diameters downstream of the sensor provide no flow disturbance. Pipe bends, valves, other fittings, pipe enlargements and reductions should not be present in this length of pipe. • The preferred location around the circumference of a horizontal pipe is on top. If trapped air or debris will interfere, then the sensor should be located further around the pipe from the top but not more than 45 degrees from top center. The sensor should never be located at the bottom of the pipe, as sediment may collect there. Locations off top center cause the impeller friction to increase, which may affect performance at low flow rates. Any circumferential location is correct for installation in vertical pipes. • Allow an insertion depth of 1-1/2 inches (38 mm) for pipe sizes 2-1/2 inches and larger for accurate flow rate calibration. Detailed installation instructions for various sensor mounting configurations on the following pages include methods for providing correct insertion depth. • Align the sensor so that the impeller rotation is parallel to flow. Alignment instructions are included on the following pages. February 2018 SEN-UM-01635-EN-11 Page 3 Installation for 220BR, 220SS, 220PV INSTALLATION FOR 220BR, 220SS, 220PV Installation Procedure The insertion depth and alignment of the flow sensor assembly are critical to the accuracy of the flow measurement. The flat end of the sensor sleeve assembly MUST BE INSTALLED 1-1/2 inches (38 mm) from the inside wall of the pipe. To allow for variations in wall thickness, lining, or coatings, the depth adjustment is controlled by the position of the hex nuts on the three threaded studs of the hex mounting adapter. The hex mounting adapter is provided with a 2 inch male NPT connection. There are two methods of mounting these sensors in a 2-1/2 inch or larger pipe. One is with a 2 inch NPT threaded pipe saddle. The other is with a welded -on fitting such as a Thredolet®, also tapped for a 2 inch NPT connection. In either case, cut a 2 inch (51 mm) hole through a depressurized pipe and then secure the saddle or weld -on fitting to the pipe. (For drilling into a pressurized pipe, see 'Installation into a Pressurized Pipeline" on page7.) Install the 2 inch NPT adapter provided, using a thread sealant to prevent leakage. Tighten as necessary. Badger Meter insert style flow sensors are calibrated with the sensor inserted 1-1/2 inches (38 mm) into the pipe flow. To determine the proper insertion depth, follow these steps: 1. Apply anti -seize thread lubricant (supplied with the sensor) to the threaded studs of the mounting adapter. 2. Insert the depth gauge into the mounting adapter and set it against the inside wall of the pipe as shown in Figure 1. Set the top of the upper adjusting nut to 3-3/4 inches (95 mm) as measured. Lock it in place with the bottom nut on the same stud. Repeat for the other adjusting nuts. NOTE: For Model 220PVS, set the nuts 6-1/2 inches (165 mm) above the inside wall of the pipe. Figure 1: Installation for220RR and 220SS 3. Clean the O-rings and the flow sensor sleeve, and lightly lubricate the O-rings with silicone grease from the packet provided (or another acceptable lubricant). Take care not to get grease on the impeller or bearing. 4. Insert the flow sensor into the 2 inch NPT adapter so that the mounting holes in the positioning collar fit over the studs on the adapter. 5. Lower the sensor onto the previously adjusted nuts. Install the lock nuts on top of the positioning collar and tighten. Now tighten the lowerjam nuts firmly against the upper adjusting nuts to secure them for future removal of the sensor for inspection or service. Page 4 SEN-UM-01635-EN-11 February 2018 Hot Tap Installation for 225BR, 226BR, and 226SS Alignment of Flow Sensor 1. Loosen the positioning collar set screws with a 3/32 inch Allen wrench. Place the alignment rod through the sight holes in the flow sensor. See Figure 2. Using the alignment rod as a guide, align the flow sensor so the flow label arrow matches the pipe flow direction and the alignment rod is exactly parallel to the pipe.This procedure aligns the impeller directly into the fluid flow. ALIGNMENT ROD Figure2: Alignment of Flow Sensor 220BR and 220SS 2. As a backup to the flow arrow label, there is a small hole next to the larger sight hole of the upstream side. With a 3/32 inch Allen wrench, tighten the positioning collar set screws. 3. Double check that the sight holes in the sleeve are parallel down the pipe and the flow arrow label matches the pipe liquid flow direction. 4. Cable routing: The positioning collar is threaded for connection of a standard 1/2 inch electrical conduit (flex cable) or a wire strain relief. Route the cable as required. Be sure to leave enough flex in the cable or conduit to allow future removal of the sensor for service or cleaning. February 2018 SEN-UM-01635-EN-11 Page 5 Hot Tap Installation for 225BR, 226BR, and 226SS HOT TAP INSTALLATION FOR 225BR, 226BR, AND 226SS Badger Meter Series 200 hot tap style liquid flow sensors are designed for use in cases where pipelines will be in continuous service, and depressurizing or draining the system for installation or service is not practical. The Series 200 hot tap flow sensors are designed to be installed either in a depressurized pipe by hand, or"hot tapped" into a pressurized pipeline. Both installation procedures are in this manual. If there is the slightest possibility the pipe could be full or pressurized, follow the installation for a pressurized pipe. See 'Installation into a Pressurized Pipeline" on page 7. See Figure 4 for the location or identification of the various parts described in the following procedures. Sensor Assembly Depth and Alignment The insertion depth and alignment of the sensor assembly are critical to the accuracy of the flow measurement. The flat end of the sensor tube assembly must be installed 1-1 /2 inches (38 mm) from the inside wall of the pipe. To allow for variations in wall thickness, lining or coatings, the depth adjustment is controlled by the position of the hex nuts on the three threaded studs of the hex mounting adapter. The hex mounting adapter is provided with a 2 inch male NPT connection. Both gate and ball valve units are provided with 2 inch nipples for mounting onto saddles and weld-o-lets. Setting the Depth 1. Position the hex nuts 14-7/8 inches (378 mm), minus the thickness of the pipe, from the outside diameter of the pipe. For example, measure the wall thickness of the pipe from the coupon removed when the 1-7/8 inch (48 mm) hole was cut into the pipe. If the pipe was 1/8 inch (3 mm) thick, subtract 1/8 inch (3 mm) from 14-7/8 inches (378 mm), or position the nuts 14-3/4 inches (375 mm) from the outside diameter of the pipe.This will allow the 16-3/8 inch (416 mm) sensor to protrude 1-1/2 inches (38 mm) into the pipe. 2. Apply anti -seize thread lubricant, supplied with the sensor, to the threaded studs of the mounting adaptor. Aligning the Impeller with the Flow 1. To align the impeller with the flow in the pipe, align the two sight holes at the top of the sensor tube assembly with the center line of the pipe. Make sure the alignment is made to the pipe, and not to a wall or surface near the sensor. 2. To adjust, loosen the two set screws in the positioning collar with the 3/32 inch Allen wrench (supplied in the installation kit). 3. Slip one end of the 1/4 inch x 18 inch steel rod (supplied in the installation kit) through the holes in the sensor tube. 4. Rotate the sensor tube until the rod is centered on the pipe. Make sure the flow label arrow on the sensor matches the liquid flow direction. 5. Tighten the positioning collar Allen screws to lock the sensor sleeve assembly in position. NOTE: Asa backup to the flow label arrow, there is a small hole located beside one of the sight holes to also indicate the upstream side of the sensor. Page 6 SEN-UM-01635-EN-11 February 2018 Hot Tap Installation for 225BR, 226BR, and 226SS Installation if the Pipe is Depressurized and Drained 1. Drill or cut a hole in the pipe with a 1-7/8 inch (48 mm) drill or hole saw. Note the pipe wall thickness for use in calculating sensor assembly depth. A location on the top of the pipe is best for overall performance and service life; however, any radial location on the top half of the pipe is acceptable. Allow a minimum of 10 pipe diameters upstream and 5 downstream from the sensor of straight unobstructed pipe to allow full development of the flow profile. 2. Install either a service saddle or welded pipe fitting (2 inch female NPT) on the outside diameter of the pipe over the 1-7/8 inch (48 mm) hole. 3. Install the Badger Meter isolation valve and nipple onto the fitting using pipe thread sealant orTeflon' tape on all threads. 4. Install the Badger Meter hex mounting adapter onto the valve assembly. Use pipe thread sealant on the adapter. 5. Tighten the hex mounting adapter so that no stud is aligned with the center -line of the pipe. This could interfere with final sensor alignment. 6. Measure the depth and set the height of the nuts of the hex mounting adapter. NOTE: Badger Meter recommends that you purchase a Hot Tap insertion/removal Tool (Model HTT) for future service, even if the sensor is installed in a drained system. The Model HTT allows you to remove the sensor sleeve assembly from the pipe line without draining the entire loop where the sensor is mounted. 7. In a fully depressurized and drained pipe, the sensor tube assembly may be installed by hand. If reinstalling into a drained system thought to have been depressurized and drained, verify by very slowly opening the isolation valve. a. Carefully and very slowly open the isolation valve to relieve any pressure that may have built up. b. Fully open the isolation valve. c. Push the sensor sleeve into the pipe with a slight twisting motion. d. Guide the sensor collar holes over the three hex adapter studs until the collar rests on the nuts. Hex nuts should have been previously set to the correct height. e. Install the three lock nuts onto these studs at the top of the positioning collar and securely tighten. 8. Loosen the two set screws in the positioning collar with a 3/32 inch Allen wrench. 9. Align the sensor sight holes along the pipe axis using the alignment rod from the sensor installation kit. M 10. Verify that the flow label arrow on the sensor matches the liquid flow direction inside the pipe. 11. Tighten the positioning collar set screws. NOTE: Asa backup to the flow label arrow, there is a small hole located beside one of the sight holes to also indicate the upstream side of the sensor. Installation into a Pressurized Pipeline The Model HTT (Hot Tap Tool) provides the mechanical advantage required to safety insert and remove a Badger Meter hot tap flow sensor from line pressure, and provides a restraint when removing the sensor from a pressurized pipe. Refer to Figure 3 for identification and location of the HTT Drive parts described in this section. For pipe sizes 2-1/2 inch and above, all Badger Meter sensors are inserted 1-1/2 inches (38 mm) from the inside wall of the pipe. The insertion depth is controlled by the position of the hex nuts on the three threaded rods. To calculate the distance (D) between the top of the sensor hex mounting adapter and the bottom of the positioning collar (the top of the hex nut), ADD the H dimension, pipe wall thickness, and insertion depth, and SUBTRACT the total from the overall sensor length. See the example and formula on the next page, and refer to Figure 4. Figure 3: Model HTT (Hot Top Tool) Ring February 2018 SEN-UM-01635-EN-11 Page 7 Hot Tap Installation for 2258R, 2268R, and 226SS Example: The sensor is installed in an 8 inch schedule 80 pipe, with a pipe wall thickness of 1/2 inch. If the overall sensor length is 16-3/8 inches and the H dimension is 10 inches, the D value is calculated as follows: D = Overall length — (H + pipe wall thickness + Insertion Depth) D= 16-3/8 in. — (10 in. + 1/2 in. + 1-1/2 in.) D = 16-3/8 in. — 12 in. D = 4-3/8 in. ISOLATION BLEED PETCOCK -� VALVE HEX NUT FTV' JAM NUT IPPLLE y t 8-112" MIN.-11-11P" MAX LOCK NUT / HEX MOUNTIN ISOLATION VALVE ASSY. POSITIONING COLLAR ADAPTER FLOW LABEL 1-112" INSERTION DEPTH 16-318" SENSOR LENGTH Figure4: Sensorports 1. Set one set of the hex/jam nuts so that the distance between the top surface of the hex nut and the top surface of the hex mounting adaptor is equal to the D dimension calculated above. 2. Then adjust the other two sets of hex/jam nuts 1-1/2 inches (38 mm) below the first jam nut to allow clearance for the Model HTT (Hot Tap Tool) top yoke. 3. Fully extend the HTT by turning the drive nut counterclockwise with a 15/16 inch socket or box wrench (customer supplied) until the drive nut contacts the tool. Slide the positioning collar into the tool top yoke. 4. Remove the HTT split ring and clevis pin and slide the tool bottom yoke into the groove on the sensor hex mounting adaptor. Secure by replacing the clevis pin and split ring. 5. Mark the sleeve 2-3/4 inches (51 mm) from the impeller end of the metal sleeve. This mark is a stopping point to prevent the impeller/bearing from being damaged. 6. Open the bleed petcock valve on the hex mounting adapter to relieve the pressure resulting from the flow sensor sleeve insertion. 7. Carefully hand insert the hot tap flow sensor sleeve assembly into the hex mounting adapter until the mark lines up with the top of the hex mounting adapter. At this point, the sleeve will have been inserted past the top two 0-rings in the adapter, approximately 1... 1-1 /4 inches (25...32 mm). Take care not to push the sensor past the mark on the sleeve as the impeller could be damaged if it strikes the closed valve. 8. Rotate the HTT so the threaded rod with the adjusted hex/jam nuts is centered in the top yoke of the hot tap tool. 9. Rotate the sensor sleeve so the positioning collar holes align with the threaded rods and flow direction label is in general direction making sure the positioning collar is located in the recessed area of the top yoke. 10. Slide the top yoke of the HTT over the positioning collar and secure by tightening the two thumbscrews on top of the yoke. 11. Close the bleed petcock and slowly open the isolation valve. 12. Slowly turn the 15/16 inch drive nut clockwise to insert the sensor sleeve assembly through the valve and into the pipeline. 13. Carefully guide the three threaded studs of the hex mounting adapter through the holes of the sensor positioning collar. 14. Carefully lower the sensor until the positioning collar contacts the hex nut preset for the correct depth adjustment. Page 8 SEN-UM-01635-EN-11 February 2018 Hot Tap Installation for 2258R, 2268R, and 226SS 15. Install the three lock nuts onto the threaded rods, tightening only the lock nut on the threaded rod with the preset hex/ jam nut. 16. Then bring the two remaining lock nuts down until theyjust contact the positioning collar. Do not tighten at this time. 17. Remove the HTT by loosening the two thumbscrews, removing the clevis pin and sliding the insertion tool off the sensor. Then bring the two remaining sets of hex/jam nuts up to the underside of the positioning collar and tighten. 18. Align the sensor by loosening the two set screws in the side of the positioning collar with a 3/32 inch Allen wrench. 19. Align the sensor sight holes along the pipe axis using the alignment rod from the sensor installation kit. Make sure the flow label arrow on the sensor matches the liquid flow direction inside the pipe. 20. Tighten the positioning collar set screws. NOTE: Asa backup to the flow label arrow, there is a small hole located beside one of the sight holes to also indicate the upstream side of the sensor. For removal of a Series 225, 226 flow sensor from a pressurized pipeline, refer to the document titled Hot Tap Flow Sensors Application Data Sheet, available in the Resource Library at www.bodgermeter.com. February 2018 SEN-UM-01635-EN-11 Page 9 Electrical Installation ELECTRICAL INSTALLATION NOTE: If the sensor has white and black wires instead of red and black, connect the white wire wherever red is indicated. Standard Sensors The metal collar on top of the 220 sensors or an optional conduit cap on the Series 250 sensors will accept 1/2 inch threaded conduit fittings. 1. Route the cable from the sensor to a Badger Meter flow monitor/transmitter. The cable can be extended up to 2000 feet, using 2-conductor shielded 20 AWG or larger stranded copper wire. Be sure to leave enough flexibility in the cable or conduit to allow for future service of the flow sensor, if necessary. 2. When connecting to a Badger Meter flow monitor/transmitter, locate the section of terminal strip on the monitor labeled SENSOR INPUT or SENSOR. Connect the red (or white) wire to IN, SIGNAL(+) or SIGNAL terminal, connect the black wire to GND, SIGNAL(-) or COM terminal, and connect the shield drain wire (if applicable) to SLID. NOTE: When interfacing with other equipment, consult the manufacturer for input designations. The signal wave forms and power requirements are described in "Specifications" on page 78. See additional technical literature in the Resource Library at www.bodgermeter.com. IR Sensors NOTE: The sensor leads are supplied with watertight caps over the ends. DO NOT remove the plastic caps from the sensor leads until ready to splice. 1. Use a twisted pair cable suitable for direct burial to connect the sensor to the transmitter, monitor, or controller. Multi -pair telecommunication cable or direct burial cables can be used. 2. Make a watertight splice. Two-part epoxy type waterproof kits are recommended. Be sure the epoxy seals the ends of the cable jacket. Make sure the epoxy is hardened before inverting the splice or dropping it in standing water. NOTE: Do NOT make an underground splice unless absolutely necessary. 3. Route the cable from the sensor to a Badger Meter flow monitor/transmitter. The cable can be extended up to 2000 feet, using 2-conductor shielded 20 AWG or larger stranded copper wire with appropriate ratings. Be sure to leave enough flexibility in the cable or conduit to allow for future service of sensor, if necessary. 4. When connecting to a Badger Meter flow monitor/transmitter, locate the section of terminal strip on the monitor labeled SENSOR INPUT or SENSOR. Connect the red (or white) wire to IN, SIGNAL(+) or SIGNAL terminal, connect the black wire to GND, SIGNAL(-) or COM terminal, and connect the shield drain wire (if applicable) to SLID. NOTE: When interfacing with other equipment, the signal wave forms and power requirements are described in "Specifications" on page 18. See additional technical literature in the Resource Library at www.bodgermeter.com. Page 10 SEN-UM-01635-EN-11 February 2018 Electrical Installation Safety High Temperature Sensors 1. Route a cable from the sensor to a Badger Meter flow monitor/transmitter. The cable can be extended up to 2000 feet, using 2-conductor shielded 20 AWG or larger stranded copper wire. Be sure to leave enough flexibility in the cable or conduit to allow for future service of sensor, if necessary. 2. Connect to the cable inside the sensor electronic housing on the Series 220 sensors, or attach to the sensor cable on the Series 225/226 and connect with standard wire nuts. 3. When connecting to a Badger Meter flow monitor or transmitter, locate the section of terminal strip on the monitor labeled SENSOR INPUT or SENSOR. Connect the red (or white) wire to IN, SIGNAL(+) or SIGNAL terminal, connect the black wire to GND, SIGNAL(-) or COM terminal, and connect the shield drain wire (if applicable) to SLID. NOTE: When interfacing with other equipment, the signal wave forms and power requirements areas described in "Specifications" on page 78. ELECTRICAL INSTALLATION SAFETY The Series 200 sensor is approved, as an entity, as intrinsically safe when installed in conformance with Badger Meter installation drawing 06-480-002 (Figure 5) as specified on the blue label identifying an intrinsically safe sensor. Entity approval implies that only the sensor is approved as intrinsically safe. Unless power supplies, equipment, and instruments connected to the sensor are each rated either explosion -proof or intrinsically safe, these devices cannot be installed in a hazardous area. The referenced installation drawing shows such apparatus located in a non -hazardous location. Proper interfacing between the hazardous and non -hazardous areas must be provided. It is of absolute importance that this interface be constructed and that all wiring be performed by qualified contractors. To protect the intrinsic safety of the installation, the connection of the intrinsically safe sensor to instruments and or power supplies must take place using an approved intrinsically safe barrier located in a non -hazardous area. These barriers, listed below, are readily available from various suppliers. Manufacturer Barrier Crouse -Hinds Spec 504 Cat No. SBI9140MO715 Measurement Technology Ltd. MTL 715+ 15V R Stahl Intrinspak 9001/1-158-150-10 February 2018 SEN-UM-01635-EN-11 Page 11 Electrical Installation Safety ZO §}{(( }» ow OW \�� � \ \}}}}�} OW W \<z § �� d + \ }}}}} \ j}}\ Figure 5. Sample installation drawing ?y 12 7mUA0 123£mo @Rm229 Calibration CALIBRATION Badger Meter sensors use unique K and Offset numbers for calibration. These numbers are derived from calibration runs using NIST traceable instruments. Using both a K and an Offset number provides higher accuracy than using a K (pulse/gal) factor alone. K and Offset numbers for each tee configuration are listed in the following tables. The "Calibration Table for Pipe Sizes 3... 361nches"on page 14 provides calibration and operation data for most scheduled pipe sizes 3...18 inches. For tee -mounted sensors, see the Metal Tee or the Plastic Tee user manual, available in the Resource Library at www.bodgermeter.com. Description of Calibration Table Columns Column Description Column 1 Nominal Pipe Size (NPS) Column 2 Pipe outside diameter (O.D.) as defined by ASA B36.10 and other standards Column 3 Pipe inside diameter (I.D.) as defined by ASA B36.10 and other standards Columns 4 and 5 The K value and Offset that should be used in our frequency equation: Gpm Freq= — Offset K This equation describes the frequency of the output signal of all Badger Meter flow sensors. By substituting the appropriate K and Offset values from the table, the sensor's output frequency can be calculated for each pipe size. This information is required when calibrating an output board or when using the raw sensor data as direct output to interface with a device that is not a Badger Meter product. Column 6 This column indicates the suggested flow range of sensors in each pipe size. Badger Meter sensors will operate both above and below the indicated flow rates. However, good design practice dictates the use of this range for best performance. Sensors should be sized for flow rather than pipe size. To prevent disturbances to the flow profile, always connect the sensor tee to the pipe nipples measuring at least ten pipe diameters in length on the downstream (delivery) side before making the transition in pipe size. February 2018 SEN-UM-01635-EN- I I Page 13 Calibration Calibration Table for Pipe Sizes 3...36 Inches See the column descriptions on the previous page for additional information about the calibration table. Column 1 Column 2 Column 3 Column 4 Column 5 Column 6 Pipe Size Pipe O.D. (in.) Pipe I.D. (in.) KValue Offset Suggested Operating Range (m) 3 inch Sch 10S 3.5 3.260 5.009 0.090 12...400 Std. Wt., Sch 40 3.5 3.068 4.362 0.063 12...400 Extra Strong, Sch 80 3.5 2.900 3.858 0.043 12...400 PVC Class 125 3.5 3.284 5.094 0.093 12...400 PVC Class 160 3.5 3.230 4.902 0.085 12...400 PVC Class 200 3.5 3.166 4.682 0.076 12...400 4 inch Sch 10S 4.5 4.260 9.597 0.241 20...600 Std. Wt., Sch 40 4.5 4.026 8.34 0.229 20...600 Extra Strong, Sch 80 4.5 3.826 7.354 0.188 20...600 PVC Class 125 4.5 4.224 9.396 0.240 20...600 PVC Class 160 4.5 4.154 9.013 0.240 20...600 PVC Class 200 4.5 4.072 8.578 0.239 20...600 5 inch Sch 10S 5.563 5.295 16.305 0.250 30...900 Std. Wt., Sch 40 5.50 5.047 14.674 0.248 30...900 Extra Strong, Sch 80 5.50 4.813 13.165 0.246 30...900 6 inch Sch 10S 6.625 6.357 24.089 0.260 50...1500 Std. Wt., Sch 40 6.5 6.065 21.574 0.257 50...1500 Extra Strong, Sch 80 6.5 5.761 19.457 0.254 50...1500 PVC Class 125 6.625 6.217 22.853 0.258 50...1500 PVC Class 160 6.625 6.115 21.968 0.257 50...1500 PVC Class 200 6.625 5.993 21.068 0.256 50...1500 8 inch Sch 10S 8.625 8.329 43.914 0.286 80...2500 Sch 20 8.625 8.125 41.653 0.283 80...2500 Sch 30 8.625 8.071 41.063 0.283 80...2500 Std. Wt., Sch 40 8.625 7.981 40.086 0.281 80...2500 Sch 60 8.625 7.813 38.288 0.279 80...2500 Extra Strong, Sch 80 8.625 7.625 36.315 0.276 80...2500 PVC Class 125 8.625 8.095 41.324 0.283 80...2500 PVC Class 160 8.625 7.961 39.869 0.281 80...2500 PVC Class 200 8.625 7.805 38.203 0.279 80...2500 10 inch Sch 10S 10.75 10.420 70.195 0.321 125...4000 Sch 20 10.75 10.250 67.668 0.318 125...4000 Sch 30 10.75 10.136 66.069 0.316 125...4000 Sch 40, SUM. 10.75 10.020 64.532 0.314 125...4000 Extra Strong, Sch 60 10.75 9.750 61.016 0.309 125...4000 Sch 80 10.75 9.564 58.644 0.306 125...4000 PVC Class 125 10.75 10.088 65.431 0.315 125...4000 PVC Class 160 10.75 9.924 63.272 0.312 125...4000 PVC Class 200 10.75 9.728 60.733 0.309 125...4000 12 inch Sch 10S 12.75 12.390 104.636 0.367 175...5000 Sch 20 12.75 12.250 102.553 0.364 175...5000 Sch 30 12.75 12.090 99.347 0.36 175...5000 Std. Wt., Sch 40S 12.75 12.000 97.576 0.358 175...5000 Sch 40 12.75 11.938 96.369 0.356 175...5000 Sch 60 12.75 11.625 90.441 0.348 175...5000 Extra Strong 12.75 11.750 92.775 0.351 175...5000 Sch 80 12.74 11.376 85.922 0.342 175...5000 PVC Class 125 12.75 11.966 96.912 0.357 175...5000 PVC Class 160 12.75 11.770 93.152 0.352 175...5000 PVC Class 200 12.75 11.538 88.842 0.346 175...5000 Page 14 SEN-UM-01635-EN-11 Februory2018 Calibration Column 1 Column 2 Column 3 Column 4 Column 5 Column 6 Pipe Size Pipe O.D. (in.) Pipe I.D. (in.) KValue Offset Suggested Operating Range (gpm) 14 inch Sch 10S 14.00 13.500 122.307 0.391 200...6000 Sch 20 14.00 13.375 120.216 0.388 200...6000 Std. Wt., Sch 30 14.00 13.250 118.151 0.385 200...6000 Sch 40 14.00 13.124 116.096 0.382 200...6000 Sch 60 14.00 12.814 111.148 0.376 200...6000 Extra Strong 14.00 13.00 114.098 0.33 200...6000 Sch 80 14.00 12.50 106.299 0.369 200...6000 16 inch Sch 10S 16.00 15.500 159.243 0.44 300...9000 Sch 20 16.00 15.375 156.742 0.436 300...9000 Std. Wt., Sch 30 16.00 15.250 154.267 0.433 300...9000 Sch 60 16.00 14.688 143.456 0.419 300...9000 Extra Strong, Sch 40 16.00 15.000 149.394 0.427 300...9000 Sch 80 16.00 14.314 136.548 0.41 300...9000 18 inch Sch 10S 18.00 17.500 202.739 0.498 350... 10,000 Sch 20 18.00 17.375 199.828 0.494 350... 10,000 Sch 30 18.00 17.124 194.061 0.486 350... 10,000 Std. Wt. 18.00 17.250 196.943 0.49 350... 10,000 Sch 40 18.00 16.876 188.464 0.479 350... 10,000 Sch 60 18.00 16.500 180.171 0.469 350... 10,000 Extra Strong 18.00 17.000 191.25 0.482 350... 10,000 Sch 80 18.00 16.126 172.152 0.457 350... 10,000 20 inch Std. Wt., Sch 20 20.00 19.25 246.179 0.555 400... 12,000 Sch 40 20.00 18.812 234.836 0.540 400... 12,000 Extra Strong, Sch 30 20.00 19.000 239.666 0.547 400... 12,000 Sch 80 20.00 17.938 213.14 0.511 400... 12,000 22 inch Std. Wt., Sch 20 22.00 21.25 301.975 0.621 500... 15,000 Extra Strong, Sch 30 22.00 21.00 294.642 0.616 500... 15,000 Sch 80 22.00 19.75 259.513 0.573 500... 15,000 24 inch Std. Wt., Sch 20 24.00 23.25 364.331 0.666 600... 18,000 Extra Strong 24.00 23.00 356.178 0.660 600... 18,000 Sch 40 24.00 22.624 344.109 0.652 600... 18,000 Sch 80 24.00 21.562 311.271 0.628 600... 18,000 26 inch Sch 10 26.00 25.376 437.809 0.719 700... 21,000 Std. Wt. 26.00 25.25 433.247 0.716 700... 21,000 Sch 20, Extra Strong 26.00 25.00 424.274 0.709 700... 21,000 28 inch Sch 10 28.00 27.376 513.698 0.774 900... 23,000 Std. Wt. 28.00 27.25 508.723 0.770 900... 23,000 Extra Strong, Sch 20 28.00 27.00 498.930 0.763 900... 23,000 30 inch Sch 10 30.00 29.376 596.147 0.833 1000... 30,000 Std. Wt. 30.00 29.25 590.759 0.829 1000... 30,000 Sch 20, Extra Strong 30.00 29.00 580.146 0.822 1000... 30,000 32 inch Sch 10 32.00 31.376 685.156 0.897 1200... 35,000 Std. Wt. 32.00 31.25 679.355 0.893 1200... 35,000 Sch 20, Extra Strong 32.00 31.00 667.922 0.885 1200... 35,000 Sch 40 32.00 30.624 650.919 0.873 1200... 35,000 34 inch Sch 10 34.00 33.312 777.566 0.964 1300... 40,000 Std. Wt. 34.00 33.25 774.511 0.962 1300... 40,000 Extra Strong, Sch 20 34.00 33.00 762.258 0.953 1300... 40,000 Sch 40 34.00 32.624 744.022 0.940 1300... 40,000 36 inch Sch 10 36.00 35.376 882.855 1.040 1500... 45,000 Std. Wt. 36.00 35.25 876.227 1.035 1500... 45,000 Sch 20, Extra Strong 36.00 35.00 863.154 1.025 1500... 45,000 Sch 40 36.00 34.50 837.315 1.007 1500... 45,000 February2018 SEN-UM-01635-EN-11 Page 15 Impeller Assembly and Shaft Replacement IMPELLER ASSEMBLY AND SHAFT REPLACEMENT If you are replacing an existing Badger Meter sensor and have already calibrated your flow monitor/transmitter, no calibration changes are necessary. For installation of a new flow monitor or for relocation of a sensor in a new pipe size, see the calibration instructions in this manual. 1. Depressurize the pipe from which the sensor is to be removed. If the sensor is one of the Series 225/IR225 or 226/IR226, consult the installation section on hot tap sensors. NEVER disturb the securing lock nuts on a pipe under pressure without the hot tap insertion tool Model HTT installed. 2. Remove the three lock nuts that secure the positioning collar to the threaded rods of the metal sensor. NOTE: Before removing the lock nuts, record the dimension from the top of the 2 inch NPT adapter to the bottom of the positioning collar. This dimension will be required later to reinstall. NOTE DIRECTION OF ARROW USE PLIERS HERE NOTE DIRECTION OF IMPELLER USE METAL PIN TO REMOVE CERAMIC SHAFT 6: Impeller assembly and shaft replacement 3. Remove the sensor from the hex adapter or the tee. NOTE: Note the impeller blade orientation relative to the flow arrows and the alignment hole in metal sensors beside one of the sight holes. To maintain proper calibration, the impeller must be reinstalled in the same manner, with the impeller blades pointing toward the small alignment hole, and into the flow direction as indicated by the flow arrows. 4. To remove the old impeller blade assembly, push the old shaft out of the sleeve with the new shaft (or small diameter rod) just far enough to grab the end with a pair of pliers and pull the shaft completely out. The impeller assembly will now be free and will drop out. 5. Inspect the shaft and bearings for wear, and replace as necessary. 6. See Figure 5.To reinstall, position the impeller in the cavity, oriented as in the NOTE above, so that the impeller blades point into the flow direction and toward the alignment hole located beside one of the sight holes on the metal sensors. 7. Carefully push the shaft through the sleeve and impeller, taking care not to damage the bearings. Make sure that the shaft is inserted far enough so that it clears the sleeve on each side of the impeller housing. NOTE: If the shaft is not carefully installed, the bearing can be deformed preventing free rotation. 8. Inspect the 0-rings for damage and replace as necessary. Clean the 0-rings and the sleeve and relubricate with silicone grease from the packet provided or some other acceptable lubricant. 9. Install the sensor into the 2 inch NPT adapter or tee so that the alignment hole is facing upstream and flow arrows point in the direction of the actual flow. Since the positioning collar was not loosened during this operation, the studs should all line up perfectly when the sight holes are parallel to pipe. If this has been accidentally loosened, see "Electrical Installation Safety" on page 11. 10. Install and tighten the nuts. 11. For metal sensors, double check that the distance from the top of the 2 inch NPT adapter to the bottom of the positioning collar equals the dimension as measured in Step 2, and holes in sleeve sight exactly down the pipe, the arrows point in the direction of flow, and alignment holes located beside one sight hole are pointing towards the source. If not, see "Mechanical Installation" on page 3. This completes the replacement procedure.The system can now be repressurized and tested. Page 16 SEN-UM-01635-EN-11 February 2018 Troubleshooting TROUBLESHOOTING 1. If the voltage at the sensor input is less than 7V DC in a no flow situation, disconnect the sensor from the barrier strip and measure the voltage again at the sensor input terminals of the barrier strip. It should be between 8...20V DC. If the voltage at the sensor input is still below 7V DC or 3V DC, the problem may be with the monitor (hardware or programming). 2. If you suspect that the sensor is bad, you can test the monitor circuitry by connecting a piece of wire to one of the sensor input terminals, and tap the other side of the wire to the other sensor input terminal. Shorting across the sensor input terminals ON and OFF repeatedly allows the display to respond by trying to calculate a flow rate for the frequency of your shorting action. If the display does not show a change from 0.00, it indicates a problem with the monitor. 3. If the monitor tests OK and there are any splices in the cable, break the sensor cable at the splice closest to the sensor and retry the shorting test in Step 2. 4. If the cable tests OK, drain the pipe line, verify the pressure is off, and remove the top lock nuts holding the sensor electronics. Spin the impeller by hand. If flows are noted on the display, and the impeller spins freely, then the flow rates may have been below the design minimums, or the line was full of air. Try again. If the sensor fails to respond then replace the sensor. February 2018 SEN-UM-01635-EN-11 Page 17 Specifications SPECIFICATIONS Sensor Sleeve and Hex Adapter for 220BR Sleeve: Admiralty brass, UNS C44300 Hex adapter: Lead-free brass, C89833 Sensor Sleeve and Hex Adapter for Sleeve: Admiralty brass, UNS C44300 225BR, and 226BR Hex adapter: Lead-free brass, C89833 Sensor Sleeve and Hex Adapter for 220SS Series 300 stainless steel and 226SS Sensor Sleeve and Mounting Adapter for polyvinyl chloride (PVC) 220PV Standard version: 2210 F (1050 Q continuous service Temperature Ratings for 220BR, 220SS High temperature version: 285° F (140.6° Q continuous service; 305° F (150° Q peak temperature (limited duration) Temperature Ratings 220SS 180° F (82° C) 220BR 180° F (82° C) 220PV 140° F (60° C) 225BR 180° F (82° Q 226BR 180° F (82° Q 226SS 180- F (82° C) At 100° F At 300o F 220S5 400 psi 325 psi 220BR 400 psi 325 psi Pressure Ratings 225BR 300 psi 210 psi 220PV 100 psi @ 68° F 226BR 400 psi 250 psi 226SS 400 psi 300 psi Recommended Design Flow Range 0.5...30 ft/sec Initial detection below 0.3 ft/sec Accuracy ± 1.0% of full scale over recommended design flow range Repeatability ± 0.3% of full scale over recommended design flow range Linearity ± 0.2% of full scale over recommended design flow range Supply voltage = 8V DC min. 35V DC max. Quiescent current = 600 uA (typicaI) Transducer Excitation OFF State (V. ,) = Supply voltage - (600 uA - Supply impedance) ON State (Vow)=1.2VDC@40mA(15D+0.7VDC) Output Frequency 3.2...200 Hz Output Pulse Width 5 msec ±25% Electrical Cable for Standard Sensor 20 feet of 2-conductor 20 AWG shielded UL type PTLC wire provided for connection to Electronics display or analog transmitter unit. Rated to 221 ° F (105° Q. May be extended to a maximum of 2000 feet with similar cable and insulation appropriate for application. Electrical Cable for IR Sensor Electronics 48 inches of UL Style 116666 copper solid AWG 18 wire with direct burial insulation. Rated to 221 ° F (105° Q. Certifications CE certified Page 18 SEN-UM-01635-EN-11 February2018 User Manual INTENTIONAL BLANK PAGE February 2018 SEN-UM-01635-EN-11 Page 19 Flow Sensors, Insertion Style Flow Sensors Control. Manage. Optimize. Data Industrial is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. © 2018 Badger Meter, Inc. All rights reserved. www.badgermeter.com The Americas I Badger Meter 14545 West Brown Deer Rd I PO Box 245036 1 Milwaukee, WI 53224-9536 1 800-876-3837 1 414-355-0400 Mexico I Badger Meter de las Americas, S.A. de C.V. I Pedro Luis Ogaz6n N°32 I Esq. Angelina N°24 1 Colonia Guadalupe Inn I CPO 1050 1 Mexico, OF I Mexico +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) I Badger Meter Europe I uI. 