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HomeMy WebLinkAboutNC0047384_Permit Issuance_20140606Aria ✓ 1 • NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary June 6, 2014 Mr. Steve Drew, Water Resources Director City of Greensboro Box 3136 Greensboro, North Carolina 27402 -3136 Subject: Issuance of NPDES Permit NC0047384 Renewal and Expansion T.Z. Osborne WWTP Guilford County . Facility Class IV Dear Mr. Drew: Division personnel have reviewed and approved your application for expansion and renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please note that the receiving stream is listed as an impaired waterbody on the North Carolina 2012 303(d) Impaired Waters List for copper and zinc. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with permitted effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required. The following items are in response to the comment letter received from the City of Greensboro on March 21, 2014. • The Cyanide limitation and footnote were removed from this permit since the effluent from the T.Z. Osborne WWTP did not show reasonable potential to violate state Water Quality Standards (WQS). However, the Division recognizes that the City of Greensboro's effluent quantitation limit for cyanide shall be 20 µg/L and levels reported below 20 µg/L shall be considered zero for Pretreatment Long Term Monitoring Program purposes. • The Fact Sheet was revised to include the nutrient calculations used for the modified allocations. • Condition A.(3) in the permit has been modified to clarify that the TN and TP combined delivered load limits will apply to the T.Z. Osborne WWTP at a permitted flow of 40 MGD once the North Buffalo Creek WWTP permit is rescinded and until the expansion is 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-807-6300Internet: Nv v w.ncwaterquality.org An Equal Opportu.'ty 1 A.ffirmntive Action Employe - Made part by recycled oa;.er Mr. Steve Drew, Water Resources Director June 6, 2014 Page 2 of 4 completed. Additionally, paragraph (a.) under Section A.(1.) has been revised to reference condition A.(3.) where the combined delivered limitations for TN and TP are described. • Per the City's request footnote #4 was added under Section A.(2.) to state that the ammonia - nitrogen limitations do not become effective until the average plant flow for the calendar year is greater than or equal to 36 MGD. The footnote was modified to include a statement that when the City of Greensboro reports that the annual average flow is greater than or equal to 36 MGD with their December DMR, the City shall include a cover letter with the report stating that the ammonia -nitrogen limits in Section A.(2.) are now effective. The following item was added to the permit in response to comments from DWR Public Water Supply Regional and Central Office staff. • A special condition was added under Section A. (13.) stating that this permit may be reopened and modified in the future to include 1,4-dioxane monitoring and/or reduction measures, if the wastewater discharge is identified as contributing to violations of surface water quality standards. As identified previously, the renewal permit contains the following significant changes from your current permit: • The permit expiration date has been changed to June 30, 2019 to allow five years before permit renewal. The Division may change the expiration renewal to coincide with Basin renewals when staffing workloads allow for shorter renewal periods. • The City of Greensboro's request for Monitoring Frequency Reductions for fecal coliform, total suspended solids, CBOD5, and ammonia -nitrogen was reviewed. Reduced monitoring frequencies for fecal coliform, total suspended solids, and CBOD5 were permitted and a reduction from daily monitoring to twice per week was made for all three parameters in Section A.(1.). Upon expansion, the City of Greensboro will sample these parameters daily and may revert back to twice per week sampling for the parameters for which no permit limit violation occurs. See Section A.(2.) and footnote #13. Ammonia -nitrogen effluent sampling results did not meet the Guidance requirements to allow for a sampling reduction. • The requirement to begin reporting discharge monitoring data electronically, no later than March 30, 2015 (within 270 days of the NPDES Permit effective date), using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your final NPDES permit. [See Special Condition A.(12.)] For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule • The Jordan Lake Nutrient Management Strategy rules adopted in Aug. 2009 prompted a stream reclassification for South Buffalo Creek from C; NSW to WS-V; NSW. See the Supplement to Permit Cover Sheet. Mr. Steve Drew, Water Resources Director June 6, 2014 Page 3 of 4 • Cyanide, cadmium, nickel, and fluoride effluent sampling results did not show reasonable potential to violate Water Quality Standards. Limits and monitoring requirements for all four parameters were removed from the permit. • Effluent sampling data for selenium showed reasonable potential to violate Water Quality Standards. Monthly monitoring and limitations for selenium were added to the permit. • Copper and zinc sampling results showed reasonable potential to violate WQS, however, they are action level parameters and monitoring is set in conjunction with toxicity test results. T.Z. Osborne is passing its toxicity tests so limits are not necessary. Both parameters remain in the permit and sampling was reduced from monthly to quarterly in accordance with the NPDES Monitoring Frequency memo dated July 15, 2010. • In accordance with the 2012 Statewide Mercury TMDL, the requirement to perform a Mercury Minimization Plan (MMP) was added to the permit. See MMP Special Condition A.(11.). Please note that the MMP shall be developed by December 29, 2014 (within 180 days of the NPDES Permit effective date). A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance at: http://portal.ncdenr.org/web/wq/swp/ps/npdes. • Five years of mercury data was reviewed and all the annual averages were less than the WQBEL and the TBEL. The mercury limitation was removed and monitoring shall continue as part of the City's Effluent Pollutant Scans. • Section A.(2.) was added to include limitations and monitoring requirements when T.Z. Osborne WWTP is expanded to 56 MGD. • Footnote number 2 in Section A.(3) was revised to recognize Session Laws 2011-394 (HB 119) and 2013-395 (SB515) which extends the compliance date to 2021 if an ATC is acquired before December 31, 2019 for upgrades needed to meet the TN allocation. • In accordance with Federal Regulations 40 CFR 122 a Total Nitrogen Reduction Schedule containing annual milestones outlining the steps the City of Greensboro will take to comply with the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270), as modified by North Carolina Session Laws 2011-394 (HB 119) and 2013-395 (SB515), was added under Special Condition A.(4.). • Revisions were made to Sections A.(7.) and A.(9.) to recognize nutrient allocation and loading calculation changes required with the expansion. Please review these Sections carefully. Note the numbers in the allocation Tables in Section A.(7.) have been rounded and the Totals were determined using additional significant digits. All delivered loads were converted to discharge loads using T.Z. Osborne's transport factors. • Some of the wording has changed in Section A. (5.), Chronic Toxicity Permit Limit, please review each paragraph carefully. • Section A. (6.) on the Effluent Pollutant Scan now designates the three years in which the scans are to be performed — 2016, 2017, and 2018. Please review this condition. • Section A. (10.) Nitrogen Optimization Plan was added to confirm that the City of Greensboro will continue to evaluate its treatment facilities and operational processes to Mr. Steve Drew, Water Resources Director June 6, 2014 Page 4 of 4 make reasonable efforts to reduce nitrogen discharges until process improvements are completed as stated in its nitrogen optimization plan dated 2/11/2010. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Julie Grzyb by email (julie.grzyb@ncdenr.gov) or phone at (919) 807-6389. Sincerely, ehomas A. Reeder, Director '''Division of Water Resources, NCDENR Enclosure: NPDES Permit NC0047384 cc: NPDES Unit Central Files Winston-Salem Regional Office / Surface Water Protection Section e-copy: EPA Region 4 PERCS Unit Winston-Salem Regional Office / Surface Water Protection Section Winston-Salem Regional Office /DWR/Regional Engineer, Eric Hudson ESS/ Aquatic Toxicity Unit, Susan Meadows ESS/ Ecosystems Unit Wastewater Operator Certification Group, Steve Reid Martie Groome, Laboratory and Industrial Waste Section Supervisor, Water Resources Dept. City of Greensboro Permit No. NC0047384 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the City of Greensboro is hereby authorized to discharge wastewater from:a facility located at the T.Z. Osborne WWTP 2350 Huffine Mi11 Road • McLeansville, North Carolina Guilford County to receiving waters designated as South Buffalo Creekin.the Cape Fear: River Basin in accordance with effluent limitations, monitoring requirements, and: other conditions set forth in Parts I, II, III, and IV hereof. • This permit shall become effective July 1, 2014... This permit and authorization to discharge shall expire at midnight -op June 30, 2019. . Signed this day June 6, 2014. omas A. Reeder, Director Division of Water Resources By Authority of the Environmental Management Commission PART I, Page 1 of 18 Permit No. NC0047384 , SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the • exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The City of Greensboro is hereby authorized to: 1. Continue to operate an existing 40.0 MGD activated sludge wastewater treatment facility located at . the T.Z. Osborne WWTP off Huffine Mill Road west of McLeansville in Guilford County. The facility includes the following treatment components: • Mechanical bar screen • Influent pump station • Stirred vortex grit removal • Pre -aeration tank • Influent flow measurement • Primary clarifiers • Single stage activated sludge with nitrification • Chemical addition for phosphorus removal • Final clarifiers • Tertiary effluent sand filters • Chlorination • Dechlorination • Flow measurement and recording • Cascade post aeration • : Sludge treatment units including sludge receiving tanks, gravity sludge thickeners, three • • centrifuges, thickened sludge holding tanks, and fluidized bed sludge incinerator • Odor control equipment 2. Upon receipt -of one or more Authorizations to Construct from the Division of Water:Resources; construct 'aid' operate facilities giving the system an ultimate treatment capacity of 56 MGD which is to be complete in conjunction with the connection and transfer of all wastewaters from North Buffalo Creek WWTP to.the T.Z. Osborne WWTP and the rescission of the North Buffalo Creek - WWTP permit NC0024325 (a 16 MGD NPDES permitted facility); and, 3. Discharge from said treatment works (via Outfall 001) into South Buffalo Creek, a class WS-V, NSW stream in the. Cape Fear River Basin, at the location specified on the attached map. PART I, Page 2 of 18 r • , Permit No. NC0047384 Footnotes: 1. No later March 30, 2015, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (12.). 2. U: Upstream at Old U.S. Highway 70. DI: Downstream at NCSR 2821 (Harvest Road). D2: Downstream at Huffine Farm Road. 3. The monthly average effluent CBOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 4. The daily effluent dissolved oxygen concentration shall not be less than 6.0 mg/L. 5. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 6. The Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/L. 7. TN is Total Nitrogen = TKN + NO3-N + NO2-N, where TKN is Total Kjeldahl Nitrogen, NO3-N and NO2-N are Nitrate and Nitrite Nitrogen, respectively. 8.. .TN or TP Load is the mass quantity of Total Nitrogen or Phosphorus discharged in a given period . of time. See Special Condition A.(9.), Calculation and Reporting of Nutrient Loads. :.. 9.: The facility is subject to nutrient limitations as specified in Special Condition A.(3.), Combined Limitations for Nutrients and the TN compliance schedule outlined in Special Condition A.(4.). 10. Chronic Toxicity (Ceriodaphnia) at 90% with testing in January, April, July and October (see Special Condition A. (5.)): TOXICITY MONITORING SHALL COINCIDE WITH METALS MONITORING. 11..Instream monitoring requirements are waived as long as facility retains membership in the UCFRBA. If membership is cancelled, facility will monitor 3/Week (June -September) and 1/Week (October -May). Stream sampling may be discontinued at such times as flow conditions . irk thereceiving waters or extreme weather conditions will result in a substantial risk of injury or death to persons collecting samples. Upon such discontinuance, stream sampling shall be resumed at the first opportunity after the risk period has ceased. There shall benodischarge of floating solids or visible foam in other than trace amounts. PART I, Page 4 of 18 Permit No. NC0047384 , PART 1 A.(1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — Outfall 001 a. During the period beginning on the effective date of this permit and lasting until expiration or expansion to 56 MGD, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored1 by the Permittee as specified below and in condition A. (3.) of this permit. • • , •; • - : • EFFLUENT • • • CHARACTERISTICS •"„ . EFFLUENT LIMITATIONS • . MONITORING REQUIREMENTS • .: Monthly Average. Weekly Average . Daily Maximum Measurement • Frequency Sample Type • 2 Sample Location .1 • Flow 40.0 MGD Continuous Recording Influent or Effluent ' Total Monthly How (MG) Monitor & Report Monthly Rec. or Calc. Influent.or Effluent CBOD, 5-day, 20°C (Summer) 3 4.0•mg/L 6.0 mg/L 2/Week Composite Influent & Effluent • CBOD, 5-day, 20°C (Winter) 3 8;0 mg/L" 110 mg/L 2/Week Composite Influent & Effluent • Total Suspended Solids 3 - 30;0 mg/L. - 45.0 mg/L. • 2/Week Composite Influent & Effluent : : NH3 as N (Summer) 2.0 mg/L . .. •6:0 mg/L •. . Daily Composite Effluent '. NH3 as N (Winter) 4.0 mg/L . 12.0 mg/L . . Daily Composite Effluent Fecal Coliform : (geometric mean) 200/100mL ..400/100mL 2/Week: Grab . Effluent = Dissolved Oxygen 4 Daily • Grab Effluent • • Temperature (°C) Daily Grab Effluent pH 5 • . Daily Grab Effluent • Total Residual Chlorine 6 18.0 pg/L • ' Daily • Grab • Effluent • TKN Monitor & Report (rig/L) . • • Weekly Composite Effluent NO3-N + NO2-N . Monitor & Report (mg/L) Weekly Composite Effluent Total Nitrogen, TN ' Monitor & Report (mg/L) Weekly, Composite • Effluent TN Load 8,9 • - Monitor & Report (Ib/mo) • • Monitor & Report -(Ib/yr) Monthly Annually . Calculated .Effluent Total Phosphorus, TP . Monitor & Report .(mg/L) • Weekly • Composite Effluent TP Load 8,9 • " Monitor & Report (Ib/mo) . 'Monitor .&•Report (lb/yr) • • • Monthly- . * ' Annually • Calculated . . Effluent . Selenium 5.2 Ng/L . - • .•. - - 57.6-pg/L. ::.. -. Monthly- _ • Composite Effluent - Total Copper . • .....: . .. • . . . .... Quarterly Composite Effluent • Total Zinc • .- • . • - : :. • • : •; = : • • • : . :Quarterly' Composite Effluent • Chronic Toxicity 1° . ":- - • • • ' 7Quarterly- Composite Effluent Effluent Pollutant Scan Monitor &.Report .'. •• - ` • ' • - ' " See Special Condition A.(6.) Effluent Dissolved Oxygen 11 See footnote 11 Grab U, D1, D2 Fecal Coiiform 11 - ..: , - ..:::.:See footnote 11 Grab U, D1, D2 Temperature (°C) 11 . •. ::See footnote 11 Grab U, D1, D2 Conductivity 11 .. . • :. See footnote 11 Grab 'U, Di, D2 (Summer): April 1- October 31 (Winter): November 1- March 31 . (Daily): every day on which a wastewater discharge occurs except Saturdays, Sundays, and legal holidays unless otherwise specified by the Director. All footnotes are listed on the following page. PART I, Page 3 of 18 Permit No. NC0047384 A.(2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Outfall 001 a. Beginning upon expansion to 56 MGD expansion and lasting until permit expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS y', EFFLUENT CHARACTERISTICS Monthly : Average Weekly , Average Daily Maximum Measurement ' . Freguencf ' Sample Type Sainple,Location2 =. Flow 56.0 MGD Continuous Recording Influent or Effluent Total Monthly Flow (MG) Monitor & Report Monthly Rec. or Calc. Influent or Effluent CBOD, 5-day, 20°C (Summer) 3 4.0 mg/L 6.0 mg/L Twice per week° Composite Influent & Effluent CBOD, 5-day, 20°C (Winter) 3 8.0 mg/L 12.0 mg/L Twice per week Composite Influent & Effluent Total Suspended Solids 3 30.0 mg/L 45.0 mg/L Twice per week Composite Influent & Effluent NH3 as N (Summer)4 0.82 mg/L 2.46 mg/L Daily Composite Effluent NH3 as N (Winter) 4 1.64 mg/L 4.92 mg/L Daily Composite Effluent Fecal Conform (geometric mean) 200/100mL 400/100mL Twice per week° Grab Effluent Dissolved Oxygen 5 Daily • Grab Effluent Temperature (°C) Daily Grab Effluent pH 6 Daily Grab Effluent Total Residual Chlorine' 17.0 pg/L Daily Grab Effluent TKN Monitor & Report (mg/L) Weekly Composite Effluent NO3-N + NO2-N Monitor & Report (mg/L) Weekly Composite Effluent Total Nitrogen, TN 8 Monitor & Report (mg/L) Weekly Composite Effluent TN Load 9 Monitor & Report (lb/mo) 891,272 lb/yr (effective 1/1/2019)10 Monthly • Annually Calculated Effluent Total Phosphorus, TP Monitor & Report (mg/L) Weekly Composite Effluent TP Load9 Monitor & Report (Ib/mo) 112,044 Ib/yr Monthly Annually Calculated Effluent Selenium 5.1 pg/L 57.1 pg/L Monthly Composite Effluent Total Copper Quarterly Composite Effluent Total Zinc Quarterly Composite Effluent Chronic Toxicityit Quarterly Composite Effluent Effluent Pollutant Scan Monitor & Report See Special Condition A.(6.) Effluent Dissolved Oxygen 12 12 Grab U, D1, D2 Fecal Coliform 12 12 Grab U, D1, D2 Temperature (°C) 12 12 Grab U, D1, D2 Conductivity 12 12 Grab U, D1, D2 (Summer): April 1- October 31 (Winter): November 1- March 31 (Daily): every day on which a wastewater discharge occurs except Saturdays, Sundays, and legal holidays unless otherwise specified by the Director. All footnotes are listed on the following page. PART I, Page 5 of 18 Permit No. NC0047384 • Footnotes: 1. No later than March 30, 2015, begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (12.). 2. U: Upstream at Old U.S. Highway 70. D1: Downstream at NCSR 2821 (Harvest Road). • D2: Downstream at Huffine Farm Road. 3. The monthly average effluent CBOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 4. These limitations do not become effective until the average plant flow for the calendar year is greater than or equal to 36 MGD. In the meantime, the ammonia -nitrogen limitations in Section A.(1.) will remain in effect. When the City of Greensboro reports that the annual average flow is greater than or equal to 36 MGD with their December DMR, the City shall state in a cover letter with the report that the ammonia -nitrogen limits in Section A.(2.) are now effective. 5. The daily effluent dissolved oxygen concentration shall not be less than 6.0 mg/L. 6. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 7. The Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/L. 8. TN is Total Nitrogen = TKN + NO3-N + NO2-N, where TKN is Total Kjeldahl Nitrogen, NO3-N and NO2-N are Nitrate and Nitrite Nitrogen, respectively. 9. TN or TP Load is the mass quantity of Total Nitrogen or Phosphorus discharged in a given period of time. See Special Condition A.(9.), Calculation and Reporting of Nutrient Loads. 10. Per the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270) as modified by North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB515), the annual mass Total Nitrogen limit shall be effective beginning with calendar year 2019, unless the discharger has received by December 31, 2019, an authorization -to -construct permit for construction, installation, or alteration of the treatment works for purposes of complying with this limit, in which case the limit shall be effective beginning with calendar year 2021. This facility is subject to a TN reduction schedule outlined in Special Condition A. (4.). 11. Chronic Toxicity (Ceriodaphnia) at 90% with testing in January, April, July and October (see Special Condition A. (5.)). TOXICITY MONITORING SHALL COINCIDE WITH METALS MONITORING. 12. Instream monitoring requirements are waived as long as facility retains membership in the UCFRBA. If membership is cancelled, facility will monitor 3/Week (June -September) and 1/Week (October -May). Stream sampling may be discontinued at such times as flow conditions in the receiving waters or extreme weather conditions will result in a substantial risk of injury or death to persons collecting samples. Upon such discontinuance, stream sampling shall be resumed at the first opportunity after the risk period has ceased. 13. Upon expansion, the City of Greensboro will sample these parameters daily. However, after 6 months of daily sampling, the Permittee may revert back to twice per week sampling for the parameters for which no permit limit violation occurred. b. There shall be no discharge of floating solids or visible foam in other than trace amounts. c. Expansion to a permitted flow of 56 MGD at the T.Z. Osborne WWTP is contingent upon connection and transfer of all wastewaters received at the North Buffalo Creek WWTP to the T.Z. Osborne WWTP, cessation of the discharge from the North Buffalo WWTP, and rescission of permit NC0024325. PART I, Page 6 of 18 • , Permit No. NC0047384 A.(3.) COMBINED LIMITATIONS FOR NUTRIENTS — Outfall CO1 (a.) During the period beginning on the effective date of this permit, and lasting until expansion to 56 MGD or permit expiration, whichever is sooner, the Permittee is authorized to discharge Total Nitrogen and Total Phosphorus from the T.Z. Osborne WWTP (NC0047384, Outfall 001) and the North Buffalo Creek WWTP (NC0024325, Outfall 001) subject to the following combined, delivered load limitations; except that upon rescission of the N. Buffalo WWTP permit, the Permittee is authorized to discharge solely from the T.Z. Osborne WWTP subject to the combined delivered load limitations. Total Nitrogen, Delivered (Ib/yr)1 Total Phosphorus, Delivered (Ib/yr)1 Permit Facility Active Allocations Combined Limit Active Allocations Conibioed Limit NC0047384 T.Z. Osborne WWTP 290,375 35,708 NC0024325 North Buffalo Creek WWTP 110,698 13,591 Combined Delivered Load Limitations 401,073 (effective 1/1/2019) 2 • 49299 Footnotes: 1 Allocations and limits in this table are expressed as delivered loads. See Condition A.(8.) regarding calculation of delivered loads from discharge loads. 2 Per the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270) as modified by North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB515), the annual mass Total Nitrogen limit shall be effective beginning with calendar year 2019, unless the discharger has received by December 31, 2019, an authorization -to -construct permit for construction, installation, or alteration of the treatment works for purposes of complying with this limit, in which case the limit shall be effective beginning with calendar year 2021. (b.) Compliance with these limits shall be determined in accordance with Special Conditions A.(8.), Annual Limits for Total Nitrogen and Total Phosphorus, and A.(9.), Calculation and Reporting of Nutrient Loads. (c.) Nutrient monitoring and reporting requirements are specified in Special Conditions A.(1.), Effluent Limitations and Monitoring Requirements, and A.(9.), Calculation and Reporting of Nutrient Loads. (d.) Pursuant to N.C. General Statute Section 143-215.1 and the implementing rules found in Title 15A of the North Carolina Administrative Code, specifically, 15A NCAC 02B.0270, and Part II, Sections B-12 and B-13 of this permit, the Division of Water Resources (Division) may reopen the permits listed above and establish more stringent nutrient limits upon finding that such limits are necessary to prevent the discharges from causing localized water quality impacts in the receiving streams. (e.) The Permittee may request that its permits be modified to rescind these combined limits and establish individual mass discharge limits for each facility. The Division may, after written notification to the Permittee, rescind these combined limits and establish individual mass discharge limits for each facility if it determines that the combined limits do not support the objectives of the Jordan Lake Nutrient Management Strategy. The Division shall provide for public review of the proposed permit modifications and include in the permit an appropriate schedule of compliance for the proposed nutrient limits. PART I, Page 7 of 18 Permit No. NC0047384 , , A.(4) Total Nitrogen Reduction Schedule In accordance with Federal Regulations 40 CFR 122 a schedule containing annual milestones outlining the steps the City of Greensboro will take to comply with the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270), as modified by North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB515), are listed below. Revisions to this schedule may be considered and made provided that by December 31, 2019, the City of Greensboro shall receive an Authorization -to -Construct permit from DWR for construction, installation, or alteration of the treatment works for purposes of complying with the TN permit limitation; and, by December 31, 2021 the City of Greensboro shall comply with the annual total nitrogen targets listed in NPDES Permit NC0047384. All construction contract Packages are required to obtain an approved ATC in accordance with DWR regulations. 2014 -Begin 1 year study (12 consecutive months with 2 sampling events per month) on Jordan Lake Haw River Arm By December 31, 2014 submit report to DWR on progress of the Jordan Lake Haw River Arm study 2015 -Compile, review and analyze data from Jordan Lake Haw River Arm study and develop draft written report Bid Package 1 of the T. Z. Osborne BNR Project By December 31, 2015 submit report to DWR on results of both activities (including final Jordan Lake study report) 2016 -Award construction contract for Package 1 of the T. Z. Osborne BNR Project Bid construction contract for Packages 2 and 3 of the T. Z. Osborne BNR Project By December 31, 2016 submit report to DWR on activities relating to Packages 1, 2 and 3 of the T. Z. Osborne BNR project 2017- Award construction contract for Packages 2 and 3 of the T. Z. Osborne BNR Project Bid construction project for Package 4 of the T. Z. Osborne BNR Project By December 31, 2017 submit report on activities relating to Packages 1, 2, 3 and 4 of the T. Z. Osborne BNR Project 2018 -Complete Package 1 construction of the T. Z. Osborne BNR Project Continue construction on Packages 2 and 3 of the T. Z. Osborne BNR Project Award construction contract for Package 4 of the T. Z. Osborne BNR Project By December 31, 2018 submit report on activities relating to Packages 1, 2, 3 and 4 of the T. Z. Osborne BNR Project 2019 -Continue construction on Packages 2, 3 and 4 of the T. Z. Osborne BNR Project By December 31, 2019 received an Authorization -to -Construct permit for construction, installation, or alteration of the treatment works for purposes of complying with the TN permit limitation. By December 31, 2019 submit report on activities relating to Packages 2 and 3 of the T. Z. Osborne BNR Project 2020 -Complete construction of Packages 2, 3 and 4 (complete BNR facility) and conduct BNR Optimization of the T. Z. Osborne BNR Project By December 31, 2020 submit written report to DWR on completion and optimization of Packages 2, 3 and 4 of the T. Z. Osborne BNR Project 2021-By December 31, 2021 comply with annual total nitrogen targets listed in NPDES Permit NC0047384 All submissions shall be sent to: NCDENR/ DWR/ NPDES Programs Attn: Jordan Lake Watershed Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 PART I, Page 8 of 18 Permit No. NC0047384 A.(5.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 90%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of January, April, July, and October. These months signify the first month of each three month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permittedfinal effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test . Procedure" (Revised -December 2010) or subsequentversions. • • All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B. for the pass/fail results and .THP3B for the Chronic. Value. Additionally, DWR Form AT-3 (original) is to be • sent to the following address:. :. . Attention: North Carolina Division of Water Resources Water sciences Section 1621 Mail Service Center Raleigh; North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Water -Sciences Section no later than 30 days after the end of the reporting period for which the report is made. • Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, andbe certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorineiof'the effluent toxicity sample must be measured and reported if chlorine *is employed for disinfection of the.waste stream: Should there be no discharge of flow. from the facility during a month in' which toxicity monitoring is required, the permittee will complete the information located at the top. of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, arid. the month/year of the report with the notation of "No Flow" in the comment area of the form: *The report shall be submitted to the Water Sciences Section at the address cited above. _ _ Should the permittee fail to monitor during a.month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of: toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins:on the first day of the month in which toxicity testing is required by this permit and continues until the final, day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream,. this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. PART I, Page 9 of 18 Permit No. NC0047384 A.(6.) EFFLUENT POLLUTANT SCAN The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2016, 2017, and 2018. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Total Kjeldahl nitrogen Oil and grease Total Phosphorus • - Total dissolved solids Hardness Antimony Arsenic . Beryllium ' _ Cadmium Chromium • Copper. Lead Mercury (EPA Method 1631E) .. Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds : Volatile organic compounds: Aczolein Acrylonitrile Benzene Bromoform Carbon tetrachloride • Chiorobenzene Chloro dibroanomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2 dichloroethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2 trichloroethane TrichloroethyIene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2 chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4, benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2 chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2 ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene • Di-n-butyl phthalate Din-octyl phthalate Dibenzo (a,h) anthracene 1,2 dichlorobenzene . 