HomeMy WebLinkAboutNC0005312_Permit Issuance_20131205Y
.w r
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Resources
Water Quality Programs
Pat McCrory Thomas A. Reeder
Governor Director
December 5, 2013
Mr. Dave Walker
True Elkin, Inc.
304 East Main Street
Elkin, NC 28621
Subject: NPDES Final Permit
Permit NC0005312
Surry County
Class IV Facility
Dear Mr. Walker:
John E. Skvada, III
Secretary
Division personnel have reviewed and approved your application for renewal of the
subject permit. Accordingly, we are forwarding the attached NPDES permit. This
permit is issued pursuant to the requirements of North Carolina General Statute 143-
215.1 and the Memorandum of Agreement between North Carolina and the U.S.
Environmental Protection Agency dated October 15, 2007 (or as subsequently
amended).
Your final permit includes the following changes from your previous permit:
Based on the results of a reasonable potential analysis monitoring for chloride,
lead, arsenic, benzene and ethyl benzene were eliminated from the permit.
Proposed limits for COD, BOD, TSS, sulfide, phenols and total chromium are
based on current production.
Monitoring frequencies for total nitrogen and total phosphorus were reduced to
monthly.
In addition a special condition was added to your permit including requirements
for electronic reporting. Proposed federal regulations require electronic submittal of
all discharge monitoring reports (DMRs) and specify that, if a state does not
establish a system to receive such submittals, then permittees must submit DMRs
electronically to the Environmental Protection Agency (EPA). The Division
anticipates that these regulations will be adopted and is beginning implementation.
1617 Mail Service Center, Ralegh, North Carolina 276W1617
Location: 512 N. Salisbury St Ralegh, North Carolina 27604
Phone: 919-807-63001 Fax: 919-807-6492
Internet: w .ncwaterouality.oro
An Equal Opporlunity'Afinnative Action Employer
True Elkin, Inc.
December 5, 2013
Page 2 of 2
The requirement to begin reporting discharge monitoring data electronically using
the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application
has been added to your final NPDES permit. [See Special Condition A. (3.)] For
information on eDMR, registering for eDMR and obtaining an eDMR user account,
please visit the following web page:
httlp://Portal.ncdenr.org/web/wq/admin/bog/ipu/"edm .
For information on EPA's proposed NPDES Electronic Reporting Rule, please visit
the following web site:
http: / /wwa2.epa.y-ov/compliance /proposed-npdes-electronic-reporting-rule.
If any parts, measurement frequencies or sampling requirements contained in this
permit are unacceptable to you, you have the right to an adjudicatory hearing upon
written request within thirty (30) days following receipt of this letter. This request
must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings
(6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such
demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the
Division. The Division may require modification or revocation and reissuance of
the permit. This permit does not affect the legal requirements to obtain other
permits which may be required by the Division of Water Resources or permits
required by the Division of Land Resources, the Coastal Area Management Act or
any other federal or local governmental permits that may be required.
If you have any questions concerning this permit, please contact Teresa Rodriguez
at telephone number (919) 807-6387 or at email Teresa.rodriguez@ncdenr.gov.
Sincerely, oQ
(J N "Ok,
&Thomas A. Reeder
cc: NPDES Files
Central Files
EPA Region IV (e-copy)
Winston-Salem Regional Office / Surface Water Protection Section
Aquatic Toxicology Unit (e-copy)
9
Permit NC0005312
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
MDESI
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
True Elkin, Inc.
is hereby authorized to discharge wastewater from a facility located at the
True Elkin, Inc.
304 East Main Street, Elkin
Surry County
to receiving waters designated as the Yadkin River located within the Yadkin Pee -Dee River Basin in
accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II,
and III hereof.
This permit shall become effective January 1, 2014.
This permit and authorization to discharge shall expire at midnight on December 31, 2018.
Signed this day December 5, 2013.
Thomas A. Reeder, Director
Division of Water Resources
By Authority of the Environmental Management Commission
Page 1 of 6
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked, and as of this issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under
the permit conditions, requirements, terms, and provisions described herein.
True Elkin, Inc.
is hereby authorized to:
1. continue to operate an existing 4.0 MGD extended aeration system treating combined industrial
wastewater and contaminated groundwater, consisting of
• a manual bar screen, fine screening, pH adjustment using lime
• equalization basin,
• aeration basin
• dual clarifiers
• suspension of dissolved calcium hypochlorite
• post -chlorination aeration tank,
• aerobic digester, and sludge drying beds
located at True Elkin, Inc., 304 East Main Street, Elkin, Surry County, and
2. discharge from said treatment works at the location specified on the attached map into the
Yadkin River classified Class C waters in the Yadkin -Pee Dee River Basin.
Page 2 of 6
Permit NC0005312
PART
A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until
expiration, the Permittee is authorized to discharge from Outfan 001. Such discharges
shall be limited and monitored by the Permittee as specified below:
EFFLUENT
CHARACTERISTICS
LFFLUEN'f LIMCI'S
MONITORING ItEt1UIREMENTS
Monthly
Average
Weekly
Average
Daily
Maximum
Measurement
Frequency
Sample
Type
Sample
Locationt
Flow
4.0 MGD
Continuous
Recording
I or E
BOD, 5 day, 20°C
101.6 lbs/day
203.2 lbs/day
Daily
Composite
E
COD
1,526.5 lbs/day
3,052.9 lbs/day
Weekly
Composite
E
Total Suspended Solids
272.3 lbstday
544.7 lbs/day
Daily
Composite
E
Sulfides
3.0 lbs/day
6.1 Ibs/da
2 / Month
Grab
E
Phenols
1.5 lbs/day
3.0 lbs/da
2 / Month
Grab
E
Chromium
1.5 lbs/day
3.0 lbs/da
2 / Month
Com osite
E
Fecal Coliform
metric me
mean)
( eoan
200 / 100 mL
400 / 100 mL
2 / Month
Grab
E
Total Residual Chlorine
28
Daily
Grab
E
H
> 6 and < 9 SU
Daily
Grab
E
Temperature
Daily
Grab
E
Total Nitrogen (NO2 +
NO3 + TEN
Monthly
Composite
E
Total Phosphorus
Monthly
Composite
E
Chronic Toxicity
I
QuarterlyComposite
I
E
Footnotes:
1. Sample locations: I = Influent; E = Effluent
2. The facility shall report all effluent TRC values reported by a NC certified laboratory including field
certified. However, effluent values below 50 ug/l will be treated as zero for compliance purposes. The permittee
shall monitor for chlorine only if chlorine is used at the facility.
3. Chronic Toxicity (Ceriodaphnia) P/F at 1.9%; February, May, August, November; See Special Condition A.(2).
Discharge shall contain no floating solids or foam visible in other than trace amounts.
Page 3 of 6
Permit NC0005312
A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality
to Ceriodaphnia dabia at an effluent concentration of 1.9%.
The permit holder shall perform at a minimum, quarter monitoring using test procedures outlined in the
"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or
subsequent versions or "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure'
(Revised- December 2010) or subsequent versions. The tests will be performed February, May, August,
and November. These months signify the first month of each three month toxicity testing quarter
assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent
discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment
processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below
the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the
two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised -December 2010) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge
Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B
for the pass/fail results and THP311 for the Chronic Value. Additionally, DWR Form AT-3 (original) is to
be sent to the following address:
Attention: North Carolina Division of Water Resources
Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later
than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate
signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine
is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test
form indicating the facility name, permit number, pipe number, county, and the month/year of the report
with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the
Environmental Sciences Section at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring
will be required during the following month. Assessment of toxicity compliance is based on the toxicity
testing quarter, which is the three month time interval that begins on the fast day of the month in which
toxicity testing is required by this permit and continues until the final day of the third month.
