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HomeMy WebLinkAbout820475_Application_20221219December 13, 2022 CAVANAU G H Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center ��CEIVE® Raleigh, NC 27699-1601 DEC 19 2022 Subject: Farm 2104 and 2106 Facility #82-475 NC D+EQ/DWR Central Office - Cce AWS820475 --- � Modification Modification to Swine Digester Animal Waste Management System Dear Ms. Lawson, Cavanaugh & Associates, P.A., on behalf of Hd3 Farms of the Carolinas LLC, hereby submits the following application to NCDEQ Division of Water Resources for review of the New Swine Digester Animal Waste Management System application package for Farm 2104 and 2106. The subject project is located in Sampson County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'New Swine Digester Animal Waste Management System' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'. 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the 'New Swine Digester Animal Waste Management System Plans', as well as one (1) 11"x17" set. As marked in the 'New Swine Digester Animal Waste Management System' application form attached with this package, Section 3.3 of the form has not been filled out because there are no proposed swine treatment/storage structures for this project; one of the existing lagoon structures will be converted to an anaerobic digester. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. Jeff P. Cappadona, P.E. Attachments cc: Hd3 Farms of the Carolinas LLC Cavanaugh&Associates, P.A. PO Box 11197 Winston-Salem, NC27116, 1-877-557-8923, www.cavanaughsolutions.com State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Farm 2104 and 2106 1.2 Print Owner's name: Hd3 Farms of the Carolinas LLC 1.3 Mailing address: Sr 1942 2184 MJ Johnson Rd City, State: Turkey Zip: 28393 Telephone (include area code): Fax: Email: 1.4 Physical address: Sr 1942 2184 MJ Johnson Rd City, State: Turkey. NC Zip: 28393 Telephone number (include area code): (} - Latitude 34.9039970 Longitude-78.167027' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Sampson 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From the intersection of NC 24 and Union Rd. in Turkey. NC (off of Exit 364 on I-40 ). head south on Union Rd. 0.3 miles, turn left onto Wilmington Rd. and uo 2.2 miles turn ri t onto Cornwallis Rd. and -,o 3.8 miles turn riaht onto M J Johnson Rd. and P to 0.5 miles. the farm entrance is on the left 1.7 Farm Manager's name (if different from Landowner): David Mixon 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Foods 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: JeffCaRpadona Phone (1-877) 557-8923 Email: jeffre• cappadona'ii�cavanau_hsolutions.com 2. OPERATION INFORMATION: 2.1 Facility number: 82-475 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. T_\ oe of Swine No. of Animals Type of Poultry No. of Animals T,._,e of Cattle No. of Animals ❑ Wean to Feeder ® Feeder to Finish ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Layer ❑ Beef Brood Cow 6,260 ❑ Non -Layer ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 ❑ Other Type of Livestock on the farm: No. of Animals: 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Nutrient Utilization Plan Acres Proposed Application Area (post -construction): Same as existing Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester Y (Lagoon Conversion) Digester Soil in situ 75,429 1 Synthetic (80 mil) 515,477 202,500 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Lagoon 2 Existing? (YiN) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Y Soil in situ 73,228 528,073 518,245 Select Select Select *Note: The "Total Capacity" and "Req'd Capacity" are provided based on the existing lagoon designs for this farm, (Lagoon 1 and Lagoon 2 sealed by David S. Elkin (P.E. 4023994) on 2009-2-7) 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Minimum Pump Location Pump Station or pipe Size Ca acit) Plan Sheet Gravity Reference GPM TDH Barns to Digester Gravity 12" C.2.9.1 Barns to Digester Influent Lift Station 12" 1,350 (675 eacb 49 C.2.9.1 Digester to Secondary Level Control Station 6" 300 38 C.2.9.1 Select FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 3. Select Select Select Select i REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Armlican&Mfials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. L�p N/A, see cover letter 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff Cappadona (P.E. representing Owner's name listed in question 1.2), attest that this application for Farm 2104 and 2106 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best f my knowledge. I understand that if all required parts of this application are not completed and that if all required supportin iWa�id attaijunents are not included, this application package will be returned to me as incomplete. Signature Engineer's Seal 5. FARM OWNER/PERNIITTEE CERTIFICATION: Date b to �'Z 13 I, David Mixon (Owner/Permittee name listed in question 1.2), attest that this application for Farm 2104 and 2106 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date 6. MNFa CERTIFICATION: (complete only if different from the Farm Owner) 1, ��40 (Manager's name listed in question 1.7), attest that this applicat04 a d 2106 (Fa • ity name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my­ZftnkN edge. I understand that if all required parts of this application are not completed and that if all required supporting information • d atta, ,n;ents are not incl ed, this application package will be returned as incomplete. Signature4- Date NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 New Swine Digester Animal Waste Management System THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 FAX NUMBER: (919) 807-6496 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWQ regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items I through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 5 of 5). At a minimum, you must include an 8.5" by I 1 " copy of the portion of a 7.5 minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Farm Name: Farm 2104 and 2106 7.2 Name & complete address of engineering firm: Cavanaugh. 1213 Culbreth Dr.. Wilmington. NC 28405 Telephone: (877) 557-8923 Fax: ( ) - Email: eus.simmons-a,cavanautrhsolutions.com 7.3 Name of closest downslope surface waters: Stewarts Creek 7.4 County(ies) where the animal waste management system and surface waters are located: Sampson 7.5 Map name and date: Turke.. 2019 7.6 NC Professional's Sea] (If appropriate), Signature, and Date: On Map TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: U T, Tp cSTEGt//li2%� �RE�,� Classification (as established by the Environmental Management Commission):�� Proposed classification, if applicable: Signature of regional office personnel: Date: DocuSigned by: (All attachments must be signed) E � 3/4/2020 DD5C42B Page 5 of 6 EXISTING LAGOON `SR1g�2� SoN RO � (#1) UNNAMED SO M TRIBUTARY TO STEWARTS CREEK IMM I lr7MT POPN7 (#2) UNNAMED ��TRIBUTARY TO STEWARTS CREEK NAME OF STREA ISTREAM CLASS STREAM INDEX 1 UT TO STEWARTS CREEK C; Sw 18-68-2-10 2 UT TO STEWARTS CREEK C; Sw I 18-68-2-10 LATITUDE: 34°54'25.2"N ' WATERSHED CLASSIFICATION MAP BF GRADY BIOGAS COLLECTION FARMS 2104-2106 OWNER:HD3 FARMS OF THE CAROLINAS,LLC CAVANAUGH Stewwdship through ima°atim. =ARM BARNS�� Vul 'ROPOSED' AGESTER BASIN -OR FARMS 2104 k 2106 EXISTING LAGOON LOCATION NOT TO SCALE Cavanaugh & Associates, P.A. 1213 Culbreth Dr. Wilmington, NC 28403 (970) 392-4462 Far: (970) 392-4612 www.cavanaughsolutionS.com PROJECT 1: BE19.006 DRAWN BY LJL BD f: SCALE: 1"-600' I DATE: 2020-02 �Zp/Z loc.z -,?o I Z -t' b o1Z Pvwdv ' ahlWV b66i1 [Q190 - - - +:mg0`m5 CS' T 1)'Z'89'8T f �taBIH o1 dmsEns a(Olmana maxg xaaz) sung x!S'� - L"PV t L6iliO160 mS%D T'T it-89-81 �JONO allllmaaa of aamos maxg z 4 zxz6 alza�TS i - "TOY K61IT01601 m5� l l-Z-89-81 aax� sungx!S o1 aamosmmg xaax� quid na i- an11aV.EL6T1IO1L0 m5� b-01'Z'89'8T >jaax�sµwnalSofaamosmaxg------dOlga--*s�_ 413V LL6ilIQ+EOi• m$� I-E-01-Z-89-81 Xaaz�szgnllnlalaamosmmg ie6xslnquypm mfj anxlaV tlL6UIQr60j1 mS`o E-Olt-89-81 �1aax�slzamalsolaamosmaxg slaax�sxgplyy --- laV EL6111CVLOh m 1-Z-Olt-89-81 urraTIAImzOilza-)olaamosmmg 'i—s—T-q anllaV £L6UTQ+LO �� ms Z OT Z'89'8l Keaz� sTzamalS of aamos mmg 1 n d TIN s<xoli RO _ "IDV ' E66I116L0 m5 1 OI'Z'8 Kaaxo slxamalS oI aamos maxg I slawo llazT M9 _ _ - - anilaVl 656i1TOPo0 m$�` 6'Z89'811 KeaxDsmgx15ayaamosmw3 �{^'zQ18TI anllaV 6S6UIOlhO mS�1i 8-E-99-81 parosungx!Solaamosmmd zlsal�?HauazHummo-d anllaV 6S010WO m5:D L'Z'R9'81 Kaazo sung xlS of aamos maxi zzng l[!IH aula mS'� 1 1-9-Z-89-81 �' pazo Agmy o1 aamos moxg �Ia'MS STa?Hl � V M111Ntr0 !r� "13V 696111MO - - mSo l 9'Z'89-81 -10alo sung x!s of eamos moxd va-lo Aq-.L - an113V EL61110JLO m<� 9-E-89-81 zlaaxD sung xis of aamos mold dmsms mapxansag - anllaV EL6T1INL0 ms r'Z'89'811� Kaaz� sung x!s of aamos viola dummS allunza L anllaV £L6If [O/L0 m5 a E'Z'89'8l - vw') sung x!s of aamos maid = = dwan+s axom11.0 f ping i - 40ala spi alil:xo=1 tweag puedu� i,i� I . easy a6eizlazn zeal ade� - g 4 :ea1y a6eulezQ weaalSlo eweN :L8 yazeeS zeag ade� :tyseg X aaz1salpogza;e�1 Farm 2104 and 2106 Volume Calculations Project: Farm 2104 and 2106 Project No: BE.19.006 Date: 2022-12-13 Existin4 ConfrQuration .rForReferencel Farm Information: CAVANAU G H Location: Sampson County. NC Design By: JPC Checked By: WGS Farm Population: Lagoon 1: 3,130 Finishing Lagoon 2: 3,130 Finishing Total. 