HomeMy WebLinkAboutNC0076775_Permit (Issuance)_20070718NPDES DOCYNENT SCANNING COVER SHEET
NPDES Permit:
NC0076775
Falls Powerhouse
Document Type:
Permit Issuance
»..nt
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Staff Report
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Document Date:
July 18, 2007
This document is printed on reuse paper - ignore any
content on the resrerse side
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
July 18, 2007
Mr. Mark J. Gross
Vice President of Operations
P.O. Box 576
Badin, North Carolina 28009
Subject: Issuance of NPDES Permit NC0076775
Falls Powerhouse
Stanly County
Dear Mr. Gross:
Division personnel have reviewed and approved your application for modification of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended).
This final permit includes the following changes from your current permit:
> A stormwater discharge outfall (008) has been added. See Effluent Limitation and Monitoring
Requirements A. (3.).
> A special condition for Best Management Practices (BMP) for stormwater discharge from the
secondary containment around the transformer has been added. See Condition A. (4.). Alcoa is
required to report all stormwater discharge events along with the annual Discharge Monitoring
Report (DMR).
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center,
Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management
Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Agyeman Adu-Poku at telephone
number (919) 733-5083, extension 508.
Sincerely,
Coleen H. Sullins
cc: Central Files
NPDES File ;
Mooresville Regional Office / Surface Water Protection
I�"o �`ttCarolina
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North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: www.ncwaterouality.ora Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-2496 1-877-623-6748
An Equal OpportunitylAifinnaUve Action Employer — 50% Recycledll0% Post Consumer Paper
Permit No. NC0076775
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Alcoa Power Generating, Inc.
is hereby authorized to discharge wastewater from a facility located at
Falls Powerhouse
at the end of NCSR 1727
souteast of Badin, NC
Stanly County
to receiving waters designated as Yadkin River in the Yadkin -Pee Dee River Basin in accordance
with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV hereof.
This permit shall become effective September 1, 2007.
This permit and authorization to discharge shall expire at midnight on January 31, 2009
Signed this day July 18, 2007.
;-.-Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit No. NC0076775
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no
longer effective. Therefore, the exclusive authority to operate and discharge from this facility
arises under the permit conditions, requirements, terms, and provisions included herein.
Alcoa Power Generating, Inc. is hereby authorized to:
1. Continue to discharge once -through cooling water from outfalls 001, 002, 003, 004, and
005 and water from a sump drain (Outfall 007) located at Falls Powerhouse, at the end of
NCSR 1727, southeast of Badin, Stanly County, and
2. Stormwater Discharge System — The facility is permitted to periodically discharge
stormwater from secondary containment for transformers through a stormwater
conveyance system, an outfall 008 located at Falls Powerhouse, at the end of NCSR 1727,
southeast of Badin, Stanly County
3. Discharge from said treatment works at the location specified on the attached map into
the Yadkin River, which is classified as class WS-IV, and B CA waters in the Yadkin -Pee
Dee River Basin.
1/
jhfr—";:s2i
Facility Information
tude: 35°23'44"
gitude: 80°04'34"
d #: FI8NE
am Class: WS-IV and B
eiving Stream: Yadkin River
nitted Flow: N/A
Sub -Basin:
03-07-08
Fac
Loci
worth
Yadkin Enc.
NC0076775
Fallc Pnwrrhn ca
A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Permit No. NC0076775
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge once -through cooling water from outfall(s)
serial number 001, 002, 003, 004, and 005. Such discharges shall be limited and monitored by the Permittee as specified below:
EFFLUENT CHARACTERISTICS
Flow (MGD�
Temperature
pH2
NOTES:
1
DISCHARGE LIMITATIONS
Monthly Average
Weekly Average
1
2
Sample Location: E — Effluent or at the point closest to discharge where
The temperature of the effluent will be regulated so that the temperature
temperature. In no case should the receiving stream temperature exceed
downstream of the heat exchanger effluent that is representative of the di
•
Daily Maximum
1
Monitoring Requirements
Effluent Measurement
Frequency
Annual
Annual
2
Annual
Sample Type ; , Sample
Location*
E
a representative sample of the discharge can feasibly be obtained.
