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HomeMy WebLinkAboutWQ0043908_Application (FTSE)_20221011ice* State of North Carolina NC Wept of Environmental t�lwwr,7 DDepartment of Environmental Quality x:; ; Division of Water Resources � Y FAST TRACK SEWER SYSTEM EXTENSION APPLICATION Division of Water Resources OfficFTA 06-21 & SUPPORTING DOCUMENTATION e ll�tl+ i4�l7 I�.�t;,lt<tl Application Number: W 4 00131 A 9 (to be completed by DWR) All items must be completed or the application will be returned I. APPLICANT INFORMATION: I. Applicant's name: CITY OF SANFORD (company, municipality, HOA, utility, etc.) 2. Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ❑ State/County ® Municipal ❑ Other 3. Signature authority's name: PAUL M. WEEKS. PE per 15A NCAC 02T .01061b! Title: UTILITIES & ENGINEERING DIRECTOR 4. Applicant's mailing address: P.O. Box 3729 City: Sanford State: NC Zip: 27331-3729 5. Applicant's contact information: Phone number: (_) _- Email Address: aul.weeks@sanfordnc.net H. PROJECT INFORMATION: 1. Project name: Carr Creek Lift Station Pumping Improvements 2. Application/Project status: ® Proposed (New Permit) ❑ Existing Permit/Project If a modification, provide the existing permit number: WQ00 and issued date: For modifications, also attach a detailed narrative description as described in Item G of the checklist. If new construction, but part of a master plan, provide the existing permit number: WQ00_ 3. County where project is located: Lee 4. Approximate Coordinates (Decimal Degrees): Latitude: 15.4441 Longitude: -79.1 172= 5. Parcel ID (if applicable): 9661-46-9626-00 (or Parcel ID to closest downstream sewer) III. CONSULTANT INFORMATION: I. Professional Engineer: Zach C. Hinnant License Number: 42054 Firm: Charles R. Underwood, Inc. Mailing address: 2000 Boone Trail Rc City: Sanford State: NC Phone number: (919) 775 2463 Zip: 27330- Email Address: zhinnant@crupumps.com IV. WASTEWATER TREATMENT FACILITY (WWTF) INFORMATION: 1. Facility Name: Big Buffalo WWTP Permit Number: NCO024147 Owner Name: City of Sanford V. RECEIVING DOWNSTREAM SEWER INFORMATION: 1. Permit Number(s): Not Known 2. Downstream (Receiving) Sewer Information: 12 inch 0 Gravity f-1 Force Main 3. System Wide Collection System Permit Number(s) (if applicable): WQCS00047 Owner Name(s): City of Sanford FORM: FTA 06-2-1 Page I of 5 V1. GENERAL REQUIREMENTS I. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been attached? ❑ Yes ❑ No ® N/A 2. If the Applicant is a Developer of lots to be sold, has a Dcvclgper's Ol}crational Agrcement FORM-- ORM: DEV} been attached'' [-]Yes [:]No ® N/A 3. If the Applicant is a Home/Property Owners' Association, has an HOA/POA Operational Agreement J.FORM: HOA7 and supplementary documentation as required by 15A NCAC 02T.0115(c) been attached? [-]Yes [:]No ® NIA 4. Origin of wastewater: (check all that apply): ® Residential (Individually Owned) ❑ Retail (stores, centers, malls) ❑ Car Wash ® Residential (Leased) ❑ Retail with food preparation/service ❑ Hotel and/or Motels ® School / preschool / day care ❑ Medical / dental / veterinary facilities ❑ Swimming Pool/Clubhouse ® Food and drink facilities ® Church ❑ Swimming Pool/Filter Backwash ® Businesses / offices / factories ❑ Nursing Home ® Other (Explain in Attachment) 5. Nature of wastewater: 75 % Domestic 15 % Commercial 10 % Industrial (See 15A NCAC 02T ,0103(201) If Industrial, is there a Pretreatment Program in effect? ® Yes ❑ No 6. Has a flow reduction been approved under 15A NCAC 02T .01 1LU? ❑ Yes ® No If yes, provide a cony of flow reduction approval letter with this application 7. Summarize wastewater generated by project: Establishment Type (see 02T.0114(f)) Daily Design Flow 11.s No. of Units Flow gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD Total 0 GPD a See 15A NCAC 02T A 1 14(b). (d), (0()). and le 2) for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in S.42A-4). b Per 15A NCAC 02T .01 14(c), design flow rates for establishments not identified [in table I5A NCAC 02T.01 141 shall be determined using available flow data, water using fixtures, occupancy or operation patterns, and other measured data. 8. Wastewater generated by project: 0 GPD (per 15A NCAC 02T d01 141 ➢ Do not include future flows or previously permitted allocations If permitted flow is zero, please indicate why: ® Pump Station/Force Main or Gravity Sewer where flow will be permitted in subsequent permits that connect to this line. Please provide supplementary information indicating the approximate timeframe for permitting upstream sewers with flow. ❑ Flow has already been allocated in Permit Number: Issuance Date: ❑ Rehabilitation or replacement of existing sewers with no new flow expected ❑ Other (Explain): FORM: FTA 06-21 Page 2 of 5 VII. GRAVITY SEWER DESIGN CRITERIA (If Applicable) - 02T .0305 & MDC (Gravity Sewers); I. Summarize gravity sewer to be permitted: Size (inches) Length (feet) Material ➢ Section lI & III of the MDC for Permitting of Gravity Sewers contains information related to design criteria ➢ Section III contains information related to minimum slopes for gravity sewer(s) ➢ Oversizing lines to meet minimum slope requirements is not allowed and a violation of the MDC VIII. PUMP STATION DESIGN CRITERIA (If Applicable) — 02T .0305 & MDC (Puma Stations/Force Mains): PROVIDE A SEPARATE COPY OF THIS PAGE FOR EACH PUMP STATION INCLUDED IN THIS PROJECT I. Pump station number or name: Carr Creek Lift Station 2. Approximate Coordinates (Decimal Degrees): Latitude: 35.4441' Longitude: -79.1 1720 3. Total number of pumps at the pump station: 3 3. Design flow of the pump station: 1.17 millions gallons per day (firm capacity) ➢ This should reflect the total GPM for the pump station with the largest pump out of service. 