Page 4 of 6
Permit NC0005312
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of
Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and
modified to include alternate monitoring requirements or limits.
If the Permittee monitors any pollutant more frequently than required by this permit, the results of such
monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT
Form submitted.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control
organism survival, minimum control organism reproduction, and appropriate environmental controls, shall
constitute an invalid test and will require immediate follow-up testing to be completed no later than the last
day of the month following the month of the initial monitoring.
A. (3.) ELECTRONIC
OF DISCHARGE
REPORTS
Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and
specify that, if a state does not establish a system to receive such submittals, then permittees must submit
DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these
regulations will be adopted and is beginning implementation in late 2013.
NOTE: This special condition supplements or supersedes the following sections within Part II of this
permit (Standard Conditions for NPDES Permits):
• Section B.(11.)
• Section D. (2.)
• Section D. (6.)
• Section E. (5.)
Signatory Requirements
Reporting
Records Retention
Monitoring Reports
1. Reporting [Supersedes Section D. (2.) and Section E. (5.)(a I
Beginning no later than 90 days from the effective date of this permit, the permittee shall begin
reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge
Monitoring Report (eDMR) internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each month and
submitted electronically using eDMR. The eDMR system allows permitted facilities to enter
monitoring data and submit DMRs electronically using the internet. Until such time that the state's
eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation
(CROMERR), permittees will be required to submit all discharge monitoring data to the state
electronically using eDMR and will be required to complete the eDMR submission by printing, signing,
and submitting one signed original and a copy of the computer printed eDMR to the following address:
NC DENR / DWR / Information Processing Unit
ATTENTION: Central Files / eDMR
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility
being physically located in an area where less than 10 percent of the households have broadband access,
then a temporary waiver from the NPDES electronic reporting requirements may be granted and
Page 5 of 6
Permit NC0005312
discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative
forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address
above.
Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted
in writing to the Division for written approval at least sixty (60) days prior to the date the facility would
be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12)
months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the
Division unless the permittee re -applies for and is granted a new temporary waiver by the Division.
Information on eDMR and application for a temporary waiver from the NPDES electronic reporting
requirements is found on the following web page:
http://portal. ncdenr.orWweb/wq/adm i n/booJipu/edmr
Regardless of the submission method, the first DMR is due on the last day of the month following the
issuance of the permit or in the case of a new facility, on the last day of the month following the
commencement of discharge.
2. Sianatory Reauirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)l
All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II,
Section B. (1 l.xa) or by a duly authorized representative of that person as described in Part IT, Section
B. (I 1.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting
purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user
account and login credentials to access the eDMR system. For more information on North Carolina's
eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following
web page:
http://.porta l.ncdenr.org/web/wg/adm in/boglipu/edin
Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the
following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL
BE ACCEPTED:
"I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or persons
who manage the system, or those persons directly responsible for gathering the information, the
information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am
aware that there are significant penalties for submitting false information, including the possibility of
fines and imprisonment for knowing violations. "
3. Records Retention ISupplements Section D. (6.11
The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These
records or copies shall be maintained for a period of at least 3 years from the date of the report. This period
may be extended by request of the Director at any time [40 CFR 122.411.
Page 6 of 6
L
w �J Approximate
Property Boundary
a �• 1 aF t� l WWTP.
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�1 f 1 � • V4 / li �
l
• O 1 1 Ov ll�`•
r
U
y g O i; q t a• Let 14 4;
Long ill50 21" •
• (discharge Bows east)-
1¢ - � �r ', +ti ���. .�� }
.. tJ
us HWY 21
Bypass +.
True Elkin, Inc.
Facility
TYue Elkin, Inc. Facility
Location
State Grid/Quad: C15NE/Elkin South,NC Permitted Flow: 4.0 MGD
Receiving Stream: Yadkin River Sub -Basin: 03.07-02
Stream Class: C Drainage Basin: Yadkin -Pee Dee River Basin
not to scale
Noah
NPDES Permit No. NC0005312
I Surry County
NORTH CAROLINA
SURRY COUNTY
AFFIDAVIT OF PUBLICATION
Before the undersigned, a Notary Public of said County and State, duly
commissioned, qualified and authorized by law to administer oaths,
personally appeared Ferris W. Simpson who being first duly
sworn, deposes and says: that he (she) is Business Manager
(Publisher or other officer or employee authorized to make affidavit) of
HEARTLAND PUBLICATIONS, LLC, engaged in the publication of a
newspaper known as MOUNT AIRY NEWS, published, issued, and
entered as periodicals class mail in the city of Mount Airy in said County
and State; that he (she) is authorized to make this affidavit and sworn
statement; that the notice or other legal advertisement, a true copy of
which is attached hereto, was published in MOUNT AIRY NEWS on the
following dates:
0a. l a! k 13
and that the said newspaper in which such notice, paper, document or
legal advertisement was published was, at the time of each and every
such publication, a newspaper meeting all of the requirements and
qualifications of Section 1-597 of the General Statutes of North Carolina
and was a qualified newspaper within the meaning of Section 1-597 of
the General Statutes of North Carolina.
This day of 0(4 1 t� 2013
Signature of person making affidavit f
Sworn to and subscribed before me, this 3 day of
®�THTlt i_J _,2013
Notary P tiLic
My Commission expires: January 15, 2018
BRIDGET HENDERSON
NOTARY PUBLIC
Yadkin County
North Carolina
My Commission Expires January 15, 2018
LCIiALJ
Public Notice
North Carolina
Environmental
Management
Commission/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Notice of Intent to Issue a
NPDES Wastewater Permit
The North Carolina Environ-
mental Management Commis-
sion proposes to issue a NP-
DES wastewater discharge
permit to the person(s) listed
below. Written comments re-
garding the proposed permit
will be accepted until 30 days
after the publish date of this
notice. The Director of the NC
Division of Water Resources
(DWR) may hold a public hear-
ing should there be a signific-
ant degree of public interest.
Please mail comments and/or
information requests to DWR
at the above address. Inter-
ested persons may visit the
DWR at 512 N. Salisbury
Street, Raleigh, NC to reviev:
information on file. Additional
information on NPDES per-
mits and this notice may be
found on our website:
http://p,ortal.ncdenr.org/weblwq
/swp/ps/npdes/calendar. or by
calling (919) 807-6390. True
Effort, Inc. (NC0005312) in
Surry County, has applied for
renewal of its permit dischar-
ging 4.0 Mi of treated wasp
water to the Yadkin River in
the Yadkin River Basin.
John Hennessy
Compliance and Expedited
Permitting Unit, Supervisor
Division of Water Resources
(919) 807-6377
email:
,_Ki h.o ,,.cc. a?nndanr.00v
Publish October 12, 2013
DENR/DWR
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES No. NC0005312
Facility Information
Applicant Facility Name:
True Elkin Inc.
Applicant Address:
P.O. Box 530 Elkin NC 28621
Facility Address:
304 East Main Street, Elkin NC 28621
Permitted Flow:
4.0 MGD
Type of Waste:
Industrial
Facility/Permit Status:
Renewal
Coun •
Surry
Miscellaneous
Receiving Stream:
Yadkin River
Regional Office:
Winston-Salem
Stream Classification:
C
State Grid / USGS
Quad:
C15NE/Elkin
South
303 d Listed?
