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HomeMy WebLinkAboutNC0004405_Permit (Issuance)_20080826NPDES DOCUMENT SCANNING COVER SHEET NPDES Permit: NC0004405 Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Correspondence Speculative Limits Instream Assessment (67b) Environmental Assessment (EA) Permit History Document Date: August 26, 2008 This document its printed on reuse paper - iigiore any content on the reverse aide Ni A of FRO .1 ✓�wiv� -i Mr. Barry W. Jones eliffside Sanitary-Districti P.O. Box 122 Cliffside, NC 28024 Dear Mr. Jones: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality August 26, 2008 Subject: Issuance of NPDES Permit Permit NC0004405 Cliffside Sanitary District WWTP Rutherford County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final NPDES wastewater discharge permit contains no major change from the draft permit submitted to you on July 2, 2008 except a footnote "The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/L will be treated as zero for compliance purposes." If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Agyeman Adu-Poku at telephone number (919) 807-6405. cc: Central Files NPDESFile Asheville Regional Office / Surface Water Protection Aquatic Toxicology Unit EPA Region IV r Sincerely, Coleen H. Sullins One NrthCaro]ina 2aturallj North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6405 Customer Service Internet www.ncwaterqualitv.or , • Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 807-6495 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer-50% Recycled/10% Post Consumer Paper $ 5- Permit NC0004405 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management: Commission, and the Federal Water Pollution Control Act, as amended, the Cliffside Sanitary District is hereby authorized to discharge wastewater from a facility located at the Cliffside Sanitary District WWTP 136 Hawkins Loop Road Cliffside, North Carolina Rutherford County to receiving waters designated as Second Broad River in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective October 1, 2008. This permit and authorization to discharge shall expire at midnight on July 31, 2013. Signed this day August 26, 2008. _ A �GoleonI:-,i1ireetor Division of Water Quality By Authority of the Environmental Management Commission 4 Permit NC0004405 SUPPLEMENT TO. PERMIT .COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer: effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. • The Cliffside Sanitary District is hereby authorized to: . Continue to operate an existing 1.75 MGD wastewater treatmentplant consisting of; • Pump station and bar screen • Extended aeration basin • Dual final clarification • Aqua disk filter • Chlorination, effluent reaeration, and dechlorination • Sludge storage tank The facility is located at 136 Hawkins Loop Road, Cliffside, Rutherford County. - Flow to the plant will be limited to 0.050 MGD at this time, based on the current domestic contribution to the plant. Should annual average flow reaches eighty percent (80%) of 0.050 MGD (approximately 0.040 MD), then Cliffside Sanitary District shall meet the limits presented in A. (2). 2. Discharge wastewater from said treatment works at the location specified on the attached map into the Second Broad River which is classified C waters in the Broad River Basin. Cliffside Sanitary District WWTP State Grid/Ouad: G 11 NE / Chesnee Latitude: 35° 13' 59" N Longitude: 81° 45' 59" W Receiving Stream: Second Broad River Drainage Basin: Broad River Stream Class: C Sub -Basin: 03-08-02 _..dir....44111111:1151W: North NPDES Permit No. NC0004405 Rutherford County Permit NC0004405 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration or flow exceeding 0.05 MGD, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: ' •EFFLUENT C) RA(3m.p ICS ' - y.. .I rf f s4 �: Ca ,I;imits _,. „ "r ,. 4r Y Monitoring Reg"uirements> oii`thly � Y' gi, , Daily < aaimum easu emen ! r uency: , Sam. a di -=am.I �i S r ..'h F1 H f ... �non,,ca+ o Flow 0.050 MGD Continuous Recording I or E BOD, 5-day (20°C) 113.7 lbs/day 225.2 lbs/day Weekly Composite E COD 1344.2 lbs/day 2688.4 lbs/day Weekly Composite E Total Suspended Solids 291.7 lbs/day 581.3 lbs/day Weekly Composite E Fecal Coliform (geometric mean) 200/100 ml 400/100 nil Weekly Grab E Total Residual Chlorine2 28 µg/L 3/Week Grab E Temperature 3/Week Grab E Total Nitrogen3 Quarterly Composite E Total Phosphorus Quarterly Composite E pH4 3/Week Grab E Sulfide 3.6 lbs/day 7.2 Ibs/day Semi-annually Grab E Phenols 1.8 lbs/day 3.6 lbs/day Semi-annually Grab E Total Chromium 0.43 lbs/day Semi-annually Composite E Total Copper Semi-annually Composite E Total Zinc Semi-annually Composite E Whole Effluent Toxicity5 Quarterly Composite E Notes: 1. Sample Locations: E- Effluent, I- Influent 2. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/l will be treated as zero for compliance purposes. 3. For a given wastewater sample, TN = TKN + NO3-N + NO2-N, where TN is total nitrogen, TKN is total Kjeldahl Nitrogen, and NO3-N and NO2-N are nitrate and nitrite nitrogen, respectively. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. Whole effluent toxicity (Fathead Minnow) P/F at 0.12 %; January, April, July and October [see A. (3.)]. There shall be no discharge of floating solids or visible foam in other than trace amounts. 11C7 16/i370:.).5/rot ?K. 6.--3y,A 4v:a 15 Permit NC0004405 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning when the flow is greater than 0.05 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: srtEh>NLiENT: LRAC• RI.S <s�Limtts 5 . t �a iE$9 aN�� ont. tfrinRel htrnaenyf,: .„iw74t m:ij 4",! t. ''e: i.`s , ' Za k • U 1 Y f � ..t ,, n �Wfs�tt onthly, f [ 4 V a) e sg , fR r I. Dail • Y 47a snA _ Mapmum ++fu ..a easuremenl R..' aH 'j 'i requency xrna Sa. pie €Ype .' _, ._ w � , am e. t�'. �i..�„, •i' a f L. °cation., Flow 1.75 MGD Continuous Recording I or E BOD, 5-day (20°C) • - 113.7 lbs/day 225.2 lbs/day 3/Weekly Composite E COD 1344.2 lbs/day 2688.4 lbs/day 3/Weekly Composite E Total Suspended Solids 291.7 lbs/day 581.3 lbs/day 3/Weekly Composite E Fecal Coliform (geometric mean) 200/100 ml 400/100 ml 3/Weekly Grab E Total Residual Chlorine2 28 µg/L 3/Week Grab E Temperature 3/Week Grab E Total Nitrogen; Quarterly Composite E Total Phosphorus Quarterly Composite E pHs 3/Week Grab E Sulfide 3.6 lbs/day 7.2 lbs/day Weekly Grab E Phenols 1.8 lbs/day 3.6 lbs/day Weekly Grab E Total Chromium 0.43 lbs/day Weekly Composite E Total Copper 2/Month Composite E Total Zinc 2/Month Composite E Whole Effluent Toxicity5 Quarterly Composite E Notes: 1. Sample Locations: E- Effluent, I- Influent 2. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/1 will be treated as zero for compliance purposes. 3. For a given wastewater sample, TN = TKN + NO3-N + NO2-N, where TN is total nitrogen, TKN is total Kjeldahl Nitrogen, and NO3-N and NO2-N are nitrate and nitrite nitrogen, respectively. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. Whole effluent toxicity (Ceriodaphnia) P/F at 4.2 %; January, April, July and October [see A. (4.)]. • a 71 ZJ ili Permit NC0004405 A. (3.) ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (Quarterly) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration" (Revised July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow 24-hour static test. The effluent concentration at which there maybe at no time significant acute mortality is 0.12 % (defined as treatment two in the procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent, discharge below all waste treatment. The tests will be performed during the months of January, April, July and October. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE3B. Additionally, DWQ FormAT-2 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. • Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the • form The report shall be submitted to the Environmental Sciences Branch at the address cited above. . Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving" stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. .i Permit NC0004405 A. (4.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.2 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then . multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North - Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase IT Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR 1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: • Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month, . . Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism . survivafmini-mucontrol-o , n con , m- invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. \4405, Cliffside Sanitary District WWTP f j t • Subject: re NC0004405, Cliffside Sanitary District WWTP From: Hyatt.Marshall@epamail.epa.gov Date: Tue, 15 Jul 2008 08:13:57 -0400 To: agyeman.adupoku@ncmail.net EPA will not be reviewing this permit. 0 1 of 1 7/1 Rh(10R 7.7 1 AM DENRIDWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0004405 Applicant/Facility Name: Applicant Address: Facility Address: Permitted Flow (MGD): Type of Waste: Facility Classification: Permit Status: County: Facility Information Cone Mills Corp.— Cliffside Plant P.O. Box 122, Cliffside NC 28024 136 Hawkin Loop Road, Cliffside, NC 28024 0.050/1.75 45 % Industrial, 55% Domestic Itl Renewal Rutherford Miscellaneous Receiving Stream: Stream Classification: 303(d) Listed? Basin/Subbasin: Second Broad River C Regional Office: State Grid / USGS Quad: ARO Chesnee No 030802 Permit Writer: Date: Agyeman Adu-Poku 7/2/08 Drainage Area (mi2): Summer 7Q10 (cfs) 219.6 62.1 Winter 7Q10 (cfs): 91.2 30Q2 (cfs) Average Flow (cfs): IWC (%): 312 4.2 Lat. 35° 13' 59" N Long. 81° 45' 59" W Summary: The Cliffside Sanitary District WWTP is a publicly owned treatment works which treats 45% industrial wastes and 55% domestic wastes. Cone Jacquards fabrics discharges the industrial component of the waste stream. Cone Jacquards' manufacturing operations include slashing, boiler and weaving. Facility Description: Domestic waste from 90 residential and commercial connections (approximately 30,000 gpd) is treated at the Cliffside Sanitary District WWTP. The WWTP is located approximately 1.5 miles from the manufacturing site. The treatment system consists of a pump station and bar screen, extended aeration basin with 13 mechanical aerators, two final clarifiers, three Aqua disk filters, tablet chlorination and dechlorination and post -aeration tank. Basin Plan: The area in the Second Broad River where the discharge is located was not sampled for the current Basin plan report. In general the Second Broad River is classified as Good -Fair in this sub -basin. Water chemistry samples were collected monthly from a site on the Second Broad River at Cliffside. Results at this site indicated good water quality with the exception of turbidity and iron. Fourteen percent of the turbidity observations collected between 1996 and 2000 at this site exceeded the state standard of 50 NTU and the highest turbidity value (380 NTU) of all the stations. Iron is a common element in clay soils; therefore, elevated concentrations may reflect the geochemistry of the watershed. (Broad River Basinwide Water Quality Plan, 2003). DMR Review: DMR data was reviewed for the period of January 2006 to December 2007. Average flow was 0.03 MGD BOD averaged 5.24 Ibslday, and COD averaged 38.35 Ibs/day. Phenol averaged 0.01 Ibslday, Chromium averaged 0.083 Ibslday and Total Sulfide averaged 0.02 lbs/day. Fact Sheet NPDES NC0004405 Renewal Page 1 r WHOLE EFFLUENT TOXICITY (WET) TEST Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Acute/Chronic P/F (Quarterly) 001: Acute/Chronic P/F @ 0.12%/4.2% 001: Acute/Chronic P/F @ 0.12%/4.2% January, April, July, and October A 24-hour fathead minnow acute toxicity pass/fail toxicity testing requirement has been added to this permit because of the 50,000 gallons per day phase limit. The permittee has passed all the eighteen WET tests from January 2004 to April 2008. See the attached WET testing summary. PERMITTING STRATEGY/LIMITS DEVELOPMENT Federal guidelines were used to calculate permit limits for BOD, COD, TSS, sulfides, chromium and phenol. The applicable effluent guidelines are 40 CFR 410 Subpart D — Woven Fabric Finishing Subcategory for finishing of Cone Jacquards. See the attached spreadsheet with the limits calculations. Long term production was estimated as 16333 Ibs/day based on production for 2003 — 2007. BPT limits were the same as BAT limits with the exception of BOD5 and TSS limits. Calculated limits were more stringent than the current actual limits. Based on the current discharge data, the facility will meet the new calculated limits. The limits will be changed to reflect the current average flow and production rates. RPA RPA was performed on chromium, copper and zinc. These parameters showed reasonable potential to exceed water quality standard. The acute limit for chromium at a flow of 0.05 MGD was more stringent than the federal effluent guideline limit therefore chromium daily maximum limit of 0.43 Ibs/day will be applied. Copper and zinc are action level parameters, so monitoring will be continued at the same frequency in the previous permit. This is because permittee made prior arrangement with the Division about the monitoring frequencies. SUMMARY OF PROPOSED CHANGES • Modify the the effluent limitation page to include new effluent limits based on federal guidelines (40 CFR Part 410) See the attached spreadsheet for the details. • Daily maximum limit of 0.43 Ibs/day for chromium will be applied based on the water quality limit. • A 24-hour fathead minnow acute toxicity pass/fail toxicity testing requirement has been added to this permit because of the 50,000 gallons per day phase limit. Fact Sheet NPDES NC0004405 Renewal Page 2 it PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: Permit Scheduled to Issue: July 2, 2008 August 25, 2008 NPDES CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Agyeman Adu-Poku at (919) 33-5083 ext. 508. NAME: '10-1-4"" fai'spk DATE: 7/ 2/ o� REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Fact Sheet NPDES NC0004405 Renewal Page 3 My commission expires: February 18, 2012 AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA RUTHERFORD COUNTY Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared Erika Meyer who being first duly sworn, deposes and says: that they are Classified Manager (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of THE DAILY COURIER, a newspaper published, issued and entered as second class mail In the town of FOREST CITY, In said County and State; that they are authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in THE DAILY COURIER on the following dates: July 6, 2008 and that said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. This the 8th day of July, 2008. ����tttiitttt��i��� `�,•�`` \v1QY e r•< 5 F ...... ..