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NC0004944_Renewal (Application)_20220916
SDC 26 WWTP, LLC 7401 Statesville Blvd Salisbury, NC 28147 336-486-8665 May 26, 2022 WWTP NC Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, NC 27699-1612 Vc RE: SEp 1 `� WWTP Permit Renewal 20�2 WWTP Permit No. NC0004944 NCDEQ,0W R/ODER To Whom it may concern: Attached is the WWTP permit renewal with ownership information. Please note this property has been sold on two different occasions in the last 5 years and no manufacturing has taken place. The site is sitting idle and has been the last 5 years. I have filled out the renewal with as much information I could find on the site. (All servers and data onsite no longer exist). The renewal needs to be exactly as the 2017 or last renewal processed. I have the electronic copies on file if needed. Please feel free to contact me Daniel Maiden the environmental consultant at 336- 486-8665 or danielmaiden76vahoo.com if you have any questions or need further information. Sincerely, ( Daniel Maiden Environmental Consultant Enclosures: Permit Renewal with attachments and information on hand EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD041043811 NC0004944 SDC 26 WWTP LLC OMB No.2040-0004 U.S.Environmental Protection Agency F 1 m �+ Application for NPDES Permit to Discharge Wastewater .—VEPA NPDES I GENERAL INFORMATION SECTION 1.ACTIVITIES REQUIRING AN NPDES PERMIT(40 CFR 122.21(f)and(f)(1)) 1.1 Applicants Not Required to Submit Form 1 Is the facility a new or existing publicly owned Is the facility a new or existing treatment works 1.1.1 12 treatment works? 1. . treating domestic sewage? If yes,STOP.Do NOT complete 0 No If yes,STOP. Do NOT 0 No Form 1.Complete Form 2A. complete Form 1.Complete Form 2S. 1.2 Applicants Required to Submit Form 1 1.2.1 Is the facility a concentrated animal feeding 1.2.2 Is the facility an existing manufacturing, operation or a concentrated aquatic animal commercial,mining,or silvicultural facility that is n production facility? currently discharging process wastewater? c Yes 4 Complete Form 1 E No 0 Yes 4 Complete Form ❑ No a and Form 2B. 1 and Form 2C. c1.2.3 Is the facility a new manufacturing,commercial, 1.2.4 Is the facility a new or existing manufacturing, a, mining,or silvicultural facility that has not yet commercial,mining,or silvicultural facility that commenced to discharge? discharges only nonprocess wastewater? c Yes 4 Complete Form 1 0 No Yes 4 Complete Form El No co ce and Form 2D. 1 and Form 2E. ,°.', 1.2.5 Is the facility a new or existing facility whose '— discharge is composed entirely of stormwater a associated with industrial activity or whose discharge is composed of both stormwater and non-stormwater? ❑ Yes 4 Complete Form 1 © No and Form 2F unless exempted by 40 CFR 122.26(b)(14)(x)or b 15. SECTION 2.NAME,MAILING ADDRESS,AND LOCATION(40 CFR 122.21(f)(2)) 2.1 Facility Name SDC 26 WWTP LLC 2.2 EPA Identification Number Co U J NCD041043811 2.3 Facility Contact • d Name(first and last) Title Phone number Chris Santoro Site General Manager (804)833-1279 = Email address cmsnwwva@gmail.com 2.4 Facility Mailing Address zStreet or P.O.box 7401 Statesville Blvd City or town State ZIP code Salisbury NC 28147 EPA Form 3510-1(revised 3-19) Page 1 r EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD041043811 NC0004944 SDC 26 WWTP LLC OMB No.2040-0004 2.5 Facility Location Iv = Street,route number,or other specific identifier a 0 7401 Statesville Blvd c County name County code(if known) 2 0 Rowan 015 0 o _j City or town State ZIP code Salisbury NC 28147 SECTION 3.SIC AND NAICS CODES(40 CFR 122.21(f)(3)) 3.1 SIC Code(s) Description(optional) 2821 Polyestar Resin-Previously 0 