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HomeMy WebLinkAboutNC0026051_Permit Issuance_20060918.;WAT ,..a�^^Rp Michael F. Easley G Governor r?J r William G. Ross, Ir., Secretary — > 1 North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality September 18, 2006 Mr. Glen E. Whisler, County Engineer County of Durham 120 E. Parrish St. Durham, North Carolina 27701 Subject: Issuance of NPDES Permit Permit NC0026051 Durham County Triangle WWTP Durham County Dear Mr. Whisler: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). In response to your comments and other considerations the draft permit was modified as follows: • The fluoride and mercury limits will remain in the permit. The fluoride sample type was changed to composite. The mercury limit was changed to a weekly average limit. The reasonable potential analysis is based on a statistical method. All the values in a data set used in the analysis can be below the allowable limit and the calculations will show that reasonable potential exists, which is the case with your fluoride and mercury data. This statistical method is approved by EPA and applied consistently to all permits. • The description of the treatment system in the supplement to permit cover sheet was modified to indude existing components. • The footnote reference for chloroform was corrected. • Nutrient monitoring was modified from 3/Week to Weekly. • Section A. (1) was modified to read "Beginning upon the effective day of this permit and lasting until expiration..." If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is• not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. One o Carolina atura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer-50% Recycied/10% Post Consumer Paper Permit No. NC0047597 South Durham Water Reclamation Facility Page 2 If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 733-5083, extension 553. Sincerely, foe, Alan W. Klimek, P.E. Cc: NPDES Files Raleigh Regional Office — Surface Water Protection Aquatic Toxicology Unit USEPA Region 4 Permit NC002605 1 • STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWAI'r,R UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Durham County is hereby authorized to discharge wastewater from a facility located at the Durham County Triangle WWTP 5926 NC Highway 55 Durham County to receiving waters designated as Northeast Creek in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective November 1, 2006. This permit and the authorization to discharge shall expire at midnight on April 30, 2011. Signed this day September 18, 2006. -rvr '. Alan . Klimek, P.1cthr Division of Water Quality By Authority of the Environmental Management Commission Permit NC0026Ur51 4 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Durham County is hereby authorized to: 1. Continue to operate an existing 12.0 MGD wastewater treatment facility located south of Durham at the Durham County Triangle WWTP off NC Highway 55 in Durham County. The facility includes the following treatment components: Mechanical fine screens Mechanical grit removal • Parshall flume • Influent pump station • Three 5-stage BNR trains Four secondary clarifiers • Five tertiary sand filters • Ultraviolet disinfection Post aeration Sludge lagoons Waste and return activated sludge pumping system Methanol, potassium hydroxide, and sodium hypochlorite storage and feed systems 2. Discharge from said treatment works (via Outfall 001) into Northeast Creek, a Class WS-1V NSW water in the Cape Fear River Basin, at the location specified on the attached map. li • �. �1 .. l\� �`1,'r �1 — ���yyy . • Gr v. r y 1; 4r � C- .� f '. �. .---t i + ail ;1 I r / I .S `` Alp a +�' lJ t A �! \ 1 s r' , r' , — it. 1 F. r ,, /" t►i i t '� _.i �iti ' • .. _-. _ ;�'s�ti l,.,r lam:_? . ;II(rr �� —� 1lJf/ ter , o � ... , ': ::),I '- ' I ,197 i v/ • a '� ` rn -/_�, ,• e / __. . _ �'� „ i Outfal1001 i)‘13 pr- \�� / l)� a' O /�� i _ i,--} 1 �` -_ C\"f/j �l' l :�� r `r �� t al ,,, 'P.nds �� ter. `, Aispa � � �, o ., f . 1"'Pei-. �� I J 4 \ � 1lLr3 �.�) I I�1 =-_ 13 F.'VERET ;E . — �. ,7 , -'" '''': -0RDAN . _Lr11iE =ixi, jar ) ( �1 \ Z�r� \, _: ) 11 R _— y - N n l / if ¢ i AS\ r 2 l g-7 re.-'-- ',72, n\� 4c✓ pl?),) -I. I \ri(':::._:Cr1r . `` lam ► t% , )r' .r : I`L . y_. �„ _em, s ��' I /'" � I ..,a ' '� J i1`l ��' rT^ ve -,,),F, M ��0 �r ` Durham Co. Triangle WWTP - NC0026051 Facility USGS Quad Name: SW Durham Receiving Stream: Northeast Creek Lat.: 35°52'51- Long.: 78°53'50" -- Location Stream Class: WS-IV NSW Subbasin: Catawba — 03-06-05 North SCALE 1: 24,000 Permit NC00260{5 1 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning upon the effective day of this permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locations Flow 12.0 MGD Continuous Recording Influent or Effluent BOD,5-day. 20°C (April 1 October 31)2 5.0 mg/L 7.5 mg/L Daily Composite Influent and Effluent BOD,5-day, 20°C (November 1 - March 31)2 10.0 mg/L 15.0 mg/L Daily Composite Influent and Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Influent and Effluent NH3 as N (April 1- October 31) 1.0 mg/L 3.0 mg/1 Daily Composite Effluent NH3 asN (November 1 - March 31) 1.8 mg/L 5.4 mg/1 Daily Composite Effluent Total Residual Chlorine3 17 µg/L Daily Grab Effluent Chloroform3 2/Month Grab Effluent Bromodichloromethane3 1.8 µg/L Weekly Grab Effluent Dibromochloromethane3 1.3 µg/L Weekly Grab Effluent Fecal Coliform (geometric mean) 200/ 100 ml 400/ 100 ml Daily Grab Effluent Dissolved Oxygen Daily Grab Effluent Temperature Daily Grab Effluent pHs Daily Grab Effluent TKN Weekly Composite Effluent NO2-N +NO3-N Weekly Composite Effluent Total Nitrogen6 No Limit (mg/L No Limit (pounds/month) Annual Limit: 100,452 pounds/year Weekly Monthly Annually Composite Calculated Calculated Effluent Effluent Effluent Total Phosphoruss No Limit (mg/L) No Limit (pounds/month) Annual Limit: 10,204 pounds/year Weekly Monthly Annually Composite Calculated Calculated Effluent Effluent Effluent Total Mercury? 0.012 {cg/L Weekly Grab Effluent Fluoride 18001cg/L Weekly Composite Effluent Total Copper Monthly Composite Effluent Total Zinc Monthly Composite Effluent Chloride Monthly Composite Effluent Effluent Pollutant Scans Annually m osite/ Composite/ Effluent Chronic Toxicity9 Quarterly Composite Effluent See notes on next page. Permit NC0026051 • Notes: 1. See Condition A. (2) for Instream monitoring requirements. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. Limit and/or monitoring applies only when chlorine is added to treatment system. 4. The daily effluent dissolved oxygen concentration shall not be less than 6.0 mg/L. 5. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 6. Refer to Special Condition A. (4) for Total Nitrogen and Total Phosphorus Loading Calculations. 7. Mercury samples shall be analyzed using EPA Method 1631E. 8. See Special Condition A. (7). 9. Chronic Toxicity (Ceriodaphnia) at 90%; Feb., May, Aug., and Nov.; refer to Special Condition A. (6). There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (2) INSTREAM MONITORING REQUIREMENTS Beginning upon the permit effective date and lasting until expiration, the Permittee shall monitor instream conditions as specified below': INSTREAM CHARACTERISTICS MONITORING REQUIREMENTS Measurement Frequency Sample Type Sample Location Dissolved Oxygen 3/Week (June -September) Grab Upstream, D1, D2 Weekly (October -May) Temperature 3/Week (June -September) Grab Upstream, D1, D2 Weekly (October -May) Conductivity 3/Week (June -September) Grab Upstream, D1, D2 Weekly (October -May) Fecal Coliform 3/Week (June -September) Grab Upstream, D1, D2 Weekly (October -May) PH 3/Week (June -September) Grab Upstream, D1, D2 Weekly (October -May) Total Phosphorus Weekly (June -September) 3 Grab Upstream, D1, D2 PO4 Weekly (June -September) 3 Grab Upstream, D1, D2 TKN Weekly (June -September) 3 Grab Upstream, D1, D2 NO2 + NO3 Weekly (June -September) 3 Grab Upstream. D1, D2 NH3 as N Weekly (June -September) 3 Grab Upstream, D1, D2 Notes: 1. As a participant in the Upper Cape Fear River Basin Association, the instream monitoring requirements as stated above are waived. Should your membership in the association be terminated, you shall notify the Division immediately and the instream monitoring requirements specified in your permit shall be reinstated. 2. Upstream = at NCSR 1102. D1 = Downstream at NCSR 1100. D2 = Downstream at NCSR 1732. 3. Samples shall be collected during June -September only. Permit NC002051 A. (3) NUTRIENT MONITORING RE -OPENER Pursuant to N.C. Gen. Stat. Section 143-215.1 and the implementing rules found in Title 15A of the North Carolina Administrative Code, Subchapter 2H, specifically, 15A NCAC 2H.0112(b)(1) and 2H.0114(a), and Part II, Sections B-12 and B-13 of this Permit, the Director of DWQ may reopen this permit to require supplemental nutrient monitoring of the discharge. The additional monitoring will be to support water quality modeling efforts within the Cape Fear River Basin, and shall be consistent with a monitoring plan developed jointly by the Division and affected stakeholders. A. (4) CALCULATION OF MASS LOADS a. The permitte shall calculate monthly and annual TN (or TP) loads as follows: i. Monthly TN (or TP) Loads = TN (or TP) x TMF x 8.34 Where: TN (or TP) = the average Total Nitrogen (or Total Phosphorus) concentration (mg/L) of the composite samples collected during the month. TMF = the total monthly flow of wastewater discharged during the month (MG/mo) 8.34 = conversion factor, from (mg/L x MG) to pounds ii. Annual TN (or TP) Load (Ib/yr) = Sum of 12 monthly TN (or TP) Loads for calendar year. b. The permitte shall report monthly total nitrogen and total phosphorus results (mg/L and lb/mo) in the appropriate discharge monitoring report for each month and shall report each year's results (lb/yr) with the December report for that year. A. (5) REUSE OF TREATMENT PLANT EFFLUENT The effluent from the Durham County Triangle WWTP is authorized for onsite reuse subject to the following conditions: • The reuse water will be used onsite, within the fenced perimeter of the wastewater treatment plant with controlled public access, and for very specific internal uses (i.e., restrooms, I-IVAC system, and vehicle washdown). ■ The reuse water will be used by plant personnel who are trained and knowledgeable about reuse water. • An RPZ device will be required onsite to protect the potable water supply. • A water meter will be installed on the reuse line to monitor usage. ■ No runoff shall occur from the vehicle washdown area. ■ Reuse piping valves will be properly labeled and locking. Permit NC002605 1 A. (6) QUARTERLY CHRONIC TOXICITY PERMIT LIMIT The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 90%. The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required. the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0026451 A. (7) EFFLUENT POLLUTANT SCAN The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table. The analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples shall represent seasonal variations. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury* Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1, 1 -dichloroethane 1,2-dichloroethane Trans- 1 ,2 -dichloroethylene 1.1 -dichloroethylene 1 ,2 -dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2, 4, 6- tric h l orophen of Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a, h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1 ,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1 ,2,4-trichlorobenzene Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by the Director within 90 days of sampling. The report shall be submitted to the following address: NC DENR / DWQ / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. *Mercury samples shall be analyzed using EPA Method 1631E. DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0026051 Facility Information Applicant/Facility Name: Durham County Triangle WWTP Applicant Address: 120 Parrish Street, Suite 110 Durham, NC27701 Facility Address: 5926 NC Highway 55 East, Durham, North Carolina 27713 Permitted Flow 12.0 MGD Type of Waste: Domestic (70%) and industrial (30%) with pretreatment program Facility/Permit Status: Class IV /Active; Renewal County: Durham County Miscellaneous Receiving Stream: Northeast Creek Regional Office: Raleigh (RRO) Stream Classification: WS-IV NSW State Grid / USGS Quad: D23NW/SWDurham 303(d) Listed? Yes Permit Writer: Teresa Rodriguez Subbasin: 03-06-05 Date: May 31, 2006 Drainage Area (mi2): 18 ..', Lat. 35° 52' 51" N Long. 78° 53' 50" W 7Q10 (cfs) 0 30Q2 (cfs) 0.9"= Average Flow (cfs): 20.0 IWC (%): 100% BACKGROUND The Durham County Triangle WWTP (Class IV) has a permitted flow of 12.0 MGD. The permit was renewed in May 2002 for 6.0 MGD with authorization to expand to 12.0 MGD. The plant expansion/upgrade was completed in June 2005. The Permittee submitted Standard Form A on November 1, 2005 in order to request renewal of the permit. Durham County has a full pretreatment program (15 Sills) with the Division of Water Quality's Pretreatment Unit and will continue to implement this program in the new permit term. The most recent staff report from the Fayetteville Regional Office (June 1, 2001) recommends renewal of the NPDES permit. The facility has not requested any changes to the permit. Instream Monitoring, Verification of Existing Conditions and DMR Data Review This facility discharges to Northeast Creek in subbasin 03-06-05 in the Cape Fear River Basin. The receiving stream is classified WS-IV NSW at this point. Northeast Creek is listed on the 2002-303(d) list as impaired for aquatic life due to turbidity and for recreation due to fecal coliform. Since the new plant started operations in June 2005 DMR data was reviewed for the period of June 2005 to March 2006. Flow averaged 4.08 MGD, BOD averaged 3.9 mg/L, TSS averaged 2.0 mg/L, ammonia averaged 0.26 mg/L, total nitrogen averaged 3.18 mg/L and total phosphorus averaged 0.35 mg/L. No limits violations were reported for this time period. Durham County is a member of the Upper Cape Fear River Coalition and instream monitoring requirements of the NPDES permit are therefore waived as long as the membership in the association continues. Correspondence The Raleigh Regional Office (RRO) conducted several site visits during this permit term to evaluate compliance. A Staff Report was also prepared in conjunction with the permit renewal. RRO finds the facility to be in compliance with the NPDES permit and recommends renewal. Fact Sheet NPDES NC0026051 Renewal Page 1 = The facility has received no Notices of Violation (NOVs) or enforcement actions in the past two years, and has been in compliance with its toxicity limit during this permit term with the exception of one failure in January 2003, which was passed the following month. PERMITTING STRATEGY Waste Load Allocation (WLA) The Division prepared the last WLA in 1995. Previous and current effluent limits were based on guidelines and water quality standards. The Division has judged previous parameters and limits to be appropriate for renewal with some exceptions. Changes to toxicant monitoring are discussed in the Reasonable Potential Analysis section. In addition, an annual pollutant scan will be added such that the Permittee can collect the necessary data required by EPA Form 2A throughout the permit term. This condition is now standard on all major municipal permits in North Carolina. Reasonable Potential Analysis (RPA) The Division conducted a reasonable potential analyses to determine the reasonable potential for toxicants to be discharged by this facility, based on DMR data from June 2005-March 2006. Calculations included parameters listed in the previous permit and pre-treatment documents to include: arsenic, cadmium, chromium, chloride, cyanide, fluoride, lead, mercury, molybdenum, nickel, silver, selenium, copper, and zinc. Results suggest no reasonable potential for the facility to discharge arsenic, cadmium, chromium, cyanide, lead, mercury, molybdenum, chloride, selenium or silver. Copper and zinc show reasonable potential, but are action level standards and the facility shows no toxicity problems, so monitoring only will remain in the permit. Fluoride showed reasonable potential. A weekly average limit of 1800 µg/L will be implemented for fluoride. Cape Fear Nutrient Permitting strategy For the 2006 permit renewal cycle the Division developed a permitting strategy to address nutrient concerns in the Cape Fear River Basin. This strategy is being applied at permit renewal to existing discharges on the basin. The strategy calls for additional nutrient monitoring and reporting to support the efforts of the Modeling and TMDL Unit in developing special studies and TMDL projects. Dischargers in the Jordan Lake watershed will monitor TN and TP 3 times per week, report nitrogen species, and report TN and TP as both concentration and mass loads. The permit also includes a re -opener special condition. In the event that the Environmental Management Commission adopts a nutrient management strategy or the EPA approves a TMDL in the coming permit term, the condition allows the Division to re -open affected permits to set nutrient limits and related conditions accordingly. SUMMARY OF PROPOSED CHANGES In keeping with Division policies, the following will be incorporated into the permit: • Remove chloride limit; reduce monitoring frequency to monthly • Weekly average limit for fluoride • Annual effluent pollutant scan • Nutrient monitoring as per Cape Fear Nutrient Permitting Strategy Fact Sheet NPDES NC002605 1 Renewal Page 2 PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: Permit Scheduled to Issue: NPDES DIVISION CONTACT June 7, 2006 July 31, 2006 If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at (919) 733-5083 ext. 553. NAME: 1;61-- / / DATE: ((/ cV/Oo,' REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Fact Sheet NPDES NC0026051 Renewal Page 3 REASONABLE POTENTIAL ANALYSIS Durham County Triangle WWTP NC0026051 Time Period 0 Ow (MGD) 12 7010S (cfs) 0 7010W (cfs) 0.5 3002 (cfs) 0.9 Avg. Stream Flow, QA (cfs) 20 Reeving Stream Northeast Creek WWTP Class IV IWC (%) @ 7010S 100 @ 7010W 97.382 @ 3002 95.385 QA 48.187 Stream Class WS-IV NSW Outfall 001 Caw=12MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC was % FAY / Chronic Acute n itDet Max Pred Cw Allowable Cw Arsenic NC 50 ug/L 0 0 WA Acute: N/A _ _ — ---- Chronic: 50 All samples BDL ----------------------------------- Cadmium NC 2 15 ugrL 0 0 N/A Acute: 15 _ ----- Chronic: 2 All samples BDL ----------------------------------- Chromium NC 50 1,022 ug/L 0 0 N/A Acute: 1,022 _ _ ---- Chronic: - NI samples BD_ ----------------------------------- Copper NC 7 AL 7.3 ug/L 10 10 Note: n<12 Limited data 31.9 set Acute: 7 Chronic: 7 -- RP exists, but AL standard and no toxicity problems -----------------•—•-----------•—•— Cyanide NC 5 N 22 10 ug/L 0 0 N/A Acute: 22 _ _ _ Chronic: 5 All samples BDL Fluoride NC 1,800 ug/L 9 9 Note: n<12 Limited data 1,848.0 set Acute: N/A Chronic: 1,800 — ---------------•----------------- Lead NC 25 N 33.8 ug/L 0 0 WA Acute: 34 _ Chronic:—'-25'— All samples BDL _________________ -_____ ---'—'---' Mercury NC 12 nglL 43 22 11.4400 Acute: N/A No RP, remove limit, continue monitoring ----------------------------------- Molybdenum A 3,500 ug/L 10 10 Note: n<12 Limited data 121.7 set Acute: N/A ___ Chronic: 3,669 — No RP. -_______ ----_____ --------__________ Nickel NC 68 261 ug/L 10 3 I 69.8 Note: n<12 Limited data set Acute: 261 _ Chronic:—_-88 _— . No RP Chloride NC 250 ug/L 44 44 128.8 Acute: N/A _ _ _ _ _ _ -- Chronic: 250 No RP; remove limit but maintain monitoring. —'—..._._------'---------'—'—'—'--- Selenium NC 5.0 56 ug/L 10 1 Note: n<12---------------------• Limited data 3.5 set Acute: 56 No RP —•----------- Silver NC 0.06 AL 1.23 ug/L 0 0 N/A Acute: 1 _ _ _—'—-- Chronic: _ All samples BDL —'—'---'-----'—'—'----------------- Zinc NC 50 AL 67 ug/L 10 10 Note: n<12 Limited data 293.4 set Acute: 67 Chronic: 50 -- RP exists, but AL standard and no toxicity problems -----------------•----------------- Legend: C = Carcinogenic NC = Non -carcinogenic A = Aesthetic " Freshwater Discharge npdes rpa 2004031.xts, rpa 5/31/2006 REASONABLE POTENTIAL ANALYSIS Copper Cyanide 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data 4 12 12 10 4 6 5 6 4 3 BDL=1/2DL 4.0 12.0 12.0 10.0 4.0 6.0 5.0 6.0 4.0 3.