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HomeMy WebLinkAboutItem #34 - Muddy Creek WWTP Reinspection FormFrom: Jamal Clark To: Keith Jones Cc: Marks(a)cityofws.org; Paul Morrison; Andy Allen Subject: Muddy Creek WWTP Reinspection Date: Friday, May 20, 2022 2:09:32 PM Attachments: NCG11 20180601 to 20230531.odf Muddy Creek WWTP Reinspection Package.ndf Forms that we went over on 5 17 22 that need to be modifed uodated.odf MUDDY CRK WWTP appx C D E F.doc MUDDY CRK WWTP SWPPP final.doc MUDDY CRK WWTP appx B.doc Good afternoon Mr. Jones, I am furnishing you an electronic copy of the finished Muddy Creek WWTP Reinspection packet. Thank you for you time regarding this Muddy Creek WWTP Reinspection process and I encourage you contact me if you and when there are questions. Please see attachments The attachments will include: • A copy of the NCG110000 Permit Treatment Works, Effective 6-1-2018, Expires 5-31-2023: (PDF) • Muddy Creek WWTP Reinspection Packet (PDF) • The majority of the information that we all went over on May 17, 2022 that needed to be completed from the SWPPP at Muddy Creek WWTP (PDF) • Muddy Creek SWPPP (Word Doc) • Muddy Creek Appendix A-B-C-D-E-F of SWPPP (Word Doc) Ladonta Clark (Jamal) Stormwater Operations Supervisor City of Winston Salem Stormwater Division Field Operations Department Phone: 336.747.6964 Cell: 336.416.2403 Fax: 336.748.3173 Field Operations Stormwater Division City of Winston-Salem P.O. Box 2511 Winston-Salem, NC 27102 CityLink 336.727.8000 Call 311 or 336-727-8000 citylink@cityofws.org May 20, 2022 Mr. Keith Jones Senior Utilities Plant Supervisor Winston-Salem/Forsyth County Utilities Muddy Creek Wastewater Treatment Plant (WWTP) 4561 Cooper Road Winston-Salem, NC 27127 Dear Mr. Jones: The City of Winston-Salem's Stormwater Division would like to thank you for your time and professional courtesy regarding the May 17, 2022, inspection of the Muddy Creek Wastewater Treatment Plant. As per your request, a copy of the completed inspection form has been enclosed to you. Part 5 of this report (Required Actions to be completed by Facility) contains Annotations # 1-31 that Muddy Creek WWTP must complete. Please provide documentation that verifies you have successfully completed all corrective measures to my attention by Friday, August 19, 2022. The Stormwater Division reserves the right to enter Muddy Creek WWTP as often as necessary to determine compliance with permit requirements of NCG110133. Thank you for your continued support of the City of Winston-Salem's Stormwater Management Program. If you have any questions, please feel free to contact me. Sincerely, Ladonta Clark (Jamal) Stormwater Operations Supervisor City of Winston Salem Stormwater Division Field Operations Department Phone: 336.747.6964 Cell: 336.416.2403 Ladontac(&,,cityofws. org City Council: Mayor Allen Joines; Denise D. Adams, Mayor Pro Tempore, North Ward; Dan Besse, Southwest Ward; Robert C. Clark, West Ward; John C. Larson, South Ward; Jeff Macintosh, Northwest Ward; Morticia "Tee -Tee" Parmon, Northeast Ward; Annette Scippio, East Ward; James Taylor, Jr., Southeast Ward; City Manager: Lee D. Garrity P U w1uslon-SACM Stormwater/Erosion Control Division Industrial and Municipal Good Housekeeping Inspection Form General Information A) Official Company Name: City of Winston-Salem/Forsyth County Utilities (Muddy Creek WWTP) B) Physical Address: 4561 Cooper Road, Winston-Salem, NC 27127 C) Telephone Number: 336-784-4701(o) and (336) 397-7679 D) Mailing Address, if different from above address: PO Box 2511, Winston-Salem, NC 27102 E) Authorized contacts to represent entity in environmental regulatory issues: Primary contact: Keith Jones Title: Senior Utilities Plant Supervisor Contact number(s): 336-397-7679(o) Email address: keithj@cityofws.org Secondary contact: Frank Crump Title: Wastewater Superintendent Contact number(s): 336-397-7625(o) Email address: frankc@cityofws.org F) Standard Industrial Classification (SIC) Number of business/operation (if applicable): N/A G) NC Stormwater NPDES Permit Number (if applicable): NCG110133 Permit Category: Wastewater Treatment H) Any other control authority permit(s) (e.g. air quality control, wastewater, hazardous waste) & number(s): NCO050342 — Wastewater