HomeMy WebLinkAboutWQ0003626_Specifications_20101018RECEIVED:
Nov 0 8 2010
DENR-FAYETTEVILLE REGIONAL OFFICE
TECHNICAL SPECIFICATIONS:
FOR
(�/ OCT 1 9 20I0 ij)
!OtNi? RALEIGH REGIONAL OFFICE
WASTEWATER TREATMENT FLOW: EQUALIZATION
TANK ADDITIONS
. CampbeLF.So,up Supply Company
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Campbell Soup Supply Company, LLC
2120 NC Highway 71 North
Maxton, NC 28364
CRISER TROUTMAN TANNER CONSULTING ENGINEERS
WILMINOTON', ,NC- RALta t1H, NG
P.O. Box 3727 Wilmington, NC 28406 13909 Peachtree Ave. Suite 102 Wilmington, NC 28403 p 910.397.2929 t 910.397.2971 cttengineering.coin
TABLE OF CONTENTS
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
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DIVISION 2 - SITE CONSTRUCTION
311000.....SITE CLEARING .5
312000......EARTH MOVING ..11
312319.....DEWATERING 4
323113.....CHAIN LINK FENCES AND GATES .7
334600.....SUBDRAINAGE 5
02270 EROSION AND SEDIMENTATION CONTROL 3
02930 ESTABLISHING VEGETATION 5
DIVISION 11 — EQUIPMENT
11306 EFFLUENT CIRCULATING PUMP 2
11307 SURFACE AERATOR 2
DIVISION 15 — MECHANICAL
15010 PLANT PIPIT IG GENERAL PROVISIONS 2
15060 PLANT PIPING AND FITTINGS 5
15100 PLANT VALVES 3
APPENDIX A
Geotechnical Engineering Report; Proposed New Equalization Taiik _at C ampbell's °Soup;. M4teri;' erth
Carolina, S&VIE Project No 103,1.=10-I.I4:dated April 26, 2010
Wa§tewater Treatment Flow l qualigatioi Tank Addition§
Campbell Soup Supply Company
Marton; North Carolina
SECTION 311000 = SITE CLEARING
PART I = GENERAL
1.1 RELATED DOCUIvIEN`I'S
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, Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, applyto this Section.
1.2 SUMMARY
A, • Section Includes
1, Protecting existing vegetation to. remain.
2. Removing existing vegetation:
3. Clearing and grubbing.
4: Stripping and stockpiling topsoil,
5.. Removing above- and below -grade site. improvements.
6. Disconnecting, capping or sealing, and abandoning site utilities in place:
7. Temporary erosion- and sedimentation -control measures.
1.3 . • DEFINITIONS.
Subsoil: All soil beneath the topsoil layer of the soil profile, and typified by the lack of organic
matterand soil organisms.
A.
Surface Soil: • Soil that is present at the top layer of the existing soil prof le at the Project site.
In undisturbed areas, the surface soil is typically topsoil; but in disturbed areas such as urban
environments, the surface soil can be subsoil,
C. Topsoil: Top layer of the soil profile consisting of existing native surface topsoil or existing in -
place surface soil and is the zone where plant roots grow.
Topsoil: _ Top layer of the soil profile consisting of existing native surface topsoil or existing in
place surface soil and is the zone where plant roots grow. Its appearance is generally friable,
pervious, and black or a darker shade of brown, gray, or red than. underlying subsoil; :reasonably
free of subsoil, clay lumps, gravel, and other objects more than 2 inches in diameter; "and free of
subsoil and weeds, roots, toxic materials, or other nonsoil materials.
Vegetation: Trees, shrubs, groundcovers, grass, and other plants:
MATERIAL OWNERSHIP
. Except _ for stripped topsoil and : other materials 'indicated to be stockpiled or otherwise remain
Owner's property, cleared materials shall become Contractor's property and shall be' removed
from Project site.
SITE CLEARING
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Marton, North Carolina
1.5 SUBMITTALS
A. Existing Conditions: Documentation of existing trees and plantings, adjoining construction, and
site improvements that establishes preconstruction conditions that might be misconstrued as
damage caused by site clearing.
1. Use sufficiently detailed photographs or videotape.
2. Include plans and notations to indicate specific wounds and damage conditions of each
tree or other plants designated to remain.
B. Record Drawings: Identifying and accurately showing locations of capped utilities and other
subsurface structural, electrical, and mechanical conditions.
1.6 QUALITY ASSURANCE
A. Preinstallation Conference: Conduct conference at location determined by the owner.
1.7 PROJECT CONDITIONS
A. Traffic: Minimize interference with adjoining roads, streets, walks, and other adjacent occupied
or used facilities during site -clearing operations.
1. Do not close or obstruct streets, walks, or other adjacent occupied or used facilities
without permission from Owner and authorities having jurisdiction.
2. Provide alternate routes around closed or obstructed traffic ways if required by Owner or
authorities having jurisdiction.
B. Improvements on Adjoining Property: Authority for performing site clearing indicated on
property adjoining Owner's property will be obtained by Owner before award of Contract.
1 Do not proceed with work on adjoining property until directed by Engineer/owner.
C. Utility Locator Service: Notify local utility locator service for area where Project is located
before site clearing.
D. Do not continence site clearing operations until temporary erosion- and sedimentation -control
measures are in place. _
Soil Stripping, Handling, and Stockpiling: Perform only when the topsoil is dry or slightly
moist.
'.PART 2 - PRODUCTS
A. Satisfactory Soil Material: Requirements for satisfactory soil material are specified in
Division 31 Section "Earth Moving."
SITE CLEARING
311000-2
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Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North: Carolina
1. Obtain approved borrow soil material off -site when satisfactory soil material is not
available on -site.
PART 3 - EXECUTION
3.1 PREPARATION
A. Protect and maintain benchmarks and survey control points from disturbance during
construction.
B. Protect existing site improvements to remain from damage during construction.
1. Restore damaged improvements to their original condition, as acceptable to Owner.
3.2 TEMPORARY EROSION AND SEDIMENTATION CONTROL
A. Provide temporary erosion- and sedimentation -control measures to prevent soil erosion and
discharge of soil -bearing water runoff or airborne dust to adjacent properties and walkways,
according to erosion- 'and sedimentation -control Drawings and requirements of authorities
having jurisdiction.
B. Verify that "flows of water redirected from construction areas or generated by construction
activity do not enter or cross protection zones.
C. Inspect, maintain, and repair erosion- and sedimentation -control measures during construction
until permanent vegetation has been established.
Remove erosion and sedimentation controls and restore and stabilize areas disturbed during
removal.
3.3 EXISTING UTILITIES
Owner will arrange for disconnecting and sealing indicated:utilities that serve existing structures
before site clearing when requested by Contractor.
Verify that 'utilities have been disconnected' -and'' capped before proceeding- with -site
clearing:
Locate, _identify,, disconnect,and seal ,or -cap utilities indicated to be removed 'or -abandoned in
place:
Arrange with utility companies to shut off indicated utilities
Owner will arrange to shut off indicated utilities whe'n_requested.by'Contractor.
Locate, identify, and disconnect utilities indicated to be abandoned in place.
SITE CLEARING
311000-3
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
D. Interrupting Existing Utilities: Do not interrupt utilities serving facilities occupied by Owner or
others unless permitted under the following conditions and then only after arranging to provide
temporary utility services according to requirements indicated:
1. Notify Architect not less than two days in advance of proposed utility interruptions.
2. Do not proceed with utility interruptions without Architect's written permission.
E. Excavate for and remove underground utilities indicated to be removed.
3.4 CLEARING AND GRUBBING
A. Remove obstructions, trees, shrubs, and other vegetation to permit installation of new
construction.
1. Do not remove trees, shrubs, and other vegetation indicated to remain or to be relocated.
2. Grind down stumps and remove roots, obstructions, and debris to a depth of 18 inches
below exposed subgrade.
3. Disposal of tree debris shall be in accordance with local regulations.
B. Fill depressions caused by clearing and grubbing operations with satisfactory soil material
unless further excavation or earthwork is indicated.
1. Place fill material in horizontal layers not exceeding a loose depth of 8 inches, and
compact each layer to a density equal to adjacent original ground.
3.5 TOPSOIL STRIPPING
A. Remove sod and grass before stripping topsoil.
B. Strip topsoil to depth of 6 inches in a manner to prevent intermingling with underlying subsoil
or other waste materials.
1. Remove subsoil and nonsoil materials from topsoil, including clay lumps, gravel, and
other objects more than 2 inches in diameter; trash, debris, weeds, roots, and other waste
materials.
Stockpile topsoil away.from edge of excavations. without intermixing with subsoil. Grade and
shape stockpiles to 'drain surface"water. Cover to prevent windblown dust and erosion liy water.
1. Limit height of topsoil stockpiles to 72 inches.
2. Do not stockpile topsoil within protection zones.
3. Dispose of surplus topsoil.. Surplus topsoil is that which exceeds quantity indicated:to be
stockpiled or reused.
Stockpile surplus topsoil to allow for respreading deeper topsoil.
3.6 SITE IMPROVEMENTS
A. Remove existing above- and below -grade improvements as indicated and necessary to facilitate
new construction.
SITE CLEARING
311000 - 4
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
B. Remove slabs, paving, curbs, gutters, and aggregate base as indicated.
1. Unless existing full -depth joints coincide with line of demolition, neatly saw -cut along
line of existing pavement to remain before removing adjacent existing pavement: Saw -
cut faces vertically.
2. Paint cut ends of steel reinforcement in concrete to remain with two coats of antirust
coating, following coating manufacturer's written instructions. Keep paint off surfaces
that will remain exposed.
3.7 DISPOSAL OF SURPLUS AND WASTE MATERIALS
A. Remove surplus soil material, unsuitable topsoil, obstructions, demolished materials, and waste
materials including trash and debris, and legally dispose of them off Owner's property.
B. Separate recyclable materials produced during site clearing from other nonrecyclable materials.
Store or stockpile without intermixing with other materials and transport them to recycling
facilities. Do not interfere with other Project work.
END OF SECTION 311000
SITE CLEARING
311000-5
Wastewater Treattnenl Plow Equalization Tank Additions
Campbell Sapp Supply Company
Maxton, North Carolina
SECTION 312000 = EARTH MOVIN
PART 1= GENERAL
1.1 RELATED DOCUMENTS
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A. Drawings and general provisions of the Contract, including Ocneral and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section,
1,2 SUMMARY
A. Section Includes:
1, Preparing subgrades for pavements, turf and grasses.
2; Excavating and backflling for buildings and structures,
3. •Drainage course for concrete slabs-on=grade,
4. Subbase course and base course for asphalt paving.
5. Subsurface drainage backfill for walls and trenches.
6. Excavating and backflling trenches for utilities and pits for buried utility structures.
B. Related Sections:
1. Division 31 Section "Site Clearing" for site stripping, grubbing, stripping and stockpiling
topsoil, and removal of above- and below -grade improvements and utilities.
2. Division 31 Section "Dewatering" for lowering and disposing of ground water during
construction.
3. Section 02930 for finish grading in turf and grass areas, including preparing and placing
planting soil for turf areas.
4. Division 33 Section "Subdrainage" for drainage of foundations.
1.3 DEFINITIONS'
A. Backfill: Soil material or controlled low -strength material usedto fill an excavation.
1. Initial Backfill: Backfill placed beside and over pipe in a trench, including haunches to.
support sides of pipe:
2. Final Backfill: Backfill placed overinitial backfill to fill a trench.
E.
Base Course: Aggregate layer placed between the subbase course and hot -mix asphalt paving.
Bedding Course: Aggregate layer placed over the excavated.subgrade in a trench before. laying
- pipe
Borrow Soil ". Satisfactory soil imported from off -site for use as fill' or backfill.
Drainage Course: Aggregate layer supporting the slab -on -grade that also minimizes upward
capillary flow of pore water.
EARTH MOVING
312000 - 1
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Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
F. Excavation: Removal of material encountered above subgrade elevations and to lines and
dimensions indicated.
1. Authorized Additional Excavation: Excavation below subgrade elevations or beyond
indicated lines and dimensions as directed by Engineer. Authorized additional
excavation and replacement material will be paid for according to Contract provisions.
2. Unauthorized Excavation: Excavation below subgrade elevations or beyond indicated
lines and dimensions without direction by Engineer. Unauthorized excavation, as well as
remedial work directed by Engineer, shall be without additional compensation.
G. Fill: Soil materials used to raise existing grades.
H. Structures: Buildings, footings, foundations, retaining walls, slabs, tanks, curbs, mechanical
and electrical appurtenances, or other man-made stationary features constructed above or below
the ground surface.
I. Subbase Course: Aggregate layer placed between the subgrade and base course for hot -mix
asphalt pavement, or aggregate layer placed between the subgrade and a cement concrete
pavement or a cement concrete or hot -mix asphalt walk.
J. Subgrade: Uppermost surface of an excavation. or the top surface of a fill or backfill
immediately below subbase, drainage fill, drainage course, or topsoil materials.
K. Utilities: On -site underground pipes, conduits, ducts, and cables, as well as underground
services within buildings.
1.4 SUBMITTALS
B.
Product Data:. For each type of the:following manufactured products required:
1. Geotextiles.
2. Controlled low -strength material, including design mixture.
3. Geofoam.
4. Warning tapes.
Qualification Data: For qualified testing agency.
Material Test Reports: For.each on -site acid borrow soli material proposed for fill and--backfill:.
as'.follows:
Classification according to ASTM.D .2487
Laboratory_ compaction, curve according_ to ASTM D.698
UALITY:ASSURANC
Geotechnical :Testing Agency Quahticatiohs: Qualified :according :.to ASTM E329:- and
ASTM D 3740 for testing indicated.
Preexcavation Conference: Conduct conference at location as directed by owner.
EARTH MOVING
312000 - 2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
1.6 PROJECT CONDITIONS
A. Traffic: Minimize interference with adjoining roads, streets, walks, and other adjacent occupied
or used facilities during earth moving operations.
1. Do not close or obstruct streets, walks, or other adjacent occupied or used facilities
without permission from Owner and authorities having jurisdiction.
2. Provide altemate routes around closed or obstructed traffic ways if required by Owner or
authorities having jurisdiction.
B. Improvements on Adjoining Property: Authority for performing earth moving indicated on
property adjoining Owner's property will be obtained by Owner before award of Contract.
1. Do not proceed with work on adjoining property until directed by Architect.
C. Utility Locator Service: Notify local utility location companyfor area where Project is located
before beginning earth moving operations.
D. Do not commence earth moving operations until temporary erosion- and sedimentation -control
measures, specified in are in place.
PART 2 - PRODUCTS
2.1
SOIL MATERIALS
A. General: Provide borrow soil materials when sufficient satisfactory soil materials are not
available from excavations.
B. Satisfactory Soils: Soil Classification Groups GW, GP, GM, SW, SP, and SM according to
ASTM D 2487, or a combination of these groups; free of rock or gravel larger than 3 inches in
any dimension, debris, waste, frozen materials, vegetation, and other deleterious matter.
C. Unsatisfactory Soils: Soil Classification Groups GC, SC, CL, ML, OL, CH, MH, OH, and PT
according to ASTM D 2487, or a combination of these groups.
1. Unsatisfactory soils also include satisfactory soils not maintained within 2 percent of
optimum. moisture content at time.of compaction-.
D. Subbase Material: Naturally or artificially graded mixture of natural or crushed gravel, crushed
stone, and natural or crushed sand; ASTM D 2940; with at least 90 percent passing a 1-1/2-inch
sieve and not more than 12-percent passing a No. 200 sieve.
E. Base Course: Naturally or artificially gracled mixture of natural 'or crushed gravel, crushed
stone, and natural or crushed sand; AS`I'M D'2940; with at least' 95 -percent.passing a 1-112-inch
sieve and not more than 8 percent passing a No. 200 sieve; -
F. Engineered Fill: Naturally or artificially graded mixture of natural or crushed gravel, crushed
stone, and natural or crushed sand; ASTM D 2940; with at least 90 percent passing a 1-1/2-inch
sieve and not more than 12 percent passing a No. 200 sieve.
