NC0032867_Permit Issuance_20030929

W A 7',O. Michael F. Easley
QG 4F,�i, Governor
J y' t7 NC ENR Witham G. Ross, Jr., Secretary
=
- 1 jLl� North Carolina Department of Environment and Natural Resources
`c- Alan W. Klimek, P.E., Director
Division of Water Quality
September 29, 2003
Mr. James P. Testa
Roadside Truck Plaza, Inc.
P.O. Box 846
Kings Mountain, North Carolina 28086
Subject: Issuance of NPDES Permit NC0032867
Roadside Truck Plaza WWTP
Cleveland County
Dear Mr. Testa:
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended).
This final permit includes no major changes from the draft permit sent to you on July 30, 2003.
This permit includes a TRC limit that will take effect on May 1, 2005. If you wish to install dechlorination
equipment, the Division has promulgated a simplified approval process for such projects. Guidance for approval of
dechlorination projects is attached. The Division strongly recommends connecting this discharge to the Town's
wastewater collection system, eliminating the need for this permit (and any expenditures related to dechlorination).
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of
this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North
Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may require
modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain
other permits which may be required by the Division of Water Quality or permits required by the Division of Land
Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be
required. If you have any questions concerning this permit, please contact Charles Weaver at telephone number (919)
733-5083, extension 511.
cc: Central Files
Mooresville Regional Office/Water Quality Section
NPDES Unit
N. C. Division of Water Quality / NPDES Unit
1617 Mali Service Center, Raleigh, NC 27699-1617
Internet: h2o.enr.state.nc.us
Sincerely,
ORIGINAL SIGNED BY
Tom Belnick
Alan W. Klimek, P.E.
Phone: [phone]
fax: [phone]
DENR Customer Service Center: 1 800 623-7748

Permit NC0032867
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other Iawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water
Pollution Control Act, as amended,
Roadside Truck Plaza, Inc.
is hereby authorized to discharge wastewater from a facility located at the
Roadside Truck Plaza WWTP
Interstate 85 at Dixon School Road, south of Kings Mountain
Cleveland County
to receiving waters designated as Dixon Branch (outfall 001) and Kings Creek (outfall 002) in the Broad
River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III and IV hereof.
This permit shall become effective November 1, 2003.
This permit and authorization to discharge shall expire at midnight on August 31, 2008.
Signed this day September ,29, 2003.
ORIGINAL SIGNED BY
Tom Belri+ck
Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NC0032867
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this
permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive
authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and
provisions included herein.
Roadside Truck Plaza, Inc. is hereby authorized to:
1. Continue to operate an existing 0.0145 MGD extended -aeration wastewater treatment
system discharging via outfall 001 with the following components:
♦ Two grease traps
• Splitter box
• Two bar screens
♦ Diffused air with four air compressors
• Two clarifiers
• Chlorine contact chamber
• pH adjustment
• Aerated sludge holding tank
• Flow meter box
The system is located at the Roadside Truck Plaza WWTP, south of Kings Mountain off
Interstate 85 at Dixon School Road in Cleveland County.
2. Continue to operate an existing 0.005 MGD wastewater treatment system discharging via
outfall 002 with the following components:
♦ Oil/water separator
The system is located at the Roadside Truck Plaza WWTP, south of Kings Mountain off
Interstate 85 at Dixon School Road in Cleveland County.
3. Discharge from said treatment works at the locations specified on the attached map into
Dixon Branch (outfall 001) and Kings Creek (outfall 002). Both streams are class C
waterbodies in the Broad River Basin.

9i
Archdale
ENTER
die
BM 1016
Latitude: 35°11'37" (001) N C 0 0 3 Z 8 6 7
35°11'45" (002)
Longitude: 81°22'44" (001) Roadside Truck
81°22'18" (002) Plaza WWTP
Receiving Stream: Dixon Branch (001)
Kings Creek (002)
Subbasin: 30805 Stream Class: C (both streams)
North
Facility
Location
SCALE 1:24000

Permit NC0032867
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (001)
During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is
authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee
as specified below:
EFFLUENT
CHARACTERISTICS_
LIMITS
!MONITORING REQUIREMENTS
�.._ _
Monthly
Average
Daily
Mailmum
Measurement
Frequency
Sample; Type .
Sample Location
Flow _
0.0145 MGD
Weekly
Instantaneous
Influent or Effluent
BOD, 5-day (20°C)
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
Total Suspended Solids
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
NH3 as N
(April 1 - October 31)
7.9 mg/L
35.0 mg/L
Weekly
Grab
Effluent
NH3 as N
(November 1— March 31)
23.0 mg/L
35.0 mg/L
Weekly
Grab
Effluent
Fecal Coliform (geometric mean)
200/100 ml
400/100 ml
Weekly
Grab
Effluent
Total Residual Chlorine1
28 pg/L
2/Week
Grab
Effluent
Oil and Grease
30.0 mg/L
60.0 mg/L
Weekly
Grab
Effluent
pH2
Weekly
Grab
Effluent
Footnotes:
1. Limit takes effect May 1, 2005. Until the limit takes effect, the permittee shall monitor TRC (with no
effluent limit).
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
There shall be no discharge of floating solids or visible foam in other than trace amounts.