Yes
Permit Writer:
Teresa Rodriguez
Sub -Basin:
03-07-02
Date:
9 26 2013
HUC:
0304010106
Lat. 360 14' 40" N Long. 800 50' 22" W
Drainage Area mil :
870
Summer 7Q 10 cfs
314
Winter 7Q 10 cfs
450
Average Flow cfs
IWC % :
1390
SUMMARY
True Elkin, Inc owns and operates a textile manufacturing facility in Elkin, Surry County. The
facility finishes woven upholstery fabric from primarily manmade and some natural fibers.
Operations include fabric finishing, yarn extrusion, and limited weaving. The facility generates
wastewater from the manufacturing process and utilities. They used to receive wastewater from an
adjacent facility which is now vacant.
The on -site treatment system consists of manual bar screen, equalization basin, aeration basin,
dual secondary clarifiers, chlorine contact chamber, dechlorination, aerobic digester, and sludge
drying beds.
RECEIVING STREAM
This facility discharges to the Yadkin River in the Yadkin -Pee Dee River Basin, classified C,
HUC 0304010106. This section of the river is listed in the 2012 303(d) list as impaired for
turbidity. Construction, agriculture and stormwater runoff are potential sources of turbidity.
PERmrMNG APPROACH
True Elkin is regulated under technology -based federal guidelines 40 CFR 410 Textile Mills Point
Source Category Subpart C - Low Water Use Processing Subcategory and Subpart D - Woven
Fabric Finishing Subcategory. Production data for 2010 to 2012 is summarized in Table 1. In
keeping with EPA Region 4 guidance (March 27, 2003), the Division has applied these production
figures as a long-term average to calculate technology -based permit limits under each of the
applicable Subparts as shown in Tables 2 and 3.
Fact Sheet
NPDES N0O005312 Permit Renewal
Past 1
Table 1. Production Data
Part C - Low Water Use
Part D - Woven Fabric finishing
Annual Average
(lb/day)
Daily Max
(lb/day)
Annual Average
(lb/day)
Daily Max
(lb/day)
2010
1,403
3,805
29,828
54,566
2011
1,371
5,280
31,181
45,377
2012
1,338
3,958
30,464
48,679
3-yr
average
1,370
4,347
30,491
49,540
Fact Sheet
NPDES NC0005312 Permit Renewal
Page 2
Table 2. Limits Calculations Part C - Low Water Use
Production
1.371
T 1000lb
BOD
COD
TSS
Max Day
Monthly
Average
Max Day
Monthly
Avera a
Max Day
Monthly
Avera e
BPT - 410.32
(lb/ 1000 lb)
1.4
0.7
2.8
1.4
1.4
0.7
Calculated Limits
(lb/day)
1.9
1.0
3.8
1.9 "'
' 1: 4
1.
Table 3. Limits Calculations Part D - Woven Fabric Finishing
Production
30.491
1 10001b
BOD
COD
TSS
SULFIDE
PHENOLS
TOTAL
CHROMIUM
Max Day Monthly
Max Day Monthly
Max Day Monthly
Max Day Monthly
Max Day Monthly
Max Day Monthly
BPT-410.42(a)
Average
Average
Average
Average
Avera a
Average
(lb/ 1000 lb)
6.6 3.3
17.8 8.9
Calculated Limits
b da
201.2
100.6
_
542.7
271.4
BAT-410.43 (a)
(lb/ 1000 Ib)
60
30
0.2
0.1
0.1
0.05
0.1
0.05
Calculated Limits
b da
1829.5
914.7
6.1
3.0
3.0
1.5
3.0
1.5
BAT - 410.43(c)
(lb/ 1000 lb)
40
20
Calculated Limits
lb da
1219.E
609.8
Proposed Limits
Ib/da
203.2
101.6
3052.9
1526.5
544.7
272.3
6.1
3.0
3.0
1.5
3.0
1.5
Fact Sheet
NPDES NC0005312 Permit Renewal
Page 3
IDMR data review:
DMR data was reviewed for the period of January 2009 to June 2013. Data are summarized in Table
4. There were no violations of permit limits during the review period.
Table 4. Data Summ
Parameter
Units
Average
Max
Min
Flow
MGD
0.123
1.12
0.00003
COD
lb/day
145
1,507
< 3
BOD
lb/day
4.6
139
0.01
TSS
lb/daylb/day
36
626
0.07
Sulfides
lb/daylb/day
0.12
0.83
< 0.04
Phenols
lb/day
0.019
0.238
< 0.002
Total Chromium
lb/day
0.02
0.27
< 0.002
Arsenic
mg/l
0.0067
0.037
< 0.001
Lead
mg/l
0.005
0.005
< 0.005
Benzene
mg/l
0.053
1
< 0.001
Eth lbenzene
mg/l
0.01
0.005
< 0.001
Chloroform
mg/l
0.003
0.0149
< 0.001
H
S.U.
7.2
7.94
6.6
Fecal Coliform
#/ 100 ml
1.97
48
< 1
TRC
ug/l
25
27
< 25
Total Nitrogen
mg/l
4.2
15.8
0.55
Total Phosphorus
mg/l
0.96
3.3
< 0.1
A priority pollutant analysis scan was submitted with the permit application. No parameters were
detected that would require additional limits in the permit.
Reasonable Potential analysis:
Resonable potential analysis was performed for arsenic, lead, benzene, ethylbenzene and chloroform.
None of the parameters presents reasonable potential to exceed the water quality standards. See
attached RPA.
Aquatic Toxicity Testing:
Permit requires chronic toxicity, ceriodaphnia dubia, 1.9%, the months of February, May,
August and November. The facility passed all the tests.
Fact Sheet
NPDES NC0005312 Permit Renewal
Page 4
Table 5. Proposed Limits and Permit Conditions
i Parameter
Current
Proposed
Comments
Limit/Condition
Limit/Condition
Flow
4.0 MGD
4.0 MGD
No changes
COD
6,051.2 lb/d MA
1,526.5 MA
40 CFR 410, limit based on current
12,102.5 lb/d DM
3,052.9lb/d DM
production
BOD
509.2 lb/d MA
101.6 Ib/d MA
40 CFR 410, limit based on current
1,018.2 lb/d DM
203.2 lb/d DM
production
TSS
1,327.3 lb/d MA
272.3 lb/d MA
40 CFR 410, limit based on current
2,654.4 Ib/d DM
544.7 lb/d DM
production
Phenols
7.5 Ib/d MA
1.5 lb/d MA
40 CFR 410, limit based on current
14.9 lb/d DM
3.0lb/d DM
production
Total Chromium
7.5 lb/d MA
1.5 lb/d MA
40 CFR 410, limit based on current
14.9 lb/d DM
3.0 lb/d DM
production
Sulfide
14.9 lb/d MA
3.0 lb/d MA
40 CFR 410, limit based on current
29.7 lb/b DM
6.1 lb/d DM
production
Fecal Coliform
200/ 100 ml MA
200/ 100 ml MA
State WQ standards, TISA 2B .0200
400/ 100 ml DM
400/ 100 m] DM
Total Residual
28 ug/l DM
28 ug/l DM
State WQ standards, TISA 2B .0200
Chlorine
pH
6 to 9 SU
6 to 9 SU
State WQ standards, T15A 213 .0200
Total Nitrogen
Monitor
Reduce monitoring
Reduced monitoring frequencies
Total Phosphorus
frequency to
according to 15A NCAC 2B .0500
monthly
Total Lead
Monitor
Eliminate
No reasonable potential to exceed
monitoring
the water quality standard
Total Arsenic
Monitor
Eliminate
No reasonable potential to exceed
monitoring
the water quali standard
Benzene
Monitor
Eliminate
No reasonable potential to exceed
monitoring
the water quali standard
Ethylbenzene
Monitor
Eliminate
No reasonable potential to exceed
monitoring
the water quahtv standard
Chloroform
Monitor
Eliminate
No reasonable potential to exceed
monitoring
the water quality standard
Fact Sheet
NPDFS N00005312 Pemit Rene%val
Page 5
SUMMARY OF PROPOSED CHANGES:
1. Based on the results of the RPA monitoring for chloride, lead, arsenic, benzene and
ethylbenzene were eliminated from the permit.