EARTH MOVING 312000 - 3
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Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
G. Bedding Course: Naturally or artificially graded mixture of natural or crushed gravel, crushed
stone, and natural or crushed sand; ASTM D 2940; except with 100 percent passing a 1-inch
sieve and not more than 8 percent passing a No. 200 sieve.
H. Drainage Course: Narrowly graded mixture of washed crushed stone, or crushed or uncrushed
gravel; ASTM D 448; coarse -aggregate grading Size 57; with 100 percent passing a 1-1/2-inch
sieve and 0 to 5 percent passing a No. 8 sieve.
I. Filter Material: Narrowly graded mixture of natural or crushed gravel, . or crushed stone and
natural sand; ASTM D 44$; coarse -aggregate grading Size 67; with 100 percent passing a 1-
inch sieve and 0 to 5 percent passing a No. 4 sieve.
J. Sand: ASTM C 33; fine aggregate.
2 GEOTEXTILES
A. Subsurface Drainage Geotextile: Nonwoven needle -punched geotextile, manufactured for
subsurface drainage applications, made from polyolefins or polyesters; with elongation greater
than 50 percent; complying with AASHTO M 288 and the following, measured perr test
methods referenced:
1. Survivability: Class 2; AASHTO M 288.
2. Grab Tensile Strength: 157 lbf ; ASTM D 4632.
3. Sewn Seam Strength: 142 lbf ; ASTM D 4632.
4. Tear Strength: 56 lbf ; ASTM D 4533.
5. Puncture Strength: 56 lbf; ASTM D 4833.
6. Apparent Opening Size: ,No. .40 sieve, maximum; ASTM D 4751.
Permittivity: 0.5 per:second,.minimum,. ASTM D-4491.
UV Stability: ,.50 percentafter hours' exposure;.ASTM.D 4355.: :
2.3 ACCESSORIES
A.
Detectable Warning Tape: Acid- andalkali-resistant, polyethylene film warning tape
manufactured for marking and identifying underground utilities, a minimum of 6 inches wide
and -4 mils thick, continuously inscribed with a description of the utility, with metallic core
encased in a protective jacket, for corrosion protection, detectable by metal detector when tape is
-buried up to 30-inches deep; colored as follows
1. Red: Electric.
2 Yellow: Gas, oil, steam, and dangerous materials..
Orange:., Telephone and other communications. -
` Blue: Water systems:_
Green: Sewer systems.
EARTH MOVING
312000 - 4
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
PART 3 - EXECUTION
3.1 PREPARATION
A. Protect structures, utilities, sidewalks, pavements, and other facilities from damage caused by
settlement, lateral movement, undermining, washout, and other hazards created by earth moving
operations.
B. Protect and maintain erosion and sedimentation controls during earth moving operations.
C. Protect subgrades and foundation soils from freezing temperatures and frost. Remove
temporary protection before placing subsequent materials.
3.2 DEWATERING
A. Prevent surface water and ground water from entering excavations, from ponding on prepared
subgrades, and from flooding Project site and surrounding area.
B. Protect subgrades from softening, undermining, washout, and damage by rain or water
accumulation.
1. Reroute surface water runoff away from excavated areas. Do not allow water to
accumulate in excavations. Do not use excavated trenches as temporary drainage ditches.
3.3 EXPLOSIVES
A. Explosives: Do not use explosives.
3.4 EXCAVATION, GENERAL
A. Unclassified Excavation: Excavate to subgrade elevations regardless of the character of surface
and subsurface conditions encountered. Unclassified excavated materials may include rock, soil
materials, and obstructions. No changes in the Contract Sum or the Contract Time will be
authorized for rock excavation or removal of obstructions.
If excavated materials intended for fill and backfill include unsatisfactory- soil materials
and rock, replace with satisfactory soil materials.
-3.5 EXCAVATION FOR STRUCTURES
Excavate to indicated elevations and dimensions within. a tolerance of plus or minus 1 inch (25: .
min). If applicable, extend excavations a sufficient 'distance from structures for placing and
.removing concrete formwork, for installing services and other construction;, and for inspections.
1. Excavations for Footings and Foundations: Do not disturb bottom of excavation.
Excavate by hand to final grade just before placing concrete reinforcement. Trim
bottoms to required lines and grades to leave solid base to receive other work.
EARTH MOVING
312000 - 5
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
Excavation for Underground Tanks, Basins, and. Mechanical or Electrical Utility
Structures: Excavate to elevations and dimensions indicated within a tolerance of plus or
minus 1 inch. Do not disturb bottom of excavations intended as bearing surfaces.
3.6 EXCAVATION FOR WALKS AND PAVEMENTS
A. Excavate surfaces under walks and pavements to indicated lines, cross sections, elevations, and
subgrades.
3.7 EXCAVATION FOR UTILITY TRENCHES
A. Excavate trenches to indicated gradients, lines, depths, and elevations.
1. Beyond building perimeter, excavate trenches to allow installation of top of pipe below
frost line.
B. Excavate trenches to uniform widths to provide the following clearance on each side of pipe or
conduit. Excavate trench walls vertically from trench bottom to 12 inches higher than top of
pipe or conduit unless otherwise. indicated.
1, Clearance: 12 inches each side of pipe or conduit.
C. Trench Bottoms: Excavate and shape trench bottoms to provide uniform bearing and support of
pipes and conduit. Shape subgrade to providecontinuous support for bells, joints, and barrels of
pipes and for joints, fittings, and bodies of conduits. Remove projecting stones and sharp
objects alongtrench subgrade.
For. pipes. 'and . conduit:: less than 6 inches in nominal diameter, hand -excavate, trench
bottoms; and support pipe and conduit on anUndisturbed b "
.,. .
For pipes and conduit -6 inches or larger in: nominal: diameter, shape bottom of trench: to'
support bottom 90 degrees of pipe,.or conduit circumference. Fill depressions With
tamped sand backfill.
3. For flat-bottomed, multiple=duct conduit units, hand -excavate trench bottoms and support
conduit on anundisturbed subgrade.
Trench Bottoms: Excavate trenches 4 inches .deeper than,bottom_-of pipe, and conduit elevations „
t-o i11ow for bedding course Where `indicated: Hand -excavate deeper for„ bells-of'pipp.
3.8. SUBGRADE INSPECTION'
-
T, A Notify Engineer when excavations;have reached regu uedsubgrade.
If Engineer determines that unsatisfactory soil is present„continue excavation and replace wi
-compacted backtill or till material:as directed
Authorized additional excavation and replacement Material will be paid for according to
Contract provisions. Reconstruct subgrades damaged by freezing temperatures, frost, rain,
accumulated water, or construction activities, as directed by Architect, without additional
compensation.
EARTH MOVING
312000 - 6
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company •
Maxton, North Carolina
3.9 UNAUTHORIZED EXCAVATION
A. Fill unauthorized excavation under foundations or wall footings by extending bottom elevation
of concrete foundation or footing to excavation bottom, without altering top elevation. Lean
concrete fill, with 28-day compressive strength of 2500 psi, may be used when approved by
Engineer.
1. Fill unauthorized excavations under other construction, pipe, or conduit as directed by
Engineer.
3.10 STORAGE OF SOIL MATERIALS
A. Stockpile borrow soil materials and excavated satisfactory soil materials without intermixing.
Place, grade, and shape stockpiles to drain surface water. Cover to prevent windblown dust.
1. Stockpile soil materials away from edge of excavations. Do not store within drip line of
remaining trees.
3.11 BACKFILL
A. Place and compact backfill in excavations promptly, but not before completing the following:
1. Construction below finish grade including, where applicable, subdrainage, dampproofing,
waterproofing, and perimeter insulation.
2. Surveying locations of underground utilities for Record Documents.
3. Testing and inspecting underground utilities.
4. Removing concrete formwork.
5. Removing trash and debris.
6. Removing temporary shoring and bracing, and sheeting:
7. Installing permanent or temporary horizontal bracing on horizontally supported walls.
B. Place backfill on subgrades free of mud, frost, snow, or ice.
3.12 UTILITY TRENCH BACKFILL
A: Place backfill, on subgrades free of mud, frost; snow, or ice.... -
B. Place and compact bedding course on trench bottoms and where indicated. Shape bedding
course to provide continuous support for bells, joints, and barrels of pipes and for joints,
fittings, and bodies of conduits. -
C.' Backfill voids with satisfactory soil while removing shoring and bracing`.:.
D. Place and compact initial backfill of satisfactory soil, free `of particles larger than .1 inch in any
'dimension, to a height of 12 inches over the pipe or conduit..
1. Carefully compact initial backfill under pipe haunches and compact evenly up on both
sides and along the full length of piping or conduit to avoid damage or displacement of
piping or conduit. Coordinate backfilling with utilities testing.
EARTH MOVING 312000 - 7
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Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
E. Place and compact final backfill of satisfactory soil to final subgrade elevation.
F. Install warning tape directly above utilities, 12 inches below finished grade, except 6 inches
below subgrade under pavements and slabs.
3.13 SOIL FILL
A. Plow, scarify, bench, or break up sloped surfaces steeper than 1 vertical to 4 horizontal so fill
material will bond with existing material.
B. Place and compact fill material in layers to required elevations as follows:
1. Under grass and planted areas, use satisfactory soil material.
2. Under walks and pavements, use satisfactory soil material.
3. Under steps and ramps, use engineered fill.
4. Under building slabs, use engineered fill.
5. Under footings and foundations, use engineered fill.
C. Place soil fill on subgrades free of mud, frost, snow, or ice.
3.14 SOIL MOISTURE CONTROL
A. Uniformly moisten or aerate subgrade and each subsequent fill or backfill soil layer before
compaction to within 2 percent of optimum moisture content.
Do not place backfill or fill soil material on surfaces that are muddy, frozen, or contain
frost or ice.
Remove and replace, or scarify and air dry, otherwise satisfactory soil material that
exceeds optimum moisture content by 2 percent andis too wet tocompact to specified
dry unit weight.
3.15 COMPACTION OF SOIL BACKFILLS AND FILLS
A. Place backfill and fill soil materials in layers not more than 8 inches in loose depth for material
compacted by heavy compaction_ equipment,: and ,not more than 4 inches in loose depth for
_material compacted by hand -operated tampers.
Place backfill and fill soil materials evenly on all sides ot structures to required elevations, and
uniformly along the full length of each structure.
Compact soil materials to not less than the following percentages of maximum dry unit; weight
according to-ASTM D 698:
Under ,structures, building slabs, steps, and pavements, .scarify' and, recompact: top -12
inches of existing subgrade and each layer ofbackfil.l or till soil material. at 95 percent:
Under walkways, scarify and recompact top 6 inches below subgrade and compact. each
layer of backfill or fill soil material at 95 percent for cohesionless material and 90 percent
for cohesive material.
EARTH MOVING
312000 - 8
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
3. Under turf or unpaved areas, scarify and recompact top 6 inches below subgrade and
compact each layer of backfill or fill soil material at 90 percent for cohesionless material
and 85 percent for cohesive material.
4. For utility trenches:
a. For backfill up to a level of two (2) over the top of the pipe, compact each layer of
fill at 92 percent maximum density for cohesive material or 98 percent for
cohesionless material. Each side should be filled and compacted evenly so as to
eliminate the possibility of lateral displacement.
b. For backfill under pavements, undersurfaced roadways or other improved areas
from two feet above the pipe and to the top 12-inches of subgrade, place and
compact in 6 to 12-inch layers at 90 percent compaction for cohesive soils and 95
percent for cohesionless soils. Compact upper 12-inches of subgrade to 95 percent
compaction for cohesive soils and 98 percent for cohesionless soils.
c. For backfill in unimproved areas above two (2) feet above the pipe, backfill
uniformly in layers compacted to 85 percent compaction for cohesive soils and 90
percent for cohesionless soils.
3.16 GRADING
A. General: Uniformly grade areas to a smooth surface, free of irregular surface changes. Comply
with compaction requirements and grade to cross sections, lines, and elevations indicated.
1. Provide a smooth transition between adjacent existing grades and new grades.
2. Cut out soft spots, fill low spots, and trim high s..^ts to comply with required surface
tolerances.
Site Rough Grading: 'Slope grades to directwater awayfrombuildings and to prevent ponding.
Finish subgrades to required elevations within the following 'tolerances:
1. Turf or Unpaved Areas Plus or minus 1 'inch .
2. Walks: Plus or minus 1 inch
3. Pavements: Plus or minus 1/2 inch
C. Grading inside Building Lines: Finish subgrade to a tolerance of 1/2 inch when tested with a
10-foot straightedge.
A. Subdrainage Pipe: Specified in Division 33 Section "Subdrainage."
•
Subsurface Drain: Place -subsurface drainage geotextile'aroui d periinetthfsubdraina e treneh.
Place a 6-inch course of tilterrmatetial on subsurface drainage geoteztile toi'support.subdrainage
pipe.: Encase subdrainage pipe in a Minn-nun-1 ot 12 inches of f..filter.:material
,:compacted layers6 inches thick, and wrap in subsurface_drainagegeotextile;.o}verlapping.sides
and ends at least6:inches'
1. Compact each filter material layer to 85 percent of maximum dry unit weight according
to ASTM D 698.
EARTH MOVING
312000 - 9
2,
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
Place and compact impervious fill over drainage backfill in 6-inch thick compacted
layers to final subgrade.
3.18 SUBBASE AND BASE COURSES UNDER PAVEMENTS AND WALKS
A. Place subbase course and base course on subgrades free of mud, frost, snow,, or ice.
B. On prepared subgrade, place subbase course and base course under pavements and walks as
follows:
1. Place base course material over subbase course under hot -mix asphalt pavement.
2. Shape subbase course and base course to required crown elevations and cross -slope
grades.
3. Place subbase course and base course 6 inches or less in compacted thickness in a single
layer.
4. Place subbase course and base course that exceeds 6 inches in compacted thickness in
layers .of equal thickness, with no compacted layer more than 6 inches thick or less than 3
inches thick.
5. Compact subbase course and base course at optimum moisture content to required grades,
lines, cross sections, and thickness to not less than 95 percent of maximum dry unit
weight according to ASTM D 698.
3.19 FIELD QUALITY CONTROL
A. Special Inspections: Owner will engage a qualified special _inspector to perform the following
special inspections:
Determine prior to placement of 'fill that site. has, been prepared in compliance with
requirements.
Determine that fill. material and`maximum lift thickness, comply with requirements:
'Determine, at the required frequency, that in -place density of compacted fill` complies
with requirements:
Testing Agency: Owner will, engage a qualified geotechnical engineering testing agency to
,perform tests and inspections.: _
flow, testing,agency :to mspeLt and:: test subgrades and.each fill _or backfill layer. Proceed wit
subsequent 'earth,moving only after test results for previously completed work comply with
requirements. '
Footini;Subgrade: At footing subgrades; at least one test of each soil straturn will. be:perfonried
to verity design- bearing capaeities., Subsequent 'verification and approval -of other.. tooting;
subgrades may be based „on a visual 'comparison' of subgrade with6tested subgrade .-when::
.approved by 'Architect.
Testing agency will test compaction of soils in place according to ASTM D.1556,
ASTM D 2167, ASTM D 2922, and ASTM D 2937, as applicable. Tests will be performed at
the following locations and frequencies:
EARTH MOVING
312000 - 10
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
1. Equalization Tank Area: At subgrade and at each compacted fill and backfill layer, at
least one test for every 2000 sq. ft. or less of area, but in no case fewer than two tests.
2. Trench Backfill: At each compacted initial and fmal backfill layer, at least one test for
every 150 feet or less of trench length, but no fewer than two tests.