6,260 Finishing Storage Period: Lagoon 1: 90 Days Lagoon 2: 90 Days Storm and Rainfall. - Storm (25-yr, 24-hr): 7.0 in. Rainfall In Excess Of Evaporation: 7.0 in. "Heavy Rain" 0.0 in. Note: Due to the age of the farm, existing volume information is not presented here; please refer to the existing lagoon design information on file for existing volume information 1 of 6 CAVANAU G H Proposed Configuration Conversion of Existing 'Lagoon 1' to Digester) Flow Path: Bams -> Digester (Lagoon 1) -> Lagoon 2 Volumes: Capacity = 6,260 j Finishing Ca ci * ALW * cf/lb J= Total Treatment Volume = 1 6,260 135.00 11.00 1845,100 jcf Daily Inflow, Lagoon 1 = Daily Inflow, Lagoon 2 = lCapacily IDanofStorageU head*da = Total i 3,130190 1.37 385,929 3,130 90 11.37 385,929 Total: 771,858 103.190 gallons gallons gallons cf * Note: The existing volumes shown below are provided based on the existing lagoon designs for this farm, (Lagoon 1 and Laaoon 2 sealed by David S. Elkin (P.E. #0239941 on 2009-2-27, Volume Re uired* cf) Digester (i.e. Lagoon 1) Existing 'Lagoon 2' Total Required Treatment 515,477 329,623 845,100 Slud a Storage 0 0 0 Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 42,716 42,716 Storm Storage 0 42,716 42,716 "Heav Rain" 0 0 0 Dail Inflow 0 103,190 103,190 Total 516,477 518,246 1,033,722 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as Oaf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s) Volume Provided* f) Digester (i.e. Lagoon 1) Existing 'Lagoon 2' Total Provided Treatment 515,477 329,623 845,100 Sludge Storage 0 0 0 Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 42,716 42,716 Storm Storage 0 42,716 42,716 "Heavy Rain" 0 0 0 Daily Inflow 0 113,017 113,017 Total 515,477 528,073 1,043,550 Totals (cf) Volume Required* (cf) Volume Provided* (cf) Efficiency Treatment 845,100 845,100 100% Sludge Storage 0 0 N/A Excess Wash Water 0 0 N/A Rainfall In Excess Of Evaporation 42,716 42,716 100% Storm Storage 42,716 42,716 100% "Hea Rain" 0 0 N/A [Daily Inflow 103,190 1 113,017 110% Total 1,033,722 1 1,043,550 101 % Days of Storage: Proposed Configuration --Requirecl I Provided 10ailly Inflow Volume cu.ft. 103,190 113017 Days of Storage 901 99 2 of 6 CAVANAUGH Supporting Calculations: - . Total Renuired Treatment - Digester (Lagoon 11 Required 'Lagoon 2' Treatmen 845,100 - 515,477 329,623 of 'Lagoon 2' Total Volume 528,073 'Lagoon 2' Treatment. Rain, Storm 329,623 0 0 42,716 42,716 0 415,056 Provided 'Lagoon 2' Daily Inflow 113,017 cf 3of6 Total Temporary Stora2ee Proposed Configuration (Conversion of Existing 'Lagoon V to Digester) Temporary Storage Volume Re uired* (cf) Digester (i.e. Lagoon 1) Existing 'Lagoon 2' lotal R@Quired Excess Wash Water 0 0 0 Rainfall In Excess Of Eva oration 0 42,716 42,716 "Heavy Rain" 0 0 0 Daily Inflow 0 103,190 103,190 Total 1 01 145,9061 145,906 Temporary Storage Volume Provided* (cf) Digester (i.e. Lagoon 1) Existing 'Lagoon 2' I a a Provided Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 42,716 42,716 "Heavy Rain" 0 0 0 Daily Inflow 0 113,017 113,017 Total 01 155,7341 155,734 Summary Total Temporary Storage (cf) Proposed Configuration Required Provided Excess Wash Water 0 0 Rainfall In Excess Of Evaporation 42,716 42,716 "Heavy Rain" 0 0 Daily Inflow 103,190 113,017 Total 145,906 155,734 CAVANAUGH 4of6 Digester Magoon !' Volume Digests ('Lagoon 1' Stage -Storage Elevation ft Areas Incr. Vol W1 Cumul. Vol c 90.00 40,254 - 133,164 91.00 43,643 41,949 175,113 92.00 46,874 45,259 220,371 93.00 49,693 48,284 268,655 94.00 52,250 50,972 319,626 95.00 54,785 63,518 373,144 96.00 57,338 56,062 429,205 97.00 60,221 58,780 487,985 98.00 64,102 62,162 550,146 99.00 68,198 66,150 616,296 99.45 75,429 32,316 648,612 Digester Desired Volume: 202,500! cu ft. Digester Operating Volume (@ Normal Operation Elevation of 97.45): 515,477 cu ft. % Desired: 255% Digester (i.e. Lagoon 1) Updated Elevations: CAVANAU G H Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 1 on this farm, sealed by David S. Elkin (P.E. #023994) on 2009-2-27 (7,500 cy) (19,092 cy) Zone Volume Cumulative Vol. Elevation Depth (in.) Treatment 515,477 515,477 97.45 24.00 Tern pore 0 515,477 97.45 24.00 Stone 01 515,477 97.45 24.00 Tofu of Dike Elev = 99.45 Top of Storm = 97.45' (24.00") (515,477 cf) Top of Temp Storage Elev = 97.45' (24.00") (515,477 co (Start Pump) Top of Treat Elev = 97.45' (24.00") (515,477 cf) (Stop Pump) Finished Bottom Elev = 87.00' 5of6 Existin-q'La400n 2' Volume Existin 'La oon 2Stage-Storage Elevation fit Areas Incr. Vol c Cumul. Vol c 87.00 18,318 - 16,686 88.00 26,360 22,339 39,025 89.00 33,206 29,783 68,808 90.00 37,692 35,449 104,257 91.00 41,258 39,475 143,732 92.00 44,824 43,041 186,773 93.00 48,090 46,457 233,230 94.00 51,203 49,647 282.877 95,00 54,366 52,785 335,661 96.00 67.580 55,973 391,634 97,00 61,445 59,513 451,147 98.00 65,421 63,433 514,580 99.00 69,511 67,466 582,046 99.20 73,228 14,274 596,319 Existing 'Lagoon 2' Updated Elevations: CAVANAU G H '`<T�rough Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 2 on this farm, sealed by David S. Elkin (P.E. #023994) on 2009-2-27 Zone Volume Cumulative Vol. Elevation Depth (in.) Treatment 329,623 329,6231 94.891 51.74 Temporary 155,734 485,3571 97.551 19.84 Storm 42,716 528,0731 98.20 12.00 Top of Dike Elev = 99.20 Top of Storm = 98.20' (12.00") (528,073 cf) Top of Temp Storage Elev = 97.55' (19.84") (485,357 cf) (Start Pump) Top of Treat Elev = 94.89' 51.74" 329,623 Stop Pump) Finished Bottom Elev = 87.00' 6of6 CAVANAU G H Stewardship Through Innovation Farm 2104'*and 2106 Pump Statio-i Calculations ProjectNo.: BE.19.006 ? CAVANAUGH & AssOCIATEB, P.A. PO Box 1 1 197 WINSTON-SALEM, NO 271 16, 1-877-557-B923 WWW. CAVANAUGHSDLUTIONS.COM Farm 2104 and 2106 Influent Lift Station ILS 4" HP, 675 gpm each pump (1,350 gpm combined flow) @ 49' J2 O Pressure 25.00 50.00 75.00 100.00 psi P1 Flow 1.00 300.00 700.00 1000.00 GPM Day 1, 12:1 R3 EPANET 2 Pagel Page 1 12/13/2022 4:01:53 PM ********************************************************************** * E P A N E T * Hydraulic and Water Quality * Analysis for Pipe Networks * Version 2.2 ********************************************************************** Input File: ILS Farm 2104.net Link - Node Table: Link Start End Length Diameter ID Node Node ft in ---------------------------------------------------------------------- P1 Jl R3 4704 11.16 P2 J2 J1 25 11.16 P3 J3 J1 25 11.16 P-1 R1 J2 #N/A #N/A Pump P-2 R1 J3 #N/A #N/A Pump Energy Usage: Usage Avg. Kw-hr Avg. Peak Cost Pump Factor Effic. /Mgal Kw Kw /day ---------------------------------------------------------------------- P-1 100.00 75.00 203.34 8.23 8.23 0.00 P-2 100.00 ---------------------------------------------------------------------- 75.00 203.34 8.23 8.23 0.00 Demand Charge: 0.00 Total Cost: 0.00 Node Results: Node Demand Head Pressure Quality ID ---------------------------------------------------------------------- GPM ft psi J1 0.00 148.11 64.18 0.00 J2 0.00 148.54 64.36 0.00 J3 0.00 148.54 64.36 0.00 R1 -1348.55 100.00 0.00 0.00 Reservoir R3 1348.55 113.55 0.00 0.00 Reservoir Page 2 Link Results: Link Flow VelocityUnit Headloss Status ID GPM fps ft/Kft ---------------------------------------------------------------------- P1 1348.55 4.42 7.35 Open P2 674.27 2.21 17.21 Open P3 674.27 2.21 17.21 Open P-1 674.27 0.00 -48.54 Open Pump P-2 674.27 0.00 -48.54 Open Pump CAVANAUGH Pump System Design Spreadsheet • C = 120 Project Farm 2104 and 2106 Locaflon: Samts4n Couro, NC Design By: JPC Project No: BE.19.005 Client: Hd3 Farms of the Carotins LLC Checked By: 4yGS Date: 2D22-12-13 Description: Level Control Station Svstem Requirements System Pipe 1 .-.. •'�tx. Length of Pipe 4,068 'ft fl eft Daily Flow Rate = gpd Pipe Diameter 6 in in in Design Period = h. Elevation Difference 0.48 ft gpm gpm Average Flow = 5W gpm BASIS OF DESIGN Pipe Area 0.196 ft' (additional flow) (additional flow) Peaking Factor = t ✓hi C 1,20 Peak Flow = . _. gpm Velocity At Selected Flow (tOsec) .314 - Nozzle Head = 000 ft Pum Chosen: Pressure Head = O00 It 4" Mw Manure Duty Points: 1 Pump: 295 gpm a 38.21 tt, 3.34 also; 2 Pumps: 322 gpm 4t 44.89 ff. 3b5 tUsec Step: 2m System Curve Friction Head Friction Head Friction Head Velocity Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 [Submerged) FiftingfValve Head Nozzle Head (GPM) let..) (111-) (ft) (ft) (ft) (ft) (, 0 6-10-0 0 5r48 0000 - - , Q:;00 20 0 04 023 O.48 0.25 - - 0.00 0.00 0.00 40 0.68 0.48 - - 60 6-1-3. 0 6868 0.48 1.93 1.93 - - 0.00 0.04 0.00 0.00 N Q 78 Q 9 011S 329 - - 100 022 1.13 0.48 4.97 - - 0.00 0.12 0.00 `f20 qi 111�6 048 6.ff1 - - IN 140 0.31 1.59 0.48 9.27 - - 0.00 0.23 0.00 16Q T¢ -- Q- 111 6 - �-=Od 0- 180 0.40 2.04 0.48 14.75 - - 0.00 0.39 0.00 20-( 6--- 227 0�48 1732 - - r 0-43 O -00 2.20 0.49 2.50 0.48 21.38 - - 0.00 658 0.00 24 0-95 2-- 648 2512 0-00:69 260 0.58 2. 55 0.48 2li12 - - 0.00 0.80 0.00 280 o 31 048 3340 0.00 0.83 D.00 300 0.67 3.40 0.48 37.95 - - 0.00 1.07 0.00 320 J,71 3.63 ILM 4276 - -tm 000D 840 0.76 3. 66 0.48 47.84 - _O.OD 0.00 1.38 0.00 366- 680 4A9 048 53=18 -Cf-0-0 1_54 QD0 380 6.85 4.31 0.48 58.77 - - 0.00 T-T2 0.00 0: 99 4.54 648 64.62 0.00 1.90 030 420 6. 44 4.77 0.48 T 22 - 0.00 2.10 0.00 446 6. 88 4.99 D_48 08 i 77 = 6.00 230 000 460 1. 22 5.22 0.48 83.69 - - 0.00 2. 52 0.00 480 1.07 5545 0_48 90_54 D.OD 274 (100 500 1.11 5.67 0.48 97.64 - 0.00 2.97 0.00 520 Yi6 5.90 6.48 164�99 0.00 222 0�00 540 1.20 6.13 0.48 112.58 - - 2.00 3.47 0.00 W_ 1.25 6_35 6:4-8 12042 - 6A0 373 TOM 580 1.29 6.58 6. 88 128.50 - 0.0o 4.00 0.00 660 1.34 6.'81 -0-4-0 136.81 - - Q00 42-8 0.00 620 7.38 7.04 0.48 145.37 - 0.00 4.57 0.00 1.A3 726 0_48 15416 - - 0� _8 Too 660 1.47 7.49 0.48 163.20 0.00 5. 88 0.00 6QQ_ 1.52 7.72 0_48 17 446 - p`OD 5.50 UA10 700 1.56 7.94 0.48 181.96 - 0.00 6.83 0.00 j20 Tb0 17 197.70 617 O;OD 740 1.65 8.40 0.48 201.66 - 0.00 6.52 0.00 760 1,69 $62 0-48 211.86 - - 000 ,6:8 0'-0 780 1.74 8.85 0.48 222.29 - - 0.00 7.24 0.00 800 1.78 9:9 0-48 - - 0.00 7--6-1 0.00 820 1.83 9.31 0.48 243.84 - - 0.00 8.00 0.00 640 T87 893 0.-- 254.96 - - 0.00 8.40 0.00 660 1.92 9,76 0.48 266.30 0.00 8.80 0.00 880 9.89 048 277.87 - - (00 9�2Y QD 900 2.01 1 D.21 0.48 289.67 - - 0.00 9.64 0.00 920 205 1-0-4 C48 30169 - - -� 10=07 940 2.09 10.67 0.48 313.93 - - 0.00 10.51 0.00 Duty Points: 1 Pump 295 0.65 3.34 0.48 36:69 - 2Pumps 322 0.72 3,65 (148 43.18 - FittingNalve Head: Size fm Description K Factor Sty Total K 6 Gate Valve 0.12 0 D.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Butterfly Valve 0.68 0 0.00 6 Plug Valve 0.27 1 0.27 6 90' Elbow 0.45 5 2.25 6 45'Elbow 024 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 6 Pipe Entrance 0.78 1 0.78 6 Pipe E ad 1.00 1 1.00 Total K: 5.95 Pressure Head (ft) 0.00 0.00 0.00 0.00 0;00 0.00 0.00 0.00 0.00 0:00 0.00 6.60 0.00 D.00 0.00 0`00 Q00 a00 0.00 QOD 0.0D o.6D 0.00 D_0D D.OD D00 YOD 0.00 0.60 VOD 0.0D D9D D.00 p.00 0.00 6,00 0.00 0. 