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HomeMy WebLinkAboutNC0023876_Application (ATC)_20221101 v McKIM&CREED ENGINEERS SURVEYORS PLANNERS EAST BURLINGTON WASTEWATER TREATMENT PLANT CHLORINATION/DECHLORINATION MODIFICATIONS — ATC APPLICATION City of Burlington Burlington, NC Date: October 31, 2022 RECEIVED NOV 012022 1 CDEQIDWRINPON Prepared for: City of Burlington PO BOX 1358 Burlington, NC 27216 Prepared by: James W. Holland McKim & Creed, Inc. 8020 Tower Point Drive Charlotte, NC 28227 McKim & Creed Project # 02056-0008 NC License # F-1222 • Permit NC0023876 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended,the City of Burlington is hereby authorized to discharge wastewater from a facility located at the South Burlington WWTP 2471 Boy Wood Road Graham Alamance County to receiving waters designated as Big Alamance Creek in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements,and other conditions set forth in Parts I, II, I1I, and IV hereof. • The permit shall become effective July 1, 2014. This permit and authorization to shall expire at midnight on June 30, 2019. dischargeP g Signed this day June 6,2014. cie14/1mas A,Reeder, Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 13 Permit NC0023876 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore,the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements,terms, and provisions included herein. The City of Burlington is hereby authorized to: 1. Continue to operate an existing 12.0 MGD wastewater treatment facility consisting of the following components: o Bar screen(offsite) o Grit chamber(offsite) o Swepsonville bar screen(off site) o SwepsonviIle flow channel (off site) o One (1) 3,500,000 gallon influent equalization basin with aerators o Influent meter channel o Influent composite sampler o Distribution box o Two (2)95 ft diameter primary clarifiers o Sixteen(16) 155,100 gallon BNR cells with mixers and recycle pumps o One(1) 1,700,000 gallon aeration basin with blowers o One(1)2,700,000 gallon aeration basin with blowers o Two (2) 80 ft diameter secondary clarifiers o Two(2) 90 ft diameter secondary clarifiers o One(1)100 ft diameter secondary clarifier o One(1)tertiary sand filter with six(6) filter cells and backwash pumps o One(1) 94,2000 gallon backwash basin o Two(2)90,000 gallon chlorine contact basin with chlorination system o Dechlorination chemical addition system o Effluent meter channel with recorder o Effluent composite sampler o Two(2) 60 ft diameter sludge thickeners o Two (2) 587,000 gallon sludge digestor/processing/storage tanks o Two (2) 592,000 gallon sludge digestor/processing/storage tanks o Additional process equipment for producing lime stabilized solids and compost o Chemical storage and addition equipment for alum and liquid caustic o Backup generators The facility is located at South Burlington Wastewater Treatment Plant on Boy Wood Road in Graham,Alamance County. 2. Discharge from said treatment works at the location specified on the attached map into Big Alamance Creek, which is classified WS-V,NSW waters in the Cape Fear River Basin. Page 2 of 13 Permit NC0023876 Part I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS a. During the period beginning upon the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored t by the Permittee as specified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS EFFLUENT CHARACTERISTICS Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 2 Flow 12.0 MGD Continuous RecordingInfluent or Effluent Total Monthly Flow' Monitor&Report,MG Monthly Recorded or Influent or (TMF) Calculated Effluent ROD,5-day,(20°C)4 Influent& (April 1 —October 31) 9.0 mg/L 13.5 mg/L Daily Composite Effluent BOD,5-day,(20°C)° 18.0 mg/I. 27.0 mg/I, Daily Composite Influent& (November 1 —March 31) Effluent pH Not greater than 9.0 S.U. nor less than Daily Grab Effluent 6.0 S.U. Total Residual Chlorine 5 19 µg/L Daily Grab Effluent Dissolved Oxygen Not less than 6.0 mg/L,daily average Daily Grab Effluent Temperature. °C Daily Grab Effluent Conductivity, µmhos/cm Daily Grab Effluent Total Suspended Solids 4 30.0 mg/L 45.0 mg/L 2/Week Composite Influent Effluent NH3 as N 3.0 mg/L 9.0 mg/L 2/Week Composite Effluent (April 1-October 31) NH3 as N 6.0 mg/L 18.0 mg/L 2/Week Composite Effluent (November I-March 31) Fecal Colifonn 200/100mL. 400/100mL 2/Week Grab Effluent (geometric mean) Total Kjeldahl Nitrogen 6 _ Monitor&Report,mg/L Weekly Composite Effluent Nitratc/Nitrite Nitrogen 6 Monitor&Report,mg/L Weekly Composite Effluent Total Nitrogen(TN)3'6 Monitor& Report, mg/L Weekly Composite Effluent TN Load 3'' Monitor&Report, lb/mo Monthly Calculated Effluent Monitor&Report, lb/yr Annually Effluent Total Phosphorus(TP) Monitor&Report,mg/L Weekly Composite Effluent 3 Monitor&Report, lb./mo Monthly Effluent TP Load - Calculated Monitor& Report, lb/yr Annually Effluent Total Copper, µg/L 8 Quarterly Composite Effluent Total Zinc,µg1L 8 Quarterly Composite Effluent Chronic Toxicity 9 Quarterly Composite Effluent Effluent Pollutant Scan Footnote 10 Effluent Page 3 of 13 Permit NC0023876 (Continued A. (1)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS) Footnotes: 1. No later than April 1, 2015, the Permittee must begin submitting discharge monitoring reports electronically using NC DWR's eDMR application system. See Special Condition A. (10.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS for details. 2. For instream monitoring requirements and sample locations, see Special Condition A. (3) INSTREAM MONITORING REQUIREMENTS. Instream monitoring requirements shall be waived as long as the facility continues to participate in the Upper Cape Fear River Basin Association. 3. TMF is total monthly flow.TN Load or TP Load is the mass quantity of Total Nitrogen and Total Phosphorus discharged in a given period of time. See Special Condition A. (8) CALCULATION AND REPORTING OF NUTRIENT LOADS. 4. The monthly average BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value(85%removal). 5. The Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory(including field certified),even if these values fall below 50 ug/L. 6. TN=TKN+(NO3-N+NO2-N), where TN is Total Nitrogen,TKN is Total Kjeldahl Nitrogen,and(NO3-N + NO2-N)are Nitrate/Nitrite Nitrogen,respectively. 7. The facility is subject to nutrient limitations as specified in Special Condition A. (2) COMBINED LIMITATIONS FOR NUTRIENTS—Outfall CO). 8. Total copper and total zinc shall be measured in conjunction with quarterly chronic toxicity test. 9. Chronic Toxicity (Ceriodaphnia) P/F at 86% in January, April, July, and October, see Special Condition A. (4)CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT. 10. The permittee shall perform three Effluent Pollutant Scans during the term of this permit, see Special Condition A. (5)EFFLUENT POLLUTANT SCAN. t' visiblefoam intrace amounts. b. There shall be no discharge of floating solids or other than o Page 4 of 13 • Permit NC0023876 A. (2) COMBINED LIMITATIONS FOR NUTRIENTS —Outfall COI a. During the period beginning on the effective date of this permit or as specified below and lasting until permit expiration, the Permittee is further authorized to discharge Total Nitrogen and Total Phosphorus from the East Burlington WWTP (NC0023868, Outfall 001) and the South Burlington WWTP (NC0023876, Outfall 001)subject to the following combined, delivered load limitations: Total Nitrogen, Total Phosphorus, Delivered (lb/yr)I Delivered(Ib/yr)I Active Combined Active Combined Permit Facility Allocations Limit Allocations Limit EaNC0023868 WWTP stBurlington 148,670 16,746 NC0023876 SWWTP Burlington 154,463 17,717 303,133 (effective 1/1/2018)2 34,463 Footnote: 1. Allocations and limits in this table are expressed as delivered loads. See Condition A. (8) regarding calculation of delivered loads from discharge loads. 2. Per the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270) as modified by North Carolina Session Law 2011-394 (1-113119), the annual mass Total Nitrogen limit shall be effective January 1, 2018. The Permittee must acquire the necessary authorization-to- construct permits for construction, installation, or alteration of the treatment works for purpose of complying with this limit prior to December 31,2016. b. Compliance with these limits shall be determined in accordance with Special Conditions A. (7), Annual Limits for Total Nitrogen and Total Phosphorus, and A. (8), Calculation and Reporting of Nutrient Loads. c. Nutrient monitoring and reporting requirements are specified in Special Conditions A. (1), Effluent Limitations and Monitoring Requirements,and A.(8), Calculation and Reporting of Nutrient Loads. d. Pursuant to N.C. General Statute Section 143-215.1 and the implementing rules found in Title 15A of the North Carolina Administrative Code, specifically, 15A NCAC 02BA270, and Part II, Sections B-12 and B-13 of this permit, the Division of Water Resources (Division) may reopen the permits listed above and establish more stringent nutrient limits upon findingthat such limits are necessary P to prevent the discharges from causing localized water quality impacts in the receiving streams. e. The Permittee may request that its permits be modified to rescind these combined limits and establish individual mass discharge limits for each facility. The Division may, after written notification to the Permittee, rescind these combined limits and establish individual mass discharge limits for each facility if it determines that the combined limits do not support the objectives of the Jordan Lake Nutrient Management Strategy. The Division shall provide for public review of the proposed permit modifications and include in the permit an appropriate schedule of compliance for the proposed nutrient limits. Page 5 of 13 Permit NC0023876 • A. (3) INSTREAM MONITORING REQUIREMENTS Instream monitoring requirements in this NPDES permit shall be provisionally waived so long as the Permittee remains a member of the Upper Cape Fear River Basin Association and the Association continues to function as approved by the Division and Environmental Management Commission. If the Permittee does not participate in the Association or if the Association ceases to function, the instream monitoring requirements in this permit become effective immediately; and the Division may reopen this permit by administrative letter to establish additional instrearn monitoring requirements it deems necessary to adequately characterize the effects of the discharges on water quality in the receiving stream. PARAMETERS TO BE SAMPLED: • Parameter Sample Type Frequency Dissolved Oxygen,mg/L Grab 3/week(June 1 —September 30) 1/week(October 1 —May 31) Temperature, °C Grab 3/week(June 1 —September 30) 1/week(October 1 —May 31) Conductivity, µmhos/cm Grab 3/week(June 1 September 30) 1/week(October 1 —May 31) Total Phosphorus, mg/L Grab 3/week(June I —September 30) 1/week May(October 1 — Y 31) SAMPLE LOCATIONS: 1. Upstream: Highway 87 2. Downstream: D1 =Boy Wood Road(NCSR 2116) D2= Saxapahaw Lake _.above dam(sampling at this point shall not be required if the river flow is greater than 250 cfs at the USGS gauge 02096500) D3 =NCSR 1005 Instream sampling should be coordinated to reduce redundant sampling for the Burlington — East, Burlington — South, and Graham wastewater treatment facilities under the guidance of the Winston- Salem Regional Office. Each facility should conduct instream sampling the same day and in so far as possible at the same time of day. When instream sampling occurs, data shall be entered on a form approved by the Division of Water Resources and shall be summarized in an annual report due by January 1s` of the year immediately following the end of the summer period, September 30`h, summarizing the last 12 months. The report shall be sent to: NCDENR/DWR WPS/Modeling and Assessment Branch 1611 Mail Service Center Raleigh, NC 27699-1611 Page 6 of 13 Permit NC0023876 A. (4) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 86%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of January, April, July, and October. These months signify the first month of each three month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-December 2010)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally,DWQ Form AT- 3 (original)is to be sent to the following address: Attention: North Carolina Division of Water Resources WSS/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Aquatic Toxicology Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name,permit number,pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittec fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter,which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 7 of 13 Permit NC0023876 A. (5) EFFLUENT POLLUTANT SCAN The Permittee shall perform a total of three(3)Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2015, 2016, and 2017. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated,metals shall be analyzed as"total recoverable." Ammonia(as N) Trans-1,2-dichloroethylene Bis(2-chloroethyl)ether Chlorine,total residual (TRC) 1,1-dichloroethylene Bis(2-chloroisopropyl)ether Dissolved oxygen 1,2-dichloropropane Bis(2 ethylhexyl)phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachioroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid-extractable Compounds Diethyl phthalate Mercury (Method 1631E) P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile Organic Compounds Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base-neutral Compounds Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis(2-chloroethoxy)methane Reporting. Test results shall be reported on DWR Form-A MR-PPA1 (or in a form approved by the Director)by December 31"of each designated sampling year. The report shall be submitted to the following address: NC DENR/DWR/Central Files, 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.21(j)(5). The US EPA requires four(4) toxicity tests for a test organism other than the test species currently required in this permit. The multiple species Page 8 of 13 Pernut NC0023876 (Continued A. (5)EFFLUENT POLLUTANT SCAN) tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application. These tests shall be performed for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources WSS/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E(Toxicity Testing Data)of EPA Municipal Application Form 2A,when submitting the permit renewal application to the NPDES Permitting Unit. A. (6)NUTRIENT ALLOCATIONS a. The following table lists the Total Nitrogen (TN) and Total Phosphorus (TP) allocations assigned to, acquired by, or transferred to the Permittee in accordance with the Jordan Lake nutrient management rule (T15A NCAC 02B .0270) and the status of each as of permit issuance. For compliance purposes,this table does not supersede any TN or TP limit established elsewhere in this permit or in the NPDES permit of a compliance association of which the Permittee is a Co- Permittee Member. Total Nitrogen Allocation Table _ ALLOCATION AMOUNT ALLOCATION SOURCE DATE Delivered Discharge STATUS TYPE (lb/yr) (lb/yr) Base Assigned by Rule 8/11/09 154,463 193,078 Active (T15A NCAC 02B .0270) Total Nitrogen Allocation: 154,463 193,078 Active Footnote: 1.Nitrogen Transport Factor= 80% Total Phosphorus Allocation Table ALLOCATION ALLOCATION AMOUNT 2 TYPF. ; SOURCE DATE Delivered Discharge STATUS (lb/yr) (lb/yr) Base Assigned by Rule 8/11/09 17,717 24,270 Active (T15A NCAC 02B .0270) ----------- Total Phosphorus Allocation: 17,717 24,270 Active - Footnote: --_ _-_ 2. Phosphorus Transport Factor=73% b. Any addition, deletion, or modification of the active allocation(s)listed above (other than to correct typographical errors) or any change of allocation to `active' status shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. Page 9 of 13 Permit NC0023876 A. (7) ANNUAL LIMITS FOR TOTAL NITROGEN AND TOTAL PHOSPHORUS a. Total Nitrogen(TN)and Total Phosphorus(TP)allocations and load limits for NPDES dischargers in the Jordan Lake watershed are annual loads and apply on a calendar year basis. b. For any given calendar year, the Permittee shall be in compliance with the annual TN (or TP) Discharge Load limit in this Permit if: (i.) the Permittee's annual TN(or TP)Discharge Load is not greater than the effective limit, or (ii.) the Permittee is a Co-Permittee Member of a compliance association. c. The TN (or TP) limit in this Permit may be modified as the result of allowable changes in the Permittee's allocation. (i.) Allowable changes include those resulting from purchase of TN(or TP)allocation from an authorized mitigation banker,the Ecosystem Enhancement Program,or other source allowed under applicable regulations; purchase,sale,trade,or lease of allocation between the Permittee and other dischargers;regionalization; and other transactions approved by the Division. (ii.) The Permittee may request a modification of the TN(or TP)limit in this Permit to reflect allowable changes in its allocation(s). (A) Upon receipt of timely and proper application,the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) Changes in TN(or TP)limits become effective on January 1 of the year following permit modification. The Division must receive application no later than August 31 for changes proposed for the following calendar year. (iii.) Any requests for modification should be sent to: NCDENR/DWR/WQ Permitting Section-NPDES Attn: Jordan Lake Watershed Coordinator 1617 Mail Service Center Raleigh,NC 27699-1617 d. If the Permittee is a member and co-permittee of an approved compliance association on January 1 of a given year, its TN and TP discharges during that year are governed by that association's group NPDES permit and the limits therein. (i.) The Permittee shall be considered a Co-Permittee Member for any given calendar year in which it is identified as such in Appendix A of the association's group NPDES permit. (ii.) Association roster(s) and members'TN and TP allocations will be updated annually and in accordance with state and federal program requirements. (iii.) If the Permittee intends to join or leave a compliance association, the Division must be notified of the proposed action in accordance with the procedures defined in the association's NPDES permit. (A) Upon receipt of timely and proper notification,the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) Membership changes in a compliance association become effective on January 1 of the year following modification of the association's permit. e. The TN and TP monitoring and reporting requirements in this Permit remain in effect throughout the term of the Permit and are not affected by the Permittee's membership in a compliance association. Page 10 of 13 Permit NC0023876 A. (8) CALCULATION AND REPORTING OF NUTRIENT LOADS The Permittee shall calculate and report monthly and annual nutrient loads for the East Burlington (NC0023868)and South Burlington(NC0023876) WWTPs as follows: a. Calculation of Discharge Loads: The Permittee shall calculate monthly and annual discharge loads for each facility as follows: (i.) Monthly Discharge Load(lb/m(, TN or TP) = TN (or TP) x TMF x 8.34 where: TN (or TP) = the average Total Nitrogen(or Total Phosphorus) concentration (mg/L)of the composite samples collected during the month TMF = the Total Monthly Flow of wastewater discharged during the month(MG/mo) 8.34 = conversion factor, from(mg/L x MG)to pounds (ii.) Annual Discharge Load(lb/yr,TN or TP)=Sum of the 12 Monthly TN(or TP)Loads for the calendar year b. Calculation of Delivered Loads: (i.) The Permittee shall calculate delivered loads as follows: (A) Individual, Annual Delivered Load (lb/yr,TN or TP)= Annual Discharge Load (lb/yr,TN or TP) x TF where TF = Transport Factor, as follows: PERMIT FACILITY TFN TFTp NC0023868 East Burlington WWTP 77% 69% NC0023876 South Burlington WWTP 80% 73% (B) Combined Annual Delivered Load(lb/yr)= Sum of the facilities' Individual Annual Delivered TN(or TP) Loads for the calendar year c. Reporting of Nutrient Discharges: The Permittee shall report each facility's monthly TN and TP discharge loads in that facility's discharge monitoring report. d. Reporting of Combined Delivered Loads: The Permittee shall report each calendar year's combined delivered loads with the South Burlington WWTP's December report for that year and shall append the report with a summary of monthly loads and calculations. A. (9) MERCURY MINIMIZATION PLAN (MMP) The permittee shall develop and implement a mercury minimization plan during this permit term. The MMP shall be developed no later than January 1, 2015, and shall be available for inspection on-site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance: http://portal.ncdenr.org/web/wq/swp/ps/npdes under"Model Mercury Minimization Plan" The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. Page 11 of 13 1 Permit NC0023876 A. (10) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit(Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting (Supersedes Section D. (2.) and Section E.