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HomeMy WebLinkAboutNC0005312_Permit Issuance_20131205Y .w r NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder Governor Director December 5, 2013 Mr. Dave Walker True Elkin, Inc. 304 East Main Street Elkin, NC 28621 Subject: NPDES Final Permit Permit NC0005312 Surry County Class IV Facility Dear Mr. Walker: John E. Skvada, III Secretary Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143- 215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Your final permit includes the following changes from your previous permit: Based on the results of a reasonable potential analysis monitoring for chloride, lead, arsenic, benzene and ethyl benzene were eliminated from the permit. Proposed limits for COD, BOD, TSS, sulfide, phenols and total chromium are based on current production. Monitoring frequencies for total nitrogen and total phosphorus were reduced to monthly. In addition a special condition was added to your permit including requirements for electronic reporting. Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. 1617 Mail Service Center, Ralegh, North Carolina 276W1617 Location: 512 N. Salisbury St Ralegh, North Carolina 27604 Phone: 919-807-63001 Fax: 919-807-6492 Internet: w .ncwaterouality.oro An Equal Opporlunity'Afinnative Action Employer True Elkin, Inc. December 5, 2013 Page 2 of 2 The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your final NPDES permit. [See Special Condition A. (3.)] For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: httlp://Portal.ncdenr.org/web/wq/­admin/bog/­­ipu/"edm . For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http: / /wwa2.epa.y-ov/compliance /proposed-npdes-electronic-reporting-rule. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources, the Coastal Area Management Act or any other federal or local governmental permits that may be required. If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 807-6387 or at email Teresa.rodriguez@ncdenr.gov. Sincerely, oQ (J N "Ok, &Thomas A. Reeder cc: NPDES Files Central Files EPA Region IV (e-copy) Winston-Salem Regional Office / Surface Water Protection Section Aquatic Toxicology Unit (e-copy) 9 Permit NC0005312 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM MDESI In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, True Elkin, Inc. is hereby authorized to discharge wastewater from a facility located at the True Elkin, Inc. 304 East Main Street, Elkin Surry County to receiving waters designated as the Yadkin River located within the Yadkin Pee -Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective January 1, 2014. This permit and authorization to discharge shall expire at midnight on December 31, 2018. Signed this day December 5, 2013. Thomas A. Reeder, Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 6 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. True Elkin, Inc. is hereby authorized to: 1. continue to operate an existing 4.0 MGD extended aeration system treating combined industrial wastewater and contaminated groundwater, consisting of • a manual bar screen, fine screening, pH adjustment using lime • equalization basin, • aeration basin • dual clarifiers • suspension of dissolved calcium hypochlorite • post -chlorination aeration tank, • aerobic digester, and sludge drying beds located at True Elkin, Inc., 304 East Main Street, Elkin, Surry County, and 2. discharge from said treatment works at the location specified on the attached map into the Yadkin River classified Class C waters in the Yadkin -Pee Dee River Basin. Page 2 of 6 Permit NC0005312 PART A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfan 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LFFLUEN'f LIMCI'S MONITORING ItEt1UIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locationt Flow 4.0 MGD Continuous Recording I or E BOD, 5 day, 20°C 101.6 lbs/day 203.2 lbs/day Daily Composite E COD 1,526.5 lbs/day 3,052.9 lbs/day Weekly Composite E Total Suspended Solids 272.3 lbstday 544.7 lbs/day Daily Composite E Sulfides 3.0 lbs/day 6.1 Ibs/da 2 / Month Grab E Phenols 1.5 lbs/day 3.0 lbs/da 2 / Month Grab E Chromium 1.5 lbs/day 3.0 lbs/da 2 / Month Com osite E Fecal Coliform metric me mean) ( eoan 200 / 100 mL 400 / 100 mL 2 / Month Grab E Total Residual Chlorine 28 Daily Grab E H > 6 and < 9 SU Daily Grab E Temperature Daily Grab E Total Nitrogen (NO2 + NO3 + TEN Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity I QuarterlyComposite I E Footnotes: 1. Sample locations: I = Influent; E = Effluent 2. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/l will be treated as zero for compliance purposes. The permittee shall monitor for chlorine only if chlorine is used at the facility. 3. Chronic Toxicity (Ceriodaphnia) P/F at 1.9%; February, May, August, November; See Special Condition A.