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HomeMy WebLinkAboutNCC000001_Annual Report 2008_20090226 THE NEUSE RIVER COMPLIANCE ASSOCIATION POST OFFICE Box 1562 APEX, NORTH CAROLINA 27502 February 26, 2009 Ms. Colleen Sullins, P.E., Director NCDENR-Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Ms. Sullins: The Neuse River Compliance Association is pleased to submit their sixth annual report as required in the referenced permit. As included in the attached report, the co-permittee members discharged a total of 490,149 pounds of total nitrogen to the Neuse Estuary during calendar year 2008, about 43%of the permit limit of 1,137,171 pounds. We are very proud of the accomplishments of the Association and the efforts made by our members to reduce nitrogen loading to the Neuse River Estuary. We hope that the enclosed report provides the detailed information that the Division needs. If you have any questions,or if you need any further information, please contact our Executive Director, Cindy Finan at 919/387-3478 or myself at 919.796.8049. Sincerely, 1k� Haywood M. Phthisic, III Chairman Enclosure RECEIVED cc: Cindy Finan Glenn Dunn Mike Templeton MAA - 3 2009 DENR - WATER QUALITY POINT SOURCE BRANCH NEUSE RIVER COMPLIANCE ASSOCIATION 2008 ANNUAL REPORT NPDES PERMIT NCC000001 Co-Permittee Members of the NRCA for Calendar Year 2008 Town of Apex Town of Benson Town of Cary North Plant South Plant County of Johnston Town of Clayton Contentnea MSD South Granville Water and Sewer Authority Town of Farmville City of Goldsboro Aquaamerica-Neuse Colony Town of Kenly City of Kinston-Regional Water Reclamation Facility Town of LaGrange City of New Bern City of Raleigh Neuse WWTP Smith Creek WWTP Little Creek WWTP/Formerly Town of Zebulon City of Wilson Unifi-Kinston LLC MCAS Cherry Point 2 Background North Carolina's first basinwide NPDES permit for nitrogen control became effective January 1, 2003. The permit was issued to the Neuse River Compliance Association, a nonprofit association of 19 wastewater treatment facilities with permits to discharge treated wastewater into the Neuse River. All NPDES permitted dischargers over 0.5 MGD in the Neuse River Basin have received an annual mass limit for Total Nitrogen(TN) to meet a Total Maximum Daily Load (TMDL)established for the estuary. Each facility has a"transport factor" assigned to account for loss of TN in stream travel. Transport factors vary from 10% at the upper watershed, above Falls Lake Dam, to 100% for facilities discharging directly to the estuary. By multiplying the "end of pipe"discharge, where monitoring occurs, times the transport factor, results in estuary loading value. The State Statute and Administrative Rule include a provision that point sources can meet individual allocations of TN or they can voluntarily form an association for group compliance with their aggregate estuary allocation. The framework for compliance with these requirements includes the following provisions: In any calendar year,the Permittee shall be in compliance with the annual TN load limit in the permit if: a. The Permittee's annual TN load is less than or equal to the limit in the permit, or b. The Permittee is a co-permittee member of a group compliance association. All sampling, monitoring and monthly reporting requirements are included in the individual permits. The Division of Water Quality issued Permit No. NCC000001 to the Neuse River Compliance Association and its co-permittee Members, effective January 1, 2003 — December 31, 2007. This permit applies only to Total Nitrogen. The Total Nitrogen limit in this permit is measured at the estuary and is the sum of co-permittee members total nitrogen estuary allocations. Co-permittee members, transport factors and individual allocations are listed in Appendix A of the permit. The Reporting Requirements of the Group Permit include: Year-End Report. No later than February 28, 2004 and each February 28th thereafter, the Association shall submit a year-end report to the Division. The report shall include, at a minimum, the following information for the previous calendar year: 3 1) for the period from January 1 through December 31 of the preceding year, a Discharge Monitoring Report of each co-permittee member's discharge and estuary TN loads and the Association's estuary TN load.; 2) a summary of changes in Association membership, including regionalization of discharges; 3) a detailed summary of all purchases, sales,trades, leases, and other transactions affecting the TN allocations of the Association or its Co- Permittee Members; 4) a description of the Association's TN control strategy for the preceding year and changes for the coming year; 5) a detailed summary of measures taken to control TN discharges; 6) an assessment of progress made, and; 7) a description of efforts planned for the upcoming calendar year(s). In compliance with the permit, the annual report for 2008 is as follows: Item 1. The Discharge Monitoring Report of each Co-Permittee Member's Discharge and Estuary Loads and the Association's Estuary TN Load is attached. Co-permittee members discharged a total of 490,149 pounds of total nitrogen to the Neuse estuary on the basis of individual TN discharges and estuary transport factors established by the Division of Water Quality. The calculated estuary loading is substantially less than the permitted estuary allocation of 1,137,171 pounds (43% of permitted limit). The 1995 TN loading from the NRCA members was 1,784,130 