NC0000311_Issuance of Permit_20050805

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross,Jr.,Secretary
Alan W. Klimek, P.E., Director
August 5, 2005
Edwin Morrow, President
M-B Industries
P.O. Box 1118
Rosman, North Carolina 28772
Subject: Issuance of NPDES Permit NC0000311
M-B Industries WWTP
Transylvania County
Dear Mr. Morrow:
Division personnel have reviewed and approved your application for renewal of the subject
permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is
issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the U.S. Environmental Protection
Agency dated May 9, 1994 (or as subsequently amended).
This final permit contains no major changes from the draft permit sent to you on
June 22,2005:
i Monitoring frequencies for trichloroethene, tetrachloroethene, cadmium, chromium,
lead and zinc were reduced to quarterly based on a statistical analysis of the effluent
data and as a response to the your request (Outfall 003).
The Division has reviewed your request to eliminate monitoring for Chronic Toxicity testing
and eliminate monitoring for numerous parameters for Outfall 001 and Outfall 003. These
requests cannot be granted, for the following reasons:
i Outfall 001 discharges process wastewater regulated by Federal effluent guidelines
(40 CFR 433.13) that establish monitoring parameters;these guideline requirements
cannot be changed by the Division.
> Analysis of the effluent data from Outfall 003 indicates that monitored
contaminants are present in the groundwater in measurable quantities and present
potential danger to the environment. The Division will reevaluate the data for
Outfall 003 during the next permit renewal. Based upon the data you collect during
this permit cycle, monitoring for some parameters might be eliminated.
➢ As for Chronic Toxicity testing, in 15A NCAC 2B.0208 the Division is mandated to
protect waters from toxic impacts. Further, toxicity test limits are applied to
discharges of complex wastewater as per 15A NCAC 2B .0508. The minimum
monitoring frequency for toxicity testing is defined as quarterly.
1617 Mail Service Center,Raleigh,North Carolina 27699-1617 One
512 North Salisbury Street,Raleigh,North Carolina 27604 NorthCarolina
Phone: [phone]/FAX [phone]/Internet:h2o.enr.state.nc.us Naturally
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper

If any parts, measurement frequencies or sampling requirements contained in this permit
are unacceptable to you, you have the right to an adjudicatory hearing upon written request
within thirty(30) days following receipt of this letter. This request must be in the form of a
written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed
with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina
27699-6714). Unless such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The
Division may require modification or revocation and reissuance of the permit. This permit does
not affect the legal requirements to obtain other permits which may be required by the Division of
Water Quality or permits required by the Division of Land Resources, the Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Sergei Chernikov at
telephone number [phone], extension 594.
Sincerely,
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan W. Klimek, P.E.
cc: Central Files
NPDES Files
Asheville Regional Office/Surface Water Protection
Aquatic Toxicology Unit

Permit NC0000311
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
M-B Industries, Inc.
is hereby authorized to discharge wastewater from a facility located at the
M-B Industries Wastewater Treatment Plant
U.S. Highway 64 west of Rosman
Transylvania County
to receiving waters designated as the West Fork French Broad River in the French
Broad River Basin in accordance with effluent limitations, monitoring requirements,
and other conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective September 1, 2005.
This permit and authorization to discharge shall expire at midnight on August 31, 2010.
Signed this day August 5, 2005.
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NC00003 11 '
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under
the permit conditions, requirements, terms, and provisions included herein.
M-B Industries is hereby authorized to:
1. Continue to operate an existing 0.030 MGD physical/chemical treatment facility
for the treatment of metal fabrication wastewater (001) and to discharge non-
contact cooling water (002) from facilities located at M-B Industries, Inc., U.S.
Highway 64, west of Rosman in Transylvania County, and
2. Discharge from said treatment works at the location specified on the attached
map into the West Fork French Broad River, classified B-Trout HQW waters in
the French Broad River Basin.

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NC00000311 - M-B Industries Facility „Air.
Latitude: 35°08'15"[001] 35°08'16"[002&003] Location
Longitude: 82°51'00"[001] 82°50'57" [002&003]
Q.1. _L__I#: Rosman,N.C.
Stream Class: B-Trout HQW
Receiving Stream: West Fork French Broad River Sub-Basin: 04-03-01 No//''�
h ✓ P Aral Scale
Flow: 001:0.030 MGD 002: not limited 003: 0.10 MGD

Permit NC0000311 '
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [001]
During the period beginning on September 1, 2005 and lasting until permit expiration, the Permittee is
authorized to discharge from outfall 001-METAL FINISHING. Such discharges shall be limited and
monitored by the Permittee as specified below:
PARAMETER LIMITS MONITORING REQUIREMENTS
Monthly Average Daily Maximum Measurement Sample Type Sample Location
Frequency
Flow 0.030 MGD Weekly Instantaneous Influent or Effluent
pH Between 6 and 9 S.U. Weekly Grab Effluent
Total Suspended Solids 31.0 mg/L 60.0 mg/L 2/Month Grab Effluent
Oil and Grease 26.0 mg/L 52.0 mg/L 2/Month Grab Effluent
Phenols Quarterly Grab Effluent
Effluent,
Temperature(°C)1 Weekly Grab Upstream,
Downstream
Total Toxic Organics(TTO)2 2.13 mg/L Monthly Grab Effluent
Acute Toxicity3 Quarterly Composite Effluent
Cadmium 0.240 mg/L Quarterly Grab Effluent
Chromium 1,022 pg/L Monthly Grab Effluent
Nickel 2.38 mg/L 3.98 mg/L Quarterly Grab Effluent
Copper 2.07 mg/L 3.38 mg/L Quarterly Grab Effluent
Cyanide 0.65 mg/L 1.20 mg/L Quarterly Grab Effluent
Lead 0.43 mg/L 0.69 mg/L Quarterly Grab Effluent
Silver 0.24 mg/L 0.43 mg/L Quarterly Grab Effluent
Zinc 1.48 mg/L 2.61 mg/L Monthly Grab Effluent
Footnotes:
1. The temperature of the effluent shall be such as not to cause an increase in the temperature
of the receiving stream of more than 0.50C and in no case cause the ambient water
temperature to exceed 200C.
2. In lieu of monitoring for TTO, the permittee may submit the following certification statement:
Based on my inquiry of the person or persons directly responsible for managing compliance
with the permit limitation for total toxic organics, I certify that, to the best of my knowledge
and belief, no dumping of concentrated toxic organics into the wastewater has occurred since
the filing of the last discharge monitoring report.
3. Whole Effluent Toxicity will be assessed using the Acute Toxicity (Fathead Minnow) Pass/Fail
at 90% test [see A. (4.)].
There shall be no discharge of floating solids or foam visible in other than trace
amounts.

Permit NC0000311
A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [0021
During the period beginning on September 1, 2005 and lasting until expiration, the Permittee is
authorized to discharge from outfall 002 - NON-CONTACT COOLING WATER ONLY. Such
discharges shall be limited and monitored by the Permittee as specified below:
PARAMETER '' LIMITS aTORING-REQUIREMENTS'
Monthly Average Daily Maximum Measurement Sample Type Sample
Frequency, Location1
Flow Semi-annually Estimate Effluent
Temperature,oC' Semi-annually Grab Effluent
Total Residual Chlorine2 Semi-annually Grab Effluent
pH >6.0 and<9.0 standard units Semi-annually Grab Effluent
Footnotes:
1. The temperature of the effluent shall be such as not to cause an increase in the temperature of
the receiving stream of more than 0.50C and in no case cause the ambient water temperature to
exceed 200 C.
2. Monitoring requirements only apply if chlorine is added to the treatment system. Discharges
shall be required to meet a daily maximum discharge limitation of 17 pg/L.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
There shall be no chromium, zinc or copper added to the treatment system except as pre-
approved additives to biocidal compounds.
The permittee shall obtain approval from the Division's Aquatic Toxicology Unit prior to the use of
any biocide (not previously approved by the Division) in the effluent discharged under this permit.
Approval for use of any biocide not previously approved should be requested at least 90 days in
advance of any planned usage.
Contact the Aquatic Toxicology Unit for detailed instructions on requesting approval of biocides:
NC DENR / DWQ / Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, North Carolina 27699-1621