4. Operational point(s) per pump(s): 760 gallons per minute (GPM) at 200 feet total dynamic head (TDH) 5. Summarize the force main to be permitted (for this Pump Station): Size (inches) Length (feet) Material 8 5200 DIP If any portion of the force main is less than 4-inches in diameter, please identify the method of solids reduction per MDCPSFM Section 2.01 C.1.b. ❑ Grinder Pump ❑ Mechanical Bar Screen ❑ Other (please specify) __ 6. Power reliability in accordance with 15A NCAC 02T .0305(h)(l): ® Standby power source or ❑ Standby pump P" Must have automatic activation and telemetry - 15A NCAC 02T.0305(h)(1)(B)_ 1W Required for all pump stations with an average daily flow greater than or equal to 15,000 gallons per day 1W Must be permanent to facility and may not be portable Or if the pump station has an average daily flow less than 15,000 gallons per day 15A NCACO2T.0305(h)(1)(C): ❑ Portable power source with manual activation, quick -connection receptacle and telemetry - or ❑ Portable pumping unit with plugged emergency pump connection and telemetry: .- Include documentation that the portable source is owned or contracted by the applicant and is compatible with the station. :- If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided as part of this permit application in the case of a multiple station power outage. FORM: FTA 06-21 Page 3 of 5 IX. SETBACKS & SEPARATIONS -- (02B .0200 & 15A NCAC 02T .0305(f)): 1. Does the project comply with all separationslalternatives found to 15A NCAC 02T .0305tt1 & (Py? ® Yes [:]No 15A NCAC 02T.0305 contains minimum separations that shall be provided for sewers stems: Setback Parameter* Separation Required Storm sewers and other utilities not listed below (vertical) 18 inches '--Water mains (vertical - water over sewer preferred, including in benched trenches) 18 inches '-Water mains (horizontal) 10 feet Reclaimed water lines (vertical - reclaimed over sewer) 18 inches Reclaimed water lines (horizontal - reclaimed over sewer) 2 feet "Any private or public water supply source, including any wells, WS-I waters of Class I or Class II impounded reservoirs used as a source of drinking water, and associated wetlands. 100 feet **Waters classified WS (except WS-I or WS-V), B, SA, ORW, HQW, or SB from normal high water (or tide elevation) and wetlands associated with these waters (see item IX.2) 50 feet **Any other stream, lake, impoundment, or ground water lowering and surface drainage ditches, as well as wetlands associated with these waters or classified as WL. 10 feet Any building foundation (horizontal) 5 feet Any basement (horizontal) 10 feet Top slope of embankment or cuts of 2 feet or more vertical height 10 feet Drainage systems and interceptor drains 5 feet Any swimming pools 10 feet Final earth grade (vertical) 36 inches If noncompliance with 02T.0305{f) or", see Section X.1 of this application *l5A NCAC 02T_03054a*1 contains alternatives where separations in 02T.030511} cannot be achieved. Please check "yes" above if these alternatives are used and provide narrative information to explain. "Stream classifications can be identified using the Division's NC Surface Water Claswifications webnakc 2. Does this project comply with the minimum separation requirements for water mains? ® Yes ❑ No ❑ N/A r If no, please refer to 15A NCAC 18C.0906(f) For documentation requirements and submit a separate document, signed/sealed by an NC licensed PE, verifying the criteria outlined in that Rule. 3. Does the project comply with separation requirements for wetlands? ® Yes ❑ No ❑ NIA i Please provide supplementary information identifying the areas of non-conformance. i See the Division's draft separation requirements for situations where separation cannot be met. iw No variance is required if the alternative design criteria specified is utilized in design and construction. 4. Is the project located in a river basin subject to any State buffer rules? ❑ Yes Basin name: ® No IF yes, does the project comply with setbacks found in the river basin rules per 15A NCAC 02B _0200? ® Yes ❑ No ;w This includes Trout Buffered Streams per 15A NCAC 211.0202 5. Does the project require coverage/authorization under a 404 Nationwide/individual permits ❑ Yes ® No or 401 Water Quality Certifications'? Please provide the permit number/permitting status in the cover letter if coverage/authorization is required. 6. Does project comply with 15A NCAC 02T.0105(cm ) (additional permits/certifications)? ® Yes ❑ No Per 15A NCAC 02T_0105Lc6.