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HomeMy WebLinkAboutNC0025984_Permit Issuance_20160225PAT MCCRORY • Water Resources ENVIRONMENTAL QUALITY February 25, 2016 Mr. John Condrey, City Manager Town of Forest City PO Box 728 Forest City, North Carolina 28043 Governor DONALD R. VAN DER VAART Secretory S. JAY ZIMMERMAN Director Subject: Issuance of NPDES Permit Renewal Permit No. NC0025984 Town of Forest City WWTP Rutherford County Facility Class IV Dear Mr. Condrey: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Through further review, several changes were made to the draft permit sent to you on December 16, 2015: • According to the information provided by the Town of Forest City, the Forest City WWTP treatment components list was updated in the permit; • Monitoring for total copper has been removed from the permit since effluent samples did not demonstrate reasonable potential to exceed applicable water quality standards and the maximum predicted concentration was < 50% of the allowable concentration. Monitoring for copper shall continue as part of the Town's pretreatment Long Term Monitoring Program; • The permit expiration date was modified to July 31, 2019 on the permit cover sheet; • Effluent Toxicity footnote in the Effluent Limitation page has been updated to include the requirement of "Toxicity monitoring shall coincide with metals monitoring"; • Testing requirement months for chronic toxicity in Special Condition A. (2.) have been modified as January, April, July, and October to be consistent with the Effluent Toxicity footnote in the Effluent Limitation page; • Electronic Discharge Monitoring Report (eDMR) requirements have been updated. Three main revisions include: 1) Electronic reporting of DMR data is required effective December 21, 2016; 2) Electronic reporting requirements of compliance monitoring data and reports have been added; 3) A section has been added on how to request an electronic reporting waiver. Footnote #1 under Section A. (1.) was revised to state "No later than 264 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system" and Special Condition A. (4.) was updated to reflect the eDMR reporting deadline of December 21, 2016. State of North Carolina I Environmental Quality I Water Resources 1617 Mail service Center 1 Raleigh, North Carolina 27699-1617 919 707 9000 Page 2 of 2 • As identified previously, the renewal permit contains the following significant changes from your current permit: • Addition of Mercury Minimization Plan requirement based on multiple effluent sample result exceedances of 1.0 ng/L [See Special Condition A.(5)] • Modification of Ammonia (NH3) effluent limitations • Decrease in effluent monitoring frequency for Zinc from 2/month to quarterly • Deletion of weekly effluent monitoring for Cyanide based on Reasonable Potential Analysis; quarterly monitoring for Cyanide will defer to Long Term Monitoring Program • Deletion of instream fecal coliform monitoring requirement • The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your NPDES permit [See Special Condition A.(4)] For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699- 6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local government permits that may be required. If you have questions concerning this permit, please contact Yang Song by a -mail (yang.song@ncdenr.gov) or phone at (919) 807-6479. Sincerely, ay Zimme irector, Division of Water Resources Enclosure: NPDES Permit NC0025984 cc: NPDES Unit Central Files DWR/Asheville Regional Office/Water Quality e-copy: DWR/Aquatic Toxicology Unit, Susan Meadows DWR/Water Sciences Section, Carrie Ruhlman EPA Region 4 Permit NC0025984 • STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Town of Forest City is hereby authorized to discharge wastewater from a facility located at the Forest City Wastewater Treatment Plant 397 Riverside Drive Forest City Rutherford County to receiving waters designated as the Second Broad River in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective April 1, 2016. This permit and the authorization to discharge shall expire at midnight on July 31, 2019. Signed this day February 25, 2016. Gt._ S. ay Zimmerm , P,�Ci:✓ rector, Division of Water Res it11-- ources y Authority of the Environmental Management Commission Page 1 of 9 Permit NC0025984 • SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Town of Forest City is hereby authorized to: 1. Continue to operate an existing 4.95 MGD wastewater treatment facility that includes the following components: • Influent mechanical step/bar screening • Bypass screen • Aerated traveling bridge grit chamber • Grease removal • Five smaller first stage aeration tanks • Second stage aeration basin • Two circular secondary clarifiers • Chlorine contact chamber/chlorine gas feed equipment • Sulfur dioxide gas feed equipment and dechlorination • Step aeration • Two aerobic digestors • Envirex gravity belt thickener • Environquip belt filter press • Sludge dryer (will be phased out in 2016) • Sludge storage bin • Step aeration This facility is located at the Forest City Wastewater Treatment Plant (397 Riverside Drive, Forest City) in Rutherford County. 2. Discharge from said treatment works at the location specified on the attached map into the Second Broad River, currently a class WS-IV stream in the Broad River Basin. Page 2 of 9 Permit NC0025984 • Part I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (4.95 MGD) [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] Beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored" by the Permittee as specified below: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location 2 Flow 4.95 MGD Continuous RecordingInfluent or Effluent BOD5, 20°C3 25.5 mg/L 38.25 mg/L Daily Composite Influent, Effluent Total Suspended Solids3 30.0 mg/L 45.0 mg/L Daily Composite Influent, Effluent NH3 as N (April 1- October 31) 4.5 mg/L 13.5 mg/L 3/Week Composite Effluent NH3 as N (November 1- March 31) 16.3 mg/L 35.0 mg/L 3/Week Composite Effluent Dissolved Oxygen's, mg/L Daily Grab Effluent Fecal Coliform (geometric mean) 200/100 ml 400/100 ml Daily Grab Effluent pH > 6 0 and < 9.0 s.u. Daily Grab Effluent Total Residual Chlorine 6 28 µg/L Daily Grab Effluent Temperature, °C Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN), mg/L Quarterly Composite Effluent Total Phosphorus, mg/L Quarterly Composite Effluent Chronic Toxicity 6 Quarterly Composite Effluent Total Zinc, µg/L Quarterly Composite Effluent Dissolved Oxygen, mg/L Footnote 6 Grab Upstream, Downstream Conductivity7, µS/cm Footnote 6 Grab Upstream, Downstream Temperature, °C Footnote 6 Grab Upstream, Downstream Effluent Pollutant Scan8 Monitor and Report Footnote 8 Footnote 8 Effluent All footnotes are listed on the following page. Part I, Page 3 of 9 Permit NC0025984 • Footnotes: 1. No later than 264 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (4). 2. Upstream: Upstream 50 feet from outfall. Downstream: Second Broad River at Low Bridge Road (Rd 1910). 3. The monthly average effluent BOD5 and total suspended solids concentrations shall not exceed 15% of their respective influent value (85% removal). 4. The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/L. 5. The Division shall consider all effluent total residual chlorine values reported below 50 µg/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/1. 6. Chronic Toxicity (Ceriodaphnia) P/F at 18%; samples shall be collected quarterly during the months of January, April, July, and October. See condition A. (2). Toxicity monitoring shall coincide with metals monitoring. 7. Instream sampling shall be conducted 3/week during June, July, August and September and 1/week during the rest of the year. 8. The Permittee shall perform three Effluent Pollutant Scans during the term of this permit. See Special Condition A. (3). There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I, Page 4 of 9 • Permit NC0025984 A. (2) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) [15A NCAC 02B .0200 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 18%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of January, April, July and October. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, NC 27699-1623 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Part I, Page 5 of 9 Permit NC0025984 A. (3) EFFLUENT POLLUTANT SCAN [G.S. 143-215.1(b)] The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2016, 2017, and 2018. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (EPA Method 1631E) Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2-dichloroethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable compounds: • P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a,h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Reporting. Test results shall be reported on DWQ Form -A MR-PPA1 (or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DEQ / DWR / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Part I, Page 6 of 9 Permit NC0025984 Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.21(j)(5). The US EPA requires four (4) toxicity tests for a test organism other than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application. These tests shall be performed for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, NC 27699-1623 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E (Toxicity Testing Data) of EPA Municipal Application Form 2A, when submitting the permit renewal application to the NPDES Permitting Unit. A. (4) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports and specify that, if a state does not establish a system to receive such submittals, then permittees must submit monitoring data and reports electronically to the Environmental Protection Agency (EPA). The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part 11 of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting Requirements [Supersedes Section D. (2.) and Section E. (5.) (a)1 Effective December 21, 2016, the permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a Part I, Page 7 of 9 Permit NC0025984 temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting" section below. Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21, 2020, the permittee must electronically report the following compliance monitoring data and reports, when applicable: • Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports; and • Clean Water Act (CWA) Section 316(b) Annual Reports. The permittee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver from Electronic Reporting" section below). 2. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring data and reports shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr 3. Signatory Requirements [Supplements Section B. (11.) (b) and Supersedes Section B. (11.) (d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: Part I, Page 8 of 9 • Permit NC0025984 "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 4. Records Retention [Supplements Section D. (6.)1 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. A. (5) MERCURY MINIMIZATION PLAN (MMP) [G.S..143-215.1(b)] The permittee shall develop and implement a mercury minimization plan during this permit term. The MMP shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on - site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http://portal.ncdenr.org/web/wq/swp/ps/npdes, under Model Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. Performance of the Mercury Minimization Plan will meet the requirements of the TMDL (Total Maximum Daily Load) for mercury approved by USEPA on October 12, 2012, unless and until a Waste Load Allocation specific to this facility is developed and this NPDES permit is amended to require further actions to address the Waste Load Allocation. A.