F. When testing agency reports that subgrades, fills, or backfills have not achieved degree of
compaction specified, scarify and moisten or aerate, or remove and replace soil materials to
depth required; recompact and retest until specified compaction is obtained.
3.20 PROTECTION
A. Protecting Graded Areas: Protect newly graded areas from traffic, freezing, and erosion. Keep
free of trash and debris.
B. Repair and reestablish grades to specified tolerances where completed or partially completed
surfaces become eroded, rutted, settled, or where they lose compaction due to subsequent
construction operations or weather conditions.
1. Scarify or remove and replace soil material to depth as directed by Architect; reshape and
recompact.
C. Where settling occurs before Project correction period elapses, remove finished surfacing,
backfill with additional soil material, compact, and reconstruct surfacing.
1. Restore appearance, quality, and condition of finished surfacing to match adjacent work,
and eliminate evidence of restoration to greatest extent possible.
3.21 DISPOSAL OF SURPLUS AND WASTE MATERIALS
A. Remove surplus satisfactory soil and wastematerials, including unsatisfactory soil, trash, and
debris, and legally dispose of diem off Owner's property.
B. Transport surplus satisfactory soil to designated storage areas on Owner's property. Stockpile or
spread soil as directed by Engineer.
1. Remove waste materials, including unsatisfactory soil; trash, and debris, and legally
dispose of them off Owner's.property,
END OF SECTION 312000
EARTH MOVING
312000 - 11
Wastewater `freattnent Flew l3qunlization Tanis: Additions
Campboll Sony Sttpply �otnpat}y
Macon, -North Corolinn
SECTION 3123.19='DEWATERING
PART 1 = GENERAL
RELATED DOCUMENTS
Drawings and generalprovisionsof the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section,
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1,2 SUMMARY
A, Section includes construction dewatering,
B. Related Sections;
1. Division 31 Section "Earth Moving" for excavating, backfilling, site grading, and for site
utilities,
2, Division 33 Section "Subdrainage" for permanent foundation wall, underfloor, and
footing drainage.
1.3 PERFORMANCE REQUIREMENTS
A. Dewatering Performance: Design, furnish, install, test, operate, monitor, and maintain
dewatering system of sufficient scope, size, and capacity to control hydrostatic pressures and to.
lower, control, remove, and dispose of ground water and;perinit exeavation and construction to
proceed on dry, stable subgrades.
.1 Continuously :monitor and maintain dewatering operations to ensure erosion control,
stability of excavations and constructed slopes, that excavation does not flood, and .that "`:
damage to subgrades and,permanent structures is: prevented.
2. Prevent surface:water from entering excavations by grading; dikes,'or other means.;
3. Accomplish dewatering without damaging existing 'buildings; structures, and site
improvements adjacent to excavation.
4 Remove dewatering system when no longer required for construction.
SUBMITTALS':.
Shop Drawings: For dewatering systein. Show"arrangement, locations;: and details of wells and
-'well points; locations of risers, headers; filters, pumps, ; power- units, ".and, discharge lines; and
means of discharge, control of sediment, and disposal of
UALITY ASSURANCE
` Instaher'Qualifications An experienced installer that has specialized "in design of'dewatering`
systems and dewatering work.
DEWATERING
312319 -.1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
B. Regulatory Requirements: Comply with governing EPA notification regulations before
beginning dewatering. Comply with hauling and disposal regulations of authorities having
jurisdiction.
C. Preinstallation Conference: Conduct conference at location determined by owner.
1. Review methods and procedures related to dewatering including, but not limited to, the
following:
a. Inspection and discussion of condition of site to be dewatered including
coordination with temporary erosion control measures and temporary controls and
protections.
b. Geotechnical report.
c. Proposed site clearing and excavations.
d. Existing utilities and subsurface conditions.
e. Coordination for interruption, shutoff, capping, and continuation of utility services.
f. Construction schedule. Verify availability of Installer's personnel, equipment, and
facilities needed to make progress and avoid delays.
g. Testing and monitoring of dewatering system.
1.6 PROJECT CONDITIONS
A. Interruption of Existing Utilities: Do not interrupt any utility serving facilities occupied by
Owner or others unless permitted under the following conditions and then only after arranging
to provide temporary utility according to requirements indicated:
1. Notify Owner no fewer than two days in advance of proposed interruption of utility.
2. Do not proceed with interruptionof utility without Owner's written permission.
B. Project -Site Information: A geotechnical report has been prepared for this Project and is
available for information only. The opinions expressed in this report are those of geotechnical
engineer and represent interpretations of subsoil conditions, tests, and results of analyses
conducted by geotechnical engineer. Owner will not be responsible for interpretations or
conclusions drawn from this data.
C.
1. Make additional test borings and conduct other exploratory operations necessary for
dewatering.
The geotechnical report; is included elsewhere inthe specifications.
Survey Work: Engage a qualified land surveyor or professional engineer to survey adjacent
existing buildings, structures; and site improvements, establishing exact elevations at fixed
:,,points to act as benchmarks:- Clearly identify and record existing. elevations.'
During dewatering, regularly resurvey-benclunarks, • maintaining 'an accurate 'log of
surveyed.elevations for comparison with original elevations..Promptly notify Architect if
changes in elevations occur, or if cracks, sags,. or;other damage is evident' -in. adjacent
coRStiuctron.. - - ..
DEWATERING
312319 - 2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
PART 2 - PRODUCTS (Not Used)
PART 3 - EXECUTION
3.1 PREPARATION
A. Protect structures, utilities, sidewalks, pavements, and other facilities from damage caused by
settlement, lateral movement, undermining, washout, and other hazards created by dewatering
operations.
1. Prevent surface water and subsurface or ground water from entering excavations, from
ponding on prepared subgrades, and from flooding site and surrounding area.
2. Protect subgrades and foundation soils from softening and damage by rain or water
accumulation..
B. Install dewatering system to ensure minimum interference with roads, streets, walks, and other
adjacent occupied and used facilities.
1. Do not close or obstruct streets, walks, or other adjacent occupied or used facilities
without permission from Owner and authorities having jurisdiction. Provide alternate
routes around closed or obstructed traffic ways if required by authorities having
jurisdiction.
C. Provide temporary grading to facilitate dewatering and control of surface water.
D. Monitor dewatering systems continuously.
Promptly repair damages to adjacent facilities caused by dewatering.
Protect and maintain temporary' erosion and sedimentation controls -during dewatering
operations.
3.2 INSTALLATION
Install .dewatering.system. •utilizing.wells, well points, or similar. methods. complete -with -pump.
. equipment standby power and •pumps; filter, material. gradation,'. valves, appurtenances,. water
•
•
disposal; and.surface-water controls.
1_. Space well points or wells at intervals required to provide sufficient dewatering.
::Use filters or other means to prevent, pumping of fine sands or silts from the subsurface:.
efore'ezcavating below ground -water level, place system==into 'operation to. tower 'water
. specified ' levels„ . Operate: system continuously until drains, sewers,',and-structures have been,_
,Construc-tedand till materials have been placed or until.dew;ateringis no.longer required:
Provide` an- adequate system to lower and control ground water' to permit excavation,-
construction of structures, and placement of fill materialson dry subgrades. Install sufficient
dewatering equipment to drain water -bearing strata above and below bottom of foundations,
drains, sewers, and other excavations.
DEWATERING
312319 - 3
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
1. Do not permit open -sump pumping that leads to loss of fines, soil piping, subgrade
softening, and slope instability.
D. Reduce hydrostatic head in water -bearing strata below subgrade elevations of foundations,
drains, sewers, and other excavations.
1. Maintain piezometric water level a minimum of 24 inches below surface of excavation.
E. Dispose of water removed by dewatering in a manner that avoids endangering public health,
property, and portions of work under construction or completed. Dispose of water and sediment
in a manner that avoids inconvenience to others. Provide sumps, sedimentation tanks, and other
flow -control devices as required by authorities having jurisdiction.
F. Provide standby equipment on site, installed and available for immediate operation, to maintain
dewatering on continuous basis if any part of system becomes inadequate or fails. If dewatering
requirements are not satisfied due to inadequacy or failure of dewatering system, restore
damaged structures and foundation soils at no additional expense to Owner.
1. Remove dewatering system from Project site on completion of dewatering. Plug or fill
well holes with sand or cut off and cap wells a minimum of 36 inches below overlying
construction.
G. Damages: Promptly repair damages to adjacent facilities caused by dewatering operations.
3.3 FIELD QUALITY CONTROL
A. Observation Wells: Provide, take measurements, and maintain at least the minimum number of
observation wells or piezonieters indicated; additional observation wells may be required by
authorities having jurisdiction:
1. Observe and record daily elevation of ground water and piezometric water levels in
observation wells.
2. Repair or replace, within 24 hours, observation wells that become inactive, 'damaged, or
destroyed. In areas where observation wells are not functioning properly, suspend
construction activities until reliable observations can be made. Add or removewater
from observation -well risers to demonstrate that observation wells are functioning
properly.
3. Fill observation wells, remove piezometers, and fill holes when dewatering is completed.-
B. Provide continual observation to ensure that subsurface soils are not being removed by the
dewatering operation.
END OF SECTION 312319
DEWATERING 312319-4
Wastewater Treatment Flaw Equalization Tank Additions
Campbell SAnp Company
MMMton, North Cnrolintl
SECTION 323113 = GRAIN UM( FENCES AND GATES
• PART 1 = GENE
1.1 RELATED DOCUMENTS -
A. Drawings .and general provisions of the Contract, Including General
Conditions and Division 01 Speeifleation Sections, apply to this Section.
12 SUMMARY
A. Section. Includes:
1. Chain=link fences,
2; Gates: swing.
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and ,Supplementary
1.3 PERFORMANCE REQUIREMENTS.
A. Delegated Design: Design chain -link fences and gates, including comprehensive engineering
analysis by a qualified professional engineer, using performance requirements and design
criteria indicated.
B. • Structural Performance: Chain -link fence and gate framework shall withstand the effects of
gravity loads and the following loads and stresses within limits and under conditions indicated
according .to ASCE/SEI 7:
1. Minimum Post Size: Determine according to ASTM F 1043 for framework up to 12_ feet
high, and post spacing not to exceed 10 feet for galvanized schedule 40 steel pipe.
1.4 SUBMITTALS
D.
Product Data:: For each type of product indicated. Include construction details, material,
descriptions, dimensions of individual components and profiles, andfinishes for chain -link
fences and "gates.
1. Fence and gate posts, rails,and fittings.
2. Chain -link fabric; reinforcements; and attachments.
Accessories: Barbed'wire. =
:Gates and hardware.
!roduct Certificates: For each type:of chain -link fence; and gate; from manufacturer.
-Product Test Reports: For fraining strength according to ASTM F-1043.
Field quality -control reports:
CHAIN LINK FENCES AND GATES
323113.- 1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Company
Maxton, North Carolina
1.5 QUALITY ASSURANCE
1.6 PROJECT CONDITIONS
A. Field Measurements: Verify layout information for chain -link fences and gates shown on
Drawings in relation to property survey and existing structures. Verify dimensions by field
measurements.
1.7 WARRANTY
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or
replace components of chain -link fences and gates that fail in materials or workmanship within
specified warranty period.
1. Failures include, but are not limited to, the following:
a. Deterioration of metals, metal finishes, and other materials beyond normal
weathering.
Warranty Period:. Five years from date of Substantial Completion.
PART 2 - PRODUCTS
2.1 CHAIN -LINK FENCE FABRIC
A. General: Provide fabric in one-piece heights measured between top. and bottom of outer edge of
selvage knuckle or twist. . Comply with CLFMI Product Manual and with requirements
indicated below:
1. Fabric -Height: As indicated on Drawings.
2. Aluminum Wire Fabric: ASTM F 1183, with mill finish, and wire diameter of 0.148
inch.
a. Mesh Size: 2 inches.
Selvage :Knuckled at both selvages
FENCE FRAMING_
.: Posts and. Rails:' Comply, with ASTM F 1043 for .framing; including. i°ails+.braces,:: and:: line;
terminal and corner posts:.:Provide ntemliers with minimum, dimensions andwall thickiiess
according toASTM- F 1043based on the`following:
•
1. Fence Height: As indicated on Drawings
2. Light Industrial Strength: Material [Group IC-L, round steel pipe, electric -resistance -
welded pipe] [Group II-L, roll -formed steel C-section shapes] [Group III-L, hot -rolled H-
beam shapes] [Group IV, Alternative Design].
CHAIN LINK FENCES AND GATES
323113 -2
Wastewater Treatment Flow Equalization Tank Additions.
Campbell Soup Company
Maxton, North Carolina
a. Line Post: 2.375 inches in diameter.
b. End, Corner and Pull Post: 4.0 inches in diameter.
3. Horizontal Framework Members: top and bottom rails complying with ASTM F 1043.
a. Top Rail: 1.66 inches in diameter.
4. Brace Rails: Comply with ASTM F 1043.
5. Metallic Coating for Steel Framing:
a. Type A, consisting of not less than minimum 2.0-oz./sq. ft. average zinc coating
per ASTM A 123/A 123M or 4.0-oz./sq. ft. zinc coating per
ASTM A 653/A 653M.
2.3 TENSION WIRE
A. Metallic -Coated Steel Wire: 0.177-inch diameter, marcelled tension wire complying with
ASTM A 817 and ASTM A 824, with the following metallic coating:
1. Type I, aluminum coated (aluminized).
2.4 SWING GATES •
A. General: Comply with ASTM F 900 for gateposts and double swing gate types
C.
Gate Leaf Width: As indicated.
2 Gate Fabric Height: As. indicated...
Pipe and Tubing:
1 Zinc -Coated Steel: Comply with ASTM F 1043 and ASTM F 1083; protective coating
and finish to match fence framing:
Frame Comer Construction: Welded or assembled with corner fittings.
Hardware:
Hinges:. 360--degree inward and outward swing.:
Latches permitting operation' from both sides` o
accessible from both sides of gate.
2.5 FITTINGS:
A..enet•�al Coiriply with ASTMVI=F626.;
B. Post Caps: 'Provide for each post:
gate with provision for -_padlocking •
1. Provide line post caps with loop to receive tension wire or top rail.
CHAIN LINK FENCES AND GATES
323113 -3
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Company
Maxton, North Carolina
C. Rail and Brace Ends: For each gate, corner, pull, and end post.
D. Rail Fittings: Provide the following:
1.
Top Rail Sleeves: Pressed -steel or round -steel tubing not less than 6 inches long.
Rail Clamps: Line and corner boulevard clamps for connecting rails in the fence line -to -
line posts.
E. Tension and Brace Bands: Pressed steel.
F. Tension Bars: Steel, length not less than 2 inches shorter than full height of chain -link fabric.
Provide one bar for each gate and end post, and two for each corner and pull post, unless fabric
is integrally woven into post.
G. Truss Rod Assemblies: Steel, hot -dip galvanized after threading rod and turnbuckle or other
means of adjustment.
H. Barbed Wire Arms: Pressed steel or cast iron with clips, slots, or other means for attaching
strands of barbed wire, integral with post cap; for each post unless otherwise indicated, and as
follows:
1. Provide line posts with arms that accommodate top rail or tension wire.
2. Provide corner arms at fence corner posts, unless extended posts are indicated.
3. Type I, single slanted ann.
4. Type II, single vertical arm.
5. Type III, V-shaped arm.
6. Type IV, A -shaped arm.
I. Tie Wires, Clips, and Fasteners: According to ASTM F 626.
1. Standard Round Wire Ties: For attaching chain -link fabric to posts, rails, and frames,
complying with the following:
a. Hot -Dip Galvanized Steel: 0.106-inch diameter wire; galvanized coating thickness
matching coating thickness of chain -link fence fabric.
J. Finish:
1. Metallic Coating for Pressed Steel or Cast Iron: Not less than .1.2 oz: isq. ft. zinc.`
Aluminum: Mill finish.
