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HomeMy WebLinkAbout#5283_2017_0420_BS_FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5283 Laboratory Name: Tyson Foods Fresh Retail Division, Inc. Inspection Type: Field Industrial Maintenance Inspector Name(s): Beth Swanson Inspection Date: April 20, 2017 Date Forwarded for Initial Review: April 21, 2017 Initial Review by: Tonja Springer Date Initial Review Completed: April 26, 2017 Cover Letter to use: ❑ Insp. Initial ❑insp. No Finding ®Corrected ❑ Insp. Reg ❑Insp. CP ❑Insp. Reg. Delay Unit Supervisor/Chemist III: Gary Francies Date Received: 4/27/17 Date Forwarded to Admin.: 4/28/17 Date Mailed: 5/1/2017 Special Mailing Instructions: ater'P,e.s€ urc s eNvtacNM EW A.L c:UAU T v May 1, 2017 5283 Mr. James Brown Tyson Foods Fresh Retail Division, Inc. 704 Factory Street Wilkesboro, NC 28697 MICHEAL S. REGAN S. JAY ZIMMERMAN SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Brown: Enclosed is a report for the inspection performed on April 20, 2016 by Beth Swanson. Since the Finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the Findings in such a timely manner. For Certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. A copy of the laboratory's Certified Parameter List at the time of the audit is attached. This list will reflect any changes made during the audit. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have questions or need additional information, please contact me at (828) 296-4677. Sincerely, Gary Francies, Technical Assistance/Compliance Specialist Division of Water Resources Attachment cc: Beth Swanson Master file Water Sciences Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road, Raleigh, North Carolina 27607 Phone: 919-733-3908 f FAX: 919-733-6241 Internet: http:/fdeg.nc.gov/about/division slwater-resources/water-resources-data(water-sciences•home-pagetlaboratoryicertification-branch LABORATORY NAME: WATER QUALITY PERMIT #: ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: INTRODUCTION: Tyson Foods Fresh Retail Division, Inc. WQ0020793 704 Factory Street Wilkesboro, NC 28697 5283 April 20, 2017 Field Industrial Maintenance Beth Swanson James Brown This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. GENERAL COMMENTS: The last inspection of this laboratory was in 2009 and the supervisor is to be commended on remaining up to date on new Requirements and Policies. All required Proficiency Testing (PT) samples have been analyzed for the 2017 PT calendar year and the graded results were 100% acceptable. Contracted analyses are performed by Statesville Analytical, Inc. (Certification # 440). Current Quality Assurance Policies for Field Laboratories and Approved Procedure documents for the analysis of the facility's currently certified Field Parameters were provided at the time of the inspection. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: The laboratory needed to increase the documentation of purchased materials. The laboratory's system of traceability was nearly complete. Only the vendor information for the pH buffers was missing. The Quality Assurance Policies for Field Laboratories document states: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Acceptable corrective action (i.e., a note was added to the supply receipt log book that all pH buffers are from Fisher) was performed by the laboratory and approved by the auditor during the inspection. No further response is necessary for this Finding. #5283 Tyson Foods Fresh Retail Division, Inc. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and contract lab reports to Non -Discharge Monitoring Reports (NDMR) and Ground Water Monitoring Reports (GW-59) submitted to the North Carolina Division of Water Resources. Data were reviewed for Hays Hatchery (Water Quality permit # WQ0020793) for November 2016 and March 2017. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: All Findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Beth Swanson Date: April 21, 2017 Report reviewed by: Tonja Springer Date: April 26, 2017 C N E N c � N 7 N Q Z 2 ❑ y N ❑ c (6 @ � U J 0 N U w w 0 N w cw G Q a 0 w LL. 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