O U N 3.2 NAICS Code(s) Description(optional) 2824 Polyestar Fiber-Previously U SECTION 4.OPERATOR INFORMATION(40 CFR 122.21(f)(4)) 4.1 Name of Operator SDC 26 WWTP LLC 4.2 Is the name you listed in Item 4.1 also the owner? € ❑r Yes ❑ No 4.3 Operator Status ❑ Public—federal 0 Public—state ❑ Other public(specify) o tEl Private ❑Other(specify) 4.4 Phone Number of Operator (804)833-1279 = 4.5 Operator Address Street or P.O.Box 7401 Statesville Blvd 2 w City or town State ZIP code V Salisbury NC 28147 so Email address of operator cmsnwwva@gmail.com SECTION 5.INDIAN LAND(40 CFR 122.21(f)(5)) c -0 5.1 Is the facility located on Indian Land? :0 -a ❑Yes ONo EPA Form 3510-1(revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD041043811 NC0004944 SDC 26 WWTP LLC OMB No.2040-0004 SECTION 6.EXISTING ENVIRONMENTAL PERMITS(40 CFR 122.21(f)(6)) • 6.1 Existing Environmental Permits(check all that apply and print or type the corresponding permit number for each) ❑✓ NPDES(discharges to surface 0 RCRA(hazardous wastes) ❑ UIC(underground injection of water) fluids) NC0004944 NCD041043811 w d ❑ PSD(air emissions) ElNonattainment program(CM) ❑ NESHAPs(CM) co w ❑ Ocean dumping(MPRSA) ❑ Dredge or fill(CWA Section 404) ❑ Other(specify) SECTION 7.MAP(40 CFR 122.21(f)(7)) 7.1 Have you attached a topographic map containing all required information to this application?(See instructions for specific requirements.) ❑Yes 0 No ❑ CAFO—Not Applicable(See requirements in Form 2B.) SECTION 8.NATURE OF BUSINESS(40 CFR 122.21(f)(8)) 8.1 Describe the nature of your business. This was previously a manufacture site for polyester fibers know as Durafiber Technologies.The site has been closed since September 2017 and has been idle with no activities within the WWTP N C N Ln O R Z SECTION 9.COOLING WATER INTAKE STRUCTURES(40 CFR 122.21(f)(9)) 9.1 Does your facility use cooling water? 0 Yes ❑ No 4 SKIP to Item 10.1. R 7 9.2 Identify the source of cooling water.(Note that facilities that use a cooling water intake structure as described at a,w 40 CFR 125,Subparts I and J may have additional application requirements at 40 CFR 122.21(r).Consult with your o ci)Y NPDES permitting authority to determine what specific information needs to be submitted and when.) O ,a U C SECTION 10.VARIANCE REQUESTS(40 CFR 122.21(f)(10)) 10.1 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)?(Check all that apply.Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) ❑ Fundamentally different factors(CWA ❑ Water quality related effluent limitations(CWA Section ce Section 301(n)) 302(b)(2)) d ❑ Non-conventional pollutants(CWA ❑ Thermal discharges(CWA Section 316(a)) Section 301(c)and(g)) ❑✓ Not applicable EPA Form 3510-1(revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD041043811 NC0004944 SDC 26 WWTP LLC OMB No.2040-0004 SECTION 11.CHECKLIST AND CERTIFICATION STATEMENT(40 CFR 122.22(a)and(d)) 11.1 In Column 1 below,mark the sections of Form 1 that you have completed and are submitting with your application. For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority.Note that not all applicants are required to provide attachments. Column 1 Column 2 ❑✓ Section 1:Activities Requiring an NPDES Permit ❑ wl attachments ❑ Section 2:Name,Mailing Address,and Location ❑ w/attachments CI Section 3:SIC Codes ❑ wl attachments ❑r Section 4:Operator Information ❑ wl attachments ❑✓ Section 5:Indian Land ❑ wl attachments ❑r Section 6:Existing Environmental Permits ❑ w/attachments 0 Section 7:Map 0 WI topographic ❑r wl additional attachments ma c 0 Section 8:Nature of Business ❑ wl attachments ❑ Section 9:Cooling Water Intake Structures ❑ w/attachments 0 Section 10:Variance Requests ❑ w/attachments c 0 Section 11:Checklist and Certification Statement ❑ w/attachments 11.2 Certification Statement I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete.lam aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. 