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I Racianska 109/13 1 831 02 Bratislava, Slovakia 1 +421-2-4463 83 01 Asia Pacific I Badger Meter 180 Marine Parade Rd 1 21-06 Parkway Parade I Singapore 449269 1 +65-63464836 China I Badger Meter 1 7-1202 199 Hangzhong Road I Minhang District I Shanghai I China 2011011 +86-21-5763 5412 Switzerland I Badger Meter Swiss AG I Mittelholzerstrasse 8 13006 Bern I Switzerland 1 +41-31-932 01 11 Legacy Document Number: 872020-EN INSTRUCTION MANUAL 19-001-210 REV 2 Oasis qz Controller TECHNICAL MANUAL Acknowledgements Acknowledgements All materials by Flowtronex Flowtronex© is a registered trademark of MCI Flowtronex All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or me- chanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of the publisher. 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OASIS g2 Installation, Operation and Maintenance Table nfContents Table f Contents 2.0Iotrvducbvo ....... ...................................... ........................................................... 2 2lContrast Control ...................................................... ......... -....................... -... 3 %.2Menu ....................................................................................................... '..... « 2.3D�y�y-----'-~.^._~_,__,,,..~__.__.____~_________.. 6 �0 Specifications --------_.-_.-.----.----_-.-_.---.--_-- ' 6 3.1 Technical Specifications .............................................................................. -...... n 3.2 Cootro Feutnron -----....................................................................... --' ' 4.0 Setup Parameters ...................................................... ........................... ............. - " 4.1 Pump System Operating Parameter Questions ----__---------.---,-..- o 4.2 Entering Sra�mPurumo�m-------'---.-.-_.-'_-----^_--.- l8 �O Sequence ofOp,ru�vu --------..-_'—...�..—.~__.-,______,,_ 2O 5.1 Start and Stop Control -------..----' ...................................... 20 6.2 Overpressure Accumulator Shutdown -_~.-'_.....- ...................................... 21 5.8 Flow Switch Handling -------._~-.-.-----.-____-___~__-,.. 2� 5.4 Pump, \FD.and Combo Selections ................................................... ................. 22 0.5 Faults and Safeties ............................................................. ................................ 24 5.8 Totalizers and Timers ............................................... ...... ............... ............... 25 5.7 Outputs and Inputs -------'-.-..—,_-,__.--_-._-__--. 25 5.8 Unit Selection ...................................... ............... .... ,,.................................. 27 5.9 Restart and Fill Mode ..........................................................-----.---. 27 5i9i1 Fill Speed Step ----------- 28 6.10 PIDCnutnol ...................................................... ...................... .......... ~-...... 28 5l0l7�iuingaud Procedures ................................. ...... -................................ .. 29 0pt�uu Equipment -------.-----_---_,_~,-.-_�_--___. G05.11 6.0 Totals/Hours Menu --.-----.---------.-------.-------. xl 6.1 Flow7htulixor -------------------------------- 31 62 Pump Hours .... -......................................... -.......................................... 01 7.0 Pres^uoSoqwint Menu ................................................................................................ 32 8.0 cP8ufOverride Menu .................................. ... .............. ........................... ........... 88 9.0 VFD Mode Menu ^............................................. ... ...... .................................... 84 10.0 Pump Control Me"" ------------------------------ 35 10lStart Pressure ......................................... ............................ ......................... 85 Dl2 Start F�* So�v�t ----------_--__--'_,_________._ 85 10.3 Start Times ............................................. ................... ................................. 36 10.4 Stop Pressure ---------------.-------____-.__.__ �8 Dl5 Stop F�w--------_----__~,,_._~_____________ 07 l0� Gt�,Tio�ov ------------------_.__-~____-.___ 37 10.7 VFD Parameters Menu --------- ............................ 88 lO.7l VFD Purxma�x Starting Speed ------------------_----' V8 10.7.2 lFD Parameters Starting Speed Time ................ ......... ...... ........................ 38 39 OASIS g2Installation, Operation and Maintenance Table of Contents 10.7.4 VFD Parameters Stop Speed Time................................................................ -. 39 10.7.5 VFD Parameters Minimum Speed................................................................... 39 10.7.6 VFD Parameters Low Flow PID..................................................................... 40 10.7.6.1 Low Flow Proportional............................................................................ 40 10.7.6.2 Low Flow Integral.................................._.............................................. 40 10.7.6.3 Low Flow Derivative ............................. ................... ,............................... 40 10.7.7 VFD Parameters High Flow PID .............. 10.7.7.1 High Flow Proportional......................................................................... 41 10.7.7.2 High Flow Integral .................................. .......................................... .... 41 10.7.7.3 High Flow Derivative......................._...........................__....................... 41 10.7.8 VFD Parameters Hi/Lo Switch Flow ....... ................... ......:.............. ,.................. 42 10.7.9 VFD Parameters Speed Test Delay................................:.:....:.......:;.........._...... 42 10.7.10 VFD Parameters Speed Test Interval.............:........................:....:...:............. 42 10.7.11 VFD Parameters D-Term Deadband............................._................._............. 42 10.8 Overpressure Accumulator Menu ....................................... ....1..................... :........ 43 10.8.1 Op Acc - Enable/Disable............................................................................. 43 10.8.2 OPA Preset.......................................................................................:.._..... 43 10.8.3 OPA Deadband..............................................,........................__............:._..: 44 10.9 Must -Run Times Menu ............................ ......................................................... 44 10.9.1 PMP Mustrun............................................. ._..................... ........................ 44 10.9.2 Pump 1 Mustrun................................................................_................_..... 44 10.9.3 Pump 2 Mustrun....................................................................................... 45 10.9.4 Pump 3 Mustrun ..........................._..............._........................................... 45 10.9.5 Pump 4 Mustrun........................................................................................ 45 11.0 Safeties Menu.................................................................................................... 46 11.1 Low Pressure Safety........................................................................................ 46 11.1.1 Low Pressure Safety Preset Time.................................................................... 46 11.1.2 Low Pressure Safety Setpoint Pressure .................. ..................... .................. :.. 47 11.2 High Pressure Safety........................................................................................ 47 11.2.1 High Pressure Safety Preset Time ................... ................... .................... .......... 47 11.2.2 High Pressure Safety Setpoint Pressure.. . ....... I ........ .............. .......... 48 11.3 Inlet Water Safety................................................_......................................:... 48 11.3.1 Inlet Water Safety Preset Time...................................................................... 48 11.4 Phase Failure Safety................................................._....................................... 49 11.4.1 Phase Failure Safety Preset Time.................................................................. 49 11.5 High Pump Temperature Safety............................................................................ 49 11.5.1 Hi Pump Temp Preset Time ...................... ............................. ..................... 49 11.5.2 Hi Pump Temp Holdoff Time............................................................. I.......... 50 11.6 Inverter Fault ..................................................... ........... ....... :...:.................... 50 11.7 Max Restarts/Per Hr Fault ................................. .._........................... :.................... 50 11.8 Pump Cycle Safety .............................. ...................... ........................................ ... 51 11.8.1 PMP Starts/Hr.......................................................................................... 51 11.8.2 Pump 1 Starts/Hr........................................................................................ 51 11.8.3 Pump 2 Starts/Hr......................................................................................... 52 11.8.4 Pump 3 Starts/Hr........................... ................................... .................... ..,,.., 52 11.8.5 Pump 4 Starts/Hr....................................................................................... 52 12.0 Restart/Fill Menu ....:.........:....._............................................................................. 53 12.1 Auto Restart ....... :............................... ......................................... ....................... 53 OASIS gz Installation, Operation and Maintenance Table of Contents 12.1.1 Restart Min Pressure................................................................................. 53 12.1.2 Maximum Restarts/Hr................................................................................. 54 12.1.3 Current Restarts/Hr.................................................................................... 54 12.2 Line Fill ............................................................................:................................. 54 12.2.1 Line Fill Trigger Pressure............................................................................ 54 12.2.2 Fill Steady Time....................................................................................... 55 12.2.3 Minimum Fill Speed................................................................................. 55 12.2.4 Steady Pressure Dead Band............................................................................... 55 12.2.5 Steady Flow Dead Band.............................................................................. 56 12.2.6 Fill Speed Step.......................................................................................... 56 13.0 Wye Filter Menu ........................_ ........... 13.1 Wye Filter Flush On Sec.....................................,.........,...................... .................. 57 13.2 Wye Filter Flush Off Min.................................................................................._ 57 13.3 Wye Filter Run Flush Flow.............................................................................. 58 13.4 Wye Filter Flush Min Combo.......................................................................... 58 14.0 Auto Lake Screen Menu..................................................................................._..... 59 14.1 ALS Run Combo........................................................................... 14.2 ALS Run Flow......................................................................... ................. 59 14.3 ALS Start Delay......,...........,.............................................. 60 14.4 ALS Flush On Time.......................................................................................... 60 14.5 ALS Flush Off Time . ..................................................... ...................... 60 15.0 Utilities Menu.......................................................... :................................... ...:.. 61 15.1 Calibration........................................................................:........:....... ..... 61 15.1.1 Flowmeter...................................... :..:................. :.......................... :........... 61 15.1.1.1 Pick From Table ........................ ......................................................... 61 15.1.1.2 Span...................................................................... ............ 62 15.1.1.3 Offset.................................................................................................. 62 15.1.2 Analog Inputs (Analog Connections)............................................................... 63 15.1.2.1 Analog Downstream Bias........................................................................ 63 15.1.2.2 Analog Downstream Span...................................................................._. 64 15.1.2.3 Analog Upstream Bias .................. .............................. ............ ............... 64 15.1.2.4 Analog Upstream Span............................................................. 64 15.1.2.5 Flow Bias...................................................::............. 65 ............ 15.1.2.6 Flow Span ....................................................... .......... ........................... 15.1.3 Averaging ............................................... ,......................................... ............. 65 15.1.3.1 Pressure Averaging Count..................................................................... 65 15.1.3.2 Flow Averaging Count ........................_.................................................... 66 15.2 Units..................................................................:..................._...................... 66 15.2.1 US Units................................................................................................. 66 15.2.2 EU (European) Units.................................................................................. 66 15.3 Options.......................................................................................................... 67 15.3.1 Max Combo................................................................................................ 67 15.3.2 Pumps............................................................................................_...... 67 15.3.3 VFD Pumps.............................................................................................. 67 15.3.4 Equal HP Pumps ........................ ......................_._.......................... •...... 68 15.3.5 Pump Start Options.................................................................................... 68 15.3.5.1 Combo 1 Start......................................................................................... 68 15.3.5.2 Combo 2+ Start................................................................................. 69 15.3.6 Pump Stop Options......................_............_............................................... 69 15.3.6.1 Combo 1 Stop ....................................................... 69 15.3.6.2 Combo 2+ Stop ............................. :........................................................ 70 OASIS gz Installation, Operation and Maintenance I0.3.7Couzbo .................................. 70 15.3L7.1No PMuuDown Sequence ...................................... ....... ....................... 70 15.3.7.2 Downstream Pressure Sensing .................................................................. 70 l5.3.8Flm~omter................................................................................................ 7l 1i3.9Flow Switches ..................................... .................................................... 71 l0.3.lOUpstream 9luosdnovr........................... ..................................................... 72 l5.8]lWye Strainer ----....................................................... 72 l5.3.l2AL8Enable/Disable ---------_----.,_-.---................... 72 l5.3.l3DofiueCombos .................................................. .................................... 72 %i3.l3.lCombo lPumps ................................................................................. 73 l6.3.1l2Combo 2+Pumps ................................................. ...... ..................... 73 153.14Advuuood Menu ........................................................................ .._....... 78 l5.8.l4lIK]Mapping ............................. ..................................... ................ 74 l5.3.14.l.lWYEIK]Mapping ........... .............................................. ............. 75 15.8.14.1.2AL8IK0 Mapping -----.---_-._.---_----.-- 75 l5.3l4l8lFI}IX}Mapping ........................................................................ 70 15.3.14.1.4 8xfetyIK) ._-._-------.----._--' 76 15.3.14.1.4. 1 LrovuNoxm. Input ........................... --....................... .......... 76 l5.3l4il.4.8LIJL0PD]yInput ............................................................. —. 77 l0.3.14.lxL3Phase Fail Input --'____—._—.------_--_ 77 l5.3L14.lxL4High Pump Temp Input ........ ................................ ................... 77 15.8.14.1xL5 High Pump Temp State .................... .......................................... . 77 15.3.14.1.5 Run Relay Input .......................................................... ...... ......... 78 15.3L14.1/8 System Fault Output ---_----_.__-.---..-.-......... 78 15.8L14.1.7 Pump Fault Output .............. ...................................................... —.. 78 16.0Data Menu .------................................................................................ 79 /7.0Program Chip .......................... ........................ -............................................... 79 /8.0O°ois Register List ... ........................................................................ -................... 80 Warranty...... .......................................................................... ............................... 83 Safety Instructions 1.0 safety Instructions ARead all safety information prior to installation of the Oasis controller. AThis is a SAFETY ALERT SYMBOL. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, A CAUTION Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. A CAUTION Used without the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in property damage. aIndicates special instruction, which are very important and must be followed. aAll operating instructions must be read, understood, and followed by the operating personnel. Flowtronex and Goulds Water Technology accepts no liability for damages or operating disorder which are he result on non-compliance with the operating instructions. Safety Reminders 1. This manual is intended to assist in the installation, operation, and repair of the system and must be kept with the system. 2. Installation and maintenance MUST be performed by properly trained and qualified personnel. 3. Review all instructions and warnings prior to performing any work on the system. 4. Any safety decals MUST be left on the controller and pump. 5- The system MUST be disconnected from the main power supply before attempting any Hazardous operation or maintenance on the electrical or mechanical part of the system. Failure to voltage disconnect electrical power before attempting any operation or maintenance can result in electrical shock, burns, or death. 6. I When power is applied to unit, the motor and pump could start unexpectedly and cause serious injury. 7. ACAUTION Do not operate above fixture pressure ratings of home. Hazardous Pressure 8. All plumbing and electrical work must be perform by qualified technicians. Always follow local, ❑ state or provincial codes for plumbing and electrical. OASIS gz Installation, Operation and Maintenance Introduction 2.0 Introduction In 1995, Flowtronex recognized the need for a more direct approach to pump automation. Flowtronex designed the Oasis controller specifically for use on irrigation pumping systems. The Oasis controller used the same technology found in modern day PLC's with one exception. As a dedicated controller, the Oasis utilized pre-programmed sequencing logic that follows tried and true methodology, developed over years of designing, building and servicing automatic pumping systems. Designed with flexibility in mind, the Oasis accommodated a wide range of pump station sizes and configurations. All that was needed to setup the Oasis was knowledge of the conditions which the pump station is intended to operate. This information is entered into the Oasis using its four -button keypad control and a liquid -crystal alphanumeric display. In 2016, Flowtronex rediscovers the Oasis controller in the new Oasis g2. The elctromics are redesigned and modernized to create a jumping off point for future enhancements, but the product still remains the same functionally. Even the cutout is the same, and the terminals are in the original locations and of the same type. The old Oasis can be sawapped out for a g2 in a matter of minutes. The Oasis g2 does have an enhanced display, now providing 4-lines x 20 characters and aredesigned button interface, but the original Oasis hasn't changed underneath. The following topics give a step-by-step procedure that illustrate the proper setup sequence depending on station requirements. t ti A CAUTION The Oasis GZ controller uses circuitry with inherent static protection. However, as with any electronic device, the unit should be handled according to good ESD protection practices. Always wear a grounding strap when handling any electronic device. CI CGRUBA now (D 0 OASIS,q2 — S_31 LO 5rjory nPIK iGCM WY�11 Figure 1 - Oasis g2 Controller Front Panel O Auto 0Off O Manual 2 OASIS g2 Installation, Operation and Maintenance Introduction 2.1 Contrast Control The Oasis gZ no longer supports a contrast control. The OLED display requires no contrast adjustment, and has no support for it. All references to contrast control are removed from the Oasis g2 design. 2.2 Menu You can access the menus and features of Oasis by using the right arrow Menu/Scroll Right key 0, the left arrow Escape/Scroll Left key 0, and the Scroll Up 0 and Scroll Down 0 arrow keys. The Oasis displays the Status Screen during initial power -up. Press the Menu/Scroll Right 0 key to enter the Oasis menu structure. scroll th1 .. >rx.o}ry �w� 1l�av wrn�� S.crei Vp Enter/Ss I M.n� RI•ru 1 Scl�ll L.11 G�NI k��hl SWWy/Fault Reset saw0w 0 Auto System Mode Switches -- Off ASIS 2 Manual Figure 2 - Navigation Keys Scroll up and down using the Scroll Up 0 and Scroll Down 0 arrow keys. You may view all of the selections in a menu using the scrolling feature. Once the required menu item is in the top row of the display, you may select it by pressing the Menu/Scroll Right 0 key. Note that an "active" menu item has elbow brackets "< >" around the item. If the item has a submenu, the submenu is activated and you may scroll up and down to find additional items. If the item has a changeable parameter, then the parameter editor screen is active. TIP: Sometimes, the quickest way to go up, is go down. Pressing the Scroll Up 0 key when at the top of a menu causes the menu to wrap around, so that the last menu item now appears on the top line. Continuing to scroll up, you see that you have started at the bottom of the menu. The menus work the same way when you reach the end and continue to press the Scroll Down key 0. Keep this tip in mind when setting up a system and you find yourself frequently drilling down into the menus. To back out of the menus, press the Escape/Scroll Left 0 key. Each menu consists of either submenu headings or parameter/value names. Scroll and select the desired item and press Menu/Scroll Right 0 key. For submenus, the display shows the new menu. For parameters and values, the display shows the value on the lower line of the display. The parameter name remains dis- played in the top line while editing takes place. Press the Scroll Up 0 and Scroll Down 0 arrow keys to change the value. Press the Menu/Scroll Right 0 key to accept the new value, or press Escape/Scroll Left 0 key to revert to the previous value. Values are displayed in one of several formats, depending on the parameter or value being viewed. From the Main screen, press the Menu/Scroll Right 0 key once to enter the Main Menu. OASIS gz Installation, Operation and Maintenance 3 Introduction Figure 3 - Main Menu Only 4 lines are visible at a time, starting with the top 4 when you enter a new menu area. Press the up/ down arrow keys to scroll through the menu to view: Totals/Hours > Press Setpoint LP Saf Override VFD Mode Pump Control Safeties Rstrt/Fill Menu Wye Filter Auto Lake Screen Utilities Data You will of course only see the 4 lines in the display: Totals/Hours Press Setpoint LP Saf Override VFD Mode Moving "Down" the display makes more menu items "Visible", as shown below. Totals/Hours Press Setpoint > LP Saf Override VFD Mode Pump Control Safeties Rstrt/Fill Menu Wye Filter Auto Lake Screen Utilities Data The ">", indicates the selected menu item. For example, pressing the right arrow key with the menu dis- played as below will take you to the Safeties configuration menu. Safeties > Rstrt/Fill Menu Wye Filter Auto Lake Screen OASIS g2 Installation, Operation and Maintenance Introduction 2.3 Display The Oasis provides a status display showing relevant system parameters when the user is not using the menu system. The format of the display is dependent on the Oasis configuration. (Note that the screens cannot be represented exactly with word processor fonts). • Dual pressure transducer, 3-flow switches Pressure 130psi 110psi FSW 110 o000 Auto • Single pressure transducer, 3-flow switches Pressure 110psi FSW 110 o000 Auto • Single -pressure transducer, flow meter Pressure 110psi Flow 110gpm 0000 Auto • Dual -pressure transducer, flow meter Pressure 130psi 110psi Flow 110gpm 0000 Auto • Pump run status indicators Pressure 130psi 110psi Flow 110gpm oORV Auto O indicates the pump is not running, R indicates the pump is running fixed speed (r for the pm pump), and Vindicates the pump is running Variable speed. Pumps are, from left to right pm, #1, #2, #3, and #4. Man indicates the controller is in the Manual mode where pumps can be started and stop manually with the switches. In the case of a variable speed system, the first pump turned on will start VFD (if it is capable), subsequent pumps will be started fixed speed. Enter by pressing the "Manual' button while the controller is in "Off " mode. Off indicates the controller is in off and pumps will not start and running pumps will stop. Enter by pressing the "Off " button on the controller while in manual or auto mode. Auto Indicates the controller is in the Automatic mode, automatically operating pumps based on the parameters set. Enter this mode by pressing `Auto' button while the station is in "Off " mode. OASIS gz Installation, Operation and Maintenance Specifications 3.0 specifications The Oasis Controller features: • Controls up to 8 devices (such as, pump contactor, VFD start signals, Automatic Lake Screen, Wye Strainer). • Can be adapted to a wide variety of applications. • Configurable through front panel interface for all supported control modes. Easy -to -use HMI (human -machine interface). • Modular design for flexibility and cost-effective implementation. 3.1 Technical Specifications • Power Input - 15-24VDC (external transformer for protection and easy voltage change) • 512K of EEPROM (Program Space) • 64K RAM (Data memory) • EEProm storage of permanent setup parameters • Outputs: • (8) Low voltage digital outputs to drive Up to (8) 24VDC relays, solid State relays or other low voltage/low current devices. • (1) 16 bit OR (2) 8-bit 4-20 mA (1-5V G 30mA max. 250 Ohm load). • (1) Analog outputs for VFD speed control ( umper-selectable) • Inputs: • (16) Low voltage (12 - 24VDC) digital inputs • (4) Analog inputs individually selectable as 4-20 mA or 1-5V • (1) Flow sensor input (Pulse counter for Data Industrial® Model 220 flow sensor) • RS 232 serial port for testing, configuration and field service use. • Weather resistant, gasketed, through -enclosure mounting • Approved for use in Flowtronex industrial control enclosures (UL508A) • 4 line by 20 character high -temperature, active -matrix OLED (Organic Light Emitting Diode) 6 OASIS g2 Installation, Operation and Maintenance Specifications 3.2 Control Features The Oasis controller implements a solid feature set for most types of standard pump control. • Up to 4 main pumps and PM pump (3 Main VFD with PMP) • VFD Control system for up to 3 main pumps (2 Analog outputs provide the same PID signal) • Up to 7 pump combinations (Combos) • Pump "Must -Run" timers for all pumps • Electronic Runtime meters for all pumps • Runtime -based lead pump select system • Flowmeter, Flow Totalizer, and User-resettable Flow Totalizer • Separate, selectable PM (Combo 1) and Main pump (Combo 2+) starting methods (Press, Flow, Switch) PM Pump (Combo 1) downstream Logic Sensing Option. • Start/Stop and Safety Pressure Settings referenced from setpoint Pressure. Positive and Negative values allowed. • Mappable I/O for options and some safety inputs • Low and High Flow PID parameters with adjustable flow switchover setpoint • Simplified Ramp-Up/Line-Fill system. • Full Station Safeties supported (Some external hardware may be required for some safeties, such as pressure switches.) • Low Pressure • High Pressure • Inlet Water (used for Low Level, Low Inlet Pressure, and Loss of Prime safeties) • Phase Failure • Inverter Fault Detection • Pump Cycle Fault • Individual Pump Fault detection • High Pump Temp fault with selectable input state • Restart Fault map -able input for optional Low Pressure Override Switch • Output for Hard Fault and Pump Fault (individual or combined) • ALS (Automated Lake Screen) and WYE Strainer control • Battery -less parameter storage OASIS gz Installation, Operation and Maintenance 7 Setup Parameters 4.0 Setup Parameters Once you've selected the parameter through the menu system, you may edit the value again by pressing the menu button. Depending on the type of information being edited, units may be displayed with the data. When US units are selected, the gpm or psi abbreviation is displayed. ACAUTION You cannot cause a program error by modifying a parameter to any value, but you can cause undesirable operation, even to the point of damaging the irrigation system or the pump station itself. Always use caution when editing any values in any pump station controller. Some parameters are integer values, some use floating point, and some are multiple-choice. When changing a parameter, use the Scroll Up () and Scroll Down Q arrow keys to change the value. Once the proper value is displayed, press the Menu/Scroll Right () key to accept the new value. The screen now shows "Saved" in the lower left after the value has been written to the EEProm. If you wish to cancel the change you are currently making, just press the Escape/Scroll Left() key. NOTE You cannot undo a change! Be sure you have entered the correct information prior to saving. It is always a good practice to note on a piece of paper what the settings are prior to making any changes 4.1 Pump System Operating Parameter Questions 1. System pressure: What pressure is the system designed to produce? Example —120 psi 2. Pressure control mechanism: How is pressure control achieved? —Pressure control valve —Variable speed pump, "VFD" If the system is designed to control pressure using a VFD, which pump or pumps are capable of operating under a variable speed mode? —Pump #1 — Pump #2 —Pump #3 3. Pump Combo's: What pumps are associated with each Combo? (maximum of 7) — Combo 1 : Pump # Pump # Pump # Pump # — Combo 2: Pump # Pump # Pump # Pump # — Combo 3: Pump # Pump # Pump # Pump # — Combo 4: Pump # Pump # Pump # Pump # 8 OASIS g2 Installation, Operation and Maintenance Setup Parameters — Combo 5: Pump # Pump # Pump # Pump # — Combo 6: Pump # Pump # Pump # Pump # — Combo 7: Pump # pump # Pump # Pump # Example: (as in the scenario stated above) — Combo l: Pump PM Pump # Pump # Pump # — Combo 2: Pump 1 Pump # Pump # Pump # — Combo 3: Pump 2 Pump # Pump # Pump # — Combo 4: Pump 1 Pump # 2 Pump # Pump # — Combo 5: Pump 1 Pump # 2 Pump # Pump # — Combo 6: Pump 2 Pump # Pump # 3 Pump # — Combo 7: Pump 1 Pump # Pump # 3 Pump # 4. Combo 1 pump starting: What initiates the starting of the pump or pumps in Combo 1? — Drop in pressure (typically systems using a well or reservoir as a water source) — Increase in flow (typically systems boosting pressure from a pressurized inlet) —Both a drop in pressure and an increase inflow — Auxiliary start signal (typically from an irrigation controller) —Both an auxiliary start signal and drop in pressure — Both an auxiliary start signal and an increase in flow — All three conditions; auxiliary start signal, drop in pressure and an increase in flow —Either a drop in pressure or an increase inflow — Either an auxiliary start signal or a drop in pressure — Either an auxiliary start signal or an increase in flow —Any one of three conditions; auxiliary start signal, drop in pressure or an increase inflow 5. Combo's 2 through 7 pump starting: What initiates the starting of the pump or pumps in Combo's 2 through 7? —Drop in pressure (typically systems using a well or reservoir as a water source) — Increase in flow (typically systems boosting pressure from a pressurized inlet) — Both a drop in pressure and an increase inflow —Auxiliary start signal (typically from an irrigation controller) —Both an auxiliary start signal and drop in pressure — Both an auxiliary start signal and an increase in flow —All three conditions; auxiliary start signal, drop in pressure and an increase inflow — Either a drop in pressure or an increase inflow — Either an auxiliary start signal or a drop in pressure — Either an auxiliary start signal or an increase in flow —Any one of three conditions; auxiliary start signal, drop in pressure or an increase inflow OASIS gz Installation, Operation and Maintenance 9 Setup Parameters 6. Pump starting pressure set point: If the pumps start, based on a drop in pressure (questions #4 and #5), how far below the set pressure (question #1) does each Combo's starting sequence initiate? — Combo 1: Pressure drop — Combo 2: Pressure drop — Combo 3: Pressure drop — Combo 4: Pressure drop — Combo 5: Pressure drop — Combo 6: Pressure drop — Combo 7: Pressure drop Example: If the system set pressure is 120 psi and the start pressure for Combo 1 is 115 psi the required pressure drop is 5 psi. apical pressure drop requirements based on a 120 psi set pressure are: —Combo 1: Pressure drop 5 psi — Combo 2: Pressure drop 10 psi — Combo 3: Pressure drop 15 psi — Combo 4: Pressure drop 15 psi — Combo 2: Pressure drop 15 psi — Combo 3: Pressure drop 15 psi — Combo 4: Pressure drop 15 psi 7. Pump starting flow set point: If the pumps start, based on an increase in flow (questions #4 and #5), at what flow rate does each Combo's starting sequence initiate? — Combo 1: Starting flow — Combo 2: Starting flow — Combo 3: Starting flow — Combo 4: Starting flow — Combo 5: Starting flow — Combo 6: Starting flow — Combo 7: Starting flow Example: Combo 1 starting flow is 25 gpm. Please note this is an example only. There are no typical values for starting flow since these set points are dependent on the flow capacity of each Combo as well as the dynamics of the system. 