Estimate
Grab
Grab
of the receiving stream does not increase by more than 2.8 °C above the natural water
32 °C due to the facility's operation. Temperature of the effluent may be obtained anywhere
scharge.
E
1
2 The pH of the effluent shall not be less than 6.0 standard units nor greater than 9.0 standard units, unless ambient river conditions prevent compliance with this range.
The Permittee shall obtain authorization from the Division prior to the use of any chemical additive in the discharge. The permittee shall notify the Director in
writing at least ninety (90) days prior to instituting the use of any additional additive in the discharge, which may be toxic to aquatic life (other than additives
previously approved by the division). Such notification shall include the completion of a Biocide Worksheet Form 1.01 (if applicable), a copy of the MSDS for the
additive, and a map indicating the discharge point and receiving stream.
Monitoring results obtained during the calendar year shall be recorded and reported on a Discharge Monitoring Report (DMR) form and postmarked no later than January 30th
following the completed reporting period. The first DMR is due January 30' 2008. Samples obtained for monitoring purposes may be collected anytime during the calendar
year.
There shall be no discharge of floating solids or visible foam (other than trace amounts) in the effluent, unless ambient rive: conditions prevent compliance.
A. (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Permit No. NC0076775
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 007 — Sump
Drain. Such discharges shall be limited and monitored by the Permittee as specified below:
EFFLUENT CHARACTERISTIC
Flow
Oil and Grease'
pH2
DISCHARGE,LIMITATIO1
:Monthly Average`;
15 mg/1
Weekly Average
Daily Maximum
20 mg/1
Monitoring Requirements
ifiluent Measurement
• Frequency
Sample Type
Sample
Location*
Annual
Annual
Annual
Estimate
Grab
Grab
E
NOTES:
* Sample Locations: E — Effluent or at the point closest to discharge where a representative sample of the discharge can feasibly be obtained.
1 The tailrace shall be visually inspected for oil sheen attributed to facility operations on a weekly basis in conjunct:.on with inspections of the floor sump and rope skimmer.
Confirmation that a visual inspection was conducted shall be recorded in the operating log for the facility and provided to the Division upon request.
2. There is no limit for effluent pH, however annual monitoring shall be required.
Best Management Practices (BMPs) must be employed to ensure that excessive pollutants are not discharged to the surface water of the state. These practices should include as a mini:
routine maintenance of the rope skimmer type oil/water separator and cleaning accumulated sediment in the bottom of the sump annually.
Chemical wheel pit cleaning is permitted on a monthly basis. When wheel pit cleaning occurs, the tailrace shall be inspected visually for foam and oil. Cleaning shall be
conducted only with pre -approved solvents. Should the Pernuttee wish to change solvents, a written request should be made to the Division including the MSDS for the
proposed solvent.
Mechanical cleaning operations, which do not contribute any wastewater to the discharge are not limited by this permit. Non -discharging cleaning operations may be
conducted as often as necessary to ensure safety and proper facility operation.
The Permittee shall obtain authorization from the Division prior to the use of any chemical additive (i.e. biocides) in the discharge. The permittee shall notify the Director it
at least ninety (90) days prior to instituting the use of any additional additive in the discharge, which may be toxic to aquatic life (other than additives previously approved 1
division). Such notification shall include the completion of Biocide Worksheet Form 101 (if applicable), a copy of the MSDS for the additive, and a map indicating the disch
and receiving stream.
Monitoring results obtained during the calendar year shall be recorded and reported on a Discharge Monitoring Report (DMR) form and postmarked no later than January 30th
following the completed reporting period. The first DMR is due January 30' 2008. Samples obtained for monitoring purposes may be collected anytime during the calendar
year.
There shall be no discharge of floating solids or visible foam (other than trace amounts) in the effluent, unless ambient river conditions prevent compliance.
A. (3). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Permit No. NC0076775
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge stormwater water from outfall(s) serial
number 008. Such discharges shall be limited and monitored by the Permittee as specified below:
EFFLUENT CHARACTERISTICS " :i
.. ..