(2). Discharge shall contain no floating solids or foam visible in other than trace amounts. Page 3 of 6 Permit NC0005312 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dabia at an effluent concentration of 1.9%. The permit holder shall perform at a minimum, quarter monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure' (Revised- December 2010) or subsequent versions. The tests will be performed February, May, August, and November. These months signify the first month of each three month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP311 for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins on the fast day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Page 4 of 6 Permit NC0005312 Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Form submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3.) ELECTRONIC OF DISCHARGE REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B.(11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting [Supersedes Section D. (2.) and Section E. (5.)(a I Beginning no later than 90 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and Page 5 of 6 Permit NC0005312 discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal. ncdenr.orWweb/wq/adm i n/booJipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Sianatory Reauirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)l All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (1 l.xa) or by a duly authorized representative of that person as described in Part IT, Section B. (I 1.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://.porta l.ncdenr.org/web/wg/adm in/boglipu/edin Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. " 3. Records Retention ISupplements Section D. (6.11 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.411. Page 6 of 6 L w �J Approximate Property Boundary a �• 1 aF t� l WWTP. � �1 f 1 � • V4 / li � l • O 1 1 Ov ll�`• r U y g O i; q t a• Let 14 4; Long ill50 21" • • (discharge Bows east)- 1¢ - � �r ', +ti ���. .�� } .. tJ us HWY 21 Bypass +. True Elkin, Inc. Facility TYue Elkin, Inc. Facility Location State Grid/Quad: C15NE/Elkin South,NC Permitted Flow: 4.0 MGD Receiving Stream: Yadkin River Sub -Basin: 03.07-02 Stream Class: C Drainage Basin: Yadkin -Pee Dee River Basin not to scale Noah NPDES Permit No. NC0005312 I Surry County NORTH CAROLINA SURRY COUNTY AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified and authorized by law to administer oaths, personally appeared Ferris W. Simpson who being first duly sworn, deposes and says: that he (she) is Business Manager (Publisher or other officer or employee authorized to make affidavit) of HEARTLAND PUBLICATIONS, LLC, engaged in the publication of a newspaper known as MOUNT AIRY NEWS, published, issued, and entered as periodicals class mail in the city of Mount Airy in said County and State; that he (she) is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in MOUNT AIRY NEWS on the following dates: 0a. l a! k 13 and that the said newspaper in which such notice, paper, document or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. This day of 0(4 1 t� 2013 Signature of person making affidavit f Sworn to and subscribed before me, this 3 day of ®�THTlt i_J _,2013 Notary P tiLic My Commission expires: January 15, 2018 BRIDGET HENDERSON NOTARY PUBLIC Yadkin County North Carolina My Commission Expires January 15, 2018 LCIiALJ Public Notice North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environ- mental Management Commis- sion proposes to issue a NP- DES wastewater discharge permit to the person(s) listed below. Written comments re- garding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Resources (DWR) may hold a public hear- ing should there be a signific- ant degree of public interest. Please mail comments and/or information requests to DWR at the above address. Inter- ested persons may visit the DWR at 512 N. Salisbury Street, Raleigh, NC to reviev: information on file. Additional information on NPDES per- mits and this notice may be found on our website: http://p,ortal.ncdenr.org/weblwq /swp/ps/npdes/calendar. or by calling (919) 807-6390. True Effort, Inc. (NC0005312) in Surry County, has applied for renewal of its permit dischar- ging 4.0 Mi of treated wasp water to the Yadkin River in the Yadkin River Basin. John Hennessy Compliance and Expedited Permitting Unit, Supervisor Division of Water Resources (919) 807-6377 email: ,_Ki h.o ,,.cc. a?nndanr.00v Publish October 12, 2013 DENR/DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0005312 Facility Information Applicant Facility Name: True Elkin Inc. Applicant Address: P.O. Box 530 Elkin NC 28621 Facility Address: 304 East Main Street, Elkin NC 28621 Permitted Flow: 4.0 MGD Type of Waste: Industrial Facility/Permit Status: Renewal Coun • Surry Miscellaneous Receiving Stream: Yadkin River Regional Office: Winston-Salem Stream Classification: C State Grid / USGS Quad: C15NE/Elkin South 303 d Listed? Yes Permit Writer: Teresa Rodriguez Sub -Basin: 03-07-02 Date: 9 26 2013 HUC: 0304010106 Lat. 360 14' 40" N Long. 800 50' 22" W