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HomeMy WebLinkAboutNC0025496_Permit (Issuance)_19950724r NPDES DOCUMENT :MCANNINO COVER SHEET AMIN Ink AlIlk Oak NPDES Permit: NC0025496 Lincolnton WWTP Document Type: ; Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Correspondence Speculative Limits Instream Assessment (67b) Environmental Assessment (EA) Permit History Document Date: July 24, 1995 olk - This document is printed on reuse paper - ignore any content an the rezrerse side State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 24, 1995 Mr. David E. Lowe, City Manager City of Lincolnton Post Office Box 617 Lincolnton, North Carolina 28093-0617 Dear Mr. Lowe: EDEHNR Subject: NPDES Permit Issuance Permit No. NC0025496 City of Lincolnton Wastewater Treatment Facility Lincoln County In accordance with your application for discharge permit received on January 9, 1995, we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. In a letter dated May 30, 1995, Samuel L. Wilkins, P.E., R.L.S. of J.N. Pease Associates requested (on behalf of the Town) that the effluent limitations for cadmium, cyanide, and phenols be deleted from the proposed permit and that "monitoring only" be required for these parameters. Mr. Wilkins also requested that, should we require that the limitations remain in the permit, the limitation be changed from daily maximum/weekly average requirements to monthly average limitations. The Division uses past data collected by the facility to determine whether or not a chemical - specific parameter should be limited in anNPDES permit. Available data indicate a reasonable potential for these parameters to be present in the effluent from your facility in concentrations that may cause violations of State water quality standards. The issued permit incorporates daily maximum limitations to protect against acute toxic effects and weekly average limitations to protect against chronic toxic effects. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings. Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper July 24, 1995 NPDES Permit Issuance Permit No. NC0025496 Page 2 This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Dana Bolden at telephone number 919/733-5083, extension 518. Sincerely, Original Signed By David A. GoodricA. Preston Howard, Jr., P. E. cc: Central Files Mooresville Regional Office Roosevelt Childress, EPA Permits and Engineering Unit Operator Training and Certification Unit Aquatic Survey and Toxicology Unit Permit No. NC0025496 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Lincolnton is hereby authorized to discharge wastewater from a facility located at Lincolnton Wastewater Treatment Plant on NC Highway 150 approximately 1 mile form the intersection with NC Highway 321 south of Lincolnton Lincoln County to receiving waters designated as the South Fork Catawba River in the Catawba River Basin in accordance with effluent Limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. The permit shall become effective September 1,1995 This permit and the authorization to discharge shall expire at midnight on July 31, 2000 Signed this day July 24,1995 • A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission SUPPLEMENT TO PERMIT COVER SHEET City of Lincolnton is hereby authorized to: Permit No. NC0025496 1. Continue to operate an existing 6.0 MGD wastewater treatment facility consisting of a bar screen,' dual grit chambers, three primary clarifiers, three screw pumps, a flow splitter box, four diffused aeration basins, three trickling filters, four secondary clarifiers, three 250,000 gallon capacity anaerobic sludge digestors, three 250,000 gallon capacity sludge storage tanks, three chlorination contact basins and 68 sludge drying beds located on NC Highway 150 approximately 1 mile form the intersection with NC Highway 321 south of Lincolnton, Lincoln County, (See Part III of the Permit), and 2. Discharge from said treatment works at the location specified on the attached map into the South Fork Catawba River which is classified WS-IV in the Catawba River Basin. 