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexaclilorocyclo-pentadiene • Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone, Naphthalene Nitrobenzene N-nitrosodi-n-propylamine . N-nitrosodimethylamine N nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Reporting: Test results shall be reported on DWR Form -A MR PPA1(or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DENR/ DWR/ Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. PART I, Page 10 of 18 , Permit No. NC0047384 A.(7.) NUTRIENT ALLOCATIONS . (a.) The following table lists the Total Nitrogen (TN) and Total Phosphorus (TP) allocations assigned to, acquired by, or transferred to the Permittee in accordance with the Jordan Lake nutrient management rule (T15A NCAC 02B .0270) and the status of each as of permit issuance. For compliance purposes, this table does not supersede any TN or TP limit established elsewhere in this permit or in the NPDES permit of a compliance association of which the Permittee is a Co- Permittee Member. Total Nitrogen Allocation ALLOCATION • TYPE . • SOURCE • DATE • ALLOCATION AMOUNT 1 STATUS Delivered (Ib/yr) Discharge (Ib/yr) Base Assigned by Rule . ..8/11/09 (T15A NCAC 02B .0270) 289,618 643,595 Active Supplemental Connection of . Northeast M&HS WWTP, .. NC0038156 -... . . 608 1,351 Active Supplemental Connection of McLeansville MS WWTP, NC0038172• •.. • • • .- . . 149 • 331 Active '•. TOTAL • 290,375 645,277 Active Footnote: 1 Nitrogen Transport Factor = 45% • • Total Phosphorus Allocation . +S. ,''T ?"ALLOCATION • :- TYPE':: '• ; .- SOURCE DATE • .. . • ' •• ALLOCATION AMOUNT 1 •. • ;• 'STATUS Delivered . . (Ib/yr) Discharge (IbIyr.) Base Assigned by Rule (T15A NCAC 02B .0270) -. 8/11/09. . • . 35,595 • 80,899 Active Supplemental Connection of '. Northeast M&HS WWTP,“ NC0038156 - •---• •: • - • - . _: •:-.-:. . 90 . .. • . ' •• .- :•-•':_:.: ' . - • . - 205 • Active Supplemental Connection of McLeansville MS WWTP, NC0038172 ' ' •• . .. • ' - •• •: 23 • . ' • • . - 52 Active TOTAL . .35,708 • 81,156 Active Footnote: 1 Phosphorus Transport Factor = 44% PART I, Page 11 of 18 Permit No. NC0047384 • (b.) Upon receipt of the Engineer's Certification after completion of the 56 MGD expansion and upon rescission of the North Buffallo Creek Wastewater Treatment Plant permit (NC0024325), the allocations for the T.Z. Osborne WWTP shall be as follows: Total Nitrogen Allocation ALLOCATION TYPE SO RCE . DATE ALLOCATION AMOUNT STATUS Delivered (Ib/yr) Discharge (Ib/yr) Base (TZ Osborne) Assigned by Rule (T15A NCAC 02B .0270) 8/11/09 289,618 643,595 Active Supplemental Connection of Northeast M&HS WWTP, NC0038156 608 1,351 Active Supplemental • •NC0038172 Connection of Mcleansville MS WWTP, 149 " 331 Active Supplemental Connection of N. Buffalo WWTP (NC0024325) 110,698 . 245,996 • Active TOTAL 401,072 891,272 Active Footnote: 1 Nitrogen Transport Factor = 45% Total Phosphorus Allocation :: , ;ALLOCA`IOEI T1fPE . r: , SOURCE. %. t •. . DATE . • • • ALLOCATION AMOUNT STATUS• :Delivered (Ib/yr) 1 ',.. Discharge• (Ib/yr) Base : (lZ Osborne) Assigned by Rule (T15A NCAC 02B .0270) 8/11/09 35,595 80,899 Active Supplemental Connection of Northeast M&HS WWTP, NC0038156 90 . 205 . Active • Supplemental Connection of McLeansville MS WWTP, NC0038172 23 ' 52 . . Active Supplemental Connection of N. Buffalo WWTP (NC0024325) 13,591 30,889 . ..:Active Total 49,299 112,044 Active Footnote: 1 Phosphorus Transport Factor = 44% (c.) Any addition, deletion, or modification of the active allocation(s) listed above (other than to correct typographical errors) or any change of allocation to active status shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. PART I, Page 12 of 18 Permit No. NC0047384 A.(8.) ANNUAL LIMITS FOR TOTAL NITROGEN AND TOTAL PHOSPHORUS (a.) Total Nitrogen (TN) and Total Phosphorus (TP) allocations and load limits for NPDES dischargers in the Jordan Lake watershed are annual loads and apply on a calendar year basis. (b.) For any given calendar year, the Permittee shall be in compliance with the annual TN (or TP) Discharge Load limit in this Permit if: (i.) the Permittee's annual TN (or TP) Discharge Load is not greater than the effective limit, or (ii.) the Permittee is a Co-Permittee Member of a compliance association. (c.) The TN (or TP) limit in this Permit may be modified as the result of allowable changes in the Permittee's allocation. (i•) Allowable changes include those resulting from purchase of TN (or TP) allocation from an authorized mitigation banker, the Ecosystem Enhancement Program, or other source allowed under applicable regulations; purchase, sale, trade, or lease of allocation between the Permittee and other dischargers; regionalization; and other transactions approved by the Division. The Permittee may request a modification of the TN (or TP) limit in this Permit to reflect allowable changes inits'allocation(s). (A) Upon receipt of timely and proper application, the Division will modify the permit as appropriate andin accordance with state and federal program requirements. (B) Changes in TN .(or TP) limits become effective on January 1 of the year following permit modification. The Division must receive application no later than August 31. for changes proposed for the following calendar year. Any requests for modification should be sent to: NCDENR/ DWR/ NPDES Programs Attn: Jordan Lake Watershed Coordinator 1617 Mail Service Center . Raleigh, NC ..27699-1617 (d.) If the Permittee is a mennber and co-permittee of an approved compliance association on January 1 of a given year, its TN and TP discharges during that year are governed by that association's group NPDES permit and the=limits therein. (i.) The Permittee shall be.considered a Co-Permittee Member for any given calendar year in which it is identified,assuch in Appendix A of the association's group NPDES permit. (ii.) Association roster(s) arid; members' TN and TP allocations will be updated annually and in accordance with state 'and federal program requirements. (iii.) If the Permittee intends tojoin or leave a compliance association, the Division must be notified of the proposed action in accordance with the procedures defined in the association's NPDES permit. • (A) Upon receipt of timely and proper notification, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) Membership changes in a compliance association become effective on January 1 of the year following modification of -the association's permit. (e.) The TN and TP monitoring and reporting requirements in this Permit remain in effect throughout the term of the Permit and are not affected by the Permittee's membership in a compliance association. PART I, Page 13 of 18 Permit No. NC0047384 A.(9.) CALCULATION AND REPORTING OF NUTRIENT LOADS The Permittee shall calculate and report monthly and annual nutrient loads for the T.Z. Osborne (NC0047384) and North Buffalo Creek (NC0024325) WWTPs as follows: (a.) Calculation of Discharge Loads: The Permittee shall calculate monthly and annual discharge loads for each facility as follows: (b.) (i.) Monthly Discharge Load (ib/mo, TN or TP) = TN (or TP) x TMF x 8.34 where: TN (or TP) = the average Total Nitrogen (or Total Phosphorus) concentration (mg/L) of the composite samples collected during the month TMF = the Total Monthly Flow of wastewater discharged during the month (MG/mo) 8.34 = conversion factor, from (mg/L x-MG) to pounds (ii.) Annual Discharge Load (lb/yr, TN or TP) = Sum of the 12 Monthly TN (or TP) Loads for the calendar year Calculation of Delivered Loads: (i.) When necessary to satisfy conditions A.(1,) and A.(3.) of this permit, the Permittee shall calculate delivered loads as follows: (A) Individual, Annual Delivered Load (lb/yr, TN or TP) = Annual Discharge Load (lb/yr, TN or TP) x TF where TF = Transport Factor, as follows: PERMIT FACILITY TFTN TFTP NC0047384 T.Z. Osborne WWTP 45% 44% NC0024325 North Buffalo Creek WWTP 43% 42% . • (B) .. Combined Annual Delivered Load (lb/yr) = Sum of the facilities' Individual Annual Delivered TN (or TP) Loads for the calendar year (c.). Reporting of Monthly Discharge Load: The Permittee shall report each facility's monthly TN and TP discharge loads in that facility's discharge monitoring, report. (d.) - (i) • Reporting of Annual Combined Delivered Loads: In any calendar year in which conditions . A.(1.) and A.(3.) of this permiit apply, the Permittee shall report the calendar year's combined delivered loads with the T.Z. Osborne WWTP's December report for that year and shall append the report with a summary of monthly loads and calculations. The reported annual and monthly Combined Delivered Loads should be labeled appropriately. Reporting of Annual Discharge Loads: Beginning with the first full calendar year in which condition A.(2.) of this permit becomes effective, the Permittee shall report each calendar year's discharge loads with its December report for that year and shall append the report with a summary of monthly loads and calculations. The reported annual and monthly Discharge Loads should be labeled appropriately. (u) PART I, Page 14 of 18 Permit No. NC0047384 A.(10.) NITROGEN OPTIMIZATION PLAN On February 17, 2010 the City of Greensboro submitted a plan to optimize the reduction of nitrogen in its wasterwater discharges. It is expected that the City of Greensboro will implement these measures and continue to evaluate its treatment facilities and operational processes to make reasonable efforts to reduce nitrogen discharges until process improvements are completed. A.(11.) MERCURY MINIMIZATION PLAN (MMP) The permittee shall develop and implement a Mercury Minimization Plan (MMP) during this permit term. The MMP shall be developed by December 29, 2014 , and shall be available for inspection on -site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http:/ /portal.ncdenr.org/web/wq/swp/ps/npdes, under Model Mercury Minimization Plan). The MMP should place emphasis onidentification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. A.(12.) ELECTRONIC. REPORTING OF DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.)Signatory Requirements O Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting [Supersedes Section D.:(2.) and. Section-E.. (5.) (a)] - - - Beginning no later than March 30; 2015, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. - Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. TheeDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically, using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit A t;NTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 PART I, Page 15 of 18 Permit No. NC0047384 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1,1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted tto the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http: / /portal. nc denr. org/web/ wq/ admin/bog/ipu/ a dmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)] All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.) (a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority‘for eDMR reporting • purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user. account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certifij, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention [Supplements Section D. (6.)] The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. PART I, Page 16 of 18 Permit No. NC0047384 A. (13.) REOPENER FOR 1,4-DIOXANE This permit may be reopened and modified in the future to include 1,4-dioxane monitoring and/or reduction measures, if the wastewater discharge is identified as contributing to violations of surface water quality standards. PART I, Page 17 of 18 Permit No. NC0047384 0 USGS Quad #: C20SW Lat. 36° 05' 45" Long. -79° 41' 10" City of Greensboro — T.Z. Osborne WWTP NC0047384 County: Receiving Stream: Stream Classification: River Basin: Sub-Basin/8-Digit HUC #: Guilford South Buffalo Creek WS-V; NSW Cape Fear 03-06-02 /03030002 PART I, Page 18 of 18 NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne Page 7 NPDES No. NC0047384 Addendum to fact sheet 6-2-2014: Below are the NPDES responses to the comments received from the City of Greensboro on their draft permit dated March 21, 2014. The comments are briefly noted first with NPDES responses in italics. The comment letter from the City is attached to the Fact Sheet. 1. The footnote documenting the City's authority to use 20 ug/L as the POTW's specific analytical limit was removed from the permit. The City requested that the footnote be inserted back into the effluent pages. Cyanide effluent monitoring and limitations were removed since no reasonable potential was shown for cyanide to violate state Water Quality Standards. Since the footnote would not reference anything in the permit, the POTW's specific analytical limit for cyanide will be recognized in the cover letter. 2. The City of Greensboro requested that the raw data used to determine the TN and TP calculations in the permit be provided in the fact sheet. An explanation of how the allocations were determined is provided below: Calculation of combined nutrient limits for Greensboro WWTPs The City has two WWTPs and N & P allocations for each. Two schools have also connected to the TZO plant, and their allocations were transferred to TZO in accordance with the Jordan Lake WW rule. A few key considerations in combining allocations to set limits Nutrient reduction targets in the Jordan Lake strategy — the resulting nutrient limits in NPDES wastewater permits — are ultimately concerned with controlling the amounts of nitrogen and phosphorus delivered to the lake. Some portion of the nitrogen and the phosphorus discharged upstream of the lake is lost in transit to the lake. The amounts of nutrients lost increase with travel time. Transport factors are an estimate of the losses and are used to convert nutrient loads, allocations, or limits from 'discharge' to 'delivered' values and back. Transport factors in the Jordan Lake watersheds vary from one facility to the next. Thus, all transfers of allocation must be conducted in terms of 'delivered' loads in order to ensure that the aims of the strategy are met. The resulting 'delivered' allocations can then be converted back to the corresponding 'discharge' or 'end -of -pipe' loads, if necessary. The City's combined limits for TN and TP are the sums of the delivered allocations held by the TZO and NBC plants. • The NBC plant's allocations are the plant's base allocations under the Jordan WW rule. NBC's TN allocation (delivered) = 110,698 lb/yr NBC's TP allocation (delivered) = 13,591 lb/yr Page 7 Version: June, 2014 NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne' ' Page 8 NPDES No. NC0047384 • The TZO plant's allocations include the plant's base allocations and those of the two schools that have connected to the City's collection system, as follows: TZO's TN allocation (delivered) = 289,618 Ib/yr (individual allocations are as originally 608 assigned under the Jordan WW rule.) 149 TZO's TP allocation (delivered) = 290,374 lb/yr delivered load 35,595 lb/yr (Individual allocations are as originally 90 assigned under the Jordan WW rule.) 23 35,708 lb/yr delivered load (Allocations are not rounded but are displayed to the nearest 1 lb/yr. Sums are based on the actual, not the displayed, allocations and may appear to be in error due to differences between the displayed and true values.) Again, the combined delivered allocations for the two plants are the sums of these delivered allocations: Combined TN allocation/limit = Combined TP allocation/ limit = 290,374 lb/yr TZO 110,698 NBC 401,072 lb/yr TN 35,708 Ib/yr TZO 13,591 NBC 49,299 lb/yr TP The component and combined allocations are summarized here: Transport Factors Allocations - TN Allocations - TP TN TP TN at EOP (Ib/yr) TN to Lake (Ib/yr) TP at EOP (Ib/yr) TP to Lake (Ib/yr) T.Z. Osborne WWTP 45% 44% 643,595 289,618 80,899 35,595 Northeast MS&HS 608 90 McLeansville MS 149 23 290,374 35,708 North Buffalo Creek 43% 42% 257,438 110,698 32,359 13,591 Combined ("bubble") 401,072 49,299 Page 8 Version: June 2, 20I4 NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne Page 9 NPDES No. NC0047384 3. The City requested that the permit address TN and TP allocations during the period of time when the N. Buffalo Creek WWTP is off-line (and rescission of the NBC permit has occurred) and all wastewaters are being treated at the T.Z. Osborne WWTP but the expansion has not been completed. Condition A.(3) in the permit has been modified to clarify that the TN and TP combined delivered load limit will apply to T.Z. Osborne at a permitted flow of 40 MGD once the NBC permit is rescinded and until the expansion is completed. Additionally, paragraph (a.) under Section A.(1.) has been revised to reference condition A.(3.). where the combined delivered limitations for TN and TP are described. In addition, the following item was added to the final permit in response to comments from DWR Public Water Supply Regional and Central Office staff. • A special condition was added under Section A. (13.) stating that this permit may be reopened and modified in the future to include 1,4-dioxane monitoring and/or reduction measures, if the wastewater discharge is identified as contributing to violations of surface water quality standards Page 9 Version: June 2, 2014 NCDENR / DWQ FACT SHEET NPDES PERMIT RENEWAL AND EXPANSION City of Greensboro/T.Z. Osborne WWTP NPDES No. NC0047384 Facility Name: T.Z. Osborne WWTP (South Buffalo Creek) Permitted Flow, MGD: 40 mgd renewal and expansion to 56 MGD County: Guilford Facility Class: 4 Regional Office: Winston Salem Facility Status: Existing USGS Topo Quad: C20SW (McLeansville) Permit Status: Renewal and Expansion Stream Ch , -- Receiving Stream: South Buffalo Creek Drainage Area (mi2): 41 Subbasin/ 8 Digit HUC: 030602/03030002 Summer 7Q10 (cfs) 2.1 Index No.: 16-11-14-2C Winter 7Q10 (cfs): 4.7 Stream Class: WS-V, NSW 30Q2 (cfs): 6.5 303(d) Listed: YES, for Cu and Zn Average Flow (cfs): 46 Use Support: Impaired IWC (%) at 40 and 56 MGD: 96.7% / 97.6% SUMMARY This facility is a major municipal treatment plant operating in Guilford County. The City of Greensboro operates the TZ Osborne WWTP and this permit application was originally submitted on Jan. 4, 2011 for a permit renewal at the current plant design flow of 40 MGD. On Feb. 22, 2013 the City submitted a revised renewal application to include an expansion modification from 40 MGD to 56 MGD. In addition, on April 25, 2013 the City of Greensboro submitted data requesting monitoring frequency reductions for fecal coliform, total suspended solids, CBOD5, and ammonia -nitrogen. Additional information was requested and received on May 1, 2013. The permit was than redrafted but put on hold pending proposed changes to the Jordan Lake rules in state legislation. In 2013 the Jordan Lake Wastewater Discharge Rule was modified by Session Laws 2011-394 (HB119) and 2013-395 (SB515). This permit was then re- drafted to include these modifications and a Total Nitrogen reduction schedule outlining the actions the City will take to comply with annual total nitrogen targets listed in NPDES Permit NC0047384. BACKGROUND The City of Greensboro currently operates both the T. Z. Osborne WWTP with a permitted discharge of 40 MGD and the North Buffalo Creek WWTP with a permitted discharge of 16 MGD. As part of the B. Everett Jordan Reservoir Nutrient Management Strategy and TMDL adopted in August 2009 the City of Greensboro assessed alternatives for the two WWTP's to meet TMDL nutrient limitations. The most feasible and cost effective alternative determined was to expand and upgrade the T.Z. Osborne WWTP to a combined permitted discharge of 56 MGD and to rescind the NPDES permit for the North Buffalo Creek WWTP. In 2010, the City requested and received speculative limits for a combined discharge of 56 MGD from the T.Z. Osborne facility to South Buffalo Creek. In February 2012, The City of Greensboro submitted a SEPA Environmental Assessment on the proposed expansion and on October 9, 2012, a Finding of No Significant Impact was issued. As stated above, the City than resubmitted its permit renewal application which included the expansion to 56 MGD. The proposed project will not increase the total wastewater treatment capacity for the City and the geographical service area will not be increased beyond the current plannning limits. NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne " Page 2 NPDES No. NC0047384 For the past 3 years, the T.Z. Osborne WWTP has discharged an average flow of 23 MGD into South Buffalo Creek. The City has a separate sewer collection system. The City of Greensboro has 34 Significant Industrial Users (SIUs) and a full-scale pretreatment program. SIUs include metal finishers and electroplaters, organic chemical manufacturing, centralized waste treatment, electrical and electronic component manufacturing, textile manufacturers, one tobacco company, and two pharmaceutical companies. Twenty-nine SIUs discharge directly to the T.Z. Osborne WWTP and five SIUs send their effluent to the North Buffalo Creek WWTP. A portion of the wastewaters received at the N. Buffalo • WWTP are currently diverted to the T.Z. Osborne WWTP and treated. In 2010, the total average daily flow to the North Buffalo Creek WWTP was 15.4 MGD. Approximately 6 MGD was treated and discharged to North Buffalo Creek, and 9.4 mgd was transferred to the T.Z. Osborne WWTP for treatment and discharge. The WWTPs, T.Z. Osborne and North Buffalo, ultimately discharge to the Haw River arm of Jordan Lake. The T.Z. Osborne WWTP discharges to South Buffalo Creek, which then discharges to Buffalo Creek>Reedy Fork>Haw River>Jordan Lake. South Buffalo Creek is an effluent -dominated stream, with the Greensboro discharge representing 96.7% of the in -stream waste concentration (IWC) at 40 mgd and 97.6% IWC at 56 mgd. South Buffalo Creek is listed on the 2012 303(d) list for Cu and Zn impairments. With the adoption of the Jordan Lake Nutrient Management Strategy and TMDL in Aug. 2009, the City of Greenboro will have to control nitrogen to meet the following annual TN mass loadings:. Jordan Lake Rules End -of -Pipe Target TN Annual Mass Loadings POTW Permitted Flow Annual Mass Load Concentration North Buffalo 16.0 MGD 257,438 pounds —5.3 mg/L T.Z. Osborne 40.0 MGD 643,595 pounds —5.3 mg/L The permit was modified in 2010 to reflect the Jordan Lake Nutrient Management Strategy and TMDL and this permit includes additional modifications made to the rule as modified by North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB515). These modifications extend compliance with the TN Combined Limit to 2019; however, if an ATC is acquired for purposes of complying with the allocation prior to Dec. 31, 2019, the annual mass Total Nitrogen limit shall be effective beginning with calendar year 2021. As part of the Management Strategy, South Buffalo Creek was reclassified as a WS-V stream. The closest downstream intake on the Haw River is the Town of Pittsboro's which is approximately 65 river miles below the T.Z. Osborne outfall. On July 16, 2012 the NC Governor signed Senate Bill 810 which included the following clarification on WS-V waters: SECTION 12.1. Rules adopted by the Environmental Management Commission pursuant to S.L. 2009-216 and S.L. 2009-486 to implement nutrient management strategies for the B. Everett Jordan Reservoir and the Falls of the Neuse Reservoir watersheds shall not be interpreted to apply surface water quality standards set out in 15A NCAC 2B .0218(3)(e) through (3)(h) to waters designated in the nutrient management rules as WS-V except where: (i) the designation of WS-V is associated with a water supply intake used by an industry to supply drinking water for their employees; or (ii) standards set out in 15A NCAC 02B .0218(3)(e) through (3)(h) are violated at the upstream boundary of waters within those watersheds that are classified as WS-II, WS-III, or WS-IV. This section shall not be construed to alter the nutrient reduction requirements set out in 15A NCAC 2B .0262(5) or 15A NCAC 2B .0275(3). As a result, effluent sampling data for pollutants of concern were compared to Human Health standards pertaining to organism consumption and Aquatic Life freshwater, Water Quality Standards (WQS). Surface water quality standards found under 15A NCAC 2B .0218(3)(e) through (3) (h) were not applied. Page 2 Version: June 2, 2014 NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne Page 3 NPDES No. NC0047384 PERMIT LIMIT DEVELOPMENT AMMONIA -NITROGEN Note that the BOD ultimate loading at 40 MGD for the TZ Osborne WWTP was frozen to determine the CBOD5 limits for the 56 MGD expansion. As a result, the ammonia -nitrogen limit was lowered to 0.82 mg/L as a summer monthly average and 1.64 mg/L as a winter monthly average at 56 MGD. The eF/i.eevl =rW"' DO s rrdinrd-is to be maintained at above 6 mg/L. /rw,; (- REASONABLE POTENTIAL ANALYSIS Reasonable potential analyses were conducted for As, Cu, F, Pb, Ni, Se, and Zn (see RPA attached). All other toxicants reported samples at levels below detection — Be, Cd, Cr, CN, and Ag. Effluent sampling data for Arsenic, Fluoride, Lead, and Nickel showed no reasonable potential to violate Water Quality Standards. Effluent sampling data for Selenium, Copper and Zinc showed reasonable potential to violate Water Quality Standards. Recommendations: • Monthly monitoring and limitations for Selenium were added to the permit. • Copper and Zinc are action level standards and are reviewed in conjunction with toxicity testing. Copper and Zinc monitoring will remain in the permit at a reduced frequency of quarterly. The City has passed 21 out of 22 Whole Effluent Toxicity Tests between 2009 and 2013. Copper and Zinc limitations are not considered necessary for this discharge. All the metals will continue to be monitored as part of the City's Pretreatment Program. MERCURY LIMITATION REVIEW: Effluent Mercury Data — T.Z. Osborne Year 2009 2010 2011 2012 2013 # of Samples 52 51 52 52 44 Annual Average, ng/L 6.2 5.4 3.8 3.9 3.7 Maximum Value, ng/L 13.60 19.70 11.10 11.90 9.30 TBEL, ng/L 47 WQBEL, ng/L 12.4 Per the Division guidelines for implementing the mercury TMDL, five years of mercury effluent data was evaluated. Annual averages for all five years were less than the allowable Water Quality Based Effluent Limitation of 12.4 ng/L and the Technology Based Effluent Limitation (TBEL) of 47 ng/L. In accordance with the implementation of the 2012 Statewide Mercury TMDL, the City is required to develop and implement a Mercury Minimization Plan and continue to monitor for mercury as part of its Effluent Pollutant Scans. TOXICITY TESTING: Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Chronic P/F 001: Chronic P/F @ 90% 001: Chronic P/F @ 90% January, April, July, and October The facility has been consistently passing its WET tests. During the period from 2009 through 2013 it has passed 21 out of 22 toxicity tests. Second species tests were performed and passed as well. Page 3 Version: June 2, 2014 NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne " ' Page 4 NPDES No. NC0047384 COMPLIANCE SUMMARY: DMRs have been reviewed for the period January 2009 through December 2013. The facility received five Notices of Violation (NOVs) during that time period. The NOV's issued cited exceedances for the following parameters during the months listed: Hg in 2/2009, Hg in 12/2009, Hg in 2/2010, ammonia - nitrogen and CBOD5 in 4/2011, and CBOD5 in 7/2012. No permit limit violations occurred in 2013. The last routine compliance evaluation inspection was conducted on March 12, 2012 and the facility evaluation rating was extremely reliable. The last routine pretreatment compliance evaluation inspection was conducted on August 24, 2012 and the facility evaluation rating was extremely reliable. INSTREAM MONITORING: Instream monitoring is required for temperature, dissolved oxygen, fecal coliform, and conductivity. The facility is a member of the Upper Cape Fear Monitoring Coalition, and all their instream monitoring is conditionally waived for the duration of their membership in the Coalition. The 2005 Cape Fear River Basin Plan recommends that the City of Greensboro continue to monitor water quality on S. Buffalo Creek and continue to work with DWR to identify measures that can be used to reduce stormwater impacts to the creek. In 2002, Greensboro received a $570,000 CWMTF grant to construct a 20-acre stormwater wetland along South Buffalo Creek treating runoff from 13 square miles of urban land. All three segments of S. Buffalo Creek remain on the 2012 303(d) list showing aquatic life impairments. TMDLs are expected to be developed for identified stressors within 8-13 years of listing. NUTRIENTS: TN and TP Limits: Total Nitrogen and Total Phosphorus limits were determined as part of the Jordan Lake Nutrient Management Strategy which includes a Wastewater Discharge rule (T1SA NCAC 02B .0270) that established maximum loads of nitrogen and phosphorus that can be released from wastewater treatment facilities into the Jordan Lake watershed. The rule specifies that the wasteload allocations are to be divided among the existing facilities in proportion to their 2001 permitted flows (with certain exceptions). SEPA/FONSI DETERMINATION: The proposed expansion was subject to review by governmental agencies under the State of North Carolina Environmental Policy Act (SEPA EA), and DWR has concluded that the proposed project will not result in significant impacts to the environment. A Finding of No Significant Impact (FONSI) was issued on October 9, 2012 and is available for inspection at the State Clearinghouse. ANTIDEGRADATION REVIEW: Per NC Antidegradation Policy (15A NCAC 2B.0201), each applicant for an NPDES permit expansion must document an effort to consider non -discharge alternatives pursuant to 15A NCAC 2H.0105(c)(2). This alternatives evaluation was submitted as part of the SEPA EA document, and resubmitted with the permit renewal and expansion. It is important to note that the proposed project will not increase the total wastewater treatment capacity for the City and the geographical service area will not be increased beyond the current plannning limits. DWR staff reviewed both the previous flow justification for the City's service area as well as the alternatives analysis to meet the nutrient TMDL standards. DWR staff concurred with the projected flow needs based on a 20-year planning horizon. The service area population is expected to increase from 269,666 (in 2010) to 429,841 (in 2035). The main four alternative discharge options considered and their corresponding comparative costs included: 1) Nutrient Removal Upgrades to existing surface water discharges — North Buffalo Creek and T.Z. Osborne WWTPs at a 20-year Total Present Worth cost of $150,700,000 2) Land Application with a 60-day storage pond at a 20-year Total Present Worth cost of $573,700,000. Page 4 Version: June 2, 2014 ' NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne Page 5 NPDES No. NC0047384 3) Reuse Spray Irrigation using approximately 6,400 acres at a 20-year Total Present Worth cost of $573,700,000. 