Loading...
HomeMy WebLinkAboutNC0020231_Permit (Issuance)_20160201NPDES DOCUMENT SCANNING. COVER SHEET NPDES Permit: NC0020231 Tar River WRF Document Type:iermit Issuanc Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Report Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: February 1, 2016 This document is printed oa reuse paper - ignore any content on the reYer$e side DONALD R. VAN DER VAART Secrekrry D S. JAY ZIMMERMAN Direcior Water Resources ENVIRONMENTAL QUALITY February 1, 2016 Mr. John Franklin, Town -Administrator Town of Louisburg 110 West Nash Street Louisburg, North Carolina 27549 PAT MCCRORY Governor Subject: NPDES Permit Issuance Permit NC0020231 Tar River Water Reclamation Facility Franklin County Class 3 Facility Dear Mr. Franklin: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The final permit contains the following changes from your previous permit: • The requirement to perform three pollutant scans was modified to allow the Town to perform pollutant scans in 2016 and 2017 since there was a scan performed in late 2015 that would qualify as one of the three scans required for the next permit application. • The polymer system was removed from the wastewater treatment plant description in the Supplement to Cover Sheet as it has been removed from site. • Sampling for conductivity was removed from the effluent limits and monitoring requirements. As there are no industrial contributions to the wastewater treatment conductivity is not a parameter of concern for this facility. • Sampling frequency for the effluent pollutant scan was modified to three times during the permit cycle. See Special Condition A. (6). This condition was also modified to add narrative for four seasonal second species toxicity tests. • Individual limits for Total Nitrogen and Total Phosphorus were added to the permit according to the Tar -Pamlico River Basin 2015 Permitting Strategy. Special Conditions A. (3), A. (4), and A. (5) describe how to calculate nutrient loads and establish how compliance will be determined. • • A mercury evaluation was conducted in accordance with the Permitting Guidance developed for the implementation of the statewide Mercury TMDL to determine the need for a limit State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center 1 Raleigh, North Carolina 27699-1611 919 807 6300 Mr. Franklin February 1, 2016 and/or a Mercury Minimization Plan (MMP). A limit will not be required but you will be required to develop a MMP. See Special Condition A. (8). • A special condition was added to the permit to address the Environmental Protection Agency's (EPA's) pending requirement for you to provide electronically -submitted Discharge Monitoring Reports (eDMRs). The Division intends to fully implement the eDMR program as soon as practicable. See Condition A.(7) in permit. For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http: / /portal.ncdenr.org/web /wq/admin/bog/ipu/edmr. For information on EPA's proposed NPDES Electronic Repotting Rule, please visit the following web site: http: //www2.epa.gov/compliance/proposed-npdes-electronic-reporting-rule. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, confonning to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 807-6387 or at email Teresa.rodriguez@ncdenr.gov. ere,, S. Jay Zimmerman, P.G. Director, Division of Water Resources, NCDEQ cc: NPDES Files Central Files Raleigh Regional Office / Surface Water Protection Section EPA Region 4 (e-copy) Ecosystems Branch, Carrie Ruhlman (e-copy) Aquatic Toxicology Branch, Susan Meadows (e-copy) NPDES Permit NC0020231 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215,1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Town of Louisburg is hereby authorized to discharge wastewater from a facility located at Tar River Water Reclamation Facility NC Hwy 56 East Franklin County to receiving waters designated as Tar River in the Tar -Pamlico River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts L II, III and IV hereof. This permit shall become effective March 1, 2016. This permit and authorization to discharge shall expire at midnight on September 30, 2019. Signed this day February 1, 2016. owe . ay Zimmerman, P.G. Director, Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 12 NPDES Permit NC0020231 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Town of Louisburg is hereby authorized to: 1. Continue operation of an existing 1.37 MGD wastewater treatment plant consisting of the following unit processes: • Mechanical bar screen • Aerated grit/grease removal • Anaerobic selector • Dual oxidation ditches (BioDeniopho Process) • Dual secondary clarifiers • Three cell tertiary filter • Ultraviolet disinfection • Cascade aeration • Aerobic digester • Ultrasonic flow meter The facility is located at the Tar River Water Reclamation Facility, NC Hwy 56 East, southeast of Louisburg, Franklin County 2. Discharge treated wastewater from said treatment works at the location specified on the attached map through outfall 001 into the Tar River that is classified WS-V NSW waters in the Tar - Pamlico River Basin. Page 2 of 12 NPDES Permit NC0020231 PART I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Limits Monitoring MeasuXement Frequency Requirements. -S` >r-..e TTTyp . ample' Sample Location1 Monthly , Average Weekly.: Average - Daily._ Maximum Flow 1.37 MGD Continuous Recording I or E Total Monthly Flow (MG) Monitor & Report Monthly Recorded or Calculated I or E CBOD, 5-day, 20°C2 (April 1- October 31) 8.0 mg/L 12.0 mg/L 3/Week Composite .I, E CBOD, 5-day, 20°C2 (Nov. 1-March31) 16.0 mg/L 24.0 mg/L 3/Week Composite I, E Total Suspended Solids2 30.0 mg/L 45.0 mg/L 3/Week Composite I, E NH3-N (April 1- October 31) 3.0 mg/L 9.0 mg/I 3/Week Composite E NH3-N (Nov.1 - March 31) 6.0 mg/L 18.0 mg/1 3/Week Composite E Dissolved Oxygen Daily Average not less than 5.0 mg/L 3/Week Grab E Fecal Coliform 200/100 ml 400/100 ml 3/Week Grab E pH 6.0 - 9.0 standard units 3/Week Grab E Temperature, °C Daily Grab E TKN (mg/L) Monitor & Report Weekly Composite E NO3-N + NO2-N (mg/L) Monitor & Report Weekly Composite • E TN (mg/L) 3 Monitor & Report Weekly Composite E TN Load4 Monitor & Report (lb/mo) (effective 1/1/2016)5 Monthly Calculated _ E Annually Calculated E TP (mg/I) Monitor & Report Weekly Composite E TP Loads Monitor 3,531 lb/yr & Report (lb/mo) (effective 1/1/2016)5 Monthly Calculated E Annually Calculated E Chronic Toxicity6 Quarterly Composite E Temperature, °C Variable Grab U, D Dissolved Oxygen (mg/1) Variable Grab U,.D Effluent Pollutant Scan Monitor and Report Footnote 8 Footnote 8 E rootnotes: 1. Sample Location: E - Effluent, I - Influent, U - Upstream 100 feet from the outfall, D - Downstream of outfall at NCSR 1001. 