00 0.00 0.00 0:00 0.00 0,03 1.03 0M 0.00 0.03 1.23 0 00 000 FiflingfValve Head = K (vz f 2g) Manufacturers Pump Curve Data TDH TDH A- In. 0,48 53p 0.74 2.46 i 5.57 480 9.98 a5D 15.62 1_888 420 2244 30.41 400 34:82 39.50 39 0 44�46 49.69 55520 35.0 60.97 67 0000 310 73.30 7986.280 93.76 101.10 25.0 108_is9 116.53 12463 20.0 132.98 141.58 1&0 150.42 159.52 168.86 1! 0 '178 44 188.27 so 198,35 208.66 219x 230.01 241,05A5 252.32 263,83 275.58 28ZS7. 299 31224 .78 324.93 3821 44 6 44 89 1 of 2 .$ e 50.0 40.0 = 30.0 2 .E e� c �0 20.0 0 10.0 Farm 2104 and 2106 Level Control Station Pump Vs. System Curve 4" Hog Manure 0 0 0 O O O O 0 O O O O O O 0 0 0 0 0 0 0 0 O O 0 0 0 0 0 O 0 0 0 0 O 0 O to O LO 0 0 0 to 0 0 0 0 0 LO O 0 0 LO 0 0 0 0 0 in O N N M M It qqT M LO (0 O r• 11- O M O O O O N N CO M qt � LO _ Flowrate (gpm) System Curve 1 Pump —2 Pumps 2 of 2 Narrative 'Farm 2104 and 2106' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barns 1-3 will gravity flow waste through an existing pipe to the mixing pump station. The mixing pump station will utilize two 15 hp GEA pumps, each capable of flowrates up to 1,600 gpm, where waste will be mixed and pumped into the anaerobic digester through a 12" HDPE (DR 17) forcemain. The existing pipe will continue through the wet well so that in the event of pump failure it will serve as an emergency bypass pipe to the anaerobic digester to prevent overflow of the mixing pump station. Upon flushing, Barns 4-5 will gravity flow waste through a 12" PVC (DR 35) pipe to an influent lift station. The influent lift station will utilize two 2x10 hp GEA pumps, with a typical flow of approx. 1,350 gpm combined (675 gpm each pump) through a 12" HDPE (DR 17) forcemain into the anaerobic digester. In the event of pump failure, a 12" PVC (DR 35) bypass pipe will gravity flow waste to the existing Lagoon 2 to prevent overflow of the influent lift station. After treatment in the anaerobic digester (648,612 cubic feet total volume, 515,477 cubic feet volume at operating level), the effluent will enter the level control station. The level control station will utilize two 10 hp GEA pumps, with a typical flow of approx. 300 gpm through a 6" HDPE (DR 17) forcemain to the existing Lagoon 2, where it will be irrigated in accordance with the waste utilization plan. FLOOD HAZARD INFORMATION NOTES TO USERS SCALE SEERS AFPORFPoAME OFSCWPTIONStIND BIDQkWP THE INFORMATION DEPICTED ONTNIS MAP AND SUPPDRIING DOCUMENTARON ARE ALSO AVAILABLE IN DIGITAL FORMATAT _ _ _ w.vam.w wm.mom.m%�e m..aw... •a�a,.rvrtea a,..i F,marvwsm�il NORTH WMNA,ROODPIAIN1APMYD ♦TmGAAM pPo OMM I'L."INSURANCIPATEMAP vlq NORTH CAROLINA NTfP.//FFtLLNC.GGV/FRIS WMNABMRMdEV"LBFp iMdh-1 , zopDnn yxy 'nun2442 WNmERDapmmAMftVEAR ��- t aO !E ®S N0d° wl :6- as ARMS D I50 doo - az%AnuChamoodRAm Ai%AmpelCbimRMmAvmp yinR"oo:wr:.�e' wm+ei"ss�.�o6m,'.°wrwa +..we...s mmr. am.PANEL LOCATOR Fr.'wi = FnrelcR.aIR Daplhl.m7MnOmFMtorWDA Drainage a rousur.r.wmmrm...r nr.c.m mr m^^b��m:esx m..invmr+r w.ue"iwa.r.wwn AtwwaewMt [�. mY�Nm Lm 1AtEi 9� Amu«L=ThXOne Squ mMlle zonex F%bee Ca.ditlim l%MMaI r...nra..mvnr u..e..vmo.w.... m. n.....e.mna.�......mlwe.m., m`a.�a ,tea w,.ar m-, ffinen1 w r�eteArnr - = sArvsoxeoum nmoo x.z c OIXBIAREl40F Chm«FMddflmrd IDneX I IIATAIm •� Arwmm R,&-d RoMRhk due«Ime n„o,.uvr.Rcceeonsn,a>hm s.art s.wn w..w'.�".n:..�.:�rl"`"aa, eeymArn Rod". OmEA �T Arm DemvMM«heOaDMame `m"mm."mrn.Ma.a .°`ram: r.mwm.r e.uw"r,vawxmv .. Q PAM O3%AImCh.—RMdplaw zrrx WI _ LL Dbinnek ILNm4«Smmsmr« .�! r Amembd erProrHLmieDTAmadloe0 w,v.mm°'w'PmaA.m. �.r...r......-w..em. rew R�� _ �L�I_ E6 GFNDIAL Lena DAy«Fimd AI ��ruwrs.svtinu'oeiuw�ieuww �.wme. gyp•xwr-. SIRNCIIIBm� FMM ©eEMMIIM,DIM, qr Roadmell w m.°v[i °e,di. ,��� Qx Q NmbCerallMDeMtlk Sm 9bmrAmmk oae �u°Nwxiw°n�.aer°`. smm _ _ _ m� NMlmul Geodetb5urrg6ambnak o® CoobarmrFa NCFNPSumeTbeech Umttal ModNaee WaveMOm Q1MNM) '� R z mark �, C=Sftd=lddl 1%AMKW CBmm :,M(CBRSl ate v� w WaterSurfa90ratlon IBFD "tl .r.� .wm 4�aa:e:ws�m`ti OMaal TANn.m mmc .s.rvnrwax. s..e c'°°"r...�"wmm.aoosu'"vww�°"a0".n• -------Com«IDa«alBaseWm ®nCBRSA- 0Om«mNe PmMmeEAlea An - RaRb BCmne ��� Bdm$raPNPFaWm r r°ee,mxn rr rlAPneltH OIHEH U.1t fSmq =202142M —REVISED 8urbdktlM Ba(rrlMrl l 01/wm i,, phy-Brown, LLC Grower(s): Farm Name: 6/12/2008 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC 2004 & 2006 county: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6260 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation P.O. Box 856 Warsaw, NC 28398 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr gal/yr Farrow to Finish 10585 gaUyr gal/yr Wean to Feeder 223 gaUyr gallyr 6260{ Feeder to Finish 986 gal/yr 6,172,360 gal/yr Total 6,172,360 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr 6260 Feeder to Finish 2.3 Ibs/yr 14,398 Ibs/yr Total 14,398 Ib's/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. CP Total Irrigated Acreage: 153.58 Total N Required 1st Year: 30853.7463 Total N Required 2nd Year: 26720.9463 Average Annual Nitrogen Requirement of Crops: 28,787.35 Total Nitrogen Produced by Farm: 14,398.00 Nitrogen Balance for Crops: (14,389.35) The following table describes the specifications of the hydrants and fields that contain the crops designated -for utilization of the nitrogen produced on this facility. This chart describes the size, r� soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 3(6) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N Arrea a Tyke Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code APPIv Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized 8529 2A 3.09 Blanton D Feb15-June 60.0 1 1.25 15 60 185 N Sent -A r 40 2.4 96 296.64 156 482.04 3A 3.86 Blanton B Mar -Seat 4.5 43.25 195 751 K Se t-A r 1 50 50 193 244.625 944.2525 3B 4.87 Blanton B Mar -Set 4.5 43,25 195 948 K Se t-A r 1 50 50 243.5 244.625 1191.324 3C 5.85 Blanton B Mar -Set 4.5 43.25 195 1139 K Sept -Apr 1 50 50 292.5 244.625 1431.056 30 4.71 Blanton D Feb15-June 60.0 1.25 15 60 283 N Se t-A r 40 2.4 96 452.16 156 734.76 3E 4.66 Blanton B Mar -Set 4.5 43.25 195 907 K Se t-A r 1 50 50 233 244.625 1139.953 3F 2.77 Blanton D F015-June 60.0 1.25 15 60 166 1 N Se t-A r 40 1 2.4 96 265.92 156 432.12 3G 5.85 Blanton B Mar -Set 4,5 43.2 5 195 1139 K Se t-A r 1 50 50 292.5 244.625 1431.056 3H 5.69 Blanton D Feb15-June 60.0 1.26 15 60 341 N Sept -Apr 40 2.4 96 546.24 156 887.64 6A 6.13 Blanton M Mar15-Au 67.6 2.5 169 1036 K Sept -Apr 1 75 75 459.75 244 1495.72 68 6.13 Blanton M Mar15-Au 67.6 2.5 169 1036 K Sept -Apr 1 75 75 469.75 244 1495.72 6C 2.68 Blanton M Mar15-Au 67.6 2.5 169 453 K Sept -Apr 1 75 75 201 244 653.92 6D 3.07 Blanton Millet G A r-Se t15 4.0 37.5 150 461 K Sept -Apr 1 75 75 230.25 225 690.75 6E 5.2 Blanton Millet G A r-Se 05 4.0 37.5 150 780 K Sept -Apr 1 1 75 75 390 225 1170 6F 3.62 Blanton B I Mar -Set 4.5 43.25 195 705 K Sept -Apr 1 50 50 181 244.625 885.5425 6G 5.2 Blanton D Feb15-June 60.0 1.25 15 1 60 312 N Se t-A r 40 2.4 96 499.2 156 811.2 6H 6.13 Blanton B Mar -Set 4.5 43.25 195 1193 K Sept -Apr 1 50 50 306.5 244.625 1499.551 61 3.07 Blanton B Mar -Set 4.5 43.26 195 597 K Se t-ADr 1 50 50 153.5 244.625 1 750.9988 6J 5.2 Blanton D Feb15-June 60.0 1.25 15 60 312 N Se t-A r 40 2.4 96 499.2 156 811.2 BK 6.13 Blanton D Feb15-June 60.0 1.25 15 60 368 N Sept -Apr 40 2.4 96 588.48 1 156 956.28 6L 4.92 Blanton D Feb15-June 60.0 1.25 15 60 295 N Se t-A r 40 2.4 96 472.32 1 156 767.52 6M 4.2 Blanton D Feb15-June 60.0 1.25 15 60 252 N Sept -Apr 40 2.4 96 403.2 156 655.2 6N 3.91 Blanton D Febl 6-Junel 60.0 1.25 15 60 235 N Sept-ASept-Ap r 40 2.4 96 375.36 156 609.96 60 4.92 Blanton D Feb15-June 60.0 1.25 15 60 295 N Se t-A r 40 2.4 96 472.32 156 767.52 SUb2 4.71 Blanton D Feb15-June 60.0 1.25 15 60 283 N Se t-A r 40 2.4 96 452.16 156 734.76 Sub3p 5.4 Blanton 5 Mar -Set 4.5 43,25 195 1051 K Sept -Apr 1 50 50 270 244.625 1320.975 Sub3r 0.8 Blanton D Feb15-June 60.0 1.25 15 60 48 N Se t-A r 40 2.4 96 76.8 156 124.8 Sub6p 7.5 Blanton B Mar -Set 4.5 43.26 195 1460 K Sept -Apr 1 50 50 375 244.625 1834.688 Sub6r 17.55 Blanton D Feb15-June 60.0 1.25 15 60 1053 N Se t-A r 40 2.4 96 1684.8 156 2737.8 Sub6m 5.76 Blanton M Mar15-AuU 67.6 2.5 169 973 K Sept -Apr 1 75 75 432 244 1405.44 Totals: 153.58 19055.7 11798.05 30853.75 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 15t Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total ibs N Acreage Type Code Apply Yield Ibs NIUnit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs N/Ac Total Ibs N Utilized 8529 2A 3.09 Blanton I D Feb15-June 60.0 1.25 15 60 185 N Sept -Apr 1 40 2.4 96 296,64 156 482.04 3A 3.86 Blanton B Mar -Set 4.5 43.25 195 751 K Sept -Apr 1 1 50 50 193 244.625 944.2525 38 4.87 Blanton B Mar -Sept 4.5 43.25 195 948 K Se t-A r 1 50 50 243.5 244.625 1191.324 3C 6.85 Blanton B Mar -Set 4.5 43.25 195 1139 K Se 1-A r 1 50 50 292.5 244.625 1431.056 3D 4.71 Blanton D Feb15-June 60.0 1.25 15 60 283 N Sept -Apr 40 2.4 96 452.16 156 734,76 3E 4.66 Blanton B Mar -Set 4.5 43.25 195 907 K Sept -Apr 1 50 50 233 244.625 1139.953 3F 2.77 Blanton D Febi5-Junej 60.0 1.25 15 60 166 N Sept -Apr 40 24 96 265.92 156 432.12 3G 5.85 Blanton B Mar -Set 1 4.5 43.25 195 1139 K Sept -Apr 1 50 50 292.5 244.625 1431.056 3H 5.69 Blanton D Feb15-June 60.0 1.26 15 60 341 N Se t-A r 40 2.4 96 546,24 156 887.64 6A 6.13 Blanton M Mar15-Aug 67,6 2,5 169 1036 K Sept -Apr 1 75 75 459.75 244 1495.72 68 6.13 Blanton M Mar15-Au 67,6 2.5 169 1036 K Se t-A r 1 75 75 459.75 244 1495.72 6C 2.68 Blanton M Mar15-Aug 67.6 2.5 169 453 K Sept -Apr 1 75 75 201 244 653.92 6D _ 3.07 Blanton Millet G Apr -Se t15 4.0 37.5 150 461 K Sept -Apr 1 75 75 230.25 225 690.75 6E 5.2 Blanton Millet G A r-Se t15 4.0 37.5 1 150 780 K Sept -Apr 1 1 75 75 390 225 1170 6F 3.62 Blanton B Mar -Set 4.5 43.25 195 705 K Se -A r 1 50 50 181 244.625 885.5425 6G 5.2 Blanton D Feb15-June 60.0 1.25 15 60 312 N Se pot --A r 40 2.4 1 96 499.2 156 811.2 6H 6.13 Blanton B Mar -Sept 4.6 43.25 195 1193 K Sept -Apr 1 50 50 306.5 24%25 1499,551 61 3.07 Blanton B Mar -Set 4.5 43.25 195 597 K Sept -Apr 1 50 50 153.5 244.625 750.9988 6J 6.2 Blanton I D Feb15-June 60.0 1,25 15 60 312 N Se t-A r 40 2.4 96 499.2 156 811.2 6K 6.13 Blanton D Feb15-Junei 60.0 1.25 15 60 368 N Sept -Apr 40 2.4 96 588.48 156 956.28 6L 4.92 Blanton D e 60.0 1.25 15 60 295 N Sept -A r 40 2.4 96 472.32 156 767.62 6M 4.2 Blanton D e 60.0 1.25 15 60 252 N Sept -A r 40 2.4 96 403.2 156 655.2 6N 3.91 Blanton D e 60.0 1.25 15 60 235 N