Permit 00878 — Air Quality Permit (Through Forsyth County Local Program) I) Brief description of facility activities that occur on -site: Facility is a 21 million gallon per day (MGD) wastewater treatment facility. Facility receives wastewater from across the City of Winston-Salem and treats it prior to discharging the treated water. I) Ultimate Receiving Waters: Muddy Creek/South Fork Muddy Creek TMDL stream ®Yes ❑No If Yes, What Pollutants of Concern: Total Suspended Solids Part 1 - Stormwater Controls 1. Best Management Practices (BMPs) a. List the controls (structural or non-structural) emnloveci by the E.g., Oil Water separators, cleaning schedules, structural BMP maintenance records 1. Waste roll -off container undercover at headworks 2. Sweeping and Dust Suppression performed during active construction 3. Secondary Containment for various chemicals and fuel sources stored onsite. b. Are the non-structural BMPs reasonable & appropriate for the facility? ❑Yes ®No Comments The Lime Slurry Tank area needs to be placed on an increased cleaning frequency, since Stormwater staff observed refuge calcium carbonate within the immediate open environment. c. Are stormwater control measures (SCMs) installed correctly, maintained, and effective operating condition? Comments ®Yes ❑ No ❑ N/A The Riprap channel that discharges to SDO-010 acts as a SCM at the facility for stormwater retention from the upland subbasin. 2. Provide a brief description of other controls that manage/prevent/minimize stormwater runoff (e.g., erosion and sediment controls, inlet protection/control at storm drains, diversion structures): All outfalls at the facility discharge to a vegetated area, wooded or lowland grasses, which assist in the removal of potential pollutants before surface waters. Part 2 — Stormwater Discharge Outfalls (SDOs) 1. Any evidence of discharge to receiving waters/MS4 from the SDOs? (e.g.: stormwater runoff, dry weather discharge, co -mingling of process wastewater, trash, debris, oil and grease): ®Yes ❑No Comments On the second reinspection dated 5-17-22, catch basin #13.3 had no evidence of discharged waste lime material from the contracted supply vendor. Despite that, the supply vendor and Utilities staff must complete additional training of appropriate good housekeeping practices to eliminate all future illicit dumping of waste lime material into the drainage system of SDO-013. 2) Do the stormwater outfalls on -site correspond with those listed on the site map in the Stormwater Pollution Prevention Plan (SWPPP)? ®Yes ❑No Comments Please place the updated SDO map into your SWPPP. 3) Summary of Stormwater Discharge Outfalls SDO Identification Potential Pollutants that Physical Location Latitude and could be discharged Longitude if known SDO-010 TSS, Oil & Grease Discharge from large 35.99678,-80.33475 (Parking Lot & Truck riprap ditch near entrance Storage), Odor Scrubber to the facility. Runoff SDO-012 TSS, Polymer, Digester Pipe outlet on eastern side 35.99683,-80.33128 Runoff, Chlorite Runoff of facility near Digester #4. SDO-013 TSS, Lime from Silo, Pipe outlet near old South 35.996,-80.33128 Primary Clarifier Runoff Fork Interceptor on east side of facility. SDO-014 TSS, Clarifier Runoff, Pipe outlet at eastern side Unknown (moved since Grease Removal Runoff, of facility south of last map update) Fueling Area Runoff warehouse near fueling area SDO-015 TSS, Clarifier Runoff Pipe outlet at southeast 35.9944,-80.33132 corner of facility SDO-016 TSS, Clarifier Runoff, Pipe outlet at south side of 35.99425,-80.33252 Ammonium Nitrate (no facility near pump station. longer in use) SDO-017 TSS, Chemical Storage Pipe outlet at southwest 35.9943,-80.33373 Runoff, Wash water corner of facility SDO-018 TSS, Aeration Basin Pipe outlet on western side 35.99547,-80.33403 Runoff of facility, located at the end of middle road of facility SDO-019 TSS, Oil & Grease Pipe outlet on western side 35.9962,-80.33415 (Parking Lot), Aeration of facility, south of Basin Runoff administration building arkin lot SDO-020 TSS (No Industrial Pipe outlet at end of road Unknown (New) Impacts) at backside of new headworks. Part 3 - BMP: Inspection and Maintenance Program Yes N/A No Notes Is secondary containment provided for materials (including X waste) or products stored outside in tanks and/or containers where applicable)? Are secondary containment areas free of accumulated water, X The secondary containment debris, cracks, holes, or evidence of leaks? vessel has accumulated leaking diesel fuel from the storage tank. Does the facility maintain secondary containment drain logs? X Do the drain logs confirm the presence of pollutants and other X The logs need to state that pertinent information, such as signatory requirements, name of liquids are pumped to secondary containment area, date, time, and if drainage is headworks when completed. connected to MS4 or receiving waters? Are tanks and containers in good condition, closed, and X The diesel fuel tank still appears properly marked? has a leak from last reinspection dated March 17, 2022. Are tanks, containers, and piping free of rust, pits, X The diesel fuel tank has peeling, deterioration, or evidence of leaks? flaking paint from last reinspection dated March 17, 2022, that was not addressed. An action item has been added to reflect the rust behind the flaking paint. Are tanks and containers protected from impacts from X moving vehicles and equipment? (e.g., bollards and curbs Any activities that have not been addressed or designed to X The past evidence of waste lime minimize exposure to runoff? (e.g., herbicide application) material being illicitly dumped into the drainage system of SDO-13 has been cleaned from the March 17, 2022, reinspection. In the case of a spill, does the municipal operation or X industrial facility maintain and submit documentation to the City of WS on a spill release form? Any roof stacks that have the potential to release X Odor scrubbers exist on site; solids/particulate? however, devices do not produce articulates. Are all hazardous materials properly labeled and stored to X Hazardous wastes are all stored prevent exposure to stormwater runoff? in secondary containment and are labeled. Are solid waste containers in good condition and of sufficient X size to contain all waste? If so, how is this determined? Do the solid waste containers have covers and closed drain X plugs? Are solid waste containers free of waste that requires special X At Muddy creek WWTP, the handling/disposal? Are containers properly labeled to ensure solid waste containers are a part correct disposal means? of primary process removing solids and grit from wastewater. Part 3 - BMP: Inspection and Maintenance Program Yes N/A No Notes Are solid waste containers labeled "Prohibited - No X Waste container is regularly Hazardous Waste, No Recyclable Materials, No Liquids?" removed. Please create signage and ensure it remains in the headworks facility. The signage was not added from last reinspection 3-17-2022. Does the facility utilize oil water separators? If yes, are the X inspection and maintenance records documented? Are secondary containment drain valves maintained in the X A locking mechanism must be closed position, unless the facility is draining the secondary placed on the drainage valve at containment? the diesel fuel AST. This is reflected in Part 4 — Required Actions to be completed by Facility. Are special containers provided for other types of waste? X (e.g., liquid waste or hazardous waste) Site Overview Part 4 — Stormwater Pollution Prevention Plan (SWPP) Review Yes No Notes Is there a SWPPP? Is it current? X Out of date, last updated in 2008 Does SWPPP include a certification statement by the responsible X Last certified in 2018, must corporate officer? be done annually. Does the general map depict the facility's location on a USGS X quad map (or equivalent map) with receiving waters (or MS4) listed? Identification of impaired waters or watershed (if applicable)? X 303d Stream — Muddy Creek Narrative Description of these Industrial/Operational Activities: Narrative practices in the Storage Practices X outdated SWPPP no longer Unloading/Loading Activities X match the process being Outdoor Processes X completed on site. Particulate Generating/Control Processes X Currently, the wastewater Waste Disposal X plant is undergoing active Vehicle/Equipment Washing X construction. The Plan will X need to be updated. Does site map denote drainage items: flow direction, boundaries, X