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NC0047627_Regional Office Physical File Scan Up To 8/16/2022
I North Carolina Department�of�Natural Resources & Community' -De James B. Hunt, Jr., Governor Z James A. Summers, Secretary S,eptemberr',128, 1984 Mr. Jerry L. McAfee, Director of Engineer- ng} t,)-, 9Z V" Cellu Products Division of Sealed Air Corporation P. 0. Box 98, River Road P tterson, North Carolina;. 28645 Dear Mr. McAfee: DIVISION OF ENVIRONMENTAL MANAGEMENT Robert F. Helms Director Telephone 919 733-7015 SUBJECT: Permit No. NCO047627 Authorization to Construct Sealed Air Corporation, Cellu Products Division Lenoir Plant, Off Highway NC 98 (Warrior Plant) Wastewater Treatment System Caldwell County A letter of request for Authorization to Construct was received April 24, 1984, by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of a 7,500 GPD wastewater treatment facility consisting of a bar screen and comminutor, a 7,500 gallon aeration tank, a 1,250 gallon clarifier, a blower system, a chlorinator, a 156 gallon chlorine contact tank, a flow measuring device, piping, fitting, electrical services, and appurtenances to serve the Sealed Air Corporation, Cellu Products Division's Lenoir Plant (Warrior) located off Highway NC 90 South of Lenoir, North Carolina. This Authorization to Construct is issued in accordance with Part III paragraph C of NPDES Permit No. NCO047627 issued August 1, 1984, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0047627. The sludge generated from these treatment facilities must be disposed of in accordance with General Statutes 143-215.1 and in a manner approvable by the North Carolina Division of Environmental Management. In event the facilities fail to perform satisfactorily in meeting iJIs NPDES permit effluent limits, Sealed Air Corporation, Cellu Products Division shall take such immediage corrective action as may be required by this Division, including the construction of additional wastewater treatment and disposal facilities. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Mr.A. R. Hagstrom, telephone No. 919/733-5083, ext.103. Contd. P. O. Box 27687 Raleigh, N. C. 27611-7687 .An Equal Opportunity Affirmative Action Employer 44i Permit No. NCO047627 Page Two Sincerely yours, rw, 4A- Si ;rFlcf .y R. WESTALL Roberf(4. Helms cc: Caldwell County Health Department Wa7..te . Jones P .Ey . Mo°oxesv l e Reg On a Super. mr. FoTrest7=Westall ARH/cgc RECEIVED StVISION OF ENVIRONMENTAL MANAGEMEM DEC 13 1989 J� �b 1,IOORESVILLE No=;. am State of North Carolina Department of Environment, Health, and Natural Resources '= Division of Environmental Management 512 North Salisbury Street v Raleigh, North Carolina 27611 James C. Martin, Govemor William W. Cobey, Jr., Secretary Mr. Steve Kidd P.O. Box 98, River Road Patterson, NC 28661 Dear Mr. Kidd: December 8, 1989 Subject: Permit No. NCO047627 Sealed Air Corporation Caldwell County R. Paul Wilms Director In accordance with your application for discharge permit received on March 20, 1989, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum.of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding. Should your request be denied, you will have the right to request an adjudi_cato.ry hearing. Please take notice that this permit is not transferable. Part II, D.3. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental. Management- or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please. contact Mr. Jule Shanklin at telephone number 919/733-5083. Sincerely, Original Signed. By Donald Safri4 for R. Paul Wilms cc: Mr.. Jim Patrick, EPA c2 tic s.G r e!f'�RS awl �� PoULrdon Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Pern.., . To. NCO047627 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Sealed Air Corporation is hereby authorized to discharge wastewater from a facility located at Cellu Products Company on NC Highway 90 northwest of Lenoir Caldwell County to receiving waters designated as Blair Fork Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective January 1, 1990 This permit and the authorization to discharge shall expire at midnight on December 31, 1994 Signed this day December 8, 1989 (oggI gat Signed By Donald Salrit for R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission r Permii i+To. NC0047627 SUPPLEMENT TO PERMIT COVER SHEET Sealed Air Corporation is hereby authorized to: 1. Continue to operate a 0.0075 MGD wastewater treatment plant consisting of a-ommi tor, aeration basin with diffused aeration, secondary clarifier with sludge return and e uent disinfection located at Cellu Products Company, on NC Highway 90, northwest of Lenoir, Caldwell County (See Part III of this Permit), and 2. After receiving an Authorization to Construct from the Division of EnvironmentalManagement, Modify the permit to delete Outfall 002 from the permit and to route chiller water and boiler blowdown to the treatment plant, and 3. Discharge from said treatment works at the location specified on the attached map into Blair Fork Creek which is classified Class C waters in the Catawba River Basin. `/i t \ — � : -�� I �( ,....--� �\� f rl _ -� '`'r y' ___/ \•" mac, . ; ,2 N�YOY 1•` r Knob 1276 1~' Setter :,1 �/29E• Gap Alt ViewCh Cem ,\ v I Hartlev,Hili ,Ceni .11112 ' j ` Longford" J a o ,^ Ch Wors i Poin' :.•:;s / \o J off'•,, f c -\\ - .\ • Bushtown Hood Chapel l yam,• J.-,'._p� zed _ \. �_ _�\ Temple;' J t Ch .Cem J' Top `"J } d \ryo t�� I'� °� I\. J•.`\ J /ii i! i I`\�\ '• . '. it ,J '. � .. j� •• ' !\\•. • .'� - j� 1 .. ��'- 'ter./`) � i' `''•(", J,.�.�,i%i %-s--/ /:I 1� 1 ,' `r� 0` -_/�'` �J.��' • -_ • \�••'..s <\ ,ice E �. :I `'1ii'. Cem- T, • Z you .\�� gal r y I � �_ •1 ••+�,'--------- i!1' / /ale„ll � ;�� � -(. per•^.. O �' p� __ , . / - ��= - AEI% 0 U. . A. O. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NCO047627 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow BOD, 5 day, 200C Total Suspended Residue NH3 asN Fecal Coliform (geometric mean) 'rotal Residual Ch!orine Temperature — Discharge Limitations Monthly Avg_ Weekly Avg_ 0.0095 MGD 30.0 mg/I 45.0 mg/I 30.0 mg/I 45.0 mg/I 200 /100 ml 400 /100 ml Monitoring Requirements Measurement Sample *Sample Daily Max Frequency Type Location Weekly Instantaneous I or E 2/Month Grab E 2/Month Grab E Monthly Grab E 2/Month Grab E Daily Grab E Weekly Grab E * Sample locations: E - Effluent, I - Influent Temperature - The discharge shall not cause the receiving water's temperature to exceed 2.8° C above background and in no case cause it to exceed 29° C. The pH shall not be less that 6.0 standard units nor greater than 9.0 standard units and shall be monitored 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. 1\ Part I B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permi.ttee shall comply with Final Effluent Limitations by the effective date of the permit. 2. Permittee shall at: all times provida the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No .Later. than 14 calendar days following a date identified in the above schedule of compliance, the permiittee shall submit: either a report of progress or, in the case of specific actions being required by identified daises, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of: meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all. conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or for denial of a permit renewal application. 2. Penalties for Violations of Permit Conditions Any person who violates a permit condition is subject to a civil penalty not to exceed $10,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a fine not to exceed $1.5,000 per day of violation, or by imprisonment not to exceed six months or both. 3. Duty to Mitigate -The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (3) and NCGS 143-21.5.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not Limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; C. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. Information newly acquired by the Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and re -issuance, the permittee must report such information to the Permit Issuing Authority. The submittal of a new application Part II Page 2 of 14 may be required of the permittee. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliances, does not stray any permit condition. 5. Toxic Pollutants Notwithstanding Part IT, A-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant- which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall. be revised or modified i.n accordance with the toxic effluent standard prohibition and the permittee so notified. The permittee shall. comply with effluent standards or prohibitions established under Section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish those standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypa.ssing" (Part II, B-3) and "Power. Failures" (Part II,-B-6), nothing In this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be. temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, t:h.e permittee is responsible for consequential damages, such as fish kills, even though the .responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit. does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. M Part II Page 3 of 14 Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 10. Severability The provisions of this permit are severable, and if permit, or the application of any provision of this is held invalid, the application of such provision the remainder of this permit, shall not be affected 'll. Duty to Provide Information any provision of this permit to any circumstances, to other circumstances, and thereby. The permittee shall. furnish to the Permit Issuing Authority, within a reason- able time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS i. Proper Operation and Maintenance The permittee shall at all. times maintain in good working order and operate as efficiently as possible all treatment or control. facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Halt or Reduce not a Defense It shall. not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 3. )amassing Any diversion from or bypass of facilities is prohibited, except (i.) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; h. The frequency, duration and quantity of flow from each sewer system bypass or. overflow. Part II Page 4 of 14 This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. 4. Upsets "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 1.22.41(n)(3) are met. 5. Removed_ Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 6. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15, North Carolina AdministY•ati.ve Code, Subchapter 211, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical. power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected aL a frequency lass than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit: and, unless otherwise specified , before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not: be changed without notification to and the approval of the Permit issuing Authority. Part II Page 5 of 1.4 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a. monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than th.e 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of. Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North. Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected slial.l he capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes_ Once -through. condenser_ cooling water flow which is monitored by pump logs, or pump hour meters as specified in. Part T of this permit: and based on thee manufacturers pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the. EMC regulations published pursuant to NCGS 14.3-21.5.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, a.11 test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all. data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must he used. Part II Page 6 of 14 5. Penalties for Tamper The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. 6. Records Retention Al). records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years by the permittee. This period of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; C. The person(s) who performed the analyses; and d. The results of such analyses. 8. Rigtzt_ of End The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permitteets premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. Part II Page 7 of 14 SECTION D. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a. level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production. increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance of facilities, which might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved by the Permit Issuing Authority. 3. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall. notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 4. Additional Monitoring by Permittee I.f the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written. notification. 5. Aver aging_of_Measurements Calculations for limitations which .require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. Part II Page 8 of 14 6. Noncompliance Notification The permit:tee shall report by telephone to either the central office or the appropriate .regional. office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control. facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. C. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station. or facility. d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written .report in letter form within 15 days following first knowledge of the occurrence. 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will. occur which would result in the discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the permit, if that discharge will. exceed the highest of the following "notification levels". (1) One hundred micrograms per liter (100 ug/1); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; or (3) Five (5) times the maximum concentration value reported for that: pollutant(s) in the permit application. f Part II Page 9 of 14 b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels": (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (]. mg/1) for antimony; or (3) Ten (10) times the maximum concentration value reported for that pollutant(s) in the permit application. 8. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et seq. 9. Signatory Requirements A].1 applications, .reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer.. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter. 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in. accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. Part II Page 10 of 14 b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a. duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant: manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative, may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. C. Certification. Any person signing a document under paragraphs a.. or b. of this section shall making the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. rased on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of. the Federal. Act, 33 USC .1.318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall., upon conviction, be punished by'a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part II Page 11 of 14 SECTION E. DEFINITION 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Natural Resources and Community Development. 3. EMC: Used herein means the North Carolina Environmental Management Commission. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control. Act, also known as the Clean Water Act, as amended, 33 13SC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge's is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday -Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this slim by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. C. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the `maximum daily discharge." This limitation is identified as "Doi.ly Maximum," in Part I of the permit. Part II Page 12 of 14 d. The "average annual discharge" is defined as the total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number_ of da.ily discharges sampled and/or measured during such year. It is, therefore, an arithmetic :Wean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual. Average" in Part I of the permit. 