HomeMy WebLinkAboutNCS000593_Renewal Application_20220916® UFP INDUSTRIES
2801 EAST BELTLINE NE
GRAND RAPIDS, MI 49525
616.364.6161
UFPLCOM
September 12, 2022
Ms. Brianna Young
Storm Water Permitting Program
North Carolina Department of Environmental Quality
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
Re: Individual NPDES Permit Renewal
UFP Rockwell, LLC —dba: Robbins Manufacturing
Permit Number NCS000593
Dear Ms. Young:
RECEIVED
DEMLR-Stormwater Program
Attached, please find hard copies of the completed and signed materials to reapply for the individual
storm water permit for the UFP Rockwell, LLC facility. Materials attached include:
• EPA Form 1;
• EPA Form 2;
• SPPP Certification Form; and
• Supplemental Information Form and Attachments.
As required, electronic copies of these materials have also been sent to you via email to
bria n na.you na@ ncden r.gov.
Please contact me at (616) 365-1591 or jmark2@ufpi.com if you have any questions or require
additional information on this matter.
erely,
t�W
oseph Mark, CPG, RG
Regulatory Compliance Administrator
EPA Identification Number
NPDES Permit Number
Facility Name
Fonn Approved 03,05119
OMB No. 2040-0004
Form
U.S. Environmental Protection Agency
t
��EPA
Application for NPDES Permit to Discharge Wastewater
NPDES
GENERAL INFORMATION
SECTION•NPDES
•r
1.1
Applicants Not Requiredto Submit Form 1
1.1.1
Is the facility a new or existing publicly owned
1.1.2
Is the facility a new or existing treatment works
treatment works?
treating domestic sewage?
If yes, STOP. Do NOT complete 0 No
If yes, STOP. Do NOT No
Form 1. Complete Form 2A.
complete Form 1. Complete
Form 2S.
1.2
Applicants Required to Submit Form 1
1.2.1
Is the facility a concentrated animal feeding
1.2.2
Is the facility an existing manufacturing,
E
operation or a concentrated aquatic animal
commercial, mining, or silvicultural facility that is
n
production facility?
currently discharging process wastewater?
o❑
Yes 4 Complete Form 1 No
❑ Yes 4 Complete Form ❑ No
a
and Form 2B.
1 and Form 2C.
z
1.2.3
Is the facility a new manufacturing, commercial,
1.2.4
Is the facility a new or existing manufacturing,
m
mining, or silvicultural facility that has not yet
commercial, mining, or silvicultural facility that
commenced to discharge?
discharges only nonprocess wastewater?
Yes 4 Complete Form 1 No
❑ Yes 4 Complete Form No
and Form 2D.
1 and Form 2E.
1.2.5
Is the facility a new or existing facility whose
discharge is composed entirely of stormwater
¢r'
associated with industrial activity or whose
discharge is composed of both stormwater and
non-stormwater?
Yes 4 Complete Form 1 No
and Form 2F
unless exempted by
40 CFR
122.26(b)(14)(x) or
b 15.
SECTION
2. NAME,
MAILING ADDRESS, AND LOCATION (40
FacilityName
2.1
UFP Rockwell, LLC dba: Robbins Manufacturing
`0
2.2
EPA Identification Number
U
O
J
D
2.3
Facility Contact
Name (first and last)
Title
Phone number
v
a
Joseph Mark
Regulatory Compliance Administrator
(616)365-1591
a
art
Email address
c
lmark2@ufpi.com
2.4
Facility Mailing Address
Street or P.O. box
=
2801 East Beltline Ave. NE
City or town
State
ZIP code
Grand Rapids
Michigan
49525
EPA Form 3510A (revised 3-19) Page 1
EPA ldenfificabon Number
NPOES Permit Number
Facility Name
Form Approved 03/05/19
OMB No. 2040-0004
' m
2.5
Facility Location
Street, route number, or other specific identifier
175 Old Mail Road
o
County name
County code (d known)
M
Rowan
0
E
City or town
State
ZIP code
z a
Rockwell
North Carolina
28138
SECTION•r
r
3.1
SIC Codes)
Description (optional)
2491
Wood Preserving
a
m
0
0
U
N
U
=
3.2
NAICS Codes)
Description (optional)
v
c
iO
321114
Wood Preservation
U
y
4.1
Name of Operator
11FP Rockwell, LLC doe: Robbins Manufacturing
0
4.2
Is the name you listed in Item 4.1 also the owner?
€
❑ Yes ❑ No
4.3
Operator Status
E
❑ Public ❑ Public —state ❑ Other (specify)
—federal public
o
❑ Private ❑ Other (specify)
4.4
Phone Number of Operator
(704)279-0744
4.5
0 eratorAddress
Street or P.O. Box
A
m
175 Old Mail Road
c =
City or town
State
ZIP code
0 V
Rockwell
North Carolina
28138
c
Email address of operator
0
SECTIONr
r ,r
A
5.1
Is the facility located on Indian Land?
v�
�
❑ Yes ❑No
EPA Form 3510-1 (revised 3-19) Page 2
EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19
OMB No. 2040-0004
SECTION•• I
6.1 Existing Environmental Permits (check all that apply and print or type the corresponding permit number for each)
d
m NPDES (discharges to surface
❑ RCRA (hazardous wastes)
❑ UIC (underground injection of
c
9 r
water)
fluids)
>
NCS000593
�+ a
rn
❑ PSD (air emissions)
❑ Nonattainmenl program (CAA)
❑ NESHAPs (CAA)
w
❑ Ocean dumping (MPRSA) ❑ Dredge or fill (CWA Section 404) ❑ Other (specify)
SECTION1
7.1
Have you attached a topographic map containing all required information to this application? (See instructions for
specific requirements.)
❑ Yes ❑ No ❑ CAFO—Not Applicable (See requirements in Form 2B.)
SECTIONOF
t
8.1
Describe the nature of your business.
The wood preserving operation is located within a building. The preservative is applied within a closed cycle system
w
that recycles water and reuses the process suspension so no waste or effluent is created or discharged. There is no
m
discharge of process waters that have come into contact with the treatment chemicals or the treated wood product.
c
All process waters are recycled back into the system via a collection sump. The treatment plant has been designed to
m
contain the volume of all tanks inside the plant in the event of simultaneous failure. The current treating suspension
d
is micronized copper. Use of CCA treating solutions was discontinued at this facility in 2006.
w
Z
SECTION••
l
9.1
Does your facility use cooling water?
❑ Yes ❑ No 4 SKIP to Item 10.1.
y
A
9.2
Identify the source of cooling water. (Note that facilities that use a cooling water intake structure as described at
W 2
40 CFR 125, Subparts I and J may have additional application requirements at 40 CFR 122.21(r). Consult with your
05
O Y
NPDES permitting authority to determine what specific information needs to be submitted and when.)
c
—
Not Applicable
SECTIONI
VARIANCE
REQUESTS1
10.1
Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)? (Check all that
apply. Consult with your NPDES permitting authority to determine what information needs to be submitted and
y
o
when.)
g
❑ Fundamentally different factors (CWA ❑ Water quality related effluent limitations (CWA Section
Section 301(n)) 302(b)(2))
W
❑ Non -conventional pollutants (CWA ❑ Thermal discharges (CWA Section 316(a))
Section 301(c) and (g))
❑� Not applicable
EPA Form 35ID-1 (revised 3-19) Page 3
EPA Identi icatlon Number NPDES Permit Number Facility Name Form Approved 03A5119
NC5000593 -F UFP Rockwell, LLC I OMS No. 20404M
11.1
In Column 1 below, mark the sections of Form 1 that you have completed and are submitting with your application.