4. A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0025496 During the period beginning on the effective date of the petcmit and lasting until expiration, the Permittce is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permitter as specified below: Effluent Characteristics Flow BOD, 5-Day, 20°C Total Suspended Solids NH3 as N Fecal Coliform (geometric mean) Total Residual Chlorine Temperature Total Phosphorus Total Nitrogen (NO2 + NO3 + TKN) Chronic Toxicity. — Cadmium Cyanide Phenols Copper Zinc Discharge Limitations Monthly. Avg. Weekly Avq. 6.0 MGD 30.0 mg/I 45.0 mg/I 30.0 mg/I 45.0 mg/I 200.0 /100 ml 400.0 /100 ml * Sample locations: E - Effluent, I - Influent ** *** 19.0 µg/I 46.0 pg/I Monitoring Measurement Daily Max. Frequency Continuous Daily Daily 3/week Daily Daily Daily Monthly Monthly Quarterly 46.0 pg/I Weekly 184.0 pg/I Weekly 21.0 pg/I Weekly Monthly Monthly Requirements Sample *Sample Type Location Recording I or E Composite I,E Composite I,E Composite E Grab E Grab E Grab E Composite E Composite E Composite E Composite E Grab E Grab E Composite E Composite E The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15% Of the respective influent value (85 % removal). Chronic Toxicity (Ceriodaphnia) P/F at 11%; March, June, September, December; See Part IiI, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units at the effluent. Effluent monitoring shall be conducted daily by grab samples. The c shall be no discharge of floating solids or visible foam in other than trace amounts. Part hI Permit No.NC0025496 F) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 11% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the pennit condition. The first test will be performed after thirty days from the effective date of this permit during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate.retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. NPDES WAS 1E LOAD ALLOCATION PERMIT NO.: NC0025496 PERMITTEE NAME: City of Lincolnton FACILITY NAME: Lincolnton WWTP Facility Status: Existing Permit Status: Renewal Major �1 Pipe No.: 001 Minor Design Capacity: 6.0 MGD Domestic (% of Flow): 28 % Industrial (% of Flow): 72 % Comments: eceived. RECEIVING STREAM: the South Fork Catawba River Class: WS-IV Sub -Basin: 03-08-35 Reference USGS Quad: F13NE (please attach) County: Lincoln Regional Office: Mooresville Regional Office Previous Exp. Date: 7/31/95 Treatment Plant Class: class IV Classification changes within three miles: Change to WS-IV CA 0.3 miles upstream of Muddy Creek Requested by: Prepared by; Reviewed Wgl�^L 3 5- Wc? Dana Bolden Date: 3/20/95 Date: ,ir1/z 779s Date: J/ //�Z (J SZ 9S - Modeler Date Rec. # J v�i✓ 3/z%i_- O z- 1l 2( Di ainage Area (mi ) 3 9-r Avg. Streamflow (cfs): 5° ° 7Q10 (cfs) 77 Winter 7Q10 (cfs) /5�0 30Q2 (cfs) / 90 Toxicity Limits: IWC /I % Acute<hronic5 Instream Monitoring: Parameters Upstream Location Location Downstream Effluent Characteristics Summer Winter BOD5 (mg/1) 3v NH3-N (mg/1) D.O. (mg/1) h r TSS (mg/1) 3 U F. Col. (/100 ml) Zoa pH (SU) G _ ? eftlitttv,,,t WKl4 ,QJ . 11 D..4l Aux 46 (w9) `,frvi t. 4G I gL (w ) P4E0,& 21 (I i) VL't-"--f /ti-4....L .;.-( /- 7 T (-) a---s-- . � 7 Comments: �i� FOR AGENCY USE STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facity cfischaTing to the munici � system, a separate Section IV for each facility description. Indicate the 4 digit Standard industrial (SIC)CCode for theindustry, the mapr product or taw material, the flow (in thousand gallons per ), and the characteristics of the wastewaterdscfiarged from be industrial iac i ty into the municipal system. Consult Table III br standard measures of products or raw materials. (see instrucons) 1. Major Contributing Facility (see instructions) Name Number & Street City County State Tip Code 2 Primary Standard Industrial Classification Code(see instructions) a Primary Product or Raw Material (see instructions) Product Raw Material 4. Row Indicate the volume of water discharged into the municipal sys- tem in fiousmid gallons perday and whether this discharge is intermittent or continuous. a Pretreatment Provided indicate d pretreatment is provided prior b entering the municipal system a Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 4011 402 403a 404a 404b 405 U.S. Hosiery Corporation P.O. Box 160 Lincolnton Lincoln NC 28093-0160 2252 400c 400� 400d . 