HomeMy WebLinkAboutNC0004685_Wasteload Allocation_19940524/j/�e = z O
NPDES WASTE LOAD ALLOCATION
PERMIT NO.: NC0004685
pERMr=NAME: PPG Industries, Inc.
FACII= NAME: Shelby Facility
Facility Status: Existing
Permit Status: Renewal
Major -1 Minor
Pipe No.: 001
Design Capacity:
1.3 MGD
Domestic (% of Flow): 6
Industrial (% of Flow): 94 %
Comments:
Industrial = Boiler blowdown 3.5%d. Stormwater 14.9%, and Process
wastewater 75.6%
RECEIVING STREAM:Bmshy Creek
Class: C
Sub -Basin: 03-08-04
Reference USGS Quad: F 12 SE (please attach)
County- Cleveland
Regional Office: Mooresville Regional Office
Previous Exp. Date: 12/31/93 Treatment Plant Class: IV
Classification changes within three miles:
Requested b : Dana Bolden�� Date: 2/25/94
�1 Y
Prepared by- Date: </Zg 7�
Review% Date: s y
rtx
A— /
WQW
Modeler
Date Rec.
#
S"
7-04
-1'144
Drainage Area (mil) S. / Avg. Streamflow (cfs): Zi o
7Q10 (cfs) f D Winter 7Q10 (cfs) -76 30Q2 (cfs) 9:8
Toxicity Limits: IWC 33 % Acut hronic
Instream Monitoring: c
Patametersf2l , `�� Q�
Upstream Y Location /%C /3 23
Downstream Y Location . /30,_
&sue/dQd1xs
t)[td j�{1#U) = /. 3111(ALi 7 Momhly Average
v
Daily Max.
BOD5 (mgfp: 20 and 217 @yday
WQ
NH3 (mg/1): 6 and 65 lbs/day
WQ
7ss (Mg/1): 20
146
Bpi
Dissolved oxygen ftft 5
WQ
PH (slJ): 6-9
Fecal Cohfurm U100m1): monitor
Oil & Grasse (Mgt]): 10
15
Bpi
Chromium (Agft monitor
WQ
Copps ()r M: monitor
Nickel 4W): monitor
WQ
Lad (P&4):
75
WQ
Zinc (go): monitor
Fluoride (mg/1):
5.4
WQ
Chlorides (mgft monitor
ruu
WQ or EL
Kingston,
.r h
23
I m
SurFi4LL 601 _ , N _
F
789
1
CENTRAL FILE COPY
FACT SHEET FOR WASTELOAD ALLOCATION
Request # 7766
Facility Name: PPG Industries, Inc. - Shelby Facility - Outfall 001
NPDES No.: NC0004685
Type of Waste: Industrial - 94 % / Domestic - 6%
Facility Status: Existing
Permit Status: Renewal
Receiving Stream: Brushy Creek
Stream Classification: C
Subbasin: 030804
County: Cleveland Stream Characteristic:
Regional Office: Mooresville TK USGS #
Requestor: Bol °v"' g �gcEs Date:
Date of Request: M"i
1V' TEso Drainage Area (rni2): 15.1
Topo Quad: 'er Summer 7Q10 (cfs): 4.0
IZ1 1g4L Winter 7Q10 (cfs): 7.6
ppR Average Flow (cfs): 21.0
VOW" 30Q2 (cfs): 9.8
ryy\e0h�4NjA� %11A IWC (%): 33%
p�Y�S10�� �ES�1Ui RE0108A�
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
Facility requesting renewal of existing NPDES permit for outfalls 001 (Process wastewater, boiler
blowdown, & stormwater) & 002 (Noncontact cooling water & stormwater). Updated toxicity
analysis indicates that limits for Cr and Ni can be deleted and monitoring only is now
recommended for these parameters. All other limits and monitoring requirements remain the same.