(6) SPECIAL CONDITION FOR WTP EXPANSION [G.S. 143-215.1(b)] Upon receiving DWR approval for an expansion of the Forest City Water Treatment Plant above 8 MGD, the Town of Forest City shall notify the Division. At that time the Division may re -open this permit (NC0025984) to incorporate new limits for conventional parameters and toxicants, reflective of the new Instream Waste Concentration. Part I, Page 9 of 9 Discharge location NC0025984 8-digit HUC: 03050105 Subbasin: 030802 Forest City WWTP Stream Index: 9-41-(21.5) Receiving Stream: Second Broad River Latitude: 35°19'38" Stream Class: WS-IV Longitude: 81°50'25" Facility Location Not to Scale Permit No. NC0025984 DEQ/DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit NC0025984 Facility Information Applicant/Facility Name: Town of Forest City/ Forest City Wastewater Treatment Plant Applicant Address: P.O. Box 728, Forest City, North Carolina 28043 Facility Address: 397 Riverside Drive, Forest City, North Carolina 28043 Permitted Flow 4.95 MGD Type of Waste: Domestic and industrial with full pretreatment program Facility/Permit Status: Class IV /Active; Renewal County: Rutherford County Miscellaneous Receiving Stream: Second Broad River Regional Office: Asheville (ARO) Stream Classification: WS-IV 8-digit HUC: 03050105 303(d) Listed? No Permit Writer: Yang Song Subbasin/Stream Index: 03-08-02/9-41-(21.5) Date: February 16, 2016 Drainage Area (mi2): 168 Lat. 35° 19' 38" N Long. 81° 50' 25" W Summer 7Q10 (cfs) 34.8 Winter 7Q10 (cfs): 70.6 30Q2 (cfs) 112 Average Flow (cfs): 247 IWC (%): 18% Background for Permit Renewal: The Forest City WWTP is a 4.95 MGD Grade IV treatment facility serving 6200 residents of Forest City, 100 residents of Rutherford County. The facility has a full pretreatment program with two Significant Industrial Users (SIUs) and two Categorical Industrial Users (CIU). WestRock is a CIU which manufactures purchase displays from wood, metal, and plastic. Parker Hannifin is also a CIU which is primarily involved in the machining, assembly, pressure testing, and metal finishing of hydraulic valves. Eaton Aeroquip specializes in plastic fabrication and rubber extrusion, braiding, and vulcanization. Valley Fine Foods is a frozen food processing and packing facility. The Forest City WWTP will continue to implement it Pretreatment Long Term Monitoring Program (LTMP). The current permit expired on July 31, 2013, and has been administratively continued. The Permittee submitted EPA Form 2A on January 31, 2013 in order to request renewal of the permit. The Permittee has not requested any changes to the permit. The Forest City WWTP consists of: influent mechanical step/bar screen, manual bypass screen, aerated traveling bridge grit chamber, grease removal, five (5) smaller first stage aeration tanks (not in service due to loss of flow), second state aeration basin, two (2) circular secondary clarifiers, chlorine contact chamber, chlorine gas feed equipment, sulfur dioxide gas feed equipment and dechlorination, step aeration, two aerobic digestors (one with diffused air system; the other with floating aerator), two (2) WAS pumps, Envirex gravity belt thickener, Enviroquip belt filter press, sludge dryer (will be phased out and scrapped in 2016), and storage bin. The Town's current permit WQ0010926 for Class A distribution of residuals is for maximum of 500 dry tons per year. However, due to the failure of the sludge dryer in 2015, Forest City is now Forest City WWTP NPDES Renewal Page 1 Permit No. NC0025984 using belt press to dewater the sludge prior to hauling the residuals to the Anson County Landfill. The Town is working on the application for a class B land application permit. Receiving Stream: The Forest City WWTP discharges to the Second Broad River in sub basin 03-08-02 of the Broad River Basin. Second Broad River is currently classified as WS-IV waters and is not listed on the NC 2014-303(d) list for impaired streams. Current Effluent Characteristics: The WWTP's average flow was 1.06 MGD during the 1 year period of October 2014 through September 2015, which represents 21.4% of permitted flow. Monthly average flow ranged from 0.91 MGD to 1.36 MGD. Table 1. Average and maximum effluent data collected from 10/2012 through 9/2015 Parameter . Flow (MGD) Temp °c ` DO mg/1 pH S.U. BOD mg/1 ' TSS mg/1 Fecal Coli00 mn' NH3N mg/1 TN m 1 TP m r TRe Average 1.22 16.2 9.5 6.9 3.9 6.9 34.0 0.19 S/ 0.72 W 20.9 3.3 22.5 Maximum 16.6 25.9 6.1 (min) 7.7 36 59 2420 4.9 S/ 82 W 26.1 5.3 49 Limit (MA) 4.95 ' 6 6-9 25.5 30 200 4.5 S/ 16.3 W 28 i (DM) MA: Monthly Average; DM: Daily Maximum Reasonable Potential Analysis (RPA) and Effluent Pollutants Scans: A reasonable potential analysis (RPA) was conducted utilizing DMR data from February 2012 through August 2015, supplemented with four effluent pollutant scans (1st quarter of 2010, 2nd quarter of 2011, 3rd quarter of 2012, and 2nd quarter of 2015). Effluent samples for arsenic, cadmium, chromium, cyanide, lead, molybdenum, nickel, selenium, and silver were less than detection limits. Reasonable potential analyses were conducted for total phenolic compounds, chloroform, total copper, and total zinc. • No Limit or Monitoring. The following parameters will not receive a limit or monitoring, since they did not demonstrate reasonable potential to exceed applicable water quality standards/criteria and the maximum predicted concentration was <50% of the allowable concentration: total phenolic compounds, total copper, and chloroform. • Monitoring Only. The following parameters will receive a monitor -only requirement since they did not demonstrate reasonable potential to exceed applicable water quality standards/criteria, but the maximum predicted concentration was > 50% of the allowable concentration: total zinc. A spreadsheet of the RPA results is attached to this Fact Sheet. Note Quarterly monitoring for arsenic, cadmium, chromium, copper, cyanide, lead, mercury, molybdenum, nickel, silver, selenium, zinc, and phenols will continue as part of Town's pretreatment LTMP. Color Monitoring: The 2009 Permit Renewal Fact Sheets indicated that the last two quarter samples in 2008 (August and November) for effluent color showed descending trend. It also recommended that Forest City WWTP NPDES Renewal Page 2 Permit No. NC0025984 quarterly color monitoring remained in the LTMP for at least another twelve months to track and verify the reduction in effluent color. Effluent data was reviewed from January 2012 through May 2014. 16 out of 18 effluent color samples showed values less than 25 ADMI; two detections were reported as 30 ADMI (8/21/2013) and 31 ADMI (9/18/2013). A major textile mills company, Hanes Brands Incorporated, dropped from the Town's LTMP industrial users list in July 2009. Effluent color is less likely to be a parameter of concern. No monitoring requirements will be recommended to the LTMP. Evaluation of Compliance Data: DMRs have been reviewed for the period September 2010 through September 2015. Four limit violations occurred during this time period: cyanide exceeded the daily maximum limit on 3/11/2011, total suspended solids concentration exceeded the weekly average limit on 3/12/2011 and 5/19/2012, and total suspended solids concentration exceeded the monthly average limit on 5/31/2012. All of these violations proceeded to an enforcement case. The last routine Compliance Evaluation inspection was conducted on October 27, 2015 and the facility evaluation rating was compliant. A Pretreatment Compliance inspection was performed on the same date, and the inspector rated the facility as compliant/satisfactory. Toxicity Testing. Since January 2010 the facility has passed 23 of 23 chronic toxicity tests. In addition to quarterly chronic toxicity testing, the facility has also passed 4 of 4 second species toxicity tests utilizing the fathead minnow (pimephales promelas). The special condition regarding reevaluation of limits for Forest City WWTP if the upstream Forest City Water Treatment Plant (WTP) should expand beyond 8 MGD withdrawal, should remain in the permit. The expansion of the water plant would affect the 7Q10 of the Second Broad and possibly require more stringent limits for the WWTP. See details in NPDES WLA Report dated Sep. 1994. Evaluation of Instream Data: A review of instream data from August 2012 through September 2015 showed no violations or concerns related to dissolved oxygen, temperature, conductivity, or fecal coliform. Dissolved oxygen remained well above 4 mg/L throughout, and temperatures appear seasonally appropriate, with no significant increases evident. In most instances conductivity was elevated downstream as compared to upstream, but of little concern based on passing results in all effluent toxicity tests. Downstream fecal coliforms were low unless a high upstream number occurred as well, and in some instances lower downstream than upstream. Since the discharge stream is not classified as B water and it is not impaired for fecal coliform, instream monitoring of fecal coliform has been removed from the permit. Mercury TNIUL Evaluation: In accordance with the 2012 Mercury TMDL NPDES Guidance the Permittee needs to show annual mean effluent concentrations below the Water Quality Based Effluent Limitation (WQBEL) of 66.4 ng/L and the Technology Based Effluent Limitation (TBEL) of 47 ng/L. A review of low level effluent mercury data from February 2012 to August 2015 showed annual averages were below both the WQBEL and the TBEL (displayed in table below). However, multiple sample detections exceeded 1 ng/L, therefore a Mercury Minimization Plan is required [see A (5)]. The Permittee will be required to continue monitoring mercury as part of its effluent pollutant scans, using EPA test method 1631 E. Forest City WWTP NPDES Renewal Page 3 Permit No. NC0025984 Forest City WWTP/NC0025984 Mercury Data Statistics (Method 1631E) 2012 2013 2014 2015 # of Samples 4 12 4 3 Annual Average, ng/L 4.6 3.5 2.8 4.7 Maximum Value, ng/L 7.95 7.49 4.35 7.97 TBEL, ng/L 47 WQBEL, ng/L 66.4 Basis for Permit Effluent Limits PARAMETER EFFLUENT LIMITATIONS RATIONALE FOR LIMITATION Monthly Average Weekly Average Daily Maximum Flow 4.95 MGD 15A NCAC 02B .0400 et seq., 02B .0500 et seq. BOD5, 20°C 25.5 mg/L 38.25 mg/L 1994 Expansion WLA Total Suspended Solids 30.0 mg/L 45.0 mg/L Administrative Code 15A NCAC 02B .0406 for Municipal Wastewaters NH3 as N (April 1- October 31) 4.5 mg/L 13.5 mg/L EPA Ammonia Criteria; 2015 WLA NH3 as N (November 1- March 31) 16.3 mg/L 35.0 mg/L EPA Ammonia Criteria; 2015 WLA Dissolved Oxygen, mg/L Administrative Code 15A NCAC 02B .0211 Fecal Coliform (geometric mean) 200/100 nil 400/100 ml Administrative Code 15A NCAC 02B .0211 pH > 6.0 and < 9.0 s.u. Administrative Code 15A NCAC 02B .0211 Total Residual Chlorine 28 µg/L Administrative Code 15A NCAC 02B .0211 with an allowance for dilution Temperature, °C Administrative Code 15A NCAC 02B .0211 Total Nitrogen (NO2 + NO3 + TKN), mg/L 15A NCAC 02B .0500 et seq. Total Phosphorus, mg/L 15A NCAC 02B .0500 et seq. Chronic Toxicity 15A NCAC 02B .0200 et seq. Total Zinc, µg/L Administrative Code 15A NCAC 02B .0211, RPA Dissolved Oxygen, Conductivity, Temperature Upstream and Downstream 15A NCAC 02B .0500 et seq. Effluent Pollutant Scan Monitor and Report G.S. 143-215.1(b) Forest City WWTP NPDES Renewal Page 4 Permit No. NC0025984 Summary of Proposed Changes The