69 thousand gallons worthy ❑ Intemtiitent(int) J Continuous (con) ® Yes ❑ No Table lM Name ter BOD TSS COD Phenol 0 & G Cu Zn Numberter 00310 00530 00340 32730 00550 01042 01092 Value 123 219 736 0.065 43 0.14 0.267 FOR AGENCY USE 1 I I STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility drschatg to the municipal system, using a separate Section IV for each facility description. Indicate the 4 digit Standard Industrial Classification (SIC) for the industry, the major product or taw material, the flow (in thousand gallons perday), and the characteristics of the wastewater discharged from the ndustrial facility into the municipal system. Consult Table Ill for standard measures of products or raw materials. (see instructions) 1. Major Contributing Facility (see instructions) Name Number & Street City County Stets Tip Code 2 Primary Standard Industrial Classification Code(see Instructions) a Primary Product or Raw Material (see instructions) Praltxt Raw Material 4. Row Indicate the volume of water discharged into the municipal sys- tem in and gallons perday and whether this disdiarge is intermittent or continuous. S Pretreatment Provided Indicate if pretreatment is provided prior to entering the municipal system 6. Characteristics of Wastewater (see instnctions) 401a 401b 401c 401d 401e 4011 402 403a 403b 404a 404b 405 Textile Piece Dying Company, Inc. • PO Box 370 Lincolnton Lincoln NC 28093-0370 2262 Textiles 1441 Quantity 4o c 401 280 thousand gallons perday ❑ lntonuittent(int) ® Continuous (con) ®Yes El No Uablei� Parameter NameBOD TSS COD Cu ' Phenol 0 & G Zn Parameter Number 00310 00530 00340 01042 32730 00550 01092 Value 265 32 991 0.07 0.025 84 0.112 1-OR AGENCY USE STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility discha m to the unid system. using a separate Section IV for each facility description. Indicate the 4 digit Standard Industrial C icatton (SIC�Code for the industry, the major or raw material, the lbw (m thousand gallons ch rday), and the chaff of the wastewaterdischarged lr�omIle �trial faciity into the municipal system. Consutt Table III for standard measures of products or raw materials. (see Instructions) 1. Major Contributing Facility (see instructions) Name • Number & Street City County State Zip Code 2 Primary Standard Industrial Classification Code(see Instructions) a Primary Product or Raw Material (see instructions) Product Raw Material 4. Flow Indicate the volume of water discharged into the municipal sys- • tem in thousand gallons perday and whether this discharge is intermittent or continuous. Pretreatment Provided ate ff pretreatment is provided prior b entering the municipal system tx Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 401f 402 403a 431, 404a 404b 405 South Fork Industries PO Box 1220 Lincolnton Lincoln NC 28093-0220 2257 Textiles 1:1 Table l 403e 403f 547 thousand gaitonsPer day Intennittent(int) ® Coniinuous (con) ® Yes El No Parameter Name BOD TSS - - COD Cu - Zn 0 & G Parameter ,Number 00310 00530 00340. 01042 01092 00550 value 107 103 429 0.046 0.14 14 FOR AGENCY USE i STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial face ty drschargmg to the municipal_system, using a separate Section IV for each facility description. Indicate the 4 digit Standard Industrial Ctassetrcation (SIC) for the industry, the ma or product or raw material, the flow (m thousand gallons per ), and the characteristics of the wastewater discharged from the industrial faulty into the municipal system. Consult Table Ill for standard measures of products or raw materials. (see instructions) 1. Major Contributing Fealty (see instructions) Name Number & Street City County State Zip Code 2 Primary Standard Industrial Classification Code(see Instructions) a Primary Product or Raw Material (see instructions) Product Raw Material 4. Flow Indicate the volume of water discharged into the municipal sys- tem in sand gallons perday and whether this discharge is intermittent or continuous. a Pretreatment Provided Indicate if pretreatment is provided prior b entering the municipal system 6. Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 401E 402 403a 403b 404a 404b 406 Mohican Mills, Inc. PO Box 190 Lincolnton Lincoln NC 28093-0190 2298 Textiles 1 :I Units(See Table IM 403e 400E 1130 thousand gallons per day ❑ Intermittent(int) W Continuous (con) ® Yes ❑ No .Namee�r BOD TSS COD Zn Phenol 0 & G Cu ParameNumber 00310 . 00530 00340 01092 32730 00550 01042 Value 226 64 806 0.131 0.044 11 0.039 STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility c scha to the munid system, usinga separate Section IV for each facility description. Indicate the 4 digit Standard Industrial on (SIC) for the industry, the major psi or raw material, the flow (in thousand gallons per ), and the charactodstics of the wastewater discharged from be industrial facility into the municipal system. Consult Table III for standard measures of products or raw materials. (see instruction.5) 1. Major Contributing Facility (see instructions) Name Number& Street City County State Tip Code 2 Primary Standard Industrial aassifrcation Code(see Instructions) a Primary Product or Raw Material (see instructions) Product • Raw Material 4. Flow Indicate the volume of water discha • • into the municipal sys- tem in ' • usand gallons perday and whether this discharge is intermittent or continuous. 