Permit NC0000311 '
A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [003]
During the period beginning on September 1,2005 and lasting until expiration, the Permittee is authorized to
discharge from outfall 003—GROUNDWATER REMEDIATION. Such discharges shall be limited and
monitored by the Permittee as specified below:
PARAMETER LIMITS MON1TORINWREQUIREMENTS
Monthly Weekly Daily Measurement Sample Sample
Average Average Maximum Frequency Type Location
Flow 0.10 MGD Continuous Recording Effluent
Cyanide Quarterly Grab Effluent
Cadmium Quarterly Grab Effluent
Chromium Quarterly Grab Effluent
Zinc Quarterly Grab Effluent
Arsenic Quarterly Grab Effluent
Lead Quarterly Grab Effluent
Selenium Quarterly Grab Effluent
Silver Quarterly Grab Effluent
Cis-1,2 dichloroethene Quarterly Grab Effluent
Trichloroethene Quarterly Grab Effluent
Tetrachloroethene Quarterly Grab Effluent
Chloride Quarterly Grab Effluent
Chronic Toxicity' Quarterly Composite Effluent
pH >6.0 and<9.0 standard units Weekly Grab Effluent
Footnotes:
1. Whole Effluent Toxicity will be assessed using the Chronic Toxicity at 0.55% test [see A. (5.)].
There shall be no discharge of floating solids or visible foam in other than trace amounts.
There shall be no chromium, zinc or copper added to the treatment system except as pre-
approved additives to biocidal compounds.
The permittee shall obtain approval from the Division's Aquatic Toxicology Unit prior to the use of
any biocide (not previously approved by the Division) in the effluent discharged under this permit.
Approval for use of any biocide not previously approved should be requested at least 90 days in
advance of any planned usage.
Contact the Aquatic Toxicology Unit for detailed instructions on requesting approval of biocides:
NC DENR / DWQ / Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, North Carolina 27699-1621

Permit NC0000311
A. (4.) ACUTE TOXICITY PASS/FAIL LIMIT (Quarterly)
[outfall 001]
The permittee shall conduct acute toxicity tests on a auarterlti basis using protocols defined in the
North Carolina Procedure Document entitled"Pass/Fail Methodology For Determining Acute Toxicity
In A Single Effluent Concentration" (Revised-July, 1992 or subsequent versions). The monitoring
shall be performed as a Fathead Minnow(Pimephales promelas) 24 hour static test. The effluent
concentration at which there may be at no time significant acute mortality is 90% (defined as
treatment two in the procedure document). Effluent samples for self-monitoring purposes must be
obtained during representative effluent discharge below all waste treatment. The tests will be
performed during the months of March. June. September and December.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter
code TGE6C. Additionally, DWQ Form AT-2 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no
later than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete and accurate and include all supporting chemical/physical
measurements performed in association with the toxicity tests, as well as all dose/response data.
Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is
employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT)
test form indicating the facility name, permit number, pipe number, county, and the month/year of
the report with the notation of"No Flow"in the comment area of the form. The report shall be
submitted to the Environmental Sciences Branch at the address cited above.
Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly
monitoring will begin immediately until such time that a single test is passed. Upon passing, this
monthly test requirement will revert to quarterly in the months specified above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, then
monthly monitoring will begin immediately until such time that a single test is passed. Upon passing,
this monthly test requirement will revert to quarterly in the months specified above.
Should any test data from either these monitoring requirements or tests performed by the North
Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may
be re-opened and modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum
control organism survival and appropriate environmental controls, shall constitute an invalid test
and will require immediate follow-up testing to be completed no later than the last day of the month
following the month of the initial monitoring.

Permit NC0000311
A. (5.) CHRONIC TOXICITY LIMIT (Quarterly)
[outfall 003]
The effluent discharge shall at no time exhibit observable inhibition of reproduction or
significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.55%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined
in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998,
or subsequent versions or"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised-February 1998) or subsequent versions. The tests will be performed during the months
of March, June, September, and December. Effluent sampling for this testing shall be performed
at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below
the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the
two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised-February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the
highest concentration having no detectable impairment of reproduction or survival and the lowest
concentration that does have a detectable impairment of reproduction or survival. The definition of
"detectable impairment,"collection methods, exposure regimes, and further statistical methods are
specified in the"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-
February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the
parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ
Form AT-3 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no
later than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and
all concentration/response data, and be certified by laboratory supervisor and ORC or approved
designate signature. Total residual chlorine of the effluent toxicity sample must be measured and
reported if chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT)
test form indicating the facility name, permit number, pipe number, county, and the month/year of
the report with the notation of"No Flow" in the comment area of the form. The report shall be
submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required,
monitoring will be required during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina
Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-
opened and modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum
control organism survival, minimum control organism reproduction, and appropriate environmental
controls, shall constitute an invalid test and will require immediate follow-up testing to be completed
no later than the last day of the month following the month of the initial monitoring.

imap://sergei.chernikov°/[e-mail]:143/f...
•
Subject: Draft Permit Reviews(4)
From:John Giorgino<[e-mail]>
Date: Fri,29 Jul 2005 15:09:39 -0400
To: sergei chemikov<[e-mail]>
Sergei, I have reviewed the following:
NC0000311 M-B Industries
NC0000337 Agfa
NC0028169 BV Hedrick
NC0033227 Tyco
I have no comments. Thanks for forwarding them.
John
John Giorgino
Environmental Biologist
North Carolina Division of Water Quality
Environmental Sciences Section
Aquatic Toxicology Unit
Mailing Address:
1621 MSC
Raleigh, NC 27699-1621
Office: 919 733-2136
Fax: [phone]
Email: [e-mail]
Web Page: http://www.esb.enr.state.nc.us
1 of 1 8/2/2005 8:35 AM