�, directly related environmental permits or certification applications must be being prepared, have been applied for, or have been obtained. Issuance of this permit is contingent on issuance of dependent permits (erosion and sedimentation control plans, stormwater management plans, etc.). 7. Does this project include any sewer collection lines that are deemed "high -priority?" [-]Yes ® No Per 15A NCAC 02T.0402, "high -priority sewer" means any aerial sewer, sewer contacting surface waters, siphon, or sewers positioned parallel to streambanks that are subject to erosion that undermines or deteriorates the sewer. Siphons and sewers suspended through interferencelconflict boxes require a variance approval. ➢ If yes, include an attachment with details for each line, including type (aerial line, size, material, and location). High priority lines shall be inspected by the permittee or its representative at least once every six -months and inspections documented per 15A NCAC 02T.0403(a)(5) or the permittee's individual System -Wide Collection permit. FORM: FTA 06-21 Page 4 of 5 X. CERTIFICATIONS: 1. Does the submitted system comply with 15A NCAC 02T, the Minimum. Design Criteria, for the Pcnnittinr of Pump Stations and Force Mains_Ilateyt version), and the Gravity Sewer Minimum Design Criteria (latest version) as applicable? ® Yes ❑ No If no, for projects requiring a single variance, complete and submit the Variance/Alternative Design Request application (VADC 10 14) and supporting documents for review to the Central Office. Approval of the request will be issued concurrently with the approval of the permit, and projects requiring a variance approval may be subiect to longer review times. For projects requiring two or more variances or where the variance is determined by the Division to be a significant portion of the proiect, the full technical review is required. 2. Professional Engineer's Certification: I, Zach C. Hinnant PE attest that this application for Carr_ Creek Lift Station Pumping Improvements (Professional Engineers name from Application Item I11,1.) (Project Name from Application Item 11.1) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Minimum Design Criteria for Gravily Sewers (latest version), and the Minimum Design Criteria for the Fast -Truck Penmttin * oi' Pump Stations and Force Mains {lates( version). Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE — In accordance with General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. Misrepresentation of the application information, mcludino failure to disclose any design non-compliance with the applicable Rules and design criteria, may subject the North Carolina -licensed Professional Engineer to referral to the licensing board. (21 NCAC 56.0701) North Carolina Professional Engineer's seal, signature, and date: 42054 ' Applicant's Certification per 15A NCAC 02T .0106(b)- �""".""""'......"'I t'1ll.tl'l'1.......................... [,.-Paul Weeks, PE , attest that this application for Carr Creek Lift Station Pumping Improvements (Signature Authority Name from Application Item 1.3) (Project Name from Application Item 11.11 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. I understand that any discharge of wastewater from (his non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, andlorcriminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. NOTE — In accordance with General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a line not to exceed S 10,000 as well as civil penalties up to S25,000 per violation. Signature: Date: FORM: FTA 06-21 Page 5 of 5 Doc)tSign Envelope ID: 021F8543-FC78-4127-t3D26-4C2516602F31 X. CERTIFICATIONS: 1. Does the submitted system comply with L5ANCAC_M. the Minimum Desgn Criteria for ihr Pc,rmalli,u u Pumas 5wi.ans a nrec a L t t vcrsicr , and the u r er 14Lnimum Dcsgn C'rurriu i lawst version] as applicable? ® Yes ❑ No If no, for projects requiring a single variance, complete and submit the Variance/Alternative Design Request application (VADC 10.14) and supporting documents for review to the Central Office. Approval of the request will be issued 2. Professional Engineer's Certification: I,. __ __Zach C. Hinnant+ PE attest that this application for ---Carr- Creek Litt Station Pumping Improvements (Rofesuonal Engtnet:r s name from Application Item 1I1 I ) (project Name from Application Item 11.1) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, lvlinir1111111 Qt*ugn Criteria for Gray tly Scwcrs tlalt;st versjW, and the Mininiunt LX.si n Crttt:ria fur tlx Fasl-Ir k Pel'imaing O f PUftT Stativn5 and Force Mains (latest version). Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE - In accordance with General Statutes 143- 215.6A and 143- 215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. Misrepresentation of the application information, including failure to disclose any design non-compliance with the applicable Rules and design criteria, may subject the North Carolina -licensed Professional Engineer to referral to the licensing board. (21 NCAC 56.0701) North Carolina Professional Engineer's seal, signature, and date: CAR 2 4Z054 f ;! i� 3. Applicant's Certification per 15A NCAC 02T .0106(b): 1, -Paul Weeks. PE . attest that this application for Carr Creek Lift Station Pumping Improvements (Signature Authority Name from Application Item 1.3.) (Pt lect Name from Application Item Il 1) attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. 