5 Pretreatment Provided Indicate if pretreatment is provided prior b entering the municipal system fi Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 401f 402 400a 403b 404a 404b 405 Vermont American.Corporation PO Box 129 Lincolnton Lincoln NC 28093-0129 3425 Metal Finishing 1:l Unrrts(See Table 1M l:i 97 thousand gallons per day ❑ Intermittent(int) ® Continuous (con) ® Yes El No Parameter Name BOD TSS COD CD CR CY CU Parameter Number Q0310 00530 00340. 01027 01034 00720 01042 value 119 159 1084 0.0005 0.096 0.069 0.18 Parameter Name NI Parameter Number 01067 PB • Zn 01051 01092 Value .068 .04 0.4 FO 1A CtNCY USE STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility c scharging to the murid system, using a separate Section IV for each facility description. Indicate the 4 digit Standard Industrial CIassifcabon (SIC) for the industry, the major product or raw material, the flow (in thousand gallons per day), and the characteristics of the wastewaterdscbar8ed from the industrial fealty into the municipal system. Consult Table IH (or standaud measures of products or raw materials. (see inrsbucbons) 1. Major Contributing Fealty (see instructions) Name Number & Street City County State Zip Coda 2 Primary Standard Industrial Classification Code(see Instructions) a Primary Product or Raw Material, (see instructions) Product Raw Material 4. Row Indicate the volume of water discharged into the municipal sys- tem in thousand gallons perday and whether this discharge is intermittent or continuous. a Pretreatment Provided Indicate if pretreatment is provided priorb entering the munidpal system 6. Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 4011 402 403a 403b 404a 404b 405 JPS Converter & industrial PO Box 658 Li ncoi nton Lincoln NC 28093-0658 2281 Textiles T iO 403e 403f 12 thousand gallons per day ❑ tntermittent(mt) ® Continuous (con) ❑ Yes ® No v� r . .0AdO, Parameter Name BOD TSS COD Zn Phenol 0 & G ra Number 00310 00530 00540. 01092 32730 00550 value 135 250 616 0.277 0.02 41 FO GENCY USE STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each ma(or industrial fadtity &chasing to the municipal_ system, using a separate Section IV for eadi facility description. Indicate the 4 digit Standard tndusbial t'rcation ((SIC)) Code for the industry, the major =afiir caw mats the tb (' gallons per of the wastewaterdscharged tinm facility into the municipal system. Conwtt Table III standard measures of products or raw materials. (see ) 1. Major Contributing Fatuity (see instructions) Name Number & Street City County State pCode 2 Primary Standard Industrial Ctassifrcadon Code(see Instructions) a Primary Product or Raw Material, (see instructions) Product Raw Material 4. Flow Indicate the volume of water discharged into the municipal sys- tem in Mam.-. d gallons per day and wf:etherthis discharge is intermittent or continuous. a Pretreatment Provided tndicate if pretreatment is provided prior entering the municipal system 6. Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 401f 402 403a 403b 404a 404b 406 Hugger Manufacturing Company PO Box 486 Li ncoi.nton Lincoln NC 28093-0486 2261 Textiles Quacitt/.._ Table IM I 4:1 I I 238 thousand per day ❑ tntem:ittent(int) [ Continuous (eon) ❑ Yes ( No Parameter Name BOD TSS COD Zn 3henol - Cu 0 & G Nummberbr 00310 00530 00540. 01092 32730 01042 00550 value 178 20 976 0.055 0.053 0.121 19 FO A AGENCY USE i STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial taaGty disdlaming to the munidpa�l system, us a separate Section IV for each facilmaterial, thedescription. flow (m ndicate the 4 digit per Standard Industrial Oassitication (SIC) Code for theindustry. the mawpp�� or taw hto the municipal system. Consult Table Ill ,atandardthe �meas«� �� of the wastswaterdscha� from the hdr�is�trial fealty measures of products or raw materials. (see Instructions) 1. Major Contributing Fealty (see instructions) Name 401a Barre National, Inc. • Number & Stmet City County State ZpCoda 2 Primary Standard Industrial Ctassihcatton Code(see Instructions) a Primary Product or Raw Material (see instructions) Product Raw Material 4. Row Indicate the volume of water discharged into the municipal sys- tem in .m.mid gallons and whether this drscharg Is htermitient or continuous. s Pretreatment Provided Indicate if pretreatment teric the municipal mb n9 pa! system a Characteristics of Wastewater (see instructions) 401b 401c 401d 401e 401f 402 403a 4036 404a 404b 405 • PO Box 898 Lincolnton Lincoln NC 28093-0898 2834 Pharmaceuti ca a0oc 403d bL_ ¥See anciin. 