PUBLIC NOTICE
STATE OF -a
NORTH CAROLINA"
ENVIRONMENTAL
•MANAGEMENT
COMMISSION/.
NPDES UNIT
1617 MAIL SERVICE
I CENTER• _-d
RALEIGH,NORTH
CAROLINA 27699-1617 AFFIDAVIT OF PUBLICATION
NOTIFICATION OF
INTENT TO ISSUE A
1 NPDES WASTEWATER
r PERMIT ; •
t •.
On the basis of thorough
' staff NC General BUNCOMBE COUNTY
tion of NC Generall Statute
143.21,:•.,Public law 92500
and oher lawful standards SS.
and regulations,the North
Carolina Environmental
Management Commission NORTH CAROLINA
' proposes to issue a Na-
tional Pollutant Discharge
Elimination m
(NPDES) wastewatSydischargedischarnit below t Before the undersigned, a Notary Public of said
person(s) listed
per
ef-
fective 45 days from the County and State, duly commissioned,qualified and
publish date of this notice.
Written comments re-
garding
o- authorized by law to administer oaths,personally
emit will be proposedtappeared Darryl Rhymes, who,being first duly
Publishh d 30 ate of this the sworn, deposes and says: that he is the Legal
tice. All comments re-
ceived prior to that date Billing Clerk of The Asheville Citizen-Times,
are considered in the fi-
nal determinations re- engaged in publication of a newspaper known as
perdineeer
perThe
the NC Division of Water The Asheville Citizen-Times,published, issued,
hold pubblicymee inngg foruand entered as second class mail in the City of
the proposed' permit
should the Division,re- Asheville, in said County and State; that he is
celve a significant de-
gree of public interest. _ authorized to make this affidavit and sworn
and Copies
it
other.supft porting n statement; that the notice or other legal
formation on file used-to
determine conditions pre- advertisement, a true copy of which is attached
sent in the draft permit are
aar
available ofn the hereto, was published in The Asheville Citizen-
of reproduction. Mall
commentsbr requests Times on the following date: June 23, 2005
for
is of Water Qualthe ity newspaper in which said notice, paper,document or
at the above address or
call'-the Point Source legal advertisement were published were, at the
Branccn.at [phone], g
thetime ofeachand
NPDES permitevery publication, newspaper
extension sea• Please in-
dude
a news a r
dude
number{attached)in any
communication. • .Inter- meeting all of the requirements and qualifications of
restevisit the persons Division may also Section 1-597 of the General Statues of North
visit of Water
Quality at 512 N.Salisbury
Street,Raleigh,NC 27604- Carolina and was aqualified newspaper within the
fIB bets en seohairrss of
to
review information on file. meaning of Section 1-597 of the General Statues of
Carolinayy th Water ice. North Carolina.
c.20 24D906, Cha Caroli NC
28224) has appl-• for re-
n 00l of N ar • :wit Signed this 27th, June 2005
Laurel WWTP n Madison
CoGnty.llhis fitted fa
ditty all •roes24.400
gallons •- t� tr n Wed
Laurel -ranch in the
French :road River Ba- Signature of pe n making affid ht)
sin.C By, BOD,am-
monl, n itrogechlor�,and totale are
d •'""'mrt�"nited.�p�ffffer Sworn to and subscribed before me the 27th day of
-allacafiorteln Ns par
tion of the French Broad June 2005
River Basin.
Orville English (578 Val- ... • �,,,,,,.-, ,,
Hill, NC
Circle. Mars ,,� A�OYF A�s�
NC 28754) has ap ' ��
plied...for renewal . of
•NPDES
for English
A -~., ``
Wolf Inn County.This
in Malt- 1 �:s RY �t11=
ted facil y dhischarges �,7//i r. '" 1 r -G E
7,000 gallons per:day
(Notary Pub c) _
treated
Be '
Myossion expires the 3rd day of Sept. ": e`JBLIC v.
Wolf Laurel rin
French Broad River Ba- 2008. s 4, ��a
Sin Currently, BOD, am-
monnla n dourinand e totala- `y Or4R` P.„0
,ter quality limited:This
°��a:,,°°ih°'r"h"�;,
'dischargemay affect fu-
ture. allocations in this
portion of- the French
Broad River Basin.
tags'Amerlogt-r Inc.
(P.O.-Box 388.Marion,NC
7e7c91 hnc aoolied for re•

Coats American. Inc.
(P.O.Box 388,Marion,NC
28752) has applied for re-
newal of NPDES permit
NC0004243 for their Sevier
Plant WWTP In McDowell
County.This permitted fa-
cility discharges 2 MGD of
treated wastewater to the
North Fork Catawba
River in the Catawba
River Basin. Currently
BOD and total residual
chlorine are water quality
limited. This discharge
may affect future alloca-
Itions In this Portion of the
Catawba River Basin.
Transylvania Utilities,
— Inc. (PC Box 240908,
Charlotte, NC 28224) has
applied for renewal off
•
• NPDES
for the Coonnes-
tu tee Falls WWTP in Tran-
• sylvanla County.This fa-
• cility Is permitted to dis•
charge a combined flow
{' of 320,000 gallons per day
.i treated wastewater from
two pipes
the F ench Broad e
(outfall 001) and Lower
U Creek (outfall 002) In the
French Broad River Ba-
sin. Currently, BOD,
1: ammonia nitrogen, and
total residual chlorine are
water quality limited.
These discharges may af-
fect future allocations in •
!"'this portion of the French
Broad River Basin.
M-B Industries,Inc..P.O.
Box'1118, Rosman, NC
; 28772, Transylvania
County, has applied for
01 renewal of its NPDES
"all dIndustres ge WWTPrmit for
(num-
x0) Ibe9r No00000311Wthe �sc arg-
tt Pork
$u French River
AFFIDAVIT OF PUBLICATION
Basin.This facility oper-
ates three outfalls, 001
•Ai (metal finishing), 002
(non-contact cooling wa-
ter),and 003 (groundwa-
tenttyeoil andi9 eas oto- BUNCOMBE COUNTY
',tal suspended solids,arid
te%-81 11, limi edit Th sr.gdis- SS.
•
et charge may affect future i NORTH CAROLINA
auntt allocations in this portion
30 of the French Broad;
at in
River.Basin.
a)iJune23,2005 Before the undersigned, a Notary Public of said
We (12321
JJI IC
County and State, duly commissioned, qualified and
Iauthorized by law to administer oaths, personally
appeared Darryl Rhymes, who, being first duly
sworn, deposes and says: that he is the Legal
Billing Clerk of The Asheville Citizen-Times,
engaged in publication of a newspaper known as
The Asheville Citizen-Times, published, issued,
and entered as second class mail in the City of
Asheville, in said County and State; that he is
authorized to make this affidavit and sworn •
ctotomnnt• __I

DENR/DW Q
FACT SHEET FOR NPDES PERMIT DEVELOPMENT (Final Permit)
NPDES No. NC0000311
Facility Information
Applicant/Facility Name: NC0000311 —M-B Industries
Applicant Address: Mr. Edwin E. Morrow,P.O. Box 118; Rosman„North Carolina 28772
Facility Address: U.S. Highway 64 west of Rosman
Permitted Flow 0.030 MGD of process water,an unspecified quantity of non-contact
cooling water,and 0.1 MGD of treated groundwater
Type of Waste: Industrial
Facility/Permit Status: Class II, Active; Renewal
County: Transylvania
Miscellaneous
Receiving Stream: West Fork French Regional Office: Asheville
Broad River
Stream Classification: C-Tr-HQW _ State Grid/USGS Quad: G7NE/Rosman
303(d) Listed? no Permit Writer: Sergei Chernikov
Subbasin: 04-03-01 Date: 08/03/05
Drainage Area(mi2): 27.2
Summer 7Q10(cfs) 27.9
Winter 7Q10 (cfs):
30Q2(cfs)
Average Flow(cfs): 93.8
IWC(%): 0.17
Lat. 35°08' 15"N Long. 82°51'00"W
Background
Mitchell-Bissel (M-B) Industries is an industrial discharger producing metal stamping and wire
forms. The processes performed on-site are metal stamping, metal forming, chrome plating and
zinc plating. The facility is located near Rosman, North Carolina and discharges to high quality
waters in the French Broad River Basin. The NPDES permit for M-B Industries covers three
outfalls. Outfall 001 discharges process wastewater that has undergone physical/chemical
treatment and falls under federal effluent guidelines (40CFR 433.13). Outfall 002 consists
entirely of non-contact cooling water, and Outfall 003 discharges treated groundwater.
Reasonable Potential Analysis
Reasonable potential analysis was conducted for Outfall 003: As, Trichloroethene, Cd, Cr,
Tetrachloroethene, CN, Cis-1,2 dichloroethene, Pb, Se, Ag, Zn, and for Outfall 001: Cd, Cr, Cu,
CN, Pb,Ni, Phenols, Ag, Zn (see attached).
Toxicity Testing
Current Requirement(001): Quarterly Acute Toxicity @ 90% -MAR, JUN, SEP, DEC
Recommended Requirement (001): Quarterly Acute Toxicity @ 90% - MAR,JUN, SEP, DEC
Current Requirement (003): Quarterly Chronic Toxicity @ 0.55% - MAR, JUN, SEP, DEC
Recommended Requirement (003): Quarterly Chronic Toxicity @ 0.55% - MAR, JUN, SEP, DEC
The facility has been consistently passing its WET tests, with 2 exceptions for Outfall 001(see
attached). Subsequent tests have passed.
Fact Sheet
NPDES NC0000311 Renewal
Page 1

