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HomeMy WebLinkAboutNC0003816_Inspection Report_20220805 (2)ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Timothy Lawrence US MCAS Cherry Point 4223 Access Rd Cherry Point, NC 28533-0006 NORTH CAROLINA Environmental Quality August 05, 2022 SUBJECT: Compliance Inspection Report Cherry Point WWTP NPDES WW Permit No. NC0003816 Craven County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Cherry Point WWTP on 8/02/2022. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0003816. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". If you should have any questions, please do not hesitate to contact Robbie Bullock with the Water Quality Regional Operations Section in the Washington Regional Office at 252-946-6481 or via email at robert.e.bullock@ncdenr.gov. ATTACHMENTS Cc: Laserfiche Sincerely, Z4L4 TT.4•4 4 Robert Tankard, Assistant Regional Supervisor Water Quality Regional Operations Section Washington Regional Office Division of Water Resources, NCDEQ North Carolina Department of ErvIronmental Quality I Dlvlslon of Waler Resources Washington Regional Office 1 943 Washington Square Mall I Washington, North Carolina 27889 252.946.6481 United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 IN I 2 L 3 I NC0003816 111 121 22/08/02 117 Type 18 H I I 1 1 1 Inspector Fac Type 19 I S I 201 4 1 Lu 21 111 1 1 1 1 1 111 1 I I I I I I I 1 1 1 1 I I I I I 111 1 I I I I r6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved 671 I 7° 13 I 711 1 72 I N I 731 1 74 71 I I 1 I I I I I I 180 l Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Cherry Point WWTP Roosevelt Blvd At Slocum Rd Cherry Point NC 28533 Entry Time/Date 09:OOAM 22/08/02 Permit Effective Date 15/10/01 Exit Time/Date 10:30AM 22/08/02 Permit Expiration Date 18/06/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Patricia Taylor Davis/ORC/252-466-6787/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Charles E Schulz,Psc Box 8006 Marine Corps Air Sta Havelock NC 285330006///2524662000 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenar Records/Reports Self -Monitoring Progran Facility Site Review Effluent/Receiving Wate Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Robert B Tankard DWR/WARO WQ/252-946-6481 Ext.233/ 8/5/2022 Robert E Bullock DWR/WARO WQ/252-948-3843/ .e,66� , Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Ro(rtilTe4. DWR/WARO 252-948-3921 8/8/2022 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 31 NPDES yr/mo/day NC0003816 111 121 22/08/02 117 Inspection Type 18 [j (Cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The review period for this inspection was July 2020 through May 2022. A Notice of Violation was issued for Enterococci violations in July 2020. Patricia Davis is the ORC with multiple backup ORC's. The ORC is signing the logbook daily but when the ORC is not onsite the Backup ORC has not been signing the ORC logbook. The facility was reminded that the logbook needs to be signed daily. The current permit was set to expire on June 30, 2018. A renewal application has been submitted and the existing permit will remain effective until a new permit is issued. On the next permit renewal the description of the permit needs to be updated as follows: 1 Primary Clarifier instead of 3 Primary Clarifiers Three Disk Filters need to replace Dual (2) rapid -rate tertiary filters. The facility was judged to be Compliant with NPDES permit NC0003816. Page# 2 Permit: NC0003816 Inspection Date: 08/02/2022 Owner - Facility: Cherry Point WWTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable II ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ • ❑ ❑ • ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: Patricia Davis is the ORC with multiple backup ORC's. The ORC is signing the logbook daily but when the ORC is not onsite the Backup ORC has not been signing the ORC logbook. The facility was reminded that the ORC logbook needs to be signed daily. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new MODE application? Is the facility as described in the permit? ❑ • ❑ ❑ Page# 3 Permit: NC0003816 Inspection Date: 08/02/2022 Owner - Facility: Cherry Point WWTP Inspection Type: Compliance Evaluation Permit Yes No NA NE # Are there any special conditions for the permit? • ❑ ❑ ❑ Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The current permit was set to expire on June 30, 2018. A renewal application has been submitted and the existing permit will remain effective until a new permit is issued. On the next permit renewal the description of the permit needs to be updated as follows: 1 Primary Clarifier instead of 3 Primary Clarifiers Three Disc Filters need to replace Dual (2) rapid -rate tertiary filters Bar Screens Yes No NA NE Type of bar screen a.Manual • b.Mechanical • Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? • ❑ ❑ ❑ Is disposal of screening in compliance? • ❑ ❑ ❑ Is the unit in good