6. Concentrati.on Measurement a. The "average monthly concentration," other than for fecal_ coliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal. to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar. day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. C. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maxi.mum.Dai.ly Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part i of the permit. 7 R. Part II Page 13 of 14 d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual. Average" under "Other Limits" in Part I of the permit. e. The "daily minimum concentration" (for dissolved oxygen only) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge. It is identified as "Daily Minimum" under "Other Limits" in Part III of the permit. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. T_y es_of Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a. composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater_ than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 1.5 minutes; the grab sample can be taken manually. Part II Page 14 of 14 9. Calculation of Means a. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall. be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar_ Day_ A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section. 307(a)(1) of the Clean Water Act. Revised 6/89 PART III OTHER REQUIREMENTS A. Previous Perm All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under. the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental. Management and written approval and Authorization to Construct has bP.en issued. C. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator_ in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Divisions Operator Training and Certification Unit within five days of any change in the ORC status. D. Groundwater Monitor The permittee shall, upon written notice from the Director of the Division of Environmental. Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E . Limitations_ Reopener This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2), and 307(a) (2) of the Clean Water Act, if the effluent guideline or water_ quality standard so issued or approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or 2. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requi.r.eme.nts in the Act then applicable. Part III Continued F. Toxicity Reopener This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. PART IV ANNUAL ADMINISTERING AND COMPLIANCE FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15 NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. State of North Carolin Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 17, 1995 Ms. Carol Ann Norris P. O. Box 98 Patterson, North .Carolina 28661 AIA1.06A I �� EDEHNR Subject: NPDES Permit Issuance Permit No. NCO047627 Sealed Air Corporation Caldwell County Dear Ms. Norris: In accordance with the application for a discharge permit, the Division is forwarding herewith the subject NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part H, EA addresses the requirements to be followed in case of change in ownership or control of this discharge. 1 This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Ms. Susan Robson at telephone number (919)733-5083, extension 551. Singer 1 Onginai klgned By ®avid A. Goodrich A. Preston Howard, Jr., P. E. cc: Central Files a�Ashev 1e Regional �l Mice Mr. Roosevelt Childress, EPA Permits and Engineering Facilities Assessment Unit Aquatic Survey and Toxicology Operator Training and Certification Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-9919 50% recycled/ 100% post -consumer paper Qld Permit No. NCO047627 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Sealed Air Corporation is hereby authorized to discharge wastewater from a facility located at Warrior WWTP on NC Highway 90 northwest of Lenior Caldwell County to receiving waters designated as the Blair Fork Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, H, and III hereof. This permit shall become effective June 1, 1995 This permit and authorization to discharge shall expire at midnight on June 30, 2000 Signed this day April 17, 1995 Original Signed BY David A. Goodrich A. Preston Howard, Jr., Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0047627 SUPPLEMENT TO PERMIT COVER SHEET Sealed Air Corporation is hereby authorized to: 1. Continue to operate a 0.0095 MGD wastewater treatment plant consisting of a comminutor, aeration basin with diffused aeration, secondary clarifier;W.;th sludge return and effluent disinfection and discharge domestic wastewater, chiller water, boiler blowdown, air compressor blowdown water, air dryer condensate, and cooling coil condensate from a facility located at Warrior WWTP, on NC Highway 90, northwest of Lenoir, Caldwell County (See Part III of this Permit), and 2. 'Discharge from said treatment works at the location specified on the attached map into Blair Fork Creek which is classified Class C waters in the Catawba River Basin. S�JCreek -'1270 .1. `�✓ rr 1l 11� '✓\� \ 1 _ ' Shiloh' a ,—'' ^r\j f _ , Cem _. ,,%cam__ � . "� � ;_-' ; p/% I. �; ^ ;l ,o - _ -- - ::�., . �✓)O� � `� ��` ' �� ; .,'� `�;>)f l-,,1`L� -.. \•• ;i^•�i- l j%` • �\`_` •i. ^/`\ \ /ram/, ter: 0�� l'. n let. a`` 09- PXOV? JONo '/ - 1 ' �299 ,\• Gap �. '. �i ; a i \ '�. 4• M -View ^ ; l - Hartl ' Cerra .�I . _� o! '�. � - `a `; \ '�r �/Q"''''�"'���\�\jjjjjj-�'-.321 �� 3 •/• ✓• 182 --- iMtn' _ oil, Wors ig Point J •V76 u \ /c00 ij+ r : /; �Op7 _ ' i ' J it ( ``- \ • it -Bushtown. _ --Sch o Hood Chapel n ", Te \ mple Peaked ' _ I� `I •° Tod, fo Top A. O. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NCO047627 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow BOD, 5 day, 200C Total Suspended Residue NH3 as N Fecal Coliform (geometric mean) Total Residual Chlorine Temperature" Discharge Limitations Monthly Ava. 0.0095 MGD 30.0 mg/1 30.0 mg/I 200 /100 ml * Sample locations: E - Effluent, I - Influent Weekly Avg. Monitoring Requirements Measurement Sample *Sample Daily Max . Frequency Type Location Weekly Instantaneous I or E 45.0 mg/I Weekly Grab E 45.0 mg/I Weekly Grab E 2/Month Grab E 400 /100 ml Weekly Grab E 2/Week. Grab E Weekly Grab E ** Temperature - The discharge shall not cause the receiving water's temperature to exceed 2.8° C above background and in no case cause it to exceed 29' C. THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE TREATMENT SYSTEM EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS (See Part III, Condition F of this Permit). The pH shall not be less that 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. r There shall be no discharge of floating solids or visible foam in other than trace amounts. Part III PermiL i.-qo. NCO047627 E. Toxicity Reopener This permit shall be modified, or revoked and reissued to, incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. F. Biocide Condition The Permittee shall obtain authorization from the Division of Environmental Management prior to .<._ Utilizing any biocide in the cooling water. The Permittee shall notify the Director in writing not—" later than ninety (90) days prior to instituting use of any additional biocide used in the treatment system which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map indicating the discharge point and receiving stream. Concentrations of chromium, copper, or zinc added to biocides shall not exceed applicable water quality standards or action levels in the receiving stream, as determined by calculations from the Biocide Worksheet Form 101 with Supplemental Metals Analysis Worksheet. .I ING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: SE41Ea rog,,, ha, Owner or Contact Person: 4NN A1,,e12,'s, Mailing Address: Po Lek 5'k P,4,7Ye,5o.y A)C County: ci}GDWFLL Telephone: Toy - Present Classification: .Zr New Facility Existing Facility NPDES Per. No. NC00 y 71P77 Nondisc. Per. No.WQ Health D'ept.Per No. Rated by: \7-4mEs Telephone: Toy - 14 / - to Zefr Date:_ ` Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Check Classification(s): Subsurface Spray Irrigation Land Application Wastewater Classification: (Circle One) 1 II 111 IV Total Points: UPLANT PROCESSES AND RELATED CONTRr(l EQUIPMENT Ac ✓ivT£i) .SLvDCsE�v%—__— WHICH ARE A4 INTEGRAL PART OF INQLraMIAL PRODUCTION %iALL NOT BE CONSIDERED WASTE TREATMENT FOR THE PURPOSE OF CLASSIFICATION, AL �� SEPTIC TAW SYSTEMS OONSISTiNG ONLY OF SEM TANK Arun rRAVrrY NITRIFICATION LINES ARE EXEMPT FROM Ca AssiFICATION. SUBSURFACE CLASSIFICATION (check all units that apply) 1. septic tanks 2. pump tanks 3. siphon or pump -dosing systems 4. sand filters 5. grease trap/interceptor 6. oil/water separators 7. gravity subsurface treatment and disposal: 8. pressure subsurface treatment and disposal: SPRAY IRRIGATION CLASSIFICATION (check all units that apply) 1. _preliminary treatment (definition no. 32 ) 2. lagoons 3. septic tanks 4, pump tanks 5. pumps 6. sand filters 7. grease trap/interceptor 8. oil/water separators 9. disinfection 10. chemical addition for nutrient/algae control 11. spray irrigation of wastewater In addition to the above classifications, pretreatment of wastewater in excess of these components shall be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. i Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class I classification, unless the flow is of a significant quantity or the technology is unusually complex, to .require consideration by the Commission on a case -by -case basis: (Check 9 Appropriate) 1. OiVwater Separator Systems consisting only of physical separation, pumps and disposal; 2. Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection and direct discharge; ' 3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for. algae or nutrient control, and direct discharge; 4. Closed -loop Recycle Systems; 5. Groundwater Remediation Systems consisting only of oil/water separators, pumps, air -stripping, carton adsorption, disinfection and disposal; 6. Aquacuffure operations with discharge to surface waters; 7. Water Plant sludge handling and back -wash water treatment; 8. Seafood processing consisting of screening and disposal. 9. Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified it permitted after July 1, 1993 or if upon inspection by the Division, it is found that the system is not being adequately operated -or maintained. Such systems will be notified of the classification or reclassification by the Commission, in writing. The following scale is used rating wastewater treatment facilitii (circle appropriate po,, ITEM POINTS (1) Industrial Pretreatment Units or Industrial Pretreatment Program (see definition No. 33)...................................................4 (2) DESIGN FLOW OF PLANT IN gpd [not applicable to non -contaminated cooling waters, sludge handling facilities for water purification plants, totally closed cycle systems(see definition No. 11). and facilities consisting only of item (4)(d) or Items (4)(d) and (11)(d)) 0 - 20,000.............................................................................................:................................................1 20,001 - 50,000......................................................................................................................................2 50.001 •- 100,000....................................................................................................................................3 100,001 250,000 .................................................................................................................................. A 250.001 50 0, 000..................................................................................................................................4 600.001 - 1,000,000................................................................................................................................8 1.000,001 - 2.000,000...........................................................................................................................10 2.000,001 (and up) rate 1 point additional for each 200.000 gpd capacity up to a maximum, of .................30 Design Flow (gpd) (3) PRELIMINARY UNI'i SIPROCESSES (see definition No.32) (a) Bar Screens............................................................................................................................................0 or (b) Mechanical Screens, Static Screens or Comminuting Devices..........................................................................2 (c) Grit Removal..............................................................................................................................................1 or (d) Mechanical or Aerated Grit Removal..........................................................................................................�...2 (e) Flow Measuring Device..........................................................................................................................'�/ or (f) Instrumented Flow Measurement................................................................................................................2 (g) Preaeratlon...............................................................................................................................................2 (h) Influent Flow Equalization..........................................................................................................................2 (1) Grease or Oil Separators - Gravity.................................................................................................................2 Mechanical.................................................................................................................................................3 DissolvedAlr Flotation................................................................................................................................8 ()) Prechlorination.........................................................................................................................................5 (4) PRIMARYTREATMEN U IT&PROCESSF.S , (a) Septic Tank (see definition No. 43)............................................................................................................2 (b) Imhoff Tank..............................................................................................................................................5 (c) Primary Clarfflers.....................................................................................................................................I....5 (d) Settling Ponds or Settling Tanks for Inorganic Non -toxic: Materials (sludge handling facilities for water purification plants, sand, gravel, stone, and other mining operations except recreational activities such as gem orgold mining)........................................................................................................................................2 (5) SECONDARY TREATMENT LINIT59ROCESSES (a) Carbonaceous Stage (1) Aeration -High Purity Oxygen System...............................................................................20 DiffusedAir System.....................................................................................................