Compliance Summary
DMRs have been reviewed for the period January 2001 through May 2005. Facility has a mixed
compliance record. During the review period, the following NOVs (notices of violation) have
been issued: 12/20/04 — Tox. test; 09/20/04 — TSS; 09/10/04 - Tox. test; 8/20/03 - Tox. test.
There are a few NOVs for late submittal of Tox. tests results and 1 NOV for late renewal
application.
Instream Monitoring
Instream monitoring is required for Temperature. Analysis of the instream monitoring data
indicates that facility has insignificant negative effect on the stream water quality.
Proposed Changes
• Monitoring Frequencies: Monitoring frequencies for cadmium,chromium,and
lead were reduced to monthly due to the elimination of the limits for these parameters
(Outfall 003).Monitoring frequencies for trichloroethene,tetrachloroethene,and zinc
were reduced to monthly based on a statistical analysis of the effluent data (Outfall
003).
• Limits: Limits for cadmium,chromium,and lead have been removed from the
permit based on a statistical analysis of the effluent data (Outfall 003).The daily
maximum limit for chromium has been has been reduced to 1,022 µg/L to ensure
protection of acute impacts from chromium(Outfall 001).Reduction is based on a
statistical analysis of the effluent data.
Proposed Schedule for Permit Issuance
Draft Permit to Public Notice: June 22, 2005 (est.)
Permit Scheduled to Issue: August 5, 2005 (est.)
State Contact
If you have any questions on any of the above information or on the attached permit, please
contact Sergei Chernikov at(919)733-5038 ext. 594.
Changes in the Final Permit:
Monitoring frequencies for trichloroethene,tetrachloroethene, cadmium,chromium,lead
and zinc were reduced to quarterly based on a statistical analysis of the effluent data and as a
response to the permittee's request (Outfall 003).
Fact Sheet
NPDES NC0000311 Renewal
Page 2

(P.01 M - B INDUSTRIES, INC.
14./ SERVING INDUSTRY SINCE 1894
HWY.64 WEST,P.O.BOX 1118,ROSMAN,NC 28772
PHONE[phone],FAX[phone] J1„wr• %. ,.•rf-,` r" "*"'sq -'Y"'K"''""'-
July 14, 2005 II
Mr. Chermikov _ J l!L 2 0 2005 l i
N.C. Division of Water Quality/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617 POINT SOUtiCE B:SANCH
•
Dear Mr. Chermikov: k-7
We have the draft permit for our facility in hand. Monitoring requirements
for outfall 001 appear appropriate but I do request changes which appear
later.
Outfall 003 is another story. I call your attention to enclosure #1 dated
2/28/03 and to enclosure #2 dated 8/21/03. In #1 we requested financial
relief from spending so much money on Pace lab costs and in #2 Mr. Klimek
rejected the request because he did not have certified historial data.
Upon learning this fact, we retrieved from our files copies of reports on
003 from it's inception and through Jim McElduff of Altamont passed them
to the state. Futhermore reports have been forwarded ever since.
So far this year we have paid Pace almost $2000.00 for lab costs on 003.
This is ludicrous' Other than remediation there is absolutely nothing
we can do to change anything under the ground.
Quarterly we pay Altamont Environmental $2600.00 to pull samples from the
monitoring wells for analysis. Enclosure #3 illustrates the different
metal and chemicals measured.
In addition I am enclosing the results of a study (enclosure #40 we commissioned
Altamont to perform. To reduce size,,003 is only shown.
I respectively refer you back to my letter of 2/28/03 (enclosure #1) and
reinstate my request to follow these guidelines, except quarterly. The
request is as follows:
Thirty or fifty years ago we used trichloroethene in a vapor degreaser to
clean metal parts. Somehow a few gallons were spilled and contaminated the
ground water in parts per billion. The average contamination is 5 to 10 parts
per billion. . . .the equivalent of 1 to 2 ounces in 1,562,500 gallons.
MITCHELL-BISSELL CO.DIVISION SUNBELT SPRING&STAMPING CORP DIVISION
[phone] [phone]

Page 2 continued
July 14, 2005
Mr. Chermikov
N.C. Division of Water Quality
Through natural attenuation and a remediation program we are removing the
contaminate. Permit - 003 requires us to measure cyanide, cadmium, zinc,
arsenic, lead selemuim, silver, dichloroethene and chloride. . . . all of
which we have never used and could not have put in the groundwater.
Moreover, chronic toxicity should not be measured.
In conclusion, based on the foregoing information, our expertise and
commitment to the environment, I believe the permits should read as
follows:
001
Total Suspended Solids Monthly
Oil and Grease Monthly
Temperature Weekly
Total Toxic Organics Monthly
Acute Toxicity 2/year
Chromium Monthly
Zinc Monthly
003
Chromium Quarterly
Trichloroethene Quarterly
Tetrachloroethene Quarterly
Should you require additional information, please advise.
Sincerely,
M-B INDUSTRIES,016,10-1.--'
JINC.
iL `'16,w`/
Edwin E. Morrow
President
Encs: 1, 2, 3, 4
cc: Jim McElduff