BARBED WIRE
• A. 'Steel Barbed Wire: Comply with ASTM A 121, for .two -strand barbed wire,: 0:099 inch
diameter line wire with 0.080-inch diameter,, four -point round barbs spaced not more .than 5
inches o.c. -
1. Zinc Coating: Type Z, Class 3.
CHAIN LINK FENCES AND GATES
323113 -4
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Company
Maxton, North Carolina
2.7 GROUT AND ANCHORING CEMENT
A. Nonshrink, Nonmetallic Grout: Premixed, factory -packaged, nonstaining, noncorrosive,
nongaseous grout complying with ASTM C 1107. Provide grout, recommended in writing by
manufacturer, for exterior applications.
B. Erosion -Resistant Anchoring Cement: Factory -packaged, nonshrink,nonstaining, hydraulic -
controlled expansion cement formulation for mixing with potable water at. Project site to create
pourable anchoring, patching, and grouting compound. Provide formulation that is resistant to
erosion from water exposure without needing protection by a sealer or waterproof coating and
that is recommended in writing by manufacturer, for exterior applications.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and conditions, with Installer present, for compliance with requirements forsite
clearing, earthwork, pavement work, and other conditions affecting performance of the Work.
1. Do not begin installation before final grading is completed unless otherwise permitted by
Engineer.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2. PREPARATION
Stake locations of fence lines, gates, and terminal posts. Do.not exceed .intervals.of 500 feet or
lineof sight between stakes. Indicate locations of utilities, lawn sprinkler system, underground
structures, benchmarks, and: property monuments:,
3.3 , INSTALLATION, GENERAL
A.
Install chain -link fencing
indicated.. -
to comply with ASTM F.567. and more stringent requirements
Install fencing on established boundary:.lines inside property line.
•CHAIN-LINK'FENCE INSTALLATION.
Post Excavation Drill or hand -excavate holes.for posts to diameters .and.spacings
frni, uudisturbedsoil.
-. - Post. Setting:-. Set posts in concrete. at indicated spacing into eirm, .uiidistui-bed:soil.
Verify that posts are set plumb, aligned, and at correct height and spacing, and hold in
position during setting with concrete or mechanical devices.
CHAIN LINK FENCES AND GATES
323113 - 5
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Company
Maxton, North Carolina
2. Concrete Fill: Place concrete around posts to dimensions indicated and vibrate or tamp
for consolidation. Protect aboveground portion of posts from concrete splatter.
a. Concealed Concrete: Top 2 inches below grade to allow covering with surface
material.
C. Terminal Posts: Locate terminal end, corner, and gate posts per ASTM F 567 and terminal pull
posts at changes in horizontal or vertical alignment of 15 degrees or more.
D. Line Posts: Space line posts uniformly at 10 feet o.c.
E. Post Bracing and Intermediate Rails: Install according to ASTM F 567, maintaining plumb
position and alignment of fencing. Diagonally brace terminal posts to adjacent line posts with
truss rods and turnbuckles. Install braces at end and gate posts and at both sides of corner and
pull posts.
1. Locate horizontal braces at midheight of fabric 72 inches or higher, on fences with top
rail and at two -third fabric height on fences without top rail. Install so posts are plumb
when diagonal rod is under proper tension.
F. Tension Wire: Install according to ASTM F 567, maintaining plumb position and alignment of
fencing. Pull wire taut, without sags. Fasten fabric to tension wire with 0.120-inch diameter
hog rings of same material and finish as fabric wire, spaced a maximum of 24 inches o.c.
Install tension wire in locations indicated before stretching fabric.' Provide horizontal tension
wire at the following locations:
Extended along bottom. of fence fabric. Install bottom tension wire within 6 inches of
bottom of fabric and tieto each post With not less than same diameter and type of Wire.
Top Rail: Install according. to ASTM F 567, 'maintaining plumb position and alignment of
fencing. Run rail continuously through line post caps, bending to radius for curved runs and
terminating into rail end attached to posts or post caps fabricated. to receive rail at terminal
posts. Provide expansion couplings as recommended in writingby fencing manufacturer.
Intermediate and Bottom Rails: Install and secure to posts with fittings.
I. Chain -Link Fabric: Apply fabric to outside of enclosing framework. Leave 1 inch between
finish grade or surface and:bottomselvage unless othenvise indicated Pull fabric taut and tie to:
'posts, rails, and tension. wires-.; - Anchor to: framework so -.fabric .remains under tension after_
pulling: force is released:
Tension or Stretcher Bars: Thread' through fabric and secure to end, corner, pull, and gate posts
with tension.bands spaced not more'than 15 inches :o c
Wires: Use wire of proper length to finelysecure'fabric,to'line`posts -and rails.: Attach _wire
at one end to;chain`-link fabric_ wrap wire around post a minimum`of:ISO degrees and attacli;.,
other end' chain -link fabric.:per ASTM F 626., Bend'rends: of wire. to, minimize. -hazard•
•
individuals and'clothing
1. Maximum Spacing: Tie fabric to line posts at 12 inches o.c. and to braces at 24 inches
o.c.
CHAIN LINK FENCES AND GATES
323113 -6
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Company
Maxton, North Carolina
L. Fasteners: Install nuts for tension bands and carriage bolts on the side of the fence opposite the
fabric side.
M. Barbed Wire: Install barbed wire uniformly spaced as indicated on Drawings. Pull wire taut,
install securely to extension arms, and secure to end post or terminal arms.
3.5 GATE INSTALLATION
A. Install gates according to manufacturer's written instructions, level, plumb, and secure for full
opening without interference. Attach fabric as for fencing. Attach hardware using tamper -
resistant or concealed means. Install ground -set items in concrete for anchorage. Adjust
hardware for smooth operation and lubricate where necessary.
3.6 - ADJUSTING
A. Gates: Adjust gates to operate smoothly, easily, and quietly, free of binding, warp, excessive
deflection, distortion, nonalignment, misplacement, disruption, or malfunction, throughout
entire operational range. Confirm that latches and locks engage accurately and securely without
forcing or binding.
END OF SECTION 323113
CHAIN LINK FENCES AND GATES
323113 - 7
Wastewater Treatment Flow Equalization Tank Addition§
Cadipbell Soup Supply Addition§
Magton, North Carolina
SECTION 334600 = SUUDNAINAGE
,,.�'' 1� C ARolf efe
•
S
5
PART 1 = GENERAL
1.1 RELATED DOCUMENTS
A, Drawings and general pravi§ion§ of the Contract, including General and Supplementary
Condition§ and Divl§ion 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes subdrainage systems for the following:
1, Foundations.
1.3 DEFINITIONS_
A. HDPE: High -density polyethylene plastic.
B. PE: Polyethylene plastic.
C. Subdrainagc: Drainage system that collects and removes subsurface or seepage water.
1.4 SUBMITTALS
A. Product Data: For the following:
1. Perforated -wall pipe and fittings.
2. Solid -wall pipe and fittings.
3. Geotextile filter fabrics.
PART 2 -. PRODUCTS
2.1 MANUFACTURERS
In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
1. Available Manufacturers: Subject to compliance with requirements, manufacturers.
offering products that may be incorporated into the Work include, but are not limited to,
manufacturers specified.
2. Manufacturers: Subject to compliance with requirements, provide products by one of the
manufacturers specified.
SUBDRAINAGE 334600 - 1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Additions
Maxton, North Carolina
PIPING MATERIALS
A. Refer to the "Piping Applications" Article in Part 3 for applications of pipe, tube, fitting, and
joining materials.
2.3 PERFORATED -WALL PIPES AND FITTINGS
Perforated PE. Pipe and Fittings:
1. NPS 8 and Larger: ASTIvI F 667; AASHTO M 252, Type CP; or AASHTO M 294,
Type CP; corrugated; for coupled joints.
2. Couplings: Manufacturer's standard, band type.
2.4 SOLID -WALL PIPES AND FITTINGS
A. PEI Drainage Tubing and Fittings: AASHTO M•252, Type S, corrugated, with smooth .
waterway, for coupled joints:
1. Couplings: AASHTO M 252, corrugated, band type, matching tubing and fittings.
B. PE Pipe and Fittings: AASHTO M 294, Type S, corrugated, with smooth waterway;_ for
coupled joints.
1. Couplings: AASHTO M 294, corrugated, band type, matching tubing and fittings.
SOIL MATERIALS
- Backfill; drainage course, impervious fill, and satisfactory., soil
Division 31 Section "Earth Moving."
GEOTEXTILE-FILTER FABRICS
Description: Fabric of PP- or polyester fibers or combination of both, with flow rate range from
110 to 330 gpm/sq. ft. when tested according .to. ASTM D 4491.:
Structure Type: Nonwoven, needle -punched continuous filament.
Style(s);' Flat..
PART 3' - EXECUTIO
XAMINATION:
''Examine -surfaces and' areas for suitable .conditions where -subdrainage, systems 'are. toi-be •
installed.._ ' • .
SUBDRAINAGE
334600 - 2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Additions
Maxton, North Carolina
B. If subdrainage is required for landscaping, locate and mark existing utilities, underground
structures, and aboveground obstructions before beginning installation and avoid disruption and
damage of services.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 EARTHWORK
A. Excavating, trenching, and backfilling are specified in Division 31 Section "Earth Moving."
3.3 PIPING APPLICATIONS
A. Underground Subdrainage Piping:
1. Perforated PE pipe and fittings, couplings, and coupled joints.
B. Header Piping:
1. PE drainage tubing and fittings, couplings, and coupled joints.
3.4 FOUNDATION DRAINAGE INSTALLATION
A. Place impervious fill material on subgrade adjacent to bottom of footing after concrete footing
forms have been removed. Place and compact impervious fill to dimensions indicated, but not
less than 6 inches deep and 12 inches wide.
B. Place impervious fill on subgrade adjacent to bottom of footing and compact to dimensions
indicated, but not less than 6 inches deep and 12 inches wide after concrete footing forms have
been removed.
C. Lay flat -style geotextile filter fabric in trench and overlap trench sides.
D. Place supporting layer of drainage course over compacted subgrade and geotextile filter fabric,
to compacted depth of not less than 4.inches.
• E. Install drainage piping as. indicated in Part 3 "Piping Installation" Article for. • foundation
subdrainage.
- F. Add drainage course to width of at least 6 inches on side away from wall and to top of pipe to
perform tests.
G. After satisfactory testing, cover drainage piping to width of at.least 6-inches offside away:fi�om
footing and above top of -pipe as indicated on the plans.
Install drainage course and wrap top of drainage course with flat -style geotextile filter fabric.
SUBDRAINAGE 3346.00 - 3
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Additions
lblaxton, North Carolina
I. Place initial backfill material over compacted drainage course . Place material in loose -depth
layers not exceeding 6 inches. Thoroughly compact each layer. Final backfill to fmish
elevations and slope away from building.
3.5 PIPING. INSTALLATION
Install piping beginning at low points of system, true to grades and al bg,nment indicated, with
unbroken continuity of invert. Bed piping with full bearing in filtering material. Install gaskets,
seals, sleeves, and couplings according to manufacturer's written instructions and other
requirements indicated.
1. Foundation Subdrainage: Install piping pitched down in direction of flow, at a minimum
slope as indicated on the plans.
2. Lay perforated pipe with perforations down.
3. Excavate recesses in trench bottom for bell ends of pipe. Lay pipe with bells facing
upslope and with spigot end entered fully into adjacent bell.
B. Use increasers, reducers, and couplings made for different sizes or materials of pipes and
fittings being connected. Reduction of pipe size in direction of flow is prohibited.
C. Install PE piping according to ASTM D 2321.
PIPE JOINT CONSTRUCTION
A Join PE pipe; tubing, and fittings with couplings forsoil-tight joints according to AASHTO's
"Standard Specifications for Highway Bridges," : Division II, Section 26.4.2.4,. "Joint
Properties."
B. Join perforated, PE pipe and fittings with couplings for soil -tight joints according to AASHTO's
"Standard Specifications for Highway Bridges," Division II, Section 26.4.2.4,. "Joint
Properties"; or according to ASTM D 2321.
3.7 CLEANOUT INSTALLATION
A.
Cleanouts for FoundationSubdrainage:
Install cleanouts from' piping to grade. Locate cleanouts at begiruring ofpiping -run and at
changes':in direction.: Install tittings'so cleanouts open -in direction of flow in piping.; -
:In nonvehicular-traffic areas, use NPS 6 PVC pipe_,and fittings for,piping,branch.fittings-.
and ; riser extensions to cleanout. • Set cleanout -frames and covers _ in a cast -in -place
concrete anchor 12 by 12 by 4 inches in depth,_ Set top of cleanout plug. 1-4ich-.above
grade.
CONNECTIONS
Drawings indicate general arrangement of piping, fittings, and specialties.
SUBDRAINAGE
334600 - 4
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Additions
Maxton, North Carolina
3.9 IDENTIFICATION
A. Materials and their installation are specified in Division 31 Section "Earth Moving." Arrange
for installation of green warning tapes directly over piping.
Install PE warning tape or detectable warning tape over ferrous piping.
Install detectable warning tape over nonferrous piping and over edges of underground
structures. .
3.10 FIELD QUALITY CONTROL
A. Testing: After installing drainage course to top of piping, test drain piping with water to ensure
free flow before backfilling. Remove obstructions, replace damaged components, and repeat
test until results are satisfactory.
3.11 CLEANING
A. Clear interior of installed piping and structures of dirt and other superfluous material as work
progresses. Maintain swab or drag in piping and pull past each joint as it is completed. Place
plugs in ends of uncompleted pipe at end of each day or when work stops.
END OF SECTION 334600
SUBDRAINAGE
334600 - 5
Wastawater TTaatment Flow Equalization Tank Ad ition§
Campbell Soup Supply Company
Marton, North Carolina
SECTION 02270 = EROSION AND SEDIMENTATION CONTROL
PART 1 = GENERAL
1.1 RELATED DOCUMENTS
i=_
1®hil9
A, Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Speeifcation Sections, apply to this Seetion.
1,2 SUMMARY
A. The work includes all measures necessary to effectively control erosion on the construction
site and prevent sediment -laden run-off from leaving the construction site.
1.3 SUBMITTALS
A. Provide shop drawings per Division 1.
1.4 CONTRACTOR'S RESPONSIBILITY:
A. The Owner has submitted an erosion control plan to the proper authority and received a permit
which is included in these specifications following this section. The Contractor agrees to all of
the conditions of the permit and the Contractor shall be responsible for prevention of damage
to properties outside the construction limits from siltation due to construction of the project.
The Contractor will assume all responsibilities to the affected property owners for correction
of damages which may occur. The Contractor further agrees to assume all responsibilities
for all fines or damages accessed against the Owner by any regulatory agency or individual due
to lack of proper erosion and sediment control during construction. The Owner reserves the
right to withhold a portion of the Contractor's payment requests sufficient to pay the
assessments.
1.5 MINIMUM AREAS TO BE DISTURBED:
A. Only those areas necessary for timely and proper completion of the project shall be
stripped of native vegetation.
B. No land disturbing activity shall be permitted in proximity to a natural watercourse
without a buffer zone along the margin of the watercourse of sufficient width to confine
visible siltation within the 25 percent of the buffer zone nearer the land disturbing
activity.
C. The angle for graded slopes and fills shall be no greater than the angle which can be
retained by vegetative cover or other adequate erosion control devices or structures.
Slopes left exposed will, within 30 working days of completion of any phase of grading,
EROSION AND SEDIMENTATION CONTROL
02270-1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
be planted or otherwise provided with ground cover, devices, or structures sufficient to
restrain erosion.
D. Whenever land disturbing activity is undertaken on a tract comprising more than one
acre, if more than one contiguous acre is uncovered, a ground cover sufficient to restrain
erosion must be planted or otherwise provided within 15 working days on that portion of
the tract upon which further active construction is not being undertaken.