DISCHARGE LIMITATIONS
-: ' Monitoring Requirements
Monthly
vera a
Weekly' Average '
Y g
: Daily:.M um .
Effluent Measurement
Frequency
Q Y
Sample
a
Sample
Location
BMP I
NOTES:
1 See special condition A. (4).
The Permittee shall obtain authorization from the Division prior to the use of any chemical additive in the discharge. The permittee shall notify the Director in
writing at least ninety (90) days prior to instituting the use of any additional additive in the discharge, which may be toxic to aquatic life (other than additives
previously approved by the division). Such notification shall include the completion of a Biocide Worksheet Form 101 (if applicable), a copy of the MSDS for the
additive, and a map indicating the discharge point and receiving stream.
There shall be no discharge of floating solids or visible foam (other than trace amounts) in the effluent, unless ambient river conditions prevent compliance.
A. (4). Best Management Practices (BMP) for Periodic Stormwater Discharge
The permittee is authorized by the Division to use Best Management Practices (BMP) at the stormwater discharge from the secondary containment
around the transformers under the following conditions:
• Designing sumps with underflow weirs/devices to prevent discharge of oily stormwater.
• Weekly inspection of the transformers for leaks/drips of oil.
• Routine preventive maintenance procedures to address any leaks/drips of oil
• Inspection of the sump for the presence of oil as indicated by a visible sheen prior to discharge.
• Maintaining a log of the time, date, and volume of stormwater discharge per discharge event.
• Report all stormwater discharge events along with the annual Discharge Monitoring Report (DMR).
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
MEMORANDUM
To:
May 23, 2007
Britt Setzer
NC DENR / DEH / Regional Engineer
Mooresville Regional Office
From: Agyeman Adu-Poku
Western NPDES Program
Subject: Review of Draft NPDES Permit NC0076775
Alcoa - Falls Powerhouse
Stanly County
Please indicate below your agency's position or viewpoint on the draft permit and return this
form by June 23, 2007. If you have any questions on the draft permit, please contact me at
the telephone number or e-mail address listed at the bottom of this page.
RESPONSE: (Check one)
§§§§§§§§§§§§§§§§§§§§§§§§§§§§§§§§
Concur with the issuance of this permit provided the facility is operated and maintained
properly, the stated effluent limits are met prior to discharge, and the discharge does not
contravene the designated water quality standards.
Concurs with issuance of the above permit, provided the following conditions are met:
Opposes the issuance of the above permit, based on reasons stated below, or attached:
No Carolina
/atura!!ij
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: www.ncwaterqualitv.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-2496 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper
The Stanly News & Press
P.O. Box 488
Albemarle NC 28002
(704) 982-2121
AFFIDAVIT OF INSERTION
DATE: 05/24/07
STARTDATE CLASS
DESCRIPTION
WORDS INS CHG
02100838-000
NCDENR/DWQ/NPDES
1617 MAIL SERVICE CENTER
RALEIGH NC 27699-1617
05/24/2007 355 PUBLIC NOTICE STATE OF
NORTH CAROLINA, STANLY COUNTY
AFFIDAVIT OF PUBLICATION
Before the undersigned, a Notary Public of said
County and State, duly commissioned, qualified,
and authorized by law to administer oaths,
personally appeared: SANDY SELVY, who being first
duly sworn, deposes and says: that he is
PUBLISHER of a newspaper known as THE STANLY
NEWS AND PRESS, published, issued, and entered
as second class mail in the City of Albemarle, in
said County and State; that he is authorized to
make this affidavit and sworn statement; that the
notice or other legal advertisement, a true copy of
which is attached hereto, was published in THE
STANLY NEWS AND PRESS on the dates specified on
the copy attached and that the said newspaper in
which such notice, paper, document or legal
advertisement was published was, at the time of
each and every such publication, a newspaper
meeting all of the requirements and qualifications of
Section 1-597 of the General Statures of North
Carolina and was a qualified newspaper within the
meaning of Section 1-597 of the General Statures
of North Carolina.