Whole Effluent Toxicity Testing Self-Monitoring Summary May 16,2005
FACILITY REQUIREMENT YEAR JAN FEB MAR APR MAY JUN IUL AUG SEP OCT NOV DEC
Marlon-Corpening Cr.W WTP chr lin:67% 2001 - Pass - - FaN >90 '90 Pass - - Pass -
NC0031879/001 Begin:1/1/2001 Frequency:Q Feb May Aug Nov + NonComp:Single 2002 - Pass - - Pass - - Pass - - Pass -
County:McDowell Region:ARC) Subbasin:CTB30 2003 - Pass - - Pass - - Pass - - Pus - •
PF:3.0 Special 2004 - Pass,'100(p) - Pa58'1000.1 Pass - - Pass - - Pass -
1Q10:2.3 IWC(%)66.9 Order: 2005 - Pau -
•
Marshall W WTP 24hr p/f ac lim:90% 2001 - Pass - - Pass - - Pass - - Pass -
NC0021733/001 Begin:6/1/2002 Frequency:Q + Feb May Aug Nov + NonComp:Single 2002 - Pass - - Pau - - Pass - - Pass -
County:Madison Region:ARC) Subbasin:FRB04 2003 - Pass - - Pass - - Pass - - Pass -
PF:0.40 Special 2004 - Pass - - Pass - - Fall Pass - Pass -
1Q10:535 IWC(%)0.12 Order: 2005 - Pass -
Mayodan WWTP cttInn:9% 2001 - - Pass - - Pass - - Pass - - Pass
NC0021873/001 Begin 1/1/2003 Frequency Q + Mar Jun Sep Dec NonComp:Single 2002 - - Pass - - Pass - - Pass - - Fell
County.Rockingham Region:WSRO Subbasin:ROA02 2003 >24 >24 Pass - - Pass - - Pass - - Pau
PF:4.5 Spee 2004 - - Pass - - Pass - - Pass - - Pass
7Q10:75 IWC(%)8.5 Order: 2005 - - Pass
iMB Industria-001 24hr p/f ac lim:90%Rhd y 2001 - Pass Pass - - NR/Pass NR/Pass
NC0000311/001 Begin 5/1/2001 Frequency:Q + Mar Jun Sep Dec + NonComp:Single 2002 - NR/Pass Pass Paas Pass
County:Transylvania Region:ARO Subbasin:FRBOI 2003 - - Pass - - Fal Paas_ Pass - Pass
PF:0.030 Special 2004 - - Pas - - Fall Pass - NR/F� - Pass
7010:27.9 IWC(%)0.17 Order2005 - - Pass
MB Industries-003 chr lim:0.55% 2001 -_ - - - H__ __ NR/ImaMd - - NR/Invalm
NC0000311/003 Begin.5/1/2001 Frequency:Q Mar Jun Sep Dec + NonComp:Single 2002 - - NR/InvaNd - - Invalid - Pass Pass - Pass
County:Transylvania Region:ARO Subbasin:FBROI 2003 - Pass Pass Pau - Pass
PF:0.10 Special 2004 - - Pau - - Pass - - NR/Pass - - Pass
1Q10:27.9 IWC(%)0.55 Order: 2005 - - Pass
McMurray Fabrics Janesville Inc. 24hrp/f aclim:90%Rhd 2001 - - Pass,>90 - - Psss,>90 - - Pass,>90 - - Pass,'90
NC0023710/001 Begin:4/12004 Frequency:Q + Mu Jun Sep Dec + NonComp:Single 2002 - - Pess,'90 - - Pass,'100 - - Pass'100 - - FaN,53.8
County:Martin Region:WARO Subbasin:ROA09 2003 late Fat Fall Pus,>90 - Pau,>100 - - FaN,86.5 Pass,'100 - Fall,<12.5
PF:0.45 Special 2004 Lets NRM H H H Pas H H H - - H
7010:1200 IWC(%)0.06 Order 2005 - - H H
•
Mebane W WTP chr lin:90% Y 2001 Pass - - Pass - - Pass - -- Pass - -
NC0021474/001 Begin:9/12002 Frequency:Q Ju Apr Jul Oct + NonComp:Single 2002 Pass - - Pass - - Pass - - Fa >100 >100
County:Alamance Region:WSRO Subbasin:CPF02 2003 Pass - - Pass - - Pass - - Pass - -
PF:2.5 Special 2004 Pass - - Fall 822 82.2,58.1 >100 >100 - >100,>100(P) - -
7Q10:0.0 IWC(%)100 Order 2005 >100,>100(P) - - >100
Miller Brewing Co chr Inn:2.1% 2001 - Pass - - Pass - - Pass - - Pass -
NC0029980/001 Begin 9/12003 Frequency:Q Feb May Aug Nov + NonComp:Single 2002 - Pass - - Pass - - Pass - - Pass -
County:Rockingham Region:WSRO Subbasin:ROA03 2003 - Pass - - Pass - - Pass - - Pass -
PF:5.2 Spacial 2004 - Pass - - Pas - - Pus - - Pas -
7Q10:313 IWC(%)2.51 Order: 2005 - Pass -
Moeksvme W WTP Bear Creek chr lin:37% y 2001 NR Pass - - Pass - - <10,Fal NR '10,13.6 13.6 Fal,Pass
NC0050903/001 Begin 4/1/2005 Frequency:Q Feb May Aug Nov + NonComp:Single 2002 NR/Fal 13.6 <10 <10 <10 >100 86.6 Fall >100 >100 Pass -
County.Davie Region:WSRO Subbasin:YADO6 2003 - Pass - - Pass - - Pass - - Pau -
PF:0.25 SPeciai 2004 - Pass - Pau,>74(p) Pass,>74(p)t - - Pass - - Pass -
7Q10:0.65 IWC(%)37 Order: 2005 - Pass -
MocksvIIIe WWTP Dutchman's Cr. chr him:7% Y 2001 Pass - - Pass - - Pass - - Pass - -
NC0021491/001 Begin:7/12004 Frequency:Q Jan Apr Jul Oct + NonComp:Single 2002 Fall >28 9.90 Pass - - Pass - - Pass - -
County:Davie Region:WSRO Subbasin:YADO5 2003 Pass - - Pass - - Pass - - Pass - -
PF:0.68 Special 2004 pass - - Pass,19.8(p) Pass,'28(p)t - Pass - - Pass - -
7Q10:15.0 IWC(%)6.57 Order: 2005 Pass - -
Monarch Hosiery 24hr p/f ac him:90% Y 2001 - - Pass - - Pass - - Pass - - Fat
NC0001210/001 Begin.l I/12002 Frequency.Q + Mar Jun Sep Dec NonComp:Single 2002 Fall Pass Pass - - Pass - - H - - H
County:Alamance Region:WSRO Subbasin:CPF02 2003 H - - - - H - - H - - H
PF:0.05 Special 2004 - - H - - H - - H - - H
7Q10:47.8 IWC(%)0.16 Order 2005 - - H
Y Pre 2001 Data Available
LEGEND:
PERM-Permit Requirement LET-Administrative Letter-Target Frequency-Monitoring frequency:Q-Quarterly;M-Monthly;BM-Bimonthly;SA-Semiannually;A-Annually;OWD-Only when discharging;D-Discontinued monitoring requirement
Begin-Furst month Inquired 7Q10-Receiving stream low flow criterion(cis) +-quarterly monitoring increases to monthly upon failure or NR Months that testing must occur-ex.Jan,Apr,Jul,Oct NonComp-Current Compliance Requirement
PF-Permitted flow(MOD) IWC%-Instream waste concentration P/F-Pass/Fail test AC-Acute CHR-Chronic
Data Notation:f-Fathead Minnow;•-Ceriodaplmia sp.;my-Mysid shrimp;ChV-Chronic value;P-Mortality of stated percentage at highest concentration;at-Performed by DWQ Aquatic Tox Unit;lot-Bad test
Reporting Notation:--Data not required;NR-Not reported Facility Activity Status:I-Inactive,N-Newly Issued(To construct);H-Active but not discharging;t-More data available for month in question; -ORC signature needed
29

REASONABLE POTENTIAL ANALYSIS
MB-Industries WWTP Outfall 001
NC0000311 Qw =
Time Period 2002-2005
Qw(MGD) 0.03 WWTP Class
7Q10S(cfs) 27.9 IWC(%)©7Q10S 0.1664
7Q10W(cfs) 0 @ 7010W N/A
3002(cfs) 47.4 ©3002 0.098
Avg.Stream Flow,QA(cfs) 93.8 ©QA 0.0495
Rec'ving Stream West Fork French Broad Stream Class C-Tr-HQW
STANDARDS 8
PARAMETER TYPE CRITERIA(2) PQL Units_REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION
(1) NCW()S/ 8FAV/ n a Del. Max Pred Cw AllowableCw
Chronic Acute
Acute: 15 A l f 1
Cadmium NC 2 15 ug/L 25 25 3.1 /Y o WO, l I C-
Chronic: 1202.0 es:0....— — — — —
I1rkt OA/ 4
Acute: 1,022J
Chromium NC 50 1,022 ug/L 46 46 2295.0 _ A(�l/li 4- 1 l 0,1; r%" 'r1
11
Chronic 30,050 }
Acute: 7
Copper NC 7 AL 7.3 ug/L 18 18 1695.0 _ _ _ — 1 I l
Chronic: 4,207.0 Fil/ li i1r a 0i
Acute: 22 1( l
Cyanide NC 5 N 22 10 ug/L 20 20 5.0 _ _ _ _ Q 10,-,A-_________
Chronic: 3,005.0 ,1 0 N i�
Lrl�- 1;r"t l! 1
Acute: 34
Lead NC 25 N 33.8 ug/L 29 29 13.8 _ _ _ _ _ NO V4+ 1 i�I�
Chronic: 15,025.0
crit �;q i1 O&,5
Acute: 261
Nickel NC 88 261 ug/L 18 18 245.3 Jl O— —�\— \ iMt — — — — —
Chronic: 52,888.0
C i'— 1,: ►AAtT 0A,1
Acute: N/A
Phenols A 1 N ug/L 27 27 106.2 O r I W`t}
Chronic: 2,018.2
Acute: 1
Silver NC 0.06 AL 1.23 ug/L 16 16 2.0N�_ _ _ k \,i OA
Chronic: 36.06
Acute: 67 l q 1`
Zinc NC 50 AL 67 ug/L 51 51 17,505.0 ,Y° — v`//k 1\OA.1.-
Chronic:
.-Chronic: 30,050 cF I— \;i7"ik 0N1
-j
'Legend: "Freshwater Discharge r
C=Carcinogenic
NC=Non-carcinogenic
A=Aesthetic
311-rpa-2005-001,pa
6/10/2005

