NC0000639_Permit (Issuance)_20161130

PAT MCCRORY
Governor
2016.
Water Resources
ENVtRONMENI AL QUALITY
DONALD R. VAN DER VAART
see,
S. JAY ZIMMERMAN
November 30, 2016
Mr. Dean F. Lail
Sapona Manufacturing Company
P.O. Box 2464
Asheboro, NC 27204-2464
Subject: Issuance of NPDES Permit NC0000639
Sapona Manufacturing Company
Randolph County
Class WW-2
Dear Mr. Lail:
Director
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to
the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between
North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently
amended).
This final permit includes no major changes from the draft permit sent to you on July 27,
Please note that the Deep River segment to which your facility discharges is listed as an impaired
waterbody on the North Carolina 303 (d) Impaired Waters List. Addressing impaired waters is a high
priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with
this permit's effluent limits and stream impairment can be attributed to your facility, then mitigative
measures may be required.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30)
days following receipt of this letter. This request must be in the form of a written petition, conforming to
Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings
(6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this
decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal
requirements to obtain any other Federal, State, or Local governmental permit that may be required. If you
have any questions concerning this permit, please contact Charles H. Weaver at telephone number (919)
807-6391.
S. Jay Zimmerman, P.
Director, Division of Water Resources
cc: Central Files
Winston-Salem Regional Office
NPDES Unit
State of North Carolina I Environmental Quality I Water Resources
1617 Mail Service Center I Raleigh, NC 27699-1617
919 807 6300 919-807-6389 FAX
hops://deq. nc. gov/about/divisions/water-resources/water-resources-permits/wastewater-branch/npdes-wastewater-permits

Permit NC0000639
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standdrds and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Sapona Manufacturing Company, Inc.
is herey authorized to discharge wastewater from a facility located at
Sapona Manufacturing Company
2478 Cedar Falls Road
Franklinville
Randolph County
to receiving waters designated as the Deep River in subbasin 03-06-09 of the Cape Fear River
Basin iii: accordance with effluent limitations, monitoring requirements, and other conditions
set forth in Parts I, II, III and IV hereof.
This permit shall become effective January 1, 2017.
This permit and authorization to discharge shall expire at midnight on September 30, 2021.
Signed this day November 30, 20
ay Zimmerman, P.G.
irector, Division of Water Resources
By Authority of the Environmental Management Commission
Page 1 of 7

Permit NC0000639
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hOreby
revoked. As of this permit issuance, any previously issued permit bearing this number is no,longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Sapona Manufacturing Company, Inc. is hereby authorized to
1. Continue operation of a 0.01 MGD wastewater treatment facility with
the following components:
o• Manual bar screen
❖ Aeration basin with diffused aeration from 2 blowers
❖ " Clarifier with sludge return
❖ Effluent chlorination
❖ Sodium bisulfate dechlorination
This system discharges via outfall 001 from a facility located at 2478
Cedar Falls Road in Franklinville, Randolph County.
2. Continue to discharge boiler blowdown, cooling tower blowdown, and
air washer wastewater via outfall 002.
3. Discharge from said treatment works at the locations specified On the
attached map into the Deep River, currently classified C waters in
hydrologic unit 03030003 of the Cape Fear River Basin.
Page 2 of 7

