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HomeMy WebLinkAboutNC0036269_Permit Issuance_20131108AwA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary November 8, 2013 Mr. T. Mark Fowler, Director Water and Sewer Authority of Cabarrus County P.O. Box 428 Concord, North Carolina 28026-0428 Subject: NPDES Final Permit Permit NC0036269 Rocky River Regional WWTP Cabarrus County Class IV Facility Dear Mr. Fowler: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). ' The Division reviewed your comments on the draft permit. Your comments are summarized below followed by the Division's response: • Revise the flow trigger for the effluent monitoring requirements to go from 24 MGD to 26.5 MGD to reflect language in 15A NCAC 02H .0223 (from 90% of permitted flow on a maximum monthly basis to 90% of permitted flow on annual average flow basis) — The 90% rule in 15A NCAC 02H .0223 is designed to insure that WWTPs don't exceed the hydraulic treatment capacity of the treatment system. Based on this rule the permittee must initiate permitting when flow reaches 90% of average annual flow to allow for enough time to obtain the necessary permits and complete construction of new facilities. Your permit was modified in 2010 to allow for the higher flow tier. An Authorization to Construct was approved in 2011 and an Engineering Certification received for the modification of the WWTP to handle the interim flow of 26.5 MGD, therefore the trigger was established as 90% of the permitted flow on a monthly average basis. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 Internet: www.ncwaterquality.orq NorthCarolina !aturallij An Equal Opportunity 1 Affirmative Action Employer Water and Sewer Authority of Cabarrus County November 8, 2013 Page 2 of 4 • Reduce monitoring frequency for CBOD, TSS, NH3N, and fecal coliform (24 MGD) - The Division performed an evaluation of your request according to the 2010 Guidance Regarding the Reduction of Monitoring Frequencies in NPDES Permits for Exceptionally Performing Facilities. The three year data period used for the evaluation was April 2010 to April 2013 which corresponded to the same data period used for your RPA and permit renewal. All the parameters except TSS meet the criteria for monitoring reduction. The three year arithmetic mean of effluent data for TSS is higher than fifty percent of the monthly average permit limit. Monitoring frequencies for CBOD, NH3N and fecal coliform were reduced to 2/week. • Change sample type for mercury from composite to grab - The Division agrees that the sample type was incorrect and the change is reflected in the final permit. • Modify monitoring frequency for Total Mercury and Selenium to quarterly for two years, then annually for the remainder of the permit term — Quarterly sampling will remain in the permit. After collecting 2 years of data you can request that the Division modifies the permit to reduce monitoring based on the results of the collected data. • Reduce monitoring frequency for CBOD, TSS, NH3N, and fecal coliform (26.5 MGD & 34 MGD) — The Division can't grant this request until the facility has been operating and collecting data for three years at the higher flow tiers. • Modify instream monitoring frequency to correspond with the monitoring frequencies specified in the YPDRBA Memorandum of Agreement with the DWR —The frequencies specified in the permit for instream monitoring follow monitoring frequencies established in 15A NCAC 2B .0508. The frequencies established in the agreement are less stringent than the permit so that the collaborative monitoring efforts are more efficient and effective. By participating in the YPDRBA the permittee is exempted from the instream monitoring requirements in the permits (See A.(1.) note 6 on your permit). • Revise note 7 in in Condition A.(2) to reduce record retention period specified in 7(a) and delete 7(c) — The requirements included in note 7 were developed at the time of the WWTP re -rate to ensure that the pump stations are adequately sized to handle the higher flow. This condition was agreed upon with WSACC at the time the permit was modified. As the facility is still operating at the lower flow tier of 24 MGD and the system has not been tested for the higher flows note 7 will remain in the permit as previously written. • Delete last paragraph in Chronic Toxicity test condition that states "If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Form submitted." — This language comes from requirements in 40 CFR 122 and is included in the whole effluent toxicity special condition as it applies to data collected for the WET tests as well as data collected for the DMRs. The whole effluent toxicity special conditions are standard for every permit therefore the Division will not modify the language in the permit at this time. • Delay development of Mercury Minimization Plan (MMP) — The Division can't delay the implementation of the MMP. As part of the implementation strategy of the Statewide Mercury TMDL the Division implemented a permitting guidance approved by the Environmental Management Commission and the EPA establishing criteria to develop a Water and Sewer Authority of Cabanas County November 8, 2013 Page 3 of 4 MMP. Your facility meets the criteria of discharging greater than 2 MGD and has detected mercury in the effluent above 1 ng/1. • Review reasonable potential analysis for copper and nickel — The Division found a transcription error in the data used for the RPA for copper and nickel and reviewed the calculations with the correct values. The high values for nickel (33 ug/1) and copper (43 ug/1) were corrected to 4 ug/1 for copper and 3 ug/1 for nickel. The results of the RPA did not change after the revision was made therefore no changes are necessary in the permit for these parameters. In addition to the modifications to the permit in response to your comments the permit includes a special condition describing new requirements for electronic reporting. Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) interne application has been added to your final NPDES permit. [See Special Condition A. (8.)] For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa. gov/compliance/proposed-npdes-electronic-reporting-rule. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources, .the Coastal Area Management Act or any other federal or local governmental permits that may be required. Water and Sewer Authority of Cabarrus County November 8, 2013 Page 4 of 4 If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 807-6387 or at email Teresa.rodriguez@ncdenr.gov. Sincerely, homas A. Reeder cc: NPDES Files Central Files EPA Region 4 (e-copy) Mooresville Regional Office / Surface Water Protection Section Aquatic Toxicology Unit (e-copy) ESS Ecosystem Unit (e-copy) Permit NC0036269 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Water and Sewer Authority of Cabarrus County is hereby authorized to discharge wastewater from an outfall located at Rocky River Regional Wastewater Treatment Plant 6400 Breezy Lane Concord, NC Cabarrus County into receiving waters designated as the Rocky River located within the Yadkin - Pee Dee River Basin, in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective December 1, 2013. This permit and authorization to discharge shall expire at midnight October 31, 2018. Signed this day November 8, 2013. mas A. Reeder, Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 14 • Permit NC0036269f SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The Water and Sewer Authority of Cabarrus County is hereby authorized to: 1. to continue operating a 24 MGD wastewater treatment facility consisting of: • influent bar screens; • influent pump station; • four (4) primary clarifiers; • grit removal system; • first stage aeration (pure oxygen); • four (4) intermediate clarifiers; • second stage