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HomeMy WebLinkAbout#12_2022_0516_MC_Revised_10_31_FINAL INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 12 Laboratory Name: Pace Analytical Services, LLC – Huntersville, NC Date Mailed: Special Mailing Instructions: On-Site Inspection Report LABORATORY NAME: Pace Analytical Services, LLC – Huntersville, NC ADDRESS: 9800 Kincey Avenue, Suite 100 Huntersville, NC 28078 CERTIFICATE #: 12 DATE OF INSPECTION: May 16, 2022 – May 17, 2022 TYPE OF INSPECTION: Commercial Maintenance AUDITOR(S): Michael Cumbus, Tom Halvosa, Jill Puff LOCAL PERSON(S) CONTACTED: Ross Simmons, Steven Saenz, Gregory Wellman, Brandon Johnson, Patrick Sim, Sarah Marlowe, James Lalonde, Greg Willman, Catalina Londono, Michael Damte, Leyna Brown, Kimberly Frank; Haleigh Hill I. INTRODUCTION: This laboratory was inspected by representatives of the North Carolina Wastewater/Groundwater Laboratory Certification Branch (NC WW/GW LCB) to verify its compliance with the requirements of 15A NCAC 02H .0800 for the analysis of compliance monitoring samples. II. GENERAL COMMENTS: The facility is neat and well organized and has all the equipment necessary to perform the analyses. Staff were very forthcoming and responded well to suggestions from the auditor . The Laboratory Information Management System (LIMS) makes traceability of s amples, standards and reagents easily accessible. Most data is stored electronically. Laboratory personnel were able to accommodate additional data requests quickly. All required Proficiency Testing (PT) Samples for the 2022 PT Calendar Year have not yet been analyzed. The laboratory is reminded that results must be received by this office directly from the vendor by September 30, 2022. The laboratory is reminded that any time changes are made to laboratory procedures, QA/SOP document(s) must be updated and relevant staff retrained. Staff must acknowledge that they have read and understand the changes as part of the documented training program. The same requirements a pply when changes are made in response to Findings, Recommendations or Comments listed in this report, to ensure the methods are being performed as stated, references to methods are accurate, and the QA and/or SOP document(s) is in agreement with each appr oved practice, test, analysis, measurement, monitoring procedure or regulatory requirement being used in the laboratory. In some instances, the laboratory may need to create an SOP to document how new functions or policies will be implemented. Revisions to the SOPs, based on the Findings, Comments and Recommendations within this report must be submitted to this office by October 1, 2023. The laboratory is also reminded that SOPs are required to be reviewed at least every two years and are intended to describe procedures exactly as they are to be performed. Use of the word “should” is not Page 2 #12 Pace Analytical Services, LLC – Huntersville, NC appropriate when describing requirements (e.g., Quality Control (QC) frequency, acceptance criteria, etc.). Evaluate all SOPs for the proper use of the word “should”. Laboratory Fortified Matrix (LFM) and Laboratory Fortified Matrix Duplicate (LFMD) are also known as Matrix Spike (MS) and Matrix Spike Duplicate (MSD) and may be used interchangeably in this report. Contracted analyses are performed by Pace Analytical Services, LLC – Asheville, NC (Certification #40), Pace Analytical Services, LLC – Atlanta, Ga (Certification #381) and Pace National Center for Testing & Innovation (Certification #375). III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation A. Finding: The autoclave temperature, pressure and cycle time are not being documented. Requirement: Each day samples are placed into or removed from an incubator, oven, water bath, refrigerator, or other temperature-controlled device, the temperature shall be checked, recorded, dated, and initialed. If a method requires more frequent monitoring, the method shall be followed. During each use of an autoclave, the temperature, pressure, cycle time, and items autoclaved shall be checked, recorded, dated, and initialed. Ref: 15A NCAC 02H .0805 (a) (7) (I). Requirement: After each run cycle, record the items sterilized, sterilization temperature, total run time (heat exposure), programmed/preset sterilization period, actual pressure readings, and analyst initials. Ensure that the autoclave maintains 121°C with minimal temperature variation at ≥15 lb/in2 (≥103 kPa) for 15 min during the media sterilization cycle and that media are withdrawn from the autoclave in 45 min or less. Ref: Standard Methods 9020 B-2015. (4) (h). Comment: The autoclave pressure is not documented on the autoclave log. The start time and time removed from the autoclave are recorded, but the time that the autoclave reaches temperature and end time at that temperature are not documented. Overexposure to high temperatures can lead to the breakdown of carbohydrates in media, so it is critical to remove autoclaved media within the time limit and document that this