2. New limits for COD, BOD, TSS, sulfide, phenols and total chromium are based on
current production.
3. Monitoring frequencies for total nitrogen and total phosphorus were reduced to
monthly.
PROPOSED SCHEDULE FOR PERMIT ISSUANCE
Draft Permit to Public Notice: October 8, 2013
Permit Scheduled to Issue: December 2, 2013
NPDES DIVISION CONTACT
If you have questions regarding any of the above information or on the attached permit, please
contact Terres /Rod
(riguez at�919-807-6387.
NAME: �`""�-�/ DATE:
REGIONAL OFFICE COMMENTS
SUPERVISOR: DATE:
Fact Sheet
NPDES NC0005312 Pennit Renewal
Pa--e 6
True Elkin
REASONABLE POTENTIAL ANALYSIS
NC0005312
Qw(MGD)= 1.12
WWTP/WTP Class: Class IV
IQIOS(Cfs)= 254.26
IWC Q IQIOS = 0.68%
7QIOS(cfs)= 314.00
IWC ®7QIOS= 0.55%
7Q10W (cfs)= 450.00
IWC Q 7QIOW = 0.38%
30Q2 (cfs)= NO 30Q2 DATA IWC ® 30Q2 = NIA
Avg. Stream Flow, QA (efs) = 1390.00
IWC @ QA = 0.12 %
Receiving Stream. Yadkin River
Stream Class C
Outfall 001
Qw=1.12MGD
CHRONIC TEST CONCENTRATION = 0.55%
PARAMETER
TYPE
STANDARDS S CRITERIA (2)
w
REASONABLE POTENTIAL RESULTS
RECOMMENDED ACTION
NC WQS/ Apphcd 'h FA\'
Max Pred
(t)
a
z
Chronic Standard Acutr
D q Det. Cw Allowable Cw
Acute: NO WQS
Arsenic.
C
50 FW(7QIOs)
ugQ,
18 10
194.3
Chronic 9.090.9 -
---------------'
N_ o value> Allowable Cw
Arsenm
C
10 HH/WS(Qavg)
ug/L
18 10
194.3
Chronic 8,333.3 ---------------------
No value > Allowable Cw
Acute: 4,970.6
Lead
NC
25 FW(7QIOs) 33.9
ug/I,
!8 4
10.6
_ _ __
Chronic: 4,545.5
------------------
No value > Allowable Cw
Acute: NO WQS
Banzenc
C
51 HH(Qavg)
u.,r i.
`I s
1072.6
_ _ _ _
Chronic:____42500.0 -----------------------------
No value > Allowable Cw
Acute: NO WQS
Ethylbenzene
NC
97 FW(7QIOs)
pg/L
17 4
23.0
Chronic: 17636 4
No value> Allowable Cw
Acute: NO WQS
Chloroform
C
170 HH(Qavg)
µg/L
IS 10
744
_ ___
Chronic 141"6.7
No value > Allowable Cw
Acute:
0 0
N/A
_
5312 RPA 2013.XISM, rpa
I':�rir I of 9/26/2013
REASONABLE POTENTIAL ANALYSIS
t
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Arsenic - FW Standard
Dale Data
BDL=1/2DL
Result
37
37
Sid Dev.
8.2
8.2
Mean
5
5
C.V.
5.1
5.1
n
5
2.5
5
2.5
Mull Factor
5
2.5
Max. Value
5
2.5
Max. Pree Cw
5
5
5
2.5
5
2.5
7.2
7.2
5
2.5
5
5
5.5
5.5
5
5
i
0.5
1
1
5.6067
1.4268
18
5.25
37.0 up/L
194.3 uyL
2
Arsenic - HH/WS Standards
Data
Data
BDL=1/2DL
Results
1
LO/1900
0
37
37
Sul Dev.
2
1/0/19M
8.2
8.2
Mean
3
101900
5
5
C.V.
4
IM119D0
5.1
5.1
n
5
1/0/19D0
<
5
2.5
6
//O/1900
5
2.5
Mult Factor=
7
101900
<
5
2.5
Max. Value
8
1AW1900
<
5
2.5
Max. Prod Cw
9
1/0/1900
5
5
10
101900
<
5
2.5
11
1/0/1900
<
5
2.5
12
1N/1900
7.2
7.2
13
W11900
<
5
2.5
14
VW1900
5
5
15
1/0/1900
5.5
5.5
16
IM/1900
5
5
17
IRM190D
<
1
0.5
18
1/0/19W
1
1
19
20
21
22
23
24
25
26
-1-
5.6667
1.4268
18
5.25
37.0 ug/L
194.3 u9/L
5312 RPA 2013.XISM. data
9/26/2013
REASONABLE POTENTIAL ANALYSIS
12
a
19
a
20
Ethylbenzene
a
Lead
Benzene
Date Data
BDL-112OL
Resins
Data Dam
BDL-112DL
Reaults
• •
Data
Data BOL-112DL
Resulm
1
0.5
0.25
Sid Dev.
1.491
1
<
0A
0.05
Ste Dew.
23.
1
01 0.05
Sid Dev
1 3143
1
2
3
0.5
0.25
Mean
2.9444
2
<
0.5
0.25
Mean
74071
2
0.5 0.25
Mean
10912
2
4
10
5
C.V.
0.5068
3
<
0.5
0.25
C.V.
3.1786
3
05 0.25
C.V.
1.2044
3
5
2.5
n
18
4
<
5
2.6
n
21
4
5 2.5
n
17
4
5
5
2.5
5
c
1
0.5
5
1 0.5
5
6
7
5
2.5
Mu8 Fadw-
2.12
6
5
25
Mu8 Facia-
9.84
6
5 2.5
Mu8 Factor-
4.59
6
5
2.5
Max. Value
5.0 ug/L
7
<
5
2b
Max. Value
109.00 M&
7
5 2.5
Max. Value
5.00 yg/L
7
6
5
2.5
Max. Pred Cw
10.6 ug/L
8
5
5
Max. Prod Cw
1072.56 pWL
8
5 5
Max. Wed Cw
22.95 Ng/L
8
9
5
5
9
1
1
9
1 1
9
10
5
5
10
<
0.5
0.25
10
0.5 0.25
10
11
5
2.5
11
<
0.5
0.25
11
0.5 0.25
11
12
13
5
2.5
12
<
1
0.5
12
1 0.5
12
5
2.5
13
7
7
13
1 1
13
14
15
5
5
14
109
109
14
06 0.25
14
5
2.5
15
15
15
15
1 1
15
16
17
5
5
5
2.5
16
6
6
16
1 0.5
16
18
5
2.5
17
18
1
1
W
0.5 0.25
17
19
c
0.5
0.25
Ill
18
20
19
1
1
19
19
20
<
1
0.5
20
20
22
21
<
0.5
0.25
21
21
23
22
22
22
24
26
23
23
25
25
'
24
24
28
26
26
25
26
2,
2-
5312 RPA 2013.xl m. dam
928/2013
REASONABLE POTENTIAL ANALYSIS
Date
Chloroform
0.1
11.9
14.9
6.6
2.1
1
5
5
5.3
4
1.7
0.5
1
0.5
0.5
1
1
1.1
ODL•112DL Resulb
0.05
Std Dev.
a. 1532
11.9
Mean
3.0639
14.9
C.V.