Permit NC0032867
A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (002)
During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is
authorized to discharge from outfall 002. Such discharges shall be limited and monitored by the Permittee as
specified below:
EFFLUENT
CHARACTERISTICS
LIMITS
MONITORING. REQUIREMENTS
_ .
Monthly.
Average
Daily
Maximum
Measurement
Frequency
Sample Type
Sample Location1
Flow2
0.005 MGD
Weekly
Estimate
Effluent
Total Suspended Solids
45.0 mglL
2/Month
Grab
Effluent
Oil and Grease
30.0 mglL
60.0 mglL
Weekly
Grab
Effluent
Turbidity3
50 NTU
Weekly
Grab
Effluent
pH4
Weekly
Grab
Effluent
Footnotes:
1. Effluent samples shall be collected at the nearest accessible point after treatment but prior to actual discharge to
(or mixing with) the receiving stream.
2. All volumes of wastewater discharged from this outfall shall be monitored. If continuous flow monitoring is not
feasible, the Permittee shall record the approximate time that the discharge began and ended along with the
instantaneous flow at the time of sample collection.
3. The discharge from this facility shall not cause turbidity in the receiving stream to exceed 50 NTU. If the
instream turbidity exceeds 50 NTU due to natural background conditions, the discharge cannot cause turbidity to
increase in the receiving stream.
4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
This permit does not limit stormwater discharges uncontaminated by any industrial/commercial activity.
This permit does not limit stormwater discharges that are untreated (not discharged via oil/water separator
or any other treatment mechanism).
There shall be no discharge of floating solids or visible foam in other than trace amounts.

imap://[e-mail]:143/f ..
Subject: Comments on Draft permit - NC0032867
From: Michael Parker <[e-mail]>
Date: Tue, 23 Sep 2003 13:42:22 -0400
To: Charles Weaver <[e-mail]>
Charles,
Need to add pH adjustment and aerated sludge holding tank to the
facility description on the Supplement to Permit Cover Sheet for the
Roadside Truck Plaza permit.
Michael Parker - [e-mail]
Environmental Engineer II
North Carolina Dept. of Environment & Natural Resources
Division of Water Quality
919 N. Main Street
Mooresville, NC 28115
Ph: 704.663.1699
Fax: [phone]
Michael Parker <Michael.Parker@ncmaiLnet>
Environmental Engineer II
NC DENR - Mooresville
Division of Water Quality
1 of 1 9/23/2003 1:51 PM

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THE STAR
NCDENR / DWQ / NPDES
ATTN: VALERY STEPHENS
1617 MAIL SERVICE CENTER
RALEIGH NC 27699-1617
PUBLIC NOTICE
AUG 1 1 2003
1 NQ BUDGE' rtit
July 31, 2003
NPDES WASTEWATER PERMIT
CLEVELAND COUNTY
I, Tina Mc Combs, Classified Advertising
Manager at THE STAR, a newspaper
published in Shelby, N. C., do
solemnly swear that the advertisement
hereto annexed appeared in the
SHELBY STAR , for one
successive week/days beginning
j,.°
Classified Advertising Manager
Sworn to and subscribed before me
on this the 31ST day of JULY, 2003
Notary Public
41 7
MY COMMISSION EXPIRES
02-26-2007
PUBLIC NOTICE
STATE OF
NORTH CAROLINA
ENVIRONMENTAL
MANAGEMENT
COMMISSION
NPDES UNIT
1617 MAIL SERVICE
CENTER, RALEIGH, NC
27699-1617
NOTIFICATION OF
INTENT TO ISSUE
A NPDES WASTEWATER
PERMIT
On the basis of a thorough
staff review and application
of NC General Statute
143.21, Public law 92-500
and other lawful standards
and regulations, the North
Carolina Environmental
Management Commission
proposes to issue a Na-
tional Pollutant Discharge
Elimination System
(NPDES) wastewater dis-
charge permit to the per-
sons) listed below effec-
tive 45 days from the pub-
lish of this notice.
Written comments regard-
ing the proposed permit will
be accepted until 30 days
after the publish date of
this notice. All comments
received prior to that date
are considered in the final
determinations regarding
the proposed permit. The
Director of the NC Division
of Water Quality may de-
cide to hold a public meet-
ing for the proposed permit
should the Division receive
a significant degree of pub-
lic interest.
Copies of the draft permit
and other supporting infor-
mation on file used to de-
termine conditions present
in the draft permit are
available upon request and
payment of the costs of re-
production. Mail comments
and/or requests for infor-
mation to the NC Division
o1 Water Quality at the
above address or call Ms.
Valery Stephens at (919)
733-5083, extension 520.
Please indicate the NPDES
permit number (attached)
in any communication. in-
terested persons may also
visit the Division of Water
Quality at 612 N. Salisbury
Street, Raleigh, NC
27604-1148 between the
hours of 8:00 a.m. and
5:00 p.m. to review infor-
mation on file.
The City of Shelby (P0
Box 207, Shelby, NC
28150) has applied for re-
newal of NPDES permit
NC0027197 for its WTP.
This permitted facility dis-
charges filter -backwash
wastewater to an unnamed
tributary to the First Broad
River in the Broad River
Basin. Currently total resid-
ual chlorine is water quality
limited. This discharge may
affect future allocations in
this portion of the portion of
the First Broad River.
Roadside Truck Plaza, Inc.
(PO Box 846, Kings Moun-
tain, NC 28086) has ap-
plied for renewal of permit
NC0032867 for its WWTP.
This facility discharges
treated domestic waste-
water to Dixon Branch in
the Broad River Basin.
Currently ammonia nitro-
gen and total residual chlo-
rine are water quality limit-
ed. This discharge may af-
fect future allocations in
this portion of the portion of
the First BroadRiver basin.
The Cleveland County
Sanitary District (P,O. Box
788, Lawndale, NC 28090)
has applied for renewal of
NPDES permit NC0051918
for the Cleveland County
WTP. This permitted facili-
ty discharges filter back-
wash wastewater to the
First Broad River in the
Broad River Basin. Cur-
rently total residual chlo-
rine is water quality limited.
This discharge may affect
future allocations in this
portion of the portion of the
First Broad River.
July 31, 2003 'Ito