is being done. QA/QC B. Finding: SOPs have not been updated for all of the methods included on the laboratory’s Certified Parameters Listing (CPL). Requirement: Each laboratory shall have a documented analytical quality assurance and quality control program. Each laboratory shall have a copy of each approved test, analysis, measurement, or monitoring procedure being used in the laboratory. Each laboratory shall develop documentation outlining the analytical quality control practices used for the Parameter Methods included in its Certification, including Standard Operating Procedures for each certified Parameter Method. Quality assurance, quality control, and Standard Operating Procedure documentation shall indicate the effective date of the document and be reviewed every two years and updated if changes in procedures are made. Each laboratory shall have a formal process to track and document review dates and any revisions made in all quality assurance, quality control, and Standard Operating Procedure documents. Supporting Records shall be maintained as evidence that these practices are implemented. The quality Page 3 #12 Pace Analytical Services, LLC – Huntersville, NC assurance, quality control, and Standard Operating Procedure documents shall be available for inspection by the State Laboratory. Ref: 15A NCAC 02H .0805 (a) (7). Comment: The following, which may not be all-inclusive, lists SOPs that were noted as having not been reviewed or updated within the last two years at the time of the inspection. • ENV-SOP-HUN1-0038 • ENV-SOP-HUN1-0039 • ENV-SOP-HUN1-0040 • ENV-SOP-HUN1-0015 • ENV-SOP-HUN1-0016 • ENV-SOP-HUN1-0021 • ENV-SOP-HUN1-0023 • ENV-SOP-HUN1-0033 • ENV-SOP-HUN1-0034 C. Finding: Chromatograms generated by the data reduction software are not always on an appropriate scale. Requirement: A hardcopy printout of the data displaying the manual integration shall be included in the raw data package (i.e., both the original and manually integrated chromatograms, of similar scale, must be present in the data package). All information necessary for the historical reconstruction of data must be maintained by the lab. Ref: NC WW/GW LCB Manual Integration Policy. Comment: The electronic copies of the chromatograms submitted for review were not always on the appropriate scale. This was noted in both manually integrated chromatograms as well as chromatograms generated by the data reduction software. While the PDF file allows the user to zoom in, it does not allow the user to expand the scale to ensure that peaks are not flat topped. The analysts were able to retrieve the original files readily using the analytical software, but the client reports which require copies of the chromatograms lose this option. The laboratory may wish to reexamine the scale of the chromatograms to allow users viewing a PDF to better examine the data. Reporting D. Finding: The laboratory is analyzing and reporting results for Total Petroleum Hydrocarbons (TPH) by improper methods. Requirement: This method is not applicable to measurement of materials that volatilize at temperatures below approximately 85°C. Petroleum fuels from gasoline through #2 fuel oil may be partially lost in the solvent removal operation. Ref: EPA Method 1664, Rev. B, Section 1.3. Requirement: Method 9071 is not recommended for measuring materials that volatilize at temperatures below 85°C. Petroleum fuels from gasoline through #2 fuel oil may be partially lost during the solvent removal process. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition , Method 9071, Rev. B, Section 1.3. Requirement: Some crude oils and heavy fuel oils may contain materials that are not soluble in n-hexane, and recovery of these materials may be low. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 9071, Rev. B, Section 1.4. Page 4 #12 Pace Analytical Services, LLC – Huntersville, NC Requirement: Some crude oils and heavy fuel oils contain a significant percentage of materials that are not soluble in n -hexane. Accordingly, recoveries of these materials may be low. Ref: EPA Method 1664, Rev. B, Section 1.4. Requirement: TPH is defined as the concentration of petroleum fuel contamination present as carbon chains in the range of C6 through C35. TPH is a mixture of chemicals and they are all composed mainly from hydrogen and carbon, called hydrocarbons. Some chemical constituents of concern that may be found in TPH are benzene, ethylbenzene, toluene and xylene. Ref: DEQ, UST Section “Guidelines for North Carolina Action Limits for Total Petroleum Hydrocarbons” document, July 26, 2016. Comment: The laboratory was analyzing and reporting TPH Oil & Grease by SW-846 9071B and EPA 1664B at the client’s request. While the laboratory holds certification for Oil & Grease by these methods, TPH is not a certifiable parameter by these methods. The Division of Waste Management, UST section, stated in an email dated May 13, 2022 that they no longer accept or require Oil & Grease, but instead use Extractable Petroleum Hydrocarbons (EPH) and Volatile Petroleum