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WAREHOUSE J BUILDING ' WAREHOUSE J BUILDING 8-10 TWRS 6&7 TWRS P BUILDING I f cige 2 i _ SALISBURY PLANT #1 OUTFALL #1 OUTFALL B I :1-w L_rVr�_}r y-r}� s y1 I BUILDINGS '=-{:=' ti-:tip 1�. yy tr WAREHOUSE -�- _ _-_tic -- -= FARM 8 BUILDING =_0-_- y",4 ti � `~" WAREHOUSE == '"'' tit-�E{�T ill WAREHOUSE JL 8LD : - _-=_~-- A CENTRAL CORE T BLDG GLY. REC. D TWRS r 0 1-5 W , WAREHOUSE J BUILDING H T t# 1 F.0 BUILDING H E 42 F.O. R M 43 F.O. WAREHOUSE J BUILDING E WAREHOUSE J BUILDING 8-10 TWRS 6&7 TWRS 41 OUTFALL SERVES I P BUILDING 1 K BUILDING ROOF DRAINS G BUILDING ROOF DRAINS S BUILDING ROOF DRAINS G BUILDING ELEVATOR SHAFT ROADWAY AND TA PAD DRAINS FlGuQ6; 2 2of �4 SALISBURY PLANT #2 OUTFALL f ' f B D [ BUILDING] 0 ii 1 K W SHOPS & WAREHOUSE B BUILDING BUILDING T STORES ?: :::: H E I :e= fiLigli - WAREHOUSE R 1 ---- I M G ] I r WAREHOUSE L BLD BUILDING 42 I OUTFA 1 A CENTRAL CORE T BLDG GLY. n REC. I i D TWRS 0 1-5 W WAREHOUSE J BUILDING H T t# 1 F.0 BUILDING H E 42 F.O. R M 43 F.O. WAREHOUSE J BUILDING WAREHOUSE J BUILDING 8-10 TWRS 6&7 TWRS 42 OUTFALL SERVES 6 P BUILDING GLYCOL TANK FARM STORM DRAINS—TANK FARM SALISBURY PLANT 43 OUTFALL , I D BUILDING: I j 0 K W SHOPS & WAREHOUSE BUILDING! T STORES TK t H FARM B BUILDING E WAREHOUSE j R G M 43 OUT WAREHOUSE L BLD BUILDING! A CENTRAL CORE T BLDG GLY. l I f 1 REC. I D TWRS I 0 1-5 W WAREHOUSE J BUILDING H T ## 1 F.0 BUILDING! H E 42 F.O. I R M 43 F.O. ' WAREHOUSE J BUILDING WAREHOUSE J BUILDING 8-10 TWRS 6&7 TWRS) 43 OUTFALL SERVES P BUILDING RAILROAD TRACK STORM DRAIN j- I(r&li4E Z Lf„F10 SALISBURY PLANT 44 OUTFALL 1 I � D BUILDING 0 K W SHOPS & WAREHOUSE BUILDING T STORES TK H FARM 8 BUILDING E WAREHOUSE R M WAREHOUSE ILlBLD BUILDING A CENTRAL CORE T BLDG D TWRS 0 1-5 W - 44 OUTFAL WAREHOUSE J BUILDING H T 4 1 F.0 BUILDING H E 42 F.O. R M 43 F.O. WAREHOUSE J BUILDING WAREHOUSE J BUILDING 8-10 TWRS 6&7 TWRS 44 OUTFALL SERVES P BUILDING GLYCOL RECOVERY UNIT RAILROAD TRACK STORM DRAIN FIGuI�� Z SoPi0 SALISBURY PLANT 45 OUTFALL t i ; 1 8 I D BUILDING; 0 �--� � K W SHOPS & WAREHOUSE BUILDING' T STORES TK H FARN B BUILDING E WAREHOUSE R G J M I WAREHOUSE L BLD BUILDING A ' CENTRAL CORE T BLDG GLY. REC. D TWRS 0 1-5 W WAREHOUSE J BUILDING H T # 1 F.O BUILDING H ' E 42 F.O. R M #3 F.O. WAREHOUSE J BUILDING P WAREHOUSE J BUILDING I 8-10 _SE-_ _===_-- TWRS :�=��-:c�� =-- -_--_ - -##5OUTFACE - 6&7 TWRS _------...__ . _ #5 OUTFALL SERVES r y w P BUILDING 1 STORM DRAINS AT SOUTH UNLOADING DOCK SALISBURY PLANT #6 OUTFALL 8 S D BUILDING 0 K W SHOPS & WAREHOUSEi BUILDING T STORES TK H FARM B BUILDING E WAREHOUSE R M I G J WAREHOUSE L BLD BUILDING -_ j 1- 1 A CENTRAL CORE ----> : GLY. --- _ 'ems^ REC. 11--j TWRS -- - ,. Y -1 " 1-5 WAREHOUSE J BUILDING {�-.* -� _-__ ;s - 9 : �- :_>_..i,a I == ialk-=r===c-_ (PUMPED ONLY) SaSEWAREHOUSE J BUILDING WAREHOUSE J BUILDING 8-10 #6 OUTFALL TWRS l 1 6&7 TWRS #6 OUTFALL SERVES IP BUILDING 1 T BUILDING ROOF DRAINS T BUILDING FLOOR DRAINS I1 BUILDING ROOF DRAINS H DOWTHERM AND TA PAD AREA RAILROAD TRACK STORM DRAINS ABILITY TO PUMP OIL BASINS FGugE Z n _ i SALISBURY PLANT 412 OUTFALL K W SHOPS & -:+__:=__: __ ?_:- :}. BUILDING T STORES TK _::: :c_;_:-_- H FA RN __:: - 1 E signR _-==_:-- - - -_- -:-:=-- M '`= = - ' -_ =____-__=_ BUILDING =_=___ CENTRAL CORE T BLDG GLY. _ _ _ REC. -- ====- `:-: D TWRS +______=E ::=_ - _-: :_Ec_- :-: BUILDING H i - YEEE _s'=_- =-- E 42 F.O. = -tii_ ::::::_:_ +._-71.***l-lam.: -_- EN3f:S:_- _- --_-:xi:=---_- TWRS -_ -~S_-!