{
For each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note
that not all applicants are required to provide attachments.
,. Column 1
Column 2
❑✓ Section 1: Activities Requiring an NPDES Permit
❑ wl attachments
Q Section 2: Name, Mailing Address, and Location
❑ w1 attachments
❑✓ Section 3: SIC Codes
❑ wl attachments
❑✓ Section 4: Operator Information
❑ w/ attachments
Section 5: Indian Land
❑ w1 attachments
�
❑ Section 6: Existing Environmental Permits
❑ wl attachments
❑✓ Section 7: Map
Q w1 topographic w/ additional attachments
ma
Q Section 8: Nature of Business
❑ wl attachments
c
Q Section 9: Cooling Water Intake Structures
❑ w! attachments
0
Q Section 10: Variance Requests
❑ w! attachments
❑✓ Section 11: Checklist and Certification Statement
❑ wl attachments
'
11.2
Certification Statement
UI
I certify under penalty of law that this document and all attachments were prepared under my dimcdon or supervision
in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and t
'
belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fine and imprisonment for knowing violations.
Name (print or type first and last name)
Official title
Phillip Hightower
Operations Manager
i
'
Signature
Date signed
x
job Z.
EPA Form 3510-1(revised 3-191 Pape 4
.;. EFrRORO
P R
{ 1?"� UFP Rockwell, LLC :� r
175 Old Mail Road
Rockwell, INC 28138 A
a._ t
snppy
• �_ AR
� c
•r
4
e
as o
MILES
'i�TAfS3•
l �S—
NORTH
LEGEND
Surface Water Flow Direction _�>
FIGURE 1 —Site Location Map
UFP Rockwell, LLC
Rockwell INC Source: 2016 USGS Rockwell INC and Gold Hill INC 7.5' Quadrangles)
0 Feet 100
NORTH
LEGEND
Approximate Location of Property Boundaries 6
1—Office Building
2 — Covered Lumber Treating Plant
3 — Covered Drip Pad
4 — Lumber Storage Building
5 — Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7— Wooded Area
8 —Vegetated Areas
9-500-Gallon Diesel AST
FIGURE 2—Site Layout Map
UFP Rockwell, LLC
Rockwell, NC
10— Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12 —Gravel Yard Area w/Treated Lumber Storage
4':4b
Ou[fa11001 u
(Sampling Location) 44 1• 6
12 11 2
�• u 10 4 13
.1
t 5 Z(
r . 67j
14
� `.'may. atl i .. ..—w�4ra.n •. %� ♦` „y �� I }�'- j.:y '!�.
*_, A0 Feet 100
NORTH
LEGEND
Approximate Location of Property Boundaries / 1
1—Office Building
2—Covered Lumber Treating Plant
3—Covered Drip Pad
4 — Lumber Storage Building
5 — Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7 —Wooded Area
8 — Vegetated Areas
9-500-Gallon Diesel AST
FIGURE 3—Storm Water Flow Map
UFP Rockwell, LLC
Rockwell, NC
10- Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12 — Gravel Yard Area w/Treated Lumber Storage
Storm Water Ditch
Storm Water Flow Direction
EPA Idenddcation Number NPDES Permit Number
Facility Name
Form Approved 03/05/19
OMB No. 2040-0004
Form
U.S Environmental Protection Agency
2F
111SW EPA Application for NPDES Permit to Discharge Wastewater
NPDES
STORMWATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY
SECTIONOUTFALL
LOCATIONr
1.1 Provide information on each of the facilitvs ouffalls in the table below
Outfall
Number
Receiving Water Name
Latitude
Longitude
001
UT to Second Creek
c
0
0
0
m
0
SECTION•
r
2.1
Are you presently required by any federal, state, or local authority to meet an implementation schedule for constructing,
upgrading, or operating wastewater treatment equipment or practices or any other environmental programs that could
affect the discharges described in this application?
❑ Yes ❑ No 4 SKIP to Section 3.
2.2
Briefly identify each applicable project in the table below.
Final Compliance Dates
Brief Identification and
Affected Outfalls
Source(s) of Discharge
Required
Projected
Description of Project
(listoutrall numbers)
N
C
E
m
0
M
E
2.3
Have you attached sheets describing any additional water pollution control programs (or other environmental projects
that may affect your discharges) that you now have underway or planned? (Optional Item)
❑ Yes ❑ No
EPA Forth 3510-2F (Revised 3-19) Page 1
EPA ldentficadon Number NPDES Permit Number Facility Name Form Approved 03/05/19
OMB No. 2040-0004
SECTION1 • 40
3.1 Have you attached a site drainage map containing all required information to this application? (See instructions for
d specific guidance.)
r/1 tp rL
❑ Yes ❑ No
SECTION• • t
4.1 Provide information on the facility's pollutant sources in the table below.
Outfall
Impervious Surface Area
Total Surface Area Drained
Number
(within a mile radius of the facility)
(within a mile radius of the facility)
specifyunits
specify unks
001
52,272
square feet
707,414
square feet
specify units
specify units
specify units
Spa* units
specify units
specifyunits
specify units
specify units
specify uMts
specify unds
4.2
Provide a narrative description of the facility's significant material in the space below. (See instructions for content
requirements.)
Significant materials exposed to storm water at this facility include copper -treated lumber and untreated lumber.
Loading, unloading, and temporary storage of these materials occurs in the paved and unpaved areas of the Storage
Yard. Bunks of lumber are stored on blocks to prevent contact with storm water sheet flow. In addition, fuel storage
0
and vehicle fueling operations are conducted in the Storage Yard. The fuel above ground storage tank (AST) is located
n`
within secondary containment (double -walled).
5
0
a
4.3
Provide the location and a description of existing structural and non-structural control measures to reduce pollutants in
stormwater runoff. See instructions for specificguidance.)
StornlwaterTreatment
Codes
from
Outtall
Control Measures and Treatment
Exhibit
Number
2F-1
gist)
001
Manufacturing activities are conducted indoors, lumber storage sheds, secondary
Not
containment for AST, employee training, semi-annual visual inspections, housekeeping,
Applicable
preventative maintenance
EPA Form 3510-2F (Revised 3-19) Page 2
EPA tcentiftabw Number NPDES Permit Number Facility Name Form Approved 03105AS
NCS000593 UFP Rockwell, LLC OMB No.2040-0004
Igloo m.
a 5.1 ! certify under penally of law that the oudall(s) covered by this application have been tested or evaluated for the
presence of non-stormwater discharges. Moreover, 1 certify that the outfalls idetiffied as having non-stomwater
discharges are described in either an accompanying NPOES Form 2C, 20, or 2E application.