Permit NC0000639
Part I
A. (1) ` EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (001)
1. ] 15A NCAC 02B.0400 et seq., 15A NCAC 02B.0500 et seq.]
During the period beginning on the effective date of the permit and lasting until expiration,
the Pernittee is authorized to discharge from outfall 001 (Domestic Waste). Such
discharges shall be limited and monitored 1 by the Permittee as specified below:
PARAMETER
DISCHARGE
LIMITATIONS
MONITORING REQUIREMENTS
[PCS Cnde}
Monthly
Average
Daily Measurement
Maximum Frequency ,
Sample Type
' Sample
Location
ow 1
50050 1
0.01 MGD
Weekly
Instantaneous
Influent or
Effluent
BOD, 5 ;day, 200C
[CO 310j
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
Total Suspended Solids
[C0530]
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
NH3-N !
[C0610]
2/Month
Grab
Effluent
Fecal Coliform (geometric mean)
[31616];
200 / 100 ml
400 / 100 ml
Weekly
Grab
Effluent
Total Residual Chlorines
[50060]
28 pg/L
2/Week
Grab
Effluent
Temperature
[00010]
Weekly
Grab
Effluent
Total Nitrogen
[C0600]
(NO2 + NO3 + TKN)
Quarterly
Grab
Effluent
Total. Phosphorus
[C0665] ::
Quarterly
Grab
Effluent
pH
[00400]
> 6.0 and < 9.0 standard units
2/Month
Grab
Effluent
NOTES
1. No later than December 21, 2016, the permittee shall begin submitting discharge
monitoring reports electronically using the Division's eDMR system [see A. (5)].
2. The Permittee shall report all effluent TRC values reported by a NC -certified
laboratory [including field -certified]. Effluent values below 50 pg/L will be treated as
zerolfor compliance purposes.
E
THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE
AMOUNTS.
A. (2) PERMIT RE -OPENER: NUTRIENT MONITORING
[NCGS 143-215.1]
Pursuant to N.C. General Statutes Section 143-215.1 and the implementing rules found in
the North Carolina Administrative Code at 15A NCAC 2H.0112 (b) (1) and 2H.0114 (a) and
Page 3 of 7

Permit NC0000639
Part II sections B-12 and B-13 of this permit, the Director may reopen this permit to require
supplemental nutrient monitoring of the discharge. The purpose of the additional monitoring
will be to support water quality modeling efforts within the Cape Fear River Basin and shall
be consistent with a monitoring plan developed jointly by the Division and affected
stakeholders. In addition, the results of water quality modeling may require that limits for
Total Nitrogen and Total Phosphorus be imposed in this permit upon renewal.
A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (002.)
[15A NCAC 02B.0400 et seq., 15A NCAC 02B.0500 et seq.]
During the period beginning on the effective date of the permit and lasting until expir4tion,
the Permittee is authorized to discharge from outfall 002 (Boiler Blowdown, Coolingi Tower
Blowdown, Air Wash Wastewater). Such discharges shall be limited and monitored' by the
Permittee as specified below:
PARAMETER
[PCS Code}
DISCHARGE
LIMITATIONS
MONITORING REQUIREMENTS
Monthly
Average
Daily
Maximum
Measurement
Frequency
Sample
Type
Sample
Location
Flow (MGD)
[50050]
Semi-annually
Estimate
Effluent
Temperature2
[00010]
Semi-annually
Grab
Effluent
Total Residual Chlorine3
[50060]
28 pg/L
Semi-annually
Grab
Effluent
pH
[00400]
> 6.0 and < 9.0 standard units
Semi-annually
Grab
Effluent
NOTES:
1. No later than December 21, 2016, the permittee shall begin submitting discharge
monitoring reports electronically using the Division's eDMR system [see A. (5)]
2. The temperature of the effluent shall be such as not to cause an increase in the
temperature of the receiving waters of more than 2.8°C and in no case cause the
ambient water temperature to exceed 32°C.
3. Limit and monitoring requirements apply only if chlorine is added to the cooling
water. The Permittee shall report all effluent TRC values reported by a NC -certified
laboratory [including field -certified]. Effluent values below 50 µg/L will be treated as
zero for compliance purposes.
THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE
AMOUNTS.
A. (4) BIOCIDE CONDITION
[NCGS 143-215.11
There shall be no chromium, zinc or copper added to the treatment system except as
pre -approved additives to biocidal compounds.
Page 4 of 7