REASONABLE POTENTIAL ANALYSIS
Cadmium Chromium
Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results
1 1 1.0 Std Dev. 0.3742 1 120 120.0 Std Dev. 169.0233
2 1 1.0 Mean 1.1600 2 71 71.0 Mean 146.3696
3 1 1.0 C.V. 0.3226 3 71 71.0 C.V. 1.1548
4 1 1.0 n 25 4 22 22.0 n 46
5 1 1.0 5 150 150.0
6 1 1.0 MuIt Factor= 1.5400 6 300 300 0 MuIt Factor= 2.5500
7 1 1.0 Max.Value 2.0 ug/L 7 86 86.0 Max.Value 900.0 ug/L
8 1 1.0 Max.Pred Cw 3.1 ug/L 8 240 240.0 Max.Pred Cw 2295.0 ug/L
9 1 1.00 9 260.0 260.0
10 2 2.00 10 48.0 48.0
11 2 2.00 11 110.0 110.0
12 1 1.00 12 28.0 28.0
13 2 2.00 13 32.0 32.0
14 1 1.00 14 160.0 160.0
15 1 1.00 15 110.0 110.0
16 1 1.00 16 420.0 420.0
17 1 1.00 17 57.0 57.0
18 1 1.00 18 63.0 63.0
19 2 2.00 19 900.0 900.0
20 1 1.00 20 780.0 780.0
21 1.0 1.00 21 300.0 300.0
22 1 1.00 22 28.0 28.0
23 1 1.00 23 110.0 110.0
24 1 1.00 24 120.0 120.0
25 1 1.00 25 160.0 160.0
26 26 95.0 95.0
27 27 120.0 120.0
28 28 99.0 99.0
29 29 110.0 110.0
30 30 110.0 110.0
31 31 25.0 25.0
32 32 100.0 100.0
3333 100.0 100.0
34 34 46.0 46.0
35 35 55.0 55.0
36 36 96.0 96.0
37 37 64.0 64.0
38 38 110.0 110.0
39 39 93.0 93.0
40 40 120.0 120.0
41 41 110.0 110.0
42 42 74.0 74.0
43 43 110.0 110.0
44 44 120.0 120.0
45 45 120.0 120.0
46 46 110.0 110.0
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-001,data
-2- 6/10/2005

REASONABLE POTENTIAL ANALYSIS
Copper Cyanide
Date Data BDL=I/2DL Results Date Data BDL=1/2DL Results
1 250 250.0 Std Dev. 97.9333 1 5 5.0 Std Dev. 0.0000
2 230 230.0 Mean 63.8778 2 5 5.0 Mean 5.0000
3 150 150.0 C.V. 1.5331 3 2 5.0 C.V. 0.0000
4 43 43.0 n 18 4 2 5.0 n 20
5 56 56.0 5 3 5.0
6 54 54.0 MuIt Factor= 5.6500 6 1.5 5.0 MuIt Factor= 1.0000
7 2 2.0 Max.Value 300.0 ug/L 7 2 5.0 Max.Value 5.0 ug/L
8 19 19.0 Max.Pred Cw 1695.0 ug/L 8 2 5.0 Max.Pred Cw 5.0 ug/L
9 300 300.0 9 2 5.000
10 3 3.2 10 2 5.000
11 10 10.0 11 2 5.000
12 9 9.0 12 9 5.000
13 9 8.6 13 2 5.000
14 2 2.0 14 2 5.0
15 2 2.0 15 5 5.0
16 H 2 2.4 16 2 5.0
17 2 2.0 17 2 5.0
18 7 6.6 18 2 5.0
19 19 2 5.0
20 20 2 5.0
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-001,data
-3- 6/10/2005

REASONABLE POTENTIAL ANALYSIS
Lead Nickel
Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results
1 5 5.0 Std Dev. 2.2025 1 5 5.0 Std Dev. 10.1642
2 5 5.0 Mean 8.5690 2 5 5.0 Mean 7.3278
3 5 5.0 C.V. 0.2570 3 5 5.0 C.V. 1.3871
4 6.1 6.1 n 29 4 5 5.0 n 18
5 9.6 9.6 5 5 5.0
6 5 5.0 Mull Factor= 1.3800 6 5 5.0 Mull Factor= 5.1100
7 7.8 7.8 Max.Value 10.0 ug/L 7 5 5.0 Max.Value 48.0 ug/L
8 5 5.0 Max.Pred Cw 13.8 ug/L 8 5 5.0 Max.Pred Cw 245.3 ug/L
9 5 5.0 9 5 5.0
10 5 5.0 10 5 5.0
11 _ 10 10.0 11 5 5.0
12 - 10 10.0 12 5 5.0
13 10 10.0 13 5 5.0
14 10 10.0 14 6 5.9
15 L. 10 10.0 15 5 5.0
16 9` 10 10.0 16 5 5.0
17 .1 10 10.0 17 48 48.0
18 10 10.0 18 3 3.0
1910 10.0 19
20 1, 10 10.0 20
21 10 10.0 21
22 -9 10 10.0 22
23 10 10.0 23
24 ,i 10 10.0 24
25 I i, 10 10.0 25
26 10 10.0 26
27 10 10.0 27
28 10 10.0 28
29 r 10 10.0 29
30 30
31 31
32 32
33 33 -,
34 34
35 35
36 36
37 37
38 38
39 39 -
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-001,data
-4- 6/10/2005

REASONABLE POTENTIAL ANALYSIS
Phenols Silver
Date Data BDL=112DL Results Date Data BDL=1/2DL Results
1 10 10.0 Std Dev. 8.3515 1 2 2.0 Std Dev. 0.0000
2 11 11.0 Mean 10.1259 2 2 2.0 Mean 2.0000
3 10 10.0 C.V. 0.8248 3 ,l 2 2.0 C.V. 0.0000
4 22 22.0 n 27 4 -I 2 2.0 n 16
5 20 20.0 5 2 2.0
6 41 41.0 Mull Factor= 2.5900 6 2 2.0 Mull Factor= 1.0000
7 14 14.0 Max.Value 41.0 ug/L 7 2 2.0 Max.Value 2.0 ug/L
8 5 5.0 Max.Fred Cw 106.2 ug/L 8 2 2.0 Max.Pred Cw 2.0 ug/L
9 19 19.0 9 2 2.0
10 5 5.0 10 2 2.0
11 22 22.0 11 2 2.0
12 5 5.0 12 2 2.0
13 9 8.5 132 2.0
14 5 5.0 14 2 2.0
15 5 5.0 15 2 2.0
16 7 6.9 16 2 2.0
17 5 5.0 17
18 5 5.0 18
19 5 5.0 19
20 5 5.0 20
21 5 5.0 21
22 5 5.0 22
23 8 8.0 23
24 5 5.0 24
25 5 5.0 25
26 5 5.0 26
27 11 11.0 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-001.data
-5- 6/10/2005

REASONABLE POTENTIAL ANALYSIS
Zinc
Date Data BDL=1/2DL Results
1 35 35.0 Std Dev. 748.5777
2 100 100.0 Mean 296.0784
3 15 15.0 C.V. 2.5283
4 700 700.0 n 51
5 100 100.0
6 55 55.0 Mull Factor= 3.8900
7 240 240.0 Max.Value 4500.0 ug1L
8 4500 4500.0 Max.Pred Cw 17505.0 ug/L
9 3000 3000.0
10 1000 1000.0
11 390 390.0
12 650 650.0
13 410 410.0
14 420 420.0
15 68 68.0
16 280 280.0
17 40 40.0
18 12 12.0
19 240 240.0
20 34 34.0
21 260 260.0
22 34 34.0
23 10 10.0
24 Ii 360 360.0
25 240 240.0
26 320 320.0
27 1 1.0
28 370 370.0
29 24 24.0
30 91 91.0
31 31 31.0
32 13 13.0
33 170 170.0
34 63 63.0
35 43 43.0
36 10 10.0
37 56 56.0
38 37 37.0
39 18 18.0
40 32 32.0
41 17 17.0
42 37 37.0
43 31 31.0
44 41 41.0
45 83 83.0
46 50 50.0
47 ' 130 130.0
48 32 32.0
49 14 14.0
50 33 33.0
51 160 160.0
52
53
54
55
56
57
58
59
60
199
200
311-rpa-2005-001,data
-6- 6/10/2005