1 also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. NOTE In accordance with General Statutes 143-2.1.5_6A and 143-: 15.(,B. any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a line not to exceed $10,000 as well as civil penalties up to $25.000 per violation. Docu8lpned by: 10/10/2022 Signature: Pr>Wu, At. ". S-Y. , 0,C5, ... Dale: BBC39EM78"89.. FORM: FTA 06-21 Page 5 of 5 Docu$jgn Envelope ID: OEC69AFF-3FF94FD4-AA57-26D3DE6A6E45 State of North Carolina NC DePt of Environmental Quality Department of Environmental Quality �.� Division of Water Resources 1 2022 Flow Tracking for Sewer Extension Applications Division of Water Resources Ralclgh Regional Office (FTSE 10-18) Application Number: I FT-345 Entity Requesting Allocation: City of Sanford Project Name for which flow is being requested: Carr Creek LS More than one FTSE may he required for a single project If the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow 1. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility name: Big Buffalo Wastewater Treatment Plant b. WWTP Facility Permit #: NCO024147 All flows are in MGD c. WWTP facility permitted flow: 12.0000 d. Estimated obligated flow not yet tributary to the WWTP: 1.8516 e. WWTP facility's actual average flow: 4.1390 f. Total flow for this specific request: 0.00000 g. Total actual and obligated flows to the facility: 59906 h. Percent of permitted flow used: 50% 1I. Complete this section for each pump station you are responsible for along the route of this proposed List pump stations located between the project connection point and the WWTP. (A) (B) (C) (D) _ (B+C) (E)=(A-D) Pump Pump Firm Design Approx. Obligated, Total Current Available Station Station Capacity Average Current Not Yet Flow Plus Capacity (Name or Permit Daily Flow' Avg. Daily Tributary Obligated Number) Number (Firm/nt) Flow, Daily Flow, Flow MGD MGD MGD MGD MGD MGD Gaster Greek zBig_Suffalo x #002 4.0291 1.6116 1.0195 #NIA #NIA #NIA #NIA #NIA #NIA #NIA #N/A #NIA #NIA #NIA #NIA #NIA #NIA #NIA 0.3001 1.3197 #NIA #NIA #NIA #NIA #NIA #NIA #NIA #NIA #N/A #N/A 1. The Firm Capacity (design flow) of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. 2. Design Average Flow is the firm capacity of the pump station divided by the peaking factor (pf) not less than 2.5, per Section 2.42(A)(4)(c) of the Minimum Design Criteria. 3. A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is S 0. Downstream Facility Name (Sewer): City of Sanford Collection System Downstream Permit Number: WQCS00047 0.2920 #NIA #N/A #NIA #N/A #N/A Page 1 of 6 FTSE 10-18 DocuSipn Envelope ID: oEC69AFF-3FF9-4FD4-AA57-26D3DE6A6EA5 I11. Certification Statement I, Paul Weeks, Jr. PE, certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible party. Signature of this form certifies that the receiving collection system or treatment works has adequate capacity to transport and treat the proposed new wastewater. DocuSlpn*d by: Pam. k. UkAS Y. P.f'. B9G3BE66678"88. 09/29/22 Signing Official Signature Utilities & Engineering Director Title of Signing Official Date Page 2 of 6 FTSE 10-18 912/22, 2:44 PM My Map ArcGIS - My Map W-i iaoft Esri Community Maps Contributors, Lee County, NC, Moore County GIS (NC), State of North Carolina DOT, a OpenStreetMap, Microsoft, Esri, HERE, Garmin, SafeGraph, GeoTechnologies, Inc, METI/NASA, USGS, EPA, NPS, US Census Bureau, USDA hitps://www.arcgis.com/home/webmap/print.htmi III * r. 1 �MR TV m l!' cn 5 h �aa» R i i r k � F r I + , f4 . ,•;fir ,s -_ �=.,. r ' ' r i �k k Charles R. Underwood, Inc. 2000 Boone Trail Rd. Sanford, NC 27330 919.775.2463 CITY OF NC Dept of Environmental Quality Gil 11 2022 Raleigh Regional office I D CAROLINA CITY OF SANFORD CARR CREEK LIFT STATION PUMPING IMPROVEMENTS FOR THE CITY OF SANFORD SEWER COLLECTION SYSTEM Ite-T PAUL M. WEEKS, JR, PE, UTILITIES & ENGINEERING DIRECTOR MARY DEPINA, CITY CIVIL ENGINEER PREPARED BY: ZACH C. HINNANT, PE CHARLES R. UNDERWOOD, INC. SEPTEMBER 28..2022 KOMU Charles R. Underwood, Inc. 2000 Boone Trail Rd. Sanford, NC 27330 919,775.2463 NC Dept of Environmental Quality G-CT 11 2022 CITY OF SANFORD - CARR CREEK LIFT STATION PUMPING IMPROVEMENTS DATE: September 28, 2022 FROM: Zach C. Hinnant, PE TO: NCDEO, Division of Wate Resources Copy: Paul Weeks, PE, City of Sanford, NC RE: Carr Creek Lift Station Improvements This technical memorandum provides a description of the existing operating conditions of Carr Creek Lift Station as well as proposed pumping improvements to increase its firm capacity. This memo serves as the narrative portion of the Fast Track Sewer Extension Application package. Other items included in this application package are as follows: 1. Fast Track Application 2. Application Fee 3. USGS Topographic Map of the project area 4. Aerial Location Map 5. Project Plans To the date of this letter, the