Permit. NC0000639
The peittee shall obtain approval from the Division's Aquatic Toxicology Branch prior to
the use,of any biocide (not previously approved by the Division) in the effluent discharged
under this permit. Approval for use of any biocide not previously approved should be
request[;d at least 90 days in advance of any planned usage.
Contact; the Aquatic Toxicology Unit for detailed instructions on requesting approval of
biocide$:
NC DEQ / DWR / Aquatic Toxicology Branch
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Concenations of chromium, copper, or zinc added to biocides shall not exceed applicable
water q ality standards or action levels in the receiving stream.
A. (5) 1 ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS
[NCGS 143-215.1 (b)]
Federal'regulations require electronic submittal of all discharge monitoring reports (DMRs)
and program reports and specify that, if a state does not establish a system to receive such
submittals, then permittees must submit monitoring data and reports electronically to the
Environmental Protection Agency (EPA). The final NPDES Electronic Reporting Rule was
adopted and became effective on December 21, 2015.
NOTE: This special condition supplements or supersedes the following sections within Part II
of this iiermit (Standard Conditions for NPDES Permits):
• Section B. (11.)
• Section D. (2.)
• Section D. (6.)
• Section E. (5.)
Signatory Requirements
Reporting
Records Retention
Monitoring Reports
1. Repbrting Requirements [Supersedes Section D. (2.1 and Section E. [5.] [an
Effective December 21, 2016, the permittee shall report discharge monitoring data
electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR)
internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each
month and submitted electronically using eDMR. The eDMR system allows permitted
facilities to enter monitoring data and submit DMRs electronically using the internet.
Until such time that the state's eDMR application is compliant with EPA's Cross -Media
Electronic Reporting Regulation (CROMERR), permittees will be required to submit all
discharge monitoring data to the state electronically using eDMR and will be required to
cornjplete the eDMR submission by printing, signing, and submitting one signed original
and °a copy of the computer printed eDMR to the following address:
NC ]DENR / Division of Water Resources / Water Quality Permitting Section
ATTENTION: Central Files
161 Mail Service Center
Page 5 of 7

Permit NC0000639
Raleigh, North Carolina 27699-1617
If a permittee is unable to use the eDMR system due to a demonstrated hardship or due
to the facility being physically located in an area where less than 10 percent of the'
households have broadband access, then a temporary waiver from the NPDES electronic
reporting requirements may be granted and discharge monitoring data may be submitted
on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Directo .
Duplicate signed copies shall be submitted to the mailing address above. See "Ho* to
Request a Waiver from Electronic Reporting" section below.
Regardless of the submission method, the first DMR is due on the last day of the month
following the issuance of the permit or in the case of a new facility, on the last dayof the
month following the commencement of discharge.
Starting on December 21, 2020, the permittee must electronically report the following
compliance monitoring data and reports, when applicable:
• Sewer Overflow/Bypass Event Reports;
• Pretreatment Program Annual Reports; and
• Clean Water Act (CWA) Section 316(b) Annual Reports.
The permittee may seek an electronic reporting waiver from the Division (see "Howito
Request a Waiver from Electronic Reporting" section below) .
2. Electronic Submissions
In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at
the time of each electronic submission. The permittee should use the EPA's website
resources to identify the initial recipient for the electronic submission.
Initial recipient of electronic NPDES information from NPDES-regulated facilities eans
the entity (EPA or the state authorized by EPA to implement the NPDES program at is
the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)].
EPA plans to establish a website that will also link to the appropriate electronic reporting
tool for each type of electronic submission and for each state. Instructions on how to
access and use the appropriate electronic reporting tool will be available as well.
Information on EPA's NPDES Electronic Reporting Rule is found at:
http: / /www2.epa.gov/compliance/final-national-pollutant-discharge-elimination-system-
npdes-electronic-reporting-rule.
Electronic submissions must start by the dates listed in the "Reporting Requirement
section above.
3. How to Request a Waiver from Electronic Reporting
The permittee may seek a temporary electronic reporting waiver from the Division. i1 To
obtain an electronic reporting waiver, a permittee must first submit an electronic
reporting waiver request to the Division. Requests for temporary electronic reporting
I
Page 6 of 7