aeration (pure oxygen); • four (4) final clarifiers; • chlorine disinfection (sodium hypochlorite); • pure oxygen generator; • sludge disposal by pumping to two gravity -flow sludge thickeners; • sludge conditioning (polymer addition); • two (2) Centrifuges; • sludge incinerator; • two (2) sludge -ash settling basins; • alkalinity addition; • imported Bisolids Handling Facility • odor control system; • RAS automative flow controls; • plant automation control system; • one (1) standby power generator; located at the Rocky River Regional Wastewater Treatment Plant, 6400 Breezy Lane, Concord, Cabarrus County; and 2. After receiving an Authorization to Construct from the Division, construct and operate additional facilities needed to expand the facility to 34 MGD; and 3. Discharge from said treatment system via Outfall 001 (see attached map) into the Rocky River, a stream classified as C waters within the Yadkin -Pee Dee River Basin. Page 2of14 Permit NC0036269 Part I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [24.0 MGD] During the period beginning on the effective day of this permit and lasting until flow reaches 90% of permitted flow (i.e., 21.6 MGD on a maximum monthly average basis), or permit expiration, the Perrnittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Per7nittee as specified below: PARAMETER - LIMITS MONITORING REQUIREMENTS Monthly Average Weekly ,, _Average ' Daily •_ Average Measurement ,. Frequency Sample Type Sample Location?' Flow 24.0 MGD Continuous Recording Influent or Effluent CBOD, 5 day, 20°C Summer (April 1 - October 31)3 17.0 mg/L 25.5 mg/L 2/Week Composite Influent & Effluent CBOD, 5 day, 20°C Winter (November 1 - March 31) 3 25.0 mg/L 37.5 mg/L 2/Week Composite Influent & Effluent Total Suspended Solids (TSS) 3 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3 as N Summer (April 1— October 31) 4.0 mg/L 12.0 mglL 2/Week Composite Effluent NH3 as N Winter (November 1 - March 31) 10.0 mg/L 30.0 mg/L 2/Week Composite Effluent Dissolved Oxygen Daily average > 6.0 mg/L Daily Grab Effluent Total Residual Chlorine4 28 pg/L Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 mL 400 / 100 mL 2/ Week Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite Effluent Total Phosphorus Monthly Composite Effluent Chronic Toxicity5 Quarterly Composite Effluent Temperature, °C Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Total Copper Quarterly Composite Effluent Total Zinc Quarterly Composite Effluent Total Mercury Quarterly Grab Effluent Total Selenium Quarterly Composite Effluent Temperature, °C6 Variable 7 Grab U, D Conductivity6 Variable 7 Grab U, D Dissolved Oxygen6 Variable 7 Grab U, D Fecal Coliform (geometric mean) 6 Variable 7 Grab U, D Table Footnotes: 1. No later than 90 days from the effective date of this permit, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A (9). 2. U: Upstream at NCSR 1132; Di: Downstream at U.S. Highway 601; D2: Downstream at NCSR 1006. 3. Monthly average effluent values for Carbonaceous Biochemical Oxygen Demand (CBOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal). 4. Total Residual Chlorine (TRC). The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/L will be treated as zero for compliance purposes. 5. Chronic Toxicity (Ceriodaphnia) at 59.6%: sample quarterly during February, May, August, and November [see A. (4)]. Page 3 of 14 Permit NC0036269 6. Monitoring upstream (U) and downstream (Dr and D2) are provisionally waived, based on membership in the Yadkin — Pee Dee River Basin Association. If at any time during the term of this permit, membership is terminated, the Permittee shall notify the Division immediately, and immediately conduct instream monitoring as stipulated in this permit. 7. Variable Frequency — The Permittee shall collect instream samples three times per week (3/week) during the months of June, July, August, and September; and once per week (1/ week) during April, May, and October only. Effluent shall contain no floating solids or foam visible in other than trace amounts. Page 4 of 14 Permit NC0036269 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [26.5 MGD] During the period beginning with flow > 21.6 MGD on a maximum monthly average basis and lasting until permit expiration or expansion to 34 MGD, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER - ' _ - LIMITS MONITORING; REQUIREMENTS Monthly 'Average ; ' -Weekly Average " Daily Average ' Measurement ' Frequency Sample Type ' Sample Locatiodl. Flow 26.5 MGD • Continuous Recording Influent or Effluent CBOD, 5 day, 20°C Summer (April 1 - October 31)2 15,4 mg/L 23.1 mg/L Daily Composite Influent & Effluent CBOD, 5 day, 20°C Winter (November 1 - March 31) 2 22.6 rrig/L 33.9 mg/L Daily Composite Influent & Effluent Total Suspended Solids (TSS) 2 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3 as N Summer (April 1— October 31) 3.6 mg/L 10.8 mg/L Daily Composite Effldent NH3 as N Winter (November 1 - March 31) 9.0 mg/L 27.0 mg/L Daily Composite Effluent Dissolved Oxygen Daily average > 6.0 mg/L Daily Grab Effluent Total Residual Chlorine3 _ 27 pg/L Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 mL 400 / 100 mL Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite Effluent Total Phosphorus Monthly Composite Effluent Chronic Toxicity4 Quarterly Composite Effluent Temperature, °C Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Total Copper Quarterly Composite Effluent Total Zinc • Quarterly Composite Effluent Total Mercury Quarterly Grab Effluent Total Selenium - Quarterly Composite Effluent Temperature, °C5 Variable 6 Grab U, D Conductivity5 Variable 6 Grab U, D Dissolved Oxygen5 Variable 6 Grab U, D Fecal Coliform (geometric mean) 5 Variable 6 Grab U, D Influent Pump Station Flow7 Footnote 7 Footnote 7 Influent Table Footnotes: 1. U: Upstream at NCSR 1132; D1: Downstream at U.S. Highway 601; D2: Downstream at NCSR 1006. 2. Monthly average effluent values for Carbonaceous Biochemical Oxygen Demand (CBOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal). 3. Total Residual Chlorine (TRC). The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/L will be treated as zero for compliance purposes 4. Chronic Toxicity (Ceriodaphnia) at 62.0%: sample quarterly during February, May, August, and November [see A. (4)]. 5. Monitoring upstream (U) and downstream (D1 and D2) are provisionally waived, based on membership in the Yadkin — Pee Dee River Basin Association. If at any time during the term of this permit, membership is terminated, the Permittee shall notify the Division immediately, and immediately conduct instream monitoring as stipulated in this permit. Page 5 of 14 Permit NC0036269 • 6. Variable Frequency — The Permittee shall collect instream samples three times per week (3/week) during the summer months of June, July, August, and September; and once per week (1/ week) during the months of April, May, and October only. 7. Additional Influent Pump Station/Flow Monitoring Requirements specific to 26.5 MGD Rerate Effluent Sheet: a. Flow monitoring for the two influent pump stations (Lower Rocky River and Main) including peak hourly flow, and daily flow. Monitoring shall also include pump run times, both for individual pumps and pumps running in combination, in order to establish the number of pumps required to run for peak flow events. Records shall be maintained for 10 years and made available to the Division upon request. b. Annual reporting for each influent pump station outlining all wet weather events where all pumps were required to run to handle peak flows. This annual report shall be submitted to the Mooresville Regional Office along with rainfall amounts specific to the wet weather flow event. This report does not supersede any other reporting requirements. The report shall also indicate whether any reportable overflows occurred at either pump station. c. Flow