To: Permits and Engineering Unit
Water Quality Section
Attention: Charles Weaver
SOC PRIORITY PROJECT: No
Date: July 17, 2003
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Cleveland
NPDES Permit No.: NC0032867
MRO No.: 03-015
PART I - GENERAL INFORMATION
1. Facility and address: Roadside Truck Plaza
Post Office Box 846
Kings Mountain, N.C. 28086
2. Date of investigation: June 18, 2003
3. Report prepared by: Michael L. Parker, Environ. Engr. II
4. Facility contact(s) and telephone number(s): Mr. James Testa, 704-739-6415; Ms. Kim
Moss, 704-739-7131.
5. Directions to site: The Truck Plaza is located in the southwest quadrant of the junction of I-
85 and SR 2283 (Dixon School Rd.) in southern Cleveland County.
6. Discharge point(s), List for all discharge Points: -
outfall 001 outfall 002
£OO I Z i fl f
Latitude: 35* 11' 37" 35' 11' 45"
Longitude: 81 ` 22' 44" 81. 22' 18"
Attach a USGS Map Extract and indicate treatment plant site and discharge point on map.
USGS Quad No.: G 13 NW and G 13 NE
7. Site size and expansion area consistent with application: Yes.
8. Topography (relationship to flood plain included): Gently rolling, 2-6% slopes. The site is
not located in a flood plain.
9. Location of nearest dwelling: 100 feet from outfall 002. Greater than 500 feet from outfall
001.

Page Two
10. Receiving stream or affected surface waters: 001-Dixon Branch. 002-Kings Creek.
a. Classification: C (both receiving streams)
b. River Basin and Subbasin No.: Broad 030805
c. Describe receiving stream features and pertinent downstream uses: 001 - Well
defined channel, approx. 3-4 feet wide. Area downstream is generally rural with
agriculture being the primary use. 002 - wet weather ditch. No downstream users
known.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of wastewater: 0.015 MGD (Design Capacity)
b. What is the current permitted capacity: 0.0145 MGD
c. Actual treatment capacity of current facility (current design capacity): 0.015 MGD
d. Date(s) and construction activities allowed by previous ATCs issued in the previous
two years: N/A
e. Description of existing or substantially constructed WWT facilities: The existing
WWT facilities at outfall 001 consist of two 900 gallon capacity septic tanks acting
as grease traps followed by a flow splitter box, pH adjustment using powdered soda
ash, two 0.0075 extended aeration package type WWTPs connected in parallel
containing bar screens, aeration and clarification, two final settling tanks on each
plant (originally used for disinfection), a common chlorine contact tank with sodium
hypochlorite (HTH) disinfection, a flow recorder with totalizer and V-notch weir,
and one (1) aerated sludge holding tank.
This facility also has an oil/water separator, which collects and treats SW from the
fuel loading area, and discharges through outfall 002.
f. Description of proposed WWT facilities: There are no proposed WWT facilities.
g•
Possible toxic impacts to surface waters: Chlorine is added to the waste stream,
however, toxicity testing is not currently included in this facilities permit.
h. Pretreatment Program (POTWs only): N/A
2. Residual handling and utilization/disposal scheme: The permittee currently utilizes either
Wesson Septic Tank Service or Cline Septic Tank Service to dispose of the residuals on sites
approved for residuals/septage disposal by the DHS.
3. Treatment plant classification: Class II