Permit NC0000639
waivers must be submitted in writing to the Division for written approval at least sixty
(60)1days prior to the date the facility would be required under this permit to begin
submitting monitoring data and reports. The duration of a temporary waiver shall not
exceed 5 years and shall thereupon expire. At such time, monitoring data and reports
sha1 'be submitted electronically to the Division unless the permittee re -applies for and is
granted a new temporary electronic reporting waiver by the Division. Approved electronic
reporting waivers are not transferrable. Only permittees with an approved reporting
waiver request may submit monitoring data and reports on paper to the Division for the
period that the approved reporting waiver request is effective.
Information on eDMR and the application for a temporary electronic reporting waiver are
found on the following web page:
http� / /deq.nc.gov/about/divisions/water-resources/edmr
4. Signatory Requirements [Supplements Section B. (11.) lb) and Supersedes Section B.
111.:Jdjl
All dE)MRs submitted to the permit issuing authority shall be signed by a person
described in Part II, Section B. (11.) (a) orby a duly authorized representative of that
person as described in Part II, Section B. (11.)(b). A person, and not a position, must be
delegated signatory authority for eDMR reporting purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an
eDMR user account and login credentials to access the eDMR system. For more
information on North Carolina's eDMR system, registering for eDMR and obtaining an
eDMR user account, please visit the following web page:
httpt/ /deq.nc.gov/about/divisions/water-resources/edmr
Certification. Any person submitting an electronic DMR using the state's eDMR system
shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF
CERTIFICATION WILL BE ACCEPTED:
"I ceh-tify, under penalty of law, that this document and all attachments were prepared
undr my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my
inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief true, accurate, and complete. I am aware that there are significant
penalties for submitting false information, including the possibility of fines and
imprisonment for knowing violations."
5. Records Retention [Supplements Section D. (6.)1
The';permittee shall retain records of all Discharge Monitoring Reports, including eDMR
submissions. These records or copies shall be maintained for a period of at least 3 years
from .the date of the report. This period may be extended by request of the Director at any
time [40 CFR 122.41].
Page 7 of 7

USGS Quad: Ramseur, N.C.
Latitude: 35°44'51"(001);
35°44'50" (002) Sapona Manufacturing
Longitude: 79°43'33" (001);
78°43'34" (002) Company
Stream Class: C Subbasin: 03-06-09
Receiving Stream: Deep River Hydrologic Unit: 03030003
NC0000639
L
cility
cation
Randolph County
Map not to scale

COURI R
-
THE
UNE
.r
Affidavit of Publication
state of North Carolina,
Randolph County
To Whom It May Concern:
This is to certify the
advertisement attached
hereto has been published in
the Courier Tribune
on the following dates:
7-as)•-ao u
Sworn to on this 6 day
of NOV , 2016
Courier -Tribune Representative
Sworn to and Subscr 'bed
Before me this t "r] day
of J)\J , 2016
Notary Public 1717
JOSEPHINE VJERA COOPER
Notary Public, North Carolina
Randolph County
My CoConimiesionZQ1q Expires
kleee; (711
Public Notice
North Carolina Environmental
Management Commission/
NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Notice of Intent to Issue a
NPDES Wastewater Permit
The North Carolina Environmental Management
Commission proposes to issue a NPDES wastewater
discharge permit to the person(s) listed below. Written
comments regarding the proposed permit will be accepted
until 30 days after the publish date of this notice. The
Director of the NC Division of Water Resources (DWR)
may hold a public hearing should there be a significant
degree of public interest. Please mail comments and/or
information requests to DWR at the above address.
Interested persons may visit the DWR at 512 N. Salisbury
Street, Raleigh, NC to review information on file.
Additional information on NPDES permits and this notice
may be found on our website:
http://deq.nc.gov/aboutJdivisions/water-resources/water-
resources-permits/wastewater-branch/npdes-
wastewater/public-notices,or by calling [phone].
Sapona Manufacturing Company requested renewal of
permit NC0000639/Randolph County. Facility discharges
to the Deep River/Cape Fear River Basin. Currently fecal
coliform and total residual chlorine are water quality
limited.
Randolph County Schools requested renewal of NPDES
permit NC0040975/Coleridge Elementary WWTP.
Facility discharges to the Deep River/Cape Fear River
Basin. None of its parameters are water quality limited.
It - 7/28/2016