pounds with a flow of 83.808 MGD. The 2008 numbers reflect an average flow of 90.563 MGD and a total loading of 490,149 pounds of TN at the estuary. The NRCA has added 3 new members since the original group reported their baseline loading in 1995. Still, their loading reported in 2008 would indicate that they have reduced the nitrogen loading from these point sources by 72% over the loading reported in 1995, even while flows have increased. Item 2. Summary of changes in Association membership, including regionalization of discharges: The Association permit that was reissued in January of 2009 includes some allocations that are a result of regionalization that has occurred in the past that was not included in the last revision of the permit. The members report that no new regionalization has occurred in 2008. The Association did not add any new members for the current reporting period. The Association did vote in September, 2008 to add Progress Energy's Lee Steam Plant to the membership in 2009. This addition was reported to the Division and it has been included in the reissued permit. Their data will be included in the 2009 Annual Report. Item 3. Detailed summary of all purchases, sales, trades, leases and other transactions affecting the TN allocations of the Association or its Co-Permittee members. The following transactions were completed in 2007 and were reported in the 2007 Annual Report. However, the Division has not yet made these additions to the individual member's permits or to the Association permit when it was reissued. It is included again in this Annual Report for the sake of continuing documentation. The County of Johnston 4 acquired 1,645 estuary pounds of nitrogen from Unifi-Kinston, LLC in 2007. Johnston Co. has pursued having this allocation added to their permit and to the Association's permit when it was reissued. The Town of Clayton also acquired 1,645 estuary pounds from Unifi-Kinston, LLC. The Town has requested that this allocation be added to their permit and to their reserve allocation in their new permit and in the Association's permit when they were reissued. These transactions will reduce the allocation of Unifi-Kinston, LLC by 3,290 estuary pounds. These changes have not been made to date. Several short term lease agreements that have been entered into by NRCA members for 2008. These leases are only for the year 2008. The transfers are reflected on the attached spreadsheet containing the data for the members for 2008. They are summarized as follows: The Town of Kenly has leased 2,100 estuary pounds of nitrogen from Johnston Co. in order to allow them to comply with their allocation while they pursue funding of an upgrade for their facility. The Town of Kenly was notified that have received funding commitments from the NC Rural Center and from the Clean Water Management Trust Fund in 2009. We would anticipate that this funding will result in improvements to the facility that will bring them into compliance in the future. Aquaamerica, Inc. leased 3500 estuary pounds from Unifi-Kinston, LLC in 2008 to cover an upset at their Neuse Colony Plant. The company reports that an odor control substance that was added to the facility resulted in a drastic increase in Total Nitrogen • entering the facility in the influent. The plant was not able to treat this incoming nitrogen which resulted in a extremely high effluent nitrogen values. The facility has discontinued use of the substance and the influent and effluent levels are returning to normal. Additional leases are not anticipated. MCAS Cherry Point had previously leased nitrogen from the Association to assure compliance with their allocation while their plant was upgraded. The plant construction is now complete and the facility is in compliance. No further leases are anticipated. Item 4. Description of the Association's TN control strategy for the preceding year and changes for the coming year: The Association continues to monitor member's compliance with TN allocations and enforces against its members based on the following policy. The Operating Policy and Procedures Committee of the Association developed and recommended operating policies and procedures in May of 2003. The NRCA adopted the following policies and procedures on June 17, 2003. 5 "Assessment of Penalties Paid by Association for Noncompliance. The member(s) responsible for reporting violations or other violations not related to exceedence of the Association's group nitrogen allocation shall pay or share payment of the entire penalty. Incentives for Members to reduce their TN discharge and disincentives for exceeding their individual estuary allocation. The assessment for an individual member exceeding its estuary allocation shall be one-fourth of the Wetlands Restoration Fund amount for a member's first annual exceedence, one-half for the second annual exceedence, three-fourths for the third annual exceedence and 100%afterwards. This assessment shall apply for an exceedence of an individual allocation in the year(s) in which the Association is compliant with its allocation and also in years when it exceeds its allocation, however in years that the Association exceeds its allocation, any amount paid by the individual discharger as its share of the Association penalty shall be credited to the assessment. The assessment will be accounted for separately and made available to the member that paid it to use for the wastewater treatment plant improvements, provided that a plan for such