Name (print or type first and last name) Official Otte
?Nllip Hightower
Operations Manager
Slg;4A
Date sig ed
X Z �---
Cu. 5.2 Provide the tiffsting inf ation requested in the table below.
Outfalt Oneito Crainage Points
o Narriber
Description of Testing Method Used Date(s) of Testing Directly Observed
Durtna Test
s 001 Observation of outfall during dry weather for flow. 08/14/2018 Outfall 001
E
ry I: 07/26/2022
o
I
0 • • • .1.10FIREM IRE 1 • + �i, i i
' A
6.1 Describe any significant leaks or spills of toxic or hazardous pollutants In the last three years.
No signIRcant leaks or spills of toxic or hazardous pollutants have occurred at the facility during the previous three
years.
0
y
y
.J
U
G
Cl
C8 ,
f
See the instructions to determine the pollutants and parameters you are required to monitor and, in turn, the tables you must
o complete. Not all applicants need to complete each table.
7.1 Is this a new source or new discharge?
. Yes 4 See instructrons regarding submission of � No 4 See instructions regarding submission of
r w estimated data. actual data.
,� '1`atiles 14;8; C, and D ,,. - ... - ^ .• • .
_ 7.2 Have you completed Table A for each outfall?
Yes 0 No
EPA Form 3510-2F (Revised 3-19) Page 3
Stormwater Sampling - Dry Observation
Page I of)
Stormwater Sampling - Dry Observation
Stormwater Number*
1OS661
Branch # and LocationSample Period*
436 ROCKWELL, NC FALL
Year*
2018
Instructions: The purpose of this inspection is to observe and record conditions around the plant that
could lead to pollution of stormwater leaving the plant. On a day that it has not rained, take some time
to walk the plant and inspect the areas listed below for the presence of pollutants that could affect the
stormwater. Items that should be noted include: excessive sawdust, diesel or oil staining, wood
preservative drippage, garbage, wood debris, etc.
Pollutants Observed
Loading / Unloading*
NO POLLUTANTS OBSERVED
Fuel Storage*
NO POLLUTANTS OBSERVED
Storage Yard Untreated'
NO POLLUTANTS OBSERVED
Storage Yard Treated *
NO POLLUTANTS OBSERVED
Sawdust Collection*
N/A
Manufacturing, Maintinance, and Treating
Buildings*
NO POLLUTANTS OBSERVED
Stormwater Drains*
N/A
Stormwater Outfal Is *
NO POLLUTANTS OBSERVED
Were any of the above areas discharging water other than stormwater (washwater, sewage, process
water, etc.)?*
NO
hops://ob.ufpi.com/app/UnityForm/Form/llttpServiceHandier.aslix?id=85a] c635-le56-4c... 9/12/2022
Stormwater Sampling - Dry Observation
Page 2 of 2
Overall Plant Pollution Prevention
In the space below, identify practices that could be improved to help prevent stormwater pollution.
The following areas should be addressed: housekeeping, spill prevention, runoff control (ponding,
etc.), training, and erosion control
Improvements Needed?*
YES
Comments/Notes *
Manufacture a gravel chute at outfall. This can make it easier to collect a water sample. This report
fulfills the corrective action requirements to address the benchmark exceedances.
Certification: I certify under penalty of law that I have personally examined and am familiar with the
information submitted herein; and based on my observations or inquiry of individuals responsible
for obtaining the information, I hereby certify this information to be true, accurate, and complete.
Completed By* Date* Inspection Time (E.g. 7:30am)
WALTER SMITH O8/14/2018 `
8:45AM
Mips://ob.ufpi.com/app/UnityForin/Form/I IttpServiccliandler.ashx?id=85a I c635-1 e56-4c... 9/ 12/2022
Stormwater Sampling - Dry Observation
Page I oft
Stormwater Sampling - Dry Observation
Stormwater Number*
112598
Branch # and Location* Sample Period*
436 ROCKWELL, NC SPRING
Year
2022
Instructions: The purpose of this inspection is to observe and record conditions around the plant that
could lead to pollution of Stormwater leaving the plant. On a day that it has not rained, take some time
to walk the plant and inspect the areas listed below for the presence of pollutants that could affect the
stormwater. Items that should be noted include: excessive sawdust, diesel or oil staining, wood
preservative drippage, garbage, wood debris, etc.
Pollutants Observed
Loading / Unloading*
NO POLLUTANTS OBSERVED
Fuel Storage*
NO POLLUTANTS OBSERVED
Storage Yard Untreated*
NO POLLUTANTS OBSERVED
Storage Yard Treated*
NO POLLUTANTS OBSERVED
Sawdust Collection*
N/A
Manufacturing, Maintinance, and Treating
Buildings*
NO POLLUTANTS OBSERVED
Stormwater Drains
N/A
Stormwater Outfalls*
NO POLLUTANTS OBSERVED
Were any of the above areas discharging water other than stormwater (washwater, sewage, process
water, etc.)?*
NO
https://ob.ufpi.com/app/UnityForm/Form/HtipServiceHandlei-.ashx?id=9997717d-56bf-40... 9/ 12/2022
Stormwater Sampling - Dry Observation
Page 2 of 2
Overall Plant Pollution Prevention
In the space below, identify practices that could be improved to help prevent stormwater pollution.
The following areas should be addressed: housekeeping, spill prevention, runoff control (ponding,
etc.), training, and erosion control
Improvements Needed?*
NO
Comments/Notes
Certification: I certify under penalty of law that I have personally examined and am familiar with the
information submitted herein; and based on my observations or inquiry of individuals responsible
for obtaining the information, I hereby certify this information to be true, accurate, and complete.
Completed By* Date* Inspection Time (E.g. 7:30am)
WALTER SMITH 07/26/2022
9:45AM
https://ob.0 fpi.com/app/Un ityFoi-m/Form/H"pSery iccH and lcr.ashx?id=9997717d-56bf-40... 9/ 12/2022
EPA Identification Number
NPDES Permit Number
Facility Name
Form Approved 03/05/19
OMB No. 2040-0004
7.3
Is the facility subject to an effluent limitation guideline (ELG) or effluent limitations in an NPDES permit for its process
wastewater?
❑ Yes ❑ No 4 SKIP to Item 7.5.
7.4
Have you completed Table B by providing quantitative data for those pollutants that are (1) limited either directly or
indirectly in an ELG and/or (2) subject to effluent limitations in an NPDES permit for the facility's process wastewater?
❑ Yes ❑ No
7.5
Do you know or have reason to believe any pollutants in Exhibit 2F-2 are present in the discharge?
❑ Yes ❑ No + SKIP to Item 7.7.
7.6
Have you listed all pollutants in Exhibit 2F-2 that you know or have reason to believe are present in the discharge and
provided quantitative data or an explanation for those pollutants in Table C?
❑ Yes ❑ No
7.7
Do you qualify for a small business exemption under the criteria specified in the Instructions?