Weaver, Charles
From: Mickey, Mike
Sent: Tuesday, July 26, 2016 9:49 AM
To: Weaver, Charles
Subject: RE: DRAFT permit renewal for NC0000639 / Sapona Manufacturing Company
Draft looks fine. No comments.
[e-mail]
NC DEQ Winston-Salem Regional Office
Division of Water Resources — Water Quality Programs
450 W. Hanes Mill Road, Suite 300, Winston-Salem, NC 27105
Phone: [phone]
E-mail correspondence to and from this address may be subject to the North
Carolina Public Records Law and may be disclosed to third parties.
From: Weaver, Charles
Sent: Monday, July 25, 2016 10:59 AM
To: Mickey, Mike <[e-mail]>; Kinney, Maureen <[e-mail]>
Cc: Arnold Allred <[e-mail]>
Subject: DRAFT permit renewal for NC0000639 / Sapona Manufacturing Company
Importance: High
This is a class WW-2 facility in Randolph County.
Please send me any comments by August 26tn
Charles H. Weaver
Environmental Specialist
N.C. Division of Water Resources
N.C. Department of Environmental Quality
919-807-6391
cha le;s.weaver(a�iicdenr.gov
(physical address) 512 North Salisbury Street, Raleigh, NC 27604
(mailing address) 1617 Mail Service Center, Raleigh, NC 27699-1617
Compares
Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed
to third parties.
1

FACT SHEET FOR EXPEDITED PERMIT RENEWALS
This form must be completed by Permit Writers for all expedited permits which do not require
full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile
home parks, etc) that can be administratively renewed with minor changes, but can include
facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing,
instream monitoring, compliance concerns).
Basic Information for Expedited Permit Renewals
Permit Writer/Date
Charles H. Weaver — 7/25/2016
Permit Number
NC0000639
Facility Name
Sapona Manufacturing Company WWTP
Basin Name/Sub-basin number
Cape Fear / 03-06-09
Receiving Stream
Deep River
Stream Classification in Permit
C
Does permit need Daily Maximum NH3 limits?
NIA _
Does permit need TRC limits/language?
No — already present
Does permit have toxicity testing?
No
Does permit have Special Conditions?
Cape Fear nutrient reopener
Does permit have instream monitoring?
No
Is the stream impaired (on 303(d) list)?
Yes. Copper and chlorophyll -a standard
violations landed this segment of the Deep
River on the list in 2008.
Any obvious compliance concerns?
No enforcements during this permit cycle.
Eight NOVs during this permit cycle, with
the most recent in March 2015.
Any permit mods since last permit?
None
New expiration date
9/30/2021
Comments received on Draft Permit?
Added eDMR requirements
Added regulatory citations
Most Commonly Used Expedited Language:
• 303(d) language for Draft/Final Cover Letters: "Please note that Cane Creek is listed
as an impaired waterbody on the North Carolina 303(d) Impaired Waters List.
Addressing impaired waters is a high priority with the Division, and instream data will
continue to be evaluated. If there is noncompliance with this permit's effluent limits and
stream impairment can be attributed to your facility, then mitigative measures may be
required".