403e 40c3t 13 thousand gallons perday ❑ Intermittent{Int) J Continuous (con) ❑ Yes ® No Parameter Narne Parameter BOD TSS COD Zn Phenol CU 0 & G Number 00310 00530 00540 01092 32730 01042 00550 Value 322 105 819 3.59 0.08 0.116 34 CY 00720 0.02 rQ A ACtNC USE STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility dschaming to the munidpa system, using a separate Section IV for each facility description. Indicate the 4 digit Standard Industrial Qassifcation (SIC) Code for the industry, the major product or taw material, the flow (in thousand gallons per day) , and the characteristics of the wastewaterdrscharged from the industrial faddy Into the municipal system. Consult Table III for standard measures of products or taw materials. (see Instructions) 1. Major Contributing Facility (see instructions) Name • Number & Street City county State Zip Code 2 Primary Standard Industrial Classification Code(see Instructions) 3. Primary Product orRaw Material, (see instructions) Product Raw Material 4. Row Indicate the volume of water discharged into the municipal sys- tem in and whether this discharge is .intermittent or continuous. 5 Pretreatment Provided Indicate if pretreatment is provided prior entering the municipal system 6► Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 401f 402 403a 400b 404a 404b 405 McMurray Fabrics, Inc. PO Box 893 Lincolnton Lincoln NC 28093-0893 2262 Textiles 144:1 Table tft 4030 61 thousand gallons perday ❑ Intsmnittent('mt) ® Continuous (con) ® Yes (] No : �;: f<} 1,., Parameter -BOD TSS COD - Zn Phenol Cu 0 & G Parameter Number 00310 00530 00540 01092 32730 01042 00550 value 402 128 1336 0.143 0.19 0.056 J 48 ,.FORA [ I GtNCY USE I STANDARD FORM A - MUNICIPAL SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility dschairtg�ing to the nwnid system, using a separate Section IV for each facility description. Indicate the 4 digit Standard Industrial Classification (SIC) for the industry. the r product or raw material, the flow (in thousand gallons per ), and the characteristics of the wastewatercG( fmm the into the municipal system. Consult Table III or standa ni measures of products or raw materials(rise instructions) trial iadity 1. Major Contributing Faa'lity (see instructions) Name Number & Street City County ado Zip Code 2 Primary Standard Industrial Classification Code(see Instructions) a Primary Product or Raw Material. (see instructions) Product Raw Material 4 Flow Indicate the volume of water discharged into the municipal sys- tem in rho iusand gallons perday and whether this discharge is intermittent or continuous. a Pretreatment Provided Indicate if pretreatment is provided prior b entering the municipal system a Characteristics of Wastewater (see instructions) 401a 401b 401c 401d 401e 4011 402 403a 40t3b 404a 404b 406 Cochrane Furniture Company PO Box 220 Lincolnton Lincoln NC 28093-0220 2511 Furniture 1:1 UnSee leTaable l 403e 15 thousand gallons perday 0 intermittent(int) ® Continuous (con) ® Yes ❑ No Na ameter B0D Parameter TSS COD Zn Phenol 0 & G Number 00310 I 00530 00540 01092 32730 00550 Value 79 64 228 0.287 0.20 7 Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: FACT SHEET FOR WASTELOAD ALLOCATION Lincolnton WWTP NC0025496 28% Domestic / 72% Industrial Existing Renewal South Fork Catawba River WS-IV 030835 Lincoln MRO 5B& Bolden 3/20/95 F13NE Request # 8269 Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): 395 77 140 500 1190 11 Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Facility requesting renewal of existing permit. Recommend that existing limits and toxicity test be renewed with some modification of metals limits. Lincolnton will be included in the pilot color study to be conducting in the Catawba River Basin per the Basinwide Management Plan. Also will be part of TDML for the lower South Fork Catawba River. P Special Schedule Requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: Date: 7" 5/g1.SJ Date:_____ Date: 1(72,/ q.