❑ Yes +SKIP to Item 7.18. ❑ No
7.8
Do you know or have reason to believe any pollutants in Exhibit 2F-3 are present in the discharge?
❑ Yes ❑ No + SKIP to Item 7.10.
m
7.9
Have you listed all pollutants in Exhibit 217-3 that you know or have reason to believe are present in the discharge in
Table C?
c
0
❑ Yes ❑ No
t�
0
7.10
Do you expect any of the pollutants in Exhibit 2F-3 to be discharged in concentrations of 10 ppb or greater?
0+
€
❑ Yes ❑ No + SKIP to Item 7.12.
7.11
Have you provided quantitative data in Table C for those pollutants in Exhibit 217-3 that you expect to be discharged in
concentrations of 10 ppb or greater?
❑ Yes ❑ No
7.12
Do you expect acrolein, acrylonitrile, 2,4-dinitrophenol, or 2-methyl-4,6-dinitrophenol to be discharged in concentrations
of 100 ppb or greater?
❑ Yes ❑ No + SKIP to Item 7.14.
7.13
Have you provided quantitative data in Table C for the pollutants identified in Item 7.12 that you expect to be
discharged in concentrations of 100 ppb or greater?
❑ Yes ❑ No
7.14
Have you provided quantitative data or an explanation in Table C for pollutants you expect to be present in the
discharge at concentrations less than 10 ppb (or less than 100 ppb for the pollutants identified in Item 7.12)?
❑ Yes ❑ No
7.15
Do you know or have reason to believe any pollutants in Exhibit 2174 are present in the discharge?
❑ Yes ❑ No + SKIP to Item 7.17.
7.16
Have you listed pollutants in Exhibit 2F4 that you know or believe to be present in the discharge and provided an
explanation in Table C?
❑ Yes ❑ No
7.17
Have you provided information for the storm event(s) sampled in Table D?
❑ Yes ❑ No
EPA Form 3510-2F (Revised 319) Page 4
EPA Identification Number
NPDES Permit Number
Facility Name
Form Approved 03105119
OMB No. 2040-0004
o
Used or Manufactured Toxics
7.18
Is any pollutant listed on Exhibits 2F-2 through 2F-4 a substance or a component of a substance used or
manufactured as an intermediate or final product or byproduct?
0
❑ Yes ❑ No 4 SKIP to Section 8.
0
1�
7.19
List the pollutants below, including TCDD if applicable.
E
0
a
1 • Copper, total 4. 7.
2. 5. 8.
L
V
0
3. 6. 9.
SECTIONBIOLOGICAL
T• D.r
8.1
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on
any of your discharges or on a receiving water in relation to your discharge within the last three years?
0
F
❑ Yes ❑ No 4 SKIP to Section 9,
N
8.2
Identify the tests and their purposes
below.
u•
Test(s)
Purpose ofTest(s)
SubmiltedtoNPDES
Date Submitted
K
Permitting Authority?
F
❑Yes ❑ No
u
0
ElYes ElNo
e
m
❑ Yes ❑ No
SECTION•
• • r
9.1
Were any of the analyses reported in Section 7 (on Tables A through C) performed by a contract laboratory or
consulting firm?
❑ Yes ❑ No 4 SKIP to Section 10.
9.2
Provide information for each contract laboratory or consulting firm below.
Laboratory Number
Laboratory Number
Laboratory Number 3
Name of laboratoryffirm
Prein &Newhof Environmental
o
Laboratory
A
O
Laboratory address
N
3260 Evergreen NE
m
Grand Rapids, MI 49525
c
Q
u
u
Phone number
V
(616) 364-7600
Pollutant(s) analyzed
Copper, total
EPA Form 3510-2F (Revised 3-19) Page 5
EPA Idendlication Number NPDES Permit Number Fadiity Name Form Approved 03106/19
NCS000593 UFP Rockwell, LLC OMB No. 2040-0004
10.1 In Column 1 below, mark the sections of Form 2F that you have completed and are submitting with your application. For
each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not
all applicants are required to complete all sections or provide attachments.
Column t Column 2
d Sec`ion 1 ❑ w/ attachments (e.g., responses for additional outfalls)
❑ Section 2 ❑ w/ attachments
0 Section 3 ❑ w/ site drainage map
❑✓ Section 4 ❑ w/ attachments
❑ Section 5 I ❑ w1 attachments
❑ Section 6 ❑ w/ attachments
❑ Section 7 0 Table A ❑ wl small business exemption request
3
a
❑ Table S ❑ wl analytical results as an attachment
w
✓❑ Table C ❑ Table D
z
0 Section a ❑ w/attachments
y 4 ❑ Section 9 ❑ w/attachments (e.g., responses for additional contact laboratories or firms)
❑✓ Section 10 ❑
10.2 Certification Statement
• ' 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in
accordance w th a system desfgned to assure that qualified personnel property gather and evaluate the information
submitted. Based on my Inquiry of the person or persons who manage the system or those persons directly responsible
for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and
complete. / am aware that there are sign cant penalties for submitting false Information, Including the possibility of fine
and imprisonment for knowing violations.
Name (print or type first and last name) Official title
Phillip Hightower Operations Manager
Signature A Date sig ed
x.-
I
I
EPA Form 351a•21' (Revised 3.19) pace
• � A }l lr,�/ �O
r..'�°�:^,�* '�` •'goy /i /
'?.
Outfa11001
(Sampling Location) .,
"Wd._
� ti
I f '•
.k, e
J. ♦ ,-x0
•
r S
-r,,q,.,
.
.� X.
i 12 11
91
j.. r
4
B a p 1
{F
C.
Vit
+Y.
�.
t-1
A0
Feet 100
NORTH
LEGEND
Approximate Location of Property Boundaries
1—Office Building
2 — Covered Lumber Treating Plant
3—Covered Drip Pad
4 — Lumber Storage Building
5 — Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7 — Wooded Area
8 — Vegetated Areas
9-500-Gallon Diesel AST
FIGURE 3—Storm Water Flow Map
UFP Rockwell, U-C
Rockwell, NC
10- Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12 —Gravel Yard Area w/Treated Lumber Storage
Storm Water Ditch --
Storm Water Flow Direction
Number NPDES Permit Number Facility Name Outfall Number I FormOMB No. d0 0-0004
3/05tl9
TABLE A. • • 1 NON CONVENTIONALt
You must provide the results of at least one anal
sis for every pollutant in this table. Compete one table far each outfall. See instructions for additional details and re uirements.
Pollutant or Parameter
Maximum Daily Discharge
(specify units)
Average Daily Discharge
(speaty units)
Number of Storm
Events Samld
pe
Source of
Information
(rimsourcelnevi
dischargers only; use
codes in instructions)
Grab Sample Taken
During First
30 Minutes
Flo-Weihtd
wge
Composite
Grab Sample Taken
During First
30 Minutes
Flow -Weighted
Composite
1.
Oil and grease
2.
Biochemical oxygen demand (BOD5)
3.
Chemical oxygen demand (COD)
230 mg/L
97.8 mg/L
4
4.