Cape Fear River Basin
2014 AU Number:
AU Name:
JAU Description:
7-(10.5)d2 DEEP RIVER
•From Gabriels Creek to Brush Creek
AU Length Area:
AU Units:
18.2 FW Miles
Classification:
IRCategory: ACS: Parameter Of Interest:
5e EC Copper (7 µg/l, AL, FW)
Collection Year: 303(d) yr:
2008 2008
17-(10.5)d1 DEEP RIVER
From Haskett Creek to Gabriels Creek
IRCategory: ACS: Parameter Of Interest:
5 EC Chlorophyll a (40 µg/I, AL, NC)
2.7 FW Miles C
Collection Year: 303(d) yr:
2008 2008
17-117F DEEP RIVER(including High Point Lake at normal po
263.3 FW Acres WS-IV;CA:*
From source in backwaters of High Point Lake to dam at High Point Lake(City of High Point water supply intake)
IRCategory: ACS: Parameter Of Interest: Collection Year: 303(d) yr:
5 EC Chlorophyll a (40 pg/I, AL, NC) 2012 2006
17-12a Haskett Creek 6.3 FW Miles C
From source to SR 2149
IIRCategory: ACS: Parameter Of Interest: Collection Year: 303(d) yr:
5 EC Dissolved Oxygen (4 mg/I, AL, FW) 2010 2010
17-12b2 Haskett Creek 0.7 FW Miles C
From Asheboro WWTP Outfall to Deep River
IRCategory: ACS: Parameter Of Interest: Collection Year: 303(d) yr:
5 EC Copper (7 µg/I, AL, FW) 2008 2008
17-26-5-3-1 Lick Creek
From source to Cotton Creek
2.5 FW Miles WS-III
IRCategory: ACS: Parameter Of Interest: Collection Year: 303(d) yr:
5 EC Dissolved Oxygen (4 mg/I, AL, FW) 2008 2010
5 EC pH (6 su, AL, FW) 2008 2010
17-2-1-(2) Long Branch 0.5 FW Miles
From a point 0.5 mile downstream of Guilford County SR 1541 to East Fork Deep River
WS-IV;CA: *
IRCategory: ACS: Parameter Of Interest: Collection Year: 303(d) yr:
5 EC Fish Community Fair (Nar, AL, FW) 2004 2006
5 EC Benthos Fair (Nar, AL, FW) 2003 2006
17-2-1-(1) Long Branch
From source to a point 0.5 mile downstream of Guilford County SR 1541
3.5 FW Miles WS-IV:*
IRCategory: ACS: Parameter Of Interest: Collection Year: 303(d) yr:
5 EC Fish Community Fair (Nar, AL, FW) 2004 2006
5 EC Benthos Fair (Nar, AL, FW) 2003 2006
2014 NC 303(d) List -Category 5 Final December 19, 2014
Page 7 of 149

To: NCDENR / DWQ
Attn: NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Sirs,
Sapona Manufacturing
Request Renewal Of NPDES Permit NC0000639
To continue discharging Wastewater from the Treatment facilities
Into the receiving stream of Deep River.
We are submitting all forms , letters, maps, other info for your review.
If you need more info or have questions please call
Arnold E. Allred plant ORC at 336-824-6440 or email Amold.allred(triadbiz.rr.com
RECEIVED/NCDEQ/DWR
Arnold Allred ( ORC)
MAR 10 1016
Water Quality
Permitting Section

To: NCDENR / DWQ
Attn: NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Sirs,
Sapona Manufacturing
Request Renewal Of NPDES Permit NC0000639
The Sludge Management Plan is as Follows:
2,000 gals of sludge is removed from the sludge holding tank Twice / Month
Septic tank hauler Kivett & Sons Transports the sludge to the Town Of Franklinville
Wastewater Treatment Facility
Arnold Allred ( ORC)

SLUDGE HOLDING
TANK DERAIL
PUMP SCHEMATIC
z SEE NOTES 1 83-
0y! — THIS SHEET
A :-;;—N• . e✓��
PUMP STATION DETAIL - -/ ' Tam
// Q / PK NAIL
`00 Q.64%? ELEV.
O/P� 99.66
/
/yam
'
EXISTING WWTF
PUMPING STATION
TO BE ABANDONED (SEE
CONSTRUCTION NOTES 1 &2
THIS SHEET.
TIE NEW 4' PVC. SEWER SERVICE
& CLEANOUT TO EXISTING 4•
INFLUENT PIPE. MAINTAIN 114' I F1
MIN. SLOPE TO NEW PUMP STA SEE
GEN. NOTE 3- SHT 2
EXISTING CONTROL PANEL
TO REMAIN FOR RE -USE WRH
NEW PUMP STATION. INSTALL
NEW FLOAT & POWERCABLES
FROM EXIST. CONTROL PANEL
TO NEW PUMP STATION: SEE
ELECTRICAL NOTES- SHT 2