REASONABLE POTENTIAL ANALYSIS
M-B Industries WWTP Outfall 003
NC0000311 Qw= . GD
Time Period 2001-2005
Ow(MGD) 0.1 WWTP Class I
7410S(cfs) 27.9 /WC(%)©7010S 0.5525
7010W(cfs) 0 @7Q10W N/A
3002(cfs) 47.4 @ 3002 0.3259
Avg.Stream Flow.OA(cfs) 93.8 @ QA 0.165
Rec'ving Stream West Fork French Broad Stream Class C-Tr-HQW
STANDARDS&
PARAMETER TYPE CRITERIA(2) PDL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION
(1) NC WOS/ 4FAV/
o !pt Yu Prod Qr Abowoble civ
Clrronk Ache+
Acute'. N/A Ai) I; tl
Arsenic NC 50 ug/L 8 5 , 7.5 , - r
Note:n<12 Chronic 9,050- -----_--- ----- - --------------_
Limited data set
Acute: N/A ‘i 1\i•-•\-
Trichloroethene
,�t\-
Trichloroethene C 5.0 ug/L 26 28 5.0 '__ ___ _ _ � - - - - TT
Chronic: 3,031 �t yl.._( /L7}„ 1\ 1/ .��11
Acute: 15 -ASN/�- rI-"'M^J,I ttw.-
Cadmium NC 2 15 ug/L 26 26 1.0 - - /" 0 1 1Ir' -A- ( '-/-A1 __
Chronic---362- �.e..tii.- Iv_v • -iv �i„2 -
Acute: 1,022 -,J) y
Chromium NC 50 1,022 ugtL 27 27 301.6 y�y(J l l P^t 4A, Q1.' 11µM
Chronic 9.050 .r._ �..f. VAN NI��)� 4/ r"'`
Acute: 7 �t�,�""_`^' `1
Tetrachloroethene NC 885 AL 73 ug/L 18 18 5.0 _ _ __1 _ V In r't
Chronic_ ,602 Y-
'1'
- ern //1w�.�t�
Acute: 22 ' ` '3-
Cyanide NC 5 N 22 10 ug/L 4 4 5.0 _ Q 1 I,M t
Note:n<12 Chronic --gp6_- -_-_-_-_ _-_-_-_-_-_-_-___-.__-__
Limited data set
Acute: N/A
Cls-1,2 dichloroethene NC 1 ug/L 8 3 11.1 //J 1 w'1�
Jam_-_-_-_-_-_-_
Note:n<12 Chronic: 181
Limited data set 1
Acute 34 , / ` IF
Lead NC 25 N 33.8 ug' 24 24 6.5 - /V I J- 1\'f /1"""�-" t I_��
I
J Chronic 4,525 1X-R., �MV n ,!i l
Acute: N/ A, ,J/� i\
Mercury NC 0012 00002 ug/L I 0 _ - ---.-_-.-_---__--_-----_-.-_-.-._
( / /
A
/ ug/L 18 18
Ch• ic: 2
/•.0 N/A
Molybdenum A 3,500
._.__-__
/ '[ • 1,073,823
/Acute: 261
Nickel NC 88 26 L 0 0 i N/A - - _ _ _ _ _ _ - _ _ - _ - -
Chronic 15.928
Acute: N/A
Phenols\\....,...
A 1 N ug/L 0 t) N/A
Chronic- -307_- ______________________________
`' Acute: 56 _______//
6r L
Selenium NC 5.0 56 ug/L 11 5 21.5 /,) 1 (M1 i
Note:n<12 Chronic 905
Limited data set
Acute: 1 /) r
Silver NC 0.06 AL 1.23 ug/L 7 5 3.8Note:ne12 l� �r I
Limited data set Chronic- 11-- -- A 1,rJ� 1E_ 1 CL_-4_ 1
Acute. 67 I(tlhl¢� ! 1 u 1[ 0✓"►�`
Zinc NC 50 AL 67 ug/L 26 26 324.0 _ Ai 4 ll y---11-
Chronic' 9,050 _ 1 �� VW PIS`-_$�A� �d `��n
-Legend: ••Freshwater Discharge V 7 N t\v "'I 4)
I-""�
11\-
C=Carcinogenic J
NC=Non-carcinogenic
A=Aesthetic
311-rpa-2005-003,rpa
6/8/2005

REASONABLE POTENTIAL ANALYSIS
Arsenic Trichloroethene
Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results
1 5.0 5.0 Std Dev. 0.8839 1 5 5.0 Std Dev. 0.0000
2 5.0 5.0 Mean 4.6875 2 5 5.0 Mean 5.0000
3 5.0 5.0 C.V. 0.1886 3 5 5.0 C.V. 0.0000
4 5.0 5.0 n 8 4 5 5.0 n 26
5 5.0 5.0 5 5 5.0
6 '" 10.0 5.0 MuIt Factor= 1.5000 6 5 5.0 MuIt Factor= 1.0000
7 " 10.0 5.0 Max.Value 5.0 ug/L 7 5 5.0 Max.Value 5.0 ug/L
IG
8 5.0 2.5 Max.Pred Cw 7.5 ug/L 8 5 5.0 Max.Pred Cw 5.0 ug/L
9 9 5 5.0
10 10 5 5.0
11 11 5 5.0
12 12 5 5.0
13 13 5 5.0
14 14 5 5.0
15 15 5 5.0
16 16 5 5.0
17 17 5 5.0
18 18 5 5.0
19 19 5 5.0
20 20 5 5.0
21 21 5.0 5.0
22 22 5 5.0
23 23 5 5.0
24 24 5 5.0
25 25 5 5.0
26 26 5 5.0
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-003,data
-1- 618/2005

REASONABLE POTENTIAL ANALYSIS
Cadmium Chromium
Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results
1 1 1.0 Std Dev. 0 0000 1 2 2.0 Std Dev. 21.8480
2 1 1.0 Mean 1.0000 2 25 25.0 Mean 30.8889
3 1 1.0 C.V. 0 0000 3 26 26.0 C.V. 0.7073
4 1 1.0 n 26 4 27 27.0 n 27
5 1 1.0 5 28 28.0
6 1 1.0 Mull Factor= 1.0000 6 24 24.0 Mutt Factor= 2.3200
7 1 1.0 Max.Value 1.0 ug/L 7 31 31.0 Max.Value 130.0 ug/L
8 1 1.0 Max.Pred Cw 1.0 ug/L 8 26 26.0 Max.Pred Cw 301.6 ug/L
9 1 1.00 9 24.0 24.0
10 1 1.00 10 27.0 27.0
11 1 1.00 11 26.0 26.0
12 1 1.00 12 22.0 22.0
13 1 1.00 13 26.0 26.0
14 1 1.00 14 37.0 37.0
15 1 1.00 15 25.0 25.0
16 1 1.00 16 25.0 25.0
17 1 1.00 17 26.0 26.0
18 1 1.00 18 24.0 24.0
19 1 1.00 19 29.0 29.0
20 1 1.00 20 30.0 30.0
21 1.0 1.00 21 27.0 27.0
22 1 1.00 22 23.0 23.0
23 1 1.00 23 24.0 24.0
24 i 1 1.00 24 130.0 130.0
25 1 1.00 25 63.0 63.0
26 1 1.00 26 34.0 34.0
27 = 27 23.0 23.0
28 28
29 29
30 30
31 31
32 32
3333
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-003,data
-2- 6/8/2005