Special Schedule Requirements and additional comments from Reviewers:
Recommended by:
Reviewed by
Instream Assessment:
Regional Supervisor:
Permits & Engineerin
RETURN TO TECHNICAL SERVICES BY: Yy a A4
4/1*94
TOXICS/METALS/CONVENTIONAL PARAMETERS
Type of Toxicity Test:
Chronic Ceriodaphnia Qrtrly
Existing Limit:
33%
Recommended Limit
33%
Monitoring Schedule:
JAN APR JUL OCT
F-.-lemma �mi c
wa')(1 {2 /. ry"Id
Monthly Avg.
Daily Max.
BODS (mg/I:
20 and 217 lbs/day
WQ
NH3 (mg/1):
6 and 65 lbs/day
WQ
TSS (mg/1):
20
146
BPJ
Dissolved Oxygen (mg/1):
5
WQ
pH (Si):
6-9
Fecal Coliform (A00ml):
monitor
Oil & Grease (mg/1):
10
15
BPJ
Chromium (µg/1):
149
WQ
Copper (µg/1):
monitor
Nickel O W):
263
WQ
Lead (ltg/1):
75
WQ
Zinc (µg/l):
monitor
Fluoride (mg/1):
5.4
WQ
Chlorides (mg/1):
monitor
Be6i1S
t W t jllg t d = /. 3
i i 1(1 Ci
a
Monthly Average
Daily Max.
WQ or EL
BODS (mg/1):
20 and 217 lbs/day
WQ
NH3 (mg/1):
6 and 65 lbs/day
WQ
TSS (mg/1):
20
146
BPJ
Dissolved Oxygen (mg/1):
5
WQ
pH (Si):
6-9
Fecal Coliform (1100m1):
monitor
Oil & Grease (mg/1):
10
15
BPJ
Chromium (µg/1):
monitor
WQ
Copper (µg/1):
monitor
Nickel (µg/l):
monitor
WQ
Lead (µg/1):
75
WQ
Zinc (µ ft
monitor
Fluoride (mg/1):
5.4
WQ
Chlorides (mg/1):
monitor
Limits Chances Due To: Parameter(s) Affected
Change in 7Q10 data
Change in stream classification
Relocation of discharge
Change in wasteflow
New pretreatment information
Other (onsite toxicity study, interaction, etc.) Cr, Ni (new tox analysis)
_ Parameter(s) are water quality limited. For some parameters, the available bad capacity of the immediate
receiving water will be consumed This may affect future water quality based effluent limitations for additional
dischargers within this portion of the watershed.
OR
No parameters are water quality limited, but this discharge may affect future allocations.
INSTREAM MONITORING REQUIREMENTS
Upstream Location: @ SR1323
Downstream Location: @ SR1305
Parameters: Temperature, DO, Conductivity, Fecal Coliform
Special instream monitoring locations or monitoring frequencies:
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Has the facility demonstrated the ability to meet the proposed new limits with existing treatment
facilities? Yes No
If no, which parameters cannot be met?
Would a "phasing in" of the new limits be appropriate? Yes No
If yes, please provide a schedule (and basis for that schedule) with the regional
office recommendations:
If no, why not?
Wasteload sent to EPA? (Major) _ (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? (Y or N) If yes, explain with attachments.
Facility Name PPG Industries -Shelby Facility Permit # NC0004685 _ Pipe # 001
CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY)
The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in:
1.) The North Carolina CerigdUhnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay
Procedure - Revised *September 1989) or subsequent versions.
The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality
is _33% (defined as treatment two in the North Carolina procedure document). The permit holder shall
perform Quarterly monitoring using this procedure to establish compliance with the permit condition. The first
test will be performed after thirty days from the effective date of this permit during the months of
JANAPR JUL OCT .. Effluent sampling for this testing shall be performed at the NPDES permitted final
effluent discharge below all treatment processes.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge
Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B.
Additionally, DEM Form AT -I (original) is to be sent to the following address:
Attention: Environmental Sciences Branch
North Carolina Division of
Environmental Management
4401 Reedy Creek Road
Raleigh, N.C. 27607
Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in
association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity
sample must be measured and reported if chlorine is employed for disinfection of the waste stream.
Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will
begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will
revert to quarterly in the months specified above.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of
Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and
modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism
survival and appropriate environmental controls, shall constitute an invalid test and will require immediate
retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute
noncompliance with monitoring requirements.
7Q10 4
cfs
Permitted Flow 1.3
MGD
IWC 33
%
Basin & Sub -basin
BRD04 _
Receiving Stream
Brushy Creek
County Cleveland
QCL PIF Version 9191
63d$a� 77G
O. //3 RfiJ
9
C' = /.f9
:, - fil_&ot, .ems ..�
Cam I S& -7
-- — -- /' -ra
(P IV 1' 1�74- -
49 Ak- ; ?v-& I-V3
ktls'h: Ca AIC YAA, A,.k -
m e ,,.,ram- 06 s�rl� ,� i Z,/,4,
TOXICANT ANALYSIS
& 52
H=s/
p=Sx
Facifify Name
PPG INDUSTRIES
NPDES #
NC0004685
Ow MGD
1.3
7010s cis
lWc %
4
33.50
RecVing Steam
Brushy Creek
Steam Class
C
FINAL RESULTS
Chromium
Max. Prod Cw
38.64
Allowable Cw
149.3
Lead
Max. Pred Cw
347.26
AllowableOwl
74.6
Nickel
Max. Prod Cw
53.76
Allowable Cw
262.7
ugA
Fluoride
Max. Pred Cw
6120
Allowable Cw
5373.2
ugA
0
Max. Pred Cw
0
ugA
Allowable Cw
0.0
ugA
0
Max. Prod Cw
0
ugA
Allowable Cw
0.0
ugA
0
Max. Prod Cw
0
Allowable Cw
0.0
0
Max. Pred Cw
0
Allowable Cw
0.0
ugA
0
Max. Prod OwlugA
Allowable Owl
0.0
0
Max. Prod Cwl
0
ugA
Allowable Cw
0.0
ugA
0
Max. Pred Cw
0
ugA
Allowable Cw
0.0
UDA
0
Max. Pred Cw
0
UGA
Allowable Cw
0.0
ugA
No%i �✓
Ar-11 i
Limit
-
PAGE'
WHOLE EFFLUENT TOXICITY TESTING O[SELF-MONITORING SUMMARY] WaLMar16,I994
FAUN 1TY REOIIIRFMrNT WAR ]AN MR
MAR
APR
MAY
HN
It"
Alr
Srp fYT
NOV
Drr
\
POYNER OIL PF.RM:24 RR AC MONrr EPIS M- O (GRAB)
90
NCOW6370A01 BeginMIAO I:mp'c'm9: 5 OWD A
NonComp:
91
County:ClIkRO'UCx ReBian:WARO Suhbasin:01054
92
PI':.00DS Special
W
7QIU 0.0 IWC(%): 100.0 OMr.
94
I'm INDUSTRIES PERM CUR LIM:48%
90 —
PASS
—
PASS
M
M
M
PASS
—
—
PASS
—
NCOD04626MI Begin:101/89 Pmrymry:Q PAP A FEB MAY AUG NOV
NonComp:
91 —
PASS
—
—
PASS
—
—
PASS
—
--
M
PASS
COunty:DAVIDSON Region:WSRO Sallbmin:YAD04
92 —
LATE
M
M
FAIL
PASS
—
PASS
—
--
PASS
---
PF:0.6 Special
93 —
PASS
—
—
FAIL
FAIL
FAIL
FAIL
PASS
—
PASS
-
7Q10:1.0 IWC(%):49.19 Omer.
N —
PASS
PP PERM CUR LIM
Y�45S
--
--
.J—
CO0I4USM01
APR
NCW04685A01 Oegin:9/IAI PmPeNy:Q P? A JAN APR JUL OCT
NonComp:
S
PASS
0'umy:172 iV19AND Rrpimc MRO SUM1huin: BRIKN
9 PASS
-
---
PAS.S,PASS
-
--
ir
--
—
—
--
PF:0.975 SPerlal
'FAIL
PASS
...