4) Upgrades at T.Z. Osborne to treat 56 MGD and decommissioning the N. Buffalo Creek WWTP, transferring all the City's permitted flow to one facility and complying with TMDL nutrient standards, at a 20-year Total Present Worth cost of $133,200,000. DWR concurred with the alternatives analysis conclusion that the upgrade and expansion of the T.Z. Osborne facility(option number 4 above) with a direct discharge to South Buffalo Creek is the most environmentally sound alternative from all reasonably cost-effective options (per 15A NCAC 2H.0105). MONITORING FREQUENCY REDUCTION EVALUATION: • On April 25, 2013 the City of Greensboro submitted data requesting monitoring frequency reductions for fecal coliform, total suspended solids, CBOD5, and ammonia -nitrogen. Additional information was requested and received on May 1, 2013. Three years of effluent data were reviewed (2011-2013) for each parameter and a summary on the analysis is attached and titled - Effluent Analysis Summary. Reduced monitoring frequencies for fecal coliform, total suspended solids, and CBOD5 were granted based on long-term treatment performance at levels consistently below effluent limitations (<50%). Ammonia -nitrogen effluent sampling results did not meet the Guidance requirements to allow for a sampling reduction. PROPOSED CHANGES: • . Change the permit expiration date to June 30, 2019 to allow five years before permit renewal. • Reduce monitoring frequencies for fecal coliform, total suspended solids, and CBOD5 from daily monitoring to twice per week. • Cyanide, cadmium, nickel, and fluoride effluent sampling results did not show reasonable potential to violate Water Quality Standards (WQS). Limits and monitoring requirements for all four parameters were removed from the permit. • Effluent sampling data for selenium showed reasonable potential to violate Water Quality Standards. Monthly monitoring and limitations for selenium were added to the permit. • Copper and zinc sampling results showed reasonable potential to violate WQS, however, they are action level parameters and limits are set in conjuction with toxicity test results. T.Z. Osborne is passing its toxicity tests so limits are not necessary. Both parameters remain in the permit and sampling was reduced from monthly to quarterly in accordance with the NPDES Monitoring Frequency memo dated July 15, 2010. • Mercury annual averages were Tess than the WQBEL and the TBEL of 47 ng/L. In accordance with the 2012 Statewide Mercury TMDL and NPDES Permitting Implementation the mercury limitation was removed. The facility will be required to implement a Mercury Minimization Plan and continue monitoring mercury as part of their Effluent Pollutant Scans. • Section A.(2.) was added to include limitations and monitoring requirements when T.Z. Osborne WWTP is expanded to 56 MGD. Changes in the Total Residual Chlorine and Selenium limitations are based on the increased lnstream Waste Concentration (IWC) at 56 MGD. • Footnote #2 in Section A.(3.) was revised to recognize North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB5 15) which extends the compliance date to 2021 if an ATC is acquired before Dec. 31, 2019 for upgrades needed to meet the TN allocation. • In accordance with Federal Regulations 40 CFR 122 a schedule containing annual milestones outlining the steps the City of Greensboro will take to comply with the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270), as modified by North Carolina Session Laws 2011-394 (HBI 19) and 2013-395 (SB515), was added under Special Condition A.(4.). Page 5 Version: June 2, 2014 NPDES PERMIT FACT SHEET City of Greensboro- T.Z. Osborne' Page 6 NPDES No. NC0047384 • Section A. (6.) on the Effluent Pollutant Scan now designates the three years in which the scans are to be performed. • Sections A.(7.) and A.(9.) were revised to include TN and TP allocations and load calculation changes when T.Z. Osborne is expanded to 56 mgd and N. Buffalo is closed. • Section A. (10.) Nitrogen Optimization Plan was added to confirm that the City of Greensboro will continue to evaluate its treatment facilities and operational processes to make reasonable efforts to reduce nitrogen discharges until process improvements are completed as stated in its nitrogen optimization plan dated 2/11/2010. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: Feb. 12, 2014 (est.) Permit Scheduled to Issue: April 7, 2014 (est.) STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Julie Grzyb at (919) 807-6389. NAME: kLati d/711( REGIONAL COMMENTS: No additional comments received from the Region. EPA COMMENTS: No comments received from EPA. NC WRC COMMENTS: DATE: V " — See attached memorandum dated 2-19-2014. Comment 1. NC WRC was pleased to see that the ammonia -nitrogen speculative limits were included in the permit. Comment 2. NC WRC recommends UV or ozone disinfection systems over chlorine contact tanks due to aquatics toxicity caused by chlorine and associated compounds. Page 6 Version: June 2, 2014 Guilford WWTP NC0047384 2013 Freshwater RPA - 95% Probability/95% Confidence MAXIMUM DATA POINTS = 58 Qw (MGD) = 40.00 IQIOS(cfs)= 1.76 7Q1OS (cfs) = 2.10 7QIOW(cfs)= 4.70 30Q2 (cfs) = 6.50 Avg. Stream Flow, QA (cfs) = 46.00 Receiving Stream: South Buffalo Creek WWTP/WTP Class: IV IWC @ 1QIOS = 97.24% IWC @ 7QIOS = 96.72% IWC @ 7QI OW = 92.95% IWC@30Q2= 90.51% IWC @ QA = 57.41% Stream Class: WS Outfall Qw=40 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL l REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS / Chronic Applied Standard %2 FAV / Acute n u Det Max Pred Allowable Cw Cw Arsenic Arsenic C C 50 10 FW(7Q10s) FIFI/WS(Qavg) tie./I. ug/L 17 17 3 3 13.3 13.3 Acute: NO WQS _ _-- _ _---------------------------- --- Chronic: -- 51.7 N_ o value > Allow_a_ble C_w _ Chronic: 17.4 No value > Allowable Cw _ _ _ _ _ _ _ _ _ _ _ _ _ No RP , Predicted Max >_ 50% of Allowable Cw - defer to LTMP Beryllium NC 6.5 FW(7Q10s) tie../1. 0 0 N/A Acute: NO WQS _ _ -----6.7 _ --- Chronic: al samples < 5 ug/L ---------------------------- Cadmium NC 2 FW(7Q10s) 15 ug/L 0 0 N/A Acute: 15.4 _ _ _ ---- _ ---------------------------- Chronic:—2.1 all samples < 2 ug/L --- Chromium NC 50 FW(7Q1Os) 1022 ug/L 58 0 2.5 Acute: 1,051.0 ---- -- Chronic: 51.7 No value > Allowable Cw all samples < 5 ugfL ---------------------------- Copper (AL) NC 7 FW(7Q10s) 7.3 us,/I. 58 56 13.0 Acute: 7.5 Chronic:-----7.2 ------------------------------- 1 I value(s)> Allowable Cw RP for AL(Cu,Zn,Ag,Fe,CI) - apply Quarterly Monitoring in conjunction with TOX Test Cyanide NC 5 FW(7Q10s) 22 10 wail.. 0 0 N/A Acute: 22.6 ------------------------------------ Chronic:5.2 all sample < 20 ug/L Fluoride NC 1800 FW(7Q10s) uJl. 58 58 1,300.0 Acute: NO WQS _ _____ _ __ Chronic: 1,861.0 No value > Allowable Cw _ _ _ _ _ _ _ _ _ _ _ ____ No RP , Predicted Max a 50% of Allowable Cw - defer to LTMP Lead NC 25 FW(7Q10s) ; ` ul 'I 55 5 16.0 Acute: 34.8 Chronic---- 25.8--- No value> Allowable Cw No RP , Predicted Max i 50% of Allowable Cw - defer to LTMP ---------------------------- Nickel NC 88 FW(7Q10s) 261 u:1 1. 58 58 42.0 Acute: 268.4 Chronic----- 91.0--- No value > Allowable Cw No RP, Predicted Max < 50% of Allowable Cw - No Monitoring required --------------------------- Page 1 of 2 NC0047384 9595 FRESHWATER RPA@40MGD 2014.xlsm, rpa 2/10/2014 Guilford WWTP NC0047384 2013 Freshwater RPA - 95% Probability/95% Confidence MAXIMUM DATA POINTS = 58 Outfall 1 Qw = 40 MGD Selenium NC 5 FW(7Q10s) 56 uwL 22 2 34.8 Acute: 57.6 _ _ _ _____ ____ Chronic: 5.2 1 value(s) > Allowable Cw RP for non -AL - apply Monthly Monitoring with Limit ____________________________ Silver(AL) NC 0.06 FW(7Q10s) 1.23 uo/L 0 0 N/A Acute: 1.265 _ _ _____ _ __ Chronic: 0.062 all samples < 5 ug/L _____________________ Zinc (AL) NC 50 FW(7Q10s) 67 unll. 58 58 144.0 Acute: 68.9 _ _ __ _ _ Chronic: 51.7 52 value(s) > Allowable Cw RP for AL(Cu,Zn,Ag,Fe.CI) - apply Quarterly Monitoring in conjunction with TOX Test NC0047384 9595 FRESHWATER RPA(@40MGD 2014.xlsm, r�pa Page 2 of 2 2/10/2014 Guilford WWTP NC0047384 2013 Freshwater RPA - 95% Probability/95% Confidence MAXIMUM DATA POINTS = 58 Qw (MGD) = 56.00 IQ10S(cfs)= 1.76 7Q1OS(cfs)= 2.10 7QIOW (cfs)= 4.70 30Q2 (cfs) = 6.50 Avg. Stream Flow, QA (cfs) = 46.00 Receiving Stream: South Buffalo Creek W WTP/WTP Class: IV IWC tn3 IQ1OS = 98.01% IWC c 7QIOS = 97.64% IWC tQ 7Q10W = 94.86% IWC Q 30Q2 = 93.03% IWC Qu QA = 65.36% Stream Class: WS Outfall 1 Qw = 56 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL UNITS REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS / Chronic Applied Standard % FAV / Acute Il Max Pred # Det. Cw Allowable Cw Arsenic Arsenic C C 50 10 FW(7Q10s) HH/WS(Qavg) ug/I, ug/I. 17 17 3 3 13.3 13.3 Acute: NO WQS _ __—__ ____—__________________________ Chronic: 51.2 No o value > Allowable Cw__ Chronic: 15.3 No value > Allowable Cw _ _ _ _ _ _ _ _ _ _ _ _ _ No RP , Predicted Max >_ 50% of Allowable Cw - defer to LTMP Beryllium NC 6.5 FW(7Q10s) ug/L 0 0 N/A Acute: NO WQS _ _ _ Chronic------6.7 --- al samples < 5 ugIL ---------------------------- Cadmium NC 2 FW(7QIOs) 15 ug/I. 0 0 N/A Acute: 15.3 _ _—_—__ __— Chronic: 2.0 all samples < 2 ug/L ________________________—__ Chromium NC 50 FW(7Q10s) 1022 ue/1. 58 0 2.5 Acute: 1,042.8 _ _—_—______—___________________________ Chronic: 51.2 No value > Allowable Cw all samples < 5 ug/L Copper (AL) NC 7 FW(7Q10s) 7.3 ug/I. 58 56 13.0 Acute: 7.4 ------------------------------------ Chronic:72 II value(s) > Allowable Cw RP for AL(Cu,Zn,Ag,Fe,CI) - apply Quarterly Monitoring in conjunction with TOX Test Cyanide NC 5 FW(7Q10s) 22 10 ugll. 0 N N/A Acute: 22.4 Chronic: 5.1 --- all sample < 20 ug/L ---------------------------- Fluoride NC 1800 FW(7Q10s) ug/l. 58 58 1,300.0 Acute: NO WQS _ Chronic: 1,843.5 No value > Allowable Cw No RP , Predicted Max z 50% of Allowable Cw - defer to LTMP Lead NC 25 FW(7Q10s) 33.8 ug/I. 58 5 16.0 Acute: 34.5 Chronic25.6--- No value > Allowable Cw No RP , Predicted Max >_ 50% of Allowable Cw - defer to LTMP ---------------------------- Nickel NC 88 FW(7Q10s) 261 ug/l, 58 58 42.0 Acute: 266.3 _ _ _ _ Chronic: 90.1 No value > Allowable Cw No RP, Predicted Max < 50% of Allowable Cw - No Monitoring required _ _ _ _ _ _ _ _ Page 1 of 2 9595 FRESHWATER RPA2013 (2).xlsm, rpa 1/24/2014 Guilford WWTP NC0047384 2013 Freshwater RPA - 95% Probability/95% Confidence MAXIMUM DATA POINTS = 58 Outfall 1 Qw = 56 MGD Selenium NC 5 FW(7Q10s) 56 ueJL 22 2 34.8 Acute. 57.1 Chronic: 5. I l value(s) > Allowable Cw RP for non -AL - apply Monthly Monitoring with Limit Silver (AL) NC 0.06 FW(7Q10s) 1.23 ug/L 0 0 N/A Acute: 1.255 —_ _ _ __ - Chronic: 0.061 all samples < 5 ug/L ______________________---- _ Zinc (AL) NC 50 FW(7Q10s) 67 ug/L 58 58 144.0 Acute: 68.4 _ _ _ _ Chronic: 51.2 52 value(s) > Allowable Cw RP for AL(Cu,Zn,Ag,Fe,CI) - apply Quarterly Monitoring in conjunction with TOX Test Page 2 of 2 9595 FRESHWATER RPA2013 (2).xlsm, rpa 1/24/2014 REASONABLE POTENTIAL ANALYSIS 1 Arsenic - FW Standard Date 1 9/15/2010 2 12/29/2010 3 3/9/2011 4 6/8/2011 5 9/14/2011 6 12/14/2011 7 3/14/2012 8 6/20/2012 9 9/12/2012 10 12/11/2012 11 3/13/2013 12 9/18/2013 13 10/28/2013 14 10/29/2013 15 10/30/2013 16 10/31/2013 17 11/26/2013 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Data BDL=1/2DL Results 10 5 Std Dev. 10 5 Mean 10 5 C.V. 10 5 n 11 11 8 8 Mult Factor = 4 4 Max. Value 10 5 Max. Pred Cw 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 Use "PASTE SPECIAL -Values" then "COPY" Maximum data Points = 58 8 Chromium 1.6247 5.4706 0.2970 17 1.21 11.0 ug/L 13.3 ug/L Date 1 11/1/2013 2 3 4 5 6 10/1/2013 7 8 9 10 11 12 13 14 9/1/2013 15 16 17 18 8/1/2013 19 20 21 22 7/1/2013 23 24 25 26 27 5/1/2013 28 29 30 31 32 4/1/2013 33 34 35 36 3/1/2013 37 38 39 40 2/1/2013 41 42 43 44 1/1/2013 45 46 47 48 49 10/24/2012 50 10/31/2012 51 11/7/2012 52 11/14/2012 53 11/21/2012 54 11/28/2012 55 12/5/2012 56 12/11/2012 57 12/19/2012 58 12/26/2012 I` I si <I Data c 5 < 5 5 5 5 5 5 BDL=1/2DL Results 2.5 Std Dev. 2.5 Mean 2.5 C.V. 2.5 n 2.5 2.5 Mult Factor = 2.5 Max. Value 5 2.5 Max. Pred Cw 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 5 2.5 Use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 0.0000 2.5000 0.0000 58 1.00 2.5 ug/L 2.5 ug/L -1- NC0047384 9595 FRESHWATER RPA@4OMGD 2014.xlsm, data 2/10/2014 REASONABLE POTENTIAL ANALYSIS 9 Copper (AL) Date 1 11/21/2012 2 11/28/2012 3 12/5/2012 4 12/11/2012 5 12/19/2012 6 12/26/2012 7 1/2/2013 8 1/9/2013 9 1/16/2013 10 1/23/2013 11 1/29/2013 12 2/6/2013 13 2/13/2013 14 2/20/2013 15 2/26/2013 16 3/6/2013 17 3/13/2013 18 3/20/2013 19 3/26/2013 20 4/3/2013 21 4/10/2013 22 4/17/2013 23 4/23/2013 24 5/1/2013 25 5/8/2013 26 5/15/2013 27 5/22/2013 28 5/29/2013 29 6/5/2013 30 6/12/2013 31 6/19/2013 32 6/26/2013 33 7/3/2013 34 7/10/2013 35 7/17/2013 36 7/23/2013 37 7/31/2013 38 8/7/2013 39 8/14/2013 40 8/21/2013 41 8/28/2013 42 9/4/2013 43 9/11/2013 44 9/18/2013 45 9/25/2013 46 10/2/2013 47 10/9/2013 48 10/16/2013 49 10/23/2013 50 10/28/2013 51 10/29/2013 52 10/30/2013 53 10/31/2013 54 11/1/2013 55 11/6/2013 56 11/13/2013 57 11/20/2013 58 11/26/2013 Data BDL=112DL Results 9 9 Std Dev. 8 8 Mean 6 6 C.V. 7 7 n 7 7 7 7 Mult Factor = 7 7 Max. Value 7 7 Max. Pred Cw 9 9 6 6 11 11 6 6 7 7 7 7 8 8 7 7 10 10 4 4 7 7 5 5 7 7 9 9 7 7 6 6 11 11 8 8 5 5 5 5 7 7 13 13 5 5 7 7 8 8 2 1 5 5 6 6 5 5 6 6 5 5 7 7 7 7 6 6 7 7 5 5 4 4 7 7 6 6 7 7 4 4 4 4 4 4 5 5 7 7 7 7 7 7 7 7 6 6 7 3.5 Use "PASTE SPECIAL Values" then "COPY" . Maximum data points = 58 11 Fluoride 1.9686 6.5776 0.2993 58 1.00 13.0 ug/L 13.0 ug/L Use "PASTE SPECIAL Values" then "COPY" Maximum data points = 58 Date Data BDL=1/2DL Results 1 10/24/2012 I 1 600 600 Std Dev. 251.9855 2 10/31/2012 I 1100 1100 Mean 803.4483 3 11/7/2012 900 900 C.V. 0.3136 4 11/14/2012 1000 1000 n 58 5 11/21/2012 1000 1000 6 11/28/2012 600 600 Mult Factor= 1.00 7 12/5/2012 500 500 Max. Value 1300.0 ug/L 8 12/11/2012 1000 1000 Max. Pred Cw 1300.0 ug1L 9 12/19/2012 1000 1000 10 12/26/2012 1100 1100 11 1/2/2013 500 500 12 1/9/2013 700 700 13 1/16/2013 200 200 14 1/23/2013 500 500 15 1/29/2013 900 900 16 2/6/2013 1000 1000 17 2/13/2013 600 600 18 2/20/2013 600 600 19 2/27/2013 600 600 20 3/6/2013 700 700 21 3/13/2013 600 600 22 3/20/2013 500 500 23 3/27/2013 500 500 24 4/3/2013 500 500 25 4/10/2013 400 400 26 4/17/2013 700 700 27 4/24/2013 500 500 28 5/1/2013 600 600 29 5/8/2013 700 700 30 5/15/2013 600 600 31 5/22/2013 500 500 32 5/29/2013 500 500 33 6/5/2013 800 800 34 6/12/2013 700 700 35 6/19/2013 1100 1100 36 6/26/2013 900 900 37 7/3/2013 i 1200 1200 38 7/10/2013 800 800 39 7/17/2013 1200 1200 40 7/24/2013 900 900 41 7/31/2013 800 800 42 8/7/2013 800 800 43 8/14/2013 700 700 44 8/21/2013 1000 1000 45 8/28/2013 900 900 46 9/4/2013 700 700 47 9/11/2013 800 800 48 9/18/2013 700 700 49 9/25/2013 900 900 50 10/2/2013 900 900 51 10/9/2013 1100 1100 52 10/16/2013 1100 1100 53 10/23/2013 1300 1300 54 10/30/2013 1100 1100 55 11/6/2013 1000 1000 56 11/13/2013 1100 1100 57 11/20/2013 1300 1300 58 11/26/2013 1100 1100 -1- NC0047384 9595 FRESHWATER RPA©40MGD 2014.xlsm, data 2/10/2014 REASONABLE POTENTIAL ANALYSIS 12 Lead Use"PASTE SPECIAL - Values" then "COPY" Maximum data points 50 Date Data BDL=112DL Results 1 11/1/2013 10 5 Std Dev. 2.0938 2 10 5 Mean 5.6034 3 <: 10 5 C.V. 0.3737 4 10 5 n 58 5 S 10 5 6 10/1/2013 10 5 Mult Factor 1.00 7 5; 10 5 Max. Value 16.0 ug/L 8 10 5 Max. Pred Cw 16.0 ug/L 9 u 10 5 10 10 5 11 10 5 12 10 5 13 10 5 14 9/1/2013 10 5 15<, 10 5 16 10 5 17 10 5 18 8/1/2013 10 5 19 E, 10 5 20 a 10 5 21 10 5 22 7/1/2013 c 10 5 23 10 5 24 10 5 25 ; 10 5 26 10 5 27 5/1/2013 10 5 28 10 5 29 4 10 5 30 16 16 31 10 5 32 4/1/2013 10 5 33 `ty 10 5 34 b: 10 5 35 10 5 36 3/1/2013 10 5 37 p-. 10 5 38 10 5 39 10 5 40 2/1/2013 10 5 41 13 13 42 <' 10 5 43 * 10 5 44 1/1/2013 10 10 45 10 10 46 < 10 5 47 10 5 48 10 5 49 10/24/2012 10 5 50 10/31/2012 10 5 51 11/7/2012 ' = 10 5 52 11/14/2012 10 5 53 11/21/2012 S 10 5 54 11/28/2012 10 5 55 12/5/2012 10 5 56 12/11/2012 ', 11 11 57 12/19/2012 �'< 10 5 58 12/26/2012 < 10 5 15 Nickel Date Data BDL=1/2DL Results 1 9/5/2012 14.0 14 Std Dev. 2 9/12/2012 13.0 13 Mean 3 9/26/2012 21.0 21 C.V. 4 11/7/2012 42.0 42 n 5 11/14/2012 34.0 34 6 11/21/2012 24.0 24 MultFactor = 7 11/28/2012 13.0 13 Max. Value 8 12/5/2012 21.0 21 Max. Pred Cw 9 12/11/2012 31.0 31 10 12/19/2012 27.0 27 11 1/2/2013 15.0 15 12 1/9/2013 21.0 21 13 1/16/2013 24.0 24 14 1/23/2013 28.0 28 15 1/29/2013 17.0 17 16 2/6/2013 18.0 18 17 2/13/2013 12.0 12 18 2/20/2013 14.0 14 19 2/26/2013 13.0 13 20 3/13/2013 10.0 10 21 3/26/2013 40.0 40 22 4/3/2013 16.0 16 23 4/10/2013 20.0 20 24 4/17/2013 15.0 15 25 4/23/2013 15.0 15 26 5/15/2013 38.0 38 27 5/22/2013 40.0 40 28 5/29/2013 19.0 19 29 6/5/2013 17.0 17 30 6/12/2013 13.0 13 31 6/19/2013 26.0 26 32 6/26/2013 17.0 17 33 7/3/2013 20.0 20 34 7/10/2013 11.0 11 35 7/17/2013 16.0 16 36 7/23/2013 14.0 14 37 7/31/2013 20.0 20 38 8/7/2013 24.0 24 39 8/14/2013 15.0 15 40 8/21/2013 13.0 13 41 8/28/2013 32.0 32 42 9/4/2013 12.0 12 43 9/11/2013 19.0 19 44 9/18/2013 18.0 18 45 9/25/2013 29.0 29 46 10/2/2013 14.0 14 47 10/9/2013 28.0 28 48 10/16/2013 14.0 14 49 10/23/2013 13.0 13 50 10/28/2013 18.0 18 51 10/29/2013 14.0 14 52 10/30/2013 13.0 13 53 10/31/2013 17.0 17 54 11/1/2013 19.0 19 55 11/6/2013 14.0 14 56 11/13/2013 14.0 14 57 11/20/2013 17.0 17 58 11/26/2013 14.0 14 Use "PASTE SPECIAL, Values" limn "COPY" . Maximum data points = 58 7.9197 19.6552 0.4029 58 1.00 42.0 ug/L 42.0 ug/L NC0047384 9595 FRESHWATER RPA©40MGD 2014.xlsm, data - 1 - 2/10/2014 REASONABLE POTENTIAL ANALYSIS 16 Selenium Use "PASTE SPECIAL Values" then "COPY" . Maximum data =68 Date Data BDL=1/2DL Results 1 11/1/2013 IF 10 5 Std Dev. 4.2795 2 I 10 5 Mean 5.8636 3 10/1/2013 .. 10 5 C.V. 0.7298 4 r 10 5 n 22 5 10 5 6 10 5 Mult Factor = 1.39 7 9/1/2013 10 5 Max. Value 25.0 ug/L 8 3/1/2013 ' 10 5 Max. Pred Cw 34.8 ug/L 9 1/26/2010 . 10 5 10 3/10/2010 -z 10 5 11 4/27/2010 ' 10 5 12 6/16/2010 10 5 13 9/15/2010 -. 10 5 14 12/29/2010 '" . 10 5 15 3/9/2011 10 5 16 6/8/2011 10 5 17 9/14/2011 10 5 18 12/14/2011 a:, 25 25 19 3/14/2012 4 4 20 6/20/2012 10 5 21 9/12/2012 ' Y 10 5 22 12/11/2012 "!' 10 5 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 icy 53 I' ; 54 55 56 t' 57 58 18 Zinc (AL) Date 1 11/21/2012 2 11/28/2012 3 12/5/2012 4 12/11/2012 5 12/19/2012 6 12/26/2012 7 1/2/2013 8 1/9/2013 9 1/16/2013 10 1/23/2013 11 1/29/2013 12 2/6/2013 13 2/13/2013 14 2/20/2013 15 2/26/2013 16 3/6/2013 17 3/13/2013 18 3/20/2013 19 3/26/2013 20 4/3/2013 21 4/10/2013 22 4/17/2013 23 4/23/2013 24 5/1/2013 25 5/8/2013 26 5/15/2013 27 5/22/2013 28 5/29/2013 29 6/5/2013 30 6/12/2013 31 6/19/2013 32 6/26/2013 33 7/3/2013 34 7/10/2013 35 7/17/2013 36 7/23/2013 37 7/31/2013 38 8/7/2013 39 8/14/2013 40 8/21/2013 41 8/28/2013 42 9/4/2013 43 9/11/2013 44 9/18/2013 45 9/25/2013 46 10/2/2013 47 10/9/2013 48 10/16/2013 49 10/23/2013 50 10/28/2013 51 10/29/2013 52 10/30/2013 53 10/31/2013 54 11/1/2013 55 11/6/2013 56 11/13/2013 57 11/20/2013 58 11/26/2013 Data BDL=1l2DL Results 82 82 Std Dev. 24.4843 60 60 Mean 79.4483 74 74 C.V. 0.3082 100 100 n 58 79 79 60 60 Mult Factor = 96 96 Max. Value 105 105 Max. Pred Cw Use "PASTE SPECIAL Values" then "COPY" . Maximum data P.Q1P.ts = 68 109 109 105 105 77 77 97 97 92 92 105 105 100 100 53 53 90 90 79 79 67 67 63 63 104 104 83 83 82 82 107 107 61 61 35 35 27 27 33 33 37 37 60 60 52 52 83 83 46 46 56 56 113 113 144 144 104 104 117 117 65 65 103 103 110 110 88 88 104 104 74 74 99 99 84 84 70 70 37 37 83 83 91 91 78 78 61 61 77 77 90 90 53 53 55 55 58 58 91 91 1.00 144.0 ug/L 144.0 ug/L -1- NC0047384 9595 FRESHWATER RPA@40MGD 2014.xism, data 2/10/2014 EFFLUENT ANALYSIS SUMMARY NC0047384 Fecal Coliform (2011-2013) 1) 9.53 geo avg < 100/100mL or 50 % of the monthly permit limit 2) 200% of 400/100 mL weekly avg limit = 800/100mL 2011 5 2012 0 2013 1 6 daily samples > 200% of permit limit < 20 daily samples exceeded 200% of the 400/100 mL permit limit 3) no more than two weekly average limit violations in 2013 (none on record) Reduce monitoring Frequency for fecal coliform to 2/week CBOD (2011-2013) 1) 7/12*4 mg/L + 5/12*8 mg/L = 5.67 mg/L weighted, annual monthly average 2.83 = 50% of wt. annual monthly average 2.7658551 2.77 three-year average is < 50% of the weighted annual monthly average limit 2) 200% of summer monthly avg. limit = 8 mi summer values > 8 2011 5 2012 3 2013 1 9 daily samples exceeded 200% of the monthly average summer limit 200% of winter monthly permit limit = 16 r winter values > 16 2011 0 2012 0 2013 0 no daily samples exceeded 200% of monthly average winter limit only 15 exceedances allowed - 9 accounted for 3) no more than two weekly average limit violations in 2013 (none on record) Reduce Monitoring Frequency for CBOD5 to 2/week TSS • (2011-2013) 1) 30 mg/L monthly average permit limit 15 = 50% of monthly average permit limit 5.18 three-year average is < 50% of the monthly average permit limit 2) 200% of monthly average permit limit= 60 mg/L 2011 0 2012 1 2013 0 1 daily sample exceeded 200% of the monthly average limit 3) no more than two weekly average limit violations in 2013 (none on record) Reduce Monitoring Frequency for TSS to 2/week NH3-N (2011-2013) 1) 7/12*2 mg/L + 5/12*4 mg/L = 2.83 mg/L weighted, annual monthly average 1.42 = 50% of wt. annual monthly average 0.56 three-year average is < 50% of the weighted annual monthly average limit 2) 200% of summer monthly avg. limit = 4 mg/L summer values > 4 2011 10 2012 1 2013 0 11 daily samples exceeded 200% of the monthly average summer limit 13) no more than two weekly average limit violations in 2013 (none on record) 200% of winter monthly permit limit = 8 mg/L winter values > 8 2011 7 2012 0 2013 0 0 0 0 7 daily samples exceeded 200% of monthly average winter limit Total -18 samples exceeded 200% of the monthly summer and winter averages (15 allowed) Monitoring Frequency for NH3-N remains the same City of Greensboro T. Z. Osborne [NC0047384] Reduced Monitoring Request The City of Greensboro hereby requests designation as an'Exceptional Performing Facility" and reduced monitoring for the following parameters listed as daily monitoring in the current T. Z. Osborne. NPDES permit: CBOD5, TSS, NH3-N, and fecal coliform. A spreadsheet summarizing the applicable data is also part of this submittal. [Language from 4ctober22, 2012 DWQ Guidance Regarding the Reduction of Monitoring Frequencies in NPDES Permits for Exceptionally Performing Facilities] • individual NPDES facilities shalt submit a written request to modify their NPDES permit specifying which parameters are to. be; considered for teqfrced monitoring . Permit holders must include with. their requests sufficient data, statistical analyses, and, other information to support the justification for reduced monitoring. ,NPDES permit staff shall ieview the application and pupporting information. Approval of reduced monitoring frequency shone granted if all the criteria below are met: • The facility has no more than one civil penalty assessrnent for permit limit violations for each target parameter during the previous three years. o During CY 2010 to 2012, the T. Z. Osborne POTW was assessed the following civil penalties for the four target parameters: ■ March 2011: $2599.62 for one MA NH3-N limit violation • Neither the permittee nor any of its employees have been convicted of criminal violations of the Clean Water Act within the previous five years. o No City of Greensboro employees have been convicted of criminal violations of the Clean Water Act within the previous five calendar years (2008-2412) • The facility is not currently under an SOC for target parameter effluent limit noncompliance. o The T. Z. Osborne POTW Is not currently under an SOC for CBOD5, TSS, NH3-N, or fecal coliform violations. • The facility is not on EPA's Quarterly Noncompliance Report for target parameter limit violations. o The City of Greensboro has not been notified that the T. Z. Osborne POTW is on EPA's Quarterly Noncompliance Report for CBOD5, NH3-N, TSS'or fecal coliform violations. • For BODE CBOD5, TSS, NH3-N and TSS, the three year arithmetic mean of effluent data must be less than fifty percent of the monthly average permit limit For fecal coliform or enterococci, the three year geometric mean must be less than 5Q percent of the monthly average permit limit. For parameters with summer and winter limits, an annual arithmetic mean of the seasonal limits may be used in the calculation. o The T. Z. Osborne CY2010-2012 effluent concentrations are less than 50% • .of the NPDES monthly average limits as follows [see attached data spreadsheet]: City of Greensboro 7. Z. Osborne NC0047384 Reduced Monitoring Request Submittal; April 2013 Page 1 Grzyb, Julie From: Godreau, Jessica Sent: Friday, May 30, 2014 1:23 PM To: Belnick, Tom; Matthews, Matt Cc: Berry, Ron; Grzyb, Julie; Poupart, Jeff; Frick, Jay; Sadosky, Rebecca Subject: RE: NPDES/Bromide/Dioxane Yes. If the local bromide work stops however, my understanding is that the division is ready to do more before the next permit cycle if needed (pending our own investigations). I'm ok leaving it out of the actual permits at this time because of the state and local actions occurring. Indications are positive with the study being done by NCSU. Thanks Ms. Jessica C. Godreau, PE, BCEE, Chief NC Public Water Supply Section 1634 Mail Service Center Raleigh NC 27699-1634 512 N Salisbury St, Raleigh 27604-1170 919-707-9100 switchboard 919-707-9078 direct E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Belnick, Tom Sent: Thursday, May 29, 2014 2:20 PM To: Godreau, Jessica; Matthews, Matt Cc: Berry, Ron; Grzyb, Julie; Poupart, Jeff Subject: NPDES/Bromide/Dioxane Jessica/Matt: Just want to make sure everyone is on same page.... 1. Bromide. PWS submitted comments regarding bromide in Draft permits for Greensboro TZ Osborne and Burlington Southside&Eastside. In response, a proposed bromide study to be concLucted by Permittees outside of NPDES permits will be undertaken. Pro p oJQol 2. 1,4-Dioxane. PWS submitted comments regarding 1,4-dioxane in Draft permit for Greensboro TZ Osborne. In response, the following proposed Reopener Condition will be added to Greensboro Final: A(x) Reopener for 1,4-Dioxane This permit may be reopened and modified in the future to include 1,4-dioxane monitoring and/or reduction measures, if the wastewater discharge is identified as contributing to violations of surface water quality standards. Let me know if I missed anything. I'd like to reissue these permits next FridayJune 6, as they have been on our backlog list for >2 years and we have committed to EPA to reissue during current FY. Thanks all. 1 Tom Belnick Supervisor, NPDES Complex Permitting Unit NCDWR/Water Quality Programs 919-807-6390 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties 2 • ra City of Greensboro North Carolina May 12, 2014 [via email] Mr. Matt Matthews NC Department of Environment and Natural Resources Division of Water Resources 1617 Mail Service Center Raleigh NC 27699-1617 Water Resources Department RE: Special Bromide Monitoring Study by City of Greensboro and Fayetteville Public Works Commission Urban Water Consortium Cape Fear River Basin 1,4-Dioxane Study Dear Matt, This correspondence is in response to our conference call of May 6, 2014 and will outline the special bromide monitoring study to be conducted by the City of Greensboro and Fayetteville Public Works Commission on the Haw River and Cape Fear River. 1. All surface water samples will be collected by Meritech, Inc., a North Carolina certified commercial laboratory. EPA Method 200.8 will be used for the bromide analyses. 2. All of the initial sample locations are currently part of the Upper Cape Fear or Middle Cape Fear Basin Monitoring Program and most are on the main stem of the Haw River/Cape Fear River. Bromide sampling and analyses will be added to the existing twice per month sampling frequency. 3. The City of Greensboro will pay for all bromide analyses in the Upper Cape Fear basin. 4. The Middle Cape Fear Basin Association will pay for all bromide analyses in the Middle Cape Fear basin. 5. Bromide sampling and analyses are scheduled to begin in May 2014. 6. After two months of sampling has been conducted and the results made available, the City of Greensboro, Fayetteville Public Works Commission and Division of Water Resources will meet to review the data and decide on the next steps to be taken. The sampling locations chosen for the bromide special study are as follows: Upper Cape Fear River Basin Bromide Sampling Sites [7 sitesi B0540050 North Buffalo Creek at 2770 Huffine Mill Road B0670000 South Buffalo Creek at SR 3000 McConnell Road B1020000 Haw River at SR 1700 [lower Hopedale Road] B1440000 Haw River at SR 2158 Swepsonville Road B1200000 Haw River at NC 54 B2100000 Haw River at SR1713 hear Bynum B4080000 Haw River at SR 1011 Old US 1 Moy 12, 2014 Letter from COG and PWC to Matt Matthews re: Bromide Study page 2 Middle Cape Fear River Basin Bromide Sampling Sites 14 sites' B6160000 Cape Fear River at NC 42 B6370000 Cape Fear River at US 401 B8290000 Cape Fear River above Lock & Dam #3 B8349000 Cape Fear River above Lock & Dam #1 We also wanted you to be aware that the Urban Water Consortium (UWC) recently approved funding for a 1,4-dioxane research project in the Cape Fear River Basin. The purpose of the study, which will begin in June 2014, is to quantify levels of 1,4-dioxane in the Cape Fear River and identify the sources. Both the City of Greensboro and Fayetteville Public Works Commission are members of the UWC. If you have any questions or need additional information, please do not hesitate to contact either of us. Sincerely, Martha E. Groome 336-433-7229 City of Greensboro Laboratory and Industrial Waste Section Supervisor e..,-- Au -- Charles W. Ham, Jr. 910-223-4702 Fayetteville Public Works Commission Water Resources Environmental and Compliance Manager cc: Steven Drew, City of Greensboro Water Resources Department Director [via email] Marion J. Noland, Fayetteville Public Works Commission Water Resources Chief Operating Officer [via email] Julie Grzyb, NCDENR-DWR NPDES Permit Unit [via email] Kenney McDowell, City of Greensboro Water Resources Department Deputy Director [via email] Lori W. Cooper, City of Greensboro Water Reclamation Superintendent [via email] Alicia Goots, City of Greensboro Laboratory Coordinator [via email] Kris Pawlak, Meritech, Inc. Laboratory Director [via email] 4f"A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary MEMORANDUM To: From: February 14, 2014 Eric Hudson [eric.hudson@ncdenr.gov] NCDENR / DWR /PWS Assistant Regional Engineer Winston-Salem Regional Office Julie Grzyb NPDES Unit Subject: Review of Draft NPDES Permit NC0047384 Greensboro — T.Z. Osborne WWTP Guilford County Please indicate below your agency's position or viewpoint on the draft permit for a renewal and expansion of the City of Greensboro's T.Z. Osborne WWTP and return this form by March 21, 2014. If you have any questions on the draft permit, please contact me at (919) 807-6389 or e-mail Julie.grzyb@ncdenr.gov. RESPONSE: (Check one) Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: A monitoring condition should be included to require monthly monitoring for bromide because downstream drinking water treatment plants are sensitive to bromide concentrations with respect to compliance for the EPA Stage 2 Disinfectant Byproducts Rule (see attachment for justification to require bromide monitoring). Language should be included in the permit that allows DWR to reopen the permit to include 1,4-dioxane monitoring or reduction if the discharge from the T.Z. Osborne plant is implicated in any way to levels of 1,4- dioxane exceeding surface water standards (see attachment for justification). Opposes th ce of the above permit, based on reasons stated below, or attached: Signed (4-61Date: 3.