2. The monthly average effluent CBOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85 % removal). 3. For a given wastewater sample, TN = TKN + NO3-N + NO2-N, where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and NO3-N and NO2-N are Nitrate and Nitrite Nitrogen, respectively. TP is Total Phosphorus. 4. TN or TP Load is the mass quantity of Total Nitrogen or Total Phosphorus discharged in a given period of time. See Special Condition A.(3) Calculation of TN or TP Loads. 5. Compliance with mass limits shall be determined in accordance with Special Condition A.(4) Annual Limits for Total Nitrogen or Total Phosphorus. Page 3 of 12 NPDES Permit NC0020231 ' 6. Chronic Toxicity (Ceriodaphnia) at 13%: March, June, September, and December. See Special Condition A (2) Chronic Toxicity Permit Limit. 7. Samples collected three times per week during June 1 through September 30 and once per week October 1 through May 31. Instream monitoring requirements are waived as long as the Permittee maintains membership in the Tar -Pamlico Basin Association. If Permittee ceases membership, then all instream monitoring requirements specified in this permit are immediately reinstated. 8. See Special Condition A. (6) Pollutant Analysis. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (2) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) [15A NCAC 02B .0200 et seq.] • The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 13%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of March, June, September, and December. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, North Carolina 27699-1623 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/ physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the Page 4 of 12 NPDES Permit NC0020231 (b.) report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3) CALCULATION OF TOTAL NITROGEN AND TOTAL PHOSPHORUS LOADS [G.S. 143- 215.1 (b)] (a.) The Permittee shall calculate monthly and annual TN Loads as follows: (i.) (b.) Monthly TN (or TP) Load (lb/mo) = TN (or TP) x TMF x 8.34 where: TN or TP = the average Total Nitrogen or Total Phosphorus concentration (mg/L) of the composite samples collected during the month TMF = the Total Monthly Flow of wastewater discharged during the month (MG/mo) 8.34 = conversion factor, from (mg/L x MG) to pounds (ii.) Annual TN (or TP) Load (lb/yr) = Sum of the 12 Monthly TN (or TP) Loads for the calendar year The Permittee shall report monthly Total Nitrogen and Total Phosphorus results (mg/L and lb/mo) in the appropriate discharge monitoring report for each month and shall report each calendar year's results (lb/yr) with the December report for that year. A. (4) ANNUAL LIMITS FOR TOTAL NITROGEN OR TOTAL PHOSPHORUS [G.S. 143- 215.1(b)1 (a.) Total Nitrogen (TN) and Total Phosphorus (TP) allocations and load limits for NPDES dischargers in the Tar -Pamlico River basin are annual limits and apply on a calendar year basis. For any given calendar year, the Permittee shall be in compliance with the annual TN (or TP) Load limit in this Permit if: (i.) the Permittee's annual TN (or TP) Load is less than or equal to the effective limit, or (ii.) the Permittee is a Co-Permittee Member of a compliance association. Page 5 of 12 NPDES Permit NC0020231 (c.) If the Permittee is not a co-permittee member of a compliance association and the Permittee's cumulative annual TN (or TP) discharge exceeds the effective TN (or TP) Load limit in this permit at any point during the calendar year, the Permittee is in violation of its TN (or TP) Load limit for the remainder of the calendar year, and each day of continuing violation shall constitute a separate violation. Compliance with annual limits shall be determined separately for each calendar year, and an exceedance in one year does not carry forward to subsequent years. (d.) The TN (or TP) Load limit in this Permit (if any) may be modified as the result of allowable changes in the Permittee's allocations. (I.) Allowable changes include those resulting from purchase of TN (or TP) allocation from an authorized mitigation banker, the Ecosystem Enhancement Program, or other source allowed under applicable regulations; purchase, sale, trade, or lease of allocation between the Permittee and other dischargers; and other transactions approved by the Division and consistent with the Tar -Pamlico River Basin Association Agreement, as revised. The Permittee may request a modification of the TN (or TP) Load limit in this Permit to reflect allowable changes in its allocation(s). Upon receipt of timely and proper application, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (iii.) Changes in TN (or TP) limits become effective on January 1 of the year following permit modification. The Division must receive application no later than August 31 for changes proposed for the following calendar year. (iv.) Application shall be sent to: NCDWR / Wastewater Permits Branch Attn: Tar -Pamlico River Basin Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 (e.) If the Permittee is a member and co-permittee of an approved compliance association on January 1 of a given year, its TN and TP discharges during that year are governed by that association's group NPDES permit and the limits therein. (i.) (f.) The Permittee shall be considered a Co-Permittee Member for any given calendar year in which it is identified as such in Appendix A of the association's group NPDES permit. Association roster(s) and members' TN and TP allocations will be updated annually and in accordance with state and federal program requirements. (iii.) If the Permittee intends to join or leave a compliance association, the Division must be notified of the proposed action in accordance with the procedures defined in the association's NPDES permit. (A) Upon receipt of timely and proper notification, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) Membership changes in a compliance association become effective on January 1 of the year following modification of the association's