(5.) (a)[ Beginning no later than April 1, 2015, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the Internet. Until such time that the state's eDMR application is compliant with EPA's Cross-Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR/DWR/Information Processing Unit ATTENTION: Central Files/eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re-applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipuledmr Page 12 of 13 • Permit NC0023876 (Continued A. (10)ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS) Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.)(b)and supersedes Section B. (11.) (d)j All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention (Supplements Section D. (6.)4 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. • Page 13 of 13 • ' • .-„,-\,7E4117/1 ittki.,;7,','...a.f.....!!_-'‘'ib•-r.. ..,:.•-•• *:,1/4..: i.tr,:i... •','-..,....;,,,,,. .\`,,,, i.'.•„1--,......, ... - _: „. ArHa, ;- :_.t.6-::?;‘,,,,,...'1/4„, 41. /...e.,* :i'l.:7,f , 1.` •`•;. 1-�(-�--J•T -,,,,i!‘-'Sra •%• -. •,(• ` l / , " • _ �i •) Sr i 1 - tea, a '� • r{11.+ i' .`, j• , •*• !i, f � 41�' � • 1� - • :R• � •}�� �S� �+.� \• • � \ _ F,l i 1�tw _.'ill• .• :\.;±,• 1 t .. 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Outfall Facility .a," T n4tude: 36° 1'4.5"N 36° 1' 16.7"N gitude: 79°22'26.4"W 79°22'26.2"W Stream CIass: WS-V,NSW Facility Location North Subbasin: 03-06-02 HUC: 03030002 South Burlington WWTP NC0023876 Receiving Stream: Big Alamance Creek Alarnance County State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete.Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T.0105(b). B. Plans and specifications must be prepared in accordance with 15 NCAC 02H.0100,15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. C. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. D. Any content changes made to this Form ATC-12-14 shall result in the application package being returned. E. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3-ring binder, with a Section tab for each Section, except the Engineering Plans. F. Check the boxes below to indicate that the information is provided and the requirements are met. G. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. H. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI,EIS,etc.unless the project qualifies for a Determination of Minor Construction Activity. I. For more information,visit the Division of Water Resources web site at:https://deq.nc.gov/about/divisions/water-resources/water- resources-permits/wastewater-bra nch/npdes-wastewater/authorization-to-construct. J. In addition to this Authorization to Construct,the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources(for example:reclaimed water facilities permits;Class A or B biosolids residuals permit). SECTION 2:APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name City of Burlington Signature authority's name per 15A NCAC 02T.0106(b) Craig Honeycutt Signature authority's title City Manager Complete mailing address PO Box 1358,Burlington, NC 27216 Telephone number (336)222-5020 Email address choneycutt@burlingtonnc.gov B. PROFESSIONAL ENGINEER Professional Engineer's name James W. Holland Professional Engineer's title Project Engineer North Carolina Professional Engineer's License No. 033716 Firm name McKim&Creed, Inc. Firm License number F—1222 Complete mailing address 8020 Tower Point Drive,Charlotte, NC 28227 Application for Authorization to Construct Permit(FORM ATC-12-14) Page 1 State of North Carolina Department of Environmental Quality Biz Division of Water Resources .,rct APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) Telephone number (704)841-2588 Email address jholland@mckimcreed.com C. NPDES PERMIT NPDES Permit number NC0023876 Current Permitted flow(MGD)—include permit flow phases if applicable 12.0 D. PROJECT DESCRIPTION Provide a brief description of the project:The project will replace the existing disinfection and dechlorination systems at the South Burlington Wastewater Treatment Plant,switching from Chlorine and Sulfur Dioxide gas to Sodium Hypochlorite and Calcium Thiosulfate. SECTION 3:APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter • The letter must include a request for the Authorization to Construct;the facility NPDES Number; a brief project description that indicates whether the project is a new facility,facility modification,treatment process modification,or facility expansion; the construction timeline;and a list of all items and attachments included in the application package. ❑ If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design,the letter must include an itemized list of the requirements that are not met. B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A(Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent(SOC),submit the applicable SOC. ® Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. ® Not Applicable. E. Engineering Plans ® Per 15A NCAC 02T.0504(c)(1),submit one set of detailed plans that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. Application for Authorization to Construct Permit(FORM ATC-12-14) Page 2 State of North Carolina IC Department of Environmental Quality Division of Water Resources Water �tiviRoNr�� _ APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) ® Per 21 NCAC 56.1103(a)(6),the name,address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING—FOR REVIEW PURPOSES ONLY—NOT RELEASED FOR CONSTRUCTION. ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: • Plans for all applicable disciplines needed for bidding and construction of the proposed project(check as appropriate): ® Civil ❑Not Applicable ❑ Process Mechanical ®Not Applicable ❑ Structural ®Not Applicable ❑ Electrical ®Not Applicable ❑ Instrumentation/Controls ® Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping,valves,and equipment(pumps, blowers,mixers,diffusers,etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility?❑Yes or® No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. O Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ❑Yes or®No. If yes,provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return,wasting,and chemical feed,with the location of all monitoring and control instruments noted. F. ® Engineering Specifications O Per 15A NCAC 02T.0504(c)(2),submit one set of specifications that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. ❑ Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ❑ Civil ❑ Not Applicable ❑ Process Mechanical ® Not Applicable ❑ Structural ® Not Applicable ❑ Electrical ® Not Applicable ❑ Instrumentation/Controls ® Not Applicable Application for Authorization to Construct Permit(FORM ATC-12-14) Page 3 State of North Carolina IC Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUAL TY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ®Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers,etc.),and instrumentation. ❑ Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines,and performance testing requirements for equipment. ❑ Bid Form for publicly bid projects. G. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both:Existing treatment will remain in place and operational until construction and start-up of new treatment units is complete and authorized for servcie. H. Engineering Calculations ® Per 15A NCAC 02T.0504(c)(3),submit one set of engineering calculations that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer;the seal,signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C,the calculations shall include at a minimum: ❑ Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ❑ Influent pollutant loading demonstrating how the design influent characteristics in Section 4.B.2 of this form were determined. ❑ Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.B.2 of this form were determined. ❑ Hydraulic loading for each treatment unit. ® Sizing criteria for each treatment unit and associated equipment(blowers, mixers, pumps,etc.) O Total dynamic head(TDH)calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ❑ Buoyancy calculations for all below grade structures. ❑ Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits • Provide the following information for each permit and/or certification required for this project: Permit/ If Not Issued Provide Not Date Date Certification Status and Expected Permit/Certification Applicable Submitted Approved Number Issuance Date Dam Safety N/A Soil Erosion and Sediment Control N/A USCOE /Section 404 Permit N/A Water Quality Certification (401) N/A Application for Authorization to Construct Permit(FORM ATC-12-14) Page 4 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources LNVIRONMENIAL QUAL TY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) USCOE/Section 10 N/A Stormwater Management Plan N/A CAMA N/A NCDOT Encroachment Agreement N/A Railroad Encroachment Agreement N/A Other: N/A J. Residuals Management Plan ❑ For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(i) and 1SA NCAC 02T .0508;the Plan must include: ❑ A detailed explanation as to how the generated residuals(including trash,sediment and grit)will be collected, handled, processed,stored,treated,and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. El A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil,grease,grit or screenings removal and collection is a designated unit process,a detailed explanation as to how the oil/grease will be collected,handled,processed,stored and disposed. ® Not Applicable. Application for Authorization to Construct Permit(FORM ATC-12-14) Page 5 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design 12.0 MGD Current NPDES Permit Limit 12.0 MGD Current Annual Average 6.36 MGD (past 12 months) For Past 12 Months: For Past 24 Months: Start Date:September 2021 Start Date:September 2020 End Date:August 2022 End Date:August 2022 Maximum Month 8.9 MGD 12.6 MGD Maximum Day 24.5 MGD 24.5 MGD Peak Hour 24.0 MGD 24.0 MGD Application for Authorization to Construct Permit(FORM ATC-12-14) Page 6 • State of North Carolina ,:; Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications?®Yes or❑ No. If no, provide justification as to why the requirements are not met,consistent with 15A NCAC 02T.0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design, and the NPDES permit limits for the following parameters: Project Basis of Design Design Influent Design Influent Influent Concentration Load Concentration- (Must be (Must be Current Annual supported by supported by Average(past Engineering Engineering Design Effluent 12 months)if Calculations Calculations Concentration and/or NPDES Permit Limits Parameter Available [Section 3.H]) [Section 3.H]) Load (monthly average) Ammonia Nitrogen mg/L Summer 4.0 mg/L Summer 20.3 mg/L mg/L lb/day (NH3-N) mg/L Winter 8.0 mg/L Winter Biochemical mg/L Summer 12.0 mg/L Summer Oxygen Demand 337.5 mg/L mg/L lb/day (BODs) mg/L Winter 24.0 mg/L Winter Fecal Coliform per 100 mL 200 per 100 mL Nitrate+ Nitrite Nitrogen (NO3-N + mg/L Monitor and Report mg/L NO?-N) Total Kjeldahl Not Measured Nitrogen mg/L mg/L Monitor and Report Total Nitrogen mg/L lb/year Monitor and Report lb/year mg/L Monitor and Report Total Phosphorus 11.3 mg/L mg/L lb/day - mg/L Monitor and Report lb/year lb/year Total Suspended Solids(TSS) 216.2 mg/L mg/L lb/day mg/L 30.0 mg/L 3. Based on the"Project Basis of Design" parameters listed above,will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above?®Yes or❑ No. If no,describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit(FORM ATC-12-14) Page 7 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources L.,,ti:ONNCNTAL OV_:_ r`r APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) 4. Per 15A NCAC 02T.0505(i), by-pass and overflow lines are prohibited. Is this condition met by the design?®Yes or❑No If no,describe the treatment units bypassed,why this is necessary,and where the bypass discharges: 5. Per 15A NCAC 02T.0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design?®Yes or❑ No. If no,provide an explanation: 6. Per 15A NCAC 02T.050511),power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions,or dual power supply shall be provided per 15A NCAC 02H.0124(2)(a). Is this condition met by the design? ®Yes or❑ No. If no,provide(as an attachment to this Application)written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks,and ➢ Has sufficient storage capacity that no potential for overflow exists,and ➢ Can tolerate septic wastewater due to prolonged detention. 7. Per 15A NCAC 02T.0505(o),a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ®Yes or❑ No. If no,explain the alternative design criteria proposed for this project in accordance 15A NCAC 02T.105(n): 8. Per 15A NCAC 02T.0505(q),the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: Proposed construction does not alter existing fence line. All proposed facilities are located within the existing wastewater treatment plant fence. 9. Is the treatment facility located within the 100-year flood plain? ®Yes or❑ No. If yes,describe how the facility is protected from the 100-year flood: Existing chemical room building has a finished floor elevation of 485.75. 100-year flood elevation is between 480.6 and 482.2 based on FEMA FIRM 3710888200K Effective 11/17/2017. C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT(i.e., physical removal operations and flow equalization): No.of Plan Sheet Specification Calculations Treatment Unit Provided? Units Type Size per Unit Reference Reference (Yes or No) Manual Bar Screen MGD at peak hourly flow N/A Mechanical Bar N/A Screen MGD at peak hourly flow Grit Removal MGD at peak hourly flow N/A Flow Equalization -- gallons N/A ft diameter; ft side N/A Primary Clarifier Circular water depth Primary Clarifier Rectangular square feet; ft side N/A water depth Other N/A Application for Authorization to Construct Permit(FORM ATC-12-14) Page 8 State of North Carolina Department of Environmental Quality Division of Water Resources it _ APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) 2. SECONDARY TREATMENT(BIOLOGICAL REACTORS AND CLARIFIERS)(i.e., biological and chemical processes to remove organics and nutrients) No.of Plan Sheet Specification Calculations Treatment Unit Provided? Units Type Size per Unit Reference Reference (Yes or No) Aerobic Zones/ gallons N/A Tanks Anoxic Zones/ N/A gallons Tanks • Anaerobic gallons N/A Zones/Tanks Sequencing Batch N/A Reactor(SBR) gallons Membrane gallons N/A Bioreactor(MBR) Secondary Clarifier Circular ft diameter; ft N/A side water depth Secondary Clarifier Rectangular square feet; ft N/A side water depth _ Other N/A 3. TERTIARY TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Type Size per Unit Provided? Units Reference Reference (Yes or No) Tertiary Clarifier Circular ft diameter; ft N/A side water depth Tertiary Clarifier Rectangular square feet; ft N/A side water depth Tertiary Filter square feet N/A • Tertiary Membrane square feet N/A Filtration Post-Treatment N/A gallons Flow Equalization Post-Aeration gallons N/A Other N/A 4. DISINFECTION No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided?(Yes or No) gal/day per bank at N/A Ultraviolet Light (Parallel;in peak hourly flow; series) number of banks; number of lamps/bank Liquid Sodium gallons of contact Yes(Dosing Chlorination 2 and Hypochlorite tank/unit Containment) Application for Authorization to Construct Permit(FORM ATC-12-14) Page 9 State of North Carolina !KZ Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL oUAL APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) Liquid Calcium gallons of contact Yes(Dosing Dechlorination 2 and Thiosulfate tank/unit Containment) 5. RESIDUALS TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Type Size per Unit Provided? Units Reference Reference (Yes or No) Gravity Thickening square feet; ft side N/A Tank water depth Mechanical N/A Thickening/ dry lb/hour Dewatering Aerobic Digestion gallons N/A Anaerobic N/A gallons Digestion Composting dry lb/hour N/A Drying dry lb/hour N/A Other N/A 6. PUMP SYSTEMS(include influent, intermediate,effluent, major recycles,waste sludge,thickened waste sludge and plant drain pumps) Capacity of No.of Plan Sheet Specification Location Purpose Type each pump Pumps GPM TDH Reference Reference N/A 7. MIXERS Power of No.of Plan Sheet Specification Location Purpose Type each Mixer Mixers (HP) Reference Reference N/A Application for Authorization to Construct Permit(FORM ATC-12-14) Page 10 State of North Carolina Department of Environmental Quality Division of Water Resources �1u A'r P:,'tratr;:r,'h APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) 8. BLOWERS Capacity of Location No.of Purpose Type each Blower Plan Sheet Specification Blowers (CFM) Reference Reference N/A • 9. ODOR CONTROL No.of Plan Sheet Specification Location Units Purpose Type Reference Reference N/A D. SETBACKS—COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES 1. The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T.0506(b) are as follows: Is Minimum Distance Minimum Distance Requirement met by the Setback Parameter Required from Nearest Design?If"No",identify Treatment/Storage Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site 100 ft ®Yes ❑ No Any private or public water supply source 100 ft ®Yes ❑ No Surface waters(streams—intermittent and perennial, perennial 50 ft ®Yes ❑ No waterbodies,and wetlands) Any well with exception of monitoring wells 100 ft ®Yes ❑ No Any property line 50 ft ®Yes ❑ No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑Yes or❑ No. If no, provide an explanation: Application for Authorization to Construct Permit(FORM ATC-12-14) Page 11 State of North Carolina BM' Department of Environmental Quality Division of Water Resources Water Resources EMVIRONMINT,t.OU4.Rv APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T.0105: I,James W. Holland, attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the South Burlington WWTP,Chlorination/Dechlorination Modifications (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate,complete and consistent with the information supplied in the engineering plans,specifications,calculations,and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H.0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities,and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.B.1 of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans, specifications,calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared,signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B,any person who knowingly makes any false statement, representation,or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000, as well as civil penalties up to$25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: 't{. CARD- :\*0 • *ES%% ` / Is F .,., / ,i• w. L11' \P �,,,;tll1��1�\` Application for Authorization to Construct Permit(FORM ATC-12-14) Page 12 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources u+vIRop+n+cNiALoLI.