- RETURN TO TECHNICAL SUPPORT BY: MAY 0 4 1995 N.C. DEPT. OF ENVIRONMENT, HEAL't & NATURAL RESOURCES 7J N.) APR 12 1995 DIVISION OF FNVIRONMENTU ' '' 2 gxisting Limits: CONVENTIONAL PARAMETERS Monthly Average Summer Winter Wasteflow (MGD): 6.0 BOD5 (mg/1): 30 NH3N (mg/1): monitor DO (mg/1): nr TSS (mg/1): 30 Fecal Co1. (/100 ml): 200 pH (SU): 6-9 Residual Chlorine (µg/1): monitor Temperature (C): monitor TP (mg/1): monitor TN (mg/1): monitor Recommended Limits: Monthly Average Summer Winter WQ or EL Wasteflow (MGD): 6.0 BOD5 (mg/1): 30 EL NH3N (mg/1): monitor DO (mg/1): nr TSS (mg/1): 30 Fecal Co1. (/100 ml): 200 pH (SU): 6-9 Residual Chlorine (µg/1): monitor Temperature (C): monitor TP (mg/1): monitor TN (mg/1): monitor Limits Changes Due To: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow Other (onsite toxicity study, interaction, etc.) Instream data New regulations/standards/procedures New facility information (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges) (See page 4 for miscellaneous and special conditions, if applicable) Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Existing Limits Cadmium (ug/1): Chromium (ug/l): Copper (ug/l): Nickel (ug/1): Lead (ug/l): Zinc (ug/l): Cyanide (ug/1): Phenols (ug/l): MBAS (ug/l): Silver (ug/l): Recommended Limits Cadmium (ug/l): Copper (ug/l): Zinc (ug/1): Cyanide (ug/l): Phenols (ug/1): 3 Lincolnton WWTP WLA#8269 NC0025496 TOXICS/METALS Chronic Ceriodaphnia Qrtrly 11% 11% MAR JUN SEP DEC Daily Max. monitor 464 monitor 232 monitor monitor 46 21 monitor monitor Wily. Avg. 19 monitor monitor 46 Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow New pretreatment information Failing toxicity test Other (onsite toxicity study, interaction, etc.) Daily Max. WQ or EL 46 WQ 184 21 WQ WQ Parameter(s) Affected Cr, Ni, Pb, MBAS, Ag will be monitored in Pretreatment LTMP X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. INSTREAM MONITORING REQUIREMENTS Upstream Location: Downstream Location: Parameters: Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name Lincolnton WWTP Permit # NC0025496 _ Pipe # 001 _ CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _11 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of _MAR JUN SEP DEC .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 77 cfs Permitted Flow 6.0 _ MGD IWC 11 % Basin & Sub -basin CTB35 Receiving Stream South Fork Catawba River County Lincoln QCL PIF Version 9191 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director LDIEI-1NiF MEMORANDUM To: Carla Sanderson From: Dana Bolden Subject: NC0025496 - City of Lincolnton Cyanide and Cadmium Limits Date: April 11, 1995 Per the attached request from the City of Lincolnton, please provide Daily Maximum/Weekly Average effluent limitations for Cyanide and Cadmium for NPDES Permit Number NC0025496. Let me know if I can provide any additional information. Thanks! % \C- .j( 05w°\a wI* )12 a'p. CN`Al° r49-‘ \)) —{:rYCP93' YX+ ky). o 6v; ost- P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper CITY OF LINCOLNTON P.O. BOX 617 • 114 WEST SYCAMORE STREET • TELEPHONE/FACSIMILE 704-732-2281 LINCOLNTON, NORTH CAROLINA, 28093-0617 April 6, 1995 Mr. Dana Bolden N.C. Department of EHNR-DEM P.O. Box 29535 Raleigh, N.C. 27626-0535 REFERENCE: Cyanide (00720) and Cadmium (01027) limits NPDES Permit No. NC0025496 Dear Mr. Bolden: After my phone conversation with Joe Pearce on April 3, 1995, the City of Lincolnton would like to request a change in our permit from a daily average to a weekly average for Cyanide and Cadmium. We feel this action will allow us to maintain compliance with these parameters. Your help and cooperation in this matter will be greatly appreciated. Sincerely, terry B. Faulkner, W. W. T. P. Supervisor 'a . Claail Yc: ¶oe Pearce Steve Peeler Sam Wilkins CITY OF LINCOLNTON V,. � 1 P.O. BOX 617 • 114 WEST SYCAMORE STREET • TELEPHONE/FACSIMILE 704-732-2281 Aptl 1995 LINCOLNTON, NORTH CAROLINA, 28093-0617 April 6, 1995 Mr. Dana Bolden N.C. Department of EHNR-DEM P.O. Box 29535 Raleigh, N.C. 27626-0535 RECEIVED FAG U-MS ASSISSM041 lliNli REFERENCE: Cyanide (00720) and Cadmium (01027) limits NPDES Permit No. NC0025496 Dear Mr. Bolden: After my phone conversation with Joe Pearce on April 3, 1995, the City of Lincolnton would like to request a change in our permit from a daily average to a weekly average for Cyanide and Cadmium. We feel this action will allow us to maintain compliance with these parameters. Your help and cooperation in this matter will be greatly appreciated. Sincerely, rry B. Faulkner, 72 cc: doe Pearce Steve Peeler Sam Wilkins W. W. T. P. Supervisor LINCOLNTON WWTP SOUTH FORK CATAWBA RIVER WS-IV 030835 JMN 4/4/95 Facility requesting renewal of existing NPDES permit. No modifications or expansions with this WLA. Last WLA done 7/93 with the renewal of secondary limits for BOD5, NH3, and TSS,. Facility had limits for Cr, Ni, Cn, and Phenols, in addition to