permit. The TN and TP monitoring and reporting requirements in this Permit remain in effect throughout the term of the Permit and are not affected by the Permittee's membership in a compliance association. Page 6 of 12 NPDES Permit NC0020231 (b.) A. (5) NUTRIENT ALLOCATIONS [G.S. 143-215.1(b)] (a.) Total Nitrogen (TN) and Total Phosphorus (TP) allocations represent the maximum TN and TP loads that a discharger or group of dischargers is potentially allowed under the Tar -Pamlico nutrient management strategy. Allocations are not enforceable limits but are the basis for TN and TP limits established in individual or group NPDES permits. The allocations originally assigned to the Tar -Pamlico Basin Association members total 889,274 lb/yr (404,274 kg/yr) TN and 160,372 lb/yr (73,060 kg/yr) TP. These group allocations have been divided among the members in proportion to the maximum permitted flow in each member's permit; that is, Individual Allocation (TP or TN) — Individual Permitted Flow (MGD) Total Permitted Flow, TPBA (MGD) x Group Allocation, TPBA (TN or TP) For the purposes of this distribution, individual permitted flows for the Association members are those in effect as of July 2014 and result in a Total Permitted Flow of 62.495 MGD. (c.) The following table lists, for information purposes only, the TN and TP allocations assigned to, acquired by, or transferred to the Permittee in accordance with the Tar -Pamlico River Basin Phase IV Agreement. Applicable TN or TP limits are established in the Effluent Limitations conditions of this permit or in the NPDES permit of a compliance association of which the Permittee is a Co- Permittee Member. ALLOCATION TYPE . SOURCE DATE ALLOCATION AMOUNT (+) • STATUS .`Ib/yr) (kglyr) Total Nitrogen Tar -Pamlico River Basin Phase IV Agreement 7/9/2015 19,538 8,862 Active Total Phosphorus Tar -Pamlico River Basin Phase IV Agreement 7/9/2015 3,531 1,601 Active 1. Any addition, deletion, or modification of the listed allocation(s) (other than to correct typographical errors) or any change from Reserve to Active status of any of the listed allocations shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. Page 7 of 12 NPDES Permit NC0020231 A. (6) EFFLUENT POLLUTANT SCAN [G.S.143-215.1(b)] The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2016 and 2017. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (EPA Method 1631E) Nickel Selenium Silver Thallium Zinc Cyanide Total phenolic compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1,1-dichloroethane 1,2-dichloroethane Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1,1,1-trichloroethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a,h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno (1,2,3-cd) pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylaxnine Phenanthrene Pyrene 1,2,4-trichlorobenzene Page 8 of 12 NPDES Permit NC0020231 Reporting. Test results shall be reported on DWQ Form A MR-PPA1 (or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DENR/ DWR/ Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.210)(5). The US EPA requires four (4) toxicity tests for a test organism other than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application: These tests shall be performed for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, North Carolina 27699-1623 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E (Toxicity Testing Data) of EPA Municipal Application Form 2A, when submitting the permit renewal application to the NPDES Permitting Unit. A. (7) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation in late 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting [Supersedes Section D. (2.) and Section E. (5.) (a)1 Beginning no later than 270 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation Page 9 of 12 NPDES Permit NC0020231 (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than.10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1,1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http:/ /portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http: / / portal.ncdenr.org/web/ wq/ admin/bog/ ipu/ edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: Page 10 of 12 NPDES Permit NC0020231 "I certijii, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention [Supplements Section D. (6.)1 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. A. (8) MERCURY MINIMIZATION PLAN The permittee shall develop and implement a mercury minimization plan during this permit term. The MMP shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on -site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http://portal.ncdenr.org/web/wq/swp/ps/npdes, under Model Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. Performance of the Mercury Minimization Plan will meet the requirements of the TMDL (Total Maximum Daily Load) for mercury approved by USEPA on October 12, 2012, unless and until a Waste Load Allocation specific to this facility is developed and this NPDES permit is amended to require further actions to address the Waste Load Allocation. Page 11 of 12 1NrIJnD 1-erIlut INLUULUL31 Latitude: 36°05'12" Longitude: 78°17'32" Quad #: C25SE Receiving Stream: Tar River Outfall 001 Town of Louisburg - Tar River Water Reclamation Facility Franklin County Sub -Basin: 03-03-01 8-Digit HUC: 03020101 Permitted Flow: 1.37 MGD Stream Class: WS-V NSW N Facility Location (not to scale) raddiggt NPDES Permit No. NC0020231 Page 12 of 12 AFFIDAVIT OF PUBLICATION PN sfzft'5 STATE OF NORTH CAROLINA COUNTY OF WAKE Ad Number 0001900534 Advertiser Name: DEPARTMENT OF WATER RESOURCES Address: attn Wren Thedford 1617 MAIL SERVICE CENTER PROTECTION SECTION/ POINT RALEIGH, NC 276991617 Before the undersigned, a Notary Public of Wake County North Carolina, duly commissioned and authorized to administer oaths, affirmations, etc., personally appeared R. C. Brooks, who being duly sworn or affirmed, according to law, doth depose and say that he or she is Accounts Receivable Specialist of The News & Observer Publishing Company a corporation organized and doing business under the Laws of the State of North Carolina, and publishing a newspaper known as The News & Observer, in the City of Raleigh, Wake County and State aforesaid, the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina, and that as such he or she makes this affidavit; and is familiar with the books, files and business of said corporation and by reference to the files of said publication the attached advertisement for DEPARTMENT OF WATER RESOURCES was inserted in the aforesaid newspaper on dates as follows: 08/13/2015 R. C. Brooks, Accounts Receivable Specialist Wake County, North Carolina PublicNotice,_ eitenDEUnaceolinaEvaranPS 71a SeNriceCter •i Wastewater Permit The North Caroling Environnnental iMscneasemD .Eomiso}rcerte ppeermlt to the person(s)• listed -beloopW. Written raper twills b�cepted tun�}il, pro- posed after the publish ofthis•totlge.. The �irecto of the NC{F3�vlst Water Rosduirces• -r(DWR) - rr�t ty hof a nftblfe hearftg should there, be a.sfgniflciant• de- $r8e'af�ptlblIc.1nitterest.