1 3555
5.6
In
16
2.1
0.5
Mult Fador =
499
2.5
Max. Value
14.9D0000 ygl
2.5
Max. Pred Cw
74.351000 yg/L
5.3
4
1.7
0.25
0.5
0.5
0.26
1
0.5
1.1
_i ".II.,A. 1tLde
Whole Effluent Toxicity Testing and Self Monitoring Summary
Hyde County Ponzer IROI WTP NC0077992/001 County: Hyde
Fthd24PF Begin: 4/1/2010 Ac P/F Monit: 90% Ft NonComp: Single
Interface Fabrics, True Elkin WWTP NC00053121001 County: Surry
CerI7dPF Begin: 2/1/2009 chr llm: 1.9% NonComp: Single
Region:
WARO
Basin:
TAR07
Mar Jun Sep Dec
SOC_JOC:
7Q30:
0.0
PF: 0.225 IWC:
90.0 Freq: Q
J
F
M
A
M
J J A
S 0
2008
Fall
•
Fail •
Fail '
2009
•
Fail
•
•
Fall •
Fail
2010
'
Fail
•
Pass
Pass '
2011
Pass
•
•
Pass
Pass '
2012
'
'
Pass
•
Pass
Pass '
2013
'
Pass
•
Pass •
'
Region:
WSRO
Basin:
YAD02
Feb May Aug Nov
SOC JOC:
7Q30:
314
PF: 4.0
IWC
L94 Freq: Q
N D
Fail
Fail
Pass
Pass
Pass
J
F M
A M J
l A S
O N D
20D8 '
Pass '
' Pass •
• Pass
Pass '
20D9 '
Pass
• Pass '
• Pass
Pass '
2010 •
Pass
Pass
• Pass
Pass '
2011
Pass
• Pass
• Pass
Pass '
2022
Pass
Pass
Pass
Pass
2013 •
Pass
• Pass
International Paper Co - Riegelwood
NC0003298/DOS County:
Columbus
Region: WIRO
Basin:
CPF17
Jan Apr Jul Oct
SOC_JOC:
Cef17dPF Begin: 5/1/2007
chr lim: 8%
NonComp: Single
7Q10:
856
PF: 50.0
IWC: 8.3
Freq: Q
J
F
M A
M
J J A
S
O N D
2008 Pass
Pass
Pass •
Pass • '
20D9 Pau
Pass
Pass '
Pass • '
2010 Pass
•
Pass
' Pass
Pass '
2012 Pau
•
Pass
•
` Pass •
Pass
2012 Pau
•
Pass
•
• Pass •
•
Pass '
2013 Pau
•
Pass
'
Pass
Invista, S.A.R.L.-001
NC00011121001 County:
New Hanover
Region: WIRO
Basin:
CPF17
Feb May Aupr Nov
SOC_JOC:
Fthd24PF Begin: 3/1/2D05
24hrp/facllm:90%f +
NonComp: Single
7Q10:
tidal
PF: 1.4
IWC 7.4
Freq: Q
J
F M
A M
J J
A
S
D N D
2008
Pass
Pass
'
Pass
Pass
2009 •
Pass •
• Pau
• •
Pass
•
Pass
2010 •
Pass •
• Pass
Pass
Pass
•
' Pass
2011
Pass
• Pau
Pass
•
Pass
2012
Pass •
• Pass
'
Pass
Pass '
2013 •
Pass •
Pass
Page 69 of 148
True Textiles, Inc.
304 East Main Street
Elkin, NC 28621
t: 336.835.0244
f: 336.526.2037
dave.walker@truetextiles.com
June 26,2013
Re: Permit Renewal Application
NPDES Permit No. NC0005312
Mr. Charles H. Weaver
NC DENR / DWO / NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Dear Mr. Weaver:
Enclosed please find (1) Original and (2) copies of an application for renewal of NPDES Wastewater
Permit No. NC0005312.
True Elkin, Inc. experienced a major downsizing of facility operations in 2009 resulting in the
elimination of multiple process operations including fabric dyeing, some yam manufacturing processes
and production weaving processes. The net result eliminated process water flows from Subpart E, G
8 H categories. For this reason, the production data included in the permit renewal is from 2010 to
2012 as the information is representative of current operations.
The 2008 application also included effluent information from a neighboring manufacturing facility not
owned or operated by True Elkin, Inc. This facility was known as Westpoint Stevens. (WPS) W PS
has moved out of the facility and the facility remains vacant.
This permit application includes completed EPA forms 3510-1 and 3510-2c as well as all required
attachments. The data is supported by permit required periodic test results as well as our 2012 priority
pollutant analysis.
Should you have any questions or need any additional information, please feel free to call me at your
convenience.
Sin 6 /
4
Dave Walker
Director, Facilities Engineering
Enclosures: (3) Permit Renewal Applications
cc: Andy Messner, Director of Operations
Glen Gary, Wastewater Treatment Plant Manager ORC
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
4 of
BOO
Lb/Dev
Flow MGD
m
Lb/Day
Flow MGD
m
Analysis
Jan
2.24030
0.06743
3,98146
3.94153
0.12437
3.79795
20
Feb
1.58809
0.06022
3.16043
4.09659
0.14447
3.39817
21
Mar
1.93312
0.09600
2.41322
4.97848
0.19898
2.99838
22
Apr
1.84656
0.07362
3.00577
3.86957
0.14967
3.09833
20
May
2.70151
0.10768
3.00650
10.24028
0.23167
5.29714
22
Jun
2.08591
0.09178
2.72362
4,42583
0.21227
2.49865
21
Jul
223686
0.08563
3.13048
7.25828
0.12613
21
Aug
2.45455
0.10571
2.78274
6.00000
0.21636
3.32333
22
Sep
1.88418
0.07384
3.05808
4.82336
0.28917
1.99892
19
Oct
2.07790
0.06634
3,75380
5.65812
0.21201
3.19827
23
Nov
3.11088
0.07061
5.27979
9.61654
0.21353
5.39709
19
Dec
2.89403
0,06580
5.27081
5.76876
0.16469
4.19773
18
MAX 3.11088 5,27979 10.24028 6.89628 248
2012
Average
Maximum
N of
COD
Lb/Dav
Flow MGD
m L
LbIDay
Flow MGD
mclill.
Analysis
Jan
50.58507
0.06743
89.89971
110.34871
0.10501
125.93200
5
Feb
66.82583
0.06022
132.98924
160.24901
0.14447
132.92822
4
Mar
86.69834
0.09600
108.23049
131.09996
0.19898
78.95736
4
Apr
34.22532
0.07362
55.71074
109.15601
0.05817
224.87857
4
May
79.71674
0.10768
88.71632
243.80697
0.20161
144.92175
5
Jun
409.79M
0.09178
535.07400
1506.60182
1 0.21030
858.53641
4
Jul
44.35242
0.08563
62,07106
149.84887
0.24613
72.96060
5
Aug
80.75000
0.10571
91.54705
132.00000
0.20035
78.95581
4
Sep
29.20380
0.07384
47.39860
41.33879
0.09719
50.97248
4
Oct
44.36863
0.06634
80.15353
75.43930
0.07012
128.93038
5
Nov
102.68894
0.07061
174.28378
270.68771
0.21353
151.91797
4
Dec
81.55957
0.06580
148.54175
1 162.07472
0.16469
117.93632
4
MAX 409.79099 535.07400 1506.60182 858.63641 52
True Elkin, Inc.
Date Printed: 6/26/2013 Page 1 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
4 of
TSS
Lb/Day
Flow MGD
mmll.