permit for Carr Creek Lift Station has not been located. Thus the attached Fast Track Application and the calculations and improvements described herein are provided in request to permit Carr Creek LS as if it were a new pump station. i.Carr Creek Lift Station & Forcemain Description Carr Creek Lift Station is located on Cox Maddox Rd on the east side of the Hwy 421/Hwy 87 bypass, just south of the Hwy 421 exit. The construction of Carr Creek dates back to the 1970's, which consisted of an underground, duplex "can" station with dry -pit pumps, rated for 625GPM @ 192' TDH. The station was upgraded in 2013 and converted to a duplex submersible configuration utilizing the original, 10' x 10' x 20' deep wet well. A valve vault with 8" discharge piping, including piping for a future third pump was also installed during this upgrade. The station is equipped with a 230 kW diesel -powered standby generator. The existing submersible pumps are rated at 625 GPM @ 192'. The Carr Creek force main is 8" ductile iron, approximately 5,200 ft long, and travels west down Cox Maddox Rd. and under the Hwy 87 bypass in alignment with Cox Maddox Rd on the west side of the bypass where it continues to the west side of Hwy 87 Business then turns north until it discharges into a gravity sewer manhole at the intersection of Hwy 87 Business and Wilson Dr. (9;> Page 1 of 11 NC Dept o"nvlronmental Quality G� T ? f .822 A. Current Station Flows, Pumping Conditions. and Capacity Radcigh Regional of To determine design average daily flows (DADF) tributary to the pump station, we co acquired pump run time logs from the City for all of 2021 & for 2022 thru the week of 9/19/22. We performed drawdown testing with City personnel to determine the pumping rate of the existing station pumps and calculate average daily flows based on pump run times. The results of our drawdown tests are outlined below in Table 01. Pump Number Average Pumping Rate (GPM) Average Pumping Rate (MGD) Pump 1 716 1.03 Pump 2 707 1.02 Pumps 1&2 781 1.12 Table 01— Drawdown Test Results Based on the above pumping rates and the provided pump run times, average daily flow to the pump station was calculated and shown in Table 02. Period Average Pumping Rate (GPM) Pump Run Hours Average Daily Flow (MGD) 2021 716 2092 0.246 2022 (thru 9/19) 716 1227 0.20 Table 02 — Calculated Average Daily Flow B. Firm & Available Capacity The current firm capacity of the station. usine a 700eAm DumQing rate is 1.008 MGD. Because it had this highest ADF, the 2021 ADF value of 0.24 MGD is used as the DADF in establishing the available capacity at Carr Creek Lift Station. Using a 2.5 peaking factor and a firm capacity of 1.008MGD, the available station capacity would be 0.408 MGD, as calculated below: 1.008 MGD — (0.246 MGD x 2.5 PF) _ .393 MGD Current Available Capacity C. Forcemain Analysis & System Curve To backcheck our drawdown test results, we constructed a system curve with the existing pump performance curve plotted on the graph (Figure 01). A c factor of 100 and a static head of 106' was used to construct the system curve. The forcemain discharge elevation to the "Pump Off" water level elevation is approximately 106' _ the static lift component of the system. This was double checked with a gauge on the system side of the check valve during testing, in which static pressure was 40psi (92') and the distance from the gauge to the "Pump Off" level was 14' = 106'. <9� Page 2 of 11 - ---F4 al cnvironincatat %,ZL N• j OCT 11 7022 250 200 ,150 100 50 -- a eig cgional Office Carr Creek Lift Station - Existing Conditions M a ON ME ME No MM ON on so a M ON ME ON 0 ME No 0 -, 0 100 200 300 400 System Curve 500 600 700 800 900 1000 1100 Flow (GPM) — - FM 4" 5435MV, 13.69" Dia Figure 01— Carr Creek Existing Pump Conditions 11. Potential Future Flow Currently, there are several proposed developments that will discharge sewer to Carr Creek Lift Station. Hence, within this application we are including drawings and calculations to increase the firm capacity of Carr Creek Lift Station. These future flows will be submitted in separate permit applications by others and are not included in this application. A. Pumping Improvements to Increase Firm Capacity As mentioned in the station description, there is piping in place for a future 3rd pump to be installed. Because firm station capacity is defined as pumping capacity with the largest pump out of service, adding a 31 pump would increase the station's capacity. In addition, the existing pumps can have full diameter impellers installed without overloading the motors which would increase flow output. Based on the current firm station capacity of 1.008 MGD, if a third duplicate pump is installed and full diameter impellers are installed on the two existing pumps, the permitted station capacity would increase to 1.17 MGD, and increase the available station capacity to 0.56 MGD. This is demonstrated in Figure 02. Design plans for these improvements are part of this application package. Page 3 of 11 250 200 50 0 0 Carr Creek Lift Station - Proposed Conditions MEN No 0 so ME I 100 200 300 400 500 600 700 800 900 1000 1100 