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 3.4383 6.6000 0.5210 10 2.6600 12.0 ug/L 31.9 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32! 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56y 57 58 59 60 199 200 Date Data •- sy ,fi'ti BDL=1/2DL Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw NO DATA NO DATA NO DATA 0 N/A 0.0 ug/L N/A ug/L Jun-2005 Jul-2005 Aug-2005 Sep-2005 Oct-2005 Nov-2005 Dec-2005 Jan-2006 Feb-2006 Mar-2006 Apr-2006 ?. -3- npdes rpa 2004031.xls, data 5/31/2006 REASONABLE POTENTIAL ANALYSIS Fluoride Lead 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data 1020 1150 1200 1200 1100 800 900 700 700 BDL=1/2DL 1020.0 1150.0 1200.0 1200.0 1100.0 800.0 900.0 700.0 700.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 205.2505 974.4444 0.2106 9 1.5400 1200.0 ug/L 1848.0 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw NO DATA NO DATA NO DATA 0 N/A 0.0 ug/L N/A ug/L Jul-2005 Aug-2005 Sep-2005 Oct-2005 Nov-2005 Dec-2005 Jan-2006 Feb-2006 Mar-2006 Apr-2006 May-2006 -4- npdes rpa 2004031.xis, data 5/31/2006 REASONABLE POTENTIAL ANALYSIS Mercury Molybdenum Date Data BDL=1/2DL Results Date Data BDL=112DL Results 1 Jun-2005 2.11 2.1 Std Dev. 1.0526 1 Jun-2005 64 64.0 Std Dev. 15.26 2 2.85 2.9 Mean 1.2153 2 Jul-2005 64 64.0 Mean 57.00 3 2.17 2.2 C.V. 0.8661 3 Aug-2005 56 56.0 C.V. 0.27 4 1.32 1.3 n 43 4 Sep-2005 72 72.0 n 10 5 2.12 2.1 5 Oct-2005 62 62.0 6 Jul-2005 1.88 1.9 Mult Factor = 2.20 6 Nov-2005 47 47.0 Mult Factor = 1.6900 7 1.28 1.3 Max. Value 5.2 ng/L 7 Dec-2005 36 36.0 Max. Value 72.0 ug/L 8 5.2 5.2 Max. Pred Cw 11.4 ng/L 8 Jan-2006 28 28.0 Max. Pred Cw 121.7 ug/L 9 1.8 1.8 9 Feb-2006 71.0 71.0 10 Aug.-2005 1.9 1.9 10 Mar-2006 70.0 70.0 11 1.2 1.2 11 Apr-2006 12 < 1.0 0.5 12 May-2006 13 < 1.0 0.5 13 14 Sep-2005 < 1.0 0.5 14 15 4.7 4.7 15 16 < 1.0 0.5 16 17 < 1.0 0.5 17 18 Oct-2005 < 1.0 0.5 18 19 1.8 1.8 19 20 < 1.0 0.5 20 21 < 1.0 0.5 21 22 < 1.0 0.5 22 23 Nov-2005 < 1.0 0.5 23 24 < 1.0 0.5 24 25 1.3 1.3 25 26 Dec-2005 < 1.0 0.5 26 27 1.6 1.6 27 28 1.0 1.0 28 29 1.8 1.8 29 30 < 1.0 0.5 30 31 Jan-2006 1.0 1.0 31 32 < 1.0 0.5 32 33 1.0 1.0 33 34 < 1.0 0.5 34 35 Feb-2006 < 1.0 0.5 35 36 < 1.0 0.5 36 37 1.0 1.0 37 38 1.4 1.4 38 39 Mar-2006 < 1.0 0.5 39 40 < 1.0 0.5 40 41 < 1.0 0.5 41 42 < 1.0 0.5 42 43 1.4 1.4 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 59 59 60 60 199 199 200 200 -5- npdes rpa 2004031.xls, data 5/31/2006 REASONABLE POTENTIAL ANALYSIS Nickel Chloride Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 Jun-2005 < 5 2 5 Std Dev. 4.1369 1 Jun-2005 92 92.0 Std Dev. 10.5979 2 Jul-2005 < 10 5.0 Mean 4.8500 2 86 86.0 Mean 93.4000 3 Aug-2005 16 16.0 C.V. 0.8530 3 84 84.0 C.V. 0.1135 4 Sep-2005 < 10 5.0 n 10 4 92 92.0 n 44 5 Oct-2005 6 6.0 5 Jul-2005 85 85.0 6 Nov-2005 < 5 2.5 Mull Factor = 4.3600 6 73 73.0 MuIt Factor = 1.1300 7 Dec-2005 < 5 2.5 Max. Value 16.0 ug/L 7 81 81.0 Max. Value 114.0 ug/L 8 Jan-2006 < 5 2.5 Max. Pred Cw 69.8 ug/L 8 76 76.0 Max. Pred Cw 128.8 ug/L 9 Feb-2006 < 5 2.5 9 Aug-2005 85 85.0 10 Mar-2006 4 4.0 10 69 68.7 11 Apr-2006 11 81 81.0 12 May-2006 12 79 78.8 13 13 84 84.2 14 14 Sep-2005 108 108.0 15 15 102 102.0 16 16 95 95.4 17 17 96 96.0 18 18 91 90.5 19 19 109 109.0 20 20 Oct-2005 99 99.0 21 21 87 87.0 22 22 90 90.0 23 23 93 93.0 24 24 105 105.0 25 25 Nov-2005 94 94.0 26 26 108 108.0 27 27 97 97.0 28 28 87 87.0 29 29 Dec-2005 109 109.0 30 30 92 92.0 31 31 88 88.0 32 32 103 103.0 33 33 Jan-2006 114 114.0 34 34 98 98.0 35 35 100 100.0 36 36 81 81.0 37 37 Feb-2006 94 94.0 38 38 96 96.0 39 39 106 106.0 40 40 Mar-2006 92 92.0 41 41 107 107.0 42 42 100 100.0 43 43 106 106 0 44 44 96 96.0 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 59 59 60 60 199 I 199 200 200 -6- npdes rpa 2004031 xls. data 5/31 /2006 REASONABLE POTENTIAL ANALYSIS Selenium Silver 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.3162 1.1000 0.2875 10 1.7600 2.0 ug/L 3.5 ug/L 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw NO DATA NO DATA NO DATA 0 N/A 0.0 ug/L N/A ug/L Jul-2005 Aug-2005 Sep-2005 Oct-2005 Nov-2005 Dec-2005 Jan-2006 Feb-2006 Mar-2006 Apr-2006 May-2006 < < < < < < < < < 2 2 2 2 2 2 2 2 2 2 1 2 3 4 5 6 7 8 9 -7- npdes rpa 2004031.xls, data 5/31/2006 REASONABLE POTENTIAL ANALYSIS Zinc Date Data BDL=1/2DL Results 1 Jun-2005 163 163.0 Std Dev. 33.9470 2 Jul-2005 148 148.0 Mean 137.2000 3 Aug-2005 98 98.0 C.V. 0.2474 4 Sep-2005 174 174.0 n 10 5 Oct-2005 180 180.0 6 Nov-2005 173 173.0 Mult Factor = 1.6300 7 Dec-2005 124 124.0 Max. Value 180.0 ug/L 8 Jan-2006 102 102.0 Max. Pred Cw 293.4 ug/L 9 Feb-2006 98 98.0 10 Mar-2006 112 112.0 11 Apr-2006 12 May-2006 13 Jun-2006 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 •8- nudes rpa 2004031.xis. data 5/31/2006 •, tEO ST41 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY zw REGION 4 �\�� r ATLANTA FEDERAL CENTER \or 61 FORSYTH STREET �rq< FROSF'� ATLANTA, GEORGIA 30303-8960 JUL 1 0 as Ms. Teresa Rodriguez North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 D JUL 1 2 2006 DENR - WATER QUALITY POINT SOURCE BRANCH SUBJ: Draft NPDES Permit Durham Co. Triangle WWTP - NPDES No. NC0026051 Dear Ms. Rodriguez: In accordance with the EPA/NCDENR MOA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance, or if significant comments objecting to the draft permit are received. Otherwise, please send us one copy of the final permit when issued. If you have any questions, please call me at (404) 562-9304. Sincerely, 'ham k kk-\edtik Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division Internet Address (URL) • http://www.epa.gov Recycled/Recyclable • Printed with Vegetable 01 Based Inks on Recycled Paper (Minimum 30% Postconsumer) COUNTY OF DURHAM ENGINEERING DEPARTMENT July 5, 2006 Ms. Teresa Rodriguez NC Division of Water Quality 1617 Mail Service Center Raleigh, N.C. 27699-1617 Re: Responses to Draft NPDES Permit NC0026051 Durham County Triangle WWTP, Durham County, N.C. Dear Ms. Rodriguez: In response to the draft permit, please consider the following comments and recommendations: 1. The permit cover letter indicates "Data for fluoride showed reasonable potential to exceed the water quality standard" (1.8 mg/L). Per Section A. (1) Effluent Limitations and Monitoring Requirements, NCDENR proposes that weekly fluoride grab samples be collected. Per our review, the data does not show reasonable potential to exceed the water quality standard. As such, it is requested that this permit limit be eliminated or reduced to a monthly composite sample. Should the weekly sample be retained, it is recommended that the sampling be composite. 2. The last item mentioned in the cover letter refers to the "re -opener" special condition regarding implementing more stringent nutrient limits in the event the EMC were to adopt a nutrient management strategy for Jordan Lake or EPA approves TMDL nutrient limits. While this language may be necessary for other NPDES permits in this watershed, one must remember that Durham County was pro -active in this regard by making the difficult decision to install a new, state-of- the-art 5-stage BNR process that allows us to reduce effluent nutrient concentrations to the best practicable technological limits. Please consider our efforts when allocating nutrient loads. 3. Under Item #1 (description of treatment components) please add the following unit processes: a. Waste and return activated sludge pumping system b. Methanol storage & feed system c. Potassium hydroxide storage & feed system d. Sodium hypochlorite storage & feed system 120 E. Parrish Street, Law Bldg., 1st Floor, Durham, N.C. 27701 (919) 560-0735 Fax (919) 560-0740 Equal Employment/Affirmative Action Employer Additionally, the reference to mechanical bar screens should be changed to mechanical fine screens. 4. The superscript #2 which follows "chloroform" is incorrect. The correct note reference should be #3. ,1 5. For approximately two years, the discharge has been compliant for the weekly mercury sampling events. The permit limit is 12 ng/L. The highest effluent concentration recorded was 6.91 ng/L. Though the discharge was compliant, the requirement for weekly sampling remains the same. Please consider reducing the sampling frequency from weekly to monthly. 6. The new permit increases the effluent total nitrogen sampling frequency from once per week to three times per week. While this requirement adds cost to the operating budget, this additional data may be used to populate the next Jordan Lake model. 7. The new permit requires an annual pollutant scan. Three were performed as part of the NPDES permit renewal application. The pollutants detected above detection limits were not atypical. While this requirement adds cost to the operating budget, it is an acceptable cost when one considers that this data could potentially identify the discharge of a pollutant not sampled as part of the long term monitoring plan. Thank you for this opportunity to comment on the draft NPDES permit. Please feel free to contact either Chuck Hill or me if you have any questions or require additional information. Sincerely Glen E. Whisler, P.E. County Engineer cc: Chuck Hill, F.E., Utility Division Manager Alan W. Klimek, P.E., NC Division of Water Quality GEW/kt State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director MEMORANDUM To: June 7, 2006 Michael Douglas NC DENR / DEH / Regional Engineer Raleigh Regional Office From: Teresa Rodriguez Point Source Branch Subject: Review of Draft NPDES Permit NC0026051 Durham County Triangle WWTP Durham County A7A NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Please indicate below your agency's position or viewpoint on the draft permit and return this form by July 14, 2006. If you have any questions on the draft permit, please contact me at the telephone number or e-mail address listed at the bottom of this page. RESPONSE: (Check one) 7/7 Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions axe met: Opposes the issuance of the above permit, based on reasons stated below, or attached: Signed1\AICkadL & 1 Date: 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 363 (fax) 919 733-0719 VISIT US ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES Carolyn.bryant@ncmail.net comments•on NC0026051, Durham Co. Triangle WWTP • • Subject: comments on NC0026051, Durham Co. Triangle WWTP From: Hyatt.Marshall@epamail.epa.gov Date: Mon, 19 Jun 2006 15:39:02 -0400 To: teresa.rodriguez@ncmail.net 1. the footnote for chloroform should be 3, not 2. 