PART 2 — PRODUCTS
2.1 GENERAL
A. Provide products as detailed on the plans and within the specifications.
PART 3 — EXECUTION
3.1 INSTALLATION
A. Any accepted erosion sedimentation control measures may be used, at the Contractor's
option, including and in addition to specific measures prescribed in the project plans and
elsewhere in these specifications. Methods which may be used include, but are not
limited to, vegetation, berms, silt fences or silt basins. The Contractor shall program and
submit to the Engineer prior to beginning construction an erosion control schedule
outlining measures to be taken for positive control of erosion and sedimentation during
construction. All devices (silt fences, silt basins, etc.) for sediment control shall be
constructed prior to beginning clearing and grubbing on the site.
B. All devices for sediment control shall be maintained in proper working order for the
duration of the project.
C. Clearing and grubbing shall be scheduled and performed in such a manner that
subsequent grading operation and erosion control practices can follow immediately
thereafter. Excavation,.borrow, and embankment operations will b.e conducted such that
cuts and fills -will be completed to final grades in a continuous operation. All
- construction areas not otherwise protected shall be planted with permanent vegetative
cover in accordance with Section '02930 (Establishing Vegetation) of the Specifications •
within 21 .working days after completion of active construction.
D. If any earthwork is to be suspended for any reason whatsoever for longer than 30 calendar •
days, the areas involved shall be seeded with temporary vegetative cover or otherwise
protected against excessive erosion during the suspension period: Suspension of work in
any area of operation does not relieve the Contractor of the responsibility for the control
of erosion in that area.
EROSION AND SEDIMENTATION CONTROL 02270-2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
E. Near the completion of the project or upon instruction by the Engineer, the Contractor
shall dismantle and remove silt fences and fill silt basins used for sediment control during
construction and dress up and seed the area to give a pleasing appearance.
3.2 ADDITIONAL MEASURES:
If the Engineer determines that significant sedimentation is occurring as a result of activity on
the construction site despite the application and maintenance of prescribed protective
measures, the Engineer may require the Contractor to take additional protective measures.
3.3 DUST CONTROL:
A. The Contractor shall control dust throughout the life of the project within the project area
and at all other areas affected by the construction of the project, including, but not
specifically limited to, unpaved secondary roads, haul roads, access roads, disposal sites,
borrow and material sources, and production sites. Dust control shall not be considered
effective where the amount of dust creates a potential or actual unsafe condition, public
nuisance, or condition endangering the value, utility, or appearance of any property.
B. The Contractor will not be directly compensated for any dust control measures necessary,
as this work will be considered incidental to the work covered by'the. various contract
. items.
END OF SECTION 02270
EROSION AND SEDIMENTATION CONTROL
02270-3
Wastewater treatment Plow Equalization Tank Additions
Campbell Soup Supply Company
Marton, North Carolina
DIVISION 2 = SITE WORK
SECTION 02M30 = ESTABLISHING VEGETATION
PART 1= GENERAL
1.1 SUMMARY:
��00 Ea1144t1s,
+‘‘- C ARa/ 4rio
f h. k117$0,
tt&&He I#. ' ®
A. The work includes the seeding and grassing of the site where indicated and any other
grassed area which is disturbed by the Contractor's actions.
1,2 ORDER OF WORK:
A, Upon completion of any phase of grading, the Contractor shall seed for and begin
establishment of a vegetative cover within 30 days for all disturbed areas. If the
grading is completed during months when permanent vegetative covers cannot be
established, a temporary vegetative cover shall be provided until the conditions are
proper for establishment of the permanent cover.
1.3 ROADWAY SHOULDERS:
A. Where existing grassed roadway shoulders and lawns are disturbed by installation of
pipelines or other operations of the Contractor, they shall be repaired and reseeded.
Mulch shall be used where required for stabilization of repaired areas. Where topsoil
has previously been hauled in, it shall be restored by removal, stockpiling, and
replacing, or by hauling in new topsoil.
PART 2 - PRODUCTS
2.1 MATERIALS:
All materials shall be furnished by the Contractor from sources off the property.
A. Temporary Vegetative Cover:
(1) -Seeding: Seeding shall consist of one or more of the following:
Late Winter - Spring
Per Acre
Oats 50 lbs.
Winter Rye (Grain) 50.lbs.
Oats and 25 lbs.
Winter Rye (Grain):- - 25 lbs.
Summer Per Acre
Sudan Grass 35 - 45 lbs.
ESTABLISHING VEGETATION 02930-1
Wastewater treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
Brown Top Millet
Weeping Lovegrass
Late Summer/Early Winter
30 - 40 lbs.
4 - 6 lbs.
Per Acre
Winter Rye (Grain) 50 lbs.
Oats . 50 lbs.
Barley 30 - 40 °lbs.
Wheat 30 - 40 lbs.
All seed used shall have been tested not more than six (6) months prior to
seeding. The specifications provided with each container shall state the percent
purity, germination and number of noxious weed seed per pound.
(2) Fertilizer: Fertilizer shall be 8-8-8 grade, uniform in composition, free flowing
and suitable for application with approved equipment, delivered to the site in
bags or other convenient containers each fully labeled, conforming to the
applicable State fertilizer laws, and bearing the name and warranty of the
producer. If no soils test is taken, apply fertilizer at a rate of 20 lbs./1,000 sf.
(3)
Lime: Lime shall be ground limestone containing not less than 85% of total
carbonates and shall be grounded. to such fineness that at least 50% will pass
through a 100 mesh sieve and at least 90% will pass through a 20 mesh sieve.
If no soils test is taken, apply lime at a rate of 100 lbs./ 1,000. sf
(4) Mulch: Mulch shall be dry, unchopped, unweathered small grainstraw orhay
free of seeds of competing plants. Apply 1 to 2 tons/acre on all seeded areas.
All slopes with straw mulch. exceeding 3:1 slopes shall have an asphalt tack
applied at the rate of 225 gallons/acre. In areas of high pedestrian traffic, a
rapid setting tack shall be applied. Mulches other than straw, such as bark;
burlap, jute matting, wood fiber or others shall be installed as indicated on the
drawings: The Contractor . may use .alternate: mulches upon approval of the -
Engineer.
Maintenance: The. Contractor shall maintain the temporary vegetative ' -cover by_.
mowing, irrigation; repair of planting failures, or other necessary_ methods .for,
the duration :of the temporary cover.
er ilanent -Vegetative Cover:
Seeding: Seeding shall consist.of one or moreof the -following:-
September -, April 15
Winter=RYe (Grain) and 50 lbs.
Bermuda Grass (unhulled) 40 lbs.
Fescue 80 lbs.
ESTABLISHING VEGETATION
02930-2
(2)
Wastewater treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
April 15 - June
Bermuda Grass (hulled)
Fescue
July - August
Fescue and
Bermuda (hulled)
Per 1,000 Sq. Ft. Per Acre
0.5 - 0.75 lb. 30 lbs.
2 lb 80 lbs
Per 1,000 Sq. Ft. Per Acre
2 lb. 80 lbs.
0.5 - 0.75 Ib. 30 lbs.
All seed used shall have been tested not more than six (6) months prior to
seeding. The specifications provided with each container shall state the percent
purity, germination and number of noxious weed seed per pound.
Fertilizer: Fertilizer shall be 8-8-8 grade, uniform in composition, free flowing
and suitable for application with approved equipment, delivered to the site in
bags or other convenient containers each fully labeled, conforming to the
applicable State fertilizer laws, and bearing the name and warranty of the
producer. If no soils test is taken, apply fertilizer at a rate of 20 lbs./1,000 sf.
(3) Lime: Lime shall be ground limestone containing not less than 85% of total
carbonates and shall be grounded, to such .fineness that a least 50% will pass
through a 100 mesh sieve and at least 90% will pass through a 20 mesh sieve. . .
If no soils testis taken, apply lime at a rate of 100 lbs./1,000 sf
(4) Mulch: Mulch shall be dry, unchopped, unweathered small grain straw or hay
free ofseeds of competing plants. Apply 1 to 2 tons/acre on all seeded areas.
All slopes with straw mulch exceeding 3:1 slopes shall have an asphalt tack
applied at the rate of 225 gallons/acre. In areas of high pedestrian traffic, a
rapid setting tack shall be applied. Mulches other than straw, such as bark,
burlap, jute matting,' wood f ber or -others 'shall be installed as indicated, on the
drawings. The Contractor may use alternate mulches upon approval of the
Engineer.
Maintenance.:The Contiactor-:shall .inaintain:the permanent vegetativei.cover by..
mowing, irrigation, repair of planting failures, of other methods for the duration:._
of the project aid until' theproject is accepted by the Owner..
INSPECTION:AND TESTS:
The Engineer and Owner will hefurnished with duplicatecopies; of invoices :foi all
seed, fertilizer and lime Used on the project. The Contractor shall provide testsand/of.
test results at his expense if required by the Engineer
PART 3 - EXECUTION
3.1 PREPARATION OF PLANTING BED:
ESTABLISHING VEGETATION
02930-3
Wastewater treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
A. Equipment necessary for the proper preparation of the ground surface and for
handling all required materials shall be on hand, in good condition, and shall be
approved by the Engineer before the work is started.
B. Clearing: Prior to grading and tillage operations, the groundsurface shall be cleared
of all heavy vegetation, stumps, stones, roots, cable wire, grade stakes,` and any other
material which might hinder proper grading, tillage, or subsequent maintenance
operations.
C. Grading: Grades on the areas to be seeded shall be maintained in a true and even
condition, preventing the formation of depressions where water will stand. The
finished grades on the road shoulders shall conform to the slopes as required by the
North Carolina Department of Transportation.
D. Tillage: After the areas required to be seeded have been brought .to the grades shown
on the drawings; the areas shall be thoroughly tilled to a depth of at least 6 inches by
plowing, disking, harrowing, or other approved operations until the condition of the
soil is acceptable to the Owner. The work shall be performed only during periods
when beneficial results are likely to be obtained.
E. Applicationi of Fertilizer: Fertilizer shall be distributed uniformly -at the specified rate
on areas indicated to beseeded and shall be incorporated into the soil to a depth of=at
least 3 inches by .disking; harrowing, or other acceptable methods. The incorporation
of fertilizer- may be a part of the: tillage operation specified above:
F. Application ` of Lime Immediately following and simultaneously with the
incorporation of the fertilizer, lime shall be distributed uniformly at the specified rate,
and shall' be incorporated into the soil to a depth of at least 2 inches bydisking,
harrowing, or other acceptable methods. The' incorporation of the lime . with the
fertilizer may form a part of the tillage; operation specified above...
Application of Superphosphate: Immediately following and simultaneously with the
incorporation of the lime, superphosphate shall be distributed, uniformly: at a rate of
12 pounds per '1,000- square 'feet (unless soil :tests indicate otherwise). and 'shall be
incorporated into the soil; to -`'a depth of at least 2 to 3 .inches by disking;. harrowing;... or
'other'acceptable methods.: The incorporation of the superphosphate-;with.'the _lime .:
may form a part of the. tillage. operation specified above.
G.
A.
Leveling: Any undulation or irregularities in the surface m' resulting fro tillage,
fertilizing, liming or other operations shall be leveled out before seeding operations.,'
are begun.:
Seeding shall.be in accordance with the seeding requirements specified herein and
shown on the plans. No seeding shall be done during windy weather or when the
ground is wet or otherwise non -tillable. The grass seed shall then be covered, using
a flexible toothed weeder or other suitable equipment, by stirring the ground not
ESTABLISHING VEGETATION
02930-4
Wastewater treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
deeper than.1/4 inch.
3.3 COMPACTION:
A. Immediately after the seed has been planted, the planted areas shall be leveled and
rolled with a culti-packer, roller, or other approved equipment weighing 60 to 90
pounds per linear foot of roller.
3.4 WATERING:
A. Immediately following seeding, when necessary to maintain growth of grass and in
any case when planting is permitted in dry weather, planted areas shall be watered.
Each watering shall be in sufficient quantities to obviate rapid drying out, and at a
rate of which will not cause erosion.
3.5 PROTECTION:
A. The seeded areas shall be protected against traffic or other use by erecting barricades
immediately after seeding is completed and by placing warning signs on the various
areas. The seeded areas shall be protected from erosion by placing mulches and
other necessary methods.
3.6 ACCEPTANCE:
A. Seeded areas will be'accepted when a healthy growth of vegetation is achieved and
maintained to a height of 4 inches.
END OF SECTION 02930
ESTABLISHING VEGETATION
02930-5
Wastewater Treatment Flaw. Equalization Tank Additions
Campbell Soup Supply Company
Maxtan, North Carolina
SECTION 11306 lyPPLUENT CIRCULATING PUMP
PART .1- GENERAL.
1,l RELATED DOCUMENTS
Drawing and general provisions of the contract, including: General and Supplementary
Conditions and Division 1 Specification Sections, apply to this section,
1.2 SUMMARY
A. This section includes the installation of the two. effluent circulating pumps on the floor of
the: flow equalization tankfor the purpose of circulating the tank contents to aid in the
aeration process.
1.3 SUBMITTALS
A. Submit shop drawings.
B. Submit operation and maintenance manuals.
PART 2 - PRODUCTS
2.1 EFFLUENT CIRCULATING PUMP
A. Provide effluent circulating pump furnished complete with slide rail system, level --
controls, electric motor, check valve,shutoff valve, unionsand other accessories
necessary for proper operation. Pump shall be designed for continuous operation.
Provide stainless steel guide rail system with 2-inch diameter schedule'40 pipe ;Provide
support for the guide rails in accordance with the.plans
rovide a Seal Sensor Probe with an optional seal'. failure circuit.
Effluent circulating pump shall be a Goulds GM.,4SD52F4DA: Pump shall, be a'11/2:
HP:motor, 3 phase-60hertz-460 volts. Pump outlet shall -be 4-inches in. diameter :with'-3 •
1/8` inch solids handling capability. Pump shallbe sized for 300 gpm @ .10.feet TDH:
The controls shall be set .up.for auto/manual operation: • An adtomatic stop and a
lugh/emergency alarm shall be provided.The float,systeth shall_ operate the. pump:•.
;normally in a continuous mode - The systemwill control :the pump';for intermittent:
:operation 6-inches below the top of pump:- The on/off rangeto-be setan the field ;'1
.controls shall'be:a Goulds:Float Switch.p/n:A2D23W_system.
F. Pump unit shall be sized for 25 to 30 gpm @ TDH of 20 to 30 feet..
EFFLUENT CIRCULATING PUMP
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
PART 3 — EXECUTION
3.1 INSTALLATION
A. Equipment shall be installed per manufacturer's recommendations.
3.2 TESTING
A. The equalization tank shall be filled with water and the pump tested to insure proper
operation of the unit and to verify the float level settings.
3.3 START-UP
A. The manufacturer's authorized. representative shall inspect the equipment for proper
installation and initially start the equipment.
END OF SECTION 11306
EFFLUENT CIRCULATING PUMP
11306 - 2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxtor, North Carolina
SECTION 11307 SURFACE AERATOR
PART 1= GENERAL
1,1 RELATED DOCUMENTS
A, Drawings and general provisions of the contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this section.
1.2 SUMMARY
A, This section includes the installation of four (4) surface aerators in the flow equalization
tank,
1,3 SUBMITTALS
A. Submit shop drawings.
B. Submit operation and maintenance manuals.
PART 2 = PRODUCTS
2.1 SURFACE ARRATOR
A. Provide surface aerator furnished complete with restrained mooring system and other
accessories necessary for proper operation. Aerator shall be designed for continuous
operation.
B. Provide stainless steel floating platforms for mounting the aerator. The platform shall
have up to six (6) equally spaced connections for mooring purposes.