Drainage Area mil : 870 Summer 7Q 10 cfs 314 Winter 7Q 10 cfs 450 Average Flow cfs IWC % : 1390 SUMMARY True Elkin, Inc owns and operates a textile manufacturing facility in Elkin, Surry County. The facility finishes woven upholstery fabric from primarily manmade and some natural fibers. Operations include fabric finishing, yarn extrusion, and limited weaving. The facility generates wastewater from the manufacturing process and utilities. They used to receive wastewater from an adjacent facility which is now vacant. The on -site treatment system consists of manual bar screen, equalization basin, aeration basin, dual secondary clarifiers, chlorine contact chamber, dechlorination, aerobic digester, and sludge drying beds. RECEIVING STREAM This facility discharges to the Yadkin River in the Yadkin -Pee Dee River Basin, classified C, HUC 0304010106. This section of the river is listed in the 2012 303(d) list as impaired for turbidity. Construction, agriculture and stormwater runoff are potential sources of turbidity. PERmrMNG APPROACH True Elkin is regulated under technology -based federal guidelines 40 CFR 410 Textile Mills Point Source Category Subpart C - Low Water Use Processing Subcategory and Subpart D - Woven Fabric Finishing Subcategory. Production data for 2010 to 2012 is summarized in Table 1. In keeping with EPA Region 4 guidance (March 27, 2003), the Division has applied these production figures as a long-term average to calculate technology -based permit limits under each of the applicable Subparts as shown in Tables 2 and 3. Fact Sheet NPDES N0O005312 Permit Renewal Past 1 Table 1. Production Data Part C - Low Water Use Part D - Woven Fabric finishing Annual Average (lb/day) Daily Max (lb/day) Annual Average (lb/day) Daily Max (lb/day) 2010 1,403 3,805 29,828 54,566 2011 1,371 5,280 31,181 45,377 2012 1,338 3,958 30,464 48,679 3-yr average 1,370 4,347 30,491 49,540 Fact Sheet NPDES NC0005312 Permit Renewal Page 2 Table 2. Limits Calculations Part C - Low Water Use Production 1.371 T 1000lb BOD COD TSS Max Day Monthly Average Max Day Monthly Avera a Max Day Monthly Avera e BPT - 410.32 (lb/ 1000 lb) 1.4 0.7 2.8 1.4 1.4 0.7 Calculated Limits (lb/day) 1.9 1.0 3.8 1.9 "' ' 1: 4 1. Table 3. Limits Calculations Part D - Woven Fabric Finishing Production 30.491 1 10001b BOD COD TSS SULFIDE PHENOLS TOTAL CHROMIUM Max Day Monthly Max Day Monthly Max Day Monthly Max Day Monthly Max Day Monthly Max Day Monthly BPT-410.42(a) Average Average Average Average Avera a Average (lb/ 1000 lb) 6.6 3.3 17.8 8.9 Calculated Limits b da 201.2 100.6 _ 542.7 271.4 BAT-410.43 (a) (lb/ 1000 Ib) 60 30 0.2 0.1 0.1 0.05 0.1 0.05 Calculated Limits b da 1829.5 914.7 6.1 3.0 3.0 1.5 3.0 1.5 BAT - 410.43(c) (lb/ 1000 lb) 40 20 Calculated Limits lb da 1219.E 609.8 Proposed Limits Ib/da 203.2 101.6 3052.9 1526.5 544.7 272.3 6.1 3.0 3.0 1.5 3.0 1.5 Fact Sheet NPDES NC0005312 Permit Renewal Page 3 IDMR data review: DMR data was reviewed for the period of January 2009 to June 2013. Data are summarized in Table 4. There were no violations of permit limits during the review period. Table 4. Data Summ Parameter Units Average Max Min Flow MGD 0.123 1.12 0.00003 COD lb/day 145 1,507 < 3 BOD lb/day 4.6 139 0.01 TSS lb/daylb/day 36 626 0.07 Sulfides lb/daylb/day 0.12 0.83 < 0.04 Phenols lb/day 0.019 0.238 < 0.002 Total Chromium lb/day 0.02 0.27 < 0.002 Arsenic mg/l 0.0067 0.037 < 0.001 Lead mg/l 0.005 0.005 < 0.005 Benzene mg/l 0.053 1 < 0.001 Eth lbenzene mg/l 0.01 0.005 < 0.001 Chloroform mg/l 0.003 0.0149 < 0.001 H S.U. 7.2 7.94 6.6 Fecal Coliform #/ 100 ml 1.97 48 < 1 TRC ug/l 25 27 < 25 Total Nitrogen mg/l 4.2 15.8 0.55 Total Phosphorus mg/l 0.96 3.3 < 0.1 A priority pollutant analysis scan was submitted with the permit application. No parameters were detected that would require additional limits in the permit. Reasonable Potential analysis: Resonable potential analysis was performed for arsenic, lead, benzene, ethylbenzene and chloroform. None of the parameters presents reasonable potential to exceed the water quality standards. See attached RPA. Aquatic Toxicity Testing: Permit requires chronic toxicity, ceriodaphnia dubia, 1.9%, the months of February, May, August and November. The facility passed all the tests. Fact Sheet NPDES NC0005312 Permit Renewal Page 4 Table 5. Proposed Limits and Permit Conditions i Parameter Current Proposed Comments Limit/Condition Limit/Condition Flow 4.0 MGD 4.0 MGD No changes COD 6,051.2 lb/d MA 1,526.5 MA 40 CFR 410, limit based on current 12,102.5 lb/d DM 3,052.9lb/d DM production BOD 509.2 lb/d MA 101.6 Ib/d MA 40 CFR 410, limit based on current 1,018.2 lb/d DM 203.2 lb/d DM production TSS 1,327.3 lb/d MA 272.3 lb/d MA 40 CFR 410, limit based on current 2,654.4 Ib/d DM 544.7 lb/d DM production Phenols 7.5 Ib/d MA 1.5 lb/d MA 40 CFR 410, limit based on current 14.9 lb/d DM 3.0lb/d DM production Total Chromium 7.5 lb/d MA 1.5 lb/d MA 40 CFR 410, limit based on current 14.9 lb/d DM 3.0 