PASS-
---
—
—
---
7QI0:5.40 IWC(%k 20.04 Ocoee
: ;LASS
PkINC7irON WWU' PHRM CUR LIM:1%
-
—
PASS
—
FAIL
—
—
PASS
—
—
FAIL
NCO26662A01 BcFin:6/1A)I I+mpcnry: Q PA: A JUN Slip DEC MAR
NonComp:
91 PASS
--
FAIL
PASS
—
bt
M
PASS
FAILRASS —
—
b1
Coutny:l01INS'I'ON Region: RRO Subleasin: NEU06
92 M
M
PASS.P
—
—
PASS
—
—
PASS
—
—
PASS
PF: 0.275 Special
93 —
—
PASS
—
—
PASS
—
—
PASS
—
—
LATE
70M 5.30 ISVC(%):7.19
94 FAIL,PASS
I'NI%: yl1N \IL1'-C PERM VI IR IJIM 1.7%
00 FAIL
FAIL
FAIL
PASS
M
PASS
PASS
PASS
PASS
---
--
FAIL
NOOD05703A II Begin:4511/89 11m4uumy: Q IVr MAR JUN SEP DEC
NonComp:
91 FAIL
PASS
PASS
--
—
PASS
—
--
PASS
—
—
PASS
Counly:SURRY Region:WSRO Subbmin:YAD03
92 —
—
FAIL
FAIL
FAIL
FAIL
PASS
—
PASS
--
—
PASS
PF:0.085 Special
93 —
—
FAIL
PASS
—
PASS
—
—
PASS
—
—
PASS
7QI0: 7.60 IWC(%): 1.70 Ocoee
IN —
R & T IONkS OIL COA'ARMERS St 1ITLY PERM Cl IR I.IM:99%(GRAB)
0
NCO079421AO1 Bagin:2/7AI 1'n8rymvy: Q PT. A R-M MAY AUG NOV
NonComp:
91 —
H
—
—
—
—
--
—
—
—
—
—
t'nunty:WAKI( Nrriam. RHO SuM1lmxin'CPFA7
92 --
---
_.
._
N
—
--
N
_.
...
N
IT-0.005 SPreinl
93 ...
N
—
--
N:
--
--
N
...
-
N
—
7Q10: 0.0 1WC(%):IW,O Omer
94 —
RAFA:ORD W WIP PERM CIIR IJM:9%
90 —
FAIL
—
—
FAR
—
—
PASS
PASS
PASS
FAIL
FAIL
NC0026514A01 OeginA2/1A1 FngmmrY: Q 11117 A AUG NOV RiB MAY
NonComp:Single
91 PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
PASS
Counly:iUKE Region: PRO S.Nevin:CPF15
92 PASS
PASS
—
—
PASS
—
—
PASS
—
—
PASS
—
I'F:3.0 SpeciJ
93 --
NRPASS
._
—
PASS
—
—
PASS
—
—
PASS
_
7QIO: 49.00 IWCT%):8.67 On4r.
04 ---
RAL10GH. TRANSIT GARAGE PERM: AC MONIT EPIS 2411R FTHD (GRAB)
90
NCO062821A01 Begin:UINI Fnqucmry: 5.OWTYA
NonComp:
91
County: WAKE Region: RHO Subbasin: NEU02
92
PF: WA Special
0
7QI0: 0.14 IWC(%):NA OPc'
94
RAIJBGI I-NEUSI: WWII' PERM CHR LIM:35%.49% D o40MGD
90 —
P,P
—
-_
PASS
—
---
M
—
—
PASS
—
NITp2903..Wl 11cgimlNl/88 1'ngNmp Q PT FIID MAY AUG NOV
NunCnmp:
9t —
PASS
—
—
PASS
PASS
—
PASS
—
—
PASS
—
County:WAKIi Rc'9icm: RHO Subbuxin: Nl..Im2
92 —
PASS
—
—
PASS
—
—
PASS
---
—
PASS
—
Pr:4oDD SPerinl
93 —
PASS
—
--
PASS
--
—
PASS
PASS
--
PASS
--
7QI0:116.12 IWC(%): 34.70 Omen
94 —
IATE,LATE
N AMSVI IR WWII' 1'IiRM ('OR LIM: 6.0%
W PASS
—
—
PASS
--
—
PASS
—
--
PASS
—
—
NC00265AS4t0I Begim111A1.1 I mpwrrty: Q I -A: A MAIL JUN SUP OF(:
N.... OPP,.SN(RJ!