Sept -Apr 40 2.4 96 375.36 156 609.96 60 4.92 Blanton D e NFeb15-June 60.0 1.25 15 60 295 N Sept -Apr 40 2.4 96 472.32 156 767.52 Sub2 4.71 Blanton D ne 60.0 1.25 15 60 283 N Se -A r 40 2.4 96 452.16 156 734.76Sub3p 5.4 Blanton B 4.5 43.25 195 1051 K, Sept -A r 1 50 50 270 244.625 1320.975 Sub3r 0.8 Blanton D ne 60.0 1.25 15 60 48 N Sept -A r 40 2.4 96 76.8 156 124.8 Sub6p 7.5 Blanton B 4.5 43.25 195 1460 K Se t-A r 1 50 50 375 244.625 1834.688 Sub6r 17.55 Blanton D Feb15-June 60.0 1.25 15 1 60 1053 N Sept -Apr 40 2.4 96 1684.8 156 2737.8 Sub6m 5.76 Blanton M Mar15-Aug 67.6 2.5 169, 973 K Sept -Apr 1 75 75 432 244 1405.44 O tional crop cycle for the fo[towing hydrants #VALUEI 3D 4.71 Blanton Millet G April-Septl5 4.1 37.5 15 138.75 653,5125 K Sept -Apr 1 75 75 353.25 213.75 1006.763 3F 2.77 Elanton Millet G Aril -Se tl 4.1 37.5 15 138.75 384.3375 K Sept -Apr 1 75 75 207.75 213.75 592.0875 3H 5.69 Blanton Millet G Aril -Se tl 4.1 37.5 15 1 138.75 789,4875 K Se t-A r 1 75 75 426.76 213.75 1216.238 6J 5.2 Blanton Millet (GApril-Se t1 4.1 37.5 15 1 138.75 721.5 K Sept -Apr 1 1 75 75 390 213.75 1111..5 6K 6.13 Blanton Millet (G) 4.1 37.5 15 138.75 850.5375 1 K Sept -Apr 1 1 75 75 459.75 213.75 1310.288 6L 4.92 Blanton Mjq2La Aril -Se t1 4.1 37.5 15 138.75 682.65 K Sept -Apr 1 75 75 369 213.75 1051.65 6M 4.2 Blanton Millet G) A ril-Se t1 5 4.1 37.5 15 138.75 582.75 K Sept -Apr 1 75 75 315 213.75 897.75 60 4.92 Blanton Millet G) A ril-Se tl 4.1 37.5 15 138.75 682.65 K Se t-A r 1 75 75 369 213.75 1051.66 Totals: 192.12 24403.12 14688.55 #VALUEI 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 Ibs N / ton 50 Ibs N / ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 Ibs N / acre 50 Ibs N / acre 2.5 Ibs N / cwt 2.4 Ibs N / bushel 4.0 Ibs N / bushel 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/rr/animal Farm Total/yr.j Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6260 Feeder to Finish 0.36 2253.6 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2253.6 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 11268 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 37 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 90.144 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. /^ APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inthr * inches 8529 2A Blanton D 0.35 1 0 3A Blanton B 0.35 1 3B Blanton B 0.35 1 3C Blanton B 0.35 1 3D Blanton D 0.35 1 3E Blanton B 0.35 1 3F Blanton D 0.35 1 3G Blanton B 0.35 1 3H Blanton D 0.35 1 6A Blanton M 0.35 1 6B Blanton M 0.35 1 6C Blanton M 0.35 1 6D Blanton Millet (G) 0.35 1 6E Blanton Millet (G) 0.35 1 6F Blanton B 0.35 1 6G Blanton D 0.35 1 6H Blanton B 0.35 1 61 Blanton B 0.35 1 6J Blanton D 0.35 1 6K Blanton D 0.35 1 �- 6L Blanton D 0.35 1 6M Blanton D 0.35 1 6N Blanton D 0.35 1 60 Blanton D 0.35 1 Sub2 Blanton D 0.35 1 Sub3p Blanton B 0.35 1 Sub3r Blanton D 0.35 1 Sub6p Blanton B 0.35 1 Sub6r Blanton D 0.35 1 Sub6m Blanton M 0.35 1 6 of 8 I Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a graze/hay combination. At least one cutting; of hay will be removed from these fields each year. The grower has the option to plant a winter annual after the soybean crop. The nitro:.ien rate for the winter crop will be 50 lbs. per acre. Grower has the option of planting Millet (G) in field "2A". He may a pl 150 Lbs. N/ ac. Applications to be made from April through September 15. If Millet is following soybeans, deduct 15 Ibs N from beginning PAN. 5/29/2009 - Changed application windows for soybeans, millet and sorghum to reflect current windows. All other parameters remained the same. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: 2004 & 2006 Murphy -Brown, LLC I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: M Signature: Name of Manager (if different from owner) Signature: cLgU�� IVrjr , N V t� I '00tn/166_1 (;--11 - 6 1� Date Date Name of Technical Specialist: Amy E. Roberson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 _ Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: (�_ `'— 6 Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. '^� $ Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Waste Plan 2018/19 Temporary Amendment 82-475 FIELD & CROP SUMMARY TABLE PArK'.R PRIDE o. tract # p. field # q. crop / soil type / RYE r. Aerway acres s. IRR-2 PAN balance (lb/acre) t. TOTAL PAN BALANCE FOR FIELD (Ibs.) column r x s 8529 2 corn/wheat/so beans 7.80 128.00 998.4 8529 3 bermuda/small grain 30.49 244.60 7457.9 8529 3 corn/wheat/soybeans 13.97 128.00 1788.2 8529 6 millet/rve 28.97 225.00 6518.3 8529 6 bermuda/small grain 20.32 244.60 4970.3 8529 6 corn/wheat/soybeans 56.74 128.00 7262.7 28995.7 Total PAN available for all fields (sum of column t)= 28995.7 FARM IS DESIGNED FOR TRAVELER IRRIGATION.. THIS AMENDMENT ALLOWS FOR AERWAY APPLICATION USING THE ACRES ABOVE IN COLUMN (r.) OWNER: HD3 Farms SIGNATURE: DATE: 12/5/2018 TECHNICAL SPECIALIST: Curtis Barwick SIGNATURE: ADDRESS: 103 Country Club Circle, Clinton, NC 28328 PoA (30 Day) 2/21/00 C6,01010,0 I5? •^:4. •�i v' f�? j. is � - .; 3�. • s. '.-_-_.-'i 4i ._— �Y+_ � L 1. _ �_ ".-�F - � 'G -ram 3r- y ���' .. • .. :ei N _ L'j Y` Yam; . "�:'' y!r-,,•+;�'�:.^ '''}�i"'p' • i - ,.� ?..^ ' 10. f 'ire � "�'.s.r �^;%•�''s.i� �,y �_ jj Ilk 'IV i - Ca ?f sue• l t+` ; _ i r {•--y a'�Y,�a.:•• y lac" 'n �sh�s��' - " •� n`' ���-.._;,�`=" � . Al :y .t• t ::b.i"t ^-•7� � d�. jilt _ r: {, •. , ►t'"' '�•��a {'Y'n •rfi-�_.��y�3q��i F Z "�y+i�� z.-"-krF _.4,'''xi'4'�.L.r4�t 4 �- ' � ' fT. UK S �^s, -• =sue 'k. { i + a ''..�� i - rr�` �� �' -'`+=] � �.• , ������ �.-y • � or. ;.� ; -,` i �� i .,, �_ , _ • ..c ��r� sue', = a' a.tii,•� a �'- "y,'!�_y ^ L: yi : s'4jr!w• irr' �i? ;yty 7� `' n �i"y et Jt 47, �.. -.� _ o "'-i`_`. -C �•: Ts'.:� 4 63 E { V rf ' 1 1 L <-� 'S•" t n v .... a `; - • - I .� , w'., r '��`'^•may .-e-'', jt.� rR ..!' -rs r Yrs a-- � .1+•' " ,�ui p, W71, Af if? e Z_J 1-7 C. 71. I. jvy: bir FARMS 2104 & (1000 FAR -FEED EA) CARROLL'S FOODS,INC. Plot of the contour data for the surface: Existing Project: Drawing: FARM 4 Jr 6 Number: Location: Bid Data: Engineer: Owner: Estimator., Prepared bu: ur Sitawork .2104 2A 4..3 3A 2.7 3B 4.1 3C 7.0 3D 4.9 3E 6.0 3F 4.3 3G 4.2 3H 8.5 A10V 6A 6.4 6B 6.,3 6C 3.4 6D 3.0 6E 7.1 6F 9.9 6G 7.0 6H 13.4 6J 10.1 6K 5.0 6L 7.9 6M 4.4 6N 4.4 60 4.6 138.9 TOTA B00119160479 Wettable Acres Determination Certification Name of Facility: ,A ZIa 2 i o (,o Facility ?Number: 9Z - ?S" Owner(s) Name: C_ar'ra W� ���� ,� - v, Phone No: (0 Z- E) Mailing Address: ' $ ; (L,� 4.1- �,�, ti ` By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to rer?ect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be Fled with the local Soil and Water Conservation District. A copy •will also be kept on site with the Certified Animal Waste Management Plan. Any future modif:cations must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any ne�v irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below - •� Owner Name: Owner Signature: �.LLLL,q.- �Date: Technical Specialist Name: ��4�., ,,`So,Technical Specialist Signatures ��= If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to MRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: Attn: Sonya Avant NC Division of Water Quality Non -Discharge Compliance & Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 300419160452 WADC — 7/99 s CAWMP WETTABLE ACRE COMPUTATIONAL WORKSHEET I . Farm Number Z 104 �-- 2( O 2. Irrigation System Designation Existing~ 3. Irrigation System Hard -Hose Traveler 4. # Exterior Lanes 140 # Interior Lanes 5. Wetted Diameter 0 Total Length of Pull 0-2 6. Spacing VA-R VkF< (As % of wetted diameter) 7. Hydrant Layout: Single Hydrant Multiple Hydrant 0 LD # INT. EXT. AC. START AC. MIDDLEIAC. STOP TOTAL AC. TABLE COL. �� ✓ ,q r z,10 1�� �.�� ���J 1 3-3 I e4,�=� 1 � 7 1 V' (,t ✓ cTQ S I ZD TOTAL WETTABLE ACRES Wettable Acre Computational Worksheet Completed by: Date: B00119160463 CAWMP WETTABLE ACRE COMPUTATIONAL WORKSHEET 1. Farm Number 2. Irrigation System Designation Existina 3. Irrigation System Hard -Hose T'r=�,ra--er 4. # Exterior Lanes # Interior Lanes 5. Wetted Diameter Total Length of Pull 6. Spacing (As % of wetted diameter) 7. Hydrant Layout: Single Hydrant Multiple Hydrant LD INT. EXT. AC. START AC. MIDDLE AC. STOP TOTAL AC. TABLE COL. rpF 1/,�D Z 0 11 �/ .3,(,Z �r(:> C�� ✓ i� ��1 Oo� �p,i � G�7� i 6 k ✓ r���2 y �M ✓ +�o z ,� '?IZ� ✓ 3,10 TOTAL WETTABLE ACRES Wettable Acre Computational Worksheet Completed by: Date: B0011916040-4 Landowner/Operator Name: Address: Telephone: TABLE I - Field Specifications — Approximate — 4— Maxhnurn Useable Size Fleldl of F1eld2 Number (acres) Soil T j,0' ILL IRRIGATION SYSTEM DESIGN PARAMETERS !i.t~s zio�Fd zlOC� < ! ���r t•:.> �C_ ?. Z°I L' __ Date: 14 Slope (%) Cro (a) (n, S q CA.) A l Maximum Maximum FA Appllcallon ppllcallon Rate3 per Irrigation Cycle3 (ln/lir (Inches) ConunenN C-7 - ISee attached map. 2Tolal field acreage minus required buffer areas. 312efer to N. C. Irrigation Guide, field Office Technical Guide, Section U G. Annual application must not exceed the agronomic rates for the soil and crop used. IPOOI I D-160465 NRCS, NC JUKE, 1996 i TABLE 2 - Traveling Irrigation Gun Settings Make, Model and Type of Equiprrfent: Field Not Travel Application TRAVELLANE EQUIPMENT SETTINGS Welled Operatin and Speed Rate Nozzle g Operating Effective Effective Diameter Dianteler Pressure Hydrant No' (tumin Pressure Arc I (ill/lit) Width lnf 1_englll (fl) (feel{ (incites) Gun —2!- 1 (psi) Reel �.OD 2.SC� �.c- �° (Psi) Pallent' Comments C _ 3 71 OO 3 so Pn Zoo 20 4 oo 'See attached map provided by the Field Office for field locations . 'Show Separate entries for each hydrant location in each field. 'Use the following abbreviations for vafious arc patterns: F (full circle), TQ (three quarters), T-r (Iwo Illirds), May also use degree of arc ill degrees. VI (hill[ circle ,Tone- ( third), q (one (luaricr). hrlmrinn Parameters Oc 99b Pill" � USDA -MRCS Norlh carotin CAWMP HARD -HOSE TRAVELER FIELD DATA SHEET * 1. Make and model number 1 J ; ', " :V r .'�i?L 2. Hose length and hose inside diameter (ID) 9 r7 5 ' 3 , 7 I Gun make and model number J e J �j / 50 4. Gun nozzle size inch, 1.311- ring orifice, taper bore orifice. (May need to measure nozzle diameter.) 