monitoring of individual jurisdictional bulk customers (i.e., local government units) that are tributary to the WSACC system. Records shall be maintained for 10 years and made available to the Division upon request. Basins with the highest peak flows compared to average daily flow shall be discussed with the local government unit and the WSACC Board with respect to targeted sewer rehabilitation in those specific individual drainage basins. Effluent shall contain no floating solids or foam visible in other than trace amounts. Page 6 of 14 Permit NC0036269 A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [34.0 MGD] During the period beginning with the receipt of an Engineer's Certification of Completion for expansion to 34 MGD, and lasting until permit expiration, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING REQUIREMENTS " Monthly Average Weekly Average • , . Daily ' Average Measurement Frequency Sample Type Sample Locations Flow 34.0 MGD • Continuous Recording Influent or Effluent CBOD, 5 day, 20°C Summer (April 1 - October 31)2 10.0 mg/L 25.0 mg/L Daily Composite Influent & Effluent CBOD, 5 day, 20°C Winter (November 1 - March 31) 2 20.0 mg/L 35.0 mg/L Daily . Composite Influent & Effluent Total Suspended Solids (TSS) 2 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3 as N Summer (April 1— October 31) 2.0 mg/L 6.0 mg/L Daily Composite Effluent NH3 as N Winter (November 1 - March 31) 4.0 mglL 12.0 mg/L Daily - Composite Effluent Dissolved Oxygen Daily average > 6.0 mg/L Daily Grab Effluent Total Residual Chlorine3 25 pg/L Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 mL 400 / 100 mL Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite Effluent Total Phosphorus • Monthly Composite Effluent Chronic Toxicity4 Quarterly Composite Effluent Temperature, °C Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Total Copper Quarterly Composite Effluent Total Zinc Quarterly Composite Effluent Total Mercury Quarterly Grab Effluent Total Selenium Quarterly Composite Effluent Temperature, °C5 Variable 6 Grab U, D Conductivity5 Variable 6 Grab U, D Dissolved Oxygen5 Variable 6 Grab U, D Fecal Coliform (geometric mean) 5 Variable 6 Grab U, D Table Footnotes: 1. U: Upstream at NCSR 1132; Di: Downstream at U.S. Highway 601; D2: Downstream at NCSR 1006. 2. Monthly average effluent values for Carbonaceous Biochemical Oxygen Demand (CBOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal). 3. Total Residual Chlorine (TRC). The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/L will be treated as zero for compliance purposes 4. Chronic Toxicity (Ceriodaphnia) at 67.7%: sample quarterly during February, May, August, and November [see A. (4)]. 5. Monitoring upstream (U) and downstream (Di and D2) are provisionally waived, based on membership in the Yadkin — Pee Dee River Basin Association. If at any time during the term of this permit, membership is terminated, the Permittee shall notify the Division immediately, and immediately conduct instream monitoring as stipulated in this permit. Page 7of14 Permit NC0036269 6. Variable Frequency — The Permittee shall collect instream samples three times per week (3/week) during the summer months of June, July, August, and September; and once per week (1/ week) during the months of April, May, and October only. Effluent shall contain no floating solids or foam visible in other than trace amounts. A. (4) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 59.6% (24 MGD); 62% (26.5 MGD) and 67.7% (34 MGD). The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of February, May, August and November. These months signify the first month of each three month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and '1'HP3B for the Chronic Value. Additionally, Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, Page 8 of 14 Permit NC0036269 which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the fmal day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Form submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate enviromnental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 9 of 14 • Permit NC0036269 A. (5) EFFLUENT POLLUTANT SCAN The Perrnittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2015, 2016, and 2017. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (EPA Method 1631E) Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chloro dibromometh ane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2-dichloroethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloro ethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compouuds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a,h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane In deno (1, 2, 3 -c d)pyren e Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitro sodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Reporting. Test results shall be reported on DWR Form -A 1V1R-PPA1 (or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DENR / DWR / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Page 10 of 14 Permit NC0036269 A. (6) CLARIFICATION OF COMPLIANCE WITH PERMIT LIMITS SET AT OR BELOW MINIMUM LABORATORY PROCEDURE LEVELS 1. The following definitions apply to this permit [REF: EPA National Guidance for the Permitting, Monitoring and Enforcement of Water Quality -Based Effluent Limitations Set below Analytical Detection/ Quantitation Levels (DRAFT), March 22, 1994]. • The. Method Detection Limit (MDL), as defined by a specific laboratory method, is the minimum concentration that can be measured and reported with 99 percent confidence that the parameter is greater than zero (i.e., the analyte is detectable or identifiable at this level, but not quantifiable). • The Minimum Level (ML) is higher than the MDL, and is defined as the sample concentration equivalent to the lowest detectable level of the calibration standard not requiring extrapolation, i.e. the lowest quantifiable level, as defined by a specific analytical procedure. 2. In cases where the Division sets a parameter limit at the ML (as required to protect the receiving -stream enviromment), the Division shall consider any report of that parameter at or below the ML to be in compliance. • Example 1: If the ML is 10.0 µg/L and the permit limit is 10.0 µg/L, any report of 10.0 µg/L or <10.0 µg/L shall be considered compliant with the permit. 3. In cases where the Division sets a parameter limit below the ML (as required to protect the receiving - stream environment), the Division shall consider any report of that parameter below the ML to be in compliance. • Example 2: If the ML is 10.0 µg/L and the permit limit is 2.0 µg/L, a report of 10µg/L shall not be compliant, but a report of <10.0 shall be considered compliant. A. (7) CLARIFICATION OF SAMPLE COLLECTING UNDER HAZARDOUS CONDITIONS In accordance with North Carolina State Regulations 15A NCAC 2B.0505(c)(4), the Pennittee may discontinue receiving -stream monitoring and sample collecting when flow conditions or extreme weather conditions could result in injury or death of the person(s) collecting the samples. In such cases on the day of sampling, the Permittee shall record and justify the discontinuance, and furthermore, shall include this justification in that month's monitoring report. This provision shall also apply to influent and effluent sampling. Page 11 of 14 Permit NC0036269 A. (8) . MERCURY MINIMIZATION PLAN The permittee will develop and implement a mercury minimization plan during the term of this permit. The MMP shall be developed 180 days from the effective day of the permit, and shall be available for inspection on - site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http://portal.ncdenr.org/web/wq/swp/ps/npdes, under Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. A. (9) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part ]I