lb/d DM production Sulfide 14.9 lb/d MA 3.0 lb/d MA 40 CFR 410, limit based on current 29.7 lb/b DM 6.1 lb/d DM production Fecal Coliform 200/ 100 ml MA 200/ 100 ml MA State WQ standards, TISA 2B .0200 400/ 100 ml DM 400/ 100 m] DM Total Residual 28 ug/l DM 28 ug/l DM State WQ standards, TISA 2B .0200 Chlorine pH 6 to 9 SU 6 to 9 SU State WQ standards, T15A 213 .0200 Total Nitrogen Monitor Reduce monitoring Reduced monitoring frequencies Total Phosphorus frequency to according to 15A NCAC 2B .0500 monthly Total Lead Monitor Eliminate No reasonable potential to exceed monitoring the water quality standard Total Arsenic Monitor Eliminate No reasonable potential to exceed monitoring the water quali standard Benzene Monitor Eliminate No reasonable potential to exceed monitoring the water quali standard Ethylbenzene Monitor Eliminate No reasonable potential to exceed monitoring the water quahtv standard Chloroform Monitor Eliminate No reasonable potential to exceed monitoring the water quality standard Fact Sheet NPDFS N00005312 Pemit Rene%val Page 5 SUMMARY OF PROPOSED CHANGES: 1. Based on the results of the RPA monitoring for chloride, lead, arsenic, benzene and ethylbenzene were eliminated from the permit. 2. New limits for COD, BOD, TSS, sulfide, phenols and total chromium are based on current production. 3. Monitoring frequencies for total nitrogen and total phosphorus were reduced to monthly. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: October 8, 2013 Permit Scheduled to Issue: December 2, 2013 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Terres /Rod (riguez at�919-807-6387. NAME: �`""�-�/ DATE: REGIONAL OFFICE COMMENTS SUPERVISOR: DATE: Fact Sheet NPDES NC0005312 Pennit Renewal Pa--e 6 True Elkin REASONABLE POTENTIAL ANALYSIS NC0005312 Qw(MGD)= 1.12 WWTP/WTP Class: Class IV IQIOS(Cfs)= 254.26 IWC Q IQIOS = 0.68% 7QIOS(cfs)= 314.00 IWC ®7QIOS= 0.55% 7Q10W (cfs)= 450.00 IWC Q 7QIOW = 0.38% 30Q2 (cfs)= NO 30Q2 DATA IWC ® 30Q2 = NIA Avg. Stream Flow, QA (efs) = 1390.00 IWC @ QA = 0.12 % Receiving Stream. Yadkin River Stream Class C Outfall 001 Qw=1.12MGD CHRONIC TEST CONCENTRATION = 0.55% PARAMETER TYPE STANDARDS S CRITERIA (2) w REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ Apphcd 'h FA\' Max Pred (t) a z Chronic Standard Acutr D q Det. Cw Allowable Cw Acute: NO WQS Arsenic. C 50 FW(7QIOs) ugQ, 18 10 194.3 Chronic 9.090.9 - ---------------' N_ o value> Allowable Cw Arsenm C 10 HH/WS(Qavg) ug/L 18 10 194.3 Chronic 8,333.3 --------------------- No value > Allowable Cw Acute: 4,970.6 Lead NC 25 FW(7QIOs) 33.9 ug/I, !8 4 10.6 _ _ __ Chronic: 4,545.5 ------------------ No value > Allowable Cw Acute: NO WQS Banzenc C 51 HH(Qavg) u.,r i. `I s 1072.6 _ _ _ _ Chronic:____42500.0 ----------------------------- No value > Allowable Cw Acute: NO WQS Ethylbenzene NC 97 FW(7QIOs) pg/L 17 4 23.0 Chronic: 17636 4 No value> Allowable Cw Acute: NO WQS Chloroform C 170 HH(Qavg) µg/L IS 10 744 _ ___ Chronic 141"6.7 No value > Allowable Cw Acute: 0 0 N/A _ 5312 RPA 2013.XISM, rpa I':�rir I of 9/26/2013 REASONABLE POTENTIAL ANALYSIS t 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Arsenic - FW Standard Dale Data BDL=1/2DL Result 37 37 Sid Dev. 8.2 8.2 Mean 5 5 C.V. 5.1 5.1 n 5 2.5 5 2.5 Mull Factor 5 2.5 Max. Value 5 2.5 Max. Pree Cw 5 5 5 2.5 5 2.5 7.2 7.2 5 2.5 5 5 5.5 5.5 5 5 i 0.5 1 1 5.6067 1.4268 18 5.25 37.0 up/L 194.3 uyL 2 Arsenic - HH/WS Standards Data Data BDL=1/2DL Results 1 LO/1900 0 37 37 Sul Dev. 2 1/0/19M 8.2 8.2 Mean 3 101900 5 5 C.V. 4 IM119D0 5.1 5.1 n 5 1/0/19D0 < 5 2.5 6 //O/1900 5 2.5 Mult Factor= 7 101900 < 5 2.5 Max. Value 8 1AW1900 < 5 2.5 Max. Prod Cw 9 1/0/1900 5 5 10 101900 < 5 2.5 11 1/0/1900 < 5 2.5 12 1N/1900 7.2 7.2 13 W11900 < 5 2.5 14 VW1900 5 5 15 1/0/1900 5.5 5.5 16 IM/1900 5 5 17 IRM190D < 1 0.5 18 1/0/19W 1 1 19 20 21 22 23 24 25 26 -1- 5.6667 1.4268 18 5.25 37.0 ug/L 194.3 u9/L 5312 RPA 2013.XISM. data 9/26/2013 REASONABLE POTENTIAL ANALYSIS 12 a 19 a 20 Ethylbenzene a Lead Benzene Date Data BDL-112OL Resins Data Dam BDL-112DL Reaults • • Data Data BOL-112DL Resulm 1 0.5 0.25 Sid Dev. 1.491 1 < 0A 0.05 Ste Dew. 23. 1 01 0.05 Sid Dev 1 3143 1 2 3 0.5 0.25 Mean 2.9444 2 < 0.5 0.25 Mean 74071 2 0.5 0.25 Mean 10912 2 4 10 5 C.V. 0.5068 3 < 0.5 0.25 C.V. 3.1786 3 05 0.25 C.V. 1.2044 3 5 2.5 n 18 4 < 5 2.6 n 21 4 5 2.5 n 17 4 5 5 2.5 5 c 1 0.5 5 1 0.5 5 6 7 5 2.5 Mu8 Fadw- 2.12 6 5 25 Mu8 Facia- 9.84 6 5 2.5 Mu8 Factor- 4.59 6 5 2.5 Max. Value 5.0 ug/L 7 < 5 2b Max. Value 109.00 M& 7 5 2.5 Max. Value 5.00 yg/L 7 6 5 2.5 Max. Pred Cw 10.6 ug/L 8 5 5 Max. Prod Cw 1072.56 pWL 8 5 5 Max. Wed Cw 22.95 Ng/L 8 9 5 5 9 1 1 9 1 1 9 10 5 5 10 < 0.5 0.25 10 0.5 0.25 10 11 5 2.5 11 < 0.5 0.25 11 0.5 0.25 11 12 13 5 2.5 12 < 1 0.5 12 1 0.5 12 5 2.5 13 7 7 13 1 1 13 14 15 5 5 14 109 109 14 06 0.25 14 5 2.5 15 15 15 15 1 1 15 16 17 5 5 5 2.5 16 6 6 16 1 0.5 16 18 5 2.5 17 18 1 1 W 0.5 0.25 17 19 c 0.5 0.25 Ill 18 20 19 1 1 19 19 20 < 1 0.5 20 20 22 21 < 0.5 