2. PH should be pH. 3. For the TN and TP effluent limits, the footnote should be 6, not 5. 4. re footnote 7, recommend specifying the method as 1631E. 1 of 1 7/10/2006 10:15 AM 06/08/2006 08:58 FAX 919 419 6773 HERALD SUN CLASSIFIEDS 00001 r733-d'1 17 Jame (Primary) - N C i E N R Start Date 6/12/200; Stop Date 6/12/2006 Publication HE - He:ald Sun Ad # 138897 Ad Sales Rep_ 04A - Jennifer Lloyd PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT CONiMISBIONFNPOEB u'6T 1817 MAIL SERVICE CENTER RILLEIGH. NC 27886.1817 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT On 1>1e oasis of thorough stair review and aplk4- don or NC General Statute 143.21, Public IOW 02- 600 and other lawful standard. and regutations the North Carolina £nvlronmanUe Management Commission proposes to Issue a National Potlu- tent Discharge Elimination Syetern (NPDEB) wwtswatir dlsienarge permit to the pereon(e) Met ed below etrecVve a6 days from me pubbeh dam of this notice. Written mnrnettta regarding me proposed permit wHHI be acoepted until 30 days idler the publrn data of this notice. All oornntente r+otiNecl prior tc that date are considered In the final determ nations regardln the proposed permit. Trio DI. rector or the NO or water Quasty may de- cide to hold a public meeting ror the proposed perrnR should the Dhealon receive a etgnrncern de- ns d ptdJM Interest cop of Sr draft permit and other supporting h- formatlon on rile Lined to determine condition' present 1n me draft permit are evalteN. upon re- quest and payrnar t or trio coat or r•productbn. Mall oommorrts endror ntqueeta ter Information tc tho NC OMsbn or Water Quality at the above ad. areas or cal the Polar Bourne Branch at (91733- 5063, extension 363. Please include the NPOEF permit number (attached) In any communication. Inteniezed persons may also vlsk the Division o' Water Quality et 512 N. SshsburyBireet. Ralolgn, NC 2760s-1148 between the hours or 6:00 a.m. end 6:00 p.m to review vltbrmemnn on Me. C)1ttyyorBurlington (P.O. Borlaas, Burlington, NC 27218-1358). has applied for renewal of NEVEE pros[ number NGOO"Z387e for the South Burling. ten WWTP. Tills permitted Tsc1174 dischargiii treated wastewater to the Big Namence Creek r the Cape Fear River Basin Some pararnetert may be water quality limited which may atlleot N• tune allocations In this portim on of the Cape Fear Rrusr B. Durham rowdy, Triangle VINVTP, '0026031, hs! applied for an FJPOES permit renewal. This fac6t discharges to Northeast Creek In the Cape Fear niter Beep. Currently BOO and *arts Ja are we.. ter quality limited. 'Rile dlecrwgs my enact Tu tore dlsohergee In tees portion or the meshing .dream. The City of Durham, 101 City H.II Plaza Durham NC 277 has spoiled for renewal of NPUE8 pen rrh t NC00476e7 for Re South Durham Water Flacks manor, Facwry In Dumam Coumy. Tnie psrmlaec fee Pry discharges treated wastewater to an urr nomad tributary to NOW Hope Creek In The Oepc Fear River Basin Currency, BOO, ammonia nitro. Gen, total ree+duet ohbrine, total phosphorus, ars hotel nitrogen are water guetfcy llrnfftod The die charge may affect Inure alocdbrw In this pdrtlor or the watershed HAS: June 12, 2005 p tAILA-c Ljk,, d-Lfult-) cpc,e_ 1(5rbo-7elich, /orvieAw-,Asbc.,0,„ 61/-C cA /or* //1411/.) recZ-cciz. Key c dcd/ `-tir � Ucc1 ` 1, Cc '4;CS 717 I 10;,5-e- - Thq ._- s f S(14,5 5( , 7 I �o4tL 17r r, 4 A ,/co PI" /� e )b)‘i, c..,--6)ek/e) l,4t,67 411U G rn an l cam,, Flo � J v , nI -'6 t `T, Z Gt ui 111 22S1,---)6v/c14 040 -21-Z(.47 /.1/0 I /As" A770— 5` duk o 05/ obciu -c'41 J.. • tk2 . Durham County Triangle WWTP Subject: Durham County Triangle WWTP Date: Tue, 24 Jan 2006 09:38:27 -0500 From: Dawn Jeffries <dawn.jeffries@ncmail.net> Organization: NC DENR DWQ To: Barry Herzberg <Barry.Herzberg@ncmail.net> Barry, I just pulled out this NC0026051 to start working on the renewal. I see that the last CEI was in June 2005 by you so I'm guessing this is one of yours. I don't see a staff report, and I don't absolutely have to have one, but I certainly value your input! As I look at it, I see they've recently expanded the plant and I want to make sure I get the renewal to correctly reflect what's current. I'm also thinking about only looking at effluent data (for the RPA) since June when the new plant came on-line, although I'm not sure what EPA would say about that. Any thoughts? I'll send you an e-copy of the draft well before I send it out to notice, to give you time to review beforehand. This one won't go to notice for a month or two. Have a great day, Dawn Jeffries 1 of 1 1/25/2006 10:59 AM NPDES/Non-Discharge Permitting Unit Pretreatment Information Request Form NPDES OR NONDISCHARGE PERMITTING UNIT COMPLETES THIS PART: Date of Request 10/18/2005 COMMENTS TO PRETREATMENT UNIT: Permit renewal time Facility Durham County Permit # NC0026051 Region RRO Requestor Dawn Jeffries Pretreatment A-F Towns- Dana Folley (ext. 523) Contact G-M Towns- Jon Risgaard (ext. 580) N-Z Towns- Deborah Gore (ext. 593) PRETREATMENT UNIT COMPLETES THIS PART: Status of Pretreatment Program (circle all that apply) 3) the facility has (or is developing) a Pretreatment Program 3a) is Full Program with LTMP Flow Permitted MGD Actual MGD Industrial 2.105 1.7844 STMP time frame: most recent Domestic N/A 3.4191 next cycle AL L (S) T Pollutant Check List POC due to NPDES/Non- Discharge Required Required by STMP Frequency V at LTMP Frequency at MP Permit Limit by EPA' 503 Sludge** POC due to SIU"' Site specific POC (Provide Explanation)"" effluent effluent BOD X 4 Q M TSS X 4 Q M NH3 X 4 Q M Arsenic X 4 Q M ,/ Cadmium ,/ X 4 Q M j Chromium Ni 4 Q M Ni Copper Ni X 4 Q M Cyanide X 4 Q M Ni Lead f X 4 Q M Mercury X X 4 Q M Molybdenum X 4 Q M ,/ Nickel ,/ X 4 Q M Silver X 4 Q M Selenium X 4 Q M ,/ Zinc ,/ X 4 Q M Aluminum X 4 Q M Chloride X 4 Q M Fluoride X 4 Q M NO2 + NO3 X 4 Q M Total Phosphorus X 4 Q M 4 Q M 'Always in the LTMP "Only in the LTMP if the POTW land applies sludge ***Only in LTMP while the SIU is connected to the POTW "" Only in LTMP when the pollutant is a specific concern to the POTW (ex -Chlorides for a POTW who accepts Textile waste) all LTMP/STMP effluent data On D M RS? Yes Q=Quarterly No (attach data) M=Monthly Comments: Data available on spreadsheet Jan'01 thru Dec'02, prior to plant expansion/upgrade. During available in spreadsheet? Yes No construction from Jan'03 thru Jun'05 effluent frequency was semi-annual. Starting June'05 frequency increased to 1/month. version 10.!8103 NPDES Pretreatment.req-5.ds Revised: August 4, 2000 LTMP June 2005 Parameter Week of June 27 LTMP Influent Effluent BOD 244 <2 COD 520 20 T S S 242 2 Aluminum 1.19 0.49 Arsenic <.005 <.005 Cadmium <.001 <.001 Chromium 0.005 <.005 Chloride * 92 Copper 0.067 0.008 Cyanide <.005 <.005 Fluoride 1.2 1.4 Lead 0.013 <.002 Mercury * 2.12 Molybdenum 0.064 0.064 Nickel 0.012 <.005 Selenium 0.003 0.006 Silver 0.009 <.005 Zinc 0.348 0.173 Total Nitrogen 24.1 1.8 TKN 24.1 1.1 NO2 & NO3 <.5 0.7 NH3 30.2 <.1 Total Phos 3.8 0.3 * Additional Influent CI and Hg to be taken during July. LTMP July 2005 Parameter Week of July 22 LTMP Influent Effluent BOD 228 <2 COD 535 14.5 TSS 226 1.9 Aluminum 0.902 0.266 Arsenic <.005 <.005 Cadmium <.001 <.005 Chromium <.005 <.01 Chloride 71 81.1 Copper ** 0.06 0.012 Cyanide <.005 <.005 Fluoride 1.25 1.02 Lead 0.008 <.005 Mercury, ng/L 462 5.2 Molybdenum 0.078 0.064 Nickel <.01 <.01 Selenium <.002 <.002 Silver 0.014 <.01 Zinc ** 0.389 0.148 Total Nitrogen 27.6 1.81 TKN 27.6 0.33 NO2 & NO3 <.02 1.48 NH3 26.4 <.02 Total Phos 7.16 0.19 * Additional Influent CI and Hg to be taken during calendar year. ** All results are from the week of 7/22 save Cu and Zn which were on 7/5. LTMP August 2005 Parameter Week of August 29 LTMP Influent Effluent BOD 134 <2 COD 288 10.1 TSS 87 1 Aluminum 0.322 0.216 Arsenic <.005 <.005 Cadmium <.005 <.005 Chromium <.01 <.01 Chloride" 92 84.2 Copper** 0.026 0.012 Cyanide <.005 <.005 Fluoride 1.15 1.15 Lead <.005 <.005 Molybdenum 0.044 0.056 Nickel <.01 0.016 Selenium <.002 <.002 Silver <.01 <.01 Zinc** 0.135 0.098 Total Nitrogen 15.4 10.61 TKN 15.4 0.91 NO2 & NO3 <.02 9.7 NH3 21.8 <.02 Total Phos 3.98 0.2 * Additional Influent CI and Hg to be taken during calendar year. ** All results are from the week of 8/29 save Cu and Zn which were on 8/1 and eff. CI on 8/25. LTMP September 2005 Parameter Week of September 26 LTMP Influent Effluent Basin Sludge, mg/kg BOD 90 <2 COD 442 16 TSS 110 1.2 Aluminum 0.602 0.441 72.1 Arsenic <.005 <.005 0.006 3.14 Cadmium <.005 <.005 <.005 <1.21 Chromium <.01 <.01 0.052 28.7 Chloride** 115 109 103 788 Copper** 0.032 0.012 0.392 186 Cyanide <.005 <.005 <.005 Fluoride 1.3 1.2 Lead <.005 <.005 0.042 30.7 Mercury 281 <1 ng/L 1430 1390 ug/kg Molybdenum 0.064 0.072 23.7 Nickel <.01 <.01 0.043 19.3 Selenium <.002 <.002 0.005 2.66 Silver <.01 <.01 0.04 Zinc** 0.183 0.098 1.56 708 Total Nitrogen 41.2 3.56 TKN 41.2 1.95 NO2 & NO3 <.1 1.61 NH3 19.5 <.02 0.1 Total Phos 8.52 0.427 Percent Dry Weight 20.30% * Additional Influent CI and Hg to be taken during calendar year. ** All results are from the week of 9/26 save Cu and Zn which were on 9/6. • • "t ywn -t.s r uibi- A- L Si>L L . rve l �. Al/ 1,9c_ < ,e)0_5 or .001) 4'11(<.0 r . SOS' /r /05) $yzJ gi_/, ?a - 0(a , . 4/a , . O/ oo ' Ail 1 L < . oos) • /- i.15, /. OZ) 1. e/ vein ,4iI vL CI-- .00s ir 4,00Q ,t O. 6.7,qv. 05za o.O( / 0 .06,4 i L U. 0/ 0• 0/ .O/ 0,00 — .00, <.oa <.ova 0.006 ✓1 411 ��L - e. , Ol cc K - 005) Z-f llc_ o D ) v ,UR?, __a ii- S o l -7 3 ira 1 L___ , 5- ° ` eblz_ , o� - / n3/L / ..1 aiOe l - ►IL f I-1-3 G/ 6/6,114 C,f4- 7 i/vio ►2 ` J . C /D%d�r�NL oi,/ 63 Yjite. • 7 r��ac-� - b„�r' o '/c-6,4,0o-6. 'mil Om',1 adtteL G CK = o/o�Z w?