322
2 90.16
PUBLIC NOTICE
STATE OF NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT
COMMISSION/NPDES UNIT
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699-1617
NOTIFICATION OF INTENT TO
ISSUE
A NPDES WASTEWATER PERMIT
On the basis of thorough staff review
and application of NC General Statute
143.21, Public law 92-500 and other
lawful standards and regulations, the
North Carolina Environmental Manage-
ment Commission proposes to issue a 512 N. Salisbury Street, Ra-
National Pollutant Discharge Elimina-
tion System (NPDES) wastewater dis-
charge permit to the person(s)27604-1148 between the
listed on file.
below effective 45 days from the pub-
lish date of this notice. Power Generating, Inc (PO
Badin, NC 28009) has
Written comments regarding the pro-
posed permit will be accepted until 30 cation of NPDES permit
days after the publish date of this no-
'75 for the Falls Powerhouse
tice. All comments received prior to that County. This permitted facility
date are considered in the final deter- as once thorough cooling wa-
mi- ump drain water to the Yadkin
nations regarding the proposed permit.
The Yadkin Pee -Dee River Ba-
The Director of NC Division of Water ently oil adn grease water
Quality may decide to hold a public
meeting for the proposed permit should 1 This discharge may affect
the Division receive a significant
degree rations in this portion of the
of public interest. 'ee-Dee River Basin.
Copies of the draft permit and other
supporting information on file used to
determine conditions present in the
draft permit are available upon request
and payment of the costs of reproduc-
tion, Mail comments and/or requests
for information to the NC Division of
Water Quality at the above address or
call Ms. Frances Candelaria (919) 733-
5083, extension 520 at the Point
Source Branch. Please include the
NPDES permit number (attached) in
any communication, Interested persons
may also visit the Division of Water
Sworn to r',.: this
24th day of May, 2007
2007.
AtOi
SHERRY FIANCE, Notary Public
My commission expires April 27, 2011
To: NPDES Unit
Water Quality Section
Attention: Agyeman Adu-Poku
Date: May 21, 2007
SOC Priority Project: No
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Stanly
NPDES Permit No.: NC0076775
PART I - GENERAL INFORMATION
1. Facility and address: Falls Powerhouse
c/o Alcoa Power Generating Inc.
Yadkin Division
Post Office Box 576
Badin, N.C. 28009
2. Date of investigation: April 19, 2007
3. Report prepared by: Michael L. Parker, Environmental Engineer II
4. Person contacted and telephone number: Mr. Larry McCaskill, (704) 422-5639
5. Directions to site: From the jct. of Hwy. 740 and SR 1719 (Falls Road) in the Town of
Badin, travel east on SR 1719 to the end of the road (the road changes to SR 1727). The
Falls Powerhouse is located at the end of SR 1727.
6. Discharge point(s), list for all discharge points: -
Latitude: 35 ° 23' 44"
Longitude: 80° 04' 34"
Attach a USGS Map Extract and indicate treatment plant site and discharge point on map.
USGS Quad No.: E 18 NE
7. Size (land available for expansion and upgrading): There is little, if any, area available for
the construction of wastewater treatment facilities.
8. Topography (relationship to flood plain included): The Powerhouse is located on the main
segment of the Yadkin River; however, the hydroelectric generation facilities are not subject
to flooding.
Page Two
9. Location of nearest dwelling: The nearest dwelling is at least 1000 feet from the
Powerhouse site.
10. Receiving stream or affected surface waters: Yadkin River
a.
b.
c.
Classification: WS-IV and B
River basin and subbasin no.: Yadkin 03-07-08
Describe receiving stream features and pertinent downstream uses: The Yadkin
River is used for primary and secondary recreation and electricity generation. There
are no known water intakes several miles below this Powerhouse.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of Wastewater: (MGD)
Outfalls 001, 003, and 005:
Outfalls 002 & 004:
Outfall: 007:
Outfall 001, 003, and 005:
Outfall 002 and 004:
Outfall 007:
0.432 MGD
0.0432 MGD
0.00072 MGD
Unit's 1, 2, & 3 generator cooling water.
Unit's 2 & 3 thrust bearing cooling water.