Total suspended solids (TSS)
584 mg/L
192.3 mg/L
4
5.
Total phosphorus
6.
Total Kjeldahl nitrogen (TKN)
7.
Total nitrogen (as N)
pH (minimum)
6.74 su
4
B.
pH (maximum)
7.73 su
4
r Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or
required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3).
The above parameters for which no data is provided are not target parameters identified in the facility's current stone water permit.
EPA Form 3510-2F (Revised 3-19) Page 7
This page intentionally left blank.
EPA Identification Number I NPDES Permit Number I Facility Name I Outfall Number I Form Approved 03/05/19
OMB No. 2040-0004
TABLE B. CERTAIN CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS (40 CFR 122.26(c)(1)(i)(E)(4) and 40 CFR 122.21(g)(7)(vi)(A)),
List each pollutant that is limited in an effluent limitation guideline (ELG) that the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater (if the
facility is operating under an existing NPDES permit). Complete one table for each outfall. See the instructions for additional details and requirements.
Pollutant and CAS Number (if available)
Maximum Daily Discharge
(spe ' units
Average Daily Discharge
(s e ' urns)
Number of Storm
Events Sampled
Source of
Information
(new sourcelnew
dischargers only; use
codes in Instructions)
Grab Sample Taken
During First
30 Minutes
Flow -Weighted
Composite
Grab Sample Taken
During First
30 Minutes
Flow•Welghted
Composite
Not Applicable
I Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or
required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3).
EPA Form 3510-2F (Revised 3-19) Page 9
This page intentionally left blank.
Fonn Approved 03105/19
OMB No. 2040-0004
TOXICTABLE C. POLLUTANTS,'1• 1 ASBESTOS (40 41 ,
List each pollutant shown in Exhibits 2F-2, 2F-3, and 2F-4 that you know or have reason to believe is present. Complete one table for each outfall. See the instructions for additional
details and requirements.
PolIutantand CAS Number (it available)
Maximum Daily Discharge
s e units)
Average Daily Discharge
(specify units
Number of Storm
Events Sampled
Source of
Information
(newsourcelnew
dischargersony;use
codes In instructions)
Grab Sample Taken
During First
30Minutes
eight
Flow•Wed
Composite
Grab Sample Taken
During First
30Minutes
Flow -Weighted
Composite
Copper, total (744D-50-8)
0.183 mg/L
0.0776 mg/L
4
1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or
required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3).
EPA Form 3510-217 (Revised 3-19) Page 11
This page intentionally left blank..
EPA Identification Number NPDES Permit Number Facility name Outfall Number Form Approved 03/05/19
OMB No. 2040-0004
TABLED.INFORMATION-
Provide data for the storm event(s) that resulted in the maximum daily discharges for the flow -weighted composite sample.
Number of Hours Between
Total Rainfall During Maximum Flow Rate
Date of Storm Event Duration of Storm Event Beginning of Storm Measured and Total Flow from Rain Event
(in hours) Storm Event End of Previous Measurable Rain During Rain Event
(in Inches) on gpm or specify units) (in gallons or specify units)
Event
Not Measured Not Measured
Provide a description of the method of flow measurement or estimate.
Discharge consisted of only storm water. No flow -weighted composite sample was collected.
EPA Form 3510-2F (Revised 3-19) Page 13
SUPPLEMENTAL INFORMATION
REQUIRED FOR RENEWALOF
INDIVIDUAL NPDES STORM WATER
PERMIT
SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL
NPDES STORMWATER PERMIT
Two copies of each of the following shall accompany this submittal in order for the application
to be considered complete:
(Do not submit the site Stormwater Pollution Prevention Plan)
Initials
CI .
I. A current Site Map from the Stormwater Pollution Prevention Plan. The location of
industrial activities (including storage of materials, disposal areas, process areas and
loading and unloading areas), drainage structures, drainage areas for each outfall,
building locations and impervious surfaces should be clearly noted.
2. A summary of Analytical Monitoring results during the term of the existing permit
(if your permit required analytical sampling). Do not submit individual lab reports.
The summary can consist of a table including such items as outfall number,
parameters sampled, lab results, date sampled, and storm event data.
3. A summary of the Visual Monitoring results. Do not submit individual monitoring
reports. The summary can consist of a table including such items as outfall number,
parameters surveyed, observations, and date monitoring conducted.
i1 4. A summary of the Best Management Practices utilized at the permitted facility.
Summary should consist of a short narrative description of each BMP's in place at
the facility. If the implementation of any BMP's is planned, please include
information on these BMP's.
5. A short narrative describing any significant changes in industrial activities at the
permitted facility. Significant changes could include the addition or deletion of
work processes, changes in material handling practices, changes in material storage
practices, and/or changes in the raw materials used by the facility.
9W6. Certification of the development and implementation of a Stormwater Pollution
Prevention Plan for the permitted facility (Sign and return attached form).
If the final year analytical monitoring of the existing permit term has not been completed
prior to filing the renewal submittal, then the last years monitoring results should be submitted
within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal
waiting on lab results)
SITE MAPS
P'o
4
�Q
ufp
PQ
V F
_
� x
3
f l
UFP Rockwell, LLC
a
175 Old Mail Road
>--
Ce
Rockwell, NC 28138
A
v
GE
M
O
�
3
W
'r
L
R
0-5
0
MILES
NORTH
LEGEND
Surface Water Flow Direction
-->
FIGURE 1—Site Location Map
UFP Rockwell, LLC
Rockwell NC
Source: 2016 USGS Rockwell NC and Gold Hill NC 7.5' Quadrangles)
0 Feet 100
NORTH
LEGEND
Approximate Location of Property Boundaries I 1
1—Office Building �J
2 — Covered Lumber Treating Plant
3 — Covered Drip Pad
4 — Lumber Storage Building
5 — Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7 —Wooded Area
B—Vegetated Areas
9-500-Gallon Diesel AST
FIGURE 2 - Site Layout Map
UFP Rockwell, LLC
Rockwell, NC
10 — Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12 — Gravel Yard Area w/Treated Lumber Storage
0 Feet 100
4-10
A
NORTH
LEGEND
Approximate Location of Property Boundaries 6
1—Office Building
2—Covered Lumber Treating Plant
3—Covered Drip Pad
4 — lumber Storage Building
5 — Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7 — Wooded Area
8 — Vegetated Areas
9 — 500-Gallon Diesel AST
FIGURE 3 —Storm Water Flow Map
UFP Rockwell, U_C
Rockwell, NC
10 - Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12 —Gravel Yard Area w/Treated Lumber Storage
Storm Water Ditch
Storm Water Flow Direction
r
`
'h fF�AO
't
RO
'
4'
I
7
UFP Rockwell,
_
175 Old Mail Road
Rockwell, NC 28138
O
Prig
MILES
�r
1
a
NORTH
LEGEND
Surface Water Flow Direction
FIGURE 1—Site Location Map
UFP Rockwell, LLC
Rockwell NC
Source: 2016 USGS Rockwell NC and Gold Hill NC 7.5' Quadrangles)
12 11— 4
2
10 4
3 i .. 3 ..