91 PASS
--
--
PASS
...
...
FAIL
...
--
PASS
—
PASS
County: RANDOLPH Rcgion:WSRO Subt in:Cl'M9
92 —
—
PASS
—
--
PASS
—
---
PASS
---
—
PASS
PF:043 ipecinl
93 —
—
PASS
—
--
PASS
—
._
PASS
--
--
PASS
7QI0: II M PVC(%[A.1.1 Omen
94 —
0 . r.mnevmiv.• Inilun. = nifni0r:mt mxuvnacllun" Y Pm ImRI Dow Available
PIiNM =P.•mcit Rormircm.•nt IRT-Adnliniwmlive Lever Tmgct rmryency= Monitoring fmaucncY:Q. Quonerly:M-Monlhly:JIM-Binnm6ly: SA-SumilmnuNly: A.AnnuAlly: OWD- Only wIKn dinedorRing: D. Du..o ticd monitoring m9vimmenl: IS Conducting independent study
Or8in=lirm nxmlb nrmin•J ]Q10=Rrrcivin8 mnmtlnw Onw mmrion (cf:l A=clu:medy monimring inrrcnes to nnmhly upon ainplaWin. Mumlu thm costing coon tx:cur-ex. JAN.APRJIII-(K'1' NonC..,= Curve.,Cnmplixac Requimment
1'I:=Pe.incd0ow(MIIUI IWC%=lnamm� wmmavmcrnwtiw PW I mul put dossim lent AC=Accuse CIIR =Cluonic
Uam NNntinn: f.. IT.heM Minnow; r iCedNlnn Nos sn.: my - Mvsid A&ni ur .Chronic vNue: P - MNmlily of slmed rcmemnec m hieheFt mn9entmtion: m - Pmfonmd by UTAt A9 Tox Gmun: M - Ond tot
keryvling NPmlinm-.=Umn nm recPtircd; NR -Nm rtryxteA:( )- Beginning of Uotmrr facility Atlivily Smlm;I-Innmive,N-Ncwly lzsueJ(I'nrnmwe0;ll•Aetive but not dischnrging;f-Mnrc Jnm nvnilnhle (m uvunb in yucstion SIG=DRG siBnmum nmled
41
C
SOC Priority Project: Yes_ No X
If Yes, SOC No.:
To: Permits and Engineering Unit
Water Quality Section
Attention: Dana-Bolde
Date: December 23, 1993
NPDES STAFF REPORT AND RECOMMENDATION
County: Cleveland
Permit No. NC0004685
PART
I - GENERAL INFORMATION
R.m
Yr
1.
Facility and Address: PPG Industries, Inc.
c o
940 Washburn Switch Road
37-
Shelby, North Carolina 28150
2.
Date of Investigation: December 21, 1993
3.
Report Prepared by: Kim H. Colson, Environmental Engineer I
4.
Persons Contacted and Telephone Number: Lacy Ballard,
(704)
434-2261.
5. Directions to Site: From the intersection of US Hwy 74 and SR
1313 (Washburn Switch Road), travel north on SR 1313
approximately 3.0 miles. The plant is located on the left
side of the road.
6. Discharge Point(s), List for all discharge points:
001:
Latitude: 35' 20' 43" Longitude: 81' 37' 02"
002:
Latitude: 35' 19' 28" Longitude: 81' 37' 51"
Attach a USGS map extract and indicate treatment facility site
and discharge point on map.
WWTP:
U.S.G.S. Quad No.: F12SW
U.S.G.S. Quad Name: Boiling Springs North, NC
Discharge Location:
U.S.G.S. Quad No.: F12SE U.S.G.S. Quad Name: Shelby, NC
7. Site size and expansion area consistent with application?
Yes.