• Erika Meyer, Classified ana1 wpm _� �- : '•.�` Sworn to and subscribed before me this the 8th day of July, 11. Cindy B. it Wary Public) ,4 cO IlIII tttty' PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT On the basis of thorough staff review and application of NC General Statute 143.215.1 and 15A NCAC 02H.0109 and other lawful standards and regulations, the North Carolina Environmental Management Commission proposes to issue a ,National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) listed below effective 45 days from the publish date of this notice. Written comments regarding the proposed permit will be•accepted until 30 days after the publish date of this ,notice. All comments received prior to that date are considered in the final determinations regarding the proposed permit. The Director of the NC Division of Water Quality' may decide to hold a public meeting for the proposed permit should the Division receive a significant degree of public interest. Copies of the draft permit and other supporting information on file used to determine conditions present in the draft permit are available upon request and payment of the costs of reproduction. Mail comments and/or requests for information to the NC Division of Water Quality at the above address or call Dina Sprinkle (919) 733-5083, extension 363 at the Point Source Branch. Please include the NPDES permit number (below) in any 'communication. Interested persons. may also visit the Division of Water Quality at 512 N. Salisbury Street, Raleigh, NC 27604-1148 between the hours of 8:00 a.m. and 5:00 p.m. to review information on file. The Cliffside Sanitary District (136 Hawkins Loop Road, Cliffside, North Carolina 28024) has applied for a renewal of NPDES Permit NC0004405 for Cliffside Sanitary District WIMP in Rutherford County. This permitted facility discharges 0.05/1.75 MGD treated wastewater to the Second Broad River within the Broad River Basin. The following parameters are currently water quality limited: BOD5, COD, fecal coliform, and Total Residual Chlorine. This discharge may affect future allocations in this portion of the Second Broad River. The Town of Lake Lure, P,O. Box 255, Lake Lure, North Carolina 28746; has applied for renewal of its permit, NC0025831, discharging treated municipal wastewater to the Broad River in the Broad River Basin. Ammonia, fecal coliform, and total residual chlorine are water quality limited. This may affect future discharges in this portion of the basin. The City of Shelby (P.O. Box 207, Shelby, NC 28150) has applied for renewal of NPDES permit NC0027197 for its WTP. This permitted facility discharges filter -backwash wastewater to an unnamed tributary to the First Broad River in the Broad River Basin. Currently total residual chlorine is water quality limited. This discharge may affect future allocations in this portion of the First Broad River. The Cleveland County Sanitary District (P.O. Box 788, Lawndale, NC 28090) has applied for renewal of NPDES permit NC0051918 for the Cleveland County WTP. This permitted facility discharges filter -backwash wastewater to the First Broad River in the Broad River Basin. Currently total residual chlorine is water quality limited. This discharge may affect future allocations in this portion of the First Broad River. IWC Calculations Cliffside WWTP NC0004405 Prepared By: Agyeman Adu-Poku, NPDES Unit Enter Design Flow (MGD): Enter s7Q10(cfs): Enter w7Q10 (cfs): 0.05 62.1 91.2 Residual Chlorine 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (l IWC (%) Allowable Conc. (ugll) Fecal Limit (If DF >331; Monitor) (If DF <331; Limit) Dilution Factor (DF) 62.1 0.05 0.0775 17.0 0 0.12 13639 Ammonia (NH3 as N) (summer) 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (mg/I) Ammonia (NH3 as N) (winter) 7Q10 (CFS) Not Required DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) 802.29 UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (mg/l) Rule of tumb never give small facility <2 ug/L of NH3 NPDES Servor/Current Versions/IWC 62.1 0.05 0.0775 1.0 0.22 0.12 626.0 91.2 0.05 0.0775 1.8 0.22 0.08 1861.1 6/26/2008 IWC Calculations Cliffside WWTP NC0004405 Prepared By: Agyeman Adu-Poku, NPDES Unit Enter Design Flow (MGD): Enter s7Q10(cfs): Enter w7Q10 (cfs): 1.75 62.1 91.2 Residual Chlorine 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (1 IWC (%) Allowable Conc. (ugll) Fecal Limit (If DF >331; Monitor) (If DF <331; Limit) Dilution Factor (DF) 62.1 1.75 2.7125 17.0 0 4.19 406 2001100m1 23.89 Ammonia (NH3 as N) (summer) 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (mglj) Ammonia (NH3 as N) (winter) 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL IWC (%) Allowable Conc. (mg11) Rule of tumb never give small facility <2 ug/L of NH3 NPDES Servor/Current Versions/IWC 62.1 1.75 2.7125 1.0 0.22 4.19 18.9 91.2 1.75. 2.7125 1.8 0.22 2.89 54.9 6/26/2008 Table 1. Project Information Facility Name WWTP Grade NPDES Permit Outfall Flow, Qw (MGD) Receiving Stream Stream Class 74210s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) Time Period Data Source(s) Cliffside WWTP 111 NC0004405 001 0.05 Second Broad River 62.1 91. 0.0 312.0. January 2006 - December 2007 DMR BIMS APPLICATION Table 2. Parameters of Concern Par01 Par02 Par03 Par04 Par05 ParO6 Par07 Par08 Par09 Par10 Par11 Par12 Par13 Par14 Par15 Name Type Chronic Modifier Acute PQL Units Chromium.. NC 0.05 1.022 mg/L Copper NC 0.007 AL 0.007 mg/L Zinc NC 0.05 AL 0.067 mglL npdes rpa.xls, input 6/26/2008 Facility Cone Mills Permit No. NC0004405 Sanitary flow loads: tic Flow: 0.017IMGD Parameter Standard (mg/I) Mthly ave Daily max Load (lb/day) Mthly ave Daily max BOD 30 45 4.25 6.38 TSS 30 45 4.25 6.38 Production Information Effluent Guideline section: Production units as per EG Average Production Daily maximum 410 Subparts D and G lb Ib/1000 Ib 16333 16.333 16333 16.333 Effl Guideline Part BPT or BAT Parameter Guideline limit Daily max Mthly ave Allowable Load (Ib/d) Daily max Mthly ave G - Stock and Yarn Finishing 410.72 BPT BOD 6.8 3.4 111.06 55.53 TSS 17.4 8.7 284.19 142.10 G - Stock and Yarn Finishing 410.73 BAT is same as BPT except BOD and TSS COD 84.6 42.3 1381.77 690.89 Sulfide 0.24 0.12 3.92 1.96 Phenol 0.12 0.06 1.96 0.98 Total Chromium 0.12 0.06 1.96 0.98 D- Wooven Fabric Finishing 410.42(a)BPT BOD 6.6 3.3 107.80 53.90 TSS 17.8 8.9 290.73 145.36 410.42 (b) COD 20 10 326.66 163.33 410.43 BAT is same as BPT except BOD and TSS COD 60 30 979.98 489.99 Sulfide 0.2 0.1 3.27 1.63 Phenols 0.1 0.05 1.63 0.82 Total Chromium 0.1 0.05 1.63 0.82 Limits Parameter Daily max (Ib/d) Mthly ave (lb/d) BOD 225.2 113.7 TSS 581.3 291.7 COD 2688.4 1344.2 Sulfides 7.2 3.6 Phenols 3.6 1.8 Tot Chromium 3.6 1.8 Previous Limits Parameter Daily max (Ib/d) Mthly ave (Ib/d) BOD 2460.00 1080.00 TSS 6329.00 2745.00 COD 31746 13576 Sulfides 52.80 22.80 Phenols 45 ug/I 28.10 Tot Chromium 45 mg/I 28.10 REASONABLE POTENTIAL ANALYSIS Cliffside WWTP NC0004405 Time Period January 2006 - December 2007 Qw (MGD) 0.05 7Q10S (cfs) 62.1 7Q IOW (cfs) 91.2 3002 (cfs) 0 Avg. Stream Flow, QA (cfs) 312 Rec'ving Stream Second Broad River WWTP Class III 1WC (%) @ 7Q10S 0.1246 @ 7Q1OW 0.0849 @ 30Q2 100 @ QA 0.0248 Stream Class C Outfall 001 Qw = 0.05 MGD PARAMETER TYPE (t) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS I Chronk % FAV 1 Acute n O Det Max Prod Cw Allowable Cw Chromium NC 0.05 1.022 mg/L 35 9 13.86 Acute: 1.022 _ _ _ _ _ Chronic:40.11 RP apply acute limit of 1.022 mgfL _ �(1 `y _��,L_�� ,\.. 