<:lD Mechanical Air System (fixed, floating or rotor)..................................................................B SeparateSludge Reaeratlon............................................................................................3 (11) Trickling Filler HighRate.......................................................................................................................7 StandardRate................................................................................................................5 PackedTower................................................................................................................5 (tiI) Biological Aerated Filter or Aerated Biological Filter ............................................................10 (iv) Aerated Lagoons..........................................................................................................10 (v) Rotating Biological Contactors......................................................................................10 (vi) Sand Filters -intermittent biological..................................................................................2 Recirculatingbiological.....................................................................................................3 (vII) Stabilization Lagoons....................................................................................................5 (viii) Clarifier.....................................................................................................::...................5 (Ix) Single stage system for combined carbonaceous removal of BOD and nitrogenous removal by nitrification (see definition No. 12)(Points for this item have to be in addition to items (5)(a)(1) through (5)(a)(vill), utilizing the extended aeration process (see definition No.3a)..........................................2 utilizing other than the extended aeration process............................................................a (x) Nutrient additions to enhance BOD removal......................................................................5 (XI) Biological Culture ('Super Bugs")addition........................................................................5 (b) Nitrogenous Stage (1) Aeration - High Purity Oxygen System............................................................................20 DiffusedAir System.......................................................................................................10 Mechanical Air System (fixed, floating or rotor).................I...............................................8 SeparateSludge Reaeration............................................................................................3 (Ii) Trickling Fllter-High Rate...................................................................................................7 StandardRate................................................................................................................b. PackedTower................................................................................................................5 (ill) Biological Aerated Filter or Aerated Biological Fitter .............................................................10 (Iv) Rotating Biological Contactors......................................................................................10 (v) Sand Filter - Intermittent biological..................................................................................2 Recirculating biological....................................................................................................3 (VI) Clarifier ..........................................................................................................................5 (6) TERTIARY OR ADVANCED TREATMENT UVIT&PROCESSES (a) Activated Carbon Beds - withoutcarbon regeneration...................................................................................................5 withcarbon regeneration.......................................................................................................15 (b) Powdered or Granular Activated Carbon Feed - withoutcarbon regeneration .................................. :............................................................... withcarbon regeneration.....................................................................................................15 (c) Air stripping.......................::.....................................................................................................................5 (d) Denhrtficatlon Process..............................................................................................................................10 (e) Efectrodlalysis............................................................................................................................................5 (f) Foam Separation.......................................................................................................................................5 (g) Ion Exchange.............................................................................................................................................5 (h) Land Application of Treated Effluent (see definition No. 22b) (not applicable for sand, gravel, stone and other similar mining operations) by high rate Infiltration.........................................................................A (I) Microscreens.............................................................................................................................................5 ()) Phosphorous Removal by Biological Processes (See definition No. 26)........................................................20 (k) Polishing Ponds - without aeration.............................................................................................................2 withaeration.................................................................................................................5 (1) Post Aeration - cascade..............................................................................................................................0 diffused or -mechanical .............................................. (m) Reverse ( is...............................................................................................................................5 (n) Sand or N Media Filters - low rate...............................................,.................................................2 highrate......................................................................5 (o) Treatment processes for removal of metal or cyanide...................................................................................15 (p) treatment processes for removal of toxic materials other than metal or cyanide..............................................1 5 (7) SLUDGETREATMENT (a) Sludge Digestion Tank - Heated (anaerobic)...............................................................................................10 Aerobic.............................................................................................................................................5 Unheated(anaerobic)................................................................................................................................3 (b) Sludge Stabilization (chemical or thermal)...................................................................................................5 (c) Sludge Drying Beds - Gravity......................................................................................................................2 VacuumAssisted.............................................................................................: (d) Sludge Elutdation.....................................................................................................................................5 (e) Sludge Conditioner (chemical or thermal)....................................................................................................5 (f ) Sludge Thickener (gravity).........................................................................................................................5 (g) Dissolved Air Flotation Unit [not applicable to a unit rated as(3)(1)]...............................:.............................8 (h) Sludge Gas Utilization (including gas storage).............................................................................................2 (1) Sludge Holding Tank - Aerated...................................................................................................................5 Non-aerated.............................................................................................................................................2 (]) Sludge Incinerator (not Including activated carbon regeneration)................................................................10 (k) Vacuum Fifter, Centrifuge, or Filter Press or other similar dewatering devices...................................................10 (8) RESIDUALS UTILIZATION/DISPOSAL (including incinerated ash) (a) Lagoons..................................................................................................................................................2 (b) Land Application (surface and subsurface)- (see definition 22a) by contracting to a land application operator or landfill operator who holds the land application permit orlandfill permit........................................................................................................................................2 (c Dedicated Landfill(burial) by the permittee of the wastewater treatment facility...............................................5 (9) (a) Chlorination........................................................................................................................................'3' (b) Dechlorination.......................................................................................................................................... (c) Ozone.......................................................................................................................................................5 (d) Radiation.................................................................................................................................................5 (10) CHEMICAL ADDITION SYSTEM(S) ( see definition No. 9) [not applicable to chemical additions rated as item (3)(j), 5 a xi )( ). (6)( ). (6)( ). (7)(.b7'...(..)`.e.)..(...9a). (.9 b) or (9 c) 5 points each: a b )()( List 5 ....................................................................................................................................... ...................................................................................................................................5 .................................................................................................................................. 5 .......................................................................................................................5 (1 1) MISCELLANEOUS UNrrS/PROCESSES (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials including wastes from mining operations containing nitrogen or phosphorus compounds in amounts significantly greater than is common fordomestic wastewater............................................................................................................................4 (b) Effluent Flow Equalization (not applicable to storage basins which are inherent in land application systems).....2 (c) Stage Discharge (not applicable to storage basins Inherent in land application systems)..................................5 (d) Pumps.................................................................................................................................................Q (e) Stand -By Power Supply..............................:..............................................................................................3 (f ) Thermal Pollution Control Device.................................................................................................................3 TOTALPOINTS.......................................................................... CLASSIFICATION ClassI...........................................................................................................5-25 Points Class11.........................................................................................................26-50 Points ClassIII........................................................................................................51-65 Points classIV.......................................................................................................66-Up Points Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process will be assigned a minimum classification of Class If. Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class II. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum classification of Class III ------------------------------------------------------------- .0004 DEFiNI TIONS The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Beds. A physicaVchemical method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have a flow rate varying from two to eight gallons per minute per square foot and may be ehher upflow or downflow carbon beds. Carton may or may not be *regenerated on the wastewater treatment plant she; (2) Aerated Lagoons. A basin in which all solids are maintained in suspension and by which biological oxidation or organic matter Is reduced through artificially accelerated transfer of oxygen on a flow -through basis; (3) Aeration. A process of bringing about intimate contact between air or high purity oxygen In a liquid by spraying, agitation or diffusion;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 hours. (4) Agriculturally managed site. Any site on which a crop Is produced, managed, and harvested (Crop includes grasses, grains, trees, etc.); (5) Air Stripping. A process by which the ammonium Ion is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volatilize and oxidize the absorbed impurities; (7) Carbonaceous Stage. A stage of wastewater treatment designed to achieve "secondary' effluent limits; (8) Centrifuge. A mechanical device in which centrifugal force Is used to separate solids from liquids or to separate liquids of different denshlas; (9) Chemical Addition Systems- The addition of chemicals) to wastewater at an application point for purposes of Improving solids removal, pH adjustment, alkalinity control, etc.; the capability to experiment with different chemicals and different application points to achieve a specific result will be considered one system; the capability to add chemical(s) to dual units will be rated as one system; capability to add a chemical at a different application points for different purposes will result In the systems being rated as separate systems; (10) Chemical Sludge Conditioning. The addition of a chemical compound such as lime, ferric chloride, or a polymer to wet sludge to coalesce the mass prior to its application to a dewatering device; (11) Closed Cycle Systems. Use of holding ponds or holding tanks for containment of wastewater containing Inorganic, non -toxic materials from sand, gravel, crushed stone or other similar operationk. Such systems shall carry a maximum of two. points regardless of pumping facilities or any other appurtenances; (12) Combined Removal of Carbonaceous BOD and Nitrogenous Removal by Nitrification- A single stage system required to achieve permit effluent limits on BOD and ammonia nitrogen within the same biological reactor, (13) Dechlorination. The partial or complete reduction of residual chlorine in a liquid by any chemical or physical process; (14) Denitrification Process. 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Mr. Craig Robert Sealed Air Corporation Warrior Post Office Box 98 Patterson, North Carolina 28661 Subject: Notice of Violation NPDES Permit Number N00047627 \v Sealed Air Corporation -Warrior Plant- Wastewater Treatment Caldwell County Dear Mr. Robert: Thank you for your time.and assistance during the inspection of October 31, 1996. An inspection report and sampling results are attached. The waste treatment plant exceeded its daily maximum effluent limitation for fecal coliform. The exceedance was due to there being no chlorine tablets in the chlorinator. The chlorinator should be stocked with tablets and adjusted to maintain an effluent chlorine concentration of approximately 0.3 - 0.5 mg/l total residual chlorine. The effluent suspended solids concentration of 39 mg/1 did not exceed the daily maximum limit of 45 mg/l. However, since the solids concentration was above the monthly average limit of 30 mg/l, some corrective action (if not already implemented) will be required. Accumulated solids in the secondary clarifier's overflow weirs and in the chlorine contact basin appeared to have been contributing to elevated effluent solids. The weirs and contact tank should be cleaned. Also, settleability of matter in the aeration basin seemed to have been contributing to the elevated effluent solids concentration. Matter in the basin looked light and fluffy, leaving a cloudy supernatant after setting. The appearance indicated it to be old sludge. Some wasting of sludge may be necessary to reduce sludge age and produce settling characteristics which will result in consistent compliance. Interchange Building, 59.Woodfin Place 1W FAX 704-251-6452 Asheville, North Carolina 28801 �� An Equal Opportunity/Affirmative Action Employer Voice 704-251-6208 50% recycles/10% post -consumer paper Your attention is appreciated. Please be aware that all violations of permit conditions and limitations subject the permit holder to the possibility of -enforcement proceedings. Contact Mr. James Reid at telephone number 704-251-6208 if there are questions or a need for assistance. Sincerely, Roy M. Davis, Regional Supervisor Division of Water Quality Enclosure xc: Pace Caldwell County Health Department Mr. Mark Bolick United States mmental Protection Agency , - _ Form Approved W ton, D.C. 20460 OMB No. 2040-0003 EPA Approval Expires 7-31-85 NPDES Compliance Inspection Report Section A: National Data System Coding Transaction, Code NPDES yr/mo/day Inspection Type ` Inspector Fac Type 1 +. .. 