► .lease all ciom me�tts,,,anVor f_ a la ; : uos s, .tag pDWR gat''th& above dress ifterestdd' IsbuY S xt, 'Raleigh,NNNC o� revi tt fl= l formatlon,.on file. Additional info tion on IIPDES permits aqn�d .this notice., may be fau 'o our w lte- nttpp•//ppoorrt�ainchdenr.o ebFwgfsw es/carendar,on bV calling (919)..807- The Town of Louisburg ,has:a lied -for fwalWwliND a�imCoutyT permitted: facility discharges treated w _ r id the. Tar River. in the. Tar- Pat-Mico Riker Basin. This dMscharS.e& mat+ caredMute allocations in this por- tion of theTar River. Sworn to and subscribed before me This 13th day of August, 2015 My Commission Expir Notary Signature AT& bENR North Carolina Department of Environment and Natural Resources Division of Water Resources Pat McCrory Govemor MEMORANDUM To: From: August 12, 2015 Allen Hardy NC DENR / DWR / Regional Engineer Raleigh Regional Office Teresa Rodriguez 919-807-6387 NPDES Unit Subject: Review of Draft NPDES Permit NC0020231 Louisburg WWTP Franklin County Donald R. van der Vaart Secretary Please indicate below your agency's position or viewpoint on the draft permit and return this form by September 12, 2015. If you have any questions on the draft permit, please feel free to contact me at the telephone number shown above. RESPONSE: (Check one) Signed Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: Opposes the issuance of the above permit, based on reasons stated below, or attached: W MLA, Date: 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 Phone: 919-707.86001 Internet: www.ncdenr.gov An Equal opportunity l Affirmative Action Employer —Made In part by recycled paper ievneo T fo 2O1S DENR/DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0020231 Facility Information Applicant/Facility Name: Town of Louisburg/Tar River Water Reclamation Facility Applicant Address: 110 West Nash Street, Louisburg, NC 27549 Facility Address: NC Hwy 56 East, Louisburg, NC 27549 Permitted Flow 1.37 MGD Type of Waste: Domestic Facility/Permit Status: Class IV/Renewal County: Franklin Miscellaneous Receiving Stream: Tar River 303(d) Listed?: No Stream Classification: WS-V NSW Subbasin: 03-03-01 Drainage Area (mi2): 437 USGS Topo Quad: C25SE Summer 7Q10 (cfs) 14 Regional Office: Raleigh Winter 7Q10 (cfs): 30.5 Permit Writer: Teresa Rodriguez Average Flow (cfs): 460 Date: 8/7/2015 IWC (%): 13 Summary: The Town of Louisburg operates the Tar River Water Reclamation Facility (WRF) with a current permitted flow of 1.37 MGD. The permit was issued on February 17, 2010 and expired on September 30, 2014. Louisburg submitted an application for renewal on April 1, 2014. Louisburg does not have pretreatment program. The Louisburg WRF consist of influent pumps, bar screen, grit removal, Dual oxidation ditches (BioDeniopho Process), return and waste sludge pumps, two clarifiers, two tertiary filters, UV disinfection system, cascade aeration, sludge digester and sludge holding tank. Receiving Stream: This facility discharges to the Tar River in the Tar -Pamlico River Basin, classified WS-W, NSW waters, HUC 03020101. This section of the Tar River is not listed as impaired in the NC 2014 303(d) list. DMR Data Review: Compliance There were no violations of permit limits or conditions during this permit cycle. DMR data were reviewed for the period of May 2010 to May 2015. Data are summarized in Table 1. Fact Sheet NC002023 1 Table 1. Data Summa Parameter . Units Average Max Min Flow MGD 0.601 2.188 0.115 BOD summer mg/1 2.1 8.3 < 2 BOD winter mg/1 2.1 7.9 < 2 NH3N summer mg/1 0.19 3.48 0.02 NH3N winter mg/1 0.25 4.1 0.03 TSS mg/1 5.7 18.8 < 5 SU 7.0 7.8 6.3 _pH Temperature °C 19 30 8 DO mg/1 8.4 11.4 5.2 Conductivity umhos/cm 390 567 175 TN mg/1 2.45 8.76 0.84 TP mg/1 0.24 7.31 0.03 Fecal Coliform #/100 ml 17.4 400 < 1 Mercury Evaluation A mercury evaluation was conducted in accordance with the Permitting Guidance developed for the implementation of the statewide Mercury TMDL to determine the need for a limit and/or Mercury Minimization Plan (MMP). Based on dilution the water quality based effluent limitation (WQBEL) for mercury is 91 ng/1. The technology based effluent limit (TBEL) is 47 ng/1. Only three samples were collected during the past five years for the Priority Pollutant Analysis (PPA). None of the samples exceeded the WQBEL or the TBEL. The facility had detections above 1 ng/1 over the past five years, therefore a Mercury Minimization Plan will be required in the permit. A condition will be added to the permit describing the requirements for the MMP. No limit will be required; mercury data will be collected as per PPA requirement in the permit. gim e Ii 4��t % jC Reasonable Potential Analysis 1 The existing permit does not require metal monitoring therefore there is no data to perform reasonable potential analysis. Instream Monitoring: The permit requires instream monitoring at one upstream location and two downstream locations. The permittee is a member of the Tar -Pamlico River Basin Association therefore instream monitoring is waived. The Tar -Pamlico Association monitors two stations in this section of the Tar River, one upstream and one downstream. The upstream station is located on the Tar River at US401. The data for the upstream station shows one sample for DO and one sample for pH lower than the water quality standards. The downstream station is located in the Tar River at Ferrels Bridge Road near Bunn. This station is below Cedar Creek and the discharge from Franklin County. Data for the downstream station shows 8 out of 116 DO samples less than 5 mg/1 (average 7.5 mg/1, minimum value 4 mg/1), 5 samples out of 116 pH less than 6 S.U. (average 6.9 S.U., minimum value 5.2 