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Home My WebLink AboutNC0045993_Compliance Evaluation Inspection_20221114ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Mr. Preston M. Baucom, EHS ATI Allvac Monroe Plant Post Office Box 5030 Monroe, NC 281115030 Mr. Baucom: NORTH CAROLINA Environmental Quality November 15, 2022 SUBJECT: Compliance Evaluation Inspection ATI Allvac, Monroe Plant WWTP NPDES Permit NC0045993 Union County On November 8, 2022, Roberto Scheller of this Office conducted a compliance inspection at the subject facility. This inspection was conducted as a Compliance Evaluation Inspection (CEI) to ensure compliance with permit requirements and conditions. The subject facility appeared to be well operated, and we wish to thank the operating staff for assistance regarding this inspection. The enclosed report should be self-explanatory; however, should you have any questions, please do not hesitate to contact myself or Roberto Scheller at (704)235-2204 or roberto.scheller@ncdenr.gov. Enclosure: CEI Report GDE NORTH C OLI JA ' omm mr� ep..of o�.i Sincerely, DocuSigned by: A4•ssilu4V H P444.4 F161FB69A2D84A3... Andrew Pitner, P.G., Assistant Acting Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11611 Mail Service Center I Raleigh, North Carolina 27699-1611 919.707.9000 United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction 1 21IIIIII Inspection 671 Code IN I 2 IL NPDES yr/mo/day Inspection I 3 I NC0045993 111 121 22/11/08 117 Type 1810I IIIIIIIIIII Inspector Fac Type 19I S I 2011 IIIIIIIIIII IIIIIII I IIIIII P6 Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved I 70I3 I 711 1 72 I N I 73I 1 74 71 I I I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES Dermit Number) ATI Specialty Materials - Monroe Plant 2020 Ashcraft Ave Monroe NC 28110 Entry Time/Date 08:05AM 22/11/08 Permit Effective Date 14/06/01 Exit Time/Date 10:50AM 22/11/08 Permit Expiration Date 19/01/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Tommy W Long/ORC/704-289-4511/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Danny Caudle,2020 Ashcraft Ave Monroe NC 28110//704-289-4511/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Records/Reports Self -Monitoring Progran Facility Site Review Effluent/Receiving Wate Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) Roberto and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Scheller DWR/MRO WQ/707-235-2204/ -Docusigned by: ''11/14/2022 rb v s-duitt'^ "-91C2A007838943E... Signature of Manage7TIOtWai Andrew PitnelL"41u`' ER6Viewer Agency/Office/Phone and Fax Numbers Date H 'xb/R/MRO WQ/704-663-1699 Ext.2180/ 11/15/2022 F161F969A2D84A3... EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 3I NPDES yr/mo/day NC0045993 111 121 22/11/08 117 Inspection Type 18 [j (Cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Current NPDES Permit became effective on June 1, 2014 and expired on January 31, 2019, facility operating under expired permit limits. Permit renewal application was received by the Division on August 2, 2018 and currently is under review for renewal. The subject permit is for the continued operation of two (2) cooling ponds with oil skimming baffles that discharge into Richardson Creek which is Class C waters in the Yadkin -Pee Dee River Basin. A 12-month review of compliance history, October 2021 through September 2022, found no reported limit violations. Page# 2 Permit: NC0045993 Inspection Date: 11/08/2022 Owner - Facility: ATI Specialty Materials - Monroe Plant Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new MODE application? Is the facility as described in the permit? • ❑ ❑ ❑ # Are there any special conditions for the permit? • ❑ ❑ ❑ Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • ❑ ❑ ❑ Comment: Permit in review. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • ❑ ❑ ❑ Is all required information readily available, complete and current? • ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? • ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? • ❑ El El Is the chain -of -custody complete? • El El El Dates, times and location of sampling • Name of individual performing the sampling • Results of analysis and calibration ■ Dates of analysis • Name of person performing analyses • Transported COCs ■ Are DMRs complete: do they include all permit parameters? • El El El Has the facility submitted its annual compliance report to users and DWQ? El El • El (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified ❑ El • ❑ operator on each shift? Is the ORC visitation log available and current? • El El El Is the ORC certified at grade equal to or higher than the facility classification? • El ❑ ❑ Is the backup operator certified at one grade less or greater than the facility • El El El classification? Is a copy of the current NPDES permit available on site? • ❑ El El Facility has copy of previous year's Annual Report on file for review? El El El El Comment: Current permit became effective on June 1, 2014 and expired on January 31, 2019. Flow Measurement - Effluent # Is flow meter used for reporting? Yes No NA NE Page# 3 Permit: NC0045993 Inspection Date: 11/08/2022 Owner - Facility: ATI Specialty Materials - Monroe Plant Inspection Type: Compliance Evaluation Flow Measurement - Effluent Yes No NA NE Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: ■ ❑ ❑ ❑ • ❑ ❑ ❑ Page# 4