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NPDES WASTE LOAD ALLOCATION -R n , / 1 SrX--1 of o 941
Facility Name: . �,, s .^-, „-.- f.-;; y L / ) ) Date .
Existing Q
8wGOvD c Uv Pi No. : C, % County: �''1 f 7`cei--1I '
Proposed O Permit No.: p l pe 1
a . o� cfs./„,„ .
N Design Capacity (MGD) : _, Industrial (% of Flow) : /oo°yd ,4-7,-,,;-) Domestic ( % of Flow) : .
w Receiving Stream: h) - vii- 2, v. .--- Class: G Te a,)r Sub-Basin: 0 c/0 3 v
o t .
'_.1 Reference USGS Quad: C.t% ¶ (Please attach) Requestor: i- '`' ' Regional Office r-72/Lc..)
14
W (Guideline limitations, if applicable, are to be listed on the back of this form. )
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Design Imp. : Drainage Area (mi2) : 133 Avg. Streamflow (cfs) : 24, y
r
7Q10 (cfs) Litt Winter 7Q10 (cfs) 1"1"<” 30Q2 (cfs)
Location of D.O. minimum (miles below outfall) : Slope (fpm) .
Velocity (fps) : K1 (base e, per day) : K2 (base e. oer day) :
L-8Y
Effluent Monthly •1)�•�.L�,- Effluent 1 ,'Dnthly
8 Characteristics Average H Comments Characteristics i.verage _ Comments
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ISS ( 4. t2-Lto (2_4(40 ,
H O,se.'10141.. Cli lb) Lt w...-44'S .' I' - • S • L.-A.-A.0.1 '..j_.1 CP
Original locati n It Comments: �;,K: s �Q
t^.40-4.-40".1-Th le su.✓o...aZA1 401
Revised Al
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Confi ti n I � O/.
At 4
i- Date: L!/
L....PePteecL : .�-t.. al4 X C. C;244Z1
Reviewed By
• PLOTTED
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' . ' ' ` ` ' Request No . : 2096
' • .
--------------------- WASTELOAo ALLOCATION APPROVAL.. FOAM --------------�------
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Facility : INDusmzm INC .=" v N=�= OCT 29 1986
Type of Waste : FELDSPAR MINING
Status : EXISTING
Hi* "^ *°*•.°. ^+'+iCa
Receiving Stream : NORTH TOE RIVER dwsk)gv#4*, Moab Caroline
Stream Class : C-TA
Subbasin : 040306 ` .' �' ~
County : MITCHELL Drainage Area < sq mi ) : V .
AeQional Office : ASHEVILLE Summer 7Q10 (cfs) : 0 .
Qequestnr : DOUG FINAN Winter 7Q10 (cfs ) :
Date of Request : 2/14/85 Average Flow (cfs) : 264
Quad : C11SW 30Q2 (cfs ) :
------------------------- RECOMMENDED EFFLUENT LIMITS
� -----------------------
� »��
DA AVG D� MAXn64/1V°
��
Wasteflow ( mod ) : 1 . 73 2 . 02
-DaV BOD ( mQ/l ) �
Ammonia Nitrogen ( /l ) :
Dissolved Oxygen ( mg/l ) : /2.‘49 2y44.*
TSS (#/D ) :
Fecal Coliform (#/100m1 ) :
pH ( SU) : 6-9
•
•
---------------------------------- COMMENTS ----------------------------------
THE DISCHARGE SHALL NOT CAUSE THE TURBIDITY OF THE RECEIVING WATERS TO
EXCEED 10 NTU . IF THE TURBIDITY EXCEEDS 10 NTU DUE TO NATURAL CONDITIONS '
THE DISCHARGE SHALL NOT CAUSE ANY INCREASE IN TURBIDITY .
TOXICITY MONITORING REQUIREMENTS AND FLUORIDE WASTELOAD ALLOCATION ATTACHED .
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------------ ----------------------------------- --------------
Cif �l QdC9
Recommenuec| bU \_ Date /��_��o//Y�,__
•
Reviewed by :
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Tech . Support Supervisor _�1__ Date ��� ���+L,���� �'
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Pegil ona � r �so - Date "����� ��
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Permits & Engineering »� ' ____ Date _./1/5/A _
1.) The permittee shall conduct chronic toxicity tests on a quarterly
basis using protocols defined in E.P.A. Document 600/4-85/014
entitled "Short-Term Methods for Estimating the Chronic Toxicity
of Effluents and Receiving Waters to Freshwater Organisms". The
testing shall be performed as a Ceriodaphnia Survival and Repro-
duction Test. Effluent collection will be performed twice during
each test as 24 hour composite samples. Toxicity test exposure
using the first composite sample will include the first three full
days of testing. Exposure to the second composite sample will in-
clude the last four full days of testing. Effluent samples will
be taken immediately prior to disinfection, but below all other
treatment processes. The Chronic Value (ChV) must be greater than
(0.6 %. There will be minimally five effluent concentrations and a
control exposure treatment. One effluent concentration shall equal
4.6 2, which represents the instream waste concentration (I.W.C.)
during 7Q10 low flow conditions and daily permitted discharge volume.