improvements is presented to and approved by the NRCA as being reasonably designed to address the TN exceedence. The assessment will be repaid to the member once the project is completed and the member achieves compliance. There should be an annual progress check by the NRCA to ensure that the project remains on the approved schedule. The NRCA should retain 20%of the assessment paid by the member to cover administrative expenses. The assessment should not become effective until the year 2004. " In addition, the Bylaws of the Association allow the group to establish policies and procedures and establish a framework to encourage the transfer of TN allocation by members in a manner that is cost effective and that provides incentives for TN reduction that will be most beneficial to the Neuse Estuary. Only one member of the association will be assessed a penalty for a nitrogen exceedence in 2008. South Granville Water and Sewer Authority exceeded their individual nitrogen allocation for 2008 due to maintenance that was occurring at the facility. Units had to be taken off line to perform repair and maintenance that was delayed due to problems with replacement equipment. The facility has all units back on line and no further problems in meeting the current nitrogen allocation are anticipated. The facility has elected to pay the assessment to the association rather than to lease nitrogen from another member. The facility owns an additional nitrogen allocation that is being held in reserve by the Division until further study of Falls Lake is finalized. South Granville Water and Sewer 6 Authority understands that it cannot use this additional reserve nitrogen and did not want to give the impression that they were leasing their own nitrogen from the Association or any other member. The Association concurred that it would be more straightforward for the facility to pay the assessment to the Association to remove any doubt. Policy and/or rulemaking goals that should be pursued. (1) Point source/non-point source trading may be advantageous and should be pursued. (2) The association is still constantly reviewing and rewriting its bylaws. The Association's enforcement policy was originally based on the offset fees required to be paid to the Ecosystem Enhancement Program. While these fees were recently updated by the Legislature, the association continues to revisit their enforcement policy in order to strengthen it in an effort to encourage members to treat to the lowest levels possible. (3) The Association believes that a mechanism needs to be created to formally track nitrogen allocations. The Division is currently only tracking allocations and sales of allocations using the NPDES permits. Permit revisions take a long time to complete and a better mechanism is needed to keep track of exactly what allocations are held and by whom. Item S. Detailed summary of measures taken to control TN discharges: A summary from each member is provided below: Town of Apex: The Town is continuing with manipulation of ditch rotors (on/off) in the aerobic zones to create more anoxic zones. Started feeding chemical Mico CG in the first anoxic zone in early April to provide a carbon source. South Granville Water and Sewer Authority: This member has taken steps to repair and purchase new mixing pumps for the BNR basin. North Cary Water Reclamation Facility: This is a BNR facility which is equipped to biologically remove nitrogen. They continue to operate the plant to optimize nitrogen removal. Reuse facilities allow diversion of flow away from the discharge. In 2008, 5.4% of the flow was diverted for reuse. This eliminated 3,944 pounds of TN from the river. Johnston Co.: The County continued reuse expansion and optimization of denitrification filters. Sprayed 37 million gallons of reuse water for irrigation. Clayton: The town has placed a reclaim water system in service. Goldsboro: The City of Goldsboro WRF used biological treatment control to reduce the amount of total nitrogen that is discharged from the plant into the Neuse River. The City also reduces the amount of total nitrogen that is discharged into the Neuse by using reuse 7 water for irrigation at a hay farm and at the golf course, as well as a constructed wetlands polishing project, which is performing very well. Town of Kenly: The Town retained Gene Johnson of O'Brien and Gere to perform a study of the plant. He is a PE and a Grade IV operator with years of experience in evaluating plant performance. He made several recommendations that have been put in place. The Town has held meetings with the Town of Micro and Pine Ridge Foods in the Town of Micro regarding the industries discharge to the Town of Kenly's plant. The purpose of the meetings was to notify and work with Pine Ridge Foods in order to bring their nitrogen discharge under control. The Town was notified that they will receive $1 million dollars in grants from the NC Rural Center and the NC Clean Water Management Trust Fund in order to address the nitrogen issues at their plant. Kinston (Regional): Kinston is still fine tuning its new denitrification sand filters. City of New Bern: The City of New Bern has a non-discharge permit so that the discharge can be diverted to a quarry and the reused water is used to water a sod farm. In 2008, 724 million gallons or 55.6% of the annual treated wastewater went to the quarry. This reduced nitrogen loading to the river by 31,489 pounds and phosphorus loading by 7,606 pounds. In addition,the