S.U.) and 3 out of 81 turbidity samples higher than 25 NTU (average 20 NTU, maximum 100 NTU). These values represent less than 10% samples below the standards. Priority Pollutant Analysis: The application includes the results of three priority pollutant analyses. No priority pollutants were detected. /� I J} < Wjej"? l /Mi Page 2 of 5 Fact Sheet NC0020231 Aquatic Toxicity Testing: Permit requires chronic toxicity, ceriodapbnia dubia, 13%. The facility consistently passed all the toxicity tests. Doi all z"ify, /rid af»o ?zo xo Nutrient Controls: History of Nutrient Management Strategy for Point Sources On September 12, 1989, the Environmental Managements Commission classified the Tar -Pamlico River Basin as Nutrient Sensitive Waters (NSW). On February 13, 1992, the Commission approved a revised NSW Implementation Strategy that established the framework for a nutrient reduction trading program between point and nonpoint sources of pollution. The Strategy also established certain conditions to be met by an association of dischargers known as the Tar -Pamlico Basin Association (the Association). Those conditions are defined in the Tar -Pamlico Nutrient Sensitive Waters Implementation Strategy (the "Agreement"). Information on the evolution of the program and past and present versions of the Agreement are available at http:/ /portal.ncdenr.org/web /wq/ps /nps /tarpampointsource. Addition of Nutrient Limits In 2009, the U.S. EPA Region 4 offices raised concerns that, although the Agreement set collective nutrient caps for the members of the Tar -Pamlico Basin Association, the members' NPDES permits lacked nutrient limits and, as a result, EPA had no means to enforce nutrient controls should it become necessary. As part of the 2009 permit renewals, the Division added the group caps for nitrogen and phosphorus, along with related special conditions, to the permits of the fifteen TPBA member facilities. The Division could not add individual N and P limits at that time, because no basis existed at the time for dividing the available wasteload allocations among the members. Instead, the Division agreed to work with the Association to determine an appropriate distribution and to then add individual N and P limits to the permits as part of the 2014 renewals. With the consent of the Association, the group caps are distributed among the members in proportion to their 2014 maximum permitted flows, as follows: Table 2. TPBA Members and Nutrient Allocations/ Limits Permit Owner Facility TN Load (lb/yt) TP Load (lb/yr) NC0030317 City of Rocky Mount Tar River Regional WWTP 299,491 54,124 NC0023931 Greenville Utilities Commission GUC WWTP 249,576 45,103 NC0020605 Town of Tarboro Tarboro WWTP 71,307 12,887 NC0025054 City of Oxford Oxford WWTP 49,915 9,021 NC0020648 City of Washington Washington WWTP 52,054 9,407 NC0069311 Franklin County Franklin County WWTP 42,784 7,732 NC0020834 Town of Warrenton Warrenton WWTP 28,523 5,155 NC0026042 Town of Robersonville Robersonville WWTP 25,671 4,639 NC0020231 Town of Louisburg Louisburg WRF 19,538 3,531 NC0026492 Town of Belhaven Belhaven WWTP 14,261 2,577 NC0025402 Town of Enfield Enfield WWTP 14,261 2,577 NC0023337 Town of Scotland Neck Scotland Neck WWTP 9,626 1,740 NC0020061 Town of Spring Hope Spring Hope WWTP 5,705 1,031 NC0042269 Town of Bunn Bunn WWTP 4,278 773 NC0020435 Town of Pinetops Pinetops WWTP 4,278 773 Page3of5 Fact Sheet NC0020231 Given the size and characteristics of the river basin, transport losses were judged to be somewhat uniform across the basin and were not considered in these calculations. Thus, nutrient limits equal the nutrient allocations for each facility, unlike in other nutrient management strategies in the state. The draft permit includes new conditions designed to meet the Division's 2009 commitment. The group caps and related conditions have been deleted and replaced with individual N and P limits and a new set of related special conditions. The nutrient limits are annual mass limits and become effective January 1, 2016. Each members' limits are equivalent to approximately 4.7 mg/L TN and 0.85 mg/L TP for the member's full permitted flow. The special conditions document the N and P allocations assigned to the facility and provide for consistent calculation of nutrient loads by all members. They also establish how compliance with the N and P limits will be determined if the Association members apply for and obtain a group NPDES permit to control their nutrient discharges collectively. The members have indicated they plan to apply for such a permit, and the Division initiated discussions with the members on that approach in 2012. LIMITS AND MONITORING REQUIREMENTS: Current conditions, as well as the basis for the limits are summarized in Table 3. Table 3. Current Conditions and Proposed Changes Parameters Affected. Pert Condition Channge from Previous. Permit ..: Basis for Condition/Cha � e• Flow . _ �_.. MA 1.37 MGD No changes . _= . T15A 2B .0505 CBOD5 Summer: MA 8 mg/1 WA 12 mg/1 Winter: MA 16 mg/1 WA 24 mg/1 No changes Based on protection of DO standard NH3-N Summer: MA 3 mg/1 WA 9 mg/1 Winter: MA 6 mg/1 WA 18 mg/1 No changes Based protection of DO standard TSS WA 45 mg/1 MA 30 mg/1 No changes Secondary treatment standards/40 CFR 133 / T15A 2B .0406 Fecal coliform WA 400 /100m1 MA 200 %100m1 No changes State WQ standards, T15A 2B .0200 DO > 5 mg/1 No changes State WQ standards, T15A 2B .0200 pH 6 — 9 SU No changes State WQ standards, T15A 2B .0200 Total Nitrogen Total Phosphorus 19,538 lb/yr 3,531 lb/yr New limits 2015 permitting strategy (See Nutrient Controls section above) Conductivity Monitor 3/week Eliminate monitoring The town doesn't have any industrial dischargers, not required to sample for conductivity. Priority Pollutant Analysis Annual Three times during permit cycle 40 CFR 122 1. MGD — Million gallons per day MA - Monthly Average WA — Weekly Average DM — Daily Max Page 4 of 5 Fact Sheet NC0020231 ADDITIONAL CHANGES TO PERMIT: 1. A special condition vas added with requirements for a Mercury Minimization Plan. 2. The permit includes a special condition with new requirements for electronic reporting of DMRs. Proposed Schedule for Permit Issuance: Draft Permit to Public Notice: August 12, 2015 Permit Scheduled to Issue: October 15, 2015 State Contact: If you have any questions on any of the above information or on the