C. Provide a pivotal mooring arm assembly for each aerator. The pivotal arm shall allowo
the aerator to move vertically with any change in the water level and allow the aerator to
be pulled to the side of the tank for maintenance.
D. Provide 3/16 inch 304 stainless steel mooring cables for each aerator. Include stainless
steel extension springs, shackles, thimbles, wire rope clips and snap hooks. Install per
manufacturer's recommendations.
E. The aerators shall be Siemens Model 1511-SS Aqua-Lator Surface Aerators. The motors
shall be 15 HP, 1800 RPM, 460 volts.
F. Provide level monitors for the existing pump house and the new flow equalization tank.
Provide a Siemens 7ML1303-1AC11-IADO-Y01 stainless steel probe to mount in the
existing pumphouse wetwell. Provide a Siemens 7ML 1303-1 AC I 1-1 AE0-Y01 Stainless
SURFACE AERATOR 11307 - 1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
steel probe to mount in the new flow equalization tank. Set control system up to provide
a low level shut off of each aerator.
PART 3 — EXECUTION
3.1 INSTALLATION
A. Equipment shall be installed per manufacturer's recommendations.
3.2 TESTING
A. The equalization tank shall be filled with water and each aerator tested to insure proper
operation of the unit and to verify the low level shutoff setting.
3.3 START-UP
A. The manufacturer's authorized representative shall inspect the equipment for proper
installation and initially start the equipment.
END OF SECTION 11307
SURFACE AERATOR
11307-2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
SECTION 15010 PLANT PIPING GENERAL PROVISIONS
PART 1= GENERAL
1.1 RELATED DOCUMENTS
olospimigfof
t7 O
A, Drawings and general provisions of the contract, including the General and
Supplementary Division 1= Specification Sections apply to this section,
1.2 SUMMARY
A, Work under this section includes all material certificates, shop drawings,
disinfection and testing of piping with the plant buildings and on the plant site.
B. The following sections are related:
1. Plant Pipe and Fittings: Section 15060.
2. Plant Valves: Section 15100,
1.3 SUBMITTALS
A. Submit shop drawings per Division 1.
1.4 QUALITY ASSURANCE
A. Submit copies of the results of the bacteriological tests analyzed in an approved
laboratory. These results must pass the State requirements.
B. Provide documentation on the successful pressure test results.
C. Conform to all AWWA Standards.
PART 2 — PRODUCTS (THIS SECTION NOT USED)
PART 3 — EXECUTION
3.1 PRESSURE TESTING NEW LINES
A. New pressure pipes shall be tested at 150 psi for at least 2 hours. The
ENGINEER may request a longer test to insure compliance.
B. There shall be no leakage on above grade piping.
PLANT PIPING GENERAL PROVISIONS 15010 - 1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
C. Leakage for below grade pipe will be in accordance with AWWA Standards.
END OF SECTION 15010
PLANT PIPING GENERAL PROVISIONS 15010-2
Wastewater Treatment plow Equalization Tank Addition§
Campbell Soup Supply Company
tviaxton, North Carolina
SECTION 15060 PLANT PIPING AND P1TTINOS
PART 1= GENERAL
1,1 RELATED DOCUMENTS
o. .•4pE- T�,ya. 'e
5A
Ides j�lweAsi
A. Drawings and general provisions of the Contract, including the General and
Supplementary Division 1 Specification Sections apply to this section,
1,2 SUMMARY
A, The extent of work under this item includes providing and installing all pipe and
fittings as shown on the drawings and described herein necessary to make
complete piping systems.
B. The following sections are related:
1. Clearing: Section 311000
2, Plant Piping General Provisions: Section 15010.
3. Plant Valves: Section 15100
4, Plant Pipe And Fittings: Section 15060
1.3 QUALITY ASSURANCE
A. The class numbers and pressure rating shall be clearly marked on the pipe and
fittings form the factory.
B. All potable water piping shall be NSF approved and bear the NSF seal of
approval.
C. Comply with the following:
1. AWWA Standards.
2. North Carolina Department of Environment and Natural Resources
1.4 SUBMITTALS
A.
B.
Provide notarized materials certificates signed by the manufacturer.
Submit shop drawings per Division 1.
PART 2 — PRODUCTS
21. LARGE DIAMETER PIPE (3" AND LARGER)
PLANT PIPING AND FITTINGS 15060 = 1
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
A. Ductile Iron Pipe
1. Conform to the AWWA C 151 (ANSI A21.51).
2. Provide Class 50.
3. Flanged pipe shall be Class 53.
4. Line all ductile iron pipe with cement mortar lining conforming to
AWWA C104 (ANSI A21.4).
B. PVC Pipe (Thickwall)
1. Conform to AWWA C900, Class 150, DR18.
2. Outside diameter shall be the same as cast iron.
C. PVC Pipe (Thinwall)
Conform ASTM D2241, SD2I, Class `200.
D. Steel Pipe
1. Conform to ASTM A847.
E. PE Pipe
PE pipe shall be high density polyethylene pipe conforming to AWWA
C906.
Pipe material shall be PE 3408. Joints shall be heat fused. Pipe shall be
60 psi, SDR 17.
Stainless_ Steel Pipe
Stainless steel pipe shall be Type 316 conforming to ASTNI A-312.
-Fittings for Ductile Iron Pipe
Conform to AWWA.0 110 (ANSI A21.10), Class 150.
'Fittings shall have cement mortar. lining..cor forming to AWWA
(ANSI A21.4)..
Fittings for PVC or Ductile Iron Pipe
Conform 'to.AWWA'C 153.
•
Fittings shall have cement_ mortar lining conforming to.AWWA C 104
(ANSI A21.4).'•
2.2 JOINTS AND JOINTING MATERIALS FOR LARGE PIPE
PLANT PIPING AND FITTINGS
15060 2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
A. Where the joint type is not indicated on the drawings, either push -on or
mechanical joints shall be furnished for buried pipe. Flanged pipe shall be
furnished for above ground pipe.
1. Push -on joints for ductile iron pipe shall conform to AWWA C 111 (ANSI
21.11). Gaskets shall conform to AWWA C 111 (ANSI 21.11).
2. Mechanical joints and gaskets shall conform to AWWA Cl 11 (ANSI
A21.11).
3. Flanged joints shall conform to AWWA C110 (ANSI A21.10). Bolts ,
nuts, and gaskets shall conform to ANSI B16.1.
4. Adapters shall be provided for connections of different pipe types.
2.3 SMALL DIAMETER PIPE (LESS THAN 3")
A. :PVC pipe and fittings shall conform to ASTM D1784 and D2241.
1. Pipe for chemical service and interior piping shall conform to ASTM D1785,
Schedule 80. Fittings shall conform to ASTM D2467.
2.4 CONCRETE
A. General: Cast -in -place concrete complying with ACI 318, ACI 350/350R, and
the following:
Cement: ASTM C 150, Type II.
Fine Aggregate: ASTM C 33, sand.
Coarse Aggregate: ASTM C 33, crushed gravel.
Water: Potable.
B. Portland Cement Design Mix: 4000 psi minimum, with 0.45 maximum
water/cementitious materials ratio.
Reinforcing Fabric: ASTM A 185/A 185M, steel, Welded wire fabric, plain.
Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed steel.
PLANT PIPING AND FITTINGS 15060 - 3
Wastewater Treatment Flow Equalization Tank Additions.
Campbell Soup Supply Company
Maxton, North Carolina
PART 3 — EXECUTION
3.1 GENERAL
A. Shut-off valves and unions; or flanges shall be provided at each branch or in
• supply and return to each item of equipment such as pumps, tanks, etc. Valves
and unions or flanges shall` be suitably placed to isolate each unit or section of
pipingfor maintenance or removal of equipment. This requirement applies
whether specifically shown on the drawings or not.
B. Provide drain piping from pumps, relief valves, etc. to spill over the open floor
drains. Donot discharge on the floor slab. This requirement applies whether
specially shone on the drawings or not.
Provide drain valves or tees with plugs at low pints on each system to enable.'
complete drainage.
D. Provide caps or plugs for open ends of pipes and equipment during installation.
Provide temporary cross -connections and valvesto:flush the system:
F. All piping mains, branches and runouts shall be so installed as to allow for free
expansion and contraction without developing leaks;' or undue stressing of the
pipe.
.3.2 PIPE INSIDE BUILDINGS, VAULTS AND OTHER STRUCTURES
A. Install pipe in a neat and workmanlike manner as shown or indicated on the
drawings,:
nternor,drain pipe shall'be installed at'`a slope of not less=tliatl
Llechanical and Bush on';type joints shall make up with style- A.plain rubber.
rnolded,gaskets ;rt
11,faces of flanged -connections nections will b.e true. and Lair before bolting. together: so
at.,no strains will be unposed. other than hydrostatic pressure ,.
PLANT PIPING AND FITTINGS
15060 4
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
C. Screw thread joints shall be made up with teflon tape or pipe dope applied to male
threads only. Threads exposed after joints are made up shall be mopped with the
pipe dope to prevent rust unless the pipe is to be painted.
D. PVC pipe joints on 2" and larger pipe shall be rubber gasketed joints. Smaller
pipe shall be jointed using solvent welded joints. Install chemical pipe with
solvent weld joints below grade and threaded connections above grade.
END OF SECTION 15060
PLANT PIPING AND FITTINGS 15060 - 5
Wastewater Treatment Plow Equalization Tank Additions
Campbell.$onp. Supply Company
Maxtort, North Carolina
SECTION 15100 = PLANT VALVES
,+§!It "\ : C 4R07"i
�►ti,,,,.
� osa
! yR .,
A Y
�.. �(ifi�n 3
PART 1= GENERAL
1.1 BELATED DOCUMENTS:
to;0A_ it
1$�A.
A. " Drawings and provisions ante Contraet,1neluding the General and Supplementary. t,,, s
Conditions and Division-1- Specification sections apply to this section. p^
1,2 SUMMARY
A, The extent of work covering valves and gates includes furnishing, installing and making
operational all valves and gates as indicated on the drawings and specified herein,
The following,sections 'are related:
1. Pipe and: Pipe :Fittings:. `Section 15060
1.3 QUALITY ASSURANCE
A: Comply with all : AWWAstandards.:
1.4 SUBMITTALS
A. Submit shop drawings for all valves, operators, gates and special items including torque
tubes, supports and brackets per Division 1:
PART 2.- PRODUCTS
:1 " BUTTERFLY, VALVES
A. General Requirements (AWWA) ; .Conform to AWWA Standard C504 for Rubber-
Seated Butterfly Valves, 'Class ,150B :unless otherwise. noted. Cast valves from gray_-
iron ASTM A 126, Class B. " Supply disc,imade of ductile iron:ASTM •A536, Grade;6
. 45-12-withASTM A276 type 3.16 stainlesssteel seating edge `.=
Shaft shall be 304-stainless:steel, ASTM A276.
BuriedService Manual Operation: Provide valve with integrally cast mechanical'. joint
ends unless otherwise noted; Valves' shall open withcounter-clockwiserotation ',;Funush:.
each'valve with a buried' service type operator complete with valve box, cover, extension
•
stein and two-inch (2") square operating nut. Valve cover shall have the label "WATER"
or "SEWER" as appropriate cast on upper surface. Valves shall open with counter-_
clockwise rotation of the nut.
C. Non Buried Services- Manual Operation: Provide short -body, flanged type with 125
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
flanges conforming to ASNI B 16.1. Equip each butterfly valve for in -plant service with
manual handwheel operators or operating nut type with floorstand position indicator and
handwheel as shown on the drawings.
D. Electric Motor Operators (Automatic Control Valve): Where required by the plans
and/or specifications, butterfly valves shall be equipped with electric motor operators
with manual override handwheels complying with AWWA C504. The electric motor
operators shall be designed to move the valve from full open to fully closed when
electrical power is applied, and hold the valve in any intermediate position between full
open and fully closed without creeping or fluttering.
Two internal limit switches shall be preset at factory and furnished for each extremity of
valve disc travel. Adjustment of each limit switch within one-half degree of disc travel
shall be possible. Two additional limit switches shall be furnished for signal or auxiliary
control.
Valve operators shall be controlled by means of selector switches on the control panel.
Operator limit switch assemblies shall provide remote indication of open -closed valve
positions by means of indicator lights on the control panel. Electric motor operators shall
be EIM Actuator Model No. MDF3-3, with electrical of 2 phase, 60 hertz and 460 volts.
E. Valves shall be:
1. 24-inch Automatic Butterfly Valve; DeZurik BAW,24,F1,CI,NBRN-NBR,DI-S I.
2. 24-inch Manual Butterfly Valve; DeZurik BAW,24,F 1,CI,NBRN-NBR,150B,DI-S 1.
3. 20-inch Manual Butterfly Valve; DeZurik BAW,20,F1,CI,NBRN-NBR,150B,DI-
S 1 *MS-7-HD 16,ENK.
4. 4-inch Manual Butterfly Valve; DeZurik BAW,04,F1,CI,NBRN,NBR,150B,DI-
S1*LV.
2.13 MISCELLANEOUS
A. Valve Box: Furnish with each valve for underground installation one cast iron screw
type adjustable valve box and cover. The cover shall have cast on the upper surface in
raised letters the label "WATER" or "SEWER" as appropriate. Set the valve box in a
concrete pad.
B. Operating Stands: Cast iron operating stands shall be provided for all buried valves in
the locations shown on the drawings. Operating stands shall support the handwheel or
lever approximately 36 inches above the floor. Handwheel diameter shall not be less
than 8 inches. A cast iron valve box shall be provided for each operating stand. A
suitable thrust bearing shall be provided in each operating stand to carry the weight of
the extension stern if over ten feet long.
PART 3 - EXECUTION
3.1 GENERAL:
PLANT VALVES
15100 - 2
Wastewater Treatment Flow Equalization Tank Additions
Campbell Soup Supply Company
Maxton, North Carolina
A. Install valves in the locations as shown on the drawings, plumb and centered and in
alignment..
B. Clean valve interior of all foreign matter before installation. Inspect valve in open and
closed position to assure that all parts are working properly.
3.3 BURIED SERVICE VALVES:
A. Install valve boxes for gate valves as indicated on the drawings. Center valve box over
operating nut so that it fits around the stuffing box and rests on the valve bonnet. Align
valve box so that it is plumb. Pour a concrete pad around the cover as shown on the
drawings.
3.4 BUTTERFLY VALVE:
-A. Install butterfly valves Upstream or downstream. of 9.0°-bendssothat in the open position:
the disk is the same plane as that formed by the 90° bend.
END OF SECTION 15100
PLANT VALVES
15100-3
SECTION 13000= TENDON PRI=STRESSEt f AR TANK (AVV�►V f1_) Q,.. _5
18C6 VCA:
1. Work Specified Under Other Sections: Items to be embedded in wrier O,te;; f ,•a
specified in the various Sections of these specifications, The responsibility for
coordinating concrete pours and tank wall fabrication with embedded items rests
solely with the Contractor.
PART 1 - GENERAL
1:1 DESCRIPTION
A. Related Work
1,2 REFERENCES
NOV 0E��,
DENR -FAYETTEVILLE REGIONAL OFFICE
A. General; The work shall comply with the most recent standards or tentative standards as
published at the date of the contract and as listed in this specification using the
- .abbreviation shown.
B. American Concrete Institute (ACI):
1.
2.
3,
4.
5.
6.
7.
8.
9.
10.
11.
