WQ0003626_Renewal (Application)_20221107

Initial Review
Reviewer Thornburg, Nathaniel D
Is this submittal an application? (Excluding additional information.)*
Yes No
Permit Number (IR) * WQ0003626
Applicant/Permittee Campbell Soup Supply Company L.L.0
Applicant/Permittee Address 2120 NC 71 N, Maxon NC 28364
Is the owner in BIMS? Yes No Is the facility in BIMS?
Owner Type
Facility Name
County
Fee Category
Is this a complete application?*
Yes No
Signature Authority
Signature Authority Title
Signature Authority Email
Document Type (if non -application)
Email Notifications
Organization
Maxton Plant and Silgan Can Company WWTF
Robeson
Does this need review by the hydrogeologist? * Yes No
Regional Office
CO Reviewer
Admin Reviewer
Yes No
Fee Amount $0
Complete App Date 11/07/2022
Below list any additional email address that need notification about a new project.
... ... ..
Email Address
Comments to be added to email notfication
Comments for Admin
Comments for RO

Comments for Reviewer
Comments for Applicant

Submittal Form
Project Contact Information
Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence.
............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
Name* Leigh -Ann Dudley
Email Address*
[e-mail]
Project Information
Application/Document Type*
New (Fee Required)
Modification - Major (Fee Required)
Renewal with Major Modification (Fee
Required)
Annual Report
Additional Information
Other
Phone Number*
9194243764
Modification - Minor
Renewal
GW-59, NDMR, NDMLR, NDAR-1,
N DAR-2
Residual Annual Report
Change of Ownership
We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form.
hftps://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report
Perm it Type:*
Wastewater Irrigation
High -Rate Infiltration
Other Wastewater
Reclaimed Water
Closed -Loop Recycle
Residuals
Single -Family Residence Wastewater
Other
Irrigation
Permit Number: *
WQ0003626
Has Current Existing permit number
Applicant/Permittee*
Campbell Soup Supply Company L.L.C.
Applicant/Permittee Address*
2120 NC 71 N, Maxon NC 28364
Facility Name*
Maxton Plant and Silgan Can Company WWTF
Please provide comments/notes on your current submittal below.
At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg
at [e-mail].
Please attach all information required or requested for this submittal to be reviewed here.
(Application Form, Engineering Plans, Specifications, Calculations, Etc.)
2022 WW Permit Application With Attachments.pdf 14.34MB
Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger
than upload limit.
* By checking this box, I acknowledge that I understand the application will not be
accepted for pre -review until the fee (if required) has been received by the Non -
Discharge Branch. Application fees must be submitted by check or money order and
made payable to the North Carolina Department of Environmental Quality (NCDEQ).
I also confirm that the uploaded document is a single PDF with all parts of the
application in correct order (as specified by the application).
Mail payment to:
NCDEQ — Division of Water Resources
Attn: Non -Discharge Branch
1617 Mail Service Center
Raleigh, NC 27699-1617
Signature

Submission Date 11/7/2022

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Attachment K
Manufacturing overview:
PHASE I
Ingredients are received and prepared for blending. This includes washing, peeling, dicing, and blanching
vegetables. Also, grain products and meat stock are used to develop slurries and broths for the soups. The
ingredients are mechanically conveyed or trucked in containers to the blending area.
PHASE II
Ingredients are blended together in kettles ranging in capacities up to 700 gallons or 5,500 pounds of
ingredients. The ingredients are added in specific proportions depending on the product. The kettles are heated
to the desired temperature, and after the cooking is complete blended soup is transferred through pipes to the
filling machines.
PHASE III
Filling machines receive empty cans and containers and lids from Silgan and other vendors. The containers are
washed and filled with the blended product. Lids are applied and cans are case-packed.
PHASE IV
The filled cans are sterilized in rotary, hydrostatic and retort cookers. From the cookers, the cans are sent to the
label machines where labels are applied, and cans are case-packed. The cases are then palletized to be stored
and/or shipped.
Aseptic Broth is packaged in a sterile container in a way that maintains sterility and is manufactured on site.
Sterility is achieved with a flash-heating process (temperature between 195 and 295 °F (91 to 146 °C)),\[1\]
which retains more nutrients and uses less energy than conventional sterilization techniques such as retort or
hot-fill canning.
Silgan manufactures the steel cans and lids that are used by Campbell Soup Supply Company. Campbell Soup
Supply Company purchases plastic containers from an off-site vendor.

The following chemical and biological materials are used in the manufacturing process:
0251 Chlorilizer Plus – Used in cleaning food contact surfaces (soup side), conveyors, equipment, etc.
1078 Water Conditioner – Used to aid in cleaning of blanchers (being discontinued once current inventory
is depleted) and food contact surface.
4312 Vigilquat – R-Line conveyor sanitizer, distributed in spray bottles to disinfect non-product contact
surfaces (Due to COVID-19 concerns).
5223 Sani Kleen – Used to aid in cleaning food contact surfaces (soup side), kettles, tanks, blanchers.
5237 Super Alk – Aseptic CIP caustic also used on soup side, kettles, DSI, etc.
5252 Co-Jet – Used to aid in cleaning of non-food contact surfaces on soup side, curtains, walls.
5266 Safe Clean – Aseptic general cleaner, scrub soap, also used in the penthouse
5294 No Phoscid – Passivation acid used on new equipment in Aseptic, rarely used.
5299 No Phoscid Red – Aseptic CIP acid, also recently being used on DSI tanks on soup side.
5319 Super Power Foam – Plant foam soap (soup side). Also used to clean food contact surfaces.
5339 Super Power Foam CL – Plant foam soap (soup side) equipment exterior, chlorinated, food contact
surfaces.
5589 Clean Trac – R Line conveyor lubricant.
5758 Rub Out – Floor cleaner used on the soup side.
6001 Millennium Release – Aseptic foam soap, equipment exterior

6006 Foamy Acid –Foaming acid for monthly de-scaling equipment (soup side) food contact surfaces.
4308 Hyperclean Boost – Only used for DSI tanks (soup side) to increase effectiveness of cleaners. It has
only been ordered once, unsure if will be permanently added to existing chemical line up. Food contact
surface.
5503 Sanifect – Alcohol surface sanitizer. Wipes and drums, surface disinfectant (non-food contact).
4325 Per-ox – Aseptic filler parts sanitizer, food contact.
Cleaning and treatment methodology overview:
The site utilizes wet and dry cleaning methods.
In the wet method, water and chemicals are used. Steps involved are mainly:
1) Preparation which entails, putting on PPE for safety, disassembling and Lock Out Tag Out
2) First rinse to remove some of the dirt load
3) Foaming
4) Final rinse and assembling
5) Inspection for cleanliness.
In the dry cleaning method, water is not used.
Cleaning is done mainly by physical removal of dirt using wipes, scrapers, vacuum etc.
Steps are:
1) Preparation
2) Initial dirt removal.
3) Final dirt removal
4) Inspection