The remaining concentrations shall be 1.6;3.3) 13 `js°7p
There may not be more than 20% mortality itis at leasttp effluent
after 48 hours of exposure.
Note: Failure to achieve test conditions as specified ini:the cited
document, such as minimum control organism survival and appropriate
environmental controls, shall constitute an invalid test and will re-
-- quire immediate retesting. Failure to submit suitable test results
will constitute a permit violation.
(c.
y
'°e7E)
•
4
-5-
fluoride processes (fluoride interference with other ore processing
activities) . Therefore, while the waste handling demands for pure
quartz are -higher than for feldspar, that demand is likely to be
lower than indicated by HF use information. Another factor available
that points to this conclusion is that IMC which has the only operat-
ing high purity quartz system, also has the lowest mass discharge of
three facilities. It is true, however, that IMC' s wastewater control
system represents what the Regional Office considers the standard for
the industry. What these points show is that there are technologies
which can, when applied with a strong management commitment, effec-
tively reduce the quantity of fluoride released to the receiving
waters.
The final issue that must be discussed in recommending a weight-
ing factor, is certainly equal to those just noted: i.e. ,the real
world impact of the facilities receiving the allocations. In this
matter we are dealing with four separate industrial corporations
involved (or soon to be involved) as competitors in the same busi-
ness, all located in the same general area, and all sharing a common
riparian resource. Real and perceived conflicts make negotiating
very difficult. Add to this a common view from all the companies
that the fluoride standard is too restrictive and the recent emer-
gence of the fourth competitor and you have a sensitive environment
in which existing allocations must be reduced. The only way to
examine this aspect of the allocation process is to calculate fluo-
ride distributions for a variety of weighting factors. In doing so
it will be necessary to provide the distributions over the entire
range of near term configurations:
Configuration I - Unimin Corporation not producing feldspar or
quartz. The Feldspar Corporation operating
without the planned high purity quartz
facility, Indusmin at current feldspar
production, and IMC producing feldspar and high
purity quartz at current levels.
Configuration II - Unimin Corporation not producing feldspar or
quartz, The Feldspar Corporation operating with
the high purity quartz facility and Indusmin,
Inc. and IMC as described in I.
Configuration III - Unimin Corporation producing feldspar and quartz,
and other three companies as described in I.
Configuration IV - Unimin Corporation as in III, The Feldspar
Corporation producing high purity quartz and the
other two companies as described in I.
•
-6-
Configuration V - Unimin Corporation as in III, The Feldspar
Corporation and Indusmin, Inc. producing high
purity quartz and IMC as described in I.
Configuration VI - The Feldspar Corporation, IMC, Indusmin, Inc.
and Unimin Corporation as described in V and
Indusmin, Inc. with a 50% expansion of the
feldspar plant.
The process in developing a specific allocation can be described
as follows:
A. Calculate an allocation factor (Af) for each facility
within a specific configuration:
Af = F + Wf x Q
where:
Af = Allocation factor,
F = Finished feldspar in tons per month (information
supplied by the company) ,
Wf = Weighting factor for quartz production,
Q = Finished high purity quartz, tons/mo.
B. Project a percentage share (PS) of available fluoride for
each facility under each configuration.
PS = Af x100
SUM Af
where:
SUM Af = sum of all four Af's for a particular
configuration.
C. Calculate the specific fluoride allocation (A-lbs/day) for
each company.
A = PSxAW
100
where:
AW = Available wasteload to North Toe River = 574
• lbs/day.
Allocations Proposed
Facility AF PS (%) A ( #/day)
Configuration I
Unimin 0 0 0
• Feldspar 21181 32 183
Indusmin 17043 26 149
IMC 27306 42 242
65530 100 574
Configuration II
Unimin 0 0 0
Feldspar 28082 39 224
Indusmin 17043 23 132
IMC 27306 38 218
72431 100 574
Configuration III
Unimin 15800 19 109
Feldspar 21181 26 149
Indusmin 17043 21 121
IMC 27306 34 195
81330 100 574
Configuration IV
Unimin 15800 18 103
Feldspar 28081 32 183
Indusmin 17043 19 109
IMC 27306 31 179
88230 100 574
Configuration V
Unimin 15800 17 98
Feldspar 28081 31 178
Indusmin 20043 22 126
IMC 27306 30 172
91230 100 574
Configuration VI
Unimin 15800 16 92
Feldspar 28081 28 161
Indusmin 2)&0 2 644 29 166
IMC 27306 27 155
99630 100 574
'
Request No : -40&-405-
____-----------------
WASTELOAD ALLOCATION APPROVAL FORM
--�r -----
\wa*e, {4."4,y Cxvidan
Facility Name
: INDUSMIN CORP.