following changes are proposed for this permit renewal: 1. Addition of Mercury Minimization Plan requirement 2. Modification of Ammonia (NH3) effluent limitations to more stringent levels to reflect current available instream dilutions 3. Decrease in effluent monitoring frequency for Zinc from 2 per month to quarterly 4. Deletion of 2 per month monitoring for Copper 5. Deletion of weekly effluent monitoring for Cyanide 6. Deletion of instream fecal coliform monitoring requirement 7. Addition of eDMR reporting requirement 8. Addition of revised Effluent Pollutant scan specifying three years of sampling and 2nd species testing requirements 9. Addition of revised Toxicity testing language Proposed Schedule for Permit Issuance Draft Permit to Public Notice: December 16, 2015 Permit Scheduled to Issue: February 8, 2016 State Contact If you have questions regarding any of the above information or on the attached permit, please contact Yang Song at (919) 807-6479 or by email at yang.songAncdenr.gov. NAME: ���� O DATE: Z/ -2-4/ 7c7 I 6 Forest City WWTP NPDES Renewal Page 5 Forest City WWTP NC0025984 Qw (MGD) = 4.95 1Q1OS (cfs) = 28.62 7Q l OS (cfs) = 34.80 7QIOW (cfs) = 70.60 30Q2 (cfs) = 112.00 Avg. Stream Flow, QA (cfs) = 247.00 Receiving Stream: Second Broad River 2014 Freshwater RPA - 95% Probability/95% Confidence MAXIMUM DATA POINTS = 58 WWTP/WTP Class: Class IV IWC aQ 1Q1OS = 21.140732% IWC Q 7QIOS = 18.064630% IWC Q 7QIOW = 9.802293% IWC Q 30Q2 = 6.411247% IWC Q QA = 3.012693% Stream Class WS-IV O utfa l l 001 Qw = 4.95 MGD . PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL UNITS REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS / Chronic Applied Standard % FAV / Acute t] Max Pred # Det. Cw Allowable Cw Cadmium NC 2 FW(7Q10s) 15 ug/L 23 0 0.5 Acute: 71.0 Chronic: 11.1 No value > Allowable Cw _ ____________ All samples were less than 1 ug/L Total Phenolic Compounds NC 300 A(30Q2) ug/L 23 15 47.9 Acute: NO WQS _ _ _____ _ _ _______________ Chronic: 4,679.3 No value > Allowable Cw _ ___ _ _____ No RP, Predicted Max < 50% of Allowable Cw - No Monitoring required Chromium NC 50 FW(7Q10s) 1022 ug/L 23 t? 2 _ Acute: 4,834.3 ___ _ _-_-___ _______________________________ Chronic: 276.8 No value > Allowable Cw All samples were less than 5 ug/L Copper (AL) NC 7 FW(7Q10s) 7.3 ug/L. 58 50 13.9 Acute: 34.5 _ _ _ _ _ _ _ Chronic: 38.7 No value> Allowable Cw No RP, Predicted Max < 50% of Allowable Cw - No Monitoring required_ _ _ _ _ No RP, Predicted Max < 50% of Allowable Cw - No Monitoring required Cyanide NC 5 FW(7Q10s) 22 10 ug/L 58 0 5.0 Acute: 104.1 _- _ _-_-___ ___ Chronic: 27.7 No value > Allowable Cw ___________________________ All samples were less than 10 ug/L Lead NC 25 FW(7Q10s) 33.8 ug/L 23 0 2.5 Acute: 159.9 ___ _ _______ _ _____________________________ Chronic: 138.4 No value > Allowable Cw All samples were less than 5 ug/L Molybdenum NC 160 WS(7Q10s) ug/L 23 0 2.5 Acute: NO WQS _ _ _-_-_ _____ Chronic: 885.7 No value > Allowable Cw _ _ _ _ _ _ _ _ ___ _ _ _ _ All samples were less than 5 ug/L Nickel NC 25 WS(7Q10s) 261 ug/L 23 23 5.5 Acute: 1,234.6 ___ _ _______ _______________________________ Chronic: 138.4 No value > Allowable Cw All samples were less than 5 or 10 ug/L Selenium NC 5 FW(7Q10s) 56 ug/L 23 0 5.0 Acute: 264.9 __ _ _-_-___ ___-___________________________ Chronic: 27.7 No value > Allowable Cw All samples were less than 10 ug/L Page 1 of 2 NC0025984 RPA 2015, rpa 2/16/2016 Forest City WWTP NC0025984 2014 Freshwater RPA - 95% Probability/95% Confidence Outfall 001 Silver(AL) NC ull(' FW(7Q10s) 1.23 ug/1. 23 n 2.500 Acute: 5.818 ___ _ _______ ___ Chronic: 0.332 23 value(s) > Allowable Cw _ _ All samples were less than 5 ug/L Zinc (AL) NC 50 FW(7Q10s) 67 u<JL 5N ;0 216.0 Acute: 316.9 Chronic: 276.8 No value > Allowable Cw No RP , Predicted Max >_ 50% of Allowable Cw - apply Quarterly Monitoring No RP , Predicted Max 2- 50% of Allowable Cw - apply Quarterly Monitoring Chloroform C 5.6 WS(Qavg) u, 4 1 \ ate: n < 9 Limited data set 64.75000 Default C.V. Acute: NO WQS ___ _ _____ _ _ __ Chronic: 185.88022 No value > Allowable Cw _ _ _ No RP, Predicted Max < 50% of Allowable Cw - No Monitoring required NC0025984 RPA 2015, rpa Page 2 of 2 2/16/2016 REASONABLE POTENTIAL ANALYSIS 4 Cadmium Use "PASTE SPECI Values" then "COp . Maximum data points = 58 Date Data BDL=1/2DL Results i 0.5 Std Dev. 0.0000 0.5 Mean 0.5000 0.5 C.V. 0.0000 0.5 n 23 0.5 0.5 MuIt Factor = 1.00 0.5 Max. Value 0.5 ug/L 0.5 Max. Pred Cw 0.5 ug/L 0.5 2/14/2012 < 1 5/1/2012 < 1 8/14/2012 < 1 11/6/2012 < 1 1/16/2013 < 1 2/20/2013 < 1 3/20/2013 < 1 4/17/2013 < 1 5/15/2013 < 1 6/5/2013 < 1 7/17/2013 < 1 8/21/2013 < 1 9/18/2013 < 1 10/16/2013 < 1 11/20/2013 < 1 12/18/2013 < 1 3/5/2014 < 1 5/21/2014 < 1 9/3/2014 < 1 11/5/2014 < 1 1/21/2015 < 1 6/3/2015 < 1 8/5/2015 < 1 Total Phenolic Compounds 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Date Data BDL=1/2DL Results 1 2/14/2012 < 10 5 Std Dev. 2 5/1/2012 10 10 Mean 3 8/14/2012 8 8 C.V. 4 11/6/2012 7 7 n 5 1/16/2013 16 16 6 2/20/2013 < 5 2.5 Mult Factor = 7 3/20/2013 8.6 8.6 Max. Value 8 4/17/2013 8 8 Max. Pred Cw 9 5/15/2013 < 5 2.5 10 6/5/2013 < 5 2.5 11 7/17/2013 7 7 12 8/21/2013 8 8 13 9/18/2013 6 6 14 10/16/2013 9.6 9.6 15 11/20/2013 12 12 16 12/18/2013 30 30 17 3/5/2014 14 14 18 5/21/2014 34 34 19 9/3/2014 < 10 5 20 11/5/2014 10 10 21 1/21/2015 < 10 5 22 6/3/2015 < 10 5 23 8/5/2015 < 10 5 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 'PASTE SPECIAL. Values" then "COPY" . Maximum data points = 58 7.8916 9.5957 0.8224 23 1.41 34.0 ug/L 47.9 ug/L -2- NC0025984 RPA 2015, data 2/16/2016 REASONABLE POTENTIAL ANALYSIS Chromium "PASTE SPECI9 Maximum data `. s" than "CO • points = 68 Date Data BDL=1/2DL Results _. 1 2/14/2012 < 5 2.5 Std Dev. 0.0000 2 5/1/2012 < 5 2.5 Mean 2.5000 3 8/14/2012 < 5 2.5 C.V. 0.0000 4 11 /6/2012 < 5 2.5 n 23 5 1/16/2013 < 5 2.5 6 2/20/2013 < 5 2.5 Mult Factor = 1.00 7 3/20/2013 < 5 2.5 Max. Value 2.5 ug/L 8 4/17/2013 < 5 2.5 Max. Pred Cw 2.5 ug/L 9 5/15/2013 < 5 2.5 10 6/5/2013 < 5 2.5 11 7/17/2013 < 5 2.5 12 8/21/2013 < 5 2.5 13 9/18/2013 < 5 2.5 14 10/16/2013 < 5 2.5 15 11/20/2013 < 5 2.5 16 12/18/2013 < 5 2.5 17 3/5/2014 < 5 2.5 18 5/21/2014 < 5 2.5 19 9/3/2014 < 5 2.5 20 11/5/2014 < 5 2.5 21 1/21/2015 < 5 2.5 22 6/3/2015 < 5 2.5 23 8/5/2015 < 5 2.5 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Copper (AL) Date Data BDL=1/2DL Results 1 5/1/2013 < 5 2.5 Std Dev. 2.8189 2 5/15/2013 6.7 6.7 Mean 7.6828 3 6/5/2013 9.8 9.8 C.V. 0.3669 4 6/19/2013 6.7 6.7 n 58 5 7/3/2013 10 10 6 7/17/2013 < 5 2.5 MuIt Factor = 1.00 7 8/6/2013 8.9 8.9 Max. Value 13.9 ug/L 8 8/21/2013 13.6 13.6 Max. Pred Cw 13.9 ug/L 9 9/4/2013 9.4 9.4 10 9/18/2013 6.4 6.4 11 10/2/2013 6 6 12 10/16/2013 7.3 7.3 13 11/6/2013 9.7 9.7 14 11/20/2013 10.9 10.9 15 12/4/2013 7.4 7.4 16 12/18/2013 6.3 6.3 17 1/8/2014 6.8 6.8 18 1/15/2014 5.6 5.6 19 2/5/2014 6 6 20 2/19/2014 < 5 2.5 21 3/5/2014 5.9 5.9 22 3/19/2014 < 5 2.5 23 4/2/2014 < 5 2.5 24 4/16/2014 7.7 7.7 25 5/7/2014 13.9 13.9 26 5/21/2014 7.6 7.6 27 6/3/2014 7.7 7.7 28 6/18/2014 12 12 29 7/2/2014 7.8 7.8 30 7/16/2014 10.3 10.3 31 8/6/2014 5.4 5.4 32 8/19/2014 7.2 7.2 33 9/3/2014 11.8 11.8 34 9/16/2014 7.9 7.9 35 10/1/2014 7.3 7.3 36 10/15/2014 9.3 9.3 37 11/5/2014 8.2 8.2 38 11/19/2014 8.3 8.3 39 12/3/2014 6.2 6.2 40 12/17/2014 6.4 6.4 41 1/7/2015 5.5 5.5 42 1/21/2015 9.6 9.6 43 2/4/2015 6.5 6.5 44 2/18/2015 8.3 8.3 45 3/4/2015 7.2 7.2 46 3/18/2015 < 5 2.5 47 4/1/2015 8.5 8.5 48 4/15/2015 9.1 9.1 49 5/6/2015 7,5 7.5 50 5/20/2015 6.7 6.7 51 6/3/2015 < 5 2.5 52 6/17/2015 6.5 6.5 53 7/1/2015 8.7 8.7 54 7/15/2015 10.9 10.9 55 8/5/2015 13.2 13.2 56 8/19/2015 < 25 12.5 57 9/2/2015 9 9 58 9/16/2015 10 10 Use "PASTE SPECIAL Values" then "COPY" . Maximum data points -3- NC0025984 RPA 2015, data 2/16/2016 REASONABLE POTENTIAL ANALYSIS 10 "PASTE SPECIAL 12 Cyanide Date Data BDL=1/2DL Results 1 9/3/2014 < 10 5 Std Dev. 0.0000 2 9/11/2014 < 10 5 Mean 5.00 3 9/19/2014 < 10 5 C.V. 0.0000 4 9/25/2014 < 10 5 n 58 5 10/2/2014 < 10 5 6 10/9/2014 < 10 5 Mult Factor = 1.00 7 10/16/2014 < 10 5 Max. Value 5.0 ug/L 8 10/24/2014 < 10 5 Max. Pred Cw 5.0 ug/L 9 10/30/2014 < 10 5 10 11/5/2014 < 10 5 11 11/13/2014 < 10 5 12 11/21/2014 < 10 5 13 11/25/2014 < 10 5 14 12/4/2014 < 10 5 15 12/11/2014 < 10 5 16 12/18/2014 < 10 5 17 12/23/2014 < 10 5 18 12/29/2014 < 10 5 19 1 /8/2015 < 10 5 20 1/15/2015 < 10 5 21 1/21/2015 < 10 5 22 1/29/2015 < 10 5 23 2/5/2015 < 10 5 24 2/12/2015 < 10 5 25 2/18/2015 < 10 5 26 2/25/2015 < 10 5 27 3/5/2015 < 10 5 28 3/12/2015 < 10 5 29 3/19/2015 < 10 5 30 3/27/2015 < 10 5 31 4/1/2015 < 10 5 32 4/9/2015 < 10 5 33 4/15/2015 < 8 5 34 4/17/2015 < 10 5 35 4/23/2015 < 10 5 36 4/30/2015 < 10 5 37 5/7/2015 < 10 5 38 5/15/2015 < 10 5 39 5/22/2015 < 10 5 40 5/29/2015 < 10 5 41 6/3/2015 < 10 5 42 6/11/2015 < 10 5 43 6/18/2015 < 10 5 44 6/25/2015 < 10 5 45 7/2/2015 < 10 5 46 7/9/2015 < 10 5 47 7/16/2015 < 10 5 48 7/23/2015 < 10 5 49 7/30/2015 < 10 5 50 8/5/2015 < 10 5 51 8/13/2015 < 10 5 52 8/20/2015 < 10 5 53 8/27/2015 < 10 5 54 9/3/2015 < 10 5 55 9/10/2015 < 10 5 56 9/17/2015 < 10 5 57 9/24/2015 < 10 5 58 9/30/2015 < 10 5 Values" then "COPY" . Maximum data points = 58 Lead Date Data BDL=1/2DL Results 1 2/14/2012 < 5 2.5 Std Dev. 0.0000 2 5/1/2012 < 5 2.5 Mean 2.5000 3 8/14/2012 < 5 2.5 C.V. 0.0000 4 11/6/2012 < 5 2.5 n 23 5 1/16/2013 < 5 2.5 6 2/20/2013 < 5 2.5 Mult Factor = 1.00 7 3/20/2013 < 5 2.5 Max. Value 2.5 ug/L 8 4/17/2013 < 5 2.5 Max. Pred Cw 2.5 ug/L 9 5/15/2013 < 5 2.5 10 6/5/2013 < 5 2.5 11 7/17/2013 < 5 2.5 12 8/21/2013 < 5 2.5 13 9/18/2013 < 5 2.5 14 10/16/2013 < 5 2.5 15 11/20/2013 < 5 2.5 16 12/18/2013 < 5 2.5 17 3/5/2014 < 5 2.5 18 5/21/2014 < 5 2.5 19 9/3/2014 < 5 2.5 20 11/5/2014 < 5 2.5 21 1/21/2015 < 5 2.5 22 6/3/2015 < 5 2.5 23 8/5/2015 < 5 2.5 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 - 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Use "PASTE SPECIAL s" then "COPY" aximum data points = 58 NC0025984 RPA 2015, data - 4 - 2/16/2016 REASONABLE POTENTIAL ANALYSIS 14 Molybdenum Date Data BDL=1/2DL Results 1 2/14/2012 < 5 2.5 Std Dev. 2 5/1/2012 < 5 2.5 Mean 3 8/14/2012 < 5 2.5 C.V. 4 11/6/2012 < 5 2.5 n 5 1/16/2013 < 5 2.5 6 2/20/2013 < 5 2.5 Mult Factor = 7 3/20/2013 < 5 2.5 Max. Value 8 4/17/2013 < 5 2.5 Max. Pred Cw 9 5/15/2013 < 5 2.5 10 6/5/2013 < 5 2.5 11 7/17/2013 < 5 2.5 12 8/21/2013 < 5 2.5 13 9/18/2013 < 5 2.5 14 10/16/2013 < 5 2.5 15 11/20/2013 < 5 2.5 16 12/18/2013 < 5 2.5 17 3/5/2014 < 5 2.5 18 5/21/2014 < 5 2.5 19 9/3/2014 < 5 2.5 20 11/5/2014 < 5 2.5 21 1/21/2015 < 5 2.5 22 6/3/2015 < 5 2.5 23 8/5/2015 < 5 2.5 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Use"PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 15 Nickel 0.0000 2.5000 0.0000 23 1.00 2.5 ug/L 2.5 ug/L Date Data BDL=1/2DL Results 1 2/14/2012 < 5.0 2.5 Std Dev. 0.5213 2 5/1/2012 < 5.0 2.5 Mean 2.6087 3 8/14/2012 < 5.0 2.5 C.V. 0.1998 4 11/6/2012 < 5.0 2.5 n 23 5 1/16/2013 < 5.0 2.5 6 2/20/2013 < 5.0 2.5 MuIt Factor = 1.10 7 3/20/2013 < 5.0 2.5 Max. Value 5.0 ug/L 8 4/17/2013 < 5.0 2.5 Max. Pred Cw 5.5 ug/L 9 5/15/2013 < 5.0 2.5 10 6/5/2013 < 5.0 2.5 11 7/17/2013 < 5.0 2.5 12 8/21/2013 < 5.0 2.5 13 9/18/2013 < 10.0 5 14 10/16/2013 < 5,0 2.5 15 11/20/2013 < 5.0 2.5 16 12/18/2013 < 5.0 2.5 17 3/5/2014 < 5.0 2.5 18 5/21/2014 < 5.0 2.5 19 9/3/2014 < 5.0 2.5 20 11/5/2014 < 5.0 2.5 21 1/21/2015 < 5.0 2.5 22 6/3/2015 < 5.0 2.5 23 8/5/2015 < 5.0 2.5 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Use"PASTE SPECIAL es" then "COPY" 'Maximum data -5- NC0025984 RPA 2015, data 2/16/2016 REASONABLE POTENTIAL ANALYSIS 16 