attached permit, please contact Teresa Rodriguez at (919) 807-6387. Name: Date: `//0//,j Page 5 of 5 Rodriguez, Teresa From: Mike Acquesta <macquesta@mesco.com> Sent: Friday, August 07, 2015 12:05 PM To: Rodriguez, Teresa Subject: Re: Louisburg NPDES permit You are correct. We decided not to pursue the capacity increase to 1.5 mgd. We agreed to leave the plant capacity at its current flow rate. Mike Acquesta On Friday, August 7, 2015, Rodriguez, Teresa <Teresa.Rodriguez(a7ncdenr.gov> wrote: Mike, I have the draft permit almost ready to go out to public notice but I wanted to verify one issue before sending it out. The permit application included a request to increase the flow to 1.5 MGD. If I remember correctly we discussed this in a meeting we had late last year and the final decision was not to pursue it for now since it will require an Engineering Alternative Analysis and an Authorization to Operate. Please verify that this is correct. Thanks, Teresa Teresa. Rodri,�uer� NPDES Co-m*4 . Per tr tti.410- U vu.t NCDENR/Dwids4.o v o f Water ReSouu-ceik T. 919-807-6387 F. 919-807-6489 E-naadl.correspondenceito- arid-fronvthisaddress may be/ subject to -the. NortIvCa.roiina.PulrliaRecorc1 Law c & may ls, di4closed,to- thivdiparties: Michael S. Acquesta Sent from Gmail Mobile i UTSBURG ■����-MEM---INMMI=I Ma- I----WMMIBMMN----_■ April 1, 2014 Mr. Tom Belnick, Supervisor NC Department of Environment and Natural Resources NPDES Permit Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Re: NPDES Permit Renewal Application Town of Louisburg Water Reclamation Facility NPDES Permit No. NC0020231 Dear Mr. Belnick: RECEI\/EDIDENR/DWR APR - 3 2014 Water Resources Permitting Section Please find herewith one (1) complete copy of the Louisburg Water Reclamation Facility NPDES Permit Renewal Application. If any additional information is needed during your review, please let me know right away and the Town will provide it. Please note that the Town of Louisburg employed the services of our Consulting Engineer, Dr. Michael S. Acquesta, PE, for the preparation of the Permit Renewal Application. Doctor Acquesta was one of the original design engineers for the plant in the early 1990's. He understands all of the details about the original plant design and is very qualified to prepare the NPDES Permit Renewal Application. He is available to provide additional information to you during your review. Please accept this as formal authorization for you to contact him directly for additional information, as well. He can be contacted at (919)971-5859 Mobile, (828)262-1767 Office, or macquesta(a),mesco.com. Also, please note that the Louisburg Water Reclamation Facility was originally designed at a capacity of 1.50 MGD. The funding agency of the design and construction (NCDENR Construction Grants and Loans at that time) would only allow the plant to be permitted at 1.37 MGD. However, the funding agency did allow the plant to be built at the capacity of 1.50 MGD. The original plant design notes from the Town's Engineer are included with the NPDES Permit Renewal Application. Please accept this as the Town of Louisburg's formal request that the renewed NPDES Permit be issued at the 1.50 MGD capacity. If you need additional documentation, please contact the Town or our Engineer noted above. Thank you for your service to the Town of Louisburg. Sincerely, Karl T. Pernell, Mayor Town of Louisburg, 110 W. Nash St., Louisburg, N.C. 27549 • (919) 496-3406 • FAX (919) 496-6319 Town of Louisburg Water Reclamation Faciltiy Biosolids Management Plan NPDES No. — NC0020231 Biosolids generated by the Town of Louisburg's Water Reclamation Facility can be disposed of by way of three different methods. During a typical week waste activated biosolids are removed and gravity thickened to approximately 3% from the plant on two separate occasions. Once thickened, biosolids are moved to one of two 650,000 gallon aerobic digesters for storage, processing and analysis. Approximately 2,000,000 gallons of thickened processed biosolids are transported and disposed of annually. The disposal methods are as follows: Method One (Primary Method): Biosolids are land applied on approximately 60 acres in Franklin County. The land owner is Carmen Parkhurst. This land application activity is permitted under permit no. WQ0005981 held by the Town of Louisburg which is effective until January 31, 2018. There are six fields on the property on which biosolids can be applied. The fields are used to grow fescue hay crops. The permit allows a maximum of 180 dry tons that can be applied to this application site annually. The Town contracts Granville Farms Inc. to transport and apply thickened processed biosolids to this site. Tanker trucks are used to transport the 3% thickened processed biosolids from the plant digesters to the permitted site. Terra Gators are used to surface apply biosolids based on calculated loading rates. All equipment used is furnished by Granville Farms Inc. Method Two (Primary / Secondary Method): Biosolids are land applied on Granville Farms Inc. land under permit no. WQ0000838. The Town utilizes Granville Farms Inc. land in conjunction with the Towns permitted land on most every hauling event. Granville Farms Inc. is contracted to transport and apply thickened processed biosolids from the Town regardless of which of the above mentioned permitted sites are utilized. Tanker trucks are used to transport the 3% thickened processed biosolids from the plant digesters to the permitted site and or sites. Terra Gators are used to surface apply biosolids based on calculated loading rates. All equipment used is furnished by Granville Farms Inc. Method Three (Emergency Method): This method of biosolids disposal is utilized only in times when wet weather conditions prevent land application. Biosolids are dewatered and composted by McGill Environmental Systems. McGill owns and operates a composting facility that reportedly produces a Class A compost product. McGill furnishes and operates or allows Town Wastewater Operators to operate large roll off dewatering containers used to dewater biosolid to approximately 14% caked solids. Once dewatered, McGill transports the dewatering containers with the 14% caked solids to their composting process site to be processed into a Class A compost. At this point the compost is the property of McGill Environmental Systems