NPDES APPLICATION FOR PERMIT RENEWAL - FORM A
For Publicly Owned Treatment Works (POTW) or other treatment systems treating
domestic wastes < 0.1 MGD with no pretreatment program.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit
NC0000639
If you are completing this form in computer use the TAB key or the up - down arrows to move from one
field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type.
1. Contact Information:
Owner Name Sapona Manfacturing Company
Facility Name WWTP
Mailing Address P.O Box 2464
City Asheboro
State / Zip Code NC 27204
RECEIVED/NCDECl/DWR
Telephone Number [phone]
Fax Number ( )
e-mail Address [e-mail]
MAR 10 2016
Water Quality
Permitting Section
2. Location of facility producing discharge:
Check here if same address as above ❑
Street Address or State Road 2478 Cedar Falls Rd
City
State / Zip Code
County
Franklinville
NC 27248
Randolph
3. Operator Information:
Name of the firm, public organization or other entity that operates the facility. (Note that this is not
referring to the Operator in Responsible Charge or ORC)
Name Meritech
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
642 Tamco Rd.
Reidsville
NC 27320
[phone]
[phone]
4. Population served: 200
1 of 3 Form -A 1/06

NPDES APPLICATION FOR PERMIT RENEWAL - FORM A
For Publicly Owned Treatment Works (POTW) or other treatment systems treating
domestic wastes < 0.1 MGD with no pretreatment program.
5. Do you receive industrial waste?
® No ❑ Yes (if you have an approved pre-treatment program, must complete Form 2A)
6. Type of collection system
Separate (sanitary sewer only)
❑ Combined (storm sewer and sanitary sewer)
7. Outfall Information:
Number of separate discharge points 1
Outfall Identification number(s) 001
Is the outfall equipped with a diffuser? ❑ Yes ® No
8. Name of receiving stream(s) (Provide a map showing the exact location of each outfall):
Deep River
9. Frequency of Discharge: ® Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: Duration:
10. Describe the treatment system
List all installed components, including capacities, provide design removal for BOD, TSS, nitrogen and
phosphorus. If the space provided is not sufficient, attach the description of the treatment system in a
separate sheet of paper.
(2) inplant pump stations discharges into One main Pump station that regulates the
flow to the Treatment Facility. Seweage discharges through a Bar Screen and into a
Conventional Actived Package Plant. Sludge is remove daily to a holding tank. Effluent is
chlorinated sent through a V notch weir into a contact Basin. Effluent is Dechlorinated
before discharging into the receiving stream
11. Flow Information:
Treatment Plant Design flow .01 MGD
Annual Average daily flow .0039 MGD (for the previous 3 years)
Maximum daily flow .007 MGD (for the previous 3 years)
12. Is this facility located on Indian country?
❑ Yes ® No
2 of 3 Form -A 1/06

NPDES APPLICATION FOR PERMIT RENEWAL - FORM A
For Publicly Owned Treatment Works (POTW) or other treatment systems treating
domestic wastes < O.1 MGD with no pretreatment program.
13. Effluent Data
Provide data for the parameters listed. Fecal Conform, Temperature and pH shall be grab samples, for all other
parameters 24-hour composite sampling shall be used. Effluent testing data must be based on at least three samples
and must be no more than four and one half years old.
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Number of
Samples
Biochemical Oxygen Demand
(BOD5)
25
5.4
mg/1
52
Fecal Coliform
600
8.0
ml
52
Total Suspended Solids
34
8.5
mg/1
52
Temperature (Summer)
25
16.8
c
260
Temperature (Winter)
pH
8.0
s.u.
24
14. List all permits, construction approvals and/or applications:
Type
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES
PSD (CAA)
Non -attainment program (CAA)
Permit Number
15. APPLICANT CERTIFICATION
Type
NESHAPS (CAA)
Ocean Dumping (MPRSA)
Dredge or fill (Section 404 or CWA)
Special Order of Consent (SOC)
Other
Permit Number
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Vi
Printed name of Person Signin
Signature of Applicant
Title
Date
North Carolina General Statute 143-215.6 (b)(2) states: Any person who knowingly makes any false statement
representation, or certification in any application, record, report, plan, or other document files or required to be
maintained under Article 21 or regulations of the Environmental Management Commission implementing that
Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed
$25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a
punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar
offense.)
3 of 3
Form -A 1/06