0.25 21 21 23 22 22 22 24 26 23 23 25 25 ' 24 24 28 26 26 25 26 2, 2- 5312 RPA 2013.xl m. dam 928/2013 REASONABLE POTENTIAL ANALYSIS Date Chloroform 0.1 11.9 14.9 6.6 2.1 1 5 5 5.3 4 1.7 0.5 1 0.5 0.5 1 1 1.1 ODL•112DL Resulb 0.05 Std Dev. a. 1532 11.9 Mean 3.0639 14.9 C.V. 1 3555 5.6 In 16 2.1 0.5 Mult Fador = 499 2.5 Max. Value 14.9D0000 ygl 2.5 Max. Pred Cw 74.351000 yg/L 5.3 4 1.7 0.25 0.5 0.5 0.26 1 0.5 1.1 _i ".II.,A. 1tLde Whole Effluent Toxicity Testing and Self Monitoring Summary Hyde County Ponzer IROI WTP NC0077992/001 County: Hyde Fthd24PF Begin: 4/1/2010 Ac P/F Monit: 90% Ft NonComp: Single Interface Fabrics, True Elkin WWTP NC00053121001 County: Surry CerI7dPF Begin: 2/1/2009 chr llm: 1.9% NonComp: Single Region: WARO Basin: TAR07 Mar Jun Sep Dec SOC_JOC: 7Q30: 0.0 PF: 0.225 IWC: 90.0 Freq: Q J F M A M J J A S 0 2008 Fall • Fail • Fail ' 2009 • Fail • • Fall • Fail 2010 ' Fail • Pass Pass ' 2011 Pass • • Pass Pass ' 2012 ' ' Pass • Pass Pass ' 2013 ' Pass • Pass • ' Region: WSRO Basin: YAD02 Feb May Aug Nov SOC JOC: 7Q30: 314 PF: 4.0 IWC L94 Freq: Q N D Fail Fail Pass Pass Pass J F M A M J l A S O N D 20D8 ' Pass ' ' Pass • • Pass Pass ' 20D9 ' Pass • Pass ' • Pass Pass ' 2010 • Pass Pass • Pass Pass ' 2011 Pass • Pass • Pass Pass ' 2022 Pass Pass Pass Pass 2013 • Pass • Pass International Paper Co - Riegelwood NC0003298/DOS County: Columbus Region: WIRO Basin: CPF17 Jan Apr Jul Oct SOC_JOC: Cef17dPF Begin: 5/1/2007 chr lim: 8% NonComp: Single 7Q10: 856 PF: 50.0 IWC: 8.3 Freq: Q J F M A M J J A S O N D 2008 Pass Pass Pass • Pass • ' 20D9 Pau Pass Pass ' Pass • ' 2010 Pass • Pass ' Pass Pass ' 2012 Pau • Pass • ` Pass • Pass 2012 Pau • Pass • • Pass • • Pass ' 2013 Pau • Pass ' Pass Invista, S.A.R.L.-001 NC00011121001 County: New Hanover Region: WIRO Basin: CPF17 Feb May Aupr Nov SOC_JOC: Fthd24PF Begin: 3/1/2D05 24hrp/facllm:90%f + NonComp: Single 7Q10: tidal PF: 1.4 IWC 7.4 Freq: Q J F M A M J J A S D N D 2008 Pass Pass ' Pass Pass 2009 • Pass • • Pau • • Pass • Pass 2010 • Pass • • Pass Pass Pass • ' Pass 2011 Pass • Pau Pass • Pass 2012 Pass • • Pass ' Pass Pass ' 2013 • Pass • Pass Page 69 of 148 True Textiles, Inc. 304 East Main Street Elkin, NC 28621 t: 336.835.0244 f: 336.526.2037 dave.walker@truetextiles.com June 26,2013 Re: Permit Renewal Application NPDES Permit No. NC0005312 Mr. Charles H. Weaver NC DENR / DWO / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Weaver: Enclosed please find (1) Original and (2) copies of an application for renewal of NPDES Wastewater Permit No. NC0005312. True Elkin, Inc. experienced a major downsizing of facility operations in 2009 resulting in the elimination of multiple process operations including fabric dyeing, some yam manufacturing processes and production weaving processes. The net result eliminated process water flows from Subpart E, G 8 H categories. For this reason, the production data included in the permit renewal is from 2010 to 2012 as the information is representative of current operations. The 2008 application also included effluent information from a neighboring manufacturing facility not owned or operated by True Elkin, Inc. This facility was known as Westpoint Stevens. (WPS) W PS has moved out of the facility and the facility remains vacant. This permit application includes completed EPA forms 3510-1 and 3510-2c as well as all required attachments. The data is supported by permit required periodic test results as well as our 2012 priority pollutant analysis. Should you have any questions or need any additional information, please feel free to call me at your convenience. Sin 6 / 4 Dave Walker Director, Facilities Engineering Enclosures: (3) Permit Renewal Applications cc: Andy Messner, Director of Operations Glen Gary, Wastewater Treatment Plant Manager ORC True Elkin, Inc. WWTP Totals 2012 Average Maximum 4 of BOO Lb/Dev Flow MGD m Lb/Day Flow MGD m Analysis Jan 2.24030 0.06743 3,98146 3.94153 0.12437 3.79795 20 Feb 1.58809 0.06022 3.16043 4.09659 0.14447 3.39817 21 Mar 1.93312 0.09600 2.41322 4.97848 0.19898 2.99838 22 Apr 1.84656 0.07362 3.00577 3.86957 0.14967 3.09833 20 May 2.70151 0.10768 3.00650 10.24028 0.23167 5.29714 22 Jun 2.08591 0.09178 2.72362 4,42583 0.21227 2.49865 21 Jul 223686 0.08563 3.13048 7.25828 0.12613 21 Aug 2.45455 0.10571 2.78274 6.00000 0.21636 3.32333 22 Sep 1.88418 0.07384 3.05808 4.82336 0.28917 1.99892 19 Oct 2.07790 0.06634 3,75380 5.65812 0.21201 3.19827 23 Nov 3.11088 0.07061 5.27979 9.61654 0.21353 5.39709 19 Dec 2.89403 0,06580 5.27081 5.76876 0.16469 4.19773 18 MAX 3.11088 5,27979 10.24028 6.89628 248 2012 Average Maximum N of COD Lb/Dav Flow MGD m L LbIDay Flow MGD mclill. Analysis Jan 50.58507 0.06743 89.89971 110.34871 0.10501 125.93200 5 Feb 66.82583 0.06022 132.98924 160.24901 0.14447 132.92822 4 Mar 86.69834 0.09600 108.23049 131.09996 0.19898 78.95736 4 Apr 34.22532 0.07362 55.71074 109.15601 0.05817 224.87857 4 May 79.71674 0.10768 88.71632 243.80697 0.20161 