of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting [Supersedes Section D. (2.) and Section E. (5.) (a)1 Beginning no later than 90 days from the effective date of this permit, the pernittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months Page 12 of 14 Permit NC0036269 and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the pennittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)j All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: '7 cert, under penalty of law, that this document and all attachments were prepared under nay direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention [Supplements Section D. (6.)] The pennittee shall retain records of all Discharge Monitoring Reports, includingeDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 13 of 14 Permit NC0036269 • Rocky River Regional WWTP — NC0036269 Water and Sewer Authority of Cabarrus County Receiving Stream: Rocky River Stream Class: C Drainage Basin: Yadkin -Pee Dee River Basin Sub -Basin: 03-07-12 Permitted Flow: 24, 26.5 & 34 MGD HUC: 03040105 State Grid/USGS Quad: F16SE / Concord SE, N.C. IN Facility Location (not to scale) Latitude 35° 19' 35" Longitude 80° 32' 12" Page 14 of 14 rindependent Trlbu"ne Advertising Affidavit PO_B_.oz 968--� NCDENR/DWQ 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 Account Number 3619028� . Date September.13'2013- rt • Date Category Description Ad Number Ad Size 09/19/2013 Legal Notices Public Notice North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Management Commission proposes to issue a NPDES wastewa- ter discharge permit to the person(s) listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Resources (DWR) may hold a public hear- ing should there be a significant degree of public interest. Please mail comments and/or informa- tion requests to DWR at the above address. Inter- ested persons may visit the DWR at 512 N. Salis- bury Street, Raleigh, NC to review information on file. Additional information on NPDES permits and this notice may be found on our website: htt :// o rtal.ncdenr.org/web/wq/swp/ps/npdes/ca en ar, or by calling (919) 807-6390. The Water and Sewer Authority of Cabarrus Co. has applied for renewal of NPDES permit NC0036269 for the Rocky River WWTP in Cabarrus County, discharging domestic wastewater to the Rocky River In the Yadkin -Pee Dee River Basin. Publish: September 13, 2013 Public Notice North Carolina Environmental Managemen 0003095011 Publisher of Independent Tribune Cabarrus County 1 x 29 L Before the undersigned, a Notary Public of Catawba County, North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, in said County and State; that he/she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a copy of which is attached hereto, was published in the Independent Tribunp on the following dates: 7 09/13/2013 that the said newspaper in which such notice, or legal advertisement J/was published, was a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Newspaper reference: 0003095011 Sworn to and subscribed before me, this otary Pu lic My Commission expires: cyci .3 day of Assistant Bookkeeper 11111110 �0TAi THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YO(J n '°LJ B k-\G z • -',/visit covr;•`• DENR/DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0036269 Applicant/Facility Name Facility Information Water & Sewer Authority of Cabarrus County/Rocky River Regional WWTP Applicant Address: Facility Address:' Permitted Flow PO Box 428, Concord, NC 28025 6400 Breezy Lane, Concord, NC 28026 24, 26.5 & 34 MGD Type of Waste: Fac lity/Permit Status "" Domestic 95% / Industrial 5% Class IV/renewal Court Cabarrus Miscellaneous':. Receiving; Stream: Rocky River Regional Office Mooresville Stream .Class ttication:�, 303(d) Listed? C Yes State Grid /.USES:"Quad:.: Permit ° Writer: F 16E/Concord SE Teresa Rodriguez C: 03040105 Date: 9/4/2013 Drainage Area (ill' 278 Summer 7Q10 (cfs) 25.2 Winter 7Q10 (cfs); 35.2 Average Flow (cfs): 300 59.6 % (24 MGD) 62 % (26.5 MGD) 67.7 % (34 MGD) Lat. 35° 19' 30.5" N Long. 80° 32' 9.6" W SUMMARY The Water and Sewer Authority of Cabarrus County (WSACC) currently operates a Class IV WWTP with a permitted flow of 24 MGD and phased flows of 26.5 MGD and 34 MGD. The Rocky River Regional Wastewater Treatment Plant (RRRWWTP) serves a population of 172,415 which includes the Town of Harrisburg, Town of Mount Pleasant, City of Kannapolis, City of Concord and a portion of Charlotte Mecklenburg Utility service area. The existing WWTP consists of: influent bar screen, grit removal, four primary clarifiers, first stage aeration, four secondary -intermediate clarifiers, second stage aeration, four secondary clarifiers, chlorine disinfection, de -chlorination, sludge thickener, sludge conditioner, biosolids handling facility, centrifuges, sludge incinerator, sludge ash settling basin, odor control system, and power generator. `—The facility has an active pretreatment program with 2 CIU and 12 non -categorical SIUs. The permit will continue to require the WSACC to implement their pretreatment program. WSACC submitted the renewal application, Form 2-A, on April 23, 2013. The current permit expires on October 31, 2013. Two permit modifications have been issued since the permit was issued in 2008; one in March 2010 to add interim limits for a flow of 26.5 MGD and one in July 2010 to further detail the transition from 24 MGD to 26.5 MGD. The current average monthly flow is still below the threshold for the tiered limit of 26.5 MGD. RECEIVING STREAM This facility discharges to Rocky River in the Yadkin -Pee Dee River Basin, classified C waters in the Lower Rocky River watershed, HUC 03040105. The Rocky River is listed as impaired for copper and turbidity in the 2012 303(d) list. The Yadkin -Pee Dee River Basin Plan lists construction activities and stormwater runoff as the possible causes of high turbidity in the stream. The cause for the copper impairment is unknown. Fact/Sheet NPDES NC00366269 Permit Renewal Page 1 DMR DATA REVIEW AND VERIFICATION OF EXISTING CONDITIONS A review of the DMRs for January 2008 through April 2013 shows compliance within permit limits. Data are summarized in Table 1. Table 1. Data Summ Parameter o Units Average Max Mt• n. Flow MGD 14.4 96.6 11 CBOD mg/1 5.1 20.5 < 2 NH3N mg/1 1.5 29 < 0.1 TSS mg/1 17 62 < 25 pH SU 6.4 8.1 6 DO mg/1 8.5 12.4 6.1 Temperature °C 21 26 15 TRC µg/1 26 49 < 25 TN - mg/1 21.6 29.2 9.9 TP mg/1 3.2 6.4 1.0 Fecal Coliform #/ 100 ml 16.5 > 23000 < 1 MERCURY EVALUATION: A full mercury evaluation as prescribed in the Permitting Guidance developed for the implementation of the statewide Mercury TMDL was not completed due to a limited amount of data. The facility provided the results of four samples for mercury. Based on dilution the water quality based effluent limitation (WQBEL) for mercury is 20.1 ng/1, while the TBEL is 47 ng/1. None of the sampling results is greater than the WQBEL. All the sample results are greater than 1 ng/L, therefore a Mercury Minimization Plan will be required in the permit. A condition will be added to the permit describing the requirements for the MMP. Monitoring for mercury will be included in the permit to collect more effluent data. LIMITS AND MONITORING REQUIREMENTS: Current conditions, as well as the basis for the limits are summarized in Table 2. Violations/enforcement cases. Table 2. Current Permit Conditions and Proposed Changes CBOD5 (summer) CBOD5 (winter) NH3-N (summer) NH3-N (winter) TSS Permit Condfflon 17 mg/1 M.A. 25 mg/1 W.A. 25 mg/1 M.A. 37.5 mg/1 W.A. 4 mg/1 M.A. 12 mg/1 W.A. 10 mg/1 M.A. 30 mg/L W.A 30 mg/1 M.A. 45 mg/1 W.A. Ixange from Previous: Permit No changes No changes No changes Based on modeling results for protection of DO standard Based on modeling results for protection of DO standard 40 CFR 122, T15A 2B .0400: NPDES rules for secondary treatment of domestic wastewater