Type of Waste
: FELDSPAR MINING
MAY 15 1986
Status
: EXISTING
Receiving Stream
: NORTH TOE RIVER
Western Ragmnm/ [}/fico
Stream Class
: C-TR
Ax�he'(he, North Carolina
Subbasin
: 040306
County
: MITCHELL
Drainage Area (sq
mi) : 133
Regional Office
: ARO
7010 (cfs)
: 44
Requestor
: DOUG FINAN
Winter 7010 (cfs)
: 55
Date of Request
: 2/14/85
30Q2 (cfs)
:
Quad
: C11SW
Average Flow (cfs)
: 264
-------------------------
RECOMMENDED
EFFLUENT LIMITS -------------------------
Wasteflow (mgd) 2.02
5-Day BOD (mg/1) :
Ammonia Nitrogen (mg/1) :
Dissolved Oxygen (mg/1) : ^
TSS (#/D) : 1237.6 2479r'2
Fecal Coliform (0/100ml): [13 ��|��(/LA^
pH (SU) : 6-9
Fluoride (#/d) : 172
---------------------------------- COMMENTS -----------------------------------
SEE ATTACHED MEMO. THE DISCHARGE SHALL NOT CAUSE THE TURBIDITY OF THE
RECEIVING WATERS TO EXCEED 10 NTU. IF THE TURBIDITY EXCEEDS 10 NTU DUE
TO NATURAL CONDITIONS, THE DISCHARGE SHALL NOT CAUSE ANY INCREASE IN
TURBIDITY.
FLUORIDE LIMITS BASED ON 7010 AND BACKGROUND CONCENTRATION=0.05 MG/L.
TSS LIMITS PER CURRENT PERMIT'
TOXICITY LIMITS AND MONITORING REQUIREMENTS ALSO ATTACHED.
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Recommended by 14111011114; -
Reviewed by:
Tech- Support Supervisor___
Regional sor___
Permits & Engineering___
Date_
-`�-� Date_«�
____ Date__��/'/��`
i . k
•
DIVISION OF ENVIRONMENTAL MANAGEMENT
May 12, 1986
MEMORANDUM
TO: Arthur Mouberry
Forrest Westall
FROM: Randy Dodd Va.4:6
THRU: Meg Kerr MK.
SUBJECT: Effluent Limitations for Feldspar Mines,
North Toe River
Please find attached proposed effluent limits for three Feldspar
mines which discharge to the North Toe River. TSS limits are based on
current permits. Please note that allowable loadings and concentrations
are considerably above current discharge levels. Fluoride loadings are
based on an allowable loading of 574 #/D based on a 7Q10 of 45 cfs at
the mouth of Little Bear Creek, the current standard of 1.8 mg/1 , 0.05
mg/1 background fluoride concentrations, and the previously defined
allocation among the three dischargers. Please note that a permitted
discharge j% IMC Corp. to Little Bear Creek will require a fluoride
limit of 67.7 #/D, based on a 7Q10 of 0.3 cfs. Please note that an
additional loading of 506.3 #10 could be allocated to Feldspar and
Indusmin if 67.7 #/D were allocated to IMC.
Toxicity limits and monitoring requirements have also been developed
for each discharger based on the instream waste concentration and recently
developed Division protocol.
Please advise if questions.
RCD:mlt
Attachment
• s• ° .. . .
* . . ,~
~ .
Request No . : 2096
--------------------- WASTELOAD ALLOCATION APPROVAL FORM ----------------------
Facility Name : Indusmin , Inc .
Type of Waste : FELDSPAR MINING
Status : EXISTING
Receiving Stream : NORTH TOE RIVER
Stream Class : C-TA
Subbasin : 040306
County : MITCHELL Drainage Area (sq mi ) :
Regional Office : AAO 7Q10 (cfs) : 23.9
Aequastop : DOUG FINAN Winter 7Q10 (cfs)
Date of Request : 2-14-85 30Q2 (cfs ) •
Quad : C115W Average Flow �cfs) •
-------------------------
RECOMMENDED EFFLUENT LIMITS•
-------------------------
Wasteflow (mgd) : 2. 02
5-Day BOO (my/l ) •
Ammonia Nitrogen (mg/1 ) :
Dissolved Oxygen (mg/1 ) :
TSS ( /D) : 1237 .6 2479.2
Fecal Coliform (*/100mI ) :
pH (5Q) : 6-9 •
Fluoride (#/d) : 118. 6 237 .2
----~----------------------------------------------'----'----------------------
---------------------------------- [�OMM����TS -----------------------------------
The discharge shall not cause the turbidity of the receiving
waters to exceed 10 NTU. If the turbidity exceeds 10 NTU due to
natural background conditions , the discharge shall not cause any
increase in turbidity .
Fluoride limit revised . Previously based on 30q2 . This limit based
on 7q10 .
---------------------------------'---------------------------------------------
Recommended by ....
Reviewed by :
Tech . Support Supervisor Date___
Regional Supervisor_ Date
Approval is ( ) preliminary ( ) final
Permits & Engineering______________________