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HomeMy WebLinkAboutNC0025135_Final Permit_20221212DocuSign Envelope ID: DBBO3C7B-E5F1-47A4-AF32-E0760BB40343 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Mr. Lee Huffman, Manager Huffman Finishing Company P.O. Box 170 Granite Falls, North Carolina 28630 Dear Mr. Huffman: NORTH CAROLINA Environmental Quality December 12, 2022 Subject: Final NPDES Permit Permit NC0025135 Huffman Finishing Company Caldwell County Facility Class II The Division of Water Resources is forwarding herewith the Final Permit for Huffman Finishing Company. This permit renewal is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The Final Permit contains the following significant changes from your Draft Permit: • The requirement to repair the outfall pipe was added to the Final Permit to address the colored plume issue and in response to the Public Comments. The Final Permit maintains the following significant changes contained in the Draft Permit: 1. The electronic DMR requirement language was updated. 2. The WET language was updated. 3. The effluent limitations requirements for BOD5, TSS, COD, total chromium, sulfide, and phenol were recalculated based on the current production. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental regulations. GDEQ�i NORTH CAROLINA oep.m.m oremrnment Qualm North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11611 Mail Service Center I Raleigh, North Carolina 27699-1611 919.707.9000 DocuSign Envelope ID: DBBO3C7B-E5F1-47A4-AF32-E0760BB40343 If you have any questions or need additional information, please contact Sergei Chernikov, telephone number (919) 707-3606 or email: sergei.chernikov@ncdenr.gov. cc: Central Files NPDES Files Asheville Regional Office/Water Quality WSS/Aquatic Toxicology Unit (e-copy) EPA Region IV (e-copy) D_E NORTH CAROLINA gaparhneM of Environment,/quay Sincerely, DocuSigned by: �bl alS w POW16u '-57287E56E81A40D... Richard E. Rogers, Jr., Director Division of Water Resources North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 11611 Mail Service Center I Raleigh, North Carolina 27699-1611 919.707.9000 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Huffman Finishing Company, Inc. is hereby authorized to discharge wastewater from a facility located at 4919 Hickory Boulevard southeast of Granite Falls Caldwell County to receiving waters designated as the Catawba River (Lake Hickory) in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other applicable conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective January 1, 2023. This permit and authorization to discharge shall expire at midnight on Signed this day December 12, 2022. ,-DocuSigned by �bl S w POWkit, 57287C56C81A4OD... Richard E. Rogers Jr., Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 7 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Huffman Finishing Company, Inc. is hereby authorized to: 1. Continue to operate an existing 0.250 MGD wastewater treatment facility consisting of the following components: ➢ Vibrate screen ➢ Flow equalization basin with four floating aerators ➢ Lift pumps ➢ Oxidation ditch ➢ Circular clarifier ➢ Sludge recirculation pumps ➢ Chlorine contact tank ➢ Ultrasonic flow measurement ➢ Chemical dechlorination ➢ Cascade post aeration ➢ Aerobic sludge digester ➢ Sludge holding lagoon ➢ Sludge drying beds ➢ Auxiliary power The facility is located at Huffman Finishing Company Wastewater Treatment Plant, at 4919 Hickory Boulevard, southeast of Granite Falls, Caldwell County. 2. Discharge from said treatment works at the location specified on the attached map into the Catawba River (Lake Hickory), which are classified WS-IV, B; CA waters in the Catawba River Basin. Page 2 of 7 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 PART I A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow 0.250 MGD Continuous Recorder Influent or Effluent BOD, 5 day, 20°C 68.8 pounds/day 137.5 pounds/day 2 /Week Composite Effluent Total Suspended Solids 299.8 pounds/day 599.5 pounds/day 2 /Week Composite Effluent COD 825.0 pounds/day 1650.0 pounds/day 2 /Week Composite Effluent Fecal Coliform (geometric mean) 200/100 mL 400/100mL 2 /Week Grab Effluent pH > 6.0 and < 9.0 standard units 2 /Week Grab Effluent Temperature 2 /Week Grab Effluent Total Chromium 1.4 pounds/day 2.8 pounds/day Weekly Composite Effluent Sulfides 2.8 pounds/day 5.5 pounds/day Weekly Grab Effluent Phenols 1.4 pounds/day 2.8 pounds/day Weekly Grab Effluent Total Residual Chlorines 28.0 µg/L Weekly Grab Effluent Total Silver Quarterly Composite Effluent NH3 as N Monthly Composite Effluent Total Nitrogen (NOa + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicity2 Quarterly Composite Effluent Notes: 1. The TRC limit and monitoring requirements apply only if chlorine is used for disinfection. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 µg/L will be treated as zero for compliance purposes. 2. Chronic toxicity (Ceriodaphnia dubia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A. (2.) of the Supplement to Effluent Limitations. There shall be no discharge of floating solids or foam in other than trace amounts. The facility shall complete repairs of the outfall pipe within one year of the permit issuance. Part I, Page 3 of 7 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) [15A NCAC 02B .0200 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.96%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," (Revised December 2010, or subsequent versions) or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised December 2010, or subsequent versions). The tests will be performed during the months of March, June, September, and December. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010, or subsequent versions). All toxicity testing results required as part of this permit condition will be entered electronically using the Division's eDMR system for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh, NC 27699-1621 Or, results can be sent to the email, ATForms.ATB@ncdenr.gov. Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three-month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Part I, Page 4 of 7 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports. The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting Requirements [Supersedes Section D. (2.) and Section E. (5.) (a)1 The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. The eDMR system may be accessed at: https://deq.nc.gov/about/divisions/water-resources/edmr. If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the following address: NC DEQ / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 See "How to Request a Waiver from Electronic Reporting" section below. Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21, 2025, the permittee must electronically report the following compliance monitoring data and reports, when applicable: Part I, Page 5 of 7 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 • Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports; and • Clean Water Act (CWA) Section 316(b) Annual Reports. The permittee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity (EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: http s: //www. federalregister. gov/documents/2015/ 10/22/2015-24954/national-pollutant-discharge- elimination-system-npdes-electronic-reporting-rule Electronic submissions must start by the dates listed in the "Reporting Requirements" section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring data and reports shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr 4. Signatory Requirements [Supplements Section B. (11.) (b) and Supersedes Section B. (11.) (d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. Part I, Page 6 of 7 DocuSign Envelope ID: DD9397C8-F898-4E32-A75A-783205EBCFD6 Permit NC0025135 For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 5. Records Retention [Supplements Section D. (6.)1 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Part I, Page 7 of 7