'T IA, "� j /(�. l"7 Copper NC 0.007 AL 0.0073 mg/L 17 17 0.42 Acute: 0.0073 Chronic 5.62 Action level parameter. Continue monitoring-_ -_ --------__ Zinc NC 0.05 AL 0.067 mg/L 17 16 1.08 Acute: 0.067 Chronic 40.11 _------_— Action level parameter. Continue monitoring-_-_ -_- _ r6 LITI U IA t z104_ ' 4 0 oh o`c c � L l C sq \\If npdes rpa:xls, rpa 6/26/2008 REASONABLE POTENTIAL ANALYSIS Chromium Copper Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 4Jan-2006 0.0124 0.012 Std Dev. 0.5585 1 44262006 0.052 0.1 Std Dev. 0.0238 2 11-Jan-2006 0.0496 0.050 Mean 0.0989 2184an-2006 0,1 0.1 Mean 0.0184 3 18Jan-Jan0.0496 0.050 C.V. 5.6453 3 8-Feb-2006 ,y�J 0.01 0.0 C.V. 1.2940 4 25-Jan-2006 0.0033 0.003 n 35 4 22-Feb-2006 '..., 0.0064 0.0 n 17 5 1-Feb-2006 0.0008 0.001 5 8-Mar-2006 0.008 0.0 6 e-Feb 2006 < 0.0021 0.001 Mult Factor = 4.1900 6 22 Ma -2006 •^.:, 0.017 0.0 Muit Factor = 4.1900 7 15-Feb-2006 0.0008 0.001 Max. Value 3.3 mg/L 7 S-Ara-2 0.009 0.0 Max. Value 0.1 mg/L 8 22-Feb-2006 < 0.0207 0.010 Max. Pred Cw 13.9 mg/L 8 19-Apr-2006 ; ; 0.0007 0.0 Max. Pred Cw 0.4 mg/L 9 1-Mar-2006 < 0.0207 0.010 9 3•May-2006 `%`j 0.0066 0.0 10 8-Mar-2006 < 0.0008 0.000 10 174Aay-2006 0.0079 0.0 1115-Mar-2006 0.0037 0.004 w 117-Ju'26 i.. 0.006 0.0 12 22-Mar-2006 < 0.0008 0.000 12 21-Jun-2006 0.011 0.0 13 29mar-2006 < 0.0008 0.000 13 5Jua2006 0.011 0.0 14 5-Apr-2006 < 0.0008 0.000 14 26-Jw-2006 . n, 0.018 0.0 15 12-Apr-2006 < 0.0008 0.000 15 0-Aua-2006 0.017 0.0 1619-Apr-2006 < 0.0008 0.000 16104.lays007 ' 0.019 0.0 17 26-Aa-2006 < 0.0008 0.000 17 1-Now2007 0.013 0.0 18 3-May-2006 < 0.0008 0.000 18 1910-616y-2006 < 0.0008 0.000 19 20 17-May-2006 < 0.0008 0.000 20 ?: 21 24-May-2006 < 0.0008 0.000 21 22 31.May-2006 < 0.0008 0.000 22 23 7-Jun-2006 < 0.0008 0.000 23 2414-Ju.2006 < 0.0008 0.000 24 25 21Ju-2006 < 0.0008 0.000 25 26 26Ji 20o6 3.3077 3.308 26 p +; 27 5JuF2006 < 0.0008 0.000 27 2812Ju.2006 < 0.0009 0.000 28 2918JUF2006 • 0.0008 0.000 29 '. 30 26Jri2006 < 0.0008 0.000 30 . 312-Aue-2006 0.0021 0.002 31 32 9-Au0.2006 < 0.0012 0.001 32 'i;! 3316-Aw-2oo6 < 0.0012 0.001 33 , 34 10-May-2007 < 0.0012 0.001 34 351-No.-2007 < 0.0017 0.001 35 •Y 36 r 36 37 :� 37 1 38 38 39 40 1 .a 39 ?l'' rc 40 •- 41 ;. 41 42 42 43 } • 43 44 ik. 44 0 45 '^ 45 46 1 46 0.� 47 47 48 48 49 49 50 50 51 51 52 52 '' .j 53 .153 54 1 55 . r�1 54 55 r... 56 E' 56 57 57 59 58 59 , 59 60 60 199 h 199 200 °`":; 200 -1- npdes rpa.xls, data 6/26/2008 REASONABLE POTENTIAL ANALYSIS Zinc Date 1 4Jan•2006 2 18-Jan-2006 3 8-Feb-2006 4 22-Feb-2006 5 8•Mar-2006 6 22•Mar•2006 7 5.Aw-2006 8 19-Apr-2006 9 3-May-2006 10 17-May2005 11 7Ju -2006 12 21Jun-21306 13 5Ju42006 14 26Ju42006 15 9-Au0.2006 16 10-May-2007 17 1-Nov-2007 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Data BDL=1/2DL Results "j 025 0.3 Std Dev. 0.0651 0.19 0.2 Mean 0.0572 0.066 0.1 C.V. 1.1366 0.064 0.1 n 17 0.059 0.1 0.062 0.1 Mult Factor = 4.3300 0.053 0.1 Max. Value 0.3 mg/I. G'. 0.036 0.0 Max. Pred Cw 1.1 mg/L 0.022 0.02 0.026 0.03 %:C 0.01 0.005 >q 0.026 0.03 0.016 0.02 :! 0.024 0.02 0.04 0.04 0.022 0.02 0.012 0.01 .11 50 51 52 53 ?' 54 otr 55 a;1a 56 57 58 59 60 199 it.it ; 200 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 -2- npdes rpa.xls, data 6/26/2008 Table 1. Project Information Facility Name WWTP Grade NPDES Permit outfall Flow, Ow (MGD) Receiving Stream Stream Class 7010s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) Time Period Data Source(s) Cliffside WWTP III. NC0004405 001 1.75 Second Broad River C 62.1 91.2 0.0 312.0 January 2006 December 2007 DMR BIMS APPLICATION Table 2. Parameters of Concern Par01 Par02 Par03 Par04 Par05 ParO6 Par07 Par08 Par09 Par10 Par11 Par12 Par13 Par14 Par15 Name Type Chronic Modifier Acute PQL Units Chromium NC. 0.05 1.022 mglL Copper NC 0.007 AL 0.007 mg/L Zinc NC 0.05 AL 0.067 mglL npdes rpa-1.75MGD.xls, input 6/26/2008 REASONABLE POTENTIAL ANALYSIS Cliffside WWTP NC0004405 Time Period January 2006 - December 2007 Qw (MGD) 1.75 WWTP Class III 7Q1OS (cfs) 62.1 1WC (%) Q 7Q10S 4.1851 7Q10W (cfs) 91.2 @ 7Q10W 2.8883 3002 (cfs) 0 Q 30Q2 100 Avg. Stream Flow, QA (cfs) 312 Q QA 0.8619 Reeving Stream Second Broad River Stream Class C Outfal 1001 Qw = 1.75 MGD PARAMETER TYPE (1) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NCWQS/ Chronic 4FAVI Acute n #Det. Max Pred Cw Allowable Cw Chromium NC 0.05 1.022 mglL 35 9 13.86 Acute: Chronic 1.022 1.19 RPapply acute limit of1.022mg/L _______ — ----}ikrCt-L-H--C Tif---------- Action level parameter, continue monitoring — — --_ -- — ------ ----- Copper NC 0.007 AL 0.0073 mglL 17 17 0.42 Acute: Chronic 0.0073 _ 0.17 Zinc NC 0.05 AL 0.067 mg/L 17 16 1.08 Acute: Chronic 0.067 _ _ __Action 1.19 level parameter, contlnue monitoring-------_ 5-,1yy D, 7 r4- SI.2 7 npdes rpa-1.75MGD.xls, rpa 6/26/2008 REASONABLE POTENTIAL ANALYSIS Chromium Copper Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 4-Jar.2006 0.0124 0.012 Std Dev. 0.5585 1 4-Jan-2006 0.052 0.1 Std Dev. 0.0238 2 11-Jan-2006 0.0496 0.050 Mean 0.0989 218-Ja-2006 0.1 0.1 Mean 0.0184 3 16Jan-2006 0.0496 0.050 C.V. 5.6453 3 6-Fen-2006 0.01 0.0 C.V. 1.2940 4 25-Jar.2006 0.0033 0.003 n 35 4 22-Feb-2006 0.0064 0.0 n 17 5 1-Fen-2006 0.0008 0.001 5 6•Mar-2006 0.008 0.0 6 6-Fen-2006 < 0.0021 0.001 Mult Factor = 4.1900 6 22-Mar•2006 0.017 0.0 Mult Factor = 4.1900 7 15-Feb.2006 0.0008 0.001 Max. Value 3.3 mg/L 7 6•Apr-2006 0.009 0.0 Max. Value 0.1 mg/L 8 22-Fen-2006 < 0.0207 0.010 Max. Pred Cw 13.9 mg/L 8 +0-Apr•2006 0.0007 0.0 Max. Pred Cw 0.4 mg/L 9 1-Mar-2006 < 0.0207 0.010 9 3-May-2006 0.0066 0.0 10 6-Mar•2006 < 0.0008 0.000 10 17-May.2006 0.0079 0.0 11 15•Ma•2006 0.0037 0.004 11 7Jur.2096 0.006 0.0 12 22-Mar.2006 < 0.0008 0.000 12 21-Jun-2006 0.011 0.0 13 29-Mar•2006 < 0.0008 0.000 13 5-66-2636 0.011 0.0 14 6-Apr-2006 < 0.0008 0.000 14 26Ji -2006 0.018 0.0 15 12-Ap•2006 < 0.0008 0.000 15 e-Aw•2o06 0.017 0.0 1619-4(4006 < 0.0008 0.000 1610-May2007 0.019 0.0 17 26•Ap•2006 < 0.0008 0.000 17 1-Nov-2007 0.013 0.0 18 346ay2006 < 0.0008 0.000 18 19le-may-nos< 0.0008 0.000 19 20 17-May-2006 < 0.0008 0.000 20 21 24-May-2006 < 0.0008 0.000 21 22 31-May-2006 4 0.0008 0.000 22 23 7-Jun-2006 < 0.0008 0.000 23 2414-Jur.2006 < 0.0008 0.000 24 25 21Ju.2006 < 0.0008 0.000 25 26 26.Iur.2096 3.3077 3.308 26 27 5•Ju42906 < 0.0008 0.000 27 2812-111-2006 < 0.0008 0.000 _ 28 2919-Ju42006 < 0.0008 0.000 29 30 26-66.2006 < 0.0008 0.000 30 31 2-6q-2006 0.0021 0.002 31 32 9-6w-2006 < 0.0012 0.001 32 3316-Aw•2006 < 0.0012 0.001 33 341aMay-2007 < 0.0012 0.001 34 3514wv-2007 < 0.0017 0.001 35 36'.r, 36 37 :.: its' 37 38 38 39 39 40 40 41 ns 41 42 ;y: 42 43 43 44 - 44 45 45 . 