+L I Y APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 15A NCAC 02T.0106L1: I, Craig Honeycutt,City Manager, attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the South Burlington WWTP Chlorination/Dechlorination Modifications (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T .0120(b),the Applicant or any affiliate has not been convicted of environmental crimes, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been abandoned or exhausted, are compliant with any active compliance schedule, and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5, and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215,6A and 143-215.6E any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine to e ed $10 00, as well as civil penalties up to$25,000 per violation. Signature: Date: 1D)a /-Z THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 707-3644 Application for Authorization to Construct Permit(FORM ATC-12-14) Page 13 Ara � NCDENR f7 North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, Ill Governor Secretary June 6, 2014 Robert C. Patterson,Jr. Water Resources Director P. O. Box 1358 Burlington,NC 27216-1358 Subject: Issuance of NPDES Permit Permit NC0023876 South Burlington WWTP Alamance County Class IV Dear Mr. Patterson: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) intemet application has been added to your final NPDES permit with eDMR reporting to begin no later than April 1, 2015. [See Special Condition A. (10)]. For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Reporting Rule,please visit the following web site: http://www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. 1817 Mail Service Center,Raleigh,North Carolina 27699-1617 Phone:919-807-6300%Internet www.ncwaterquality,org An Equal OpparluolpMirmaiive Action Employer • Robert C. Patterson, Jr., Water Resources Director June 6, 2014 Page 2 of 3 Summary of Chances in Final Permit from Existing Permit 1) TSS, Ammonia as Nitrogen, and Fecal Coliform monitoring were reduced to 2/week. The Exceptional Performance Criterion for monitoring reduction was met for these parameters and implemented in this permit. 2) Outfall CO1 Total Delivered Nitrogen Load compliance date was revised to January 1, 2018, and is contingent on the Permittee obtaining all necessary authorization-to-construct permits to meet the limit prior to December 31, 2016. Compliance date and conditions as defined by Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270) as modified by North Carolina Session Law 2011-394 (HB119) was implemented in this permit. [See Special Condition A. (2)]. 3) Total Copper and Total Zinc monitoring was reduced to quarterly to be in conjunction with toxicity test. Division guidance for monitoring these action level parameters was implemented in this permit. 4) Total Cyanide and Total Silver monitoring were removed but remain as pretreatment and Effluent Pollutant Scan monitoring parameters. Division guidance for monitoring these parameters was implemented in this permit. 5) Effluent Pollutant Scan seasonal monitoring requirement was revised to require a total of three seasonal scans in designated years prior to the next permit renewal. In addition, a new narrative was added alerting the Permittee to the four second species toxicity tests requirements that must be completed prior to the next permit renewal. The US EPA permit renewal requirements for seasonal scans and second species toxicity testing were defined in this permit. [See Special Condition A. (5)]. 6) Total Mercury monitoring and limit was removed but remain as pretreatment and effluent pollutant scan monitoring parameter. A new special condition A. (9) Mercury Minimization Plan (MMP) was added and must be completed no later than January 1, 2015. The US EPA approved Mercury TMDL was implemented in this permit. [See Special Condition A. (9)]. 7) Supplement to Permit Cover Sheet components list and Chronic Toxicity Pass/Fail Permit Limit narratives were updated. [See Special Condition A_ (4)]. 8) A Special Condition and footnote for electronic reporting of DMRs with compliance to begin no later than April 1, 2015 was added to this permit. [See Special Condition A. (10)]. 9) The transport factors, TNTF and TPTF, for East Burlington WWTP NC0023868 were corrected. [See Special Condition A. (8)]. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made,this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or permits required by the Division of Land Resources,the Coastal Area Management Act or any other federal or local governmental permits that may be required. Robert C. Patterson, Jr., Water Resources Director June 6, 2014 Page 3 of 3 If you have any questions concerning this permit,please contact Ron Berry at telephone number(919) 807-6396 or at email ron.berry@nedenr.gov. erely, Sin /1441214AfL-- omas A. Reeder, Director t ( Division of Water Resources, NCDENR Attachments Cc: Winston Salem Regional Office/Water Quality Programs EPA Region IV (email) Email: r4npdespermits@epa.gov WSS/Aquatic Toxicology Branch/Susan Meadows (email) WSS/Ecosystems Branch/Steve Kroeger(email) WSS/Ecosystems Branch/Carrie Ruhlman (email) PWSS/Regional Engineer/Eric Hudson (email) Mike Templeton(email) Central Files NPDES File MCIQM&CREED 1730 VARSITY DRIVE,SUITE 500,RALEIGH,NC 27606 TEL(919)233-8091 •FAX(919)233-8031 Project: South Burlington Wastewater Treatment Plant Chlorination/Dechlorination Modifications M&C Project Number: 02056-0007 Owner: City of Burlington October 24, 2022 RECENED Mr.Michael Montebello Nov 0 1 MaNORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY NppES DIVISION OF WATER RESOURCES/NPDES NCDECJID\N 1617 MAIL SERVICE CENTER RALEIGH,NORTH CAROLINA 27699-1617 RE: Request for Authorization to Construct: Chlorination/Dechlorination Modifications Dear Mr.Montebello: This is a request for an Authorization to Construct to replace the existing disinfection(Chlorine) and dechlorinating(Sulfur Dioxide)systems at the South Burlington Wastewater Treatment Plant(NPDES Permit NC0023876). Due to recent discussions regarding safety risks at the plant and to conform the wastewater treatment plants to use the same chlorination/dechlorination chemicals as the water treatment plant,which switched to sodium hypochlorite in May 2021, the South Burlington WWTP is planning to switch over from Chlorine gas to Sodium Hypochlorite(chlorination)and from Sulfur Dioxide to Calcium Thiosulfate(dechlorination). Additionally, the City has experienced concerns regarding the ability to obtain chlorine gas in a timely fashion. During the recent railroad negotiations,the City was told that the railroad was suspending deliveries of chlorine gas so the railroad would avoid having tanker cars full of a potentially dangerous chemical sitting unmonitored on tracks for an indefinite period of time should the strike occur. Other chemicals may be delayed should a transportation strike occur, but chlorine gas was impacted by the possibility of a strike. For the chlorination system,the plant will be changing the existing two(2)Regal Chlorinators (2,000 lb/day)to two(2)3,000-gallon storage tanks pumped via four(4) [two(2)per tank for redundancy] Grunfos DME 150-4AR diaphragm chemical feed pumps each with a capacity of 39.6 gallons per hour at 58 psi pressure. For dechlorination, the plant will be changing the two (2)Regal Sulfonators(1,000 lb/day)to two(2)275-gallon totes pumped via four(4) [two(2) per 1/2 v McKIM&CREED v 1730 VARSITY DRIVE,SUITE 500,RALEIGH, NC 27606 TEL(919)233-8091 •FAX(919)233-8031 tote for redundancy]Grundos DME 150-4AR diaphragm chemical feed pumps each with a capacity of 39.6 gallons per hour at 58 psi pressure. The City's Maintenance Division will be installing the equipment which also includes the piping and electrical components. The concrete containment pad and building will be contracted out. The new equipment will be installed without interrupting the existing equipment and we do not anticipate any issues with the NPDES permit requirements. Once the Authorization to Construct has been approved,construction and start-up is anticipated to take approximately 6 months to complete. The maximum daily flow observed for the requested reporting period in the application is 24.0 MGD. In Section C.4 Disinfection of the Permit Application,the chlorination and dichlorination types (chemicals)have been updated. However, there is no change to the Size per Unit as the number of feed units is being maintained between the previous chlorination/dichlorination chemicals and the new chlorination/dichlorination chemicals. If you need any additional information, please contact James Holland,Design Engineer, at(704) 841-2588. Thank you for your assistance on this matter. Regards, r /17147 es Holland,PE le 'rocess Lead McKim and Creed Attachments: Authorization to Construct Permit Application,ATC-12-14 Part I of latest Final NPDES permit Schematic Plans for Modifications,Signed and Sealed by Registered P.E. Engineering Specifications Engineering Calculations 2/2 McIQM&CREED F N(INFFRS SI IRVFVORS RI ANNFRS Transmittal Company: NC DEQ Division of Water Resources RECEIVED Address: 512 N Salisbury Street NOV 0 1 2022 9th Floor Raleigh, NC 27604 NCDEQIDWRINPDES Attn: Mr. Michael Montebello From: Dan Peplinski, PE Project: South Burlington WWTP Project No.: 02056-0007 Subject: ATC Permit Application Date: 10/31/2022 Copy: We transmit: ® Enclosed ❑ Under separate cover via: The following: ❑ Drawings ❑ Shop Drawings ❑ Copy of letter ❑ Other ❑ Specifications ❑ Samples ❑ Product Literature Copies Date Description Action 1 10/31/2022 Hard copy of ATC Permit Application 1 10/31/2022 Electronic copy of ATC Permit Applicatio Action Code A For your approval D No exception taken G Revise and resubmit J See remarks below B For your use E Make corrections noted H Submit specified item C As requested F Rejected I Resubmit after contractor review Remarks: Submitted by: Dan Peplinski If enclosures are not as noted, please inform us immediately. If checked below please: ❑ Acknowledge receipt of enclosures ❑ Return enclosures to us Document MCIQM&CREED Transmittal Company: NC DEQ Division of Water Resources Address: 512 N Salisbury Street 9th Floor Raleigh, NC 27604 Attn: Mr. Michael Montebello From: Dan Peplinski, PE Project: South Burlington WWTP Project No.: 02056-0007 Subject: ATC Permit Application Date: 10/31/2022 Copy: We transmit: ® Enclosed ❑ Under separate cover via: The following: ❑ Drawings ❑ Shop Drawings ❑ Copy of letter ® Other ❑ Specifications ❑ Samples ❑ Product Literature Copies Date Description Action 1 10/31/2022 Hard copy of ATC Permit Application 1 10/31/2022 Electronic copy of ATC Permit Applicatio t Action Code A For your approval D No exception taken G Revise and resubmit J See remarks below B For your use E Make corrections noted H Submit specified item C As requested F Rejected I Resubmit after contractor review Remarks: Submitted by: Dan Peplinski If enclosures are not as noted, please inform us immediately. If checked below please: ❑ Acknowledge receipt of enclosures [' Return enclosures to us Documentl — FINAL DRAWING FOR REVIEW PURPOSES ONLY NOT FOR CONSTRUCTION QUICK CONNECTCOUPLING C G SHUT OFF VALVE -FLOW CONTROL VALVE - -*---4-1 FILL LINE T OUTSIDE WALL • Vent Line IP- IMP J ' J A — . (----- t ---- A ® A � z Pump 2A , z r ,,,, - Lu 13'6" ¢ 1 Pump 2 p TANK 2 �- TANK 1 - U SODIUM Q HYPOCHLORITE Pump 1A 0 Lu EYE WASH- co EMERGENCY Pump 1 SHOWER i t CAP - SECONDARY CONTAINMENT WALL 31' 6" _-► ,. .�a S ART D. MAY p„ - .H t;AR„• v�M�TQM&CREEDS�E P.• ��;- SOUTH BURLINGTON WWTP a1 'pu g :oLE, CU1•U A.O.•FESSid.. QO IR jI'l Venture IV Building.Suite 500C.DESIGNED AS NOTED ow KED A w. JV]l% iS�.= 1730 varsity orrve CIVIL PLANT aaoJ%Grs NOTED wAW �ya/MErkP• Raleigh.North Caroline 27606-2689 � w.0 s' c' Phone'(919)2"-8091,Fey(919)2".8031 SODIUM HYPOCHLORITE STORAGE SYSTEM w»w„ ��•' �,I,i,\„�S0Ji..: wvw corn rams ''11 m wm FINAL DRAWING' RFVIsiONs SCHEMATIC CS NOT FOR CONSTRUCTION FINAL DRAWING FOR REVIEW PURPOSES ONLY NOT FOR CONSTRUCTION J FROM CHLORINE CONTACT \CHLORINE ANALYZER TANK EFFLUENT \\ 4 t t \ -pH PROBE 11 --TO SCADA � -1- / TO CHLORINE CONTACT BASIN I� - Imo' I J. TO I DRAIN 1 I TO ® DRAIN TO CHLORINE CONTACT BASIN ® VENT LINE FROM TANKS A VENTS THROUGH WALL VENTS THROUGH WALL L PRESSURE --PRESSUREik t GAUGE GAUGE I I A O A O A 0 A 0 ® 0 0 0 DRAWDOWN DRAWDOWN PUMP 1A CYLINDER CYLINDER PUMP 2 PUMP 2A PUMP 1 v a a Q PRV LA PRV I 1 gPRV gPRV 4.5" ' 12" SUPERIOR ® I® VACUFEED-X ® SYSTEM A " 1 4" H 5" 6" A 6" PRESSURE RELIEF TO STORAGE TANK 44 Ow 4.5" — 12" 10" 4 HYPOCHLORITE FEED FROM TANKS PROJ.START DATE. "AT 2021 SCALE Ps.t CARD'', vl1VI�KIM CREED SOUTH BURLINGTON WWTP .cE,N J 0 a2 : HORIZONTAL CO2.0 �d•Q� t DESIGNED 4AI(,•/ l� Venture IV Building.Suite 500 GMECIEED oKR V FRTICA. ��+ 1730 Varsity Drive CIVIL PLANT PROD.MGR. JwN AS NOTED A P•. Raleigh.North Carolina 27606-2689 F< sII Phone(919)233-8391.Fax(919)233-803' SODIUM HYPOCHLORITE FEED SYSTEM •r 111 FINAL DRAWING' *Eve. o....o-ram .uor.0 20 O IIIt,,,,t.,j�. e O oO rOTe sTnTus 0 0,o • tl adm eea.cDm SCHEMATIC NOT FOR CONSTRUCTION, ��HEV134NS FINAL DRAWING FOR REVIEW PURPOSES ONLY NOT FOR CONSTRUCTION TO DECHLORINATION ► M. 0 TO DECHLORINATION A 16" 6" PRESSURE --- PRESSURE GAUGE ' GAUGE 1 1 1 1 AO A ® 14" A A 1 PUMP 1A PUMP=�?� ,.- PUMP=A PUMP 1 • E g 1 _,,I PRV PRV I PRV ' : PRV 12" I 4" — 6" A A .4 ® , ® . 6" t t PRESSURE RELIEF TO TOTES ► - - 16.5" 10" A CALCIUM THIOSULFATE FEED FROM TOTES ► ► .,..,� ;11N vIvMK M CREEDewa START DATE °N0A.=a=, SCALE `�aP�.ECi O(�% SOUTH BURLINGTON WWTP M`E Pa`" �, �_�-^- CO3.0 eRAwN+ �=:e0 CESiGREC nNa AS NOTED Vu�.c. k CHECKED A l �1 ' Venture IV Building,Suite 500 onv -.=_anc.g 1 4! = 1730 Varsity Drive CIVIL PLANT PRO.MGR ASH AS NOTED p: Raleigh.North Carolina 27806-2689 ,,> 1 Phone 1919)233-8091.Fax(8191233-8031 A �� �- ' ,,LL11 !E411q NC Lowe.r• z CALCIUM THIOSULFATE FEED SYSTEM sT.Ts FINAL DRAWING' ,—...—,...—.^ —' rvn..mckln'oreea.com SCHEMATIC NOT FOR CONSTRUCTION, m REVISIONS i FINAL DRAWING FOR REVIEW PURPOSES ONLY NOT FOR CONSTRUCTION j OUTSIDE WALL - TRUE UNION, TYP. 1,000 L/275 GALLON-- CALCIUM THIOSULFATE TOTES 374 GALLON SPILL CONTAINMENT BERM INSTALL ON TOP OF TO CHEMICAL EXISTING SCALES METERING PUMPS • • �.". o[fcnPliOu r.r ti .C..FCj vROJ START OATS MAY 3021 / C..L[ ` + 9Wird vllVicIQIVI CREED SOUTH BURLINGTON WWTP ;E, '" °'°'¢°°� R�61�DM-.L C04.0 VenNre V Building,SUrte 500 ]ESIGNEC DNP tit MOT. y nwo womb, j19 1730 varairy DaveEQED A y Raleigh.North Carolina 27696-2689 CIVIL PLANT PROD.MGR JwM Ae MOTEU 'i4fMEE•O phone.919 233-8091,Fax 919,233-e031 CALCIUM THIOSULFATE STORAGE SYSTEM NC Lk:owe werw Frzr�aeacoD, SCHEMATIC NOT FOR FINAL DWING CONSTRC TION co-z REVI$ION$ SOUTH BURLINGTON WWTP CHLORINATION/DECHLORINATION MODIFICATIONS CALULATIONS COVER PAGE • • City of Burlington • •'lam A 7� South Burlington WWTP = 7 10/11/2022 •� f MEE ik P,�p\�i.� z \\\%y Chlorine Contact Tank Dimensions ft chlorine contact length ft chlorine contact width 2948 sq.ft. calculated chlorine contact basin area OR sq.ft. measured chlorine contact basin area(from scaled drawing) Residence time(t)calculation MGD plant flow contact chambers ft water depth in contact chambers 14742 ft3 volume in each contact chamber 6 MGD plant flow through each chamber 802085 cu ft/d plant flow through each chamber 0.018 d residence time in contact basin at design flow 26.5 min residence time in contact basin at design flow Calculation Method N/Na= [(CRt)/b) N = number of organisms remaining after disinfection time,t No = Number of organisms present before disinfection CA = chlorine residual remaining at time t t = contact time, min b = value of x-intercept of plot of-log(N/No)vs.CAt,when N/No=1(log[N/No] =0) n = slope of inactivation curve(described in b above) Typical values for fecal coliform b = 3.0 n = 2.8 Assumed virus removal prior to disinfection and determination of N and No viruses/100 mL in influent viruses/100 mL after filter, No 100 viruses/100 mL in effluent after disinfection, N Design Value for disinfection concentration Solve for CRt CRt=b* (N/No)l�n CRt = 183.2 mg-min/L CR = 6.9 mg/L Disinfectant Feed Rate, NaOCI Disinfectant available chlorine disinfectant feed rate,q,, qc,Na0C1 = CR* Q* (1,000,000 ga1/1 MG)* (1 day/24 h) * (1/available chlorine) * (1 g/1000 mg) g/L available chlorine in 12.5%solution 23.4 Disinfectant feed rate,gph 3,000 gallons of disinfectant will last approximately 128.3 hours 5.35 days at this rate of consumption(full plant capacity of 12 MGD) Plant has two tanks of this size,so plant capacity is twice that shown above For comparison,calculations are presented for chlorine consumption,as well All calculations above up to Disinfectant Feed Rate remain the same for the two disinfectants Disinfectant Feed Rate,Cl2 Disinfectant available chlorine disinfectant feed rate,qc qc.C12 = Ca*Q* (1,000,000 gal/1 MG) * (1 day/24 h) * (1/available chlorine)* (1 g/1000 mg) cylinder capacity,tonnes max.filling weight,kg target concentration in wastewater, mg/L 1,892,705.91 design plant flow rate, Iph 18,927,059.09 Cl2 feed rate, mg/h 18.93 Cl2 feed rate, kg/h 18.93 Disinfectant feed rate,kg/h a 1-ton cylinder of chlorine gas will last approximately 52.8 hours 2.20 days at this rate of consumption(full plant capacity of 12 MGD) Plant has a minimum of two cylinders on site,so plant capacity is twice that shown above City of Burlington .