5. Hydrant spacing _ feet. Indicate whether uniform, random. Number of exterior hydrants Number of interior hydrants 6. Operating pressure at hose reel psi. observed at working gauge, provided by owner. 7. Gun wetted diameter 3 O feet. measured, ✓ based on gun chart. 8. Gun pressure 60 DR. ✓observed at working gauge, based on calculations (show calculations), determined from gun charts. Supply line size inch (from pump to last hydrant). Supply line length feet (maximum pumping distance). Supply line type J. PVC, aluminum. Pump make and model number _ C oR Ne 1 J ? # F F Pump capacity, 220-- Engine make and model number L ;�. �� �� a.i T or Electric motor horsepower and rpm hp rpm Note: It is strongly recommended that operating pressure at the reel and gun wetted diameter be field determined. Locate each hydrant on a copy of the map. Indicate the start and stop of the sprinkler cart for each travel lane and show distance traveled. Also indicate the normal arc angle of the gun for each pull through a field. Show the location of the supply line. Irrigated acres will be determined by travel lane ** Optional data, furnish where possible. * * * Information furnished by Signature of Owner or Facility Representative Printed Name of Owner or Facility Representative Date and/or Date Signature of Technical Specialist Printed name of Technical Specialist *** Only the person or persons collecting the data should sign the data sheet. B00119160467 I FARMS 2104 & 2106 (1000 FAR -FEED EA) CARROLL'S FOODS,INC. PHILLIPS FARM ............... A 3 J........ . ......... .. . ............... . ..... H ....... .......... .. ................. p . ............... ............................ .......... b I ............................. co, . ............. ....................................... Plot of the contour data for the surface; Existing Project: Drawing: FARM 4 A - Number: Location: Bid Date: Engineer: Owner. Estimator: Prepared by: Sitawork .2104 2A 4..3 3A 2.7 3B 4.1 3C 7.0 3D 4.9 3E 6.0 3F 4.3 3G 4.2 3H 8.5 A/Oy 6A 6.4 6B 6..3 6C 3.4 6D 3.0 6E 7.1 6F 9.9 6G 7.0 6H 13.4 6J 10.1 6K 5.0 6L 7.9 6M 4.4 6N 4.4 60 4.6 138.9 TOT. S001 19 160479 vrower: 2[iO4,i uesignea by: r bvv Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 1 of 7 _ ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) Does Operator Want Emergency Spillway? (Y/N) Was This Design Built Prior to Sept. 1996? (YIN) Is Drain Tile Req'd to Lower SHWT? (Y/N) Seasonal High Water Table Elev:-•--------------- - Freeboard: -------------- - - Emergency Spillway Flow Depth: Side Slopes: ---- -------- ..------- Top of Dike Elevation: Finished Bottom Elevation: BOTTOM E Start Pump Elevation: ---------------- Stop Pump. Elevation: ---------••------ LAGOON VOLUME REQUIRED VOL. Depth 12.45 Ft. 20.16 In. 42.72 In. DESIGN VOLUMES Y N Y N 0 0 3130 Hd. 0 0 0 0 120 Days 7.0 In. 7.0 In. 0 0 0.00 1.0 Ft. 3 :1 (H:V) 0.0 0.0 99.45 Ft. 87.00 Ft. 97.77 Ft. 95.89 Ft. % REQ'D.. Storm Stor = 44000 (Cu.Ft.) 44,065 (Cu.Ft.) 100.15% Temporary = 112793 (Cu.Ft.) 112,811 (Cu.Ft.) 100.02% Permanent = 422550 (Cu.Ft.) 423,038 (Cu.Ft.) 100.12% Total Volume = 579,344 (Cu.Ft.) 579,914 (Cu.Ft.) 100,10% 1/2 Treatment Volume = 211,275 (Cu.Ft.) 112 Treatment Volume Elevation = 91.81 Ft. 91.68 In. 90 Temporary Storage Volume Elevation = 96.19 Ft. 39.13 In. Min. Required Liner Thickness ------------------- 1.8 Ft. Lagoon Surface Area: (Inside TOD)------------------- 75,429 S.F. Murphy-6iown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 l (910) 293-3434 l , ' rower: Address: PO Box 856 Warsaw, NC 28398 County: Sampson .)esignea by: Checked By: Date: Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation FT. Area ,SF 90.00 40,254 91.00 43,643 92.00 46,874 93.00 49,693 94.00 52,250 95.00 54,785 96.00 57,338 97.00 60,221 98.00 64,102 99.00 68,198 99.45 75,429 These volumes were calculated using TOTAL REQD VOL 579,344 CF END PUMP = = = = 95.89 FT START PUMP = =: 97.77 FT MAX STORAGE = 98.45 FT Incr. Vol. (Cu. FT) 41,949 45,259 48,284 50,972 53,518 56,062 58,780 62,162 66,150 32,316 DSE 02/27/09 Cumul. Vol. (Cu. FT � 133,164 175,113 220,371 268,655 319,626 373,144 429,205 487,985 550,146 616,296 648,612 the vertical average end area method. CUMULATIVE VOL. ZONE VOL. 100.10% 423,038 CF TR'MT 423,038 100.12% 535,849 CF TEMP 112,811 100.02% 579,914 CF STORM 44,065 100.15% Murphy -Brown, LLC Engineering P.O. Box 656, Warsaw, NC 28398 (910) 293-3434 1 t Grower: 20043 __ __ Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: (Animal ype pacify A VV {cu. . Ib) = ata Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 3,130 135 1.00 422,550 Farrow to weanling 0 433 _ 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish Boars 0 T 0 1 1,417 1.00 0 0 400 1.00 Total Required Treatment volume tcu, rt.)= Sludge Storage Volume: Nursery 0 30 Wean to Finish 0 115 Finishing 3,130 135 Farrow to weanling 0 433 Farrow to feeder 0 522 Farrow to finish 0 1,417 Boars 0 400 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 4z'4,a; Q 0 0 Anima! Type Capacity " Sto_. Period . day) = Total Nursery 0 120 0.30 0 Wean to Finish T 0 120 1.17 0 Finishing 120 1.37 514,572 Farrow to weanling �3,130 0 120 4.39 0 Farrow to feeder 0 120----- _5.30 _ _ 0 v � Farrow to finish Boars - - 0 - 0 120 14.38 0 120 4.06--0 iotai manure rroauction tgaisq= Total Manure Production (cu.ft.)= Excess Fresh Water: DlM,3! L 68,793 Animal Type opacity to. Penod d. ay) =Total ' Nursery 0 120 0.00 0 Wean to Finish 0 120 0.00 0 Finishing 3,130 120 0.00 0 Farrow to weanling 0 120 0.00 0 Farrow to feeder 0 120 0.00 0 Farrow to finish 0 120 0.00 0 Boars 0 120 0.00 0 Total Fresh Water Excess (gals.)= u Total Fresh Water Excess (cu.ft.)= 0 Murphy -Brown, LLC Englneering P.O. Box 856, Warsaw NC 28398 (910) , 1 Grower: _ 20043 Address: PO Box 856 /. Warsaw, NIC 28398 Countv: Sampson - Designed By:_. Checked By: DSE Date: 02/27/09 Sheet 4 of 7 Temporar, Stor a Volume::Cont.1 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in.lft Vol.= (75429 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 44,000 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm(in) i 12in./ft. Vol.= (75429 sq.ft + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 44,000 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addfl Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (75429 sq.ft + 0 sq.ft.) * 0.0 in. 112 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) I Additional Water Storage: i No Additional Water Storage is Required .-.,� 0 0 Total Required Storm Storage (25Yr. / 241-1r. Storm +'Heavy Rain')= 44,000 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 112,793 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 422,550 (CU.FT) TOTAL REQUIRED VOLUME = 579344 (CU.FT.) r Mfrf)rry-grown, LLU rtngrneenng Grower. 20043 Designed By: KBW Address: PO Box 856 Checked By: DSE 'I-` Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 5 of 7 LAGOON DESIGN SUMMARY 'up UI f.jmu CICvauul I Emergency Spillway Crest Elevation Top of 25Yr. / 24Hr. Storm Storage f Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: Nio TOTAL DESIGN VOLUME = 579914 (CU.FT.) 99.45 FT. Not Al Applicable 98.45 FT. Not Applicable 97.77 FT. 95.89 FT. Not Applicable 0.00 87.00 FT. Not Applicable Not Applicable 3:1 H:V 75,429 SF 1.8 FT. 1.00 FT. 120 Days Treatment / Sludge Storage Zone Depth ----------- 8.9 FT. Temporary Storage Zone Depth --- ------ 1.9 FT. Freeboard / Storm Storage Zone Depth --------- - 1.7 FT. Total Lagoon Depth -------- 12.5 FT. Grower: 2.00,43 Designe KBW Address: PO Box 856 Checker DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 99.45 TOP OF STORM ELEV = 98.45 / 1 1 / 1 STRT PMP EL.= 97.77 t TOP OF TEMP STORAGE ELEV = 97.77 / END PMP EL. = 95.89 TOP OF TREAT ELEV = 95.89 SHWT = 0.00 1 1 FINISHED BOTTOM ELEV = 87.00 wn, LLC Engineering P.O. Box 856, Warsaw NC 28398 (91 Grower: _ _� .._�.�. - 20043 ____-� _____-_. �_-•---- --- Address: PO Box 856 ^' Warsaw, NC 28398 County: Sampson -Designed By: ^ KBW Checked By: DSE Date: 02/27/09 Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED:_�� ' DATE: r COMMENTS: The lagoon has been designed as an irregular shape. This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw 1—N 10) (;rower: 20063 nesigned y: KeVV Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 1 of 7 - ANAEROBIC WASTE LAGOON DESIGN -- FARM- INFORMATION Farm Population: Nursery: ------------------- 0 Wean to Finish: -------------------- 0 Finishing: — ----- ------------ 3130 Hd. Farrow to weanling: ------ - -------- -- 0 Farrow to feeder: — ------------ 0 Farrow to finish: ----- ------------ 0 Boars: ------------------ 0 Storage Period: ---------••--------•• 30 Days 25 Yr. / 24 Hr Storm Event ------------------- 7.0 In. "Heavy Rain" Factor Rainfall in Excess of Evaporation ------------------- 7.0 in. Additional Water Usage: ------------------- 0 Additional Drainage Area: -----------•-------- 0 LAGOON INFORMATION Is Lagoon Designed as an irregular Shape? (Y/N) ------------ Y Does Operator Want Emergency Spillway? (Y/N) ------------ N Was This Design Built Prior to Sept. 1996? (Y/N) ------------ Y is Drain Tile Req'd to Lower SHWT? (YIN) ------------ N Seasonal High Water Table Elev:-------- ------------ 0.00 Freeboard: - ------ 1.0 Ft. Emergency Spillway Flow Depth: Side Slopes: ------------------- 3 :1 (H:V) 0.0 0.0 Top of Dike Elevation: --------------- Depth 99.20 Ft. Finished Bottom Elevation: ------------------ 12,20 Ft. 87.00 Ft. Start Pump Elevation: ---------------- 20.04 In. 97.53 Ft. Stop Pump Elevation: -- ----- - 31.8 In. 96.55 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 42716 (Cu.Ft.) 43,307 (Cu.Ft.) 101.38% Temporary = 59915 (Cu.Ft.) 60,400 (Cu.Ft.) 100.81 % Permanent = 422550 (Cu.Ft.) 424,366 (Cu.Ft.) 100.43% Total Volume = 525,181 (Cu.Ft.) 528,073 (Cu.Ft.) 100.55% 1/2 Treatment Volume = 211,275 (Cu.Ft.) 112 Treatment Volume Elevation = 92.57 Ft. 79.60 In. 90 Temporary Storage Volume Elevation = NIA Ft. N/A in. Min. Required Liner Thickness --- Lagoon Surface Area: (Inside TOD) --- 1.8 Ft. 73,228 S.F. Murphy-Slvwn, LLC Engineering P. 0. Box 856, Warsaw, NC 28398 (910) 293-3434 rower: _.....v��sC�r - -_��_ ---- --- ----- - -- uesignedy: -- -:i�,' _ Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation IFT.) Area-I'SF, Incr. Vol. "Cu, FT) Cumul. Vol. (Cu. FT 87.00 18,318 16,686 88.00 26,360 22,339 39,025 89.00 33,206 29,783 68,808 90.00 37,692 35,449 104,257 91.00 41,258 39,475 143,732 92.00 44,824 43,041 186,773 93.00 48,090 46,457 233,230 94.00 51,203 49,647 282,877 95.00 54,366 52,785 335,661 96.00 57,580 55,973 391,634 97.00 61,445 59,513 451,147 98.00 65,421 63,433 514,580 99.00 69,511 67,466 582,046 99.20 73,228 14,274 596,319 These volumes were calculated using the vertical average end area method. TOTAL READ VOL 525,181 CF CUMULATIVE VOL. 1 ZONE VOL END PUMP = = = = 96.55 FT 424,366 CF TR'MT 424,366 START PUMP = = : 97.53 FT 484,766 CF TEMP 60,400 MAX STORAGE = 98.20 FT 528,073 CF STORMI 43,307 100.55% 100.43% 100.81 % 101.38% Murphy -Brown, LLC Engineering P.O. Box 856,Warsaw, NC 28398 (910) 293-3434 Grower: 20063 Designed By: KBW Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: _ Animal Type Capacity ALF (cu. J b) = Total Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 3,130 135 1.00 422,550 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 I 0 total Required Treatment Volume (cu. it.)