4
y
6\\
i B _...4
Rlrrr ,.
t_$
A0
Feet 100
NORTH
LEGEND //��
Approximate Location of Property Boundaries U
1— Office Building
2 — Covered Lumber Treating Plant
3 — Covered Drip Pad
4 — Lumber Storage Building
5 — Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7— Wooded Area
8 — Vegetated Areas
9 — 50D-Gallon Diesel AST
FIGURE 2—Site Layout Map
UFP Rockwell, LLC
Rockwell, NC
10 — Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12 — Gravel Yard Area w/Treated Lumber Storage
3J
- _IL
A
Outfall 001 - `R" i `AW `4
(Sampling Location)
R 4 L r. 6 ', g •.
-o
12 104 3�?
3
4 6\\
r.
g 4 Y Iy� _
P1 A0 Feet 100
NORTH
LEGEND
Approximate Location of Property Boundaries U
1—Office Building
2 — Covered Lumber Treating Plant
3—Covered Drip Pad
4 — Lumber Storage Building
5 —Former Showroom (Vacant)
6 — Unpaved Areas with temporary Treated Lumber Storage
7— Wooded Area
8 —Vegetated Areas
9 — 500-Gallon Diesel AST
FIGURE 3—Storm Water Flow Map
UFP Rockwell, LLC
Rockwell, NC
10 - Forklift Maintenance Area (under roof)
11— Fire Cabinet (indoors)
12—Gravel Yard Area w/Treated Lumber Storage
Storm Water Ditch
Storm Water Flow Direction
SUMMARY OF ANALYTICAL
MONITORING RESULTS FOR
EXISTING PERMIT TERM
Sample
Results
Summary
UFP Rockwell,
LLC dba
Robbins Wood Treating (Plant If 436)
175 Old Mail Road
Rockwell, NC 28138
Results for Outfall 001 (West Side of Plant at Storm Water Ditch (See Figure 3 In SW PPP))
SampleParameter:
SampleDate: SampleResults:
PermitBenchmark: Unit:
SampleType:
SampleFrequency:
COD
7/30/2018
230
120
mg/L
Grab
Semi -Annual
COD
10/11/2018
39.0
120
mg/L
Grab
Semi -Annual
COD
1/13/2020
93.0
120
mg/L
Grab
SemFAnnual
COD
5/19/2020
29.3
120
mg/L
Grab
Semi -Annual
Dissolved Copper
7/30/2018
0.0743
For Record
mg/L
Grab
Semi -Annual
Dissolved Copper
10/11/2018
0.0289
For Record
mg/L
Grab
SemFAnnual
Dissolved Copper
1/13/2020
0.0374
For Record
mg/L
Grab
Semi -Annual
Dissolved Copper
5/19/2020
0.0286
For Record
mg/L
Grab
SemFAnnual
pH
7/30/2018
7.11
6.9
SU
Grab
Semi -Annual
pH
10/11/2018
6.74
6-9
SU
Grab
Semi -Annual
pH
1/13/2020
7.73
6-9
SU
Grab
SemFAnnual
pH
5/19/2020
6.85
6-9
SU
Grab
Semi -Annual
Total Copper
7/30/2018
0.183
0.010
mg/L
Grab
SemFAnnual
Total Copper
10/11/2018
0.0256
0.010
mg/L
Grab
Semi -Annual
Total Copper
1/13/2020
0.0648
0.010
mg/L
Grab
Semi -Annual
Total Copper
5/19/2020
0.0369
0.010
mg/L
Grab
SemFAnnual
TSS
7/30/2018
584
100
mg/L
Grab
SemFAnnual
TSS
10/11/2018
7.00
100
mg/L
Grab
SemFAnnual
TSS
1/13/2020
168
100
mg/L
Grab
SemFAnnual
TSS
5/19/2020
10
100
mg/L
Grab
SemFAnnual
Contacts: Walter Smith
Report run from 3/5/2018 to 8/16/2022 Page 1 of 1
Sample
Results
Summary
UFP Rockwell,
LLC dba
Robbins Wood Treating (Plant
# 436)
175 Old Mail Road
,r
Rockwell, NC 28138
Results for Outfall 001 (West Side of Plant at Storm Water Ditch (See Figure 31n SWPPP))
SampleParemeter:
Sample Date: SampleResults:
PermitBenchmark: Unit:
SampleType: SampleFrequency:
COD
7/30/2018
230
120
mg/L
Grab
SemfAnnual
COD
10/11/2018
39.0
120
mg/L
Grab
SemfAnnual
COD
1/13/2020
93.0
120
mg/L
Grab
Semi -Annual
COD
5/19/2020
29.3
120
mg/L
Grab
Semi -Annual
Dissolved Copper
7/30/2018
0.0743
For Record
mg/L
Grab
SemfAnnual
Dissolved Copper
10/11/2018
0.0289
For Record
mg/L
Grab
Semi -Annual
Dissolved Copper
1/13/2020
0.0374
For Record
mg/L
Grab
Semi -Annual
Dissolved Copper
5/19/2020
0.0286
For Record
mg/L
Grab
Semi -Annual
pH
7/30/2018
7.11
6-9
SU
Grab
Semi -Annual
pH
10/11/2018
6.74
6-9
SU
Grab
Semi -Annual
pH
1/13/2020
7.73
6-9
SU
Grab
SemfAnnual
pH
5/19/2020
6.85
6-9
SU
Grab
Semi -Annual
Total Copper
7/30/2018
0.183
0.010
mg/L
Grab
Semi -Annual
Total Copper
10/11/2018
0.0266
0.010
mg/L
Grab
Semi -Annual
Total Copper
1/13/2020
0.0648
0.010
mg/L
Grab
Semi -Annual
Total Copper
5/19/2020
0.0369
0.010
mg/L
Grab
SemfAnnual
TSS
7/30/2018
584
100
mg/L
Grab
Semi -Annual
TSS
10/11/2018
7.00
100
mg/L
Grab
SemfAnnual
TSS
1/13/2020
168
100
mg/L
Grab
Semi -Annual
TSS
5/19/2020
10
100
mg/L
Grab
SemfAnnual
Contacts: Walter Smith
Report run from 3/5/2018 to 8/16/2022 Page 1 of 1
SUMMARY OF VISUAL MONITORING
RESULTS
Visual Monitoring Results Summary
UFP Rockwell, LLC
Rockwell, NC
Permit Term: April 1, 2018 through March 31, 2023
Date
Color
Odor?
Clarity
Foam?
Sheen?
Floating Solids
Suspended Solids
Settled Solids
Comments
10/11/2018
Yellowish
None
Mostly
No
No
Some
Some
Some
Clear
06/28/2019
Adequate rain
was received to
cause a
discharge;
however, it fell
outside of
business hours.
12/30/2019
No rainfall
during this
sample period
produced
enough rain to
cause a
discharge from
the outfall.
01/13/2020
Light
None
Cloudy
No
No
None
None
None
Brown
05/19/2020
Clear
None
Mostly
No
No
None
None
None
Clear
12/30/2020
No rainfall
during this
sample period
produced
enough rain to
cause a
discharge from
the outfall.