�. Lt South Burlington WWTP L r 10/11/2022 Dechlorination chemical ` �0� .MEE�% � zZ Dechlorination Contact Time LF discharge pipe after dechlorination agent injection in diameter of discharge pipe 7.07 sq.ft. cross-sectional area of discharge pipe Plant Flows MGD plant flow 1114 cu.Ft./min plant flow 157.6 ft/min velocity(assuming full pipe flow) 1.59 min residence time in discharge line Dosing Calculation Method average plant pH 1.37 H 6.6 m dechlorination chemical m residual chlorine b extra olation @P g / B Y P -@ pH 7.35 mg dechlorination chemical/mg residual chlorine @ pH 11 mg dechlorination chemical/mg residual chlorine anticipated chlorine residual mg/L average 6.92 mg/L maximum(disinfectant feed concentration,CR) Assume at plant pH: mg CaS2O3/mg residual chlorine dechlorination chemical concentration Dechlorination dosing,qd residual chlorine*dechlor ratio*plant flow*(1000000 gal/1 MG)*(1 day/24 h)*(1 g/ gd,;:s20+ = 1000 mg)/(dechlor concentration*dechlor density) qd = 2.43 gal/hr A 273 gallon tote will last 112.3 hours 4.68 days at this rate of consumption Plant has a minimum of two totes of this size,so plant capacity is twice that shown above For comparison,calculations are presented for sulfur dioxide,as well P � All calculations above up to Dechlorination Dosing remain the same for the two disinfectants Dechlorination feed rate,SO2 Dechlorination dosing,qd 908 typical cylinder contents,kg 1.2 SO2 dosing per mg/L Cl2 residual,mg/L residual chlorine*dechlor ratio*plant flow*(1000000 gal/1 MG)*(1 day/24 h)*(1 kg/ qd = 1000000 mg) (3.785 L/gal) qd = 2.271 kg/hr A 908 kg(1 ton)cylinder will last 399.8 hours 16.66 days at this rate of consumption Plant has a minimum of two cylinders of this size,so plant capacity is twice that shown above FINAL SPECIFICATIONS FOR REVIEW PURPOSES ONLY NOT RELEASED FOR CONSTRUCTION SOUTH BURLINGTON WWTP CHLORINATION/DECHLORINATION MODIFICATIONS COVER PAGE -•`c'rG f MEN•• r`� /dgl L' 9/19/2017 Spears®Super Sourcebook Schedule 80 CPVC Product CPVC Industrial Pipe SPEi�IS Std Mstr Prod i - Sid Mstr Prod1 rt Number Size Part Number Size l _ Pk Ctn Code Pk Ctn i Code ripe-CPVC Schedule 40 Plain End Pipe-CPVC Schedule 40 Plain End(continued) 20'Le is,Price Per Foot 10'Lengths,Price Per Foot i t •Pipe sold in . •. lengths or liftquantities No cut lengths. •No return on Pipe PD 400-001C-10 1/8 1 570 0 745 .Large orders may be shipped directly from Spears®Manufacturing facility. PD-400-002C-10 _ 1/4 570 i 0 745 Note: Multiple drops may be made on TL shipments. Contact Spears PD-400-003C-10 3/8 i 570 0 745 Regional Distribution Center for requirements and drop-off charges. PD-400-005C-10 1/2 10 0 745 PD-400-007C-10 3/4 10 0 745 •See Spears`5 Manufacturing Cornpany Terms and Conditions of Sale for PD 400-010C-10 _ 1 10 0 745 freight requirements. PD-400-012C-10 1-1/4 10 0 745 113D-400-015C-10 1-112 10 0 745 ASTM 0-1784 PD-400-020C-10 2 10 0 745 ASTM F-441 Schedule 40 CPVC Plain End Pipe PD-400-025C-10 2-1/2 10 0 745 10'Length 20'Length ax _PD-400-030C-10 3 _ 10 0 745 M Skid Skid Weight Size Work Avg 0D Min Wall PD-400-040C-10 4 10 ' 0 745 Quantity Quantity Per FT PD-400-050C-10 5 10 0 745 Pressure FTIPleces FT/Pieces PD-400-060C-10 8 10 0 745 1/8" 910 0.405 0.068 2850/285 5700/285 .056 PD-400-080C-10 8 10 0 745 1/4" 790 0.540 0.088 2850/285 5700/285 .096 PD-400-100C-10 10 10 ' 0 745 3/8" 620 0.675 0,091 2850/285 5700/285 .128 PD-400-120C-10 12 10 0 745 1/2" 600 0.840 0.109 2430/243 4860/243 185 PD-400-140C-10 14 10 0 943 3/4" 480 1.050 0.113 1540/154 3080/154 .246 PD-400-160C-10 -- 16 10 I 0 943 1" 450 1.315 0.133 2520/252 5040/252 .362 PD-400-180C-10 18 10t 0 943 1.1/4" 370 1.660 0.140 1230/123 2460/123 .489 PD-400-200C-10 20 10 i 0 943 1.112" 330 1.900 0.145 1720/172 3440/172 .585 'PD-400-240C-10 24 10 0 943 ' 2" 280 2.375 0.154 1230/123 2460/123 783 Pipe-CPVC Schedule 40 Plain End 2-1/2" 300 2.875 0.203 540/54 1080/54 1.237 3" 260 3.500 0.216 460/46 920/46 1.619 20'Lengths,Price Per --' 4" 220 4.500 0.237 340/34 680/34 2.306 Foot '.. ," � 6" i 180 6.625 0.280 170/17 340/17 4.603 8" 160 8.625 0.322 90/9 180/9 6.136 b-400-001C_ 1/8 1140 0 745 10" 140 10.750 0.365 110/11 220/11 8.886 'D-400-002C 1/4 1140 0 745 12' 130 12.750 0.406 80/8 160/8 11.751 ,-D-400-003C 3/8 1140 0 745 PD-400-005C 1/2 20 • 0 745 PD-400-007C 3/4 20 0 745 Pipe-CPVC Schedule 80 Plain End t0000ioo PD-400-010C 1 20 0 745 `"--' - PD-400-012C 1-1/4 20 0 745 10'Lengths,Price Per Foot PD-400-015C _ 1-1/2 20 0 745 PD-400-020C 2 _ 20 0 745 PD-800-001C-10 1/8 570 0 745 PD-400-025C 2-1/2 20 0 745 PD-800-002C-10 114 570 0 745 PD-400-030C 3 20 0 745 PD-800-003C-10 3/8 570 0 745 PD-400-040C 4 20 0 745 • PD-400 050C -_ 5 20 0 745 • PD-800-005C-10 1/2 10 0 745 PD-400-060C _ 6 20 0 745 PD-800-007G10 _ 314 10 0 745 _PD-400-080C 8 20 0 745 PD 800-010C-10 1 10 0 745 PD 400-100C 10 20 0 745 PD-800-012C-10 1-1/4 10 0 745 PD 400 120C 12 20 0- 745 PD-800-015C-10 1.1/2 10 0 745 PD-400-140C 14 20 0 943 PD-800-020C-10 Z 10 0 745 PD-400-160C 18 20 0 943 PD-800-025C-10 2-1/2 10 0 745 PD-400-180C 18 _20 0 943 PD-800030C-10 3 10 0 745 PD-400-200C 20 20 0 943 PD-400-240C ----' 24 20 0 943 Made in the U.SA. Suitable for Oil-Free air handling to 25 psi,not for distribution of compressed air or gas Page 2 See MSRP-1 Sheet or Check Spears®On-line Catalog @ www.spearsmfg.com for Pricing http://63.156.201.111/SMC/SCH8OCPVC_IP-1.htm#IP10 2/3 9/19/2017 Spears®Super Sourcebook Schedule BO CPVC Product YE CPVC Schedule 80 Fittings T Std 1 MstrI Prod 1 Tees Part Number Size —__ Pk ' Ctn Code Std Mstr Prod mart Number Size Pk i Cm I Codel Tee-Reducing(continued) - Socket x Socket > •t 801-251C 2X1-1/2 10 0 090 Tee _ 801-254C' 2X2X4 1 0 090 801-287C 2-1/2X1/2 10 0 • 090 Socket x Socket x Socket 801-288C 2-1/2X3/4 10 0 090 • 801-289C 2-1/2X1 10 0 090 801-002C 1/4 50 300 090 801-290C 2-1/2X1-1/4 10 0 090 801-003C 3/8 25 150 090 801-291C L. 2-1/2X1-1/2 10 0 090 801-005C 1/2 25 200 090 601-292C 2-1/2X2 10 0 090 1801-007C 3/4 15 120 090 1T01-333C' 3X1/2 5 0 090 801-010C 1 25 0 090 801-334C' 3X314 5 0 090 801-012C 1-1/4 10 0 090 801-335C 3X3X1 5 0 090 801-015C 1-1/2 10 0 090 !801-336C' _ 3X1-1/4 5 0 090 801-020C 2 10 0 090 �— --- 801-025C 2-1/2 10 0 090 I W01-337C _ 3X3X1-1/2 5 0 _090 1-338C 3X2 5 0 090 801-030C 3 5 0 090 _ 801-339C 3X2-1/2 6 0 090 801-040C 4 5 0 090 801415C1 4X112 5 0 090 801-050C 5 5 0 090 i 801-416C' 4X3/4 5 0 090 801-050CF 5 1 4 097 801_417C 4X1 5 0 090 801-060C 6 2 0 090 B01_418C' 4X1-1/4 5 0 090 801-080C 8 2 0 090 801-419C 4X1-1/2 5 0 090 801-100C 10 1 0 ! 091 801-420C 4X2 5 0 090 801-100CF 10 1 0 097 B01-421C' 4X2-1/2 5 0 i 090 801-120C _ 12 1 0 091 '801-422C 4X3 5 0 090 801-120C1 12 1 0 ' 097 801-426C' 4X6 4 0 090 801-140C 14 1 0 095 '8 - - 801-488C 5X3 4 0 090 801-140CF 14 1 0 097 801-490C1 5X4 4 0 090 801-160CF 16 1 0 097 601-484C' 5X1-1/2 4 0 090 801-180CF 18 1 0 097 801-486C1 5X2 4 0 090 401-200CF 20 1 0 097 '801-524C' 6X3/4 5 0 090 1-240CF 24 1 0 097 801-525C 6X1 6 0 090 801-525CF 6X1 1 3 097 Tee-Reducing ) 801-526C' _� 6X1-114 4 0 090 801-526CF 6X1-1/4 1 3 097 Socket x Socket x Socket , 801-527C1 6X1-1/2 4 0 090 i801-527CF 6X1-1/2 1 4 097 801-101C 3/4X1/2 15 120 090 801-528C _ 6X2 6 0 ; 090 801-130C 1X1/2 15 0 090 801-528CF 8X2 - --- 1 4 097 801-131C 1X3/4 _1 15 0 090 801-529C1 8X2-1/2 4 0 090 801-157C 1-1/4X1X3/4 i 12 0 090 801-529CF 6X2-112 1 3 097 801-158C 1-1/4X1X1 _ 15 0 090 801-530C' 6X3 5 0 090 801-159C 1-1/4X1X1-1/4 15 0 090 801-530CF _ 6X3 1 3 097 801-166C' 1-1/4X1/2 10 0 090 801-532C 6X4 5 0 090 801-167C 1-1/4X3/4 12 0 090 _ 801-575CF _ 8X1 1 3 097 801-168C 1-1/4X1 15 0 090 g01-576CF w 8X1-1/4 1 0 097 801-202C 1-1/2X1-1/4X1 10 0 090 801-577CF 8X1-112 1 0 097 801-209C 1-1/2X1/2 10 0 090 801-578C1 8X2 2 0 090 801-210C 1-112X3/4 15 0 090 801-578CF 8X2 1 2 097 801-211C 1-1/2X1 10 0 090 801-579CF 8X2-1/2 1 2 ' 097 801-212C 1-1/2X1-1/4 _` 10 0 090 801-580C' 8X3 2 0 090 801-247C 2X1/2 _ 10 0 090 801-580CF 8X3 1 2 097 801-248C 2X3/4 i 10 0 090 801-582C' 8X4 2 0 090 801-249C 2X1 10 0 090 801-582CF 8X4 1 2 097 801-250C f 2X1-1/4 10 i_ 0 ( 090 i 801-585C 8X6 2 0 090 1801-618CF 10X1 1 0 097 Page 5 Suitable for Oil-Free air handling . ry to 25 psi,not for distribution of compressed air or gas Sp, Mlacnrt g Company See MSRP-1 Sheet or Check Spears On-line Catalog @ www.apearsmfg.com for Pricing http://63.156.201.111/SMC/SCH8OCPVC_80C-1.htm#80C200 2/32 9/19/2017 Spears®Super Sourcebook Schedule 80 CPVC Product11. CPVC Schedule 80 Fittings SPEARS Tees 90°Ells Mstr Prod Std Mstr i Prod rart Number Size Part Number Size PkStd l Ctn(Code Pk Ctn Code 'ilk Tee-Special Reinforced Reducing 411111. 90°Ell Socket x SR Fipt-Stainless Steel Collar x Socket Socket x Socket (See also Gauge & Instrument Fittings for additional 806-002C 1 1/4 50 300 090 configurations) 806-003C 3/8 25 150 090 1803-095CSR _ L 3/4X1/2X3/4 15 0 096 1 806-005C 1/2 20 ' 240 090 806-007C — 3/4 20 160 090 Tee A 806-010C 1 25 0 090 806-012C 1-114 10 0 090 Fipt x Fipt x Fipt 806-015C _ 1-1/2 10 0 090_ 806-020C 2 25 0 090 '805-002C 1/4 25 150, 090 806-025C 2-1/2 5 0 090 805-003C 3/8 } 25 1150I 090 i 806-0300 3 6 0 090 805-005C 1/2 I20 120 090 806-040C 4 5 0 090 805-007C 3/4 _ 15 t 120 090 806-0500 5 4 0 090 805-0100 1 15 0 090 806-050CF 5 1 4 097 805-012C 1-1/4 10 0 090 806-060C 6 4 0 090 805-015C 1-1/2 10 0 090 806-080C 8 2 0 090 805-020C 2 10 0 1 090 806-080CF 8 1 0 097 805-025C 2-1/2 5 0 ' 090 '806-100C 10 1 0 091 805-030C 3 5 0 090 806-100CF 10 1 0 } 097 805-040C 4 5 0 090 806-120C 12 1 0 1091 805-0600F' 6 1 2 097 806-120CF 12 1 0 097 "Sized with Female Adapter 806-140C 14 1 0 095 1106-140CF 14 1 ' 0 097 Tee-Special Reinforced 806-160C F 18 1 0 097 808-180CF 18 1 0 097 }Fipt x SR Fipt x SR Fipt-Stainless Steel ,806-200CF 20 1 0 097 Slier 806-240CF 24 1 0 097 005-002CSR 1/4 20 160 1 096 1 805-003CSR 3/8 25 150 096 , 805-005CSR i 1/2 25 150 096 90 EII-Sweep 805-007CSR I 3/4 25 100 096 Socket x Socket 805-010CSR I 1 I 15 ' 0 096 i '" __ 805-015CSR 1-1/2 101 0 096 806-005SC 1/2 25 150 090 805-020CSR 2 10 ! 0 096 806-007SC _ 3/4 25 100 090 806-010SC 1 20 0 090 806-0125C 1-1/4 25 0 090_ Tee-Street 806-015SC 1-1/2 25 0 090 Spigot x Socket x Socket '6----: 0 806-020SC 2 25 0 090 r 844-005C i 1/2 25 200 090 90°Ell-Long Sweep 844-007C 3/4 15 120 090 844-010C 1 15 0 090 - av . Socket 844-012C 1-1/4 10 0 090 844-015C _1-1/2 10 0 090 806-005LSCF 1/2 ! 25 1 0 T 097 844-020C 2 10 0 090 806-007LSCF 3/4 25 0 097 806-010LSCF 1 25 0 097 806-012LSCF 1-1/4 25 0 097 806-015LSCF 1-1/2 25 0 097- 806-020LSCF __ 2 1 10 097 Mode in the U.S.A. Suitable for OIl-Free air handling to 25 psi.not for distribution of compressed air or gas Page 8 See MSRP-1 Sheet or Check Spears®On-line Catalog©www.spearsmfg.com for Pricing http://63.156.201.111/S MC/SC H8OCPVC_80C-1.htm#80C240 5/32 9/19/2017 Spears®Super Sourcebook SPEARS Schedule 80 CPVC Product CPVC Schedule 80 Fittings ` ', Crosses SO Mstrl Prod Std Mstr Prod Part Number Size 'art Number 1 Size Pk Ctnode I I Pk Ctn Code Cross-Reducing(continued) Socket x Socket x Socket x Socket Coupling Iti820-700CF 14X10 1 0 097 820-702CF 14X12 1 0 097 Socket x Socket u°"' 820-751CF _ 16X2 1 0 097 820-753CF 16X3 1 0 097 829-002C 114 125 450 090 j 820-754CF 16X4 1 0 097 829-003C 3/8_ 25 150 0901, 820-756CF MG 1 0 097 829-005C 1/2 25 150 090 820-758CF 16X8 1 0 097 829-007C 314 15 90 090 820-760CF 16X10 1 0 097 829 010C 1 15 90 090 820-762CF 16X12 1 0 097 829 012C 1-1/4 10 60 090 820-764CF 16X14 1 0 097 829-015C 1-1/2 10 40 090 820-781CF 18X2 1 • 0 0979 020C 2 20 0 090 820-783CF 18X3 1 0 097 829-025C 2-1/2 10 0 090 820-784CF 18X4 1 0 097 829 030C 3 5 0 D90 J 820-786CF 18X6 1 0 097 829-040C 4 5 0 090 820-788CF 18X8 1 0 097 829-050C 5 6 0 090 !820-790CF 18X10 1 0 097 829-060C 6 4 0 090 829-080C 8 - 4 0 j 090 820-792CF 18X12 1 0 097 820-794CF 18X14 1 0 097 829-100C 10 1 0 091 820-796CF 18X16 1 0 097� 829-100CF 10 1 0 097 .- 829-120C 12 1 0 091- Sized with Bushing 829.120CF 12 1 0 097 829-140C 14 1 0 095 Couplings 829-140CF i 14 1 0 097 829-160CF 18 1 0 097 Part Number Size Gasket to Std Mstr Prod 829 0_ 097 I _ 1 -180CF 18 1 Gasket-L1 Pk Ctn Code 829-200CF 20 1 0 097 829-240CF 24 1 0 097 Jpair Coupling-Fabricated L1 Coupling-Reducer tilP Gasket x Gasket Socket x Socket 828-020CF ` 2 6 T 1 15 097 1 829101C 3/4X1/2 50 400 090 828-030CF 3 11-3/4 1 5 097 090 829130C 1X1/2 25 200 828-040CF _ 4 15 1 4 097 829-131C 1X3/4 25 200 090_ 828-060CF _ 6 18-1/4 1 2 097 829-166C 1-1I4X1/2 25 0 090 828 080CF 8 19 1 2 097 829-167C 1-114X314 25 j. 0 090 828-100CF r 10 21-1/4 1 0 097 829-168C 1-114X1 25 1 0 090 828-120CF _.— 12 21-3/8 1 0 097 829-209C 1-1/2X1/2 25 0 090 828-14OCF 14 21 1 0 097 829-210C 1-112X314 25 0 090 — 828-16OCF 16 22-1/4 1 0 097 829-211C 1-1/2X1 25 0 1090 828-180CF 18 22-5/8 1 0 097 829-212C 1-1/2X1-1/4 25 0 090 828-200CF — 20 23-1/2 1 0 097 ' 829-247C 2X1/2 25 0 090_ 828-240CF 24 23-1/2 1 0 097 829 248C 2X314 10 80 090 829-249C 2X1 25 0 090 829-250C 2X1-1/4 10 0 090 829-251C 2X1-1/2 101 40 090 829-290C' 2-1/2X1-1/4 10 0 090 829-291C 2-1/2X1-1/2 10 0 090 829-292C 2-1/2X2 �10 0 090_ 829-335C1 3X1 8 0 090 829-336C' 3X1-1/4 6 ' 0 090 829-337C1 3X1-1/2 8 i 0 090 Page 13 Suitable for Oil-Free air handling to 25 psi,not for distribution of compressed air or gas Sp. , Manufacturing Company See MSRP•1 Sheet or Check Spears®On-line Catalog @ www.spearsmfg.com for Pricing http://63.156.201.111/SMC/SCH8OCPVC_80C-1.htm#80C240 10/32 9/19/2017 Spears®Super Sourcebook Valves Product True Union 2000 Industrial Ball Valves&True Union 2000 Industrial Vented/Bleach Ball Valves True Union 2000 Industrial Ball Valves (CPVC Industrial(aentinuedl JC Industrial ( Size I EPDM FKM Prod pk Pktdr Code Std Mstr Prod ( Size EPDM I FKM Flanged Ends 1823-080C 1833-080C 1 0 613� l 1 Pk Pk Code TI &Socket Ends 8"Ventuned valves are 6-ball valves fitted with 6x8 end connector adapters.- 1/2 f 1829-005C 1839-005C 1 1 18 602 3/4 1829-007C 1839-007C 1 18 602 CPVC 6"Industrial T-Handle Valve Option(Non-Locking) + 1829 007C _ 1839-007C t 12 sot NOTICE:T-Handle is more compact,but will greatly increase 01010 Of difficulty2 1829-020C 1839-015C 1 4 602difficultyoperation. 1-1/4 1829-012C 1839-012C 1 8 602 1-1/2 1829-015C 1839-05C 1 8 602 Size EPDM FKM Std Mstr Prod l Pk I Pk I Code Socket 6 Ends l' 18.226-060C { 18326-060C ) 1 I 0 1613 So_cket Ends 2-1/2 1822-025C 1832-025C 1 0 603 Threaded Ends 3 j 1822.030C 1832-030C 1 0 603 6 --------1 18.'18-m0C J 18316-060C 1 I 0 ) 613 4 1822.040C 1832-040C 1 0 603 r 6 1822-060C 1832-060C 1 0 i, 613 6 1822.080C 1832-080C 1 0 613 - - SR Threaded Ends 8"Ventuned valves are 6"ball valves fitted YAP(Wand connector adapters. i g l 182161160CSR I 18316 060CSR 1 I 0 I 613 Threaded Ends 24/2 1821-025C 1831-025C 1 0 603 � 18236460C ( 18336 080C 1 0613 3 _ 1821-030C 1831030C 1 0 603 I 6 �r I 4 1821-040C 1831-040C_ 1 0 603� True Union 2000 Industrial Vented/Bleach Ball Valves 6 1821-060C 1831.060C j 1 0 613 SR Threaded Ends I 1/2 1821-005CSR 1M31-005CSR 1 ' 18 602 114 1821-007CSR 1831-007CSR 1 18 602 1 1 1821-010CSR 1831-010CSR 1 12 602_ ) 1-114 1821-012CSR 1831-012CSR 1 8 602 '"i/ 1-112 1821-015CSR 1831-015CSR 1 I 8 602 2 1821-020CSR ^1831-020CSR 1 1 4 602 2-1/2 1821-025CSR 1831-025CSR 1 0 603 3 1821-030CSR 1831-030CSR 1 0 603 4 1821-040CSR 1831-040CSR , 1 0 ' 603 Pressure Rating @ 73°F(23°C) Water 6 1821-060CSR 1831-060CSR 1 0 I 613 - 112"-4" 235 psi 8" 150 psi Spigot Ends Flanged 150 psi 112 1827.005C 1837.005C_ 1 18 602 Same True Union 2000 Industrial Ball Valve with Special Ball Vent Design for 3/4 1827-007C 1837-007C 1 18 602 Sodium Hypochlorite(Bleach)and other Chemical Applications where entrapped 1 1827-010C 1837-010C 1 12 602 fluids may form caustic crystalline residues and pressure build up from gases 1-1/4 1827-012C 1837-012C 1 8 602 developed.Valve has a 1/8"vent hole in ball to equalize internal fluid pressures. 1-112 1827-015C 1837-015C_ 1 8 602 Install valve with ball vent on the pressure (upstream) side when in closed 2 1827-020C 1837-020C_ 1 4 602 position. 2.112 1827-025C 1837-025C 1 0 603 3 1827-030C 1837-030C 1 0 603 All Valves assembled with Silicone-Free,Water Soluble lubricant 4 1827-040C 1837-040C _ 1 0 603 Contact Spears°for MSRP&Availability on Custom Elastomer Seals.See Ball a _ 1827-060C _ 1837-060C 1 0 613 Valve Accessories&Repair Kits Section for Additional Options and Features PVC True Union 2000 Industrial Vented/Bleach Ball Valves Flanged Ends I Size EPDM I FKM Std I Mstr Prodl 112 1823-005C 1833-005C 1 8 ' 602 1111 Pk ! Pk Code 3/4 1823-007C 1833-007C 1 8 602 Threaded 8 Socket Ends 112 1829V-005 1839V-005 1 18 600 I 1 1823 010C 1833 010C 1 8 i 602 214 .,_ 1829V-007 1839V-007 1 18 600 . 1.1N 1823-012C T 1833-012C 1 8 602 1-1/2 1823-015C 1833-015C 1 4 602 2 1823.020C 1833-020C _ 1 0 602 2-112 _ 1823-025C 1833-025C 1 0 603 8 1823-030C 1833-030C 1 , 0 603 k 4 1823.040C 1833-040C! 1 1 0 603 J 6 1823.060C - 1833-060C 1 1 0 613 yin S.USA. - Suitnblc for Oil-free air handing to 25 pit,not for distribution of oompressed air or gas See MSRP-1 Sheet or Check Spears°On-line Catalog @ www.spearsmfg.com for Pricing Page 24 http://63.156 201.111/SMCNALVES_BV-1.htm#TUV 3/33 9/19/2017 Spears®Super Sourcebook SPfAflS Valves Product True Union 2000 Industrial Vented/Bleach Ball Valves 'ie Union 2000 Industrial Vented/Bleach Ball Valves CPVC True Union 2000 Industrial Vented/Bleach Ball Valves True Union 2000 Industrial Vented/Bleach Ball Valves (continued) continued) Size EPDM FKM Ski Mstr• Prod 1 Pk l Pk Code I Std Mstr Prod ' - Size + EPDM FKM Pk Pk Code SR 1 ed Ends Threaded&Socket Ends —_ 1-114 T1821V-012CSR 1831V-012CSR 1 8 602 -- -- -- 1•tr2 1821V-015CSR 1831V-015CSR 1 8 602 t 1829V-010 1839V-010 1 12 �600 — 2 A821V-020CSR 1831V-020CSR 1 4 602 1-114 1829V-012 1839V-012 1 8 600 - - — — 2.1/2 1821V-025CSR 1831V-025CSR 1 0 603 1•tR 1829V-015 1839V-015 1 8 600 — 3 1821V-030CSR 1831V-030CSR 1 0 603 2 1829V-020 1839V-020 11 I 4 600 — 4 1821V-040CSR 1831V-040CSR 1 1 I 0 603 Socket Ends _ Flan ed Ends 2-1R 1822V-025 1832V-025 1 0 601 - 9 1822V-030 1832V-030 1 0 601 — 1R 1823V-007C 1833V-007C 1 8 602 4 1822V-040 1832V-040 1 + 0 601 314- 1823V-0C 1833V- 07C 1 8 602 1 1823V-010C 1833V-010C 1 8 602 6 1822V-060 1832V-360 1 0 ' 612 ' — 1.114 1823V-012C 1833V-012C 1 8 602 1-112 1823V-015C 1833V-015C 1 4 602 2 1823V-020C 1833V-020C 1 0 602 _ SR Threaded Ends 2.112 1823V-025C 1833V-025C r 1 0 603 112 1821V-005SR 1831V-005SR 1 18 600 i - - 3 1823V-030C 1833V-030C 1 0 603 314 1821V-0OISR 1831V-007SR 1 18 600 -- 4 1823V-040C 1833V-040C 1 0 603 1 1821V-010SR 1831V-010SR 1 12 600 --- _ 1-114 1821V-012SR 1831V-012SR 1 8 600 6 1823V-060C 1833V-060C 1 0 613 1.112 1821V-015SR 1831V-015SR 1 8 600 2 1821V-020SR 1831V-020SR 1 4 i 600 2-112 1821V-0255R 1831V-025SR 1 0 601 3 J 1821V-030SR 1831V-030SR 1 0 601 4 I 1821V-040SR 1831V-040SR 1 0 601 Flanged Ends __ 112 1823V-005 1833V-005 1 8 600 314 1823V-007 1833V-007 1 8 600 1 1823V-010 1833V-010 1 , 8 600 1-114 1823V-012 1833V-012 1 8 600 1•tf2 1823V-015 ^ 1833V-015_ 1 4 600_ 2 1823V-020 y 1833V-020_ 1 0 600 2-112 1823V-025 1833V-025 1 0 601 3 1823V-030 1833V-030 1 0 601 4 1823V-040 '— 1833V-040 1 0 601 6 1823V-060 1833V-060 1 0 612 CPVC True Union 2000 Industrial Vented/Bleach Ball Valves Size EPDM F , Stdr Mstr Prod 1 KM L Pk I Pk I Code Threaded&Socket Ends 112 1829V-005C 1839V-005C 1 18 602 314 1829V-007C 1839V-007C 1 18 602 I 1829V-010C 1839V-010C 1 12 -602 1.114 _ 1829V-012C 1839V-012C 1 8 l 602 1.112 1829V-015C 1839V-0150 1 8 602 2 1829V-020C 1839V-02CC 1 4 602 Socket Ends __ 2.112 I 1822V-025C 1832V-0250 1 0 603 3 1822V-030C 1832V-030C 1 0 603 4 _ 1822V-040C _1832V-040C 1 0 603 6 