ACI 301
ACI 302
ACI 304
ACI 305R
ACI 306R
ACI 308
ACI 309
ACI 311
ACI 318
Specifications for Structural Concrete for Buildings
Recommended Practice for Concrete Floor and Slab Construction
Recommended Practice for Measuring, Mixing, Transporting and Placing
Concrete
Hot Weather Concreting
Cold Weather Concreting
Recommended Practice for Curing Concrete (Reaffirmed 1978)
Recommended Practice for Consolidation of Concrete (Reaffirmed 1978)
Recommended Practice for Concrete Inspection
Building Code Requirements for Reinforced Concrete
ACI 318-77 Appendix B Alternate Design Method
ACI 344R Design and Construction of Circular Pre -stressed Concrete Structures
(Reported by ACI Committee 344)
12. ACI 347
13. ACI 350R
14. ACI SP-2
Recommended Practice for Concrete Formwork
Concrete Sanitary Engineering Structures
ACI Manual of Concrete Inspection
15. ACI 533-3R Fabrication, Handling and Erection of Precast Concrete Wall Panels
C. American Waterworks Association (AWWA) Publications
13000 Tendon Prestressed Concrete Circular Tank 13000-1
Revised March 27, 2010
I ;li
OCT 19 2010
DEN RALE,S I «i u, ; ;L GF ICE
L
SECTION 13000- TENDON PRESTRESSED CONCRETE CIRCULAR TANK (AWWA D115)
PART 1 - GENERAL
1.1 DESCRIPTION
A. Related Work
1. Work Specified Under Other Sections: Items to be embedded in concrete are as
specified in the various Sections of these specifications. The responsibility for
coordinating concrete pours and tank wall fabrication with embedded items rests
solely with the Contractor.
1.2 REFERENCES
A. General: The work shall comply with the most recent standards or tentative standards as
published at the date of the contract and as listed in this specification using the
abbreviation shown.
B. American Concrete Institute (ACI):
1. ACI 301 Specifications for Structural Concrete for Buildings
2. ACI 302 Recommended Practice for Concrete Floor and Slab Construction
3. ACI 304 Recommended Practice for Measuring, Mixing, Transporting and Placing
Concrete
4. ACI 305R Hot Weather Concreting
5. ACI 306R Cold Weather Concreting
6. ACI 308 Recommended Practice for Curing Concrete (Reaffirmed 1978)
7. ACI 309 Recommended Practice for Consolidation of Concrete (Reaffirmed 1978)
8. ACI 311 . Recommended Practice for Concrete Inspection
9. ACI 318 Building Code Requirements for Reinforced Concrete
10. ACI 318-77 Appendix B Alternate Design Method
11. ACI 344R Design and Construction of Circular Pre -stressed Concrete Structures
(Reported by ACI Committee 344)
12. ACI 347 Recommended Practice for Concrete Formwork
13. ACI 350R Concrete Sanitary Engineering Structures
14. ACI SP-2 ACI Manual of Concrete Inspection
15. ACI 533-3R Fabrication, Handling and Erection of Precast Concrete Wall Panels
C. American Waterworks Association (AWWA) Publications
13000 Tendon Prestressed Concrete Circular Tank 13000-1
Revised March 27, 2010
1. AWWA D115-06 AWWA Standard for Circular Pre -stressed Concrete Water
Tanks With Circumferential Tendons
2. AWWA C652-92 AWWA Standard for Disinfection of Water Storage Facilities
D. American Society for Testing and Materials (ASTM):
1. ASTM A416 Steel Strand, Uncoated Seven -Wire Stress Relieved for Pre-
stressed Concrete
2. ASTM A615 Specification for Deformed and Plain Billet Steel Bars for
Concrete Reinforcement
3. ASTM C150 Specification for Portland Cement
4. ASTM D395 Standard Test Methods for Rubber Property Compression Set
5. ASTM D412 Standard Test Methods for Rubber Properties in Tension
6. ASTM D566 Standard Test Method for Dropping Point of Lubricating Grease
7. ASTM D1743 Corrosion Inhibitor
8. ASTM D2000 Standard Classification System for Rubber Products in
Automotive Applications
9. ASTM D2240 Standard Test Method for Rubber Property Durometer Hardness
10. ASTM D30331 Specification for Standard Type PSP Poly (Vinyl Chloride) (PVC)
Sewer Pipe and Fittings
11. ASTM D3350 Specification for Polyethylene Plastics Pipe and Fittings
Materials
1.3 MANUFACTURER'S QUALIFICATIONS
A. Tank manufacturers that have 10 years successful experience in fabrication of precast
post -tensioned concrete tank walls similar to walls required for this project will be
acceptable. Fabricator must have sufficient production capacity to produce required units
without delays in work.
1.4 SUBMITTALS
A. Shop Drawings and Product Data:
1. Submit shop drawings in accordance with the General conditions, Section 01300 and
the following:
a. Provide detailed construction drawings for pre -stressed concrete tank, complete
with design calculations. Provide the Engineer with details of all pipe openings
on the shop drawings.
b. Calculations to include stresses in the tank at all stages including post -
tensioning, tank empty and tank full.
13000 Tendon Prestressed Concrete Circular Tank 13000-2
Revised March 27, 2010
c. Drawings will include details where applicable of tendon profile, anchorage
details, tensioning procedures and tensioning sequence.
d. Provide mill certificates that post -tensioning wire comply with these
specifications.
e. Provide submittals for admixtures that are proposed for use in the concrete.
f. Provide certification from the manufacturer that the tank is constructed to their
design standards and the contract documents.
g.
Provide submittals for all appurtenances detailed in Part 3 section G.
2. Design drawings and calculations shall be sealed by a Registered Professional
Engineer, licensed to practice in the State of South Carolina.
3. The Engineer's approval does not relieve the Contractor of his design responsibility.
1.5 SYSTEM -DESCRIPTION
A. This section consists of designing precast post -tensioned concrete and the furnishing of
all materials, equipment and labor, for performing all operations for the construction of
precast post -tensioned concrete tanks as indicated on the drawings.
1.6 WARRANTY
A. The Manufacturer shall provide a 5-year structural warranty to the Owner. The
Manufacturer shall warrant that all items provided by the Manufacturer including the
base, walls, roof, support columns, etc. shall be free from material defect due to faulty
equipment design, workmanship, or materials which appear, are discovered, and are
reported in writing to the Manufacturer within 5 years of the installation date. This
warranty shall also extend to coatings, liners, and sealants recommended, provided and
installed by the Manufacturer to provide a watertight structure. If material defects due to
faulty equipment design, workmanship, or materials are reported to the Manufacturer
within a 5-year period, the Manufacturer shall furnish without charge to the Owner all
necessary labor and materials required to repair all defects subject to this warranty.
Leakage is defined as a continuous flow of liquid appearing on the exterior of the tank
surface, the source of which is from the inside of the tank, or the continuous loss of water
by volume measure which is determined to be penetrating the bottom slab.
B. The Owner's or the Engineer's approval of the Contractor's design, or the Owner's
acceptance and final payment for the work shall not relieve the Contractor of design
responsibility.
1.7 DESIGN CRITERIA
A. The pre -stressed concrete tank shall be designed and constructed in accordance with the
AWWA D115-06 standards for Precast Post -Tensioned Tanks with Internal Tendons.
B. The following loadings and requirements shall be used in the design calculation:
1. Capacity: 1 MG
2. Dimensions: 124 feet inside diameter x 11.25 feet water depth.
C. Notation:
13000 Tendon Prestressed Concrete Circular Tank 13000-3
Revised March 27, 2010
b
Unit width (linear)
d
Distance from face of support (linear)
Ec
57,000 (f' ) short term modulus of elasticity of concrete
fc
28-day compressive cylinder strength of concrete (force per unit area)
fc
Permissible compressive concrete stress (force per unit area)
fpu
Specified tensile strength of steel prestressing wire strand, (force per unit area)
fSe
Effective steel prestress after losses (force per unit area)
fsi
Allowable steel prestress before losses (force per unit area)
Id
Length for bond development
H
Depth of fluid (linear)
Pfw
Final prestressing force for water load (force)
R
Inside radius of tank (linear)
tc
Core wall thickness (linear)
1.8 DESIGN METHOD
A. Base tank design on elastic analysis methods and take into account effects of all loads
and pre -stressing forces during and after tensioning, and conditions of edge restraint at
wall junctions with floor.
B. Stresses shall not exceed allowable stresses in paragraph E.
C. Consideration shall be given to the effects of all loads and load combinations including
stresses induced by temperature and moisture gradients.
D. The recommendations herein pertain to service load conditions and serviceability
requirements.
E. The design must meet the strength requirements of ACI 318. All applicable sections of
the latest edition of ACI 318, including supplements and the precast and prestressed
concrete chapters, shall be allowed except when supplemented or modified by provisions
of this specification.
1.9 DESIGN LOADS
A. Loads indicated in this section shall be included in the design. Loadings, including post -
tensioning forces shall follow governing codes.
B. Design Loadings:
1. Tank Contents = Wastewater 65 pcf
2. Wind = 100 MPH
3. Seismic Zone: Sds = 0.395, Sd1 = 0.198
4. Importance factor = 1.25
5. Backfill Equivalent Fluid Pressure = 62.5 lbs/sf per foot of depth
6. Roof Live Load = N/A
13000 Tendon Prestressed Concrete Circular Tank 13000-4
Revised March 27, 2010
7. Roof Snow Load = N/A
1.10 FOUNDATION/FLOOR DESIGN
A. Dead Loads.
B. Water Loads.
C. Uplift due to ground water.
D. Radial forces from base to tank wall.
E. Tank foundations shall be designed for an allowable soil bearing pressure of 2,500 psf
after compaction.
F. Tanks shall be supported on suitable natural soils, and/or on new compacted structural
fill.
G. When tanks are to be installed in locations susceptible to frost, the foundations shall
extend below grade to the maximum frost depth for the area.
H. Floor shall be membrane type.
I. Loads are assumed to be transmitted to the sub -base directly through the membrane.
Minimum thickness of the membrane slab shall be 5 inches. Floors shall be placed
continuously in sections as large as practicable to decrease the length of construction
joints and their related problems. Precautions shall be taken with large floor sections to
limit long-term shrinkage by using low -slump concrete, adequate reinforcement, and
proper curing conditions. Hydrostatic uplift when the tank is empty, or when the tank
water level is lowered rapidly, shall be precluded by adequate surface drainage and
under drainage, if necessary.
J. Where joints are provided, suitable methods and/or devices will be employed to prevent
leakage. For crack control in the floor, the minimum reinforcement in each of the two
perpendicular directions in the horizontal plan shall be .0015 times the cross sectional
area of the concrete area for pre -stressed floors or .005 times the cross sectional area for
non -pre -stressed floors. Where the wall base shear is transferred into radial tension in
the slab, additional reinforcement shall be as required. A minimum of 1 1/2 in. of concrete
protection shall be provided for all reinforcing steel on the sides of the walls in contact
with the liquid contents of the tanks.
K. Pre -stressed floors shall also be designed to produce a minimum residual compressive •
stress of 200 psi (1.4 MPa) after allowance for slab -sub -grade friction and tensile forces
resulting from the wall base reaction. Slab -sub -grade friction and the friction coefficient
shall be in accordance with "Post -Tensioned Commercial and Industrial Floors" of the
Post Tensioning Institute for Type II slabs. The pre -stressed floor tendons shall be
stressed in two stages: one half stress in each tendon within three days after placement
or earlier, if the strength of the concrete has reached 1500 psi (11 MPa), and full stress in
each tendon within 10 days if the strength of the concrete has reached 3000 psi. (21
MPa).
L. The sub -grade for membrane floors shall have adequate bearing capacity to sustain the
weight of the tank, fluid contents, and roof load. The floor slab shall not be constructed
directly on the natural sub -grade soil or rock, unless it is uniform and compact.
13000 Tendon Prestressed Concrete Circular Tank 13000-5
Revised March 27, 2010
1.11 FOOTING
A. Wall Footings:
1. A continuously reinforced concrete footing, either as a thickened floor edge region or
one separated from the floor, shall be provided to distribute the vertical loads at the
base of the wall to the underlying foundation material. Foundation for membrane
floors and footings shall be of uniform compaction and bearing value to support the
structure without differential settlement that may damage the structure. Foundation
for footings shall likewise provide uniform support to limit differential settlement.
B. Column Footings:
1. Column footings shall be provided to support both vertical live and dead loads and
may be an integral part of the membrane floor. Separation of the column footing from
the floor requires the use of submerged joints that increase the potential for leakage.
Where footings are placed below the floor slab, and integral with it, additional
reinforcing shall be required to control cracking due to restriction of slab movement
during curing and temperature or moisture changes. Inverted footings above the slab
avoid this condition but may entrap sediment and impede normal wash down and
cleaning maintenance. Transitions in floor thickness should be gradual, and
additionally reinforced to prevent shrinkage cracking and leakage.
1.12 COLUMNS AND BEAMS (IF REQUIRED)
A. Columns and beams shall conform to the requirements of ACI 318, including
supplements thereto. Minimum concrete cover over principal reinforcement shall be 2-
inches (50 mm).
1.13 WALL DESIGN LOADS
A. Internal Pressure: The pressure from maximum water level to the top of the floor slab.
B. Backfill Loading: The lateral pressure from earth backfill, symmetrical or asymmetrical.
Net lateral loads, including those due to unequal backfill, shall be determined by rational
methods of soil mechanics based on foundation and soils investigations. Surcharge loads
on backfill surfaces shall be considered. Backfill pressure shall not be used to reduce the
amount of post -tensioning force required for resisting internal water pressure. The
assumed internal friction angle of the soil shall be no more than 20 degrees for unit soil
density of 125 pounds per cubic feet. Hydrostatic pressure shall be considered unless the
design ground water elevation is below the bottom of the tank foundation.
C. Consider all effects of construction including loads resulting from equipment, materials,
and construction methods to be used.
D. Appurtenance loads.
E. Operating loads and system surges.
F. Compressive stresses and bending moments in the wall due to application and post -
tensioning forces.
G. Temperature gradient through the wall.
H. Moisture gradient through the wall.
13000 Tendon Prestressed Concrete Circular Tank 13000-6
Revised March 27, 2010
I. Seismic loads- shall be as required by AMSI A58.1
J. Wind loads- shall be as required by ASNI A58.1
K. Consider compressive stresses and bending moments in the wall due to unequal
distribution of post -tension cables such as banding above and below all openings.
L. Roof Design Loads:
1. Dead loads including sustained surcharges
2. Earth loads
3. Snow loads
4. Live loads- 20 psf
5. Appurtenance loads
6. Operational loads
7. Temperature stresses
M. The minimum final circumferential pre -stressing force to contain the water load at any
point on the wall, including the allowance for a minimum residual compression of 200 psi
in the core wall is:
Pfw= (0.063 x R x H) + (28.8 x tc) (P in kips/ft of height, unit water kips/cf,
other units in ft).
N. Allowance for stress losses and stresses due to temperature and moisture gradients shall
be made in determining the circumferential pre -stressing required. For an empty open -top
tank the minimum final horizontal pre -stress, post -tensioning force, after losses, shall
provide 200 psi compression in the concrete core wall at any point on the wall when free
joints are assumed at the top and bottom.
1 14 VERTICAL STRESSES AND REINFORCEMENT
A. Maximum tensile stress for regular mild steel reinforcement used to resist vertical
bending stresses shall be 18,000 psi for Grade 60. Bar size shall be no greater than #8
and bar spacing shall not exceed 12 inches.
B. Shear Forces: Reinforcement of joints must be sufficient to resist the following loads and
any combination thereof:
1. Water
2. Backfill
3. Pre -stressing
4. Other conditions specific to the site
C. Reinforcing steel should not be credited with resisting any portion of primary
circumferential tension resulting from radial design pressure.
13000 Tendon Prestressed Concrete Circular Tank 13000-7
Revised March 27, 2010
D. Mild steel reinforcement shall not be used to resist any portion of circumferential tension.
1.15 POST -TENSIONING STEEL
A. Maximum permissible initial stress f in any wire on the wall shall not exceed 0.75fpu.
B. Allowance for stress losses in steel, and for maintaining residual compression in the
concrete if not calculated by more precise means, should assumed as 32,000 psi. This
figure includes consideration of losses due to shrinkage, plastic and elastic shortening of
concrete, and relaxation of steel. A greater allowance for stress losses may be required
for structures subjected to unusual creep, shrinkage, or temperatures, or where the radial
design pressure is not applied for a long time after completion of construction.