City has worked on reducing nitrogen loading through operational changes to the biological nutrient removal processes. They have increased operator training in nutrient removal and laboratory testing to examine the processes and increase efficiency. City of Raleigh/Neuse River WWTP: The City of Raleigh tested the use of glycerol as an alternative carbon source to methanol. In addition,they started construction of 10 additional, deep bed denite filters. City of Raleigh/Smith Creek WWTP: The City experimented with RAS rates, internal recycle rates and MLSS concentrations to determine best operational set points. The City started construction of plant expansion to include additional flexibility in the oxidation ditch. Wilson WWTP: The City installed an ammonia nitrogen analyzer probe in the aerobic zone of the BNR basin to provide on-line monitoring. The unit will improve response time to potential nitrification problems. The installation of the nitrate nitrogen analyzer probe will provide on line monitoring of nitrates. Data from this unit will provide information for adjusting carbon supplement needs in the BNR basins and denitrification filters. Bridgestone-Firestone, Inc. began using reclaimed water for process cooling. The completion of the Bert Gillette Soccer/Baseball Complex will significantly increase demand for reclaimed water. BNR study to optimize BNR is nearing completion. City of Raleigh-Little Cr.: Designed and began construction of expanded reuse distribution system. 8 • Unifi-Kinston,LLC: The operators continue to monitor and control the anoxic zone to aid in denitrification. MCAS Cherry Point: The Base completed construction of$14 million BNR upgrade to the plant. 9 Item 6: An assessment of progress made: We believe the numbers speak for themselves! Current members of the compliance association discharged the following flows and pounds of total nitrogen to the Neuse Estuary in the years shown: Year Total Average Total Estimated Flow (MGD) pounds TN to Estuary 1995 83.808 1,784,130 1996 85.675 1,741,492 1997 81.444 1,653,262 1998 93.442 1,387,717 1999 94.659 1,123,169 2000 92.582 1,056,202 2001 86.818 907,381 2002 89.926 797,991 2003 107.463 711,398 2004 101.203 558,553 2005 101.757 566,627 2006 102.970 542,205 2007 92.994 461,325 2008 90.563 490,149 The Association is extremely proud of the efforts of its members in removing still more nitrogen from the Neuse this year and the removal rates that they have been able to achieve. We have seen that the commitment, experience and knowledge of our members has helped the group to minimize nitrogen loading which we hope will further improve water quality in the Neuse River estuary in the future. Item 7: Description of efforts planned for the upcoming calendar year(s): The following details were provided by our members on their plans for 2008 and beyond. Apex: The town is continuing with manipulation of ditch rotor motors in the aerobic zones to create more anoxic zones. If the nitrogen levels rise too much, the town has plans to divert some of the flow to the City of Raleigh. South Granville Water and Sewer Authority: The authority has initiated a plant capacity study in order to determine what can be done to reduce effluent nutrients. Cary: The Town of Cary commits itself to continued optimal performance of its two biological nutrient removal water reclamation facilities. Johnston Co.: The County will continue to plan and expand the reuse facilities. 10 Clayton: The Town plans to look for other end users of reclaimed water. Contentnea MSD: CMSD has started construction of an upgrade to the facility. They will add denitrification filters, UV disinfection, headworks upgrade and addition of an effluent pipeline to replace the effluent canal. Goldsboro: The City of Goldsboro WRF will continue the present strategies on the reduction of the total nitrogen at its water reclamation facility. Kenly: The Town will bring Pine Ridge Foods into compliance with the sewer use ordinance. They will begin design and construction of the needed improvements to the plant now that funding has been secured. Kinston: The City is currently under construction of a$1.5 million dollar spray irrigation project for reclaimed water reuse. This project is for new pumps, piping, sprinklers and SCADA controls to spray reclaimed water to approximately 40 acres of trees. This project should be completed by late spring. New Bern: The City of New Bern will continue to operate its land application/reuse program and will strive to improve operation. The effluent will be discharged into the Martin Marietta Quarry for reuse on Mackilwean Turf Farm. They will continue their efforts by changing controls in a step procedure and examine the effect on total nitrogen. Raleigh/Neuse River WWTP: The City plans to reduce hydraulic loading on tertiary denite filters by adding 10 more filters to the existing facility. The City will expand reuse capability. City of Raleigh/Smith Creek: The City completed construction of expanded facilities with added flexibility which includes flow equalization and flow diversion to the Neuse River WWTP. Wilson: The City will install an irrigation system at the Water Reclamation Facility to irrigate grounds including 18 acres of turf grass. They will conduct a feasibility study for disposal of reclaimed water via low rate infiltration basins. Modify existing methanol pumping system to improve methanol distribution to BNR basins. 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