-+_ _--.:tiff . .._siiiiiiE5* ***c-E **4 8-10 6&7 TWRS' 412 OUTFALL P BLIbDING @12 OUTFALL SERVES f ROOF DRAINS FILAMENT WAREHOUSE A BUILDING ROOF DRAINS ROOF DRAINS BEAMING AREA FLOOR DRAINS BEAMING AREA L BUILDING ROOF DRAINS FLOOR DRAINS L BUILDING ROOF DRAINS STAPLE WAREHOUSE FLOOR DRAINS STAPLE WAREHOUSE ROOF DRAINS J BUILDING NORTH AND SOUTH PARKING LOT DRAINS F I -ci L o OUTFALLS 8 , 9 , 10 , 11 SERVICE P BUILDING PARKING LOT ROADWAY DRAINS ON SOUTH SIDE OF PLANT f=16-uf2 „ if) 7.0 Storm water Management Plan This portion of the SWPPP describes and identifies materials management practices used to control and minimize exposure of significant materials to storm water. 7.1 Exposed Materials This section addresses the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to storm water. The section summarizes potential pollutant sources by plant activity (e.g., truck loading and unloading) and presents alternatives for reducing exposure to storm water for each activity. In particular,this section discusses the use of covers for material storage and handling areas as a measure of reducing exposure. Specific changes are identified in Section 7.3 "Best Management Practices." Plant engineering will review the changes identified in Section 7.0 and accomplish them in a technically and economically feasible manner. No areas were identified where diversion of storm water would be applicable. 7.1.1 Summary of Potential Pollutant Sources Potential pollutant sources were identified for each of the following activities: Loading and Unloading Operations Outdoor Storage and Process Areas Dust or Particulate Generating Processes On-site Waste Disposal Practices Vehicle Fueling and Maintenance Areas The potential pollutants associated with each of these activities are summarized in Table 7-1. A brief discussion of each of these activities follows. Thirty-six truck loading and unloading areas can be identified at the plant. Raw materials such as ethylene glycol and terephthalic acid are the most significant items that arrive at the facility by rail. Most of the production areas of the facility are located inside. Materials such as chip, staple,and TA are stored in outdoor silos. Various pieces of production equipment are located outside, primarily along the east side of the main production building. This equipment includes boilers, reboilers, pumps and piping. Bulk storage tanks are not included in the summary presented in Table 7-1. Pipes are sand blasted and coated in an area south of the EO facility. Dust and particulate generating processes are generally associated with solid material handling operations such as handling of chip,staple,and TA. The pipe coating area south of the EO facility is also a particulate generating process. Wastes are collected in dumpsters around the plant site for disposal. Ultimately, the wastes are disposed of off-site. Two vehicle-fueling areas are located on-site in addition to the propane fueling areas for vehicles such as forklifts. One area for vehicle maintenance is located in and adjacent to the southwest corner of Building S. Table 7-1 Summary of Potential Pollutant Sources Location Potential Pollutant Truck Loading and Unloading Facilities Warehouse Along West Side of Main Production Building Staple, Filament North Side of Building B Filament Underground Fuel Tank on the Southwest Corner of Main Gasoline Production Building Fuel Tank Northeast of Building S Diesel Fuel Silos North of Main Production Building Chip Silos South of Main Production Building Chip South Side of Building J Chip North,East and South Sides of Building P Chip Areas Near the Cooling Towers Sodium Hypochlorite,Gengard GN8203, Gengard GN8300,Hydrex 2254,Flogard MS6210,Spectrus