and is disposed of using company methods. Revised: March 19, 2014 INFLOW AND INFILTRATION ANALYSIS TOWN OF LOUISBURG, NORTH CAROLINA NPDES PERMIT NO. 0020281 MARCH 2014 2013 MONTH WATER SOLD (GPD) ESTIMATED WATER TO SEWER (85% Of Water Sold) (GPD) WASTEWATER TREATED (GPD) ESTIMATED INFLOW AND INFILTRATION (GPD) PERCENT I/1 (%) JAN 280,929 238,790 620,000 381,210 61.49% FEB 356,586 303,098 656,071 352,974 53.80% MAR 302,184 256,856 623,871 367,015 58.83% APR 313,093 266,129 624,000 357,871 57.35% MAY 313,823 266,749 60%032 342,283 56.20% JUNE 366,373 311,417 753,000 441,583 58.64% JULY 287,897 244,712 690,000 445,288 64.53% AUG 337,752 287,089 610,000 322,911 52.94% SEPT 378,647 321,850 630,000 308,150 48.91% OCT 330,484 280,911 573,419 292,508 51.01% NOV 365,053 310,295 581,000 270,705 46.59% DEC 332,706 282,800 610,000 327,200 53.64% Averages 330,461 280,891 631,700 350,808 55.53% BY-PASS ANOXIC/MIXING BASIN PLANT INFLUENT ADF O. 606 MGD a• - DRAINAGE FROM w 1- J w 0.606 MGD X 3 MAIN PUMP STATION SLUGDE HOLDING TANK FOR LAND APPLICATION EXIST. SAND DRYING BED EXIST. SAND DRYING BED EXIST. SAND DRYING BED PLANT Liam EFFLUENT z 0.606 MGD � f'I GRIT BAR SCREENS. GRIT & GREASE REMOVAL 310 kW STAND-BY GENERATOR WITH 1600 AMP ATS SLUDGE L__J r 0.814 MGD 0.208 MGD THICKENER BACKWASHATER 60 GPM T Tf T f. CASCADE AERATION I ALUM STORAGE & FEED PUMP iI i HOlI 0.303 MGD 0.814 MGD CAUSTIC SODA & FEED PUMP FLOW SCHEMATIC AND WATER BALANCE LOUISBURG V WTP NTS UV UV UV 0.606 MGD ULTRAVIOLET DISINFECTION 0.606 MGD METERING FLUME a 0 z v .11 Tam ROTOR (TYP.) 65' DIA. SECONDARY CLARIFIERS & RETURN SLUDGE PUMP STATION 0.303 MGD TERTIARY FILTERS EARTH TECH AECOM 701 CORPORATE CENTER DRIVE, SUITE 475, RALEIGH, NC 27607 919-854-6200 919-854-6259 (fax) NPDES PERMIT RENEWAL LOUISBURG, NC PROJECT NO. 110881 Arc. ainoru nnnn TREATMENT NARRATIVE WATER RECLAMATION FACILITY TOWN OF LOUISBURG NPDES No. 0020231 The Town of Louisburg's 1.500 MGD wastewater treatment plant biologically removes total nitrogen and phosphorous by way of the Bio-Denipho process. The treatment process includes pretreatment, biological secondary treatment, tertiary filtration, disinfection, cascade aeration, aerobic sludge digestion and sludge holding. Provided below is a brief description of the treatment facilities. 1. Influent Pumps: The three (3) non -clog influent pumps exist at the main lift station and are - equipped with variable frequency drives. The pumps were sized to meet the maximum flow rate with one (1) unit out of service and designed to provide a continuous flow to the treatment processes. Two (2) pumps have a flow range of 1,000 to 2,000 gpm at a maximum head of 85 feet and have 50-horsepower motors. The third pump has a flow range of 500 to 1,000 gpm at a maximum head of 60 feet and has a 25-horsepower motor. The influent pumps pump to the bar screen units. 2. Bar Screen: The bar screen facilities consist of two channels —one channel filled with a manually cleaned bar screen and the second channel filled with a mechani- cally cleaned bar screen. Each screen has an average flow capacity of 1.50 MGD and a peak flow capacity of 3.0 MGD. The mechanical bar screen has a bar spacing of 3/8". The mechanical screen automatically discharges the screenings onto a screw conveyor, which then discharges into a dump- ster. The hand raked screenings, when needed, are deposited into a drain basin and then shoveled into the dumpster. The screenings are disposed of at the Franklin County Landfill. 3. Aerated Grit and Grease Removal: An aerated grit and grease removal basin is located downstream of the bar screen. The raw sewage contains grease that needs to be removed in order for proper operation of the ultraviolet disinfection system and to meet the speculative effluent limit of 30 mg/1. Grit washing was provided to remove organics, and the washed grit will be discharged into a dumpster or suitable container by way of a conveyor. A traveling skimmer is used to remove the grease and dump it into a covered hopper. A bypass pipe around the unit was installed. The basin was designed for an average flow of 1.5 MGD and a peak flow of 3.0 MGD. Page 1 of 5 4. Bio-Denipho Process: From the primary treatment processes, the wastewater flows to an anaerobic tank, which is divided into three (3) chambers in series. For mixing the returned sludge with the incoming sewage and in order to avoid settling of sludge, each chamber is furnished with a mixer. In the anaerobic tank, the phosphorous accumulating bacteria are prepared for phosphorous accumulation under aerobic conditions in the oxidation ditches. After the anaerobic tank, the wastewater flows to the distribution chamber and further to the oxidation ditches in an alternating mode of operation. The ditches operate in accordance with the principles of the Bio-Denipho process with a very high degree of nitrogen, phosphorous, and BOD removal. The process consists of two (2) ditches built together as one (1) unit, so that the water is allowed to flow freely between them. Mixers ensure that the wastewater is fiilly mixed, even when the rotors are stopped. From the oxidation ditches, the water is led to the clarifier(s). Return activated sludge (RAS) is pumped from the center of the clarifier(s) back to the distribution chamber. The waste activated sludge (WAS) is pumped to proposed aerobic sludge digester for further treatment. The original basin mixers were replaced in 2009. The old mixers had ma- jor seal problems. The new mixers have three (3) blades, each 29.5" in diameter and constructed of polyurethane. The submersible motors are 15.4 Hp each. The new mixers have proven to more completely mix the contents of the oxidation ditches with less horsepower. 