144.92175 5 Jun 409.79M 0.09178 535.07400 1506.60182 1 0.21030 858.53641 4 Jul 44.35242 0.08563 62,07106 149.84887 0.24613 72.96060 5 Aug 80.75000 0.10571 91.54705 132.00000 0.20035 78.95581 4 Sep 29.20380 0.07384 47.39860 41.33879 0.09719 50.97248 4 Oct 44.36863 0.06634 80.15353 75.43930 0.07012 128.93038 5 Nov 102.68894 0.07061 174.28378 270.68771 0.21353 151.91797 4 Dec 81.55957 0.06580 148.54175 1 162.07472 0.16469 117.93632 4 MAX 409.79099 535.07400 1506.60182 858.63641 52 True Elkin, Inc. Date Printed: 6/26/2013 Page 1 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum 4 of TSS Lb/Day Flow MGD mmll. LblDay Flow MGD mq& Analysis Jan 22.52451 0.06743 40.03053 91.88124 0.19499 56.46951 20 Feb 13.80471 0.06022 27.47257 43.97811 0.14447 36.48030 21 Mar 15.51084 0.09600 19.36307 53.10378 0.19898 31.98273 22 Apr 14.56985 0.07362 23.71627 52.88002 0.05817 108.94117 20 May 24.23703 0.10768 26.97326 78.79854 0.16782 56.26962 22 Jun 29.59742 0.09178 38.64607 77.00943 0.21227 43.47652 21 Jul 16,28460 0.08563 22.79024 53.92110 0.19592 32.98219 21 Aug 25.76522 0.10571 29.21028 52.00000 0.21636 28.80221 23 Sap 19.59170 0.07384 31.79788 89.23208 0.28917 36,98003 19 Oct 14.90740 0.06634 26.93076 38.89959 0.21201 21.98813 23 Nov 28.22267 0.07061 4Z89954 111.3025. 0.21353 62.46627 19 Dec 28.53711 0.06580 F 1--51.97369 1 57.62306 0.13287 51.97194 18 MAX 29.59742 51,97369 111.30251 108.94117 249 2012 Average Maximum N of Sulfides LbIDav Flow MGD mqtL Lb(Day Flow MGD m /L Analysis Jan 0.07477 0.06743 0.13289 0.10372 0.12437 0.09995 2 Feb 0.08735 0.06022 0.17383 0.12057 0.14447 0,10001 2 Mar 0.09260 0.09600 0.11560 0.15608 0.18703 0.10001 2 Apr 0.03199 0.07362 0.05207 0.03760 0.04506 0.10001 2 May 0.10385 0.10768 0.11558 0.19128 0.22920 0.10001 2 Jun 0.03060 0.09178 0.03995 0.03331 0.03991 0.10001 2 Jul 0.12775 0.08563 0.17878 0.20541 0.24613 0.10001 2 Aug 0.19051 0.10571 0.25622 0.10001 2 Sep 0.07034 0.07384 0.11417 0.08111 0.09719 0.10001 2 Oct 0.06333 0.06634 0.11441 0.08320 0.09969 0.10001 2 Nov 0.04088 0.07061 0.06938 0.05481 0.06568 0.10001 2 Dec 0.06742 0.06580 0.12279 0.07588 0.09093 0.10001 2 MAX 0.19051 0.21599 0.21383 0.10001 24 True Elkin, Inc. Date Printed: 6/26/2013 Page 2 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum a of Phenols Lb(Dav Flow MGD maVL LbfDay Flow MGD Analysis Jan 0.00903 0.06743 0.01605 0.01348 0.12437 0.01299 2 Feb 0.01054 0.06022 0.02097 0.01566 0.14447 0.01299 2 Mar 0.00925 0.09600 0.01155 0.01560 0.18703 0.00999 2 Apr 0.00320 0.07362 0.00520 0.00376 0.04506 0.00999 2 May 0.01038 0.10768 0.01155 0.01912 0.22920 0.00999 2 Jun 0.00176 0.09178 0.00230 0.00180 0.03991 0.00540 2 Jul 0.00879 0.08563 0.01230 0.01478 0.24613 0.00720 2 Aug 0.10571 0.04308 0.05200 0.20035 0.03110 2 Sep 0.01065 0.07384 0.01729 0.01297 0.09719 0.01599 2 Oct 0.03039 0,06634 0.07061 0.054 0.03943 0.04382 0.05208 0.06568 0.07996 2 2 Nov 0.02323 Dec 0.00694 0.06680 0.01263 0.00910 0.09093 0.01199 2 7/17/12 ppa 0.00436 0.08563 0.00610 0.01253 0.24613 0.00610 1 MAX 0.03800 0.05491 0.05647 0.12993 25 2012 Average Maximum # of Chromium LbfDav Flow MGD mWIL Lb/Day Flow MGD mall. Analysis Jan 0,01349 0.06743 0.02397 0.02157 0.12437 0.02079 2 Feb 0.01693 0.06022 0.03369 0.02542 0.14447 0.02109 2 Mar 0.01274 0.09600 0.01590 0.02402 0.18703 0.01539 2 Apr 0.00160 0.07362 0.00260 0.00188 0.04506 0.00500 2 May 0.02164 0.10768 1 0.02408 0.04186 0.22920 0.02189 2 Jun 0.00157 0.09178 0.00206 0.00256 0.03991 0.00770 2 Jul 0.02123 0.08563 0.02972 0.03941 0.24613 0.01919 2 Aug 0.03550 0.10571 0.03900 0.20035 0.02333 2 Sep 0.00721 0.07384 0.01171 0.00762 0.07139 0.01279 2 Oct 0.00821 0.06634 0.01483 0.01056 0.09969 0.01269 2 Nov 0.01170 0.07061 0.01986 0.02098 0.06568 0. 2 Dec 0.01094 0.06580 0.01992 0.01380 0.09093 0.01819 2 7/17/12 ppa 0.01858 0.08563 0.02600 0,24613 0.02600 1 MAX 0.03550 0.04025 0.05341 0.03828 25 True Elkin, Inc. Date Printed: 6/26/2013 Page 3 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum 4 Fecal Coliform coV100mL Flow (MGD) col/100mL Flow (MGD) of Analysis Jan 2.50000 0.06743 3.00000 0.12437 2 Feb 2,50000 0.06022 3.00000 0.14447 2 Mar 1.00000 0.09600 1.00000 0,22193 2 Apr 1.00000 0.07362 1.00000 0.07666 2 May 1.00000 0.10768 1.00000 0,24889 2 Jun 11.00000 0.09178 21.00000 0.03342 2 Jul 15.50000 0.08563 28.00000 0.24613 2 Aug 3.50000 0.10571 6.00000 0.25622 2 Sep 9.00000 0,07384 14.00000 0.07139 2 Oct 1.00000 0.06634 1.00000 0.09969 1 Nov 1.00000 0.07061 1.00000 0.09797 2 Dec 3,00000 0.06580 5.00000 0.09093 2 7/17/12 ppa 43.00000 0.08563 43.00D00 0.24613 1 MAX 43.00000 43.00000 24 2012 Average Maximum # Chlorine Residual p9/L Flow (MGD) Lbs pg/L Flow (MGD) Lbs of Analysis Jan <25 0.06743 <25 0.19499 22 Feb <25 0.06022 <25 0.15061 21 Mar <25 0.09600 <25 0.19898 22 Apr <25 0.07362 <25 0.18214 21 May 25 0.10768 0.02247 <25 0.27520 23 Jun <25 0.09178 <25 0.21227 21 Jul <25 0.08563 <25 0.24613 22 Aug <25 0.10571 <25 0.25622 23 Sep <25 0.07384 25 028917 0.06033 20 Oct <25 0.06634 <25 