OX1201,Depositrol PY5200,Betz Inhibitor AZ8104 South Side of Tank 94 Sodium Hydroxide Ethylene Oxide Facility-shutdown 1Q'96 N/A GRU Facility Glycol GRUB Unloading Facility Near Southeast Corner of Glycol Building H South End of the Large Recreation Pond Fuel Oil South and East Sides of TA Silos Near the Main Corridor Terephthalic Acid,Adipic Acid North Side of Tanks 29,30 and 31 Optisperse APO520,Steamate-NA2440 Near Tanks 56,57 and 58 South of GRU Facility "PE"Water(1 percent Ethylene Glycol) North,West and East Sides of Building S Chemicals Listed in Appendix D North and South Sides of Tanks 18-21 on the East Side of Dowtherm Building G Adjacent to Tanks 22, 105 and 106 at the Northeast Dowtherm,TEG Corner of Building K Near the Chemical Tanks at the Process Water Treatment Sodium Hypochlorite,Sodium Hydroxide Plant Near the Chemical Tanks at the Wastewater Treatment Betz 1192 Plant East Side of the Raw Water Pond Betz 1192 Rail Loading and Unloading Facilities East Side of GRU Facility Ethylene Glycol,Diethylene Glycol TA Unloading Building Near the Southeast Corner of Terephthalic Acid Building S East Side of Building P Chip,Staple,Diethylene Glycol Covered Dock Northeast of Building P Waste Chip,Fiber,Staple,Filament Outdoor Storage and Process Areas Pipe Coating Area Sand Blast Material,Epoxy Coatings Equipment Such as Boilers,Reboilers,Pumps and Piping Dowtherm along the East Side of the Main Production Building Drum Storage on East Side of K-17 Finish Waste Hazardous Waste Drum Storage Paint Waste,OCP Waste,OCC Waste, Kolene Waste,Acid Waste,Alkaline Waste Drum Storage Near Southwest Corner of Building S Perchloroethylene,Ethyl Alcohol,Solvents Table 7-1 Summary of Potential Pollutant Sources Drum Storage South of Building T PCB(capacitors&ballasts) Non-Hazardous Waste Drum Storage Area South of Textile Lubricants,Beaming Finish Waste, Building P Waste Finish,TA,Glycol,Fuel Oil,K-14 and K-15 Paste,B-roll Exhaust Sludge,Beam Cleaning Sludge,Adipic Acid,Cooling Water Sludge,Salt,Perchloroethylene,Kolene Drum Storage on East Side of Building G Hydrochloric Acid,Tetramethylammonium Hydroxide,Albright TMP,SIPE-40,Ethylene Glycol,Rezol T-279,Oil,Acetic Acid,Oxa- phosphoanglykolester,Choline Base Silos East of the Main Corridor Terephthalic Acid,Adipic Acid Silos North and South of the Main Production Building Chip Dust or Particulate Generating Processes Silos North of Main Production Building Chip Silos South of Main Production Building Chip Silos East of Main Production Building Near Main Terephthalic Acid,Adipic Acid Corridor Throughout the Area East of the Main Production Facility Chip (West of the Railroad Tracks) Vehicle Maintenance and Fueling Areas Southwest Corner of Main Production Building Gasoline,Oil and Grease Northeast of Building S Diesel Fuel Southwest Corner of Building S Oil and Grease,Hydraulic Fluid,Antifreeze 7.1.2 Plan to Minimize Exposure of Material to Storm water Potential changes to the methods of operation and storage practices that have could be employed to address each of the potential pollutant sources listed in Table 7-1 are discussed below. Specific BMPs that have been implemented to minimize significant exposure of materials to storm water are discussed in Section 7.3 "Best Management Practices". 