Hydrocarbons (VPH). The laboratory must report all data generated by EPA 1664, Rev. B, and SW-846 9071 B as Oil & Grease. The laboratory must also communicate with clients the necessity of verifying that the requested analyses will meet the needs of any applicable data receiver. Comment: This Finding applies to Projects #92559526 analyzed September 10, 2021, and #92569928 analyzed November 4, 2021. There may be more projects affected than the ones listed above. Comment: The laboratory needs to inform clients that TPH and Oil & Grease for NC compliance purposes are two separate parameters that employ separate methods. Bacteria, Coliform Fecal – Standard Methods, 9222 D-2015 (Aqueous) E. Finding: The laboratory is using media prepared in-house past the expiration dates established in the method. Requirement: Prepare media in amounts that will be used within holding time limits given. Ref. Standard Methods, 9020 B-2015. (5) (j) (4) Table 9020 V. Comment: The LTB and EC media being prepared are stored in loose-cap tubes and kept for 3 months. Table 9020 V lists the holding time for loose cap tubes as 2 weeks. Laboratory prepared media stored in tightly-closed screw-cap tubes may be stored for up to 3 months. Oil and Grease – SW-846 9071 B (Non-Aqueous) F. Finding: The laboratory is not properly preparing the samples for analysis. Requirement: Method 9071 may be used to quantify low concentrations of oil and grease in soil, sediments, sludges, and other solid materials amenable to chemical drying and solvent extraction with n-hexane. “Oil and grease” is a conventional pollutant under 40 CFR 401.16 and generally refers to substances, including biological lipids and mineral hydrocarbons, that have similar physical characteristics and common solubility in an organic extracting solvent. As such, oil and grease is an operationally defined parameter, and the results will depend entirely on the extracting solvent and method of extraction. Method 9071 employs n-hexane as the extraction solvent with Soxhlet extraction and the Page 5 #12 Pace Analytical Services, LLC – Huntersville, NC results of this method are appropriately termed “n -hexane extractable material (HEM).” Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 9071, Rev. B, Section 1.1. Comment: The laboratory is preparing samples by microwave extraction. Samples have been prepared utilizing this technique since prior to February 2015. Base Neutral/Acid, Organics – SW-846 8270 E (Aqueous) G. Finding: Some sample extracts are not properly protected from light. Requirement: Store the sample extracts at ≤ 6°C (protected from light) in sealed vials (e.g., screw-cap vials or crimp-capped vials) equipped with unpierced PTFE -lined septa. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 8270 E. Rev. 6, June 2018, Section 8.2. Comment: It was noted during the inspection that some sample extracts that did not reduce to 1 mL final volume were stored in 12.5 mL clear glass screw cap vials. Clear glass may cause sample or analyte degradation from light sources. Wrapping clear glass vials in foil or switching to amber vials would adequately protect extracts from light. H. Finding: The laboratory is not properly determining the amount of sample used during microextraction. Requirement: Working with a single field or QC sample at a time, remove the cap from the VOA vial, and use a disposable pipette to remove approximately 5 mL of water . Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 3511. Rev. 1, July 2014, Section 11.5. Requirement: After removing the 5 mL, weigh the capped VOA vial for each field and QC sample. Record the weight to the nearest 0.1 grams. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 3511. Rev. 1, July 2014, Section 11.6. Requirement: Reweigh the capped vial, and record the weight to the nearest 0.1 g. The difference between this weight, and the weight determined in Sec. 11.6 is equal to the volume of water extracted, in mL. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 3511. Rev. 1, July 2014, Section 11.13. Comment: The laboratory is currently using a graduated cylinder to measure 40 mL of reagent water into conical extraction vials. Personnel then compare filled extraction vials to empty ones and use the meniscus on the filled vials as a guide to draw a line on empty extraction vials. Empty vials are then filled with sample to the line drawn. This practice introduces the potential for significant variation in volume used during sample preparation. Extractable Petroleum Hydrocarbons – MADEP, Rev. 2.1 (Aqueous & Non-Aqueous) TPH Diesel Range, Organics – SW-846 8015 C (Aqueous & Non-Aqueous) I. Finding: The laboratory is not performing the Retention Time (RT) study over the correct time period. Requirement: Before establishing retention time (Rt) windows, optimize the GC system’s operating conditions. Make three injections of the Aromatic Hydrocarbon and Aliphatic Page 6 #12 Pace Analytical Services, LLC – Huntersville, NC Hydrocarbon Standard mixtures over the course of a 72 -hr period. Serial injections over less than a 72-hr period may result in Rt windows that are too restrictive . Ref: MADEP, Method for the Determination of Extractable Petroleum Hydrocarbons (EPH), December 2019, Rev. 2.1, Section 9.6.1. Requirement: Make three injections of all single component st andard mixtures and multi- component analytes (such as PCBs) over the course of a 72 -hour period. Serial injections or injections over a period of less than 72 hours may result in retention time windows that are too tight. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 8000 D. Rev. 5, March 2018, Section 11.6.1. Comment: The laboratory sometimes performs the Retention Time study over a period of 24 hours rather than 72 hours as mentioned in the methods. SW-846 Method 8000D, Section 11.6.4 allows a default of ±0.03 minutes to be used if the RT windows are too restrictive, until further data is gathered. If the laboratory cannot perform the RT study over the 72-hour time frame, then the default of ±0.03 minutes must be used until data from 3 injections over 72 hours has been acquired. Extractable Petroleum Hydrocarbons – MADEP, Rev. 2.1 (Aqueous & Non-Aqueous) Comment: The laboratory is using acetone as an eluting solvent during the fractionation step, per the manufacturer's instructions. The acetone is then solvent exchanged to methylene chloride and concentrated prior to analysis. This is considered an allowable modification per Section 1.13 and Section 11.3.1.1 of the method. J. Finding: Samples are not consistently integrated properly. Requirement: In samples, collective peak area integration for the hydrocarbon ranges, or TPH, must be from baseline (i.e., must include the unresolved complex mixture "hump" areas). Ref: MADEP, Method for the Determination of Extractable Petroleum Hydrocarbons (EPH), December 2019, Rev. 2.1, Section 9.8.6. Requirement: All data must be integrated consistently and appropriately in standards, samples and quality control samples. It must be a laboratory’s routine operating procedure to report automated peak integration results. Exceptions include situations where an obvious error in the determination of the peak area has been made, when the analytical method has specific integration requirements or when a regulatory program has specific integration requirements. Ref: NC WW/GW LCB Manual Integration Policy. Comment: Sample ID #92558719-003x20, analyzed September 13, 2021, was not properly integrated for the second Aliphatic range. The integration was performed valley - to-valley rather than projecting a baseline. Valley-to-Valley integration is required for surrogates, Target PAHs (if analyzed), and the individual peaks comprising the calibration standards. K. Finding: The laboratory is not using a stopcock during fractionation. Requirement: Hexane should be added in 1 -2 mL increments or dropwise using a pipet, with additions occurring when the level of solvent drops to the point just prior to exposing the column frit to air. The use of a stopcock is mandatory. Ref: MADEP, Method for the Determination of Extractable Petroleum Hydrocarbons (EPH), December 2019, Rev. 2.1, Section 9.2.3.3. Page 7 #12 Pace Analytical Services, LLC – Huntersville, NC Comment: During the inspection, the sample extraction staff expressed concern that the stopcocks previously in use did not appear to provide consistent drip ra tes, and discontinued their use. However, the use of a stopcock is mandatory to stop the flow of eluent before exposing the frit to air, not control the drip rate of the eluent. Purgeable, Organics – EPA 624.1, December 2016 (Aqueous) Purgeable, Organics – SW-846 Method 8260 D (Aqueous & Non-Aqueous) Purgeable, Organics – Standard Methods, 6200 B-2011 (Aqueous & Non-Aqueous) TPH Gasoline Range, Organics - SW-846 8015 C (Aqueous & Non-Aqueous) L. Finding: The laboratory is improperly preparing dilutions of matrix spike samples. Requirement: The concentration of the spiked samples must be bracketed by the calibration range. If the spiked sample result is over the calibration range, the spiked sample must be diluted and re-analyzed. It is not acceptable to dilute the sample first and then add the spike solution so as not to affect bias attributed to matrix. Ref: NC WW/GW LCB Matrix Spiking Policy. Comment: Current laboratory practice is to dilute the source sample prior to addition of the spiking solution. M. Finding: The laboratory does not dilute and reanalyze matrix spike samples when they measure over the calibration range. Requirement: The concentration of the spiked samples must be bracketed by the calibration range. If the spiked sample result is over the calibration range, the spiked sample must be diluted and re -analyzed. It is not acceptable to dilute the sample first and then add the spike solution so as not to affect bias attributed to matrix. Ref: NC WW/GW LCB Matrix Spiking Policy. Comment: The laboratory removes the MS/MSD results from the analytical batch if the original sample chosen for the MS/MSD was over the calibration range. The rest of the acceptable sample results