Selenium "PASTE SPEC1 , 17 lues" then "COPY"' Maximum data points = 58 Silver (AL) Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 2/14/2012 < 10 5 Std Dev. 0.0000 1 2/14/2012 < 5 2.5 Std Dev. 2 5/1/2012 < 10 5 Mean 5.0000 2 5/1/2012 < 5 2.5 Mean 3 8/14/2012 < 10 5 C.V. 0.0000 3 8/14/2012 < 5 2.5 C.V. 4 11/6/2012 < 10 5 n 23 4 11/6/2012 < 5 2.5 n 5 1/16/2013 < 10 5 5 1/16/2013 < 5 2.5 6 2/20/2013 < 10 5 Mult Factor = 1.00 6 2/20/2013 < 5 2.5 Mult Factor = 7 3/20/2013 < 10 5 Max. Value 5.0 ug/L 7 3/20/2013 < 5 2.5 Max. Value 8 4/17/2013 < 10 5 Max. Pred Cw 5.0 ug/L 8 4/17/2013 < 5 2.5 Max. Pred Cw 9 5/15/2013 < 10 5 9 5/15/2013 < 5 2.5 10 6/5/2013 < 10 5 10 6/5/2013 < 5 2.5 11 7/17/2013 < 10 5 11 7/17/2013 < 5 2.5 12 8/21/2013 < 10 5 12 8/21/2013 < 5 2.5 13 9/18/2013 < 10 5 13 9/18/2013 < 5 2.5 14 10/16/2013 < 10 5 14 10/16/2013 < 5 2.5 15 11/20/2013 < 10 5 15 11/20/2013 < 5 2.5 16 12/18/2013 < 10 5 16 12/18/2013 < 5 2.5 17 3/5/2014 < 10 5 17 3/5/2014 < 5 2.5 18 5/21/2014 < 10 5 18 5/21/2014 < 5 2.5 19 9/3/2014 < 10 5 19 9/3/2014 < 5 2.5 20 11/5/2014 < 10 5 20 11/5/2014 < 5 2.5 21 1/21/2015 < 10 5 21 1/21/2015 < 5 2.5 22 6/3/2015 < 10 5 22 6/3/2015 < 5 2.5 23 8/5/2015 < 10 5 23 8/5/2015 < 5 2.5 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 0.0000 2.5000 0.0000 23 1.00 2.500 ug/L 2.500 ug/L NC0025984 RPA 2015, data 2/16/2016 REASONABLE POTENTIAL ANALYSIS 18 Use"PASTE 19 SPECIAL -Values". "PASTE SPECIAL Zinc (AL) then "COPY" - ' Chloroform Valuos" then "COPY" . Maximum data ximum data poln Date Data BDL=1/2DL Results -se Date Data BDL=1/2DL Results 1 5/1/2013 58.8 58.8 Std Dev. 34.8756 1 3/1/2010 < 50 25 Std Dev. 10.5500 2 5/15/2013 74.9 74.9 Mean 80.5293 2 5/1/2011 < 50 25 Mean 19.7250 3 6/5/2013 91 91 C.V. 0.4331 3 11/1/2012 < 50 25 C.V. (default) 0.6000 4 6/19/2013 62.2 62.2 n 58 4 4/1/2015 3.9 3.9 n 4 5 7/3/2013 77 77 5 6 7/17/2013 38.9 38.9 Mult Factor = 1.00 6 Mult Factor = 2.59 7 8/6/2013 62.7 62.7 Max. Value 216.0 ug/L 7 Max. Value 25.000000 pg/L 8 8/21/2013 127 127 Max. Pred Cw 216.0 ug/L 8 Max. Pred Cw 64.750000 pg/L 9 9/4/2013 57.3 57.3 9 10 9/18/2013 38.4 38.4 10 11 10/2/2013 35.1 35.1 11 12 10/16/2013 45 45 12 13 11/6/2013 67.6 67.6 13 14 11/20/2013 78.7 78.7 14 15 12/4/2013 77.3 77.3 15 16 12/18/2013 77.2 77.2 16 17 1/8/2014 74.7 74.7 17 18 1/15/2014 63.7 63.7 18 19 2/5/2014 82.9 82.9 19 20 2/19/2014 53.4 53.4 20 21 3/5/2014 62.8 62.8 21 22 3/19/2014 62.8 62.8 22 23 4/2/2014 64.2 64.2 23 24 4/16/2014 94.5 94.5 24 25 5/7/2014 216 216 25 26 5/21/2014 69.6 69.6 26 27 6/3/2014 67.9 67.9 27 28 6/18/2014 148 148 28 29 7/2/2014 50 50 29 30 7/16/2014 75.1 75.1 30 31 8/6/2014 42.7 42.7 31 32 8/19/2014 33.9 33.9 32 33 9/3/2014 76.3 76.3 33 34 9/16/2014 67.3 67.3 34 35 10/1/2014 41.5 41.5 35 36 10/15/2014 51.2 51.2 36 37 11/5/2014 61.5 61.5 37 38 11/19/2014 70.6 70.6 38 39 12/3/2014 73.4 73.4 39 40 12/17/2014 75.5 75.5 40 41 1f7/2015 81.1 81.1 41 42 1/21/2015 183 183 42 43 2/4/2015 87.8 87.8 43 44 2/18/2015 97.7 97.7 44 45 3/4/2015 95.2 95.2 45 46 3/18/2015 98.3 98.3 46 47 4/1/2015 107 107 47 48 4/15/2015 141 141 48 49 5/6/2015 88.4 88.4 49 50 5/20/2015 116 116 50 51 6/3/2015 117 117 51 52 6/17/2015 101 101 52 53 7/1/2015 106 106 53 54 7/15/2015 116 116 54 55 8/5/2015 117 117 55 56 8/19/2015 88.5 88.5 56 57 9/2/2015 42.6 42.6 57 58 9/16/2015 38.5 38.5 58 -7- NC0025984 RPA 2015, data 2/16/2016 ?,t)isfiubht Notwe iz PUBLIC NOTICE North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Rale;gh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Management Commission proposes to issue a NPDES wastewater discharge permit to the person(s) listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Resources (DWR) may hold a public hearing should there be a significant degree of public interest. Please mail comments and/or information requests to DWR at the above address. Interested persons may visit the DWR at 512 N. Salisbury Street, Raleigh, NC to review information on file. Additional information on NPDES permits and this notice may be found on our website http://portal.ncdenr.org/web/wq /swp/ps/npdes/calendar, or by calling (919) 807-6304. The Town of Forest City requested renewal of permit NC0025984 for the Forest City Wastewater Treatment Plant in Rutherford County; this permitted discharge is treated municipal wastewater to the Second Broad River, in the Broad River Basin. December 17, 2015 AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA RUTHERFORD COUNTY Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared Pam Dixon who being first duly sworn, deposes and says: that they are Sales Representative (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of THE DAILY COURIER, a newspaper published, issued and entered as second class mail In the town of FOREST CITY, In said County and State; that they are authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in THE DAILY COURIER on the following dates: December 17, 2015 and that said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. iT hs the 17th day of December, 2015. Pam Dixon, Sales Representative Sworn to and subscribed before m/e;thhiiss the 17th day of December, 2015 Cindy D. Branch(Notary Public) My commission expires: February 18, 2017. W.si-ekn1()WS 0.13,1E;IffGrtte ✓ ► �� PAT MCCRORY Water Resources ENVIRONMENTAL QUALITY December 16, 2015 MEMORANDUM To: Randy Hintz Asheville Regional Office From: Subject: Tim Davis 919-807-6393 NPDES Unit Review of Draft NPDES Permit NC0025984 Forest City WWTP Rutherford County Governor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director Please indicate below your agency's position or viewpoint on the draft permit and return this form by 1/22/16. If you have any questions on the draft permit, please feel free to contact me at the telephone number shown above. RESPONSE: (Check one) X Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: Opposes the issuance of the above permit, based on reasons stated below, or attached: Signed: /t"4— for Randy Hintz Date: Dec. 17, 2015 State of North Carolina I Environmental Quality I Water Resources 1617 Mail service Center ( Raleigh, North Carolina 27699-1617 919 707 9000 NPDES/Aquifer Protection Permitting Unit Pretreatment Information Request Form PERMIT WRITER COMPLETES THIS PART: PERMIT WRITERS - AFTER you get this form back from Check all that apply otify PERCS if LTMP/STMP data we said should be Date of Request 11/3/2015 municipal renewal x on DMRs is not really there, so we can get it for you Requestor Tim Davis new industries (or NOV POTW). Facility Name Forest City WWTP WVVTP expansion - Notify PERCS if you want us to keep a specific POC data for Permit Number NC0025984 Speculative limits in LTMP/STMP so you will have next permit renewal. Region ARO stream reclass. - Email PERCS draft permit, fact sheet, RPA. Basin BRD outfall relocation - Send PERCS paper copy of permit (w/o NPDES 7Q10 change boilerplate), cover letter, final fact sheet. Email RPA if other changes. other check applicable PERCS staff: Other Comments to PERCS: t,33 c ikktit Fie" s hi J BRD, CPF, CTB, FRB, TAR - Sarah Morrison (807-6310) CHO, HIW, LUM, LTN, Hassan (807-6314) NES, NEW, ROA, YAD - Monti Lii Two CIU's and one SIU //G 3 _, r (ash** i 44066-, `{ 3 3 fi L{b3 —-Su*�- 4, 3 3 — Pa,.1"„ ‘'' r""`' yc PERCS Status PRETREATMENT of Pretreatment STAFF COMPLETES THIS PART: Program (check all that apply) 1) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE 2) facility has no SIU's, does not have Division approved Pretreatment Program ✓ 3) facility has Sills and DWQ approved Pretreatment Program (list "DEV" if program still under development) ./ 3a) Full Program with LTMP 3b) Modified Program with STMP 4) additional conditions regarding Pretreatment attached or listed below Flow, MGD Permitted Actual Time period for Actual STMP time frame: Industrial Most recent: Uncontrollable n/a - Next Cycle: m u m 2. Parameter of Concern (POC) Check List POC due to NPDES/ Non- Disch Permit Limit Required by EPA' Required q by 503 Sludge" POC due to SIU"' POTW POC (Explain below)•,„ STMP Effluent Freq LTMP Effluent Freq BOD ../ ✓ 4 43\M TSS ./ ✓ 4 Q M Q = Quarterly NH3 ,/ ✓ 4 0 M M = Monthly Arsenic ✓ ✓ 4 Q M 4 Cadmium - ✓ ,/ 4 Q M 4 Chromium NI ✓ 4 Q M S 4 Copper 4 ✓ ✓ 4 Q M L.; rk Cyanide ✓ ✓ 4 Q M Is all data on DMRs? J Lead 4 ✓ ✓ 4 Q M YES Mercury ✓ ✓ 4 Q. M NO (attach data) Molybdenum ✓ ✓ 4 Q M 4 Nickel 4 ✓ V. 4 Q M Silver ./ 1✓ 4 Q M, 2.0t3ci ; Li — �+ 4 SelInium ✓ ✓ 4 Q M aQ V 'l Zinc J ./ ✓ 4 Q M Is data in spreadsheet. Total Nitrogen ✓ 4 Q M YES (email to writer) Phosphorus ✓ 4 Q M NO V 4--- QM.. P Ile,,,,, 1 ./ 4 Q M 4 M 4 M 'Always in the LTMP/STMP **Only in LTMP/STMP if sludge land app or composte (dif POCs for incinerators) ***Only in LTMP/STMP while SIU still discharges to POTW '"' Only in LTMP/STMP when pollutant is still of concem to POTW Comments to Permit Wrriter`lex., explanation`��pof a�n�XJ PO�Cs;;% info voyuWhyxa�ve on IU related investigations into NPDES problems): W ,'-,�\t.7TJ/4 ti C c.-Wl4 4kl)^'t f'J�I ve7WQ -J�/- .i NPDES Pretreatment request form NC0025984 2015.xlsx Revised July 24, 2007 11/4/15 WQS - 12 ng/L Facility Name Forest City WWTP/NC0025984 /Permit No. : MERCURY WQBEL/TBEL EVALUATION V:2013-6 Total Mercury 1631E PQL = 0.5 ng/L 7Q10s = Date Modifier Data Entry Value Permitted Flow = 4.54 2.32 7.95 3.64 4.1 2 5.68 2.83 6.78 2.21 2.71 7.49 1.39 1.97 2.49 2.83 1.33 4.35 2.89 2.44 7,97 2.16 4.09 2/14/12 4.54 5/1/12 2.32 8/14/12 7.95 11/6/12 3.64 1/16/13 4.1 2/20/13 2 3/20/13 5.68 4/17/13 2.83 5/15/13 6.78 6/5/13 2.21 7/17/13 2.71 8/21/13 7.49 9/18/13 1.39 10/16/13 1.97 11/20/13 2.49 12/18/13 2.83 3/5/14 1.33 5/21/14 4.35 9/3/14 2.89 11/5/14 2.44 1/21/15 7.97 6/3/15 2.16 8/5/15 4.09 No Limit Required 1 /-MP Require 34.800 4.950 cfs WQBEL = 66.43 ng/L 47 ng/L 4.6 ng/L - Annual Average for 2012 3.5 ng/L - Annual Average for 2013 2.8 ng/L - Annual Average for 2014 4.7 ng/L - Annual Average for 2015 IWC Calculations Facility: Town of Forest City WWTP NC0025984 Prepared By: Tim Davis Enter Design Flow (MGD): Enter s7Q10 (cfs): Enter w7Q10 (cfs): 4.95 34.8 70.6 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) Upstream Bkgd (ug/I) IWC (%) Allowable Conc. (ug/I) Fecal Coliform Monthly Average Limit: (If DF >331; Monitor) (If DF<331; Limit) Dilution Factor (DF) 34.8 4.95 7.6725 17.0 0 18.06 94 Ammonia (Summer) Monthly Average Limit (mg NH3-N/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Ammonia (Winter) Monthly Average Limit (mg NH3-N/I) w7Q10 (CFS) 200/100m1 DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) 5.54 Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals); capped at 35 mg/I 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis); capped at 35 mg/I 4. BAT for Minor Domestics: 2 mg/I (summer) and 4 mg/I (winter) 5. BAT for Major Municipals: 1 mg/I (year-round) 34.8 4.95 7.6725 1.0 0.22 18.06 4.5 70.6 4.95 7.6725 1.8 0.22 9.80 16.3 Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) NPDES Server/Current Versions/WLA; TB 1/16/2009 7ocun of goTE,t City 1nC�. Box 728 ¶oae5E City, J Vo t4 Cawfina 28043 January 31, 2013 Charles H. Weaver North Carolina Department of Environment and Natural Resources Division of Water Quality-NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: NPDES Permit Renewals Town of Forest City Rutherford County, North Carolina Dear Mr. Weaver We are hereby requesting renewal of the following NPDES Permits: Forest City WWTP No. NC0025984, Riverstone Industrial Park WWTP No. NC0087084, Harris Plant WWTP No. NC0083275, and Forest City WTP No. NC 0074306. Please find attached one (1) original and two (2) copies each of this cover letter, and permit applications for each facility. Please note that Riverstone Industrial Park WWTP, Harris Plant WWTP and Forest City WTP have not discharged during the permit period and hence no sample information is available. If you have any questions please contact our engineer, David Honeycutt, PE, McGill Associates at 828-252- 0575 or my office at 828-245-4747. Sincerely, TOWN OF FOREST CITY JOHN CONDREY City Manager cc: Mike Dowd, PE, McGill Associates, P.A. David Honeycutt, PE, McGill Associates, P.A. A FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Rene 21 FORM 2A NPDES RIVER BASIN: NPDES ORPPLI ON OVERVIEW APPLICATION OVERVIEW Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet and a "Supplemental Application Information" packet. The Basic Application Information packet is divided into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental Application Information packet. The following items explain which parts of Form 2A you must complete. BASIC APPLICATION INFORMATION: A. Basic Application Information for all Applicants. All applicants must complete questions A.1 through A.8. A treatment works that discharges effluent to surface waters of the United States must also answer questions A.9 through A.12. B Additional Application Information for Applicants with a Design Flow Z 0.1 mgd. All treatment works that have design flows greater than or equal to 0.1 million gallons per day must complete questions B.1 through B.6. C Certification. All applicants must complete Part C (Certification). SUPPLEMENTAL APPLICATION INFORMATION: D. Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to provide the information. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to submit results of toxicity testing. Industrial User Discharges and RCRA/CERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (SIUs) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRA/CERCLA Wastes). Sills are defined as: 1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and 40 CFR Chapter I, Subchapter N (see instructions); and 2. Any other industrial user that: a. Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions); or b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant; or c. Is designated as an SIU by the control authority. . Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems). ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 1 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad BASIC APPLICATION INFORMATION PART A. BASIC APPLICATION INFORMATION FOR ALL APPLICANTS: All treatment works must complete questions A.1 through A.8 of this Basic Application Information Packet. A.1. Facility Information. Facility Name Town of Forest City WWTP Mailing Address Post Office Box 728 Forest City . North Carolina, 28043 Contact Person Jeff Dotson Title WRF Superintendent Telephone Number (828) 248-5217 Facility Address Riverside Drive (not P.O. Box) Forest City. North Carolina. 28043 A.2. Applicant Information. If the applicant is different from the above, provide the following: Applicant Name Town of Forest City WWTP Mailing Address Post Office Box 728 Forest City . North Carolina, 28043 Contact Person John Condrev Title City Manager Telephone Number (828) 245-4747 Is the applicant the owner or operator (or both) of the treatment works? ® owner ® operator Indicate whether correspondence regarding this permit should be directed to the facility or the applicant. 0 facility ® applicant A.3. Existing Environmental Permits. Provide the permit number of any existing environmental permits that have been issued to the treatment works (include state -issued permits). NPDES NC0025984 PSD UIC Other RCRA Other A.4. Collection System Information. Provide information on municipalities and areas served by the facility. Provide the name and population of each entity and, if known, provide information on the type of collection system (combined vs. separate) and its ownership (municipal, private, etc.). Name Population Served Type of Collection System Ownership Town of Forest City 6.200 Separate Municipal Rutherford County 100 Separate Municipal Total population served 6.300 4 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad A.5. Indian Country. a. Is the treatment works located in Indian Country? ❑ Yes El No b. Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country? ❑ Yes ® No A.6. Flow. Indicate the design flow rate of the treatment plant (i.e., the wastewater flow rate that the plant was built to handle). Also provide the average daily flow rate and maximum daily flow rate for each of the last three years. Each year's data must be based on a 12-month time period with the 12"' month of "this year" occurring no more than three months prior to this application submittal. a. Design flow rate 4.95 mgd Two Years Aoo b. Annual average daily flow rate 1.536 c. Maximum daily flow rate 10.559 Last Year This Year 1.154 1.127 6.630 4.554 A.7. Collection System. Indicate the type(s) of collection system(s) used by the treatment plant. Check all that apply. Also estimate the percent contribution (by miles) of each. Separate sanitary sewer 100 ❑ Combined storm and sanitary sewer A.B. Discharges and Other Disposal Methods. a. Does the treatment works discharge effluent to waters of the U.S.? ® Yes D No If yes, list how many of each of the following types of discharge points the treatment works uses: i. Discharges of treated effluent 1 ii. Discharges of untreated or partially treated effluent n/a iii. Combined sewer overflow points n/a iv. Constructed emergency overflows (prior to the headworks) n/a v. Other b. Does the treatment works discharge effluent to basins, ponds, or other surface impoundments that do not have outlets for discharge to waters of the U.S.? ❑ Yes If yes, provide the following for each surface impoundment: Location: 0 No Annual average daily volume discharge to surface impoundment(s) mgd Is discharge ❑ continuous or ❑ intermittent? c. Does the treatment works land -apply treated wastewater? ❑ Yes ® No If yes, provide the following for each land application site: Location: Number of acres: Annual average daily volume applied to site: mgd Is land application 0 continuous or 0 intermittent? d. Does the treatment works discharge or transport treated or untreated wastewater to another treatment works? ❑ Yes ® No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 3 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad e. If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e.g., tank truck, pipe). If transport is by a party other than the applicant, provide: Transporter Name Mailing Address Contact Person Title Telephone Number ( ) For each treatment works that receives this discharge. provide the following: Name Mailing Address Contact Person Title Telephone Number ( ) If known, provide the NPDES permit number of the treatment works Provide the average daily flow rate from the treatment works into Does the treatment works discharge or dispose of its wastewater in A.8. through A.6.d above (e.g., underground percolation, well If yes, provide the following for each disposal method: that receives this discharge the receiving facility. mgd in a manner not included injection): ❑ Yes El No Description of method (including location and size of site(s) if applicable): Annual daily volume disposed by this method: Is disposal through this method 0 continuous or ❑ intermittent? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 4 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad WASTEWATER DISCHARGES: If you answered "Yes" to question A.8.a, complete questions A.9 through A.12 once for each outfall (including bypass points) through which effluent is discharged. Do not include information on combined sewer overflows in this section. If you answered "No" to question A.8.a, go to Part B "Additional Application Information for Applicants with a Design Flow Greater than or Equal to 0.1 mgd." A.9. Description of Outfall. a. Outfall number 1 b. Location Town of Forest City 28043 (City or town, if applicable) (Zip Code) Rutherford North Carolina (County) (State) 35° 19'35"N 81 ° 50. 24•1,11 (Latitude) (Longitude) c. Distance from shore (if applicable) n/a ft. d. Depth below surface (if applicable) — n/a ft. e. Average daily flow rate 1.127 mgd f. Does this outfall have either an intermittent or a periodic discharge? ❑ Yes ® No (go to A.9.g.) If yes, provide the following information: Number f times per year discharge occurs: nia Average duration of each discharge: n/a Average flow per discharge: n/a mgd Months in which discharge occurs: n/a g. Is outfall equipped with a diffuser? ❑ Yes ® No A.10. Description of Receiving Waters. a. Name of receiving water Second Broad River b. Name of watershed (if known) Broad United States Soil Conservation Service 14-digit watershed code (if known): c. Name of State Management/River Basin (if known): Broad United States Geological Survey 8-digit hydrologic cataloging unit code (if known): d. Critical low flow of receiving stream (if applicable) acute n+'a cfs Unknown Unknown chronic n/a cfs e. Total hardness of receiving stream at critical low flow (if applicable): nia mg/I of CaCO3 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 5 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad A.11. Description of Treatment a. What level of treatment are provided? Check all that apply. El Primary El Secondary ❑ Advanced ❑ Other. Describe: b. Indicate the following removal rates (as applicable): Design BOD5 removal or Design CBOD5 removal 85 Design SS removal 85 % Design P removal N/A Design N removal N/A Other c. What type of disinfection is used for the effluent from this outfall? If disinfection varies by season, please describe: Chlorine If disinfection is by chlorination is dechlorination used for this outfall? ® Yes 0 No Does the treatment plant have post aeration? ® Yes 0 No A.12. Effluent Testing Information. All Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not include information on combined sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum, effluent testing data must be based on at least three samples and must be no more than four and one-half years apart. Outfall number: 1 PARAMETER MAXIMUM DAILY VALUE AVERAGE DAILY VALUE Value Units Value Units Number of SampleaTTs (Minimum) 6.0 s.u. "pH 4 F l ii pH (Maximum) 7.6 s.u. tl Y: Flow Rate 4.5535 MGD 1.127 MGD 366 Temperature (Winter) 17.3 °C 11.15 °C 104 Temperature (Summer) 25.9 °C 20.74 °C 149 • For pH please report a minimum and a maximum daily value POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Conc. Units Number of Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS BIOCHEMICAL OXYGEN DEMAND (Report one) BOD5 50 mg/I 3.52 mg/I 253 00310 2 CBOD5 FECAL COLIFORM 1200 #/100 ml 17.87 #/m00 253 31616 2 TOTAL SUSPENDED SOLIDS (TSS) 748 mg/I 11.56 mg/I 253 00530 5 END OF PART A. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 6 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad BASIC APPLICATION INFORMATION PART B. ADDITIONAL APPLICATION INFORMATION FOR APPLICANTS WITH A DESIGN FLOW GREATER THAN OR EQUAL TO 0.1 MGD (100,000 gallons per day). All applicants with a design flow rate z 0.1 mgd must answer questions B.1 through B.6. All others go to Part C (Certification). B.1. Inflow and Infiltration. Estimate the average number of gallons per day 408.861 gpd that flow into the treatment works from inflow and/or infiltration. and 2012. A Central Business Sewer Reduction project Briefly explain any steps underway or planned to minimize inflow and infiltration. Approximately 6.000 LF of sewer was replaced between 2011 is currently being planned with a budget of $902,700. B.2. Topographic Map. Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries. This map must show the outline of the facility and the following information. (You may submit more than one map if one map does not show the entire area.) a. The area surrounding the treatment plant, including all unit processes. b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewater is discharged from the treatment plant. Include outfalls from bypass piping, if applicable. c. Each well where wastewater from the treatment plant is injected underground. d. wells, springs, other surface water bodies, and drinking water wells that are: 1) within 1/4 mile of the property boundaries of the treatment works, and 2) listed in public record or otherwise known to the applicant. e. Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed. f. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCRA) by truck, rail, or special pipe, show on the map where the hazardous waste enters the treatment works and where it is treated, stored, and/or disposed. B.3. Process Flow Diagram or Schematic. Provide a diagram showing the processes of the treatment plant, including all bypass piping and all backup power sources or redunancy in the system. Also provide a water balance showing all treatment units, including disinfection (e.g., chlorination and dechlorination). The water balance must show daily average flow rates at influent and discharge points and approximate daily flow rates between treatment units. Include a brief narrative description of the diagram. B.4. Operation/Maintenance Performed by Contractor(s). Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? 0 Yes ® No If yes, list the name, address, telephone number, and status of each contractor and describe the contractor's responsibilities (attach additional pages if necessary). Name: Mailing Address: Telephone Number: ( 1 Responsibilities of Contractor: B.5. Scheduled improvements and Schedules of Implementation. Provide information on any uncompleted implementation schedule or uncompleted plans for improvements that will affect the wastewater treatment, effluent quality, or design capacity of the treatment works. If the treatment works has several different implementation schedules or is planning several improvements, submit separate responses to question B.5 for each. (If none, go to question B.6.) a. List the outfall number (assigned in question A.9) for each outfall that is covered by this implementation schedule. 1 b. Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies. ❑ Yes ® No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 7 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad c. If the answer to B.5.b is "Yes," briefly describe, including new maximum daily inflow rate (if applicable). d. Provide dates imposed applicable. For improvements applicable. Indicate Implementation Stage - Begin Construction - End Construction - Begin Discharge - Attain Operational e. Have appropriate Describe briefly: by any compliance schedule planned independently dates as accurately as possible. Level permits/clearances concerning other or any actual dates of completion for the implementation steps listed of local, State, or Federal agencies, indicate planned or actual completion Schedule Actual Completion MM/DD/YYYY MM1DD/YYYY below, as dates, as Yes 0 No / / / / 1 / / / / / / / / / / / Federal/State requirements been obtained? 0 B.6. EFFLUENT TESTING DATA (GREATER THAN 0.1 MGD Applicants that discharge to waters of the US must effluent testing required by the permitting authority on combine sewer overflows in this section. All information using 40 CFR Part 136 methods. In addition, this data QA/QC requirements for standard methods for analytes based on at least three pollutant scans and must be Outfall Number: 1 ONLY). provide effluent testing data for the following parameters. Provide for each outfall through which effluent is discharged. Do not include the indicated information conducted other appropriate data must be reported must be based on data collected through analysis must comply with QA/QC requirements of 40 CFR Part 136 and not addressed by 40 CFR Part 136. At a minimum effluent testing no more than four and on -half years old. POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Conc. Units Number of Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS AMMONIA (as N) 0.13 mg/I 0.0433 mg/I 3 EPA 350.1 0.10 CHLORINE (TOTAL RESIDUAL, TRC) ND mg/I ND mg/I 3 SM4500-CLG 0.02 DISSOLVED OXYGEN 9.4 mg/I 8.43 mg/I 3 SM4500-OG 6.0 TOTAL KJELDAHL NITROGEN (TKN) 2.2 mg/I 1.6 mg/I 3 EPA 351.2 0.50 NITRATE PLUS NITRITE NITROGEN 26.70 mg/1 17.63 mg/1 3 EPA 353.2 0.10 OIL and GREASE ND mg/I ND mg/1 3 EPA 1664A 5 PHOSPHORUS (Total) 4.5 mg/I 2.73 mg/1 3 EPA 365.1 0.10 TOTAL DISSOLVED SOLIDS (TDS) 317.6 mg/I 335 mg/I 3 SM2540C 20 OTHER END OF PART B. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 8 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad BASIC APPLICATION INFORMATION PART C. CERTIFICATION All applicants must complete the Certification Section. Refer to instructions to determine who is an officer for the purposes of this certification. All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview. Indicate below which parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed Form 2A and have completed all sections that apply to the facility for which this application is submitted. Indicate which parts of Form 2A you have completed and are submitting: l9 Basic Application Information packet Supplemental Application Information packet: ® Part D (Expanded Effluent Testing Data) ® Part E (Toxicity Testing: Biomonitoring Data) El Part F (Industrial User Discharges and RCRA/CERCLA Wastes) 0 Part G (Combined Sewer Systems) ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name official title John Condrev, City Manager and Signature ~-,-- - �� r Telephone number j828) 245-4747 Date signed / — 3 t ^ 1 Upon request of the permitting authority, you must submit any other information necessary to assure wastewater treatment practices at the treatment works or identify appropriate permitting requirements. SEND COMPLETED FORMS TO: NCDENR/ DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 9 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP. NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART D. EXPANDED EFFLUENT TESTING DATA Refer to the directions on the cover page to determine whether this section applies to the treatment works. Effluent Testing: 1.0 mgd to have) a pretreatment program, pollutants. Provide the indicated effluent is discharged. Do and Pretreatment or is otherwise effluent testing not include information using 40 CFR Part for standard pollutants not specifically than four and one-half (Complete Works. If the treatment works has a design flow greater than or equal to 1.0 required by the permitting authority to provide the data, then provide effluent information and any other information required by the permitting authority on combined sewer overflows in this section. All information reported must 136 methods. In addition, these data must comply with QA/QC requirements methods for analytes not addressed by 40 CFR Part 136. Indicate in the listed in this form. At a minimum. effluent testing data must be based years old. once for each outfall discharging effluent to waters of the United States.) mgd or it has (or is required testing data for the following for each outfall through which be based on data collected of 40 CFR Part 136 and blank rows provided below on at least three pollutant through analyses conducted other appropriate QA/QC requirements any data you may have on scans and must be no more Outfall number: 1 POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS. ANTIMONY ND I:g,I 0 Ibs ND pgA 0 Ibs 3 EPA 200.7 5 ARSENIC ND ug I 0 lbs ND pg/l 0 Ibs 3 EPA 200.7 5 BERYLLIUM ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 200 7 1 CADMIUM ND pg/I 0 Ibs ND pg/I 0 lbs 3 EPA 200.7 1 CHROMIUM ND pgA 0 Ibs ND pg/1 0 Ibs ., EPA 200.7 5 COPPER 14 pgll 0 15 Ibs 7 766 pg/I 0 074 Ibs 3 EPA 200.7 5 LEAD ND pg/I 0 Ibs ND pg/1 0 Ibs 3 EPA 200 7 5 MERCURY 0 007 pg/I 9.2e-5 Ibs 0.003 pgA 3.9e-5 Ibs 3 EPA 1631 0.0005 NICKEL ND pg/I 0 lbs ND pg/I 0 lbs 3 EPA 200.7 5 SELENIUM ND pg/l 0 Ibs ND pg/I 0 lbs 3 EPA 200.7 10 SILVER ND pg/I 0 lbs ND pg/I 0 lbs 3 EPA 200.7 5 THALLIUM ND pg/I 0 Ibs ND pg/I 0 lbs 3 EPA 200.7 10 ZINC 151 pg/I 1 62 Ibs 98.2 pg/I 1.07 Ibs 3 EPA 200.7 13 CYANIDE 8 2 pg/I 0.062 lbs 2.73 Ng/l 0.021 Ibs 3 SM 4500-CN-E 5 TOTAL PHENOLIC COMPOUNDS ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 420.4 10 HARDNESS (as CaCO3) 96.7 pg/I 0 736 lbs 62.27 pg/I 0.590 Ibs 3 SM2340B 0.65 Use this space (or a separate sheet) to provide information on other metals requested by the permit writer EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 10 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Outfall number: 1 (Complete once for each outfall discharging effluent to waters of the United States.) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT Conc. Units Mass Units Conc. Units Mass Units Number of Samples ANALYTICAL METHOD MLIMDL VOLATILE ORGANIC COMPOUNDS ACROLEIN ND pg/I 0 Ibs ND pg/I 0 lbs 3 EPA 624 250 ACRYLONITRILE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 250 BENZENE ND pgil 0 Ibs ND pg/l 0 Ibs 3 EPA 624 50 BROMOFORM ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 CARBON TETRACHLORIDE ND pg/I 0 Ibs ND pgll 0 Ibs 3 EPA 624 50 CHLOROBENZENE ND pgll 0 Ibs ND pg/I 0 Ibs 3 EPA 624 60 CHLORODIBROMO- METHANE ND pg/I 0 Ibs ND pgfl 0 Ibs 3 EPA 624 50 CHLOROETHANE ND pgll 0 Ibs ND pgil 0 Ibs 3 EPA 624 100 2-CHLOROETHYLVINYL ETHER ND pg/I 0 Ibs ND pgll 0 Ibs 3 EPA 624 100 CHLOROFORM ND pg/I 0 lbs ND pg/I 0 Ibs 3 EPA 624 50 DICHLOROBROMO- METHANE ND pg/I 0 Ibs ND pgll 0 Ibs 3 EPA 624 50 1.1-DICHLOROETHANE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 1,2-DICHLOROETHANE ND pg/I 0 Ibs ND pg/l 0 Ibs 3 EPA 624 50 TRANS-1,2-DICHLORO- ETHYLENE ND pg/I 0 Ibs ND pg/l 0 Ibs 3 EPA 624 50 1,1-DICHLORO- ETHYLENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 1,2-DICHLOROPROPANE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 60 1,3-DICHLORO- PROPYLENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 ETHYLBENZENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 80 METHYL BROMIDE ND pgll 0 Ibs ND pgll 0 Ibs 3 EPA 624 100 METHYL CHLORIDE ND pg/I 0 Ibs ND pg/I 0 lbs 3 EPA 624 100 METHYLENE CHLORIDE ND pgll 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 1,1,2,2-TETRA- CHLOROETHANE ND PO0 Ibs ND pg/I 0 Ibs 3 EPA 624 70 TETRACHLORO ETHYLENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 TOLUENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 60 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 11 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Outfall number: 1 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples 1,1,1 TRICHLOROETHANE ND ug l :) Ibs ND pg/I 0 ibs 3 EPA 624 50 1,1,2 TRICHLOROETHANE ND pg,I 0 Ibs ND pg' I 0 Ibs 3 EPA 624 50 TRICHLOROETHYLENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 624 50 VINYL CHLORIDE ND pg./I 0 Ibs ND pg,rl 0 !bs 3 EPA 624 100 Use this space (or a separate sheet) to provide information on other volatile organic compounds requested by the permit writer ACID -EXTRACTABLE COMPOUNDS P-CHLORO-M-CRESOL ND pg/I 0 Ibs ND pg/1 0 Ibs 3 EPA 625 20 2-CHLOROPHENOL ND pg.I 0 lbs ND pgil 0 !bs 3 EPA 625 20 2,4-DICHLOROPHENOL ND pg/I 0 Ibs ND pgil 0 Ibs 3 EPA 625 20 2,4-DIMETHYLPHENOL ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 4,6-DINITRO-O-CRESOL ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 2,4-DINITROPHENOL ND ug,I 0 Ibs ND pg.I 0 ibs 3 EPA 625 100 2-NITROPHENOL ND pg/1 0 Ibs ND pgil 0 Ibs 3 EPA 625 20 4-NITROPHENOL NO pg/I 0 Ibs ND pg 'I 0 Ibs 3 EPA 625 100 PENTACHLOROPHENOL ND pg/I 0 Ibs ND pg;l 0 Ibs 3 EPA 625 100 PHENOL ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 2,4,6- TRICHLOROPHENOL ND pgl 0 Ibs ND pg;l 0 Ibs 3 EPA 625 2^1 Use this space (or a separate sheet) to provide information on other acid-extractab e compounds reques ed by the permit writer BASE -NEUTRAL COMPOUNDS ACENAPHTHENE ND pg I 0 Ibs ND pg/1 0 Ibs 3 EPA 625 20 ACENAPHTHYLENE ND pg l 0 Ibs ND pg/l 0 Ibs 3 EPA 625 20 ANTHRACENE ND ua I 0 Ibs ND pg/l 0 ibs 3 EPA 625 20 BENZIDINE ND pg') 0 Ibs ND pg/I 0 lbs 3 EPA 625 100 BENZO(A)ANTHRACENE ND pc I 3 lbs ND pg'I 0 bs 3 EPA 625 20 BENZO(A)PYRENE ND pg,I 0 Ibs ND pg l 0 Ibs 3 EPA 625 20 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 12 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Outfall number: 1 (Complete once for each outfall discharging effluent to waters of the United States.) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT Conc. Units Mass Units Conc. Units Mass Units Number of Samples ANALYTICAL METHOD ML/MDL 3,4 BENZO- FLUORANTHENE ND pgll 0 Ibs ND pgll 0 Ibs 3 EPA 625 20 BENZO(GHI)PERYLENE ND ug,'I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 02 BENZO(K) FLUORANTHENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 BIS (2-CHLOROETHOXY) METHANE ND . g/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 BIS (2-CHLOROETHYL)- ETHER ND pg/I 0 Ibs ND pgll 0 Ibs 3 EPA 625 20 BIS (2-CHLOROISO- PROPYL) ETHER ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 BIS (2-ETHYLHEXYL) PHTHALATE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 4-BROMOPHENYL PHENYL ETHER ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 BUTYL BENZYL PHTHALATE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 2-CHLORO- NAPHTHALENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 4-CHLORPHENYL PHENYL ETHER ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 CHRYSENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 DI-N-BUTYL PHTHALATE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 DI-N-OCTYL PHTHALATE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 DIBENZO(A,H) ANTHRACENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 1,2-DICHLOROBENZENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 1,3-DICHLOROBENZENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 1,4-DICHLOROBENZENE ND pgll 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 3,3-DICHLORO- BENZIDINE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 40 DIETHYL PHTHALATE ND pg/I 0 Ibs ND pgil 0 Ibs 3 EPA 625 20 DIMETHYL PHTHALATE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 2,4-DINITROTOLUENE ND pg/I 0 Ibs ND pgll 0 Ibs 3 EPA 625 20 2,6-DINITROTOLUENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 1,2-DIPHENYL- HYDRAZINE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 13 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Outfall number: 1 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples FLUORANTHENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 FLUORENE ND pg!I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 HEXACHLOROBENZENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 HEXACHLORO- BUTADIENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 HEXACHLOROCYCLO- PENTADIENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 HEXACHLOROETHANE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 INDENO(1,2,3-CD) PYRENE ND pg/I 0 Ibs ND pgA 0 Ibs 3 EPA 625 20 ISOPHORONE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 NAPHTHALENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 NITROBENZENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 N-NITROSODI-N- PROPYLAMINE ND pg/l 0 Ibs ND pgil 0 Ibs 3 EPA 625 20 N-NITROSODI- METHYLAMINE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 N-NITROSODI- PHENYLAMINE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 PHENANTHRENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 PYRENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 1,2,4 TRICHLOROBENZENE ND pg/I 0 Ibs ND pg/I 0 Ibs 3 EPA 625 20 Use this space (or a separate sheet) to provide information on other base -neutral compounds requested by the permit writer Use this space (or a separate sheet) to provide information on other pollutants (e.g , pesticides) requested by the permit writer END OF PART D. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 14 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART E. TOXICITY TESTING DATA POTWs meeting one or more of the following criteria must provide the results of whole effluent toxicity tests for acute or chronic toxicity for each of the facility's discharge points: 1) POTWs with a design flow rate greater than or equal to 1.0 mgd; 2) POTWs with a pretreatment program (or those that are required to have one under 40 CFR Part 403); or 3) POTWs required by the permitting authority to submit data for these parameters. • At a minimum, these results must include quarterly testing for a 12-month period within the past 1 year using multiple species (minimum of two species), or the results from four tests performed at least annually in the four and one-half years prior to the application, provided the results show no appreciable toxicity, and testing for acute and/or chronic toxicity, depending on the range of receiving water dilution. Do not include information on combined sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QAIQC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. • In addition, submit the results of any other whole effluent toxicity tests from the past four and one-half years. If a whole effluent toxicity test conducted during the past four and one-half years revealed toxicity, provide any information on the cause of the toxicity or any results of a toxicity reduction evacuation, if one was conducted. • If you have already submitted any of the information requested in Part E, you need not submit it again. Rather, provide the information requested in question E.4 for previously submitted information. If EPA methods were not used, report the reasons for using alternate methods. If test summaries are available that contain all of the information requested below, they may be submitted in place of Part E. If no biomonitoring data is required, do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. E.1. Required Tests. Indicate the number of whole effluent ❑ chronic 0 acute E.2. Individual Test Data. Complete the column per test (where each species toxicity tests conducted in the past four and one-half years. following chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one constitutes a test). Copy this page if more than three tests are being reported. Test number: 1 Test number: 2 Test number: 3 a. Test information. Test Species & test method number P. Promelas,1000.0 P. Promelas,1000.0 P. Promelas,1000.0 Age at initiation of test 35 hrs + 30 mins 21 hrs + 55 mins 24 hrs + 35 mins Outfall number 1 1 1 Dates sample collected 1/17/11-1/21/11 11/25/12-11/29/12 2/9/12-2/13/12 Date test started 1/18/2011 11/27/2012 2/11/12 Duration 7 days 7 days 7 days b. Give toxicity test methods followed. Manual title Short Term Methods for Estimating the Chronic Toxicity of Effluents and Receiving Waters to Freshwater Organisms Edition number and year of publication 4th Edition, Oct 2002 4th Edition, Oct 2002 4th Edition, Oct 2002 Page number(s) 53-111 53-111 53-111 c. Give the sample collection method(s) used. For multiple grab samples, indicate the number of grab samples used. 24-Hour composite X X X Grab d. Indicate where the sample was taken in relation to disinfection. (Check all that apply for each. Before disinfection After disinfection After dechlorination X X X EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 15 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Test number: 1 Test number: 2 Test number: 3 e. Describe the point in the treatment process at which the sample was collected. Sample was collected: Outfall 1, after all treatment processes Outfall 1, after all treatment processes Outfall 1, after all treatment processes f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity X X X Acute toxicity g. Provide the type of test performed. Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water, specify type; if receiving water, specify source. Laboratory water SSW#2735 SSW#92 SSW#93 Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used. Fresh water X X X Salt water j. Give the percentage effluent used for all concentrations in the test series. 9, 13, 18, 27, 36 9, 13, 18, 27, 36 9, 13, 18, 27, 36 k. Parameters measured during the test. (State whether parameter meets test method specifications) pH Yes Yes Yes Salinity Not Applicable Not Applicable Not Applicable Temperature Yes Yes Yes Ammonia Not Applicable Not Applicable Not Applicable Dissolved oxygen Yes Yes Yes I. Test Results. Acute: Percent survival in 100% effluent LC50 95% C.I. % % % Control percent survival % % Other (describe) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 16 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Chronic: NOEC 36 % 36% 36 IC25 >36 % >36% >36 % Control percent survival 97.5 % 97.5% 97.5% Other (describe) Pass Pass Pass m. Quality Control/Quality Assurance. Is reference toxicant data available? Yes Was reference toxicant test within acceptable bounds? Yes What date was reference toxicant test run (MM/DD/YYYY)? 1/18/11 / / / / Other (describe) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 17 of 22 E.1. Required Tests. Indicate the number of whole effluent ® chronic ❑ acute E.2. Individual Test Data. Complete the column per test (where each species toxicity tests conducted in the past four and one-half years. following chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one constitutes a test). Copy this page if more than three tests are being reported. Test number: 4 Test number: 5 Test number: a. Test information. Test Species & test method number C. Dubia,1002.0 C. Dubia,1002.0 Age at initiation of test 20 hrs + 12 mins 23 hrs + 4 mins Outfall number 1 1 Dates sample collected 1/17-21/2011 10/8/12, 10/10/12 Date test started 1/18/2011 10/10/12 Duration 7 days 7 days b. Give toxicity test methods followed. Manual title Short Term Methods for Estimating the Chronic Toxicity of Effluents and Receiving Waters to Freshwater Organisms Edition number and year of publication 4`h Edition, Oct 2002 4`h Edition, Oct 2002 Page number(s) 141-196 141-196 c. Give the sample collection method(s) used. For multiple grab samples, indicate the number of grab samples used. 24-Hour composite X X Grab d. Indicate where the sample was taken in relation to disinfection. (Check all that apply for each. Before disinfection After disinfection After dechlorination X X EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Test number: 4 Test number: 5 Test number: 6 e. Describe the point in the treatment process at which the sample was collected. Sample was collected: Outfall 1, after all treatment processes Outfall 1, after all treatment processes f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity X X Acute toxicity g. Provide the type of test performed. Static Static -renewal X X Flow -through h. Source of dilution water. If laboratory water, specify type; if receiving water, specify source. Laboratory water Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used. Fresh water X X Salt water j. Give the percentage effluent used for all concentrations in the test series. 