D.O. > 6 mg/1 No changes Based on modeling results Fact Sheet NPDES NC0036269 Pennit Rene Page 2 al Temperature Daily monitoring No changes State WQ standards, T15A 2B .0200 pH 6 to 9 SU No changes State WQ standards, T15A 2B .0200 Total residual chlorine 28 pg/1 No changes State WQ standards, T15A 2B .0200 Fecal Coliform 200/ 100m1 M.A. 400/100 ml W.A. No changes State WQ standards, T15A 2B .0200 TN, TP Monthly Monitoring No changes T15A 02B .0508 < Total Copper Total Zinc None Quarterly monitoring Reasonable potential to exceed the action level standards Total Mercury Total Selenium None Quarterly monitoring Reasonable potential to exceed the water quality standards Total Chromium Quarterly monitoring Eliminate monitoring No reasonable potential to exceed water quality - standards REASONABLE POTENTIAL ANALYSIS: A reasonable potential analysis was performed for arsenic, chromium, copper, zinc, mercury, nickel and selenium. The analysis showed that copper, mercury, selenium and zinc present reasonable potential to exceed allowable concentrations. There is limited data for mercury and selenium and since no value is greater than the allowable limits, monitoring will be required to obtain enough data to perform reasonable potential gt the next permit renewal. See attached RPA table for results and recommendations. INSTREAM MONITORING: The permit includes instream monitoring at three instream locations, one upstream and two downstream of the discharge. Monitoring is waived based on the permittee's participation in the Yadkin -Pee Dee River Basin Association. PRIORITY POLLUTANT ANALYSIS: The application includes the results of three priority pollutant analyses. No priority pollutants were detected in the scan. AQUATIC TOXICITY TESTING: Permit requires chronic toxicity, ceriodaphnia dubia, 59.6%, the months of February, May, August and November. The facility passed all the test except for one test on February 2011 for which an NOV was issued. SUMMARY OF PROPOSED CHANGES: 1. Based on the results of the RPA quarterly monitoring for copper, zinc, mercury and selenium will be added to the permit. 2. A special condition for a Mercury Minimization Plan will be included in the permit. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice( September 10, 2013 November 4, 2013 Permit Scheduled to Issue: Fact Sheet: NPDES NC0036269 Permit Renewal Page 3 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Teres Rodriguez at 919-807-6387. NAME:/� v J DATE: REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Fact Sheet NPDES NC0036269 Permit Renewal Page4 n1nw' eed- RRRWWTP NC0036269 REASONABLE POTENTIAL ANALYSIS Qw (MGD) = 24.00 1 Q 10S (cfs) = 20.77 7Q10S(cfs)= 25.20 7Q1OW (cfs)= 35.20 30Q2 (cfs) = NO 30Q2 DATA Avg. Stream Flow, QA (cfs) = 300.00 Receiving Stream: RockyRiver WWTP/WTP Class: IWC @ 1Q10S = 64.17% IWC @ 7Q1OS = 59.62% IWC @ 7Q1OW = 51.38% IWC @ 30Q2 = N/A IWC@QA= 11.03% Stream Class: C Outfall'001 Qw=24MGD' CHRONIC TEST CONCENTRATION = 59.6% PARAMETER TYPE (1) STANDARDS & CRITERIA (2) NC WQS / Applied '/2 FAV / Chronic Standard Acute 0 a REASONABLE POTENTIAL RESULTS ri #bet. Max Pred Cw Allowable Cw RECOMMENDED ACTION Arsenic Arsenic Chromium C C NC 50 FW(7Q10s) 10 HH/WS(Qavg) 50 FW(7Q10s) 1022 ug/L .ug/L ug/L 37 23 37 23 37 8 5.4 5.4 6.8 Acute: NO WQS Chronic: 83.9 No value > Allowable Cw _ _ Chronic: 90.7 No value > Allowable Cw Acute: 1,592.6 Chronic: 83.9 No value > Allowable Cw Copper (AL) NC 7 FW(7Q10s) 7.3 ug/L 58 43 14 Acute: 11.4 Chronic: 11.7 No value > Allowable Cw RP, action level` standard, monitor quarterly Mercury NC 12 FW(7Q10s) 0.5 ng/L 4 4 Note: n<_9 Limited data set 28.6 Default C.V. Acute: NO WQS Chronic: 20.1 No value > Allowable Cw Limited data, monitor quarterly Nickel NC 88 FW(7Q10s) 261 ug/L 37 33 21.6 Acute: 406.7 Chronic: 147.6 No value > Allowable Cw Selenium NC 5 FW(7Q10s) 56 ug/L 4 3 Note: n < 9 Limited data sel 12.8 Default C.V. Acute: 87.3 Chronic: 8.4 No value > Allowable Cw limited data,'.monitor. quarterly, Zinc (AL) NC 50 FW(7Q10s) 67 ug/L 58 58 0 0 0 0 142.0 N/A N/A Acute: 104.4 Chronic: 83.9 1 value(s) > Allowable Cw Acute: Chronic: Acute: Chronic: RP, action level standard, monitor quarterly . . Page 1 of 2 36269 RPA 2013 ammended.xlsm, rpa 11/4/2013 REASONABLE POTENTIAL ANALYSIS Arsenic - FW Standard 1 2 3 4 5 6 7 ' 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Date Data BDL=1/2DL Results 1 0.5 Std Dev. 1 1 Mean 1 1 C.V. 1 1 n 1 0.5 1 0.5 Mult Factor = 1 0.5 Max. Value 1 0.5 Max. Pred Cw 1 0.5 1 0.5 1 0.5 1 0.5 1 0.5 2 2 1 1 2 2 3 3 1 1 1 0.5 1.5 1.5 1 1 1.4 1.4 1.3 1.3 1.5 1.5 1.3 1.3 1.8 1.8 1.7 1.7 1.3 1.3 1.9 1.9 1.1 1.1 1.3 1.3 1.3 1.3 1.5 1.5 1 0.5 1 0.5 1.1 1.1 1 0.5 USE ONLY "PASTE SPECIAL - Values" WITH "COPY" 0.5911 1.0811 0.5467 37 1.79 3.0 ug/L 5.4 ug/L Arsenic - HH/WS Standards NO "COPY" THIS SECTION Date Data BDL=1/2DL Results 1 < 1 0.5 Std Dev. 0.5911 2 0 1 1 Mean 1.0811 3 0 1 1 C.V. 0.5467 4 0 1 1 n 37 5 < 1 0.5 6 < 1 0.5 Mult Factor = 1.79 7 < 1 0.5 Max. Value 3.0 ug/L 8 < 1 0.5 Max. Pred Cw 5.4 ug/L 9 < 1 0.5 10 < 1 0.5 11 < 1 0.5 12 < 1 0.5 13 < 1 0.5 14 0 2 2 15 0 1 1 16 0 2 2 17 0 3 3 18 0 1 1 19 < 1 0.5 20 0 1.5 1.5 21 0 1 1 22 0 1.4 1.4 23 0 1.3 1.3 24 0 1.5 1.5 25 0 1.3 1.3 26 0 1.8 1.8 27 0 1.7 1.7 28 0 1.3 1.3 29 0 1.9 1.9 30 0 1.1 1.1 31 0 1.3 1.3 32 0 1.3 1.3 33 0 1.5 1.5 34 < 1 0.5 35 < 1 0.5 36 0 1.1 1.1 37 < 1 0.5 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 36269 RPA 2013 ammended.xlsm, data 11/4/2013 REASONABLE POTENTIAL ANALYSIS 6 USE ONLY "PASTE 9 USE ONLY "PASTE 15 USE ONLY "PASTE Chromium SPECIAL- Copper (AL) SPECIAL- Nickel SPECIAL - Values" WITH Values" WITH Values" WITH Date Data BDL=1/2DL Results "COPY" Date Data BDL=1/2DL Results "COPY" Date Data BDL=1/2DL Results "COPY" 1 < 0.5 0.25 Std Dev. 0.8254 1 < 20 10 Std Dev. 2.6679 1 4.0 4 Std Dev. 2.0920 2 < 0.5 0.25 Mean 1.2946 2 < 20' 10 Mean 6.2690 2 5.0 5 Mean 3.7919 3 < 0.5 0.25 C.V. 0.6376 3 < 20 10 C.V. 0.4256 3 5.01 5 C.V. 0.5517 4 < 0.5 0.25 n 37 4 < 20' 10 n 58 4 4.0 4 n 37 5 < 2 1 5 < 201 10 5 6 < 2 1 Mult Factor = 1.94 6 < 20 10 Mult Factor = 1.44 6 Mult Factor = 1.80 7 < 2 1 Max. Value 3.5 ug/L 7 < 20 10 Max. Value 10.0 ug/L 7 <' 2.0 1 Max. Value 12.0 ug/L 8 < 2 1 Max. Pred Cw 6.8 ug/L 8 < 20. 10 Max. Pred Cw 14.4 ug/L 8 2.0 2 Max. Pred Cw 21.6 ug/L 9 < 2 1 9 < 20 10 9 - 2.0 2 10 3 3 10 < 20 10 10 4.0 4 11 < 2 1 11 < 20 10 11 6,0 6 12 < 2 1 12 < 20 10 12 3.0 3 13 < 2 1 13 < 20 10 13 3.0 3 14 < 2 1 14 < 20 10 14 3.0 3 15 < 2 1 15 < 20 10 15 3.0 3 16 < 2 1 16 3. 3 16 < 2.0 1 17 < 2 1 17 5 5 17 <- 2.0 1 18 2.5 2.5 18 4 4 18 2.0 2 19 2 2 19 4 4 19 2.0 2 20 3.5 3.5 20 2 2 20 4.0 4 21 2.8. 2.8 21 2 2 21 12.0 12 22 2.5 2.5 22 3 3 22 4.5 4.5 23 < 2 1 23 3 3 23 3.9 3.9 24 2.7 2.7 24 7.3 7.3 24 5.5 5.5 25 2.9 2.9 25 6 ' 6 25 7.3 7.3 26 < 2 1 26 3 3 26 <, 2.0 1 27 < 2 1 27 4• 4 27 2.3 2.3 28 < 2 1 28 3. 3 28 2.8 2.8 29 < 2 1 29 3 3 29 3.0 3 30 < 2 1 30 4 4 30 7.0 7 31 < 2 1 31 4 4 31 4.0 4 32 < 2 1 32 4 4 32 4.7 4.7 33 < 2 1 33 4 4 33 2.6 2.6 34 < 2 1 34 3 3 34 ;..j 3.8 3.8 35 < 2 1 35 5' 5 35 4.7 4.7 36 < 2 1 36 4' 4 36 2.8 2.8 37 .< 2 1 37 5; 5 37 ! 4.0 4 38 38 5 5 38 4.8 4.8 39 39 6, 6 39 4.6 4.6 40 40 7 7 40 41 41 9.1 9.1 41 42 42 6.1 6.1 42 ryw 43 43 7.9 7.9 43 44 44 6.3 6.3 44 45 45 5, 5 45 46 46 5.2 5.2 46 47 47 5.8 5.8 47 48 48 5.7 5.7 48 49 49 8 8 49 50 50 5. 