8. Topography (relationship to flood plain included): Flat to
moderate slopes: the WWTP is not located within the 100 year
flood plain.
Page Two
9. Location of nearest dwelling: None within 500 feet.
10. Receiving stream or affected surface waters: Brushy Creek
a. Classification: C
b. River Basin and Subbasin No.: Broad 030804
c. Describe receiving stream features and pertinent
downstream uses: Receiving stream is a moderate size
creek with sandy bottom. General "C" classification uses
downstream.
PART II — DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of wastewater to be permitted: 1.3 MGD (ultimate
design capacity)
b. Current permitted capacity of the wastewater treatment
facility: 1.3 MGD
C. Actual treatment capacity of the current facility
(current design capacity): 1.3 MGD
d. Date(s) and construction activities allowed by previous
Authorizations to Construct issued in the previous two
years: An Authorization to Construct was issued on July
28, 1993 for the construction of an aeration basin and
tertiary filter. The filter is currently in operation.
The aeration basin has been constructed and will be in
operation in the near future.
e. Please provide a description of existing or substantially
constructed wastewater treatment facilities: Existing
treatment consists of influent screening, lime addition,
surge tank, equalization tank, flash tank with Aluminum
Chloride addition, polymer addition, primary
clarification, aeration basins with diffused air,
secondary clarifiers, tertiary filters, chlorine contact
tank (no chlorine is added at this time), defoamer
addition, gravity sludge thickener, belt filter press,
and an overflow lagoon. Standby power is provide for the
industrial process and the WWTP through on —site
generators.
f. Please provide a description of proposed wastewater
treatment facilities: N/A
g. Possible toxic impacts to surface waters: Chlorides and
Fluoride appear to be the major pollutants that may
contribute to instream toxicity. The facility failed
toxicity in March, 1993; however, this appears to an
isolated failure.
h. Pretreatment Program (POTWs only): N/A
Page Three
2. Residuals handling and utilization/disposal scheme:
a. If residuals are being land applied, please specify DEM
Permit No.: W00001055
Residuals Contractor: N/A
Telephone No.: N/A
b. Residuals stabilization: N/A
c. Landfill: Sludge at the current time is taken to the
Cleveland Container Landfill and used in daily cover.
d. Other disposal/utilization scheme (Specify): N/A
3. Treatment plant classification (attach completed rating
sheet): Class IV
4. SIC Code(s): 3229 (PPG), 3083 (Azdel)
Wastewater Code(s)
Primary: 64 Secondary: 02, 73, 15, 14, 36
Main Treatment Unit Code: 01602
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant
Funds or are any public monies involved (municipals only)?
N/A
2. Special monitoring or limitations (including toxicity)
requests: The permittee indicated on the application that the
wastewater may contain surfactants.1 The Instream Assessment
Unit should address this issue.
3. Important SOC, JOC or Compliance Schedule dates (Please
indicate): N/A
4. Alternative Analysis Evaluation:
Spray Irrigation: N/A
Connection to Regional Sewer System: N/A
Subsurface: N/A
Other disposal options: N/A
5. Air quality and/or groundwater concerns or hazardous materials
utilized at this facility that may impact water quality, air
quality, or groundwater: Groundwater comments should be
obtained for the overflow lagoon which is not lined. The
facility has an air quality permit. There are no known
hazardous materials concerns.
6. Other Special Items: N/A
Page Four
PART IV - EVALUATION AND RECOMMENDATIONS
The permit tee, PPG Industries, Inc., has applied for permit
renewal. The WWTP serves the industrial and domestic needs for PPG
and Azdel, Inc. Azdel, Inc. is located on the PPG property and
uses the fiberglass produced at PPG as part of their industrial
process.
Outfall 001 is the outfall for the WWTP, which treats all
industrial, domestic, portions of the stormwater, and at this time
all non -contact cooling wastewater. Outfall 002 consists of non -
contact cooling water (not used at this time; however, they may use
it in the future) and stormwater.
