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HomeMy WebLinkAbout#5426_2016_0412_TS_FINALTo be attached to all inspection reports in-house only. Laboratory Cert. #: 5426 Laboratory Name: Eaton Corp. - Roxboro Inspection Type: Field Maintenance Inspector Name(s): Tonia Springer Inspection Date: April 12, 2016 Date Report Completed: May 17, 2016 Date Forwarded to Reviewer: May 18, 2016 Reviewed by: Anna Ostendorff Date Review Completed: May 18, 2016 Cover Letter to use: ❑ Insp. Initial ❑ Insp. Reg. ❑ Insp. No Finding ❑ Insp. CP ® Corrected ❑ Insp. Reg. Delay Unit Supervisor/Chemist III: Todd Crawford Date Received: May 18, 2016 Date Forwarded to Admin: May 18, 2016 Date Mailed: May 23, 2016 Woter Resources ENV rRONMEN�Ar OLIAL,fY May 19, 2016 5426 Mr. Dustin A. LaClair Eaton Corp. - Roxboro 2564 Durham Road Roxboro, NC 27573 PAT MCCRORY DONALD R. VAN DER VAART S. JAY ZIMMERMAN SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. LaClair: Enclosed is a report for the inspection performed on April 12, 2016 by Tonja Springer. Since the Finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the Findings in such a timely manner. For Certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by electronic mail, or if you have questions or need additional information, please contact me at (919) 733- 3908 ext. 251. Sincerely, Todd Crawford Technical Assistance & Compliance Specialist NC WW/GW Laboratory Certification Branch Attachment cc: Dana Satterwhite, Tonja Springer, Master File Water Sciences Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road, Raleigh, North Carolina 27607 Phone: 919-733-3908 t FAX. 919-733-6241 Internet: http://deg.nc.gov/about!divisions/water-resources/water-resources-datalwater-sciences-home-page/laboratory-certification-branch t a CERTIFICATE #: DATE OF INSPECTION: •► LOCAL PERSON(S) CONTACTED: INTRODUCTION: Eaton Corp. - Roxboro 2564 Durham Road Roxboro, NC 27573 5426 April 12, 2016 Field Maintenance Tonja Springer Dustin LaClair and Kirk Spicer This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. Staff were forthcoming and helpful in answering our questions. Temperature was removed from the facility's Certified Parameter Listing effective May 2, 2016. It was not needed since the parameter is no longer included in the City of Roxboro's WWTP (NC0021024) pretreatment agreement with Eaton and Eaton's Stormwater permit (NC0003379), is no longer active. Proficiency Testing (PT) samples for the 2016 proficiency testing calendar year have been analyzed but the final report has not yet been received. Contracted analyses are performed by Meritech, Inc. (Certification #165). Current Quality Assurance Policies for Field Laboratories and a copy of the Approved Procedure for the Analysis of pH were provided at the time of the inspection. Ill. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: The laboratory needs to increase the documentation of purchased materials. The date opened, date put into use is not being documented. The Quality Assurance Policies for Field Laboratories states: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. This information as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period of five years. Consumable materials such as pH Page 2 #5426 Eaton Corp. — Roxboro buffers and lots of pre -made standards are included in this requirement. Notification of acceptable corrective action (i.e., updated pH benchsheet which included date opened and date put into use with an implementation date of 5/2/2016) was received by email on 5/5/2016. No further response is necessary for this Finding. Proficiency Testing Comment: The laboratory is not analyzing Proficiency Testing (PT) samples in the same manner as compliance samples. A known sample is analyzed along with the PT samples. Since this is not performed with all environmental samples, it is considered additional quality control. However, known samples are recommended when analyzing remedial PT samples as part of the troubleshooting and corrective action process. The Proficiency Testing Requirements, February 20, 2012, Revision 1.2. states: All PT samples are to be analyzed and the results reported in a manner consistent with the routine analysis and reporting requirements of compliance samples and any other samples analyzed according to the requirements of 15A NCAC 2H .0800. Notification of acceptable corrective action (i.e., PT samples procedure that stated, "PT samples are to be handled and analyzed in the same manner as environmental regulatory samples collected by Eaton Roxboro personnel," with an implementation date of 2017 PT samples) was received by email on 4/25/2016. No further response is necessary for this Finding. Comment: The laboratory was not documenting PT sample analyses in the same manner as compliance samples. The PT sample was only documented on the vendor reporting form and not the benchsheet. The Proficiency Testing Requirements, February 20, 2012, Revision 1.2 document states: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. Notification of acceptable corrective action (i.e., a benchsheet showing the documentation of the analysis of the 2016 PT sample with an implemented date of 4/25/2016) was received by email on 4/25/2016. No further response is necessary for this Finding. IV. PAPER TRAIL INVESTIGATION: No paper trail was performed. V. CONCLUSIONS: All Findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Tonja Springer 2016 Report reviewed by: Anna OstendorFf 2016 Date: May 17, Date: May 18,