and QC in the batch are reported without the MS/MSD results included. The original out of calibration range sample is then diluted and analyzed in the next analytical batch but is not spiked. Purgeable, Organics – SW-846 Method 8260 D (Aqueous & Non-Aqueous) N. Finding: Samples for analysis of 1,4-Dioxane are improperly preserved. Requirement: Alcohols, ketones, ethers and other water-soluble compounds will have low responses. Elevated sample equilibration temperatures may be necessary during preparation. Elevated sample temperatures may be necessary during purges as heated samples will exhibit better performance of these analytes. However, ethers such as diethyl ether and MTBE hydrolyze more readily when heated in acid-preserved water. Acid preservation is not recommended for analysis of these target analytes at elevated sample temperature. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 8260 D, June 2018, Section 1.3.3. Requirement: 1,4-Dioxane is classified as an ether in EPA Method 624.1 and as such are prone to hydrolysis at pH 2 when a heated purge is used. For this reason, volatile organic compound (VOC) samples collected for 1,4 -Dioxane analysis are not to be acid-preserved. Sodium thiosulfate is used to neutralize oxidizers such as total residual chlorine. Ref: NC Page 8 #12 Pace Analytical Services, LLC – Huntersville, NC DWR/WSS Sample Collection, Preservation, and Handling Instructions for Collecting Aqueous Volatile Organic Compound Samples for 1,4 -Dioxane, November 14, 2017. Comment: Samples are preserved with HCl to a pH of <2 S.U. then analyzed with a 90°C heated purge. O. Finding: The laboratory does not spike the LCS at the same concentrations as the MS . Requirement: The LCS is spiked with the same analytes at the same concentrations as the matrix spike, when appropriate. Ref: EPA SW-846 Test Methods for Evaluating Solid Waste, Physical/Chemical Methods; 3rd Edition, Method 8260 D, June 2018, Section 9.6.2. Comment: The laboratory spikes the LCS to a concentration twice that of the MS. Purgeable, Organics – EPA 624.1, December 2016 (Aqueous) P. Finding: The laboratory is not always analyzing a reagent blank immediately after the LCS. Requirement: Spike the internal standards and surrogates into the blank. Analyze the blank immediately after analysis of the LCS (Section 8.4) and prior to analysis of the MS/MSD and samples to demonstrate freedom from contamination. Ref: EPA Method 624.1, December 2016, Section 8.5.1. Comment: The laboratory sometimes analyzes a MS/MSD after the LCS but before the reagent blank. Purgeable, Organics – Standard Methods, 6200 B-2011 (Aqueous) Q. Finding: The laboratory is not varying the concentration of their CCVs. Requirement: Vary actual concentration of continuing calibration standard over calibration range, with a minimum concentration greater than two times the reporting limit. Ref: Standard Methods, 6200 A-2011. (5) (b) (2). Volatile Petroleum Hydrocarbons - MADEP, Rev. 2.1 (Aqueous & Non-Aqueous) R. Finding: The laboratory is not defining the retention time (RT) window correctly for the C5- C8 aliphatic hydrocarbon range. Requirement: The Rt window of the C5-C8 aliphatic hydrocarbons is defined as beginning 0.1 minutes before the elution of n -pentane and ending 0.01 minutes before the elution of nonane. The C9-C12 aliphatic hydrocarbon range begins 0.01 minutes before the elution of nonane; therefore there is no overlap of the two ranges and the nonane peak is only included in the C9-C12 aliphatic hydrocarbon range. The C9-C12 aliphatic hydrocarbon range ends 0.1 minutes before the elution of naphthalene. The Rt window for the C 9-C10 aromatic hydrocarbons is defined as beginning 0.1 minutes after the elution of o -xylene and ending 0.1 before the elution of naphthalene. Ref: MADEP, Method for the Determination of Volatile Petroleum Hydrocarbons (VPH), February 2018, Rev. 2.1, Section 9.3.6. Comment: The laboratory is incorrectly identifying the end of the C5 - C8 Aliphatic range as the maxima of the n-Nonane peak. The end of the C5 - C8 Aliphatic range is defined by the method as 0.01 minutes before the start of the n -Nonane. IV. PAPER TRAIL INVESTIGATION: Page 9 #12 Pace Analytical Services, LLC – Huntersville, NC The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and client reports. Data were reviewed for the following project numbers: #92551533, #92559064, #92557374, #92557694, #92559526, #92569747, #92569860, #92570469, #92580295 and #92581514. No transcription errors were observed. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above-cited Findings will help this laboratory to produce quality data and meet Certification requirements. The inspector would like to thank the staff for their assistance during the inspection and data review process. Please respond to all Findings and include supporting documentation, implementation dates and steps taken to prevent recurrence for each corrective action. Report prepared by: Michael Cumbus Date: June 2, 2022 Report reviewed by: Tonja Springer Date: June 2, 2022