Powerhouse floor drains, wheelpit drains, oil & sludge
skimmer.
b. Current permitted capacity: The permit does not contain a permitted capacity.
c. Actual treatment capacity: Treatment is not provided at any of the six outfalls.
d. Description of existing or substantially constructed treatment works: There are no
existing treatment works nor are any proposed. For domestic wastewater disposal,
employees have an on -site subsurface disposal system.
e. Possible toxic impacts to surface waters: None. There are no biocides added to the
cooling water at this facility.
d. Pretreatment Program (POTWs only): N/A
2. Residuals handling and disposal scheme: There are no residuals generated.
3. Treatment Plant Classification: This facility does not meet the minimum criteria for a class I
rating.
4. SIC Code(s): 4911 Wastewater Code(s): 48 MTU Code(s): N/A
Page Three
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grants Funds (municipals only)? Public
monies were not used in the construction of this facility.
2. Special monitoring requests: None at this time.
3. Additional effluent limits requests: None at this time.
PART IV - EVALUATION AND RECOMMENDATIONS
The applicant, Alcoa Power Generating, Inc., operates a powerhouse (dam) on the Yadkin
River known as the Falls Powerhouse, which generates hydroelectric power. Complex electrical
generation machinery exists at this facility that requires cooling water during operation. In this
modification request, Alcoa plans to construct secondary containment around existing transformers
located at the subject facility. This secondary containment will require the occasional removal of
storm water (SW) that will accumulate in the containment area and ultimately be discharged through
existing SW outfalls.
In lieu of additional monitoring, Alcoa has requested that BMP's be utilized to ascertain
permit compliance. It should be pointed out that these are existing transformers, and any leakage
that may have occurred from these units in the past would have entered the existing SW drainage
without being monitored. This Office has no objection to allowing Alcoa to utilize BMP's in lieu of
additional monitoring, however, it is recommended that the NPDES permit contain a requirement
that any discharges from the secondary containment structure be reported along with the annual
monitoring currently required by the permit.
It is recommended that the NPDES Permit be modified as requested.
15ZSignature of Report reparer to
T 4 �/ZL/O
Water Quality Regional Supervisor Date
h:\dsr\dsr07\fal lsdam.dsr
DENR/ DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES No. NC0076775
Facility Information
Applicant/Facility Name:
Alcoa Power Generating, Inc. /Falls Powerhouse
Applicant Address:
PO Box 576, Badin, NC 28009-0576
Facility Address:
Falls Road, Badin NC 28009
Permitted Flow
N/A
Type of Waste:
Once -through cooling water.
Facility/ Permit Status:
Modification
County:
Stanly
Miscellaneous
Receiving Stream:
Yadkin River
Regional Office:
Mooresville
Stream Classification:
303(d) Listed?:
Subbasin:
WS-IV & B CA
NO
03-07-08
USGS Topo Quad:
Permit Writer:
Date:
F18NE
Agyeman Adu-Polcu
May 23, 2007
Drainage Area (mi2):
Summer 7Q 10 (cfs)
Winter 7Q 10 (cfs):
Average Flow (cfs):
'WC (%):
Primary SIC Code:
4911
SUMMARY
This facility used to maintain 6 outfalls (001, 002, 003, 004, 005 and 007). The source of wastewater for the outfalls
is once through cooling water and water from sump drain. The old permit stipulates that outfalls 001 through 005 be
monitored (with no limits) for flow, temperature and pH. The permittee requested a seventh outfall (008) be added
for periodic discharge of stormwater. Best management practices (BMP) requirements are added to outfall 008 for
stormwater discharge from secondary containment around the transformers. Discharge monitoring reports have to be
submitted yearly.
The receiving stream (Yadkin River) is classified as WS-IV and B CA waters from a point 0.6 mile upstream of
High Rock Lake dam to Badin Dam. This reach is not listed on the 303(d) list as impaired water. However,
according to the March 2003 Yadkin -Pee Dee River Basinwide Water Quality management Plan this reach is
impaired due to low DO concentration.