1" C� Iq ��CO®?a�.?7. 1 �i �f, 31 _ 117. `a�.IL_l 1,9 IJ Remarks I l l l l l l l I I I I I I I I I I I I I I I Il I'I I I I I I I I I I I I I I I I I I I I I 21 Reserved Facility Evaluation Rating BI QA Reserved 66 67 I__IU 69 70 3 71 El72 I N 73 LLL] 74 75 80 Section B: Facility Date Name and Location of Facility Inspected Entry Time Permit Effective Date Sealed Air - Warrior Plant 1:00 pm 950601 PO Box 98 Patterson, NC 28661 Exit Time/Date Permit Expiration Date 1:40 000630 Name(s) of On -Site Representative(s)/Title(s) ' Phone No(s) Craig Robert 704-757-6500 Name, Address of Responsible Official Title Craig Robert Senior Plant Engr Phone No. Contacted 704-75 7-6500 yes Section C: Areas Evaluated During Inspection CODES S - Satisfactory M - Marginal U - Unsatisfactory N - Not evaluated/Not applicable $ Permit Records/Reports Facility Site Review $ Flow Measurement Laboratory Effluent/Receiving Waters N Pretreatment Compliance Schedules Self -Monitoring Program U Operations & Maintenance Sludge Disposal Other. N N N N $ U S Section D: Summary of Findings/Comments (Attach additional sheets if necessary) SEALED AIR - WARRIOR 10/31/96 Sample Results Permit Sample Parameter Limit Units Value SOD 30 mg/I 6.3 Total Suspended Residue 30 mg/I 39 pH 6-9 Std Units 4.8 (Possibly due to accumulated solids in the chlorine contact tank) Fecal Coliform 200 counts/100 ml 5900 Aeration Basin Oxygen Concentration 1.5 mg/I. 15 minute settleable solids - 800 ml/I, turbid supernatant Name(s) a "gnature(s) of Inspector(s) Agency/Office/Telephone Date James . Reid DWQ/ARO 704-251-6208 Signatu of Reviewer Agency/Office Date DWQ/ARO 704-251-6208 Regulatory Office Use Only Action Taken Date Compliance Status JIB( Noncompliance Compliance ,_. L1IVISION ON LNVIRONMENTAL MANAGEMENT WATER Q UALITY FIE-1For Lab Use ONLY '-;; COUNTY PRIORITY SAMPLE TYPE 4 RIVER BASIN __0,7-(3 ❑AMIIfENT ElQA ❑ REPORT TO RO RO MRO RRO WaRO WIRO WSRO TS STREAM EFFLUENT Other Ot COMPLIANCE ❑ CHAIN ❑ LAKE . ❑ INFLUENT OF CUSTODY Shipped by; Bus Courier, Stall ther EMERGENCY ❑ ESTUARY COLLECTOR(S): e� Estimated BOD flange: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATION: CRI�ll die.r�; Saed: Yes No❑ Chlorinated: Yee No ❑ REMARKS: /O Station` Date Begin (yy/mm/dd) Time Begin Date End Tlme End Depth M B DBM 1 BOD5 310 • / mg/I 2 COD High 340 G w y mg/1 3 COD Low 335 mg/I 4 5 Colitorm: MF Fecal 31616 �'y r7� /100ml Colitorm: MF Total 31504• /100m1 6 Colitorm: Tube Fecal 31615 /100ml 7 Colitorm: Fecal Strep 31673 /100ml 8 Residue: Total 500 mg/I Q Volatile 505 mg/I 11 Residue: Suspended 530. mg/I " 12 Volatile 535 mg/I 13 Fixed 540 mg/I 14 pH 403 units 15 Acidity to pH 4.5 436 mg/1 16 Acidity to pH 8.3 435 . mg/I .17 Alkalinity to pH 8.3 415 mg/1 18 Alkalinity to pH 4.5 410 mg/1 19 TOC 680 mgA ._201 1 Turbidity 76 NTU Chloride 940 mg/I Chi a: Trl 32217 ug/I Chi a: Corr 32209 ug/I Pheophytln a 32213 ug/I Color; True 80 Pt -Co Color:(pH ) 83 ADMI Color: pH 7.6 82 ADMI Cyanide 720 rng/I Fluoride 951 rng/I Formaldehyde 71880 mg/1 Grease and Oils 556 mg/I Hardness Total900 mg/I Specific Cond. 95 uMhos/cm2 MBAS 38260 mg/1 Phenols 32730 tig/I Sulfate 945 mgA Sulfide 745 mg/I Lab Number: Date Received: ,-";. Time: Y: G 0 Rec'd by: S From: Bum -Court -Hand De DATA ENTRY BY: CK: DATE REPORTED: NH3 no N 610 mgA TKN as N 625 mg/l NO2 plus NO3 as N 630 m9A P: Total as P 665 mg/1 PO4 as P 70507 mgA P: Dissolved as P 666 mgA Cd-Cadmium 1027 ug/I Cr-Chromlum:Total1034 ug/I Cu-Copper 1042 ug/I NI -Nickel 1067 ugA Pb-Lend 1051 ug/I Zn-Zlnc 1092 ugA AS -Silver 1077 USA Al -Aluminum 1105 Be -Beryllium 1012 I Ca-Calclum 916 Co -Cobalt 1037 1 Fe -Iron 1045 g/I nposlte Sample T T. . S B. 0 G GNXX LI-Lithium 1132 ugA Mg-Magneslum 1-27 Mn-Manganese 055 t,y„ Na-Sodlum 924 mgA Arsenic -Total ,iVn uffA Se-Selenlum 11.47 ug/I Hg-Mercury 7,141 0 ug/I Organochlorine Pesticides Organophosphonw rlesticides Acid Herbicides Base/ Neutral Extractable Organics Acid Extraetabli Organics Purgeable Organics (VOA bottle reg- ` i..' Sampling Point % Conductance at 25 C Water Temperature D.O. mgA Of Alkalinity — -- I I - r ., _gSF�F. / �t�'til S r Temperature (C) pH 83 pH 4.5 pH 4.5 '^^/(�t�+r���� QfF 2 94 10 300 . 400 . 82244 431 82243 82242. F !20 w Salinity % Preclpitlon On/day) Cloud Cover % Wind Direction (Deg) Stream Flow Severity Turbidity Severity W Ind Velocity M/H can Stream Dep !Stream Width ft.. 480 145 132 136 11351 1350 35 64 � 4 x -- DMI/Revlsed 10/86 W Sealed Air Corporation P.O. BOX 1018/HIGHWAY 90 WESTMENOIR, NC 28645/(704) 757-6500/FAX (704) 754-0580 January 28, 1997 Mr. Roy M. Davis NCDEHNR Division of Water Quality 59 Woodfin Place Asheville, NC 28801 5N3 1 1997 1997 �', Subject: Notice of Violation L,�WA ER_ lTRRF,,,NPDES.Peimit #NC0047627 ASHEViL-%10f Sealed Air Corporation Warrior Plant - Lenoir, NC Re: Your letter of January 23, 1997, copy attached.--,z, We have taken remedial actions in order to correct'the TS S levels in ou—r'WWTP. This has been done through our WWTP operators, Culligan Operating Services, Inc of Asheville, NC. The TSS readings taken during November 1996 were below the 45 mg/1 limit. Please advise if you- require any additional action at this time. Also, could you please have your records updated to include our new mailing address and phone number: Warrior Plant: Mailing Address: Sealed Air Corporation P.O. Box 1018 Lenoir, NC 2-8645 Phone:Numb6r:- 704-726-2100 Sincerely a,1Z Craig E. obf Sr. -Plant Engineer c: Mathew Raynor - Culligan Operating Services o State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Asheville Regional Office AS7460a IDEHNR WATER QUAL=TY SECTION January 23, 1997 Mr. Craig E. Robert Senior Plant Enainee:r Box 98 J Patterson, North Carolina 28661 Subject: NOTICE OF VIOLATION Effluent Limitations NPDES Permit Number NCO047627 Sealed Air Corporation - Warrior Caldwell County Dear Mr. Robert: Review of subject self -monitoring report for the month of October, 1996 revealed a violation of the following parameter: Pipe Parameter Reported Value/Unit Limits Value/Unit 001 Total Suspended 50 mg/l 45 mg/1 (daily max) Residue, 10/24/96 Remedial actions if not already implemented, should,be taken to correct the problem(s). The Division may pursue enforcement actions for this and any additional violations of State Law or permit requirements.- If you have need to discuss this, please call James Reid at 704/251-6208. Sincerely, 0 Roy �MDvis, Regional Supervisor Division of Water Quality xc: Caldwell County Health Department Compliance Oversight Interchange Building, 59 Woodfin Place N� ';6 FAX 704-251-6452 Asheville, North Carolina 28801 ��C An Equal Opportunity/Affirmative Action Employer Voice 704-251-6208 500% recycles/ 1046 post -consumer paper CCHPLIANCE MC)NITCpTT7G SYSTEM - PERMIT N[ZRER: ^Z7 PIPE: DATE: rwr�1 CCUNI'Y : Cr%L R02UESTID BY: .J i AA RB3IC N: -A ILO Listed below is incorrect monitoring data and should be changed accordingly. PARAMETER: Yjam ID: YY/MM CD: ID: YY/M CD: O`IEER CEANC.ES REQUESTED 1. Permit Limits: Final Interim (Parameter) SOC ID: ID: ID: CDCD: CD: 2. Facility Classification: 3. OTHER: Aj((jZ S5/ 13�k IBMM : ID: Ln oorrect data CD:Delete data CD; PO Box tots ��o,ue,: 'P4-7z4,-zl6c 1.FNorR NC. FC R DANCE G�(XN USE C NLY : REVIEW DATE: REVIEWER.: Sealed Air Corporation P.O. BOX 1018/HIGHWAY 90 WEST/LENOIR, NC 28645/(704) 757-6500/FAX (704) 754-0580 January 28, 1997 Mr. Roy M- Davis NCDEHNR .Division of Water Quality 59 Woodfin Place Asheville, NC 28801 Subject: NoticeofViolation NPDES Permit #NC0047627 Sealed Air Corporation n I JAN -3 EK 1 1997 Warrior Plant - Lenoir, NC Re: Your letter of January 23, 1997, copy attached.-:-. We have taken remedial actions in order to correct the TSS levels in our' WWTP.'This has been done through our WWTP operators, Culligan Operating Services, Inc of Asheville, NC. The TSS readings taken during November 1996 were below the 45 mg/1 Emit. Please advise if you require any additional action at this time. Also, could you please have your records updated to include our new mailing address and phone number: Warrior Plant: , Mailing Address: Sealed Air Corporation P.O. Box 1018 Lenoir, NC 2-8645 Phone Number: 704-726-2100 Craig E. ob§7 Sr. Plant Engineer c: Mathew Raynor - Culligan Operating Services State of North Caroli� � , Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Asheville Regional Office A4 --mIllllllldm 1Dr-=HNR WATER QUALITY SECTION January .23, 1997 Mr. Craig E. Robert Senior Plant Engineer Box 98 Patterson, North Carolina 28661 Subject: NOTICE OF VIOLATION Effluent Limitations NPDES Permit Number NCO047627 Sealed Air Corporation - Warrior Caldwell County Dear Mr. Robert: Review of subject self -monitoring report for the month of October, 1996 revealed'a violation of -the following parameter: Reported Limits Pipe 'Parameter Value/Unit Value/Unit 001 Total Suspended 50-mg/1 45 mg/1 (daily max) Residue, 10/24/96 Remedial actions if not already implemented, should be taken to .correct the problem(s). The Division may pursue enforcement actions for this and any additional violations of State -,Law or permit requirements. If you have need to discuss this; please call James Reid at 704/251-6208. Sincerely, Roy M. D vis, Regional Supervisor Division of Water Quality xc: Caldwell County Health Department Compliance Oversight Interchange Building, 59 Woodfin Place 1 FAX 704-251-6452 Asheville, North Carolina'28801 An Equal Opportunity/Affirmative Action Employer. voice 704-251-6208 ` 50°,6 recycles/100% post -consumer paper fil STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES Division of Water Quality 59 Woodfin Place Asheville, North Carolina 28802 May 20, 1997 CAROL ANN NORRIS SEALED AIR CORPORATION P 0 BOX. 1018 LENOIR NC 28645 SUBJECT: Notice of Violation - Effluent Limitations NPDES No. NCO047627 SEALED AIR CORPORATION CALDWELL County Dear CAROL ANN NORRIS: Review of subject self -monitoring -report for the month of February, 1997 revealed violation(s) of the following parameter(s): Reported Limits Pipe Parameter Value/Unit Value/Type/Unit 001 31616 FEC COLI 233.3 #/100M ' 200.0 FIN #/100M Remedial actions, if not already implemented, should be taken to correct the problem(s). The Division of Water Quality may pursue enforcement actions for this and any additional violations of State Law. If you have questions or if you need assistance, please call Forrest R. Westall, Regional Water Quality Supervisor, at 704/251-6208. Sincerely, Roy. Davis Regional Supervisor cc: Central Files GKBDEX96/BL 0 EFFLUENT NPDESPERMIT NO. NCon%-l(o2,-1 DISCHARGE NO. CS01 MONTH -Mar c1,�YEAR-aq- _ FACILITY CLASS-]L— COUNTY_CgUwmjj - L OPERATOR IN RESPONSIBLE CHARGE (ORC)!of lca Lx-e- - GRADE -Jft- PHONE.�7 �4- 3 �1� CERTIFIED LABORATORIES (1) LQm6-,-k6-, Lobs Snc. (2) CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLESjbou4io& Lxg- -Sr. Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FELES DIV. OF ENVIRONMENTAL MANAGEMENT DEHNR P.O. BOX 29535 IL-%LEIGFL NC 27626-MS BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. 9z U 50050 00010 00400 50060 00310 00610 00530 31616 00300 OWW 00665. I I I FLOW u Q Z mg Q z a 0 z I w w z In E- tn 11 2.2 way ;r. as I w z 20 >4 r4 (o z -< u E� 0 z ENTER PARAMETER CODE ABOVE NAME AND UNITS BELOW EFF INF 0 5-3 MG/L HRS HRS. Y/N MGD 6C UNITS GR'UGJL MG/L MG/L MG/L #/100ML MG/L MG/L MG/L 2 3' r4 y c&b a 5 :�c 8 �9 4 s-as 12 11.0 1200 -13 14110 06 Q5 9.06 14'.4 16 18 20 C190S. 21 CY?Cory 22 .23 , . . . . . . . . . . . 24 IMOS _.QS :,25 26otoS. IS -bOQL (a. I Cl at LE Aig 2�.x.. �E 2ik� ME 2! �2 222 "m 4m 28 10*oRb - 25 %L_ ears .-1 1,29 30, -31 AVERAGE .(30:D4 11.-1 3( 4.2 9.4 312a. i < I MAXIMUI4L06*--+ At 2,L MINIMUM O 10.1(.-o 300 <2.6 9.00 14f.If Co-* (C) j-Gi.6 n.4 -r I M..Wy Limit I.OoqS &.-I r W4s 30/45 Poo/q<m DEM Form MR- I (12/93) EFFLUENT NPDES PERMIT NO. NCoO`%� a.1 DISCHARGE NO. 00 MONTH � CEAR: FACILITY NAME Se� Ai i- CLASS COUATY e-. Id tuse1 I OPERATOR IN RESPONSIBLE CHARGE (ORC) ,a.5 10 e, -.Tr _ GRADE_I PHONE L1Q—j 751-q 31 CERTIFIED LABORATORIES CHECK BOX IF ORC HAS CHANGED PER N(S) COLLECTING SAMPLES DotWn,t Lpr_ cTr. Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES x /a' 9 DIV. OF ENVIRONMENTAL MANAGEMENT (SIGNA E OF OPERATOR INAZ8PONSMLE CHARGE) DATE DEHNR BY THIS SIGNATURE. I CERTIFY THAT THIS REPORT IS P.O. BOX 29535 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. RALEIGH, NC 2762"S35 E' Q A u > o a`. U Be� �.. �` a� c E, ar me ..O C a iA c p a 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 FLOW = F� ww �v a W �.Z. QO Gv hV Oo Q z Z� Cp is 2 Gar? W aC» W� os� E"�a e �'+ QQ W, L �'C S W Z >W �� �O QU pa E m p, <C os. N� ENTER PARAMETER CODE ABOVE NAME AND UNITS BELOW EFF INF ❑ �H O m- HRS HRS. Y/N MGD °C UNITS UG/L o MG/L m MG/L ww MG/L � */IOOML MG/L MG/L MG/L 2 Y )3, 7 '700 3 ,.., , ^ Y d Y y,.<..w i Y .�G„r-:.4ia' {sy6 ,.:..�.� F`,. K .f. •<'n: a 5 h "�,k¢,c k� t Ak'lb� c. �.: b t Qy�kF.aSK...:ti� K z 4si ��<� �}��k, S^ `4'.'�J «6 &t'Y:t; T§ F 200 < ,A 4 S. ao9b aq.0<) �6} :'! �� Y � 3• � '� .:> � F� �C. ... 'iC.!5?. .'i M•h'�.R.' ,96.re:: F�+ fN ..u... . W,h. <.u<. R ; )<:: .-Y�P:.:l.:,� �:P� �r..� ¢-3rCo'Y��� �# '. 'i � >i M 12 -13 14 oQc4 mid. 16 to ...:. ;as • 003 ,. ': -'b: 7 ZOO .' d'4 Y¢ � a,fr..3���.. 20 22 0%%a Ism 00. 24 .25b .:5 i 261 27 2 J� }k., ck:4 QC. mm Raw 28 ... :< N 30 . QS y 002L iS .031 s AVERAGE 03 )y'.Z� (400 rl. Q,$S al.9 74.3 -MAXIMUM MINIh1UM .00 1 .A. 1117.S 406 Comp. (C)Li crab ccl C Gjz Monthly Limit , OCAS DEM Form MR-1 (12/93) State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality JJames B. Hunt, Jr., Governor VJonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 28, 1997 CERTIFIED MAIL RETURN RECEIPT REQUESTED Carol Ann Norris Sealed Air Corporation- P. O. Box 1018 Lenoir, NC 28645 SUBJECT: NOTICE OF VIOLATION Sealed Air Corporation Caldwell County NPDES No. NCO047627 Dear Ms. Norris: This is to inform you that your monthly monitoring report for February 1997 was not received in a timely manner by the Division of Water Quality. This is in violation of the terms of your NPDES permit and Title 15 of the North Carolina Administrative Code, Chapter 2, Subchapter 2B, Section .506(a), paragraph 1A, which states "monthly monitoring reports shall be filed no later than 30 days after the end'of the reporting period for which the report is made." The reporting requirement is further codified in North Carolina General Statute 143-215.65. Failure to submit reports as required by the terms of either the permit, rule or statute will subject the violator to the assessment of a civil penalty of up to $10,000 per violation. Our records show this report was received in our Central Files office on April 16, 1997. If within the next twelve (12) months, future reports are not received within the required time frame, you will be assessed $500.00. Additional violations within a twelve (12) month period will double the penalty for each violation. The Division must take these steps because timely submittal of discharge monitoring reports is essential to the efficient operation of our water quality programs and therefore, great importance is placed upon the permittee's compliance with reporting requirements. We appreciate your assistance in this matter. If you have any questions about this letter or discharge monitoring reports, please contact Roy Davis, Regional Supervisor of our Asheville Regional Office, at (704) 251-6208. cc: Compliance/Enforcement Regional Supervisor Central Files Sincerely, JL� I.- A. Preston Howard, Jr., P.E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper COMPLIANCECRANGE MON11101� SYSTEM REQUEST F0144 PERMIT NUMMER:AL DD %�Z7 PIPE # DAM: 27 - '17 FACILITY: REQUESTED BY: ey? Agi-D RBSICN: 1?