LblDay
Flow MGD
mq&
Analysis
Jan
22.52451
0.06743
40.03053
91.88124
0.19499
56.46951
20
Feb
13.80471
0.06022
27.47257
43.97811
0.14447
36.48030
21
Mar
15.51084
0.09600
19.36307
53.10378
0.19898
31.98273
22
Apr
14.56985
0.07362
23.71627
52.88002
0.05817
108.94117
20
May
24.23703
0.10768
26.97326
78.79854
0.16782
56.26962
22
Jun
29.59742
0.09178
38.64607
77.00943
0.21227
43.47652
21
Jul
16,28460
0.08563
22.79024
53.92110
0.19592
32.98219
21
Aug
25.76522
0.10571
29.21028
52.00000
0.21636
28.80221
23
Sap
19.59170
0.07384
31.79788
89.23208
0.28917
36,98003
19
Oct
14.90740
0.06634
26.93076
38.89959
0.21201
21.98813
23
Nov
28.22267
0.07061
4Z89954
111.3025.
0.21353
62.46627
19
Dec
28.53711
0.06580
F 1--51.97369
1 57.62306
0.13287
51.97194
18
MAX 29.59742 51,97369 111.30251 108.94117 249
2012
Average
Maximum
N of
Sulfides
LbIDav
Flow MGD
mqtL
Lb(Day
Flow MGD
m /L
Analysis
Jan
0.07477
0.06743
0.13289
0.10372
0.12437
0.09995
2
Feb
0.08735
0.06022
0.17383
0.12057
0.14447
0,10001
2
Mar
0.09260
0.09600
0.11560
0.15608
0.18703
0.10001
2
Apr
0.03199
0.07362
0.05207
0.03760
0.04506
0.10001
2
May
0.10385
0.10768
0.11558
0.19128
0.22920
0.10001
2
Jun
0.03060
0.09178
0.03995
0.03331
0.03991
0.10001
2
Jul
0.12775
0.08563
0.17878
0.20541
0.24613
0.10001
2
Aug
0.19051
0.10571
0.25622
0.10001
2
Sep
0.07034
0.07384
0.11417
0.08111
0.09719
0.10001
2
Oct
0.06333
0.06634
0.11441
0.08320
0.09969
0.10001
2
Nov
0.04088
0.07061
0.06938
0.05481
0.06568
0.10001
2
Dec
0.06742
0.06580
0.12279
0.07588
0.09093
0.10001
2
MAX 0.19051 0.21599 0.21383 0.10001 24
True Elkin, Inc.
Date Printed: 6/26/2013 Page 2 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
a of
Phenols
Lb(Dav
Flow MGD
maVL
LbfDay
Flow MGD
Analysis
Jan
0.00903
0.06743
0.01605
0.01348
0.12437
0.01299
2
Feb
0.01054
0.06022
0.02097
0.01566
0.14447
0.01299
2
Mar
0.00925
0.09600
0.01155
0.01560
0.18703
0.00999
2
Apr
0.00320
0.07362
0.00520
0.00376
0.04506
0.00999
2
May
0.01038
0.10768
0.01155
0.01912
0.22920
0.00999
2
Jun
0.00176
0.09178
0.00230
0.00180
0.03991
0.00540
2
Jul
0.00879
0.08563
0.01230
0.01478
0.24613
0.00720
2
Aug
0.10571
0.04308
0.05200
0.20035
0.03110
2
Sep
0.01065
0.07384
0.01729
0.01297
0.09719
0.01599
2
Oct
0.03039
0,06634
0.07061
0.054
0.03943
0.04382
0.05208
0.06568
0.07996
2
2
Nov
0.02323
Dec
0.00694
0.06680
0.01263
0.00910
0.09093
0.01199
2
7/17/12 ppa
0.00436
0.08563
0.00610
0.01253
0.24613
0.00610
1
MAX 0.03800 0.05491 0.05647 0.12993 25
2012
Average
Maximum
# of
Chromium
LbfDav
Flow MGD
mWIL
Lb/Day
Flow MGD
mall.
Analysis
Jan
0,01349
0.06743
0.02397
0.02157
0.12437
0.02079
2
Feb
0.01693
0.06022
0.03369
0.02542
0.14447
0.02109
2
Mar
0.01274
0.09600
0.01590
0.02402
0.18703
0.01539
2
Apr
0.00160
0.07362
0.00260
0.00188
0.04506
0.00500
2
May
0.02164
0.10768
1 0.02408
0.04186
0.22920
0.02189
2
Jun
0.00157
0.09178
0.00206
0.00256
0.03991
0.00770
2
Jul
0.02123
0.08563
0.02972
0.03941
0.24613
0.01919
2
Aug
0.03550
0.10571
0.03900
0.20035
0.02333
2
Sep
0.00721
0.07384
0.01171
0.00762
0.07139
0.01279
2
Oct
0.00821
0.06634
0.01483
0.01056
0.09969
0.01269
2
Nov
0.01170
0.07061
0.01986
0.02098
0.06568
0.
2
Dec
0.01094
0.06580
0.01992
0.01380
0.09093
0.01819
2
7/17/12 ppa
0.01858
0.08563
0.02600
0,24613
0.02600
1
MAX 0.03550 0.04025 0.05341 0.03828 25
True Elkin, Inc.
Date Printed: 6/26/2013 Page 3 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
4
Fecal
Coliform
coV100mL
Flow (MGD)
col/100mL
Flow (MGD)
of
Analysis
Jan
2.50000
0.06743
3.00000
0.12437
2
Feb
2,50000
0.06022
3.00000
0.14447
2
Mar
1.00000
0.09600
1.00000
0,22193
2
Apr
1.00000
0.07362
1.00000
0.07666
2
May
1.00000
0.10768
1.00000
0,24889
2
Jun
11.00000
0.09178
21.00000
0.03342
2
Jul
15.50000
0.08563
28.00000
0.24613
2
Aug
3.50000
0.10571
6.00000
0.25622
2
Sep
9.00000
0,07384
14.00000
0.07139
2
Oct
1.00000
0.06634
1.00000
0.09969
1
Nov
1.00000
0.07061
1.00000
0.09797
2
Dec
3,00000
0.06580
5.00000
0.09093
2
7/17/12 ppa
43.00000
0.08563
43.00D00
0.24613
1
MAX 43.00000 43.00000 24
2012
Average
Maximum
#
Chlorine
Residual
p9/L
Flow (MGD)
Lbs
pg/L
Flow (MGD)
Lbs
of
Analysis
Jan
<25
0.06743
<25
0.19499
22
Feb
<25
0.06022
<25
0.15061
21
Mar
<25
0.09600
<25
0.19898
22
Apr
<25
0.07362
<25
0.18214
21
May
25
0.10768
0.02247
<25
0.27520
23
Jun
<25
0.09178
<25
0.21227
21
Jul
<25
0.08563
<25
0.24613
22
Aug
<25
0.10571
<25
0.25622
23
Sep
<25
0.07384
25
028917
0.06033
20
Oct
<25
0.06634
<25
0.21201
23
Nov
<25
0.07061
<25
0.21353
22
Dec
<26
0.06580
<25
0.16469
21
MAX <25 0.02247 <25 0.06033 261
True Elkin, Inc.