TOXICITY TESTING:
Current Requirement:
Recommended Requirement:
COMPLIANCE SUMMARY:
N/A
N/A
INSTREAM MONITORING:
This facility is not required to perform any instream monitoring.
PROPOSED CHANGES:
Outfall 004 is added for stormwater discharge and BMP requirements included.
PROPOSED SCHEDULE FOR PERMIT ISSUANCE:
Draft Permit to Public Notice: 5/23/2007
Permit Scheduled to Issue: 7/16/2007
Alcoa Power Generating, Inc. — High Rock Hydroelectric Powerhouse Fact Sheet
NPDES Renewal
Page 1
STATE CONTACT:
If you have any questions on any of the above information or on the attached permit, please contact Agyeman Adu-
Poku at (919) 733-5038 ext. 508
REGIONAL OFFICE COMMENT: This is a major permit modification therefore the regional office comments
will be solicited during the public comment period.
NPDES Recommendation by:
�lJ
Signature
4?Sfet`
Date
Regional Office Comments
Regional Recommendation bv:
Signature
Date
Reviewed and accepted by:
Regional Supervisor:
Signature
Date
NPDES Unit Supervisor:
Signature
Date
Alcoa Power Generating, Inc. — High Rock Hydroelectric Powerhouse Fact Sheet
NPDES Renewal
Page 2
ALCOA
April 23, 2007
N. C. Department of Environment and Natural Resources
Division of Water Qwiality
1617 Mail Service Center
Raleigh, N. C. 27699-1617
Attention: Ms Susan Wilson
Alcoa Primary Metals
Alcoa Power Generating Inc.
Yadkin Division
293 NC 740 Hwy
PO Box 576
Badin, NC 28009-0576 USA
CER'i'WIED MAIL
RETURN RECEIPT REQ
1158 3755
RE: STORMWATER DISCHARGE PERMITTING - ALCOA POWER GENERA
FALLS POWERHOUSE — NC0076775
NARROWS POWERHOUSE — NC0081957
TUCKERTOWN POWERHOUSE — NC0081949
HIGH ROCK POWERHOUSE — NC0081931
Dear Ms. Wilson:
DENR - WATER QUALITY
POINT SOURCE BRAIJCH
Alcoa Power Generating, Inc has plans to install secondary containment for transformers which are part of the
substations located at the Falls, Tuckertown, and High Rock Powerhouses. The Narrows Powerhouse does not have
transformers on site and thus will not be installing any containment at this location. The installation of secondary
containment will require the periodic removal of storm water which accumulates in the containment area and
discharge through existing storm water conveyance systems. Historically, the storm water from these substations
has been passively discharged through these same existing storm water conveyance systems.
As per previous conversations regarding this matter, Alcoa Power Generating, Inc would like to request that Best
Management Practices (BMP's) be utilized for permitting these discharges in lieu of monitoring requirements and
associated permit limits. The Best Management Practices that we are proposing would include designing the sumps
with underfloor weirs/devices to prevent the discharge of oily water, weeldy inspections of the transformers for
leaks / drips of oil, routine preventative maintenance procedures to address any leaks / drips of oil, inspection of
the sump for the presence of oil as indicated by a visible sheen prior to discharging, and maintaining a log to
document the time, date, and volume of water discharged per discharge event.
To this end, please find attached an application to amend the the Falls Powerhouse NPDES permit to include this
discharge, as well as, a check for the permit fee in the amount of $215.00.
If you should have any questions or comments, please don't hesitate to contact me @ 704-422-5774 or Larry
McCaskill @ 704-422-5639.
Yours Very ruly,
kJ. ass
Vice Pre ent of Operations
Alcoa Power Generating, Inc
cc:email
Z. T. Gibson
W. L. McCaskill
J. D. Morton — NAEHS
R. Dworek — PGH Legal
W. M. Bunker
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number
,NC0076775
If you are completing this form in computer use the TAB key or the up - down arrows to move from one
field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type.
