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HomeMy WebLinkAboutNCG170128_Compliance Evaluation_20211018October 14, 2021 James Moore NCDEQ / DEMLR/LQ Mooresville Regional Office 610 East Center Ave. St. 301 Mooresville, NC 28115 RE: Shuford Yams, LLC - Hickory Spinners Plant Compliance Evaluation Inspection NPDES Certificate of Coverage — NCG170218 Mr. Moore, QivShuford Yarns OCT 1 g 2021 The following actions have been taken as a result of our compliance evaluation inspection dated August 18, 2021. Please feel free to contact us with any questions you may have. 1. Does the Plan include a list of significant spills occurring during the past 3 years? a. The Plan has been updated to include documented confirmation that "Shuford Yams, LLC has had no reportable release of pollutants within the past three years." 2. Has the facility evaluated all illicit (non Stormwater) discharges? a. All non Stormwater discharges have been evaluated to determine source and discharge. All sources have been determined to be rainwater from the roof downspouts, rain runoff from the property, or condensation. All drains have been determined to contribute to SDO1 or city Stormwater drains. b. Coordinates are approximate: i. Outfall SDOI: 35.728084,-81.385760 ii. Outfall SD02: 35.728096,-81.388420 3. Outfall 3 is not indicative of the industrial activity as this location is where water comes onto the site. Outfall 3 should be removed from monitoring and the SWPPP. a. A Representative Outfall Status (ROS) Request form has been submitted along with the Supplemental Information Upload to remove Outfall 3 from monitoring. b. Outfall 3 has been removed from the SWPPP. 4. Employee training records need to be kept yearly for the appropriate time limit. a. Employee training records are not being stored with the permit and SWPPP. 5. The SWPPP needs to have an annual review and certification. a. The SWPPP review and annual certification were completed October 14, 2021. Records are maintained with the permit. Sincerely, Beth Anderson Director of EHS 2815 1" Ave SW Hickory, NC 28602 ba nderso nw:shufordvams. co m w: 828-324-4265 ext. 4341 c: 704-477-8825 1985 Tate Blvd SE, Suite 54, Hickory, NC 28602 Corporate Phone: 828-324-4265 Corporate Fax: 828-324-4235 ROY COOPER Governor DIONNE DELLI-GATTI Secretary BRIAN WRENN Director Shuford Yarns, LLC Attention: Beth Anderson 1985 Tate Blvd. SE Box 54 Hickory, North Carolina 28602 NORTH CAROLINA Environmental Quality August 24, 2021 Subject: Compliance Evaluation Inspection Shuford Yarns, LLC — Hickory Spinners Plant NPDES Certificate of Coverage — NCG170218 Catawba County, North Carolina Dear Ms. Anderson, Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection we conducted at the Shuford Yarns LLC — Hickory Spinners Plant on August 18, 2021. Please note that in the stormwater inspection report summary we ask that all outfalls be clarified, and that Outfall 3 be removed as it is not representative of the industrial activity. Once all outfalls are clarified, the eDMR system needs to be updated. The report should be self-explanatory; however, should you have any questions, please do not hesitate to contact me at (704) 663-1699 or by E-mail at james.moore@ncdenr.gov. Enclosure c: Laserfiche Sincerely, ((� tzv , J es Moore ssistant Regional Engineer . mmDEQ�� North Carolina Department of Environmental Quality I Division of Energy, Mineral and land Resources Mooresville Regional Office 1 610 East Center Avenue. Sulte 301 1 Mooresville. North Carolina 28115 704.663.1699 Compliance Inspection Report Permit: NCG170218 Effective: 08/01/19 Expiration: 05/31/24 Owner: Shuford Yarns LLC SOC: Effective: Expiration: Facility: Shuford Yarns, LLC-Hickory Spinners Plant County: Catawba 2815 1 st Ave Region: Mooresville Hickory NC 286032228 Contact Person: Tony Setzer Title: Phone: Directions to Facility: System Classifications: SWNC, Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/18/2021 Entry Time 12:45PM Primary Inspector: Jesse M McDonnell Secondary Inspector(s): Certification: Phone: Exit Time: 02:15PM Phone: 704-235-2139 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Textile Mill Products Stormwater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page 1 of 3 £ 10 Z 96ed -Ilegno yoea COI saIeulP000 SdO ql!m papuapl aq o} paau Apadoid aul wojj sllepno Ild -uoiloadsui sly} 6uunp paJanooslp aiaM sllegno leuoilippy -Aennpeoi aql woaj Aliadoid auj oluo MOM Jalenn aye aJagm sl SPA se 6uuo}luow ay} wOJI panowaJ aq o} spaau £ Ilegnp 'uol}eogljJao pue MalnaJ lenuue ue aneu 01 spaau dddS a4l *Ilwll awil aleudoidde ay) jol ApeaA jdaN aq o; paau spjooai 6uiulej) 9aAoldw3 -alaldwoo aaann sluawnoop paleloosse 94110 Isow pue a1lsuo seen (dddS) ueld uol}uanajd uollnlod jaIL-mwaolS ayl -uolloadsul aui}noi a sem slul :tiewwnS uolloadsul eui;noN :msmjo; uoseeb uoilenlen3 eoueildwoo: edl., uolloedsul LZOZ/8L/$0 :plea uol;oedsul 0�-1 sujeA plojnyS:f4lll3e-4 - jeumo BLZOLLJON :;lwjad Permit: NCG170218 Owner - Facility: Shuford Yarns LLC Inspection Date: 08/18/2021 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Yes No NA NE ■❑❑❑ ■❑❑❑ ■ ❑ El El ❑■❑❑ ■ ❑ ❑ ❑ ■❑❑❑ ■ ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ■ ❑ ❑ ❑ ■❑❑❑ ■ ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ Comment: The Stormwater Polution Prevention Plan SPPP is current and complete. Some required documents like employee training prior to 2020 and list of significant spills were missing. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Qualitiative Monitoring records were avaliable and complete. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Analytical Monitoring is not required at this facility. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ■ ❑ ❑ Comment: All recorded outfalls were observed at the time of this inspection. Outfall 3 is not indicitive of the industrial activity as this location is where water come onto the site. Outfall 3 should be removed from monitoring and the SWPPP. Page 3 of 3