*e/ite; 12-/-)70/e s0,�wM o'er i :Q: ';tI, '"'�`I. 4 I. 4►k- wig° vvvvvv COUNTY OF DURHAM ENGINEERING DEPARTMENT November 1, 2005 NbY - Mr. Charles H. Weaver, Jr. NCDENR/Division of Water Quality Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Renewal Application for Permit NC0026051 Triangle WWTP Dear Mr. Weaver: Durham County respectfully submits this permit renewal application for consideration. Since the last permit issuance, we have, in essence, built a new plant. The new facility is capable of removing nitrogen and phosphorous through biological processes, and can treat an average daily flow of 12 MGD. > The Influent Pumping Station (IPS) was designed with the intent of a more efficient and less odorous removal of screenings and grit. ➢ Instead of using two extended aeration basins that could treat 6 MGD, the new facility boasts three Biological Nutrient Removal (BNR) trains that doubled our treatment capacity to 12 MGD. The new facility is geared to the removal of the nutrients Total Nitrogen and Total Phosphorus in an effort to meet mandates prescribed by the State and EPA. Previously, we could not treat for Total Nitrogen but the BNR System now offers that capability. The previous configuration relied heavily on chemical precipitation for the treatment of Total Phosphorus. The BNR system allows us the benefit of treating biologically for Total Phosphorus thus decreasing our dependency on chemicals. We are pleased to report that there has been a significant reduction in the two parameters as well as Ammonia since the start up of the system. > The number of clarifiers has doubled to four with an increase in the overall diameter of each and treatment capacity. 120 E. Parrish Street, Law Bldg., 1st Floor, Durham, N.C. 27701 (919) 560-0735 Fax (919) 560-0740 Equal Employment/Affirmative Action Employer ➢ There are now five sand filters instead of two. There is not only an increase in treatment capacity, but it offers a maintenance bonus. The filters can be rotated periodically and serviced more often without sacrificing run time. > The chosen form of disinfection is Ultraviolet (UV) instead of chlorine. It allows for more consistent disinfection and is exponentially safer for the operators. > Finally, there is a serpentine chamber outfitted with multiple diffusers for post aeration before discharge to the creek. > The walls of the aforementioned structures were built above the one hundred year flood plane. We think that this will help us maintain efficiencies during periods of excessively high flow. > Three (3) emergency generators have been installed that permit 100% coverage in the event of an electrical failure. The County is currently contracting with Bionomics for sludge removal. Each year, sludge is removed from the lagoon, equivalent to or exceeding the amount produced during that year, as anticipated in the Interim Biosolids Management Plan approved by the Division of Water Quality June 10, 2002 (copy attached). This contract includes dredging from the lagoon, dewatering on site, and hauling dewatered sludge to a composting facility permitted by the state for this purpose. The County is not using land application for the disposal of sludge at this time. The County is proceeding with the design of sludge management facilities to produce a Class A sludge within the next few years. The current schedule has this process on line in 2008. The current lagoon will continue to be utilized and annual removals will continue until the new processes are completed. Sincerely, 4,0 Chuck Hill, P.E. Utility Division Manager Enclosure cc: Glen E. Whisler, P.E., County Engineer Adrienne Fancher, Project Manager — United Water 2 FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment F.2. Number industrial a. ►1 of users Number program. Does the treatment works have, or is subject to an approved pretreatment program? Yes ❑ No Significant Industrial Users (Sills) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of that discharge to the treatment works. of non -categorical SIUs. 6 b. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Cintas Mailing Address: 1003 Twin Creeks Court Durham, NC 27703 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Industrial Laundry Facility — Washing, drying, and sorting of garments. mats, and shop towels. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Laundered goods Raw material(s): Water and detergents to clean garments, mats, and towels. F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 55,419 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU a. Local limits b. Categorical pretreatment standards If subject to categorical pretreatment is subject I standards, to the following: Yes ❑ No ❑ Yes ►/ No which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. None of the 15 industries detailed in Part F has caused or contributed to any problems at the treatment works in the past three years. 1 FACILITY NAME AND PERMIT NUMBER: ' ' Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES ANI) RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment F.2. Number industrial c. of users Number program. Does the treatment works have, or is subject to an approved pretreatment program? Yes ❑ No Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of that discharge to the treatment works. of non -categorical SIUs. 6 d. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Cree Mailing Address: 4600 Silicon Drive Durham, NC 27703 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Semiconductor manufacturing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Semiconductors for LCD (Liquid Crystal Display) and LED (Light Emitting Diode Raw material(s):Various etchants, photoresists, and strippers as well as some chemical compounds. F.6. Flow Rate. c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 326,869 gpd (X continuous or intermittent) d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU a. Local limits b. Categorical pretreatment standards If subject to categorical pretreatment 469 A&B is subject /1 standards, to the following: Yes ❑ No ►1 Yes ❑ No which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. e. Number of non -categorical SIUs. 6 f. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Dupont Mailing Address: PO Box 13999 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Customer service as well as R&D and limited scale up production for the electronics industry. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Electronics industry R&D Raw material(s): Metallic powders, metal oxides, ceramic and glass, resin media, thinners, polymers, monomers, inhibitors, nitric acid, sodium hydroxide, water F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 18,889 gpd (X continuous or intermittent) f.Non-process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ®Yes ❑No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433.17 FACILITY NAME AND PERMIT NUMBER: Triangle `v WTP. NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PAR I' F.INDUSTRIAL USER DISCH_AR(;I:S AND It( RAI('I:RCLA WA i IS All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. g. Number of non -categorical SIUs. 6 h. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Eisai Mailing Address: PO Box 14505 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Pharniaceutical Manufacturing and R&D F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Aciphex, Aricept Raw material(s): Various reagents including acids. corn starch, ethanol, mineral oil, and sodium chloride present F.6. Flow Rate. g• Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 36,132 gpd (X continuous or intermittent) h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? a1AnR,F FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ►1 Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. i. Number of non -categorical SIUs. 6 j. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: GlaxoSmithKline Mailing Address: PO Box 13398 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Pharmaceutical R&D -pilot plant for clinical trials and developing manufacturing procedures. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Pharmaceutical R&D Raw material(s): Numerous organic and inorganic chemicals that vary based on current project. GSKs waste management policies attempt to ensure no unauthorized drain disposals. F.6. Flow Rate. i. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 306,048 gpd (X continuous or intermittent) j.Non-process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU a. Local limits b. Categorical pretreatment standards If subject to categorical pretreatment 439 E is subject 4 standards, Yes I to the following: ❑ No Yes ❑ No which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC002605 1 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. k. Number of non -categorical SIUs. 6 1. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: IBM Mailing Address: PO Box 12195 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Light manufacturing/assembly of computer hardware products, refurbishment, and hardware and software development. Call centers for software/hardware support and human resources. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Assembly and development of PCs and servers, computer R&D Raw material(s): Some reagents, computers, servers, etc. F.6. Flow Rate. k. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 182.433 gpd (X continuous or intermittent) 1.Non-process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC002605 1 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. m. Number of non -categorical SIUs. 6 n. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: JMC Mailing Address: PO Box 13582 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. High purity chromium metal F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): High Purity Chromium Raw material(s): Chromium Anhydride, Sulfuric, Water, Aluminum foil, Sodium Hydroxide, Nitric F.6. Flow Rate. M. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 790 gpd ( continuous or X intermittent) n. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 413 FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART FINDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. INFORMATION:GENERAL F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. o. Number of non -categorical SIUs. 6 p. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: NC IDEA (MCNC) Mailing Address: PO Box 12889 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Semiconductor research and manufacturing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Silicon wafers and other components related to semiconductor processing Raw material(s): Wafers and various chemicals including acids, bases, solvents, and gases. F.6. Flow Rate. o. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. P. 56,030 gpd (X continuous or intermittent) Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes n No If subject to categorical pretreatment standards, which category and subcategory? 469.10 FACILITY NAME AND PERMIT NUMBER: Triangle WWTP. NC0026051 PERMIT ACTION REQUESTED: Renewal SUPPLEMENTAL APPLICATION INFORMATION RIVER BASIN: Cape Fear PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes El No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. q. Number of non -categorical SIUs. 6 r. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Research Triangle Institute (RTI) Mailing Address: PO Box 12194 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Conducts basic and applied research for clients. Principal areas include various sciences, engineering, statistics, and survey research. Possible small amounts of chemical samples. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Summary report of the results or methods developed. Raw material(s):Reagent chemicals and solvents depending on research. Usually less than 100 grams. F.6. Flow Rate. q• Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intennittent. 73.160 X continuous or intermittent) r.Non-process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Trian!le WWTP, NC002605 1 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. s. Number of non -categorical SIUs. 6 t. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: SCM Metals Mailing Address: PO Box 10166 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. R&D and manufacturing of metal powders and brazing and solder pastes. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Powdered Copper, Tin Powder, Brazing Paste, and Solder Paste. Raw material(s): Copper and Tin and accompanying additives F.6. Flow Rate. s. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 14,496 gpd (X continuous or intermittent) t.Non-process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes D No b. Categorical pretreatment standards ® Yes D No If subject to categorical pretreatment standards, which category and subcategory? 471 .1 FACILITY NAME AND PERMIT NUMBER: Ti ian lc WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. u. Number of non -categorical SIUs. 6 v. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Sumitomo Mailing Address: PO Box 13445 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture of fiber optic cable F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Fiber Optic Cable Raw material(s): Plastics, acrylics, PVC, mineral oil based jelly and steel jacket tape. F.6. Flow Rate. U. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 13,825 gpd (X continuous or intermittent) v. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ®Yes ❑No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAiCERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. w. Number of non -categorical SIUs. 6 x. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Litespec Mailing Address: PO Box 13445 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Permit owner certifies monthly that no process water is discharged. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): When active, optical fiber Raw material(s): Silica&germanium tetrachloride, H, N, Ar, HF, He, 0, chlorine. tetra fluorocarbon F.6. Flow Rate. w. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 0 gpd ( continuous or intermittent) x. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? , FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC002605 1 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? ❑ No (SIUs) and Categorical Industrial Users (CIUs). Provide the number works. SIUs. 6 of each of the following types of ►1 Yes F.2. Number of Significant Industrial Users industrial users that discharge to the treatment y. Number of non -categorical z. Number of CIUs. SIGNIFICANT INDUSTRIAL USER 9 INFORMATION: discharges to the treatment works, copy questions F.3 through F.8 and Supply the following information for each SIU. If more than one SIU provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Weck Closure Systems Mailing Address: PO Box 12600 Research Triangle Park, NC 27709 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture and repair hand held surgical instruments and disposable products. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Hand held surgical instruments and disposable products Raw material(s): Stainless steel, titanium, tantalum, and form plastic parts. F.6. Flow Rate. Y. Process wastewater flow rate. Indicate discharge into the collection system continuous or intermittent. 28,026 gpd (X continuous the average in gallons per or Indicate the collection system or intermittent. or following: ❑ No ❑ which category daily volume day (gpd) and intermittent) of process wastewater whether the discharge is of non -process per day (gpd) and z. Non -process wastewater flow rate. wastewater flow discharged into the whether the discharge is continuous gpd ( continuous average daily volume in gallons intermittent) F.7. Pretreatment Standards. Indicate whether a. Local limits b. Categorical pretreatment If subject to categorical pretreatment 433 the SIU is subject to the No and subcategory? ►/ Yes standards /1 Yes standards, FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTTRIAL USER DISCHARGES AND RCRA/CERGTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment F.2. Number industrial aa. I of users Number program. Does the treatment works have, or is subject to an approved pretreatment program? Yes ❑ No Significant Industrial Users (Sills) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of that discharge to the treatment works. of non -categorical SIUs. 6 bb. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: AstroPak Mailing Address: 2410 Presidential Drive, Suite 114 Durham, NC 27703 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Passivation and cleaning of stainless steel piping and equipment for the pharmaceutical industry F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): No products — cleaning and passivation of stainless steel equipment Raw material(s): Various acids and bases used in cleaning — ie citric, ascorbic, and formic acids, potassium hydroxide, hydrogen peroxide F.6. Flow Rate. aa. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 2100 per batch ( continuous or X intennittent) bb. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU a. Local limits b. Categorical pretreatment standards If subject to categorical pretreatment 433.17 is subject ►1 standards, Yes ►/ to the following: ❑ No Yes ❑ No which category and subcategory? ,FACILITY NAME AND PERMIT NUMBER: Triangle WWTP, NC0026051 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to an approved pretreatment program? Yes ❑ No F.2. Number of Significant Industrial Users (Sills) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. cc. Number of non -categorical SIUs. 6 dd. Number of CIUs. 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Town of Cary Mailing Address: 400 James Jackson Avenue Cary, NC 27513 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Town of Cary discharge that contains 2 pharmaceutical industries and domestic flow. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Domestic and pharmaceutical wastewater Raw material(s): N/A F.6. Flow Rate. cc. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 375,462 gpd (X continuous or intermittent) dd. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: SUPPLEMENTAL APPLICATION INFORMATION PART G. COMBINED SEWER SYSTEMS If the treatment works has a combined sewer system, complete Part G. G.1. System Map. Provide a map indicating the following: (may be included with Basic Application Information) a. All CSO discharge points. b. Sensitive use areas potentially affected by CSOs (e.g., beaches, drinking water supplies, shellfish beds, sensitive aquatic ecosystems, and outstanding natural resource waters). c. Waters that support threatened and endangered species potentially affected by CSOs. G.2. System Diagram. Provide a diagram, either in the map provided in G.1 or on a separate drawing, of the combined sewer collection system that includes the following information. a. Location of major sewer trunk lines, both combined and separate sanitary. b. Locations of points where separate sanitary sewers feed into the combined sewer system. c. Locations of in -line and off-line storage structures. d. Locations of flow -regulating devices. e. Locations of pump stations. CSO OUTFALLS: Complete questions G.3 through G.6 once for each CSO discharge point. G.3. Description of Outfall. a. Outfall number b. Location (City or town, if applicable) (Zip Code) (County) (State) (Latitude) (Longitude) c. Distance from shore (if applicable) _ ft. d. Depth below surface (if applicable) ft. e. Which of the following were monitored during the last year for this ❑ Rainfall 0 CSO pollutant concentrations 0 CSO flow volume ❑ Receiving water quality f. How many storm events were monitored during the last year? G.4. CSO Events. a. Give the number of CSO events in the last year. CSO? ❑ CSO frequency events (0 actual or ■ approx.) b. Give the average duration per CSO event. hours (■ actual or ❑ approx.) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 " FAOILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: G.5. G.6. c. Give the average volume per CSO event. million gallons (0 actual or ❑ approx.) d. Give the minimum rainfall that caused a CSO event in the last year Inches of rainfall Description of Receiving Waters. a. Name of receiving water: b. Name of watershed/river/stream system: United State Soil Conservation Service 14-digit watershed code c. Name of State Management/River Basin: (if known): United States Geological Survey 8-digit hydrologic cataloging unit CSO Operations. Describe any known water quality impacts on the receiving water caused intermittent shell fish bed closings, fish kills, fish advisories, other recreational code (if known): by this CSO (e.g., permanent or intermittent beach closings, permanent or loss, or violation of any applicable State water quality standard). END OF PART G. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 22 Process Flow Narrative Description The Durham Triangle WWTP is a 12 MGD Advanced Secondary Treatment plant with integral Biological Nutrient Removal that discharges to Northeast Creek. In order to produce the high -quality final product, the raw influent is subjected to a sequence of individual unit processes ranging from fine screening to disinfection. Each unit process has its own side streams and discharge by-products that must be processed or disposed of. The treatment scheme applied at the Triangle WWTP includes Andritz Aqua Screen continuous belt -type fine screens discharging to the influent pump station, which is equipped with Fairbanks Morse Pumps. The Fairbanks Morse pumps lift the screened influent to the upper treatment level where the Jeta vortex grit removal and flow measurement units are located. After the two physical processes of screening and grit removal, the influent is directed to the five -stage biological treatment process. Each Kruger (a Veolia Water Systems Company) Modified A2/O treatment train includes a three (3) cell anaerobic selector for phosphorous removal, a two (2) cell primary anoxic zone for nitrogen removal, an oxidation ditch for aerobic BOD removal and nitrification of ammonia, a two (2) cell secondary anoxic zone for additional denitrification, and re - aeration prior to the four (4) 110-ft diameter Enviroquip secondary clarifiers. The Return Activated Sludge (RAS) is directed to the first cell of the anaerobic selector to provide the RAS with additional denitrification time in an effort to create truly anaerobic conditions prior to the introduction of the raw influent containing readily - degradable soluble BOD. The screened and de -gritted influent is directed to the second cell of the anaerobic selector, where it is commingled with Return Activated Sludge (RAS) from the Enviroquip secondary clarifiers. The forward flow continues on through the third cell of the anaerobic selector and proceeds to the first cell of the primary anoxic zone. Nitrified mixed liquor recycled from the aerobic oxidation ditch is discharged to the first cell of the primary anoxic zone, as well. The primary anoxic zone provides the anoxic ambient conditions and carbon source required to denitrify the nitrates recycled from the oxidation ditch. The discharge from the oxidation ditches is directed to the secondary anoxic zone for further denitrification. Methanol can be added to this unit to provide the carbon source required to drive the denitrification reactions if the effluent nitrogen concentration is too high. In addition, a "RAS Bleedoff" is incorporated that enables the Mixed Liquor Suspended Solids (MLSS) concentration in the second anoxic stage to be increased. The denitrified wastewater is re -aerated prior to discharging to the clarifiers, where the heavy MLSS are separated from the clarified effluent and are returned to the head of the process, as described above. The clarified effluent that discharges over the weirs is directed to the tertiary Filters. The Ondeo Degremont rapid sand filters polish the fines from the treated water. The filtered effluent is then disinfected through the Trojan Ultraviolet Disinfection unit and directed to the post aeration basin prior to stream discharge. DURHAM COUNTY TRIANGLE WASTEWATER TREATMENT FACILITY INTERIM BIOSOLIDS MANAGEMENT DURHAM COUNTY, NORTH CAROLINA Original Submittal: June 2002 Lead Review Agency: Mr. Dave Goodrich NC-DENR Water Quality Section, Point Source Branch, NPDES Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 (919) 733-5083 ext.517 Municipal Contact: Mr. Chuck Hill, P.E. Durham County Engineering Dept. 120 Parrish St. Law Building Durham, N.C. 27701 (919) 560-7992 Engineering Consultant: Mr. Kevin C. Eberle, P.E. McKim & Creed, P.A. 5625 Dillard Drive, Suite 117 Cary, N.C. 27511 (919) 233-8091 Prepared by: McKim & Creed, P.A. 5625 Dillard Drive, Suite 117 Cary, NC 27511 (919) 233-8091 4?/' McKINI&CREED INTRODUCTION A detailed Engineering Alternative Analysis and Basis for Final Design Report was completed for the Durham County Triangle Wastewater Treatment Facility in July 2000. Based on recommendations from that Study and the subsequent Environmental Assessment, Durham County has elected to upgrade the Triangle Wastewater Treatment Facility Upgrade to a state-of-the-art, 12.0 MGD, five stage biological nutrient removal system (BNR) with chemical phosphorus precipitation, tertiary sand filtration and UV disinfection. The proposed improvements will allow Durham County to reduce total nitrogen mass discharges to Northeast Creek by 69% from currently permitted levels and to reduce phosphorus mass discharges by 50% from currently permitted levels. In order to insure that the Triangle WWTF continues to produce an effluent in full compliance with existing and future NPDES permit limits, construction of the proposed improvements must be completed in Phases. This will allow existing treatment processes to remain in full operation until completion of the five -stage BNR process. The proposed improvements will be constructed in three phases via three separate construction contracts. Key treatment process components included in each phase are as follows: Phase I: Influent pumping station, screening, grit removal, influent flow measurement, UV disinfection, post aeration, effluent flow measurement, and SCADA systems. Phase II: Five stage biological nutrient removal process, tertiary filtration, waste activated and recycled activated sludge pumping systems, chemical feed systems, Laboratory, Administrative Offices and Maintenance Building Construction, and SCADA integration. Phase III: Waste activated sludge storage, sludge thickening, thickened sludge storage, belt filter press dewatering, Class A lime pasteurization process, truck loading, and emergency Class A residuals storage. 2 0/McKINI&CREED • J. The schedule for construction is as follows: Phase I Construction Starts Phase I Construction Substantially Complete Phase II Start-up, Stabilization and Operational Testing NPDES Permit Issuance (Phase II) Authorization to Construct (Phase II) Phase II Advertisement for Bids Phase II Open Bids Phase II Award Contracts Phase II Start Construction Phase II Substantial Completion Phase II Construction Phase II Final Completion Phase II Start-up, Stabilization and Operational Testing Phase II NPDES Compliance Date Phase III Advertisement for Bids Phase III Open Bids Phase III Award Contracts Phase III Start Construction Phase III Substantial Completion Phase III Construction Phase III Final Completion Phase III Start-up, Stabilization and Operational Testing March 2002 November 2002 November 1 - December 31, 2002 May 1, 2002 May 1, 2002 July, 2002 August 20, 2002 September 16, 2002 November 4, 2002 August 31, 2004 October 31, 2004 November 1 - December 31, 2004 January 1, 2005 September, 2004 October 20, 2004 December 16, 2004 January 15, 2005 January 15, 2006 March 15, 2006 March 15, 2006-June 1, 2006 The Phase III improvements (Biosolids Management Processes) cannot be initiated until after the new five -stage BNR process is completed. This is because the new biosolids improvements will be constructed in the footprint of the existing aeration basins and, therefore, cannot be taken off-line until after BNR startup. As such, this Interim Biosolids Management Plan has been developed to insure the Triangle WWTF will continue to adequately store, treat and dispose of all residuals produced while the facility is under the various phases of construction. BACKGROUND The Triangle Wastewater Treatment Facility (WWTF) is located at the intersection of NC 55 and Alexander Drive in the southeast corner of Durham County, North Carolina. The municipal wastewater treatment facility is owned by Durham County and is currently operated under contract with Woodard & Curran Inc. Treated effluent from the facility is discharged to Northeast Creek, a tributary to Jordan Lake in the Cape Fear Drainage Basin. The existing surface water discharge is permitted under MCKLM&CREED the National Pollution Discharge Elimination System (NPDES) subject to effluent conditions described in Permit # NC0026051 which became effective on April 1, 1996. The Wastewater Treatment Facility (WWTF) was originally constructed in the earlyl 960's to abate surface water pollution. The original facility consisted of a two -celled facultative lagoon designed to reduce organic and suspended solids loading to Northeast Creek. Since that time, three significant Wastewater Treatment Facility upgrades have been completed including: •: 1973 Upgrade to construct a new activated sludge secondary treatment system with design capacity of 3 MGD. • 1986 Upgrade to expand existing activated sludge process to 6 MGD and to construct two new tertiary sand filters to enhance BOD and TSS removals. • 1990's Upgrade to incorporate chemical phosphorus removal using alum. The County converted the original, facultative lagoons into facultative sludge stabilization/storage basins as part of the 1973 and 1990 upgrades. The use of these 8 MG (16 MG total capacity) facultative, sludge storage lagoons has continued since that time. In 1993 the County completed a biosolids treatment and disposal plan and received State Certification for periodic Class B land application onto 452 acres of agricultural lands in Granville County. The County entered into two, 1-year contracts with EWR, Inc. and BioGrow, Inc. for biosolids removal and disposal in 1993 and 1994. In 1995, AMSCO, Inc., now known as Synagro Southeast, Inc., was retained by the County under a 3-year contract to remove and land -apply accumulated biosolids. In March 1998, Woodard and Curran, Inc. (W&C) was retained as the Contract Operator for the Triangle WWTF and has been responsible for biosolids handling and disposal since that time. W&C's current contract with the County expires in 2003. 