1. Contact Information:
Owner Name ALCOA POWER GENERATING, INC
Facility Name FALLS POWERHOUSE
Mailing Address P.O BOX 576
City BADIN
State / Zip Code N.C. 28009
APR 2 7 2007
L
Telephone Number (704)422-5774
- W.-JE3t (HL LITY
PONT SONCE. i
Fax Number (704)422-5776
e-mail Address MARK.GROSS ALCOA.COM
2. Location of facility producing discharge:
Check here if same as above ❑
Street Address or State Road
City
State / Zip Code
County
FALLS ROAD
BADIN
N.C. 28009
STANLY
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name ALCOA POWER GENERATING, INC
Mailing Address P.O BOX 576
City BADIN
State / Zip Code N.C. 28009
Telephone Number (704)422-5774
Fax Number (704)422-5776
Dona 1 of A l`_0/I (Zing
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
4. Ownership Status:
Federal ❑ State ❑ Private ® Public 0
5. Standard Industrial Classification (SIC) code(s): 4911
6. Number of employees: 4
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
N/A
8. Is facility covered under federal effluent limitation guidelines? No ® Yes
If yes, specify the category?
9. Principal product(s) produced: ELECTRICITY
Principal raw material(s) consumed: N A
Briefly describe the manufacturing process(es):
o
Donn 1 *f A r_eU! nzmR
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
HYDROELECTRIC GENERATION
10. Amount of principal product produced or raw material consumed
List specific amounts consumed and/or units of production over the last three years
Product Produced or Raw Material
• Consumed •
(AVERAGE)
Product Produced or Raw Material
Consumed
(PEAK)
per Day
385 MW
_
806 MW
per Month
11,714 MW
24,528 MW
per Year
140,569 MW
294,336 MW
11. Frequency of discharge: Continuous ❑ Intermittent El
If intermittent:
Days per week discharge occurs: <1 Duration: <1
12. Types of wastewater discharged to surface waters only
Discharge
Flow
(GALLONS PER DAY)
Sanitary - monthly average
N/A
Utility water, etc. - monthly average
N/A
Process water - monthly average
N/A
Stormwater - monthly average
UNDETERMINED
Other - monthly average
1,382,400
Explain. COOLING WATER
Dorset 1nfA
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Monthly Average
total discharge (all types)
1,383,120
13. Number of separate discharge points: 6
Outfall Identification numbers) 001, 002, 003, 004. 005, 007
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
YADKIN RIVER
15. Effluent Data
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly
average. If only one analysis is reported, report as daily maximum.
Parameter
Daily
Maximum
Monthly
Units of
Measurement
Average
Biochemical Oxygen Demand (GODS)
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids
Ammonia as N
Temperature (Summer)
Temperature (Winter)
pH
Fecal Coliform (If sanitary waste is
present)
Total Residual Chlorine (if chlorine is
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type
Permit Number Type
Permit
Number
DonaAnfA
P-SAI AMR
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES
PSD (CAA)
Non -attainment program
NESHAPS (CAA)
Ocean Dumping (MPRSA)
NC0076775 Dredge or fill (Section 404 or
Other
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Oil & Grease - deminimus quantities - Stormwater discharge from secondary containment
of transformers
18. Is this facility located on Indian country? (check one)
Yes ❑ No El
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Mark J. Gross
Printed name of erson S
ignature
Vice President of Operations
Title
of pplicant Date
North Caro • a General Statute 143-215.6 (b)(2) provides that Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor
punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than
5 years, or both, for a similar offense.)
Dona A of A r_1111I WINK
FACT SHEET FOR EXPEDITED RENEWAL
Permit Number
/1/000 76 775
Facility Name
da //f to,, ‘P.I-C.
Reviewer
M n M
Basin/Sub-basin
O 3Q o8
Receiving Stream
%AIM
Is the stream impaired (listed on 303(d))?
No
Is stream monitoring required?
No
Do they need NH3 limit(s)?
Pb
Do they need TRC limit(s)?
44
Do they have whole -effluent toxicity testing?
A/0
Are there special conditions?
No
Any obvious compliance concerns?
A
Existing Expiration Date
014
Proposed Expiration Date
(/, , (047
Miscellaneous Comments:
Circle one:
DO NOT EXPEDITE
If expedited, is this a simpler permit or a more difficult one?