�ez) Listed below is incorrect monitoring data and should be changed accordingly. PARAMETER: MONTH YY1MM CD: YY1M CD: OTHER CHANGES REQUESTED 1. Permit Limits: Final. Interim SOC (Parameter)' ID: ID: ID: CD: CD: CD: 2. Facility Classification: 3. OTHER: Avo 7- Ro B E R FS LEGEND: ID:In correct data CD:Correct data 'PZf1v7LNG - D:Delete .'. -So U FM COMPLIANCE, GROUP USE ONLY: REVIEW DATE: REVIEWER: 00NPLETICN/RESULTS: d", Sealed Air Corporation P.O. BOX 1018/HIGHWAY 90 WEST/LENOIR, NC 28645/(704) 757-6500/FAX (704) 754-0580 May 26, 1997 Craig Robert Sealed Air Corporation P.O. Box 1018 Lenoir, NC 28645 Mr. Roy Davis NCDEHNR Div. of Environmental Management 59 Woodfin Place Asheville, NC 28801 Re: NPDES NCO047627 - U Sealed Air Corporation - Caldwell County Notice of Violation rV Dear Mr. Davis, I have reviewed your letter of 5/20/97 regarding fecal coliform levels in excess of permit hnut: for Feb. `97. This problem was identified and has been corrected. Copies of our March and April 1997 Effluent Reports are attached, showing fecal coliform levels well below the 200 FIN #/100M permit limit. Also, please be advised that we have terminated our contract with Culligan Operating. Services, Inc., as of the end of Feb. `97. They were operating our WWI? through February. Our new plant operator is Water Tech Labs, Inc. Your ietter of 5/20/9 i is addressed to Carol Ann Norris. Ms. Norris is no "longer, responsible for administration of our NPDES permits. Could you please update your records to send future correspondence to Craig Robert. Sincerely. Craig E./Robert Senior Plant Engineer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES Division of Water Quality 59 Woodfin Place Asheville, North Carolina 28802 May 20, 1997 CAROL ANN NORRIS SEALED AIR CORPORATION P O BOX 1018 LENOIR NC 28645 SUBJECT: Notice of Violation - Effluent Limitations NPDES No. NCO047627 SEALED AIR CORPORATION CALDWELL County Dear CAROL ANN NORRIS: Review of subject self -monitoring -report for the month of February, 1997 revealed violation(s) of the following parameter(s): Reported Limits Pipe Parameter Value/Unit Value/Type/Unit 001 31616 EEC COLI 233.3 #/100M 200.0 FIN #/100M Remedial actions, if not already implemented, should be taken to correct the problem(s). The Division of Water Quality may pursue enforcement actions for this and any additional violations of State Law. If you have questions or if you need assistance, please call Forrest R. Westall, Regional Water Quality Supervisor, at 704/251-6208. Sincerely, Roy Davis Regional Supervisor CC: Central Files GKBDEX96/BL ?, „a NORTH CAROLINA DEPARTMENT F ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION June 24, 1998 Mr. Craig Robert Sealed Air Corporation - Warrior Post Office Box 98 Patterson, North Carolina 28661 Subject: Compliance Sampling Inspection Status: In Compliance NPDES Permit Number NCO047627 Sealed Air Corporation -Warrior Plant -Wastewater Treatment Caldwell County Dear Mr. Robert: The Division of Water Quality inspected the Wariror Plant's wastewater treatment facility on June 4, 1998. The facility's discharge complied with limits contained in NPDES Permit Number NC0047627. An inspection report and sampling results are attached. Concentrations of DOD (biochemical oxygen demand) and total suspended solids (TSS), while within permit limits, were somewhat above what might be expected. Slightly elevated DOD and TSS concentrations were believed to have been due to a high oxygen level in the aeration basin (as a result of sludge having been pumped approximately one week prior to the inspection). With increasing temperatures no adjustment of the aeration cycle may be necessary, but the oxygen concentration in the aeration basin should be carefully monitored. Your attention is appreciated. Please contact me at telephone number 828-251-6208 if there are questions or a need for assistance. Pn'cerely, es R. Reid Environmental Engineer Enclosure xc: Water Tech INTERCHANGE BUILDING, 59 WOODFIN PLACE, ASHEVILLE, NC 28801-2414 PHONE 828-281-6208 FAX828-2S1-6452 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER W d��,7. y, t•%ems^?F ' �-S United States Envirc ital Protection Agency Form Approved Washington, D.C. 20460 OMB No. 2040-0003 EPA Compliance Approval Expires 7-31-85 NPDES Inspection Report Section A: National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 2 u 3 NCO047627 11 12 980604 17 18 �$ �� -- 19 Li20 �2 I� Remarks IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 21 Reserved Facility Evaluation Rating BI QA Reserved 66 67 I I I 169 70 3 71 N 72 N 73 I I 174 L�LJ L_1 L_WI 75 80 Section B: Facility Date Name and Location of Facility Inspected Entry Time Permit Effective Date Sealed Air - Warrior Plant 10:05 am 950601 PO Box 98 Patterson, NC-28661 Exit Time/Date Permit Expiration Date 10:45 000630 Name(s) of On -Site Representative(s)/Title(s) Phone No(s) Earl Hazard, Toby Lee 704-757-6500 Name, Address of Responsible Official Title Craig Robert Senior Plant En.gr Phone No. Contacted 704-75 7-6500 no Section C: Areas Evaluated During Inspection CODES ra S - Satisfactory M - Marginal U - Unsatisfactory N - Not evaluated/Not applicable S Permit Records/Reports Facility Site Review S Flow Measurement Laboratory Effluent/Receiving Waters N Pretreatment Compliance Schedules Self -Monitoring Program S Operations & Maintenance Sludge Disposal Other: N N N S S S S Section D: Summary of Findings/Comments (Attach additional sheets if necessary) SEALED AIR - WARRIOR 6/4/98 Sample Results Permit Sample Parameter Limit Units Value BOD _.--� 30 mg/I 22 ~ Total Suspended Residue 30 mg/I 26 Fecal Coliform 200 counts/100 ml 9 chlorine no limit mg/I 0.24 Aeration Basin Oxygen Concentration 5.3 mg/I. - 20 minute settleable solids - 400 ml/I Name(s) and Sign r ) of Inspector(s) Agency/Office/Telephone Date JAMES R. REID DWQ/ARO 704-251-6208 Signature Rev' r Agency/Office Date DWQ/ARO 704-251-6208 Regula ory Office Use Only Action Taken Date Compliance Status ❑ Noncompliance Compliance COUNTY LJ PRIORITY SAMPLE TYPE RIVER BASIN ----C7-46 ❑AMBIENT ❑ QA ❑ STREAM MEFFLUENT REPORT T . ARV RO MRO RRO WaRO WIRO WSRO TS AT BM ,COMPLIANCE ❑ CHAIN ❑ LAKE ❑INFLUENT Other ❑EMERGENCY OF CUSTODY ❑ESTUARY Shipped by: Bus CourierOther Lab Number: t' Date Received: ]�� Time 0 Rec'd by;t/�/1% 1 From: Bus-Courler-Hand Del DATA ENTRY BY: 500 b' CCK: !lt' DATE REPORTED: (D COLLECTOR(S): Z-1 � Q1 /� Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATION: �rLEQ ��' "�/�n �`- Seed: Yes ❑ No❑ Chlorinated: Yes ❑ No ❑ REMARKS: Station /#� /' // % 7 �f Dat Begin ((yy/mm/dd)/ Time }Begin Date End Time End Depth DM B DBM Value Type AI (' _ v Q e'z71 / 7A .CJI/7 �d`� �OJ� A H L 1 ---- --- — 2 COD High 340 mgA 3 COD Low 335 mg/l 4 Coliform: MF Fecal 31616 9 ''' /100ml 5 Coliform: MF Total 31504 /100m1 6 Coliform: Tube Fecal 31615 /100ml 7 Coliform: Fecal Strep 31673 /100ml 8 Residue: Total 500 mg/l 9 Volatile 505 mg/I 10 Fixed 510 mg/I 11 Residue- Suspended 530 mg/1 12 Volatile 535 mg/l 13 Fixed 540 mg/l 14 P1-1.403 units 15 Acidity to pH 4.5 436 mg/I 16 Acidity to pH 8.3 435 mg/I 17 Alkalinity to pH 8.3 415 mgA 18 Alkalinity to pH 4.5 410 mg/l 19 TOC 680 mg/l 20 Turbidity 76 NTU Chloride 940 mg/1 Chi a: Trf 32217 ug/l Chi a: Corr 32209 ug/I Pheophytin a 32213 ug/l Color: True 80 Pt -Co Color:(pH ) 83 ADM[ Color: pH 7.6 82 ADMI Cyanide 720 mg/I Fluoride 951 mg/I Formaldehyde 71880 mg/1 Grease and Oils 556 mgA Hardness Total900 mg/1 Specific Cond. 95 uMhos/cm2 MBAS`38260 mgA. Phenols 32730 ug/l Sulfate 945 mg/l Sulfide 745 mg/l NH3 as N 610 mgA TKN as N 625 mg/I NO2 plus NO3 as N 630 mg/I P: Total as P 665 mg/1 PO4 as P 70507 mg/l P: Dissolved as P 666 mgA Cd-Cadmium 1027 ugA Cr-Chromiu=Tota11034 ug/i Cu-Copper 1042 ug/I Ni-Nickel 1067 ug/I Pb-Lead 1051 ugA ZrrZinc 1092 USA Ag liver 1077 ugA AI -Aluminum 1105 ug/I Be -Beryllium 1012 ug/1 Ca -Calcium 916 mg/1 Co -Cobalt 1037 ugA Fe -iron 1045 ug/l Composite T S B Sample C(,�_G GNXX LI-Lithlum 1132 ugA Mg -Magnesium 927 mg/1 Mn-Manganese 1055 ug/l Na-Sodium 929 mgA ArsenlcTotal 1002 ug/I Se -Selenium 1147 ug/l Hg-Mercury 71900 ugA Organochlorine Pesticides Organoplwsphorua Pesticides Acid Herbicides I Base/ Neutral Extractable Organics I Purgeable Organics (VOA bottle reg'd) Phytoplankton- ' t;t'; Sampling Point % Conductance at 25 C Water Temperamm D.O. mg/l pH Alkalinity pH 8.3 pH 4.5 Acidity pH 4.5 pH 8,3 Air Temperature (C) 2 94 10 300 • 400 • 82244 1 431 82243 182242 20 Salinity % Precipition On/day) Cloud Cover % Wind Direction (Deg) Stream Flow Severity Turbidity Severity Wind Velocity M/H Wean Stream Depth ft. Stream Width fL 480 45 32 36 11351 1350 135 64 4 e DMI/Revlsed 10/86 rr. as yr i s i -)Uw0%, vivls1C1ll 11 t. G SXES B. HUNT GOVERNOR J r NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION September 25, 1998 Mr. Craig Robert Sealed Air Corporation - Warrior Post Office Box 98 Patterson, North Carolina 28661 Subject: Compliance Sampling Inspection Status: In Compliance NPDES Permit Number NCO047627 Sealed Air Corporation -Warrior Plant -Wastewater Treatment Caldwell County Dear Mr. Robert: The Division of Water Quality inspected the Warrior Plant's wastewater treatment facility on September 2, 1998. The facility's discharge complied with limits contained in NPDES Permit Number NC0047627. An inspection report and sampling results are attached. The plant was exceptionally clean and well kept. Your attention is appreciated. Please contact me at telephone number 828-251-6208 if there are questions or a need for assistance. Sincerely, C.: C�1/ James R. Reid Environmental Engineer Enclosure xc: Water Tech INTERCHANGE BUILDING, 58 WOODFIN PLACE, ASHEVILLE, NC 28601-2414 PHOME828-ZS1-6208 FAX828-2S1-6452 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER • 50% RECYCLED/I0% POST -CONSUMER PAPER United Stati dronmental Protection Agency Form Approved Washington, D.C. 20460 OMB No. 2040-0003 EPA NPbES Compliance Inspection Report Approval Expires 7-31-85 Section A: National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN I 2 3 NCO047627 11 12 980902 17 18 U � —� 19 IS I 20IJ Remarks IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 21 Reserved Facility Evaluation Rating BI QA Reserved 66 67 �69 70 u 71 onJ72u73 L--74 75 80 SecttionB: Facility Date Name and Location of Facility Inspected Entry Time Permit Effective Date Sealed Air - Warrior Plant 09:35 am 950601 PO Box 98 Exit Time/Date Permit Expiration Date Patterson, NC 28661 10:10 000630 Name(s) of On -Site Representative (s)/Title(s) Phone No(s) Tony Gragg, Toby Lee 704-757-6500 Name, Address of Responsible Official Title Craig Robert Senior Plant Engr. Phone No. Contacted 704-75 7-6500 no Section C: Areas Evaluated During Inspection CODES rr S - Satisfactory M - Marginal U - Unsatisfactory N - Not evaluated/Not applicable S Permit Records/Reports Facility Site Review S Flow Measurement Laboratory Effluent/Receiving Waters N Pretreatment Compliance Schedules Self -Monitoring Program S Operations & Maintenance Sludge Disposal Other: S N N S S S S Section D: Summary of Findings/Comments (Attach additional sheets if necessary) SEALED AIR - WARRIOR 9/2/98 Sample Results Permit Sample Parameter Limit Units Value BOD 30 mg/I <2 ("<"means" less than") Total Suspended Residue 30 mg/I 7 Fecal Coliform 200 counts/100 ml <2 chlorine no limit mg/I 0.86 Aeration Basin Oxygen Concentration 1.9 mg/I. Effluent pH 5.96 Name(s) and Signature(s) of Inspector(s) Agency/Off Ice/Telephone Date E . REID DWQ/ARO 828-251-6208 S' �tu . of Reviewer Agency/Office WQ/ARO 828-251-6208 Date • � Regulatory Office Use Only Action Taken Date Compliance Status Nonrompliance Compliance DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY FIELD -LAB FORM (DM1) COUNTY �i4Z-0 PRIORITY SAMPLE TYPE RIVER BASIN ❑AMBTENT ID ❑STREAM EFFLUENT REPORT T . ARO PRO MRO RRO WaRO WIRO WSRO TS QA AT BM WIC ❑ CHAIN ❑ LAKE ❑ INFLUENT I Other ❑ OF CUSTODY ❑ Shipped by: Bus Courier, tall, ther EMERGENCY ESTUARY For Lab Use ONLY Lab Number: /(D Y / Date Received: 7 — 3 ' b� Time: Rec'd by: From: Bus-Courie and Del DATA ENTRY BY: 57- CK: C t, DATE REPORTED: COLLECTOR(S): n Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATION L�� At/� -- Seed: Yes No ❑ Chlorinated: Yes No ❑ REMARKS: Statio% Date B gin (yy/mm/dd) Time Be in Date End Time End Dept DM B DBM Value Type Composite Sample Type �/�DCr�j � A H L T S B C G GNXX 1,kl BODS 310 mg/1 2 COD High 340 mg/1 3 COD Low 335 mg/I 4 Coliform: MF Fecal 31616 /100ml 5 Coliform: MF Total 31504 /100ml 6 Coliform: Tube Fecal 31615 /100ml 7 Coliform: Fecal Strap 31673 /100ml 8 Residue: Total 500 mg/I 9 Volatile 505 mg/1 10 Fixed 510 mg/1 11 Residue: Suspended 530 mg/1 12 Volatile 535 rag/1 13 Fixed 540 mg/1 14 PH 403 units 15 Acidity to pH 4.5 436 mg/I 16 Acidity to pH 8.3 435 mg/I 17 Alkalinity to pH 9.3 425 mg/l 18 Alkalinity to pH 4.5 410 mg/I 19 TOC 680 mg/1 Turbidity 76 NTU Chloride 940 mg/I Chi a: Tri 32227 ug/1 Chi a: Corr 32209 ug/I Pheophytin a 32213 ug/1 Color: True 80 Pt -Co Color:(pH ) 83 ADMI Color. pH 7.6 82 ADMI Cyanide 720 mg/l Fluoride 951 mg/I Formaldehyde 71880 mg/1 Grease and Oils 556 mg/I Hardness Total900 mg/I Specific Cond. 95 uMhos/cm2 MBAS 38260 mg/I Phenols 32730 ug/l Sulfate 945 m9A Sulfide 745 mg/I NH3 as N 610 mg/l TKN as N 625 mg/1 NO2 plus NO3 as N 630 mg/I P: Total as P 665 mg/I PO4 as P 70507 mg/l P-. Dissolved as P 666 mg/I CdCadmium 1027 U9A Cr 3&romium:Tota11034 "A Cu•Copper 1042 ugA Ni-Nickel 1067 ugA Pb-Lead 1051 agA Zn-ZInc 2092 ugA Ag•Sllver 1077 USA A14Uuminum 1105 ug/1 Be -Beryllium 1012 ag/1 Ca -Calcium 916 U19A Co -Cobalt 1037 agA Fe -Iron 1045 ug/l Li -Lithium 1132 Mg -Magnesium 927 Mn-Manganese 1055 Na-Sodium 929 ArseniaTotal 1002 Se -Selenium 1147 Hg-Mercury 71M Organochlorine Pesticides Orgenopho*__ p-tkides ugA mg/I ug/I m9A ug/1 ugA ug/1 Add herbicides Base/ Neutral Extractable Organics Acid Extractable Organics Purgeable Organics (VOA bottle reg'd). Phymplankton Sampling Point X Conductance at 25 C Water Temperature D.O. mg/I pH Alkalinity pH 83 PH 4.5 Acidity pH 4.5 pH 8.3 Air Tanperanrre ICI 2 94 10 300 • 400 is 82244 431 82243 182242 20 Salinity % Precipltion OWday) Claud Cover % Wind Direction (Deg) Stream Flow Severhy Turbidity Severity Wind Velocity M/H can Stream Depth ft. Stream Width ft. 480 45 32 36 1351 1350 35 64 4 State of North Carolina Department of Environment and Natural Resources -Division of Water Quality James B.. Hunt, Jr., Governor Wayne McDevitt, Secretary C.D. Malone, Vice Chairman � LTX.?FA A14 ED E N R November 23, 1998 CERTIFIED MAIL ` RETURN RECEIPT REQUESTED Mr. Mike Hosken 301 Mayhill Street Saddlebrook, NJ 07663-6303 Subject: Classification of Land Application/Residuals System System: Sealed Air Corporation Permit No: WQ0011532 County: Caldwell Dear Mr. Hosken: The Water Pollution Control System Operators Certification Commission adopted Rule 15A NCAC 8C .0006, Classification of Land Application/Residuals Systems, effective July 1, 1993. In order to insure the proper operation and maintenance of these systems, this Rule requires that all facilities permitted for the land application of sludge, residuals, biosolids, or contaminated soil on a dedicated site to be classified as land application/residuals systems. The Water Pollution Control System Operators Certification Commission hereby classifies the subject facility as a Land Application/Residuals System. As required by Rule 15A NCAC 8A .0202(b) and the subject permit, a certified operator and back-up operator of the appropriate type must be designated for each classified system. Your system requires an Operator in Responsible Charge (ORC) and a back-up operator who hold valid land application/residuals certificates. If you have not already done so, please complete and return the enclosed designation form to this office by December 31, 1998. Failure to designate a properly certified Operator in Responsible Charge and back-up operator is a violation of the permit issued for this system. If you need assistance or have any questions concerning this requirement please call Tony Honeycutt at 919-733-0026, extension 314. Sincerely, V+� Dwight Lancaster, Acting Supervisor Technical Assistance and Certification Unit Enc i,.yi,.