The facility appears very well maintained and operated. The
WWTP should be able to continue to meet all existing permitted
effluent limits.
It is recommended that the permit be renewed as requested
/�
Signature of report preparer
Water Quality Re ional Supervisor
Date T
NPDES WASTE LOAD ALLOCATION
PERMIT NO.: NC0004685
PERMITTEE NAME: PPG Industries, Inc.
FACILITY NAME: Shelby Facility
Facility Status: Existing
Permit Status: Renewal
Major _V Minor
Pipe No.: 002
Design Capacity: 0.113 MGD
Domestic (% of Flow):
Industrial (% of Flow):
1
11
Comments:
Non -contact cooling water f 113 KGPGI and storm water
RECEIVING STREAM: Overflow Branch to Beaver Darn Creek
Class: C
Sub -Basin: 03-08-04
Reference USGS Quad: F 12 SE (please attach)
County: Cleveland
Regional Office: Mooresville Regional Office
Previous Exp. Date: 12/31/93 Treatment Plant Class: IV
Classification changes within three miles:
Requested by: Dana Bolden ��g
Prepared by 11,
Review b
-�,ot➢w - s
Date: 2/25/94
Modeler
Date Rec.
#
Drainage Area (mi ) Avg. Streamflow (cfs):
7Q10 (cfs) Winter 7Q10 (cfs) 30Q2 (cfs)
Toxicity Limits: IWC % Acute/Chronic
Instream Monitoring:
Parameters
Upstream
Location
Downstream Location
Effluent
Characteristics
Summer
Winter
BOD5 (mg/1)
NH3-N (mg/1)
D.O. (mg/1)
TSS (mg/1)
F. Col. (/100 ml)
pH (SU)
%
d CIt.CtvA*e...w
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Comments:
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FILE COPY
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FACT SHEET FOR WASTELOAD ALLOCATION
Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
pP9, 21 1994
Request # 7767
PPG Industries, Inc. - Shelby Facility - Outfall 002
NC0004685
Industrial - 100 %
Existing
Renewal
Overflow Branch to Beaver Dam Creek
C
030804
Cleveland
Stream Characteristic:
Mooresville 7*41�-
USGS #
t: %lden
Date:
;.c-2^t18/'94
Drainage Area (mi2):
F12SE
Summer 7Q10 (cfs):
P01 y00pgE$VIILE tmw6 4 OFF16E��t
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
Facility requesting renewal of existing NPDES permit for outfall 002 (Noncontact cooling water &
stormwater). Recommend incorporation of standard noncontact cooling water permit language.
Also recommend implementation of BMPs for stormwater.
Special Schedule Requirements and additional comments from Reviewers:
Recommended by: 0-<
Reviewed by
Instream Assessment:
Regional Supervisor:
Permits & Engineering:
RETURN TO TECHNICAL SERVICES BY: i YID cy
4/1"4
FA
Type of Toxicity Test:
Existing Limit:
Recommended Limit:
Monitoring Schedule:
Temperature (C)
pH (SU):
Chromium (µg/I):
Copper (µg/1):
Zinc (µg/1):
Temperature (C)
pH (SU):
Chromium (µg/I):
Copper (µg/1):
Zinc (jig/1):
TOXICS/METALS/CONVENTIONAL PARAMETERS
Monthly Avg.
Narrative
Cr9
none to be added
note to be added
note to be added
Monthly Average
Naaaave
69
none to beadded
none to beadded
none to be added
Daily Max.
Daily Max. wQ or EL
L loco rr~rd aolop�'W C{ AI'W'
Limits Chances Due To: Parameter(s) Affected
Change in 7Q10 data
Change in stream classification
Relocation of discharge
Change in wastetlow
New pretreatment information
Other (onsite toxicity study, interaction, etc.)
Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate
receiving water will be consumed. This may affect future water quality based effluent limitations for additional
dischargers within this portion of the watershed.
OR
No parameters are water quality limited, but this discharge may affect future allocations.