HomeMy WebLinkAboutNCG170128_Compliance Evaluation_20211018October 14, 2021
James Moore
NCDEQ / DEMLR/LQ
Mooresville Regional Office
610 East Center Ave. St. 301
Mooresville, NC 28115
RE: Shuford Yams, LLC - Hickory Spinners Plant
Compliance Evaluation Inspection
NPDES Certificate of Coverage — NCG170218
Mr. Moore,
QivShuford
Yarns
OCT 1 g
2021
The following actions have been taken as a result of our compliance evaluation inspection dated August
18, 2021. Please feel free to contact us with any questions you may have.
1. Does the Plan include a list of significant spills occurring during the past 3 years?
a. The Plan has been updated to include documented confirmation that "Shuford Yams,
LLC has had no reportable release of pollutants within the past three years."
2. Has the facility evaluated all illicit (non Stormwater) discharges?
a. All non Stormwater discharges have been evaluated to determine source and discharge.
All sources have been determined to be rainwater from the roof downspouts, rain runoff
from the property, or condensation. All drains have been determined to contribute to
SDO1 or city Stormwater drains.
b. Coordinates are approximate:
i. Outfall SDOI: 35.728084,-81.385760
ii. Outfall SD02: 35.728096,-81.388420
3. Outfall 3 is not indicative of the industrial activity as this location is where water comes
onto the site. Outfall 3 should be removed from monitoring and the SWPPP.
a. A Representative Outfall Status (ROS) Request form has been submitted along with the
Supplemental Information Upload to remove Outfall 3 from monitoring.
b. Outfall 3 has been removed from the SWPPP.
4. Employee training records need to be kept yearly for the appropriate time limit.
a. Employee training records are not being stored with the permit and SWPPP.
5. The SWPPP needs to have an annual review and certification.
a. The SWPPP review and annual certification were completed October 14, 2021. Records
are maintained with the permit.
Sincerely,
Beth Anderson
Director of EHS
2815 1" Ave SW
Hickory, NC 28602
ba nderso nw:shufordvams. co m
w: 828-324-4265 ext. 4341
c: 704-477-8825
1985 Tate Blvd SE, Suite 54, Hickory, NC 28602
Corporate Phone: 828-324-4265 Corporate Fax: 828-324-4235
ROY COOPER
Governor
DIONNE DELLI-GATTI
Secretary
BRIAN WRENN
Director
Shuford Yarns, LLC
Attention: Beth Anderson
1985 Tate Blvd. SE Box 54
Hickory, North Carolina 28602
NORTH CAROLINA
Environmental Quality
August 24, 2021
Subject: Compliance Evaluation Inspection
Shuford Yarns, LLC — Hickory Spinners Plant
NPDES Certificate of Coverage — NCG170218
Catawba County, North Carolina
Dear Ms. Anderson,
Enclosed please find a copy of the Compliance Evaluation Inspection Report
for the inspection we conducted at the Shuford Yarns LLC — Hickory Spinners Plant
on August 18, 2021. Please note that in the stormwater inspection report summary
we ask that all outfalls be clarified, and that Outfall 3 be removed as it is not
representative of the industrial activity. Once all outfalls are clarified, the eDMR
system needs to be updated.
The report should be self-explanatory; however, should you have any questions,
please do not hesitate to contact me at (704) 663-1699 or by E-mail at
james.moore@ncdenr.gov.
Enclosure
c: Laserfiche
Sincerely,
((� tzv ,
J es Moore
ssistant Regional Engineer
. mmDEQ��
North Carolina Department of Environmental Quality I Division of Energy, Mineral and land Resources
Mooresville Regional Office 1 610 East Center Avenue. Sulte 301 1 Mooresville. North Carolina 28115
704.663.1699
Compliance Inspection Report
Permit: NCG170218 Effective: 08/01/19 Expiration: 05/31/24 Owner: Shuford Yarns LLC
SOC: Effective: Expiration: Facility: Shuford Yarns, LLC-Hickory Spinners Plant
County: Catawba 2815 1 st Ave
Region: Mooresville
Hickory NC 286032228
Contact Person: Tony Setzer Title: Phone:
Directions to Facility:
System Classifications: SWNC,
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 08/18/2021 Entry Time 12:45PM
Primary Inspector: Jesse M McDonnell
Secondary Inspector(s):
Certification:
Phone:
Exit Time: 02:15PM
Phone: 704-235-2139
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: Compliant ❑ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page 1 of 3
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Permit: NCG170218 Owner - Facility: Shuford Yarns LLC
Inspection Date: 08/18/2021 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices"?
# Does the Plan include a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Yes No NA NE
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Comment: The Stormwater Polution Prevention Plan SPPP is current and complete. Some required
documents like employee training prior to 2020 and list of significant spills were missing.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑
Comment: Qualitiative Monitoring records were avaliable and complete.
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑
Comment: Analytical Monitoring is not required at this facility.
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑
# Were all outfalls observed during the inspection? ■ ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ❑ ■ ❑ ❑
Comment: All recorded outfalls were observed at the time of this inspection. Outfall 3 is not indicitive of
the industrial activity as this location is where water come onto the site. Outfall 3 should be
removed from monitoring and the SWPPP.
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