monitoring requirement for MBAS, Cd, CU, PB, Zn, and Ag. Lincolnton also has a chronic toxicity test @ 11% which they are consistently passing. In 1992, MRO recommended that Lincolnton be reevaluated and consideration be given for the assignment of ikietals limits, because of the constituency of their wastewater. The facility was treating a larger % of industrial wastewater than Instream Assessment was aware of. IAU looked into reopening the Lincolnton permit and adding new limits based on revised pretreatment data and facility inspection information. However since the pewit was being renewed in 1993, the permit was not reopened prior to the renewal. After conversation with Joe Pearce of Pretreatment, the following limits for metals and toxicants will be placed in the permit Existing limit for Cr and Ni will be dropped, however a cadmium limit will be added.Because of compliance problems with Cyanide, Lincolnton will be requesting that weekly average and daily maximum limits be given for this parameter as well as cadmium. Joe also indicated that Lincolnton will have a full LTMP program where they will monitor all parameters once per quarter. They will also have to monitor for organics because the several industries, manufacturers of dyes and tricot fabrics, discharge organics into the Lincolnton facility and have never been sampled by the company. Recommended Limits: At'this renewal, will be recommending renewal of all conventional parameters. Toxicity analysis indicated that some metal parameters will be dropped. Limits are as follows: QW BOD5 NH3 TSS FECAL pH Residual Chlorine Cyanide Phenols Cadmium Copper 6 MGD 30 mg/1 monitor 30 200 6-9 monitor Weekly Avg. Daily max. 46 µg/1 184 µg/1 21 µg/1 18.6 µg/1 46 µg/1 monthly monitoring , SC43 4/” - z it GJ , 4k7L Ae.„4„,..) Residual Chlorine 7010 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (UG/L) IWC (%) Allowable Concentration (ug/I) Fecal Limit Ratio of 8.3 :1 Ammonia as NH3 (summer) 77 7010 (CFS) 6 DESIGN FLOW (MGD) 9.3 DESIGN FLOW (CFS) 17.0 STREAM STD (MG/L) 0 UPS BACKGROUND LEVEL (MG/L) 10.78 IWC (%) 157.75 Allowable Concentration (mg/I) Ammonia as NH3 (winter) 7010 (CFS) 200/1o0m1 DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Concentration (mg4) 77 6 9.3 1.0 0.22 10.78 7.46 90 c.6 6 9.3 1.8 0.22 NC0025496 3/30/95 TOXICANT ANALYSIS i Facility Name Lincolnton WWTP NPDES # NC0025496 Qw (MGD) 6 7010s(cfs) ,._.._.._.._.._.._.._.._.._.._.._.._.._.77 10.78 iwc (%) Rec'ving Stream South Fork Catawba Rive' Stream Class WS-IV FINAL RESULTS CHROMIUM Max. Pred Cw 86.4 Allowable Cw 464.0 M4 . VR.fvL 9' NICKEL Max. Pred Cw 52.5 Allowable Cw 232.0 M41. ii41,1 G j n CYANIDE Max. Pred Cw 176 Allowable Cw 46.4 It14X. VA/tit ,pi PHENOLS Max. Pred Cw 20.4 Allowable Cw MAx.L1414 !3,G CADMIUM Max. Pred Cw 62.4 Allowable Cw 18.6 NIX. (.Atut, Ay COPPER Max. Pred Cw 122.4 Allowable Cw 65.0 yN�A LEAD Max. Pred Cw 50 Allowable Cw 232.0 M4' . WOE. z/oo ZINC Max. Pred Cw 294.4 Allowable Cw 464.0 M. (1,91✓.- 1 y SILVER Max. Pred Cw 5 Allowable Cw 0.6 AlAk • VAAJc. 4 /o MBAS Max. Pred Cw 756 Allowable Cw 4639.8 /U x. (AP L. y,10 0 Max. Pred Cw 0 Allowable Cw 0.0 3/31 /95 PAGE' TOXICANT ANALYSIS Facility Name Lincolnton NPDES # Ow (MGD) 6 70210s (cfs) , 77 IWC (96) .NN ____ 10.78 RecWng Stream ,sf catawba river Stream Class ws-iv FINAL RESULTS tetrachlor Max. Pred Cw 0 Allowable Cw 7.4 chloride Max. Pred Cw 0 Allowable Cw 231,9892.5 s fluoride Max. Pred Cw 0 Allowable Cw 16703.2 toluene Max. Pred Cw , 0 ;Allowable Cw 102.1 0 Max. Pred Cw 0 Allowable Cw 0.0 0 Max. Pred Cw 0 Allowable Cw 0.0 0 Max. Pred Cw 0 Allowable Cw 0.0 0 Max. Pred Cw 0 ;Allowable Cw 0.0 0 Max. Pred Cw 0 Allowable Cw 0.0 0 Max. Pred Cw 0 Allowable Cw 0.0 0 Max. Pred Cw 0 Allowable Cw 0.0 i 4/3/95 PAGE - SOC PRIORITY PROJECT: Yes No x If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Attention: Dana Bolden Date: April 4, 1995 NPDES STAFF REPORT AND RECOMMENDATION County: Lincoln Permit No. NC0025496 PART I - GENERAL INFORMATION 1. Facility and Address: City of Lincolnton WWTP City of Lincolnton Post Office Box 617 Lincolnton, N.C. 28092 2. Date of Investigation: March 31, 1995 3. Report Prepared By: Samar Bou-Ghazale, Env. Engineer I 4. Persons Contacted and Telephone Number: Mr. Perry Faulkner, ORC; telephone number (704) 732-2281 5. Directions to Site: From the intersection of old Highway 321 and Hwy 150 just south of the City of Lincolnton, travel west on Highway 150 approximately 1.0 mile. The entrance road to the wastewater treatment plant is on the right (north) side of the highway. 