REASONABLE POTENTIAL ANALYSIS
Tetrachloroethene Cyanide
Date Data BDL=112DL Results Date Data BDL=112DL Results
1 5.0 5.0 Std Dev 0 0000 1 5 5.0 Std Dev. 0.0000
2 5.0 5.0 Mean 5.0000 2 5 5.0 Mean 5.0000
3 5.0 5.0 C.V. 0.0000 3 5 5.0 C.V. 0.0000
4 5.0 5.0 n 18 4 2 5.0 n 4
5 5.0 5.0 5
6 5.0 5.0 Mull Factor= 1.0000 6 Mull Factor= 1.0000
7 5.0 5.0 Max.Value 5.0 ug/L 7 Max.Value 5.0 ug/L
8 5.0 5.0 Max.Pred Cw 5.0 ug/L 8 Max.Pred Cw 5.0 ug/L
9 5.0 5.0 9
10 5.0 5.0 10
11 5.0 5.0 11
12 5.0 5.0 12
44
13 5.0 5.0 13
14 5.0 5.0 14
15 5.0 5.0 15
16 5.0 5.0 16
17 5.0 5.0 17
18 5.0 5.0 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-003,data
-3- 6/8/2005

REASONABLE POTENTIAL ANALYSIS
Cis-1,2 dichloroethene Lead
Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results
1 5 5.0 Std Dev. 1.2939 1 5 5.0 Std Dev. 0.8757
2 5 5.0 Mean 3.4375 2 5 5.0 Mean 4.7417
3 5 5.0 C.V. 0.3764 3 5 5.0 C.V. 0.1847
4 5 2.5 n 8 4 5 5.0 n 24
5 5 2.5 5 5 5.0
6 5 2.5 Mult Factor= 2.2100 6 5 5.0 Mult Factor= 1.2900
7 5 2.5 Max.Value 5.0 ug/L 7 5 5.0 Max.Value 5.0 ug/L
8 5 2.5 Max.Pred Cw 11,1 ug/L 8 5 5.0 Max.Pred Cw 6.5 ug/L
9 9 5 5.0
10 10 5 5.0
11 115 5.0
12 12 2 2.0
13 13 5 5.0
14 14 5 5.0
15 15 5 5.0
16 16 5 5.0
17 17 5 5.0
18 18 5 5.0
19 19 5 5.0
20 20 5 5.0
21 21 5 5.0
22 22 1.8 1.8
23 23 5 5.0
24 24 5 5.0
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-003,data
-4- 6/8/2005

REASONABLE POTENTIAL ANALYSIS
Selenium Silver
Date Data BDL=1/2DL Results Date Data BDL=112DL Results
1 5 5.0 Std Dev. 2.9194 1 2 2.0 Std Dev. 0.4880
2 5 5.0 Mean 7.0455 2 2 2.0 Mean 1.7143
3 5 5.0 C.V. 0.4144 3 2 2.0 C.V. 0.2846
4 5 5.0 n 11 4 2 2.0 n 7
5 5 5.0 5 2 2.0
6 20 10.0 Mult Factor= 2.1500 6 2 1.0 Mult Factor= 1.8900
7 20 10.0 Max.Value 10.0 ug/L 7 2 1.0 Max.Value 2 0 ug/L
8 20 10.0 Max.Pred Cw 21.5 ug/L 8 Max.Pred Cw 3.8 ugJL
9 20 10.0 9
10 20 10.0 10
11 5 2.5 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
199 199
200 200
311-rpa-2005-003,data
-5- 6/8/2005

REASONABLE POTENTIAL ANALYSIS
Zinc
Date Data BDL=1/2DL Results
1 32 32.0 Std Dev. 17.1999
2 10 10.0 Mean 14.3462
3 10 10.0 C.V. 1.1989
4 10 10.0 n 26
5 10 10.0
6 10 10.0 Mult Factor= 3.6000
7 10 10.0 Max.Value 90.0 ug/L
8 10 10.0 Max.Pred Cw 324.0 ug/L
9 10 10.0
10 10 10.0
11 10 10.0
12 10 10.0
13 10 10.0
14 1 1.0
15 1 1.0
16 10 10.0
17 10 10.0
18 10 10.0
19 10 10.0
20 10 10.0
21 10 10.0
22 10 10.0
23 39 39.0
24 10 10.0
25 90 90.0
26 10 10.0
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
199
200
311-rpa-2005-003,data
-6- 6/8/2005

Michael F. Easley
oOF VJAT''?Q Governor
C. William G.Ross,Jr.,Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E.,Director
Division of Water Quality
May 12,2005
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Edwin E.Morrow
M-B Industries,Inc.
PO Box 1118
Rosman,NC 28772
Subject: Notice of Violation
Failure to Submit Renewal Application
NPDES Permit NC0000311
M-B Industries
Transylvania County
Dear Permittee:
The subject permit's expiration date is August 31,2005. Federal [40 CFR 122] and state (15A NCAC
2H.0105(e)) regulations require that an application for permit renewal be filed at least 180 days prior to
expiration of the current permit. To satisfy this requirement,your renewal package should have been sent to
the Division postmarked no later than March 4,2005.
As of this date,the Division has not received your renewal application. This is a violation of Part II.B.
10.of your permit,which states"Any permittee that has not requested renewal at least 180 days prior to
expiration...will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC
1251 et. seq.".
To prevent an assessment of civil penalties you must submit a completed permit application (see
enclosed forms) no later than June 3,2005. Submit the completed application package to the address listed at
the bottom of this page.
Use the enclosed checklist to complete your renewal package. The checklist identifies the items you
must submit with the permit renewal application. If all wastewater discharge from your facility has ceased and
you wish to rescind this permit,or if you have any questions,please contact Charles H.Weaver,Jr.of my staff.
His telephone number,fax number and e-mail address are listed at the bottom of this page.
Sincerely,
ORIGINAL SIGNED BY
Charles H. Weaver Jr.
Alan W. Klimek,P.E.
cc: Central Files
Asheville Regional Office,Water Quality Section
NPDFS File .
1617 Mail Service Center,Raleigh,North Carolina 27699-1617 919 733-5083,extension 511 (fax)919 733-0719
Visa us ON THE INTERNET ID httpJlh2o.enr.state.nc.us/NPDES e-mail:charles.weaver©ncmail.net

NPDES Permit NC0000311
M-B Industries,Inc.
Transylvania County
The following items are REQUIRED for all renewal packages:
❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since
issuance of the last permit. Submit one signed original and two copies.
❑ The completed application form (copy attached), signed by the permittee or an Authorized
Representative. Submit one signed original and two copies.
❑ If an Authorized Representative (such as a consulting engineer or environmental consultant)
prepares the renewal package, submit written documentation showing the authority delegated to
any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit).
Li A narrative description of the sludge management plan for the facility. Describe how sludge (or
other solids) generated during wastewater treatment are handled and disposed. If your facility has
no such plan (or the permitted facility does not generate any solids), explain this in writing.
Submit one signed original and two copies.
The following item must be submitted by Industrial facilities discharging process
wastewater:
❑ Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of
Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with
40 CFR Part 122.21. If the PPA cannot be completed by the time you complete your application
package, submit the application package without the PPA. Submit the PPA as soon as possible after
you receive the completed analyses.
The above requirement does NOT apply to non-industrial facilities.
SENDER: COMPLETE THIS SECTION COMPLETE THIS SECTION ON DELIVERY
• Complete items 1,2,and 3.Also complete A. Signature
item 4 if Restricted Delivery is desired. �� / ❑Agent
• Print your name and address on the reverse X L_ t L t l��ti „) ❑Addressee 1.
Due to a c so that we can return the card to you. B. Received by(Printed Name) C. Date of Delivery -d with
• Attach this card to the back of the mailpiece, _/6
or on the front if space permits.
D. Is delivery address different from item 1? 0 Yes
1. Article Addressed to: If YES,enter delivery address below: 0 No
�
-wwr .rr-w www.. .
Mr. Edwin Morrow A,/(O060 3//
M-B Industries, Inc.
P.O. Box 1118 3 Service
iype
Rosman, NC 28772 ❑Certified Man 0 Express Mail
❑ Registered 0 Return Receipt for Merchandise
❑Insured Mail 0 C.O.D.
4. Restricted Delivery?(Extra Fee) ❑Yes
2. Article Number i s 000 �� l ^(.,/� ((5
(Transfer from service llabel) ar) �((
PS Form 3811,August 2001 Domestic Return Receipt 102595-02-M-1540