1822V-060C 1832V-060C 1 0 613 I SR Threaded Ends 112 1821V-005CSR 1831V-005CSR 1 18 i 602 API 1821V-007CSR_ 1831V-007CSR 1 18 602 I 1821V-010CSR 1831V-010CSR 1 12 } 602 e 25 Suitable for Oti-fm alr handling to 25 psi,not for distribution of compressed air or gas Spears®Manufacturing Company See MSRP-1 Sheet or Check Spears®On-line Catalog www.spearsmfg.com for Pricing http://63.156-201.111/SMCNALV ES_BV-1.htrn#TUV 4/33 PRODUCT BULLETIN WELD ON® 724- IPS CORPORATION LOW VOC CPVC SOLVENT CEMENT GENERAL DESCRIPTION: WELD-ON°724Tv is an orange or gray,low VOC emissions,heavy bodied,medium setting,high strength CPVC solvent cement for all classes and schedules of pipe and fittings with interference fit,induding Schedule 80 through 12 inch diameter.Also recommended for PVC industrial piping systems for chemical applications. APPLICATION: WELD-ON 724 is especially formulated for use on industrial piping systems (CPVC or PVC) requiring chemical resistance to caustics, including hypochlorite solutions, mineral acids, aggressive water and aqueous salt solutions. Approved for use with CorzanT'" Industrial Piping Systems. Detailed directions on making solvent cemented joints are printed on the container label.An installation DVD/CD covering solvent cementing is available. It not only describes the basic principles of solvent cementing, but also covers the handling, storage and use of our products.It is highly recommended that the installer review the instructions supplied by the pipe and fitting manufacturer. NOTE: WELD-ON solvent cements must never be used in CPVC and PVC systems using or being tested by compressed air or gases;including air-over-water booster. AVAILABILITY: WELD-ON 724 orange is available in quart(946 ml)and gallon(3.7851)metal cans.WELD-ON 724 gray is available in pint(473 ml), quart(946 ml)and gallon(3.7851)metal cans. For detailed information on containers and applicators,see our current Price List. STANDARDS AND CERTIFICATION LISTINGS: On Meets ASTM F 493 Standard � • Meets SCAQMD Rule 1168/316A p • Compliant with LEED°(Leadership in Energy and Environmental Design). When using this WELD-ON low VOC product,credit can be claimed for LEED Green Building Rating System—Indoor Environmental Quality. • Listed by NSF International for compliance with ASTM F 493,NSF/ANSI Standard 14,and NSF/ANSI Standard - 61 for use on potable water,drain,waste,vent and sewer applications. • Listed by IAPMO for compliance with ASTM F 493 and applicable sections of the latest edition of the Uniform Plumbing Code®. SPECIFICATIONS: COLOR: Orange or Gray RESIN: CPVC SPECIFIC GRAVITY: 0.984 t 0.040 BROOKFIELD VISCOSITY: Minimum 1600 cP @ 73°t 2°F(23°t 1°C) SHELF LIFE: 2 years in tightly sealed containers.The date code of manufacture is stamped on the bottom of the container.Stability of the product is limited by the evaporation of the solvent when the container is opened. Evaporation of solvent will cause the cement to thicken and reduce its effectiveness.Adding of thinners to change viscosity is not recommended and may significantly change the properties of the cement. QUALITY ASSURANCE: WELD-ON 724 is carefully evaluated to assure that consistent high quality is maintained. Fourier transform infrared spectroscopy, gas chromatography,and additional in depth testing ensures each batch is manufactured to exacting standards.A batch identification code is stamped on each can and assures traceability of all materials and processes used in manufacturing this solvent cement. SHIPPING: For One Liter and Above For Less than One Liter Proper Shipping Name:Adhesive Proper Shipping Name:Consumer Commodity Hazard Class:3 Hazard Class:ORM-D Identification Number:UN 1133 Packing Group:II Label Required: Flammable Liquid SAFETY AND ENVIRONMENTAL PRECAUTIONS: This product is flammable and considered a hazardous material. In conformance with the Federal Hazardous Substances Labeling Act,the following hazards and precautions are given. Purchasers who repackage this product must also conform to all local,state and federal labeling,safety and other regulations.VOC emissions do not exceed 490 grams per liter. Copyright©2008 by IPS Corporation 724-07-2008 Call(800)235-7421 Toll Free Con ZHolder (https://www.gsaadvantage.gov/advantage/contractor/contracto r_detail.do? mapName=/catalog/product_detail&oid=904946960&contractN (hops:/Iracebook.cam/contatnment- u tuber=GS-07F-o092T&i to mNu m ber=48-B R K-D LX-8) Corporation-239625716168273/7 Due to height limitations in the existing building,a containment berm rar=ts) rather than a containment pallet is proposed. Since the totes sit one Login(/staging/my- behind the other in line with the door,a pallet-style containment raises account/)*(/staging/cart/) the front tote too high to allow the back tote to be lifter over it. The berm containment does not restrict the ability to move the back tote (https://www.youtube.com/ch over the front tote. annel/UCGwuFyLfXaZwmAAH U4fbpgw) CONTAINMENT . C o r p o r a t e e;,„„lk e (https://containmentcorp.com/) Tri-Star®Tanker Fuel and Truck Containment • Home(https://containmentcorp.com)/IBC/Tote Containment System-Intermediate Bulk Container Spill Containment and Tote Rail Tank Car Containment-Star Track-Rail Containment • Spill Containment(https://containmentcorp.com/product-category/ibc-tote-containment-intermediate-bulk-container-spill- Above Ground Storage Tank(AST)&Equipment Containment • containment-system-steel-tote-ibc-tote-secondary-containment/)/IBC and Tote Portable Containment Berm Portable Soft Containment-Oil Containment-Tanker Containment • IBC and Tote Portable 0 Drum Containment-Salvage Drum Containment • a, -'" .. — ------ . ,s. Containment Berm Steel Containment Systems-Containment Corporation-Salvage Drum Containment • Request Quote IBC Containment Berm IBC/Tote Containment System-Intermediate Bulk Container Spill Tote containment,and bulk container containment has Containment and Tote Spill Containment • never been easier than with this portable containment Hazmat Storage Buildings-Hazmat Containment • berm that quickly deploys and quickly folds up for storage. cookies Overpack Drum Containment-Salvage Drum-Curb Containment • To make this site work properly,we sometimes place small data files called Spill Kits-Spillage Kits-Spillage Control-Hazmat Spill Kit • -,. Request a Quotation cookies on your device.Most bigwebsices do this too. Spill Response Sorbents • SKU:IBC Berm Categor)04 /Tote Containr pt.„A rstem -Intermediate Bulk Container Spill Containment and Miscellaneous Spill Containment Products-Chemical Spill :,ry _ Tote Spill Containment Brio (https://containmentcorp.com/product-category/ibc- Containment i. tote-containment-intermediate-bulk-container-spill- Olt w containment-system-steel-tote-ibc-tote-secondary- containment/)Tags:Dispensing Intermediate Bulk Container(https://containmentcorp.com/product- tag/dispensing-intermediate-bulk-container/), Intermediate Bulk Container (https://contai nmentcorp.com/product- tag/intermediate-bulk-container/),intermediate bulk containment(https://containmentcorp.com/product- tag/intermediate-bulk-containment/),tote berm containment(https://containmentcorp.com/product- tag/tote-berm-containment!) Description Reviews(0) Description Tote containment doesn't have to mean large rigid pallets.Break the mold with this flexible containment berm specifically designed to house an IBC.It has rugged,two-foot-tall steel L-brackets to form the sidewall and is made from chemically resistant PVC. • 3 standard sizes for different totes • Easy to setup and tear down • Folds flat for minimum storage and simple transport • Small footprint compared to alternatives • Sidewalls can be laid flat for forklift access Flexible on Fabrics Cookies • Standard:22 oz.PVC To make this site work properly.we • Other materials available upon request,including:Geoloy,XR,PTFF,and 812r3eitl s place small data files called • Custom materials cookies on your device.Most big websites do this too. Accept Read more Dimensions Weight Spill Capacity All 3 sizes available Part Number have sufficient LxWxH ft.(m) lb.(kg) gal.(L) capacity to handle spill containment for one 48-452-YE-SS 4x5x2(1.2x1.5x0.6) 84(38.1) 299(1131.84) 275-gallon tote 48-462-YE-SS 4x6x2(1.2x1.8x0.6) 100(45.4) 359(1358.96) 48-552-YE-SS 5x5x2(1.5x1.5x0.6) 102(46.3) 374(1415.74) Need a fire-resistant intermediate bulk containment option?Our steel IBC containment systems (https://containmentcorp.com/product/ibc-steel-tote-2/)can meet your needs. Related products III �. . 1*Ili 0 VW IIII �._ air IBC Tote Spill Containment Pallet— Black Diamond Single IBC Economy Steel CAT—LowdeckTMr Double IBC Tote HazMat Request Quote Pallet—Black Diamond Request Quote Storage Building Cookies (https://containmentcorp Request Quote (https://containmenit 6 ialSethissiteworkFietu t..Quote sometimes pl(gce}}s❑mall data nfiles callflTe1de }C .com/product/ibc- (https://containmentcorp .com/product/catookies on you]h ape/fal6s�biwebSttEsdaorp containment-black- .com/product/ibc- lowdeck/) this too. .com/product/double-ibc- diamond/) containment-steel-black- Accept tote-hazmi a§t,p ge- d i a mon d/) Request a Quotation building/) 1112111 DDRWESCO LIQUID STORAGE TANKS / 2017 •: „ • afink. .1.1114 WATER CHEMICALS AGRICULTURE INDUSTRY . " P 4 A I • Ato - —• • -- 41 - -11.. 10R I 4 4111"611111.! )0411 ; .• • LARGE VERTICAL STORAGE TANKS GALLON OVERALL FILL OUTLET/ PREMIUM WEIGHT HEAVY WEIGHT CAPACITY DIAMETER HEIGHT OPENING DRAIN PART NO. WHITE PART NO. BLUE 2000 64" 152" 16" 2" 47109 47564 lig 2000 90" 84" 16" 2" 44125 44127 VERTICAL STORAGE TANKS 2100 87" 89" 16" 2" 40178 40241 2100 102" 69" 16" 2" 41399 — 2500 95" 91" 16" 2" 40051 40052 2500 102" 79" 22" 2" 42382 42384 3000 95" 109" 16" 2" 40754 40755 3000 95" 109" 16" 3"/2" 43092 43093 3000 102" 93" 16" 2" 45246 42380 3000 102" 93" 22" 2" 43136 43138 3450 96" 120" 16" 2" 44668 44670 3600 87" 151" 16" 3"/2" 44790 44792 PREMIUM VERTICAL STORAGE TANK 4000 102" 125" 16" 372" 40312 — 4200 102" 131" 16" 3"/2" 41403 — 4995 142" 88" 16" 372" 44822 44824 5000 102" 152" 22" 3"/2" 40164 40166 111, 5000 141" 86" 16" 3"/2" 40941 43833 5500 138" 92" 16" 3"/2" 45086 — 6000 102" 182" 16" 372" 40226 40233 6100 119" 140" 16" 372" 40659 40661 6500 119" 150" 16" 372" 40224 40232 6500 120" 147" 16" 3"/2" 42315 42317 6502 102" 196" 16" 372" 47618 47620 7800 119" 176" 16" 3"/2" 40663 40665 8400 119" 188" 16" 372" 42060 42062 PREMIUM VERTICAL STORAGE TANK 8400 120" 187" 16" 3"/2" 44395 44397 9000 141" 146" 22" 3"/2" 43618 43620 10000 141" 160" 22" 3"/2" 43128 43130 A . 10500 130" 202" 16" 3"/2" 47638 47640 11000 144" 167" 22" 372" 44009 44011 12000 141" 193" 22" 3" * 43919 43921 13000 144" 198" 22" 3" * 44015 44017 15000 165" 186" 22" 3" * 43821 43823 15500 141" 244" 22" 3" * 43941 43943 20000 165" 242" 22" 3" * 43825 43827 *316 Stainless Steel Bolted Fitting PLEASE NOTE: HEAVY WEIGHT Tank availability may vary according to manufacturing location.Please contact Norwesco Customer Service or your Norwesco distributor for specific details. VERTICAL STORAGE TANK 3 Tank dimensions and capacities may vary slightly and are subject to change without notice. HIGH DENSITY POLYETHYLENE LIDS A ITEM PART DESCRIPTION CODE NO. 22" Lid and ring with air vent 63679 22" Lid,ventless with ring 63863 Vent for 22" lid (63679) 64150 16" Lid and ring with blue snap-in vent A 63485 16" Lid and ring with 3" center thread 63868 16" Lid,ventless with ring 60367 16" Lid, ventless B 60365 16" Ring only 60012 Ethafoam gasket for 16" non-hinged lid 62941 B Blue snap-in vent for 16" lid (63485) 63539 8" Lid with blue snap-in vent C 63480 Blue snap-in vent for 8" lid (63480) 63482 5" Lid with ball check air vent D 63484 5" Lid with 2" FPT(does not include vent cap) 63264 5" Lid, hinged 63673 EPDM gasket for 5" lid (63264 or 63484) 60366 HINGED LID This lid is manufactured from a co-polymer material for strength, durability and excellent chemical resistance. Our unique locking tab allows you to easily slip a padlock through it and secure your lid from theft or spills.The lid is interchangeable with a standard 16" lid C and ring assembly if you choose to replace your existing lid. Easy open/close—opens a full 180 degrees. Comes complete with a baffle vent assembly, allowing for adequate venting when bottom filling your tank. ITEM PART DESCRIPTION CODE NO. 22" Complete lid assembly(hinged lid with ring and vent) E 63874 16" Complete lid assembly(hinged lid with ring and vent) E 62532 D HINGED LID REPAIR PARTS DESCRIPTION PART NO. 16" hinged lid with vent assembly,without ring 62826 16" hinged ventless lid,with ring 63390 Vent assembly 62827 Ring assembly 62828 Hinge assembly 62829 EPDM 0-ring gasket for 16" hinged lid 62830 Neoprene 0-ring for 16" hinged lid ring 62831 BELOW GROUND TANK LIDS E it DESCRIPTION PART NO. 20" Lid for below ground tank, 2000(42559) 62408 HINGED LID tanks 63672 Shown open 20" Lid for below groundand closed LID ACCESSORIES AND REPAIR KIT DESCRIPTION PART NO. 2" MPT vent cap with poly screen 63266 / 2" MPT vent cap, anti-vortex,without screen 63316 3" MPT vent cap with poly screen 63845 Stainless steel screw for 8" and 16" rings 60081 18" Lanyard for 8" lid and 16" non-hinged lid(tethers lid to tank) 62531 Strainer basket for 16" fill-opening (7" depth) 67374 Poly welding gun and rod 60221 Poly welding rod, natural 30' 61879 Poly welding rod, black 30' 64160 17 POLYPROPYLENE BULKHEAD FITTINGS / EPDM OR VITON GASKETS Norwesco's polypropylene fittings come standard with an EPDM gasket. Viton gaskets are available as an option when ^PDM may not be suitable for your application.The 2" stainless steel bulkhead fitting comes standard without a gasket. HOLE SIZE REQUIRED IN ITEM PART DESCRIPTION TANK FOR INSTALLATION CODE NO. 1/2" Heavy duty double threaded polypropylene fitting 17/16" A 62834 3/" Double threaded polypropylene fitting 17/16" A 60401 EPDM gasket for and 3/4" (62834 and 60401) 60402 Type A Viton gasket for 1" and 3/4" (62834 and 60401) 60360 3/4" Heavy duty double threaded polypropylene fitting 1 s/8" A 62798 EPDM gasket 3/4" (62798) 62799 Type A Viton gasket for 3/4" (62798) 62800 1" Double threaded polypropylene fitting 23/4" A 60427 13/4" Double threaded polypropylene fitting 21/4" A 60403 13/4" Anti-vortex polypropylene fitting 2'/4' D 63065 EPDM gasket for 1" and 13/4' (60427, 60403 and 63065) 60404 Type A Viton gasket for 1" and 11/4" (60427, 60403 and 63065) 60361 Anti-vortex adapter for 11/4" (60403) 62398 11/2" Standard duty double threaded polypropylene fitting 23/s" A 63931 EPDM gasket for 11/2" (63931) 63938 Type A Viton gasket for 11/2" (63931) 63939 11/2" Double threaded polypropylene fitting 3" A 60124 Siphon tube, 11/2" x 415/16" long 63682 Siphon tube, 11/2" x 12" long 63279 2" Double threaded polypropylene fitting 3" A 60405 2" Double threaded 316 stainless steel fitting, less gasket 3" 61767 EPDM gasket for 11/2" and 2" (60124, 60405, 63481 and 61767) 60406 Type A Viton gasket for 11/2" and 2" (60124, 60405, 63481 and 61767) 60523 2" Standard duty double threaded polypropylene fitting (maximum tank wall thickness=3/8") 3" E 63481 2" Heavy duty double threaded polypropylene fitting 33/4" B 63683 EPDM gasket for 2" (63683) 60336 Type A Viton gasket for 2" (63683) 60008 Siphon tube, 2" short 60335 Siphon tube, 2" x 12" long 63262 Anti-vortex adapter for 2" bulkhead fitting 62399 2" Polypropylene dust plug 60021 2" Self-aligning double threaded polypropylene fitting (designed to install in dome of vertical tank above the liquid level) 41/2" 63668 EPDM gasket for 2" self-aligning(63668) 60331 Type A Viton gasket for 2" self-aligning (63668) 60351 3" Double threaded polypropylene fitting (hex nut as shown in photo C) 41/2" C 62299 EPDM gasket for 3" (62299) 60331 Type A Viton gasket for 3" (62299) 60351 2" Polypropylene reducer for 3" 60330 Siphon tube, 3" short 60327 Siphon tube, 3" x 12" long 63263 Siphon tube extension, 3" x 19-1/2" long 64102 4" Double threaded polypropylene fitting(hex nut as shown in photo C) 53/" 62171 EPDM gasket for 4" (62171) 62785 Type A Viton gasket for 4" (62171) 62786 Siphon tube for 4" 62714 * A B C D E ;,, IM I Ar' - o �' _. F IG H 3 i r 18 POLYPROPYLENE DOUBLE THREADED BOLTED FITTINGS Equipped with 316 stainless steel bolts and come standard with EPDM gaskets. Viton gaskets are available as an option for the fittings. DESCRIPTION ITEM CODE PART NO. 3/4" Polypropylene bolted fitting with SS bolts and EPDM gaskets F 60502 1" Polypropylene bolted fitting with SS bolts and EPDM gaskets F 60505 EPDM gasket for 3/4" and 1" Part No. 60498/Type A Viton gasket for 3/4" and 1" Part No. 60355 1'/2" Polypropylene bolted fitting with SS bolts and EPDM gaskets F 60513 2" Polypropylene bolted fitting with SS bolts and EPDM gaskets F 60516 EPDM gasket for 1'/2" and 2" Part No. 60497/Type A Viton gasket for 11/2" and 2" Part No. 60356 3" Polypropylene bolted fitting with SS bolts and EPDM gaskets 62471 EPDM gasket for 3" Part No. 62048/Type A Viton gasket for 3" Part No. 60602 2 gaskets required per fitting CON-TECH STAINLESS STEEL DOUBLE THREADED BOLTED FITTINGS These fittings are designed to install in heavy wall tanks. Please contact Norwesco Customer Service for additional information. DESCRIPTION ITEM CODE PART NO. 1" 316 SS double threaded bolted fitting with SS long bolts and EPDM gaskets 63972 EPDM gasket for 1" Part No. 64154 / Type A Viton gasket for 1" Part No. 63978 11/2" 316 SS double threaded bolted fitting with SS long bolts and EPDM gaskets 63973 EPDM gasket for 11/2" Part No. 64155/Type A Viton gasket for 11/2" Part No. 63979 2" 316 SS double threaded bolted fitting with SS long bolts and EPDM gaskets 63974 EPDM gasket for 2" Part No. 64156/Type A Viton gasket for 2" Part No. 63980 3" 316 SS double threaded bolted fitting with SS long bolts and EPDM gaskets 63975 EPDM gasket for 3" Part No. 64152/Type A Viton gasket for 3" Part No. 63981 2 gaskets required per fitting STAINLESS STEEL BOLTED HALF NIPPLE FITTINGS DESCRIPTION ITEM CODE PART NO. 3/4" 316 SS half nipple fitting, MPT, and cross linked polyethylene gasket 64093 STAINLESS STEEL DOUBLE THREADED BOLTED FITTINGS Bolts are threaded into back plate—no welds or bolt holes that can be potential points of leakage. Fittings come standard without a gasket and require a single gasket installed on the inside of the tank. Available gaskets are cross-linked polyethylene, EPDM or Viton. DESCRIPTION ITEM CODE PART NO. 1/2" 316 SS double threaded bolted fitting less gasket G 63216 3/4" 316 SS double threaded bolted fitting less gasket G 63035 1" 316 SS double threaded bolted fitting less gasket G 62948 EPDM gasket for 3/4", 1" Part No. 63205 / Type A Viton gasket for 'Y2", 3/4", 1" Part No. 63224 Cross-linked polyethylene gasket for'h", 3/4", 1" Part No. 62950 1 Y4" 316 SS double threaded bolted fitting less gasket G 63036 Cross-linked polyethylene gasket for 1'/4" Part No. 63041 11/2" 316 SS double threaded bolted fitting less gasket G 63037 EPDM gasket for 11/4", 11/2" Part No. 63426/Cross-linked polyethylene gasket for 11/2" Part No. 63042 2" 316 SS double threaded bolted fitting less gasket G 63038 EPDM gasket for 2" Part No. 63206 / Type A Viton gasket for 2" Part No. 63225 Cross-linked polyethylene gasket for 2" Part No. 