Date Printed: 6/26/2013 Page 4 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
k
Total
Nitrogen
Lb/Day
Flow (MGD)
mg/L
Lb/Day
Flow (MGD)
mg/L
of
Analysis
Jan
1,86493
0.06743
3.31400
0.89413
0.02435
4.40000
5
Feb
1.79660
0.06022
3.57500
1.00911
0.02879
4.20000
4
Mar
2.12502
0.09600
2.65250
4.85422
0.18703
3.11000
4
Apr
1.88776
0.07362
3.07250
1.84472
0.05817
3.80000
4
May
2.43715
0.10768
2.71200
7.26851
0.22920
3.80000
5
Jun
0.09178
5.30000
10.35473
0.21030
5.90000
4
Jul
4.00187
0.08563
5.60000
14.58379
0.24613
7.10000
5
Aug
3.90354
0.10571
4.42500
0.39985
520000
4
Sep
1.56360
0.07384
2.53750
1.84691
0.07139
3.10000
4
Oct
1.56560
0.06634
2.82800
3.06634
0.07012
5.24000
5
Nov
1.29389
0.07061
2.19575
4.70090
0.21353
2.63800
4
Dec
1.41744
0.06580
2.58125
2.52317
0.09093
3.32500
4
MAX 4.05949 5.60000 17.35193 7.10000 52
2012
Average
Maximum
Total
Phosphorous
Lb/Day
Flow (MGD)
mg/L
Lb/Day
Flow (MGD)
mglL
4 of
Analysis
Jan
0.52617
0.06743
0.93500
1.24550
0.12437
1.20000
2
Feb
0.52516
0.06022
1.04500
1.32623
0.14447
1.10000
2
Mar
0.80515
0.09600
1.00500
2.02909
0.18703
1.30000
2
Apr
0.49460
0.07362
0.80500
0.25053
0.03160
0.95000
2
May
0.76835
0.10768
0.85500
1.89364
0.22920
0.99000
2
Jun
10.09178
1.60000
0,56621
0.03991
1.70000
2
Jul
0.92901
0.08563
1,30000
0.80143
0.06002
1.60000
2
Aug
1.01448
0.10571
1.15000
2.56591
0.25622
1.20000
2
Sep
0.67782
0.07384
1.10000
1.54756
0.16858
1.10000
2
Oct
0.46780
0.06634
0.84500
0.37813
0.05208
0.87000
2
Nov
0.72480
0.07061
1.23000
0.82219
0.06568
1.50000
2
Dec
0.54913
0.06580
1.00000
0.83473
0.09093
1.10000
2
MAX 1.22551 1.60000 2.56591 1.70000 24
True Elkin, Inc.
Date Printed: 626/2013 Page 5 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
If of
Tamp
°C
Flow (MGD)
°C
Flow (MGD)
Analysis
Jan
5A
0.06743
9.0
0.04884
20
Feb
6.2
0.06022
12.7
0.02990
21
Mar
12.4
0.09600
18.1
0.14205
22
Apr
15.3
0.07362
22.1
0.03531
20
May
20.7
0.10768
26.4
0.09553
22
Jun
22.2
0.09178
24.6
0.06260
21
Jul
252
0.08563
26.7
0.19592
21
Aug
23.8
0.10571
26.1
0.25622
23
Sep
20.4
0.07384
25.3
0.02884
19
Oct
14.7
0.06634
19.3
0.07798
23
Nov
7.9
0.07061
17.1
0.06568
19
Dec
7.4
0,06580
1
10.6
0.14611
18
MAX 14.7 19.3 123 Winter
MAX 25.2 26.7 126 Summer
2012
Minimum
Maximum
p of
H
pH
Flow MGD
H
Flow MGD
Analysis
Jan
7.0
0.02964
7.5
0.05215
20
Feb
6.8
0.06752
7.3
0.08400
21
Mar
6.9
0.13732
7.4
0.13180
22
Apr
7.0
0.17579
7.6
0.03531
20
May
17.1
0.02766
7.4
0.04069
22
Jun
6.9
0.03991
7.5
0.03410
21
Jul
6.7
0.08023
7.4
0.02308
21
Aug
7.0
0.12271
7.3
0.09559
23
Sep
6.8
0.01407
7.3
0.16538
19
Oct
6.8
0.09969
7.3
0.07293
23
Nov
6.8
0.04375
7.2
0,13262
19
Dec
6.7
0.03459
7A
0.05606
18
MAX 6.7 7.6 249
True Elkin, Inc.
Date Printed: 6/26/2013 Page 6 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
N of
Arsenic
Lb/Day
Flow MGD
m
Lb/Day
Flow MGD
m
Analysis
Jan
N/A
0.06743
N/A
N/A
N/A
N/A
0
Feb
0.00000
0.06022
ND
0.00000
0.06486
NO
1
Mar
N/A
0.09600
N/A
N/A
N/A
N/A
0
Apr
N/A
0.07362
N/A
N/A
N/A
N/A
0
May
0.00000
0.10768
NO
0.00000
0.02147
NO
1
Jun
N/A
0.09178
N/A
N/A
N/A
N/A
0
Jul
N/A
0.08563
N/A
N/A
N/A
N/A
0
Aug
0.00485
0.10571
0.00550
0.01176
0.25622
0,00550
1
Sep
N/A
0.07384
N/A
N/A
N/A
N/A
0
Oct
N/A
0.06634
N/A
N/A
N/A
N/A
0
Nov
0.00000
0.07061
NO
0.00000
0.03229
NO
1
Dec
N/A
0.06680
N/A
N/A
N/A
N/A
0
7/17/12 ppa
0.00457
0.08563
0.00640
0.01315
0.24613
O.OD640
1
MAX 0.00485 0.00640 0.01315 0,00640
2012
Average
Maximum
M of
Eth (benzene
Lb/Day
Flow MGD
m
Lb/Day
Flow MGD
m
Analysis
Jan
N/A
0.06743
N/A
N/A
0.00000
N/A
0
Feb
0.00000
0.06022
NO
0.00000
0.06486
NO
1
Mar
N/A
0.09600
N/A
N/A
0.00000
N/A
0
Apr
N/A
0.07362
N/A
N/A
0.00000
N/A
0
May
0.00000
0.10768
NO
0.00000
0.02147
NO
1
Jun
N/A
0.09178
N/A
N/A
0.00000
N/A
0
Jul
N/A
0.08563
N/A
N/A
0.00000
N/A
0
Aug
0.00000
0.10571
NO
0.00000
0.25622
NO
1
Sep
N/A
0.07384
N/A
N/A
0.00000
N/A
0
Oct
N/A
0.06634
N/A
N/A
0.00000
N/A
0
Nov
0.00000
0.07061
NO
0.00000
0.03229
NO
1
Dec
N/A
0.06580
N/A
N/A
0.00000
N/A
0
7/17/12 ppa
0.00000
0.08563
NO
0.00000
0.24613
NO
1
MAX 0.00000 NO 0,00000 NO
True Elkin, Inc.
Date Printed: 6/26/2013 Page 7 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
M Of
Lead
Lb(Day
Flow MGD
mq1L
Lb/Day
Flow MOD
m /L
Anal is
Jan
N/A
0.06743
N/A
N/A
0.00000
N-A
0
Feb
0.00000
0.06022
NO
O.00D00
0.06486
ND
1
Mar
N/A
0.09600
N/A
N/A
0.00000
N/A
0
Apr
N/A
0.07362
N/A
N/A
0.00000
N/A
0
May
0.00000
0.10768
NO
0.ODD00
0.02147
NO
1
Jun
N/A
0.09178
N/A
N/A
0.00000
N/A
0
Jul
N/A
0.08563
N/A
N/A
0.00000
N/A
0
Aug
0.00000
0.10571
NO
0.