5 50 51 51 5.3 5.3 51 52 52 5.1, 5.1 52 ' 53 53 4 4 53 g, 54 54 4.7 4.7 54 55 55 5.1 5.1 55 m_ 56 56 6 6 56 57 57 7.6 7.6 57 58 58 8:4 8.4 58 -2- 36269 RPA 2013 ammended.xlsm, data 11/4/2013 To: Western NPDES Program Unit Surface Water Protection Section Attention: Charles Weaver Date: June 17, 2013 NPDES STAFF REPORT AND RECOMMENDATION County: Cabarrus Permit No. NC0036269 PART I - GENERAL INFORMATION 1. Facility and Address: Rocky River WWTP Water and Sewer Authority of Cabarrus County PO Box 428 Concord, North Carolina 28026-0428 2. Date of Investigation: June 12, 2013 3. Report Prepared By: Samar Bou-Ghazale, Env. Engineer II 4. Persons Contacted and Telephone Number: Douglas Triece, ORC; (704) 788-4164 5. Directions to Site: From the junction of Hwy 601 and Flowes Store Road, travel southwest on Flowes Store Road approximately 2.1 miles and turn left onto Simplicity Road. Travel approximately 0.8 mile on Simplicity Road and turn right onto Breezy Lane. The wastewater treatment plant is located at the end of Breezy Lane. 6. Discharge Point(s). List for all discharge points: Latitude: 35°19' 22" Longitude: 80° 32' 19" U.S.G.S. Quad No.: G 16 SE U.S.G.S. Name: Concord, SE N.C. 7. Receiving stream or affected surface waters: Rocky River a. b. c. Classification: C River Basin and Subbasin No.: Yadkin Pee -Dee; 03-07-12 Describe receiving stream features and pertinent downstream uses: The receiving stream in this area is approximately 65-75 feet wide (bank to bank) and has considerable flow. General C classification uses downstream. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 26.5 MGD. b. What is the current permitted capacity of the wastewater treatment facility? 26.5 MGD c. Actual treatment capacity of the current facility (current design capacity)? 26.5 MGD d. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing treatment facility consists of two (2) mechanical influent bar screens, four (4) pump stations; grit removal system, four primary clarifiers, first stage aeration (pure oxygen); four (4) secondary clarifiers; 5 screw pumps, second stage aeration (pure oxygen); four (4) final clarifiers; two trains chlorine disinfection chambers (sodium Hypochlorite); de -chlorination (sodium bio-sulfate); two (2) sludge thickeners; sludge conditioner (polymer addition); biosolids handling facility; odor control system, two (2) centrifuges, two (2) sludge incinerators, two (2) sludge ash basins, alkalinity addition, odor control system, RAS automotive flow controls, plant automation control system, standby power generator and pure oxygen generator. e. Possible toxic impacts to surface waters: None PART IV - EVALUATION AND RECOMMENDATIONS The Water and Sewer Authority of Cabarrus County is requesting renewal of its NPDES Permit for the discharge of treated wastewater. The Permittee is requesting a list of changes to the permit and includes tiered permit, supplement to effluent limitations/monitoring requirements -special conditions, sludge management plan, and other. The request is listed on page 2 and 3 of the application submitted on April 23, 2013. The MRO agrees with the sludge management plan as proposed in section C of the renewal application. Regarding the proposed monitoring information listed in section D, the MRO prefer to treat each occurrence of missed data on a case by case scenario. The wastewater treatment plant appeared to be in good operational condition during the time of the investigation. Pending review and approval by the NPDES Unit, It is recommended that the NPDES permit be renewed upon the resolution of all requests as listed on page 2 and 3 of this application. nature of Repo Preparer Date War r Quality Regional Supervisor April 23, 2013 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. John Hennessy NCDENR/DWQ/Point Source Branch 1617 Mail Service Center Raleigh, N.C. 27699-1617 SUBJECT: RENEWAL - NPDES PERMIT NO. NC0036269 ROCKY RIVER REGIONAL WASTEWATER TREATMENT PLANT Dear Mr. Hennessy: The Rocky River Regional Wastewater Treatment Plant (RRRWWTP) is currently permitted to discharge 24 MGD and 26.5 MGD, respectively, to the Rocky River under tiered Permit No. NC0036269, which expires on October 31, 2013. There is language and limits in the current permit that allow for expansion to 34 MGD. This application is submitted for renewal of the current permit in accordance with the requirement to apply for renewal six months prior to the expiration of the current permit. Please find enclosed three (3) copies of the application for the subject permit. Facility and Operational Changes Upgrades to RRRWWTP since its last permit cycle are as follow: 1) Installed Imported Biosolids Handling Facility 2) Installed (5) disc pumps in thick sludge and primary pump stations 3) Replacement of (2) Sodium Hypochlorite pumps and ORP meters 4) Odor control system 5) Plant automation control system 6) Upgraded Mt. Pleasant Pump Stations #1 and #2 7) Constructed Reedy Creek Pump Station and Mt. Pleasant Pump Station #3 8) Replacement of Oxygen Plant Cooling Tower Page 2 Renewal - NPDES Permit No. NC0036269 April 23, 2013 The Plant expansion to 34 MGD will occur when RRRWWTP's effluent flow reaches the 90% mark of its current 26.5 MGD limit. We project this expansion to occur beyond the next permit cycle. Permit Renewal Requests We would appreciate the Division of Water Quality (DWQ) considering the following requests for this permit renewal. We have grouped information into the following areas: tiered peiinit, supplement to effluent limitations/ monitoring requirements —special conditions, sludge management plan, and other. A. Tiered Permit WSACC's current permit limits are calculated using a tiered flow rating of 24 MGD, 26.5 MGD, and 34 MGD. We request that the permit renewal include the existing tiered limits: O 24 MGD — During the period beginning on the effective date of the permit and lasting until the flow reaches > 21.6 MGD monthly maximum permit or permit expiration, the permittee is authorized to discharge from Outfall 001. O 26.5 MGD — During the permit period beginning when the flow reaches > 21.6 MGD on a maximum monthly basis and lasting until the Division receives an Engineer's Certification of Completion for expansion above 26.5 MGD or permit expiration, the permittee is authorized to discharge from Outfall 001. O 34 MGD — During the period beginning with the receipt of an Engineer's ;j-a Certification of Completion for expansion above 26.5 MGD and lasting until 3� permit expiration, the permittee is authorized to discharge from Outfall 001. B. Supplement to Effluent Limitations/Monitoring Requirements —Special Conditions Included in RRRWWTP's current perruit is a section titled Supplement to Effluent Limitations and Monitoring Requirements Special Conditions. We are requesting that this section, as well as the current language in A. (5) and A. (6) be included in this permit renewal. Page 3 Renewal - NPDES Permit No. NC0036269 April 23, 2013 C. Sludge Management Plan RRRWWTP's primary sludge disposal method is incineration, permitted by the Division of Air Quality Permit No. 4475R15. In the event of incineration operation failure, the sludge will be taken to the BFI Landfill, Harrisburg, N.C. for disposal. Approval from BFI and the Division of Solid Waste has been obtained for the disposal of both ash and sludge. The ash is collected in a dual -chamber ash -holding basin which has a four year capacity. Ash has been sent to the BFI Landfill and was used as daily top cover. On January 1, 2008, WSACC was issued a Distribution/Land Application Permit (No. WQ0032332) for various beneficial reuses of incinerator ash. D. Other In the event that WSACC experiences the loss of reportable monitoring information due to events beyond its control, WSACC requests the following language be included in this NPDES permit renewal as a special condition: "The loss of acceptable monitoring data shall not constitute a violation of this permit provided the cause of the loss was unavoidable by the permittee and/or was beyond the permittee's control. Examples of such a loss include: samples lost or delayed during shipping and improperly performed analyses (incorrect analytical methods, expired holding times caused by the laboratory, over -or -under -dilution of samples, contamination in the laboratory, etc.). The permittee shall re -sample immediately upon learning