62848 3" 316 SS double threaded bolted fitting less gasket H 63038 EPDM gasket for 3" Part No. 63223 / Type A Viton gasket for 3" Part No. 63226 Cross-linked polyethylene gasket for 3" Part No. 63043 4" 316 SS 8-bolt double threaded bolted fitting with gasket 63688 EPDM gasket for 4" Part No. 63690 / Type A Viton gasket for 4" Part No. 63691 Cross-linked polyethylene gasket for 4" Part No. 63689 1 gasket required per fitting STAINLESS STEEL SINGLE THREADED BOLTED FITTINGS DESCRIPTION ITEM CODE PART NO. 3" 316 SS single threaded bolted fitting, anti-vortex, less gasket 63233 EPDM gasket for 3" Part No. 63223 / Type A Viton gasket for 3" Part No. 63226 Cross-linked polyethylene gasket for 3" Part No. 63043(1 required) 1 gasket required per fitting 19 rV � IDDRWESCD MANUFACTURING Er DISTRIBUTION 0. a 41410, Edmonton, Alberta i U Washougal,WA St. Bonifacius, MN Owego NY Sheldon, IA Lancaster, OH Tooele, UT Washington Hanford, CA Court House, OH Shawnee, OK Griffin, GA Albertville, AL Fairfield,TX WARRANTY NORWESCO offers a three year warranty from date of manufacture on tanks shown in this brochure.Should a defect appear within the warranty period Norwesco will supply a new,equivalent tank in replacement thereof. Norwesco's liability is limited to the value of the tank itself and specifically excludes the cost of installation and/or removal or consequential damages.Please contact your chemical supplier or Norwesco Customer Service for chemical resistance information.Tank dimensions and capacities may vary slightly and are subject to change without notice. • 8 F1ORWESCO Norwesco, INC. 4365 Steiner Street P.O. Box 439 St. Bonifacius, MN 55375-0439 Tel (800) 328-3420 Fax(800)874-2371 www.norwesco.com ©2017 Norwesco,INC.LST20M 1216 GRUNDFOS DIGITAL DOSING'"' DME 60/150 — Larger Pumps from 0.02 to 39.7 gph (150 I/h) Grundfos has applied innovative technology to expand the Digital Dosing pump range,allowing it to handle liquids in much larger quantities.Perfect for large water and wastewater treatment plants,textile industries,pulp and paper industries,and many other demanding applications,the ti fI new,large DME pumps bring the benefits of Digital Dosing to a new circle of users worldwide. f 'K 4 0►? • Familiar Digital Dosing Benefits The large DME pumps have all the benefits of the highly acclaimed smaller Digital Dosing range, making exact dosing easier than ever. Easy-To-Use Digital User Interface The simple display allows everyone to be their own dosing specialist.With just a few buttons, you can navigate the straightforward menus to use the impressive range of standard control features—including pulse,analog,timer,batch,and anti-cavitation control—as well as simple calibration and much more. Turndown Ratio 800:1 Digital Dosing pumps can be adjusted to 1/800 of their maximum capacity.Two new sizes pro- vide even more flexibility,from 0.02 to 39.6 GPH(75 to 150 ml/h). Full Stroke Length at All Times Grundfos is the only pump manufacturer to use a full stroke length every time.The speed of each stroke is carefully timed,ensuring even concentration in the system and optimal priming throughout the entire operating range. Smooth,Continuous Dosing •' A brushless DC motor eliminates the need for a servo motor/frequency converter.The result is Z` smooth,continuous dosing,which greatly improves the performance of sensors and measuring devices that read the impact of your chemical feed program. d --z. Anti-Cavitation For handling viscous polymers or other difficult liquids,slow down the speed of the suction stroke to 75%,50%,or 25%of the maximum speed. Fieldbus Communication Available Available with Profibus interface. Overload Protection Built-in overload protection monitors pump counter pressure and protects against exceptionally high pressure loads. Switch-Mode Power Supply The switch-mode power supply ensures that Grundfos Digital Dosing pumps can be used world- wide within the 100-240V,50/60Hz range. Several Material Variants The DME pump heads are available in stainless steel,PVDF,and environmentally friendly,cost- .4 1 1 efficient polypropylene. II t ,. A. ivL ' r 9 DMl Dimensions [inches(mm)] Dme 60-10 Dme 150-4 A 6.93(176) A 8 F B 7.8(198) C 13.03(331) 13.58(345) n n r.runnnn- rrr� D 11.18(284) ° ° _. 1111 E 7.09(180) 111 o®® II F 17.48(444) a ° 0i°° ° 11 IIIIIIII hIq G 1.61(41) 1.10(28) 111M11 H 2.91 (74) I 7.36(187) - e Product Range and Performance Data Pump type Dme 60-10 Dme 150-4 max.capacity at max.pressure GPH(I/h) 15.85(60) 39.6(150) min.capacity GPH(I/h) 0.0198(0.075) 0.0497(0.188) max.pressure psi(bar) 145(10) 58(4) Setting range 800:1 Stroke frequency spm 160 Power supply V,Hz lx100-240V,50-60 Hz Accuracy % ±1%repeatability Pump head material PP,PVDF,stainless steel Suction lift:primed/dry ft[m] (6/1.5] Viscosity' cps 3000 at 50%capacity With Spring-Loaded valves Performance Range P P [psi] [bar] 150 10 125 DME 60-10 8 100 6 75 50 4 DME 150-4 25 2 1 1 2 4 6 8 10 20 40 60 80 100 120 140 160 QIl/h] 25 .50 .75 2 5 10 15 25 35 45 Q]g/h] L-DD-SL-011 Rev.6/10 Digital Dosing Pumps GRUNDFOS DME The DME Digital Dosing pumps combine perfect precision and user- friendliness for large dosing quantities from 15.9 to 248 gph,offering all the benefits of the highly acclaimed smaller Digital Dosing range,making accurate dosing easier than ever. ir4•► • • KEY FEATURES AND BENEFITS • Wide dosing range with a turndown ratio of 800:1 for a range of water supply,wastewater and water treatment applications • Easy to install,the operator can set the pump to discharge exactly the quantity of dosing liquid required in the application • Available with Profibus interface to supply performance data and status information for quality control,preventive maintenance and future reference • The dosing heads of DME pumps are available in stainless steel,PVDF, and environmentally friendly,cost-efficient polypropylene APPLICATIONS • Simple display allows easy navigation of the menus to use the • Drinking water treatment impressive range of standard control features—including pulse, • Water distribution analog,timer,batch,and anti-cavitation control—as well as simple • Wastewater transport calibration and much more • Wastewater treatment • Anti-cavitation:slows down the suction stroke speed 75%,50%,or 25% • Pulp and paper to facilitate handling viscous fluids • Textile industry • DME uses a full stroke length every time,and the speed of each stroke is carefully timed,ensuring even concentration in the system and optimal priming throughout the entire operating range. • Built-in overload protection monitors pump counter pressure and protects against exceptionally high pressure loads be think G R U N D FOS innovate be think innovate TECHNICAL DATA DME INFORMATION FLOW,Q: 0.2to248gph OPERATING PRESSURE: 60 to 145 psi TURNDOWN RATION: max.800:1 PERFORMANCE DATA [PSI] 145 ■ A DME ■ 60 Hz DME DME 60-10 -1t} P. - 0 F. 58 --- DME Win 150-4 940-4 0 1 15.9 39.6 99 248 Q [9ph] a u` • E E Visit grundfos.us/pei to learn more about Department of Energy(DOE)pump energy index(PEI)requirements and PEI ratings on specific Grundfos models. www.grundfos.us Grundfos1(4111111, Americas www.grundfos.ca BG R U N D FO S Brookshire,TX 77423 www.grundfos.mx GRUNDFOS DATA BOOKLET DME Digital Dosing ••► • 1 t - 4•• • ' llil e • be think G N innovate GRUNDFOS DME 1. General data 3 Performance range, DME 3 DME 4 O Digital Dosing TM 4 C, ° 2. Identification 5 3 Type key 5 3. Functions 6 Overview of functions 6 Capacity control 7 Control panel 8 Menu 10 Operating modes 11 Dosing monitoring 14 Control panel lock 15 Units 15 Wiring diagram 16 4. Construction 18 Sectional drawing 18 Material specification 18 5. Dimensions 19 6. Technical Data 20 7. Pump selection 21 DME 375 to 940-standard range 22 Non-standard options 22 8. Pumped liquids 23 9. Accessories 24 Control cables 25 Leak detention 25 Foot valve 26 Injection valve 27 Connectors 28 Level-control 29 Dosing monitor 30 Calibration columns 31 Back-pressure or relief valve selection 32 10. Grundfos Product Center 38 Grundfos GO 39 ts, 2 GRUNDFOS DME 1 . General data 76 Performance range, DME a) (0 p p [psi] [bar] _ DME 10 140— 9— - - - 120— _ 8-- DME 60-10 DME 375-10 100— 7 6 80—- 5 60— 4 3 — --A- 40— DME 150-4 DME 940-4 - 2 20— - 1 0— 0 1 10 60 150 376 940 Q[I/h] I I I I ill I I I III I I I m 1 2 3 4 5 6 7 8 10 20 30 40 5060 80100 200 Q [US GPI-I] 0 Fig. 1 Performance range, DME GRUNDFOSN 3 DME DME IN C. m Fig.2 DME Digital Dosing TM The DME is the original Digital DosingTM pump that represents a major step forward in metering pump technology. Precise and easy setting The operator can easily install and set the pump to discharge exactly the quantity of dosing liquid required in the application. Capacity is read on the digital display in GPH, I/h, or ml/h, while icons are used to identify the operation mode. Unique technology A microprocessor controlled variable speed brushless DC motor provides precise control of the suction and discharge strokes. This improves handling of viscous fluids and chemicals that off-gas. Rather than traditional stroke length adjustments, the DME always runs at 100 %stroke length. Feed rates are adjusted by controlling the speed of the discharge stroke with a fixed suction stroke speed, resulting in near continuous output as the pump is turned down. Few variants for many needs The DME can be turned down to 1/800 of full speed, with ± 1 % repeatable accuracy through the entire adjustable range. In addition to local manual control, remote automatic control options include: • Pulse/contact control or flow pacing/proportional control • Timer or pulse based batch control • Analog 0/4-20 mA control • Dual level control • Profibus DP control. Four models handle the range from 0.0198 to 248.3 gallons per hour, up to 145 PSI.All DME pumps are designed to operate at 100-240 V AC, 50/60 Hz while the standard models for North America are supplied with a power cable and mains plug that connect to a standard 120 V, 60 Hz power supply. The wetted parts in the pump head include a diaphragm, check valves, and manual bleed valve to facilitate priming. 4 GRUNDFOS i� DME 2. Identification o Type key Example DME 60- 10 AR- PP/ E/ C- F- 3 1 A3 B 1:3 Type range Maximum capacity[I/h] Maximum pressure[bar] Control variant AP Standard+Profibus AR Standard B Basic Dosing head material PP Polypropylene PV PVDF SS Stainless steel 1.4401 Gasket material E EPDM T PTFE V FKM Valve ball material C Ceramic G Glass SS Stainless steel, 1.4401 T PTFE Y Hastelloy C Control panel F Front-fitted S Side-fitted Voltage 2 1x120V,60Hz 3 1 x 100-240 V,50/60 Hz Valve type 1 Standard 2 Spring-loaded Connection,suction/discharge Al Threaded,Rp 3/4" A2 Threaded,Rp 1 1/4" A3 Threaded,NPT 3/4" A4 Threaded,NPT 1 1/4" Q Hose 19/27 and 25/34 Mains plug B USA,Canada(120 V) E Switzerland F EU(Schuko) G UK I Australia J Japan GRUNDFOS i< 5 DME m 3. Functions Overview of functions 6 DME 60 to 940 AR/AP 60 to 940 B 4111'.- _ m o irio- -; o „ No ,,, .. :: , co ill .. co co jp L- O , F O Capacity control,see page 7 Internal stroke frequency control • • Internal stroke speed control • • Control panel,see page 8 Capacity setting in liters,milliliters or US gallons • • Display with background light and soft-touch buttons • • Easy set-up menu with language options • • On/off button • • Maximum capacity button(priming) • • Green indicator light for operating indication • • Red indicator light for fault indication • • Control panel lock • • Side-fitted as an option • • Operating modes,see page 11 Manual control • • Pulse control • Analog 0/4-20 mA control • Timer-based batch control • Pulse-based batch control • Functions,see page 6 Dosing monitoring • Dual-level control • Calibration of pump to actual installation • • Anti-cavitation(reduced suction speed) • • Capacity limitation • • Counters for strokes,operating hours and power on/off • • Fieldbus communication(DME AP) • Overload protection • • Error message in display • • Leakage sensor • Dosing signal output • Power supply,see page 14 Switch-mode power supply • • Inputs/outputs,see page 7 Input for pulse control • Input for analog 0/4-20 mA control • Input for dual-level control • Input for external start/stop • Alarm relay output(variant AR) • Dosing output(pump running) • 6 GRUNDFOSN DME Capacity control 0 The microprocessor determines the motor speed to deliver the required feed rate. As shown in the figure c below, the suction stroke speed remains constant and LL independent of the discharge stroke.At 100 % capacity both suction and discharge stroke are equal. As the pump is turned down, the discharge stroke speed varies per the required feed rate. This creates several advantages: • Stroke length is always 100 % for improved priming and accuracy through the entire adjustable range. • 1:800 turndown, ± 1 % repeatable accuracy. • More continuous flow and improved mixing. • Significant drop in pulsating flow that reduces mechanical stress and diaphragm wear. • Ideal handling of viscous fluids and chemicals that off-gas. Capacity setting Discharge 100 % LJ L-1111 Z—L 1JL—L1111-J J J11_ LJ1; _Duration Suction Discharge 50% LJ L—J A.-Duration Suction Discharge 10 % 1..! L L Duration o Suction °p Fig.3 Capacity control GRUNDFOS i< 7 DME -n Control panel Priming button The pump control panel features a is button. Press c this button if the maximum capacity is required over a short period, e.g. during start-up. When the button is en LCD Navigation/ released, the pump automatically returns to the Display , / settings previous operating mode.'100� Menu! ® When the buttons and D are pressed accept simultaneously, the pump can be set to run for a Green specific number of seconds at maximum capacity. The indicator light p p y' Navigation! + remaining number of seconds will appear in the settings �\ Red indicator N light o display. This feature is useful when flushing the pump. csi The maximum value is 300 seconds. Start/Stop 00 Press ®to stop the pump before the set time has Priming S button apurlopos-< passed. I- Fig.4 Control panel 4 t)C. N M M 0 F- F Fig.5 Control panel fitted to the front • -Y ram` ■ n e illI I art. "' N f Fig.6 Control panel fitted to the side 8 GRUNDFOS i< DME Indicator lights and alarm output *1 Control variant AR,only. C *2 Requires connection to level sensors. 0 The green and red indicator lights on the pump *3 Requires activation of the dosing monitoring function and V indicate operation or fault. connection to a dosing monitor. 0 In control variant AR, the pump can activate an *4 Please contact a Grundfos service center. tL external alarm signal by means of an internal alarm *5 Alarms can be reset 1 after fault conditions are back to normal. relay. The alarm signal is activated by means of an *6 The pump will make 10 attempts to restart before going into internal potential-free contact. permanent off mode. The pump display will show why the alarm relay changed states. Alarm Condition GreenLED Red LED Display output*t Pump running On Off Normal indication 1 2 2 NC NO C Z� Normal Set to stop Flashing Off indication , I 3 NC NO C Pump fault Off On EEPROM Fri NC NO C Supply failure Off Off Off I NC NO C Pump running,low chemical level*2 On On LOW r Crop C Empty tank*2 Off On EMPTY ; 13 NC NO✓iC Analog signal<2 Off On NO mA F mA NC NO C The dosed quantity is too small according to On On NO FLOW irr the signal from the NC No c dosing monitor*3 Overheating Off On MAX TEMP F1 3 NC NO C Internal Fri Off On INT COM 1 2 3 failure NC C Internal Hall Failure*4 Off On HALL r NC No C Diaphragm Off On LEAKAGE rr (leakage)*5 NC NO C Max.pressure Off*26 On OVERLOAD Fri exceeded*5 , 2 3 NC NO C More pulses than MAX Fri capacity On On FLOW 2 3 NCNC C No detection of On On ORIGO Fri motor rotation*4 1 2 3 NC No C GRUNDFOS i< 9 DME m Menu Press the®button to access the menu. During start- o up, all texts will appear in the English language, but q other languages can be selected (see page 13). , ,=====Mg:::- .,®/ LRNGURGE HRNUITh . ak RETURN RETURN !t m -OW _ GI MN CRP \ , � r;UN3ER ) • ( . UL'EFR ' I1 II ANALOG 1 z.' :rrPi i T • O K ■ Urn Ti i RANI / 0 • SETUP "HER I i , LEVEL LOCK RTCH ■ ■ 1 3La ■ I /(—\ '' \ RETURN ANALOG 1• COUNTERS 11 ANTHER' '------. E R I_:.+��� " LERKRGE EXT. STOP ° • • HON:TOR / S ■ Fig.7 Menu CS/10 GRUNDFOS DME Operating modes Analog 4-20 mA control o Manual control Applies to DME-AR and DME-AP The pump is dosing according to an external analog c The feed rate of the DME B can only be adjusted signal. The dosed capacity is proportional to the input � locally at the pump in manual control. The DME AR/AP value in mA. can be controlled in both manual and remote operating 4-20(default): 4 mA= 0 modes. The pump is dosing constantly according to 20 mA = 100 % the displayed feed rate by means of the buttons a ° and �. 20-4: 4 mA= 100 /o 20mA = 0 % Metric units will automatically change between I/hr and ml/hr. 0-20: 0 mA=0 °/o 20mA = 100 % Adjustable Flow Range 20-0: 0 mA= 100 % DME GPH to GPH [mi/h] to [I/h] 20 mA = 0 %. 60-10 0.0198 - 15.85 75 - 60 The maximum capacity limitation, see page 12, will 150-4 0.0495 - 39.63 187.5 - 150 _ influence the capacity. 100% (20 mA) corresponds to 375-10 0.1238 - 99.06 468.75 - 375 the maximum capacity or the set capacity limitation. 940-4 0.3104 - 248.32 1175 - 940 [%] Pulse control 100 100 ••EMOMMEM Applies to DME-AR and DME-AP ���.....M. The pump is dosing according to an external pulse a 80 ���....WW. signal, e.g. from a water meter. 'GI 60 .1..11�����11 There is no direct relation between pulses and dosing ° .11..111111.1'.1.111 strokes. The pump automatically calculates its optimal E 40 ���������� speed to ensure the required quantity is dosed for 20 ���� ,•■•■■ o 4-20 mA signal each pulse.The quantity to be dosed is set in ml/pulse. ��.,...... = The pump adjusts its speed and/or stroke frequency o ..�.����.. co according to two factors: • frequency of externalpulses and 0 4 i 12 16 20 q Y Input signal[mA] [mA] H • the set quantity per pulse. Fig.8 4-20 mA control Setting range DME 60-10: 0.000625 ml/pulse - 120 ml/pulse DME 150-4: 0.00156 ml/pulse-300 mI/pulse DME 375-10: 0.00392 ml/pulse-750 mI/pulse DME 940-4: 0.00980 ml/pulse- 1880 ml/pulse. GRUNDFOS % 11 DME -n Timer-based batch control Applies to DME-AR and DME-AP Quantity pr.batch o The pump is dosing the set quantity in batches at / a maximum capacity or the set capacity limitation. �l The time until the first dosing (NX)and the following sequences(IN)can be set in minutes, hours and days. j//// �// t The maximum time limit is 9 days, 23 hours and 59 minutes(9:23:59). o The lowest acceptable value is one minute. IN must be higher than the time required to perform one batch. If IN is lower than the time required, the next batch will Pulse Pulse TS be ignored. In case of supply failure, the set dosing quantity, the IN time and the remaining NX time are Fig. 10 Pulse based batch control stored. Anti-cavitation When the supply is reconnected,the pump will start up with the NX time at the time of the supply failure. This Enable the anti-cavitation mode to slow down the way the timer cycle will continue, but it will be delayed suction stroke speed and reduce friction losses from: according to the time of the supply failure.This feature • viscous fluids is not available on variant"B"pumps. • suction line length • suction line height. Quantity pr.batch Suction stroke speed can be reduced to 75%, 50%,or A /✓/ \ 25% of full speed. However this will impact the maximum available capacity as shown in the chart below. /// ��j A o Capacity change with ANTI-CAV enabled a, 0 NX o DME Max cap. 75% 50% 25% co f.1.