� Central Files TAC Facility Files Water Pollution Control System Operators Certification Commission P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-0026 FAX (919) 733-1338 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper DESIGNATION FORM OPERa i OR IN RESPONSIBLE CHARGE Or WATER POLLUTION CONTROL SYSTEMS FACILITY INFORMATION: Please Print Facility Name: Sealed Air Corporation Mailing Address: 301 Mayhill Street Address: Saddlebrook NJ 07663-6303 Permit Number: WQ0011532 County: Caldwell Please circle We of facilit. Wastewater Collection Spray Irrigation Land Application Classification of Facility (if applicable): I II III IV OPERATOR IN RESPONSIBLE CHARGE Please Print Name: Mailing Address: Citv: State: Certificate Types and Grade: Certificate #s: Work Phone: Zip Code: Social Security #: Home Phone: Signature: Date: BACK-UP OPERATOR Please Print Name: Mailing Address: City Certificate Types and Grade: Certificate #s: Work Phone: State: Zip Code: Social Security #: Home Phone: Signature: Date: SYSTEM OWNER/ADMIN. OFFICER Please Print Name: Mailing Address: City: State: Zip Code: Telephone #: Signature: Date: Please Mail to: WPCSOCC PO Box 29535 Raleigh, NC 27626-0535 6 State of North Carolina 9 Department of Environment and Natural Resources Division of Water Quality James B.,Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CRAIG E. ROBERT SEALED AIR CORPORATION P 0 BOX 1018 LENOIR, NC 28645 Dear Permittee: . X -4 NCDENR NORTH CAROLINA DEPARTMENT _OF ENVIRONMEN,;U ,AND_NATRAL E50GIRCES November 4, 1999 _ g 199g Nov h Subject: Renewal of NPDES Permit NCO047627 SEALED AIR CORPORATION CALDWELL County The subject permit'expires on June 30, 2000. North Carolina_ Administrative Code 15A NCAC 2H.0105(e) requires that an application for permit renewal be filed at least 180 days prior to expiration of the .current permit. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than January 2, 2000. Failure to request renewal of the permit by this date will result in.a civil assessment of at least $250.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after June 30, 2000 (or. if continuation of the permit is desired), the current permit must be renewed. Operation of wastewater treatment works or continuation of discharge after June 30, 2000 would violate North Carolina General Statute 143-2.15.1 and could result in assessment of civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact Robert Farmer of the Division's Compliance Enforcement Unit at (919) 733-5083, extension 531. You may also contact the Asheville Regional Office at (828) 251-6208 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me. My telephone number, fax number and e-mail address are listed at the bottom of this page. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: Central Files VOMW NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 511 (fax) 919 733-0719 VISIT US ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES Charles.Weaver@ncmail.net NPDES Permit NCO047627 40 SEALED AIR CORPORATION CALDWELL County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (see Part II.B.1 l.b of the existing NPDES permit) prepares the .renewal package, written documentation must be . provided showing the authority delegated to the Authorized Representative. ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does. not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted ONLY by Industrial facilities discharging process wastewater: ❑ Industrial facilities classified as Primary Industries (see Appendix A to Title 40 of the Code of Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. If the PPA is not completed within one week of January 2, 2000, submit the application package without the PPA. Submit the PPA as soon as possible after January 2, 2000. The above requirement does NOT apply to municipal or non -industrial facilities. PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Mr. Charles H. Weaver, Jr. NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1.617 ti :'7 •iA **-0j Sealed flit Corporation P.O. BOX 1018 / 2075 VALWAY ROAD / LENOIR, N.C. 28645 / TEL (828) 726-2100 / FAX (828) 754-0580 D {U NOV 2 3 1999 I pEld 'Mt cn Mr. Charles H. Weaver, Jr. NCDENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Weaver, November 18, 1999 NPDES Permit #NC 0047627 Sealed Air Corporation Warrior Plant Lenoir, NC Our current permit expires on June 30, 2000. We are requesting that this permit be renewed. One signed original of "NPDES Permit Application — Short Form C" and two copies are enclosed. Also enclosed is a sludge management narrative. We did not submit a Priority Pollutant Analysis since our WWTP is primarily for domestic waste. Please contact me at (828) 726-2100 if you require additional information. Sincerely, Craig . obert -- NPDES PE T APPLICATION - SHORTM C For manufacturing or commercial facilities with a discharge <1 MGD (or WTPs) N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 _'North Carolina NPDES Permit Number. NC00 Please print or type 1. Applicant and facility producing discharge A. Name_c-S:�1lIe:1 Ay-- Cov_p6r-�Io o*l 2. 3. B. Mailing address of applicant: Street address lOI$ 20,5 a City L—Ci o;r- County State /yc� Zip Code ZBC�`fS Telephone Number (2 2-V) `726 —2Ecko Fax Number (��$ )_ _7 � — 05W e-mail address C. Location of facility: I / ,(� Street ' 3o 2S 1�'6 0-7.�✓rt 1`0at City `r County_ CataLA State Xr Zip Code 2_ f S Telephone Number ( gZ$) 726 — Z/00 Standard Industrial Classification (SIC) code(s): 308q/,3086 Number of employees: 1 2 4. Principal product(s) 5 Principal raw mated; Principal process(es Amount of principal product produced or raw material consumed L9s# sra��¢f':c a�vse�un#s enncein�sar� anc!/nr :�nB#s of nrncle�r_ticznl Product Produced or Raw Material Consumed Product Produced or )haw Material Consumed AVERAGE PEAK per Day rc,% -7:T3 / 32 per Month 2,00 0 (9®© A 00 anc> A per Year Zif 000 00c) 4 26 0 oov 16 7. Check here if discharge occurs all year , or Circle the month(s) in which discharge occurs: January February March April May June July August September October November December Days per week discharge occurs: 77 NOTE: If the facility has separate discharge points (outfalls) or multiple industrial processes, include a schematic diagram of wastewater flow at the facility. Page 1 of 2 Version -6-99 NPDC PER UT APPLICATION - SH T FORM C For manufacturing or commercial facilities with a discharge <1 MGD (or WTPs) 8. Types of wastewater discharged to surface waters only (check as applicable). Discharge per operating day Flow Volume treated before discharging GALLONS PER OPERATING DAY , PERCENT) Sanitary - daily average 00 al 4 /m &1> jdo Cooling water, etc. - daily average . �o0 2 Process water - daily average Maximum per operating day for total discharge (all types) - 0o 6O rtil C. i(Do 9. If any of the types of wastewater identified in item 8 (either treated or untreated) are discharged to places other than surface waters, record the amount(s) discharged below: A. Municipal sewer system and B. Underground well gpd C. Septic tank gpd D. Evaporation lagoon or pond and E. Other, specify and 10. Number of separate discharge points: i 11. Name of receiving'stream(s): 'R1our Fovt-K Cy -Pak - - 12. Does your discharge contain or is it possible for your discharge to contain one or more of the following substances added as a result of your operations, activities, or processes? Circle all that apply: aluminum ammonia beryllium cadmium chromium chlorine (residual) copper cyanide lead mercury nickel oil and grease phenols selenium zinc None of the above I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed narS Signature of Person Signing Title North Carolina GWral Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 2 of 2 Version —6-99 Sealed Air Corporation P.O. BOX 1018 / 2075 VALWAY ROAD / LENOIR, N.C. 28645 / TEL (828) 726-2100 / FAX (828) 754-0580 November 18, 1999 NPDES Permit #NC 0047627 Sealed Air Corporation Warrior Plant Lenoir, NC Mr. Charles H. Weaver, Jr. NCDENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Sludge Management Solid sludge from domestic waste is periodically pumped out and removed by our licensed water treatment, plant operators (Water Tech Labs — Granite Falls, NC). For additional information, contact Tony Gragg at Water Tech Labs at (828) 3 96-4444. Sincerely, Craig7Ebert State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Mr. Craig E. Robert Sealed Air Corporation P.O. Box 1018 Lenoir, North Carolina Dear Mr. Robert: 28645 CNR DE ^�"t9,,,.-•!Y'"y Y NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES November 24,99 c \. 66� Subjecti,.-NMES Permit Renewal Application Permit NCO047627 Warrior Plant Caldwell County The Division received your permit renewal application on November 23, 1999. Thank you for submitting this package. The permit renewal for this facility will be assigned to a member of the NPDES Unit staff. That staff member will contact you if further information is needed to complete the permit renewal. Please note that the NPDES Unit has several vacant positions. This staff shortage has lasted for over a year and is delaying all permit renewals. Our remaining permit writers are currently reviewing Authorizations to Construct, speculative limit requests, major permit modifications and 201 plan updates ahead of permit renewals. This is necessary due to a variety of factors, including mandatory deadlines in the statutes which govern our program. If this staff shortage delays reissuance of NC0047627, the existing requirements in your permit will remain in effect until the permit is renewed (or the Division takes other action). We appreciate your patience and understanding while we operate with a severely depleted staff. If you have any additional questions concerning renewal of the subject permit, please contact me at (919) 733-5083, extension 511. cc: is er •iial Nib Uc7fflionx JNPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 VISIT Us ON THE INTERNEr @ http://h2o.enr.state.ne.us/NPDES Sincerely, Charles H. Weaver, Jr. NPDES Unit 919 733-5083, extension 511 (fax) 919 733-0719 Charles.Weaver@ ncmail, net of 000 WOW Sealed Air Corporation P.O. BOX 1018 / 2075 VALWAY ROAD / LENOIR, N.C. 28645 / TEL (828) 726-2100 / FAX (828) 754-0580 January 17, 2000 System Pe{formance Annual Report (a [U] North Carolina Division of Water Quality n ly V 1617 Mail Service Center U Raleigh, NC 27699-1617 APR 1 12000 I WATER QUALITY SECTION ASHEVILL REGIONAL OFFICE Waste Water Treatment Plant - Annual Report I. General Information nn__ Sealed r'Corporationa, U is Warrior Plant 2075.Valway Road JA N 0 2000 Lenoir, NC 28645 C'alwell County ENR -WATER QUALITY LP---- OINT SOUE BRANCH H Contact: Craig Robert, Senior Plant Engineer Phone: 828-726-2100 Permit No.:. NC0.04 627 System Description: Our system consists of a small package, WWTP, which treats our domestic wastewater. The outfall from the WWTP is to Blair Fork Creek. II. Performance From 01 / 01 / 99 to 12 / 31 / 99, our W WTP was compliant with all permit conditions. There were no deficiencies reported by our treatment plant operators. There were no violations of permit conditions, environmental regulations or environmental laws during 1999. There were no known environmental impact violations during 1999 and no corrective measures were necessary. III. Notification There are no customers. Users (Sealed Air Corporation employees) will have access to this report from me. M Certification I certify, that the information contained in this report is accurate and complete. Sincerely, ato-� Craig E obert senior Plant Engineer State of North Carolina — Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Mr. Craig E. Robert Sealed Air Corporation P.O. Box 1018 Lenoir, North Carolina 28645 Dear Mr. Robert: 1 i NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES May 29, 2000 0 Al f� i1 f1F1 EX" 2 2000 Subject: Issuance of NPDES Permit NC0047627• `Y/arrior Plant Caldwell County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Charles Weaver at telephone number (919) 733-5083, extension 511. Sincerely, Original Signed By ®avid A. Goodrich Kerr T. Stevens cc: Central Files As h euille-Regional O. ffice/Witer`Quality-S ection,) NPDES Unit Point Source Compliance Enforcement Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer VISIT us ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES EK Permit NCO047627 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PF.RMTT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Sealed Air Corporation is hereby authorized to discharge wastewater from a facility located at the Warrior Plant NC Highway 90 northwest of Lenoir Caldwell County to receiving waters designated as Blair Fork Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective July 1, 2000. This permit and authorization to discharge shall expire at midnight on February 28, 2005. Signed this day May 29, 2000. Original Signed By ®avid A Goodrich Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO047627 SUPPLEMENT TO PERMIT COVER SHEET Sealed Air Corporation is hereby authorized to: 1. Continue to operate an existing 0.0095 MGD wastewater treatment system with the following components: ♦ Comirinutor ♦ Diffused -air aeration basin ♦ Secondary clarifier with sludge return ♦ Disinfection equipment This system discharges treated domestic wastewater, chiller water, boiler blowdown, air compressor blowdown, air dryer condensate and cooling coil condensate from the Warrior Plant on NC Highway 90 northwest of Lenoir in Caldwell County. 2. Discharge from said treatment works at the location specified on the attached map into Blair Fork Creek, classified C waters in the Catawba River Basin. Ift ViewCh . 90 Holloway , Mtn•. Hood i.' Chapel \i 1 2. • Jar.': it ^ \C izie Lr r-. Hartfe_v Hill . gem 321 \\ o Worshipp Point Latitude: 35056'42" NCO04762 7 Longitude: 81.033' 40" Quad #: D12NE Sealed Air Corporation Stream Class: CAM. Warrior Plant Subbasin: 30831 Receiving Stream: Blair Fork Creek Bushtown Sch Longford Ch J \. • Temple i > Ch { C- Facility 'E.. Location 5,, s s..• •d �i'+ik'&!'�S7 t �" �'a�`�'= VO,th, SCALE 1:24000� Permit NCO047627. A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT . CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average : Daily.,, . Maximum Measurement Frequency Sample Type ;: Sample Location Flow 0.0095 MGD Weekly Instantaneous Influent or Effluent BOD, 5-day 20°C 30.0 m /L 45.0 m /L Weekly Grab Effluent Total Suspended Residue 30.0 m /L 45.0 m /L Weekly Grab Effluent NH3 as N 2/Month Grab Effluent Fecal Coliform(geometric mean 200 / 100 ml 400 / 100 ml WeeklyGrab Effluent Total Residual Chlorine 2/Week Grab Effluent Temperature °C i Weekly Grab Effluent H2 Weekly Grab Effluent Footnotes: 1. The temperature of the effluent shall not cause an increase in the temperature of the receiving stream of more than 2.8°C. In no case shall the temperature of the effluent cause the temperature of the receiving stream to exceed 29°C. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (2.) Biocidal Compounds There shall be no chromium, zinc or copper added to the treatment system except as pre -approved additives to biocidal compounds. The Permittee shall obtain approval from the Division of Water Quality's Aquatic Toxicology Unit (ATU) prior to the addition of any biocidal compound to the effluent discharged from outfall 001. Approval for use of new compounds (not previously approved) must be submitted to the ATU at least 90 days in advance of any planned use of those compounds. Concentrations of chromium, copper or zinc in the effluent shall not exceed applicable water quality standards or action levels in the receiving stream. A. (3.) Toxicity Reopener If toxicity testing (or other studies) conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge, this permit shall be reopened and modified (or revoked and reissued) to incorporate toxicity limitations and monitoring requirements. PART Section B. Schedule of Compliance _ 1. The permittee shall comply.with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance 'necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority The Director of the Division of Water Quality. 2. DEM or "the Division" Means the Division of Water Quality, Department of Environment, Health and Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/nor measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part 1 of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled. and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. art II -age 2 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples `is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the -samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part 1. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part 1 of the permit. g. A calendar quarter is defined as one of the following distinct periods. January through March, April through June, July through September, and October through December. Part II Page 3 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "continuous flow measurement' is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. TXpes of Samples a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1 /24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater. treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must ' be representative of the discharge or the receiving waters. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one 0). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration - - - times its respective flow divided by the summation of the respective flows. rt II rage 4 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duty to Comply 'The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. ,The permittee shall comply with effluent standards or prohibitions established under section . 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also,.any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C.1319 and 40 CFR 122A1 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person• who violates or fails to act in accordance with the terms, conditions, or requirements of a. permit. [Ref: North Carolina General Statutes § 143-215.6A) d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act,- or any -permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $125,000. Part H Page 5 of 14 2. Duty to Mitigate The permittee shall take all reasonable steps .to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on 'Bypassing" (Part I1, C-4) and "Power Failures" (Part 11, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 1 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. art II . age 6 of 14 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date.. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements' All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a . All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretarv, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars); if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. -of this section shall make the following certification: "I certify, under penalty of law; that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties -for submitting false . information, including the possibility of fines and imprisonment for knowing violations." Part II Page 7 of 14 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification. Revocation and Reissuance, or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. IThe exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective..] The conditions, requirements, terms, and provisions -of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the- conditions of Title 15A, Chapter 8A .0202. The 'ORC of the facility must visit each Class 1 facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. trt II rage 8 of 14 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bwassing of Treatment Facilities a. Definitions (1) 'Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which -does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall. submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6. of this permit. (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (A) Bypass was unavoidable to. prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup.equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (0 The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. Part II Page 9 of 14 5. i .Rsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance -to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s) of the upset; (2) The permittee facility was at the time being properly operated; and (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part Il, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. U111 rage 10 of 14 SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall betaken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance.. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and Part II Page 11 of 14 reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 6. Records Retention Except for records of monitoring information required by this permit related to *the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Recording_ Results For each measurement or sample taken pursuant to. the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f . The results of such analyses. 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c.. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. _ art 11 rage 12 of 14 SECTION E. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in- a significant change' in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director., The Director:. may require modification or revocation and reissuance of the permittee and incorporate such other .requirements as may be necessary under the Clean Water Act. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) .(See Part 11. D. 2 of this permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c.. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. Part II Page 13 of 14 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. S. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence'of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c: Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. 'art II Wage 14 of 14 Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC.1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other .document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Water Quality and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Water Quality, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels' (1) One hundred micrograms per liter (100 ug/1); (2)Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter<500 ug/1) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels" (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. A. The permittee must pay the annual administering and compliance monitoring fee . within 30 (thirty.), days :after being:b lled.by .tt a Division.. Failure: #o :pay the fee in a timely manner:m accordance with 15A NCAC 2H. 0105(b)(4) may cause this Division to uitiate action #o revoke he permit:. lf NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION June 5, 2000 Mr. Craig Robert Sealed Air Corporation - Warrior Post Office Box 1018 Lenoir, North Carolina 28645 Subject: Compliance Sampling Inspection Status: In Compliance / NPDES Permit Number NCO047627 Sealed Air Corporation- �J Warrior Plant -Wastewater Treatment ,Caldwell County Dear Mr. Robert: The Division of Water Quality (accompanied by staff of Water Tech Labs) inspected the Warrior Plant's wastewater treatment facility on May 16, 2000. The facility's discharge complied with limits contained in NPDES Permit Number NC0047627. An inspection report and sampling results are attached. The plant was exceptionally clean and well kept. Your attention is appreciated. Please contact me at telephone number 828-251-6208 if there are questions or a need for assistance. Sincerely, James R. Reid Environmental Engineer Enclosure xc: Water Tech INTERCHANGE BUILDING, 59 WOOOFIN PLACE, ASHEVILLE, NORTH CAROLINA 28801-2414 PHONE 828-251-6208 FAX 828-2S1-64S2 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER United States Environmental Protection Agency Form Approved Washington, D.C. 20460 OMB No. 2040-0003 PA NP®ES Compliance Inspection Report Approval Expires 7-31-85 Section A: National Data System Coding Transaction Code NPDES . yr/mo/day Inspection Type Inspector Fac Type 1 IN I 2 3 NCO047627 11 12 000516 17 18 [S19 u 1�1 IS 1 u 2012 Remarks I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I ' Reserved Facility Evaluation Rating BI QA Reserved 66 67 I__I� 69 70 u 13 I 71 72 I bJ I 73 74 75 Ll 80 Sectti_o_n_IB: Facility Date Jame and Location of Facility Inspected Entry Time Permit Effective Date -ealed Air - Warrior Plant 11:45 am 950601 '075 Valway Rd 1075 w y Rd Exit Time/Date Permit Expiration Date , .eno12:15 pm 000630 Jame(s) of On -Site Representative(s)/Title(s) Phone No(s) ony Gragg, Toby Lee, Jonathan Gragg 828-757-6500 Jame, Address of Responsible Official Title :raig Robert Senior Plant Engr Phone No. Contacted 82 8-75 7-6500 no ection C: Areas Evaluated During Inspection CODES S - Satisfactory M - Marginal U - Unsatisfactory N - Not evaluated/Not applicable S Permit Records/Reports Facility Site Review S Flow Measurement Laboratory Effluent/Receiving Waters N Pretreatment Compliance Schedules Self -Monitoring Program $ Operations &Maintenance Sludge Disposal Other: S N N S S S S Section D: Summary of Findings/Comments (Attach additional sheets if necessary) EALED AIR - WARRIOR 5/16/00 Sample Results Permit Sample arameter Limit Units Value OD 30 mg/I <2 ("<"means" less than') otal Suspended Residue 30 mg/I 3 ecal Coliform 200 counts/100 ml 200 hlorine no limit mg/I spectrophotometer malfunctioned lame(s) and Signature(s) of Inspector(s) Agency/Office/Telephone Date ernes eid DWQ/ARO 828-251-6208 i r o Reviewer GAG'` Agency/Office DWQ/ARO 828-251-6208 Date Regulatory Office Use Only ,ction Taken Date Compliance Status ❑ Noncompliance k Compliance DIVISION OF ENVIRONMENTAL MANAGEMENT WATER UALITY FI LD For Lab Use ONLY Q E -LAB FORM (DM1) COUNTY PRIORITY SAMPLE TYPEUZ RIVER BASIN C (3 ❑AMBIENT ❑ ❑ REPORT TO• RO FRO MHO RHO WaRO WlRO WSRO TS QA STREAM (L'� EFFLUENT AT BM ®COMPLIANCE El ❑ ❑ Other Other CHAIN LAKE INFLUENT Shipped by: Bus Cooru—rii)er, taff, 6ther ❑EMERGENCY OF CUSTODY ❑ESTUARY COLLECTOR(S)• i2 Lab Number: /► D d U V I O Date Received: S--U, - Q-0 Time: J I —3O Rec'd by: .SN-- I From: Bus -Courier- and D I DATA ENTRY BY: <— CK: �- DATE REPORTED: S y — O Q Estimated HOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATIONC�fL Seed: Yesti< No ❑ Chlorinated: Yes No ❑ REMARKS: Station Date Begin (yyjrrm/dd) Time Begin Date End Time End Depth DM DB DBM Value Type Composite Sample Type dpT / � O'� l A H L T S B C . G GNXX 1 BODS 310 .j mg/I d 2 COD High 340 mg/l 3 COD Low 335 mg/I 4 ' Coliform: MF Fecal 31616 o L7 /100ml 5 Coliform: MF Total 31504 /100m1 6 Coliform: Tube Fecal 31615 /100ml 7 Coliform: Fecal Strep 31673 /100mt 8 Residue: Total 500 mg/1 9 Volatile 505 mg/I 10 Fixed 510 mg/I lixResidue: Suspended 530 j mg/I c� 12 Volatile 535 m9/1 13 Fixed 540 mg/I 14 pH 403 units 15 Acidity to pH 4-5 436 mg/I 16 Acidity to pH 8.3 435 mg/l 17 Alkalinity to pH 8.3 415 mg/l 18 Alkalinity to pH 4.5 410 mg/l 19 TOC 680 mg/I 20 Turbidity 76 NTU Chloride 940 mg/I Chi a: Tri 32217 ug/I Chi a: Corr 32209 ug/i Pheophytin a 32213 ug/I Color: True 80 Pt -Co Color:(pH ) 83 ADM! Color- pH 7.6 82 ADMI Cyanide 720 mg/I Fluoride 951 mg/I Formaldehyde 71880 mg/I Grease and Oils 556 mg/I Hardness Total900 mg/I Specific Cond- 95 uMhos/cm2 MBAS 38260 mg/I Phenols '32730 ug/I Sulfate 945 mg/I Sulfide 745 mg/I NH3 as N 610 mgA TKN as N 625 mg/1 NO2 plus NO3 as N 630 mgA P: Total as P 665 mg/1 PO4 as P 70507 mgA P: Dissolved as P 666 mg/1 CdCadmium 1027 ugA CrChromfum:Tata11034 ugA Cu-Copper 1042 ug/1 Ni-Nickel 1067 ug/1 Pb-Lead 1051 ug/i Zn-Zinc 1092 ugA Ag Silver 1077 ug/1 Al -Aluminum 1105 /1 Be -Beryllium 1012 Ca -Calcium 916 Co -Cobalt 1037 Fe -Iron 1045 ag/l Sampling Point % Conductance at 25 C Water Temperature (C) D.O. mgA pH Alkalinity Acidity Air Temperature (C) PH 8.3 pH 4.5 pH 4.5 pH 8.3 2 94 10 300 • 400 1 82244 431 82243 182242 20" Salinity % Precipition (In/day) Cloud Cover % Wind Direction (Deg) Stream Flow Severity Turbidity Severity Wind Velocity M/H Kean Stream Depth ft. Stream Width f4 480 45 32 36 1351 1350 35 64 0. DM1/Revised State of North Carolina Department of Environment and -Natural Resources Asheville. Regional Office Michael F. Easley, Governor William G. Ross, Jr., Secretary RCDENFI. Kerr T. Stevens, Director Division of Water Quality NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RE5OURCE5 WATER QUALITY SECTION February 28, 2001 Mr. Craig Robert Sealed Air Corporation - Warrior Post Office Box 1018 Lenoir, North Carolina 28645 Subject: Compliance Sampling Inspection Status: In Compliance / NPDES Permit Number NC0047627 Sealed Air Corporation - Warrior Plant -Wastewater �aldwell County Dear Mr. Robert: The Division.of Water Quality (accompanied by staff of Water Tech Labs) inspected the Warrior Plant's wastewater treatment facility on February 7, 2001. The facility's discharge mostly complied with limits contained in NPDES Permit Number NC0047627 The effluent pH value of 5.7 was slightly less than the minimum acceptable value of-6.0. Excessive chlorination may have lowered the pH value. The effluent chlorine concentration was 1.1 mg/l, possibly causing a slightly acidic condition lowering the effluent pH. An inspection report and sampling results are attached. The plant was clean and well kept. Your attention is appreciated. Please contact me at telephone number 828-251-6208 if there are questions or a need for assistance. Sincerely, C) cx James R. Reid Environmental Engineer Enclosure xc: Water Tech 59 Woodfin Place, Asheville North Carolina 28801 Telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper United States Environmental Protection Agency Form Approved Washington, D.C. 20460 OMB No. 2040-0003 EPA NP®ES Compliance Inspection Report Approval Expires 7-31-85 Section A: National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 l5 3 NCO047627 11 12 010207 17 18 I S 1 19 Li 2012 1 Remarks IIIH IIIIIIIIIIIIIIIIIIIIIIIIIIIII !' Reserved Facility Evaluation Rating BI QA Reserved 66 67 1� 69 70 u 13 ' 71 I tiN ] 72 I N I 73 � 74 u 75 � 80 n_jB: Facility Date Section Jame and Location of Facility Inspected Entry Time Permit Effective Date iealed Air - Warrior Plant 12:00 pm 000701 2075 Valway Rd Exit Time/Date Permit Expiration Date _enoir, NC 28645 12:25 pm 050228 Jame(s) of On -Site Representative(s)/Title(s) Phone No(s) Pony Gragg, Toby Lee 828-757-6500 Jame, Address of Responsible Official Title -raig Robert Senior Plant Engr Phone No. Contacted 828-757-6500 no section C: Areas Evaluated During Inspection CODES S - Satisfactory M - Marginal U - Unsatisfactory N - Not evaluated/Not applicable S Permit Records/Reports Facility Site Review S Flow Measurement Laboratory Effluent/Receiving Waters N Pretreatment Compliance Schedules Self -Monitoring Program S Operations & Maintenance Sludge Disposal Other: S S N S S S S Section D: Summary of Findings/Comments (Attach additional sheets if necessary) ,EALED AIR - WARRIOR 2/07/01 Sample Results Permit Sample 'arameter Limit Units Value IOD 30 mg/I 2.6 .otal Suspended Residue 30 mg/I 14 ecal Coliform 200 counts/100 ml <2 ("<"means" less than") :hlorine no limit mg/I 1.1 iH 6-9 std units 5.7 Jame(s) and Signature(s) of Inspector(s) Agency/Office/Telephone Date ames R. Reid / Zat DWQ/ARO 828-251-6208 a iewer Agency/Office DWQ/ARO 828-251-6208 Date % Regulatory Office Use Only action Taken Date Compliance Status Noncompliance Compliance DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY FIELD -LAB FORM (DM1) aciCI'` -COUNTY PRIORITY SAMPLE TYPE (7 RIVER BASIN 'REPORT �' ❑AMBIENT ❑ ❑ I TO AR FRO MRO RHO WaHO WIRO WSRO TS QA STREAM EFFLUENT j�j M COMPLIANCE ❑ ❑ ❑ er Other '•Other CHAIN LAKE INFLUENT OF CUSTODY ❑ Shipped by: Bus Courier, Staff Other ❑ EMERGENCY ESTUARY COLLECTOR(S): j i7 C �% P Estimated BOD Range: 0-5/5-25/25-65/40-130 or 300 plus STATION LOCATION: V �' cj__,' Seed: Yes No ❑ Chlorinated: Yes ❑ No ❑ REMARKS_ Al� 0) 7 f' Station Date Begin (yy/mm/dd) Time Begin Date End Time End Depth M B DB_M Value Type 1P r i-ah TT.. nNr V fix BOD5 310 ^1 Div mg/1 COD High 340 In COD Low 335 mg/1 Coliform: MF Fecal 31616 /100ml Coliform: MF Total 31504 /100mf Coliform: Tube Fecal 31615 /loom] Coliform: Fecal Strep 31673 /100ml Residue: Total 500 Mg/1— Volatile 505 mg/I Fixed 510 mg/I Residue: Suspended 530 mg/1 Volatile 535 mg/1 Fixed 540 mg/I PH 403 units Acidity to pH 4.5 436 mg/I Acidity to pH 8.3 435 mg/1 Alkalinity to pH 8.3 415' mg/l Alkalinity to pH 4.5 410 mg/l TOC 680 mg/I Turbidity 76 NTU Chloride 940 mg/I, Chi a: Tri 32217 ug/I Chi a: Corr 32209 ug/l Pheophytin a 32213 ug/1 Color: True 80 Pt -Co Color:(pH ) 83 ADMI Color: pH 7.6 82 ADMI Cyanide 720 mg/I Fluoride 951 mg/1 Formaldehyde 71880 mg/l Grease and Oils 556 mg/t Hardness Total900 mg/I Specific Cond.95 uMhos/cm2 MBAS 38260 mg/1 Phenols '32730 uy( Sulfate 945 m9/1 Sulfide 745 mg/1 Lab Number: "AnI o In Date Received:�(j/ Time: T Rec'd by: (rq i,t.