4 MCMM&CREED According to Annual Operating Reports submitted to the County by W&C, the 1999 average daily flow to the Triangle WWTF was 4.141 MGD. Waste activated sludge (WAS) production during this same period was 1,112 dry tons. Then in 2000, biosolids production dropped to 753 dry tons and futher dropped to 722 DT in 2001. W&C attributes the significant difference in WAS production in the second and third year to supplemental residuals management by the biotechnology firm Ennix Bio-Service. According to W&C, the cultured biomass additive has been successful in reducing soluble BOD5 concentrations in the lagoon supernatant, which is regularly returned to the treatment process. This reduction in BOD5 loading to the main treatment process has significantly decreased biosolids production and, as a result, reduced the volume of biosolids wasted to the lagoons. During the three year period from 1999-2001, Woodard & Curran has documented biosolids production to be 2,587 dry tons. During this same period, they have either physically removed, or documented volatile solids reduction in the lagoons amounting to a total of 4,649 dry tons. Under W&C's management, biosolids are typically removed from the lagoons and land - spread only once per year during a 30 - 60 day period coinciding with the farmer's hay cropping schedule. In the past, W&C has retained the services of specialty firms to vacuum dredge the lagoons and either land apply liquid biosolids or dewater the biosolids on -site and dispose of dewatered cake on certified land -application sites located in Granville County. Liquid biosolids removed from the lagoons typically have an average solids content of 6 to 8 percent solids and have been as high as 14 percent solids. A Facility Evaluation and Preliminary Engineering Study completed in 1997 identified a number of recommended improvements and the need to expand the hydraulic and organic capacity of the Triangle WWTF. The Evaluation also identified the need to replace the existing biosolids facultative lagoons with more modern biosolids handling facilities to insure the County can consistently satisfy biosolids disposal regulatory requirements. In June 1999, the County retained McKim & Creed to assist them in completing the required Engineering Alternative Analysis and Basis of Design Report prior to proceeding with 5 fr?/* McKIM&CREED mandatory facility improvements and expanding the hydraulic and organic capacity of the Triangle WWTF to accommodate projected sewage flows through the year 2023. Based on the final recommendations from the Engineering Alternative Analysis and Basis of Design Report, the County has proceeded with permitting and design of a new, state-of-the- art, 5-stage biological nutrient removal process at the existing Triangle WWTF site. In order to expedite the environmental review and permitting process, the Engineering Alternative Analysis concentrated on the main process train and did not evaluate biosolids management alternatives in connection with the new facility. Amendment #1 to the original Engineering Alternative Analysis has been completed in draft form and specifically addresses permanent Biosolids Management at the upgraded Triangle WWTF. It also provides recommendations and a basis for final design for the proposed new biosolids storage, thickening, dewatering and stabilization processes. This Interim Biosolids Management Plan is intended to provide overall guidance for managing residuals produced during the four-year phased construction period prior to the start-up of the new Biosolids Management Improvements. BIOSOLIDS PRODUCTION ESTIMATES Estimates of biosolids production have been made on an annual basis for the period between May 2002 and December 2006. This period fully includes all phases of construction. Biosolids production estimates were developed using current Average Daily Flow and actual biosolids production information provided by the Contract Operator Woodard and Curran. Future year wastewater flows were previously projected as reported in the Engineering Alternative Analysis and Basis for Design Report dated July 2000, last updated October 2000. Assuming organic and suspended solids concentrations remain consistent, biosolids production will be proportional to influent flow to the plant. As such, residuals production on a dry weight basis are expected to increase as summarized in Table 1. /?fr McKIM&CREED • • TABLE 1 PROJECTED BIOSOLIDS PRODUCTION BETWEEN MAY 2002 AND DECEMBER 2006 TRIANGLE WASTEWATER TREATMENT FACILITY YEAR AVERAGE DAILY INFLUENT SEWAGE FLOW (MGD) PROJECTED BIOSOLIDS PRODUCTION (TONS/YEAR DRY WEIGHT) 2002 5.0 810 2003 5.7 924 2004 6.3 1020 2005 6.87 1 1 12 2006 7.45 1206 INTERIM BIOSOLIDS MANAGEMENT INFRASTRUCTURE The interim period during construction of the proposed wastewater system improvements will be one of near continuous change. As such, the facilities available for biosolids storage and stabilization are summarized in Table 2 by Phase and year. TABLE 2 PROJECTED BIOSOLIDS PRODUCTION BETWEEN MAY 2002 AND DECEMBER 2006 TRIANGLE WASTEWATER TREATMENT FACILITY PHASE YEAR DESCRIPTION OF BIOSOLIDS INFRASTRUCTURE BIOSOLIDS STORAGE CAPACITY (TONS — DRY WT) 1) I/II 2002 Facultative Sludge Storage Lagoon Cells #1 and #2 4,010 1/11 2003 Facultative Sludge Storage Lagoon Cell #2 2,046 II 2004 Facultative Sludge Storage Lagoon Cell #2 2,046 11/111 2005 Facultative Sludge Storage Lagoon Cell #2 2,046 III 2006 Facultative Sludge Storage Lagoon Cell #2 2,046 I) Refer to Attachment # 1 for computations of Safe Sludge Storage Volume of each facultative sludge storage lagoon cell. As indicated in Table 2, biosolids production is projected to increase, yet biosolids storage capacity will be temporarily reduced by 50% of current capacity during construction. Construction of the new five -stage Biological Nutrient Removal process will necessarily require permanent conversion of existing facultative lagoon cell # 1 (western lagoon). Thus, the County will be forced to operate with only one of the two 8 MG facultative sludge storage/stabilization lagoons during the interim four-year construction period. 0/McKINI&CREED INTERIM BIOSOLIDS MANAGEMENT PLAN Year 2002 In 2002, Durham County is arranging to retain a contract-dewatering firm to completely remove, dewater and dispose of all existing biosolids in both facultative sludge storage lagoons. The County has programmed sufficient funds to allow them to dispose of up to 3,500 dry tons of Class B residuals from the two lagoons in 2002. The stored biosolids have already been tested to confirm that the material meets Class B requirements for pathogen reduction (i.e. fecal coliform concentration <2,000,000 MPN per one gram sample) and vector attraction (i.e. volatile solids reduction of >38%). It is estimated that there are a total of 1872 dry tons of sludge in inventory (390 dry tons in Lagoon Cell # 1 and an additional 1482 dry tons in Lagoon Cell #2). Between now and the date that contract dewatering is scheduled for completion, an additional 270 dry tons of waste biosolids will be generated and discharged to Lagoon Cell #2. Current estimates indicate that there will be an estimated total of 2,145 dry tons to be removed in 2002. This is well within the County's established budget. Per the latest NCDENR Non -Discharge Permit (#WQ 0007989), the 5-year adjusted land application rate for Durham residuals (on agricultural land via surface application) is 7.66 Dry Tons/acre. Durham will therefore need 280 acres of land for disposal of the entire 2,145 Dry Tons as calculated below: 2,145 DT/7.66 DT/ac = 280 acres Durham County currently has a total of 452.8 acres of permitted agricultural land available for disposal of biosolids. Therefore, the County does not anticipate the need to locate supplemental disposal sites. However, the County is prepared to use supplemental disposal sites as necessary. Years 2003 - 2004 Biosolids produced in years 2003 - 2004 in the existing extended aeration process and in years 2005-2006 in the new five -stage BNR process will be discharged to Lagoon Cell #2 8 MCKIIM & CREED • • (eastern lagoon). The Contract Operators will continue to gravity thicken and decant liquid on a semi -continuous basis to thicken residuals to an average solids concentration of 7.0%. The County is committed to continue their annual sludge removal and land application program during this interim period to prevent accumulation of biosolids in the lagoon. The projected biosolids production and the associated annual removal requirements during these years are summarized in Table 3. TABLE 3 PROJECTED BIOSOLIDS PRODUCTION & ANNUAL DISPOSAL REQUIREMENTS BETWEEN MAY 2002 AND DECEMBER 2006 TRIANGLE WASTEWATER TREATMENT FACILITY YEAR PROJECTED BIOSOLIDS PRODUCTION (TONS/YEAR DRY WEIGHT) ANTICIPATED BIOSOLIDS DISPOSAL VIA LAND APPLICATION (1) (TONS/YEAR DRY WEIGHT) 2002 810 810 2003 924 924 2004 1020 1020 2005 1112 1112 2006 1206 1206 Per Table 2, Durham County will maintain biosolids stabilization/storage capacity for up to 2,046 DT of biosolids at an average solids concentration of 7%. This is equivalent to 2.5 years storage capacity (based on 2002 production volumes) or 1.7 years storage capacity (at anticipated 2006 biosolids production volumes). Therefore, even though the County plans to remove biosolids annually at the same rate of production, they have the ability to store biosolids on -site for up to 20- 24 months if necessary. In 2006, the County will have the option of either contract dewatering Lagoon Cell #2, as planned for prior years, or pumping the residuals into the new Class A biosolids stabilization process. In either case, the County will have adequate resources to accommodate storage and disposal of residuals for the entire interim period. */McIQM&CREED