condition? • ❑ ❑ ❑ Comment: On the day of inspection the mechanical bar screen was in operation. Screenings are disposed of in the landfill Grit Removal Type of grit removal a.Manual b.Mechanical Is the grit free of excessive organic matter? Is the grit free of excessive odor? # Is disposal of grit in compliance? Comment: Grit is taken to the landfill for disposal Primary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Yes No NA NE • • ❑ ❑ ❑ Yes No NA NE ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ Page# 4 Permit: NC0003816 Inspection Date: 08/02/2022 Owner - Facility: Cherry Point WWTP Inspection Type: Compliance Evaluation Primary Clarifier Yes No NA NE Is the site free of weir blockage? ❑ ❑ • ❑ Is the site free of evidence of short-circuiting? ❑ ❑ • ❑ Is scum removal adequate? ❑ ❑ • ❑ Is the site free of excessive floating sludge? ❑ ❑ • ❑ Is the drive unit operational? ❑ ❑ • ❑ Is the sludge blanket level acceptable? ❑ ❑ • ❑ Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) ❑ ❑ • ❑ Comment: Currently, the primary clarifier is not in operation. The facility uses the primary clarifier as a holding tank when the facility is experiencing high flows Aeration Basins Yes No NA NE Mode of operation Type of aeration system Diffused Is the basin free of dead spots? • ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ IN ❑ Are the diffusers operational? • ❑ ❑ ❑ Is the foam the proper color for the treatment process? • ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? • ❑ ❑ ❑ Is the DO level acceptable? • ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/I) • ❑ ❑ ❑ Comment: Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Nutrient Removal Yes No NA NE # Is total nitrogen removal required? • ❑ ❑ ❑ # Is total phosphorous removal required? • ❑ ❑ ❑ Type Biological # Is chemical feed required to sustain process? ❑ • ❑ ❑ Is nutrient removal process operating properly? • ❑ ❑ ❑ Page# 5 Permit: NC0003816 Inspection Date: 08/02/2022 Owner - Facility: Cherry Point WWTP Inspection Type: Compliance Evaluation Nutrient Removal Yes No NA NE Comment: Nutrient removal is Biological Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? • ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? • ❑ ❑ ❑ Are weirs level? • ❑ ❑ ❑ Is the site free of weir blockage? • ❑ El ❑ Is the site free of evidence of short-circuiting? • ❑ ❑ ❑ Is scum removal adequate? ■ El ❑ ❑ Is the site free of excessive floating sludge? ■ El El El Is the drive unit operational? • El El ❑ Is the return rate acceptable (low turbulence)? • ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? • El ❑ ❑ Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) El El El • Comment: Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Is the filter media present? El ❑ • ❑ Is the filter surface free of clogging? • El El El Is the filter free of growth? • ❑ ❑ ❑ Is the air scour operational? El El • El Is the scouring acceptable? El ❑ • ❑ Is the clear well free of excessive solids and filter media? • El El El Comment: The facility has three disk filters. On the day of inspection two filters were online Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? • El El El Are UV bulbs clean? • ❑ El El Is UV intensity adequate? • El El El Is transmittance at or above designed level? ■ El El El Is there a backup system on site? • El El El Is effluent clear and free of solids? • ❑ El El Page# 6 Permit: NC0003816 Inspection Date: 08/02/2022 Owner - Facility: Cherry Point WWTP Inspection Type: Compliance Evaluation Disinfection - UV Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Yes No NA NE Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ • ❑ Comment: The effluent flow meter was calibrated on March 21, 2022 by Applied Calibration Services Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ • ❑ ❑ Is sample collected below all treatment units? • ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? • El El El # Is proper temperature set for sample storage (kept at less than or equal to 6.0 • ❑ ❑ ❑ degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type • ❑ ❑ ❑ representative)? Comment: Outfall 001 the effluent sampler is on constant time and constant volume with a 100 mis sample taken every 30 minutes. The Sampler temperature was 4 degrees on the day of inspection. Outfall 002 the sampler is on constant time and constant volume with a 100 mis sample taken every 30 minutes. On the day of inspection the sampler temperature was 3 degrees Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: On the day of inspection no adverse conditions were noticed from the shore Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Upstream / Downstream Samplinq Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, El El El and sampling location)? Comment: Page# 7 Permit: NC0003816 Inspection Date: 08/02/2022 Owner - Facility: Cherry Point WWTP Inspection Type: Compliance Evaluation Upstream / Downstream Sampling Yes No NA NE Page# 8