� From: Bus -Courier- and De ,,22 0— DATA ENTRY BY: t9 LV t:K: ;,t;; DATE REPORTED: NH3 as N 610 mgA TKN as N 625 mg/1 NO2 plus NO3 as N 630 mg/I P. Total as P 665 mg/l PO4 as P 70507 mg/I P: Dissolved as P 666 mg/I CdCadmium 1027 ugA CrChromiumefot311034 ug/1 Cu-Copper 1042 ug/I Ni-Nickel 1067 ug/I Pb-Lead 1051 ugA Zn-Zinc 1092 ugA A"ilver 1077 ug/I AI -Aluminum 1105 ug/I Be -Beryllium 1012 ug/I Ca -Calcium 916 mg/l Co -Cobalt 1037 ug/I Fe -Iron 1045 ugA T S' li 1 C/ G 1 GNXX Li -Lithium 1132 USA Mg -Magnesium 927 mg/I Mn-Manganese 1055 ug/I Na-Sodium 929 mg/1 Arsenic:Total 1002 ug/i Se -Selenium 1147 ug/l Hg-Mercury 71900 ug/l Organochlorine Pesticides Organophosphoms Pesticides I I Acid Herbicides IBase/ Neutral Extractable Organics Acid Extractable Organics I I Purgeable Organics (VOA bottle reg'd) Phytoplankton Sampling Point % Conductance at 25 C Water Temperature (C) D.O. mgA ,- pH Alkalinity Acidity Air Temperature (C) PH 8.3 pH 4.5 pH 4.5 pH 8.3 2 94 10 800 . 400 10 82244 1431 82243 182242 20 Salinity % Precipition On/day) Cloud Cover % Wind Direction (Deg) Stream Flow Severity Turbidity Severity Wind Velocity M/H Mean Stream Depth ft. Stream Width ft. 480 145 132 36 11351 1350 135 64 14 DM1/Revised 10/86 1 State of North Carolina Department of Environment and Natural Resources Asheville Regional Office Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Division of Water Quality Mr. Craig Robert Sealed Air Corporation Post Office Box 1018 Lenoir, North Carolina Dear Mr. Robert: NCDENR NORTH CAROLIN.4 DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WATER QUALITY SECTION April 29, 2003 - Warrior 28645 Subject: NOTICE OF VIOLATION Compliance Sampling Inspection NPDES Permit Number NCO047627 Sealed Air -Warrior -Wastewater Caldwell County The Division of Water Quality,(accompanied by Mr. Robert Greene of Water Tech Labs) inspected the Warrior Plant Is wastewater treatment facility on April 8, 2003. The facility was in violation of its daily maximum limits for BOD, fecal coliform and total suspended residue. The operator stated that he had washed the plant with a garden hose shortly prior to the inspection. Washing may have contributed to effluent concentrations in excess of permit limitations. However, please be aware that any violation subjects the facility's owner to the possibility of enforcement actions. Within 5 days of receipt of this letter, kindly advise the Division of Water Quality of actions taken or planned to remedy violations documented on April 8, 2003. Your attention is appreciated. Please contact me at telephone number 828-251-6208 if there are questions. ere Y. - Forrest R. Westall Water Quality Regional Supervisor E closure c: Water Tech 59 Woodfin Place, Asheville North Carolina 28801 Telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper / / United States Environmental Protection Agency Form Approved Washington, D.C. 20460 OMB No. 2040-0003 Approval Expires 7-31-85 EPA NPDES Compliance Inspection Report Section A: National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN I 215 I 3IN00047627 Ill 12 I03/04/08 117 18 IS I 19 IS I 2012 I IRemarks IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Reserved Facility Evaluation Rating BI QA' ----------------------------------- Reserved --------------------- 66 67 1 1 69 70 3 1 71 N 1 72 N 1 73 1 1 74 75 1 1 1 1 1 1 80 Section B: Facility Date ime and Location of Facility Inspected Entry Time Permit Effective Date. 9:50 AM July 1 2000 -aled Air Corporation - Warrior Plant Exit Time/Date Permit Expiration Date ,uth of intersection of Highway 90 and NCSR 1352 in Caldwell Co, NC 10:20 AM/04/08/03 February 28 2005 ime(s) of On -Site Representative (s)/Title(s) Phone No(s) ,bert Greene, Contract Operaator 828-396-4444 sme, Address of Responsible Official Title aig Robert Senior Plant Engineer )B 1018 Phone No. Contacted -noir NC 28645 8228-726-2100 No !ction C: Areas Evaluated During Inspection CODES S - Satisfactory M - Marginal U - Unsatisfactory N - Not evaluated/Not S Permit S Flow Measurement N Pretreatment M Operations is Records/Reports Facility Site Review Laboratory Effluent/Receiving Waters Compliance Schedules Self -Monitoring Program Maintenance Disposal Other: S S N S Sludge S U S -ction D: Summary of Findings/Comments (Attach additional sheets if necessary) -Effluent/Receiving Waters - U: See sample results below Permit Sample trameter Limit Units Value )D 45 (da max) mg/l >150 (">" is "greater than") ital Suspended Residue 45 (da max) mg/l 78 -cal Coliform 400 (da max) counts/100 ml 1100 brine no limit mg/l 1 6-9 std units ime(s) and Signat (s) of Inspector(s) Agency/Office/Telephone Date mes R. Reid"-- f 41L-C� DWQ/ARO 828-251-6208 4/29/03 ;not eview r Agency/Office Date 4? DWQ/ARO 828-251-6208 4/29/03 Regulatory Office Use Only tion Taken Date Compliance Status Noncompliance 1-1 DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY FIELD - LAB Lab Number: A030 2 Date Received: Y1903 Time: Rec'd by: From: Bus -Courier anid Del DATA ENTRY BY: AS70 CK: DATE REPORTED: -x15- /L©_3 Estimated BOD Range: 0-5/5-2 /25-65 40-130 or 100 plus STATION LOCATION: Seed: Ye1<0 No ❑ ChIorinated: Ye No ❑ REMARKS: Station # Date;Begin(yy/mm/dd) Time Begin Date End Time End Depth/�B DBM Value Type Composite Sample Ty�4e, J �� G d i A H L T S B C /G J GNXX 115,11, BOD5 310 > �® /s men l� 2 COD High 340 mgA 3 COD Low 335 mg/1 4 Coliform: MF Fecal 31616 "OD Bri /loom[ �7l 5 Coliform: MF Total 31504 /loom[ 6 Coliform: Tube Fecal 31615 /loom[ Coliform: Fecal Strep 31673 /100m1 8 Residue: Total 500 mg/l 9 Volatile 505 mg/1 10 Fixed 510 mgA 1 Residue: Suspended 530 U mg/l f 12 Volatile 535 mg/( 13 Fixed 540 mg/( 14 pH 403 units 15 Acidity to pH 4.5 436 mg/I 16 Acidity to pH 8.3 435 mg/1 17 Alkalinity to pH 8.3 415 mg/1 18 Alkalinity to pH 4.5 410 mg/l 19 TOC 680 mg/] 20 Turbidity 76 NTTU Chloride 940 mg/I Chi a: Tri 32217 ug/l Chi a: Corr 32209 USA Pheophytin a 32213 ug/l Color: True 80 Pt -Co Coior:(pH ) 83 ADMI Color: pH 7.6 82 ADMI Cyanide 720 mg/l Fluoride 951 mg/l Formaldehyde 71880 mg/l Grease and Oils 556 mg/I Hardness Total900 mg/I Specific Cond. 95 2 uMhos/cm. MBAS 38260 mg/I Phenols '32730 ug/( Sulfate 945 mg/1 Sulfide 745 mg/l NH3 as N 610 mgA TKN as N 625 mg/1 NO2 plus NO3 as N 630 mgA P: Total as P 665 mg/( PO4 as P 70507 mg/I P. Dissolved as P 666 mgA CdCadmium 1027 USA Cr-Chromium:Total1034 ugA Cu-Copper 1042 ug/I Ni-Nickel 1067 ug/I Pb-Lead 1051 ugA Zn-Zinc 1092 ugA Ag-Silver 1077 ug/I AI -Aluminum 1105 ug/I Be -Beryllium 1012 ug/I Ca-Calclum 916 mgA Co -Cobalt 1037 ugA Fe -Iron 1045 ugA Li -Lithium 1132 ug/I Mg -Magnesium 927 mg/( Mn-Manganese 1055 ug/I Na-Sodlum 929 mg/( Arsenic:Total 1002 ug/1 Se -Selenium 1147 ug/i Hg-Mercury 71900 ug/i Organochlorine Pesticides Organophosphorus Pesticides Acid Herbicides Base/ Neutral Extractable Organics Acid Extractable Organics Purgeable Organics (VOA bottle reg'd) i Phytoplankton Sampling Point % Conductance at 25 C Water Temperature (ClD.O. mgA PH Alkalinity Acidity Air Temperature (C) PH 8.3 pH 4.5 pH 4.5 pH 8.3 2 94 10 800 10 400 1. 82244 431 82243 182242 20 Salinity % Precipition Wday) Cloud Cover % Wind Direction (Deg) Stream Flow Severity Turbidity Severity WInd Velocity M/H can Stream Depth ft. Stream Width fL 480 45 132 36 1351 1350 135 64 14 k DM"evised 10/86 APR-15-2003_15:20 FR❑N: to: NC DENR/DWQ Chemistry Laboratory SAtnple Anomaly Report (SAR) TO: LAB P:9.9 4 W Lab Number: _ � A_P3 p2ly Sample ITS: Station Location: ea tee A� r County: Sample Type: F191A 111-1 , Priority: �'or/�a.�� Collector: Date collected; Date received.; ,_y / 9 03 Date analyzed: Affected Paramctcr(s): Analytical Area (check one): !� U ❑ WCH ❑ METALS Q VOA ❑ SVOA ❑ NUT Lk --MICRO ❑ PEST APR 1 l The following anomalies occurred. (check all that apply): LABO ❑ Samplcp ClQustlity Contro•V —TO YR SEC TIOP� ❑ improper container uScd ❑ Instrumentc W%@ (ft OFFI( F ❑ VOA viola with headapace p Analyst en= --no reportable Tes [3 Sulyde'samplea with hendspace ❑ Surrogates 13 Samples not received, but listed on fcldshcct ❑ None added 6 Samples received, bur not listed on .fieidsheet U Recovery outside accept3ncc limits ❑ Mislabcled is to tests, preservatives, etc. ❑ Spikc recovery ❑ Holding time expired t❑ None added Q Prior to rcccipt in lab C] Recovery ouLzide acceptance limits ❑ M.tr receipt in lab ❑ railed to meet criteria for precision ❑ Insufficient quantity for analysis O Internal standard» ❑ Samplc cxhibits gross non -homogeneity ❑ Blank contamination ❑ Sample not chemically preserved properly W-- QC data reported outside of controls (i.e. QCS, LCS) ❑ pH out of range (record pl(): Y ❑ incorrect procedure used ❑ Improper chemical ❑ SOP intentionally modified with QA anal Branch Head ❑ Residual chlorine present in sample approval ❑ Color interference ❑ Invalid inatrument calibration ❑ Heavy emulsion formed during extraction ❑ Elevated detection limits due to: ❑ Sample bottle broken in lab - no reportable results ❑ lnsuf ricient c;trnple volume ❑ Other (;;peci-fy)' -- --- Comments: Le.�L.ss �r—lit, . �`�D re mc�:2¢ri—••f�1 cal �. Action: ❑ Samples were rejected by DWQ Lab. Autborized by: Date: ❑ Accepted and analyzed alter notifying the collector or conlaet person. and determining that another sample could n.ot b_e secured. ❑ Sample(s) on hold until: ii-Sample reported. with qualification. Data qualificat7on cods: used: ❑ Other (explain): Notification Required (circle onc)? Person. Coatticted: Yea No Date: Form completed by: �Qy iwt=,i _ Date: Al_/f_ 1 D Lcad Chcmipt lic w ('n ial): FYOCHEM❑ PEST U METALS.-_ ❑ VOA 13rnneh Head Revic v (initial)• QNQC ltcvicw (initjnl)Q7�� OAPomu\L4mlorn1oryA&AR ❑ SVOA Lnggcd into dnrnbase by (iniEiai): i oJnrol dW 40 Sealed Air Corporation P.O. BOX 1018 / 2075 VALWAY ROAD / LENOIR, N.C. 28645 / TEL (828) 726-2100 / FAX (828) 754-0580 May 02, Z003 Sealed Air Corporation P.O. Box 1018 2075 Valway Rd. Lenoir, NC 28645 Mr. Forrest R. Westall NCDENR Water Quality Section 59 Woodfin Place Asheville, NC 28801 Re: NPDES Permit # NCO047627 �" " Sealed Air — Warrior — Wastewater 6 20 : ���s Caldwell County �lSydfiqQ 03 f; {i 7 Notice of Violation (04/29/03) Fl>�(F�F�!,9e s� t' Dear Mr. Westall, �p�qf aFF This letter is in response to your Notice of Violation letter dated 4/29/03. Please review the enclosed leihei from Tony Gragg of Water Tech Lab$ dated May 01, 2003. Water Tech Labs is the operator of our Waste Water Treatment Plant. Mr. Gragg has assured me that the noted violations have been corrected, and that all plant parameters are now in compliance. Please contact me at (828) 726-2100 and advise if any further action on our part is required. Sincerely, Crai . Robert S It l I Engineer \15� V7 1-1 May 1, 2003 Mr. Forrest R. Westall Water Quality Regional Supervisor NCDENR 59 Woodfin Place Asheville, NC 28801 Dear Mr. Westall: Thank you for your letter dated April 29, 2003 regarding the compliance sampling inspection of the Sealed Air —Warrior wastewater treatment facility (NPDES Permit NC0047627). In reference to the effluent quality at the time of the inspection, we respectfully regret and apologize for the overly ambitious actions of the operator that resulted in a non -compliant situation. In discussing the inspection findings with the operator, Mr. Robert Greene, it is apparent that his efforts to do a wash down of clarifier and chlorine contact chamber just prior to the inspection was not a good judgment call. Mr. Greene received his Grade II operator's license in July 2001. lam sure he will be positively motivated by this occurrence, and will continue his growth as a wastewater treatment operator. I believe this was a one-time occurrence, and will not be repeated. Self -monitoring sampling during the month of April 2003 shows compliance. The Sealed Air -Warrior -facility will begin discharging its wastewater into the City of Lenoir collection system possibly as early as May 2003. Sealed Air was voluntarily annexed into the City of Lenoir sometime ago, and is just days away from receiving sewer service. I hope this response properly addresses the concerns in your letter, and if I can be of further assistance in this matter, please let me know. Sincerely, <C7�17 Tony Gragg Water Tech Labs, Inc. Cc: Craig Robert POST OFFICE BOX 1056 GRANITE FALLS, NC 28630 PHONE (828)396-4444 * FAX (828)396-5761 �@ee 10 10 0J400 Sealed Air Corporation P.O. BOX 1018 / 2075 VALWAY ROAD / LENOIR, N.C. 28645 / TEL (828) 726-2100 / FAX (828) 754-0580 June 2, 2003 Mr, Forrest R. Westall NCDENR Water Quality Section 59 Wopdfin Place Asheville, NC 28801. Re: NPDES Permit # NC0047627 Sealed Air — Warrior — Wastewater Caldwell County Dear Mr. WestalL As of Nlay 26, 2003 (PM) our plant sewer lines were tied into the newly installed extension of the Lenoir city sewer system, We no longer have any discharge to Blair Fork Creek from our WWTP, We will submit our monthly reports for May, as prepared by Water Tech Labs, our treatment plant operator. We plan to disconnect and remove the WWTP equipment in the near future,. Please advise if any other action is required on our part. Please call me at (828) 726-2100 if you need additional information. Sincerely, Crai . Robert Senior Plant Engineer Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling frequencies do NOT meet permit requirements F-1 Noncompliant If the facility is noncompliant; please comment on corrective'actions being taken in respect to equipment, operation, maintenance, etc., and a time -table for improvements to be made. . "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted isAo the best of.my knowledp and belief, true, accurate; and complete: I am aware that there are significant penalties for submitting false information, including the possibility of fines aW imprisonment for knowin violations." P ittee Ple se print o e) Signa Permittee** D e (Re u Permittee Address ` Phone Number Permit Exp. Date 00010 Temperature 00076 . Turbidity 00080 Color (Pt -Co) 00082 Color (ADMI) 00095 _Conductivity 00300 Dissolved Oxygen 00310 BOD5 00340 COD 00400 pH 00530 Total Suspended Residue 00545 Settleable Matter PARAMETER CODES 00556 Oil & Grease 00951 Total Fluoride 00600 Total Nitrogen 01002 Total Arsenic 00610 Ammonia Nitrogen 00625 Total Kjeldhal 01027 Cadmium Nitrogen 00630 Nitrates/Nitrites 01032 Hexavalent Chromium 01034 Chromium 00665 Total Phosphorous 00720 Cyanide 00745 Total Sulfide 00927 Total Magnesium 00929 Total Sodium 00940 Total Chloride 01037 Total Cobalt 01042 Copper ` 01045 Iron 01051 Lead 01062 Molybdenum 01067 Nickel 50060 Total 01077 Silver Residual 01092 Zinc. Chlorine 01105 Aluminum 01147 Total Selenium 71880: Formaldehyde 31616 Fecal Coliform 71900 Mercury 32730 Total Phenolics 8.1551 Xylene 34235 B enzene 34481 Toluene 38260 MBAS 39516 PCBs 50050 Flow Parameter Code assistance may obtained by calling the Point Source Compliance/Enforcement Unit at (919) 733-5083 or by visiting the Water Quality Section's web site at h2o.enr.state.nc.us/was and linking to the Unit's information pages. Use only units designated in the reporting facility's permit for.reporting data. * ORC must visit facility and document visitation of.faQ' y ads re ed per 15A NCAC 80.0204. ** If signed by other than the permittee, delegation SigVatoty Aut.hor ts( be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• O P.O. BOX 1018 / 2075 VALWAY ROAD / LENOIR, N.C. 28645 / TEL (828) 726-2100 / FAX (828) 754 0580 June 2, 2003 Mr. Forrest R- Westall NCDENR Water Quality Section 59 Wopdfin Place Asheville, NC 28801. Re: NPDES Permit # NCO047627 Sealed Air — Warrior — Wastewater Caldwell County Dear Mr. WestalL As of May 26, 2003 (PM) our plant sewer lines were tied into the newly installed extension of the Lenoir city sewer system, We no longer have any discharge to Blair Fork Creek from our WWTP, We will submit our monthly reports for May, as prepared by Water Tech Labs, our treatment plant operator, We plan to disconnect and remove the W W'IP equipment in the near future, Please advise if any other action is required on our part. Please call me at (828) 726-2100 if you need additional information. Sincerely, _2Art Crai . Robe Senior Plant Engineer