C. Friction losses should be computed in accordance with ACI 318 and should be added to
other computed losses.
D. Maximum design stress in pre -stressing wire, for structures subject to full design load,
after deduction of the above allowances for stress losses, shall not exceed 0.60 fpu.
1.16 NONSTRESSED REINFORCEMENT
A. Reinforcing steel shall be designed in accordance with the requirements of ACI 318-86
(Ultimate Strength Design Method with ACI 360 Modified Load factors). Maximum crack
control quantity for deformed bars provided in ACI 350 shall not be exceeded.
B. Reinforcing may consist of bars or welded wire fabric to effectively control cracking due to
bending moments in the wall.
C. Reinforcing steel should not be credited with resisting any portion of primary
circumferential tension resulting from radial design pressure.
D. Mild steel reinforcement shall not be used to resist any portion of circumferential tension.
1.17_ALLOWABLE STRESSES IN CONCRETE
The stresses for concrete shall not exceed the values indicated below:
DESCRIPTION NOTATION
ALLOWABLE STRESSES
(see note below)
COMPRESSION: Extreme fiber fc
0.55-f'c initial
0.45 f'c at service loads
TENSION: In zones with auxiliary
reinforcement and diaphragm
ft
100 % of the tensile force shall be taken by the
reinforcing steel
SHEAR: As a measure of diagonal Shear strength of the tank walls shall be
tension at a distance d from the face Vc provided in accordance with ACI 318, Sec.
of the support, psi. 11.10, Special provision for walls.
Members with no web reinforcement c
f�c
Members with vertical or inclined web
reinforcement max designed reinforcement)
5 f'c ; (increased stress allowed for properly
13000 Tendon Prestressed Concrete Circular Tank 13000-8
Revised March 27, 2010
BOND: Development length and Development length, I shall be computed as a
bonding reinforcements: Deformed Id measure of bond resistance in accordance with
bars and welded wire fabric. recommendations of ACI Committee 318.
Note: coefficients shown are for values of fc expressed in psi.
1.18 WALL THICKNESS
A. The thickness of the concrete wall shall be such that membrane shell stresses are within
the allowable stresses but not less than 8-in. thick.
1.19 WALL JOINT DETAILS
A. Rotation and translation under circumferential pre -stressing and lateral wall loads.
B. The designer shall consider wall boundary conditions resulting from the construction joint
details to be used at the top and bottom of the wall.
C. The base of the wall shall be supported on bearing pads to provide an elastromeric
support.
D. The restraint of the wall at the base shall be assumed both fixed and hinged conditions
for the vertical bending stress analysis after completion of the post -tensioning.
1.20 WALL DESIGN
A. Design Method: Wall design shall be based on elastic cylindrical shell analysis for
stresses and deformations due to loads outlined herein. Effects of shrinkage, temperature
change, temperature gradient, and creep should be taken in account.
B. Circumferential Post -Tensioning Force: Circumferential post -tensioning steel shall be
furnished to resist all forces due to internal loads, after accounting for all stress losses
and for residual compression.
1.21 BEARING PADS
A. In order to minimize the effect of vertical bending moments on the wall, it is important to
keep the hardness in the range of 40 to 50 durometers and the pad thickness under the
wall at about 1/2 in. (25 mm) minimum. When a pad is required between the wall and
roof, it shall have a minimum thickness of 1/2 in. (13 mm). The required pad area will be
determined after considering the vertical load, percent compression, and allowable
deformation.
1.22 CONCRETE ROOF DESIGN (IF REQUIRED)
A. General: The design shall provide a weather -tight roof to minimize cracks and prevent
leakage and contamination of the contents. Consideration shall be given for severe
exposure conditions and condensation on the underside of the roof. Reinforcement of
concrete slabs shall also be provided to resist temperature stresses. If the ultimate
strength design method is used, the design shall include crack control to prevent leakage
and corrosion of the reinforcement. The roof shall have a minimum slope of 2%, or a
suitable coating or membrane shall be provided as required to prevent liquids from
leaking into the tank.
13000 Tendon Prestressed Concrete Circular Tank 13000-9
Revised March 27, 2010
B. Mild steel reinforced concrete flat slabs shall conform to the applicable requirements of
ACI 318-77 or with ACI 350 with special attention to crack control as outlined in the
Committee Report, "Revisions to Concrete Sanitary Structures," published in "ACI
Journal", June 1977.
2.2 POST -TENSIONED TENDONS
A. Post -tensioned tank walls and floors shall be designed in accordance with ACI 318, and
the Post -Tensioning Institute.
B. Post -tensioning shall be as follows:
1. Horizontal pre -stressed reinforcement shall use a bonded seven -wire tendon system.
2. Vertical wall tendons, floor tendons, and roof tendons shall be either bonded or un-
bonded, encapsulated seven wire tendons.
3. Tendons shall be seven -wire stress relieved low relaxation strand conforming to
ASTM-416-A "Specifications for uncoated seven -wire stress relieved low relaxation
strand for pre -stressed Concrete". Mill test reports for each pack of strand shall be
furnished to the Engineer upon request.
C. Corrosion Protection of Bonded Tendons:
1. Plastic ducts for horizontal circumferential tendons should be either corrugated or
smooth, minimum 40 mil thickness. The horizontal ducts should be made continuous
in the vertical joint between wall panels. Plastic ducts should be chemical inert.
2. Tendons are grouted in the ducts with Portland cement grout, in accordance with
Chapter 18 of ACI 318.
D. Corrosion Protection of Un-bonded Tendons:
1. Corrosion protection of un-bonded tendons shall consist of two layers with one layer
of corrosion inhibitor on the steel strand, then a, seamless layer' of high density
polyethylene. High density polyethylene shall be hot melt extruded over the corrosion
inhibitor with a thickness averaging 0.040-inch with no areas of coating less than
0.038-inch thick. Corrosion inhibitor shall provide a thickness over the bare strand of
at least 0.003-inch.
2. Un-bonded strands shall be in conformance with PTI "Specifications for Un-bonded
Single Strand. Tendons" for a corrosive environment.
2.3 ELASTOMERIC MATERIALS
A. Bearing Pads: Neoprene containing virgin polymer with physical properties complying
with ASTM D2000.
1. Ultimate Tensile Strength: 1,500 psi.
2. Minimum Elongation: 500% (ASTM D 395).
3. Maximum Compressive Set: 50% (ASTM D 395).
13000 Tendon Prestressed Concrete Circular Tank 13000-10
Revised March 27, 2010
4. Hardness: 40 to 50 durometer (ASTM D 2240).
2.4 WATERSTOPS
A. Waterstops shall be in accordance with section 03300.
PART 3 - EXECUTION
3.1 CONCRETE PLACEMENT
A. Unless specifically authorized in writing, concrete shall not be placed during cold weather
when the ambient temperature is below 35 degrees F and rising, or below 40 degrees F
and falling, when the concrete is likely to be subjected to freezing temperature before
final set has occurred and the concrete strength has reached 500 psi. Most well
proportioned concrete will reach this strength when the temperature has been maintained
at 50 degrees F into the second day after placement. The materials shall be heated so
that the temperature of the concrete when deposited shall be not less than 50 degrees F,
or as otherwise specified in ACI 306, or more than 90 degrees F. If required, all methods
and equipment for heating and protecting concrete -in -place shall be subject to approval.
B. For concrete placed during extremely hot weather, the aggregate shall be cooled by
frequent spraying in such a manner as to utilize the cooling effect of evaporation. During
such periods, the placement schedule shall be arranged, as approved, in such manner as
to provide time for the temperature of the previously placed course to recede. The mixing
water shall be the coolest available at the site, insofar as is practicable and shall conform
to ACI 305.
C. Placement of concrete during periods of low humidity shall be avoided when feasible and
economically possible, particularly when large surface areas are to be finished. In any
event, surfaces exposed to drying wind shall be covered with polyethylene sheets
immediately after finishing and shall be water cured continuously from the time the
concrete has taken initial set. Curing compounds may be used in conjunction with water
curing.
D. Concrete for each precast panel shall be placed in one continuous operation.
E. Precast tank supplier shall provide for all penetrations and openings in the tank walls, as
indicated on the Drawings,and subject to Engineer's approval.
3.2 ERECTION
A. The precast panels shall be erected to the correct vertical and circumferential alignment.
The edges of adjoining panels shall not vary inwardly or outwardly: from one another by
more than 3/8 inch (9.5 mm) and shall be placed to the tank radius, within 'the same
tolerance. Tank wall penetrations and openings shall be in proper alignment and location.
B. The vertical slots between panels shall be filled with cast -in -place, concrete, compatible
with the details of the joint. The strength of the concrete grout shall. be at least equal to
that specified for concrete in the wall panels.
C. The steel reinforcement shall be placed in conformance with ACI 301. The minimum
cover over steel and welded wire fabric reinforcement shall be as specified.
D. Set braces with wedge anchor type inserts into the tank bottom at the correct radial
position.
13000 Tendon Prestressed Concrete Circular Tank 13000-11
Revised March 27, 2010
E. Erect panels on low friction bearing pads, remove the lifting attachments and plumb the
panel.
F. Threading the circumferential tendons should begin after all panels are erected and
plumbed. Pointing the strand ends with a grinder and/or use of lubricant between the
strand and chases may be necessary if misalignment exists.
G. Vertical joints must be formed and air entrained concrete placed in them. Concrete must
be without voids. Aggregate segregation must not occur. Test cylinders must be made,
cured under job site conditions, and broken to determine when circumferential post -
tensioning may proceed.
H. After post -tensioning is complete and the elongations are checked by the Engineer, the
excess strand length may be removed and the anchorage hardware and exposed wire
strands shall be completely coated with epoxy or encapsulated in plastic. The anchorage -
coupler area shall then be covered with the required concrete cover (as per
manufacturer's design) and the void inside the cover shall be grouted solid with concrete
grout.
Grouting of tendon ducts should be carried out as promptly as possible after tensioning.
The total time the pre -stressing steel is exposed to other than a controlled environment
prior to grouting shall not exceed 10 days, nor 7 days after tensioning, whichever is less,
unless special precautions, such as use of a vapor phase corrosive inhibitor, are taken to
protect the pre -stressing steel. The methods or products used shall not jeopardize the
effectiveness of the grout as a corrosion inhibitor, nor the bond between the pre -stressed
reinforcement and grout. Vapor phase corrosion inhibitors should be used in strict
accordance with the manufacturer's recommendations. Additional restrictions may be
appropriate for potentially corrosive environments.
J. Grouting equipment shall be capable of grouting at a pressure of 200 psi (1.4 MPa).
However the tendon ducts should not be over pressurized during injection if blockage
exists. Instead the grout should be washed out and the blockage removed. Ducts may be
flushed with clean water (not air) prior to grouting to assure there are no blockages.
K. Horizontal grouted tendons shall have air release valves which will also act as standpipes
at intentionally high points and drains at intentionally low points such as when tendons
are deflected around penetrations. These vents and drains, and a vent at the opposite
end of the tendon from the point of injection, should be closed when a steady stream of
pure grout is ejecting. After all vents and drains are closed, the pressure in the duct can
be increased to 100 psi (0.7 MPa) and a valve at the injection end closed to lock off the
grout under pressure. After grout has set, but not less than 24 h after grouting, cut off any
vents or stand pipes and seal.
L. Grout injections in vertical tendons shall always be from the lowest point in the tendon to
avoid entrapping air.
M. A thixotropic admixture shall be used to prevent bleeding and grout settlement in the
horizontal tendons.
N. All cement grout should pass through a screen with 0.125 in. (3 mm) maximum" clear
openings prior to being introduced into the grout pump. -
O. When quick setting can occur due to hot weather, the grout should be cooled by
acceptable methods such as cooling the mixing water to prevent blockages during
pumping operations. When freezing weather conditions prevail during and following the
placement of grout, adequate means, such as keeping the wall temperature up by
13000 Tendon Prestressed Concrete Circular Tank 13000-12
Revised March 27, 2010
heaters or blankets, shall be provided to protect the grout in the ducts from freezing until
the grout attains a minimum strength of 1000 psi (6.9 MPa).
P. The seal between the walls and tank bottom is then installed. The concrete must be dry
and have a moisture content of less than 5% for seal installation. Temperature must be
50 degrees F (min.). After the seal is installed and cured, the tank should be hydrotested.
3.3 WALL TOLERANCES
A. The maximum out -of -round tolerance for precast concrete panel walls shall be based on
the ratio of +/- 1/2 in. per 100 feet diameter circle and the circumference shall be a
smooth curve. Tolerance in wall thickness shall be + 1/4 inch concrete wall thickness and
shall not be less than specified. All transitions shall be gradual and smooth. Walls shall
be plumb within a tolerance not exceeding 3/8 in. per 10 ft. of vertical dimensions.
3.4 ELASTOMERIC BEARING PADS
A. Where bearing pads are used, the tank wall shall be free of all obstruction that would
prevent free movement of the joint. All bearing pads shall be placed at a minimum of 12
inches from panel's vertical edges toward panel centerline.
B. Material for the pads shall conform to ASTM D2000 at locations indicated on the
reviewed shop drawings.
3.5 MANHOLES, LADDERS, HATCH COVERS, OVERFLOWS AND OTHER ACCESSORIES
A. All work shall be erected plumb, level, square and in proper alignment and relationship to
the tank. Finished aluminum and fiberglass work shall be free of waves, buckles, dents
or other defects and shall be securely anchored to the structure as detailed and required.
Anchors, clips, belts, etc., required to properly secure all work in place shall be furnished
under this section.
B. Wherever aluminum is installed in contact with dissimilar metal, concrete, or masonry,. the
aluminum shall be painted with a heavy coat of bitumastic paint or separated with butyl
tape. Adequate protection shall be provided during fabrication, shipment, site storage,
and erection to prevent damage to finish work. Aluminum work shall be cleaned before
acceptance, removing all blemishes, finger marks, oxidation, etc., and left in first-class
condition. Cleaning compound shall be approved by the aluminum manufacturer.
3.6 APPURTENANCES
A. Inlet Piping _20" wall pipe FL X FL_
B. Outlet Piping _24" DIP wall pipe PE X MJ_
C. Overflow Piping _24" DIP overflow FL X PE
3.7 DISINFECTION
A. Disinfection of the completed tank shall follow the criteria to be found in AWWA D103.
Water main shall be disinfected in accordance with AWWA D601.
3.8 TESTING
13000 Tendon Prestressed Concrete Circular Tank 13000-13
Revised March 27, 2010
A. Upon completion of wall construction of the tank, it shall be filled to overflowing with water
furnished by the Owner. The tank shall remain filled for a period of at least 24 hours to
allow for absorption. After the initial period, makeup water shall be added as required and
the water level recorded and measured at the end of the 48 hour period.
B. There shall be no flowing water allowed through the tank walls or slab. Damp spots which
glisten on the surface of the tank and spots where moisture can be picked up on a dry
hand will not be allowed. Maximum allowable liquid -volume loss by measurement shall
not have exceeded .05 of one percent of the tank capacity per 48 hours. If the loss
exceeds this amount, the Engineer shall require the tank to be repaired and retested.
3.9 TANK BACKFILL
A. When backfill is required, it shall be initiated only after the tank has been satisfactorily
tested and filled.
3.10 CLEAN UP
A. The premises shall be kept clean and orderly at all times during the work, and upon
completion of construction, the Contractor shall remove or otherwise dispose of all
rubbish and other unsightly material caused by the construction operations. The
Contractor shall leave the premises in as good a condition as was found.
END OF SECTION 13000
13000 Tendon Prestressed Concrete Circular Tank 13000-14
Revised March 27, 2010