= 422,550 Sludge Storage Volume: Animal Type Capacity Ai [cu. t.flh) ='Total Nursery 0 30 0.00 5- Wean to Finish 0 115 0.00 0 Finishing 3,130 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= 0 Tem ora Storage Volume: Manure Production: AnimalType Nursery Wean to Finish Finishing '—rapacity _ _ 0 0_ 3,130 Sto. Period dJday)= Tot�aF—��� 30 0.30 30 1.17 30 1.37 0 6- 128,643 Farrow to weanling 0 30 4.39 5.30 0 0 Farrow to feeder _ 0 30 Farrow to finish 0 �30 14.38 0 Boars 0 30 4.06 0 Total Manure Production (gals.)= 128,643 Total Manure Production (tuft.)= 17,198 Excess Fresh Water: Animal Type a�pac�ty Sto. Period d, days = Total Nursery. 0 30 0.00 0 _ Wean to Finish _ 0 30 0.00 0 Finishing 3,130 30 0.00 0 Farrow to weanling 0 30 0.00 0 Farrow to feeder 0 30 0.00 0 Farrow to finish 0 30 r:::400 0Boars 0 30 0 Total Fresh Water Excess (gals.)= 0 Total Fresh Water Excess (cu.ft.)= 0 r� Grower: 20063 Address: PO Box 856 Warsaw, NC 28398 County: Sampson Designed By: KBW Checked By: DSE Date: 02/27/09 Sheet 4 of 7 Temporary Storage Volume: iCont.., Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (73228 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (73228 sq.ft + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (73228 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 525181 (CU.FT.) 42,716 42,716 42,716 (CU.FT) 59,915 (CU.FT) 422,550 (CU.FT) I 0 Grower: 20063.r=__-_..Designed By:— --_ ..--..-- KBW-.._�... _- Address: PO Box 856 Checked By: DSE Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation 99.20 FT. Emergency Spillway Crest Elevation -- ------------ --- Not Al Applicable Top of 25Yr. / 24Hr, Storm Storage ------ -------- — 98.20 FT. Top of "Heavy Rain" Storage ---------------•---- Not Applicable i Start Pump Elevation ------------------ 97.53 FT. r End Pump Elevation --- - - ------ 96.55 FT. I Top of Sludge Storage ---------------- ----- Not Applicable 1 Seasonal High Watertabie Elev.------- ----------- 0.00 Finished Bottom Elevation -------- ---------- 87.00 FT. Inside Top Length ------- ----------- Not Applicable Inside Top Width ------------- -- Not Applicable Side Slopes ----------- — --- -- 3:1 H:V Lagoon Surface Area --- ------------ --- 73,228 SF Min. Liner Thickness (if required) --- ---------- ---- 1.8 FT. Freeboard Depth ----------- 1.00 FT. Temporary Storage Period ------------------ 30 Days Zone Depths: 0 TOTAL DESIGN VOLUME = 528073 (CU.FT.) Treatment / Sludge Storage Zone Depth --------- 9.6 FT. Temporary Storage Zone Depth ---------- 1.0 FT. Freeboard / Storm Storage Zone Depth - --- 1.7 FT. Total Lagoon Depth -•--- -- 12.2 FT Grower: 20063 Address: PO Box 856 Warsaw, NC 28398 County: Sampson l i STRT PMP EL.= 97.53 END PMP EL. = 96.55 Designe KBvU Checker DSE Date: 02/27/09 Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 99.20 11 TOP OF STORM ELEV = 98.20 / / 1 TOP OF TEMP STORAGE ELEV = 97.53 / TOP OF TREAT ELEV = 96.55 SHWT = 0.00 r ff / FINISHED BOTTOM ELEV = 87.00 Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 Grower: �—--20063 Designed Bye KBW Address: PO Box 856 Checked By: DSE ' Warsaw, NC 28398 Date: 02/27/09 County: Sampson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. " NOTE: See attached Waste Utilization Plan DESIGNED: DATE: Z. L 7 D COMMENTS: The lagoon has been designed as an irregular shape. _ This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 U. S. Department of Agriculture NC-ENG-14 Soil Conservation Service 8/72 File Code ENG-11 TcF+TM�'N7` LQGoon� PLAN OF SCD /..._ Name e7� oGC:s SNc• No. REAP Ac 4, Date I 1 ± 17 d(P Req. LENGTH 4e o \` SIDE SLOPE 3 TO 1 c ¢�' a AVE. TOP ELEV. QF. ------MID SECTION / \ f W I°, AVE. BOTTOM ELEV. / / 3 / 1 LENGTH _ 4 - . T • I Volume I (D , SS6 cu. ds . Acre f t. Pond Use o541 �, Y 1.�i 12' berm with less than 6' spoil height sloped away from pond 1' berm with less than 3' spoil height uniformly spread & sloped away from pond Volume in depth Crea of top) + (area of bottom) + (4 x area midsection cuyds. 6_ 27 Surface Area acres (If more than 0.25 ac. "Impounding Permit" is required) Volume REAP Cost Sharing cu. yds. Soil Type B.M. Description Ko, L in bd5e 0 5" Pinc ca d i-F,- k_ & . L n e G , Sim . 1-+-o a elan-:k1- " Elev. SD.o. Distribution: 1 copy landuser 1 copy plan folder B00119160431 TYPICAL VIEW OF A ONE -STAGE LAGOON SYSTEM Ssa��Gso� C'ov.vey Lnement Building Top Width 17-' Pit L. G J C4 0 00 Pipe (Needs to be adequately supported) Settled Top Elevation 51. o Fluid Elevation 49. o C49 3 ii SS : 1 �i SS 3 SS 3 1 1 /TREATMENT u LAGOON Depth Bottom Elevation 39•o I BARWICK AG SERVICES, LLC Appendix 1. Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number B. Lagoon Identification CLINTON, NC Revised August 2008 Packs Pride 82-475 Houses 1-3 C. Person(s) Taking Measurements Curtis Barwick D. Date of Measurement 11/16/2022 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. Disc b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. pvc pipe c. Thickness of the sludge layer if making a direct measurement with "core sampler". F. Lagoon Surface Area (using dimensions at inside top of bank): 1.42 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built different than designed, so measurements should be made.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points 10 points measued b. If more than 1.33 ac. acres x 6 , with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet (last row); this must be at least 2.5 ft when Irrigating. I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): J. Determine the distance from the top of bank to the Maximum Liquid Level (use lagoon management plan or other lagoon records) K Determine the distance from the Maximum Liquid to the Minimum Liquid level: (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level (Item K Minus Item 1, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer. P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus item L): Q. If item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. If Item O Is equal to or less than Item P, you do^t have to determine volumes. Completed by: Curtis Barwick Print Name /Signatu 1.3 1.7 1.9 0.6 10.6 1.2 9.4 0.6 2.5 at pump intake Date. 11/1612022 Appendix 2. Sludge Survey Data Sheet* Revised August 2008 Lagoon Identification_ Completed by: Print Name Signature Date: (A) (B) (C) (C)-(B) Grid Point Distance from liquid surface Distance from liquid surface Thickness of sludge layer No. to top of stud a to lagoon bottom (soil) Ft & in. Ft tenths Ft. & In. Ft. (tenths) Ft. & in. Ft. tenths 1 2 0 2.0 10 7 10.6 8.6 2 1 8 1.7 10 7 10.6 8.9 3 0 10 0.8 10 7 10.6 9.8 4 1 0 1.0 10 7 10.6 9.6 5 1 1 1.1 10 7 10.6 9.5 6 1 1 1.1 10 7 10.6 9.5 7 0 11 0.9 10 7 10.6 9.7 8 0 10 0.8 10 7 10.6 9.8 9 0 9 0.8 10 7 10.6 9.8 10 1 6 1.5 i 10 7 10.6 9.1 11 0.0 0.0 0.0 12 0.0 0.0 0.0 13 0.0 0.0 0.0 14 0.0 0.0 0.0 15 0.0 0.0 0.0 16 0.0 0.0 0.0 17 0.0 0.0 0.0 18 0.0 0.0 0.0 a 19 1 0.0 0.0 0.0 20 0.0 0.0 0.0 21 0.0 0.0 0.0 22 0.0 0.0 0.0 23 0.0 0.0 0.0 24 0.0 0.0 0.0 Number of points with readings 10.0 X X 10.0 X X 10.0 Average of Dints X X 1.1666667 X X 10.583333 X X 9A16666667 At pump j 0.0 I X X X X X X Intake *AH Grid Points and corresponding sludge layer thicknesses must be shown on a sketch attached to this Sludge Survey Data Sheet. Appendix 3. Worksheet for sludge volume and treatmentvolume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined from the information on the Lagoon Sludge Survey Form ( items O and P, respectively). In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the worksheet. The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used. 1. Average sludge Layer Thickness M. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 3. Slope = Horizontal/vertical side slope (S) 4. Length at the top of inside bank (L) 5. Width at top inside slope (W) 6. Length at midpoint of sludge layer L„,= L-28(D-(T/2)) 7. Width at midpoint of sludge layer Wm= W-2S(D-M2)) 8. Volume of sludge (Vs) Vs=LR, Wm T 9. Volume in gallons: Vs9=V*7.5 gal./ft?. 10. Thickness of existing liquid tmt. zone (Y) 11. Thickness of total treatment zone (Z) Z= T+Y 12. Length at midpoint of total tmt. zone L== L-2(S)(D-(Z/2) 13. Width at midpoint of total tmt Zone Wz = W-2(S)(D-(Z/2) 14. Volume of total treatment zone (Vz) Vz = LZWZZ Example Your Lagoon 2.5 ft. 9.4 ft. 11 ft. 13.6 ft. 3 3.0 457 ft. 415.0 ft 229 ft 150.0 ft. 398.5 ft. 351.6 fL 170.6 ft. 96.6 ft. 169,860 ft3 328,347 ft3 1,273,960 gal. J 2,462,604 gal. 3.5 ft 0.6 ft 6 ft 10.0 ft 409 ft 363.4 ft. 181 ft. 98.4 ft. 444,174 ft 357,586 ff 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = Vs)Vz 0.38 0.92 If the ratio R exceeds 0.60, than a sludge Plan of Action may be required. Check with DWQ for Information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV) / (Vz - DSSV) Example: if DSSV = 85,000 fe, then R = (169,860 - 85,000) / (447,174 - 85,000) = 84,860 / 362,174 = 0.24. 16. Design sludge storage volume (DSSV) 85,000 17. Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 o.92 Ts- 61.1.m 5C) Version —November 26, 2018 Mortality Management Methods Indicate which methods) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. Q Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. a Q A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). if compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. Q In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Q Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. *+¢ • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signat �Farm 4er/Manager Date Signature of Technical Specialist Date Swine Farm Waste Management — Odor Control Checklist INSTRUCTIONS FOR USE Permit No.: Owner Signature: ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility.__ Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production ❑ Maintain vegetative or wooded buffers at or • Traps dust and gases, provides dilution near property boundary and visual screening • May require third party input/approval ♦ Improper drainage ❑ Grade and landscape so water drains away • Reduce odors and vectors that occur from facilities and prevent ponding with stagnant conditions ❑ Maintain farm access roads and prevent traffic • Prevents spillage during transport and in waste application area tracking of waste onto public roads ❑ Other BMPs — please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved Decomposition by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs — please describe • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers • Pit -flush systems ♦ Odorous Gases ❑ Flush pits at least 4 times per day • Pit -flush systems ♦ Partial microbial ❑ Empty pits at least once every 7 days • Pit -recharge or "pull -plug" systems decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia ❑ Flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or • Monitor for any solids accumulation in pit chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES ♦ Manure covered floors ❑ Scrape manure from alleys into pens daily ❑ Install fully slotted floor system ❑ Install waterers over slotted floor area ❑ Install feeders at high end of solid floors ♦ Odorous Gases ❑ Scrape manure buildup from floors and walls ❑ Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN —VENTILATION ♦ Dust ❑ Clean fans regularly — specify frequency ♦ Volatile/odorous gases ❑ Efficient air movement ❑ Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except When necessary to add/remove feed ❑ Minimize free -fall height of dry feed ❑ Install feed delivery downspout extenders to the feed covers ❑ Remove spoiled/unusable feed on regular basis ❑ Feed pellets instead of dry meal ❑ Use feed additives ♦ Ammonia ❑ Use feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust ❑ Install temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe Swine AMOC • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method • Required by rule 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume LAND APPLICATION • Sufficient liquid volume/depth is required for proper anaerobic treatment ❑ Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon • Use caution not to scour or damage lagoon liner liquid level ❑ Maintain proper surface area -to -volume ratio ❑ Use correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge survey as required by permit ❑ Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives ❑ Use permeable lagoon covers (not a digester) ❑ Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface ❑ Pump from second stage lagoon ❑ Follow good neighbor policy ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule 15A NCAC 02D .1802 • Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) SLUDGE DISPOSAL ❑ Apply during favorable wind conditions, (especially for traveling guns or impact sprinklers) ❑ When practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to late -afternoon • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor [:],For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe ♦ Odorous gases ❑ Transport sludge in covered vehicles or tankers ❑ Apply in thin, uniform layers • Speeds drying and prevents ponding ❑ Incorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first, for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs - please describe Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC MRCS Standard 359 — Waste Treatment Lagoon NC NRCS Standard 380 — Windbreak/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO1071995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force AVAILABLE FROM: www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nres.udsa.gov www.nres.udsa.gov www.nres.udsa.gov www.nres.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Anaerobic Digester System O&M Table of Contents I. Definitions.............................................................................................................................................2 II. Introduction.......................................................................................................................................... 3 III. Description of the Operational Components....................................................................................3 1) Gravity Collection Pipe..................................................................................................................3 2) Influent Pump Station (where necessary)....................................................................................4 3) Anaerobic digester........................................................................................................................ 5 4) Mixing Pump Station.....................................................................................................................6 5) Effluent Pump Station (where necessary)....................................................................................6 6) Storage Basin.................................................................................................................................7 7) Unison Conditioning System.........................................................................................................7 8) Flare..............................................................................................................................................8 9) Transfer Pump...............................................................................................................................8 10) Stormwater Removal Pump......................................................................................................9 IV. Description of Anticipated Maintenance..........................................................................................9 A. Routine System Maintenance Instructions.......................................................................................9 B. Troubleshooting..............................................................................................................................10 C. Emergency Protocols, Repair, and Replacement............................................................................10 D. Warranty Information.....................................................................................................................11 1) Farm Site.....................................................................................................................................11 V. Provisions for Safety Measures...........................................................................................................11 VI. Spill Prevention and Control Provisions..........................................................................................12 Appendix A: Contact Information.............................................................................................................13 Appendix B: Farm Operations and Maintenance Checklist.....................................................................15 Anaerobic Digester System O&M Page 1 of 16 I. Definitions Anaerobic Digestion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (CO2). Anaerobic Digester System 0&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow -The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System O&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off" float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off" float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System 0&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off" float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2"d lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3d lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3`d party, but the information is included in this 0&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: 1. Influent Pump Station 2. Mixing Pump Station: 3. Effluent Pump Station 4. Biogas Conditioning System 5. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The 0&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System 0&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump.Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser.. Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRUAMERICA, Inc. (AGRU) warrants its material for a period of FIVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Form Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser.. Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser.. Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3" party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower/Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user.. that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: Influent Pump Station Anaerobic Digester Cover Mixing Pump Station Transfer Pump Flare Mechanical Installation & Controls Lee Brock Brock Equipment Company lee@brockeguiijment.com (252) 235-4111 Plastic Fusion Fabricators, Inc. Larry Hice Ihice@plasticfusion.com (256) 852-0378 Lee Brock Brock Equipment Company lee@brockeauipment.cori (252) 235-4111 Lee Brock Brock Equipment Company lee@brockeguipment. (252) 235-4111 ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 Anaerobic Digester System 0&M Page 13 of 16 Regulatory and other Agencies: Anaerobic Digester System O&M Page 14 of 16 Appendix B: Farm Operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP 1 RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System _ Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP 1 RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System O&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System O&M Page 16 of 16 FARM 2104 AND 2106 BIOGAS SYSTEM SAMPSON COUNTY, NORTH CAROLINA OWNER HD3 FARMS OF THE CAROLINAS LLC SR 1942 2184 MJ JOHNSON RD FINAL DESIGN TURKEY, NORTH CAROLINA 28393 NOT RELEASED FOR CONSTRUCTION � 1-877-557-8923 ELECTRICAL ENGINEER DAVID SIMS & ASSOCIATES, P.C. 