// 6/2O/ y 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919.807-63001 FAX: 919-807-6492 Internet www.ncwateraualihr.orq An Equal Opportunity 1 Affirmative Action Employer NonrthCarolma Naturally Justification for Requiring Bromide Monitoring in the NPDES Permit for Greensboro - T.Z. Osborne WWTP. Public Water Supply Systems must comply with the Disinfection Byproduct (DBP) Rule, which requires monitoring of DBPs in the distribution systems. Trihalomethanes (THMs) are DBPs formed by reaction between chlorine (which is used to disinfect drinking water), natural organic matter, and bromide. In the presence of chlorine, bromide is oxidized to hypobromous acid, which is a stronger halogen substitution agent than hypochlorous acid. When bromide is present in the raw water at levels as low as 100 ppb, DBP kinetics may become accelerated with a direct incorporation of bromide into DBPs. [reference: Bromide — an Unsuspected Culprit: Assessing Impacts on Stage 2 DBPR Compliance by Cory Hopkins with Hazen and Sawyer] The Haw River has exhibited bromide concentrations exceeding 1000 ug/L. [reference: Mapping historic disinfection byproduct data with ArcGIS to identify North Carolina surface waters with potentially high bromide concentrations by Jeremy Fireline with North Carolina State University] The Public Works Commission (PWC) of the City of Fayetteville owns and operates two water treatment plants. In 2012 the PWC had levels of Total Trihalomethanes (TTHMs) that were higher than expected. Unusually high TTHM at PWC's water treatment facilities caused PWC and Hazen and Sawyer to investigate the source of these elevated disinfection byproducts. The investigation revealed that elevated TTHM may be caused by high concentrations of bromide present in the raw water taken from the Cape Fear River. Because bromide, which is not currently regulated, is not naturally formed, a series of sampling and tests has been conducted along the Cape Fear River, and it has been determined that the chemical is in the water source. [reference: The Bromide Problem in the Cape Fear River near Fayetteville by z. Michael Wang, PhD, PE, BCEE with Hazen and Sawyer] On February 5, 2014, Eric Hudson and Tom Boyd of the PWSS-WSRO attended a knowledge sharing meeting at the City of Greensboro's Mitchell Water Treatment Plant. Dr. Detlef Knappe, with North Carolina State University, spoke on bromide in the Haw River / Jordan Lake / Cape Fear River. Dr. Knappe reported bromide sampling results for the Haw River. By far the largest source of bromide was from Greensboro's T.Z. Osborne WWTP at 3,700 ug/L and a flow rate of approximately 40 MGD. Given the Greensboro - T.Z. Osborne WWTP is discharging high levels of bromide into the Haw River and bromide causes DBP compliance problems for downstream water treatment plants, bromide monitoring should be included in the NPDES permit for Greensboro - T.Z. Osborne WWTP. Bromide monitoring has previously been included in the NPDES permit for Duke Energy — Belews Creek Steam Station. The Greensboro — T.Z. Osborne WWTP should also monitor for bromide and the data should be reported to NC DENR. Eric Hudson, PWSS-WSRO, - 02/26/2014 Justification for including Language to Reopen NPDES Permit for Greensboro - T.Z. Osborne WWTP. Recent monitoring data from the EPA's Unregulated Contaminant Monitoring Rule suggests that levels of 1, 4-dioxane are above surface water standards at some water treatment facilities in the Cape Fear Basin. Because 1, 4-dioxane is not removed with conventional water treatment, the presumption is that the surface water standards themselves are being violated. We understand that DWR has begun effort to examine available analytical data and determine the source of the 1, 4-dioxane. This in turn, may lead to revisions on some NPDES discharges to require monitoring or reductions. It is our understanding that if the discharge from the T.Z. Osborne plant is implicated in any way that either the permit will be reissued or monitoring requirements added prior to the next review of the NPDES permit. If EPA moves forward with a decision to regulate 1, 4-dioxane and there are identified dischargers above the established MCL, additional permit revisions may be required as well. ✓ � News & Record • Advertising Affidavit 200 E. Market St Greensboro, NC. 27401 (336) 373-7287 NCDENR DWQ NPDES ATTN DINA SPRINKLE 1617 MAIL SERVICE CENTER RALEIGH, NC 27699 Account Number 4002143 Date February 15, 2014 PO Number Order Category Description 512 N SALISBURY 0000030867 Public Notice Legal Notices North Carolina Environmental Man- agement Commission/(NPDES Unit 1617 Mail Service Center Raleigh. NC 27699-1617 Notice of Intent to Issue a NPDES wastewater Permit The North Carolina Environmental Management Commission proposes to issue a NPDES wastewater dis- charge permit to the peroonCs) listed below. Written comments regarding tho proposed permit will be accept- ed until 30 days after the publish date of this notice. The Director of the NC Division of Water Resources (DWR) may hold a public hearing should there be a significant degree of public interest. Please mall com- ments and/or information requests to DWR at the above address. Inter- ested persons may visit the DWR at 512 N. Salisbury Street. Raleigh. NC to review information on file. Addi- tional information on NPDES permits and this notice. may be found on our wobslto: http✓/portal.ncdenr.org/w ob/wq/swp/ps/npdes/catendar. or by calling 4919) 807-6390. City of Greensboro. requested renewal and an expansion modification of permit NC0047384 for the T.Z. Osborne WWTP In Guilford County: this per- mitted dtacharoo is treated munici- pal and industrial wastewater to South Buffalo Creole, Cape Fear Riv- er Basin. Public Notice North Carolina Environmental Management Commission/NPDES Unit Publisher of the Greensboro News & Record Before the undersigned, a Notary Public of Guilford, North Carolina, duly commissioned, , qualified, and authorized by law to administer oaths, personally appeared the Publisher Representative who by being duly sworn deposes and says: that he/she is the Publisher's Representative of the News & Record, engaged in the publishing of a newspaper known as News & Record, published, issued and entered as second class mail in the City of Greensboro, in said County and State: that he/she is authorized to make this affidavit and sworn statement: that the notice or other legal advertisement, a copy of which is attached hereto, was published in the News & Record on the following dates: 02/15/2014 and that the said newspaper in which such notice, paper document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. • (sign re of person making affidavit) Sworn to and subscribed before me the `'"' day of A � - My Comm. Exp. . 6/1512014 BUBLAG KAV iii,,rp 0 CO' THIS IS NOT A BILL. ilLEASEPAY FROM INVOICE. THANK YOU 20 1+ (Notary Public) rgCity of Greensboro North Carolina July 10, 2013 [via email] Ms. Julie Grzyb NC Department of Environment and Natural Resources Division of Water Quality-NPDES Permits Unit 1617 Mail Service Center Raleigh NC 27699-1617 re_c_v-404~/ c,,itsk4+7 Water Resources Department RE: City of Greensboro Comments on T. Z. Osborne Draft Permit NC0047384 Dated July 2, 2013 Dear Julie, These comments are in response to the latest draft of the City of Greensboro T. Z. Osborne NPDES Permit NC0047384 attached to your email correspondence of July 2, 2013. We appreciate the changes made in the current draft in response to our previous comments. Comments on Page A.(1). Permit Limits (40 MGD) The comments will be presented in the same order as in the previous City of Greensboro comments letter of June 13, 2013. 1. Fluoride Limit We concur with the monthly average fluoride limit of 1.9 mg/I and the daily maximum "monitor and report" requirement in the current draft. 2. Arsenic Limit We concur with the 17.4 ug/1 monthly average arsenic limit and the 350 ug/l daily maximum arsenic limit in the current draft. Comments on Page A.(2). Permit Limits (56 MGD 3. Fluoride Limit We concur with the monthly average fluoride limit of 1.84 mg/I and the daily maximum "monitor and report" requirement in the current draft. 4. Arsenic Limit We concur with the 15.3 ug/I monthly average arsenic limit and the 347 ug/l daily maximum arsenic limit in the current draft. 5. Ammonia Nitrogen Limit for 56 MGD We concur with footnote #13 in the current draft clarifying that the ammonia -nitrogen limits listed on Page A.(2). will become effective when the annual average calendar year flow of the T. Z. Osborne POTW reaches 36 MGD. The annual average flow will be reported to DWQ with the December DMR, which includes this information as part of the calculation of the annual total phosphorus and total nitrogen loading. July 10, 2013 Letter to DWQ-Ms. Julie Grzyb re: T. Z. Osborne Final Draft NPDES Permit NC0047384 Page 2 6. Daily Monitoring for CBOD5, TSS, NHS-N and Fecal Coliform Page A.(2.) includes daily monitoring for CBOD5, TSS, NH3-N and Fecal Coliform. Greensboro previously requested that the monitoring frequency be modified to reflect the reduced monitoring allowed on Page A. (1.) if the POTW still met the reduced monitoring criteria during the construction phase and the NPDES permit limits were the same. It is my understanding that the legal counsel for the North Carolina Water Quality Association (NCWQA) has contacted Jeff Poupart concerning this topic. We request that DWQ retain the reduced monitoring frequencies on Page A.(2). but also include a permit reopener condition which allows DWQ to modify the permit to increase the frequency of monitoring if there is any variability or concern following the treatment plant upgrade/expansion. This reopener could also require that the City of Greensboro submit a brief summary of facility performance after the upgraded plant has been in operation for 12 months. That report would be the basis for DWQ deciding whether to reopen the permit. We look forward to discussing Item #6 with you further. Note: We have provided a schematic of the modification to the current 7ZO activated sludge/ nitrification process which will include the addition of denitrification. 7. Mercury Limit Change Required by EPA We concur with the 12 ng/1 annual average mercury limit. Please contact me if you have questions or need additional information. Sincerely, .7vf artie Groome Martie Groome Laboratory and Industrial Waste Section Supervisor cc: Steve Drew, Water Resources Department Director (via email) Kenney McDowell, Water Resources Department Deputy Director (via email) Don Howard, Water Reclamation Manager (via email) Lori W. Cooper, ORC-T. Z. Osborne POTW (via email) Ed Osborne, ORC-North Buffalo POTW (via email) Alicia Goots, Laboratory Coordinator (via email) Frank Skee, Pretreatment Coordinator (via email) City of Greensboro L J North Carolina June 13, 2013 [via email] Ms. Julie Grzyb NC Department of Environment and Natural Resources Division of Water Quality-NPDES Permits Unit 1617 Mail Service Center Raleigh NC 27699-1617 Water Resources Department RE: City of Greensboro Comments on T. Z. Osborne Draft Permit NC0047384 Dear Julie, Thank you for providing the additional information on the Reasonable Potential calculations and data for the T. Z. Osborne permit. The City of Greensboro submits the following comments on the draft T. Z. Osborne NPDES permit dated May 8, 2013. General Comment As you are aware, there are bills currently being considered by the North Carolina General Assembly that propose to modify the Jordan Lake Rules. Although this correspondence does not contain any specific comments about the Jordan Lake nutrient targets in the draft permit, the City of Greensboro wants to document our intention to request a NPDES permit modification should any final legislation impact any of the limitations or requirements contained in this draft permit. Comments on Page A.(1). Permit Limits (40 MGD) 1. Fluoride Limit The cover letter for the draft permit stated: "Fluoride monitoring was changed to monthly and the 1.9 mg/I limitation was changed to a monthly average and weekly limit." The draft permit limits page lists 1.9 mg/I as a daily maximum and a monthly average. Our previous NPDES permit had only a weekly average limit of 1.9 mg/I for fluoride. We are not aware of any DWQ policy change that would cause the permit limit to be expressed differently. We request that the weekly average and daily maximum limits be removed and a fluoride weekly average limit of 1.9 mg/I be added. 2. Arsenic and Selenium Limits and Reasonable Potential Analysis (RPA) The RPA selenium and arsenic limits were based on a small data set (14 samples). The City of Greensboro reserves the right to conduct additional monitoring, request that the RPA be conducted again and the permit reopened prior to the expiration of the NPDES permit. 3. Arsenic Limit The draft permit contains the same value for the daily maximum limit and the monthly average limit for arsenic. The previous NPDES permit contained weekly average limits based on the North Carolina Water Quality Standard. We are not aware of any DWQ policy change that would cause the permit limit to be expressed differently. We request that the daily maximum and monthly average arsenic limits be removed and a weekly average limit be developed. Letter to DWQ-Ms. Julie Grzyb re: T. Z. Osborne Draft NPDES Permit NC0047384 Page 2 Comments on Page A.(2). Permit Limits (56 MGD) 4. Fluoride Limit As stated previously, the current NPDES permit contains only a weekly average limit of 1.9 mg/I for fluoride. We are not aware of any DWQ policy change that would cause the permit limit to be expressed differently. We request that the weekly average and daily maximum limits be removed and a fluoride weekly average limit of 1.84 mg/1 be added to Limits Page A.(2.). 5. Arsenic Limit The draft permit contains the same value for the daily maximum limit and the monthly average limit for arsenic. The previous NPDES permit contained weekly average limits based on the North Carolina Water Quality Standard. We are not aware of any DWQ policy change that would cause the permit limit to be expressed differently. We request that the daily maximum and monthly average arsenic limits be removed and a weekly average limit be developed. 6. Ammonia Nitrogen Limit for 56 MGD The current NPDES permit would allow the T. Z. Osborne plant to discharge 40 MGD at a concentration of 2.0 mg/I of ammonia nitrogen. In previous discussions with the DWQ NPDES unit concerning the expansion of the T. Z. Osborne POTW and the closure of the North Buffalo POTW, the City of Greensboro requested that the current monthly average ammonia nitrogen limits of 2.0 mg/I summer and 4.0 mg/I winter be effective until the flow of the T. Z. Osborne POTW reached 40 MGD. The current waste load allocation would not be exceeded until the POTW reaches a flow in excess of 40 MGD. The proposed ammonia nitrogen limits at 56 MGD result in a 42% reduction from the current permit allowable load for ammonia nitrogen. Calculations Allowable Load Current Permit 2.0 mg/I * 8.34 * 40 MGD 667.2 pounds/day Draft Permit 0.82 mg/I * 8.34 * 56 MGD 382.97 pounds/day The ammonia nitrogen limits in the draft permit are the same values included in the speculative limits correspondence of December 20, 2010. The speculative limits letter included the following statement concerning the ammonia limits: "Oxygen Demanding Waste. In order to protect for instream dissolved oxygen, the BOD ultimate loading was frozen by lowering the ammonia limits to 0.82 mg/I NH3-N (summer) and 1.64 mg/I (winter). The CBOD5 remains the same at 4.0 mg/I (summer) and 8.0 mg/I (winter)." It is our understanding that these values were obtained from a draft EPA Water Quality Criteria document for ammonia that has not yet been finalized/approved by EPA. We request that language be added to the permit on page A.(2.) to allow the current ammonia -nitrogen limits to be effective up to a flow of 40 MGD. 7. Daily Monitoring for CBOD5, TSS, NH3-N and Fecal Coliform Page A.(2.) includes daily monitoring for CBOD5, TSS NH3-N and Fecal Coliform. We request that the monitoring frequency be modified to reflect the reduced monitoring allowed on Page A. (1.). Letter to DWQ-Ms. Julie Grzyb re: T. Z. Osborne Draft NPDES Permit NC0047384 Page 3 We look forward to discussing the items presented in this letter in further detail. Please contact me if you have questions or need additional information. Sincerely, .Martie Groome Martie Groome Laboratory and Industrial Waste Section Supervisor cc: Steve Drew, Water Resources Department Director (via email) Kenney McDowell, Water Resources Department Deputy Director (via email) Don Howard, Water Reclamation Manager (via email) Lori W. Cooper, ORC-T. Z. Osborne POTW (via email) Ed Osborne, ORC-North Buffalo POTW (via email) Alicia Goots, Laboratory Coordinator (via email) NPDES/Aquifer Protection Permitting Unit Pretreatment information Request Form PERMIT WRITER COMPLETES THIS PART: PERMIT WRITERS- AFTER vou get this form back Check that from PERCS: . all apply - Notify PERCS if LTMP/STMP data we said should be Date of Request 12/8/2011. municipal renewal v on DMRs is not really there, so we can get it for you Requestor Julie Grzyb new industries (or NOV POTW). Facility Name T.Z. Osborne WWTP expansion - Notify PERCS if you want us to keep a specific POC Permit Number NC0047384 Speculative limits in LTMP/STMP so you will have data for next permit ReRegion g WSRO stream reclass. renewal. -Email PERCS draft permit, fact sheet, RPA. Basin Cape Fear outfall relocation - Send PERCS paper copy of permit (w/o NPDES 7Q10 change boilerplate), cover letter, final fact sheet. Email RPA if other changes. other check applicable PERCS staff: Other Comments to PERCS: • v BRD, CPF, CTB, FRB, TAR - Sarah Morrison (807-6310) CHO, HIW, LUM, LTN, NES, NEW, ROA, YAD - Monti Hassan (807-6314) 29 SIU's listed In permit application: 9 non -categorical and 20 CIU s • • PERCS PRETREATMENT STAFF COMPLETES THIS PART: Status of Pretreatment Program (check all that apply) • 1) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE ' 2) facility has no SIU's, does not have Division approved Pretreatment Program X 3) facility has Sills and DWQ approved Pretreatment Program (list "DEV" if program still under development) X 3a) Full Program with LTMP 3b) Modified Program with STMP . 4) additional conditions regarding Pretreatment attached or listed below , Flow, MGD Permitted Actual Time period for Actual STMP time frame: Industrial 3.893 2.8817 May 2005-June 2007 Most recent: Uncontrollable n/a 17.62 May 2005-June 2007 Next Cycle: a s F e c ' a Parameter'of Concern (POC) • Check List POC due to NPDES! Non- Disch Permit Limit Required by EPA* Required q by 503 ,, Sludge POC due to SlU*** POTW POC (Explain below) ,„„} STMP Effluent Freq LTMP• Effluent Freq ' X BOD X X 4 Q X TSS ' X X 4 Q Q = Quarterly X NH3 X 4 Q M = Monthly X Arsenic X X 4 Q ,f Cadmium X ,f X X 4 ' Q 4 Chrom'iurri • 4 X X 4 Q ,f Copper ,f X 4 Q X Cyanide X X ' 4 Q Is all data on DMRs? ,f Lead.' ,f X 4 Q YES X Mercury X X X 4 Q NO (attach data) X* Molybdenum • 4 Q M . ,f Nickel .• X. ,f X X 4 Q X Silver X 4 Q X Selenium . 4 Q ,f Zinc 4 X 4 Q Is data in spreadsheet? T Total Nitrogen 4 Q YES (email to writer) X Phosphorus X • X '4 Q NO X X Beryllium X 4 Q • Fluoride X 4 Q M 4 Q M • 4 QM "Always in the LTMP/STMP ** Only in LTMP/STMP if sludge land app or composte (dif POCs for incinerators) *** Only in LTMP/STMP while SIU still discharges to POTW • **** Only in LTMP/STMP when pollutant is still of concern to POTW Comme nts to Permit Writer (ex.. explanation of any POCs; info vou have on IU related Investigations into NPDES problems): POTW 1 incinerates sludge (POCs are different than land application or composting). POTW also includes in the LTMP sampling for the following: acetone and ethyl acetate (once/year influent/effluent),;antimony, cobalt, tin, titanium, vanadium, Bis (2-ethylhexyl) phthalate, carbazole, n- Decane, fluoranthene, n-Octadecane, o-Cresol, p-Cresol and 2,4,6-Trichlorophenol (1/qtr influent/effluent). ' X*: Selenium is not listed on the DMRs as noted in the LIMP at a quarterly frequency. This POC is not required by EPA and since the r POTW does not land apply their sludge, it is not required by Part 503. Copy of T Z Osbome PERCS NPDES request June 30 2011.xlsx Revised: July 24, 2007 1,V1G LiCal l IN Will UCH -Willa 3U31,u) L1JIL-l.dLe my 0 :ape':Fear River Basin AU Number- • Name 10 digit Watershed `,030300020:1 De'scription... Length or- Area Reedy Fork Units CILssification Categoric Category Rating Use Reason for Rating Parameter Year 16-11-14-2b South Buffalo Creek From McConnell Rd to US 70 4.7 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Poor Bioclassification Ecological/biological Integrity FishCom 1998 16-11-14-2c •South Buffalo Creek From US 70 to Buffalo Creek 4.8 FW Miles WS-V;NSW 5 Impaired Aquatic Life Impaired Aquatic Life Standard Violation Copper Standard Violation Zinc 2008 2008 ape Fear River Basin 10-digit Watershed 22dI 4A • 0303000.202 .Headwaters Haw River enalareek-HawiRiver 16-(1)cl HAW RIVER From SR 2426 to Troublesome Creek at US29 7.3 FW Miles WS-V;NSW 5 Impaired Aquatic Life Standard Violation Copper 2008 1.N4;River::.. 16-(1)c2 HAW RIVER From Troublesome Creek at U529 to NC87 13.9 FW Miles WS-V;NSW 5 Impaired Aquatic Life Standard Violation Turbidity 2012 5 • 16-6-(3) Troublesome Creek From dam at Lake Reidsville to Haw River 1.8 . FW Miles WS-V;NSW 5 Impaired Aquatic Life Standard Violation Low Dissolved Oxygen 2010 5 •••• pWa�'er�ft�ci w�l.jK}f-y r•- * '.'„ °3oiaq m to 16-7a Little Troublesome Creek From source to Reidsville WW T P 3.5 FW Miles WS-V;NSW 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity Benthos 2000 5 Yt el. -4. rt�l�r trl:I " Eon i=.Haw River 16-(1)a HAW RIVER From source to SR 2109 7.8 FW Miles WS-V;NSW 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity Benthos 2000 Friday, February 10, 2012 Draft NC 303(d) List- Comments due March 12, 2012 Page 5 of 177 r City of Greensboro J North Carolina Water Resources Department February 20, 2013 CERTIFIED MAIL -RETURN RECEIPT 7003 1680 0001 0763 6846 Ms. Julie Grzyb NC DENR NPDES Unit 1617 Mail Service Center Raleigh NC 27699-1617 RE: T. Z. Osborne NC0047384 NPDES Permit Application for Renewal/Modification Dear Julie, Enclosed please find one (1) original and two (2) copies of the T. Z. Osborne NPDES Permit application for renewal and modification of NPDES permit #NC0047384. We request renewal of the current NPDES permit at 40 MGD and an additional permit tier to address the expansion to 56 MGD. As you and I have discussed previously, the City of Greensboro is under a strict time -line to receive an Authorization to Construct (A to C) for the BNR process addition/expansion from 40 MGD to 56 MGD in order to qualify for extension of the Jordan Lake Rules targets to CY2018. The attached background document will provide additional information about the T. Z. Osborne POTW, the future plans of the City of Greensboro Water Reclamation Division and the data compiled for this NPDES permit application. If you have questions or need additional information, please feel free to contact me. Sincerely, r Martie Groome Laboratory and Industrial Waste Section Supervisor 336-433-7229 martie.groome@greensboro-nc.gov cc: Steve Drew, Water Resources Director (with attachments via email) Kenney McDowell, Deputy Water Resources Director (with attachments via email) Don Howard, Water Reclamation Manager (with attachments via email) Lori Cooper, ORC - T. Z. Osborne POTW (with attachments via email) Water Resources Industrial Waste Section ag@rgimE5 FEB 222613 CENTSOU RCE } BRANCH o A North Buffalo closure plan will be submitted to DWQ for review. It is estimated that we will close the facility by the end of CY 2015. • The CY 2012 flows for each POTW [19.78 MGD + 6.14 MGD = 25.92 MGD] indicate that the T. Z. Osborne plant is capable of handling the combined flows until the construction is complete. • The North Buffalo POTW currently has five (5) Significant Industrial Users with a total permitted flow of 321,500 gallons per day: (1) Guilford Plating-2,000 gpd (2) Lorillard Inc.-300,000 gpd (3) Pugh Metal Finishing-5,000 gpd (4) Greensboro Industrial Platers 01-5,000 gpd (5) Triad Anodizing-9,500 gpd. All five of the permits expire on April 30, 2013. Four of these permits will be renewed on May 1, 2013. Guilford Plating will not be renewed. o Upon closure of the North Buffalo POTW, these four permits will be immediately modified to reflect the change in the receiving POTW. Data in Permit Application Submittal • When calculating the averages reported on the permit application, zero was used for all below detection limit (BDL) values. This conforms with the average calculations conducted for the DMRs submitted to DWQ. • The City of Greensboro voluntarily conducts the full 5-dilution series for all whole effluent toxicity (WET) tests, rather than the one -dilution pass/fail test that is allowed by the current NPDES permit. The T. Z. Osborne POTW is required to pass chronic WET tests using 90% effluent. However, data from all 5 dilutions for each test has been submitted. • Priority Pollutant Scans — No additional PPA scans have been conducted since the December 2010 permit application submittal. Data from the three PPA scans included in the previous application has been transferred to this application. PPA scans for T. Z. Osborne will be conducted in 2013, 2014 and 2015 in conjunction with those required for the North Buffalo POTW. • Second Species Whole Effluent Toxicity tests — No additional second species WET tests have been conducted since the December 2010 permit application submittal. Data from the four previous second species tests submitted with the last application is included as an attachment. Four second species tests will be conducted in conjunction with the 3 PPA scans in 2013, 2014 and 2015. • Both Greensboro POTWs experienced higher than normal influent and effluent zinc concentrations starting in December 2011 and continuing through April 2012. Additional influent and effluent analyses were conducted and an outside engineering firm was consulted, but no source of the zinc was found. There is no industrial user that could impact both POTW influents, as the T. Z. Osborne influent sampling site does not include the North Buffalo transfer line discharge. The "problem" disappeared in April 2012. Please note this is why the zinc values in the permit application are high. • CY 2011 data was used for Part F on the Significant Industrial User sheets, since the CY 2012 flow data had not been submitted at the time the application information was being compiled. Headworks Analysis (HWA) • An internal draft HWA has been conducted adding the four North Buffalo SIUs to the current T. Z. Osborne allocation table. No pollutant over -allocations were noted as a result of these additions. Background Information-T. Z. Osborne NPDES Permit Application Submittal -February 19, 2013 page 3 T. Z. Osborne NC0042784 - NPDES Permit Application Background Information [February 2013] T. Osborne Permit Background • The City of Greensboro originally submitted applications for renewal of the T. Z. Osborne NPDES permit and the North Buffalo NPDES permit on December 31, 2010. • The T. Z. Osborne NPDES permit expired on June 30, 2011. • A T. Z. Osborne draft permit was provided to the City of Greensboro by DWQ on August 1, 2012. • A discussion with DWQ NPDES staff resulted in this submittal of a combined NPDES application for permit renewal/permit modification for expansion. T. Z. Osborne Speculative Limits, Environmental Assessment, Engineering Alternatives Analysis and FONSI • The City of Greensboro requested speculative limits for the T. Z. Osborne expansion to 56 MGD on November 16, 2010. A response letter from DWQ was postmarked December 28, 2010 and received January 3, 2011. We concur with all of the speculative limits with the exception of the limits for ammonia -nitrogen which were based on EPA water quality criteria which currently has not been adopted by EPA. o The DWQ Speculative Limits letter included: "Since your proposed facility is subject to SEPA (State Environmental Policy Act), the FAA (Engineering Alternatives Analysis) requirements discussed above will need to be folded into the SEPA document. The SEPA process will be delayed if all EAA requirements are not adequately addressed." • An Environmental Assessment/Engineering Alternatives Analysis was prepared by Hazen and Sawyer Engineers and submitted to DWQ in February 2012. A draft copy of the EA/EAA was hand delivered to Jeff Poupart of the NPDES Unit at the same time the draft was provided to the DWQ EA review staff. • A Finding of No Significant Impact (FONSI) was issued for the project on October 9, 2012. An email confirmation of this decision was provided to Julie Grzyb and Tom Belnick on October 30, 2012. Closing of North Buffalo POTW NC0024325 • The Jordan Lake Rules will require the City of Greensboro to install Biological Nutrient