Flow (GPM) —System Curve —FM 4" 5435MV, Full Dia Imp Parrallel Pump Operation Figure 02 — Carr Creek Proposed Pumping Conditions B. Existing Forcemain In this proposed improvement, pressures in the forcemain would remain below 100 psi and velocity would be 5.8 fps during 2 pump operation, thus the forcemain would require no improvements. C. Standby Generator Power As described earlier, Carr Creek has a permanently mounted 230 kW diesel generator onsite. It has been confirmed that this generator is capable of running both existing pumps at the same time. Because firm capacity is defined as the maximum pumped flow with the largest pump out of service, the existing generator is considered adequately sized to accommodate the proposed pumping improvements to increase the station firm capacity. (M> Page 4 of 11 Ill. Receiving Sewer — Carr Creek 12" Gravity Interceptor The receiving sewer for the Carr Creek Lift Station consists of 8" collector lines and (2)12" trunk lines that are tributary to an 18" gravity interceptor that flows to Gaster's Creek Lift Station. As the 18" interceptor and Gaster's Creek Lift station currently have available capacity in excess of the difference in the current and proposed firm capacity of Carr Creek, this analysis begins at the Carr Creek forcemain discharge manhole and ends at the 18" interceptor manhole behind industrial Drive and considers all tributary flow in between. This is shown in Figure 04. �7 �. J 54 i 35W36 Q• 9 19 3 1 3GQ� _ 653 443 �' 5335 ✓ // l / �E 1 41 / �diC 357U 1 �3 �L (' FM Discharge Manhole, begin rec'v sewer evaluation- � vim• I 37 71 u^r � R } JT i[jr� Carr crk- Ls 3, ire K - Gravity Sewercharge Into 1$', rec v sewerluation Figure 04 - Map — Carr Creek Lift Station - Limits of Receiving Sewer Evaluation This collection system serves a mix of establishment types, including residences, commercial businesses, medical facilities, warehouse spaces, restaurants, convenience stores, and a variety of retail shops. A. Boundary of Analysis The Carr Creek forcemain discharges into a convergence manhole at the intersection of Hwy 87 Business and Wilson Drive. This manhole also accepts discharge from an 8" collector sewer line from the north and begins a 12" trunk main heading approximately 310OLF down Wilson Drive where it turns north on Lee Avenue for 90OLF and converges in a manhole at Cameron Drive with another 12" trunk main coming from the north (which serves the shopping centers on the south side of Hal Siler Dr.) into (1) common 12" trunk line. From there, this 12" line travels southeast approximately 1700 LF, crossing Industrial Page 5 of 111. 173• Dr. and entering a sewer easement where it discharges into a convergence manhole starting the 18" interceptor to Gaster's Creek. All tributary sewer to the 12" trunk mains as described above are included in this analysis and create the purple boundary, indicated as "Limits of Gravity Eval" in Figure 05. i Jew , GIs Feet y'n 17 Cut Yffy FJ Los Xj LIAM of 41 lie Figure 05 - Map — Carr Creek Lift Station - Boundary of Receiving Sewer Evaluation B. Design Flow Rates Design flow rates for the existing gravity sewer within the evaluation boundary were determined using the 15A NCAC 02T .0114 table for all establishments except for commercial spaces where the number of employees, plumbing fixtures or loading bays (for warehouse spaces) were unknown. For these establishments, design flows were determined using "Table 1 Average Design Flows for Development Types" from the EPA document "Collection Systems Technology Fact Sheet". Table 03 shows the design flow rates used by establishment for this analysis. Page 6 of 11 Type of Establishment Daily Flow (gal) For Design Residence 360 gal / residence Commercial, General 2,000 gal / acre Commercial, Office 0.20 gal / SF Commercial, Warehouse 600 gal / acre Retail, with Food Service 130 gal / 1000 SF Retail, without Food Service 100 gal / 1000 SF Restaurant, Full Service 40 gal / seat Restaurant, Carry Out Only 50 gal / 100 SF Food Stand/Kiosk 50 gal / 100 SF Churches 3 gal / seat Barber Shops 50 gal / chair Service Stations 250 gal / plumbing fixture Self -Storage Warehouse 1 gal / unit Medical Offices 250 gal / practitioner / shift Car Washes 1200 gal / bay Table 03 — Design Daily flow Rates by Establishment C. Receiving Sewer Capacity We have not been able to obtain construction drawings for the gravity sewer in this analysis, so we have based the capacity on the sewer being constructed at minimum slopes as defined by NCDEQ Minimum Design Criteria for the permitting of Gravity Sewers, which states that sanitary sewers shall be designed flowing half -full at average daily flow. A 12" gravity main flowing half full has a capacity of 0.540 med. To simplify the quantification of daily flows, the boundary of analysis was divided into (3) sections. These sections are bounded by the yellow, green, and orange lines in Figure 05. Resulting tabular data for current design flow by section, excluding DADF from Carr Creek, is shown in Figure 06. A summary of this data is shown in Table 04. Boundary Total Existing DADF Yellow 88180 Gal / 61.2 GPM