18 k. Parameters measured during the test. (State whether parameter meets test method specifications) pH Yes Yes Salinity Not Applicable Not Applicable Temperature Yes Yes Ammonia Not Applicable Not Applicable Dissolved oxygen Yes Yes 1. Test Results. Acute: Percent survival in 100% effluent LCso 95% C.I. Control percent survival % % % Other (describe) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Chronic: NOEC 18 % 18 % % C25 > 18 % > 18 % % Control percent survival 100 % 100 % Other (describe) Pass Pass m. Quality Control/Quality Assurance. Is reference toxicant data available? Yes Was reference toxicant test within acceptable bounds? Yes What date was reference toxicant test run (MM/DD/YYYY)? 1/18/11 / / / / Other (describe) E.3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity Reduction Evaluation? ❑ Yes ® No If yes, describe: E.4. Summary of Submitted Biomonitoring Test Information. If you have submitted biomonitoring test information, or information regarding the cause of toxicity, within the past four and one-half years, provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) END OF PART E. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 • FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete F. part GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes Cl No F.2. Number of Significant Industrial Users (SlUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 1 b. Number of CIUs. 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Parker Hannifin Mailing Address: Post Office Box 429 Pine Street Forest City, NC 28043 F.4. Industrial Processes. Describe all the Industrial processes that affect or contribute to the SIU's discharge. Machining assembly. pressure testing. and metal finishing , F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal Hydraulic Valves product(s): Raw material(s): Cast Iron, Ductile Iron extrusions, steel and aluminum F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 7 000 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1 200 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits El Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433.17 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NCOO25984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad F.B. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes 0 No If yes, describe each episode. by the SIU. Has the SIU caused or contributed to any problems (e.g., F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: AGI ( ErT 2Gc le ) Mailing Address: 376 Pine Street Forest City, NC 28043 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacturers Purchase Displays from wood. metal and plastic F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Purchase Displays Raw material(s): Wood (particle board, siluite. plywood, etc.), laminates, metal, sheet plastic, power coat paint. water and solvent based paint, iron phosphate, pretreatment chemicals, and water based contact adhesives. F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 8.000 gpd (X continuous or intermittent) the collection system in gallons per into the collection system _ b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 15,020 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes ❑ b. Categorical pretreatment standards 0 Yes 0 If subject to categorical pretreatment standards, which category and subcategory? 433 and 463 No No F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes 0 No If yes, describe each episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 22 of 22 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Eaton Corporation Mailing Address: 240 Daniel Road Forest City. NC 28043 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Rubber extrusion braiding and vulcanization F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Rubber Hose Raw material(s): Synthetic rubber, textile, wire processing aids. mold release. inks and dues, lubricants F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 6.195 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 11,155 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits b. Categorical pretreatment standards ® Yes ❑ Yes ❑ No ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes 0 No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 23 of 22 F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 24 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad SUPPLEMENTAL APPLICATION INFORMATION PART G. COMBINED SEWER SYSTEMS If the treatment works has a combined sewer system, complete Part G. G.1. System Map. Provide a a. All CSO discharge b. Sensitive use areas outstanding natural c. Waters that support G.2. System Diagram. Provide includes the following information. a. Location of major sewer b. Locations of points c. Locations of in -line d. Locations of flow -regulating e. Locations of pump CSO OUTFALLS: map indicating the following: (may be included with Basic Application Information) points. potentially affected by CSOs (e.g., beaches, drinking water supplies, shellfish beds, sensitive aquatic ecosystems, and resource waters). threatened and endangered species potentially affected by CSOs. a diagram, either in the map provided in G.1 or on a separate drawing, of the combined sewer collection system that trunk lines, both combined and separate sanitary. where separate sanitary sewers feed into the combined sewer system. and off-line storage structures. devices. stations. G.6 once for each CSO discharge point. Complete questions G.3 through G.3. Description of Outfall. a. Outfall number b. Location (City or towr, if applicable) (Zip Code) (County) (State) (Latitude) c. Distance from shore d. Depth below surface e. Which of the following ❑ Rainfall ❑ CSO flow f. How many storm G.4. CSO Events. a. Give the number (Longitude) (if applicable) ft. (if applicable) ft. were monitored during the last year for this ❑ CSO pollutant concentrations volume 0 Receiving water quality events were monitored during the last year? of CSO events in the last year. events (0 actual or 0 approx.) CSO? 0 CSO frequency b. Give the average duration per CSO event. hours (❑ actual or ❑ approx.) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 25 of 22 FACILITY NAME AND PERMIT NUMBER: Town of Forest City WWTP, NC0025984 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad c. Give the average volume per CSO event. million gallons (0 actual or 0 approx.) d. Give the minimum rainfall that caused a CSO event in the last year Inches of rainfall G.5. Description of Receiving Waters. a. Name of receiving water: b. Name of watershed/river/stream system: United State Soil Conservation Service 14-digit watershed code (if known): c. Name of State Management/River Basin: United States Geological Survey 8-digit hydrologic cataloging unit code (if known): G.6. CSO Operations. Describe any known water quality impacts on the receiving water caused by this CSO (e.g., permanent or intermittent beach closings, permanent or intermittent shell fish bed closings, fish kills, fish advisories, other recreational loss, or violation of any applicable State water quality standard). END OF PART G. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. • EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 26 of 22 IWC Calculations Facility: Town of Forest City WWTP NC0025984 Prepared By: Tim Davis Enter Design Flow (MGD): Enter s7Q10 (cfs): Enter w7Q10 (cfs): 4.95 34.8 70.6 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) Upstream Bkgd (ug/I) IWC (%) Allowable Conc. (ug/I) Fecal Coliform Monthly Average Limit: (If DF >331; Monitor) (If DF<331; Limit) Dilution Factor (DF) 34.8 4.95 7.6725 17.0 0 18.06 94 Ammonia (Summer) Monthly Average Limit (mg NH3-N/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Ammonia (Winter) Monthly Average Limit (mg NH3-N/I) w7Q10 (CFS) 200/100mI DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) 5.54 Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals); capped at 35 mg/I 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis); capped at 35 mg/I 4. BAT for Minor Domestics: 2 mg/I (summer) and 4 mg/I (winter) 5. BAT for Major Municipals: 1 mg/I (year-round) 34.8 4.95 7.6725 1.0 0.22 18.06 4.5 70.6 4.95 7.6725 1.8 0.22 9.80 16.3 Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) NPDES Server/Current Versions/WLA; TB 1/16/2009 • 8 a c 2 1 O McGill ASSOCIATES ENGINEERING -PLANNING FINANCE PLAN '.aoo 2000 GR:\PHIC SCALE 1• 1 NPDES PERMIT RENEWAL Oat. `+•.r l n'� �andgns r Lr1\j DY; ). 1' I `� ``- FOREST CITY WASTEWATER 114 • 'AG ) TREATMENT PLANT_ ./.T 6p - NPDES No. NC002598' `-'�`"' �-� ' .- (� 4. ` D+sCosal <'1 r7 �" r r, RA 7 TOWN OF FOREST CITY JOB NO 12 00374 DATE JANUARY 2013 DESIGNED BY. DLH CARD BY. BW DESIGN REVIEW: CONST REVIEW. RUTHERFORD COUNTY, NORTH CAROLINA FILE NAMEaDs 2 OC37trarge 3wy M 891 .174)6 • 1.*). PC LOCATION MAP Ir �, • 5e r:.:a i' SHEET 1 4.95 MGD INFLUEN1 I HEADWORKS (BAR SCREEN, GRIT REMOVAL) STAGE 1 AERATION (7 BASINS) RAS STAGE 2 AERATION SEDIMENTATION TANKS GRAVITY BELT THICKENER DIGESTER \\\Y DIGESTER WAS BELT PRESS AND DRYER SLUDGE PUMP STATION Y. STORAGE SILO FOR CLASS A SOLIDS DISTRIBU7lON WASTEWATER TREATMENT PLANT FLOW DIAGRAM CLARIFIER 1 I --- �. CLARIFIER 2 1 4.95 MGD • DISCHARGE TO 2ND BROAD RIVER CHLORINE CONTACT POST AERATION NPDES PERMIT RENEWAL RUTHERFORD COUNTY. NORTH CAROLINA OIAVO I d 44:4 E L OL/OEf t 5mp-we,0e10 moll d1MM APO ISdJO jls5wme,OliamaSlu5sa014LE00'L 11L lOLFO • 06,0 4G 5 PLANT EFFLUENT UPSTREAM vriFY. lNFtUENT �/// 5� AS ivo.o SLUDGE PUMPS SLUDGE TO DIGESTER r y; r2S witkio McGill ASSOCIATES ENGINEERING •PLANNING • FINANCE 55 BROAD STREET • ASHEVILLE, NC • PEI. (704) 252-0575 (44 j/ / ,sy tpresa SLUDGE TO WASTE 1.0 PROCESS FLOW DIAGRAM TOWN OF FOREST CITY WASTEWATER TREATMENT PLANT NC 0025984 FOREST CITY, RUTHERFORD COUNTY, NORTH CAROLINA a JUNCTION BOX 4)cozSY- TWn F /;/ea} �l f<ecJcK.�4NJis /ir�r%— /1� rl.e.06C�fv r414!t1/� s 1 4• `• tC t 4 fee% i z 4dd ei ,fl/( c{j covi•C aooyl )mm0644 w/ field NN? sj Ord ethrInw, t) COISW i like() Pt* art ibuQ — APB E,exI-,re S)LI yotvvs coo, z) Z"(Spot','OK T/J/ &J k%n ,, e I N geotnikg/elep i Ve I fevr- 3 CPFI40m4- fall'1,f Scar, reJufI. IWC Calculations Facility: Anywhere USA NC00 Prepared By: Tom Belnick Enter Design Flow (MGD): Enter s7Q10 (cfs): Enter w7Q10 (cfs): 4.95 34.8 70.6 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/f) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) Upstream Bkgd (ug/I) IWC (%) Allowable Conc. (ug/I) Fecal Coliform Monthly Average Limit: (If DF >331; Monitor) (If DF<331; Limit) Dilution Factor (DF) 34.8 4.95 7.6725 17.0 0 18.06 94 ovora'44;$14 o o 1 00'7 vij Poi I� Ammonia (Summer) Monthly Average Limit (mg NH3-N/I) s7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Ammonia (Winter) Monthly Average Limit (mg NH3-N/I) w7Q10 (CFS) 2001100m1 DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) 5.54 Upstream Bkgd (mg/I) IWC (%) Allowable Conc. (mg/I) Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals); capped at 35 mg/I 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis); capped at 35 mg/l 4. Lower treatment cap for Minor Domestics: 2 mg/I (summer) and 4 mg/I (winter) 5. Lower treatment cap for Major Municipals: 1 mg/I (year-round) 34.8 4.95 7.6725 1.0 0.22 70.6 4.95 7.6725 1.8 0.2 Fecal Coliform 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Muni) NPDES Server/Current Versions/WLA; TB 1/16/2009