46 46 47 47 48 4, 48 49 49 50 50 51 5' 51 52 52 53 53 54 5t.. 54 56 56 57 :'i?a 57 58 d 58 59 , 59 60 60 199 vFt 199 200 ":.' 200 -1 - npdes rpa-1.75MGD.xls, data 6/26/2008 REASONABLE POTENTIAL ANALYSIS Zinc Date 1 4•Jan-2006 2 18Jan-2006 3 8-Feb-2006 4 22-Feb-2006 5 8-Mar-2006 6 22-Mar-2006 7 5-Apr-2006 8 19-Apr-2006 9 3-May-2006 10 17-May-2006 11 7-Jun-2006 12 21Jun-2006 13 5-JuF2006 14 26,0.2006 15 9-Auga006 16 10-May-2007 17 1-Nor2007 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Data BDL=1/2DL Results 025 0.3 Std Dev. 0.0651 0.19 0.2 Mean 0.0572 0.066 0.1 C.V. 1.1366 0.064 0.1 n 17 0.059 0.1 0.062 0.1 Mult Factor = 4,3300 0.053 0.1 Max. Value 0.3 mg/L 0.036 0.0 Max. Pred Cw 1.1 mg/L 0.022 0.02 0.026 0.03 0.01 0.005 0.026 0.03 0.016 0.02 0.024 0.02 0.04 0.04 0.022 0.02 0.012 0.01 -2- npdes rpa-1.75MGD.xls, data 6/26/2008 CLIFFSIDE SANITARY DISTRICT CO Bary Jones; Rutherford Canty Mantenanoe Director 174 Fairground Road, Spindale, NC 28160 To: Agyman Adu-Toku From: Barry Jones; Maintenance Director, Rutherford County CC: Mike Gibert, Cliffside Sanitary District Date: May 14, 2008 Re: REQUEST FOR FIVE YEAR PRODUCTION FROM ITG TEXTILE PLANT -PciE - L1,I MAY 1 5 2008 DEUR - WATER i)UALITY PONT SOURCE ci .Y;CH Mr. Adu-Toku; In order to process our permit application you requested the production in number of pounds for the past five years for the Cone (ITG) Jacquard textile plant that is a customer of the Cliffside Sanitary District waste treatment plant. These are the numbers that Mr. Gregg Blake, HR manager for the plant, gave me. For year 2003 — 4.6 million pounds For year 2004 — 4.1 " For year 2005 — 4.0 " " For year 2006 — 3.6 For year 2007 — 3.3 " If you need any further information please let me know. Thank you, Zarry ones Cliffside Sanitary District 136 Hawkins Loop Rd. P.O. Box 122 Cliffside, NC 28024 January 29, 2008 Mrs. Dina Sprinkle NC NENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Re: NPDES Permit Number NC0004405 Rutherford County Dear Mrs. Sprinkle: We are requesting the renewal of the above mentioned permit. The treatment facility since January 2006 has been operating with a large reduction in flow. Three of the industrial plants discharging to the facility have closed with only one still in operation. We are now operating the facility with a partially mixed aeration lagoon, one secondary clarifier, one tertiary filter, and chorination/dechlorination. The facilities biosolids permit is still in effect but no solids are being generated at this time. The facility last land applied in 2005. The priority pollutant testing is being conducted, we will submit the results when they have been completed. If there are any questions or if additional information is needed please call me at (828) 287- 6300. Sincerely, 9-6rn Barry Jones Chairman Cliffside Sanitary District Enclosures FACILITY NAME AND'PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 FORM 2A NPDES NPDES FORM 2A APPLICATION OVERVIEW APPLICATION OVERVIEW Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet and a "Supplemental Application Information" packet. The Basic Application Information packet is divided into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental Application Information packet. The following items explain which parts of Form 2A you must complete. BASIC APPLICATION INFORMATION: A. Basic Application Information for all Applicants. All applicants must complete questions A.1 through A.8. A treatment works that discharges effluent to surface waters of the United States must also answer questions A.9 through A.12. B. Additional Application Information for Applicants with a Design Flow > 0.1 mgd. All treatment works that have design flows greater than or equal to 0.1 million gallons per day must complete questions B.1 through B.6. C. Certification. All applicants must complete Part C (Certification). SUPPLEMENTAL APPLICATION INFORMATION: D. Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to provide the information. E. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to submit results of toxicity testing. F. Industrial User Discharges and RCRA/CERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (Sills) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRA/CERCLA Wastes). Sills are defined as: 1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and 40 CFR Chapter I, Subchapter N (see instructions); and 2. Any other industrial user that: a. Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions); or b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant; or c. Is designated as an SIU by the control authority. G. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems). ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 1 of 21 r FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 PART A. BASIC APPLICATION INFORMATION FOR ALL APPLICANTS: e i All ireatnien�wor smOsf �?trr l t'�"► ns t i 'p is f fan or t atton pack9t A.1. Facility Information. Facility name Mailing Address Contact person Title CLIFFSIDE SANITARY DISTRICT WWTP PO BOX 122 CLIFFSIDE NC 28024 MIKE GIBERT ORC Telephone number (828) 657-9180 Facility Address (not P.O. Box) 136 HAWKINS LOOP ROAD CLIFFSIDE NC 28024 A.2. Applicant Information. If the applicant is different from the above, provide the following: Applicant name CLIFFSIDE SANITARY DISTRICT Mailing Address PC) ROX 122 CI IFFSIfF NC 28024 Contact person BARRY JONES Title CHAIRMAN Telephone number (828) 287-6300 Is the applicant the owner or operator (orboth) of the treatment works? owner operator Indicate whether correspondence regarding this permit should be directed to the facility or the applicant. facility applicant A.3. Existing Environmental Permits. Provide the permit number of any existing environmental permits that have been issued to the treatment works (include state -issued permits). NPDES NC0004405 PSD UIC Other WQ0002379 RCRA Other A.4. Collection System Information. Provide information on municipalities and areas served by the facility. Provide the name and population of each entity and. if known, provide information on the type of collection system (combined vs. separate) and its ownership (municipal, private, etc.). Name Population Served Type of Collection System CLIFFSIDE SANITARY 90/Connections Separate DISTRICT Total population served 90/Connections Ownership Municipal EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 21 v FACILITY NAME ANDERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 A.S. Indian Country. a. Is the treatment works located in Indian Country? Yes ✓ No b. Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country? Yes ✓ No A.6. Flow. Indicate the design flow rate of the treatment plant (i.e., the wastewater flow rate that the plant was built to handle). "Also provide the average daily flow rate and maximum daily flow rate for each of the last three years. Each year's data must be based on a 12-month time period with the 12th month of "this year" occurring no more than three months prior to this application submittal. a. Design flow rate 1.75 mgd Two Years Ago Last Year This Year b. Annual average daily flow rate 0.15 0.03 0.02 mgd c. Maximum daily flow rate 1.12 0.21 0.45 mgd A.7. Collection System. Indicate the type(s) of collection systemat s) used by the treatment !Ali Check ail that apply. Also estimate the percent contribution (by miles) of each. ✓ Separate sanitary sewer 100.00 % Combined storm and sanitary sewer A.8. Discharges and Other Disposal Methods. " % a. Does the treatment works discharge effluent to waters of the U.S.? 1 Yes No If yes, list how many of each of the following types of discharge points the treatment works uses: i. Discharges of treated effluent 1 ii. Discharges of untreated or partially treated effluent iii. Combined sewer overflow points iv. Constructed emergency overflows (prior to the headworks) v. Other b. Does the treatment works discharge effluent to basins, ponds, or other surface ✓ No impoundments that do not have outlets for discharge to waters of the U.S.? Yes If yes, provide the foliowing for each surface impoundment: Location: Annual average daily volume discharged to surface impoundment(s) rt pg mgd Is discharge continuous or intermittent? c. Does the treatment works land -apply treated wastewater? ✓ Yes No If yes, provide the following for each land application site: Location: RUTHERFORD AND CLEVELAND COUNTIES Number of acres: 500.00 Annual average daily volume applied to site: 0.00 Is land application continuous or ✓ intermittent? Mgd d. Does the treatment works discharge or transport treated or untreated wastewater to another treatment works? Yes ✓ No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. ,Page 3 of 21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040.0086 If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e.g., tank truck, pipe). If transport is by a party other than the applicant, provide: Transporter name: Mailing Address: Contact person: Title: Telephone number: N/A For each treatment works that receives this discharge, provide the following: tip _ Name: N/A Mailing Address: Contact person: • Title: Telephone number. If known, provide the NPDES permit number of the treatment works that receives this discharge. Provide the average daily flow rate from the treatment works into the receiving facility. mgd e. Does the treatment works discharge or dispose of its wastewater in a manner not included in . A.8.a through A.8.d above (e.g., underground percolation, well injection)? Yes No If yes, provide the following for each disposal method: Description of method (including location and size of site(s) if applicable): - Annual daily volume disposed of by this method: Is disposal through this method " continuous or intermittent? • EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page4of21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 WASTEWATER DISCHARGES: If you answered "yes" to question A.$.a, Complete questions A.9 through A.12 once for each outfall (including bypass points) through which effluent is discharged. Do not include Information on combined sewer overflows in this section. If you answered "no" to question A.8.a, go to Part B. "Additional Applipateon treformation,forApplicants with a Design Flow_ Greater than or Equal to 0.1 mgd.' A.9. Description of Outfall. a. Outfall number 001 b. Location CLtFFSIDE NC (City or town. if applicable) RUTHERFORD 28024 NC (Zip Code) (County) 35 14 15 81 46 01 (Stale) (Latitude) c. Distance from shore (if applicable) d. Depth below surface (if applicable) e. Average daily flow rate f. Does this outfall have either an intermittent or a periodic discharge? If yes, provide the following information: 10.00 ft. ft. 0.03 mgd Yes (Longitude) No (go to A.9.g.) Number of times per year discharge occurs: Average duration of each discharge: Average flow per discharge: mgd Months in which discharge occurs: g. Is outfall equipped with a diffuser? Yes � No A.10. Description of Receiving Waters. a. Name of receiving water SECOND BROAD RIVER b. Name of watershed (if known) United States Soil Conservation Service 14-digit watershed code (if known): c. Name of State Management/River Basin (if known): BROAD RIVER BASIN United States Geological Survey 8-digit hydrologic cataloging unit code (if known): d. Critical low flow of receiving stream (if applicable): acute cfs chronic cfs e. Total herdness of receiving stream at critical low flow (if applicable): mg/1 of CaCO3 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 5of21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 A.11. Description of Treatment. a. What levels of treatment are provided? Check all that apply. ✓ Primary J Secondary Advanced Other. Describe: b. Indicate the following removal rates (as applicable): Design BOD5 removal or Design CBOD5 removal Design SS removal Design P removal Design N removal - Other c. What type of disinfection is used for the effluent from this outfall? If disinfection varies by season, please describe. CHLORINE TABLETS If disinfection is by chlorination, is dechlorination used for this outfall? ✓ Yes No d. Does the treatment plant have post aeration? ✓ Yes No A.12. Effluent Testing Information. All Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not include information on combined sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum, effluent testing data must be based on at (east three samples and must be no more than four and one-half years apart. Outfall number: 001 PARAMETER MAXIMUM DAILY VALUE AVERAGE DAILY VALUE Value Units Value Units Number of Samples pH (Minimum) 6.70 s.u. pH (Maximum) 8.60 s.u. 1. �15 Flow Rate 0.45 MGD 0.03 MGD 352.00 Temperature (Winter) 6.00 C 10.00 C 156.00 Temperature (Summer) 28.00 C 17.00 C 156.00 * For pH please report a minimum and a maximum.daily value POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML I MDL Conc. Units Conc. Units Number of Samples CONVENTIONAL AND NONCONVENTIONAL COMPOUNDS. BIOCHEMICAL OXYGEN DEMAND (Report one) BOD-5 100.00 mg/I 28.00 mg/I 156.00 SM5210B CBOD-5 FECAL COLIFORM 23.00 MPN 2.00 MPN 156.00 SM9221C/E TOTAL SUSPENDED SOLIDS (TSS) 56.00 mg/I 30.00 mg/I 156.00 SM2540D END OF PART A. REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 6 of 21 Form Approved 1/14/99 OMB Number 2040-0086 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 BASIC APPLICATION INFORMATION PART B. - ADDITIONAL APPLICATION INFORMATION FOR APPLICANTS WITH A DESIGN FLOW GREATER THAN OR EQUAL TO 0.1 MGD (100,000 gallons per day). All applicants with a design flow rate 0.1 mgd must answer questions B.1 through B.6. AU others go to Part C (Certification). B.1. Inflow and Infiltration. Estimate the average number of gallons per day that flow into the treatment works from inflow and/or infiltration. 1,000.00 gpd Briefly explain any steps underway or planned to minimize inflow and infiltration. B.2. Topographic Map. Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries. This map must show the outline of the facility and the following information. (You may submit more than one map if one map does not show the entire area.) a. The area surrounding the treatment plant, including all unit processes. b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewater is discharged from the treatment plant. Include outfalls from bypass piping, if applicable. c. Each well where wastewater from the treatment plant is injected underground. d. Wells, springs, other surface water bodies, and drinking water wells that are: 1) within 1/4 mile of the property boundaries of the treatment works, and 2) listed in public record or otherwise known to the applicant. e. Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed. f. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCRA) by truck, rail, or special pipe, show on the map where that hazardous waste enters the treatment works and where it is treated, stored, and/or disposed. B.3. Process Flow Diagram or Schematic. Provide a diagram showing the processes of the treatment plant, including all bypass piping and all backup power sources or redundancy in the system. Also provide a water balance showing all treatment units, including disinfection (e.g, chlorination and dechlorination). The water balance must show daily average flow rates at influent and discharge points and approximate daily flow rates between treatment units. Include a brief narrative description of the diagram. B.4. Operation/Maintenance Performed by Contractor(s). Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? ✓ Yes No If yes, list the name, address, telephone number, and status of each contractor and describe the contractor's responsibilities (attach additional pages if necessary). Name: HST INC. Mailing Address: 1103 E. US Hwv. 74 Business ELLENBORO NC 28040 Telephone Number: (828) 453-0548 Responsibilities of Contractor: OPERATION AND MAINTENANCE B.S. Scheduled Improvements and Schedules of Implementation. Provide information on any uncompleted implementation schedule or uncompleted plans for improvements that will affect the wastewater treatment, effluent quality, or design capacity of the treatment works. If the treatment works has several different implementation schedules or is planning several improvements, submit separate responses to question B.5 for each. (If none, go to question B.6.) a. List the outfall number (assigned in question A.9) for each outfall that is covered by this implementation schedule. N/A b. Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies. Yes No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 7 of 21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 • Form Approved 1/14/99 OMB Number 2040-0086 c if the answer to B.5.b is "Yes," briefly describe, including new maximum daily inflow rate (if applicable). .- below. as dates, as No d. Provide dates imposed by any compliance applicable. For improvements planned applicable. Indicate dates as accurately • Implementation Stage - Begin construction - End construction - Begin discharge - Attain operational level e. Have appropriate permits/clearances Describe briefly:• • schedule or any actual dates of completion independently of local, State, or Federal agencies, as possible. Schedule Actual Completion MM / DD / YYYY MM / OD / YYYY• for the implementation indicate • • obtained? steps listed planned or actual completion Yes _/_l I l requirements / / I _I _I _l __/ _I _I __I _/ concerning other Federal/State _I been B.6. EFFLUENT TESTING DATA (GREATER Applicants that discharge to waters of the testing required by the permitting authority overflows in this section. All information methods. In addition, this data must comply standard methods for analytes not addressed pollutant scans and must be no more than Outfall Number: 001 THAN 0.1 MGD ONLY). US must provide effluent testing data for the following parameters. for each outfall through which effluent is discharged. Do not Provide the indicated effluent include information on combined sewer using 40 CFR Part 136 QA/QC requirements for must be based on at least three reported must be based on data collected through analysis conducted with QA/QC requirements of 40 CFR Part 136 and other appropriate by 40 CFR Part 136. At a minimum, effluent testing data four and one-half years old. POLLUTANT MAXIMUM DAILY DISCHARGE . AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML / MDL Conc. Units Conc. Units Number of z Same es CONVENTIONAL AND NONCONVENTIONAL COMPOUNDS. AMMONIA (as N)• CHLORINE (TOTAL RESIDUAL, TRC) 20.00 ug/I 20.00 ugll 156.00 SM4500C1-G DISSOLVED OXYGEN 10.00 mg/l 8.00 mg/I 156.00 TOTAL KJELDAHL NITROGEN (TKN) 8.90 mg/1 6.20 mgll 4.00 EPA 351.2 NITRATE PLUS NITRITE NITROGEN 13.00 mg/l 4.90 ' mg/l 4.00 EPA 353.2 OIL and GREASE PHOSPHORUS (Total) 6.10 mg/l 5.20 mg/l 4.00 . EPA 365.1 TOTAL DISSOLVED SOLIDS (TDS) OTHER OF=PART J1�'C'S L � 7 REFER TO THE APPLICATION E. 1EW,TO. T I E WHICH OTHER PARTS OF FORM » j y . l ,. - f11 ../-� �O LETS- . .. ..... � .. � ..... •. - EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 8 of 21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 BASIC APPLICATION INFORMATION PART C. CERTIFICATION All applicants must complete the Certification Section. Refer to instructions to determine who is an officer for the purposes of this certification. All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview. Indicate below which parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed Form 2A and have completed all sections that apply to the facility for which this application is submitted. Indicate which parts of Form 2A you have completed and are submitting: 1 Basic Application Information packet Supplemental Application Information packet: Effluent Testing Data) Biomonitoring Data) User Discharges and RCRA/CERCLA Wastes) Sewer Systems) ✓ Part D (Expanded 1 Part E (Toxicity Testing: ✓ Part F (Industrial Part G (Combined ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name title BARRY JONES CHAIRMAN and official Signature ig( 7)7 Telephone number (828) 287-6300 Date / — — Q signed Upon request of the permitting authority, you must submit any other information necessary to assess wastewater treatment practices at the treatment works or identify appropriate permitting requirements. SEND COMPLETED FORMS TO: EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 9 of 21 e FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 SUPPLEMENTAL APPLICATION INFORMATION . _ . . PART D. EXPANDED EFFLUENT TESTING DATA • i • • al rica"-itild --ii- --- Ile - t . ill Refer to .he directions on the cover. page to e erm n er sec ori app s o a a ntwo s.;:--., • .. - • -,. . -. A4.-1 il-,,,.,K, - ••••- • •,•;• r•-t n ,: m Effluent Testing: 1.0 ingd and Pretreatment Treatment Works. lithe treatment works has a aesign flow greater than or equal to 1.0 mgd or it has (or is required to have) a pretreatmeneprogram, or is otherwise required by the permitting authmi.typ.proyidape,data.,thel provide effluent testing data for the following pollutants. Provide the indicated effluent testing information and any other information required by the permitting authority fgr each outfall through which effluent is discharged. Do not include information on combined sewer overflows in this section. All information reported must be based on data collected through analyses conducted using 40 CFR Part 136 methods. In addition, these data must comply with OAJOC requirements of 40 CFR Part 136 and other appropriate OA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. Indicate in the blank rows provided below any data you may have on pollutants not specifically listed in this form. At a minimum, effluent testing data must be based on at !east three pollutant scans and must be no more than four and one-half years old. • r Outfall number: 001 JComplete once for each outfall discharging effluent to waters of the United States.) POLLUTANT . • • ' —' ' .... .