Green 35900 Gal / 25.0 GPM Orange 84200 Gal / 58.5 GPM Total DADF 208280 Gal / 144.6 GPM / .208 MGD Table 04 — Existing Receiving Sewer DADF without Carr Creek Flow <0> Page 7of11 Carr Creek Down Stream Sewere Evaluation to 12' x 12" x 18" Convergence MH le# Parcel 0 Type Class Name yellow Ulm CITY ZT or EPA Flow ODF Y1 966116216400 Retail w/o Food Mixed 46200 10011000SF 4620 1 Restaurant Full Service Hwy SS Seats 76 40 3040 2 Restaurant Full Service Firthouse Subs Seats 14 40 13W 3 Restaurant Full Service King Ch nese Seats ISO 40 6000 4 Barber Fantastic Sams Chairs 6 50 300 Y2 966116479SOO Conv Store w/food Murphy SF 2750 60/100SF 1650 Y3 966116492200 Restaurant w/o Food Wendys Seats 40 40 1600 Y4 966117314900 Restaurant w/o Food Chic Fil A Seats 106 40 4320 YS 966117236100 Restaurant w/o Food Zaxbys Seats 35 40 1400 Y6 966L07822700 Retail w/o Food Burkes Seats 19200 100/1000SF 192 Y7 966117GS1100 Restaurant w/o Food Cracker 8arrell Seats 142 40 5680 Y8 966107970800 Restaurant w/o Food Ruby Tuesday Seats 115 40 4600 Y9 96610775S700 Vacant 0 Y10 966107660300 Vacant 0 Y11 966107771300 Residence BR 3 120 360 Y12 966107404600 Vacant 0 V13 9661073378W Medical Office Renal Research Renal Research Doctors/Sonft 3 250 750 Y14 966107112300 Warehouse Self Storage Wilson Rd Self St Gal/Unit 475 1 475 Y15 965197904600 Residence OR 3 120 360 Y16 955196896100 Service Station Auto Shop Norris Collision 250 gal/HYlure 6 250 1500 Y17 965196788200 Business General Lee City Recycle Emp'Sh.ft 25 2 50 YIS 965196788200 Retail w/o Food Mid State Mobile H SF 2000 100/106SF 200 Y19 965196663100 Vacant 0 Y20 965196650100 Vacant 0 Y21 965196454200 Commercial Office B&1 Auto Sales SF 6400 20/1005r 1290 V22 965196345400 Service Station Auto Shop Integrated Auto Fixture 6 250 1500 Y23 965196235600 Vacant 0 Y24 965196210600 Vacant Y25 9651960.39000 Business Y26 965196700400 Waste Y27 96S195S77100 Vacant Y28 965195346500 Vacant Y29 965185997500 Retail V30 965185872600 Service Station V31 96SISSS77S00 Residence Y32 965185374600 Vacant Y33 965185412400 Commercial Y34 965174696500 Commercial Y35 9651851S9200 Commercial Y36 965185075000 Commercial Y37 965175754200 Retail Y38 965175194600 Commercial Y39 96S176019800 Residence Y40 965166923400 Residence Y41 966116216400 Retail General DMVOfgce Emp'Shift Transfer Station w/o Food Statesville Barn Co SF Auto Shop Car Pros 250 gal/Fixture Office JA Hart Const SF Genera Patriot Performance SF Genera Patriot Performance SF Genera SF w/o Food World Stone SF Warehouse HAI Fence SF Assume 3BR Assume 3BR wlfood Wal Mart 4 25 37620 100110005E 6 250 3 120 5000 30000 30000 No Plumbing 30200 3520 3 3 705000 20(100SF 2000/acre 2000/acre 0 300 2400 0 0 3762 I500 360 0 1000 6000 1380 0 100/1000 3020 600/acre 5o 120 360 120 360 130/10005F 26650 total Ye!low 98119 GPM 6123541G7 G3 966107S90800 Commercial General Sanford Honda SF 23500 2000/acre 1080 G2 966108326200 Restaurant Ron's Barn Ron's Barn Seats 200 40 8000 G3 966108139200 Car wash bpcdr Wash bay 3200 3 3600 G4 966109147800 Commercial Office Majestic Auto Sales SF 2000 201100 400 G5 96SI98946900 Retail 1 Restaurant Ful' Service Jersey Mikes Seats SS 40 720 2 ear bet Shop Sports Clips Chairr 8 50 400 3 Retail w/o Food Mattress Warehouse SF 4600 100/1000 460 4 Medical Office First Health Doctors'Sh its 1 2S0 250 trfr 965198971500 Retail w/o Food SF 4600 100/10005F 460 1 Restaurant Full Service Dunkin Donuts Seats 48 40 1920 2 Restaurant Full Servfce Jimmy Johns Seats so 40 2000 ts7 965198S49500 Vacant 0 GS 965197690900 Commerical Warehouse Central Electric SF loom GOO/acre 140 M Page 8 of 11 G9 965197877100 Commertial Warehouse Central Electric SF 13640 600/acre 190 G10 966107176100 Vacant G11 965197624700 Commercial Warehouse Static Control $F 34500 600/0cre 475 G12 965t97444700 Commerdal Office Sagdh'Istee SF 2400 201100 240 G13 9651973S7600 Commercial Warehouse SF 8400 600/acre 120 G14 N/A G15 965197275700 Commerical Office Faulk Electric SF 3500 201100 350 G16 065109116000 Commerical Office Cooper Oil SF 5400 20/100 540 G17 9GS197872500 Vacant 0 G18 965197029700 Vacant 0 G19 965197410100 Commercial General PO Automation SF 6400 2000/Acre 295 G20 965t96592900 Cony Stowe wfood Good ;Mice SF 2000 60/100 12W 621 965196394700 Commerr ial Office King Heat & Ai, SF 5000 201100 S00 G22 965196287500 Warehouse Self -Storage A Storage Gal/Unit 200 1 200 G23 965196178700 Retail w/o Fond City Elec SF 8000 100/1000 800 G24 955196064500 Vacant 0 G2S 955186952400 Commercial General M.xed SF 4000 201100 800 G26 965186844800 Retail wlofood SF 4000 100/1000 400 677 955156747100 Vacant 0 628 965186639400 Commercal Office Hancook Realty SF 1500 201100 300 G29 965196624200 Vacant 0 G30 965186512400 Cony Store w/food Fastee Mari SF 5000 60/100 3000 G31 965186530200 Vacant 0 G32 965196546900 Vacant 0 G33 965186688300 Vacant 0 G34 955186982700 Commercial Warehouse SF 17000 600/acre 235 G35 9GS187814200 Retail w/o food Automotive SF 15000 100/1000 1500 G36 965187824900 warehouse Self Storage Gal/Unit 5o0 1 500 G37 065197534300 Vacant 0 G39 965187352000 Vacant 0 G39 965187122300 Commercial Warehouse Hope Mills Glass SF 6040 GOO/acre 8S G40 9651872154OU Vacant 0 G41 965196491500 Commercial Warehouse All World MachlnefV SF 4560 600/acre 65 G42 965186382000 Commercial Office Godfrey's Auto Sales SF 1064 201100 215 G43 965IW72200 Vacant 0 G44 965186656200 Vacant 0 G45 966117582WO Retail wlfOgd 1`ul S1 34300 130 / 3000SF 4459 @jrT—qtal Green 358 MIL.