Please place the updated % impervious, and structures? Does the map also include SDOs, site maps in SWPPP. industrial activity areas, and site topography? A list of major spills that have occurred within the past three years X Records have not been (with corrective actions to prevent future spills)? maintained for over three years. If no major spills occur, that must be documented annually. A signed, annual certification that the facility has been tested for X Last signed certification non-stormwater discharges from the site? was dated 2018. Comments: • Division or DEMLR The Division of Energy, Mineral, and Land Resources, Department of Environmental Quality (DEQ), formerly the Department of Environment and Natural Resources. • The permittee shall develop and implement a Stormwater Pollution Prevention Plan (SPPP). The SPPP shall be maintained on site unless exempted from this requirement by the Division. • Facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring at the outfalls required. • The permittee shall report to the local DEMLR Regional Office, within 24 hours, all significant spills as defined in Part IV of this general permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. • Stormwater Pollution Prevention Plan (SPPP) A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. Also known as SWPPP. • Information regarding NPDES (National Pollutant Discharge Elimination System) Stormwater Municipal Separate Storm Sewer System (MS4) Permit can be found at the following link: https:Hdeci.nc.gov/media/14105/download 0 Physical Address of North Carolina Department of Environmental Quality 217 West Jones Street, Raleigh, NC 27603 Telephone (877)-623-6748 • The Link to Stormwater Program Contacts at NCDEQ is https:Hdeci.nc.gov/about/divisions/energy-mineral-and-land- resources/stormwater/stormwater-program/stormwater-program-contacts • The Link to NCG110000: Treatment Works, Effective 6-1-2018, Expires 5-31-2023: httys:Hdeci.ne.2ov/media/10698/download • This link may provide some templates to save time on making a few forms that are needed to achieve compliance: https://deci.nc.2ov/energy-mineral-and-land- resources/stormwater/nudes-miscellaneous-forms/epa-s-additional-industrial-stormwater- documentation-template/download Stormwater Management Strategy Yes No Notes Does SWPPP incorporate the nine baseline controls: X Last updated in 2008 Feasibility study needs to be Feasibility Study (technical & economic review to minimize pollutant exposure) X updated to match current facility status. Secondary containment list Secondary Containment (table summary of tanks, stored materials, release records) X needs to be updated but release records are kept. New BMP summary needs to BMP Summary (listing of site structural/nonstructural practices) X be created to match the new facility. Documentation of inspections PM & GH (inspection of material handling areas & regular cleaning schedules) of areas of concern must be X done. A cleaning schedule for problem areas must be created and implemented. Please perform and Facility Inspections (biannual inspections of facility and all stormwater systems, were the inspections completed during separate parts of the year?) X documentation a facility inspection. They must be completed twice annually. Employee training is Employee Training (annual basis for staff who perform SPRP and GH functions) X documented in the past, but not the present. Facility must complete training for 2022. Responsible Party (specific position(s)/person(s)-developing, implementing, & Responsible party needs to be revising SWPPP) X updated and signed off on to ensure all involved are aware of requirements. Last certifications were the Amendment & Annual Update (of major spills, non-sw flows, BMPs, sampling data) non-stormwater flow X certification and SWPPP certification completed in 2018. All certifications must be done annually. Does SWPPP contain completed routine inspection reports/records Part 4- Required Actions to regarding reportable implementation of the nine baseline controls X be completed by Facility will (e.g., SWPPP Implementation)? assist in with SWPPP implementation. Does the Spill Response Procedures (SPRP) document all spills and releases? Does the entity properly dispose of