8. Pump starting time delay: If the pumps start based on a drop in pressure (questions #4 and #5) how many seconds expire between the time the pressure drops to the desired level (question #6) and time the motor starters are energized for each Combo? Or, if the pumps start based on an increase in flow (questions #4 and #5) how many seconds expire between the time the flow increases to the desired level (question #7) and time the motor starters are energized for each Combo? —Combo 1: Start time sec — Combo 2: Start time sec 10 OASIS gz Installation, Operation and Maintenance Setup Parameters — Combo 3: Start time sec — Combo 4: Start time sec — Combo 5: Start time sec — Combo 6: Start time sec — Combo 7: Start time sec TI pical start time requirements are: — Combo 1: Start time 0 sec — Combo 2: Start time 6 sec —Combo 3: Start time 8 sec — Combo 4: Start time 10 sec — Combo 2: Start time 10 sec — Combo 3: Start time 10 sec — Combo 4: Start time 10 sec 9. Combo 1 pump stopping: What initiates the stopping of the pump or pumps in Combo 1? —Rise in pressure —Decrease inflow — Both a rise in pressure and a decrease in flow —Absence of an auxiliary start signal — Both the absence of an auxiliary start signal and a rise in pressure — Both the absence of an auxiliary start signal and a decrease in flow —All three conditions; the absence of an auxiliary start signal, rise in pressure and a decrease in flow — Either a rise in pressure or a decrease in flow — Either the absence of an auxiliary start signal or a rise in pressure — Either the absence of an auxiliary start signal or a decrease in flow —Any one of three conditions; absence in an auxiliary start signal, rise in pressure or a decrease in flow 10. Combo's 2 through 7 pump stopping: What initiates the stopping of the pump or pumps in Combos 2 through 4? —Rise in pressure —Decrease inflow — Both a rise in pressure and a decrease in flow —Absence of an auxiliary start signal — Both the absence of an auxiliary start signal and a rise in pressure — Both the absence of an auxiliary start signal and a decrease in flow —All three conditions; the absence of an auxiliary start signal, rise in pressure and a decrease in flow —Either arise in pressure or a decrease in flow —Either the absence of an auxiliary start signal or arise in pressure —Either the absence of an auxiliary start signal or a decrease in flow —Any one of three conditions; absence in an auxiliary start signal, rise in pressure or a decrease in flow OASIS g2 Installation, Operation and Maintenance 11 Setup Parameters 11. Pump stopping pressure set point: If the pumps stop, based on an increase in pressure (questions #9 & #10), how far above the set pressure (question #1) does each Combo's stopping sequence initiate? — Combo 1: Pressure rise — Combo 2: Pressure rise — Combo 3: Pressure rise — Combo 4: Pressure rise — Combo 5: Pressure rise — Combo 6: Pressure rise — Combo 7: Pressure rise Example: If the system set pressure is 120 psi and the stop pressure for Combo 1 is 130 psi the required pressure drop is 10 psi. apical pressure rise requirements based on a 120 psi set pressure are: — Combo 1: Pressure rise 10 psi — Combo 2: Pressure rise 5 psi — Combo 3: Pressure rise 5 psi — Combo 4: Pressure rise 5 psi — Combo 5: Pressure rise 5 psi — Combo 6: Pressure rise 5 psi — Combo 7: Pressure rise 5 psi 12. Pump stopping flow set point: If the pumps stop, based on a decrease in flow (questions #9 & #10), at what flow rate does each Combo's stopping sequence initiate? — Combo 1: Stopping flow — Combo 2: Stopping flow — Combo 3: Stopping flow — Combo 4: Stopping flow — Combo 5: Stopping flow — Combo 6: Stopping flow — Combo 7: Stopping flow Example: Combo 1 stopping flow is 0 gpm. Please note this is an example only. There are no typical values for stopping flow since these set points are dependent on the flow capacity of each Combo as well as the dynamics of the system. 13. Pump stopping time delay: If the pumps stop based on an increase in pressure (questions #9 and #10) how many seconds expire between the time the pressure rises to the desired level question #11) and time the motor starters are de -energized for each Combo? Or, if the pumps stop based on a decrease in flow (questions #9 & #10) how many seconds expire between the time the flow decreases to the desired level (question #12) and time the motor starters are de -energized for each Combo? —Combo 1: Stop time sec — Combo 2: Stop time sec 12 OASIS g2 Installation, Operation and Maintenance Setup Parameters — Combo 3: Stop time sec — Combo 4: Stop time sec — Combo 5: Stop time sec — Combo 6: Stop time sec — Combo 7: Stop time sec Typical stop time requirements are: — Combo 1: Stop time 20 sec — Combo 2: Stop time 30 sec — Combo 3: Stop time 30 sec — Combo 4: Stop time 30 sec — Combo 5: Stop time 30 sec — Combo 6: Stop time 30 sec — Combo 7: Stop time 30 sec 14. Pump must run time: How long after the start of each pump must it continue to run, regardless of the flow or pressure conditions? —PM Pump Must run time _sec —Pump #1 Must run time sec — Pump #2 Must run time sec —Pump #3 Must run time sec — Pump #4 Must run time sec Typical must run time requirements are based on motor horsepower as follows: (please note some "must run" times may be set to 0 sec if the stop flow or pressure settings preclude any chance of pump cycling) 5 hp 30 sec 25 hp 90 sec 7.5 hp 30 sec 30 hp 120 sec 10 hp 60 sec 40 hp 150 sec 15 hp 60 sec 50 hp 180 sec 20 hp 90 sec 60 hp 210 sec 15. Low pressuresafety: Is low-pressure safety, which protects the pump station from over demand conditions, enabled? If so, how far below the set pressure (question #1) does the low-pressure safety become active and how long after pressure drops to this level are the pumps retired? —Low-pressure safety enabled (yes or no) — Drop in pressure to activate low-pressure safety — Time delay to initiate low-pressure safety shutdown sec Typical low-pressure safety shutdown values are: —Drop in pressure to activate low-pressure safety 25 psi —Time delay to initiate low-pressure safety shutdown 120 sec OASIS gz Installation, Operation and Maintenance 13 Setup Parameters 16. Low pressure safety activation method (Override/Normal): If low-pressure safety is enabled is there an "Override/Normal' switch installed to activate the safety or is this activation to occur through a parameter setting in the "Oasis"? — Override/Normal switch —Oasis Override/Normal parameter setting 17. High pressure safety: Is high-pressure safety, which protects the pump station from pressure control failures, enabled? If so, how far above the set pressure (question #1) does the high-pressure safety become active and how long after pressure rises to this level are the pumps retired? —High-pressure safety enabled (yes or no) — Rise in pressure to activate high-pressure safety —Time delay to initiate high-pressure safety shutdown sec Typical high-pressure safety shutdown values are: —Rise in pressure to activate high-pressure safety 15 psi — Time delay to initiate high-pressure safety shutdown 45 sec 18. Inlet water safety (low water level, loss of prime or low inlet pressure): Is an inlet water safety such as low water level, loss of prime or low inlet pressure enabled? If so, how long after either of these conditions are sensed does the safety de -activate the pumps? —Inlet water safety enabled (yes or no) • Low water level • Loss of prime • Low inlet pressure — Inlet water safety time delay sec Typical inlet water delay values are: —Inlet water safety time delay 3 sec 19. Power failure safety (phase failure): Is a power fault safety such as phase failure, low voltage or phase reversal enabled? If so, how long after either of these conditions are sensed does the safety deactivate the pumps? —Phase failure safety enabled (yes or no) — Phase failure safety time delay sec — Typical power fault delay values are • Phase failure safety time delay 3 sec 20. High pump temperature safety: Is a pump inlet temperature safety, which protects the pump from a loss of inlet water, enabled? If so, how long after the high temperature condition is sensed does the safety deactivate the pump? — High pump temperature safety enabled (yes or no) — High pump temperature safety time delay sec — Typical high pump temperature delay values are • High pump temperature safety time delay 3 sec 14 OASIS gz Installation, Operation and Maintenance Setup Parameters 21. Pump cycle safety: Oasis counts the number of times the pumps start (cycle) in any given 60-minute interval. How many times is each pump allowed to start before the pumps shutdown on the pump cycle safety? — PM pump starts per hour —Pump #1 starts per hour —Pump #2 starts per hour — Pump #3 starts per hour — Pump #4 starts per hour 1�pical values of maximum pump starts are based on motor horsepower and speed are as follows: 1760 RPM motors 3500 RPM motors 5 hp 16 starts per hour 8 starts per hour 1.5 hp 14 starts per hour 7 starts per hour 10 hp 12 starts per hour 6 starts per hour 15 hp 10 starts per hour 5 starts per hour 20 hp 10 starts per hour 5 starts per hour 25 hp 9 starts per hour 4 starts per hour 30 hp 8 starts per hour 4 starts per hour 40 hp 7 starts per hour 4 starts per hour 50 hp 7 starts per hour 3 starts per hour 60 hp 6 starts per hour 3 starts per hour 22. Auto restart feature: Is the auto restart feature, which attempts to automatically restart the pump station after a safety fault has occurred, enabled? If so, what is the minimum pres sure permitted to initiate system restart and how many restart attempts per hour are allowed? —Auto restart feature enabled (yes or no) — Minimum restart pressure — Maximum restarts per hour apical restart values are: —Minimum restartpressure 30 psi —Maximum restarts per hour 5 23. Line fill feature: If the system pressure is controlled with a VFD in the line fill feature, which repressurizes the pump station discharge in a controlled fashion, enabled? If so, what is the minimum pressure (fill trigger pressure) required to initiate the fill sequence, minimum speed of the VFD and the time required for pressure and flow to stabilize (fill steady time) of each speed increment? Also, what is the VFD speed increment required for each step during the fill process? —Line fill feature enabled (yes or no) — Minimum fill trigger pressure —Minimum VFD fill speed % of full speed —Fill steady time sec —Fill VFD speed step % of VFD speed OASIS gz Installation, Operation and Maintenance 15 Setup Parameters Typical line fill values are: —Minimum fill trigger pressure 30 psi —Minimum VFD fill speed 40 % of full speed —Fill steady time 5 sec —Fill VFD speed step 2 % of VFD speed 24. Automatic flushing Wye strainer: Is the system equipped with an automatically flushing Wye strainer? If so, what is the maximum allowable the flush duration, what is the minimum time between consecutive flushes, what is the minimum system flow allowed initiating the flush cycle and what is the minimum pump Combo to initiate the flush cycle? —Wye strainer flush enabled (yes or no) —Wye strainer flush duration sec — Wye strainer minimum off time sec — System minimum flow to initiate Wye strainer flush- - Minimum pump Combo to initiate Wye strainer flush Typical Wye strainer flush values are: — Wye strainer flush duration 15 sec — Wye strainer minimum off time 10 min — System minimum flow to initiate Wye strainer flush * —Minimum pump Combo to initiate Wye strainer flush 2 * If the Wye strainer flush is to occur when the Combo 2 pumps are operating, for example, the minimum flow to initiate Wye strainer flush is around 50% of the flow range for that Combo. As in the scenario stated earlier, if Combo 2 flow range is 50 gpm to 250 gpm the minimum flow to initiate the flush cycle would be 150 gpm. 25. Automatic flushing Lake Screen: Is the system equipped with an automatically flushing lake screen? If so, what is the Combo required to start the flushing operation, what is the minimum station flow required to permit screen flushing, what is the time delay between the activation of the flushing Combo and the actual flushing operation, how long is the flush duration and how long is the off time between flushes? —Auto Lake Screen flush enabled (yes or no) — Minimum pump Combo to initiate auto lake screen flush — System minimum flow to initiate auto lake screen flush _ —Auto lake screen flush time delay sec —Auto lake screen flush maximum on time min —Auto lake screen flush minimum off time min Typical auto lake screen flush values are: —Minimum pump Combo to initiate auto lake screen flush 2 — System minimum flow to initiate auto lake screen flush —Auto lake screen flush time delay 15 sec —Auto lake screen flush maximum on time 5 min —Auto lake screen flush minimum off time 5 min 16 OASIS g2 Installation, Operation and Maintenance Setup Parameters * If the auto lake screen flush is to occur when the Combo 2 pumps are operating, for example, the minimum flow to initiate Wye strainer flush is around the low end of the flow range for that Combo. As in the scenario stated earlier, if Combo 2 flow range is 50 gpm to 250 gpm the minimum flow to initiate the flush cycle would be 50 gpm. 26. Flow sensing: Is the system using a Data Industrial 220B flow sensor connected directly to the Oasis in order to determine flow, an analog input from some other flow sensing device or simply flow switches to initiate pump shutdown? — Pulsed signal from a Data Industrial flow sensor —Analog signal from another flow sensing device — Digital flow switches to determine flow shutdown points 27. Data Industrial flow sensor: If the system is using a Data Industrial 220B flow sensor to determine flow, what is the diameter of the pipe in which the sensor is mounted? — Flow meter sensor (yes or no) —Diameter of the pipe inches (schedule 40, steel) If the pipe is constructed from material, other than schedule 40 steel, what is the span and offset of the sensor for the specific material? (available in charts from the sensor manufacturer) — Span — Offset 28. Other flow sensor: If the system is using an analog signal from some other flow -sensing device, what is the range of the input signal? —0-5VDC —0-10VDC —4-20mA 29. Flow switches: If the pumping system utilizes digital flow switches to initiate pump shutdown, how many switches are provided? — Number of flow switches 30. Automatic pump alternation: Which pumps are of equal size and intended to support automatic pump alternation? .UT. —Pump # 1 — Pump #2 —Pump #3 —Pump #4 OASIS gz Installation, Operation and Maintenance 17 Setup Parameters 4.2 Entering System Parameters The Oasis provides a status display showing relevant system parameter when the user is not using the menu system. The format of the display depends on the Oasis Configuration. As noted previously, the Oasis utilizes a multi -button keypad and a liquid crystal alphanumeric display to facilitate control setup and parameter changes. All control parameters are menu driven and accessed by pressing the Menu/Scroll Right 0 key. When the main menu is accessed, the display shows one of the following eleven main categories. It is a simple matter to scroll through the main menu categories by pressing either the Scroll Up 0 or the Scroll Down 0 arrow keys to view them all. A description of each main menu category follows: • Totals / Hours Total station flow, both resettable and non-resettable, is displayed. Also the accumulated run times for each pump is recorded. It is not necessary to access this menu during the setup process. • Pressure Setpoint Establish the desired discharge pressure for the pump station. • Low Pressure Safety Override This menu sets the low-pressure safety to either the override or normal mode of operation if a remote switch is not provided for this purpose. It is not necessary to access this menu during the setup process. • VFD Mode This setting is only available if VFD Pumps are defined. VFD Mode determines if the Oasis uses the VFD for pressure control, or if the Oasis is able to operate the station without using a VFD. Use "fixed speed" only when the VFD has failed but the station must be operational. NOTE For VFD systems, the Fixed Speed Mode of operation should be used in emergency situations only. Only rudimentary on/off control of the station is provided. When in this mode of operation, the station should be monitored closely. • Pump Control Establishes all pump start and stop functions such as start pressure, start flow, start times, stop pressure, stop flow, stop times, must run times, etc. • Safeties Sets the parameters for safety features such as low pressure, high pressure, inlet water, power failure, high pump temperature, and pump cycle. • Restart/ Fill Menu Enables or disables control functions such as auto restart and auto line fill. Also establishes the parameters for each control function. • Wye Filter Establishes the flushing parameters for an automatic Wye strainer. This menu only appears if the Wye strainer option is enabled in the Utilities menu. 18 OASIS gz Installation, Operation and Maintenance Setup Parameters • Auto Lake Screen Establishes the flushing parameters for an automatic lake inlet screen. This menu only appears if the lake inlet screen option is enabled in the Utilities menu. • Utilities This menu provides such functions as flowmeter and transducer calibration, selection of appropriate units, pump start and stop options, filter and strainer enabling, pump combination definition and input/ output definition. • Data This menu is for viewing certain operating conditions, such as the control cabinet temperature, the current pump Combo called for in the control logic, and the Program Version. It is not necessary to access this menu during the setup process. Tip: Each main category listed above has one or more subcategories or submenus. Some submenus are informational, intended for viewing only, while others require specific information to be gathered in the thirty Pump System Parameter Questions and entered. The step-by-step procedure for entering this information is as follows: 1. Turn all Pump Switches to Off. 2. Turn power to the Oasis On. 3. Press the Off H key to permit access to all menus and submenus. The display should show the status screen. 4. Press Menu/Scroll Right 0 key to access the Main menu. Follow the outline of events and menus starting with Utilities. OASIS gz Installation, Operation and Maintenance 19 Sequence of Operation 5.0 Sequence of Operation An overview of the Oasis key features and sequence of operations is detailed in the following section. 5.1 Start and Stop Control The Oasis controller uses a "state machine philosophy" for control. Each state (or "Combo") is defined as a group of pumps that run when that particular Combo is demanded by the system. Each Combo can be set up with adjustable start/stop parameters and assign pumps appropriate for the flow requirements. PM and Main pump starting methods can be selected separately. Starting and Stopping methods can be combined in either an "AND" fashion (that is, where all enabled conditions must be satisfied to start or stop) or in an "OR" fashion (that is, where any enabled condition causes a start/stop). Each pump Combo has an adjustable start and stop delay timer, which controls how long the start or shutoff conditions must be present before the Combo actually initiates a start or stop. Example 1: An Oasis system can be configured as a Pressure On/Pressure & Flow Off controller when irrigation demand does not exceed capacity of Combo 1. In this instance, as irrigation demand increases, the system pressure drops below the Combo 1 start setpoint. Once the delay time has expired, the controller starts the pumps defined for Combo 1. (Combo 1 delay time is usually is set to start in 0 -1 seconds). While running, the controller monitors flow and pressure. As demand decreases, flow decreases and, typically, pressure increases. The Oasis is set to stop on pressure AND flow. Therefore, pressure must exceed the Combo 1 shutoff pressure setpoint, and flow must decrease below the Combo 1 shutoff setpoint—or drop low enough to trip the flow switch. Once these conditions are met, the Combo 1 shutdown timer begins timing. Once this timer has expired, the Combo retires, in this case, shutting down all the pumps. Each Combo has an adjustable start time, start pressure, start flowrate, stop time, stop pressure, and stop flowrate. Not all of these need to be set, if not all of these options are used. In addition to the Analog start/stop parameters, described above, there is the Remote Relay start/stop option. Combo 1 and Combos 2+ can be separately configured to use the remote relay option both for starting and/or stopping. This input is mapable to any 1/0 point (except for 15 that is "reserved"). Example 2: An Oasis can also be configured as a Relay On/Relay & Pressure Off controller when irrigation demand does not exceed capacity of Combo 1. In this instance, the irrigation system sends a 24VAC signal to the system enclosure, activating a relay that supplies a signal to the Remote Run Relay input. The Combo 1 start timer begins timing immediately and Combo 1 starts when the Combo 1 start timer expires. Meanwhile, the controller monitors the Remote Run Relay input and pressure. When the irrigation controller signals the pump to stop (by shutting off the 24VAC signal), the Oasis waits for pressure to rise above the Combo 1 stop pressure, and then the Combo 1 shutdown timer begins counting down. Once this timer has expired, the Combo retires again, shutting down all the pumps. Table 1 shows the start/stop options available for BPC1. Use the Oasis menus (see, Utilities>Options>Pump Start Opts) to set the Start/Stop control options: • Pressure Start— Start pressure is adjustable for each pump Combo. This value is relative to setpoint. For example, if the pressure setpoint is 120 psi, and the start pressure for Combo 1 is set to -5, the PM pump starts at 115 psi. • Flow Start— Flowrate is adjustable for each pump Combo. When used, this feature triggers the pump Combo to start when flow exceeds the setpoint. 20 OASIS g2 Installation, Operation and Maintenance Sequence of Operation • Relay Start— When enabled, this feature causes the Combo to start when particular switch input is detected. This allows the user to start the pumps remotely with a relay signal, or to attach a pressure switch to the system for cost-effective, single -pump operation. • Pressure Stop — Stop pressure is adjustable for each pump Combo. This value is relative to setpoint. For example, if the pressure setpoint is 120 psi, and the stop pressure for Combo 1 is set to 5, the PM pump stops at 125 psi. • Flow Stop — Stop flowrate is adjustable for each pump Combo. When used, this feature triggers the pump Combo to stop when flow drops below the setpoint. • Relay Stop — When enabled, this feature causes the Combo to stop when particular switch input is deactivated. This allows the user to start the pumps remotely with a relay signal, or to attach a pressure switch to the system for cost effective, single pump operation. NOTE ❑All start/stops use the start/stop timer settings. For VFD systems, all starts after the VFD is running require the VFD to be at Max Speed. All stops while VFD running require VFD @ Min Speed in addition to conditions specified above (in an AND condition). • Combining Logic — Combinations of the start/stop logic processes (shown above) can also be made. Any or all of the conditions (Pressure, Flow, Switch) can be combined, in either AND or an OR fashion. All conditions selected must be all AND or all OR functions. Complex combinatorial logic (requiring mixing of both AND and OR functions) is not provided for in the Oasis controller. • Must -Run Timers — Each pump is provided with its own individual "Must -Run Timer" (see Pump Control>Mustrun Times). This timer requires a pump, once started, to run for a minimum period of time, regardless of the demand, and thus prevent excessive pump cycling. Correct use of this feature may cause confusion; so if you are having trouble with a pump shutting down, check the Must -Run Timer settings. Minimum = 0, maximum = 255 seconds. 5.2 Overpressure Accumulator Shutdown The Oasis provides an Overpressure Accumulator shutdown (see, Pump Control>Overpress Acc.) as an alternate shutdown means. Overpressure Accumulator feature can be enabled for any system, but is primarily intended for VFD stations. When system pressure exceeds system pressure by an amount greater than "deadband," the error amount is added to the accumulator. When the accumulator value exceeds the Preset, the Combo is shut down. The following items can be set on the Oasis menus for the Overpressure Accumulator: • Op Acc. En./Dis — Enable/Disable Overpressure Accumulator shutdown • Preset — When Overpressure Accumulator reaches this value, the station "Combos Down" (that is, shuts off a pump). A lower value causes faster shutdown. Values range from 0 - 32767. 1�7pical value = 250. • Deadband — A pressure window above setpoint pressure (in psi) where the Overpressure Accumulator is NOT be incremented. OASIS gz Installation, Operation and Maintenance 21 Sequence of Operation 5.3 Flow Switch Handling You may select up to 4 flow switches: FS1, FS2, FS3 and FS4 (see, Utilities>Options>Flow Switches). If a flow switch is defined for use with a particular Combo, it is used even when a flowmeter is used. The flow switch and flowmeter can be combined for pump start/stop control. By defining a flow switch for shutdown, the Combo associated with the switch uses the switch input to detect flow rather than the flowmeter reading. If the PM Pump stop is set to use FLOW (with or without pressure or relay), then FS1 controls the Combo 1 shutdown. Otherwise FS1 is used to control Combo 2 shutdown. The rest of the defined flow switches control the following Combos. Flow Switches are predefined in the I/O map at the following Inputs: • FS1 = Input 14 • FS2 = Input 13 • FS3 = Input 12 • FS4 =Input 111 See the list below for Flow Switch assignments. Combo 1 Stops on Flow FS1 = Combo 1 FS2 = Combo 2 FS3 = Combo 3 FS4 = Combo 4 Combo 1 Does NOT Stop on Flow FS1 = Combo 2 FS2 = Combo 3 FS3 = Combo 4 FS4 = Combo 5 ACAUTION If Flow Start or Stop is specified, and no flow reading device exists, the corresponding Combo does not see a flow reference, and may shut down prematurely. Cycling can occur, potentially causing damage to motors and cause pressure surges on the system. 5.4 Pump, VFD, and Combo Selections The term Combo is used to refer to a particular combination of pumps required to satisfy a specific range of flow demands at a specified set pressure. The Oasis controller uses a state -machine system for pump selection. Combos are defined on the Utilities>Options>Define Combos menu. Up to 8 Combos can be defined (labeled 0 to 7). As an example, assume a pump station is comprised of three pumps with the following performance characteristics • PM Pump - 3 hp producing 25 gpm at 120 psi • Pump #1 30 hp producing 300 gpm at 120 psi • Pump #2 30 hp producing 300 gpm at 120 psi Atypical selection of pump combinations might be' • Combo 1 is PM pump only, supplying demands from 0 to 30 gpm. • Combo 2 is pump #1 only, supplying demands from 30-300 gpm. • Combo 3 is pump #2 only, supplying demands from 300-600 gpm. 22 OASIS 9z Installation, Operation and Maintenance Sequence of Operation Use the Scroll Up 0 and Scroll Down 0 arrow keys to move thru the available Combos, Pumps, VFD Pumps, Equal Hp Pumps, and Start/Stop options. When the desired Combo or Pump Sequence is found, use the Menu/Scroll Right 0 key to accept the selection. Another term used is "PM pump." PM or PMP is an abbreviation for "pressure maintenance pump." A pressure maintenance pump is generally significantly smaller than the main pumps and is used to maintain pressure in the system when the primary demand for water is not present. It is not to be confused with a jockey pump whose size, even though smaller than the maim pumps, can still produce a considerable contribution to the water demand. 1�pical PM pumps range from 1 to 3 HP and produce flows in the 5-25 gpm ranges at the design pressure of the pump station. The normal sequence of operation for the PM pump is to start on a pressure loss and stop on increasing pressure. However, other starting and stopping sequences are possible. When a PM pump is present, Combo 1 is normally reserved for a PM pump only Combo. For example: Use the Scroll Up 0 and Scroll Down 0 arrow keys to edit values; press the Menu/Scroll Right 0 key to save, and Escape/Scroll Left 0 key to cancel. • Combo 1 — PM only (A particular station may have a PM pump as the only pump to run, as defined in Combo 1. • Combo 2 — Pump #1 (1�pically defined as the first main pump). • Combo 3 — Pumps #1, #2 (Combo 3 is often defined as both main pumps). Other menu selections involved with Combos and pump selection: • Max Combo: (Utilities>Options> Max Combo). Defines the maximum allowed value for Combo Number (that is, up to 8 Combos numbered, 0 to 7) • Pump Definitions: (Utilities>Options> Pumps). Defines the pumps to be controlled. Selection is "PM" through "PM, #1, #2,#3,#4 in the following sequence: PM # 1,#2,#3 #1 PM, # 1,#2,#3 PM,#1 # 1,#2,#3,#4 # 1,#2 PM # 1,#2,#3,#4 PM,#1,#2 • VFD Pump Definitions: (Utilities>Options> VFD Pumps). Defines the VFD pumps to be controlled. Selection is "None" through "#1, #2, #3, #4 in the following sequence: None #4 #1 #1, #4 #2 #2, #4 #1, #2 #1, #2, #4 #3 #3, #4 #1, #3 #1, #3, #4 #2, #3 #2, #3, #4 #1, #2, #3 #1, #2, #3, #4 OASIS gz Installation, Operation and Maintenance 23 Sequence of Operation Equal Hp Pumps: (Utilities>Options>Equal Hp Pumps). Defines the "lead" pumps (that is pumps of equal capacity) to be controlled. Selection is "None" through V1, #2, #3, #4. Automatic lead select is included for equal sized pumps. Pump run times are recorded in the unit and used for pump selection.. These are defined similarly to the way Combos are defined. For example, a value of [#1, #21 indicates that main pumps 1 and 2 are of equal size, "lead selected" or interchangeable pumps. None #2,#4 #1,#2,#3,#4 #1,#4 #2,#3,#4 #1,#2,#3 #1,#3,#4 #2,#3 #3,#4 #1,#3 #1,#2,#4 #1,#2 Pump Start and Pump Stop Options: (Utilities>Options>Pump Start Options and Utilities>Options> Pump Stop Options) defines the start/stop options for Combo 1 and Combo 2+ (that is, all combos numbered 2 and above). A multiple choice selection of starting methods is presented in the following list. Note that both OR and AND combinations are available. Pressure Relay & Flow Rly, Pr or Flow Relay & Press Relay or Flow Relay Relay or Press Press & Flow Press or Flow Flow Rely, Pr & Flow 5.5 Faults and Safeties The following is an overview of the Oasis faults and safeties defined on the Safeties menu: • Low Pressure Fault — (Safeties>Low Pressure). Shuts the pump system down when irrigation pressure falls below the LP setpoint for the time specified. Pressure is specified relative to setpoint, as pump start/stop pressure. This safety has an override feature that allows you to temporarily disable the low pressure safety. This feature is called Low Pressure Override, and may be controlled through a menu selection, or through a map -able input point (Input ON = Override) • High Pressure Fault— (Safeties>High Pressure).Shuts the pump system down when irrigation pressure exceeds HP setpoint for the time specified. Pressure is specified relative to setpoint, as pump start/stop pressure. • Inlet Water Fault — (Safeties>Inlet Water Fault).Stops pumps in the case that the inlet water supply is faulty, such as Low Level, Loss of Prime, or Low Inlet Pressure). (Input ON = Fault Condition). • Phase Failure Fault — (Safeties>Phase Failure). Stops pumps when the power monitoring system determines that the power quality is out of limits. (Input ON = Fault Condition) • Inverter Fault— (Safeties>Inverter Fault). Indicates the drive (also known as an inverter) has failed and initiates a drive shutdown. (Input ON = Fault Condition). ❑ NOTE An Inverter Fault can also be caused by all VFD-capable pumps being faulted. 