�GP - 24.9298611, 01 9651WO53300 Retail w/o food M.m SF Lt1000 100/10W 11000 1 Buffalo Wild Wings Seats 205 40 8200 2 Trop-call5moot,ic Scats 17 40 680 3 Aye 1'oro Sea" 184 40 7360 4 Sarkus Seats 40 40 1600 5 Mati da's SF 128 50/100 64 6 Marco's Pieta SF 1750 50/100 875 7 Great Clips Chars 11 50/Charl 550 8 Pine Ridge Donor 1 250/Shift 2SO 02 965199608700 Retail w/ofaod Verzon SF 5700 100/1000 570 03 965188554200 Residence 360 04 965188456500 Residence 360 OS 965188470300 Residence 360 06 965188374900 Residence 360 07 965188380500 Residence 360 08 955189295100 Residence 360 09 965198291700 Residence 360 010 965188094300 Residence 360 O11 965198078800 Residence 360 012 965188173100 Residence 360 013 965188168400 Residence 360 014 9651882S4800 Residence 360 015 965188254200 Residence 360 016 965198444300 Residencu 360 017 9651AR338900 Residence 360 Page 9 of 11 018 9GS188239100 Residence 360 019 965188144600 Residence 360 020 965188055500 Residence 360 021 96S188060100 Residence 360 022 96SI78966600 Residence 360 023 965178071300 Residence 360 024 965178753900 Residence 360 025 96517SM300 Residence 360 026 965178942700 Vacant 0 027 965178848100 Residence 360 028 965178934500 Residence 360 029 965178939000 Vacant 0 030 965189024500 Residence 360 031 965188111700 Residence 360 032 965178708400 Vacant 0 033 965177989800 Vacant 034 965177224900 Commercial General StatucCortrol SF 179320 2000/Acre 35864 035 96SI66867900 Church Pnnce of Peace Seats 100 3/seat 300 036 965176398800 Commercial' General Spanset $F 639M Z1140/Acre 2950 037 965177715800 Vacant 0 039 965176895400 Commercia= Warehouse SF 20890 600/Acre 290 039 965186076300 Residence 360 040 965176927300 Commercia' Warehouse SF 38850 600/Acre 535 041 965186302400 Reta!l w/ofood vape5hop SF 2460 100/1000 246 042 965176966500 Residence 360 043 9651768SO400 Vacant 0 044 965176S32200 Vacant 0 045 965176051000 Service $lovon Auto Shop 8urges5 AUTO 250gal/1,alure 6 290 1500 046 9651763595W Vacant 0 047 965176665900 Vacant 0 048 96S1764769DO Commercial Gomm; 5Pamn SF 2000O 2000/Acre 920 Total Orange 84194J GPM9,468o;sj Total ADOF (A8) 209272 GPM 144 633333 MGD 0,208272 Figure 06 — Receiving Sewer Design Daily Flow without Carr Creek Flow D. Proposed Carr Creek Flow As summarized earlier, the proposed firm capacity increase to Carr Creek lift station is .162MGD (1.17 MGD Proposed — 1.008 MGD Existing firm capacity), yielding a DADF increase of .11MGD to the receiving sewer when divided by a 2.5 peaking factor. A summary of the total flow in the receiving sewer in existing, measured, and proposed conditions is illustrated in Table 05. Condition Firm Capacity MGD P.F. DADF Carr Crk MGD DADF Rec'v Sewer MGD Total MGD Measured 1.008 2.5 0.403 .208 .608 Proposed 1.17 2.5 0.468 .208 .676 Table 05 — Summary of Total Receiving Sewer Flows <0> Page 10 of 11 IV. Summa and Conclusions • As confirmed thru drawdown testing, Carr Creek Lift Station has a current firm capacity of 1.008 MGD, correlating to a DADF of 0.4 MGD when using a 2.5 PF. • Proposed improvements to the pump station will increase firm capacity by to 1.17 MGD, correlating to a DADF of 0.468 MGD DADF when using a 2.5 PF. • The existing available station capacity as measured thru drawdown testing and pump run times is 0.393 MGD. • The new available station capacity after the proposed pumping improvements would increase the available station capacity to 0.56 MGD • Existing receiving sewer flows to the 18" interceptor (less flows from Carr Creek) is calculated to be .208 MGD. • With Carr Creek DADF added to the receiving sewer, total flow at the point of greatest cumulation is potentially .608 MGD existing and .676 MGD with the proposed pumping improvements. • NCDEQ Minimum Design Criteria for the permitting of Gravity Sewers states that sanitary sewers shall be designed flowing half -full at average daily flow. At minimum slope, a 12" gravity main flowing half full has a capacity of 0.540 med. • Based on this evaluation, the 12" trunk main "bottleneck" between industrial drive and the 18" interceptor could flow above half full after pumping cycles from Carr Creek currently. At the proposed .676 MGD, this 12" trunk main could potentially flow 58% full. • Considering the DADF from Carr Creek is not constant and concentrated to 2.5x DADF during pumping cycles, the receiving sewer would only potentially see periodic flows above half -full pipe. In addition, the overall traverse of the 12" receiving sewer to the 18" interceptor is nearly a mile long, and the length of the pipe would level out the instantaneous flow from Carr Creek pumping cycles, likely resulting in a less than half full pipe nearly 100% of the time. am available to discuss the information presented in further detail at your convenience. Best Regards, Zach C. Hinnant, PE <9;> Page 11 of 11