contaminated materials used in the clean up? Is the disposal of materials documented? Has a X SPRP needs to be updated contact person(s) and contact information been identified and with current spill team. documented for each facility? Analytical Monitoring (if not applicable, please notate) Yes No Notes Are samples collected within 30 minutes of the first discharge from Not Applicable — Not a measurable rain event and at least 72 hours since the last storm required per NCG11 event? permit, no vehicle maintenance. Are sampling events 60 days apart? (EXCEPTION: Tier 2 & 3 responses) N/A Is analytical monitoring complete (including schedule) for each N/A SDO? (EXCEPTION: REPRESENTATIVE OUTFALL STATUS) Any exceedances of pollutant parameters when compared against the permit benchmark values? If yes, have they documented their N/A response to the Department of Environmental Quality? Has the facility implemented appropriate, selected actions to reduce pollutant concentrations, in response to benchmark N/A exceedances (if applicable)? Qualitative Monitoring Yes No Notes Is qualitative monitoring being performed during measurable storm X events? Is qualitative monitoring complete (including schedule) for each X SDO? Are monitoring events 60 days apart? (EXCEPTION: Tier 2 & 3 responses) X Any observable, excessive amounts of pollutant indicators in X stormwater discharge at SDOs? Part 5 — Required Actions to be completed by t 1. Please determine a permanent solution to prevent further rusting from the Secondary containment vessel for diesel fuel. 2. Although staff at Muddy Creek WWTP have provided a temporary solution for preventing spills on the secondary containment vessel for diesel fuel, please add a lock out tag out device or a locking mechanism on the valve to prevent the release of diesel fuel permanently. 3. Please determine a permanent solution to prevent the secondary containment vessel for diesel fuel from leaking in the future. 4. Please ensure that the supply vendor and Utilities staff must complete additional training of appropriate good housekeeping practices to eliminate all future illicit dumping of waste lime material into the drainage system of SDO-013. Once completed, please provide documentation. 5. Please increase the cleaning frequency at the Lime Slurry Tank. Also, once completed please provide the documentation of the frequency and incorporate the changes into the SWPPP. 6. On the Notification of Releases of the SWPPP, please change North Carolina DENR to North Carolina Department of Environmental Quality (DEMLR) to reflect to the current name. 7. Please update table 10 section 3.5 spill repair tools to reflect all Spill Control Equipment, quantities, and locations onsite at Muddy Creek WWTP. 8. Please update, verify, sign, the certificate of non-stormwater discharges form. 9. Please ensure the feasibility study has been fully resolved with all needed documentation along with all dates for documentary purposes. Once the feasibility study has been completed, please add it to the annual certification statement. 10. Please update memorandum for utility plant superintendent and facility staff, Muddy creek WWTP that currently says 2008. Please ensure that the update reflects the year 2022. 11. On the memorandum for utility plant superintendent and facility and staff Muddy Creek WWTP, please ensure that the point of contact for permit information is NCDWQ is still current. Also, please confirm the telephone number 919-807-6300 is current. If not, please update. 12. On SWPPP certification form 1, please update the SWPPT team members to reflect current operations and staff at Muddy Creek WWTP. 13. On the review certification form 2, please document all updates that are made from this industrial inspection to track changes. 14. Please re-evaluate the effectiveness of the onsite stormwater BMPs. Please ensure that all stormwater BMPs are current. 15. On section 2.5.6, which is for the riprap apron velocity dissipater, please ensure that it lists that all riprap is laid on a geotextile fabric liner. 16. On table 6 of the BMP status please create target dates that Muddy Creek WWTP intends on completing each task. 17. On table 1 of the compliance tasks schedule, please update target dates to reflect future changes (year 5). 