HomeMy WebLinkAbout#5655_2017_0531_TS_FINALINSPECTION REPORT ROUTING SHEET
To be attached to all inspection reports in-house only.
Laboratory Cert. #:
5655
Laboratory Name:
Smithfield -Clinton Plant WWTP Laboratory
Inspection Type:
Field Industrial Maintenance
Inspector Name(s):
Tonja Springer
Inspection Date:
May 31, 2017
Date Forwarded for Initial
Review:
June 9, 2017
Initial Review by:
Jason Smith
Date Initial Review
Completed:
June 15, 2017
Cover Letter to use:
❑ Insp. Initial
❑Insp. No Finding
❑Corrected
® Insp. Reg
❑Insp. CP
❑Insp. Reg. Delay
Unit Supervisor/Chemist III:
Todd Crawford
Date Received:
June 15, 2017
Date Forwarded to Admin.:
June 19, 2017
Date Mailed:
June 20, 2017
Special Mailing Instructions:
Water Resources
ENVIRONMENTAL QUALITY
June 20, 2017
5655
Mr. George Yankay
Smithfield -Clinton Plant WWTP Laboratory
P.O. Box 49
Clinton, NC 28328-0049
ROY COOPER
MICHEAL S. REGAN
)�
S. JAY ZIMMERMAN
,Jlret7,.,.
Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC)
Maintenance Inspection
Dear Mr. Yankay:
Enclosed is a report for the inspection performed on May 31, 2017 by Tonja Springer. Where Finding(s)
are cited in this report, a response is required. Within thirty days of receipt, please supply this office with
a written item for item description of how these Finding(s) were corrected. Please describe the steps
taken to prevent recurrence and include an implementation date for each corrective action. If the
Finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended.
For Certification maintenance, your laboratory must continue to carry out the requirements set forth in
15A NCAC 21-1.0800.
A copy of the laboratory's Certified Parameter List at the time of the audit is attached. This list will reflect
any changes made during the audit. Copies of the checklists completed during the inspection may be
requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an
electronic copy of this report by email or if you have questions -or need additional information, please
contact me at (919) 733-3908 ext. 251.
Sincerely,
Oo
Todd Crawford
Technical Assistance & Compliance Specialist
NC WW/GW Laboratory Certification Branch
Attachment
cc: Dana Satterwhite, Tonja Springer, Master File# 5655
LABORATORY NAME: Smithfield -Clinton Plant WWTP Laboratory
NC GENERAL PERMIT#: NCG060000
ADDRESS: 424 East Railroad Street
Clinton, NC 28328
CERTIFICATE #: 5655
DATE OF INSPECTION: May 31, 2017
TYPE OF INSPECTION: Field Industrial Maintenance
AUDITOR(S): Tonja Springer
LOCAL PERSON(S) CONTACTED: George Yankay and Rick Bowen
INTRODUCTION:
This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater
Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements
of 15A NCAC 2H .0800 for the analysis of environmental samples.
II. GENERAL COMMENTS:
The facility has all the equipment necessary to perform the analyses. The laboratory analyst was
very forthcoming and receptive to implementing the necessary changes in response to the
Findings and Recommendations made during the inspection.
All required Proficiency Testing (PT) samples for the 2017 PT calendar year have not yet been
analyzed. The laboratory is reminded that results must be received by this office directly from the
vendor by September 30, 2017.
Contracted analyses are performed by Environmental Chemists, Inc. (Envirochem) (Certification
#94).
Current Quality Assurance Policies for Field Laboratories and Approved Procedure documents
for the analysis of the facility's currently certified Field Parameters were provided at the time of
the inspection.
III. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS:
Documentation
A. Finding: The laboratory needs to increase the traceability documentation of pH buffers.
Requirement: All consumables used by the laboratory must have the following
information documented: Date Received, Date Opened (in use), Vendor, Lot Number,
and Expiration Date. The vendor and/or manufacturer, lot number, and expiration date
must be retained for chemicals, reagents, standards and consumables used for a period
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#5655 Smithfield -Clinton Plant WWTP Laboratory
of five years. Consumable materials such as pH buffers and lots of pre -made standards
are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories.
Requirement: Data pertinent to each analysis must be maintained for five years. Ref:
15A NCAC 2H .0805 (g) (1).
Comment: Date received and opened were written on the pH buffer bottles. While this
can provide a traceability link to analyses by looking at the dates that the chemicals were
in use, that link is lost once the bottles are discarded.
Proficiency Testing
B. Finding: The laboratory is not documenting pH PT sample analyses in the same
manner as environmental samples.
Requirement: All PT sample analyses must be recorded in the daily analysis records
as for any environmental sample. This serves as the permanent laboratory record. Ref:
The Proficiency Testing Requirements, February 20, 2012, Revision 1.2.
Comment: The analysis of PT samples is designed to evaluate the entire process used
to routinely report environmental analytical results; therefore, PT samples must be
analyzed and the process documented in the same manner as environmental samples.
Comment: The laboratory is documenting PT sample results directly on the vendor
report form and not on the benchsheet.
IV. PAPER TRAIL INVESTIGATION:
The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks,
etc.) and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the Town of
Clinton. Data were reviewed for Smithfield — Clinton Plant WWTP Laboratory (NC General
Permit # NCG060000) for April and May 2017. No transcription errors were detected. The
facility appears to be doing a good job of accurately transcribing data.
V. CONCLUSIONS:
Correcting the above cited Findings will help this laboratory to produce quality data and meet
Certification requirements. The inspector would like to thank the staff for its assistance during the
inspection and data review process. Please respond to all Findings and include supporting
documentation and implementation dates for each corrective action.
Report prepared by: Tonja Springer Date: June 9, 2017
Report reviewed by: Jason Smith Date: June 15, 2017
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