0.25622
NO
1
Sep
N/A
0.07384
N/A
N/A
0.00000
N/A
0
Oct
N/A
0.06634
N/A
N/A
0.00000
N/A
0
Nov
0.00000
0.07061
NO
0.00000
0.03229
NO
1
Dec
MA
0.06580
N/A
N/A
0.00000
N/A
0
7/17/12 ppa
0.00000
0.08563
NO
0.00000
0.24613
ND
1
MAX 0.00000 NO 0,00000 NO
2012
Average
Maximum
a Of
Benzene
UbfDay
Flow MGD
m-QIL
Lb/Day
Flow(MOD)
mg&
Ana IB
Jan
N/A
0.06743
N/A
N/A
0.00000
N/A
0
Feb
0.00000
0.06022
NO
0.00000
0.06486
NO
1
Mar
N/A
0.09600
N/A
N;A
0.00000
N/A
0
Apr
N/A
0.07362
N/A
N/A
0.00000
N/A
0
0.10768
NO
0.00000
0.02147
NO
1
N/A
0.09178
N/A
N/A
0.00000
N/A
0
N/A
0.08563
N/A
N/A
0.00000
N/A
0
0,10671
NO
0.00000
0.25622
NO
1
12ppa
N/A
0.07384
N/A
N/A
0.00000
N/A
0
N/A
0.06634
N/A
N/A
0.00000
N/A
0
0.07061
ND
0.00000
0.03229
NO
1
0.06580
N/A
N/A
0.00000
N/A
0
7/17
0.08563
NO
0.00000
0.24613
NO
1
MAX 0.00000 NO 0.00000 NO
True Elkin, Inc.
Date Printed: 6/26/2013 Page 8 of 9
True Elkin, Inc. WWTP Totals
2012
Average
Maximum
If of
Chloroform
LbIDav
Flow MGD
moll.
Lb/Day
Flow MGD
m
Analysis
Jan
N/A
0.06743
N/A
N/A
0.00000
N/A
0
Feb
0.00000
0.06022
ND
0.00000
0.06486
ND
1
Mar
N/A
0.09600
N/A
N/A
0.00000
N/A
0
Apr
N/A
0.07362
N/A
N/A
0.00000
N/A
0
May
0.00000
0,10768
ND
0.00000
0.02147
ND
1
Jun
N/A
0.09178
N/A
N/A
0.00000
N/A
0
Jul
N/A
0.08563
N/A
N/A
0.00000
N/A
0
Aug
0.00000
0,10571
ND
0.00000
0.25622
ND
1
Sep
N/A
0.07384
N/A
N/A
0.00000
N/A
0
Oct
N/A
0.06634
N/A
N/A
0.00000
N/A
0
Nav
0.00000
0.07061
ND
0.00000
0.03229
ND
1
Dec
N/A
0.06580
N/A
N/A
0.00000
N/A
0
7/17/12 ppa
-0.00000
0.08563
ND
0.00000
0.24613
ND
1
MAX 0.00000 ND 0.00000 ND
True Elkin, Inc.
Date Printed: 6/26/2013 Page 9 of 9
Production Data for NPDES Effluent Permit Calculations
Year
Subpart C - Low Water Use Processing
Subcategory
Total
Operating Level
Average pounds / day
Max. pounds / day
Pounds / day
2010
1,403
3,805
1,127
2011
1,371
5,240
841
2012
1,338
3,958
906
Year
Subpart D - Woven Fabric Finishing Subcategory
Total
Operating Level
Average pounds I day
Max. pounds / day
Pounds / day
2010
29,828
54,566
23,602
2011
31,181
45,377
19,725
2012
30,464
48,679
17,566
Average pounds / day is the annual average for actual production days.
Max. pounds / day is the actual maximum production day for the year.
Operating Level pounds / day is the calendar year average.
Pro Tro floe 1 I jilru 7~..ell
. ~. City Ston
o�
companyFurnitum
Taming
0.181 AcreS± Ro11r add o
p• B¢ds
6,3M 14Fti
F4o �¢leF Wfa11001
0.146 Acres± O o -¢ aumdee 36 Irap^ /n
^ yq Longitude. NO ilf t'f"
000
\ 1L40 Acrest vm� �I
J
27.05 Acres±
ftF e
_0 19 A
OW, Enproanrp\EnpnnYl\AC/D\PYMr\Emiranmanbl\3013'M PmmR\NMM W —e r F.iT4 5U Opn 3013-0vp
Legend:
I I = Hazardous Waste Storage Area
O = Paints and Solvents Hazardous Waste Storage Area
X = Universal Hazardous Waste Storage Area
® Former West Point Stevens Buildings
® True Elkin, Inc. Buildings
Surface Water Bodies, Process Water
& Wastewater
tt^ft Property Line
FIGURE: 1-2
OESCMMN
Wastewater
y Site Plan
0
am Fm1M
NOTE �—
~N BY 0 W W
WEEr NO. Mim/i 3/]O1S LI
1073 •*EI n
Itra -n
�,I ?
P [a n
0 spital > 1 JL
R T,
•
141
Holly 0
I
44,
268
jz
Res /"
�,7 a
4, 1
M 908)
()
to 0
ewet
J, D i sao_
OP
• 1. ` 'j.�•, _••-• ,\• �'\�\\,�,• Cry � �
OU not
011f Sville
Outfd1l 002
-S
BM' m
�A,
13*
Figure: 1-1
NPIDES Wastewater Application
Facility Location
F.I&
Elkin O6/12/13 Noted oww
W■aVFa RY.
DWW\WWTP NPDES Wastewater Application 2013 1 of 1
e SIONS:
DcuwMON;
Elkin Facility T..
ENNN.C.2 I
Outfall 001
Figure: 1-5
NPDES Wastewater Application
Wastewater Treatment Plant Schematic
III Elkin 1 6/13/2013 1 Noted I DWW I
DWW\WWiP NPDES Wastewater Application 2013 1 1 of 1
rye MS:
uv. n: oA>E osscmmoN:
Elkin Facility 304e NWn eI
buebMN.00m Bdn, N.C. 20621
Raw Yarn
Material Manufacturing
Receiving -Extrusion
-Texturizing
Finishing
-Flame Retardent
-Soil Repellency
-Latex coating
-Needling
-Drying
Inspection
Warehouse
Distribution
Sample Offsite
Warping Facilities/
Weaving I I Vendors
Figure: 1-3
NPDES Wastewater Application
III Production Flow Schematic
III Elkin 1 6/14/2013 1 Noted I D W W
NPDES Wastewater
1 of 1 1
qzua
Elkin Facility T..,1. s
buNaxtllM.mm 8&. N.C. TA821
North Carolina Ceriodaphnia
Chronic Pass/Fail Reproduction Toxicity Test
LC50/Acute Toxicity Test
Effluent Concentration: 1.9%
Date
Passed
Failed
% Reduction
2/7/2012
X
1.09
5/8/2012
X
11.11
8/7/2012
X
4.83
11 /6/2012
X
28.52
Land Application Summary
True Elkin, Inc.
True Textiles, Inc. has a permit for Land Application of Residual Solids (NPDES
Permit No. WQ0013982). The permit expires December 31, 2013 and is in the process
for renewal. The program is managed in house by Operator in Responsible Charge, Glen
Gary License No 994475, with support from outside contractor S & ME located in
Greensboro, NC.
True Textiles, Inc. generated approximately 75 cubic yards of residual solids
during the 2012 calendar year. The residuals are being temporarily stored on one of the
sand drying beds located at the Wastewater Treatment Plant. True Textiles, Inc. estimates
there are a minimum of 700 cubic yards of storage space on site and 150 cubic yards
currently on the storage bed. Once enough residual solids have been generated to justify
a land application event, one will be scheduled in the future.
Attached are copies of the 2012 Annual Report Confirmation, 2011 Compliance
Inspection and a copy of our Land Application O&M Manual excerpted from the WWTP
O&M Manual.