24 OASIS 9z Installation, Operation and Maintenance Sequence of Operation • High Pump Temp Fault — (Safeties>HiPump Temp). Designed for single pump systems. Stops the pump after high temperature switch input senses excessive pump volute temperature. (Input ON = Fault Condition). • Max Restarts/Hr (Pump Cycle Fault) — (Safeties/Pump Cycle Fault). This safety protects individual pumps from excessive cycling. Each pump is provided with an adjustable preset value for pump starts per hour. If a pump starts more than the preset number of times per hour, the pump faults. The "cool -off' period is defined as the number of 1/starts/hr. For instance, assume that the PM pump is set for 10 starts/hr max. Each time the PM pump starts, 1i s added to the "starts" counter. If the pump either runs, or is at "rest" (that is, no starts or stops) for 6 minutes (60 minutes/10 starts), then subtract 1 from the starts counter (until counter = 0). Power to the Oasis must be cycled to clear these counters. • Max Restarts/Hr (Restart Fault) — (Safeties>Max Restarts/Hr). If enabled, when the number of restarts exceeds the Restarts/Hr value specified by the user (default is 5), then the system aborts the restart and shuts down. Feature is found on the Rstrt/Fill menu. • Fault Signal Output — When a station fault is tripped, the Oasis can output a signal to indicate the fault to remote equipment. This can trigger a relay to turn on a fault light, send a signal overland to a remote site, trigger an auto -dialer, shut valves, or signal the irrigation controllers to shut down, as defined by the user. 5.6 Totalizers and Timers The following Totalizers and Timers are available on the Oasis: • Flow Totalizers — The Oasis provides two flow totalizers, the Flow Total Totalizer and the User Total Totalizer (Totals/Hours>Flow Total and Totals/Hours>User Total). The first totalizer is the "grand total totalizer" and is called simply, "Flow Total." The second totalizer acts more like a "trip odometer." Called the "User Total", this totalizer can be cleared at -will by the user by selecting the Reset User Total menu entry. Each totalizer is good to 4 billion gallons (4294967295), or approximately 2147 Days (5.8 years) when pumping 2 million gallons per night. View totals by using the menu. The User Total can be reset from this menu, by selecting Totals>Reset User Total. • Pump Hours — Pump hours (runtimes) are maintained to 1-second resolution. Hours are recorded up to 1 million hours (1193046.47 to be exact). View pump run times through the menu in Totals/ Hours>Pump Hours and select pump type: PM Pump Hours, Pump 1 Hours, Pump 2 Hours, Pump 3 Hours, and Pump 4 Hours. 5.7 Outputs and Inputs • I/O Mapping — Each option and most safety I/O (input/output) can be mapped to one of 15 inputs, 7 outputs, or disabled. How I/O can actually be used depends on physical availability. Pump I/O is fixed, and depends on how pumps are defined in the system. PM pump I/O is always allocated as out 0 (Contactor), in 7 (Switch) and In 8 (Feedback). Pump 1 follows up through 4 main pumps. VFD contactor outputs start at output 4 (thus, making a fourth main VFD "illegal"). — Outputs Output 7 1 VFD Start run Output 7 1 VFD Start run Output 6 1 Option out Output 6 1 Option out Output 5 1 Option out Output 5 Pump 2 VFD Output Output 4 Pump 1 VFD Output Output 4 Pump 1 VFD Output OASIS gz Installation, Operation and Maintenance 25 Sequence of Operation Output 3 Pump 3 Output Output 2 Pump 2 Output Output 1 Pump 1 Output Output 0 PM Pump Output Output 7 I Option out Output 6 I Option out Output 5 I Option Out Output 4 Pump 4 Output Output 3 Pump 3 Output Output 2 Pump 2 Output Output 1 Pump 1 Output Output 0 PM Pump Output — Inputs Input 15 Power fail detect. Vin connected here Input 14 Open Input 13 Open Input 12 Pump 4 Feedback Input 11 Pump 3 Feedback Input 10 Pump 2 Feedback Input 9 Pump 1 Feedback Input 8 PM Pump Feedback Output 3 I Option Out Output 2 Pump 2 Output Output 1 Pump 1 Output Output 0 PM Pump Output Output 7 I VFD Start run Output 6 Pump 3 VFD Output Output 5 Pump 2 VFD Output Output 4 Pump 1 VFD Output Output 3 Pump 3 Output Output 2 Pump 2 Output Output 1 Pump 1 Output Output 0 PM Pump Output Input 7 PM Pump Switch Input 6 Pump 1 Switch Input 5 Pump 2 Switch Input 4 Pump 3 Switch Input 3 Pump 4 Switch Input 2 1 In 0 - 2, available for option switch inputs and faults. Input 1 I Available for option switch inputs and faults. Input 0 1 Available for option switch inputs and faults. • All options are mapable. However, take care that the inputs and outputs align properly for PLCBypass. Unused I/O can be used as option I/O. However, the PM and pump locations are permanently reserved and can not be reassigned to option I/O. VFD Contactor I/O locations follow pump XL (across -the -line) Contactor I/O. One feedback input is required per pump. XL and VFD feedback share the same I/O input. The following list shows available combinations: PM, 1 Wye ALS PM, 1 ,2 Wye ALS PM, 1 ,2, 3 Wye ALS PM, 1 ,2, 3, 4 Wye ALS The following combinations assure two contactors are required for a VFD pump (indicated by V notation) PM, 1V Wye ALS PM, 1V ,2V Wye ALS PM, 1V ,2V 3 Wye only or ALS without auto flash. PM, 1V ,2V 3V NO Option Outputs. • For cases where a VFD pump does not run XL (one VFD per pump), the I/O requirements are the same as for purely fixed speed systems, except that an analog output is used. VFD supplies the "run signal' for each pump as feedback, similar to contactor feedback. 26 OASIS g2 Installation, Operation and Maintenance Sequence of Operation 5.8 Unit Selection • Units selection —The user can select from US (English) (psi/gpm) units or European (EU) Metric (Meters, M3/Hr) through the in Utilities>Units menu. The underlying control setpoints are not modified when the units system are changed. The conversion is made at the display level, so that the user can switch back and forth between units systems without changing start/stop parameters. Tip: When switching unit type, in order to load the proper characters for screen display, the Oasis must be Reset (that is, cycle the Oasis power off and then back on). 5.9 Restart and Fill Mode The Oasis attempts to restart the pump station after power up, or after a system fault if certain conditions are met. The Auto -Restart system must first be enabled (see, Rstrt/Fill Menu>Auto Restart). Pressure must be above the restart minimum pressure (see, Rstrt/Fill Menu>Restart Min Prs). If the system was in Automatic mode when power was lost, or when the fault occurred, the Oasis enters restart mode, indicated by "Rstr" in the display. If pressure remains above restart minimum pressure for 10 seconds (verifying the presence of a good pressure reading), then the system enters "Automatic" mode. When this occurs, the enabled pumps run as required to maintain irrigation pressure. On VFD systems that use Line Fill/Ramp Up, restart is attempted even if pressure is below the restart minimum pressure setpoint. This setpoint is used to trigger the end of Line Fill/Ramp Up mode. For VFD Systems, another method of recovery is provided by the Restart/Fill system, Line Fill. When enabled (see, Rstrt/Fill Menu>Line Fill En/Dis), the Restart/Fill system ramps up the pump station capacity, using the VFD to match the demand required by the irrigation system. For fill mode to occur, pressure must be below the Fill Trigger Pressure (see, Rstrt/ Fill Menu>Fill Trig Press) while the system is in Automatic mode. When ramp -up begins, the system starts the VFD and holds the speed to the Minimum Fill Speed (see, Rstrt/Fill Menu>Min Fill Speed). This speed is maintained until pressure and flow stabilize for a time (in seconds) defined by the Fill Steady Time variable (see, Rstrt/ Fill Menu>Fill Steady Time). After this time, the system incrementally increases the VFD speed by the amount defined in the Fill Speed Step (see, Rstrt/Fill Menu>Fill Speed Step). The following are used during the Restart and Fill: • Auto Restart— (Rstrt/Fill Menu>Auto Restart). Enable/Disable auto restart • Restart Min Prs — (Rstrt/Fill Menu>Restart Min Prs). Fixed speed systems do not restart below this pressure. VFD systems end fill/ramp mode when pressure is reached (between 0 and Setpoint pressure). • Max Restarts/Hr— (Maximum Restarts/Hr). Maximum number of restarts that the system allows in an hour (1 -255). • Crnt Restarts/Hr— (Current Restarts/Hr ). (View only) The number of restarts currently calculated in the "restarts" counter. If this number exceeds the Max Restarts/Hr value, the system not restart. • Line Fill En/Dis — (Rstrt/Fill Menu>Line Fill En/Dis). Enable/Disable Line Fill Mode. To access the following parameters, VFD pumps must be defined and Line Fill enabled. • Fill Trig Press— (Rstrt/FillMenu>Fill Trig Press). If pressure drops below this value during automatic operation while entering "Automatic" mode, the line fill mode is triggered (between 0 and Restart Min Pressure). • Fill Steady Time — (Rstrt/Fill Menu>Fill Steady Time). The time (in seconds) that pressure/flow must be stabilized before line fill ramps up to next step. • Min Fill Speed — (Rstrt/Fill Menu>Min Fill Speed). Percent of VFD maximum speed used at the start of fill mode. OASIS gz Installation, Operation and Maintenance 27 Sequence of Operation • StdyPress DdBand — (Steady Pressure Dead Band). Band or range that the pressure must stay within to be considered "stable." A value of 1 creates a 2 psi deadband. • StdyFlow DdBand — (Steady Flow Dead Band). Band or range that the flow must stay within to be considered "stable." A value of 1 creates a 20 gpm deadband. • Fill Speed Step — (Rstrt/FillMenu>Fill Speed Step). Percent of the drive speed increased each step during fill mode. 5.9.1 Fill Speed Step Fill Speed Step is a register (see, Rstrt/Fill Menu>Fill Speed Step) requiring the entry of a percentage of the VFD drive speed W. This percentage represents the fill -speed "step" that is used during the line -fill process. This speed step is the incremental change in VFD speed that occurs over time, as defined by the Fill Steady Time register (see, Rstrt/Fill Menu>Fill Steady Time). The following example demonstrates the procedure for calculating the fill -speed step 1. Assume the following conditions: • VFD maximum speed = 60 Hz • VFD minimum speed = 15 HZ • Fill Steady Time = 5 seconds • Max time allowed to complete the fill process = 3 minutes 2. Calculate the number of steps required: • 180 seconds (3 minutes) / 5 seconds per step = 36 steps 3. Calculate the speed range of the VFD: • 60 Hz (max) - 15 Hz (min) = 45 Hz 4. Calculate the Hz change per step: • 45 Hz / 36 steps = 1.25 Hz/step 5. Calculate the % speed change per step: • 1.25 Hz/step / 45 Hz x 100 = 2.78% / step Based on this calculation the VFD increments its speed by 2.78% every 5 seconds during the line fill process. 5.10 PID Control Oasis can operate up to 3 Main pumps using a VFD. The PID loop consists of all three PID factors, Proportional, Integral, and Derivative coefficients. Coefficients are provided for both high -flow and low -flow domains. If a single set of PID parameters is sufficient, set the Low/ High Switch Flow (see, Pump Control>VFD Parameters) to a value much greater than the station can produce. • Minimum Speed — (VFD Parameters Minimum Speed). The minimum speed (in percent) that the VFD is allowed to reach during normal station automatic operation: During Line Fill, this value is ignored. This value should be adjusted to allow the VFD pump by itself to produce system pressure under true "no -flow" conditions. Use manual mode with the station isolation valve shut to determine this value. • Starting Speed — (VFD Parameters Starting Speed).The speed (in percent) that the VFD is forced to when any pump starts while the VFD Pump is running. 28 OASIS g2 Installation, Operation and Maintenance Sequence of Operation • Starting Speed Time — (VFD Parameters Starting Speed Time). The time (in seconds) the VFD holds at starting speed after starting apump (1-2 seconds generally is adequate). • Stopping Speed — (VFD Parameters Stopping Speed). The speed (in percent) that the VFD is forced to when any lag pump stops while the lead pump is running the VFD. This value should be higher than minimum speed but lower than maximum speed. • Stopping Speed Time — (VFD Parameters Stop Speed Time). The time (in seconds) VFD holds at stopping speed after stopping a pump (1-2 seconds generally is adequate). Also consider the following Low Flow PID coefficients: • Proportional — (see, Rstrt/Fill Menu>Fill Steady Time)(see, Rstrt/Fill Menu>Fill Steady Time) Increase to increase VFD control sensitivity. • Integral — Is a time constant. Increase to match irrigation system capacity. Slowly responding systems have a higher value. • Derivative — Increase to "step on the brake," as pressure approaches setpoint pressure. Decrease to "iron out" instability around the setpoint. And the High Flow PID Coefficients (similar to the above coefficients but are used at higher flow rates) and the following setpoint: • Low/High Flow Setpoint — (VFD Parameters Hi/Lo Switch Flow). Switchover point for High- Flow/Low Flow coefficients. 5.10.1 Tuning and Procedures Proper tuning of the PID loop is essential for smooth, effective station operation. The tuning operation can be confusing because of the number of variables involved. Irrigation system size, pump capacity, pump curves all play a part in the determining the best settings for the PID parameters. Unfortunately there is no formula to apply to produce good results without experimentation. However, there are steps to follow to obtain effective results without much confusion. These steps assume that the VFD analog input has been calibrated to work with the full range of the Oasis analog output (see, VFD setup procedures). • Step 1: Set the Low Flow PID Derivative value to 0. Set the Low Flow PID Integral term to —50%. Set the Low Flow PID Proportional term to --'25% • Step 2: Set the Low/High Flow Setpoint to a value that allows tuning of the Low Flow PID parameters. If a low flow rate below 150 gpm can be maintained, then the default value can be used. Establish a flowrate (in automatic or VFD operation) of less than this value (150 gpm). • Step 3: Adjust only the proportional term to minimize 'overshoot" while still keeping good response. Make sure that the PID corrects for a 1 psi difference between the setpoint and actual pressure. The PID should not "stall" at the low values of error. Create a "dump" valve by opening and closing 1 or 2 heads to cause changes that allow you can to see how the PID reacts. • Step 4: On large systems, the irrigation may "lag' behind the PID, causing oscillations and overshoot. If this occurs, increase the integral term to eliminate the oscillations, and then return to step 3. NOTE: Some overshoot is likely to occur until the derivative value is adjusted. Even then, it is desireable to allow some small overshoot and undershoot. Too -tight pressure control can actually cause oscillations in flow, regardless of the controller. OASIS gz Installation, Operation and Maintenance 29 Sequence of Operation • Step 5: After the Proportional and Integral values are adjusted, adjust the Derivative value so that the PID can "put on the brakes" or slow down when pressure approaches setpoint. If you see the PID drop the pressure while pressure is climbing toward the setpoint, decrease the derivative term. If you see overshoot, increase the term. Start with a value of 3%. • Step 6: Repeat steps 2 through 5 for flowrates at the upper end of the station capacity. Start with the values determined for the low -flow PID (these values should be very close). Start with D = 0 while tuning the Proportional and Integral value). 5.11 Optional Equipment 1. Wye Strainer: The WYE strainer system (Wye Filter) is activated whenever the systems is in Automatic, the WYE switch is On, the Combo # is greater than "Flush Min Combo," and flowrate is greater than (or equal) to "Flush Min Combo." The WYE strainer begins the flush cycle after the time period defined in the "Flush Off Mins." The time is cumulative, so that if the WYE conditions are met for a total of "Flush Off Min" minutes, even a few minutes at a time, the flush occurs. (The cumulative time is lost when power is removed). WYE Strainer controls are: • Flush On Sec — (Wye Filter Flush On Sec). Time (in seconds) that the strainer flushes • Flush Off Min — (Wye Filter Flush Off Min). Time (in Minutes) between flushes • Run Flush — (Wye Filter Run Flush Flow). Flow Minimum Flow rate for Flush • Flush Min Combo — (Wye Filter Flush Min Combo). Minimum Combo that must be active for flush to occur 2. Automatic Lake Screen: The ALS system (Auto Lake Screen) is activated whenever the systems is in automatic, the ALS switch is On, the Combo # is greater than "ALS Run Combo," and flowrate is greater (or equal) to "ALS Run Flow". The ALS "Run" output starts the "ALS Start Delay" timer (in seconds) after these conditions are met. The ALS then flushes after the time period set in the "Flush Off Time".. The flush continues for the number of seconds defined in the "Flush On Time". Automatic Lake Screen (ALS) controls are • ALS Run Combo Minimum — (ALS Run Combo). The Combo that must be in effect for ALS to run • ALS Run Flow Minimum — (ALS Run Flow). flow rate to run ALS. • ALS Start Delay — (ALS Start Delay). The time to start ALS after run conditions are met. • Flush On Time Time — (ALS Flush On Time). Time (in seconds) that the ALS supply line strainer flushes. • Flush Off Time Time — (ALS Flush Off Time). Time (in Minutes) between flushes. 3. Fertigation: The Oasis system can be readily used for fertilizer injector control by setting "ALS Run Flow" to the flow value required for fertilizer/chemical injection. "ALS Run Combo" should be set to the first Combo capable of handling the irrigation requirements when using the injection system. 30 OASIS gz Installation, Operation and Maintenance Totals/Hours Menu 6.0 Totals/Hours Menu • Description: The Oasis provides two Flow Totalizers, Flow Total and User Total, and a Pump Hours display of each pump's runtime hours. The displays in this section are ready -only with no parameters that require entry. However, you can clear the User Total totalizer by pressing the Menu/Scroll Right 0 key (see, Flow Totalizers). • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows, "Totals/Hours." Press the Menu/Scroll Right 0 key once. Use press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select, "Flow Totals," "User Totals," "Reset User Total" or "Pump Hours." Press the Escape/Scroll Left 0 key once to return to the Main menu. 6.1 Flow Totalizers Description: The Oasis provides two Flow Totalizers. One is the grand total and is simply called Flow Total. The second totalizer, User Total, can be cleared at will by selecting the Reset User Total. Both totalizers can display over 4 billion gallons (4,294,967,295). If station flow is set at 2 million gallons per night, the totalizer would not have to be reset for 2147 days, or 5.8 years. • Procedure: From the Totals/Hours menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the read-only, "Flow Totals," "User Totals," or "Reset User Total." When Reset User Totals selection is displayed, press the Menu/Scroll Right 0 to reset flow total. "Done" is displayed in the bottom of the screen. Press the Escape/Scroll Left 0 key twice to return to the Main menu. 6.2 Pump Hours • Description: The Oasis maintains pump runtimes at 1 second resolution. View runtimes up to 1 million hours (1193046.47). Runtime is not resettable. • Procedure: From the Totals/Hours menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads, "Pump Hours." Press the Menu/Scroll Right 0 once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to view the selections: "PM Pump," "Pump 1," "Pump 2," "Pump 3," "Pump 4" runtime hours. Press the Escape/Scroll Left 0 key twice to return to Main menu. OASIS g2 Installation, Operation and Maintenance 31 Pressure Setpoint Menu 7.0 Pressure Setpoint Menu • Description: This menu allows the operator to set the desired operating pressure of the pump station. If the system uses a VFD to control discharge pressure, this setpoint provides the necessary operating parameter for the drive. If the system uses constant speed pumps and a pressure -regulating valve to control discharge pressure, a pressure setpoint is still required to establish pressure oriented conditions. The answer to question #1 in the Pump System Parameter Questions is required in this register. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pressure Setpoint." Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads "Pressure Setpoint - Up/Dn XXX psi" (with XXX being a numerical value representing pressure setpoint in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EUA Use the Scroll Up 0 or Scroll Down 0 arrow keys to scroll through these options until the correct setpoint appears on the display. Press Menu/ Scroll Right 0 key to Save the desired pressure. Press the Escape/Scroll Left 0 key once to return to the Main menu. 32 OASIS gz Installation, Operation and Maintenance LP Saf Override Menu 8.0 LP Saf Override Menu • Description: This menu allows you to override the Low Pressure Safety (see also, Low Pressure Safety. To override the Low Pressure safety, select "Override." To retain the Low Pressure Safety, select "Normal". • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "LP Saf Override." Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until either, "Normal' or "Override" is displayed on the bottom line of display. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the Main menu. OASIS g2 Installation, Operation and Maintenance 33 VFD Mode Menu 9.9 VFD Mode Meru • Description: This menu establishes whether the system controls pressure with a VFD (variable speed drive), or a pressure control valve for a station with constant speed pumps. Refer to the answer in question #2 in the Pump System Parameter Questions for the parameters required in this register. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "VFD Mode." Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until either, "Fixed Speed" or "VFD" is displayed on the bottom line of display. Press the Menu/ Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the Main menu. 34 OASIS gz Installation, Operation and Maintenance Pump Control Menu 10.0 Pump Control Menu a Description: The pump control menu defines and quantifies the starting and stopping pressures, flows, and times for every pump Combo. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pump Control". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Start Pressure", "Start Flow Stpt", "Start Times", "Stop Pressure", "Stop Times", "VFD Parameters", "Overpressure Ace." or "Mustrun Times". 10.1 Start Pressure • Description: If any of the Combos start on a drop in pressure, as detailed in the Utilities menu, then the start pressure values must be set in this Start Pressure menu. The start pressure value, as detailed in question #6 in the Pump System Parameter Questions, is defined as the difference between the setpoint pressure, established previously, and the actual start pressure of the pump. • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Start Pressure". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the Combo selection menu is displayed and reads, "Combo X Strt Pr" (where X represents a Combo number, 0 - 7). Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the Combo number (such as, Combo 1 Strt Pr). Press the Menu/Scroll Right 0 key to Save selection and display "Combo X Strt Pr - Up/Dn XXX psi" (with XXX being a numerical value representing the pressure needed to start the Combo in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting pressure. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the Combo Selection menu and select the next Combo using the Scroll Up 0 or Scroll Down 0 arrow keys. Repeat this procedure for all available Combos. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. 10.2 Start Flow Setpoint • Description: If any of the Combos start on an increase in flow as detailed in the Utilities menu, then the start flow values must be set in this Start Flow Setpoint menu. The start flow value, as detailed in question #7 in the Pump System Parameter Questions, is defined as the actual flow rate when the pump starting sequence initiates. OASIS g2 Installation, Operation and Maintenance 35 Pump Control Menu • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Start Flow Setpt." Press the Menu/Scroll Right 0 key until the top line of the display reads, "Combo X Strt Flo" (where X represents a Combo number, 0 - 7). Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the Combo number (such as, Combo 1 Strt Flo) on the Combo Selection menu. Press the Menu/Scroll Right 0 key to Save selection and display "Combo X Strt Fl - Up/Dn XXX gpm" (with XXX being the flow rate needed to start the Combo in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting flow setpoint. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the Combo Selection menu and select the next Combo using the Scroll Up 0 or Scroll Down 0 arrow keys. Repeat this procedure for all available Combos. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. 10.3 Start Times • Description: When the pump start pressure drops to a specified level, or the pump start flow rises to a specified level, the actual energization of the motor starters for each Combo is delayed. The start time value, as detailed in question #8 in the Pump System Parameter Questions, is defined as the actual time in seconds each Combo delays starting. • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Start'hmes." Press the Menu/Scroll Right 0 key until the top line of the display reads, "Combo X Strt Ti" (where X represents a Combo number, 0 - 7). Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the Combo number (such as, Combo 1 Strt Tim) on the Combo Selection menu. Press the Menu/Scroll Right 0 key to Save selection and display "Combo X Strt Ti - Up/Dn XX sec" (with XX being a delay time in seconds before the Combo starts). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the displays the required delay time. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the Combo Selection menu and select the next Combo using the Scroll Up 0 or Scroll Down 0 arrow keys. Repeat this procedure for all available Combos. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. 10.4 Stop Pressure • Description: If any of the Combos stop on a increase in pressure, as detailed in the "Utilities" menu, then the stop pressure values must be set in this Stop Pressure menu. The stop pressure value, as detailed in question #11 in the Pump System Parameter Questions, is defined as the difference between the setpoint pressure, established previously, and the actual stop pressure of the pump. • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Stop Pressure". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the Combo selection menu is displayed and reads, "Combo X Stop Pr" (where X represents a Combo number, 0 - 7). Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the Combo number (such as, Combo 1 Stop Pr). Press the Menu/Scroll Right 0 key to Save selection and display "Combo X Stop Pr - Up/Dn XXX psi" (with XXX being a numerical value representing the pressure needed to stop the Combo in the units selected by the user (see, 36 OASIS g2 Installation, Operation and Maintenance Pump Control Menu Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required stopping pressure. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the Combo Selection menu and select the next Combo using the Scroll Up 0 or Scroll Down 0 arrow keys. Repeat this procedure for all available Combos. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. 10.5 Stop Flow • Description: If any of the Combos stop on a decrease in flow as detailed in the Utilities menu, then the stop flow values must be set in this Stop Flow menu. The stop flow value, as detailed in question #12 in the Pump System Parameter Questions, is defined as the actual flow rate when the pump stopping sequence initiates. • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Stop Flow Setpt." Press the Menu/Scroll Right 0 key until the top line of the display reads, "Combo X Stop Flo" (where X represents a Combo number, 0 - 7). Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the Combo number (such as, Combo 1 Stop Flo) on the Combo Selection menu. Press the Menu/Scroll Right 0 key to Save selection and display "Combo X Stop Fl - Up/Dn XXX gpm" (with XXX being the flow rate needed to stop the Combo in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required stop flow setpoint. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the Combo Selection menu and select the next Combo using the Scroll Up 0 or Scroll Down 0 arrow keys. Repeat this procedure for all available Combos. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. 10.6 Stop Times • Description: When the pump stop pressure rises to a specified level, or the pump stop flow drops to a specified level, the actual de-energization of the motor starters for each Combo is delayed. The stop time value, as detailed in question #13 in the Pump System Parameter Questions, is defined as the actual time in seconds each Combo delays stopping. • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Stop Times". Press the Menu/Scroll Right 0 key until the top line of the display reads, "Combo X Stop Ti " (where X represents a Combo number, 0 - 7). Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the Combo number (such as, Combo 1 Stop TO on the Combo Selection menu. Press the Menu/Scroll Right 0 key to Save selection and display "Combo X Strt Ti - Up/Dn XX sec" (with XX being a delay time in seconds before the Combo starts). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the required delay time. Press the Menu/ Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the Combo Selection menu and select the next Combo using the Scroll Up 0 or Scroll Down 0 arrow keys. Repeat this procedure for all available Combos. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. OASIS gz Installation, Operation and Maintenance 37 Pump Control Menu 10.7 VFD Parameters Menu • Description: Oasis can operate up to 3 Main pumps using a VFD. The PID loop consists of all three PID factors, Proportional, Integral, and Derivative coefficients. Coefficients are provided for both high -flow and low - flow domains. If a single set of PID parameters is sufficient, set the Low/High Switch Flow (see, Pump Control>VFD Parameters) to a value much greater than the station can produce (See also, PID Control). • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "VFD Parameters". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the displays one of the following: "Starting Speed", "Start Speed Time", "Stopping Speed", "Stop Speed Time", "Minimum Speed", "Low Flow PID", "High Flow PID", "HI/LO Switch Flo", "Spd Tst Delay", "Spd Tst IntrvP and "D-Zbrm Deadband". Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.1 VFD Parameters Starting Speed • Description: The speed (in percent) that the VFD is forced to when any pump starts running while in VFD mode is shown in this register. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Starting Speed". Press the Menu/Scroll Right 0 key once and display "Starting Speed - Up/Dn XX W (with XX being a percentage of the VFD maximum speed used to start). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/ Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.2 VFD Parameters Starting Speed Time • Description: The time (in seconds) the VFD holds at starting speed after starting a pump (1-2 seconds generally is adequate) is shown in this register. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Start Speed Time". Press the Menu/Scroll Right 0 key once and display "Start Speed Time - Up/Dn XX sec" (with XX being a time in seconds the VFD holds after starting a pump). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required time. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. 38 OASIS gz Installation, Operation and Maintenance Pump Control Menu 10.7.3 VFD Parameters Stopping Speed • Description: The speed (in percent) that the VFD is forced to when any pump stops while running the VFD is stored in this register. This value should be higher than minimum speed but lower than stopping speed. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Stopping Speed". Press the Menu/Scroll Right 0 key once and display "Stopping Speed - Up/Dn XX W (with XX being a percentage of the VFD maximum speed when a pump stops). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.4 VFD Parameters Stop Speed Time • Description: The time (in seconds) VFD holds at stopping speed after stopping a pump (1-2 seconds generally is adequate) is stored inthis register. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Stop Speed Time". Press the Menu/Scroll Right 0 key once and display, "Stop Speed Time - Up/Dn XX sec" (with XX being the time in seconds the VFD holds after stopping a pump). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required time. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.5 VFD Parameters Minimum Speed • Description: The minimum speed (in percent) that the VFD is allowed to reach during normal station automatic operation is stored in this register. Note that this value is ignored during Line Fill. This value should be adjusted to allow the VFD pump by itself to produce system pressure under true "no -flow" conditions. Use manual mode with the station isolation valve shut to determine this value. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Minimum Speed". Press the Menu/Scroll Right 0 key once and display "Minimum Speed - Up/Dn XX W (with XX being a percentage of the VFD maximum speed used as a minimum speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting speed percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/ Scroll Left 0 key once to return to the VFD Parameters menu. OASIS g2 Installation, Operation and Maintenance 39 Pump Control Menu 10.7.6 VFD Parameters Low Flow PID • Description: Set the Proportional, Integral, and Derivative coefficients used during Low Flow in three Low Flow PID registers. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Low Flow PID". Press the Menu/Scroll Right 0 key once and the displays "Proportional K - Up/Dn XX W (with XX being a percentage of the VFD maximum speed used to stop). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.6.1 Low Flow Proportional • Description: Increase the Low Flow Proportional coefficient percentage to increase VFD control sensitivity. Store the Low Flow Proportional value in this register. • Procedure: From the VFD Low Flow PID menu, press the Menu/Scroll Right 0 key when the display shows "Proportional K - Up/Dn XX W (with XX being a percentage of the VFD maximum speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD Low Flow PID menu. 10.7.6.2 Low Flow Integral • Description: The Low Flow Proportional coefficient is a time constant. Increase time percentage to match the irrigation system capacity. Slowly responding systems should be set with a higher percentage. Store the Low Flow Integral value in this register. • Procedure: From the VFD Low Flow PID menu, press the Menu/Scroll Right 0 key when the display shows "Integral K - Up/Dn XX W (with XX being a percentage of the VFD time constant). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/ Scroll Left 0 key once to return to the VFD Low Flow PID menu. 10.7.6.3 Low Flow Derivative • Description: Increase the Low Flow Derivative percentage to "step on the brake," as pressure approaches the setpoint pressure. Decrease percentage to "iron out" instability around the setpoint. Store the Low Flow Derivative value in this register. • Procedure: From the VFD Low Flow PID menu, press the Menu/Scroll Right 0 key when the display shows "Derivative K - Up/Dn XX W (with XX being a percentage of the VFD derivative speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the VFD Low Flow PID menu. Press the Escape/Scroll Left 0 key again to return to the VFD Parameters menu. 40 OASIS gz Installation, Operation and Maintenance Pump Control Menu 10.7.7 VFD Parameters High Flow PID • Description: Set the Proportional, Integral, and Derivative coefficients used during High Flow in three High Flow PID registers. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "High Flow PID". Press the Menu/Scroll Right 0 key once and the display shows "Proportional K - Up/Dn XX W (with XX being a percentage of the VFD maximum speed used to stop). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/ Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.7.1 High Flow Proportional • Description: Increase the Proportional coefficient percentage to increase VFD control sensitivity when there is High Flow. Store the High Flow Proportional value in this register. • Procedure: From the VFD High Flow PID menu, press the Menu/Scroll Right 0 key when the display shows "Proportional K - Up/Dn XX W (with XX being a percentage of the VFD maximum speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the VFD High Flow PID menu. 10.7.7.2 High Flow Integral • Description: The High Flow Proportional coefficient is a time constant. Increase time percentage to match the irrigation system capacity. Slowly responding systems should be set with a higher percentage. Store the High Flow Integral value in this register. • Procedure: From the VFD High Flow PID menu, press the Menu/Scroll Right 0 key when the display shows "Integral K - Up/Dn XX W (with XX being a percentage of the VFD time constant). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/ Scroll Left 0 key once to return to the VFD High Flow PID menu. 10.7.7.3 High Flow Derivative • Description: Increase the High Flow Derivative percentage to "step on the brake," as pressure approaches the setpoint pressure. Decrease percentage to "iron out" instability around the setpoint. Store the High Flow Derivative value in this register. • Procedure: From the VFD High Flow PID menu, press the Menu/Scroll Right 0 key when the display shows "Derivative K - Up/Dn XX W (with XX being a percentage of the VFD derivative speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required starting percentage. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key to return to the VFD High Flow PID menu. Press the Escape/Scroll Left 0 key again to return to the VFD Parameters menu. OASIS gz Installation, Operation and Maintenance 41 Pump Control Menu 10.7.8 VFD Parameters Hi/Lo Switch Flow • Description: The flow setpoint stored in this Hi/Lo Switch Flow register is the switchover point for High/ Flow/ Low Flow PID coefficients. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Hi/Lo Flow." Press the Menu/Scroll Right 0 key once and the display shows "Hi/Lo Flow - Up/Dn XXX gpm" (with XXX being a numerical value representing flow in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU.) Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the desired switchover point in the units selected for high and low flow. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/ Scroll Left 0 key once to return to the VFD Parameters menu. 10.7.9 VFD Parameters Speed Test Delay • Description: Speed lbst is the method used to shut down the lead VFD during when low -flow situations occur during normal automatic Automatic operation. When only one VFD pump is running, once the speed fall below the setpoint, and the flow meter indicates low flow, a stop command is issued after a delay time. This register establishes the delay time beforestop. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Spd Tst Delay." Press the Menu/Scroll Right 0 key once and the display reads, "Spd Tst Delay - Up/Down XXXsec" (where X represents a delay time in seconds before Speed Test starts. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the required delay time in seconds. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once again to return to the VFD Parameters menu. 10.7.10 VFD Parameters Speed Test Interval • Description: The time between PID output reductions during speed test. Decrease this value to quicken the speed reduction during speed test. This occurs after the speed test delay. • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Spd Tst Intrvl." Press the Menu/Scroll Right 0 key and the top line of the display reads, "Spd Test Intrvl - Up/Down X" (where X represents an interval value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reaches the appropriate interval. Press the Menu/Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once again to return to the VFD Parameters menu. 10.7.11 VFD Parameters D-Term Deadband • Description: Used with the PID coefficients, the D-term Deadband is a register requiring the entry of a value (in psi or kg/M3), representing the Derivative pressure "dead band" used during the PID process. Pressure must stay within this dead -band range to be considered stable. 42 OASIS gz Installation, Operation and Maintenance Pump Control Menu • Procedure: From the VFD Parameters menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "D-Term Deadband." Press the Menu/Scroll Right 0 key once so that the display reads, "D-Term Deadband Dead Band - Up/Dn XXX psi" (with XXX being the Derivative pressure "dead band" in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired deadband pressure. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the VFD Parameters menu. Press the Escape/Scroll Left 0 key once again to return to the Pump Control menu. 10.8 Overpressure Accumulator Menu • Description: The Oasis incorporates a unique feature that monitors how fast the system pressure increases as the demand decreases. This feature called the "Overpressure Accumulator" can accelerate the pump shutdown sequence if system pressure increases too rapidly. In order for this feature to be active, the "Overpressure Accumulator" menu must be enabled (see below). • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads "Overpressure Accumulator". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display the following options: "Op Ace - Enable/Disable", "Preset" or "Deadband". 10.8.1 Op Acc - Enable/Disable • Description: This menu is used to either enable or disable the Overpressure Accumulator. • Procedure: From the Overpressure Accumulator menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads either, "OP Ace. En/Dis - Enabled" or "OP Ace. En/Dis - Disable". Press the Menu/Scroll Right 0 key once to Save one of these selections. Press the Escape/Scroll Left 0 key once to return to the Overpressure Accumulator menu. 10.8.2 OPA Preset • Description: This value is one of two required to calibrate Overpressure Accumulator. The OPA Preset value is typically set at the factory. However, should changes be required, the operator is encouraged to contact the factory product support. • Procedure: From the Overpressure Accumulator menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Preset". Press the Menu/Scroll Right 0 key once so that the display reads, "Preset - Up/Dn XXX" (with XXX being a numerical value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the value in the display reaches the required value. Press the Menu/ Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key once to return to the Overpressure Accumulator menu. OASIS gz Installation, Operation and Maintenance 43 Pump Control Menu 10.8.3 OPA Deadband • Description: This value is the second required to calibrate Overpressure Accumulator. The OPA Deadband value is typically set at the factory. However, should changes be required, the operator is encouraged to contact the factory product support. • Procedure: From the Overpressure Accumulator menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Deadband". Press the Menu/Scroll Right 0 key once so that the display reads, "Deadband - Up/Dn XXX psi" (with XXX being a pressure "dead band" in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the value in the display reaches the required deadband pressure. Press the Menu/Scroll Right 0 key to save one of these selections. Press the Escape/Scroll Left 0 key once to return to the Overpressure Accumulator menu. Press the Escape/Scroll Left 0 key again to return to the Pump Control menu. 10.9 Must -Run Times Menu • Description: In some systems, it may be advantageous to force one or more pumps to operate for a minimum time, every time the pump starts. This minimum runtime is termed a "Must -Run Time", and is established for each pump, through the Oasis setup procedure, as detailed in question #14 in the Pump System Parameter Questions. • Procedure: From the Pump Control menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads," Mustrun Times." Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display the following options: "PMP Mustrun", "Pump 1 Mustrun", "Pump 2 Mustrun", "Pump 3 Mustrun" or "Pump 4 Mustrun." 10.9.1 PMP Mustrun • Description: The PMP Mustrun register establishes the Must -Run time for the pressure maintenance pump. • Procedure: From the Mustrun Times menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'PMP Mustrun". Press the Menu/Scroll Right 0 key so that the display reads, "PMP Mustrun - Up/Dn XXXsec" (where X is a numerical value representing seconds that the PM pump must run). Press press the Scroll Up 0 or Scroll Down 0 arrow keys again until the value in the display reaches the required must -run time. Press the Menu/Scroll Right 0 key to save the selection. Press the Escape/Scroll Left 0 key once to return to the Mustrun Times menu. 10.9.2 Pump 1 Mustrun • Description: The Pump Mustrun register establishes the Must -Run time for pump 1. 44 OASIS g2 Installation, Operation and Maintenance Pump Control Menu • Procedure: From the Mustrun Times menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pump 1 Mustrun". Press the Menu/Scroll Right 0 key so that the display reads, "Pump 1 Mustrun - Up/Dn XXXsec" (where X is a numerical value representing seconds representing seconds that the pump must run). Press press the Scroll Up 0 or Scroll Down 0 arrow keys again until the value in the display reaches the required Must -Run time. Press the Menu/Scroll Right 0 key to save the selection. Press the Escape/Scroll Left 0 key once to return to the Mustrun Times menu. 10.9.3 Pump 2 Mustrun • Description: The Pump 2 Mustrun register establishes the Must -Run time for pump 2. • Procedure: From the Mustrun Times menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Pump 2 Mustrun". Press the Menu/Scroll Right 0 key so that the display reads, "Pump 2 Mustrun - Up/Dn XXXsec" (where X is a numerical value representing seconds representing seconds that the pump must run). Press press the Scroll Up 0 or Scroll Down 0 arrow keys again until the value in the display reaches the required Must -Run time. Press the Menu/Scroll Right 0 key to save the selection. Press the Escape/Scroll Left 0 key once to return to the Mustrun Times menu. 10.9.4 Pump 3 Mustrun • Description: The Pump 3 Mustrun menu establishes the Must -Run time for pump 3. • Procedure: From the Mustrun Times menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Pump 3 Mustrun". Press the Menu/Scroll Right 0 key so that the display reads, "Pump 3 Must Run - Up/Dn XXXsec" (where X is a numerical value representing seconds representing seconds that the pump must run). Press press the Scroll Up 0 or Scroll Down 0 arrow keys again until the value in the display reaches the required Must -Run time. Press the Menu/Scroll Right 0 key to save the selection. Press the Escape/Scroll Left 0 key once to return to the Mustrun Times menu. 10.9.5 Pump 4 Mustrun • Description: The Pump 4 Mustrun register establishes the Must -Run time for pump 4. • Procedure: From the Mustrun Times menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Pump 3 Mustrun". Press the Menu/Scroll Right 0 key so that the display reads, "Pump 3 Must Run - Up/Dn XXX" (where X is a numerical value representing seconds representing seconds that the pump must run). Press press the Scroll Up 0 or Scroll Down 0 arrow keys again until the value in the display reaches the required Must -Run time. Press the Menu/Scroll Right 0 key to save the selection. Press the Escape/Scroll Left 0 key once to return to the Must Run Times menu. Press the Escape/Scroll Left 0 key twice to return to the Main menu. OASIS gz Installation, Operation and Maintenance 45 Safeties Menu 11.0 Safeties Menu • Description: There are six safety registers, requiring delay time settings in order to function properly. These safeties include: "Low Pressure", "High Pressure", "Inlet Water", "Phase Failure", "Hi Pump Temp" or "Pump Cycle". • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Safeties". Press the Menu/Scroll Right 0 key once so that the display reads, "Low Pressure". Press the Scroll Up 0 or Scroll Down 0 arrow keys to select one of the following safeties: "Low Pressure", "High Pressure", "Inlet Water Fault", "Phase Fault", "Hi Pump Temp", "Inverter Fault", "Max Restarts/Hr" or "Pump Cycle". 11.1 Low Pressure Safety • Description: The purpose of Low Pressure Safety is to shutdown all pumps if the system is in an over- demand or an under -supplied situation. If the Low Pressure Safety is in the Normal mode and the pumps are operating at the maximum number of Combos, the Oasis activates the Low Pressure Safety alarm when either of these situations occur. Should the system pressure drop below a specified level (that is, below the setpoint pressure) for a preset time, the pumps shut down and a Low Pressure Safety alarm is annunciated. The answers to question #15 in the Pump System Parameter Questions must be entered into the Preset Time and Setpoint Pressure registers in order for the Low Pressure Safety to function. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Low Pressure". Press the Menu/Scroll Right 0 key once so that the display reads either, "Preset Time" or "Setpoint Pressure". 11.1.1 Low Pressure Safety Preset Time • Description: The Low Pressure Preset Time register requires the entry of a delay time in seconds. Once the Oasis detects a pressure drops to the low-pressure setpoint, the Preset Time is the time delay before the system issues the Low Pressure Safety and begins shut down. The Preset Time delay works in conjunction with the Setpoint Pressure value. • Procedure: From the Low Pressure menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Preset Time". Press the Menu/Scroll Right 0 key so that the display reads, "Preset Time - Up/Dn XXX sec" (with XXX being a delay time value in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the value equals the desired delay time. Press the Menu/ Scroll Right 0 key to Save this value. Press the Escape/Scroll Left 0 key once to return to the Low Pressure menu. 46 OASIS gz Installation, Operation and Maintenance Safeties Menu 11.1.2 Low Pressure Safety Setpoint Pressure • Description: The Low Pressure Setpoint Pressure register requires the entry of a differential pressure value (in psi or kg/M2) that is needed before initiating a Low Pressure Safety. Please note that this pressure value is not absolute. It is the difference between the system pressure setpoint (refer to question #1 in the Pump System Parameter Questions) and the desired pressure when the Low Pressure Safety is activated. • Procedure: From the Low Pressure menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Setpoint Press". Press the Menu/Scroll Right 0 key so that the display reads, "Setpoint Press - Up/Dn XXX psi" (with XXX being a numerical value for differential pressure in the units selected previously (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired pressure differential. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key twice to return to the Safeties menu. 11.2 High Pressure Safety • Description: The purpose of High Pressure Safety is to shutdown all pumps in the event the system pressure control device fails. Should the system pressure rise above a specific level, called a "setpoint pressure" for a "preset time" the pumps shutdown and a high-pressure safety alarm is issued. The answers to question #17 in the Pump System Parameter Questions must be entered into the Preset Time and Setpoint Pressure registers in order for the high-pressure safety to function properly. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "High Pressure". Press the Menu/Scroll Right 0 key so that the display reads either, "Preset Time" or "Setpoint Pressure". 11.2.1 High Pressure Safety Preset Time • Description: The High -Pressure Preset Time register requires the entry of a delay time in seconds. Once the Oasis detects a pressure rises to the high-pressure setpoint, the Preset Time is the time delay before the system issues the low-pressure safety and begins shut down. The Preset Time delay works in conjunction with the Setpoint Pressure value. • Procedure: From the High Pressure menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Preset Time". Press the Menu/Scroll Right 0 key so that the display reads, "Preset Time - Up/Dn XXXsec" (with XXX being a numerical time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired time. Press the Menu/ Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the High Pressure menu. OASIS gz Installation, Operation and Maintenance 47 Safeties Menu 11.2.2 High Pressure Safety Setpoint Pressure • Description: The High Pressure Setpoint Pressure register requires the entry of a differential pressure value (in psi or kg/M2) that is needed before initiating a high-pressure safety shutdown. Please note that this pressure value is not absolute. It is the difference between the system pressure setpoint (refer to question #1 in the Pump System Parameter Questions) and the desired pressure when the High Pressure Safety is activated. • Procedure: From the High Pressure menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Setpoint Press". Press the Menu/Scroll Right 0 key so that the display reads, "Setpoint Press - Up/Dn XXX psi" (with XXX being a numerical value for differential pressure in the units selected previously (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired differential pressure. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key twice to return to the Safeties menu. 11.3 Inlet Water Safety • Description: The purpose of Inlet Water Safety is to shutdown all pumps in the event a detrimental inlet water condition (such as low level, low inlet pressure, or loss of prime). Should the Oasis receive an input from an inlet water sensor for a "preset time", the pumps shutdown and an Inlet Water Safety alarm is issued. The answers to question #18 in the Pump System Parameter Questions must be entered into the Preset Time register in order for the Inlet Water Safety to function properly. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Inlet Water". Press the Menu/Scroll Right 0 key so that the display reads, "Preset Time". 11.3.1 Inlet Water Safety Preset Time • Description: The Inlet Water Preset Time register requires the entry of a delay time in seconds, once the Oasis receives input from an inlet water sensor, such as a liquid level relay or pressure switch. The Preset Time is the time delay before the system issues a Inlet Water Safety and begins shut down. • Procedure: From the Inlet Water menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Preset Time". Press the Menu/Scroll Right 0 key so that the display reads, "Preset Time - Up/Dn XXX sec" (with XXX being a numerical value in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired time. Press the Menu/ Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key twice to return to the Safeties menu. 48 OASIS g2 Installation, Operation and Maintenance Safeties Menu 11.4 Phase Failure Safety • Description: The purpose of Phase Failure Safety is to shutdown all pumps in the event of a detrimental power condition (loss of phase, low voltage, or phase reversal). Should the Oasis receive an input from a power sensor for a "preset time", the pumps shutdown and an Phase Failure Safety alarm is issued. The answers to question #19 in the Pump System Parameter Questions must be entered into the Preset Time register in order for the Phase Failure Safety to function properly. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Phase Failure". Press the Menu/Scroll Right 0 key so that the display reads "Preset Time". 11.4.1 Phase Failure Safety Preset Time • Description: The Phase Failure Preset Time register requires the entry of a delay time in seconds, once the Oasis receives input from an power sensor, such as F1oBoy phase monitor or voltage monitor. The Preset Time is the time delay before the system issues a Phase Failure Safety and begins shut down. • Procedure: From the Phase Failure menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Preset Time". Press the Menu/Scroll Right 0 key so that the display reads, "Preset Time - Up/Dn XXX sec" (with XXX being a numerical value in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired time. Press the Menu/ Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key twice to return to the Safeties menu. 11.5 High Pump Temperature Safety • Description: The purpose of High Pump Temperature Safety is to shut down all pumps if any one pump experiences high temperature at its inlet. Should the Oasis receive an input from a temperature sensor for a "preset time", the pumps shutdown and an High Pump Temperature Safety alarm is issued. The answers to question #20 in the Pump System Parameter Questions must be entered into the Preset Time register in order for the High Pump Temperature Safety to function properly. The Hi Pump Temp Fault is designed to work with single pump systems. The fault stops the pump after high -temperature switch input senses excessive pump volute temperature (that is Input ON = Fault Condition). • Procedure: From the Phase Failure menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Preset Time" or "Holdoff Time". Select one and press the Menu/Scroll Right 0 key. Press the Escape/Scroll Left 0 key once to return to the Safeties menu. 11.5.1 Hi Pump Temp Preset Time • Description: The Hi Pump Temp Preset Time register requires the entry of a delay time in seconds. Once the Oasis receives input from an temperature sensor, such as a clamp -on thermostat or an immersion probe, the Hi Pump Temperature Preset Time is the time delay before the system issues a High Pump Temperature Safety and begins shut down. OASIS gz Installation, Operation and Maintenance 49 Safeties Menu • Procedure: From the Hi Pump Temp Fault menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Preset Time". Press the Menu/Scroll Right 0 key so that the display reads, "Preset nine - Up/Dn XXXsec" (with XXX being a numerical time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Hi Pump Temp Fault menu. 11.5.2 Hi Pump Temp Holdoff Time • Description: The Hi Pump Temp Holdoff Time register requires the entry of a time in seconds. Once the Oasis detects a temperature rise, the Holdoff Time is the time after a pump starts but before the Hi Pump Temp fault is recognized. This feature is designed to handle those cases where the inlet piping is exposed to direct sunlight and a high temperature may be detected even when the pump is not running. • Procedure: From the Hi Pump Temp Fault menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Preset Time". Press the Menu/Scroll Right 0 key so that the display reads, "Holdoff Time - Up/Dn XXXsec" (with XXX being a numerical time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Hi Pump Temp Fault menu. Press the Escape/Scroll Left 0 key twice to return to the Safeties menu. 11.6 Inverter Fault • Description: The Inverter Fault register requires the entry of a delay time in seconds. Once the Oasis fails to receive feedback from a drive, indicating that a drive (also known as inverter ) has failed, the Inverter Time registers established the time delay before the system issues an Inverter Fault and shuts down. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Inverter Fault". Press the Menu/Scroll Right 0 key so that the display reads, "Inverter Fault - Up/Dn XXXsec" (with XXX being a numerical time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the desired time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Safeties menu. 11.7 Max Restarts/Per Hr Fault • Description: If enabled, when the number of restarts by the system exceeds the Max Restarts/Hr value specified by the user (default is 5), then the system aborts the restart, shuts down, and issues a restart failure. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads, "Max Restarts/Hr." Press the Menu/Scroll Right 0 key so that the display reads, "Max Restarts/Hr - Up/ Dn XXX" (with XXX being a numerical value that represents the number of starts). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the maximum allowable starts per hour. Press the Menu/ Scroll Right 0 key to save this value. 50 OASIS gz Installation, Operation and Maintenance Safeties Menu 11.8 Pump Cycle Safety • Description: The purpose of Pump Cycle Safety is to shutdown pumps individually, if a pump experiences a tendency to cycle (that is, start and stop rapidly). The Oasis counts the number of times each pump starts in a given 60-minute interval. If a pump exceeds the maximum Max Restarts/Per Hour value, Pump Cycle Safety fault is issued for the pump and it is shut down. The cool -off period is defined as the number of 1/ starts/hour. For example, each time the PM pump starts, 1 is added to the "starts counter." If the pump either runs or is at rest (no starts or stops) for 6 minutes (60 minutes/lOstarts), then subtract 1 from the starts counter until the counter = 0. The answers to question #21 in the Pump System Parameter Questions must be entered into the Preset Time register for each pump in order for the Pump Cycle safety to function properly. • Procedure: From the Safeties menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pump Cycle". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to make a selection of one of the following options: "PMP Starts/Hr", "Pump 1 Starts/Hr", "Pump 2 Starts/Hr", "Pump 3 Starts/Hr" or "Pump 4 Starts/Hr". 11.8.1 PMP Starts/Hr • Description: The PMP Starts/Hr register requires the entry of a value representing the maximum number of starts per hour for the PM pump. Once the PM pump exceeds the maximum number of allowable starts per hour, the Oasis issues a Pump Cycle Safety and begins shut down. • Procedure: From the Pump Cycle menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "PMP Starts/Hr." Press the Menu/Scroll Right 0 key once so that the display reads, "PMP Starts/Hr - Up/Dn XXX" (with XXX being a numerical value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the maximum allowable starts per hour. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Pump Cycle menu. 11.8.2 Pump 1 Starts/Hr • Description: The Pump 1 Starts/Hr register requires the entry of a value representing the maximum number of starts per hour allowable for pump #1. Once pump #1 exceeds the maximum number of allowable starts per hour, the Oasis issues a Pump Cycle Safety and begins shut down. • Procedure: From the Pump Cycle menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Pump 1 Starts/Hr". Press the Menu/Scroll Right 0 key once so that the display reads, 'Pump 1 Starts/Hr - Up/Dn XXX" (with XXX being a numerical value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the maximum allowable starts per hour. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Pump Cycle menu. OASIS g2 Installation, Operation and Maintenance 51 Safeties Menu 52 11.8.3 Pump 2 Starts/Hr • Description: The Pump 2 Starts/Hr register requires the entry of a value representing the maximum number of starts per hour allowable for pump #1. Once pump #2 exceeds the maximum number of allowable starts per hour, the Oasis issues a Pump Cycle Safety and begins shut down. • Procedure: From the Pump Cycle menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pump 2 Starts/Hr". Press the Menu/Scroll Right 0 key once so that the display reads, "Pump 2 Starts/Hr - Up/Dn XXX" (with XXX being a numerical value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the maximum allowable starts per hour. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Pump Cycle Safety menu. 11.8.4 Pump 3 Starts/Hr • Description: The Pump3 Starts/Hr register requires the entry of a value representing the maximum number of starts per hour allowable for pump #1. Once pump #1 exceeds the maximum number of allowable starts per hour, the Oasis issues a Pump Cycle Safety and begins shut down. • Procedure: From the Pump Cycle menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pump 3 Starts/Hr". Press the Menu/Scroll Right 0 key once so that the display reads, "Pump 1 Starts/Hr - Up/Dn XXX" (with XXX being a numerical value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the maximum allowable starts per hour. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Pump Cycle menu. 11.8.5 Pump 4 Starts/Hr • Description: The Pump 4 Starts/Hr register requires the entry of a value representing the maximum number of starts per hour allowable for pump #1. Once pump #1 exceeds the maximum number of allowable starts per hour, the Oasis issues a Pump Cycle Safety and begins shut down. • Procedure: From the Pump Cycle menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Pump 4 Starts/Hr". Press the Menu/Scroll Right 0 key so that the display reads, "Pump 1 Starts/Hr - Up/Dn XXX" (with XXX being a numerical value). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the numerical value equals the maximum allowable starts per hour. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key twice to return to the Safeties menu. OASIS gz Installation, Operation and Maintenance Restart/Fill Menu 12.0 Restart/Fill Menu • Description: There are two features of the Oasis control that dictate pump disposition following a safety shutdown — Auto Restart and Line Fill. The first, Auto Restart, if enabled, attempts to restart all pumps in a sequential manner. The second, Line Fill, dictates the rate pressure is increased during the pump starting sequence. Line Fill is used only on variable speed, VFD systems. The answers to question #22, for auto restart, and #23, for line fill in the Pump System Parameter Questions must be entered into the appropriate registers for each control parameter for the restart and fill features to function. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Restart/Fill Menu". Press the Menu/Scroll Right 0 key once so that the display reads, "Auto Restart", "Restart Min Pressure", "Max Restarts/Hr", "Current Restarts/Hr", "Line Fill", "Fill Trig Pressure", "Fill Steady Time", "Min Fill Speed", "Steady Pressure Dead Band", "Steady Flow Dead Band" or "Fill Speed Step". 12.1 Auto Restart • Description: Auto Restart is a register that either enables or disables the control feature to automatically start pumps in a sequential manner following a safety shutdown. This feature can be used on both constant speed and variable speed systems. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads either, "Auto Restart Enabled" or "Auto Restart Disabled". Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired enabled or disabled status. Press the Menu/Scroll Right 0 key to Save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.1.1 Restart Min Pressure • Description: Restart Min Pressure is a register requiring the entry of a pressure value, in psi or kg/M2, that stops the initiation of the auto restart sequence. NOTE: The Restart Min Pressure is an absolute value and not a differential, as was the case in pump starting and safety parameters. The auto restart feature is rendered non -operational if the system pressure falls below the value entered in this register. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Restart Min Pressure". Press the Menu/Scroll Right 0 key once so that the display reads, "Restart Min Pressure - Up/Dn XXX" (with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EUA Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired pressure. Press the Menu/ Scroll Right 0 key to Save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. OASIS g2 Installation, Operation and Maintenance 53 Restart/Fill Menu 12.1.2 Maximum Restarts/Hr • Description: Maximum Restarts/Hr is a register requiring the entry of a value for the maximum number of restart attempts in any 60-minute interval. If the pump system repeatedly experience safety conditions that occur more often than this maximum restart value, the pumps are not allowed to restart. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Max Restarts/Hr". Press the Menu/Scroll Right 0 key once so that the display reads, "Max Restarts/Hr - Up/Dn XXX" (with XXX being a numerical value representing the number of start attempts). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired maximum restart limit. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.1.3 Current Restarts/Hr • Description: Current Restarts/Hr is a register that shows the current number of restarts per hour as recorded by Oasis. This read-only register does not require any parameter settings. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Crnt Restarts/Hr". Press the Menu/Scroll Right 0 key once so that the display reads, "Crnt Restarts/Hr - Up/Dn XXX" (with XXX being a numerical value representing the number of start attempts). The value displayed in this register is changed automatically by the Oasis when the system attempt additional auto restarts. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.2 Line Fill • Description: Line Fill is a register that either enables or disables the control feature that allows the Oasis to repressurize the system at a controlled rate. This feature is used only on variable speed systems. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Line Fill En/Di". Press the Menu/Scroll Right 0 key once so that the display reads, "Line Fill En/Dis." Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired enabled or disabled status. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.2.1 Line Fill Trigger Pressure • Description: Fill Trigger Pressure is a register requiring the entry of a pressure value, in psi or kg/M2, to allow the initiation of the line fill function. NOTE: The Fill Trigger Pressure is an absolute value and not a differential, as was the case in pump starting and safety parameters. The line fill feature is not operational until the system pressure drops below the value entered in this register. 54 OASIS gz Installation, Operation and Maintenance Restart/Fill Menu • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Fill Trig Press". Press the Menu/Scroll Right 0 key once so that the display reads, "Fill Trigger Pressure - Up/Dn XXX psi" (with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired pressure. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.2.2 Fill Steady Time • Description: Fill Steady Time is a register requiring the entry of the minimum time needed (in seconds) to stabilize pressure and flow prior to each speed increment of the VFD. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Fill Steady Time". Press the Menu/Scroll Right 0 key once so that the display reads, "Fill Steady'Eme - Up/Dn XXXsec" (with XXX being a time value in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired minimum time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.2.3 Minimum Fill Speed • Description: Minimum Fill Speed is a register that requires entry of a percentage (%) of the VFD maximum speed. Prior to initiating the line fill process, the drive is limited to operation at this minimum speed. For example, if the maximum speed of a VFD is 60 Hz, and the value of this register is 25%, the resulting minimum allowable drive speed prior to line fill is15Hz. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Min Fill Speed". Press the Menu/Scroll Right 0 key once so that the display reads, "Minimum Fill Speed - Up/Dn XXX%" (with XXX being a percentage value of the drive speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired percentage. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/ Fill menu. 12.2.4 Steady Pressure Dead Band • Description: Steady Pressure Dead Band is a register requiring the entry of a value (in psi or kg/M3), representing the pressure "dead band" for the line -fill process. Pressure must stay within this dead -band range to be considered stable. For example, a value of 1 psi creates a 2 psi dead band. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "StdyPress DbBand". Press the Menu/Scroll Right 0 key once so that the display reads, "StdyPress DbBand - Up/Dn XXX psi" ((with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired percentage. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. OASIS gz Installation, Operation and Maintenance 55 Restart/Fill Menu 12.2.5 Steady Flow Dead Band • Description: Steady Flow Dead Band is a register requiring the entry of a flow rate (in gpm or M3/m), representing the flow "dead band" for the line fill process. Flow must stay within this dead- band range to be considered stable. For example, a value of 10 gpm creates a 20 gpm dead band. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "StdyFlow DbBand". Press the Menu/Scroll Right 0 key once so that the display reads, "StdyFlow DbBand - Up/Dn XXX gpm" (with XXX being a flow rate in gpm or M3/m (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired flow. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. 12.2.6 Fill Speed Step • Description: Fill Speed Step is a register requiring the entry of a percentage of the VFD drive speed W. This percentage represents the fill -speed "step" that is used during the line -fill process. This speed step is the incremental change in VFD speed that occurs over time, as defined by the Fill Steady Time register. • Procedure: From the Restart/Fill menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Fill Speed Step". Press the Menu/Scroll Right 0 key once so that the display reads, "Fill Speed Step - Up/Dn XXX%" (with XXX being a percentage value of the drive speed). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired percentage. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Restart/Fill menu. Press the Escape/Scroll Left 0 key again to return to the Main menu. 56 OASIS g2 Installation, Operation and Maintenance Wye Filter Menu 13.0 Wye Filter Menu • Description: This menu only appears if the Wye Filter option is enabled in the Utilities menu. The Wye Filter is an inline strainer that has a self-cleaning mechanism that uses a flush sequence. The parameters setting the flush sequence are entered on the Wye Filter menu. The answers to question #24 in the Pump System Parameter Questions must be entered into the appropriate registers for the Wye filter features to function properly. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Wye Filter". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys so that the display reads, "Flush On," "Flush Off," "Run Flush Flow," or "Flush Min Combo." 13.1 Wye Filter Flush On Sec • Description: The Wye Filter Flush On Sec is a register requiring the entry of a minimum duration time (seconds) for the Wye filter flush. • Procedure: From the Wye Filter menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Flush On Sec". Press the Menu/Scroll Right 0 key once so that the display reads, "Flush On Sec - Up/Dn XXXsec" (with XXX being minimum duration time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired minimum time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Wye Filter menu. 13.2 Wye Filter Flush Off Min • Description: The Wye Filter Flush Off Sec is a register requiring the entry of an "off " time (in minutes) that is a time between the flush cycles of the Wye filter. In other words, after the Wye filter flush is complete, this is the minimum "off' time required before another flush cycle can be initiated. • Procedure: From the Wye Filter menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Flush Off Mins". Press the Menu/Scroll Right 0 key once so that the display reads, "Flush Off Min - Up/Dn XXXmin" (with XXX being the time in minutes between flush cycles). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired minimum time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Wye Filter menu. OASIS gz Installation, Operation and Maintenance 57 Wye Filter Menu 13.3 Wye Filter Run Flush Flow • Description: The Wye Filter Run Flush Flow is a register requiring the entry of a minimum flow value (in gpm or M3/m). If the pump station is equipped with a flow meter or sensor, a minimum flow rate must be set in order for the Wye Filter flush cycle to initiate. For those systems without flow input, the value of this register should be set to 0 (zero). • Procedure: From the Wye Filter menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Run Flush Flow". Press the Menu/Scroll Right 0 key once so that the display reads, "Run Flush Flow- Up/Dn XXXgpm" (with XXX being a flow rate in gpm or M3/m (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired flow rate. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Wye Filter menu. 13.4 Wye Filter Flush Min Combo • Description: The Flush Min Combo is a register requiring the entry of a Combo number that is the minimum pump Combo to be used when running the Wye Filter. This pump Combo (or greater) must be in operation before the Wye Filter flushing cycle can start. • Procedure: From the Wye Filter menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Flush Min Combo". Press the Menu/Scroll Right 0 key once so that the display reads, "Flush Min Combo - Up/Dn XXX" (with XXX being the minimum Combo number). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired Combo number. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key twice to return to the Main menu. 58 OASIS gz Installation, Operation and Maintenance Auto Lake Screen Menu 14.0 Auto Lake Screen Menu • Description: This menu only appears if the Auto Lake Screen option is enabled in the Utilities menu. The Auto Lake Screen is a rotating, self-cleaning screen located on the inlet flume of the pump station intake structure. Its self-cleaning mechanism is a series of back flush jets that automatically operate based on an output from the Oasis. This menu permits the establishment of the back flushing parameters. The answers to question #25 in the Pump System Parameter Questions must be entered into the appropriate registers for the ALS features to function properly. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Auto Lake Screen". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select: "ALS Run Combo", "ALS Run Flow", "ALS Start Delay", "Flush On Time" or "Flush Off Time". 14.1 ALS Run Combo • Description: The ALS Run Combo is a register requiring the entry of a Combo number that is the minimum pump Combo to be used when running the Auto Lake Screen. This pump Combo (or greater) must be in operation before the ALS flushing cycle can start. • Procedure: From the Auto Lake Screen menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "ALS Run Combo". Press the Menu/Scroll Right 0 key once so that the display reads, "ALS Run Combo - Up/Dn XXX" (with XXX being the minimum Combo number). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired minimum Combo number. Press the Menu/ Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Auto Lake Screen menu. 14.2 ALS Run Flow • Description: ALS Run Flow is a register, requiring the entry of a value, in gpm or M3/m, for the Auto Lake Screen minimum flow. If the pump station is equipped with a flow meter or flow sensor, a minimum flow that is the value of this register must be set in order for the flush operation to initiate. NOTE: For those systems without a flow input, the value of the ALS Run Flow register should be set to zero. • Procedure: From the Auto Lake Screen menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "ALS Run Flow". Press the Menu/Scroll Right 0 key once so that the display reads, "ALS Run Flow - Up/Dn XXX gpm" (with XXX being a flow rate in gpm or M3/m (see, Utilities>Units>Units US or Utilities>Units>Units EUA Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired minimum flow. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Auto Lake Screen menu. OASIS gz Installation, Operation and Maintenance 59 Auto Lake Screen Menu 14.3 ALS Start Delay • Description: ALS Start Delay is a register, requiring the entry of a delay time (in seconds) before the ALS starts. Once the ALS run Combo and run flow conditions are met, the actual start of the back flushing is delayed by the value in this register. • Procedure: From the Auto Lake Screen menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "ALS Start Delay". Press the Menu/Scroll Right 0 key once so that the display reads, "ALS Start Delay - Up/Dn XXXsec" (with XXX being the minimum delay time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired delay time. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Auto Lake Screen menu. 14.4 ALS Flush On Time • Description: The ALS Flush On Time is a register requiring the entry of a duration time (in seconds) for the auto lake screen flush. This is the maximum allowable flush duration time in any flush cycle. • Procedure: From the Auto Lake Screen menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Flush On Time". Press the Menu/Scroll Right 0 key once so that the display reads, "Flush On Time - Up/Dn XXXsec" (with XXX being the minimum duration time in seconds). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired flush duration. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Auto Lake Screen menu. 14.5 ALS Flush Off Time • Description: The ALS Flush Off Time is a register requiring the entry of an elapsed time (in minutes) for the auto lake screen flush to be off. After the auto lake screen flush is complete, this is the minimum time required before another flush cycle can be initiated. • Procedure: From the Auto Lake Screen menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Flush Off Time". Press the Menu/Scroll Right 0 key once so that the display reads, "Flush Off Time - Up/Dn XXXmin" (with XXX being the minimum time in minutes between flush cycles). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired elapsed time between cycles. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/ Scroll Left 0 key once to return to the Auto Lake Screen menu. Press the Escape/Scroll Left 0 key again to return to the Main menu. 60 OASIS gz Installation, Operation and Maintenance Utilities Menu 15.0 Utilities Menu • Description: The Utilities menu provides the means to calibrate pressure transducer analog inputs, flow meter analog inputs and flow sensor pulsed inputs. It also establishes the units of pressure and flow data, as well as, sets pump, filter, intake screen, and input/output options. • Procedure: From the Main menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads "Utilities". Press the Menu/Scroll Right 0 key once so that the display reads, "Calibration", "Units", "Options" or "Advanced". 15.1 Calibration • Description: The Calibration menu is designed to calibrate flow sensors using published calibration data, as well as, fine-tune the analog inputs (pressure transducers and flow meters) by using field monitoring techniques. • Procedure: From the Utilities menu, press the up or down arrow keys until the top line of the display reads "Calibration." Press the Menu/Scroll Right 0 key once, so that the display reads, "Flowmeter", "Analog Inputs" or Averaging". Use the Scroll Up 0 and Scroll Down 0 arrow keys to select. 15.1.1 Flowmeter • Description: If the system uses a pulse -type flowmeter sensor to measure flow through the Oasis, the sensor must be calibrated in one of two ways. One way is to pick the appropriate pipe size from a table provided by the manufacturer and assuming the sensor is a Data Industrial model 220B that is properly mounted in schedule 40 steel pipe. The other way is to enter the appropriate span and offset values for the sensor and pipe size being utilized. The answers to question #27 in the Pump System Parameter Questions must be entered into the following registers in order for the flowmeter to be properly calibrated. • Procedure: From the Calibration menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Flowmeter". Press the Menu/Scroll Right 0 key once then press the Scroll Up 0 and Scroll Down 0 arrow keys to select "Pick from Table", "Span" or "Offset". 15.1.1.1 Pick From Table • Description: Pick from Table is a register requiring the selection of a value representing the pipe size in which a Data Industrial model 220B flow sensor is mounted. This flow sensor provides a pulsed signal proportional to flow, which the Oasis uses to calculate instantaneous flow rates. These flow rates are displayed in the status screen and used to provide pump on and off parameters. OASIS gz Installation, Operation and Maintenance 61 Utilities Menu • Procedure: From the Flowmeter menu press the up or down arrow keys until the top line of the display reads, "Pick from Table". Press the Menu/Scroll Right 0 key until the display reads, "Pick from Table - XX, Sch 40", (with XX representing a numerical value, which is, in this case, a steel pipe size ranging from 3 inches to 18 inches, as shown on the "Chose From Table" list below). Press the Scroll Up 0 and Scroll Down 0 arrow keys until the proper pipe size is shown on the top line of the display . Press the Menu/Scroll Right 0 key again to save this selection. Press the Escape/Scroll Left 0 key once to return to the Flowmeter menu. • The following option are available on the Choose From Table: — 3" sch 40 —10" sch 40 — 4" sch 40 — 12" sch 40 — 5" sch 40 — 14" sch 40 — 6" sch 40 —16" sch 40 — 8" sch 40 —18" sch 40 15.1.1.2 Span • Description: Span is a value representing the flow velocity through a pipe of a specific size (as defined in the Pick From Table menu). • Procedure: From the Flowmeter menu press the up or down arrow keys until the top line of the display reads, "Span". Press the Menu/Scroll Right 0 key until the display reads, "Span - Up/Dn XX (with XX representing a numerical value, which is the pipe span)". Press the Scroll Up 0 and Scroll Down 0 arrow keys until the proper span is shown on the top line of the display. Press the Menu/Scroll Right 0 key again to save this selection. Press the Escape/Scroll Left 0 key once to return to the Flowmeter menu. 15.1.1.3 Offset • Description: Offset is a value representing the offset used for a Data Industrial model 220B flow sensor. This flow sensor provides a pulsed signal proportional to flow, which the Oasis uses to calculate flow rates. These flow rates are displayed in the status screen and used to confirm pump start conditions and/or stop conditions exists. • Procedure: From the Flowmeter menu press the up or down arrow keys until the top line of the display reads, "Offset". Press the Menu/Scroll Right 0 key until the display reads, "Offset - Up/Dn XX (with XX representing a numerical value, which is the offset)". Press the Scroll Up 0 and Scroll Down 0 arrow keys until the proper offset is shown on the top line of the display. Press the Menu/Scroll Right 0 key again to save this selection. Press the Escape/Scroll Left 0 key once to return to the Flowmeter menu. 62 OASIS g2 Installation, Operation and Maintenance Utilities Menu 15.1.2 Analog Inputs (Analog Connections) • Description: The Oasis is equipped with four (4) analog inputs labeled 0 through 3. The first analog input, #0, is dedicated to the downstream pressure transducer. On some systems equipped with a pressure control valve, a pressure transducer located between the valve and the pump discharge manifold is connected to analog input #1. Analog input #2 can be connected to a flowmeter delivering an analog signal proportional to flow. Finally, analog input #3 is reserved for future use by any other analog signal of unidentified origin. The Analog Input menu is designed to calibrate each input signal with actual values measured from some other source. For example, in the case of pressure transducers, the analog input signal, scaled in psi, should be compared to a calibrated pressure gage close to the systems normal operating pressure. If the gage reading does not match the scaled reading of the Oasis, the Oasis can be adjusted to comply. A CAUTION The Oasis is equipped with four inputs and two outputs on the same terminal strip. Make certain you have identified which connections are the inputs and which are outputs before attempting to wire components. The labeling is similar and may be easily confused. • Procedure: From the Calibration menu press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Analog Inputs". Press the Menu/Scroll Right 0 key once so that that the display reads, "DnStrm Span", "DnStrm Bias", "UpStrm Span", "UpStrm Bias", "Flow Span" and "Flow Bias". 15.1.2.1 Analog Downstream Bias • Description: The Downstream Bias sets the zero point by matching the analog input signal from a pressure transducer to the pressure reading from a calibrated pressure gage, showing 0 psi or the minimum reading. The pressure transducer must be calibrated, and confirming by a pressure gage from the downstream side of the pressure control valve on constant pressure systems, or from the discharge manifold on variable speed systems. Commonly, the downstream transducer is used for safeties on a fixed -speed systems. On VFD- equipped stations, the single downstream transducer is used for both start/stop and safeties. • Procedure: From the Analog Inputs menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "DnStrm Bias". Press the Menu/Scroll Right 0 key once so that the display reads, "DnStrm Bias - Up/Dn XXX psi" (with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EUA Press the Scroll Up 0 and Scroll Down 0 arrow keys until the pressure shown on the display matches that shown on the pressure gage. Press the Menu/Scroll Right 0 key to accept this value. Press the Escape/Scroll Left 0 key once to return to the Analog Inputs menu. OASIS gz Installation, Operation and Maintenance 63 Utilities Menu 15.1.2.2 Analog Downstream Span • Description: The Downstream Span sets pressure range of the transducer by matching the analog input signal from a pressure transducer to the pressure reading from a calibrated pressure gage at a nominal or normal operating pressure. The pressure transducer must be calibrated, and confirming by a pressure gage from the downstream side of the pressure control valve on constant pressure systems, or from the discharge manifold on variable speed systems. • Procedure: From the Analog Inputs menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "DnStrm Span". Press the Menu/Scroll Right 0 key once so that the display reads, 'DnStrm Span - Up/Dn XXX psi" (with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EUA Press the Scroll Up 0 and Scroll Down 0 arrow keys until the pressure shown on the display matches that shown on the pressure gage. Press the Menu/Scroll Right 0 key to accept this value. Press the Escape/Scroll Left () key once to return to the Analog Inputs menu. 15.1.2.3 Analog Upstream Bias • Description: Analog Upstream Bias sets the zero point by matching the analog input signal from a pressure transducer to the pressure reading from a calibrated pressure gage. The pressure transducer must be calibrated, and confirming by a pressure gage from the downstream side of the pressure control valve on constant pressure systems, or from the discharge manifold on variable speed systems. Commonly, the upstream transducer is used for system start/stop. • Procedure: From the Analog Inputs menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "UpStrm Bias". Press the Menu/Scroll Right 0 key once so that the display reads, "UpStrm Bias - Up/Dn XXX psi" (with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EUA Press the Scroll Up 0 and Scroll Down 0 arrow keys until the pressure shown on the display matches that shown on the pressure gage. Press the Menu/Scroll Right 0 key to accept this value. Press the Escape/Scroll Left 0 key once to return to the Analog Inputs menu. 15.1.2.4 Analog Upstream Span • Description: Analog Upstream Span sets pressure range by matching the analog input signal from a pressure transducer to the pressure reading from a calibrated pressure gage. The pressure transducer must be calibrated, and confirming by a pressure gage from the downstream side of the pressure control valve on constant pressure systems, or from the discharge manifold on variable speed systems. Commonly, the upstream transducer is used for system start/stop. • Procedure: From the Analog Inputs menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "UpStrm Span." Press the Menu/Scroll Right 0 key once so that the display reads, "UpStrm Span - Up/Dn XXX psi" (with XXX being a numerical value representing pressure in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). With pressure holding steady at a normal operating level, as read on a calibrated pressure gage, press the Scroll Up 0 and Scroll Down 0 arrow keys until the pressure shown on the display matches that shown on the pressure gage. Press the Menu/Scroll Right 0 key to accept this value. Press the Escape/Scroll Left 0 key once to return to the Analog Inputs menu. 64 OASIS gz Installation, Operation and Maintenance Utilities Menu 15.1.2.5 Flow Bias • Description: Bias is the zero value representing the offset used for a Data Industrial model 220B flow sensor. This flow sensor provides a pulsed signal proportional to flow, which the Oasis uses to calculate flow rates. These flow rates are displayed in the status screen and used to confirm pump start conditions and/or stop conditions exists. • Procedure: From the Analog Inputs menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Flow Bias". Press the Menu/Scroll Right 0 key once so that the display reads, "Flow Bias - Up/Dn XXX gpm" (with XXX being a numerical value representing flow in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EU)). Press the Scroll Up 0 and Scroll Down 0 arrow keys until the correct flow shown on the display. Press the Menu/ Scroll Right 0 key to accept this value. Press the Escape/Scroll Left 0 key once to return to the Analog Inputs menu. 15.1.2.6 Flow Span • Description: Flow Span is a value representing the pipe size in which a Data Industrial model 220B flow sensor is mounted. This flow sensor provides a pulsed signal proportional to flow, which the Oasis uses to calculate flow rates. These flow rates are displayed in the status screen and used to confirm pump start conditions and/or stop conditions exists. • Procedure: From the Analog Inputs menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Flow Span". Press the Menu/Scroll Right 0 key once so that the display reads, "Flow Span - Up/Dn XXX gpm" (with XXX being a numerical value representing flow in the units selected by the user (see, Utilities>Units>Units US or Utilities>Units>Units EUA Press the Scroll Up 0 and Scroll Down 0 arrow keys until the correct flow is shown on the display. Press the Menu/ Scroll Right 0 key to accept this value. Press the Escape/Scroll Left 0 key once to return to the Analog Inputs menu. 15.1.3 Averaging • Description: The number of samples used for creating an averaged value for flow and pressure are entered in the averaging registers. • Procedure: From the Utilities menu press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Averaging'. Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Press Avg Count" or "Flow Avg Count". 15.1.3.1 Pressure Averaging Count • Description: The number of samples used for creating an averaged pressure value is entered in this register. The default number of samples for pressure is commonly 5 counts. OASIS g2 Installation, Operation and Maintenance 65 Utilities Menu • Procedure: From the Averaging menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Press Avg Count". Press the Menu/Scroll Right 0 key once so that the display reads, "Press Avg Count - Up/Dn XXX" (with XXX being anumerical value representing ?). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired count. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Averaging menu. 15.1.3.2 Flow Averaging Count • Description: The number of samples used for creating an averaged pressure flow is entered in this register. The default number of samples for flow is commonly 15 counts. Procedure: From the Averaging menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Flow Avg Count". Press the Menu/Scroll Right 0 key once so that the display reads, "Flow Avg Count - Up/Dn XXX" (with XXX being a numerical value representing ?). Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the desired count. Press the Menu/Scroll Right 0 key to save this value. Press the Escape/Scroll Left 0 key once to return to the Averaging menu. Press the Escape/Scroll Left 0 key twice to return to the Utilities menu. 15.2 Units • Description: Use the Units menu to select the type of units displayed on the Oasis. The choices are US (such as, gpm, psi, ft) and EU (such as M3/m, kg/M2, M). • Procedure: From the Utilities menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads, "Units". 15.2.1 US Units • Description: Use the Units menu to select the type of units displayed on the Oasis (such as, gpm, psi, ft for US units) . • Procedure: From the Units menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the bottom line of the display reads, "US (psi/gpm)." Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key once to return to the Utilities menu. 15.2.2 EU (European) Units • Description: Use the Units menu to select the type of units displayed on the Oasis (such as, M3/m, kg/ M2, M for EU units.) • Procedure: From the Units menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the bottom line of the display reads, "EU (M, MA3)". Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key once to return to the Utilities menu. 66 OASIS gz Installation, Operation and Maintenance Utilities Menu 15.3 Options • Description: The Options menu defines the pump station configuration and all pump start/stop characteristics. It establishes pump nomenclature and identifies the pump alternating and speed control characteristics. • Procedure: From the Utilities menu, press Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads "Options". Press Menu/Scroll Right 0 key once. Press Scroll Up 0 and Scroll Down 0 arrow keys and select one of the following: "Max Combo", "Pumps", "VFD Pumps", "Equal HP Pumps", "Pump Start Options", "Pump Stop Options", "Combo 1 Options", "Flowmeter", "Flow Switches", "Upstream Transducer", "WYE Enable/Disable", "ALS Enable/Disable" and "Define Combos". 15.3.1 Max Combo • Description: Each combination of pumps in the starting sequence is referred to as a "Combo". The Maximum Combo is the highest Combo number achievable when the station is supplying maximum demand. The answer to question #3 in the Pump System Parameter Questions must be entered in this register. • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Max Combo". Press Menu/Scroll Right 0 key until the display reads, "Max Combo - Up/Dn X", (where X represents the maximum number of Combos). Press either press the Scroll Up 0 or Scroll Down 0 arrow keys until the display shows the correct maximum Combo number. Press Menu/Scroll Right 0 key to save selection. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.2 Pumps • Description: The Oasis controller can operate one pressure maintenance pump and up to four (4) main pumps in any one of eight arrangements. This menu selects the appropriate arrangement of pumps in order to establish proper pump sequencing and I/O configuration. Refer to the answer in question #3 in the Pump System Parameter Questions for further details. • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Pumps". Press Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys the until the bottom line of the display shows one of the possible combinations from "PM" to "PM, #1, #2, #3, #4" (see the list of Pump Definitions in Pump, VFD, and Combo Selections). Press either press the Scroll Up 0 or Scroll Down 0 arrow keys to position the selected combination on the bottom line of the display. Press Menu/Scroll Right 0 key to save selection. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.3 VFD Pumps • Description: If the pump station controls pressure with a variable frequency drive, Oasis needs to know which pumps are designated as VFD pumps. The answer to question #2 in the Pump System Parameter Questions is entered in this register. There are fifteen possible combinations ranging from "None" to "#1, #2, #3, #4". OASIS g2 Installation, Operation and Maintenance 67 Utilities Menu • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "VFD Pumps". Press Menu/Scroll Right 0 key once. Press Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys the until the bottom line of the display shows one of the possible combinations (see the list of VFD Pump Definitions in Pump, VFD, and Combo Selections). Press Menu/ Scroll Right 0 key to Save selection. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.4 Equal HP Pumps • Description: The Oasis controller monitors the run times of each pump and automatically alternates all pumps of equal size according to accumulated runtime. In every starting sequence, the pump with the least amount of operating time is the first to start and the last to stop. To do this, the Oasis controller needs to know which pumps are designated as equal HP (Horsepower) pumps. The answer to question #29 in the Pump System Parameter Questions provides this information. There are eleven possible combinations ranging from "None" to "#1, #2, #3, #4". • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Equal Hp Pumps". Press Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys the until the bottom line of the display shows one of the possible combinations from "None" to "#1, #2, #3, #4" (see the list of VFD Pump Definitions in Pump, VFD, and Combo Selections). Press Menu/Scroll Right 0 key to Save selection. Press the Escape/ Scroll Left 0 key once to return to the Options menu. 15.3.5 Pump Start Options • Description: There are eleven different ways to start the pumps. Starting methods include a drop in pressure, increase in flow, remote relay (irrigation controller), or any combination of the three. The pump or pumps in Combo 1 (such as a PM or jockey pump) can start in a different manner than the pump or pumps in the remaining 6 Combos. The answers to questions #4 and #5 in the Pump System Parameter Questions provide the necessary information for the starting selections. • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Pump Start Opts". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select either "Combo 1 Start" or "Combo 2+ Start". 15.3.5.1 Combo 1 Start • Description: "Combo 1 Start" is the register requiring selection of the method used to start the pumps in Combo 1. • Procedure: From the Pump Start Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Combo 1 Start". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select one of the eleven combinations of pump starting requirements on the bottom line of the display (see the Pump Start and Pump Stop Options list in Pump, VFD, and Combo Selections). Press Menu/Scroll Right 0 key once to save the selection. Press the Escape/Scroll Left 0 key to return to the Pump Start Options menu. 68 OASIS gz Installation, Operation and Maintenance Utilities Menu 15.3.5.2 Combo 2+ Start • Description: "Combo 2+ Start" is the register requiring selection of the method used to start the pumps in Combo 2 or greater. • Procedure: From the Pump Start Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Combo 2+ Start". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select one of the eleven combinations of pump starting requirements on the bottom line of the display (see the Pump Start and Pump Stop Options list in Pump, VFD, and Combo Selections). Press Menu/Scroll Right 0 key once to save the selection. Press the Escape/Scroll Left 0 key twice to return to the Options menu. 15.3.6 Pump Stop Options • Description: There are eleven different ways to stop the pumps. Stopping methods include arise in pressure, decrease in flow, remote relay (irrigation controller) or any combination of the three. The pump or pumps in Combo 1 (such as a PM or jockey pump) can stop in a different manner than the pump or pumps in the remaining 6 Combos. The answers to questions #9 and #10 in the Pump System Parameter Questions provide the necessary information for the stopping selections. • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Pump Stop Opts". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select either "Combo 1 Stop" or "Combo 2+ Stop". 15.3.6.1 Combo 1 Stop • Description: "Combo 1 Stop" is the register requiring selection of the method used to stop the pumps in Combo 1. • Procedure: From the Pump Start Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Combo 1 Stop". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select one of the eleven combinations of pump starting requirements on the bottom line of the display (see the Pump Start and Pump Stop Options list in Pump, VFD, and Combo Selections). Press Menu/Scroll Right 0 key once to save the selection. Press the Escape/Scroll Left 0 key to return to the Pump Start Options menu. OASIS gz Installation, Operation and Maintenance 69 Utilities Menu 15.3.6.2 Combo 2+ Stop • Description: "Combo 2+ Stop" is the register requiring selection of the method used to stop the pumps in Combo 2 or greater. • Procedure: From the Pump Stop Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Combo 2+ Stop". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display and select one of the eleven combinations of pump stopping requirements on the bottom line of the display (see the Pump Start and Pump Stop Options list in Pump, VFD, and Combo Selections). Press Menu/Scroll Right 0 key once to save the selection. Press the Escape/Scroll Left 0 key twice to return to the Options menu. 15.3.7 Combo 1 Options • Description: The Combo 1 Options menu requires two option selections to identify the start and stop sequencing and pressure sensing requirements for the pump or pumps only in Combo 1. Often, Combo 1 is used as a PM pump only combo. • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Combo 1 Options". Press the Menu/Scroll Right 0 key once. Use Scroll Up 0 or Scroll Down 0 arrow keys to display one of the options on the bottom line of the LCD, either "No PM on Down Sequence (No PM on Dn Seq)" or "Downstream Pressure Sense (DNSTRM Pr Sens)". 15.3.7.1 No PM on Down Sequence • Description: In most systems, a pressure maintenance (PM) pump or jockey pump is the first pump to start (Combo 1), followed by the remaining main pumps in a specific sequence. Pumps usually retire in the reverse order from starting. If this is the case, the PM or jockey pump should restart after the last main pump retires. Enable the No PM on Down Sequence to exclude the PM or jockey pump from restarting during the shut off sequence. • Procedure: From the Combo 1 Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "No PM on Dn Seq". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until either "Enable" or "Disable" is shown on the bottom line of the display. Press the Menu/ Scroll Right 0 key to Save your selection. Press the Escape/Scroll Left 0 key to return to the Combo 1 Options menu. 15.3.7.2 Downstream Pressure Sensing • Description: Most pump stations use a pressure control valve to regulate system pressure and start pumps by sensing pressure on the upstream side of the valve. However, in some cases, it may be necessary to start the Combo 1 pump using pressure sensed downstream of the valve. To provide the station with downstream pressure sensing start and/or stop for the PM or jockey pump enable this register. 70 OASIS gz Installation, Operation and Maintenance Utilities Menu • Procedure: From the Combo 1 Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "DNSTRM Pr Sens". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until either "Enable" or "Disable" is shown on the bottom line of the display. Press the Menu/ Scroll Right 0 key to Save your selection. Press the Escape/Scroll Left 0 key twice to return to the Options menu. 15.3.8 Flowmeter • Description: The Oasis can measure and display flow in one of two ways. The first method uses a pulsing type flow sensor, such as a Data Industrial model 220B connected directly to the sensor -input terminals, (refer to question #25 in the Pump System Parameter Questions). The second method is to sense an analog input signal that is proportional to flow and connected to the analog input 2 terminals (refer to the answer to question #26 in the Pump System Parameter Questions). • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Flowmeter". Press the Menu/Scroll Right 0 key to display once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display one the following options on the bottom line of the LCD: "Analog 2", "Pulsed" or "None". Press the Menu/Scroll Right 0 key to save one of these selections. Press the Escape/Scroll Left () key once to return to the Options menu. NOTE: The selection, "None," must be chosen and saved if the pump station does not use a flowmeter. 15.3.9 Flow Switches • Description: Some systems retire pumps by sensing changes in flow with digital flow switches. These switches can be either the paddle or thermal type, mounted directly in the discharge manifold, or they can be the micro or proximity type, mounted on a pressure control valve. If the Flow Switch method is used to stop pumps, the number of switches used (up to a maximum of four) must be entered into this Oasis register (refer to the answer to question #29 in the Pump System Parameter Questions). • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Flow Switches". Press the Menu/Scroll Right 0 key to display once. Press the Scroll Up 0 or Scroll Down 0 arrow keys to display one of the options on the bottom line of the LCD: "None", 11FS111, 11FS211, 11FS311, "FST' (see also, Flow Switch Handling in the Sequence of Operation section). Press the Menu/Scroll Right 0 key to Save one of these selections. Press the Escape/Scroll Left 0 key once to return to the Options menu. NOTE: The selection, None, must be chosen and saved even if the pump station does not use Flow Switches. OASIS gz Installation, Operation and Maintenance 71 Utilities Menu 15.3.10 Upstream Transducer • Description: Systems utilizing a pressure control valve to regulate system pressure may start or stop pumps by sensing pressure on the upstream side of the valve. An upstream pressure transducer is used for this purpose and must be enabled in the Oasis menu to be functional. • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "Upstrm Txducer". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads either, "Enable" or "Disable". Press the Menu/ Scroll Right 0 key to save one of these selections. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.11 Wye Strainer Enable/Disable • Description: Some systems are equipped with an optional auto -flushing Wye Strainer. This strainer uses the logic programmed in the Oasis to establish flushing sequences. In order for this logic to be activated, the Wye Strainer option must be enabled (refer to the question #24 in the Pump System Parameter Questions to provide the necessary parameters). • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "WYE Enable/Disable". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads either, "Enable" or "Disable". Press the Menu/Scroll Right 0 key to Save one of these selections. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.12 ALS Enable/Disable • Description: Some systems are equipped with an Auto -flushing Lake Screen(ALS). This screen uses the logic programmed in the Oasis to establish flushing sequences. In order for this logic to be active the ALS option must be enabled (refer to the question #25 in the Pump System Parameter Questions to provide the necessary parameters). • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads "ALS Enabl/Disabl". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads either, "Enable" or "Disable". Press the Menu/Scroll Right 0 key to Save one of these selections. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.13 Define Combos • Description: The Oasis can control up to four (4) main pumps and one pressure maintenance pump. These pumps sequence on and off in a series of combinations or Combos. There are seven possible Combos in the Oasis control logic and thirty-one possible pump selections for each Combo. The Define Combos menu defines which pumps are used in each Combo (refer to the question #3 in the Pump System Parameter Questions to provide the necessary parameters). 72 OASIS g2 Installation, Operation and Maintenance Utilities Menu • Procedure: From the Options menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, 'Define Combos". Press the Menu/Scroll Right 0 key once. Use the press the Scroll Up 0 or Scroll Down 0 arrow keys until the display reads, "Combo X Pumps", (with X being a Combo number from 1 to 7) that you want to define. 15.3.13.1 Combo 1 Pumps • Description: This register sets the "identity" of the pumps in Combo 1. Thirty-one possible selections range from "PM" to "PM, #1, #2, #3, #4". • Procedure: From the Define Combos menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Combo 1 Pumps". Press the Menu/Scroll Right 0 key to display one of the thirty-one possible combinations of pumps on the bottom line of the LCD. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the correct combination is shown on the bottom line of the display. Press the Menu/Scroll Right 0 key once to save selection. Press the Escape/Scroll Left 0 key once to return to the Options menu. 15.3.13.2 Combo 2+ Pumps • Description: This register sets the "identity" of the pumps in Combo 2. Thirty-one possible selections range from "PM" to "PM, #1, #2, #3, #4" (see complete list in Pump, WD, and Combo Selections). • Procedure: From the Define Combos menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Combo 2 Pumps". Press the Menu/Scroll Right 0 key once to display one of the thirty-one possible combinations of pumps on the bottom line of the LCD. Press the Scroll Up 0 or Scroll Down 0 arrow keys until the correct combination is shown. Press the Menu/Scroll Right 0 key once to save selection. Press the Escape/Scroll Left 0 key once to return to the Options menu. Up to seven Combos can be defined in the Oasis (numbered 0-7); the total number is set in the Utilities>Options>Max Combo register. The number of Combos shown in Define Combo section also depend on the number entered in the Max Combo register. Use the same procedure shown in Combo 2 to define the remaining combos. 15.3.14 Advanced Menu • Description: This Advanced menu determines input and output locations, as well as, provides certain diagnostic functions. The Oasis setup procedure is only concerned with input and output functions called "I/O Mapping". • Procedure: From the Utilities menu, press the Scroll Up 0 and Scroll Down 0 arrow keys until the top line of the display reads "Advanced". Press the Menu/Scroll Right 0 key once. Press the Scroll Up 0 and Scroll Down 0 arrow keys until the display reads either, "IO Mapping" or 'Diagnostics". Press the Menu/Scroll Right 0 key once to select. OASIS g2 Installation, Operation and Maintenance 73 Utilities Menu 15.3.14.1 1/0 Mapping • Description: The Oasis supports fifteen (15) digital inputs and eight (8) digital outputs. Some of these inputs and outputs are dedicated, while others are optional. The optional inputs and outputs can be programmed to operate various non-standard devices such as Wye Strainers, Automatic Lake Screens, Fault Lights, Safeties, and so forth. The pre -defined inputs and outputs are as follows: Input 0 - optional Input 1 - optional Input 2 - optional Input 3 - pump #4 on/off switch or optional Input 4 - pump #3 on/off switch or optional Input 5 - pump #2 on/off switch or optional Input 6 - pump #1 on/off switch or optional Input 7 - PM pump on/off switch Input 8 - starter feedback for the PM pump Input 9 - starter feedback for pump #1 or optional Input 10 - starter feedback for pump #2 or optional Input 11 - starter feedback for pump #3, flow switch #4 or optional Input 12 - starter feedback for pump #4, flow switch #3 or optional Input 13 - flow switch #2 or optional Input 14 - flow switch #1 or optional Output 0 - PM pump starter Output 1 - pump #1 constant speed starter or optional Output 2 - pump #2 constant speed starter or optional Output 3 - pump #3 constant speed starter or optional Output 4 - pump #4 constant speed starter, pump #1 VFD starter or optional Output 5 - pump #2 VFD starter or optional Output 6 - pump #3 VFD starter or optional Output 7 - VFD run signal or optional Please note there are thirteen (13) possible input locations for optional devices and seven (7) possible output locations for optional devices, depending upon the number of pumps in the system. Also note certain combinations of pumps are limited by the dedicated input/ output allocations. Some examples of these limitations are: • Three (3) pumps can operate as VFD pumps • When a PM pump and three VFD pumps are used, there are no available optional outputs • Three (3) (or Four (4) if one pump is used on the PM Pump circuit) constant speed pumps can be used, if three or less flow switches are required • Every pump requires both a pump on/off switch input and a starter feedback input • Every variable speed pump requires both a VFD starter output and a constant speed starter output except when there is a dedicated VFD for every pump When programming the optional input/output locations in the IO Mapping menu, make certain the required pump input and output allocations are reserved first and then proceed with the IO Mapping on the remaining optional locations. In the "IO Mapping" menu, there are seven (7) optional IO Mapping sub -menus. 74 OASIS gz Installation, Operation and Maintenance Utilities Menu • Procedure: From the Advanced menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "I0 Mapping". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select one of the following I/ 0 Mapping options: NNE IO Mapping", "ALS IO Mapping", WFD IO Mapping", "Safety IO Mapping", "Run Relay Input", "System Fault Output" or "Pump Fault Output". 15.3.14.1.1 WYE 1/0 Mapping • Description: Automatic Wye Strainer flushing requires one input and one output terminal. The "WYE Switch Input" is usually powered from a two -position, on/off switch. The "WYE Flush Output" usually energizes an interface relay, which in turn energizes a flushing solenoid valve. This menu selects the input and output terminals to make this feature functional. Determine which of the optional input and output terminals are available for these functions. • Procedure: From the IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "WYE IO Mapping". Press the Menu/Scroll Right 0 key once and display "WYE Switch Input" on the top line of the LCD. Press the Menu/ Scroll Right 0 key again to access one of sixteen choices for the input location. Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the input number choice on the bottom line of the display. Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key. Press the Scroll Up 0 or Scroll Down 0 arrow keys to position "WYE Flush Output" on the top line of the display. Press the Menu/ Scroll Right 0 key again to access one of sixteen choices for the input location. Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the input number choice on the bottom line of the display. Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key two times to return to the "IO Mapping" menu. 15.3.14.1.2 ALS 1/0 Mapping • Description: Automatic Lake Inlet Screen flushing requires one input and one output terminal. The "ALS Switch Input" is usually powered from a two -position, on/off switch. The "ALS Run Output" usually energizes an interface relay, which in turn energizes a flushing solenoid valve. This menu selects the input and output terminals to make this feature functional. Determine which of the optional input and output terminals are available for these functions. • Procedure: From the IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "ALS IO Mapping". Press the Menu/Scroll Right 0 key once and display "ALS Switch Input" on the top line of the LCD. Press the Menu/Scroll Right 0 key again to access one of sixteen choices for the input location. Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the input number choice on the bottom line of the display. Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key. Press the Scroll Up 0 or Scroll Down 0 arrow keys to position "ALS Run Output" on the top line of the display. Press the Menu/ Scroll Right 0 key again to access one of sixteen choices for the input location. Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the input number choice on the bottom line of the display. Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key two times to return to the "IO Mapping" menu. OASIS gz Installation, Operation and Maintenance 75 Utilities Menu 15.3.14.1.3 VFD 1/0 Mapping • Description: This menu maps the I/O locations for VFD Fault Input and VFD Run Output. • Procedure: From the IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "VFD IO Mapping." Press the Menu/Scroll Right 0 key once and display "VFD Fault Input" on the top line of the LCD. Press the Menu/Scroll Right 0 key again to access one of sixteen choices for the input location. Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the input number choice on the bottom line of the display. Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key. Press the Scroll Up 0 or Scroll Down 0 arrow keys to position "VFD Run Output" on the top line of the display. Press the Menu/ Scroll Right 0 key again to access one of sixteen choices for the input location. Press the Scroll Up 0 or Scroll Down 0 arrow keys to select the input number choice on the bottom line of the display. Press Menu/Scroll Right 0 key to save this selection. Press the Escape/Scroll Left 0 key two times to return to the "IO Mapping" menu. 15.3.14.1.4 Safety 1/0 Mapping • Description: Safety conditions such as low-pressure override/normal, inlet water (low water level, loss of prime or low inlet pressure), phase failure and high pump temperature requires one input terminal for each. This menu selects the input terminals to make these features functional. • Procedure: Determine which of the optional input and output terminals are available for these functions. From the IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys until the top line of the display reads, "Safety IO Mapping". Press the Menu/ Scroll Right 0 key display once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select one of the following options: "LP Ovrd/Norm Input", "LL/LOP/LIP Input", "Phase Fail Input", "Hi Pump Temp Input" or "Hi Pump Temp State". 15.3.14.1.4.1 LP OV/Norm Input • Description: The standard low-pressure safety can be placed in either an active or an override state. In the active (or normal) state, the safety is armed and retires all pumps when a low-pressure condition meets all the safety shutdown requirements. In the override mode, the low-pressure safety is not active, as would be the case during initial pressurization and line fill. There are two ways to place the low-pressure safety in either the override or normal state. One method is to activate the low- pressure safety through a special Oasis menu described later. The other method uses an external, two -position switch. If the switch option is chosen a dedicated input is required. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "LP Ovrd/Norm Input". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/ Scroll Left 0 key once to return to the Safety IO Mapping menu. 76 OASIS gz Installation, Operation and Maintenance Utilities Menu 15.3.14.1.4.2 LL/LOP/LIP Input • Description: The inlet water safety can safeguard against one of three conditions: low water level, loss of prime or low inlet pressure. Any of these conditions require a sensing device (such as a pressure switch, level switch), resulting in a single input to the Oasis. If the safety option is chosen, a dedicated input is required. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "LL/LOP/LIP Input". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Safety IO Mapping menu. 15.3.14.1.4.3 Phase Fail Input • Description: Phase failure, low voltage safety requires an input from a sensor such as a phase monitor or a voltage monitor. If the Phase Fail safety option is chosen a dedicated input is required. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "Phase Fail Input". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Safety IO Mapping menu. 15.3.14.1.4.4 High Pump Temp Input • Description: This menu maps the I/O locations for High Pump Temperature Input (HiPumpTemp Input). • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "HipumpTemp Input". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/ Scroll Left 0 key once to return to the Safety IO Mapping menu. 15.3.14.1.4.5 High Pump Temp State • Description: Some thermally activated switches are supplied with normally open contacts while others are normally closed. In order to initiate the high pump temperature safety, the Oasis requires a positive input when a high temperature condition exists. However, if the temperature sensor in use is supplied with a normally closed contact, the control logic can be modified in this menu. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "Hi Pump Temp State". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select either "Hi Pump Temp State ON = Active" or "Hi Pump Temp State OFF = Active". Press Menu/ Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Safety IO Mapping menu. Press the Escape/Scroll Left 0 key twice to return to the Advanced menu. OASIS gz Installation, Operation and Maintenance 77 Utilities Menu 15.3.14.1.5 Run Relay Input • Description: If the pump system uses an external digital signal to start the pump, as would be the case with an irrigation controller, the proper input allocation must be identified. A dedicated input terminal is required for this feature. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "Pump Relay Input". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Safety IO Mapping menu. 15.3.14.1.6 System Fault Output • Description: There are two fault alarms available with Oasis. One is a system fault alarm, which can energize a beacon, pilot light, horn, siren or auto dialer in the event the system experiences a safety condition which requires the shutdown of all pumps. The other alarm can provide the same signaling based on an individual pump failure, such as an overload trip. Both fault conditions require output allocations. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "System Fault Out". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Safety IO Mapping menu. 15.3.14.1.7 Pump Fault Output • Description: The second fault alarm available with Oasis is a pump fault alarm, which can energize a beacon, pilot light, horn, siren or auto dialer in the event an individual pump failure, such as when an overload trip occurs. This Pump Fault Output condition requires output allocation. • Procedure: From the Safety IO Mapping menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "Pump Fault Out". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select the number of one of the sixteen input locations. Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Safety IO Mapping menu. 15.3.14.2 Diagnostics • Description: Diagnostics is a read-only register that shows Inputs Tests and Analog Inputs. • Procedure: From the Advanced menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, 'Diagnostics". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select "Inputs Tests" or "Analog Tests." Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Advanced menu. 78 OASIS gz Installation, Operation and Maintenance Data Menu / Chip Program 16.0 Data Menu • Description: "Diagnostics" is a read-only register that shows the Cabinet Temperature, Current Combo called for in the control logic, and the current Oasis software revision. • Procedure: From the Main menu, press the Scroll Up 0 or Scroll Down 0 arrow keys so the top line of the display reads, "Data". Press the Menu/Scroll Right 0 key once. Use the Scroll Up 0 or Scroll Down 0 arrow keys to select "Cabinet Temp", "Current Combo" or "Oasis Revision". Press Menu/Scroll Right 0 key to Save this choice. Press the Escape/Scroll Left 0 key once to return to the Advanced menu. 17.0 Chip Program The Oasis g2 no longer has a separate UVPRom program chip. Update is made via special programming software and hardware and is not supported for field upgrade at this time. OASIS gz Installation, Operation and Maintenance 79 Oasis Register List 18.0 Oasis Register List Pressure Setpoint: 120 Low Flow PID: LP Saf Override: Normal Proportional K:23.5% VFD Mode: VFD Integral K: 19.6% Pump Control: Derivitave K:9.8% Start Pressure: Combo 1:-3 Combo 2:-5 Combo T-5 Combo 4:-5 Start Times: Combo 1:0 Combo 2:6 Combo 3:8 Combo 4:10 Stop Pressure: Combo 1:-1 Combo 2:-1 Combo 3:-1 Combo 4:-1 Stop Flow: Combo 1:5 Combo 2:50 Combo 3:250 Combo 4:500 Stop Times: Combo 1:20 Combo 2:30 Combo 3:30 Combo 4:30 VFD Parameters: Starting Speed: 9.8% Starting Speed Time: 3s Stopping Speed: 58.8% Stopping Speed Time:3s Minimum Speed: 9.8% 3 High Flow PID: Proportional K:23.5% Integral K: 19.6% Derivitave K:9.8% High/Low Swtich Flow: 500 Speed Test Delay: 20s Speed Test Interval: 10 D-Term Deadband: 3psi Overpressure Accumulator: Enable/Disable: Disabled Preset: 750 Deadband: 2psi Mustrun Times: PM Pump: Os Pump #1: Os Pump #2: Os Pump #3: Os Safeties: Low Pressure: Preset Time: 120s Setpoint: -25 High Pressure: Preset Time 60s Setpoint: 15 Inlet Water: Preset Time 5s Phase Fault: Preset Time: 5s OASIS gz Installation, Operation and Maintenance Oasis Register List High Pump Temp: Options: Preset Time: 60s Max Combo: 4 Holdoff Time:60s Pumps: PM,#1,#2,#3 Inverter Fault: VFD Pumps: #1,#2 Preset Time: 10s Equal HP Pumps: #1,#2 Pump Start Options: Max Restarts/Hr: Combo 1: Pressure Preset Time: 5 Combo 2+: Pressure Pump Cycle: Pump Stop Options: PM Pump Starts/Hr: 255 Combo 1 Stop: Pressure and Flow Pump #1 Starts/Hr: 255 Combo 2+ Stop: Pressure and Flow Pump #2 Starts/Hr: 255 Speed Test: Disabled Pump #3 Starts/Hr: 255 Shutoff Tracking: Disabled Restart/Fill Menu: VFD 9 Min Speed: Disabled Auto Restart: Disabled Combo 1 Options: Restart min Pressure: 80psi No PM on Down Sequence: Disabled Max Restarts/Hr: 5 Downstream Pressure Sensing: Disabled Crnt Restarts/Hr: (Read only) Flowmeter: Analog 2 Line Fill Enable/Disable: Disabled Flow Switches: None Wye Filter: Upstream Transducer: Disabled Flush On Sec: 10s Wye Enable/Disable: Enabled Flush Off Mins: 45m ALS Enable/Disable: Disabled Run Flush Flow: 150gpm Define Combos: Flush Min Combo: 2 Combo 1 Pumps: PM Combo 2 Pumps: #1 Automatic Lake Screen: Combo 3 Pumps: #1,#2 ALS Run Combo: 2 Combo 4 Pumps: #1,#2,#3 ALS Run Flow: 150gpm ALS Start Delay: 10s Advanced: Flush On Time: 5s IO Mapping Flush Off Time Time: 60m WYE IO Mapping Utilities: Wye Switch Input: Disabled Calibration: (Pressure 0-250, Wye Flush Output: Disabled Flow 0-1250 analog) ALS IO Mapping pp g Units: US (psi/gpm) ALS Switch Input: Disabled ALS Run Output: Disabled ALS Flush Output: Disabled OASIS g2 Installation, Operation and Maintenance 81 Oasis Register List VFD IO Mapping VFD Faultinput: Disabled VFD Run Output: Disabled Safety IO Map: LP Ov/Norm Input: Disabled LL/LOP/LIP Input: Disabled Phase Fail input: Disabled HPT Input: Disabled HPT State: ON=Active Run Relay Input: Disabled System Fault Out: Disabled Pump Fault Out: Disabled 82 OASIS gz Installation, Operation and Maintenance Product Warranty COMMERCIAL WARRANTY Warranty. For goods sold to commercial buyers, Seller warrants the goods sold to Buyer hereunder (with the exception of membranes, seals, gaskets, elastomer materials, coatings and other "wear parts" or consumables all of which are not warranted except as otherwise provided in the quotation or sales form) will be (i) be built in accordance with the specifications referred to in the quotation or sales form, if such specifications are expressly made a part of this Agreement, and (ii) free from defects in material and workmanship for a period of one (1) year from the date of installation or eighteen (18) months from the date of shipment (which date of shipment shall not be greater than thirty (30) days after receipt of notice that the goods are ready to ship), whichever shall occur first, unless a longer period is specified in the product documentation (the "Warranty"). Except as otherwise required by law, Seller shall, at its option and at no cost to Buyer, either repair or replace any product which fails to conform with the Warranty provided Buyer gives written notice to Seller of any defects in material or workmanship within ten (10) days of the date when any defects or nonconformance are first manifest. Under either repair or replacement option, Seller shall not be obligated to remove or pay for the removal of the defective product or install or pay for the installation of the replaced or repaired product and Buyer shall be responsible for all other costs, including, but not limited to, service costs, shipping fees and expenses. Seller shall have sole discretion as to the method or means of repair or replacement. Buyer's failure to comply with Seller's repair or replacement directions shall terminate Seller's obligations under this Warranty and render the Warranty void. Any parts repaired or replaced under the Warranty are warranted only for the balance of the warranty period on the parts that were repaired or replaced. Seller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been: (a) repaired by third parties other than Seller or without Seller's written approval; (b) subject to misuse, misapplication, neglect, alteration, accident, or physical damage; (c) used in a manner contrary to Seller's instructions for installation, operation and maintenance; (d) damaged from ordinary wear and tear, corrosion, or chemical attack; (e) damaged due to abnormal conditions, vibration, failure to properly prime, or operation without flow; (f) damaged due to a defective power supply or improper electrical protection; or (g) damaged resulting from the use of accessory equipment not sold or approved by Seller. In any case of products not manufactured by Seller, there is no warranty from Seller; however, Seller will extend to Buyer any warranty received from Seller's supplier of such products. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, GUARANTEES, CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO THE GOODS PROVIDED HEREUNDER, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED. EXCEPT AS OTHERWISE REQUIRED BY LAW, BUYER'S EXCLUSIVE REMEDY AND SELLER'S AGGREGATE LIABILITY FOR BREACH OF ANY OF THE FOREGOING WARRANTIES ARE LIMITED TO REPAIRING OR REPLACING THE PRODUCT AND SHALL IN ALL CASES BE LIMITED TO THE AMOUNT PAID BY THE BUYER FOR THE DEFECTIVE PRODUCT. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY OTHER FORM OF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL, PUNITIVE, EXEMPLARY OR SPECIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE, LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF REPUTATION. OASIS g2 Installation, Operation and Maintenance 83 AMC Oq , " RMARMEU 1) The tissue in plants that brings water upward from the roots; 2) a leading global water technology company. We're a global team unified in a common purpose: creating innovative solutions to meet our world's water needs. Developing new technologies that will improve the way water is used, conserved, and re -used in the future is central to our work. We move, treat, analyze, and return water to the environment, and we help people use water efficiently, in their homes, buildings, factories and farms. 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For more information on how Motor Controls can help you, go to www.motorcontrols.com iv�cid FLOWTRMEK Phone: (800) 786-7480 xl High -quality pressure transmitter For general industrial applications Model S-20 C @uS C92 Cr LISTED Applications ■ Critical industrial applications ■ Demanding applications in research and development ■ Harsh environments in the process industry Special features ■ Measuring ranges from 0 ... 10 to 0 ... 20,000 psi (0 ... 0.4 to 0 ... 1,600 bar) ■ Non -linearity of up to 0.125 % of span ■ Different output signals, e.g. 4 ... 20 mA, DC 0 ... 10 V, DC 1 ... 5 V and others ■ Market -standard electrical connections, e.g. DIN EN 175301-803 A angular connector ■ Common international process connections Description The model S-20 pressure transmitter for general industrial applications is the ideal solution for customers with demand- ing measuring requirements. It features a very good accura- cy, a robust design and an exceptional number of variants, meaning it can be suited to the widest range of applications. Versatile The model S-20 offers continuous measuring ranges between 0 ... 10 to 0 ... 20,000 psi (0 ... 0.4 and 0 ... 1,600 bar) in all the major units. These measuring ranges can be combined in almost any way with all the standard industry output signals, the most common international process connections and a wide number of electrical connections. WIKA data sheet PE 81.61 • 03/2017 Data sheets showing similar products: Pressure transmitter for general industrial applications; model A-10; see data sheet PE 81.60 WIKA data sheet PE 81.61 Pressure transmitter model S-20 Furthermore, it offers numerous options, such as different accuracy classes, extended temperature ranges and custom- er -specific pin assignments. High quality The robust design turns the model S-20 into a very high quality product, which even the most adverse environmental conditions cannot affect. Whether with the lowest tempera- tures when used outdoors, with extreme shock and vibration in machine building or with aggressive media in the chemical industry, this transmitter can meet all requirements. Availability All variants described in this data sheet are available on very short lead times. For particularly urgent demands, there is a sizeable stock available. Page 1 of 13 W I KA 9■ Part of your business Measuring ranges psi 0...10 0...15 0...25 0...30 0...50 0...60 0...100 0...150 0...160 0...200 0...250 0...300 0...400 0...500 0 ... 600 0 ... 750 0 ... 1,000 0 ... 1,500 0 ... 2,000 0 ... 3,000 0 ... 4,000 0... 5,000 0... 6,000 0... 7,500 0... 10,000 0 ... 15,000 0... 20,000 bar 0...0.4 0...0.6 0...1 0...1.6 0...2.5 0...4 0...6 0...10 0...16 0...25 0...40 0...60 0...100 0...160 0 ... 250 0 .... 400 0 ... 600 0 ... 1,000 0 ... 1,600 Absolutepressure psi 0...10 0...15 0...25 0...30 0...50 0...60 0...100 0...150 0...160 0...200 0...250 0...300 0...400 0...500 bar 0...0.4 0...0.6 0...1 0...1.6 0...2.5 0...4 0...6 0 ... 10 0 ... 16 0 ... 25 0 ... 40 Vacuum psi and +/- measuring -30 inHg ...0 range -30 inHg ...+15 -30 inHg ...+30 -30 inHg ...+45 -30 inHg ...+60 -30 inHg ...+100 -30 inHg ...+160 -30 inHg ...+200 -30 inHg ...+300 -30 inHg ...+500 bar -0.4 ... 0 -0.6 ... 0 -1 ... 0 -1 ... +0.6 -1 ... +1.5 -1 ... +3 -1 ... +5 -1 ... +9 -1 ... +15 -1 ... +24 -1 ... +39 -1 ... +59 The given measuring ranges are also available in kg/cm2, kPa and MPa. Special measuring ranges between 0 ... 10 bis 0 ... 20,000 psi (0 ... 0.4 and 0 ... 1,600 bar) are available on request Special measuring ranges have a reduced long-term stability and increased temperature errors. Overpressure limit The overpressure limit is based on the sensor element used. Depending on the selected process connection and sealing, restrictions in overpressure safety can result. A higher overpressure limit will result in a higher temperature error. Available overpressure limits IL Measuring range < 150 psi (10 bar) �! 150 psi (10 bar) Standard 3 times 2 times 1) Option 5 times 3 times 2) 3) 1) Restriction: max.870 psi (60 bar) with absolute pressure 2) Only possible for gauge pressure measuring ranges s 5,800 psi (400 bar) 3) Only possible for absolute pressure measuring ranges < 220 psi (16 bar) Vacuum tightness Yes Reference conditions (per IEC 61298-1) Temperature: 59 ... 77 °F (15 ... 25 °C) Atmospheric pressure: 12.5 ... 15.4 psi (860 ... 1,060 mbar) Humidity: 45 ... 75 % r. h. Power supply: DC 24 V, DC 5 V with ratiometric output Mounting position: Calibrated in vertical mounting position with pressure connection facing downwards. Page 2 of 13 WIKA data sheet PE 81.61 • 03/2017 Output signal Current (2-wire) 4 ... 20 mA 20 ... 4 mA Voltage (3-wire) DC 0 ...10 V DC 0 ... 5 V DC 1 ... 