5. Return and Waste Sludge Pumps: A return sludge pump station is used to recycle the sludge to the anaerobic basin at the head of the oxidation ditches. Two (2) pumps were installed in one common pump station. One pump is rated at 300 to 800 gpm and has a 15 hp motor. The second pump is rated at 1,200 to 1,600 gpm and has a 50 hp motor. A 7.5-hp pump rated at 300 gpm is used to waste sludge to the aerobic digester. Page 2 of 5 6. Clarifiers: The floc formed in the denitrification process is settled out in two (2) 65' diameter clarifiers. Each clarifier has a 14' side water depth. Covers were added in 2009 over the effluent channel of each clarifier. The covers consist of aluminum plates hinged to the clarifier walls to allow raising of each cover for inspection purposes. The covers have helpd sig- nificantly in keeping the build-up of algae under control in the effluent channels 7. Chemical Storage and Feeding Equipment: For a backup phosphorous removal system, the effluent would be treated with alum just prior to the deep bed tertiary filters. Dual chemical feed pumps are provided to feed liquid alum when necessary. The chemical pumps and alum storage drums arc housed in the caustic feed pump building. This equipment would be used in case of a plant upset and to date has been used. For pH control, caustic soda could be used. A 2,000-gallon tank with concrete containment exists for storage of the chemical. A 10' x 12' prefabricated building houses the feed pumps. S. Tertiary Filters: Deep bed tertiary filters are used to remove BCD containing suspended solids and to remove phosphorous and total nitrogen when necessary. If and when alum is added to the sewage containing phosphate, a metal phosphate would be formed. This metal phosphate would have poor settling characteristics, but can be readily removed by filtration. The filters have a total filter area of 300 SF and have a filtration rate of 3.47 gpm/SF. The filters are of the continuous cleaning/backwashing type requiring only an air compressor and consist of three (3) separate cells. Each cell is separated by a concrete wall that allows for one (1) cell to be out of service and drained for maintenance or repair while the other two (2) cells remain in service. With one (1) cell out of service, the filtration rate would be 5.21 gpm/SF. 9. Disinfection: The effluent leaving the plant is disinfected by way of a ultraviolet (UV) system. The UV system consists of UV lamps being placed in a concrete channel through which the plant effluent passes. The system is flow paced Page 3 of 5 to achieve energy efficiency and longer lamp life. A UV transmission of 65 percent was used for sizing the system. Grease in the wastewater will be the major cause of frequent cleaning of the UV lamps; however, most of the grease is removed upstream by the aerated grit and grease basin and the tertiary filters. 10. Post Aeration: The plant effluent must have a minimum dissolved oxygen concentration of 5 mg/1 when it enters into the Tar River. Cascade aeration is used and has no moving parts or operating cost. The cascade aerator is 5'-0" wide, has seven steps with a total elevation drop of 7'-9". Each step has a trcad width of 18" and a riser height of 12" An 18-inch ductile iron effluent pipe is provided at the bottom of the aerator. 11. Metering and Sampling: The influent is sampled by using a refrigerated composite sampler located at the head of the bar screens. Construction is under way to replace the existing sampler with a new refrigerated composite sampler. The new sampler should be installed by September 2009. The effluent from the wastewater plant is metered using a Parshall flume having a throat width of 9 inches. With this throat, the flume will be able to meter a flow as low as 40 gpm and as high as 5.75 MGD. The effluent is sampled by using a refrigerated composite sampler located at the head of the cascade aeration basin. Construction is under way to replace the existing sampler with a new refrigerated composite sampler. The new sampler should be installed by September 2009. 12. Sludge Digester: An aerobic sludge digester with a capacity of 650,000 gallons is used to treat the wasted sludge from the treatment process. One 25 Hp mixer in conjunction with two aspirators and the digester recycle pumps are used to aerobically digest the sludge. 13. Sludge Holding Tank: The stabilized sludge that is produced in the digester is disposed of by land application. The sludge holding tank is a mirror of the digester such that it can also be used tp digester the sludge. The holding tank has a ca- pacity of 650,000 gallons. One floating mixer in conjunction with two aspirators are used to re -aerate the sludge and keep it mixed. The holding Page 4 of 5 toit Tank may be used as the digester when additional digestion time is needed or when maintenance is being performed on the first digester. 14. Sludge Dewatering System: Polymer is added to the sludge holding tank in order to thicken the sludge before it is hauled away. Polymer is added to a mixing tank and then feed into the holding tank. The existing mixer mixes the polymer and sludge together. The mixture is allowed to settle before it is pumped into the tanker truck. The sludge is thickened to approximately 3% before it is hauled and land applied. 15. Stand-by Generator: A 310 kilowatt stand-by generator exists along with a 1,600 Amp automatic transfer switch. The generator can run the influent pumps and other selected pieces of equipment through out the plant. 16. Septage Receiving Station: A septage receiving station was added in 2009 at the influent pump sta- tion. The station has a capacity of 400 gpm, a bar spacing of 1/4 inch, a flow meter, a keypad security access system, and an invoicing system. The screened effluent is discharged into the influent pump station wetwell. The screenings are washed, compacted and discharged into a dumpster. The screenings are disposed at the Franklin County Landfill. Page 5 of 5 PLANT INFLUENT ADF=0.606 MGD DRAINAGE FROM DRYING 0.606 MGD X 3 MAIN PUMP STATION SLUGDE HOLDING TANK FOR LAND APPLICATION - EXIST. SAND DRYING BED EXIST. SAND DRYING BED GRIT BY—PASS ANOXIC/MIXING BASIN a BAR SCREENS, I 0.814 MGD GRIT & GREASE REMOVAL 310 kW STAND—BY GENERATOR WITH 1600 AMP ATS SLUDGE nal L SLUGDE DIGESTER wl Sp 0 0.208 MGD THICKENER 4- BACKWASH WATER 60 GPM ALUM STORAGE & FEED PUMP a NolivaIXO 0.407 MGD 0.303 MGD 0.814 MGD CAUSTIC SODA & FEED PUMP PLANT Eng EFFLUENT 0.606 MGD CASCADE AERATION FLOW SCHEMATIC AND WATER BALANCE LOUISBURG VWVfP NTS UV UV UV 0.606 MGD ULTRAVIOLET DISINFECTION 0.606 MGD METERING FLUME ----,;\) a NOIldaIXO 0.407 MGD { ROTOR (TYP. ) 65' DIA. SECONDARY CLARIFIERS & RETURN SLUDGE PUMP STATION 0.303 MGD TERTIARY FILTERS EARTH TECH AECOM 701 CORPORATE CENTER DRIVE, SUITE 475, RALEIGH, NC 27607 919-854-6200 919-854-6259 (fax) NPDES PERMIT RENEWAL LOUISBURG, NC PROJECT NO. 110881 DATE: MARCH 2009 FILE NAME: 110881_FlowSchem.dgn Louisburg Water Reclamation Facility Excerpt of Louisburg USGS Quad Sheet