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX C.1.1 - COVER & SHEET INDEX C.2.9.1 - FARM 2104 AND 2106 OVERALL SITE PLAN C.2.9.2 - HYDRAULIC PROFILE C.3.1 - INTENTIONALLY LEFT BLANK C.3.2 - INFLUENT & EFFLUENT PUMP STATION DETAILS C.3.3 - MIXING PUMP STATION DETAIL C.3.4 - DIGESTER DETAILS C.3.4A - COVERED LAGOON DETAILS C.3.5 - EROSION CONTROL DETAILS C.3.6 - MISCELLANEOUS DETAILS 1 C.3.7 - MISCELLANEOUS DETAILS 2 LEGEND EXISTING PROPOSED - - — PROPERTY LINE LIMITS OF DISTURBANCE LOD SibIMFNT FENCE SF ----25---- MAJOR CONTOURS 25 ----2s---- MINOR CONTOURS 2e -- FORCEMAIN - FM INFLUENT FORCEMAIN - IFM EFFLUENT FORCEMAIN EFM - — TRANSFER FORCEMAIN TFM - PLUG VALVE W SOLENOID VALVE O REDUCER AIR RELEASE VALVEV CLEANOUT MANHOLE m m GRAVITY MAIN GM — STORM PIPE DITCH — OVERHEAD ELECTRICAL OE UNDERGROUND ELECTRICAL UTILITY POLE 0 TELEPHONE PEDESTAL UNDERGROUND TELEPHONE FIBER OPTIC PEDESTAL FIBER OPTIC FENCE LINE TREE LINE WETLANDS — WET — APPROXIMATED WETLANDS JACK AND BORE BORE PIT O EXISTING IRON PIPE TEMPORARY ROCK CHECK DAM 40 gas GAS — GAS MONITORING WELL Z SHRUB 9 TREE ®n LIGHT # ROAD CENTERLINE - EDGE OF PAVEMENT CHECK VALVE 0 BIOGAS B WELL )F-1 SAMPSON COUNTY NORTH CAROLINA RECEIVED DEC 19 2022 NC DEQ/DWR Central Office ' l ) /^-TURKEY/ NC \� -- CLINTON, NC J - SMIhiFIELD FFICE BlDcas /R,�....j.. �jfil - 1- PIPELINES ;^ ^o i WARSAW�NC '�--ALIGNMENT '"T'y i 1 �� .CARROLLS RD. - - ����! }� `' MAGNOLIA, NC \� P m hSTORE RD. _ K. BRYAN RD. (SR 1944) - f. •� %- Y TRINITY CHURCH RD. J (SR 1118) ROSE HILL, NC - VICINITY MAP SCALE.- NOT TO SCALE BEFORE YOU DIG! NC ONE CALL (TOLL FREE) ,.,,,,,,,,,,„ �n ..... (OR 1-800-632-4949) ""^&. IT'S THE LAW! CAVANAUGH Stewardship through innovation DATE. DECEMBER 12, 2022 SHEET C.1.1 PROJECT NO. BE.19.006 r `/1" \✓-� 1 R \ { ` 1- _- -_ _ ' s' '",('CiT41�� 1C1 �4Ip- :�a1- i �'� i1 f \/ I i�z�- `�- - ' - - !�_, /'�,'•� 7r`/.est 1�� � 1,1\ �11 � {I^\ \� �-_ ._ - �� - f � `� 111 k _ -a$��._ �,��\l •�T�..� tt � �.T� Jl / � tt. �• !¢�'f N \ t J I -- C { � C I '��- v - - 1=�J 'C14 � h-`-- � --�i == � ._��==-=� ��-^�C� ��� If 1Lif \ICtf�lllll- _.,... L. '�J -.. r\ - - � 5 `a '> `�-` -1 L8L-� E4 .. ��q "• a = - = � r i � 1 f (� F X ��.� ,,v'tlw f\ h I f 1 � �� Table !>'\-'�JECec�-- Setti.. Desuiption quarm 0Nt P,ddlt.'a lnfn Gradty Waste Collection (G WC) GWC1-PIPE 12" HOPE (DR 17) Gravity Collecion Ur. IF; ra�� GWC 2-CO Cleanout Influent uft Station a Forcemain ILIST 1t5-1-P5 Influent Lift Station - Table 7lt121 and Del3il 1/C.12A I15-2-INV 12' Digester Bypass Inlet - Inv I0a 10, ILS-3-PIPE 12'HDPE DR 17)Digester Br sPl LF E[ltr ILS-4414V 12" Digester Bypass Outlet - _ 3.86'IFxistin�—__—_— ILS-5-FM 1Z" HOPE (OR 17) Forcemain ILS-64NV 12" HOPE DR1 Foramain Inv. Out - Inv. 10955 Digester (D) ,D-1-DIGESTER [Proposed Digester - - Toole 4/C.2.9.1 and Sheet C.3.4A .D-2-MPS MiAn Pu Station - - Tabl a 3iC.2.9.1 and Sheet C.3.3 ID -}PIPE 12"HOPE (OR 17) LF. D-4-SUMP HOPE Sump Box Mlxing5ystem Inlet Nutoeed 0-5-FM 12" HOPE DR 1 Forcen am LF, 1n" Out 109.55' U-a"oRA Pump.Repair Area - 2:7BAF HOPE Baffle lUnderflowl Sheet C.3.4A D-&BAF 0-9-INV HOPE BafB_e(Overflow)_________ 12" D ester ass Inlet E.istin" Pi A prox. 1• 11197' 0-10-PIPE 1Y' HOPE (OR 17) Digester Bypass Pipe L F sling Pipe D_Sl-INV____ 0.125LG 12_Di�ester Bypass Outlet ______ ___ _ Siud eftemova[Pipes (HOPE DR 171 _, LF. Existi�Ppe A r2x. Inv 11163' 3 pipes at 40 LF. each Level Control -LC LC-I-INV Digester Inv. Out LC-2-PIPE 12"HOPE ORS Di ter Outle[Pipe IF. LC-3P5 Level Coptrol Staton - Table C.2-7.1 and Detaii 2t C.3.2A LC-4-FM 6" HOPE (OR 17) F.rcemain LGSINV oon Invert From Digester - - 1n4. IM.S3' Re de Forcemain R-1 r HOPE IDR I7) Forcemain 4, � F. -_�' - l _ _ _ 1 I "1 �,. �-�trlt►r r �',': � �� , � � // 1 ! d I �M7d8_� •-�37 =__ _. -_ � � I -�I Po, Ilh�*�1����flrY�/� �! r��' 1 /�� ' ! 1 I �\,411` �{.r/ I / fr!1 I} 11l I •C �_ '1 it _�� 1i\ �'S. (FT1 :1:!1 g ! I 1 --,I� !� \ •\' low OR F MER � -_/ / / /J1 / `t\v\ \\ \1� 1)• � � - -i {//f��1)'Irl''..t�"'-^�_G�xd Jr'i/ilk//!//f ! f ---- I� r � �� r.� -a I � A / J •, \\ 1\ \\ � I ! 1 _ _ _ \ty `., } lll�' 1 1J `fT !' j/ �. �j/,/��fl / � j -- / I � �'� r =ARus GF 7FtE�L APOUNAS. _LC -. •t"�.. '^ ' /� / I \ \ i _ _ _ - I -+• 1+1 r ,,�- /// r 5AMPSON CO PIN. 18Or"Cc'301 ".blir,Q A �II'ff!/1;,//r�I, !- / CONNECT TO BIOGAS !(r?ll 1.;/x�/� Ji PIPELINE ALIGNMENT WITH\y.J.' :fy^ -]y ei• 1� R% 3 lid t FITTINGS AS NECESSARY /y /tlllr. (I `�` �..� i \ (SEE SHEET C.3.7) r?.ti' If it, --- ! 1 \�\�_� 891' OF 4" HOPE;— �''7 / /� - / - - - --- If( Ih%"-' i a >,J/>!!A(DR 17) BIOGAS PIPE l /,> ! !• ! - - - 'Ii !"I THESE 3 BARi•= - - .� •.r �' // ! ! f1✓11 i, -� / / l / I ..ARE PULL-PLI - J[ I i1Ct 1 d 11,7�itl it I f / { r �` �'/., 1 \. FFE 12086..•--r _ / f DIGESTER BLOW \ - / • l \ :Table 2: InBrcent Uft Station lDetail2/C3.7A) r -DETAIL /!, _ 11)I II 1 I a� •r� !III I I I \ \\' \:,t, y ;o F[riuhed Gnndp: 106. k L -ter -/J~1=xc`\- _ D-6r"" Bi0GR5 SKID - / - 7! (11 J - \ SCALE- 7" e 60' �• \ I Y L (n ¢ INSTALLER FOR DIGESTER COVER SHALL- \ 1 'i < PRA fflt! fdm: 110 ft -1 / Fill II \ \ ✓ \ _ �\ INSTALL ANCHOR TRENCH AROUND _ 6••3 ��� �- I .92 / f � 19 � O Inven In [E><Iwing Pipe): SD4. k _y---' '- / j!lrlf � \ �\ -_ EXISTING PIPE AS NECESSARY FFE 1 /B �� _ %s • (� O Q \/' \ .xs� %!- { IIII(flri(I •EypmsB(rer. 109 k % ^-- _ . - '� `- -- - --- - ---• -- - --- r tt \_. _ ti � �a�If"% iKOut(lsungpipe) ILs s \ i I\`\\IanPmpewatweD. IN 1m.D k \.�\\- �/ ,. " �''i r f't .. I \ ` �R'� 1 I I /„ - \ \ Qod ofwot e: lEt ft �'•' U' Z i'W wlt5 L' , I Design Flow: gpm�_ O l Seotnud Puny Rate: 675 (each pumPt gpm a\\"•' / % f \ ' `s, \ \ 1 1 I 1 i--- IrJ�-3� Z C J Total Dynamic Head (TOFU: ft `\ --� ,C \ \ \ \ 1` , -, 1 ! II!• - °, D-3 + , W },;. e-4,i r 1 \ -t'� ! l I l LC-2 o \ PIPE r 4i- IHJ - C,4 J HofMlr. 2,10 hp 1 .,Ltr 3,.'�'L °� .,€i >A 7 / - ��� _ '� �f J 1 1 / L \-- PIPE IJ f p f 1 _ C-1❑ U Q j / / ! Pump Speed (RPM): 7,760 RPM L - r 1 ,�\ �t.� 1 l `•LC 4 l`-.✓ / 1 J-j _ LC_t\ t EPl�c 2 Electrical Supply-Cs4V f .•D. ;,., \\ 1 _11/ /�. ll}� II i 1 (- 1\` `-- INV' / �\ D 12 `-- R 4 H 1C FR LE -- '+♦ \Lyr• -, \ \\ .. 'JELY -� .\ \ i 11, 11 \\\� !D 7 5 " Q Q O Sactretal Freque 60 hz It _ [ C 1 Phaaa: to�\s�- �� t r' fjf - - JLINAS. LLC: \ J = / !\ \ -_-,� 1� LL \ - �` w \� _ ..119700702 \\\\-,\ BAF r ° Impeller. Aameter. Bin. . 32,.:�r„- .x•\�� - -37 -, `Y \' \\ -� �� w >� •/ '' ',SNEI•. C.�9.2) FOP? INVERTS Molar TYee: TEFL Seleded P.rmp: GEA J� 1\ r 1 ' F✓�'r a �j - \ 11;� �- EXISTING AIGOON R.'/`- \ PumplAodel: �' NeWtrre r / 1 I i �. _TO BE CONVERTED TO, / \ \ \ SIRd[la 16R r l r I -.!'\� �� 1 ��• � S �' + .. -_� a !/ `� �\ � -- ANAEROBIC DIGESTER:: -,-- _.TOP, OFF DIKE 113.55': �"'_ / -ONAL 2s SHEET NUMBER �.'jg �rjT'}• t i _ _ �'/ /�� � \ \ \ - � QNF\- "ya\Sl Z.. , 1/ •rN i - 1 .Table 4: Digester Dab Table \ � 7� / ! • v vv v ! J 1 r v �v �� a '�1 IP�I � .�]' '1 � f / r J 1 I '!eY!/Y,ry1• !' % - \ \ \ ff I �� 9' '/ 7. J J I ! � 1 \ I I I ! �•�\\ I� •, I' _ _ IC_..- �---`` \', i - 1.7`L1\� •• at; \\, \," (\`r`/`\ ,. \I1fI I ` -�/\�,\ BAREPUi' M'y.THESE 2 BARNS \�Farm Info' r_mati�o'n^5 �`----.•--�---�_\\�\� ` \\\�a\ a \. I • 1 \,\ \ 1 j!, I!I" ! / 1 1 J ,/ / //'�/ / / / ! /// I, j �F 1 _ _ - . J / /�-• prmlYanw: Farm 2106 and 2106 LC-5 {L Z'r /{- i /'�'„{4, hmrlt Number. W5820475 Length: h Width k Top of Dike Dev: 11155 ft Operating level Elev: ttt It Bottom Elev: oW Volume: 101.10 k 648,6U cf Volume at Operating level: 515,47 d S.A. is, Inside Top of Dike: 75 ftt Slo : Existin - TonlCut Net Surplus D CY D CY 0 Cy J � f rr 111 0 '.• m U a U vi t r.f.- r_ z ' _ - Hnmritted 6,2BB 25% compaction factor used Forfll11 v' _ W p INSTALL 90' BEND AND 3' ! I I l,r1f/ /,✓`//3[�'r�r '. ! •r ��i .`.\\f -� i PIPE EXTENSION DOWNWARD 4• ' I I\s{\;�./ILII ! '�Fable s, tevat Control Station ° -Table 3: Mhrin Pum 5tatlan(Detail l/C331 r a W rl \ \ \�` ms-fFE_109-4l �}� /�•!/ /, .� ON END OF GRAVITY MAIN --- J \ t ,,J }� - - ` \11 s\\ W L jr •• Finished Grade 133.55k - Finished Grade: 31I ft 114.D5R iL ft ✓�, ILS-1 - --- = f y ! � r m• M. Wm- 1 X1l+i PS.---iFllJ n,�' - / !^ - c-! f` '// i '1 --'? - �/ Inanlnc _ 10g.3g_k -tmx rt In G Nie R Bamm of W.WWI: I0616 ft tm.eR In kom Emm� S11 ft ,,,,,1,1• "' r } 1 �• 1 CI-- / / i ' -h, / 1 t{-i 1 - - - at >�•,•\2p' ``•,!'••,,- �qj,`l olweeweD: Rk"; PHeh DUE TO METHODS OF REPRODUCTION. __�-Yy �r .+• ,;\ t - � I\.` Shaft lemtd+, 140 135 130 125 120 ut = FFE: 110.59'. 1FFE: 109.44'1 RIM: t1 G.v 110 I I I WET WELL — INV: 106.85 lL (EXISTING) Erlsil�l l EG: iGEi NG HfAOeR — 105 APPkax- v.. 104.10' (E%ISnMG1 EMERGENCY BYPASS TO EXISTING LAGOON 2 (EXISTING PIPE) RSER 100 BOTTOM: 100.00' APPROX. VWALL NV. 104.10' (ILS-2) T00: TOP OF DIKE —INVERTS OF EXISTING GRAVITY PIPING ARE APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION — - 140 �'�'nn E9 c Qo - - 135 Z .c Q � ' o Z HYDRAULIC PROFILE DETAIL SCALE NOT TO SCALE -.2.9. a 3 --- c S 125 a a 120 W z O �� 115 Z Q v- C J c - ILI ZE S 110 EMERGENCY BYPASS FROM Z INFLUENT PUMP STATION—. O APPROX. INV. 103.88' (ILS-4) (EXISTING PIPE) —Too: 106.53, SHEET NUMBER INV: 105.53' (LC-5) —FB: 105.53•--. C.2.9.2 105 N N O N N W b O 41 O Z — _ ET100 Lo O U W W 95 - BOTTOM: 94.33' ='p % N O W m � cWi i � 3 CONFIDENTIAL THESE PLANS CONTAIN INFORMATION .•, ' PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART U Z SHEET NUMBER C.3.3 N O � N O W a U w z 3 R O U y CONFIDENTIAL �.• ...,,,, THESE PLANS CONTAIN INFORMATION =moo ;,• PROPRIETARY TO CAVANAUGH & `ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART Ll SHEET NUMBER C.3-4 N o � N O W 2 m In v SO W 2 O V W W y W CONFIDFNTTAI THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART SHEET NUMBER C.3.4A N N l0 N O 9 a P z DO w DO � W Z 2 W �z C.3.5 N N � N O W m m m a V! 2 c� 41 3En w °z o S A o v w C(TNFIDFNTIAI r��.... ,... 3 PART PART Z CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART ►A SHEET NUMBER C.3.7 N N nl O W of � z m m EL a In cI"i i 3 WO V W W O R O V V)