• •.,_.: .. : •.,.... • - - : -- • - - .-- . . . -;.-..,,,. ,.',.;••• ;,... • .4, *, •- '.--'. *-..:: 4 .;,'- ' .1 IM,WPAILy .:11-- .-:-.' .,, DISCHARGE • • . AyERAGE DAILY DISCHARGE . _ - ANAL?TICAL METHOD . ., ,....t r , . ' MU MDL .,- -, • — Cohei" ,•..414r. •, , , ..,..f,..!.- 'Unitt * i -er- 0i,, ...:.rk :-..,........_,.:::,i!:: 4-koitta •• ..irni•ri t-Unitsr . .- - . conc.- . ..... — .:,..- ._! Units' -,• :,.. : -Mast - : -., Units • . . -Number . .-gof 4 • Samples METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS. ANTIMONY . - . . . . , . .• .-: :111-...,•• ;,- -: ARSENIC .. _ BERYLLIUM . • ., CADMIUM - . . CHROMIUM 0.00 lbs/d 0.00 Ibs/d 12.00 ... EPA 200.7 - . _ - • COPPER 0.02 mg/1 0.01 mg/I 15.00 EPA 200.7 • LEAD . • MERCURY • NICKEL SELENIUM • SILVER THALLIUM ZINC 0.04 mg/1 0.02 mg/I 9.00 EPA 200.7 CYANIDE • TOTAL PHENOLIC COMPOUNDS 0.01 lbs/d 0.00 Ibs/d 12.00 • EPA 420.4 HARDNESS (AS CaCO3) Use this space (or a separate sheet) to provide information on other metals requested by the permit writer. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. • Page .10 of 21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Form Approved 1/14/99 OMB Number 2040-0086 Chronic: NOEC IC25 Control percent survival % % % Other (describe) m. Quality Control/Quality Assurance. Is reference toxicant data available? Was reference toxicant test within acceptable bounds? What date was reference toxicant test run (MMJDD/YYYY)? Other (describe) E.3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity Reduction Evaluation? Yes ✓ No If yes, describe: E.4. Summary of Submitted Biomonitoring Test Information. If you have cause of toxicity, within the past four and one-half years, provide the dates summary of the results. Date submitted: (MM/DD/YYYY) submitted biomonitoring test information, the information was submitted to the taken after all treatment. or information regarding the permitting authority and a Summary of results: (see instructions) (18) Toxicity Reports AT-1 Forms attached. All samples were END OF PARTE. REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 17 of 21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 Farm Approved 1/14/99 OMB Number 2040-008e SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA All treatment works receiving discharges from significant Industrial users or complete Part F. GENERAL INFORMATION: F.1. Pretreatment Program. Does the treatment works have, or is it subject to, an Yes ✓ Alo WASTES which receive RCRA, CERCIA, or other remedial wastes must approved pretreatment program? ' Users (ClUs). Provide the number of each of the following types , F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial of industrial users•that discharge 10 the treatment works. a. Number of non -categorical Sills. 1.00 b. Number of CIUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: CONE JACQUARDS Mailing Address: PO ROX 427 CI IFFSIf3F NC 2R024 F.4. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge. slashing, boiler, weaving F.5. Principal Product(s) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Woven Fabrics Raw material(s): Cotton, Synthetics F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process per day (gpd) and whether the discharge is continuous or intermittent. 13,000.00 gpd ( ✓ continuous or intermittent) wastewater discharged into the collection system in gallons non -process wastewater flow discharged into the collection or intermittent. b. Non -process wastewater flow rate. Indicate the average daily volume of system in gallons per day (gpd) and whether the discharge is continuous 2,000.00 gpd ( / continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following a. Local limits ✓ No _Yes b. Categorical pretreatment standards No _Yes If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21 FACILITY NAME AND PERMIT NUMBER: CLIFFSIDE SANITARY DISTRICT NC004405 I Form Approved 1/14/99 OMB Number 2040-0086 F.8. Problems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? Yes ✓ No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years pipe? ✓ No (go to F.12.) received RCRA apply): or mass, specify hazardous waste by truck, rail, or dedicated units). Units _Yes F.10. Waste Transport. Method by which RCRA waste is received (check all that Truck Rail Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume EPA Hazardous Waste Number Amount CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: waste from remedial activities? site. waste originates (or is expected to originate F.12. Remediation Waste. Does the treatment works currently (or has it been notified (complete F.13 through F.15.) ✓ No that it will) receive current and future other remedial _Yes Provide a list of sites and the requested information (F.13 - F.15.) for each F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary). F.15. Waste Treatment.• a. Is this waste treated (or will it be treated) prior to entering the treatment Yes No works? If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? Continuous _Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW zTO .DETERMINE WHICH OTHER PARTS OF FORM , .MUST COMPLETE ::� .r. 2A YOU EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 21 v •.• V 2- 500, ow GAL. SLUP6E 5TGE. TA ?JKS r GCLCR. IREMOVAL RETURN .SLUDGE INFLUENT DE516U I:75 MGD FLOW . 0.0 3 116l SLUDGE LOADING jT?iTION IRA PN D M rxER CLIFFSIDE COMMUNITY • BAR 3G2E-N CONE JACQUARDS SULrURIG Aer2 TA'JK T AERATION gAs1N .(AlEc!ANICAL. Rec T0R) r.INAL GLAR I FIER VIVERSIO?4 cox 'FINAL GLARI F1 Er? ppLy/!ER ADP/Tio& N RETURN SLUVGE PuAir EL.pc. C Lz ColiTAcT REAERATION'TANK SO2 ST6E. 001 DI 5C NA RZG E 0.03 MGD CLZ 576E.. A Q UA DISK FILTRATION FI OCCUI 4T/on/ COLOK EMoVAL _KETURN 5LVPOE PUMP STATION SCHFKAT_f.G__OF_IVAST"c WATER: SCOW 6I:1FE3ID-EWAT576WATc`R TKEATMENr PLAfJL •DrscHARGE -sc`iziA c N. ooi DATE; 1- to--oSf 35° 14` 15 t 796 •••:*. i • • • • J L O CA TT/ON A/1, fl C'I FEs E S AN 1ThRY / 4&4/ TD v,ao,e PH/C , T%T/ a eove N/145 / 67//f5/DC AUZis ,Td *'T CIIffSID/4//9STrii/4TcX 7i?4T/I T h'T eU7-1/ 2/ ?27 2o'N7Y — 4 C. STAFF REPORT TO: Susan Wilson FROM: Roy Davis DATE: May 30, 2008 SUBJECT: NPDES Permit Renewal Cliffside Sanitary District (Formerly Cone Mills Cliffside) Wastewater Treatment Plant NPDES Permit Number NC0004405 Rutherford County J U N 5 2008 I' The Cliffside Sanitary District is served by an old industrial extended aeration WWTP having a rated capacity of 1.758 MGD. The plant units consist of: • Influent pump station and bar screen • Aeration basin with floating aerators • Two circular secondary clarifiers • Aqua disc filter • chlorination, dechlorination, and reaeration • aerated sludge holding tank with floating aerator With the closing of three textile plants, the current flow is a mere shadow the flow once treated by this wastewater treatment plant. I recommend that the NPDES permit be reissued. Xc: Keith Haynes Janet Cantwell G:\WPDATA\DEMWQ\Rutherford\04405 Cliffside SD WWTP\Permit Renewal Staff Report.08.doc