0.21201 23 Nov <25 0.07061 <25 0.21353 22 Dec <26 0.06580 <25 0.16469 21 MAX <25 0.02247 <25 0.06033 261 True Elkin, Inc. Date Printed: 6/26/2013 Page 4 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum k Total Nitrogen Lb/Day Flow (MGD) mg/L Lb/Day Flow (MGD) mg/L of Analysis Jan 1,86493 0.06743 3.31400 0.89413 0.02435 4.40000 5 Feb 1.79660 0.06022 3.57500 1.00911 0.02879 4.20000 4 Mar 2.12502 0.09600 2.65250 4.85422 0.18703 3.11000 4 Apr 1.88776 0.07362 3.07250 1.84472 0.05817 3.80000 4 May 2.43715 0.10768 2.71200 7.26851 0.22920 3.80000 5 Jun 0.09178 5.30000 10.35473 0.21030 5.90000 4 Jul 4.00187 0.08563 5.60000 14.58379 0.24613 7.10000 5 Aug 3.90354 0.10571 4.42500 0.39985 520000 4 Sep 1.56360 0.07384 2.53750 1.84691 0.07139 3.10000 4 Oct 1.56560 0.06634 2.82800 3.06634 0.07012 5.24000 5 Nov 1.29389 0.07061 2.19575 4.70090 0.21353 2.63800 4 Dec 1.41744 0.06580 2.58125 2.52317 0.09093 3.32500 4 MAX 4.05949 5.60000 17.35193 7.10000 52 2012 Average Maximum Total Phosphorous Lb/Day Flow (MGD) mg/L Lb/Day Flow (MGD) mglL 4 of Analysis Jan 0.52617 0.06743 0.93500 1.24550 0.12437 1.20000 2 Feb 0.52516 0.06022 1.04500 1.32623 0.14447 1.10000 2 Mar 0.80515 0.09600 1.00500 2.02909 0.18703 1.30000 2 Apr 0.49460 0.07362 0.80500 0.25053 0.03160 0.95000 2 May 0.76835 0.10768 0.85500 1.89364 0.22920 0.99000 2 Jun 10.09178 1.60000 0,56621 0.03991 1.70000 2 Jul 0.92901 0.08563 1,30000 0.80143 0.06002 1.60000 2 Aug 1.01448 0.10571 1.15000 2.56591 0.25622 1.20000 2 Sep 0.67782 0.07384 1.10000 1.54756 0.16858 1.10000 2 Oct 0.46780 0.06634 0.84500 0.37813 0.05208 0.87000 2 Nov 0.72480 0.07061 1.23000 0.82219 0.06568 1.50000 2 Dec 0.54913 0.06580 1.00000 0.83473 0.09093 1.10000 2 MAX 1.22551 1.60000 2.56591 1.70000 24 True Elkin, Inc. Date Printed: 626/2013 Page 5 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum If of Tamp °C Flow (MGD) °C Flow (MGD) Analysis Jan 5A 0.06743 9.0 0.04884 20 Feb 6.2 0.06022 12.7 0.02990 21 Mar 12.4 0.09600 18.1 0.14205 22 Apr 15.3 0.07362 22.1 0.03531 20 May 20.7 0.10768 26.4 0.09553 22 Jun 22.2 0.09178 24.6 0.06260 21 Jul 252 0.08563 26.7 0.19592 21 Aug 23.8 0.10571 26.1 0.25622 23 Sep 20.4 0.07384 25.3 0.02884 19 Oct 14.7 0.06634 19.3 0.07798 23 Nov 7.9 0.07061 17.1 0.06568 19 Dec 7.4 0,06580 1 10.6 0.14611 18 MAX 14.7 19.3 123 Winter MAX 25.2 26.7 126 Summer 2012 Minimum Maximum p of H pH Flow MGD H Flow MGD Analysis Jan 7.0 0.02964 7.5 0.05215 20 Feb 6.8 0.06752 7.3 0.08400 21 Mar 6.9 0.13732 7.4 0.13180 22 Apr 7.0 0.17579 7.6 0.03531 20 May 17.1 0.02766 7.4 0.04069 22 Jun 6.9 0.03991 7.5 0.03410 21 Jul 6.7 0.08023 7.4 0.02308 21 Aug 7.0 0.12271 7.3 0.09559 23 Sep 6.8 0.01407 7.3 0.16538 19 Oct 6.8 0.09969 7.3 0.07293 23 Nov 6.8 0.04375 7.2 0,13262 19 Dec 6.7 0.03459 7A 0.05606 18 MAX 6.7 7.6 249 True Elkin, Inc. Date Printed: 6/26/2013 Page 6 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum N of Arsenic Lb/Day Flow MGD m Lb/Day Flow MGD m Analysis Jan N/A 0.06743 N/A N/A N/A N/A 0 Feb 0.00000 0.06022 ND 0.00000 0.06486 NO 1 Mar N/A 0.09600 N/A N/A N/A N/A 0 Apr N/A 0.07362 N/A N/A N/A N/A 0 May 0.00000 0.10768 NO 0.00000 0.02147 NO 1 Jun N/A 0.09178 N/A N/A N/A N/A 0 Jul N/A 0.08563 N/A N/A N/A N/A 0 Aug 0.00485 0.10571 0.00550 0.01176 0.25622 0,00550 1 Sep N/A 0.07384 N/A N/A N/A N/A 0 Oct N/A 0.06634 N/A N/A N/A N/A 0 Nov 0.00000 0.07061 NO 0.00000 0.03229 NO 1 Dec N/A 0.06680 N/A N/A N/A N/A 0 7/17/12 ppa 0.00457 0.08563 0.00640 0.01315 0.24613 O.OD640 1 MAX 0.00485 0.00640 0.01315 0,00640 2012 Average Maximum M of Eth (benzene Lb/Day Flow MGD m Lb/Day Flow MGD m Analysis Jan N/A 0.06743 N/A N/A 0.00000 N/A 0 Feb 0.00000 0.06022 NO 0.00000 0.06486 NO 1 Mar N/A 0.09600 N/A N/A 0.00000 N/A 0 Apr N/A 0.07362 N/A N/A 0.00000 N/A 0 May 0.00000 0.10768 NO 0.00000 0.02147 NO 1 Jun N/A 0.09178 N/A N/A 0.00000 N/A 0 Jul N/A 0.08563 N/A N/A 0.00000 N/A 0 Aug 0.00000 0.10571 NO 0.00000 0.25622 NO 1 Sep N/A 0.07384 N/A N/A 0.00000 N/A 0 Oct N/A 0.06634 N/A N/A 0.00000 N/A 0 Nov 0.00000 0.07061 NO 0.00000 0.03229 NO 1 Dec N/A 0.06580 N/A N/A 0.00000 N/A 0 7/17/12 ppa 0.00000 0.08563 NO 0.00000 0.24613 NO 1 MAX 0.00000 NO 0,00000 NO True Elkin, Inc. Date Printed: 6/26/2013 Page 7 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum M Of Lead Lb(Day Flow MGD mq1L Lb/Day Flow MOD m /L Anal is Jan N/A 0.06743 N/A N/A 0.00000 N-A 0 Feb 0.00000 0.06022 NO O.00D00 0.06486 ND 1 Mar N/A 0.09600 N/A N/A 0.00000 N/A 0 Apr N/A 0.07362 N/A N/A 0.00000 N/A 0 May 0.00000 0.10768 NO 0.ODD00 0.02147 NO 1 Jun N/A 0.09178 N/A N/A 0.00000 N/A 0 Jul N/A 0.08563 N/A N/A 0.00000 N/A 0 Aug 0.00000 0.10571 NO 0. 