5 V DC 0.5 ... 4.5 V DC 1 ... 6 V DC10... OV Ratiometric (3-wire) DC 0.5 ... 4.5 V Other output signals on request. Permissible load in f2 ■ Current output (2-wire) < (power supply - 7.5 V) / 0.023 A with optional settling time of 1 ms: < (power supply - 11.5 V) / 0.023 A ■ Voltage output (3-wire) > maximum output voltage / 1 mA ■ Ratiometric output (3-wire): > 4.5k Signal limiting (option) 4 ... 20 mA: Zero point:3.6 mA 4) / 3.8 mA / 4.0 mA Full scale: 20 mA / 21.5 mA / 23 mA DC 0 ... 10 V: Full scale: DC 10 V / DC 11.5 V 4) Not possible in combination with zero point adjustment by the customer Time response Voltage supply Power supply Maximum power supply for cULus approval: DC 35 V (DC 32 V with heavy-duty connector) ■ Current output (2-wire) 4 ... 20 mA: DC 8 ... 36 V (DC 12 ... 36 V with optional settling time of 1 ms) 20 ... 4 mA: DC 8 ... 36 V ■ Voltage output (3-wire) DC 0 ... 10 V: DC 12 ... 36 V DC0... 5V: DC8... 36V DC1... 5V: DC8... 36V DC 0.5 ... 4.5 V: DC8... 36V DC1... 6V: DC9... 36V DC 10 ... 0 V: DC 12 ... 36 V ■ Ratiometric output (3-wire): DC 0.5 ... 4.5V: DC5V±10% Dissipation loss ■ Current output (2-wire) 828 mW (22 mW/K derating of the dissipation loss with ambient temperatures >_ 100 oC (212 °F)) ■ Voltage output (3-wire) 432 mW Current supply Current output (2-wire): Current signal, max. 25 mA Voltage output (3-wire): max. 12 mA Current (2-wire) 3 ms 1 ms 10 / 50 / 100 / 500 / 1,000 / 5,000 ms Voltage (3-wire) 2 ms 1 ms 10 / 50 / 100 / 500 / 1,000 / 5,000 ms Ratiometric (3-wire) 2 ms 1 ms 10 / 50 / 100 / 500 / 1,000 / 5,000 ms 5) 3 dB limit frequency:500 Hz 6) 3 dB limit frequency:1,000 Hz 7) Alternative specifications for 4 ...20 mA output signal Load: s (power supply - 11.5 V) / 0.023 A Powersupply: DC12 ... 36V Switch -on time 150 ms Switch -on drift 5 s (60 s with optional zero point adjustment 0.1 %) WIKA data sheet PE 81.61 • 03/2017 Page 3 of 13 Accuracy data Standard <_ ±0.25 % of span <_ ±0.5 % of span <_ ±0.5 % of span Option 1 <_ ±0.5 % of span <_ ±1.0 % of span <_ ±1.0 % of span Option 2 <_ ±0.125 % of span 8) <_ ±0.25 % of span 8) <_ ±0.25 % of span 8) 8) Restrictions for the non -linearity of 0.125 % BFSL or 0.25 %with terminal method Available output signals:4 ...20 mA and DC 0 ... 10 V Available measuring ranges: All measuring ranges specified in the data sheet For further output signals or measuring ranges, please ask the manufacturer Standard (59 ...77 T) 15 ...25 °C Option 1 (39.2 °F ±41 °F) 4 °C ±5 oC Option 2 (104 °F ±41 °F) 40 °C ±5 °C Option 3 (140 °F ±41 °F) 60 °C ±5 °C Option 4 (176 °F ±41 °F) 80 oC ±5 oC Standard 5 ±0.2 % of span, factory setting Option 1 <_ ±0.1 % of span, factory setting 9) Option 2 ±10 % of span, customer setting 10) (stepwise 0.05 %) 9) Restrictions for the zero point adjustment of 0.1 %(factory setting): Available output signals: 4...20 mA and DC 0... 10 V Available measuring ranges: All relative pressure measuring ranges specified in the data sheet Not available in combination with optional calibration temperatures. 10) The customer zero point adjustment is not available for all variants of electrical connection, see "Electrical connections'. Relationship to the mounting position For measuring ranges < 15 psi (1 bar), an additional zero offset of up to 0.15 % applies Non -repeatability < ±0.1 % of span Temperature hysteresis 0.1 % of span at > 176 °F (80 °C) Long-term drift (per IEC 61298-2) ■ < ±0.1 % of span ■ < ±0.2 % of span (with special measuring ranges and measuring ranges < 15 psi (1 bar)) Temperature error (for calibration temperature 59 ... 77°F (15 ... 25 °C)) For measuring ranges < 15 psi (1 bar), special measuring ranges and instruments with an increased overpressure limit the respective temperature error increases by 0.5 % of span +2 +1,5 +1 -2 -30 -20 0 +20 +40 +60 +80 +100 Medium temperature [°C] Page 4 of 13 WIKA data sheet PE 81.61 • 03/2017 Operating conditions Permissible temperature ranges Standard -22 ... +212 T (-30 ... +100 °C) -22 ... +212 T (-30 ... +100 °C) Option 1 -40... +257 °F (40 ... +125 °C) -40... +257 °F (40 ... +125 °C) Option 2 -40... +302 °F (-40 ... +150 °C) -40... +257 °F (-40 ... +125 °C) 11) with integrated cooling element 5,800 psi (400 bar) Option 3 -40 ...+392 °F (40 ...+200 °C) -40 ...+257 °F (40 ...+125 °C) 11) with integrated cooling element 5,800 psi (400 bar) Option 4 -4 ...+140 °F (-20 ...+60 °C) -4 ...+140 °F (-20 ...+60 °C) Oxygen application - Option 5 -4 ...+176 °F (-20 ...+80 °C) -4 ...+176 °F (-20 ...+80 °C) Performance level 11) Derating curve and formula (see following diagram) Depending on the choice of sealing on the process connection and the electrical connection, there may be limitations in the medium and the ambient temperatures (for restrictions see "Process connections, sealings" and "Electrical connections"). Derating curve for cooling elements 150 125 U 100 a� 75 aL n aa) 50 n 25 E Q 0 25 50 75 100 125 150 175 200 Medium temperature [°C] Maximum permissible ambient temperature Tamb (Tmed < 25TF (125 °C)) = 257°F (125 °C) Tamb (Tmed >— 257°F (125 °C)) = -0.62 x Tmed + 396°F (202 °C) Tamb = Ambient temperature [°C] Tmed = Medium temperature [°C] Storage and transport conditions Permissible temperature range: -40 ... +158 °F (-40 ... +70 °C) Maximum humidity (per IEC 68-2-78): 67 % r. h. at 104 °F (40 °C) (in accordance with 4K4H per EN 60721-3-4) Climate class Storage: 1 K3 (per EN 60721-3-1) Transport: 2K3 (per EN 60721-3-2) Operation: 4K4H (per EN 60721-3-4, without condensation or icing) Vibration resistance (per EC 60068-2-6) 20 g, 10 ... 2,000 Hz (40 g, 10 ... 2,000 Hz for circular connector M12 x 1, metallic) For instruments with cooling elements a limited vibration resistance of 10 g, 10 ... 2,000 Hz, applies Maximum permissible medium temperature Tmed (lamb < 176°F (80 °C)) = 392T (200 °C) Tmed (lamb >— 176°F (80 °C)) = -1.61 x Tamb + 619T (326 °C) Continuous vibration resistance (per IEC 60068-2-6) 10g Shock resistance (per EC 60068-2-27) 100g,6ms 500 g, 1 ms for circular connector M12 x 1, metallic EM field 30 Wm (80 ... 1,000 Mhz) Service life 100 million load cycles (10 million load cycles for measuring ranges > 7,500 psi/600 bar) Free -fall test (following IEC 60721-3-2) Individual packaging: 5 ft (1.5 m) Multiple packaging: 1.6 ft (0.5 m) PE bag: 1.6 ft (0.5 m) WIKA data sheet PE 81.61 • 03/2017 Page 5 of 13 Process connections Available connections ANSI/ASME B1.20.1 1/8 NPT 15,900 psi (1,100 bar) 1/4 NPT 21,700 psi (1,500 bar) 0.3 mm / 0.6 mm / 6 mm 14) (0.01 in/0.02in/0.24in14)) 1/4 NPT female 21,700 psi (1,500 bar) 1/2 NPT 12) 21,700 psi (1,500 bar) (1.4404) 0.3 mm /0.6 mm / 12 mm 14) 40,600 psi (2,800 bar) (1.4542) (0.01 in / 0.02 in / 0.48 in 14)) SAE J514 E 7/16-20 UNF BOSS 8,700 psi (600 bar) 0.3 mm / 0.6 mm / 6 mm 14) (0.01 in/0.02in/0.24in14)) 7/16-20 UNF J514 sealing cone 15,900 psi (1,100 bar) 74° 9/16-18 UNF BOSS 8,700 psi (600 bar) EN 837 G 1/8 B 11,600 psi (800 bar) G 1/4 B 12) 20,300 psi (1,400 bar) 0.3 mm / 0.6 mm / 6 mm 14) (0.01 in/0.02in/0.24in14)) G 1/4 female 20,300 psi (1,400 bar) G 1/2 B 12) 26,100 psi (1,800 bar) (1.4404) 0.3 mm /0.6 mm 46,400 psi (3,200 bar) (1.4542) (0.01 in / 0.02 in) G 3/8 B 20,300 psi (1,400 bar) DIN 3852-E G 1/4 A 12) 8,700 psi (600 bar) 0.3 mm / 0.6 mm (0.01 in/ 0.02in) G 1/2 A 8,700 psi (600 bar) 0.3 mm / 0.6 mm / 12 mm 14) (0.01 in/0.02in/0.48in14)) M14 x 1.5 8,700 psi (600 bar) DIN 16288 M20 x 1.5 26,100 psi (1,800 bar) (1.4404) 47,800 psi (3,300 bar) (1.4542) M12 x 1.5 20,300 psi (1,400 bar) 12) For medium temperatures up to 302 °F (150 °C) or 392 T (200 °C) available with cooling element. 13) Pressure port 2.5 mm as standard 14) Wider pressure port with 0.24 in (6 mm) or 0.48 in (12 mm) only feasible for measuring ranges up to and including 0...500 psi (0 ...40 bar) Other process connections on request. Sealings EN 837 Standard Option DIN 3852-E Standard Option Option DIN 16288 Standard Option SAE J514 E Standard Option Page 6 of 13 WIKA data sheet PE 81.61 • 03/2017 Electrical connections Available connections Angular connector DIN EN r :r with mating connector IP 65 max. 1.5 mm2 6 ... 8 mm -22 ... +212 °F (-30 ... +100 °C) with mating connector (conduit) IP 65 max. 1.5 mm2 - -22 ... +212 °F (-30 ... +100 °C) with mating connector with moulded IP 65 3 x 0.75 mm2 6 mm PUR (-22 ... +212 T (cULus: -4... +185 °F)) cable -30 ... +100 °C (cULus: -25 ... +85 °C) with mating connector with moulded IP 65 6 x 0.5 mm2 6.8 mm PUR -4 ...+185 °F cable, shielded Angular connector DIN EN r :r (-25 ...+85 °C) with mating connector IP 65 max. 0.75 mm2 4.5 ... 6 mm - -22 ... +212 T (-30... +100 °C) with mating connector with moulded IP 65 4 x 0.5 mm2 6.2 mm PUR -4 ...+185 °F cable (-25 ...+85 °C) without mating connector IP 67 - - -22 ... +212 T (-30 ... +100 °C) with mating connector, straight, with IP 67 3 x 0.34 mm2 4.3 mm PUR -4 ...+176 °F moulded cable (-25 ...+80 °C) with mating connector, straight, with IP 67 3 x 0.34 mm2 4.3 mm PUR -4 ... +176 °F moulded cable, shielded (-25 ...+80 °C) with mating connector, angled, with IP 67 3 x 0.34 mm2 5.5 mm PUR -4 ... +176 T moulded cable (-25 ... +80 °C) Circular connector M1 2 x 1 (4-pin, without mating connector metallic) IP 67 - - (-40 ... +257 T (cULus: +185 °F)) -40 ... +125 °C (cULus: +85 °C) with mating connector, straight, with IP 67 3 x 0.34 mm2 4.3 mm PUR -4 ... +176 T moulded cable (-25 ... +80 °C) with mating connector, straight, with IP 67 3 x 0.34 mm2 4.3 mm PUR -4... +176 T moulded cable, shielded (-25 ... +80 °C) with mating connector, angled, with IP 67 3 x 0.34 mm2 5.5 mm PUR -4 ... +176 T moulded cable (-25 ... +80 °C) Bayonet connector (6-pin) IP 67 40 ... +257 °F (-40 ... +125 °C) Field case IP 6K9K 7... 13 mm 4 ...+212 T (-25 ... +100 °C) Cable outlet Cable outlet IP 67 15) IP 67 3 x 0.34 mm2 5.5 mm PUR -22 ... +212 T (-30 ... +100 °C) Cable outlet 1/2 NPT conduit IP 67 6 x 0.35 mm2 6.1 mm PUR (-22 ... +212 T (cULus: +194 °F)) -30 ... +100 °C (cULus: +90 °C) Cable outlet IP 68 IP 68 6 x 0.35 mm2 6.1 mm PUR (-22 ... +257 °F (cULus: +194 °F)) -30... +125 °C (cULus: +90 °C) Cable outlet IP 68, FEP IP 68 6 x 0.39 mm2 5.8 mm FEP (-40 ... +257 T (cULus: +221 °F)) -40 ... +125 °C (cULus: +105 °C) Cable outlet IP 6K9K IP 6K9K 6 x 0.35 mm2 6.1 mm PUR (-22 ... +257 T (cULus: +194 °F)) -30... +125 °C (cULus: +90 °C) Heavy-duty connector with mating connector with cable IP 68 6 x 0.14 mm2 6.5 mm PUR (-40 ... +257 T (cULus: -22 ... +194 °F)) -40 ... +125 °C (cULus: -30 ... +90 °C) 15)Customer zero point adjustment available as an option. 16)Only applies when plugged in using a suitable mating connector that has the appropriate ingress protection Other connections on request. WIKA data sheet PE 81.61 • 03/2017 Page 7 of 13 Assembly configurations of the cable outlets Cable outlet IP 67 Standard Option Option Cable outlet 1/2 NPT conduit Option Standard Cable outlet IP 68 Option Standard Cable outlet IP 68, FEP Option Standard Cable outlet IP 6K9K Option Standard Cable lengths of 6 ft, 15 ft, 2 m or 5 m are available, further cable lengths on request Electrical protective measures The electrical protective measures are not valid for ratiometric output signals. 2-Wire Configuration 3-Wire Configuration ■ Short-circuit resistance: S+ vs. U- (Signal vs. V-) Transmitter Transmitter ■ Reverse polarity protection: U+ vs. U- (V+ vs. V-) u.tv. + VDC Power "Measuring D-(v-) _ SuPPIY ■ Resistance to overvoltage: DC 40 V■ Insulation voltage: DC 750 V - / Measuring + Device Connection diagrams Angular connector DIN 175301-803 A Heavy-duty connector 2-wire 3-wire 2-wire 3-wire U+ (V+) 1 1 U+ (V+) 1 1 `3 I U- (V-) (S-) 2 2 1° o° 4 U- (V-) (S-) 2 2 2 S+ (Signal) - 3 2° ° 3 S+ (Signal) - 3 .... Shield (option) 4 4 Shield Case Case _ U+ (V+) 1 1 U+ (V+) 1 1 1 U- (V-) (S-) 2 2 4• • 3 U- (V-) (S-) 3 3 13� � 2 S+ (Signal) - 3 1 • • 2 S+ (Signal) - 4 Shield (option) 4 4 Shield (option) Case Case Bayonet connector (6-pin) Connection head terminal block 2-wire 3-wire 2-wire 3-wire U+ (V+) A A U+ (V+) 1 1 ' F A 8U- (V-) (S-) B B U- (V-) (S-) 2 2 .E D C. S+ (Signal) - C 1 2 3 4 5 S+ (Signal) - 3 Shield Case Case Shield 5 5 Cable outlet I r "r 2-wire 3-wire Cable outlet (US code) 2-wire 3-wire U+ (V+) brown (BN) brown (BN) U+ (V+) red (RD) red (RD) U- (V-) (S-) blue (BU) blue (BU) U- (V-) (S-) black (BK) black (BK) S+ (Signal) - black(BK) S+ (Signal) - white(WH) Shield 1) grey (GY) grey (GY) Shield grey (GY) grey (GY) 1) With cable outlet IP 67 and cable outlet / NPT conduit the shield is optional Mating connector with moulded cable U+ (V+) Power supply positive terminal 2-wire 3-wire U- (V-) (S-) Power supply negative terminal U+(V+) brown (BN) brown (BN) S. (Signal) Analog output U- (V-) (S-) blue (BU) blue (BU) S+ (Signal) - black (BK) Other pin assignments on request. Page 8 of 13 WIKA data sheet PE 81.61 • 03/2017 Materials Wetted parts ■ Relative measuring ranges: Measuring ranges < 150 psi (10 bar): 316L Measuring ranges > 150 psi (10 bar): 316L + 13-8 PH Measuring ranges > 10,000 psi (1,000 bar): ASTM 630 and 13-8 PH ■ Absolute pressure measuring ranges: 316L ■ Sealing materials: See "Process connections" Non -wetted parts ■ Case: 316 Ti ■ Zero point adjustment ring: PBT/PET GF30 ■ Electrical connections: Angular connector DIN 175301-803 A: PBT/PET GF30 Angular connector DIN 175301-803 C: PBT/PET GF30 Circular connector M12 x 1 (4-pin): PBT/PET GF30 Circular connector M12 x 1 (4-pin, metallic): 316L Bayonet connector (6-pin): 316L + Al Field case: 316L, 316Ti Heavy-duty connector: 316L Cable outlet IP 67: PA66, PBT/PET GF30 Cable outlet 1/2 NPT conduit: 316L Cable outlet IP 68: 316L Cable outlet IP 68, FEP: 316L Cable outlet IP 6K9K: 316L Pressure transmission fluid Synthetic oil (for measuring ranges < 150 psi (10 bar) gauge pressure, and all absolute pressure measuring ranges) Options for specific media Food Food -compatible transmission fluid Oil and grease free Residual hydrocarbon: < 1,000 mg/m2 Packaging: Protection cap on the process connection Oxygen, oil and grease free Residual hydrocarbon (measuring range < 30 bar (435 psi)): < 500 mg/m2 Residual hydrocarbon (measuring range > 30 bar (435 psi)): < 200 mg/m2 Packaging: Protection cap on the process connection, instrument sealed in a PE bag Maximum permissible temperature -4 ...+140 °F (-20 ... +60 °C ) Elastomer sealing: Only FKM possible, max. 5 ...140 °F (-15 ... +60 °C) and max. 435 psi (30 bar) measuring range. Not possible with process connections with female thread Hydrogen On request Measuring ranges: from 362 psi (25 bar) gauge Wetted parts: 316L and Elgiloy® (2.4711) Maximum permissible temperature: -22 ...+86 °F (-30 ...+30 °C) WIKA data sheet PE 81.61 • 03/2017 Page 9 of 13 CE conformity Pressure equipment directive 97/23/EC EMC directive 2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (industrial application) Manufacturer's declaration RoHS conformity 2011 /65/E U Performance level (per EN ISO 13849-1:2008) Performance level: PL = b Category: Cat. = B Diagnostic coverage: DC = none MTTF: > 100 years Operating temperature: -4 ... 174 °F (-20 ... +80 °C) Further informations see safety manual on functional safety Approvals ■ cULus, Safety (e. g. electrical safety, overpressure, ...), USA ■ GOST R, import certificate, Russia ■ GOST, metrology/measurement technology, Russia Dimensions Pressure transmitter model S-20 Certificates (option) 2.2 test report State-of-the-art manufacturing Wetted metallic parts Confirmation of the class and indication accuracy 3.1 inspection certificate Wetted metallic parts Wetted metallic parts with suppliers' certificate Confirmation of the class and indication accuracy List of single measured values DKD/DAkkS calibration certificate Approvals and certificates, see website Scope of delivery Test report ■ Non -linearity 0.5 % 3 points ■ Non -linearity 0.25 % 5 points ■ Non -linearity 0.125 % 5 points Standard Individual packaging Option Multiple packaging (up to 20 pieces) Standard WIKA label lasered Option Customer -specific label on request with angular connector DIN EN 175301- with angular connector DIN EN 175301- 803 A 803 C S116" (29.5) i 21.16" M co (29.5) co W M 01.05.. 01.05" (26.7) a (26.7) 01.06" (27) E g 01.06" (27) o LoLo o G1/4A y G1/4A DIN3852-E o DIN3852-E Weight: approx. 0.331 Ibs (150 g) Weight: approx. 0.331 Ibs (150 g) with bayonet connector (6-pin) 0 1.06" (26.9) i g E 01.06" o E (27) N o y E G1/4A o DIN3852-E Weight: approx. 0.331 Ibs (150 g) Page 10 of 13 WIKA data sheet PE 81.61 • 03/2017 with circular connector M12 x 1 (4-pin) I 0(26 7) 01.06" N (27)LO 0 r with M12 x 1 circular connector (4-pin, metallic)) III II v E 01.06" E (27) 5 C C O I O I G1/4A E G1/4A DIN3852-E o DIN3852-E Weight: approx. 150 g (0.331 Ibs) Weight: approx. 150 g (0.331 Ibs) connection head with terminal block with cable outlet IP 68, FEP, IP 6K9K c3.66" (93) c2.24" (57) g2 I � R. I 0(26 o 9) to _ 00.94" I r - v r; (24) Lo O N 01.05" N n (26.7) 01.06 " 01.06" E E (27) (27)Lo d O C L O I G1/4A C I G 1 /4A DIN3652-E E DIN3852-E 0 Weight: approx. 290 g (0.639 Ibs) Weight: approx. 220 g (0.485 Ibs) with angular connector DIN 175301-803 with cable outlet IP 67 A and cooling element 1.5i G1/4A DIN3852-E Weight: approx. 360 g (0.794 Ibs) E E N 5 C C C 0 c E E 0 O 1.06" G1/4A DIN3852-E Weight: approx. 150 g (0.331 Ibs) E d 5 C O c E 0 E E N 5 C C C 0 c E E 0 with heavy-duty connector G 1 /4A DIN3852-E Weight: approx. 150 g (0.331 Ibs) with cable outlet 1/2 NPT conduit E d L 7 C O G1/4A DIN3852-E E 0 Weight: approx. 220 g (0.485 Ibs) with angular connector DIN 175301-803 A and zero point adjustment 01.31 " (33.4) N ri R 01.05" (26.7) 01.06" (27) E i E LL] L O � C � C G1/4A o DIN3852-E c E E 0 Weight: approx. 150 g (0.331 Ibs) WIKA data sheet PE 81.61 • 03/2017 Page 11 of 13 Process connections Dimensions in mm (inch) G 1/4 A 14 (0.55) G 1/2 A 17 (0.67) M14 x 1.5 14 (0.55) G 1/8 B 10 (0.39) 7/16-20 UNF BOSS 12.06 (0.47) 9/16-18 UNF BOSS 12.85 (0.51) 7/16-20 UNF J514 15 (0.59) G 1/4 25 20 13 10 1/4 NPT 25 20 14 sealing cone 74' female (0.95) (0.79) (0.51) (0.39) female (0.98) (0.79) (0.55) 1/8 NPT 10 (0.39) 1/4 NPT 13 (0.51) 1/2 NPT 19 (0.75) G1/4B 13(0.51) G 1/2 B 20 (0.79) G 3/8 B 16 (0.63) M12 x 1.5 15 (0.59) M20 x 1.5 20 (0.79) For information on tapped holes and welding sockets, see Technical information IN 00.14 at www.wika.com. Page 12 of 13 WIKA data sheet PE 81.61 • 03/2017 Accessories and spare parts Mating connector Angular connector DIN EN 175301-803 A r with cable gland, metric 11427567 with cable gland, conduit 11022485 Angular connector DIN EN 175301-803 C 1439081 Circular connector M12 x 1 (4-pin) ■ straight - ■ angled Sealings for mating connectors 11225793 11250186 14100465 11225823 11250194 - 11250780 11250259 14056584 11250798 11250232 - Angular connector DIN EN 175301-803 A 1576240 11437902 Angular connector DIN 175301-803 C 11169479 11437881 Sealings for process connection G1/8B 11251051 - G 1/4 B 11250810 11250844 G 1/2 B 11250861 11251042 G 3/8 B 11250861 - M12 x 1.5 11250810 11250844 M20 x 1.5 11250861 11251042 G 1/4 A - - 1537857 1576534 1576534 G 1/2A 1039067 1039075 - M 14 x 1.5 1537857 1576534 7/16-20 UNF BOSS 14057554 11472022 9/16-18 UNF BOSS 14057555 2063240 Ordering information Model / Measuring range / Overpressure limit / Output signal / Non -linearity/ Calibration temperature / Zero point adjustment / Process connection / Pressure channel / Sealing / Electrical connection / Assembly / Cable length / Shielding / Certificates / Packaging / Instrument labelling / Accessories and spare parts © 2017 WIKA Alexander Wiegand SE & Co. KG, all rights reserved. The specifications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modifications to the specifications and materials. WIKA data sheet PE 81.61 • 03/2017 Page 13 of 13 IWIKA11 WIKA Instrument, LP 1000 Wiegand Boulevard Lawrenceville, GA 30043-5868 Tel: 888-WIKA-USA • 770-513-8200 Fax:678-739-2569 info@wika.com www.wika.com Section Ten: Existing NPW/RCW Pump and Valve Shop Drawings , Centrifuge: :mp Buildup • i L t Job No.: Job Name: Motors: VAC: (575 /� / 380 / 240 / 230 / 208 :0 /Other _ HP: 6r2� RPM:( ,6 / 3000 / 18;: 1500 /Other Frame Size: 3��� r7' Brand: Qty: Motor Serial No(s): Hz:( 50 / (�P_ Phase;( 1 V Pumps: GPM: !2 / 3 S.vste—,n Pressure PSI: _ - ( onv - !0 p;: :TD, LPS - 5 osi / Other ) X 2.307 = TDH TDH: a• Nfanufacturer: ( Berkeley Cornell / ether ) Model No.: ( B-series / D- :2 / Other ­ ) Size: � Y Parts Kit: JW- S 7 Casing Ki_: Impeller Trim: Qty: / Pump Serial Nio(s): _ "2 /% O-? _ f . Assembly: Mount Assembly: ( Hari / Ver Rotate Volute: Y Rotation: ?�7_/0_(Couriter-Clockwise / Clockwise) Air release drilling: Y Special dotes: Modell Size P� 0--) �lXY Serial NO, 7-- cl-ez Dsgn Press - Imp Dia �S 7 f 6 . 2012-8 Page 16 October 1983 Original 4 x 3 x 8 D-800 "') CYCLE LOSEDIMPELLER NPSH FEET 20 15 10 5 0 TH FEET CustomeraL,�YC7 z-- Worthington S.O. Project / Proposal/Order No. Cust. Proposal/Order No, Certified By Customer Item No. Date — Liquid/Service Sp. Gr. Visc. _ Capacity—ZZ/� Head ,—Temp. —._ °F/°C Consistency_ WORTHINGTON PUMP PERFORMANCE DATA TH NPSH CAPACITY M3/HR METERS METERS ®®®m_ a MEN®® ®� MEN ® ®®No M ®® ®®®®® E® APACITY PM MODES SIZE RPM CURVE NO. MAX. SOLIDS it-800 4x3x8 3552 R-19468 .63 dia 1001 80 60 40 20 _SSU SP GR 1.0 1-2 FOR MOTORS WITH 1.15 S.F. MOTOR SIZE IMP. DIA. 10 60 8 50 7.70 B 40 7.20 30 6.90 6 25 6.50 20 6.20 4 15 5.80 10 5.30 2 NPSH TH WORTHINGTON PUMP PERFORMANCE DATA TH NPSH FEET NIET CAPACITY M3/HR METERS METERS B Ft. 40 60 80 100 4 1 ONE 60=� � 40 \i �► ®�� 12 0 .. .. ••• • • D:.. 4 2 SP GR 1.0 FOR MOTORS WITH 1.15 S.F. MOTOR SIZE IMP. DIA. 7.5 8 5 7.30 3 6.10 2 5.60 I ilho'd. in U.S.A. WORTHINGTON PUMP Centrifuga.: :mp Buildup • ; 1 r Job No.: ,,'IjO/ Job Name- _ %IIE Motors: VAC: (575 / 45 1 380 / 240 / 230 / 208 :0 / Other _ HP: � O RPM: ( a 60 / 3000 / 18 1500 / Other Frame Size: Brand: Qty: Motor Serial No(s): — Hz:( 50 /l_ 0r Phase:( 1 _ 7 Pumps: Gr M: �2 —2S Svstem Pressure PSI: ( onv -r psi TD, LPS - 5 osi I Other ) X 2.307 = 7 DH TDH: Manufacturer: ( Berkeley / IDZ /Cornell / )ther _ ) Model No.: ( B-series / D-824 / Other— ) Size: �2 X Parts Kit: C^ Casina Ki Impeller Trim: „ 2— Qty= Pump Serial No(s): { - Assembly: Mount Assembly: ( Hori- / Ver< ) Rotate Volute: Y Rotation:(Cea nter Clockwise / Clock -wise ) Air release drilling: Y Special Noies: Model Size X.2 k Serial.No. Matl CI-8z Dsgn Press - Imp/Dia Customer_f T' Worthington S.O. Project_ / �_ Proposal/Order No. Cust. Proposal/Order No. Certified By Customer Item No. Date. LI Liquid/Service 5p. Gr, Visc. SSU Capacity Head --2�Temp. °F/°C Consistency % NPSH FEET 20 15 10 5 0 N FEET 20 15 10 5 0 TH WORTHINGTON PUMP PERFORMANCE DATA TH FEET CAPACITY M3/HR METERS 325DIR'-in' 20 40 60 80 -100 300 275 250 225 200 175 I50 � NW!MENOMONEE e Dig IUta IOU euu CAPACITY MODEL ISIZE RPM . D-800 I 3x2x8�1 3550 TH EET IA.-in10 80 70 60 50 40 30 20 10 90 80 70 60 50 40 250 300 350 400 WORTHINGTON PUMP PERFORMANCE DATA CAPACITY M3/HR Pa 14a AM M NPSH METERS 2012-8 Page 15 October 1983 Original 3 x 2 x 8 D-800 60 CYCLE CLOSED IMPELLER SP GR 1.0 FOR MOTORS WITH 1.15 S.F. MOTOR SIZE IMP. DIA. 30 8 25 7.70 20 7.20 6 15 6.80 10 6.10 4 2 dfa NPSH M ERS ETERS aF �.:iC .�'• OEMIBM ®gig ® Eli I�*"R K ® MEMO ME V ®A®®®®®®®®® 25 ;)0 15 10 i 40 80 120 160 200 240 :.CAP I TY US-GPM MODEL SIZE• RPM cuRVE NO MAX. SOLIDS D-806 3x2x8�I 1740 FI-1S467 _.60 dia SP GR 1.0 FOR MOTORS WITH 1.15 S.F. MOTOR SIZE IMP. DIA. 5 8 3 7.60 2 1 7.10 4 2 Worthington Division, McGraw -Edison Company, East Orange, NJ WORTHINGTON ry w F- F F w U Q U Q Q Q F F A ry ¢ o u W w O w A of(Y AO a F Z = _ LLJf- 0 OCL J U� w 0 z w Z= ww (n m z 0 W Z F- CL � 0 Li LJ �� U J� I H U O O U LD I Z ¢w F- F- ¢w 0 FF U >-O >-O >-4 >-Q Q 0 F L-3 Z� `i Q� Z ry OJ 0J W J F J F- JU JU J J Jw J J JVJ -C z �W am W Pq P:l �¢ �x X¢ U gym"- ¢¢ ¢¢ ¢ ¢ Hf LLJ Q� W Q> �F- ZF- Q:: ZQ:f Z EQ rrZ FA Q::Z W F- A Q V) W O =0 =0 W 0En 00 00 00 J Z o F- F- F-Z F-Z A ZU zU Zk Z ¢ �Q 6� CY o = O 6 V 0O ° ti 0 V) w w 0 V) u Cl Zu u LLJ LLJ 0 z ~ A H H H A = _� 0 Ld Ld w 0 0w 3: 3 can z �. � �� U a ~ a' F J Cl C/) Ld J � F LLJ = El J= LD 3Z ,-4 A w M Q I Uzoz 0 0 U W ❑F- F U� F- 0-0 00 U3 F-0 �3 !'0 W Q � JFJF- W J> J3 �� Q Ld� �-J 3� Z LL A LL. O JZ)JD (A J J0 zU ZU LL Vi � w z A �i�= ra m �E-- V)i- 0p 3zz 3zz 0 v, a Cl z a0wV) a Ef w w 0 0 W A 0 2 L� F- a L7 Q = 0000 Z CL Z a_ W J 0 z J o y z J a d O 0'z Cl- O JZ LL. ❑ Jz Li O i • • . • 1P1 ', • • .� U _ _ U F J H Fr W v3iQ a 3 3J �a 0 0 W r Q H � J � Q > O �IJ LLj w�zw J Ij W}Q�� U ZW-JLd vJ � 2:.rM rQ F-a�� -LLJ¢w F>-UU 0�DUw WQUF-J WLdF-" +2'J '- LL- LLJF-LdL' 0LiW1717EJ0: ,"U,F-UL7> d>—Li> QQL.L.00F1-i-100gZJQ (�Ov3ic¢i�J�VirQJ I MO-J -J > !n 1 1 1 1 (� 1 NI 1 1 1 1 > � F- J x Q- 0- - J � F- Vi V� 0C= 0-1CL MViJJEOJJJ J J w o o ¢ _ U � w � M a w J Y W � 1H/A 0 0 co Li > P H- U O ¢ mc-u M W a q Li. a < O isF— cy- N d � r a-G W W ID a- J LO r, pp U F- 2 N = 2 2 W d ���M ni,l �' IUM Ld Ix J W U or as w U O N 0 cd �-I A 0 () = u = z O U 3 Q u U W Pq Pl W 3 J Q w N CU (U cu J (U m: 0- M: a- E a E 31IHM CL IL a- a o _ � o m Z p ClJ p � p d In [U r N fl! a_ T Q w o D a, ¢_ o O ~ ~ S U D U I- a Y ~+ z z U 3 = o Q U () W W F7 F- 0 A W 3 = w = W ¢ a w H a CL a 0- IL :DD > m 31IHM I a_ a x .4 o � o P v y In N .--i U .--I C] h 0 ti z a 0 x w CL L, 0 i@A/and -4- 1 x 7-TQ UU J J 0- n- W W � Q W W PU 4n S_ 7- J Q Z Z LJ W 33 wLd W W 0 0 0 0 .--i CU W U W OJ W m U H Q W U V) U F-i n/ F— U W J a W > CD W UC3w CQ w H a H awa O Fq 0 oc > � d w EL Q U d W Z w w W x W Co z U a D > o J_ U ` U a Ll U H J IQ Q Y z = a~ 0 E- Z w 0> F J Q Q J > 0 N Wz W K > u C3 U y � U W 0 Q� R 4- 14 ¢ r J A ' W O W E W Z 0 ( Ix J Z CL E N O LL a w N Z O w ¢> J J O Q 3q Fa w n z w x 0 U Z w x m W > LLJ w R a �W > w �L :L R �OL ¢Ld 2 > L)Xrn o > L, LD J o N c� m W �m Lo L Elf EL w I�q0 fy CL U r—I ❑ 4-) �1! .r-1 (� w�-I Qi N z o E-I c I- O U] U) CNC � 7-i O U o Q o LU N U I CIO WzW > 0 d E- U] r W Fz W J Z Lq r c C w M �3 N U Z a '� �w �0I qg �t Q a+z M M A q Q�w Y 0 A o a zA H U 0 Lj x Z ^ a o Z > W - m f/1 Z J Q > H > ¢ Z�U ❑1. m F Q R R > �Q tl 0 0 J A a2 E M � F w � 0 0 V = Z } J f M Z U 4H AJ Ld � F O ¢ > w � Q Q3N C O NO 4 o 0 r- 0 V' [U cL 4 ,Itv O � o CU o OO o — CU �I oo a o (� CD CD O CDv- z CU o d r + (U � CU Ri O O O (� CU CD CD � cu O N� >-- a. J W � w C> � z J � � y W CD ti J IL ❑ u cu h � v W Z Q J Q Q� > WW "J U 0�U DQ zC=l 3af �� o� QD LMI WU o C� 4-) CO a_ o -' W , W > w E-, a z WW _ �] a M Z P- �U W N z _ rV)q r� W W J W z a_ Z �❑ , W'Q W� WV d O as z 0 U J Q � z Q � w a E. w x E- U U] � � o w e. i b z z moa a j4 Nil� w�� IA � � a �p� a r az� a E9 ❑ a gh ORIN V- m r co v I pq 0i cu LLJ CJ Vb SOD aFa 0 -2�2 F7 LJ CLJ A 0 It �o V) Ri V) a -t- ? of Q l� w 7 0 Z 0 g z h cu cu Ov 0 0 o a s F-: z Z a a Z a z x a H � J ® Z 4 © ® 0 o k O+ `d m I m C) B Z k-ff U � 8EE38� Q x d 1+7 N L ®®L�©(U NN(U �XNNEl cu N 013 El¢�N CO M 8 g w ¢ rX oN 2~3cu ,N^c^NQN�(0 cU N Ucu oN cu ,- p P 11 g 5,A < li w E,®®®© �NNN�rxtVNgN'gell E 8 E3 El w z e e® EJ — a .Nr v,� z ram^ z .N-1 rncu z .N-i a .fir _M :.m-i z X o (U cu "I cu 'r cu 0 cu °O co cu o a m N = CTl v = m N >G ®®®© Mcn p p m p Z ElBREl N vo �o co mc>X NQ El8881 z p Z 1:�::! _ 0 FU ■ •... J z f z Vl K L g R, W �7 EE T. uj Z Q110 ii m _z c� LLJ H I.I Lipq - CD z � I � 0 � z o W o � � I Ln Q WI CO J #nn L. L z J U z Q z CL_ 3 W LLJ LIJ C� W <1 CK Ld LIJ P:lWQ H I— LLL LL_J LIJ A W } r J z U � ❑ r U w S � � w�3 az waw N 2 d �d V p r fh U �WW R J (/ Z O 7 O U Z Z R W r�oaPy J al r W �- 0 j W wr(4� N3❑ cq r Mti Nr3 0 Mom x �}L7� WQ�W .N.ZQd W NI 04 Lir^¢� ¢urz J W o7 Wq ¢�W Li „ DW Q C3tYNr z zww7 7 0� W J K U wzO�U 0 ¢�r� W� z<' Q3 3 �w z v=i3wa C:, W w W">w r v1 W U "" N J r (4 0 aW� Z . W z M u ~s U W � z�A U p U Z IL R LZ Z p Q E o O N V92 Q b'Ob W W Y � u V7 W 1� o d a 0 > i i p o Q W U W y z WDW UUQ W7y �W ¢Ua O J O F Q) o E- ti L - -4 C\2 Q0 x ,'lowtronex-PSI Ltd. 06-27-1996 Register List - V6.ORC The Tradition GC Station No. 6217 Reg Value Description ------------------------------------------------------------ N20:0 145 psi Normal Pressure Setpoint N20:1 3 Max Combo, Normal N20:3 145 psi Setpoint Lockout Period 1 N20:4 3 Max Combo, Lockout Period 1 N20:5 145 psi Setpoint Lockout Period 2 N20:6 3 Max Combo, Lockout Period 2 N21:3 0 psi Pressure Below Setpt to Start Combo 1 N21:4 0 sec Delay time to start Combo 1 N21:5 35 psi Pressure Above Setpt to Stop Combo 1 N21:6 20 sec Delay time to Stop Combo 1 N21:7 5 psi Pressure Below Setpt to Start Combo 2 N21:8 5 sec Delay time to start Combo 2 N21:9 30 psi Pressure Above Setpt to Stop Combo 2 N21:10 30 se.c Delay time to Stop Combo 2 N21:11 5 psi Pressure Below Setpt to Start Combo 3 N21:12 5 sec Delay time to start Combo 3 N21:13 14 psi Pressure Above Setpt to Stop Combo 3 N21:14 30 sec Delay time to Stop Combo 3 N23:1 0 gpm Flow Setpoint to Stop Combo 1 N23:2 180 gpmFlow Setpoint to Stop Combo 2 N23:3 576 gpm Flow Setpoint to Stop Combo 3 N71:0 25 psi PSI Below Setpoint for Low Press Fault N70:0 300 sec Time until Low System Press Fault N71:1 15 psi PSI Above Setpt for High Press Fault N70:1 60 sec Time until High System Press Fault N70:2 5 sec Time until Low Water Level Fault N70:7 20 sec Time until Low or High Inlet Pressure NOTE: Either the Low or High inlet pressure switch will cause this Fault. The low & high pressure switches share one input on the PLC and therefore are affected by the same registers. N71:8 1181 gpm Flowrate for. Flow Overdemand Fault N70:8 20 sec Time until Flow Overdemand Fault N52:0 2157 Span Factor for High Speed Counter N52:1 26 Offset Factor for High Speed Counter Iflowtronex-PSI Ltd. 06-27-1996 Register List - V6.ORC The Tradition GC Station No. 6217 ------------------------------------------------------------ NOTE: "VIEW" in the value column indicates that the register cannot be set, but is for informational purposes Reg Value Description -__--------------------------------------------------------- N10:0 VIEW psi Downstream Pressure N10:1 VIEW psi Upstream Pressure N10:2 VIEW gpm Flow Lockout Control Registers N7:130 0 Sunday N7:134 0 Thursday N7:131 0 Monday N7:135 0 Friday N7:132 0 Tuesday N7:136 0 Saturday N7:133 0 Wednesday Note: All Start and Stop times are in 24Hr (Military) time N7:140 0000 Start Time for Lockout Period 1 N7:141 0000 Stop Time for Lockout Period 1 N7:142 0000 Start Time for Lockout Period 2 N7:143 0000 Stop,Time for Lockout Period 2 't 0 CV rn a� rn� o� p J O. v X o O cn O N d M CD CV 0 H N O 0 O N V (0 "oOjO �t E �o c ��o M1 I c0 co C6 [O C0 N N M d � m axe a vna ail ON'J- titi n nyl x+alf � i` I ,x awv ,�r aid cja LAWRvs' 0� 1 I_ wzi I ~I b I T LL I 1 0 m rtg 7�B11 0� _ I_J a I nn zxv rli Ytld 1 I LL �u tl1 1 i i Z I /1 r "r a (-o o-(va N° 1 I O S ° weii v+ _ ,q E-o o-c 4 z a i z �� I ggR',R6lg g efit .n me omv eil i r _ a Y'IY.law..';I�� LU I I LLGtI QI a • �V Biwa -'-T eo �u .M. uil d f I 1 I I I-T i �I �I ma ni a eii U I 1 y a Cal I I T n w l 1 � ago n� eMv ear � IGtx a•v .�! 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AElectrical Clearance to Metal Enclosure Decacement electrique de Pacces au coffret de metal Mindestabstand elektr. Klemmen/metalllgehause Huelco minimo entre las bornas y la caja metallica Distancia livre des ligag6es electricas a caixa metalica Metallic Metale Metetall Metalico q t 1/2" (12.7) -a minimum 1/2" Minimo (12.7) Remove Deposer Enterfenen Retirar Remocao 4■� Insert Inserer Einsetzen Insertar Inserir A Optional 11164" _ En option (4.4)- 1/4 o _ Option l (o 6.4) /// r Opcional 43/64" I �' 9/16" (17.1) ! (14.3) B I V 1-13/64 o (o 30.6) Type Typ Tipo Positions Stellungen Posiciones Posiqoes E�) 1 (s1;,4) � 1.53164" (46.4) 1•s31a4" 1(46.4) _ � 2-7/16" � (61.9) 2.7716' {61.9jF I _ 2-7116" � (61.9) A I B A B A B (800T) (800T) r (800T) (BOON) 0 2-1/4" (57.2) 1-27/32" (46.8) 2-1/4" (57.2) 2-1/2" (63.5) 2-1/2" (63.5) 2-1/2" (63.5) 2-1/4" (57.2) 1-27/32" (46.8) 2-1/4" (57.2) 2-1/2" (63.5) 2-1/2" (63.5) 2-1/2" (63.5) (57.2) 1(46/8) (572) (63/5) (63/5) (63`5) (800T) I I 2-1/4" (57.2) 1-27/32" (46.8) 2-1/4" (57.2) 2-1/2" (63.5) 2-1/2' (63.5) 2-1/2" (63.5) 2-1/4" (57.2) 1-27/32" (46.8) 2-1/4" (57.2) 2-1/2" (63.5) 2-1/2'. (63.5) 2-1/2" (63.5) 2-1/4- (57.2) 1-27/32" (46.8) 2-1/4" (57.2) 2-1/2" (63.5) 2-1/2" (63.5) 2-1 /2" (63.5) j' (800T) 3-1/4" (82.6) 3" (76.2) 3-1/4" (82.6) 3" (76.2) 3-1/4" (82.6) 3" (76.2) f 3-1/4" 3" (76.2) 3-1/4' (82.6) 3" (76.2) 3-1/4" (82.6) 3" (76.2) 4" 3" 4" (101.6) 3" (76.2) 4" (101.6) 3" (76.2) W or o X o X X X O O o 0 o X O x O X 0 0 o X x x x X U x U R o>GOxxxOOOO><O>c o 0 oxOOOOOXo>X>COO f X O X O O O X X X X O X o X x o x o 0 o x x X x o X o X m /f OO>GOOOOO><O>Gxo 0 0 xo>G>C>GOOOOXOXO R o O x 0 0 0 O O x O x x O O x o x 0 0 0 x x x X o x O x r 0 0 0 X 0 3f �- X O X O O O X x X X O X O x O O x O 0 X O O U /� O X o x X X o O o O X O X O o X o X X X o o O o X O X O 111 R O x O x x x 0 0 0 0 X O x 0 o x O x X x O 0 0 0 x O X 0 x o X 0 0 o x x x x O x O X 0 0 x 0 0 0 0 0 X O x X 0 0 /1 o o X O O o O o X O X X O o X o X o 0 o X X X X o X O X R X O x 0 0 o x x X x O X o X X o x 0 0 0 x X X x O x o x r m t O O X O o O o o X O X X O O o O X O O o 0 o X o X X o O A O x o X X X O O O O X O X O o X o X X X o o O o X o X O R O x O x x x 0 0 0 0 x O x o o x o x x X o 0 o O x o x o a f x O x O 0 o x x x x O x O x x O x 0 0 0 x x X x O x o x E. i 0 o X O o 0 o O x O X X O O O X 0 0 0 0 0 X O x x 0 0 R o o x o 0 0 0 o x o X x 0 0 0 o x 0 0 0 00 x o 0xox000xxxxoxoxxox000xxxxoxoxoxxxo0 �>T<�o 0 o xoxooxoxxxo00oo x o � J mQmQQQmmmmN �I m¢mmQmQQ Qm m mm NI� QONOQm U) z J F O v¢ U O m 0 0 Z 0 U Z Z U m Z U w m 0 U U Z Z Z Z O m Z Z O 0 Z Z 0 U Z Z U m Z Z U w m 0 U Z z z Z Z ¢ o Q Q Z 0 Z z Z Z Z Z z CL O Q Lu 0._ J F Z N•# 5 0 m o m o N o ix-, N m m N m 3 m 0 0 0 m m m N0 o ax x x x x x x x x x x x x x x x x x Q 50 U o Q F Y ¢ 2 ¢ ¢ Q Como Q Q Q Q m o m m O U0 X X X X X X X X X X X X X X X X X U m Q 0 m W Y H o m 00 ❑r v Y (00 N .a') d a N 0 > O U) a7i a E U O U LC C U E a� m cC a ¢ J O nZ O 50 II Co II II Q r >2 xoz 0 Z Q Cl) C N Z m N 0 a O F O U Y Y ¢ > Tcc, (C cistC w E Em a m z° z° m w Q II II II 0 C) 2 Z Z J W T O Q � z m = O U Knob Keying Option Option de detrompage du bouton Wahlweise Keilverbindung Opcidn de codificacidn del mando Opgao de encaixe do botao Plug (Customer Supplied) Fiche (Fournie par le client) Stecker(Kundenseitige Lieferung) Clavija (Suminstrada por el cliente) Ficha (Fornecida pelo cliente) ■ 1 ) lb -in 3 . 4 N•m) Flache, ebene obertlache Superficie lisa y Plana Superficie plana a lisa Device Rating Enclosure Rating Station Rating Puissance nominale du dispositif Valeur nominale du coffret Valeur nominale de la station Bemussung der vorrichtung Gehhausechutzgrad Stationsleistung Regimen del dispositivo Regimen de la caja Regimen deestacion Graduageo do instrumento Capacidade do compartimento Capacidade de Estagac 41 U{p I + �t BOOT UL Listed: Type 4,13 IP66 Type 1 Type 1 Type 4 Type 4 Type 4, 4X Type 4 Type 13 Type 13 Type 4, 13 Type 4.13 IP66 IP66 Type 4, IP66 Type 4, IP66 Type 13, IP66 Type 13, IP66 8O0H UL Listed: Type 4, 4X, 13 IP66 Type 1 Type 1 Type 4 Type 4 Type 4, 4X Type 4, 4X Type 13 Type 13 Type 4, 13 Type 4, 13 IP66 IP66 Type 4X, IP66 Type 4X,IP66 Type 13, IP66 Type 13, IP66 40061-060-01(7) Printed in China Rockwell Automation