- co 60 gph(I/h) 15.8(60) 11.9(45) 8.8(33.4) 4.2(16.1) IN5 _ _ f 150 gph(I/h) 39.6(150) 29.6(112) 22.0(83.5) 10.7(40.4) 375 gph(I/h) 99.2(376) 74.2(282) 55.4(210) 26.6(101) Fig.9 Timer-based batch control 940 gph(I/h) 248.0(940) 186.0(705) 138.5(525) 66.5(252) Pulse-based batch control Applies to DME-AR and DME-AP The pump is dosing the set quantity in batches at maximum capacity or the set capacity limitation. The quantity is dosed every time the pump receives an external pulse. If the pump receives new pulses before the batch is completed, these pulses will be ignored. Setting range (applies to DME only) Timer-based and pulse-based batch control DME 60: 6.25 ml/batch to 120 I/batch 0.0017 gal/batch to 31.7 gal/batch _ 15.6 ml/batch to 300 I/batch DME 150: 0.0041 gal/batch to 79.3 gal/batch _ DME 375: 39.1 ml/batch to 750 I/batch 0.01 gal/batch to 198.1 gal/batch DME 940: 97.9 ml/batch to 1880 I/batch 0.025 gal/batch to 496.7 gal/batch 12 GRUNDFOSN DME Maximum capacity limitation Counters c The maximum allowable feed rate can be reduced The pump can display"non-resettable" counters for: w using the MAX. CAP function. This will not limit • "Quantity" c performance when using the priming button. Accumulated dosed quantity in liters or US gallons. LL Because the DME can be turned down to 1/800 of full • "Strokes" speed, the MAX. CAP allows operators to program the Accumulated number of dosing strokes. pump to a smaller size. This is especially useful to • "Hours" change the feed rate at 20 mA in analog mode (see Accumulated number of operating hours(power on). page 11)or define the maximum flow rate when • automatically controlling the pump. "Power ON" Accumulated number of times the mains supply has Unlike traditional technology, DME performance is been switched on. improved the more it's turned down. When running at low feed rates the flow is smooth and continuous with Languages a brief interruption during the suction stroke. The display text can be displayed in one of the This allows for standardization in many facilities where following languages chosen in the set-up menu: one pump model can be used to cover a wide variety of applications, greatly simplifying inventory • English 1 requirements while lowering stock and maintenance • German costs. • French • Italian • Spanish n i n • Portuguese I • Dutch • Swedish • Finnish 2lir 2 '6 • Danish V ,, is u, • Czech E, • Slovak 0 Small pump Large pump • Polish Fig. 11 Anti-cavitation • Russian. Calibration Integrated vent valve Enable the calibration mode to start a 100 stroke test All pumps feature an integrated bleed valve to facilitate run. Upon completion the pumped volume will be priming. Connect a 5/8" ID hose to the hose barb displayed, which can be changed to match the fitting. measured volume.To measure the pumped volume the following calibration column sizes are suggested: WiiT • DME 60: 1.5 liters , . cif" .. .c• • DME 150: 2.5 liters !•_'�_ • DME 375: 6 liters • DME 940: 14 liters. I R\ �t: �� Vent — / till — valve It A 0 T I- Fig. 12 Integrated vent valve GRUNDFOS< 13 DME -n Switch-mode power supply Dosing monitoring The DME's switch mode power supply is designed to operate at 1x100-240 V, 50/60 Hz. Level control The pump can be connected to a level control unit forAt monitoring of the chemical level in the tank. The pump can react to two level signals. The following table shows the pump reactions to the sensor signals: Level sensors Pump reaction • Red indicator light is on. o Upper sensor activated • Pump running. 8 • Alarm relay activated.* I- • Red indicator light is on. Fig. 13 Dosing monitor mounted on pump discharge side Lower sensor activated • Pump stopped. • Alarm relay activated.* The dosing monitor is designed to monitor the dosing * Applies to control variant AR. of liquids which may cause gas accumulation in the dosing head, thus stopping the dosing process even if Bus communication the pump is still operating. The pump is available with an optional built-in module During the dosing process, the dosing monitor gives for bus communication with PROFIBUS (variant AP) pulse signals to the monitor input so that the pump can systems. These modules enable remote monitoring compare performed dosing strokes (from internal and setting via the fieldbus system. All DME features stroke sensor)with externally measured physical are available via bus communication. The PROFIBUS strokes (from dosing monitor). If an external dosing GDS-file can be downloaded from the Grundfos stroke is not measured as a result of the internal Product Center at us.grundfos.com. dosing stroke, this is considered a fault that may have been provoked by empty tank or gas in the dosing Diaphragm leakage sensor head. The pump can be fitted with a leak sensor that The dosing monitor should be connected to the input connects to the drain hole of the pump head. In the for dosing monitoring (pins 4 and 5). This input must event of diaphragm leakage, the sensor will activate be configured for dosing monitoring. the pump's alarm relay. Once the input has been set to dosing monitoring and a dosing monitor has been connected and set, the dosing monitoring function will be active. Definitions Correct dosing stroke:A pulse from the dosing monitor corresponds to the internal stroke signal within acceptable time. Incorrect dosing stroke: There is no pulse from the dosing monitor corresponding to the internal stroke signal within the acceptable time (the pump is not pumping). Logic If a number of incorrect dosing strokes are performed, the pump will continue operating, but it will change over to alarm mode. The red indicator light will be on and the alarm output will be activated (variant AR). When a correct dosing stroke is detected, the red indicator light is turned off and the alarm output is deactivated. 14 GRUNDFOS i� DME Control panel lock 0 Turn on the electronic lock to prevent unauthorized setting changes and allow access to only the start/stop function. u. The user will be prompted to create and enter a four digit code the first time its enabled. Future setting changes will not be allowed until the code has been entered, granting temporary access. If forgotten a universal code is available from the factory. Units The displayed feed rate can be set in either metric units(liter/milliliters per hour) or US gallons per hour. Metric units: up to 999 ml/hr, then I/hr US units: US gal/hr In PULSE mode the feed rate is always set in ml/pulse. However the actual feed rate will display in US or metric units. • 3 x ..-<-_I_RNGLIAGE• • LINI' 4 META:--p L1i 5FiL ■ • Operating display Operating display Fig. 14 Possible units settings GRUNDDFOS‘i< 15 DME -n Wiring diagram 0 ra GnUNOFON'N o e o o©m ® O 0 0 i ( , .... _... „ ° O z ,.., c) .. _1 1 . • 11 12 l5 14 I. op 2 3 2 4 3 2 1 5 3 3 1 - 1 �----, - e) Cable 1 Cable 2 Cable 3 Cable 4 $ Analog/pulse/leak detection Relay cable Start/stop,dosing monitor Level cable a, Product no.: Product no.: Product no.: Product no.: 1 2 m cable:96440447 2 m cable:96534214 2 m cable:96527109 2 m cable:96440450 N 5 m cable:96440448 5 m cable:96534215 5 m cable:96527111 5 m cable:96440451 f Cable 1: Analog, pulse and leak detection Pin holes Plug type Number/color 1/brown 2/white 3/blue,+5 V 4/black,GND 5/grey Function Pulse X X Contact Pulse 5 V GND Supply 5 VDC Analog (-)mA input (+)mA input mA signal Batch X X Contact Batch 5 V GND Supply 5 VDC Leakage X X Contact Leakage 5 V GND Supply 5 VDC Cable 2: Output for alarm relay Pin holes Number/color 1/brown 2/white 3/blue Function Alarm relay output Common Normally open Normally closed 16 GRUNDFOS i� DME Cable 3: Remote start/stop, dosing monitor, Run output 0 0 Pin holes + Plug type v Number/color 1/brown 2/white 3/blue,+5 V 4/black,GND 5/grey 3 LL Function 11 Stop input X X Contact Stop input 5 V GND Supply 5 VDC Dosing monitor X X Contact Dosing monitor GND 5 V Supply 5 VDC Dosing output(pump running) Open collector* X GND NPN * Open collector(NPN)can be used for a relay or a lamp. I V 2 4 2 4 3 (S 3 15 `�-.` _J Relay Lamp Lampro n 24 VDC T Power supply fT o 0 f Fig. 15 With internal 5 VDC power supply:max 100 mA Fig. 16 With external power supply:max 24 VDC, 100 mA Cable 4: Level input Pin holes Plug type Number/color 1/brown 2/white 3/blue,+5 V 4/black,GND 5/grey Function Low level X* X* Contact Low level 5 V GND Supply 5 VDC Empty tank X* X* Contact Empty tank 5 V GND Supply 5 VDC * The function for the potential free contact set can be chosen from the display(NO=Normally Open and NC=Normally Closed). GRUNDFOS i< 17 DME 4. Construction d Sectional drawing o 0 -26 _47 , 1 2 3 4 38 I i - 29-_2526 3 i ,ce ' ' JJJJ1 za D,1��•; JI� -- 20 2 1/sti 1i PIaIIaaaMr 21 �1 . �.4A17111.171 _19 1l,r— . I•i '�s% -18 i Lam..1-,,.Jl�.. r;\ 6 1r4, C ARNIM --- t -1. Tiripp. IA PriP7 -15 14 +'3. %` ififfig maii,. i f 12 1 �� 1 100 _ ,wWmo, _ 9 8 7 32 36 37 33 34 35 �yl� O 31 a I' _ \, 7 �1� 30 ,t — SI i I'MI 'i. % 8 1 4 -'1����� 0, --J N �"o TfTI1-tITT o co : it . I- Fig. 17 Sectional drawing Material specification Pos. Description Material options 23 0-ring EPDM/FKM/PTFE 24 Valve seat PP/PVDF/SS/PTFE 1 Backplate 20%glass-filled PP 25 Valve ball Ceramic/Glass/SS/Hastelloy C 2 Spring DIN 17223 TYPE C 26 Valve casing PP/PVDF/SS 3 Cabinet 20%glass-filled PP 27* Spring Alloy C-4,2.4610(NiMo16CrTi) 4 Hall sensor 28 0-ring EPDM/FKM/PTFE 5 Operation PCB(printed 29 Valve assembly circuit board) 6 Power cable Rubber 30 Dosing head cover** Steel 7 Gear 31 Dosing head PP/PVDF/SS 8 Brushless DC motor 32 Safety membrane 9 Drain hole or leakage sensor 33 Power PCB(printed circuit board) 10 FNPT connection(not PP/PVDF/SS 34 Crank shaft Steel pictured) 11 Union nut PP/PVDF/SS 35 I/O PCB(printed circuit board) 12 Connection assembly 36 Connecting rod Steel 13 0-ring EPDM/FKM 37 Steel plate Steel 14 0-ring EPDM/FKM/PTFE 38 Steel frame Steel 15 Venting valve ball Ceramic Fabric-reinforced EPDM, 16 Spring Alloy C-4,2.4610(NiMo16CrTi) 39 Diaphragm PTF E-coated 17 Spring Alloy C-4,2.4610(NiMo16CrTi) * The pump is available with spring-loaded valves. 18 Venting valve house PP/PVDF Spring material:Alloy C-4,2.4160(NiMo16CrTi). 19 Venting valve tap PP/PVDF The spring is not shown in the sectional drawing. 20 0-ring EPDM/FKM/PTFE The steel plate is not included with stainless steel pumps. 21 End cover Steel 22 Venting valve complete 18 GRUNDFOS i� DME 5. Dimensions 0 0 C A °1 - E B F c 1 NM 0139. a®D 1•• ' O : s V 0 Q Q Q O O®e O ' �I'- H 1,1111111 ilj 0 Es i��imm IRE m O M E $ Fig. 18 DME Dimensions Dimensions are in inches [BM] DME 60 DME 150 DME 375 DME 940 A 7.8 (198) 7.8 (198) 9.37 (238) 9.37 (238) B 6.93 (176) 6.93 (176) 8.58 (218) 8.58 (218) C 13.03 (331) 13.58 (345) 18.54 (471) 19.53 (496) D 11.18 (284) 11.18 (284) 14.33 (364) 14.33 (364) E 7.09 (180) 7.09 (180) 9.06 (230) 9.06 (230) F 17.48 (444) 17.48 (444) 21.26 (540) 21.22 (539) G 1.61 (41) 1.10 (28) 1.22 (31) 0.24 (6) H 2.91 (74) 2.91 (74) 3.74 (95) 3.74 (95) I 7.36 (187) 7.36 (187) 9.69 (246) 9.69 (246) GRUNDFOS< 19 DME 6. Technical Data CI Pump DME 60 DME 150 DME 375 DME 940 Ai 0 Maximum capacity*1 [GPH(I/h)] 15.8(60) 39.6(150) 99.2(376) 248.0(940) [GPH 0.0198 0.0495 0.1238 0.3104 ....0) Minimum capacity (ml/h)] (75) (187,5) (468.75) (1175) Maximum capacity with anti-cavitation 75%*1 [GPH(I/h)] 11.9(45) 29.6(112) 74.2(282) 186.0(705) Maximum capacity with anti-cavitation 50%*1 [GPH(I/h)] 8.8(33.4) i 22.0(83.5) 55.4(210) 138.5(525) Maximum capacity with anti-cavitation 25%*1 [GPH(I/h)] 4.2(16.1) 10.7(40.4) 26.6(101) 66.5(252) Maximum pressure [psi(bar)] 145(10) 58(4) 145(10) 58(4) Maximum stroke frequency[stroke/min] 160 Mechanical Maximum suction lift during operating[ft(m)] 19.7(6) data Maximum suction lift when priming with wet valves[ft(m)] 4.9(1.5) Maximum viscosity with spring-loaded valves*2[cps] 3000 cps at 50%capacity Maximum viscosity without spring-loaded valves*2[cps] 200 Maximum liquid temperature[F,°C] 122(50) Minimum liquid temperature[F,°C] 32(0) Maximum ambient temperature[F,°C] 113(45) Minimum ambient temperature[F,°C] 32(0) Accuracy of repeatability t 1 % Weight[Ibs,(kg)] 25.1 (11.4) 26 46.3(21) 49.6(22.5) Weight and size Diaphragm diameter[in,(mm)] 3.1 (79) 4.2(106) 4.9(124) 6.8(173) Supply voltage[V] 1 x 100-240 V,50-60 Hz at 100 V 1.25 2.40 Maximum current consumption[A] Electrical at 230 V 0.67 1.0 data Maximum power consumption Pi[W] 67.1 240 Enclosure class IP65 Insulation class B Cable data Power supply cable[ft,(m)] 4.9,(1.5) Voltage in level sensor input[VDC] 5 Voltage in pulse input[VDC] 5 Signal Minimum pulse-repetition period[ms] 3.3 input Impedance in analog 0/4-20 mA input[fl] 250 Maximum loop resistance in pulse signal circuit[0] 250 Maximum loop resistance in level signal circuit[0] 250 Maximum load of alarm relay output,at ohmic load[A] 2 Signal output Maximum voltage,alarm relay output[V] 42 Approvals cCSAus,CE,GOST*3 Sound pressure [dB(A)] <70 level *1 Irrespective of backpressure. *2 Maximum suction lift:3 ft. i *3 DME pumps assembled in USA do not have CSA approval. 20 GRUNDFOS i< DME 7. Pump selection o DME 60 to 150 - standard range DME, 50/60 Hz, 100-240 V with US 120 V Plug a. E Pump Head Control Valve Ball Connections, Gasket Control Product Ship O. Material Variant Material Suction/Discharge Material Position Model Number Weight [Ibs] DME 60-10 15.85 GPH(60 I/h)up to 145 psi(10 bar) EPDM Front DME60-10 AR-PP/E/C-F-21A3A3B 96528925 AR Side DME60-10 AR-PP/E/C-S-21A3A3B 96528926 FKM Front DME60-10 AR-PPN/C-F-21A3A3B 96528927 PP Ceramic 3/4"FNPT Side DME60-10 AR-PPN/C-S-21A3A3B 96528928 EPDM Front DME60-10 B-PP/E/C-F-21A3A3B 96528973 B Side DME60-10 B-PP/E/C-S-21A3A3B 96528974 FKM Front DME60-10 B-PP/V/C-F-21A3A3B 96528975 Side DME60-10 B-PP/V/C-S-21A3A3B 96528976 Front DME60-10 AR-PVN/C-F-21A3A36 96528929 25 AR PVDF Ceramic 3/4"FNPT FKM Side DME60-10 AR-PVN/C-S-21A3A3B 96528970 B Front DME60-10 B-PV/V/C-F-21A3A3B 96528977 Side DME60-10 B-PV/V/C-S-21A3A3B 96528978 AR Front DME60-10 AR-SS/V/SS-F-21A3A3B 96528971 SS SS 3/4"FNPT FKM Side DME60-10 AR-SS/V/SS-S-21A3A3B 96528972 B Front DME60-10 B-SSN/SS-F-21A3A3B 96528980 Side DME60-10 B-SSN/SS-S-21A3A3B 96528981 DME 150-4 39.6 GPH(150 I/h)up to 58 psi(4 bar) EPDM Front DME150-4 AR-PP/E/C-F-21A3A3B 96528982 AR Side DME150-4 AR-PP/E/C-S-21A3A3B 96528983 FKM Front DME150-4 AR-PPN/C-F-21A3A3B 96528984 PP Ceramic 3/4"FNPT Side DME150-4 AR-PPN/C-S-21A3A3B 96528985 EPDM Front DME150-4 B-PP/E/C-F-21A3A3B 96528990 Side DME150-4 B-PP/E/C-S-21A3A3B 96528991 FKM Front DME150-4 B-PP/V/C-F-21A3A3B 96528994 Side DME150-4 B-PP/V/C-S-21A3A3B 96528996 26 AR I Front DME150-4 AR-PV/V/C-F-21A3A3B 96528986 PVDF Ceramic 3/4"FNPT FKM Side DME150-4 AR-PV/V/C-S-21A3A3B 96528987 Front DME150-4 B-PV/V/C-F-21A3A3B 96528998 Side DME150-4 B-PV/V/C-S-21A3A3B 96528999 AR Front DME150-4 AR-SS/V/SS-F-21A3A3B 96528988 SS SS 3/4"FNPT FKM Side DME150-4 AR-SS/V/SS-S-21A3A3B 96528989 Front DME150-4 B-SS/V/SS-F-21A3A3B 96529001 Side DME150-4 B-SS/V/SS-S-21A3A3B 96529003 WEIGHTS:Shipping weights are approximate. i<GRUNDFOS 21 DME -0 DME 375 to 940 - standard range DME, 50/60 Hz, 100-240 V with US 120 V Plug • Pump Head Control Valve Ball Connections, Gasket Control Product Ship Material Variant Material Suction/Discharge Material Position Model Number Weight O [Ibs] DME 375-10 99.06 GPH(375 I/h)up to 145 psi(10 bar) Front DME375-10 AR-PP/E/G-F-21A4A4B 96529006 EPDM Side DME375-10 AR-PP/E/G-S-21A4A4B 96529114 AR Front DME375-10 AR-PP/V/G-F-21A4A46 96529116 FKM Side DME375-10 AR-PP/V/G-S-21A4A48 96529117 PP Glass 1 1/4"FNPT Front DME375-10 B-PP/E/G-F-21A4A48 96529123 EPDM Side DME375-10 B-PP/E/G-S-21A4A4B 96529124 B Front DME375-10 B-PPN/G-F-21A4A4B 96529125 FKM Side DME375-10 B-PPN/G-S-21A4A4B 96529126 Front DME375-10 AR-PV/V/G-F-21A4A4B 96529118 47 AR Side DME375-10 AR-PV/V/G-S-21A4A4B 96529119 PVDF Glass 1 1/4"FNPT FKM Front DME375-10 B-PV/V/G-F-21A4A4B 96529128 B Side DME375-10 B-PVN/G-S-21A4A4B 96529130 AR Front DME375-10 AR-SS/V/SS-F-21A4A4B 96529120 Side DME375-10 AR-SS/V/SS-S-21A4A46 96529121 SS SS 1 1/4"FNPT FKM Front DME375-10 B-SSN/SS-F-21A4A46 96529132 B Side DME375-10 B-SSN/SS-S-21A4A4B 96529135 DME 940-4 248.3 GPH(940 I/h)up to 58 psi(4 bar) EPDM Front DME940-4 AR-PP/E/G-F-21A4A4B 96529137 Side DME940-4 AR-PP/E/G-S-21A4A46 96529139 AR Front DMR940-4 AR-PP/V/G-F-21A4A48 96529151 FKM Side DME940-4 AR-PPN/G-S-21A4A4B 96529155 PP Glass 1 1/4"FNPT Front DME940-4 B-PP/E/G-F-21A4A4B 96529163 EPDM Side DME940-4 B-PP/E/G-S-21A4A4B 96529164 B Front DME940-4 B-PPN/G-F-21A4A4B 96529165 FKM Side DME940-4 B-PPN/G-S-21A4A4B 96529166 Front DME940-4 AR-PV/V/G-F-21A4A4B 96529158 50 AR PVDF Glass 1 1/4"FNPT FKM Side DME940-4 AR-PV/V/G-S-21A4A4B 96529160 Front DME940-4 B-PVN/G-F-21A4A4B 96529167 B Side DME940-4 B-PVN/G-S-21A4A4B 96529168 Front DME940-4 AR-SS/V/SS-F-21A4A4B 96529161 AR Side DME940-4 AR-SS/V/SS-S-21A4A4B 96529162 SS SS 1 1/4"FNPT FKM Front DME940-4 B-SSN/SS-F-21A4A4B 96529169 B Side DME940-4 B-SS/V/SS-S-21A4A4B 96529170 WEIGHTS:Shipping weights are approximate. Non-standard options Option Spring-loaded check valves P rofi bu s PTFE balls in PP or PVDF check valves(only DME 375 to 940) SS balls in PP or PVDF check valves Metric inlet/discharge connection International plug types PTFE gaskets Hastelloy C balls Please contact the factory for ordering information. 22 GRUNDFOS • DME 8. Pumped liquids The resistance table below is intended as a general Note: Some of the liquids in this table may be toxic, g guide for material resistance(at room temperature), corrosive or hazardous. Please be careful when m and does not replace testing of the chemicals and handling these liquids. pump materials under specific working conditions. E The data shown are based upon information from a various sources available, but many factors(purity, temperature, abrasive particles, etc.) may affect the chemical resistance of a given material. Materials Pump housing Gasket Ball Pumped liquid 20°C Concentration% c m u y E w 0 ID U NC a. f LL • •c w a. as ai a. U. W U I—cn U 0 0 25 • . • • - • ) • • • • Acetic acid CH3COOH 60 • • • • - ) - • ) • • 85 • • • - - - - • ;) • • Aluminium chloride AICI3 40 • • - . • • • • • • • Aluminium sulphate Al2(SO4)3 60 • • • • • • • • • • • Ammonia,aqueous NH4OH 28 • • • • - • • • ) • - Calcium hydroxide*7 Ca(OH)2 . • . • • • • • • • - Calcium hypochlorite Ca(0CI)2 20 ) • - • • • • • • • • 10 • • • • • • • • • • • Chromic acid*5 H2Cr04 30 . • . 7 . . 