6. Discharge Point(s). List for all discharge points: Latitude: 35°26'34° Longitude: 81°15'39° Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No.: F 13 NE USGS Name: Lincolnton west, N.C. 7. Site size and expansion are consistent with application? Yes No If No, explain: N/A 8. Topography (relationship to flood plain included): Sloping west toward receiving stream at the rate of 3 to 8%. The sludge drying beds appear to be in a flood plain. 9. Location of nearest dwelling: None within 500 feet of the treatment facility. 10. Receiving stream or affected surface waters: South Fork Catawba River. a. Classification: WS-IV River Basin and Subbasin No.: Catawba 030835 c. Describe receiving stream features and pertinent downstream uses: The receiving is a segment of South Fork Catawba River with excellent flow. The City of High Shoals' water intake is located approximately three (3) miles downstream. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 6.0 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the wastewater treatment facility? 6.0 MGD c. Actual treatment capacity of the current facility (current design capacity)? 6.0 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing facilities/processes consist of a bar screen, dual grit chambers, three (3) primary clarifiers, three (3) screw pumps, flow splitter box, four diffused aeration basins, three (3) trickling filters, four (4) secondary clarifiers, three (3) 250,000 gallon capacity anaerobic sludge digestors, three (3) 250,000 gallon capacity sludge storage tanks, three (3) chlorine (gas) contact basins, and sixty eight (68) sludge drying beds. f. Please provide a description of proposed wastewater treatment facilities: N/A g• Possible toxic impacts to surface waters: The subject facility passed all toxics sampling tests in 1994 except in September. h. Pretreatment Program (POTWs only): NPDES Permit Staff Report Version 10/92 Page 2 in development: approved: X should be required: not needed: 2. Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DEM Permit No.: WQ0002712 Residuals Contractor: Wheelabrator Tech. Bio-Gro Division Telephone No.: (704) 542-0937 b. Residuals stabilization: PSRP: X PFRP: Other: c. Landfill: d. Other disposal/utilization scheme (specify): Sludge is removed by tanker truck and disposed via land application. 3. Treatment plant classification (attach completed rating sheet): Class Iv; see attached rating sheet 4. SIC Code(s): 4952 Wastewater Code(s) of actual wastewater, not particular facilities, i.e., non -contact cooling water discharge from a metal plating company would be 14, not 56. Primary: 01 Secondary: 55,16 Main Treatment Unit Code: 01003 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? No 2. Special monitoring or limitations (including toxicity) requests: N/A 3. Important SOC, JOC or Compliance Schedule dates: (please indicate) Submission of Plans and Specifications Begin Construction NPDES Permit Staff Report Version 10/92 Page 3 Date Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: N/A Connection to Regional Sewer System: N/A Subsurface: N/A Other Disposal Options: 5. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality, or groundwater: No AQ or GW concerns, nor are hazardous materials utilized at this facility. 6. Other Special Items: PART IV - EVALUATION AND RECOMMENDATIONS The City of Lincolnton is applying for renewal of its permit for the operation of wastewater treatment facilities and the discharge of treated wastewater into the South Fork Catawba River. The wastewater treatment facilities were in good operational condition at the time of inspection. Pending receipt and approval of a Waste load Allocation, it is recommended that the permit be renewed. LA‘:7 Signature of Repot Preparer 1C2''c Water Quality Rege nal Supervisor DatA/9 Jr-- te NPDES Permit Staff Report Version 10/92 Page 4 Page 1 Note for Jackie Nowell From: Jackie Nowell Date: Fri, Aug 27, 1993 1:18 PM Subject: LINCOLNTON WWTP To: Randy Kepler NPDES PERMIT NO. NC0025496 I received a call from Tony Parker of MRO concerning an error in the % domestic flow and % industrial flow for this facility. Based on previous inspection reports and confirmation by the Town, these %s need to corrected to : 28% Domestic Flow and 72% Industrial Flow. The last WLA submitted (4/16/93) had the % flows reversed. I told him I was not sure how P&E determined this information but I would correct our finalized WLA to show these new %s. Please contact him if you have some questions about this.