of the sample loss. In such cases, on each event that samples are lost, written justification for the loss shall be specified in the monitoring report for the month in which the loss occurred. This provision shall be strictly construed and may not be utilized to avoid the requirements of this permit when performance of all monitoring requirements is attainable." Please provide the fact sheet prepared as part of the draft permit development as soon as it is available, with justification, if any changes to the permit limits or conditions are proposed. Include NCDENR documentation that outlines the policies on the use of metals partitioning and bioavailability in developing peiiiiit limits, policies or procedures related to establishing monitoring requirements, and procedures to remove monitoring requirements. Page 4 Renewal - NPDES Permit No. NC0036269 April 23, 2013 Thank you for your consideration of this matter. If you should have any questions or need additional information, please contact me at (704) 788-4164, ext. 11 or Douglas Triece, Wastewater Operations Manager at ext. 18. Sincerely, T. Mark Fowler Facilities Director TMF:bll cc: NCDENR (2) Douglas Triece, WSACC Enclosures FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: i of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Americhem, Inc Name: Address: 723 Commerce Drive Mailing Concord, NC 28025 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. dyes into resins; discharge clean up water Disperse plastic F.S. Principal Product(s) and Raw Material(s). Describe at of the principal processes and raw materials that affect or contribute to the SIU's discharge. blend of pigment and additives for plastic coloration Principal product(s): masterbatch(a surfactants. thermoplastic resin Raw material(s): pigments, F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 21,000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the a. Local limits ® Yes b. Categorical pretreatment standards ❑ Yes If subject to categorical pretreatment standards, which category and subcategory? F.B. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each following: ❑ No ® No by the SIU. Has the SIU caused or episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 35 • • FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 2 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Berenfield Containers (S.E.), Ltd. Mailing Address: 12180 University City Blvd. Harrisburg, NC 28075 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Steel drum manufacturer; discharge water from cleaning of steel. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): fabricate steel drums Raw material(s): cold -rolled steel, cutting oils/lubricants, bolt rings, fittings, silk screen ink, caustic wash, exterior paint, interior chemical resistant lining, and auxiliary solvents. F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 6,000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes b. Categorical pretreatment standards ❑ Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. ❑ No ® No by the SIU. Has the SIU caused or EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 3 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: BF! Waste Systems of North America Mailing Address: 5105 Morehead Road Concord, NC 28027 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Pretreated leachate. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal landfill: treat contaminated leachate. product(s):Iined Raw material(s): NA F.6. Flow Rate. c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 45,000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No ® No b. Categorical pretreatment standards ■ Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? by the SIU. Has the SIU caused or IN Yes e No If yes, describe each episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 4 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Charlotte -Mecklenburg Utility Department Mailing Address: 5100 Brookshire Blvd. Charlotte, NC 28216 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic, commercial, non -significant industrial users and one significant industrial user. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal discharge. Principal product(s):NA processes and raw materials that affect or contribute to the SIU's Raw material(s): NA F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 500 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., f. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 3,122,500 gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: ❑ No ® No a. Local limits @ Yes b. Categorical pretreatment standards 0 Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? by the SIU. Has the SIU caused or 0 Yes CI No If yes, describe each episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 22 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 5 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Chem -Tex Laboratories Mailing Address: 2725 Armentrout Drive Concord, NC 28027 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Chemical mixer; discharge some rinse water and cleaning of mixing vats. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal textile auxiliaries product(s): Raw surfactants, alkalies, fatty acids, oils, waxes, and inorganic salts. material(s): F.6. Flow Rate. g. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 7,000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes • No b. Categorical pretreatment standards • Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? by the SIU. Has the SIU caused or episode. ❑ Yes 0 No If yes, describe each EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 23 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 6 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: City of Concord — Hillgrove Water Treatment Plant Mailing Address: P.O. Box 308 Concord, NC 28025 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Municipal water treatment plant F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal drinking water product(s): public Raw aluminum sulfate, potassium permanganate, sodium hvpochlorite, sodium hydroxide, polymer, polyphosphate and material(s): hydrofluosilicic acid. of process wastewater discharge into or _intermittent) of non -process wastewater flow or intermittent. or intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., F.6. Flow Rate. i. Process wastewater flow rate. Indicate the average daily volume day (gpd) and whether the discharge is continuous or intermittent. 212,000 gpd (X continuous j. Non -process wastewater flow rate. Indicate the average daily volume in gallons per day (gpd) and whether the discharge is continuous gpd ( continuous F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes b. Categorical pretreatment standards ❑ Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ■ No ® No by the SIU. Has the SIU caused or episode. ❑ Yes 02 No If yes, describe each EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 24 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 7 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Galvan Industries, Inc. Mailing Address: P.O. Box 369 Harrisburg, NC 28075 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Domestic sewage and boiler blowdown. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal discharge. Principal product(s):NA processes and raw materials that affect or contribute to the SIU's Raw caustic, magnesium hydroxide and polymer material(s): F.6. Flow Rate. k. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 1,100 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., I. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the a. Local limits ® Yes following: ■ No b. Categorical pretreatment standards ■ Yes :4 No If subject to categorical pretreatment standards, which category and subcategory? F8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? by the SIU. Has the SIU caused or episode. • Yes ® No If yes, describe each EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 25 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 8 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Leq Resource, Inc. Mailing Address: 138 Buffalo Avenue, NW Concord, NC 28025 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Dyeing ladies' and children's hosiery F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. F.6. Principal product(s): hosiery Raw material(s): nylon and dues Flow Rate. m. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 14,000 gpd ( continuous or X intermittent) n. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No intermittent) If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 26 of 35 • FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 9 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: CMC- Northeast Address: 920 Church Street, North Mailing Concord, NC 28025 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. General hospital wastewater. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal discharge. Principal product(s): NA processes and raw materials that affect or contribute to the SIU's NA Raw material(s): F.6. Flow Rate. o. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 92,000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., p. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: ❑ No ® No a. Local limits _4 Yes b. Categorical pretreatment standards ❑ Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each by the SIU. Has the SIU caused or episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 27 of 35 • • FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 10 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Perdue Farms Mailing Address: P.O. Box 248 Concord, NC 28025 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Wastewater generated from various clean up processes F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): cooking and packaging chicken products. Raw material(s): chicken parts and oils. F.6. Flow Rate. q. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 185,000 gpd (X continuous or intermittent) the collection system in gallons per into the collection system contributed to any problems (e.g., r. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes b. Categorical pretreatment standards 0 Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. 0 No ® No by the SIU. Has the SIU caused or EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 28 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 11 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Ei, Inc. Mailing Address: 2865 N. Cannon Blvd. Kannapolis, NC 28083 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture prescription, over the counter pharmaceuticals, and cosmetic liquids, creams, and ointments, and animal health products. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): pharmaceuticals. Raw material(s): confidential. F.6. Flow Rate. s. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 1,000 gpd (X continuous or intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., t. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ■ No b. Categorical pretreatment standards ® Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ No by the SIU. Has the SIU caused or ■ Yes ® No If yes, describe each episode. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 29 of 35 • FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 12 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Star America, Inc. Mailing Address: P.O. Box 1501 Concord, NC 28026-1501 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Dyeing and boarding hosiery F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): ladies' hosiery and children's tights Raw material(s): nylon and dues F.6. Flow Rate. u. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 72,000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., v. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No ® No b. Categorical pretreatment standards • Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. by the SIU. Has the SIU caused or EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 30 of 35 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 13 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: FCC Environmental, LLC Mailing Address: 2115 Speedrail Court Concord, NC 28025 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Treat industrial wastewater, recycle used petroleum products; discharge water after oil recovered. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal recovered oil is sold. product(s): Raw material(s): coagulates and flocculates. F.6. Flow Rate. w. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge gallons per day (gpd) and whether the discharge is continuous or intermittent. 36,000 gpd (X continuous or intermittent) into the collection system in discharged into the collection system B x. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes • No b. Categorical pretreatment standards 0 Yes ■ No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. 40 CFR 437 subcategory by the SIU. Has the SIU caused or contributed to any problems (e.g., EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 31 of 35 • 4 FACILITY NAME AND PERMIT NUMBER: Rocky River Regional Wastewater Treatment Plant, NC0036269 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: 14 of 14 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Stericycle, Inc. Name: 4403 Republic Court Mailing Address: Concord, NC 28027 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. medical waste containers, boiler blowdown and domestic sewage. Clean reuseable F.5. Principal Product(s) and Raw Material(s). Describe all of the principal discharge. Principal product(s):NA processes and raw materials that affect or contribute to the SIU's materials Raw material(s): cleaning F.6. How Rate. y. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 22,000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system contributed to any problems (e.g., z. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the a. Local limits ® Yes b. Categorical pretreatment standards 0 Yes If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge upsets, interference) at the treatment works in the past three years? following: ❑ No _� No by the SIU. Has the SIU caused or episode. 0 Yes _i No If yes, describe each EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 32 of 35 • • P r "FY I tittk.W.,70. r Rocky River Regional WWTP Water and Sewer Authority of Cabarrus County State Grid/ USGS Quad: F 16 SE / Concord SE, N.C. Latitude: Longitude: Receiving Stream: Stream Class: 35° 1935" N 80° 32' 12" W Rocky River Permitted Flow: Sub -basin: Drainage Basin: Drawing Date: Phased 24 MGD, 34 MGD 03-07-12 Yadkin Pee Dee River Basin 04-24-2008 N Downstream (1) Monitoring Point r DE&IILGG FURNACE WILDING MSOCISValltril Charlotte, North Cordlna ODOR CONTROL/ AU(KINITT THICXENED PUMING STATION 3ROC-SS SC ROCKY RIVER REGIONAL WWTP 12 MH 19 OMH 25 _OMN 26 OMH 01 MH 28 MH 40 SEPTIC WIT STATION WA51E ACTUATED i5TATIDttFPWPNG -�-vME,ERiNG NEITMH {AUL1 ACTIVATED I3A Wi .PINNWD SIDESTREAM OSTWBUTON 2 N RE1UNN ADRVA17D RAW PIAGRN4 STANCE NO. RETURN SEDGE METEANG STATION RETURN SLUDGE METERING STATION N0. 2 RETURN h STATION N0.� NEIEWNG 'REFCLAWFlEN ND. CHORINE BASIN EINCTQN BOX SLURSM,IPip BD% 6 MAN PUMPING STATION AND BAN SMITH j NTACT SIN 72.44. INCREASER mCi O EW BOX T LEGEND G FWENT FLOW MALT CURFEW ROW STEP I FLOW CEP E ROW RASt ROM RASE ROW SOES'31NN1 ROW SCANT FLOW +W„eN:m4h4 XiX X BAB; tl FLOO 411111111111016 SEATO ROW 1HNMNNNNh SIPTIC WIT ROW INFLUENT SAMPLER ~ay 6F. FAIRER STEP 1 SAMPLER ERIUQIT SAWMID NOTE:1 SIDESTREAM IS PLUGGED IN MH B6 TO DIVERT FLOW TO THE MPS EFFLUENT HEADWALL TY BOX B V