7.1.2.1 Truck and Rail Loading and Unloading Alternatives for reducing exposure of loading and unloading activities to storm water include: * Rolled-curb containment * Grated trench containment * Covering loading and unloading areas * Drip pans at rail tank car loading and unloading facilities * Cleaning up spills and leaks as required * Development and implementation of a SPCC plan * Locating quick-connect fittings within contained areas The plant's SPCC Plan was updated in 2004 and 2009 to meet more stringent oil spill containment regulations. This effort included adding secondary containment around all oil storage tanks. It also provided spill containment in the form of curbing or portable containments to catch hose drips at the oil truck unloading points. Truck connection points were relocated to place the quick-connect fittings inside the containment area whenever possible. Furthermore, these oil truck unloading operations are now attended and monitored continuously with portable barricades to prevent accidental drive off while the hose is connected. Procedures, training, and use of designated"trained oil handlers' is being done to minimize the chance of oil spill. See details in the plant's SPCC Plan. Contamination from the warehouse on the west side of the main production building would only result from spilled packaged solid product. Rolled-curbs have been installed at several truck loading and unloading areas, especially those near bulk storage tanks. Many loading docks are covered. Installation of rolled curbing is more practical and economically feasible than construction of covers for many of the liquid loading and unloading area limitations of location and frequency of use are considered. Good housekeeping will protect storm water from solid materials spilled during loading and unloading. Raw materials such as ethylene glycol (liquid) and terephthalic acid (bulk powder) are the most significant items that arrive at the facility by rail. Contamination in those areas can be contained by the plant SIS system and diverted to the Waste Treatment Plant in the event of a spill. 7.1.2.2 Outdoor Storage and Process Areas Alternatives for reducing exposure of outdoor storage and process areas to storm water include: * Storing materials inside buildings or in covered tanks where possible * Labeling storage tanks and drums * Storing materials in designated areas * Periodic inspection and inventory of stored materials * Written standard operating procedures for materials storage and handling * Secondary containment around liquid storage tanks * Curbed containment around pumps, process equipment, and materials storage areas * Covering drum storage areas * Cleaning up spills and leaks as required * Inspection of production areas * Establishment of an Emergency Response Team and maintenance of cleanup materials on-site * Development and implementation of a SPCC plan * Emphasis on housekeeping in employee training * Addition of rolled curb at doorways leading to storage areas within the plant Several drum storage areas are covered but not curbed. Covering some drum storage areas is not feasible due to limitations such as overhead piping. Most drum storage areas are covered. Those requiring additional protection are identified in Section 7.2. All outside drum storage has secondary containment except the empty drum storage area where triple-rinsed clean drums are stored. Most drum storage areas are also covered. 7.1.2.3 Dust or Particulate Generating Processes Alternatives for reducing exposure of dust and particulate generating processes to storm water include: * Storing materials inside buildings or in covered silos where possible * Cleaning up spills as required * Emphasis on housekeeping in employee training * Covering particulate generating processes Emphasis has beenplaced on housekeeping to prevent and/or reduce contamination of P P g storm water by spilled chip,staple,TA and other particulates. 