Removal (BNR) treatment processes for the reduction of Total Nitrogen. After an extensive design alternatives study by our consulting engineers, the City of Greensboro made the decision to close the 16 MGD North Buffalo POTW, expand the T. Z. Osborne POTW from 40 to 56 MGD and build all BNR treatment processes at the T. Z. Osborne POTW. Many factors went into the decision but certainly the fact that parts of the North Buffalo POTW were built in 1938 was one of the main considerations. o All solids handling (dewatering and incineration) operations are already conducted at the T. Z. Osborne POTW, with the North Buffalo waste activated sludge being transported via underground pipeline to T. Z. Osborne. o An existing wastewater pump station and wastewater transfer line from North Buffalo to T. Z. Osborne is utilized daily to transfer flow to provide more efficient treatment of the City of Greensboro's wastewater. • The Water Reclamation Division plans to close the North Buffalo POTW prior to completion of the T. Z. Osborne project in 2017 (BNR upgrade/expansion to 56 MGD). Thus, at no time will the City of Greensboro have a permitted capacity in excess of the current permitted capacity of 56 MGD. Background Information-T. Z. Osborne NPDES Permit Application Submittal -February 19, 2013 page 2 T.Z. Osborne WWTP Process Flow Description The T.Z. Osborne Wastewater Treatment Plant (WWTP) is being expanded from 40 million gallons per day (mgd) to 56 mgd. Flow from the City's 16 mgd North Buffalo Creek WWTP will be routed to the T.Z. Osborne WWTP for treatment and effluent discharge. The North Buffalo Creek VVWTP will be decommissioned. The T.Z. Osborne VW TP will provide advanced biological nutrient removal (BNR) to meet annual nutrient mass loadings for discharge to South Buffalo Creek per the Jordan Lake Nutrient Management Strategy Rules. The existing unit processes at the T.Z. Osborne WWTP include fine screening, influent pumping, grit removal, pre -aeration, flow equalization, primary clarification, activated sludge treatment, secondary clarification, tertiary filtration, chemical phosphorus removal, chlorination and dechlorination, scum handling, and solids handling. Due to the magnitude of this project, this expansion and upgrade project will be broken into three bid packages. Bid packagel will include the decommissioning of the North Buffalo Creek WWTP and flow equalization improvements at the T.Z. Osbome WWTP. Bid package 2 will consist of the aeration system improvements, the BNR basin expansion, mixing improvements, secondary clarifiers, recycle activated sludge (RAS) pumping, waste activated sludge (WAS) pumping, nitrified recycle (NRCY), instrumentation, and electrical improvements. Bid package 3 will include tertiary filtration improvements, chlorine disinfection, outfall expansion, and scum system upgrade. The attached figure provides an illustration of the process flow diagram and includes a water balance through the plant. The following is a narrative describing each treatment process including the proposed modifications of the upgrade and expansion project. Influent Pumping and Preliminary Treatment Wastewater is conveyed to the T.Z. Osbome WWTP by a 72-inch interceptor that follows South Buffalo Creek to the plant. Influent flow is screened through one of four mechanically -cleaned bar screens and pumped to the grit and pre -aeration facility. The influent pump station consists of four 25-mgd vertical centrifugal non -clog pumps that operate on variable frequency drives. Influent flow pumped from the North Buffalo Transfer Pump Station is introduced in the influent boxes upstream of the grit and pre -aeration facility. Inside the grit and pre -aeration building, wastewater flows through 24-foot diameter vortex grit chambers before being aerated in the pre -aeration basin. Flow is subsequently distributed to six primary clarifiers through a set of fixed weirs and four 42-inch primary influent pipes. As part of the expansion and upgrade project, the grit influent chamber will be pressurized to handle influent peak flow from the North Buffalo Creek VWVfP. Additionally, a new flow equalization diversion structure will be constructed downstream of the pre -aeration tank. Flow may either be diverted to one of the two equalization basins or bypass the primary clarifiers via a 60-inch bypass pipe, which will carry flow straight to the aeration basin influent distribution channel. One new 4.5 million gallon (mg) flow equalization basin will be constructed in addition to the existing 3.5 mg equalization basin for a combined storage volume of 8 mg. Flow can also T. Z. Osbome NC0047384 NPDES Permit Application Submittal February 2013 page 1 be diverted to the equalization basins downstream of the primary clarifiers in the primary effluent junction box. Primary Treatment The T.Z. Osborne WWTP has six primary clarifiers. Four clarifiers are rectangular (Primary Clarifiers 1 through 4) and two clarifiers are circular (Primary Clarifiers 5 and 6). The primary clarifiers remove suspended solids and floatable materials from the wastewater. In rectangular Primary Clarifiers 1 through 4, flow is distributed through a number of rectangular submerged ports. Primary effluent is conveyed to the primary junction box via a 66-inch effluent pipe. Primary Clarifiers 5 and 6 are circular settling tanks. Primary effluent from clarifiers 5 and 6 flows over the clarifier weir into the launder and out through a 42-inch primary settled effluent pipe. Primary clarifier effluent is conveyed to the primary effluent junction box, where flow from all of the primary clarifiers is combined and conveyed to the aeration basins via a box culvert. Primary effluent flow may also be diverted to the flow equalization basins. The proposed 60-inch primary clarifier bypass pipe allows for flow to bypass the primary clarifiers to eliminate hydraulic bottlenecks during wet weather events. Secondary Treatment The secondary treatment facilities at the T. Z. Osborne WWTP include the following: aeration basins, nitrified recycle (NRCY) pumping, secondary clarifiers, return activated sludge (RAS) pumping, waste activated sludge (WAS) pumping, aeration equipment for providing oxygen to the biological process, mixing equipment, and chemical phosphorus removal facilities. Aeration Basins Primary effluent combines with RAS in the aeration basin influent channel where it is distributed to the online aeration basins via fixed weirs. The aeration basin influent channel is equipped with vertical turbine mixers to keep the activated sludge in suspension as it mixes with RAS. The T.Z. Osbome facility will include 16 aeration basins, twelve of which are existing and four of which are proposed for the expansion project. The aeration basins will be configured such that the first three pre -anoxic cells in each aeration tank may be operated in aerobic or anaerobic/anoxic mode. When the first three cells are unaerated, they provide biological phosphorus removal, as well as a degree of denitrification prior to entering the aerobic cells. The following four cells in each aeration basin are operated aerobically and are equipped with fine bubble diffuser equipment. The aerobic cells provide for the oxidation of organic matter and ammonia. The following two cells are post -anoxic cells that may be operated either as aerobic or anoxic basins. These cells will be equipped with fine bubble diffusers and vertical turbine mixers. The final cell in each BNR basin is the re -aeration cell, also equipped with fine bubble diffusers. Activated sludge flow in each aeration basin passes through a series of low-headloss baffle walls in the aerated portion of the basins prior to flowing over the effluent weirs that lead to the secondary clarifier distribution channel. T. Z. Osbome NC0047384 NPDES Permit Application Submittal February 2013 page 2 Aeration System The T.Z. Osborne process aeration system consists of jet aeration in the pre -anoxic cells, fine bubble diffusers in the aerated and post -anoxic cells, and course bubble diffused aeration in the secondary clarifier distribution channel. The aeration system is designed to keep solids in suspension and provide a uniform dissolved oxygen concentration throughout the tank. Four multi -stage, centrifugal blowers provide air to the biological process. Two of the existing multi- stage centrifugal blowers will be replaced with single -stage integrally geared centrifugal blowers. The two new blowers will have a capacity of 21,650 icfm each to provide a total installed blower capacity of 88,500 icfm. Mixing Mechanical mixing is required in the pre -anoxic and post -anoxic zones. Vertical turbine mixing equipment will be installed in post -anoxic cells of each aeration basin. Jet mix and aeration equipment will be installed in the first three (pre -anoxic) cells of the new aeration basins to match the configuration of the existing basins. Nitrified Recycle Nitrified recycle (NRCY) pumping and piping will be installed in each basin to transfer nitrate - rich mixed liquor from the end of the aerobic zone to the pre -anoxic zone to provide for biological nitrogen removal. NRCY will be conveyed using high-flow/low-head submersible propeller (window) pumps, each capable of providing 11.25 mgd of flow. Two pumps will be installed in each basin for Basins 1 through 4 and one pump will be installed in each basin for Basins 5 through 16. Secondary Clarification The T.Z. Osborne WWTP currently operates seven circular secondary clarifiers, each with a diameter of 130 feet. Three new 160-foot diameter clarifiers (Clarifiers 8 through 10) will be added to the plant's secondary clarification process. Activated sludge flow from Aeration Basins 1 through 4 is conveyed to the secondary clarifier distribution channel via 42- and 54-inch pipe. Flow from Aeration Basins 5 through 16 is conveyed directly to the secondary clarifier distribution channel. A system of sluice gates and weirs provides flow distribution to all ten secondary clarifiers. RAS and WAS Pumping Solids in the mixed liquor settle to the bottom of the secondary clarifiers and are returned by the RAS pumps to the aeration basin influent channel. The T.Z. Osborne WVVfP currently has nine RAS pumps. Four more RAS pumps will be added as part of this project. Four pumps are dedicated to Secondary Clarifiers 1 through 4 in RAS Pump Station 1, three pumps are dedicated to Secondary Clarifiers 5 and 6 (in RAS Pump Station 2), three RAS pumps serve Secondary Clarifiers 7 and 8 (in RAS Pump Station 3), and proposed RAS Pump Station 4 will house three RAS pumps to serve Secondary Clarifiers 9 and 10. T. Z. Osborne NC0047384 NPDES Permit Application Submittal February 2013 page 3 There will be a total of five WAS pumps located on site. Two WAS pumps are located in RAS Pump Station 1 and two are in RAS Pump Station 2. The existing drain pump in RAS Pump Station 2 will be replaced with an additional WAS pump to increase the total WAS pumping capacity at the WWTP. Chemical Phosphorus Removal Storage and Feed Facilities Polyaluminum chloride (PAC) will be fed to the solids handling and filtration processes for phosphorus chemical removal. PAC will be stored in two 12,500-gallon FRP storage tanks located under a canopy in a containment area adjacent to Primary Clarifier 1 through 4. Five mechanical diaphragm metering pumps will feed PAC to three possible locations: 1) the secondary clarifier distribution boxes located downstream of the aeration basin effluent distribution channel, 2) filter influent, and the solids handling overflow, and 3) centrate side streams. Tertiary Filtration The T.Z. Osborne WVVfP currently uses traveling bridge filters for tertiary filtration. These filters will be retrofitted to the diamond cloth type filter in the expansion project to increase the filtration surface area and capacity of the existing traveling bridge structure. Secondary effluent is equally distributed to six filter cells containing eight diamond cloth type filter conduits per filter cell. The filters will be backwashed using a bridge mechanism that travels over the conduits and pumps filtered water through the cloth fabric to remove the trapped particles. Backwash waste is collected in the backwash collection channel and is pumped to the RAS discharge line where it is diverted to the aeration basin influent channel for treatment. Peak flows may bypass the filters via the filter bypass channel and weirs. The filtered effluent and the filter bypass combine in the effluent junction box and routed to the chlorine contact tanks. Disinfection, Post Aeration, and Chemical Storage Filtered effluent flows through the chlorination/dechlorination and post aeration facilities prior to being discharged. The WWTP will have six chlorine contact tanks housed in three buildings with a combined volume of 1.56 mg. Sodium hypochlorite is dosed to the filter effluent prior to gravity flow to the chlorine contact tanks. Chlorinated effluent is dechlorinated with sodium bisulfite downstream of the cascade aerators. Two fiberglass reinforced plastic sodium hypochlorite storage tanks have a combined storage volume of approximately 20,000 gallons. Two sodium bisulfite storage tanks have a combined volume of approximately 8,000 gallons. Scum Handling Scum from the primary and secondary clarifiers will be pumped to a flotation thickener for scum treatment. Thickened scum will be subsequently pumped to the existing (refurbished) scum concentrators for additional thickening prior to being pumped to the incinerator for disposal. T. Z. Osbome NC0047384 NPDES Permit Application Submittal February 2013 page 4 Solids Handling The solids handling process at the T.Z. Osborne VVWTP includes thickening, dewatering, and incineration. Sludge from the primary clarifiers and WAS from RAS Pump Station 1 is pumped to the sludge receiving and blending tanks. Three sludge transfer pumps convey blended sludge to one of four gravity thickeners. Waste activated sludge from RAS Pump Station 2 is pumped directly to the gravity thickeners. Following the thickening process, sludge is pumped to the holding tanks, where it mixes with conditioning polymer for dewatering. Sludge is subsequently dewatered with centrifuges and incinerated for ultimate disposal. Centrate from the dewatering process is routed to the influent pump station for treatment. T. Z. Osbome NC0047384 NPDES Permit Application Submittal February 2013 page 5 Legend: EQ = Equalization Basin FBW = Filter Backwash FBWR = Filter Backwash Return ML = Mixed Liquor RAS = Return Activated Sludge SCE = Secondary Clarifier Effluent TWAS = Thickened Waste Activated Sludge WAS = Waste Activated Sludge Q=40mgd.l ////////// — * Fine Bar Screens Q=56mgu / / / / / / / / / / Centrifuge lL Incinerator Feed Pumps 32167-001 Figure.cdr South Buffalo J c: Creels �+ C f— Orange Text = Flows at 40 mgd Plant Design Capacity Purple Text = Flows at 56 mgd Plant Design Capacity Influent Pump Station 54" 54" Outfall Splitter Box 54" Sodium Bisulfite Polymer Flow From North Buffalo Creek WRF Grit Removal Grit FBWR 1=4.[ mga Q=1.7 mgci Sodium Hypochlorite Chlorine Disinfection & Cascade Aeration Centrifuge Feed TWAS Pumps Pumps Thickened Sludge Holding Tanks Fluid Bed Incinerator 54,, Filter Bypass 4 Tertiary Filtration FBW =1.0 mgd —'=1.7 mgd Gravity Sludge Thickeners Q=0.005 mga 0=0.005 mgd Primary Sludge Pumps EQ Pre -Aeration Tank Scum Primary Clarification Primary 42" Effluent Junction Box RAS st Q=80 mgd 5-Stage Q=120 mgd BNR Basin NRCY 0=224 mgd Q=40 mgd Q=56 mgd Alum 60"!42"!48"SCE RAS Pump Station WAS Pump Station 42" ! 48"ML Scum Secondary Clarification 4-- _ Q=40 0=56 myci .:1=1.2 mgd Q=1.6 mgd Q=40 mgd Q=56 mgd I► VVWTP Process Flow Diagram Includes Phase 1, 2, and 3 Modifications City of Greensboro, NC T.Z. Osborne WWTP NC0047384 Form 2A FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES— PART F ATTACHMENT 1 SIGNIFICANT INDUSTRIAL USER INFORMATION: the treatment works, copy questions F.3 through F.8 and Supply the following information for each SIU. If more than one SIU discharges to provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Aramark Uniform Service Name: 509 Teague Street Mailing Address: Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Washers Industrial F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Industrial laundry Principal product(s): Cleaning of Bleach (sodium hvoochloritel, Inhibitor, Turbo Charge (alkalil, Turbo fluff, Floor cleaner, Turbolizer (sourl, turbo flex, Raw material(s): fresh turbo crisp, turbo F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 90,700 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits © Yes ❑ No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.S. Problems at the Treatment Works Attributed to Waste Discharge by the upsets, interference) at the treatment works in the past three years? 0 Yes ® No If yes, describe each episode. SIU. Has the SIU caused or contributed to any problems (e.g., FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES — PART F ATTACHMENT 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F,8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Ashland, Inc Mailing Address: 2401 Doyle Street Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture of aqueous flocculent and dispersant polymers F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Aqueous flocculent and dispersant polymers Raw material(s): Miscellaneous poly acryliclacrylamidel,amine terpolymer, alipathic solvents; surfactants, glycol; aliphatic hydrocarbon; naphthalenic solvents, volatiles sodium hydroxide; miscellaneous non -hazardous organic fatty acids, natural oils, alcohols various monomers, zinc and DEHP F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 30 600 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd (_ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? Cl Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 3 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Chemol Company, Inc. Mailing Address: 2300 Randolph Avenue Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Refining, bleaching, transesterification and hydrogenation of fats and oils (triglycerides) F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Fatty acids, and esters Raw material(s): Trisodium phosphate, sulfated tallow, soda ash salt. polyethylene glycol, jojoba oil, propylene glycol, d-limoene, dibutly tin dilaurate, citric acid, carbon. Flavoring, aliphatic ethoxylates, acrvlates tridecyl alcohol, sulfuric acid. paraffin, silica compounds, fatty ethoxylates, n-propanol, fatty acids, methyl esters, nickel catalyst, lecithnin, isopropanol, glycerine, ethylenediamine, ethylene vinyl acetate, ethylene glycol, ethanolamine, defoamer, decvl alcohol, caustic soda, butyl carbitol, bleaching clay, alpha olefin, alkylphenol ethoxylates, 2- ethylhexanol, 12-hvdroxvstearic acid, isobutanol F.6. Flow Rate. CY 2011 c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 38,750 gpd ( continuous or X intermittent) d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. continuous or intermittent) gpd ( F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Organic Chemicals, Plastic and Synthetic Fibers 40 CFR Part 414 Subpart H-414.85 (discharge Limits in 414.111) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑Yes g No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Mailing Address: Cone Mills — White Oak Plant 2420 Fairview Street Greensboro, NC 27405 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Dying, slashing, finishing, and sanforizing of denim fabric that is woven at the facility F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Denim cloth Raw material(s): cotton, sulfur dyes, various other colored dyes (list maintained by POTW). indigo paste, starch. softner, NaOH, acetic acid, H2SO4. Sodium Sulfide, urea, phosphoric acid defoamer F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 342 200 gpd (_ _ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or — intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards 0 Yes XENo If subject to categorical pretreatment standards, which category and subcategory? F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 5 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Mailing Address: F.4. Industrial Processes. Dyeing and finishing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Raw material(s): softeners F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 228,800 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. intermittent) Elastic Fabrics of America 3112 Pleasant Garden Road Greensboro, NC 27406 Describe all the industrial processes that affect or contribute to the SIU's discharge. Knitted nylonllycra and cottonllycra dyes, salts, melamine formaldehyde resins, polvacrylic acid polymers, silicone and petroleum based gpd ( continuous or F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards 0 Yes X❑ No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 6 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Express Container Services Mailing Address: 208 Chimney Rock Road Greensboro. NC 27409 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Hot water wash and steam cleaninq of tankers and totes (chemical and food grade) F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Interior tanker and tote cleaning operation Raw material(s): Caustic, detergent ferric chloride, lime and polymer F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 20,250 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards XQ Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? Transportation and Equipment Cleaning l40 CFR Part 442 Subpart A (442.16) and Subpart D (442.40 no PSNS standards) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 7 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F,8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Giibarco, Inc Mailing Address: 7300 West Friendly Avenue Greensboro, NC 27420 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Zinc Phosphate Treatment (coating/phosphatinq), Counter Flow Rinse, Electroclean Priming Operation, Meter Washing Operation, Meter Impregnation Line and Tumbling F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Gasoline metering and dispensing equipment Raw material(s): Alkaline water -based cleaner/detergent and zinc phosphate, F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 10,520 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd (_ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits XQ Yes El No b. Categorical pretreatment standards XQ Yes 0 No New Source Metal Finishing 40 CFR Part 433 Subpart A 433.17 F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 8 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial pages as necessary. Name: Mailing Address: F.4. Industrial Processes. User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional Greensboro Industrial Platers 02 123 Edwardia Drive Greensboro, NC 27409 Describe all the industrial processes that affect or contribute to the SIU's discharge. Zinc plating, zinc phosphatinq and passivatinq on stainless steel F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Job Shop Electroplater (no product produced) Raw material(s): hydrochloric acid, alkaline cleaner, chromic acid, 20%muriatic acid. nitric acid. zinc bath zinc phosphate. black phosphate solution, sealer and dyes F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 4 700 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits b. Categorical pretreatment standards ® Yes ® Yes ❑ No ❑ No intermittent) If subject to categorical pretreatment standards, which category and subcategory? Electroplating 40 CFR Part 413 Subparts A1413.14) and E (413.54) Job Shop Discharging Less than 10,000 qpd F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes Ox No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 9 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Machine Specialties Mailing Address: 1034 Boulder Road Greensboro. NC 27409 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Rinse, Alkaline cleaning, anodizing (sulfuric), anodizing (hard coat), anodizing (chromic) processes, acid processes, final rinse F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Contract machining and metal finishing of aluminum and stainless steel products Raw material(s): 50% sodium hydroxide, nitric acid, sodium dichromate, sulfuric acid, chromic add crystal, Selfoc 2541. Hydrite MBS 7330 Selfloc 5102, Selfloc 6030, remover, developer, penetrant,various proprietary chemicals. F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 7,450 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd (_ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? New Source Metal Finishing 40 CFR Part 433 Subpart A (433.17) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 10 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Parker Metal Finishing Companv, Inc. Mailing Address: 719 West Lee Street Greensboro, NC 27403 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Cleaning. muriatic acid bath, zinc bath, chromate bath F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal Job Shop — Electroplaters (zinc plating) product(s): Raw material(s): Zinc. chromate, muriatic acid, potassium chloride, CZ Brite (mild acid), finishers and alkaline cleaners F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 5 050 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits © Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Electroplating 40 CFR Part 413 Subparts A (413. 14) and E (413.54} -Job Shop Discharging Less Than 10,000 gpd F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 11 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Piedmont Plating Corporation Mailing Address: 3005 Halts Chapel Rd Greensboro, NC 27401 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Parts cleaning, zinc and zinc alloy plating, nickel plating, chromatinq and top coating F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): No product made, plating of automotive parts owned by customers Raw material(s): Zinc, zinc chloride, zinc hydroxide, alkaline cleaner, hydrochloric acid, boric acid, nitric acid, caustic, calcium chloride, potassium chloride, carrier, brighteners, anti -foam, chromate. inhibitor, sealer, nickel, nickel chloride F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 224305 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. the the average discharge is continuous for process wastewater flow discharged into the collection system in gallons per day (gpd) and whether nt. gpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes 0 No New Source Metal Finishing (40 CFR Part 433 Subpart A (433.17) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 12 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Precision Fabrics Group, Inc. Mailing Address: 301 East Meadowview Road Greensboro, NC 27410 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Fabric staging, chemical staging and tenter frames F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Non -woven converted products and woven converted products Raw material(s): Sizing, starch, softeners, surfactants, metal complex dve, flame retardant, fabric protector, water repellent, various dyes, salts, chlorine, acetic acid, caustic isopropyl alcohol. Unidvne T-G 532, Phoplex AC, Spartan 590, Pentine SP -1 F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. continuous or intermittent) 200.900 gpd (X b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 13 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Precor Strength Mailing Address: 5407 Millstream Road Whitsett NC 27377 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Powder coating and five stage wash system including phosphatina process F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Exercise equipment Raw material(s): Petroleum based sealer, alkaline cleaner, iron phosphate, potassium hydroxide F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 4,385 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No New Source Metal Finishing 40 CFR Par1433 Subpart A (433.17) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F. INDUSTRIAL USER DISCHARGES AND RCRAJCERCLA WASTES - PART F ATTACHMENT 14 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: The Procter and Gamble Manufacturing Co. (Brown Summit) Mailing Address: 6200 Bryan Park Road Brown Summit NC 27214 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Mixing (packing lines) and compounding F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Personal Care Products - Toothpaste, denture adhesives and antiperspirants Raw material(s): Silicone, perfumes, carrageenan, flavors, acetone, ethyl acetate, dyes, soda ash and silica dental type, propylene glycol, propylene carbonate talc, alcohol, calcium hydroxide, castor oil, cellulose gum, dimethicone copolyol, carbowax polyethylene, sucralose,citric acid, red pigment, peppermint oil latic acid,corn starch, potassium nitrate, potassium sorbate, sodium fluoride, sorbitol, stannous chloride, monosodium phosphate, glycerine„sodium stearate; unithox, zags F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system In gallons per day (gpd) and whether the discharge is continuous or intermittent. 289,200 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd (_ _ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? Pharmaceutical Manufacturing 40 CFR Part 439 Subpart D (439.46) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 15 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: TEVA (formerly Procter and Gamble Manufacturing Company -Swing Road). Mailing Address: 100 Swing Road Greensboro, NC 27419 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Mixing of cough syrups respiratory products , anti -diarrhea medicine and bismuth F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Over -the- counter respiratory products and bismuth Raw material(s): Benzoic acid, bismuth, bismuth nitrate, bismuth subsalicylate, colors, flavors, methyl cellulose, methyl salicvlate, nitric acid, salisvlic acid, sodium hydroxide, sodium saccharin, sodium salicylate, sorbic acid, urea, veequm N, acetaminophen, anethole, citric acid ethyl butyrate, ethyl maltol. us oil, glycerine, quaifenesin, yethylene stearate, polysorbate, propylene lq ytcol, sodium benzoate, menthol sodium carbonate crystals,r sodium citrate, sacchari, phenol, n, n, carrageenane1 polyoxvl 40 F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 49,700 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd (— continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards © Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Pharmaceutical Manufacturing 40 CFR Part 439 Subparts C (439.36) and D (439.46) F.8. Problems atthe e enTr at the trent eatment Attributeto Was three Dischargeyearr?by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 16 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.B and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Qualicaps, Inc. — --- — -- 6505 Franz Warner Parkway Mailing Address: Whitsett, NC 27377 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Pin Bar Cleaning, Pour Can Cleaning, Dve Prep, PK Tanks Cleaning, F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Gelatin Capsules, Unfilled Raw material(s): Gelatin, various food grade dyes, chlorinated floor cleaner F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 75 700 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( _ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 17 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SILL If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: R F Micro Devices — Fab 1 Mailing Address: 7628 Thorndike Road Greensboro, NC 27409 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Photolithography, Metallization, Etch and Deposition, Test and Backside Operations, RO reject, Air pollution scrubbers, product rinse baths, wet grinding operations and non -contact cooling. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Semi -conductor Wafers Raw material(s): caustic solution, sulfuric acid, ammonium hydroxide, hydrochloric acid, nitric acid, gold salts, phosphoric acid, potassium iodide solution, hydrofluoric acid, hydrogen peroxide F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 0 gpd (x intermittent) continuous or b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Electrical and Electronic Components 40 CFR Part 469 Subpart A (469.18) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes QX No If yes, describe each episode. NOTE: Facility will be closing operations subject to Federal Categorical Standards in CY 2013 FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 18 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: R F Micro Devices — Fab 2 Mailing Address: 494 Gallimore Dairy Road Greensboro, NC 27409 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Etching, Maintenance wet benches, RO)DI water plant, air emission scrubber exhaust, routine cleaning of MBE room F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Semiconductor Wafers and Electronic Crystals Raw material(s): Caustic, arsenic, aluminum, sulfuric acid, hydrofluoric acid, sodium hypochlorite, photo resist/developers, ammonium hydroxide, hydrogen peroxide, nitric acid F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1 . 700 gpd (_ _ continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd (__ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X❑ Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Electrical and Electronic Components 40 CFR Part 469 Subpart A (469.18) and Subpart B (469.28) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 19 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial pages as necessary. Name: Mailing Address: User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional R F Micro Devices — Fab 3 7908 Piedmont Triad Parkway Greensboro, NC 27409 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Photolithography, Metallization, Etch and Deposition, Test and Backside Operations, RO reject, Air pollution scrubbers, product rinse baths, wet grinding operations and non -contact cooling. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Raw material(s): caustic solution, sulfuric acid, ammonium hydroxide, hydrochloric acid, nitric acid, gold salts, phosphoric acid. Principal product(s): Semiconductor Wafers potassium iodide solution, hydrofluoric acid, hydrogen peroxide F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 140,900 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? Electrical and Electronic Components 40 CFR Part 469 Subpart A (469.18L F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: City of Greensboro T.Z. Osborne, NC0047384 Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 20 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Royal Carolina Corporation Mailing Address: 7305 Old Friendly Road Greensboro NC 27410 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Printing and Finishing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Printed non -woven, netting polyesters and cotton Raw material(s): Water based pigments, water repels, flam retards antimicrobials and softeners F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 8.950 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes LI No b. Categorical pretreatment standards ❑ Yes X❑ No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? Yes ® No If yes, describe each episode. NOTE: Facility was removed from the Significant Industrial User Category in CY 2012 because process flow dropped below 25.000 gallons per day FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 21 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Signiflcant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Mailing Address: F.4. Industrial Processes. Shamrock Environmental Corporation (Brown Summit 6106 Corporate Par k Drive Brown Summit, NC 27214 Describe all the industrial processes that affect or contribute to the Sills discharge. Metal Bearing Waste, Oily Waste and Organic Wastewaters F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge Raw material(s): 50% NAOH, alum, MR 2405 (metal scavenger), odor buster, polymer, Principal product(s): Service Industry — Centralized Waste Treatment Facility Non-hazarrs Waste quack gel, diatomite, CO24, sulfuric Treatment acid, sodium metabisulfite, P-816E F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 65 950 gpd ( continuous or X intermittent) b. Non process wastewater flow rate Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards XQ Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Centralized Waste Treatment 40 CFR Part 437 Subpart C (437.35) and Subpart D (Multiple Wastestreams A & B I437.46(c11) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 22 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Mailing Address: Shamrock Environmental 11 (Patton Avenue) 519 Patton Avenue Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Rinses. steam cleaning. hot water cleaning. caustic and detergent cleaning F.5. Principal Product(s) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Interior tanker and tote cleaning operation Raw material(s): Detergent, sodium hydroxide, residual from tanker cleaning (acid or alkaline). aluminum brightener, degreaser. B1 (boiler treatment chemical, Marscour DTC KoolStrip T F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 16,850 gpd ( _ continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. intermittent) gpd (_ _ continuous or F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits XQ Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No Standards are not numerical —PMP If subject to categorical pretreatment standards, which category and subcategory? Transportation and Equipment Cleaning 40 CFR Part 442 Subpart A (442.15) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 23 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Evonik Stockhausen, Inc. (formerly Stockhausen, Inc.) Mailing Address: 2401 Doyle Street Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Mixing vessel washes, scrubbers, utilities and storage tank pipe and connection cleaning, F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Absorbent polymers, water soluble acrylate terpolvmers, concrete polymers, small amount of leather auxiliary processing products Raw materal(s): Sodium bi-sulfate, caustic, sulfuric acid, praestol, various ail mixes, ammonia, various oil mix intermediates„ acrylic acid, sodium hydroxide, monomers, mercaptoethanol, ethylene carbonate, methacrylic acid, surfactants, polymer, hydrogen peroxide F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 180,300 gpd (X continuous or _ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits © Yes ❑ No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems s at the at the Treatment Works Attributed worbs e to past three Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, 0 Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 24 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Triad International Maintenance Corporation (TIMCO) Mailing Address: 623 Radar Road Greensboro, NC 27410 F.4. Industrial Processes. Describe all the Industrial processes that affect or contribute to the SIU's discharge. Metal Finishing- coatingfphosphating (rinse water. phosphate washes) F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): FAA Certified Aircraft Repair Station Raw material(s): Alkaline leaner and phosphoric acid F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1,300 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( _ continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Nevi Source Metal Finishing 40 CFR Part 433 Subpart A (413.17) F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes X❑ No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES - PART F ATTACHMENT 25 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: United Metal Finishing Mailing Address: 133 Blue Bell Road Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Cleaning, rinses, chromium plating, zinc plating, nickel plating. zinc phosphatinq, alodine, anodize, etching and stripping, acid dip and brightening F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Metal Finisher (no product) Raw material(s): chromatic acid. phosphate, nickel zinc chloride alodine, alkaline cleaner, muratic acid, clear, black, blue and yellow chromate, sealer, sulfuric acid, nitric acid, boric acid, nickel chloride, nickel sulfate, potassium chloride, carrier, brighteners, caustic soda, modifiers, strippers F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 6,150 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X❑ Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? New Source Metal Finishing 40 CFR Part 433 Subpart A (433.17) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes C] No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA10ERCLA WASTES - PART F ATTACHMENT 26 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Unitex Chemical Corporation (now LANXESS) Mailing Address: 520 Broome Road Greensboro, NC 27406 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Esterification washes, miscellaneous products washes, sulfonamidation washes and facility wash down F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Plastic Additives primarily plasticizers and flame retardants Raw material(s): Caustic soda, plasticizers, flame retardant, specialty chemicals ( extensive list of all chemicals on file with POTW) F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 26.800 gpd (_ continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? Organic Chemicals, Plastics and Synthetic Fibers 40 CFR Part 414 Subpart H — 414.85 (Discharge limits in 414.111) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the pass three years? ❑ Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 27 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. F.4. F.5. F.6. F.7. F.8. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Vertellus Performance Materials Mailing Address: 2110 High Point Road Greensboro, NC 27403 Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Process Reactors used for Organic Chemical Manufacturing Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Organic esters, intermediates and DEET Principal product(s): Acetic Acid Glacial, Ammonia Anhydrous, Benzoic Acid Various Alcohol, Butanol, Butyric Acid, Butyric Anhydride, Raw material(s): Caustic, Citric Acid, Hydrogen Peroxide, Sodium Hypochlorite, Sodium Chloride, Soda Ash, Potassium Hydroxide, Toluene, Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 78.600 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? Plastic and Synthetic Fibers 40 CFR Part 414 Subpart H — 414.85 (Discharge Limits in 414.111) Organic Chemicals, Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes © No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 SUPPLEMENTAL APPLICATION INFORMATION PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 28 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Wire Products, Inc. Mailing Address: 1319 West Lee Street Greensboro. NC 27403 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Coating and phosphatinq F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Wire display racks Raw material(s): Alkaline cleaner phosphoric acid and sealer F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1,250 gpd ( continuous or X intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Existing Source Metal Finishing 40 CFR Part 433 Subpart A (433.15) F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: City of Greensboro T.Z. Osborne, NC0047384 PERMIT ACTION REQUESTED: Renewal/Modification RIVER BASIN: Cape Fear SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES - PART F ATTACHMENT 29 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SW. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Zink Imaging Mailing Address: 6900 Konica Drive Whitsett, NC 27377 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Emulsion making, Coating Solution Preparation and Paper Coating F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Color thermal imaging media Raw material(s): Dry gelatin powder: nitric acids, methyl cellulose, denatured ethanol, polyvinyl alcohol, sodium hydroxide, 0B1207, latex, WC-71, zinc stearate, surfactants, silica dispersions, rheolate, glyoxal, glycerol, methyl acetate F.6. Flow Rate. CY 2011 a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 87,250 gpd (X continuous or — intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits © Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes © No If yes, describe each episode. North Carolina Department of Administration Beverly Eaves Perdue, Governor Moses Carey, Jr., Secretary October 9, 2012 Ms. Hannah Headrick NCDENR Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: SCH File # 13-E-4300-0075; EA/FONSI; Proposed project is for the T.Z. Osborne Wastewater Treatment Plant Expansion. Dear Ms. Headrick: The above referenced environmental impact information has been reviewed through the State Clearinghouse under the provisions of the North Carolina Environmental Policy Act. Attached to this letter are comments made in the review of this document. Because of the nature of the comments, it has been determined that no further State Clearinghouse review action on your part is needed for compliance with the North Carolina Environmental Policy Act. The attached comments should be taken into consideration in.project development. Sincerely, Crystal Best State Environmental Review Clearinghouse Attachments cc: Region G Mailing Address: Telephone: (919)807-2425 Location Address: 1301 Mail Service Center fax (919)733-957I 116 West Jones Street Raleigh, NC 27699-1301 State Courier #51-01-00 Raleigh, North Carolina e-mail SION.clearinghouse@dca.nc.gov An Equal Opportunity/Affirmative Action Employer ODE R North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Govemor Director Secretary October 10, 2012 MEMORANDUM TO: Mary Sadler Hazen and Sawyer FROM: Hannah Headrick, SEPA Coordinator Basinwide Planning Unit and SEPA Program SUBJECT: Guilford County City of Greensboro — TZ Osborne WWTP Expansion DWQ#14418, DENR#1566 On October 9, 2012, the State Clearinghouse deemed the North Carolina Environmental Policy Act review on the above project complete (see attached correspondence from the Clearinghouse). It is now acceptable to proceed with your permit applications through the Division of Water Quality for the proposed project. No further actions on the Environmental Assessment are required. Please contact me at 807-6434 or via email (hannah.headrick@ncdenr.gov) if you have any questions. Thank you. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 Internet www.ncwateraualitv.orq An Equal opportunity %Affirmative Action Employer h7aturallyCar ¼ni COUNTY: GUILFORD NORT CAROLINA STATE CLEARINGHOUSE • DEPARTMENT OP ADMINISTRATION INTERGOVERNMENTAL REVIEW H02:WASTEWATER TREATMENT FACILITIES MS CARRIE ATKINSON CLEARINGHOUSE COORDINATOR DEPT OF TRANSPORTATION STATEWIDE PLANNING - MSC #1554 RALEIGH NC REVIEW DISTRIBUTION CC&PS - DIV OF EMERGENCY MANAGEMENT DENR LEGISLATIVE AFFAIRS DEPT OF CULTURAL RESOURCES DEPT OF TRANSPORTATION PIEDMONT TRIAD COG PROJECT INFORMATION APPLICANT: NCDENR TYPE: State Environmental Policy Act Environmental Assessment/Finding Impact DESC: Proposed project is for•the T.Z. Osborne Wastewater Treatment The attached project has been submitted to the N. C intergovernmental review. Please review and submit indicated date to 1301 Mail Service Center, Raleigh If additional review time is needed, please contact 1(44 0110‘e; STATE NUMBER: 13-E-9300-( DATE RECEIVED: 08/29/2012 AGENCY RESPONSE: 10/03/2012 REVIEW CLOSED: 10/08/2012 13-6- 11360 -0075 AS A RESULT OF ''IS REVIEW THE FOLLO I SIGNED BY: of No Significant Plant Expansion. . State Clearinghouse For your response by the above NC 27699-1301. this office at (919)807-2425. OMITTED:Ei] NO COMMENT ACHEC COUNTY: GUILFORD NORTH CAROLINA STATE CLEARINGHOUSE DEPARTMENT OF ADMINISTRATION INTERGOVERNMENTAL REVIEW H02:WASTEWATER TREATMENT FACILITIES MS CAROLYN PENNY CLEARINGHOUSE. COORDINATOR CC&PS - DIV OF EMERGENCY MANAGEMENT FLOODPLAIN MANAGEMENT PROGRAM • MSC # 4719 RALEIGH NC REVIEW DISTRIBUTION CC&PS - DIV OF EMERGENCY MANAGEMENT DENR LEGISLATIVE AFFAIRS DEPT OF CULTURAL RESOURCES DEPT OF TRANSPORTATION PIEDMONT TRIAD COG PROJECT INFORMATION APPLICANT: NCDENR TYPE: State Environmental Policy Act Environmental Assessment/Finding of No Significant Impact DESC: Proposed project is for the T.Z. Osborne Wastewater Treatment Plant Expansion. ;.l: fti •k.A � jyd•f� STATE NUMBER: 13-E-4300-0075 DATE RECEIVED: 08/29/2012 AGENCY RESPONSE: 10/03/2012 REVIEW CLOSED: 10/08/2012 •N• ' _ !•• • ire,M l.'S The attached project has been submitted to the N. C. State Clearinghouse for intergovernmental review. Please review and submit your response by the above indicated date to 1301 Mail Service Center, Raleigh NC 27699-1301. If additional review time is needed, please contact this office at (919)807-2425. AS A RESULT OF THIS REVIEW THE FOLLOWING IS SUBMITTED: ii1NO COMMENT[I] COMMENTS ATTACHED SIGNED BY: n 1:3itit DATE: 1 -"Pe)o4T / .C.4`"r1.:. N, ;N. 4e_ 1 . COUNTY: GUILFORD NTH CAROLINA STATE CLEARINGHOUSE DEPARTMENT OF ADMINISTRATION. INTERGOVERNMENTAL REVIEW c a7 2012, t MS RENEE GLEDHILL-EARLEY CLEARINGHOUSE COORDINATOR 4'` PW4',Mi DEPT OF CULTURAL RESOURCES STATE HISTORIC PRESERVATION OFFICE MSC 4617 - ARCHIVES BUILDING RALEIGH NC REVIEW DISTRIBUTION H02 : WASTEWATER TREATME,,,,,,.••,,,,= t .4..w 1 STATE NUMBER: 13-E-4300-0075 DATE RECEIVED: 08/29/2012 AGENCY RESPONSE: 10/03/2012 REVIEW CLOSED: 10/08/2012 FACILI '„ Zs ;{1 CiAlwaz cgs' CC&PS - DIV OF EMERGENCY MANAGEMENT DENR LEGISLATIVE AFFAIRS DEPT OF CULTURAL RESOURCES DEPT OE' TRANSPORTATION PIEDMONT TRIAD COG PROJECT INFORMATION APPLICANT: NCDENR TYPE: State Environmental Policy Act Environmental Assessment/Finding of No Significant Impact DESC: Proposed project is for the T.Z. Osborne Wastewater Treatment Plant Expansion. The attached project has been submitted to the N. C. State Clearinghouse for intergovernmental review. Please review and submit your response by the above indicated date to 1301 Mail Service Center, Raleigh NC 27699-1301. If additional review time is needed, please contact this office at (919)807-2425. AS A RESULT OF THIS REVIEW THE FOLLOWING IS SUBMITTED: SIGNED BY: i, •\11:13 IMA45 ,'-N, A j'*. f N, SEP 212 .cp_.: E MEWED P !.:,. 'WO J DOA NO COMMENT 0 COMMENTS ATTACHED DATE: ek if/1402., COUNTY: GUILFORD NORTH'CAROLINA STATE CLEARINGHOUSE DEPARTMENT OF ADMINISTRATION INTERGOVERNMENTAL REVIEW H02:WASTEWATER TREATMENT FACILITIES MS MELBA MCGEE CLEARINGHOUSE COORDINATOR DENR LEGISLATIVE AFFAIRS GREEN SQUARE BUILDING - MSC # 1601 RALEIGH NC REVIEW DISTRIBUTION STATE NUMBER: 13-E-4300-0075 DATE RECEIVED: 08/29/2012 AGENCY RESPONSE: 10/03/2012 REVIEW CLOSED: 10/08/2012 CC&PS - DIV OF EMERGENCY MANAGEMENT DENR LEGISLATIVE AFFAIRS DEPT OF CULTURAL RESOURCES DEPT OF TRANSPORTATION PIEDMONT TRIAD COG PROJECT INFORMATION APPLICANT: NCDENR TYPE: State Environmental Policy Act Environmental Assessment/Finding of No Significant Impact DESC: Proposed project is for the T.Z. Osborne Wastewater Treatment Plant Expansion. The attached project has been submitted to the N. C. State Clearinghouse for' intergovernmental review. Please review and submit your response by the above indicated date to 1301 Mail Service Center, Raleigh NC 27699-1301. If additional review time is needed, please contact this office at (919)807-2425. AS A RESULT OF THIS REVIEW, HF FOLLC9h'ING IS SUBMITTED: SIGNED BY: fa 000 NO COMMENT [1: COMMENTS ATTACHED DATE: ?hoitz STATE OF NORTH CAROLINA DEPARTMENT OF TRANSPORTATION BEVERLY EAVES PERDUE GOVERNOR MEMORANDUM TO: FROM: SUBJECT: September 6, 2012 Sheila Green NC State Clearinghouse Administrative Building, 5th Floor, Room #502 Verna Wilson Transportation Engineer Triad Group, — Transportation Planning Branch 13-E-4300-0075 EUGENE A. Co Tn, JR. SECRETARY 4.017.0 These are comments from the NCDOT —. Transportation Planning Branch regarding North Carolina State Clearinghouse of Administration Intergovernmental Review # 13-E-4300-0075. The Transportation Planning Branch would like to make the North Carolina Department .of Environment and Natural Resource aware of some project developments; that are listed in the Greensboro Urban Area CTP, which may impact the study area: Eastern Urban Loop (Future 1-840), TIP No.1U-2525B This project is within the 2025 horizon year of the 2035 Greensboro LRTP. The Eastern Urban Loop from US 29 to US 70 is proposed to be constructed as a 4-lane divided freeway on new location. This project is currently in the project development phase. For additional information about this project, including the Purpose and Need, contact NCDOT's Project Development and Environmental Analysis Branch. Please see the attached graphics ,for a better view of the proposals. If you have any further questions, please do not hesitate to contact me at 919-707-0988 or email at vrwilson l ®ncdot.gov. Attachments: Highway map Inset —Greensboro Urban Area MAIUNG ADDRESS: NC DEPARTMENT OF TRANSPORTATION TRANSPORTATION PLANNING BRANCH 1664 MAUL SERVICE CENTER RALEIGH NC 27899-1654 TRANI{PORTATION PtANNINe ORANQI hfp //ncdotorg/doh/pneconsfrud/1pb/ LOCATION: TRANSPORTATION BUILDING ' 1 SOUTH WILMINI GTON STREET RALEIGH. NC 27601 Phone: 919-707-0900 Fax: 919-733-9794 ..• cc c.) a ' HIGH ROCK RD/ EXT. •-r ' - ' -c . . '"3-2i'LLS /-4 , --1 ' ! 1".` .....171 . .4.... • ^... :,.....-.• ,,,‘ S . ..% '''' ' '''-•••• ,....ev CC 0 " 67, Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Executive Summary EXECUTIVE SUMMARY This project consists of a State Environmental Policy Act (SEPA) Environmental Assessment (EA) to allow the City of Greensboro to apply for a National Pollutant Discharge Elimination System (NPDES) permit for an increase in treatment plant capacity from 40 to 56 million gallons per day (mgd) at the T.Z. Osborne VNVTP. Pursuant to SEPA, the expansion of an existing discharge facility by 500,000 gallons per day (gpd) or greater requires an EA to be completed and a FONSI to be issued before DWQ will issue permits and approvals. The City of Greensboro is proposing this project to comply with the Jordan Lake Nutrient Reduction Rules for the 20-year planning period and decommission the aging 16 mgd North Buffalo Creek WVVTP. The proposed project will not increase the total wastewater treatment capacity for the City. The geographical service area will not be increased beyond the current planning limits. Greensboro is located in the center of Guilford County. Surrounding communities include the City of High Point in the southwest comer of Guilford County; the Towns of Oak Ridge, Summerfield, and Stokesdale in the northwest corner of Guilford County; and the Town of Pleasant Garden south of Greensboro. The City of Burlington is located in Alamance County, east of Greensboro. The service area is approximately 254 square miles and includes the city limits, the extraterritorial jurisdiction (ETJ), and the planned urban services area of Greensboro. The service area extends to north of Lake Townsend and is bounded by the ETJ of the Town of Summerfield, Lake Brandt, and NC 150. The western portion of the service area is bounded by the City of High Point, Town of Kernersville, and the Town of Oak Ridge. The southern portion of the service area extends to the Town of Pleasant Garden. The eastern portion of the service area extends to the edge of Lake Mackintosh, approximately five miles east of 1-840. The selected alternative to expand the T.Z. Osborne WWTP from 40 to 56 mgd was selected for the least environmental and economic impact and the most feasible engineering solution. The upgrade and expansion of the T.Z. Osborne VVV TP to 56 mgd was identified as the most favorable alternative to address the reduction of total nitrogen and total phosphorus mass allocations required by the Jordan Lake Nutrient Reduction Rule. The City is not requesting an increase in total permitted discharge capacity, as the combined capacity of 56 mgd will serve Greensboro through the next planning period. Additionally, Greensboro intends to rescind the NPDES permit for the North Buffalo Creek WWTP. Construction activities related to the T.Z. Osborne WWTP expansion will not significantly impact water resources, floodplains, soils, aquatic and wildlife habitat and resources, air quality, or noise levels. Two minor forested wetland areas on the treatment plant site outside the fence line may be impacted by construction of a parallel outfall line to South Buffalo Creek. It is not expected that the proposed effluent discharge expansion to South Buffalo Creek will impact water quality. The speculative limits letter stated that South Buffalo Creek has adequate assimilative capacity for an expanded NPDES discharge from 40 to 56 mgd. South Buffalo Creek is listed as impaired for copper, zinc, and biological integrity on the 2010 303(d) list. The ambient water quality data for ammonia in South Buffalo Creek does not justify an ammonia impairment status in this receiving stream. As such, the 2010 Hazen and Sawyer Project No. 32167-001 HA7ENAND SOWER Environmental Engineers & Sdentltts Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Executive Summary ammonia impairment status was removed from the Draft 2012 303(d) List. Greensboro proposes that a tiered NPDES permit for the T.Z. Osborne VWVfP be developed that would contain summer limits of 1 mg/I and winter limits of 1.8 mg/I per DWQ policy. The T.Z. Osborne VW TP has passed all Whole Effluent Toxicity (WET) tests in the last five years; therefore, the effluent discharge is not contributing to toxicity in the receiving stream. Therefore, the copper and zinc impairment status in South Buffalo Creek should not prohibit an expansion of the T.Z. Osborne UWVfP. Minimal indirect and cumulative impacts resulting from the proposed project are anticipated to occur from continued development within the service area. Federal, state, and local programs will help to offset potential direct, indirect, and cumulative impacts resulting from the proposed project. These programs include land use planning, open space preservation, erosion and sedimentation control, stormwater, floodplain management, and water shortage response. Hazen and Sawyer Project No. 32167-001 H47ENAND SWYIR Eorlroameatal Engineers i idealists II Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Table of Contents Table of Contents iii 1. Proposed Project Description 1-1 1.1 Existing Facilities 1-2 1.2 Proposed Project Scope 1-4 1.3 Service Area 1-4 2. Need for the Project 2-1 2.1 Growth Trends and Population Projections 2-1 2.2 Wastewater Flow Projections 2-2 3. Alternatives Analysis 3-1 3.1 No Action 3-1 3.2 Nutrient Removal Upgrades with Existing Surface Water Discharges to North and South Buffalo Creeks 3-1 3.3 Land Application 3-4 3.4 Reuse Spray Irrigation 3-6 3.5 Surface Water Discharge to South Buffalo Creek (Selected Altemative) 3-9 4. Existing Environment 4-1 4.1 Topography 4-1 4.2 Soils 4-1 4.3 Land Use 4-3 4.4 Wetlands 4-4 4.5 Prime or Unique Agricultural Lands 4-4 4.6 Public Lands and Scenic, Recreational, and State Natural Areas 4-4 4.7 Areas of Archaeological or Historical Value 4-5 4.8 Air Quality 4-5 4.9 Noise Levels 4-6 4.10 Water Resources (Surface Water and Groundwater) 4-7 4.11 Forest Resources 4-11 4.12 Shellfish or Fish and Their Habitats 4-11 4.13 Wildlife and Natural Vegetation 4-12 Hazen and Sawyer Project No. 32167-001 HAM AND SOWER Environmental Ea=lasers & Scientists iii Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Table of Contents 5. Predicted Environmental Effects 5-1 5.1 Topography 5-1 5.2 Soils 5-1 5.3 Land Use 5-2 5.4 Wetlands 5-2 5.5 Prime or Unique Agricultural Lands 5-2 5.6 Public Lands, Scenic and Recreational Areas 5-3 5.7 Areas of Archaeological or Historical Value 5-3 5.8 Air Quality 5-3 5.9 Noise Levels 5-4 5.10 Water Resources 5-5 5.11 Forest Resources 5-6 5.12 Shellfish or Fish and Their Habitats 5-6 5.13 Wildlife and Natural Vegetation 5-7 5.14 Introduction of Toxic Substances 5-12 6. Mitigative Measures 6-1 7. Summary of Local Programs and Ordinances 7-1 7.1 Land Development Ordinance 7-1 7.2 Land Use Planning and Environmental Resource Protection Initiatives 7-2 7.3 Zoning 7-3 7.4 Open Space Plans/Initiatives, Greenways, and Riparian Buffers 7-6 7.5 Erosion and Sedimentation Control 7-11 7.6 Stream Restoration 7-14 7.7 Stormwater Programs and Impervious Surface 7-14 7.8 Floodplain Development Regulations 7-15 7.9 Water Shortage Response 7-18 Hazen and Sawyer Project No. 32167-001 HA7,FdIAND SAWYER Environmental Engineers & Scteatlsts iv Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Table of Contents 8. State and Federal Permits Required 8-1 9. References 9-1 10. Qualifications of Preparers 10-1 11. Figures 11-1 Figures Figure 1-1: Service Area for City of Greensboro 11-2 Figure 3-1: Location of Potential Land Application Sites 11-3 Figure 3-2: Site Plan for T.Z. Osbome WWTP Expansion to 56 mgd 11-4 Figure 4-1: Floodplains in the Service Area 11-5 Figure 4-2: National Wetland Inventory Wetlands in the Service Area 11-6 Figure 4-3: U.S. Geological Survey Map of the Service Area 11-7 Figure 4-4: Watersheds in the Service Area 11-8 Figure 4-5: Surface Waters in the Service Area 11-9 Tables Table 2-1: Historic and Projected Population for the City of Greensboro 2-1 Table 2-2: Summary of Wastewater Flow Projections 2-2 Table 3-1: Present