Page 1 of 2
06/30/2021
Adequate rain
was received to
cause a
discharge;
however, it fell
outside of
business hours.
12/29/2021
Adequate rain
was received to
cause a
discharge;
however,
conditions were
too dangerous
to observe it.
6/30/2022
Adequate rain
was received to
cause a
discharge;
however, it fell
outside of
business hours.
Page 2 of 2
Visual Monitoring Results Summary
UFP Rockwell, LLC
Rockwell, NC
Permit Term: April 1, 2018 through March 31, 2023
Date
Color
Odor?
Clarity
Foam?
Sheen?
Floating Solids
Suspended Solids
Settled Solids
Comments
10/11/2018
Yellowish
None
Mostly
No
No
Some
Some
Some
Clear
06/28/2019
Adequate rain
was received to
cause a
discharge;
however, it fell
outside of
business hours.
12/30/2019
No rainfall
during this
sample period
produced
enough rain to
cause a
discharge from
the outfall.
01/13/2020
Light
None
Cloudy
No
No
None
None
None
Brown
05/19/2020
Clear
None
Mostly
No
No
None
None
None
Clear
12/30/2020
No rainfall
during this
sample period
produced
enough rain to
cause a
discharge from
the outfall.
Page Iof2
06/30/2021
Adequate rain
was received to
cause a
discharge;
however, it fell
outside of
business hours.
12/29/2021
Adequate rain
was received to
cause a
discharge;
however,
conditions were
too dangerous
to observe it.
6/30/2022
Adequate rain
was received to
cause a
discharge;
however, it fell
outside of
business hours.
Page 2 of 2
SUMMARY of STORM WATER BEST
MANAGEMENT PRACTICES (BMPS)
IMPLEMENTED AT FACILITY
Summary of Storm Water Best Management Practices
Implemented at
UFP Rockwell, LLC
Rockwell, NC
In order to prevent contamination of storm water at the plant, the following best management practices
(BMPs) are being utilized:
Good housekeeping procedures are utilized by the facility personnel to reduce the potential for
accidental spills and safety hazards. Housekeeping procedures include prompt cleanup of all spills and
orderly material storage. Housekeeping practices also include ensuring sufficient aisle space is available
for the movement of spill or emergency response equipment through the facility, as needed.
The need and reasons for good housekeeping and BMPs is communicated and emphasized to each
employee and contractor working in the facility. Housekeeping practices are part of each person's job,
with emphasis on preventing contamination, as opposed to remediating contamination after it has
occurred. Each supervisor is responsible for assuring that housekeeping is completed as part of each
person's job.
The following lists provide various structural and non-structural BMPs specifically developed for wood
industry facilities as identified through various industry and regulatory sources. These BMPs are being
implemented, as applicable. The BMPs will be inspected and evaluated on an annual basis, and a record
of such activities will be maintained. These BMPs identify methods and practices employed by the
facility to minimize the contact of its products and equipment to storm water.
1. Housekeeping Practice BMPs
General Policy.
o Floors are to be kept dry and free of waste material.
o Garbage and other waste material will be regularly collected and disposed of inappropriate
dumpsters. (OMP - Policy #7004, General Work Place Safety Rules)
o Sawdust accumulation that does occur will happen only in areas not exposed to storm
water.
o Every employee is responsible for good housekeeping and management will conduct
inspections.
Trash Pickup.
o Trash and debris will be picked up as often as necessary to maintain the area. Exterior
dumpsters should remain covered and filled only to capacity.
• Loading and Unloading.
o These areas of the Storage Yard will be inspected regularly and kept free of clutter and
trash.
• Fuel Storage.
o Only authorized staff properly trained in spill prevention and response is authorized to
conduct fueling operations. Small releases during fueling operations (i.e., drips) will be
cleaned up immediately.
Page 1 of 2
• Product Storage.
o Areas will be kept free of clutter and trash. Storage areas will be located on stable, well
drained areas.
• Equipment Maintenance.
o Areas are inspected regularly and kept clear of debris and discarded items. Vehicle
maintenance should be conducted in covered, paved areas to prevent exposure to storm
water.
2. Preventative Maintenance & Visual Inspections BMPs
General Policy.
o The parking lot and plant yard are to be cleaned of any debris daily.
o Gutters, swales, ditches, and downspouts will be checked to ensure proper drainage as
needed.
o Fueling of vehicles will be done only by authorized staff properly trained in spill prevention
and response.
o Minor spills of fuel or oil around the yard will be absorbed with appropriate materials and
disposed of in an appropriate manner.
o Inventory control of the lumber products will be performed. During inventory, the storage
yard will be visually inspected to ensure that pollution prevention practices are being
implemented in the raw material and finished products' storage areas. (APM - Policy
#2501, Inventory Count Policy)
o Forklifts will be checked daily for leaks of petroleum or hydraulic fluid (OMP - Policy #7320,
Forklift Operator Safety and Qualifications).
o As a general rule, all plants are discouraged from using herbicides for weed control. If plant
management opts to use an herbicide for vegetation control, only non -restricted herbicide
will be used and all manufacturer's label directions be followed. (OPM — Policy #7105,
Hazard Communication/Right to Know).
3. Runoff Management BMPs
• Grading immediately around the buildings diverts surface storm water away from buildings and
material storage areas. The facility slopes downward to the southeast corner of the property where
storm water is conveyed into a roadside storm water ditch.
4. Manufacturing Operations BMPs
• UFP's wood preserving operation is located within a building. The preservative is applied
within a closed cycle system that recycles water and reuses the process suspension; so no waste
or effluent is created or discharged. There is no discharge of process waters that contact the
treatment chemicals or the treated wood product. All process waters are recycled back into
the system via a collection sump. The treatment plant has been designed to contain the
volume of all tanks inside the plant in the event of simultaneous failure.
• New and used motor oil, hydraulic oil, lubricants, and cleaning products are stored in containers
ranging in size from one -gallon jugs, five -gallon pails, to 55-gallon drums. Used oil is stored in a 55-
galon drum within secondary containment. All these materials are used and stored under cover.
• The liquid petroleum AST has integral secondary containment and only properly trained staff are
authorized to conduct vehicle fueling activities.
Page 2 of 2
Summary of Storm Water Best Management Practices
Implemented at
UFP Rockwell, LLC
Rockwell, NC
In order to prevent contamination of storm water at the plant, the following best management practices
(BMPs) are being utilized:
Good housekeeping procedures are utilized by the facility personnel to reduce the potential for
accidental spills and safety hazards. Housekeeping procedures include prompt cleanup of all spills and
orderly material storage. Housekeeping practices also include ensuring sufficient aisle space is available
for the movement of spill or emergency response equipment through the facility, as needed.
The need and reasons for good housekeeping and BMPs is communicated and emphasized to each
employee and contractor working in the facility. Housekeeping practices are part of each person's job,
with emphasis on preventing contamination, as opposed to remediating contamination after it has
occurred. Each supervisor is responsible for assuring that housekeeping is completed as part of each
person's job.