0.25622 NO 1 Sep N/A 0.07384 N/A N/A 0.00000 N/A 0 Oct N/A 0.06634 N/A N/A 0.00000 N/A 0 Nov 0.00000 0.07061 NO 0.00000 0.03229 NO 1 Dec MA 0.06580 N/A N/A 0.00000 N/A 0 7/17/12 ppa 0.00000 0.08563 NO 0.00000 0.24613 ND 1 MAX 0.00000 NO 0,00000 NO 2012 Average Maximum a Of Benzene UbfDay Flow MGD m-QIL Lb/Day Flow(MOD) mg& Ana IB Jan N/A 0.06743 N/A N/A 0.00000 N/A 0 Feb 0.00000 0.06022 NO 0.00000 0.06486 NO 1 Mar N/A 0.09600 N/A N;A 0.00000 N/A 0 Apr N/A 0.07362 N/A N/A 0.00000 N/A 0 0.10768 NO 0.00000 0.02147 NO 1 N/A 0.09178 N/A N/A 0.00000 N/A 0 N/A 0.08563 N/A N/A 0.00000 N/A 0 0,10671 NO 0.00000 0.25622 NO 1 12ppa N/A 0.07384 N/A N/A 0.00000 N/A 0 N/A 0.06634 N/A N/A 0.00000 N/A 0 0.07061 ND 0.00000 0.03229 NO 1 0.06580 N/A N/A 0.00000 N/A 0 7/17 0.08563 NO 0.00000 0.24613 NO 1 MAX 0.00000 NO 0.00000 NO True Elkin, Inc. Date Printed: 6/26/2013 Page 8 of 9 True Elkin, Inc. WWTP Totals 2012 Average Maximum If of Chloroform LbIDav Flow MGD moll. Lb/Day Flow MGD m Analysis Jan N/A 0.06743 N/A N/A 0.00000 N/A 0 Feb 0.00000 0.06022 ND 0.00000 0.06486 ND 1 Mar N/A 0.09600 N/A N/A 0.00000 N/A 0 Apr N/A 0.07362 N/A N/A 0.00000 N/A 0 May 0.00000 0,10768 ND 0.00000 0.02147 ND 1 Jun N/A 0.09178 N/A N/A 0.00000 N/A 0 Jul N/A 0.08563 N/A N/A 0.00000 N/A 0 Aug 0.00000 0,10571 ND 0.00000 0.25622 ND 1 Sep N/A 0.07384 N/A N/A 0.00000 N/A 0 Oct N/A 0.06634 N/A N/A 0.00000 N/A 0 Nav 0.00000 0.07061 ND 0.00000 0.03229 ND 1 Dec N/A 0.06580 N/A N/A 0.00000 N/A 0 7/17/12 ppa -0.00000 0.08563 ND 0.00000 0.24613 ND 1 MAX 0.00000 ND 0.00000 ND True Elkin, Inc. Date Printed: 6/26/2013 Page 9 of 9 Production Data for NPDES Effluent Permit Calculations Year Subpart C - Low Water Use Processing Subcategory Total Operating Level Average pounds / day Max. pounds / day Pounds / day 2010 1,403 3,805 1,127 2011 1,371 5,240 841 2012 1,338 3,958 906 Year Subpart D - Woven Fabric Finishing Subcategory Total Operating Level Average pounds I day Max. pounds / day Pounds / day 2010 29,828 54,566 23,602 2011 31,181 45,377 19,725 2012 30,464 48,679 17,566 Average pounds / day is the annual average for actual production days. Max. pounds / day is the actual maximum production day for the year. Operating Level pounds / day is the calendar year average. Pro Tro floe 1 I jilru 7~..ell . ~. City Ston o� companyFurnitum Taming 0.181 AcreS± Ro11r add o p• B¢ds 6,3M 14Fti F4o �¢leF Wfa11001 0.146 Acres± O o -¢ aumdee 36 Irap^ /n ^ yq Longitude. NO ilf t'f" 000 \ 1L40 Acrest vm� �I J 27.05 Acres± ftF e _0 19 A OW, Enproanrp\EnpnnYl\AC/D\PYMr\Emiranmanbl\3013'M PmmR\NMM W —e r F.iT4 5U Opn 3013-0vp Legend: I I = Hazardous Waste Storage Area O = Paints and Solvents Hazardous Waste Storage Area X = Universal Hazardous Waste Storage Area ® Former West Point Stevens Buildings ® True Elkin, Inc. Buildings Surface Water Bodies, Process Water & Wastewater tt^ft Property Line FIGURE: 1-2 OESCMMN Wastewater y Site Plan 0 am Fm1M NOTE �— ~N BY 0 W W WEEr NO. Mim/i 3/]O1S LI 1073 •*EI n Itra -n �,I ? P [a n 0 spital > 1 JL R T, • 141 Holly 0 I 44, 268 jz Res /" �,7 a 4, 1 M 908) () to 0 ewet J, D i sao_ OP • 1. ` 'j.�•, _••-• ,\• �'\�\\,�,• Cry � � OU not 011f Sville Outfd1l 002 -S BM' m �A, 13* Figure: 1-1 NPIDES Wastewater Application Facility Location F.I& Elkin O6/12/13 Noted oww W■aVFa RY. DWW\WWTP NPDES Wastewater Application 2013 1 of 1 e SIONS: DcuwMON; Elkin Facility T.. ENNN.C.2 I Outfall 001 Figure: 1-5 NPDES Wastewater Application Wastewater Treatment Plant Schematic III Elkin 1 6/13/2013 1 Noted I DWW I DWW\WWiP NPDES Wastewater Application 2013 1 1 of 1 rye MS: uv. n: oA>E osscmmoN: Elkin Facility 304e NWn eI buebMN.00m Bdn, N.C. 20621 Raw Yarn Material Manufacturing Receiving -Extrusion -Texturizing Finishing -Flame Retardent -Soil Repellency -Latex coating -Needling -Drying Inspection Warehouse Distribution Sample Offsite Warping Facilities/ Weaving I I Vendors Figure: 1-3 NPDES Wastewater Application III Production Flow Schematic III Elkin 1 6/14/2013 1 Noted I D W W NPDES Wastewater 1 of 1 1 qzua Elkin Facility T..,1. s buNaxtllM.mm 8&. N.C. TA821 North Carolina Ceriodaphnia Chronic Pass/Fail Reproduction Toxicity Test LC50/Acute Toxicity Test Effluent Concentration: 1.9% Date Passed Failed % Reduction 2/7/2012 X 1.09 5/8/2012 X 11.11 8/7/2012 X 4.83 11 /6/2012 X 28.52 Land Application Summary True Elkin, Inc. True Textiles, Inc. has a permit for Land Application of Residual Solids (NPDES Permit No. WQ0013982). The permit expires December 31, 2013 and is in the process for renewal. The program is managed in house by Operator in Responsible Charge, Glen Gary License No 994475, with support from outside contractor S & ME located in Greensboro, NC. True Textiles, Inc. generated approximately 75 cubic yards of residual solids during the 2012 calendar year. The residuals are being temporarily stored on one of the sand drying beds located at the Wastewater Treatment Plant. True Textiles, Inc. estimates there are a minimum of 700 cubic yards of storage space on site and 150 cubic yards currently on the storage bed. Once enough residual solids have been generated to justify a land application event, one will be scheduled in the future. Attached are copies of the 2012 Annual Report Confirmation, 2011 Compliance Inspection and a copy of our Land Application O&M Manual excerpted from the WWTP O&M Manual.