Worth Analysis for Nutrient Removal Upgrades for 40 mgd T.Z. Osborne WWTP and 16 mgd North Buffalo Creek WWTP (No -Action Altemative) 3-3 Table 3-2: Present Worth Analysis for Land Application Effluent Disposal Altemative 3-5 Table 3-3: Present Worth Analysis for Reclaimed Water Effluent Disposal Alternative 3-8 Table 3-4: Present Worth Analysis for Nutrient Removal Upgrade and Expansion of T.Z. Osborne WWTP to 56 mgd (Selected Altemative) 3-10 Table 3-5: Current and Speculative Effluent NPDES Permit Limits for North Buffalo Creek and T.Z. Osbome Facilities Error! Bookmark not defined. Table 3-6: Summary of Division of Water Quality Ambient Monitoring Data for the Cape Fear River Basin at Stations B0670000 and B0750000 in South Buffalo Creek Error! Bookmark not defined. Table 4-1: Surface Water Classifications in the Service Area Table 4-2: Protected Species Listed for Guilford County, North Carolina Table 5-1: Summary of Impacts to Threatened and Endangered Species 4-8 4-14 5-7 Hazen and Sawyer Project No. 32167-001 HA7,ENAND SGVYFdt Environmental Engineers & Scientists v Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Table of Contents Table 6-1: Density Limits in City of Greensboro Zoning Ordinance 7-4 Table 6-2: Density Limits in Guilford County Zoning Ordinance 7-5 Table 6-3: Minimum Open Space Requirements for City of Greensboro 7-7 Table 6-4: Stream Buffer Width Requirements in Watershed Districts in City of Greensboro 7-8 Table 6-5: Stream Buffer Width Requirements in Guilford County 7-10 Table 6-6: Maximum Permissible Velocity for Stormwater Discharges in the City of Greensboro 7-13 Appendices (on CD) A Speculative Effluent Limits Request Letter for a Proposed Consolidation of Greensboro's North Buffalo Creek WWTP into an Expanded T.Z. Osbome VVWTP, Division of Water Quality, December 2010 B T.Z. Osborne and North Buffalo Wastewater Treatment Facilities Nutrient Removal Additions Project, Nutrient Removal Alternative Selection, Final Master Plan Report (CDM 1 Hazen and Sawyer, 2011) C Response to Agency Comments Hazen and Sawyer Project No. 32167-001 RAM AND SOWER Earlroaaasatel Engineers i Seleatlsts vi Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Table of Contents List of Acronyms BFE Base Flood Elevation BGPA Bald and Golden Eagle Protection Act BMP Best management practice BNR Biological nutrient removal CBOD5 Carbonaceous biochemical oxygen demand CO Carbon monoxide CWA Clean Water Act DAQ Division of Air Quality DENR North Carolina Department of Environment and Natural Resources DWQ Division of Water Quality EA Environmental assessment EMC Environmental Management Commission EPA United States Environmental Protection Agency ESA Endangered Species Act ETJ Extraterritorial Jurisdiction FEMA Federal Emergency Management Agency FONSI Finding of No Significant Impact FPPA Farmland Protection Policy Act FSC Federal Species of Concern gpcd Gallon per capita day gpd Gallons per day GWA General watershed area HQW High quality water I/1 Infiltration and inflow lb/year Pounds per year IWC Instream waste concentration LDO Land Development Ordinance mgd Million gallons per day mg/I Milligrams per liter MSL Mean sea level NAAQS National Ambient Air Quality Standards NBCSS North Buffalo Creek Sanitary Sewer NCGS North Carolina General Statutes NHP North Carolina Natural Heritage Program NO,t Nitrogen oxides NPDES National Pollutant Discharge Elimination System Hazen and Sawyer Project No. 32167-001 HA7N AND ER Environmental Engineers it Scientists vii Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Table of Contents List of Acronyms NRCS National Resources Conservation Service NRHP National Register of Historic Places NSW Nutrient Sensitive Water NWI National Wetland Inventory 03 Ozone ORW Outstanding Resource Waters OSA Office of State Archaeology OSC Open Space, Committee Pb Lead PM-10 Particulate matter less than 10 micrometers in diameter PPM Parts per million SCS Soil Conservation Service SEPA State Environmental Policy Act SHPO State Historic Preservation Office SIU Significant industrial user SNHA Significant Natural Heritage Area SOX Sulfur oxides T Threatened TMDL Total maximum daily load TSP Total suspended particulates TSS Total suspended solids USACE United States Army Corps of Engineers USDA United States Department of Agriculture USFWS United State Fish and Wildlife Service USGS United States Geological Survey VOC Volatile organic compound WCA Watershed critical area WET Whole effluent toxicity WSSA Water and sewer service agreement WTP Water treatment plant WWTP Wastewater treatment plant Hazen and Sawyer Project No. 32167-001 HA7,ENAND WIFdt Environmental Engineers a Scientists viii Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Proposed Project Description 1. Proposed Project Description The City of Greensboro (Greensboro) is located in Guilford County, North Carolina, and is situated between the Cities of Burlington and High Point. Greensboro is geographically located in the Haw River Arm portion of the Jordan Lake Watershed, the headwaters of the Cape Fear River Basin. Greensboro currently owns and operates two wastewater treatment plants (WWTPs). The T.Z. Osborne WWTP is a 40 million gallon per day (mgd) conventional activated sludge facility with nitrification and filtration discharging to South Buffalo Creek. The North Buffalo Creek WWTP is a 16 mgd conventional activated sludge nitrification facility discharging to North Buffalo Creek. The combined total wastewater treatment capacity is 56 mgd. In the early 1990s, Greensboro initiated a project to transfer flow from the North Buffalo Creek WWTP to the T.Z. Osborne WWTP to alleviate infiltration and inflow (1/I) issues at the North Buffalo Creek WWTP. A transfer pump station and force main were constructed in 1993. The transfer pump station was capable of transferring 10 mgd from the North Buffalo Creek WWTP to the T.Z. Osborne WWTP. Flow was transferred during periods when the North Buffalo Creek influent flow exceeded plant capacity. In the early 2000s, Greensboro recognized that the I/1 issues in the North Buffalo Creek Sanitary Sewer (NBCSS) outfall were severe enough to warrant a major rehabilitation and upgrade project. The NBCSS outfall dates from the early 1900s. In 2003, Greensboro initiated a project to upgrade the transfer pump station and repair the existing NBCSS outfall. I/1 investigations revealed that a significant portion of the flow in the outfall originated from I/1 caused by cracks and breaks during wet weather events. Furthermore, the outfall exhibited significant material degradation. A Final Environmental Assessment (EA) for the NBCSS Outfall, Transfer Pumping Station, and Force Main Replacement was published with a Finding of No Significant Impact (FONSI) in 2005. The project included a new plant influent lift station, a 65 mgd transfer pump station to the T.Z. Osborne WWTP, a new 54-inch force main between the North Buffalo Creek and T.Z. Osborne WWTPs, and the NBCSS outfall replacement project. Currently, Greensboro is transferring an average of 9.4 mgd from the North Buffalo Creek WWTP to the T.Z. Osborne WWTP. The North Buffalo Creek and T.Z. Osborne WWTPs will require significant nutrient removal upgrades due to the B. Everett Jordan Reservoir Nutrient Management Strategy and Total Maximum Daily Load (TMDL) adopted in August 2009. Jordan Lake was designated a Nutrient Sensitive Water (NSW) in 1983. In 1997, the North Carolina Clean Water Responsibility Act included legislation that charged the North Carolina Environmental Management Commission (EMC) to establish goals for reducing nutrient inputs to nutrient sensitive waters. The EMC commissioned the Department of Environment and Natural Resources (DENR) Division of Water Quality (DWQ) to develop the Nutrient Management Strategy and TMDL. The North Buffalo Creek and T.Z. Osborne WWTPs must meet a combined annual total nitrogen and total phosphorus mass load allocation of 902,715 pounds/year (lb/year) and 113,315 lb/year, respectively. The annual mass loadings are equivalent to maximum effluent concentrations of 5.29 milligrams/liter (mg/I) total nitrogen and 0.66 mg/I total phosphorus at a combined maximum month flow of 56 mgd. The total phosphorus limit was in effect as of January 2010. The total nitrogen limits will be effective on January 1, 2018. Hazen and Sawyer Project No. 32167-001 HAZEN AND S&V YER Ensirenmental Entlneers & Scientists 1-1 Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Proposed Project Description CDM Hazen and Sawyer were commissioned in 2006 to evaluate the engineering alternatives for nutrient reduction strategies at the T.Z. Osborne and North Buffalo Creek WWTPs to comply with the Jordan Lake Nutrient Reduction Rules. The Final Master Plan Report was published in March 2011. The Master Plan evaluated six alternatives with a combination of flow, load, and treatment scenarios between the two WWTPs. The alternatives included the evaluation of modifications to existing plant infrastructure, identification of new treatment infrastructure, life -cycle cost estimates, and recommended project phasing. 1.1 Existing Facilities Wastewater generated in Greensboro's service area is currently treated at either the North Buffalo Creek WWTP or the T.Z. Osborne WWTP. The T.Z. Osborne WWTP is permitted for a discharge of 40 mgd to South Buffalo Creek (Permit No. NC0047384). The North Buffalo Creek WWTP is permitted for a discharge of 16 mgd to North Buffalo Creek (Permit No. NC0024325). Both permits expired on June 30, 2011. Greensboro submitted applications for permit renewals on December 30, 2010. The applications for renewal are currently in the review process. Greensboro's collection system consists of over 1,400 miles of gravity sewer, 69 miles of force main, and 47 pump stations conveying raw wastewater to the two treatment plants. Pump station capacities range from 30 to 2,600 gallons per minute. The combined annual average wastewater flow was 29.3 mgd in 2010. 1.1.1 T.Z. Osborne WWTP The T.Z. Osborne WWTP began operation in 1984 as part of the Metro Sewerage Plan developed to improve and protect Greensboro's water quality and environment. The plant's original rated capacity was 20 mgd. An expansion to 30 mgd occurred in 2001, and a second expansion to 40 mgd occurred in 2003. The T.Z. Osborne WWTP processes consist of influent pumping and preliminary treatment, primary treatment, conventional activated sludge with nitrification, secondary clarification, chemical phosphorus removal storage and feed facilities, recycle activated sludge and waste activated sludge pumping, effluent filtration, chlorine disinfection with dechlorination, and solids handling. The T.Z. Osborne WWTP currently handles the solids produced at both WWTPs. Solids handling processes include thickening, dewatering, and incineration. The NPDES permit for the plant expired on June 30, 2011. The plant has consistently met its effluent permit limits of 2.0 and 4.0 mg/I for monthly average summer and winter ammonia, respectively. The carbonaceous biochemical oxygen demand (CBOD) limits are a monthly average of 4 mg/I and 8 mg/I for summer and winter, respectively. Other permit limits include a monthly average of 30 mg/I for total suspended solids and an annual mass limit for phosphorus of 81,156 lb/year. The average flow rate through the plant between 1997 and 2001 was 18.61 mgd. In 2010, the average daily flow to the plant was 23.3 mgd and included a 9.4 mgd transfer from the North Buffalo Creek WWTP. Hazen and Sawyer Project No. 32167-001 ITAZEN AM) SWYER Environmental Engineers i Scientists 1-2 Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Proposed Project Description 1.1.2 North Buffalo Creek WWTP The North Buffalo Creek WWTP was constructed in 1938 as an 8 mgd secondary treatment facility treating municipal and industrial waste. The facility was expanded in 1959 to a capacity of 18 mgd. In 1980, the facility was voluntarily de -rated to 16 mgd to facilitate the nitrification process to reduce the ammonia - nitrogen content in the plant effluent. The major unit processes at the North Buffalo Creek WWTP include preliminary treatment, primary treatment, conventional activated sludge with nitrification, secondary clarification, tertiary filtration, and chlorine disinfection with dechlorination. Biosolids are pumped to the T.Z. Osborne WWTP for treatment. The North Buffalo Creek WWTP NPDES permit limits are not as stringent as those for the T.Z. Osborne WWTP for CBOD and ammonia. CBOD limits are 8 mg/I and 16 mg/I for summer and winter, respectively. Ammonia is permitted at 4 mg/I and 8 mg/I for summer and winter, respectively. In 2010, the North Buffalo Creek WWTP did not have any permit limit violations. The average flow rate through the North Buffalo Creek WWTP from 1997 to 2001 was 13.1 mgd. In calendar year 2010, the total average daily flow to the North Buffalo Creek WWTP was 15.4 mgd- Approximately 6 mgd was treated and discharged to North Buffalo Creek, and 9.4 mgd was transferred to the T.Z. Osborne WWTP for treatment and discharge. The North Buffalo Creek transfer pump station project consisted of a replacement of the original transfer pump station and 4.6 miles of 54-inch force main from the North Buffalo Creek WWTP to the T.Z. Osborne WWTP. The pump station routes screened influent to the T.Z. Osborne WWTP. The firm capacity of the pump station is 65 mgd. Between 2003 and 2010, approximately 4 to 9.4 mgd was transferred to the T.Z. Osborne WWTP. A peak flow of 40 mgd was transferred in November 2009. 1.1.3 Significant Industrial Users Greensboro has thirty-four significant industrial users (SIUs) that contribute wastewater flow to either the T.Z. Osborne or North Buffalo Creek WWTPs. The SIU types include metal finishers and electroplaters, organic chemical manufacturing, centralized waste treatment, electrical and electronic component manufacturing, textile manufacturers, one tobacco company, and two pharmaceutical companies. Twenty- nine SIUs send flow directly to the T.Z. Osborne WWTP and five SIUs send their effluent to the North Buffalo Creek WWTP. At the T.Z. Osborne WWTP, the total permitted flow to industry is 3.97 mgd, or approximately 10 percent of the facility's design flow of 40 mgd. In 2010, actual industrial flow contributed 5.5 percent to the annual average daily flow. According to a revised draft headworks analysis updated by Greensboro in 2010, the maximum allowable industrial load was not exceeded for any pollutants of concern. None of the SIUs have permit limits for total nitrogen, but two have a combined total phosphorus loading limit of 288 lb/day. Several SIUs have permit limits for arsenic, cadmium, chromium, copper, cyanide, lead, mercury, nickel, silver, and zinc. Hazen and Sawyer Project No. 32167-001 H ZENAMSOER Environmental Engineers & Scientists 1-3 Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Proposed Project Description The industrial contribution is significantly less at the North Buffalo Creek WWTP. The total permitted flow of the five SIUs is 0.32 mgd, or approximately 2.1 percent of the total permitted flow of 16 mgd. Actual industrial flow accounted for approximately 1.37 percent of the annual average daily flow in 2010. None of the five industries that discharge to the North Buffalo Creek WWTP have total nitrogen or total phosphorus permit limits. Several SIUs have permit limits for lead, cyanide, and cadmium. The revised draft headworks analysis concludes that the SIUs currently discharging to the North Buffalo Creek WWTP will continue to be accommodated at the T.Z. Osborne WWTP. There have not been any NPDES permit limits violations as a result of the industrial load allocation and the flow transfer from North Buffalo Creek WWTP to the T.Z. Osborne WWTP. 1.2 Proposed Project Scope This project consists of an EA to allow Greensboro to apply for a National Pollutant Discharge Elimination System (NPDES) permit for an increase in treatment plant capacity from 40 to 56 mgd at the T.Z. Osborne WWTP. Pursuant to the North Carolina State Environmental Policy Act (SEPA), the expansion of an existing discharge facility by 500,000 gallons per day (gpd) or greater requires an EA to be completed and a FONSI to be issued before DWQ will issue permits and approvals. Greensboro is proposing this project to comply with the Jordan Lake Nutrient Reduction Rules for the 20-year planning period and decommission the aging 16 mgd North Buffalo Creek WWTP. The proposed project will not increase the total wastewater treatment capacity for the City. The geographical service area will not be increased beyond the current planning limits. This EA includes evaluations of the general environmental issues related to the project, as well as the impacts of specific infrastructure components of the proposed T.Z. Osborne WWTP expansion from 40 to 56 mgd. This EA documents the need for the project, provides an analysis of the project and effluent discharge alternatives, and describes the existing environment, predicted environmental impacts, and mitigative measures. 1.3 Service Area Greensboro is located in the center of Guilford County. Surrounding communities include the City of High Point in the southwest corner of Guilford County; the Towns of Oak Ridge, Summerfield, and Stokesdale in the northwest corner of Guilford County; and the Town of Pleasant Garden south of Greensboro. The City of Burlington is located in Alamance County, east of Greensboro. Lake Higgins, Lake Brandt, and Lake Townsend are located north of Greensboro city limits. Randleman Lake is located south of Greensboro. The T.Z. Osborne and North Buffalo Creek WWTPs presently serve different areas associated with their respective collection systems. The T.Z. Osborne WWTP service area covers the majority of the eastern, southern, and western portions of Greensboro's WSSA, including the Piedmont Triad International Airport. The North Buffalo Creek WWTP service area includes the northern part of Greensboro and includes parcels north of Route 220 (Wendover Avenue), parcels surrounding North Buffalo Creek and Muddy Creek, and parcels north of Route 6 (Lee Street). The eastern portion of the North Buffalo Creek WWTP Hazen and Sawyer Project No. 32167-001 HAZEN AND S&WYER Environmental Engineers & Scientists 1-4 Environmental Assessment for T.Z. Osborne Wastewater Treatment Plant Expansion Proposed Project Description service area includes the western half of Lake Townsend and the entirety of Jordan Branch. The western part of the North Buffalo Creek VW TP service area includes most of Lake Higgins and approximately half of Horsepen Creek. The proposed project will combine the two service areas. The entire service area for Greensboro is approximately 254 square miles. The service area includes the city limits, the extraterritorial jurisdiction (ETJ), and the planned urban services area of Greensboro. The service area extends to north of Lake Townsend and is bounded by the ETJ of the Town of Summerfield, Lake Brandt, and NC 150. The western portion of the service area is bounded by the City of High Point, Town of Kernersville, and the Town of Oak Ridge. The southern portion of the service area extends to the Town of Pleasant Garden. The eastern portion of the service area extends to the edge of Lake Mackintosh, approximately five miles east of 1-840. Figure 1-1 illustrates the location of the wastewater infrastructure and the service area boundary. 1.3.1 Water and Sewer Service Agreement A planned urban services area boundary was negotiated in the 2007 Water and Sewer Service Agreement (WSSA) with Guilford County and other county communities. Historically, annexations and extensions of the water and sewer service area were established at the request of individual private developers, resulting in urban sprawl along the outskirts of Greensboro. The purpose of the WSSA was to control the long-term growth patterns in a sustainable and economically viable manner and to manage water and sewer treatment resources in Greensboro. The Agreement stipulates that water and sewer installations will not be considered for extensions beyond the water and sewer service area except for six specific cases listed in the Agreement. Additionally, the Agreement presents a system that divides the water and sewer service area into three availability areas, A, B, and C, based on the following: the cost to extend water and sewer service, the proximity to existing service, and the degree to which that service will protect the Watershed Critical Area (WCA). Service areas designated as A, B, and C are areas with ample, limited, and scarce availability of water and sewer services, respectively. Additionally, Greensboro developed a strategy for future growth in based on two principles. The first principle is to promote infill and reinvestments in urban areas in need of revitalization. The second principle is to manage growth at Greensboro's fringe in a sustainable manner through the proper staging of annexation, development, and infrastructure extensions. Growth tiers are areas where development, annexation, and extension of public facilities are to be staged over a 20-year period. Growth tier one is where development is expected to be concentrated and where services can be most easily provided within the next six years. In areas of growth tiers two and three, growth, annexation, and the extension of public facilities is anticipated in 6 to 12 years, and beyond 12 years, respectively. Hazen and Sawyer Project No. 32167-001 HA7ENAND WYFdt Environmental Enginesn & Scientists 1-5 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Need for the Project 2. Need for the Project The following sections address growth trends (Section 2.1), wastewater flow projections (Section 2.2), and existing wastewater infrastructure for Greensboro (Section 2.3). 2.1 Growth Trends and Population Projections In 1940, growth in Greensboro was attributed to major textile centers, such as Cone Mills, Burlington Mills, and Blue Bell. During and after World War II, Greensboro continued to grow via large-scale expansion of Greensboro's boundaries through annexation. During the 1970s, aging neighborhoods and buildings were replaced and development of suburban shopping centers continued. Triggered by a strong national economy, development continued at the city/county edge in the 1990s. In the 2000s, economic trends included the continuing decline of Greensboro's industrial base and an increase in various other services. Greensboro's population growth has slowed over the last two decades. Recent growth is attributed to annexations. The area in the city limits is approximately 70 percent developed. Greensboro's population growth over the recent years was the result of natural increase, in -migration, increased college enrollment, and annexation. From 2001 to 2010, population growth in Greensboro has averaged 1.9 percent per year. According to the 2010 Census, the population in 2010 was 269,666 persons. In 2011, the City of Greensboro Planning Department developed population projections for 2020 and 2030 to be 324,556 and 390,765 persons, respectively (personal communication). The historic and projected population is provided in Table 2-1. The population estimates for the years 2015, 2025, and 2035 were interpolated. It is expected that Greensboro will continue to grow at a moderate rate of 2 percent. Table 2-1: Historic and Projected Population for the City of Greensboro Year Population 1990 1 183,894 1995 2 192,330 20001 223,891 2005 2 238,440 20101 269,666 2015 297,111 2020 3 324,556 2025 357,660 2030 3 390,765 2035 429,841 Annual Percent Growth 0.92% 3.28% 1.30% 1.82% 2.04% 2.04% 2.04% 2.04% 2.04% 1 The 1990, 2000, and 2010 population are from U.S. Census Bureau. 2 Population estimates are as of July each year from the City of Greensboro Planning Department. 3 Population projections developed by the City of Greensboro Planning Department. Hazen and Sawyer Project No. 32167-001 HA7EdKAND SOME Environmental Enghteers & Scientists 2-1 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Need for the Project 2.2 Wastewater Flow Projections Greensboro has implemented significant water conservation efforts since 1999. These water conservation measures have resulted in a decrease in residential and industrial water use concurrent with a reduction in wastewater flow production. Residential per capita water use has significantly declined due to Greensboro's public education measures, updated building codes, and the conservation residential rate structure enforced in 2000. Industrial per capita use also declined as the result of the elimination of the declining block rate structure in 1999. Greensboro began phasing out the large volume industrial discount in 1999 and fully eliminated the discount on January 1, 2002. The result was a 31 percent reduction in water consumption among the top ten water customers between 2000 and 2008. The net result of implementing residential and industrial water conservation measures was a decline in per capita water use and wastewater production rates. Per capita wastewater production rates were calculated using the combined historic annual average wastewater flow at the T.Z. Osborne and North Buffalo Creek WWTPs and the population in the service area. The highest historic per capita wastewater production exceeded 200 gallons per capita day (gpcd) in 1993. The average and median per capita wastewater production rates were 128 gpcd and 132 gpcd, respectively, between 2003 and 2010. The 2010 wastewater production rate was 109 gpcd. This value was selected for the wastewater flow projections, as this year was not excessively wet or abnormally dry. Table 2-2 summarizes the projected annual average and maximum month wastewater flow to 2035. By 2035, the projected maximum month wastewater flow will be expected to be 56 mgd. The combined wastewater treatment capacity of 56 mgd is necessary to accommodate the expected growth over the planning period. Table 2-2: Summary of Wastewater Flow Projections Annual Average Maximum Month Year Wastewater Flow (mgd) Flow (mgd) 2 2010 29.3 35.0 2015 32.4 38.9 2020 35.4 42.5 2025 39.0 46.8 2030 42.5 51.1 2035 46.9 56.2 3 1 Calculated annual average wastewater flow is based on the 2010 average wastewater production rate of 109 gpcd. A 109 gpcd wastewater production rate includes infiltration and inflow. 2 The City's maximum month to average day ratio has ranged between 1.14 and 1.24 over the last seven years with an average of 1.2 over the last three years. A ratio of 1.2 was used to be consistent with 15A NCAC 02H .0223. 3 The selected altemative will be designed for a wastewater treatment capacity of 56 mgd. Hazen and Sawyer Project No. 32167-001 AZErAND SOUR Environmental Engineers & Scientists 2-2 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis 3. Alternatives Analysis CDM Hazen and Sawyer published a Final Master Plan Report in March 2011 that evaluated six alternatives with a combination of flow, load, and treatment scenarios between the North Buffalo Creek and T.Z. Osborne WWTPs to comply with the Jordan Lake Nutrient Reduction Rules. The alternatives included the evaluation of modifications to existing plant infrastructure at both treatment facilities, identification of new treatment infrastructure, life -cycle cost estimates, and recommended project phasing. The Master Plan Report recommended expanding the T.Z. Osborne WWTP to 56 mgd and decommissioning the North Buffalo Creek WWTP. The recommendation was based on economic feasibility and treatment process reliability. Greensboro elected to move forward with the recommended treatment alternative, which will result in an expansion of the existing surface water discharge from 40 to 56 mgd in South Buffalo Creek. This section of the EA expands the treatment analysis provided in the Master Plan Report by providing an evaluation of the engineering alternatives to a surface water discharge expansion from 40 to 56 mgd in South Buffalo Creek. The alternatives considered in this EA include: • No Action Alternative • Nutrient Removal Upgrades with Existing Surface Water Discharges to North and South Buffalo Creeks • Land Application • Reuse Spray Irrigation • Surface Water Discharge to South Buffalo Creek (Selected Alternative) 3.1 No Action Under the no -action effluent disposal alternative, the North Buffalo Creek and T.Z. Osborne WWTPs would continue to discharge 16 mgd and 40 mgd to the North and South Buffalo Creeks, respectively. The City would not upgrade their treatment facilities to comply with the Jordan Lake Nutrient Reduction Rules, and thus would be required to file an appeal to the courts to change the regulation or incur fines as a result of permit violations. This alternative is eliminated from consideration, as the City intends to comply with the regulations and maintain compliance with their permits. 