7 • 40 - • - • • - • • 7 • • 50 • • - • • - • • ') • • Copper sulphate CuSO4 30 • • • • • • • • • • • Ferric chloride*3 FeCl3 100 • • - • • • • • • • • Ferric sulphate*3 Fe2(SO4)3 100 • • • • • • • • • • • Ferrous chloride FeCl2 100 • • - • • • • • • • • Ferrous sulphate FeSO4 50 • • • . • • • . • • • <25 • • - • 0 • • • • • • Hydrochloric acid HCI - 25-37 • • - • - • - • ) • • Hydrogen peroxide H202 30 • • • • • • • • • • • 10 • • • • • • • • • • • 30 • • • • • • • • - • • Nitric acid HNO3 - 40 ') • • • • • - • - • • 70 - • • - • - - • - • • Peracetic acid CH3C000H 5 • • - • - • • • • • • Potassium hydroxide KOH 50 • - • • - • • • O • - Potassium permanganate KMn04 10 • • • • - • • • • • • Sodium chlorate NaCl03 30 • • • • ) • • • - • • Sodium chloride NaCI 30 • • - • • . . • • • Sodium chlorite NaCIO2 20 • ,) - - • • . • . • • 20 • -) • • • • • • 7 • - Sodium hydroxide NaOH 30 • - • • • • • • 7 • - 50 • - • • • • • • 0 • - Sodium hypochlorite NaOCI 20 7 • - • • • • • • • • Sodium sulphide Na2S 30 • • • • • • • • • • - Sodium sulphite*6 Na2S03 20 • • • • • • • • • • - Sulphurous acid H2S03 6 • • • • • . . . • . --) <80 • • ) • ) • • 3 . ) Sulphuric acid*4 H2SO4 • Suitable. *3 Risk of crystallization. O Limited. *4 Reacts violently with water and generates much heat.(Pump should be absolutely dry before dosing sulphuric acid.) - Not suitable. *5 Must be fluoride-free when glass balls are used. *6 In neutral solutions. *7 Saturated solution 0.1 %. GRUNDFOS< 23 DME D 9. Accessories W Grundfos offers a comprehensive range of accessories o covering every need when dosing with Grundfos O dosing pumps. Overview 4 8 _ 41 4 Li 2 3 1iii ;' : f Y a fi I , 1:31 Cs1 ` 'I I. 8 C +II� a ... cztct . — • ;147 Y 1 1 ' " / / ////////////// �//l m Fig. 19 Overview Legend Additional Accessories Pos. Component Page Accessory Page 1 Tank Control cables 25 2 Electric agitator Diaphragm leak sensor 14 3 Calibration column 31 Foot valve 26 Level control unit 29 4 Inlet stabilizer Hand mixer 5 Pump Pump connectors 28 6 Pressure relief valve 32 Service kits/parts 7 Back pressure valve 32 8 Pulsation dampener 9 Measuring glass 10 Injection valve 27 NO 24 GRUNDFOS DME Control cables o r. Cable and plug for connection of pump to external 0 to control devices, such as process controllers, flow ap meters, starUstop contacts, and level sensors. 0 Grundfos level control units are factory-fitted with Q cable and plug connection for Grundfos dosing pumps. The cables and plugs fit all dosing pumps, type DME. Cable material: PUR (0.34 mm2) Plug type: M12 Relay plug: MINI-CON-X. eiC:) o a u) cn I- Signal Number of Type Cable length Product number poles Eft] Control cable with plug 6.5 96440447 Pulse,0/4-20 mA 5 16 96440448 Plug terminal without cable - 96440449 Control cable with plug 6.5 96440450 Dual-level or stop signal 4 Control cable with plug 16 96449451 Plug terminal without cable - 96440452 Extension cable 6.5 96483235 Stop dosing input and output 5 Control cable with plug 6.5 96527109 Control cable with plug 16 96527111 Alarm Relay Cable 3 Relay cable with plug 6.5 96534214 Relay cable with plug 16 96534215 Leak detention Optoelectronic leak sensor inserts in the drain hole behind the diaphragm. / The sensor unit consists of: • Transmitter receiver • Holder for fitting sensor in the backplate '• • M12 plug and wire to transmit signal to pump. When the liquid gets into contact with the sensor, the light refraction changes, causing the sensor to emit a signal. 1111/ The signal emitted from the sensor triggers the pump to stop dosing and changes the state of the pump's m alarm relay. c, Cable Product Pump type Size Type length number (m] DME 60 to 940(1/h) M12 Leakage 0.5 m 96528620 sensor M12 GIRUNDFOS< 25 DME > Foot valve Foot valve complete with non-return valve, strainer C and tube or pipe connection. 0 0 0 N 0 Dimensions 0 s,r m, L. 0.N • E. F- Fig.20 Foot valves Max flow rate Materials Connection Dimensions Size Product Number GPH(I/h) Housing Gasket Ball Type IDIOD or NPT 0[in] L[in] PP EPDM 96566136 105.7(400) NPT 3/4" FKM Ceramic NPT 3/4" 3/4" 4.5 96566138 PVDF FKM 96566139 SS FKM SS 96537921 PP EPDM 96566145 303.8(1150) NPT 1 1/4" PP FKM Glass NPT 1 1/4" 1 1/4" 6.6 96566146 PVDF FKM 96566147 SS FKM SS 96537970 26 GRUNDFOSN DME Injection valve m r. Injection valve complete with spring-loaded non-return a valve, injection pipe and tube or pipe connection. m Spring material: Hastelloy v Opening pressure: 16 psi (1.1 bar). Q Maximum temperature: PP, PVDF: 122 °F(50 °C) PVC: 104 °F(40 °C) Stainless steel: 176°F (80 °C). Dimensions d 0 Mil v, J m 111111 7;Itf0 7/ o Ian ... 0 III r) c m 0 0 F- Fig.21 Injection valve Max flow rate Materials Connection Dimensions Size Product Number GPH.(I/h) Housing Gasket Ball Type NPT d(in) L(in) PP EPDM 96566142 FKM Ceramic 96566143 105.7(400) NPT 3/4" PVDF FKM NPT 3/4" 3/4"NPT 4.8 96566144 SS FKM SS 96537923 PP EPDM 96566148 PP FKM Glass 96566149 303.8(1150) NPT 1 1/4" PVDF FKM NPT 1 1/4" 1 1/4"NPT 4.73 96566152 SS FKM SS 96537971 GRUNCIFOS CX 27 DME D Connectors w 0 0 C) Ca 0 0 F- Fig.22 Connector NPT Connection kits(2 connectors per kit) Size Product Pump type Material Number (ID) PVC 96537892 DME 60,DME 3/4"FNPT PP 96608415 150 PVDF 96608417 SS 96537894 PVC 96537893 DME 375, 1 1/4"FNPT PP 96731912 DME 940 PVDF 96731901 SS 96537895 Union Nut kits(2 unions per kit) Pump type Material Product Number PP 96633937 DME 60,DME PVDF 96633938 150 SS 96731917 PP 96731916 DME 375, PVDF 96731915 DME 940 SS 96731914 28 GRUNDFOS i< DME Level-control Flexible level-control unit o Dual reed switch level sensor is preset to NO(normally Unit includes: p open) but can be set to NC (normally closed)by • Reed switch unit with 2 floaters. p turning the floater(s). • 5 m of cable with PE jacket and M12 plug. w Electrical data • Weight that keeps the level-control unit in an upright Q • Max. voltage: 48 V position at the tank bottom. • Max. current: 0.5 A • PE cap, 058 mm, for assembly in Grundfos cylindrical tanks, or for use with tank adaptors. • Max. load: 10 VA. Dimensions Level-control unit for mixer protetion Level-control units for mixer protection are used for 012 suction lances for pumps up to 60 I/h.They are clipped 09 to the suction lances at the required switch-off height above the mixer propeller. 06 ' Level-control units can also be used for overfill protection or as an additional tank level indication. NIMBI I—i , • A level-control unit for mixer protection includes: n� —.—._I^ • Reed switch unit with 1 floater MM 056 • 5 m cable with PE jacket and open wire ends G5/8 • Clip for suction lance ICI • Cable gland for mounting at the tank top. ., -� mc., M12x1.5 ■i IIII al, ..9 ., 1 iIi i I o Ill. o IS .c2 F- 1I $ Fig.24 Flexible level-control unit 1 ; Description Material Product No. n Flexible level-control unit PE 98375695 s�as�� cc,„llllllitiillllll� .- 1 I I M 45 i rn m m 0 32 J ,t 1- Fig.23 Level switch for mixer protection Description Material Product No. Level switch for mixer protection PE 98306210 GRUNDFOS i< 29 DME D Dosing monitor Flow verification sensor with alarm output cn 0 ce v, m N_ el 0,0 co 0 Fig.25 Dosing monitor Materials in contact with the Product number dosing liquid DME 60-150 DME 375-940 PP(body),EPDM(gasket) 96655230 96655232 PP(body),FKM(gasket) 96655231 96655233 Dimensions B MI IIIII F 11 lul I I ■--. 0 i G•II I hF i I I E ,,,,- ,., D m i- Fig.26 Dosing monitor A D E F Pump Type [mm] B [mm] [mm] [mm] DME 60-150 110 5/4" 5/4" 39.5 45.5 950 1 DME 375-940 140 2" 2" 56.5 62.5 950 Technical Data Maximum pressure[psi,bar] 145,10 Maximum liquid temperature[°F,°C] 122,50 Maximum liquid viscosity[mPa s] 500* * Field testing is recommended for fluids that exceed noted viscosity above. 30 GRUNDFOS< DME Calibration columns • Graduated cylinders in ml o • NPT connections co • Glass column protected by outer acrylic shield. pn 1 ' Fig.27 Glass Fig.28 PVC Suggested column size for DME pumps. DME 60-10 150-4 375-10 940-4 ml 2000 4000 6000 20000 Wetted Materials Tube End Cap 0-ring Volume[ml] Connection NPT Model Material Number PVC PVC Won 2000 1" 2-2000 97918770 4000 1" 2 4000 97918771 10000 2" 2-10 00 97918772 20000 2" 2-20000 97918773 Glass PVDF Viton 2000 1" ACS# 97918778 2-2000 GKV 4000 1" ACS# 97918779 2-4000 GKV 6000 2" ACS# 97918780 2-6000 GKV ACS# 20000 2" 2-20000 GKV TBD GRUNDFOS i< 31 DME Back-pressure or relief valve selection Valves can be used for either back pressure or co pressure relief. Back pressure: Two port valve installed inline on the pump discharge line provides continuous pressure to facilitate proper pump check valve operation to maintain accuracy and prevent siphoning. Pressure relief: Two port offline valve installed on the pump discharge is designed to protect the pump and discharge line from overpressure due to blocked discharge piping or closed valves downstream. Back pressure installation: Inline Pressure relief installation: T-connection offline • Setting range: 7 to 150 psi • Factory set opening pressure: 50 psig • Diaphragm: PTFE, or PVC on PVC valve body. ®ems � r � • Fig.29 Valves Maximum Pressure vs.Temperature Valve Material Temperature PVC CPVC PP PVDF SS °F °C PSI[Bar] PSI[Bar] PSI[Bar] PSI[Bar] PSI[Bar] 68 20 150(10.3) 150(10.3) 86 30 110(7.6) 150(10.3) 150(10.3) 150(10.3) 104 70 70(4.8) 100(6.9) 122 '30 30(2.1) 140(9.6) 65(4.5) 32 GRUNDFOSN DME to m 0D o m H a ., , ii: 4✓ - ) h cn o O L. H Fig.30 Dimensions Dimensions:inches[mm] PVC,CPVC,PP,PVDF Size DN HD h H L L L L Connection Type: Thread Socket Union Flange 1/4" 8 3/8" 10 2.5(63.5) .66(16.7) 4.48(113.9) 3.4(86.4) 3.4(86.4) 6(152.4) N/A 1/2" 15 5.4(137.2) 3/4" 20 7.37(187.1) 1" 25 3.5(88.9) .88(22.4) 4.8(121.9) 4.85(123.2) '4.85(123.2) 6.96(176) 7.48(190) 1 1/4" 32 4.9(124.5) 4.9(124.5) 7.8(198.1) 1 1/2" 40 4(101.6) 1.47(37.3) 5.75(146.1) 9.4(237.7) 9.2(234.7) 6.1 (154.9) 6.1 (154.9) 2" 50 9.54(242.3) Dimensions:inches(mm) 316L Stainless Steel Size DN 0D h H L L L L Connection Type: Thread Socket Union Flange 1/4" 8 .66(16.7) 4.47(113.5) - N/A 3/8" 10 2.5(63.5) .49(12.4) 4.58(116.3) 2.5(63.5) 2.5(63.5) N/A 1/2" 15 .66(16.7) 4.72(119.9) 6.25(158.8) 3/4" 20 .73(18.5) 4.8(121.9) 7.48(190.1) 1" 25 3.5(88.9) .86(21.8) 5.1 (129.5) 3.5(88.9) 3.5(88.9) N/A 7.63(193.9) 1 1/4" 32 1.05(26.7) 5.77(146.6) 4(101.6) 4(101.6) 8.29(210.6) 1 1/2" 40 4(101.6) N/A 9.59(243.6) 1.45(36.8) 5.82(147.8) 4.72(119.9) 4.72(119.9) 2" 50 9.72(246.9) GRUNDFOS i< 33 DME Type key to Example: BPV/PRV ECO-SOA-PVC-P-NL p — — — tD co Back Pressure/Relief Valve Options: 2 port design NL=Gauge port-NPT,left to right flow BL=Gauge port-BSP,left to right flow Size: NR=Gauge port,NPT,right to left flow 25= 1/4",DN8 BR=Gauge port,BSP,right to left flow 38= 3/8",DN 10 50= 1/2",DN 15 Diaphragms: 75 = 3/4",DN 20 P=PVC(standard on PVC valves) 100= 1",DN 25 T= PTFE backed EPDM 125 = 1 1/4",DN 32 (standard except PVC valves) 150= 1 1/2",DN 40 E=EPDM 200=2",DN 50 V=Viton Connections: Body Material: A= NPT PVC= Polyvinylchloride B=BSPT CPVC=Chlorinated PVC(Corzan) C=Socket(ANSI) PP= Polypropylene D=Socket(DIN) PVDF= Polyvinyldene Flouride E= Flanged(ANSI) SS= 316L Stainless Steel F=Flanged(DIN) G= Union x NPT(plastic only) H= Union x BSPT(plastic only) I= Union x Socket(ANSI,plastic only) 1= Union x Socket(DIN,plastic only) M B Note: Viton o-ring seals are standard on all union style valves. EPDM and PTFE encapsulated o-rings are available as o an option. f 34 GRUNDFOSN DME Size Connection Valve Type Description Material Number _m PVC BPV/PRV ECO-50A-PVC-P 98533515 47 O CPVC BPV/PRV ECO-50A-CPVC-T 98533516 N N NPT PP BPV/PRV ECO-50A-PP-T 98533517 0 PVDF BPV/PRV ECO-50A-PVDF-T 98533518 v SS BPV/PRV ECO-50A-SS-T 98533519 PVC BPV/PRV ECO-50C-PVC-P 98533984 CPVC BPV/PRV ECO-50C-CPVC-T 98533986 Socketweld PP BPV/PRV ECO-50C-PP-T 98533987 ASTM PVDF BPV/PRV ECO-50C-PVDF-T 98533988 SS BPV/PRV ECO-50C-SS-T 98533989 PVC BPV/PRV ECO-50G-PVC-P 98533996 1/2" Union NPT CPVC BPV/PRV ECO-50G-CPVC-T 98533997 Socket inserts PP BPV/PRV ECO-50G-PP-T 98533999 PVDF BPV/PRV ECO-50G-PVDF-T 98534000 PVC BPV/PRV ECO-501-PVC-P 98534011 Union ASMT CPVC BPV/PRV ECO-501-CPVC-T 98534013 Socket inserts PP BPV/PRV ECO-501-PP-T 98534014 PVDF BPV/PRV ECO-501-PVDF-T 98534016 PVC BPV/PRV ECO-50E-PVC-P 98534021 CPVC BPV/PRV ECO-50E-CPVC-T 98534022 Flanged PP BPV/PRV ECO-50E-PP-T 98534023 ANSI PVDF BPV/PRV ECO-50E-PVDF-T 98534024 SS BPV/PRV ECO-50E-SS-T 98534025 PVC BPV/PRV ECO-75A-PVC-P 98538293 CPVC BPV/PRV ECO-75A-CPVC-T 98538296 NPT PP BPV/PRV ECO-75A-PP-T 98538297 PVDF BPV/PRV ECO-75A-PVDF-T 98538298 SS BPV/PRV ECO-75A-SS-T 98538299 PVC BPV/PRV ECO-75C-PVC-P 98538308 CPVC BPV/PRV ECO-75C-CPVC-T 98538309 Socketweld PP BPV/PRV ECO-75C-PP-T 98538310 ASTM PVDF BPV/PRV ECO-75C-PVDF-T 98538311 SS BPV/PRV ECO-75C-SS-T 98538312 PVC BPV/PRV ECO-75G-PVC-P 98538321 3/4" Union NPT CPVC BPV/PRV ECO-75G-CPVC-T 98538322 Socket inserts PP BPV/PRV ECO-75G-PP-T 98538323 PVDF BPV/PRV ECO-75G-PVDF-T 98538324 PVC BPV/PRV ECO-751-PVC-P 98538330 Union ASMT CPVC BPV/PRV ECO-751-CPVC-T 98538331 Socket inserts PP BPV/PRV ECO-751-PP-T 98538332 PVDF BPV/PRV ECO-751-PVDF-T 98538333 PVC BPV/PRV ECO-75E-PVC-P 98538338 CPVC BPV/PRV ECO-75E-CPVC-T 98538339 Flanged PP BPV/PRV ECO-75E-PP-T 98538340 ANSI PVDF BPV/PRV ECO-75E-PVDF-T 98538341 SS BPV/PRV ECO-75E-SS-T 98538342 GRUNDFOS i< 35 DME ,s Size Connection Valve Type Description Material Number PVC BPV/PRV ECO-100A-PVC-P 98538353 H CPVC BPV/PRV ECO-100A-CPVC-T 98538354 0 NPT PP BPV/PRV ECO-100A-PP-T 98538355 0 PVDF BPV/PRV ECO-100A-PVDF-T 98538356 N SS BPV/PRV ECO-100A-SS-T 98538357 PVC BPV/PRV ECO-100C-PVC-P 98538373 CPVC BPV/PRV ECO-100C-CPVC-T 98538374 Socketweld PP BPV/PRV ECO-100C-PP-T 98538375 ASTM PVDF BPV/PRV ECO-100C-PVDF-T 98538376 SS BPV/PRV ECO-100C-SS-T 98538377 PVC BPV/PRV ECO-100G-PVC-P 98538394 1" Union NPT CPVC BPV/PRV ECO-100G-CPVC-T 98538396 Socket inserts PP BPV/PRV ECO-100G-PP-T 98538397 PVDF BPV/PRV ECO-100G-PVDF-T 98538398 PVC BPV/PRV ECO-1001-PVC-P 98538403 Union ASMT CPVC BPV/PRV ECO-1001-CPVC-T 98538404 Socket inserts PP BPV/PRV ECO-1001-PP-T 98538405 PVDF BPV/PRV ECO-1001-PVDF-T 98538406 PVC BPV/PRV ECO-100E-PVC-P 98538412 CPVC BPV/PRV ECO-100E-CPVC-T 98538413 Flanged PP BPV/PRV ECO-100E-PP-T 98538414 ANSI PVDF BPV/PRV ECO-100E-PVDF-T 98538415 SS BPV/PRV ECO-100E-SS-T 98538416 PVC BPV/PRV ECO-125A-PVC-P 98538905 CPVC BPV/PRV ECO-125A-CPVC-T 98538906 NPT PP BPV/PRV ECO-125A-PP-T 98538907 PVDF BPV/PRV ECO-125A-PVDF-T 98538908 SS BPV/PRV ECO-125A-SS-T 98538909 PVC BPV/PRV ECO-125C-PVC-P 98538925 CPVC BPV/PRV ECO-125C-CPVC-T 98538926 Socketweld PP BPV/PRV ECO-125C-PP-T 98538927 ASTM PVDF BPV/PRV ECO-125C-PVDF-T 98538928 SS BPV/PRV ECO-125C-SS-T 98538929 PVC BPV/PRV ECO-125G-PVC-P 98539629 1 1/4" Union NPT CPVC BPV/PRV ECO-125G-CPVC-T 98539630 Socket inserts PP BPV/PRV ECO-125G-PP-T 98539642 1 PVDF BPV/PRV ECO-125G-PVDF-T 98539643 PVC BPV/PRV ECO-1251-PVC-P 98539648 Union ASMT CPVC BPV/PRV ECO-1251-CPVC-T 98539649 Socket inserts PP BPV/PRV ECO-1251-PP-T 98539650 PVDF BPV/PRV ECO-1251-PVDF-T 98539651 PVC BPV/PRV ECO-125E-PVC-P 98539656 CPVC BPV/PRV ECO-125E-CPVC-T 98539657 Flanged PP BPV/PRV ECO-125E-PP-T 98539658 ANSI PVDF BPV/PRV ECO-125E-PVDF-T 98539659 SS BPV/PRV ECO-125E-SS-T 98539660 kNO° 36 GRUNDFOS DME Size Connection Valve Type Description Material Number y PVC BPV/PRV ECO-150A-PVC-P 98539670 .O CPVC BPV/PRV ECO-150A-CPVC-T 98539671 N to NPT PP BPV/PRV ECO-150A-PP-T 98539672 d PVDF BPV/PRV ECO-150A-PVDF-T 98539673 V SS BPV/PRV ECO-150A-SS-T 98539674 4 PVC BPV/PRV ECO-150C-PVC-P 98539680 CPVC BPV/PRV ECO-150C-CPVC-T 98539681 Socketweld PP BPV/PRV ECO-150C-PP-T 98539682 ASTM PVDF BPV/PRV ECO-150C-PVDF-T 98539683 SS BPV/PRV ECO-150C-SS-T 98539684 PVC BPV/PRV ECO-150G-PVC-P 98539690 1 1/2" Union NPT CPVC BPV/PRV ECO-150G-CPVC-T 98539691 Socket inserts PP BPV/PRV ECO-150G-PP-T 98539692 PVDF BPV/PRV ECO-150G-PVDF-T 98539693 PVC BPV/PRV ECO-1501-PVC-P 98539698 Union ASMT CPVC BPV/PRV ECO-1501-CPVC-T 98539699 Socket inserts PP BPV/PRV ECO-1501-PP-T 98539700 PVDF BPV/PRV ECO-1501-PVDF-T 98539701 PVC BPV/PRV ECO-150E-PVC-P 98539706 CPVC BPV/PRV ECO-150E-CPVC-T 98539707 Ranged PP BPV/PRV ECO-150E-PP-T 98539708 ANSI PVDF BPV/PRV ECO-150E-PVDF-T 98539709 SS BPV/PRV ECO-150E-SS-T 98539710 PVC BPV/PRV ECO-200A-PVC-P 98539771 CPVC BPV/PRV ECO-200A-CPVC-T 98539772 NPT PP BPV/PRV ECO-200A-PP-T 98539773 PVDF BPV/PRV ECO-200A-PVDF-T 98539774 SS BPV/PRV ECO-200A-SS-T 98539775 PVC BPV/PRV ECO-200C-PVC-P 98539781 CPVC BPV/PRV ECO-200C-CPVC-T 98539782 Socketweld PP BPV/PRV ECO-200C-PP-T 98539783 ASTM PVDF BPV/PRV ECO-200C-PVDF-T 98539784 SS BPV/PRV ECO-200C-SS-T 98539786 PVC BPV/PRV ECO-200G-PVC-P 98540404 2" Union NPT CPVC BPV/PRV ECO-200G-CPVC-T 98540405 Socket inserts PP BPV/PRV ECO-200G-PP-T 98540407 PVDF BPV/PRV ECO-200G-PVDF-T 98540409 PVC BPV/PRV ECO-2001-PVC-P 98540415 Union ASMT CPVC BPV/PRV ECO-2001-CPVC-T 98540416 Socket inserts PP BPV/PRV ECO-2001-PP-T 98540417 PVDF BPV/PRV ECO-2001-PVDF-T 98540418 PVC BPV/PRV ECO-200E-PVC-P 98540434 CPVC BPV/PRV ECO-200E-CPVC-T 98540435 Ranged PP BPV/PRV ECO-200E-PP-T 98540436 ANSI PVDF BPV/PRV ECO-200E-PVDF-T 98540437 SS BPV/PRV ECO-200E-SS-T 98540438 GRUNDFOS i< 37 DME 10. Grundfos Product Center w Online search and sizing tool to help you _ make the right choice. http://product-selection.grundfos.com n m m z. _ Imam "SIZING"enables you to "REPLACEMENT"enables you to find a size a pump based on replacement product. • • entered data and Search results will include information on selection choices. • the lowest purchase price • the lowest energy consumption • the lowest total life cycle cost. us t . Ptodct rave USA 1 uo Hz I Language Enpen(USA) GRUNDFOSiv I PRODUCT CENTER change seillnps HOMI FIND PROM 14 I fOt4PAR. YOUR PRO)KTS SAVTD TT I KS HI I P FIN S PRODUCTS AND SOLUTIONS SEARCH • SIZING 1 LIQUIDS 1001101110 QUICX S1IING Enter duty point Select what to size by r bw(Or US,. Jize by anphcabon Head r++Y n - Saze by Pam des at 'OAP T SlZINu See by pump fattry ADVANCED SOW O Pavan+ .. appYcaoon Q GlMaea selection "CATALOG"gives you "LIQUIDS"enables you to find pumps access to the Grundfos designed for aggressive,flammable product catalog. or other special liquids. All the information you need in one place Downloads Performance curves.technical specifications.pictures.dimensional drawings,motor On the product pages.you can download curves,wiring diagrams.spare parts,service kits.3D drawings.documents.system parts. Installation and Operating Instructions.Data The Product Center displays any recent and saved items—including complete projects— Booklets,Service Instructions,etc.in PDF format right on the main page. Subject to alterations. 38 GRUNDFOS i� DME Grundfos GO a) Mobile solution for professionals on the GO! U Grundfos GO is the mobile tool box for professional o users on the go. It is the most comprehensive platform m for mobile pump control and pump selection including o sizing, replacement and documentation. It offers a intuitive, handheld assistance and access to Grundfos c online tools, and it saves valuable time for reporting -o and data collection. c 3 C9 • 0 ' • 0 ■ ■ • ell .1 GET IT ON ' o4 • ._ vii. Google play . „ _. • e e e w n =El M. 0 II li. ■ ' ■ m ■ Available on the ■ o4 ® App Store • Q ■ GRUNDFOS i� 39 be think innovate 0 N 0 U s E 05 N 71, 5 98472234 0615 ECM:1161195 Grundfos Kansas City 17100 West 118th Terrace .5 Olathe,Kansas 66061 Phone:913-227-3400 Fax:913-227-3500 www.grundfos.us Grundfos Canada 2941 Brighton Road Oakville,Ontario L6H 6C9 Canada Phone:+1-905-829-9533 Fax:+1-905-829-9512 www.grundfos.ca Grundfos Mexico Boulevard TLC No.15 Parque Industrial Stiva Aeropuerto C.P.66600 Apodaca,N.L.Mexico Phone:011-52-81-8144 4000 Fax 011-52-81-8144 4010 www.grundfos.mx N G RUNDFOS