7.1.2.4 Waste Disposal Practices Alternatives for reducing exposure of disposal activities to storm water include the following: * Collecting waste in designated areas * Cleaning up spills around dumpsters as required * Covering waste containers * Secondary containment where feasible All materials are disposed of off-site. Housekeeping around waste collection containers is being maintained to acceptable levels. Where needed, dumpsters with covers have replaced those dumpsters,which are not under cover. Waste oil is disposed of in full compliance with new SPCC plan oil handling regulations. All oil storage containers have secondary containment and stringent monitoring of waste oil handling operations by trained oil handlers. 7.1.2.5 Vehicle Fueling and Maintenance Areas Alternatives for reducing exposure of vehicle fueling and maintenance areas to storm water include: * Secondary containment around liquid storage tanks * Curbed containment * Rolled-curb containment in doorways * Covering vehicle fueling and maintenance facilities * Cleaning up spills and leaks as required * Development and implementation of a SPCC plan * Emphasis on housekeeping in employee training Vehicle fueling areas are contained by curbing, and have been addressed as noted above to comply with new oil regulations in the plant's SPCC Plan. As noted above,those new measures include secondary containment around all oil bulk storage tanks, curbed containments and monitoring of fueling operations. The plant has a recently-updated SPCC plan in place for reducing the potential of storm water contamination from spills. 7.1.26 Secondary Containment Secondary containment dikes with periodic inspection by trained operators have been installed around all oil tanks and all outdoor chemical bulk storage tanks. All secondary containment connected directly to storm water conveyance systems meets the following criteria as specified in the permit: " Drainage must be controlled by manually operated valves which are secured by a locking mechanism. * Accumulated storm water must be at least visually observed for color, foam, outfall staining,visible sheens and dry weather flow before release. * Accumulated storm water can be released if found to be uncontaminated. * Records documenting the name of the individual making the observation, a description of the accumulated storm water,and the date and time of the release shall be kept for a period of 5 years. Table 7-6 BMP Implementation Schedule (Continued) Spill Prevention and Maintain the SPCC Plan On-going Response Procedures Provide Employee Training in Spill At Initial Hire and Periodically Prevention and Response(Particularly for Thereafter Those Involved in Manufacturing, Maintenance and Utility Activities) Inspections Improve Current Inspection Procedures On-going Related to Storm water Pollution Prevention Conduct Semi-Annual Comprehensive Site Semi-Annually Compliance Evaluations(Including Outfall Visual Inspection) Based on Inspection Results,Modify SWPPP As Needed as Needed General Visual Site Inspection Routine Employee Training Incorporate Storm water Pollution Prevention On-going Awareness and Tools into Current Employee Training Program Record Keeping Maintain Records on Spill Events and On-going Maintenance and Inspection Activities Sediment and Erosion Maintain Sediment and Erosion Control On-going Control Measures Runoff Management Implement Runoff Management Techniques On-going Where Appropriate Activity Specific BMPs See"Best Management Practices" On-going Site Specific BMPs See"Best Management Practices" On-going _ J it Attachment A NPDES Permit Renewal Application Manufacturing Operation Flow Diagram (Figure 2) - 1 Polyester Manufacturing Operation eration -O. Polymer ► Chip Product to Production -__ Production __0,„ Customers A (potential) Terephthalic Acid (TA) ► Filament ► Product to Ethylene Production Customers Glycol — Is. --O. Polymer