18. Please update section 7 the responsible party section and the SWPPT organization chart to reflect current changes. 19. On section 7.1 SWPPT organizational chart, please change SWPPT members to SWPPT positions. 20. On appendix C section of the SWPPP, please add to all changes to the plan amendment that have been made since 2008. Please add a statement listing that no other changes have been made since current date. 21. Please add a hard copy of the NCG11000 Treatment Works permit that reflects July 1, 2018 -May 311 2023, to the SWPPP to ensure staff can have the most current permit cycle for guidance. The NCG11000 Treatment Works permit is in Appendix E of the SWPPP of Muddy Creek WWTP and should always be stored there. 22. Please provide all release from secondary contaminant releases BMP checklist #5 Appendix F 23. Please list on the preventative maintenance program that Muddy Creek WWTP uses a database to store all documents related. Please list name and the website link to provide more clarity for inspectors and anyone reader of the SWPPP. 24. Please create and implement a good housekeeping check list to ensure all practices are maintained onsite. 25. Please provide employee training to staff members that are responsible for spill response and cleanup, preventative maintenance activities and for any other facilities operations that have potential to contaminate stormwater runoff. When this training is completed, please add a copy of the documentation to the SWPPP. Please ensure that document includes, names, signatures, position name of the employee, dates, purpose of the training, and a description of the training. 26. Please identify facility personnel responsible for spill prevention and response procedures (SPRP) on an identified written list signed and dated by each person acknowledging that responsibilities for the plan. 27. Please create a sign in headworks that says "prohibited — No Hazardous Waste, No Recyclable Materials, No Liquids". Once the sign has been created, please place the sign in a place where it can be visible for reading purposes. 28. On the drain log sheets please permanently state or imply that all liquids are pumped to headworks when the process is completed. This can be something that can be added as a note on each form so that staff will not have to continually write this down. 29. On section 1.5 of significant spills, the last documentation on a spill for Muddy Creek WWTP was in 2009. Muddy Creek WWTP must maintain a list of significant spills or leaks of pollutants during the previous three (3) years and any corrective actions taken to mitigate spill impacts. Please provide records of the past three years of significant spills. If there have been no spills for each year, then please document that as such in section 1.5 of significant spills. Remember, this can be oil or any hazardous substance usually twenty-five gallons or more. 30. Please add all newly created and or edited sitemaps to the SWPPP as references. 31. Please perform a facility inspection at Muddy Creek WWTP. Once the facility inspection has been conducted, please document the inspection, and store the documentation in the SWPPP. Entity Representative(s) that participated in inspection: Keith Jones, Paul Morrison, and Mark Solan Title(s): Senior Utilities Plant Supervisor, Senior Utilities Plant Operator, Utilities Plant Operator Start of Inspection: 09:15 A.M. Completion of Inspection: 2:00 P.M. Date: May 17, 2022 Signature of Inspector:` Title: Stormwater Inspector Picture # 1 Secondary containment vessel for diesel fuel with heavy rust buildup Picture # 2 A drainage valve that has a temporary plug in it preventing accidental or willful spills on a secondary containment vessel for diesel fuel. Although staff at Muddy Creek WWTP have provided a temporary solution for preventing spills on the secondary containment vessel for diesel fuel, please add a lock out tag out device or a locking mechanism on the valve to prevent the release of diesel fuel. Picture # 3 Dark spots of past stains of diesel fuel from the secondary containment vessel for diesel fuel Please determine a permanent solution to prevent the secondary containment vessel for diesel fuel from leaking in the future.