3.2 Nutrient Removal Upgrades with Existing Surface Water Discharges to North and South Buffalo Creeks Under this alternative, the North Buffalo Creek and T.Z. Osborne WWTPs would continue to discharge 16 mgd and 40 mgd to the North and South Buffalo Creeks, respectively. The influent Toad would continue to be transferred to the T.Z. Osborne WWTP from the North Buffalo Creek WWTP. Greensboro is currently transferring approximately 45 percent of the total influent flow from the North Buffalo Creek WWTP to the T.Z. Osborne WWTP, averaging 9.4 mgd in 2010. Hazen and Sawyer Project No. 32167-001 HAZEN ANDS&vz Environmental Engineers & Scientists 3-1 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis This alternative would require that Greensboro proceed with the nutrient removal upgrades at both the T.Z. Osborne WWTP and the North Buffalo Creek WWTP to comply with the Jordan Lake Nutrient Reduction Rules. Effluent total nitrogen concentration averaged 9.2 mg/I at the T.Z. Osborne WWTP over the last three years, which exceeds the speculative limit of 5.23 mg/I total nitrogen. The North Buffalo Creek WWTP effluent total nitrogen averages approximately 18.0 mg/I. Both facilities are adding chemical for phosphorus removal to meet the Nutrient Reduction Rule for total phosphorus. The North Buffalo Creek WWTP was first placed into service in 1938 and expanded in 1959. The age of the infrastructure required that the structural, mechanical, and electrical integrity of the facility be evaluated. The Master Plan concluded that several rehabilitation efforts would be required to continue operating the facility. Several structures show evidence of hydrogen sulfide corrosion ranging from moderate to severe. Several major equipment items have deteriorated beyond repair or are operating significantly past the recommendation for service life, including the aeration and solids handling equipment. Additionally, it was recommended that the main electrical system be completely replaced due to age and current technology. The North Buffalo Creek WWTP will require significant upgrades to improve process reliability and meet the annual nutrient mass load required by the Jordan Lake Nutrient Reduction Rules. The Master Plan Report recommended an integrated fixed film activated sludge (IFAS) process and several hydraulic improvements for a 16 mgd nutrient removal upgrade. This treatment recommendation includes significant aeration basin improvements with a new aeration system, a retrofit of the aeration basins for the IFAS biofilm media, anoxic zone partitioning, and mixing and pumping equipment. New tertiary filters, chemical feed systems, major piping improvements, and significant electrical improvements will also be required. The Master Plan Report recommended that the T.Z. Osborne facility be upgraded to a conventional advanced activated sludge process for the nutrient removal upgrade. The improvements for the 40 mgd nutrient removal upgrade include a retrofit of the existing twelve aeration basins, a new clarifier, a new return activated sludge pump station, chemical feed and storage improvements, one new chlorine contact basin, and significant electrical improvements. Table 3-1 provides the total present worth of the project costs for this no -action alternative. The present worth cost includes the cost to rehabilitate the North Buffalo Creek WWTP and the nutrient removal upgrades at both plants. Operation and maintenance (O&M) costs include power, chemical, equipment replacement, and equipment maintenance and repair costs. The total present worth of this alternative is $150,700,000. This alternative will address the wastewater capacity needs in the service area for a combined treatment capacity of 56 mgd. However, the North Buffalo Creek facility improvements, including structural and equipment rehabilitation, were estimated to have a capital cost of approximately $48,000,000 compared tc $19,400,000 to upgrade the T.Z. Osborne WWTP for nutrient removal at 40 mgd. The North Buffalo Creel facility was constructed in 1938. This facility has exceeded its useful life, and will be expensive to maintain over the next planning period. This alternative will also result in Greensboro maintaining two NPDES discharges instead of one NPDES discharge. Therefore, the age of the North Buffalo Creek WWTP Hazen and Sawyer Project No. 32167-001 HAZEN AND SAWYER Environmental Engineers & Scientists 3-2 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis combined with the economic issues with upgrading the facility for regulatory compliance eliminated this alternative from consideration. Table 3-1: Present Worth Analysis for Nutrient Removal Upgrades for 40 mgd T.Z. Osborne WWTP and 16 mgd North Buffalo Creek WWTP (No Action Alternative) Component Improvements at North Buffalo Creek Rehabilitate North Buffalo Creek Retrofit of Trickling Filters Aeration Basin Modifications Tertiary Filtration Chemical Feed Systems Yard Piping Electrical Improvements at T.Z. Osborne Aeration Basin Modifications Secondary Clarifier Modifications Chemical Feed Systems Chlorine Contact Basin Yard Piping Electrical Project Cost 1121 3 $5,400,000 $170,000. $22,360,000 $6, 860, 000 $1,230,000 $3,180,000 $8,800,000 $13,330,000 $2,470,000 $340,000 $1,220,000 $1,080,000 $1,000,000 Salvage Value Salvage Useful life Amount (years) 4 $0 $0 $0 $0 $0 $0 $0 $0 $o $0 $0 $0 $0 20 20 20 20 20 20 20 20 20 20 20 20 20 Subtotal $67,400,000 $0 (*) Present Worth Project Cost of O&M 5 $67,400,000 $83,300,000 Present Worth of Salvage $0 Total Present Worth for Nutrient Removal Upgrades for 40 mgd T.Z. Osborne WWTP and $150,700,000 16 mgd North Buffalo Creek WWTP: Note: Time Period = 20 years, Interest Rate = 5.625% 1 Cost in 2010 Dollars. 2 From Final Master Plan Report, March 2011, CDM ! Hazen and Sawyer. 3 Project costs include construction, contractor overhead and profit, bonds and insurance, contingency, engineering, administration, and legal costs. 4 Useful life of structures, piping, electrical equipment, and mechanical equipment estimated at 20 years. 5 O&M costs include continued pumping to T.Z. Osbome WWTP, plant power costs, chemical requirements, equipment replacement, staffing needs, and equipment maintenance and repair. A 3% inflation rate per year was used for power and chemical costs. Hazen and Sawyer Project No. 32167-001 HA7,FdNAND SkIiYFdt Environmental Engineers 8 Scientists 3-3 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis 3.3 Land Application Land application systems include individual or community onsite subsurface systems, drip irrigation, and spray irrigation. Land application systems generally do not require advanced secondary treatment processes prior to irrigation (NCAC 15A 02T, Waste Not Discharged to Surface Water). Land application systems also do not facilitate other options for effluent disposal, such as reuse or high rate infiltration. Secondary effluent criteria for land application include biochemical oxygen demand (BOD5) and total suspended solids (TSS) of 30 mg/I, ammonia at 15 mg/I, and fecal coliform at 200 colonies/100 ml. The land application alternative would require that wastewater flow continue to be transferred from the North Buffalo Creek V VVTP to the T.Z. Osborne WWTP and treated at the T.Z. Osborne facility. This alternative would require that the T.Z. Osborne VVWTP be upgraded for nutrient removal to comply with the Jordan Lake Nutrient Reduction Rules. Treated effluent would be pumped from the T.Z. Osborne facility to the 60-day storage pond at the land application site. Suitable property for disposal of land application effluent must be acquired. A conservative land application rate of 1 inch per acre per week was selected based on similar systems in North Carolina and published criteria (EPA, 2006). Factoring land for the 60-day storage pond, wetlands, buffers, and access roads, Greensboro must acquire approximately 7,400 acres of land for effluent disposal of 16 mgd. The closest suitable and contiguous land application sites with adequate capacity for a flow of 16 mgd was found approximately 13.4 miles from the T.Z. Osborne WVVI"P. Figure 3-1 illustrates the location of the potential land application site relative to the T.Z. Osborne and North Buffalo Creek WWTPs. This area is located in the northeastern corner of the County where minimal development has taken place and is outside of city or town jurisdictions. The land application site evaluation was limited to Guilford County. Per North Carolina General Statute (GS) 153A-15, Guilford County prohibits Greensboro from purchasing land outside Guilford County without the consent of the Board of Commissioners of the county in which the land is located. Research suggests that land application of secondary treated effluent may reduce the porosity of soil (i.e. clogging) and the infiltration rate over time (Clanton and Slack, 1987). Therefore, more land may be required to dispose of the same quantity of effluent as the system ages. Additionally, land application systems do not maximize the value and service of the property due in part to the large buffer areas that are required. Table 3-2 summarizes the total present worth for the land application disposal alternative. Costs include land acquisition, spray field infrastructure, effluent pump station and force main, upgrades to the T.Z. Osborne WWTP, and decommissioning the North Buffalo Creek WWTP. The total present worth for this alternative is approximately $592,900,000, which is 450 percent higher than the selected alternative of expanding the T.Z. Osborne WVITTP to 56 mgd with a nutrient removal upgrade. The land application alternative has been removed from consideration for several reasons. First, this alternative is not economically feasible. The capital and total present worth costs are 4.5 times higher than the selected alternative. Furthermore, the acquisition of 7,400 acres of land would require four to five years Hazen and Sawyer Project No. 32167-001 WEN AND SOYE1t EavIroaa,eatal Enlisters i feteatlsts 3-4 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis to accomplish prior to design and bidding. The North Buffalo Creek WWTP would require a nutrient removal upgrade to comply with the Jordan Lake Rules and schedule before all of the land could be acquired to dispose of 16 mgd. Table 3-2: Present Worth Analysis for Land Application Effluent Disposal Alternative Component Land Application System Land Acquisition Cost Spray Field Infrastructure 60-Day Storage Pond Access Roads Monitoring Wells Land Application Pump Station Effluent Distribution Force Main improvements at T.Z. Osborne 2 North Buffalo Creek Decommission Improvements at T.Z. Osborne 6 Salvage Value Project Salvage Useful life Cost 113 Amount (years) 4 $35,500,000 $35,500,000 N/A $198,530,000 $0 20 $210,300,000 $0 20 $400,000 $0 20 $640,000 $0 20 $1,790,000 $0 20 $20,380,000 $0 20 $1, 500, 000 $45,840,000 $0 $0 20 20 Subtotal $514,880,000 $0 (*) Present Worth Present Worth Project Cost of O&M 5 of Salvage $514,880,000 $70,700,000 $11,880,000 Total Present Worth for Land Application of 16 mgd North Buffalo Creek WWTP Effluent and Nutrient Removal $573,700,000 Upgrade for 40 mgd T.Z. Osborne WWTP : Note: Time Period = 20 years, Interest Rate = 5.625% I Cost in 2010 Dollars. 2 From Final Master Plan Report, March 2011, CDM ! Hazen and Sawyer. 3 Project costs include construction, contractor overhead and profit, bonds and insurance, contingency, engineering, administration, and legal costs. 4 Useful life of structures, piping, electrical equipment, and mechanical equipment estimated at 20 years. 5 O&M costs include continued pumping to T.Z. Osbome WWTP, plant power costs, chemical requirements, equipment replacement, staffing needs, and equipment maintenance and repair. A 3% inflation rate per year was used for power and chemical costs. 6 !t was assumed that 50% of the aeration basin improvements would be required to treat to land application effluent quality. All other plant improvements would be required. Hazen and Sawyer Project No. 32167-001 HA7.F1V AND SGWFdt Environmental Engineers & Scientists 3-5 • r Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis 3.4 Reuse Spray Irrigation Reuse spray irrigation is the beneficial reuse of tertiary treated wastewater effluent. Design criteria for reclaimed water systems for facilities in which the irrigation system is required to meet the needs of the facility are more stringent than for land application systems. Per NCAC 15A 02T, Waste Not Discharged to Surface Water, effluent criteria for reclaimed water systems include BOD5 less than 10 mg/I, TSS less than 5 mg/I, ammonia less than 4 mg/I, fecal coliform at 14 colonies/100 ml, and a maximum turbidity of 10 NTU. Similar to the land application alternative, the reuse alternative would require that wastewater flow continue to be transferred from the North Buffalo Creek WWTP to the T.Z. Osborne WWTP and treated at the T.Z. Osborne facility. This alternative would require that the T.Z. Osborne WWTP be upgraded for nutrient removal to comply with the Jordan Lake Nutrient Reduction Rules. Treated effluent would be pumped from the T.Z. Osborne facility to the 60-day storage pond at the land application site. Approximately 6,400 acres of dedicated land for reuse spray irrigation would be required. Refer to Figure 3-1 for the general location of potential dedicated spray sites. In addition to treatment design criteria, the Administrative Code provides design criteria for distribution lines and reclaimed water utilization. Setback requirements for irrigation and utilization areas are less stringent than for land application systems. The required setbacks for treatment and storage facilities in reclaimed water systems are identical to those for land application systems. Production of reuse quality effluent allows a greater range of options for land application other than a dedicated land application site. These effluent disposal options include golf courses, residential lawns, parks and school grounds, game fields (soccer, baseball, football), irrigation of crops, and industrial uses (such as cooling and wash down water). Water reuse systems in the Piedmont region of North Carolina are generally landscape irrigation -based systems that experience high demands during the hot, dry summer season, and little to no demands during the cool, wet winter season. Data collected by the Town of Cary in its Northeast Reclaimed Water Service Area indicated that reclaimed water customers used the same amount of potable water in winter as non -reclaimed water users, but used less potable water in the summer. The Triad area is very similar to the Cary area; however, it may have a slightly cooler climate and shorter growing season. A cost effective reduction of a surface water discharge requires commercial and industrial users on a year- round basis. Examples of commercial and industrial customers that were the top water customers in 2008 include Evonik Stockhausen, Inc., University of NC at Greensboro, Proctor and Gamble, Moses H. Cone Hospital, and RF Micro Devices. Examples of landscape irrigation -based potential wastewater reuse customers include the Grandover Resort, the Greensboro Country Club, the Cedarcrest Golf Course, and the Forest Oaks Country Club. The T.Z. Osborne WWTP is located in the northeast region of Greensboro, various golf courses and resorts are as far as 16 miles and as close as 7 miles from the T.Z. Osborne WWTP. Additionally, most of the industries are located on the western side of Greensboro. Evonik Stockhausen, a chemical and polymer Hazen and Sawyer Project No. 32167-001 HAZENANDSOVitElt Environmental Englaten Jk Sdeatists 3-6 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis manufacturer, is located 10 miles southwest of the T.Z. Osborne WWTP. RF Micro Devices, a semiconductor design and manufacture company, is located approximately 20 miles west of the VVWTP. In the present worth analysis of the wastewater reuse alternative, it was assumed that treated effluent would be pumped from the T.Z. Osborne WWTP to the same land application site discussed in Section 3.2 due to the extremely long distances required to manufacturing facilities. Wastewater reuse standards are more stringent than the T.Z. Osborne VWVTP's speculative limits for total suspended solids, fecal coliform, and turbidity. Therefore, the cost of the reclaimed water effluent disposal includes the cost of an additional chlorine feed system for the 16 mgd effluent flow pumped to dedicated spray irrigation sites. Although current effluent total suspended solids at the T.Z. Osborne VWVTP met the reuse standard of 5 mg/I approximately 58 percent of the time in 2010, it is assumed that the upgraded facility' s tertiary filtration process will be capable of producing effluent that will meet the reuse permit monthly average for solids. Table 3-3 summarizes the total present worth for the reuse disposal alternative. Costs include land acquisition, spray field infrastructure, effluent pump station and force main, upgrades to the T.Z. Osbome WWTP, and decommissioning the North Buffalo Creek VWUTP. The total present worth for this alternative is approximately $457,090,000, which is 340 percent higher than the selected alternative of expanding the T.Z. Osborne WWTP to 56 mgd. Water reuse is not considered a reliable effluent disposal option. The extreme seasonal variation in non - potable water demand requires large contiguous dedicated properties for spray irrigation. The capital and total present worth costs are 3.4 times higher than the selected alternative. The challenge of land acquisition for reuse is similar to the land application altemative. The North Buffalo Creek WWTP will require an upgrade for nutrient removal to comply with the Jordan Lake Nutrient Reduction Rules before the acquisition of 6,400 acres of land could be accomplished. Therefore, this effluent disposal alternative was removed from consideration in this EA. Hazen and Sawyer Project No. 32167-001 HAM Alg&IR Enlronmental Enelaeen & Scientists 3-7 Environmental Assessment for T.Z. Osborne Water Reclamation Facility Expansion Alternatives Analysis Table 3-3: Present Worth Analysis for Reclaimed Water Effluent Disposal Alternative Component Land Application System Land Acquisition Cost $30,700,000 $30,700,000 N/A Spray Field Infrastructure $198,530,000 $0 20 30 and 5 Day Storage Ponds $80,990,000 $0 20 Access Roads $350,000 $0 20 Monitoring Wells $640,000 $0 20 Reuse Effluent Pump Station $1,790,000 $0 20 Effluent Distribution Force Main $20,380,000 $0 20 Improvements at T.Z. Osborne 2 North Buffalo Creek Decommission Improvements at T.Z. Osborne 6 Subtotal Salvage Value Project Salvage Useful life Cost'' 3 Amount (years) 4 $1,500,000 $62,380,000 $397,450,000 $0 $0 $0 20 20 (*) Present Worth Present Worth Project Cost of O&M 5 of Salvage $397,450,000 $70,700,000 $10,280,000 Total Present Worth for Reuse of 16 mgd North Buffalo Creek WWTP Effluent and Nutrient Removal $457,900,000 Upgrade for 40 mgd T.Z. Osborne WWTP : Note: Time Period = 20 years, Interest Rate = 5.625% 1 Cost in 2010 Dollars. 2 From Final Master Plan Report, March 2011, CDM ! Hazen and Sawyer. 3 Project costs include construction, contractor overhead and profit, bonds and insurance, contingency, engineering, administration, and legal costs. 4 Useful life of structures, piping, electrical equipment, and mechanical equipment estimated at 20 years. 5 O&M costs include continued pumping to T.Z. Osbome WWTP, plant power costs, chemical requirements, equipment replacement, staffing needs, and equipment maintenance and repair. A 3% inflation rate per year was used for power and chemical costs. 61t was assumed that all of the recommended aeration basin improvements would be required to treat to reuse effluent quality standards in addition to all of the other plant improvements. Hazen and Sawyer Project No. 32167-001 H47ENANT SOWER Environmental Engineers & Selsntlets 3-8 1.1 Surface Water Discharge to South Buffalo Creek (Selected Alternative) The Final Master Report identified the upgrade and expansion of the T.Z. Osborne WVVTP from 40 mgd to 56 mgd as the recommended treatment alternative based on economic feasibility and treatment process reliability. The selected alternative includes decommissioning the aging North Buffalo Creek VVWTP. Per Section 3.1, significant rehabilitation efforts are required to continue operating the North Buffalo Creek facility, as several structures date from 1938. The transfer pump station located on the North Buffalo Creek VWVTP plant site will continue to operate. This pump station will transfer the entire wastewater flow from the North Buffalo Creek collection system to the T.Z. Osborne WVVfP. The proposed expansion and nutrient removal upgrade of the T.Z. Osborne facility will comply with the Jordan Lake Nutrient Reduction Rules for nitrogen and phosphorus. The recommended treatment alternative will result in an expanded surface water discharge to South Buffalo Creek. Section 3.5.3 provides a discussion of water quality associated with the expanded discharge. 1.1.1 Design Modifications Figure 3-2 provides a site plan of the proposed expansion to 56 mgd. All of the construction work will be contained to plant property. A summary of the plant modifications associated with this alternative are as follows: • Modify the existing twelve aeration basins for biological nutrient removal (BNR) and add four additional BNR basins to accommodate the expanded flow. • Modify existing aeration system to accommodate the flow expansion. • Add three new secondary clarifiers with associated retum and waste activated sludge facilities. • Add chemical phosphorus removal storage and feed facilities. • Add two new tertiary filters. • Add two new chlorine contact tanks. • Construction of a parallel outfall line to South Buffalo Creek. Minor modifications will be required at the North Buffalo Creek VW TP. A new 500 HP transfer pump must be installed in the empty pump slot of existing transfer pump station to accommodate the peak hydraulic throughput. Existing equipment from buildings and process tankage will be removed, although some of the tankage will be converted to influent flow equalization. Demolition of the buildings and process tankage will not be included in the plant decommissioning process. 1.1.2 Cost Estimate The total present worth analysis for the proposed project is provided in Table 3-4. Capital costs include the decommission of North Buffalo Creek WWTP, nutrient removal upgrades at the T.Z. Osborne WWTP, and expansion of the T.Z. Osborne facility from 40 to 56 mgd. Total present worth costs for the selected altemative are approximately 13 percent less than the no -action alternative, 331 percent less than the land application alternative, and 240 percent less than the reuse alternative. Table 3-4: Present Worth Analysis for Nutrient Removal Upgrade and Expansion of TZ. Osborne WWTP to 56 mgd (Selected Alternative) Project Component Cost 1' 2' 3 Decommission North Buffalo Creek $1,500,000 Improvements at TZ. Osborne Aeration Basin Modifications $33,076,000 Secondary Clarifier Modifications $9,916,000 Chemical Feed Systems $546,000 Disinfection $8,742,000 Yard Piping $3,054,000 Electrical $2,686,000 Salvage Value Salvage Useful life Amount (years) 4 $0 $0 $0 $0 $0 $0 20 20 20 20 20 20 Subtotal $63,900,000 $0 (*) Present Worth Project Cost of O&M 5 Present Worth of Salvage $63,900,000 $69,300,000 $0 Total Present Worth for Nutrient Removal Upgrade and Expansion of TZ. Osborne WWTP to 56 mgd: $133,200,000 Note: Time Period = 20 years, Interest Rate = 5.625% I Cost in 2010 Dollars. 2 From Final Master Plan Report, Match 2011, CDM I Hazen and Sawyer. 3 Project costs include construction, contractor overhead and profit, bonds and insurance, contingency, engineering, administration, and legal costs. 4 Useful life of structures, piping, electrical equipment, and mechanical equipment estimated at 20 years. 5 O&M costs include continued pumping to T.Z. Osbome WWTP, plant power costs, chemical requirements, equipment replacement, staffing needs, and equipment maintenance and repair. A 3% inflation rate per year was used for power and chemical costs. 1.1.3 Water Quality Discussion for the Expanded Surface Water Discharge The Jordan Lake Nutrient Reduction Rules were adopted in August 2009 to limit nutrient loadings and provide a nutrient control strategy for both point and non -point sources in the Jordan Lake Watershed. The biological treatment processes at both the T.Z. Osborne WWTP and the North Buffalo Creek WWTP must be modified to meet a combined annual total nitrogen and total phosphorus mass load allocation of 902,715 lb/year and 113,315 lb/year, respectively. The annual mass loadings are equivalent to maximum effluent concentrations of 5.29 mg/I of total nitrogen and 0.66 mg/I of total phosphorus at a combined maximum month flow of 56 mgd. The total phosphorus limit was in effect as of January 2010. The total nitrogen limits will be effective on January 1, 2018. In early 2010, Greensboro requested speculative limits for an expansion of the T.Z. Osborne WWTP from 40 to 56 mgd as a result of the Final Master Plan recommendations for treatment and reliability to meet the Jordan Lake Nutrient Reduction Rules. DWQ issued a speculative limits letter on December 20, 2010 for decommissioning the North Buffalo Creek WWTP and expanding the T.Z. Osborne WWTP from 40 to 56 mgd (Appendix A). The letter included the current total Jordan Lake nutrient allocations, as well as speculative limits for the proposed surface water discharge of 56 mgd to South Buffalo Creek. Table 3-5 summarizes the permit limits at the T.Z. Osborne and North Buffalo Creek VVWTPs (as of June 30, 2011) and the speculative limits from DWQ in December 2010. Table 3-5: Current and Speculative Effluent NPDES Permit Limits for North Buffalo Creek and TZ. Osborne Facilities Current North Buffalo Current Speculative Creek WWTP Limits T.Z. Osborne WWTP T2. Osborne WWTP at 16 mgd Limits at 40 mgd Limits at 56 mgd Monthly Weekly Monthly Weekly Monthly Weekly Parameter Average Average Average Average Average Average CBOD5 (summer), mg/I 8.0 12.0 4.0 6.0 4.0 6.0 CBOD5 (winter), mg/I 16.0 24.0 8.0 12.0 8.0 12.0 Total Suspended Solids, mg/I 30.0 45.0 30.0 45.0 30.0 45.0 Ammonia as N (summer), mg/I 4.0 12.0 2.0 6.0 0.82 2.46 Ammonia as N (winter), mg/I 8.0 24.0 4.0 12.0 1.64 4.92 Dissolved Oxygen, mg/1' 6.0 6.0 6.0 Fecal Coliform, per 100 ml 200 400 200 400 200 400 Total Nitrogen Monitor and Report Monitor and Report 891,272 lb/year 2.3 Total Phosphorus 32,359 lb/year 4 81,156 lb/year 4 112,044 lb/year 5.3 Quarterly Chronic Toxicity 6 90% 90% 90% Daily minimum concentration. 2 Equals a 5.23 mg/i concentration at design flow. 3 The mass limits presented in this table are the point of discharge limits. 4 Total phosphorus limits went into effect on January 1, 2010 per the Jordan Lake Nutrient Reduction Rules. 5 Equals a 0.66 mg/i TP concentration at design flow. 6 Based on the allowable instream waste concentration. The North and South Buffalo Creeks are listed as impaired for copper, zinc, and biological integrity on the Draft 2012 303(d) List. The ammonia impairment status in 2010 for both creeks was removed in 2012. The speculative limits were developed prior to the removal of the ammonia impairment. Consistent with Environmental Protection Agency (EPA) policy for impaired waters, DWQ froze the current T.Z. Osborne WWTP CBOD5 limits of 4 mg/I in summer and 8 mg/I in winter and reduced the monthly average ammonia concentration. The resulting ammonia speculative limits are 0.82 mg/I in summer and 1.64 mg/l in winter. The benthic classification for South Buffalo Creek has been classified as poor, hence the reason for the biological integrity impairment status in this receiving stream. In 2010, South Buffalo Creek was also assigned an impairment status for ammonia with a reason for the rating as "Data Inconclusive." However, a review of the ambient water quality data for South Buffalo Creek from the August 2009 Cape Fear River Basin Ambient Monitoring System Report at stations B0670000 and B0750000 indicates that an ammonia impairment status for this receiving stream is not justified by the ambient water quality monitoring data. The 90th percentile ammonia data is 0.16 mg/I and 0.09 mg/I at stations B0670000 and B0750000, respectively. The poor bioclassification status should not be attributed to dissolved oxygen either, as there were no violations of the water quality standard for dissolved oxygen over the four year monitoring period. Table 3-6 summarizes dissolved oxygen, ammonia, copper, and zinc at Stations B0760000 and B750000. The ammonia impairment status was removed from the Draft 2012 303(d) List. Table 3-6: Summary of Division of Water Quality Ambient Monitoring Data for the Cape Fear River Basin at Stations B0670000 and B0750000 in South Buffalo Creek L y o E as a)d E P. o a. e E d ci) e E �� d o f Cm 'E s E 5 L so c > �a Z U) Z 2 � a v a a s E CI) < Ji Station B0670000 1 Dissolved oxygen, mg/I 86 0 4.4 5.9 9.3 12.6 16.7 4 Ammonia as N, mg/I 61 21 0.01 0.02 0.05 0.16 1.91 N/A Copper, pg/I 3 25 8 2 2 3 12 25 7 Zinc, pg/13 26 7 10 10 14 35 115 50 Bioclassification Poor Station B0750000 2 Dissolved oxygen, mg/I 56 0 5.2 5.7 7.6 10.7 13.2 4 Ammonia as N, mg/I 59 13 0.02 0.02 0.03 0.09 1.8 N/A Copper, pg/I 3 13 0 2 3 5 8 9 7 Zinc, pg/I 3 13 0 33 36 54 98 110 50 Bioclassification Poor 'DWQ Ambient Water Quality Monitoring Station located upstream of the T.Z. Osbome WWTP discharge. 2 DWQ Ambient Water Quality Monitoring Station located downstream of the T.Z. Osbome WWTP discharge. 3 Permitted as an Action Level in North Carolina. EPA has delegated control of ammonia toxicity to individual states. DWQ has developed a policy to use an instream ammonia criterion of 1.0 mg/I in summer and 1.8 mg/I in winter. These ammonia criteria are not officially criteria in North Carolina as ammonia standards have not been formally adopted for non -trout waters in this state. For existing discharges where potential toxicity may be occurring, the NPDES permit holder may use the Whole Effluent Toxicity (WET) test to show that toxicity is not occurring in the receiving stream. The T.Z. Osbome WV TP has passed all of its WET tests in the last five years. Greensboro proposes that the T.Z. Osborne WWTP ammonia limits be specified according to the current ammonia toxicity policy for unimpaired waters. The speculative limits letter stated that South Buffalo Creek has adequate assimilative capacity for an expanded NPDES discharge from 40 to 56 mgd. Greensboro proposes that a tiered NPDES permit for the T.Z. Osborne VVWTP be developed that would contain summer limits of 1 mg/I and winter limits of 1.8 mg/I per DWQ policy. Copper and zinc are permitted as an action levels per North Carolina Administrative Code 15A NCAC 2B .0200. If a facility consistently fails to pass the WET test, then action level pollutant limits may be imposed. The current T.Z. Osborne WWTP NPDES permit contains monitoring requirements for copper and zinc. The facility has passed all of its WET tests in the past five years. The ambient water quality data for copper and zinc in South Buffalo Creek does indicate 90thpercentile concentration exceedances of the action level for zinc at Station B0760000 and copper and zinc at Stations B0760000 and B0750000. The permitted lnstream Waste Concentration (IWC) for the T.Z. Osbome WWTP is 90 percent; therefore, the majority of the South Buffalo Creek flow is from the T.Z. Osbome WVVTP effluent discharge. The ambient water quality data may indicate copper and zinc concentrations higher than the action level; however, based on the WET results, the effluent discharge is clearly not contributing to toxicity in the receiving stream. Therefore, it should be concluded that the copper and zinc impairment status in South Buffalo Creek should not prohibit an expansion of the T.Z. Osbome WWTP. 1.1.4 Conclusion This alternative was selected for the least environmental and economic impact and the most feasible engineering solution, The upgrade and expansion of the T Z =Osborne WWTP to 56 mgd was identified as the most favorable alternative to address the reduction of total nitrogen and total phosphorus mass allocations required.by the Jordan Lake Nutrient Reduction Rule. Greensboro is not requesting an increase in total permitted 'discharge capacity, as the combined capacity of 56 mgd will<serve Greensboro through the I? �tY� next planningeriod .Additionally, Greensboro intends to rescind the,NPDES p permit for the North Buffalo Y Creek WWTP.