The following lists provide various structural and non-structural BMPs specifically developed for wood
industry facilities as identified through various industry and regulatory sources. These BMPs are being
implemented, as applicable. The BMPs will be inspected and evaluated on an annual basis, and a record
of such activities will be maintained. These BMPs identify methods and practices employed by the
facility to minimize the contact of its products and equipment to storm water.
1. Housekeeping Practice BMPs
• General Policy.
o Floors are to be kept dry and free of waste material.
o Garbage and other waste material will be regularly collected and disposed of in appropriate
dumpsters. (OMP - Policy #7004, General Work Place Safety Rules)
o Sawdust accumulation that does occur will happen only in areas not exposed to storm
water.
o Every employee is responsible for good housekeeping and management will conduct
inspections.
Trash Pickup.
o Trash and debris will be picked up as often as necessary to maintain the area. Exterior
dumpsters should remain covered and filled only to capacity.
• Loading and Unloading.
o These areas of the Storage Yard will be inspected regularly and kept free of clutter and
trash.
• Fuel Storage.
o Only authorized staff properly trained in spill prevention and response is authorized to
conduct fueling operations. Small releases during fueling operations (i.e., drips) will be
cleaned up immediately.
Page 1 of 2
Product Storage.
o Areas will be kept free of clutter and trash. Storage areas will be located on stable, well
drained areas.
• Equipment Maintenance.
o Areas are inspected regularly and kept clear of debris and discarded items. Vehicle
maintenance should be conducted in covered, paved areas to prevent exposure to storm
water.
2. Preventative Maintenance & Visual Inspections BMPs
General Policy.
o The parking lot and plant yard are to be cleaned of any debris daily.
o Gutters, swales, ditches, and downspouts will be checked to ensure proper drainage as
needed.
o Fueling of vehicles will be done only by authorized staff properly trained in spill prevention
and response.
o Minor spills of fuel or oil around the yard will be absorbed with appropriate materials and
disposed of in an appropriate manner.
o Inventory control of the lumber products will be performed. During inventory, the storage
yard will be visually inspected to ensure that pollution prevention practices are being
implemented in the raw material and finished products' storage areas. (APM - Policy
#2501, Inventory Count Policy)
o Forklifts will be checked daily for leaks of petroleum or hydraulic fluid (OMP - Policy #7320,
Forklift Operator Safety and Qualifications).
o As a general rule, all plants are discouraged from using herbicides for weed control. If plant
management opts to use an herbicide for vegetation control, only non -restricted herbicide
will be used and all manufacturer's label directions be followed. (OPM — Policy #7105,
Hazard Communication/Right to Know).
3. Runoff Management BMPs
• Grading immediately around the buildings diverts surface storm water away from buildings and
material storage areas. The facility slopes downward to the southeast corner of the property where
storm water is conveyed into a roadside storm water ditch.
4. Manufacturing Operations BMPs
• UFP's wood preserving operation is located within a building. The preservative is applied
within a closed cycle system that recycles water and reuses the process suspension; so no waste
or effluent is created or discharged. There is no discharge of process waters that contact the
treatment chemicals or the treated wood product. All process waters are recycled back into
the system via a collection sump. The treatment plant has been designed to contain the
volume of all tanks inside the plant in the event of simultaneous failure.
• New and used motor oil, hydraulic oil, lubricants, and cleaning products are stored in containers
ranging in size from one -gallon jugs, five -gallon pails, to 55-gallon drums. Used oil is stored in a 55-
galon drum within secondary containment. All these materials are used and stored under cover.
• The liquid petroleum AST has integral secondary containment and only properly trained staff are
authorized to conduct vehicle fueling activities.
Page 2 of 2
NARRATIVE DESCRIBING
SIGNIFICANT CHANGES IN
INDUSTRIAL ACTIVITIES AT
FACILITY
Significant Changes in Industrial Activities
UFP Rockwell, LLC
Rockwell, NC
There have not been any significant changes in industrial activities at the permitted facility during the
course of this permit term.
Significant Changes in Industrial Activities
UFP Rockwell, LLC
Rockwell, NC
There have not been any significant changes in industrial activities at the permitted facility during the
course of this permit term.
CERTIFICATION OF DEVELOPMENT
AND IMPLEMENTATION OF A STORM
WATER POLLUTION PREVENTION
PLAN
STORMWATER POLLUTION PREVENTION PLAN
DEVELOPMENT AND IMPLEMENTATION
CERTIFICATION
North Carolina Division of Energy, Mineral, and Land Resources — Stormwater Program
Fac Aty Name: UFP Rockwell. LLC
Per tit Number: NC8000593
uocatlon Address: 175 ad Mall Road
RockaeY, NarM Corc:lna 28138
Cc J nty: Rowan - -
"I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all
aLzexhments were developed and implemented under my direction or supervision in accordance with a system
des gned to assure that qualified personnel properly gather and evaluate the Information required by the SPPP.
Based on my inquiry of the person or persons who manage the System, or those persons directly responsible
for gathering the information, the information gathered is, to the best of my knowledge and belief, true,
acc -rate and complete."
Arj
"I ca#*.ify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP
has been fully implemented at this facility location in accordance with the terms and conditions of the
stcrrnwater discharge permit."
,fir,
"I &,n aware that thare are significant penalties for falsifying information, including the possibility of fines and
in- :risonment for knowing violations."
S:gn (according to permit signatory requirements) and return this Certification. DO NOT
: ND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICAI`ION.
Sim ;ature X
H.:mai. .
Print or t pe name of person signing above
Date-
operations Manager
Title
SPPP Certification 10/13
� STORMWATER POLLUTION PREVENTION PLAN
DEVELOPMENT AND IMPLEMENTATION
CERTIFICATION
North Carolina Division of Energy, Mineral, and Land Resources — Sformwater Program
Fac ity Name: uFPRockwell, LLc
Per nit Number: NCS000593
Location Address: 175 Old MOD Road
Racleval, Ncnh Caralna 28138
Cc J nty: Rawan
"I cartify, under penalty of law, that the Stormwater Pollution Prevention Plan {SPPP} document and all
atxe-chments were developed and implemented under my direction or supervision in accordance with a system
des.gned to assure that qualified personnel properly gather and evaluate the Information required by the SPPP.
Batted on my inquiry of the person or persons who manage the system, or those persons directly responsible
for gathering the information, the information gathered is, to the best of my knowledge and belief, true,
acc gate and comp'ete."
Ar•
"1 certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP
has been fully implemented at this facility location in accordance with the terms and conditions of the
stcrrnwater discharge permit."
Ar'
"I G•n aware that there are significant penalties for falsifying information, including the possibility of fines and
irr :risonment for knowing violations."
�_'gn (according to permit signatory requirements) and return this Certification. DO NOT
u t'D STORMWATER POLLUTION PREVENVON PLAN WITH THIS CERTIFICATION.
Si,. ;ature X
3h:i..p (/ fL
Print or type r:ame of person signing above
Date Zo 2 71-
Operations Manager
Title
SPPP Certification 10/13