Page Three
4. SIC Code(s): 5812, 5541
Wastewater Code(s): Primary: 10 Secondary: 37
5. MTU Code(s): outfall 001-06007
outfall 002-53000 (waste oil removed by waste oil scavenger).
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant Funds or are any public monies
involved (municipals only)? Public monies were not used in the construction of this facility.
2. Special monitoring or limitations (including toxicity) requests: None at this time.
3. Important SOC/JOC or Compliance Schedule dates: N/A
4. Alternative Analysis Evaluation
a. Spray Irrigation: Insufficient area available on -site.
b. Connect to regional sewer system: None presently available nor are any proposed for
this area in the immediate future.
c. Subsurface: Insufficient area available on -site.
PART IV - EVALUATION AND RECOMMENDATIONS
The permittee requests renewal of the subject Permit to discharge treated domestic and
industrial wastewater from an interstate car and truck restaurant and fuel refilling plaza. The WWT
facilities appeared to be functioning properly at the time of the site visit. There have been no
changes to the WWT facility or the waste stream during the term of the current permit. The existing
facilities should be capable of complying with the current permit limitations without the
construction of additional treatment facilities. The receiving stream (at outfall 001) has been found
by USGS to have positive 7Q10 flow.
Pending receipt and approval of the WLA, it is recommended the Permit be renewed as
requested.
7-- /2 ---3
Signature of Report Preparer Date
Wa - r Quality Regional Supe
h:ldsrldsr031trkplaza.sr
D.�6 7-77-j3
Date

TRC Limit Calculation
NC0032867
outfall 001
• Total Residual Chlorine
s7Q10 (CFS)
0.2
DESIGN FLOW (MGD)
0.0145
DESIGN FLOW (CFS)
0.022475
STREAM STD (UG/L)
17.0
UPS BACKGROUND LEVEL (pg/L)
0
IWC (%)
10.10
Allowable Concentration (pglL)
168.28
TRC standard requires limits of
17-28 pg/L
7/24/2003

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NPDES PERMIT APPLICATION - SHORT FORM D
To be filed only by dischargers of 100% domestic wastewater (<1 MGD flow)
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
North Carolina NPDES Permit Number
(if known)
NCO° 3aB(2-1
Please print or type
1. Mailing address of applicant/permittee:
Facility Name
Owner Name
Street Address
City
State
ZIP Code
Telephone Number
Fax Number
e-mail Address
'ROADS! 1)-fiLi.cel� P -z_11, 1 .l
5f MEs 1). TET4 , b wkE%.. ! PRtR�t 4.etT
Cxr z-'ass Dmow S L'R.oPt ' .1).0 cm. B4
iC�IGs rnott i iw
—MUM eStruall.f4A.
a4R07(0
(104) i�g- t41
(104.) 1Z9-b` ' .
NIA
2. Location of facility producing discharge:
Name (If different from above)
Facility Contact Person
Street Address or State Road
City / Zip Code
County
Telephone Number
3. Reason for application:
SAftvE S Pt-P4)\1
1 tZ.�'AmEs 'P. Esi a oft.
SPone Prs PCQov C
St kfE Ps PEIMV E
(MA-) 4139- 641 5' / Ou3 M
Expansion/Modification * Existing Unpermitted Discharge
Renewal _‘Z New Facility
* Please provide a description of the expansion/modification:
4. Description of the existing treatment facilities (list all installed components with
capacities):
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NPDES PERMIT APPLICATION - SHORT FORM D
To be filed only by dischargers of 100% domestic wastewater (<1 MGD flow)
5. Description of wastewater (check all that apply):
Type of Facility Generating Wastewater
Industrial
Commercial
Residential
School
Other
Number of Employees
Number of Employees
Number of Homes
Number of Students/Staff
Describe the source(s) of wastewater (example: subdivision, mobile home park, etc.):
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6. Number of separate wastewater discharge pipes (wastewater outfalls):
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7. If the facility has multiple
outfall:
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discharge outfalls, record the source(s) of wastewater for each
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8. Name of receiving stream(s) (Provide a map showing the exact location of each outfall):
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I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing
Title
r/
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Signature of Applicant
Date Signed
North Carolina General Statute 143-215.6E (i) provides that: Any person who knowingly makes any false statement representation, or
certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any
recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental
Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by
imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or
imprisonment not more than 5 years, or both for a similar offense.)
Page 2 of 2 Version 11/2000