Production `---++ Finish ► Lubricants 4 t ,. Wastewater '_ * to ► Treatment Raw Material/ Product Figure 2 Performance Fibers Operations, Inc. Wastewater Salisbury Plant 11 Attachment A NPDES Permit Renewal Application Waste Treatment Plant Diagram (Figure 3) Storm Water(from plant areas) Sanitary Outfall#5 --� Storm Water '� Comminutor -'I Chlorine Contact Weirs(� Direct Waste -- Discharge Process Waste ► Polishing Pond#1 Bar Screen Out of Service _____I /-' Clarifier 1 Solid Waste ,' \ (Spaze) To Landfill Grit Removal / ` / Aeration Basin"A" ,_ L 1' Polishing Pond#2 Cooling Tower , `` e 2 Blowdown ► i Out-of-servi , ► \ Aeration Basin"C" Equalization Out-of-service Polishing Pond#3 i- • `♦' — . Clarifier 3 Copper Sulfate PWP I" UarY) Addition Blowdown Lift • Station Aeration Basin"B" Polishing Pond#4 A Return Activated Sludge ♦ Acid Metering 1 ,. ._._._.� (Sulfuric) Solids to Sludge Dewatering Aerobic Digester Anaerobic Landfill Outfall it Pretreatment 001 I_ InteriorUroundware _ - - - - - - --_._._._._ _._._._._.-•---•_-- - •- - - _ _ - ' — Recovery System Perimeter G W Anaerobic Recovery System —'►' Equalization --+ U/V Peroxidei. • Pretreatment ' - - - - - - - - - - - - - - - - - - - - - - - - - - - - _ Figure3 - Remediation Salisbury Waste Treatment Equipment that is turned off / M.Stewart August 2013 ref: WWTP,Flow Diagram.PPT l 1,,,c : 7.,. .. _.., pow... ,,,,, . r :c711151<fr4ilb..0 )- 1,)-7"-- \aw y L'N low state Hwy aol .1 v A ,,-- 1 m"North Second Creeki. -� ‘5... / v ,,. _,J\, ii - 1 . .25----1‘, 4ift 7.. il%ID rir iir ,./' I 4....,Ir .4: i 4.... •' '', -)/' Q "11. ----;/ 11.--1. -T----1 ---if,,,,,, . --,-4-Niir II 11 „ t , 110'''. ,i VIt,j6‘.4 0 ,, 7.,/ .. ,/..-- (\srri.. .1 •/ n isilt__ _,; �i'� ,„ .. 1 II / SW Outtall_5 1 ~`rlb..) 1,-44P it ' �•. 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L--:. 1.6,1,-------, m1 \ 4P‘' .-- A- . .141V- Illh...1 I I .- I. -.I : N allaialleirsummf\ J4 Receiving Stream: North Second Creek S 1J SCALE Stream Classification: C Latitude:35°4°2'40" USGS Quad Name: 1:24,000 River Basin: Yadkin Pee Dee Longitude:80 36'10" Rowan Mills Sub-Basin#: 03 07 06 (1"=2000� B-Digit HUC 03040102 County: Rowan NC Division of Energy, Mineral and Land Resources NPDES Stormwater Permit Summary NC DEMLR has the following information in our Permit Database for your permit as of 4/11/2022. Outfall#: 005 Outfall Description: unknown Outfall Lattitude: 35.711940 Outfall Longitude: -80.608330 Represented by Outfall: %Stormwater: 100 %Industrial: Stream Waterbody Basin Waterbody Name Index Number Classification Yadkin Second Creek(North Second Creek) 12-108-21 C Outfall#: 00A Outfall Description: unknown Outfall Lattitude: 35.713330 Outfall Longitude: -80.512500 Represented by Outfall: 0/0 Stormwater: 100 %Industrial: Stream Waterbody Basin Waterbody Name Index Number Classification Yadkin Withrow Creek 12-108-21-3 C Outfall#: 00B Outfall Description: unknown Outfall Lattitude: 35.708890 Outfall Longitude: -80.603890 Represented by Outfall: 0/0 Stormwater: 100 %Industrial: Stream Waterbody Basin Waterbody Name Index Number Classification Yadkin Second Creek(North Second Creek) 12-108-21 C Outfall#: OOC Outfall Description: unknown Outfall Lattitude: 35.711110 Outfall Longitude: -80.610830 Represented by Outfall: %Stormwater: 100 %Industrial: Stream Waterbody Basin Waterbody Name Index Number _Classification Yadkin Withrow Creek 12-108-21-3 C Outfall#: OOD Outfall Description: unknown Outfall Lattitude: 35.711670 Outfall Longitude: -80.610830 Represented by Outfall: 0/0 Stormwater: 100 %Industrial: Stream Waterbody Basin Waterbody Name Index Number Classification Yadkin Second Creek(North Second Creek) 12-108-21 C 4/11/2022 Page 3